AU2007342321B2 - Method for making shaped filtration articles - Google Patents

Method for making shaped filtration articles Download PDF

Info

Publication number
AU2007342321B2
AU2007342321B2 AU2007342321A AU2007342321A AU2007342321B2 AU 2007342321 B2 AU2007342321 B2 AU 2007342321B2 AU 2007342321 A AU2007342321 A AU 2007342321A AU 2007342321 A AU2007342321 A AU 2007342321A AU 2007342321 B2 AU2007342321 B2 AU 2007342321B2
Authority
AU
Australia
Prior art keywords
fiber
web
size
fibers
orifices
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2007342321A
Other languages
English (en)
Other versions
AU2007342321A1 (en
Inventor
Seyed A. Angadjivand
John M. Brandner
Marvin E. Jones
Timothy J. Lindquist
James E. Springett
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
3M Innovative Properties Co
Original Assignee
3M Innovative Properties Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US11/461,307 external-priority patent/US7754041B2/en
Priority claimed from US11/461,145 external-priority patent/US7858163B2/en
Application filed by 3M Innovative Properties Co filed Critical 3M Innovative Properties Co
Publication of AU2007342321A1 publication Critical patent/AU2007342321A1/en
Application granted granted Critical
Publication of AU2007342321B2 publication Critical patent/AU2007342321B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B18/00Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
    • A62B18/02Masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • B01D39/163Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin sintered or bonded
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/082Melt spinning methods of mixed yarn
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • D01D5/0985Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/016Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the fineness
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/0604Arrangement of the fibres in the filtering material
    • B01D2239/064The fibres being mixed

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Zoology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Pulmonology (AREA)
  • General Health & Medical Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Filtering Materials (AREA)
  • Nonwoven Fabrics (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
AU2007342321A 2006-07-31 2007-07-17 Method for making shaped filtration articles Ceased AU2007342321B2 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US11/461,145 2006-07-31
US11/461,307 US7754041B2 (en) 2006-07-31 2006-07-31 Pleated filter with bimodal monolayer monocomponent media
US11/461,307 2006-07-31
US11/461,145 US7858163B2 (en) 2006-07-31 2006-07-31 Molded monocomponent monolayer respirator with bimodal monolayer monocomponent media
US69301707A 2007-03-29 2007-03-29
US11/693,017 2007-03-29
PCT/US2007/073648 WO2008085545A2 (en) 2006-07-31 2007-07-17 Method for making shaped filtration articles

Publications (2)

Publication Number Publication Date
AU2007342321A1 AU2007342321A1 (en) 2008-07-17
AU2007342321B2 true AU2007342321B2 (en) 2010-08-26

Family

ID=39609210

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2007342321A Ceased AU2007342321B2 (en) 2006-07-31 2007-07-17 Method for making shaped filtration articles

Country Status (7)

Country Link
EP (1) EP2049720B1 (enExample)
JP (1) JP2010511488A (enExample)
KR (1) KR20090037441A (enExample)
AU (1) AU2007342321B2 (enExample)
BR (1) BRPI0714088B1 (enExample)
PL (1) PL2049720T3 (enExample)
WO (1) WO2008085545A2 (enExample)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7902096B2 (en) * 2006-07-31 2011-03-08 3M Innovative Properties Company Monocomponent monolayer meltblown web and meltblowing apparatus
US8906815B2 (en) 2007-12-28 2014-12-09 3M Innovative Properties Company Composite nonwoven fibrous webs and methods of making and using the same
EP2242726B1 (en) 2007-12-31 2018-08-15 3M Innovative Properties Company Fluid filtration articles and methods of making and using the same
WO2009088648A1 (en) 2007-12-31 2009-07-16 3M Innovative Properties Company Composite non-woven fibrous webs having continuous particulate phase and methods of making and using the same
CN102859058B (zh) 2010-04-22 2016-03-23 3M创新有限公司 含有化学活性颗粒的非织造纤维网以及制造和使用所述非织造纤维网的方法
EP2561127B1 (en) 2010-04-22 2015-01-21 3M Innovative Properties Company Nonwoven nanofiber webs containing chemically active particulates and methods of making and using same
US9771675B2 (en) 2010-07-07 2017-09-26 3M Innovative Properties Company Patterned air-laid nonwoven fibrous webs and methods of making and using same
JP6141836B2 (ja) * 2011-06-30 2017-06-07 スリーエム イノベイティブ プロパティズ カンパニー 不織布エレクトレット繊維ウェブ及びその製造方法
TW201339387A (zh) 2011-12-16 2013-10-01 Toray Industries 混纖不織布與積層片及過濾器以及混纖不織布之製造方法
EP2985377B1 (en) 2013-04-11 2020-01-01 Toray Industries, Inc. Mixed-fiber nonwoven fabric and method for manufacturing same
US20150211160A1 (en) * 2014-01-29 2015-07-30 Biax-Fiberfilm High loft, nonwoven web exhibiting excellent recovery
JP7021852B2 (ja) * 2014-06-16 2022-02-17 グロッツ-ベッケルト・カーゲー 混繊構造を形成するためのマルチダイ式メルトブローシステム及びその方法
US11014030B2 (en) 2016-02-17 2021-05-25 Hollingsworth & Vose Company Filter media including flame retardant fibers
US10252200B2 (en) * 2016-02-17 2019-04-09 Hollingsworth & Vose Company Filter media including a filtration layer comprising synthetic fibers
KR102561877B1 (ko) * 2017-11-13 2023-08-02 쓰리엠 이노베이티브 프로퍼티즈 캄파니 마스크 및 마스크 제작 방법
DE102018108228A1 (de) * 2018-04-06 2019-10-10 Groz-Beckert Kg Verfahren zur Herstellung eines textilen Gebildes mit elektrostatisch geladenen Fasern und textiles Gebilde
GB2577591B (en) * 2018-07-24 2021-04-21 Mg Ip Ltd Porous Plastic Profiles
CN114457432B (zh) * 2022-02-14 2023-06-27 东华大学 一种纳米纤维制备装置用气流自耦合熔喷模头

Family Cites Families (54)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4100324A (en) 1974-03-26 1978-07-11 Kimberly-Clark Corporation Nonwoven fabric and method of producing same
US3981650A (en) * 1975-01-16 1976-09-21 Beloit Corporation Melt blowing intermixed filaments of two different polymers
CA1073648A (en) 1976-08-02 1980-03-18 Edward R. Hauser Web of blended microfibers and crimped bulking fibers
US4547420A (en) 1983-10-11 1985-10-15 Minnesota Mining And Manufacturing Company Bicomponent fibers and webs made therefrom
US4536440A (en) 1984-03-27 1985-08-20 Minnesota Mining And Manufacturing Company Molded fibrous filtration products
US4818464A (en) 1984-08-30 1989-04-04 Kimberly-Clark Corporation Extrusion process using a central air jet
US4988560A (en) 1987-12-21 1991-01-29 Minnesota Mining And Manufacturing Company Oriented melt-blown fibers, processes for making such fibers, and webs made from such fibers
US4931355A (en) 1988-03-18 1990-06-05 Radwanski Fred R Nonwoven fibrous hydraulically entangled non-elastic coform material and method of formation thereof
US5227107A (en) 1990-08-07 1993-07-13 Kimberly-Clark Corporation Process and apparatus for forming nonwovens within a forming chamber
JP2847266B2 (ja) * 1991-06-14 1999-01-13 日本バイリーン株式会社 溶融紡糸装置
US5374458A (en) 1992-03-13 1994-12-20 Minnesota Mining And Manufacturing Company Molded, multiple-layer face mask
US5382400A (en) 1992-08-21 1995-01-17 Kimberly-Clark Corporation Nonwoven multicomponent polymeric fabric and method for making same
JPH06207359A (ja) * 1992-10-14 1994-07-26 Nippon Petrochem Co Ltd 通気性強化不織布およびその製造方法
CA2121513A1 (en) * 1994-01-03 1995-07-04 Richard Daniel Pike Thermoformable nonwoven fabric
JPH0813309A (ja) * 1994-07-01 1996-01-16 Tonen Chem Corp メルトブロー不織布及びその製造方法
EP0772484B1 (en) * 1994-07-28 2008-02-27 Pall Corporation Fibrous web and process of preparing same
JPH08120552A (ja) * 1994-08-31 1996-05-14 Mitsui Petrochem Ind Ltd 複合繊維不織布
US5695376A (en) 1994-09-09 1997-12-09 Kimberly-Clark Worldwide, Inc. Thermoformable barrier nonwoven laminate
JP3161245B2 (ja) * 1994-09-28 2001-04-25 東レ株式会社 フィルター基材
US6485811B1 (en) * 1994-09-28 2002-11-26 Toray Industries, Inc. Nonwoven fabric for pleated filters, and a production process therefor
US5476616A (en) 1994-12-12 1995-12-19 Schwarz; Eckhard C. A. Apparatus and process for uniformly melt-blowing a fiberforming thermoplastic polymer in a spinnerette assembly of multiple rows of spinning orifices
US5707468A (en) 1994-12-22 1998-01-13 Kimberly-Clark Worldwide, Inc. Compaction-free method of increasing the integrity of a nonwoven web
US5679379A (en) 1995-01-09 1997-10-21 Fabbricante; Anthony S. Disposable extrusion apparatus with pressure balancing modular die units for the production of nonwoven webs
US5591335A (en) * 1995-05-02 1997-01-07 Memtec America Corporation Filter cartridges having nonwoven melt blown filtration media with integral co-located support and filtration
JP3339554B2 (ja) 1995-12-15 2002-10-28 松下電器産業株式会社 プラズマディスプレイパネル及びその製造方法
US5817584A (en) 1995-12-22 1998-10-06 Kimberly-Clark Worldwide, Inc. High efficiency breathing mask fabrics
US5721180A (en) 1995-12-22 1998-02-24 Pike; Richard Daniel Laminate filter media
TW334380B (en) 1996-01-24 1998-06-21 Nippon Walin Kk Burnishing cloth
US5679042A (en) 1996-04-25 1997-10-21 Kimberly-Clark Worldwide, Inc. Nonwoven fabric having a pore size gradient and method of making same
US5904298A (en) 1996-10-08 1999-05-18 Illinois Tool Works Inc. Meltblowing method and system
US5902540A (en) 1996-10-08 1999-05-11 Illinois Tool Works Inc. Meltblowing method and apparatus
JP2795342B2 (ja) * 1997-04-03 1998-09-10 東洋紡績株式会社 エレクトレット糸の混繊ウエッブ
US6183670B1 (en) 1997-09-23 2001-02-06 Leonard Torobin Method and apparatus for producing high efficiency fibrous media incorporating discontinuous sub-micron diameter fibers, and web media formed thereby
JPH1190135A (ja) * 1997-09-25 1999-04-06 Chisso Corp プリーツフィルター
JP3753522B2 (ja) * 1997-10-29 2006-03-08 タピルス株式会社 メルトブロー不織布およびメルトブロー不織布用ノズルピース
US6019152A (en) 1998-07-29 2000-02-01 Kimberly-Clark Worldwide, Inc. Apparatus for heating nonwoven webs
US6723669B1 (en) 1999-12-17 2004-04-20 Kimberly-Clark Worldwide, Inc. Fine multicomponent fiber webs and laminates thereof
US6588080B1 (en) 1999-04-30 2003-07-08 Kimberly-Clark Worldwide, Inc. Controlled loft and density nonwoven webs and method for producing
JP3521810B2 (ja) 1999-08-03 2004-04-26 日産自動車株式会社 繊維クッション体の成形方法、並びに繊維クッション体および繊維クッション体を用いた車両用シート
US6319865B1 (en) 1999-09-02 2001-11-20 Tonen Tapyrus Co., Ltd. Melt-blown non-woven fabric, and nozzle piece for producing the same
US6548431B1 (en) * 1999-12-20 2003-04-15 E. I. Du Pont De Nemours And Company Melt spun polyester nonwoven sheet
US6578160B1 (en) * 2000-05-26 2003-06-10 Emc Corp Hopkinton Fault tolerant, low latency system resource with high level logging of system resource transactions and cross-server mirrored high level logging of system resource transactions
US6607624B2 (en) 2000-11-20 2003-08-19 3M Innovative Properties Company Fiber-forming process
US6667254B1 (en) 2000-11-20 2003-12-23 3M Innovative Properties Company Fibrous nonwoven webs
JP4505987B2 (ja) 2000-12-14 2010-07-21 チッソ株式会社 熱接着性複合繊維、その製造方法およびそれを用いた繊維成形体
JP2002242069A (ja) * 2001-02-15 2002-08-28 Mitsui Chemicals Inc 混合繊維からなる不織布及びその製造方法並びに該不織布からなる積層体
JP4599760B2 (ja) 2001-05-25 2010-12-15 チッソ株式会社 熱融着性複合繊維及びこれを用いた繊維成形体
US6916752B2 (en) 2002-05-20 2005-07-12 3M Innovative Properties Company Bondable, oriented, nonwoven fibrous webs and methods for making them
US6827764B2 (en) * 2002-07-25 2004-12-07 3M Innovative Properties Company Molded filter element that contains thermally bonded staple fibers and electrically-charged microfibers
US7476632B2 (en) 2002-11-15 2009-01-13 3M Innovative Properties Company Fibrous nonwoven web
US6858297B1 (en) 2004-04-05 2005-02-22 3M Innovative Properties Company Aligned fiber web
US20050217226A1 (en) 2004-04-05 2005-10-06 3M Innovative Properties Company Pleated aligned web filter
US7235115B2 (en) * 2004-07-09 2007-06-26 3M Innovative Properties Company Method of forming self-supporting pleated filter media
JP2006037295A (ja) * 2004-07-29 2006-02-09 Toray Ind Inc メルトブロー不織布シートおよびそれを用いてなる濾材

Also Published As

Publication number Publication date
EP2049720A2 (en) 2009-04-22
PL2049720T3 (pl) 2014-02-28
WO2008085545A3 (en) 2008-10-09
EP2049720A4 (en) 2011-12-07
EP2049720B1 (en) 2013-09-04
BRPI0714088A2 (pt) 2013-01-01
BRPI0714088B1 (pt) 2017-04-04
WO2008085545A2 (en) 2008-07-17
KR20090037441A (ko) 2009-04-15
AU2007342321A1 (en) 2008-07-17
JP2010511488A (ja) 2010-04-15

Similar Documents

Publication Publication Date Title
AU2007342321B2 (en) Method for making shaped filtration articles
AU2007281395B2 (en) Monocomponent monolayer meltblown web and meltblowing apparatus
CN101495690B (zh) 制备成形过滤制品的方法
KR101453591B1 (ko) 스테이플 섬유를 갖는 멜트블로운 섬유 웨브
KR101471230B1 (ko) 스테이플 섬유를 갖는 멜트블로운 섬유 웨브를 포함하는 성형된 호흡기
AU2007342320B2 (en) Molded monocomponent monolayer respirator with bimodal monolayer monocomponent media
US8029723B2 (en) Method for making shaped filtration articles
KR101422869B1 (ko) 1성분 여과/강화 단층을 갖는 플랫 폴드형 호흡기
WO2009002614A1 (en) Method of making meltblown fiber web with staple fibers

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired