AU2006335382B2 - Modular elements, network, supporting structure, construction and process for obtaining thereof - Google Patents

Modular elements, network, supporting structure, construction and process for obtaining thereof Download PDF

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Publication number
AU2006335382B2
AU2006335382B2 AU2006335382A AU2006335382A AU2006335382B2 AU 2006335382 B2 AU2006335382 B2 AU 2006335382B2 AU 2006335382 A AU2006335382 A AU 2006335382A AU 2006335382 A AU2006335382 A AU 2006335382A AU 2006335382 B2 AU2006335382 B2 AU 2006335382B2
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Australia
Prior art keywords
joint
channel
modular
construction element
elements
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AU2006335382A1 (en
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Laurentiu Breaz
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
    • E04B2/26—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element the walls being characterised by fillings in all cavities in order to form a wall construction
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material

Description

Modular elements, network, supporting structure, construction and process for obtaining thereof The invention relates to modular elements for 5 constructions, provided with channels in the interior; to a network obtained by connecting modular elements; and to a supporting structure achieved by casting a hardening material in the network achieved by connecting the modular elements and joining them through the supporting 10 structure. The concrete panels are used in a wide range of applications in the civil engineering industry, the construction time being thus reduced. The pre-cast panels 15 are manufactured by casting the concrete into forms (concrete forming).After hardening, the panels are vertically positioned at the construction site. Since the panels are not insulated there is an 20 disadvantage in insulating them at a later stage, as insulating operations are expensive and imply a lot of manual working. Another disadvantage is they could not be used for 25 ceilings, as they have not sufficient strenght in the case of large-sized ceilings. The patent US2002017070 describes an expanded plastic module intended for the building of a concrete wall 30 structure, insulated by interconnecting the modules and filling them with concrete.The module is made of expanded polystyrene. Each module has the form of a rigid block, having an interior configuration designed to be filled with concrete. Aditionally, for the increase of strenght, 35 a network of steel or plastic bars is being introduced inside the modules. The disadvantage of this technical solution consists in a high rate of concrete consumption, 2382040_1 (GHMatters) 20/08/10 -2 flow problems upon the placing of concrete, due to the internal channels, positioned perpendiculary along the vertical and horizontal line; also, a too complex construction and aditional manual working, brought about 5 by the network of bars. The patent W02005059264 relates to polyurethanes or polystyrene foams for concrete structures. The insulating blocks elements have an interior arrangement in the form 10 of vertical cavities in a trapezoidal, circular, elliptical or parabolic shape.The structure obtained after the blocks have been filled with concrete has good strenght properties and optimum heat insulation; moreover, the strenght of the linear structure is inferior to the 15 structures in wich concrete is cast in several directions. The patent US4942707 describes ceiling or roof structures, based on a rigid insulation, provided with several cavities or channels that become molds for the concrete 20 during its casting. Following the joining of structures in the form of a ceiling or a roof, concrete is to be cast in these cavities or channels. The disadvantage of this technical solution is the high rate of consumption of concrete; also, it may be applied only to ceilings and 25 roofs. Another major disadvantage of insulating elements with interior channels for casting of concrete is that they become only elements of a building, such as walls, 30 ceiling, not being able to meet the necessary features for obtaining an appropriate supporting structure for a complete construction. It is desired to provide a construction having a unitary 35 structure of strength and appropriate heat insulation, withouth any elements of concrete forming, using a simple and cost effective procedure. 23820401 (GHMatters) 20108/10 -3 It is also desired to provide a unitary supporting structure that would be suitable for constructions, through the casting of a hardening material in a unitary network, defined and formed through the connection of 5 modular elements made of insulating materials. In accordance with the present invention there is provided a modular construction element comprising a parallelepipedal block including: 10 at least one primary channel; a plurality of secondary channels; and two joint elements disposed on a face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to 15 position the construction element relative to the neighbouring construction element, wherein each channel has two opposite ends and one said end of each of the secondary channels and the or each primary channel opens into a main half-joint formed in a 20 surface of the block, the other end of each secondary channel opens into a secondary half-joint formed in a surface of the block, and wherein the primary channel is open at two opposite surfaces. 25 In accordance with the present invention there is provided a modular construction element comprising a parallelepipedal block including: at least one primary channel; a plurality of secondary channels; and 30 four joint elements disposed on at least one face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, 35 wherein each channel has two opposite ends and one said end of each of the secondary channels opens into one of two main half-joints each formed in a surface of the 2382040_1 (GHMatters) 20/08/10 -4 block, the other end of each secondary channel opening into a secondary half-joint formed in a surface of the block, and wherein the or each primary channel opens at one or both ends into a said main half-joint. 5 In accordance with the present invention there is provided a modular construction element comprising a parallelepipedal block including: a plurality of primary channels; 10 a plurality of secondary channels; and eight joint elements disposed on at least one face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the 15 neighbouring construction element, wherein each channel has two opposite ends and one said end of each of the secondary channels opens into one of four main half-joints each formed in a surface of the block, the other end of each secondary channel opening 20 into a secondary half-joint formed in a surface of the block, and wherein each said primary channel opens at one or both ends into a said main half-joint. In accordance with the present invention there is provided 25 a modular construction element comprising a parallelepipedal block including: at least one primary channel; a plurality of secondary channels; and two joint elements disposed on a face of the 30 parallelepipedal block, one joint element being an upper joint element and the other joint element being a lower joint element, the joint elements being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the 35 neighbouring construction element, wherein each channel has two opposite ends and one said end of each of the secondary channels, and each end 23820401 (GHMatters) 20/08/10 -5 of the or each primary channel, opens into a main half joint formed in a surface of the block. In accordance with the present invention there is provided 5 a modular construction element comprising a parallelepipedal block including: at least one primary channel; a plurality of secondary channels; at least one tertiary channel; and 10 four joint elements disposed on a face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, 15 wherein each channel has two opposite ends and one said end of each of the secondary channels, and each end of the or each primary channel, opens into a main half joint formed in a surface of the block, and the other end of at least one secondary channel, and one end of the 20 tertiary channel, opens into a parallelepipedal recess in said block. In accordance with the present invention there is provided a modular construction element comprising a 25 parallelepipedal block including: at least one primary channel; and a plurality of secondary channels; wherein each channel has two opposite ends and each end opens onto a face of said parallelepipedal block and 30 wherein the or each primary channel is perpendicular to said secondary channels. In accordance with the present invention there is provided a network of connected modular construction elements, each 35 said element as described above. 23820401 (GHMatters) 20/08/10 -6 In accordance with the present invention there is provided mdular elements as described above or network of modular elements, wherein the or each modular element is made up of synthetic foams, based on polyurethanes, polyimides, 5 polyethylene, polypropylene, polymerized vinyl chloride, polyvinylidene chloride, amino resins, phenolic resins, silicones, expanded polystyrene and sodium silicate. In accordance with the present invention there is provided 10 unitary supporting structure formed by casting a hardening material in a network as described above, the hardening material being concrete, polyesther resins, epoxy resins, polyurethane resins. 15 In accordance with the present invention there is provided construction of modular elements made up of a unitary supporting structure in the interior of an insulating structure, obtained through the connection of modular elements each being an element as described above. 20 Preferably, one or more of the modular elements is fabricated from an insulting material. Herein, a "primary channel" may interchangeably be 25 referred to as a "vertical channel", a "secondary channel" may interchangeably be referred to as an "oblique channel" and a "tertiary channel" may interchangeably be referred to as a "horizontal channel". 30 In accordance with one embodiment of the present invention, the modular element removes the previously mentioned disadvantages, as it has an interior network element made up of at least two main half-joints and optionally it may have one or more secondary half-joints, 35 connected through vertical and oblique channels. 23820401 (GHMatters) 20/08/10 -7 In accordance with another embodiment of the present invention, the modular element removes the previously mentioned disadvantages, as it has an interior network element made up of two main half- joints and two secondary 5 half-joints, connected through vertical and oblique channels. In accordance with another embodiment of the present invention, the modular element removes the previously 10 mentioned disadvantages as it has an interior network element made up of four main half-joints and two secondary half-joints, connected through vertical and oblique channels. 15 In accordance with another embodiment of the present invention, the modular element removes the previously mentioned disadvantages as it has an interior network element made up of four main half-joints, connected through vertical and oblique channels. 20 In accordance with another embodiment of the present invention, the modular element removes the previously mentioned disadvantages, as it has an interior network element made up of two main half-joints, and a 25 parallelepiped, connected through vertical, horizontal and oblique channels. In accordance with another embodiment of the present invention, the modular element removes the previously 30 mentioned disadvantages as it has in the interior three main open channels, two of wich parallel and one perpendicular to the other two. In accordance with another embodiment of the present 35 invention, the modular elements removes the previously mentioned disadvantages as they have an odd number of joint elements and at least two joint elements, 2382040_1 (GHMatters) 20/08/10 -8 respectively, or four joint elements equally positioned in the upper and lower part. In accordance with one embodiment of the present 5 invention, the network obtained by assembling the modular elements removes the previously mentioned disadvantages as it is made up of main and secondary joints, connected trough vertical, horizontal and oblique channels. 10 In accordance with another embodiment of the present invention, the unitary supporting structure removes the above mentioned disadvantages, as it is obtained by casting a material that will be harden in the unitary network for the entire construction. 15 In accordance with another embodiment of the present invention, the construction removes the previously mentioned disadvantages as it is made up of a unitary supporting structure inside of an insulating structure, 20 obtained by connecting the modular elements. In accordance with another embodiment of the present invention, the process for obtaining the construction according to the invention removes the disadvantages 25 mentioned above as it consists of the following: connection of modular elements and the casting of material that hardens in the network defined through the connection of modular elements and the creation of a unitary supporting structure. 30 According to the invention, the modular elements can be made of synthetic foams based on polyurethanes, polyimides, polyethylene, polypropylene, polyvinyl chloride, polyvinylidene chloride, amino resins, phenolic 35 resins, silicones, expanded polystyrene and sodium silicate. 23820401 (GHMatters) 20/08/10 -9 The network elements are joints having a cylindrical, spherical, prismatic or tapered form, connected through vertical, oblique or horisontal channels, as well as open channels which intersect each another perpendicularly. 5 The material to be cast in the network according to the invention, in order to harden and form the supporting structure may be one of the following:concrete, reinforced concrete, polyesther resins, epoxy resins, polyurethane 10 resins. For example, the construction procedure for one-floor building includes the connection of modular elements for the foundation, walls, ceiling, roof in a vault shape, and 15 the cast of material in the network defined by specific modular elements: the material hardens and forms the supporting structure which is unitary in the building assembly, but specific for each part of the building. 20 The following advantages are obtained by the application of this invention: - the achievement of a construction with a unitary structure of strenght and appropriate heat insulation, withouth any elements of concrete 25 forming, using a simple and cost effective procedure - the construction is achieved in shorter time in comparison with traditional processes; - the resistance of the construction is higher in 30 comparison with other processes; BRIEF DESCRIPTION OF THE DRAWINGS: An example of achievement of the invention is given below 35 in conjunction with accompanying drawings, wherein: Fig.1. Modular element (1) having in interior a 23820401 (GHMatters) 20/08/10 - 10 network element consisting of a main half-joint (2), a secondary half-joint (3) connected through vertical channels (4) and oblique channels (5) and two-joint elements (6). 5 Fig.2. Modular element (7) having in the interior a network element consisting of two main half-joints (2), two secondary half-joints (3) connected through vertical channels (4) and oblique channels (5) and four joint 10 elements (6). Fig.3. Modular element (8) having in the interior a network element consisting of four main half-joints (2), two secondary half-joints (3) connected through vertical 15 channels (4) and oblique channels (5) and eight joint elements (6). Fig.4. Modular element (9) for the foundation having in the interior a network element consisting of four main 20 half-joint (2) connected through vertical channels (4) and oblique channels (5) and two joint elements (6), an upper one and a lower one. Fig.5. Modular element (10) for the corner, having in 25 the interior two main half joints (2), a parallelepiped (11) connected through vertical channels(4) and oblique channels (5) and horizontal channels (12) and four joint elements (6). 30 Fig.6. Modular element (18) for the ceiling having in the interior three main open channels, two of wich being parallel channels (13) and one channel (14) being perpendicular to the other two. 35 Fig.7. Construction consisting of modular elements, making up the foundation (15), the wall (16) and the ceiling (17). 23820401 (GHMatters) 20/08/10 - 11 Example 1: There are achieved modular elements for wall (Fig. 1), corner (Fig. 4), foundation (Fig. 5), ceiling (Fig. 6) from fireproofed polyurethane foam, by injecting 5 in mould and expanding at the dimensions of the mould. The modular elements have the following dimensions: the modular element for wall has the dimensions 120/60/30 cm with vertical channels of 16 cm in diameter 10 , oblique channels of 12 cm in diameter and joint element of 20 cm; the modular element for corner has the dimensions 120/60/30 cm for one side and 60/60/30 cm for the other side, with vertical channels of 16 cm in diameter, oblique 15 channels of 12 cm in diameter and joint element of 20 cm; the modular element for foundation has the dimensions of 120/60/60 cm with vertical channels of 20 cm in diameter, oblique channels of 14 cm in diameter and joint element of 20 cm; 20 the modular element for ceiling has the dimensions 120/60/20 cm with channels of 15/15 cm. There is achieved the construction presented in Fig.7 as following: the modular elements for foundation 15 and 25 corner are assembled, than the modular elements for ceiling 17 and than the modular elements for the wall 16 and corner, followed by the casting of concrete B 300 with high fluidity in the formed network . After hardening, the strenght of the wall at stress 30 is 100 tons/ meter. It will be understood to persons skilled in the art of the invention that many modifications may be made without departing from the spirit and scope of the invention. 35 In the claims which follow and in the preceding description of the invention, except where the context 23820401 (GHMatters) 20/08/10 - 12 requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but 5 not to preclude the presence or addition of further features in various embodiments of the invention. It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute 10 an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other country. 23820401 (GHMatters) 20/08/10

Claims (11)

1. A modular construction element comprising a parallelepipedal block including: 5 at least one primary channel; a plurality of secondary channels; and two joint elements disposed on a face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to 10 position the construction element relative to the neighbouring construction element, wherein each channel has two opposite ends and one said end of each of the secondary channels and the or each primary channel opens into a main half-joint formed in a 15 surface of the block, the other end of each secondary channel opens into a secondary half-joint formed in a surface of the block, and wherein the primary channel is open at two opposite surfaces. 20
2. A modular construction element comprising a parallelepipedal block including: at least one primary channel; a plurality of secondary channels; and four joint elements disposed on at least one face of 25 the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, wherein each channel has two opposite ends and one 30 said end of each of the secondary channels opens into one of two main half-joints each formed in a surface of the block, the other end of each secondary channel opening into a secondary half-joint formed in a surface of the block, and wherein the or each primary channel opens at 35 one or both ends into a said main half-joint. 23820401 (GHMatters) 20/08110 - 14
3. A modular construction element comprising a parallelepipedal block including: a plurality of primary channels; a plurality of secondary channels; and 5 eight joint elements disposed on at least one face of the parallelepipedal block and being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, 10 wherein each channel has two opposite ends and one said end of each of the secondary channels opens into one of four main half-joints each formed in a surface of the block, the other end of each secondary channel opening into a secondary half-joint formed in a surface of the 15 block, and wherein each said primary channel opens at one or both ends into a said main half-joint.
4. A modular construction element comprising a parallelepipedal block including: 20 at least one primary channel; a plurality of secondary channels; and two joint elements disposed on a face of the parallelepipedal block, one joint element being an upper joint element and the other joint element being a lower 25 joint element, the joint elements being shaped to engage with joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, wherein each channel has two opposite ends and one 30 said end of each of the secondary channels, and each end of the or each primary channel, opens into a main half joint formed in a surface of the block.
5. A modular construction element comprising a 35 parallelepipedal block including: at least one primary channel; 23820401 (GHMatters) 20/08/10 - 15 a plurality of secondary channels; at least one tertiary channel; and four joint elements disposed on a face of the parallelepipedal block and being shaped to engage with 5 joint elements of a neighbouring construction element to position the construction element relative to the neighbouring construction element, wherein each channel has two opposite ends and one said end of each of the secondary channels, and each end 10 of the or each primary channel, opens into a main half joint formed in a surface of the block, and the other end of at least one secondary channel, and one end of the tertiary channel, opens into a parallelepipedal recess in said block. 15
6. A modular construction element for use in the building construction industry comprising a parallelepipedal block including: at least one primary channel; and 20 a plurality of secondary channels; wherein each channel has two opposite ends and each end opens onto a face of said parallelepipedal block and wherein the or each primary channel is perpendicular to said secondary channels. 25
7. A network of connected modular construction elements, each said element according to any one of the preceding claims. 30
8. Modular elements according to any one of claims 1 6,or a network of modular elements according to claim 7, wherein the or each modular element is made up of synthetic foams, based on polyurethane, polyimides, polyethylene, polypropylene, polymerized vinyl chloride, 35 polyvinylidene chloride, amino resins, phenolic resins, silicones, expanded polystyrene and sodium silicate. 23820402 (GHMatters) 14/12/10 - 16
9. Unitary supporting structure formed by casting a hardening material in a network according to claim 7, the hardening material being concrete, polyesther resins, epoxy resins, polyurethane resins. 5
10. Construction of modular elements made up of a unitary supporting structure in the interior of an insulating structure, obtained through the connection of modular elements each being an element according to any one of 10 claims 1 to 6 and 8.
11. A modular element, a network of connected modular elements, a unitary supporting structure or a construction of modular elements, substantially as herein described 15 with reference to the accompanying drawings. 2382040_1 (GHMatters) 20/08110
AU2006335382A 2005-09-22 2006-08-07 Modular elements, network, supporting structure, construction and process for obtaining thereof Ceased AU2006335382B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ROA200500806 2005-09-22
ROA200500806A RO123373B1 (en) 2005-09-22 2005-09-22 Modular elements, lattice, bearing structure, construction and process for making the same
PCT/RO2006/000016 WO2007081233A2 (en) 2005-09-22 2006-08-07 Modular elements, network, supporting structure, construction and process for obtaining thereof

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AU2006335382A1 AU2006335382A1 (en) 2007-07-19
AU2006335382B2 true AU2006335382B2 (en) 2011-02-03

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US (1) US7802410B2 (en)
EP (1) EP1926865B1 (en)
JP (1) JP4733747B2 (en)
KR (1) KR101079380B1 (en)
CN (1) CN101268237A (en)
AU (1) AU2006335382B2 (en)
CA (1) CA2621224C (en)
EA (1) EA012548B1 (en)
ES (1) ES2647078T3 (en)
IL (1) IL189909A (en)
NO (1) NO20081598L (en)
NZ (1) NZ567135A (en)
PL (1) PL1926865T3 (en)
RO (1) RO123373B1 (en)
UA (1) UA92034C2 (en)
WO (1) WO2007081233A2 (en)

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EA200800877A1 (en) 2008-08-29
AU2006335382A1 (en) 2007-07-19
US20080250736A1 (en) 2008-10-16
IL189909A (en) 2011-12-29
EA012548B1 (en) 2009-10-30
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WO2007081233A3 (en) 2007-11-08
EP1926865B1 (en) 2017-10-04
RO123373B1 (en) 2011-11-30
NZ567135A (en) 2011-03-31
JP2009509074A (en) 2009-03-05
KR101079380B1 (en) 2011-11-02
CA2621224A1 (en) 2007-07-19
IL189909A0 (en) 2008-08-07
US7802410B2 (en) 2010-09-28
JP4733747B2 (en) 2011-07-27
KR20080057305A (en) 2008-06-24
UA92034C2 (en) 2010-09-27
CN101268237A (en) 2008-09-17
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CA2621224C (en) 2013-01-29
EP1926865A2 (en) 2008-06-04

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