WO2024114741A1 - Electric vehicle and battery swapping method for electric vehicle - Google Patents

Electric vehicle and battery swapping method for electric vehicle Download PDF

Info

Publication number
WO2024114741A1
WO2024114741A1 PCT/CN2023/135495 CN2023135495W WO2024114741A1 WO 2024114741 A1 WO2024114741 A1 WO 2024114741A1 CN 2023135495 W CN2023135495 W CN 2023135495W WO 2024114741 A1 WO2024114741 A1 WO 2024114741A1
Authority
WO
WIPO (PCT)
Prior art keywords
battery pack
battery
vehicle body
bracket
vehicle
Prior art date
Application number
PCT/CN2023/135495
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
于新瑞
张雪峰
Original Assignee
奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 奥动新能源汽车科技有限公司, 上海电巴新能源科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2024114741A1 publication Critical patent/WO2024114741A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S17/00Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
    • G01S17/02Systems using the reflection of electromagnetic waves other than radio waves
    • G01S17/06Systems determining position data of a target
    • G01S17/08Systems determining position data of a target for measuring distance only
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B7/00Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00
    • G08B7/06Signalling systems according to more than one of groups G08B3/00 - G08B6/00; Personal calling systems according to more than one of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the present application relates to the field of new energy vehicle technology, and in particular to an electric vehicle and a battery replacement method for an electric vehicle.
  • the battery swap model came into being. Compared with charging, firstly, battery swap can save a lot of time, and secondly, battery swap can avoid peak electricity consumption for charging.
  • the whole battery pack is generally installed on the vehicle body.
  • the common problem is that the battery pack is heavy and the installation position is too concentrated, which easily affects the battery replacement and also requires a high load-bearing capacity of the locking mechanism on the electric vehicle.
  • the technical problem to be solved by the present application is to improve the utilization of the installation space of an electric vehicle battery replacement pack, and to provide an electric vehicle and a battery replacement method for an electric vehicle.
  • an electric vehicle comprising a body and a battery pack, wherein at least one battery pack is installed on each side of the body along the width direction of the body, and at least one battery pack is a battery replacement battery pack detachably connected to the body; wherein a first locking mechanism is provided on the body, and the battery replacement battery pack is provided with a second locking mechanism cooperating with the first locking mechanism, and the battery replacement battery pack moves between a locking position and an unlocking position along the width direction of the body, and when the battery replacement battery pack is in the locking position, the first locking mechanism cooperates with the second locking mechanism to lock the battery replacement battery pack to the body.
  • the present application moves the battery pack along the width direction of the vehicle body, so that the battery pack can be closer to the vehicle body after installation to optimize the space between the battery pack and the vehicle body in the width direction, and also make the battery pack meet the design specifications in its length direction (with the front-to-back structure of the vehicle body 1).
  • the safety distance of the battery pack such as wheels, increases the flexibility of the battery swap location setting and the maximum length.
  • the vehicle body includes a vehicle beam; the first locking mechanism is arranged on the vehicle beam, and the battery replacement battery pack is detachably installed on the vehicle beam.
  • the first locking mechanism is arranged on the side and/or bottom of the vehicle beam.
  • the vehicle body includes a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, the first locking mechanism is arranged on the battery pack bracket, and the battery-changing battery pack is detachably mounted on the battery pack bracket.
  • the first locking mechanism is disposed at at least one of the top, side and bottom of the battery pack bracket.
  • the vehicle body includes a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, and the battery pack can be detachably mounted on the battery pack bracket;
  • the battery pack bracket includes:
  • a beam connecting portion connected to the beam
  • a locking mounting portion connected to the vehicle beam connecting portion, the locking mounting portion extending outwardly along the width direction of the vehicle body;
  • the first locking mechanism is arranged on the locking installation portion.
  • first locking structures there are a plurality of first locking structures, and the plurality of first locking structures are arranged at intervals on the locking mounting portion along the width direction of the vehicle body.
  • a first connector is provided on the side of the battery pack facing the vehicle beam, and the vehicle body is provided with a second connector that cooperates with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery pack and the vehicle body.
  • the vehicle body also includes a connector mounting portion for mounting the second connector, and the connector mounting portion is arranged on the side or below the vehicle beam.
  • the battery pack bracket includes a plurality of beam connection parts arranged at intervals along the length direction of the vehicle body; the upper part of the beam connection part is connected to the beam, and the lower part of the beam connection part extends to the bottom of the beam; the two ends of the connector mounting part are respectively connected to the lower parts of adjacent beam connection parts.
  • a middle portion of the connector mounting portion is folded toward the inner side of the vehicle beam to form a connector mounting area, and the second connector is arranged in the connector mounting area.
  • the battery pack bracket includes a plurality of locking mounting portions arranged at intervals along the length direction of the vehicle body; the battery pack bracket also includes a fourth reinforcement portion, and both ends of the fourth reinforcement portion are respectively connected to adjacent locking mounting portions.
  • the top end of the fourth reinforcement portion is higher than the top end of the locking mounting portion.
  • the battery pack bracket also includes a protective plate, which is located at least on one side of the battery pack in the length direction of the vehicle body, and is connected to the vehicle beam connecting portion and/or the locking mounting portion.
  • battery replacement packs are installed on both sides of the vehicle body.
  • the battery pack bracket includes a first bracket and a second bracket, the first bracket and the second bracket are respectively arranged on both sides of the vehicle beam, and the first bracket and the second bracket are respectively installed with at least one Replacement battery pack.
  • the first locking structure includes a lock base and a locking portion
  • the lock base is provided with a lock slot extending along the moving direction of the battery replacement battery pack, and the locking portion can be moved into the lock slot
  • the second locking mechanism is a lock shaft provided on the battery replacement battery pack; when the battery replacement battery pack is in the locking position, the locking portion locks the lock shaft in the lock slot.
  • the lock slot includes a connected horizontal section and a vertical section; wherein, when the lock shaft is located at one end where the horizontal section and the vertical section are connected, the battery replacement battery pack is located at the unlocking position, and when the lock shaft is located at the other end of the horizontal section, the battery replacement battery pack is located at the locking position.
  • one end of the lock shaft is connected to the battery pack, so that the lock shaft is arranged in a cantilever manner as a whole, and the outer end of the lock shaft is convenient for entering the lock slot;
  • the lock shaft is installed on the battery pack through a mounting bracket, and the two ends of the lock shaft are respectively connected to the mounting bracket.
  • the present application supports the lock shaft at both ends of the mounting bracket, which can make the lock shaft more evenly stressed and more stable to use.
  • a first connector is provided on the top and/or side of the battery replacement battery pack, and the vehicle body is provided with a second connector that cooperates with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery replacement battery pack and the vehicle body.
  • the first locking mechanism is located at the side and/or top of the battery-swap battery pack; the second locking mechanism is arranged at the side and/or top of the battery-swap battery pack.
  • the vehicle beam includes two supporting beam bodies spaced apart along the width direction of the vehicle body; the vehicle body also includes a first reinforcement portion, and two ends of the first reinforcement portion are respectively connected to the two supporting beam bodies.
  • the battery pack bracket includes a first bracket and a second bracket respectively arranged on both sides of the vehicle beam, and the battery pack bracket also includes a second reinforcement part;
  • the second reinforcement portion passes through the lower side of the vehicle beam, and the two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the space under the beam can be used to reinforce the connection between the first bracket and the second bracket, especially the first bracket and the second bracket have a portion extending from the lower side of the vehicle beam for reinforcement connection, so that the structure of the first bracket and the second bracket is more stable;
  • the second reinforcement portion passes through the upper side of the vehicle beam, and the two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the space on the beam can be used to reinforce the connection between the first bracket and the second bracket.
  • the installation space can be used, and the second reinforcement portion can also be provided with an installation structure of other structural components, such as fixing of a battery pack to a vehicle body connecting pipeline, etc.;
  • the second reinforcement portion passes through the vehicle beam, and two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the connection position of the second reinforcement portion between the first bracket and the second bracket can be optimized;
  • the vehicle beam includes two support beams spaced apart in the width direction of the vehicle body, the first bracket and the second bracket are respectively connected to the two support beams, and the two ends of the second reinforcement portion are respectively connected to the corresponding positions of the first bracket and the second bracket on the two support beams, so that the second reinforcement portion directly acts on the battery pack installation position, and the first bracket and the second bracket are reinforced while the vehicle beam is reinforced. Fixed.
  • the second reinforcement portion includes horizontal reinforcement bars arranged at intervals along the height direction of the vehicle body and vertical reinforcement bars connecting adjacent horizontal reinforcement bars; wherein the middle portion of the horizontal reinforcement bars located on the upper side and/or the lower side is recessed in a direction away from the vehicle beam.
  • the vehicle body also includes a connector mounting portion for mounting the second connector;
  • the battery pack bracket also includes a third reinforcement portion; and both ends of the third reinforcement portion are respectively connected to the connector mounting portions on both sides of the vehicle body.
  • a guide portion is provided on the top of the battery replacement battery pack or on the side facing the vehicle body, and the vehicle body cooperates with the guide portion along the moving direction of the battery replacement battery pack.
  • a plurality of first locking mechanisms are provided at intervals on the vehicle body, and/or a plurality of second locking mechanisms are provided at intervals on the battery replacement battery pack.
  • the vehicle body also includes a protective plate, and in the length direction of the vehicle body, the protective plate is located at least on one side of the battery pack.
  • At least one outer edge of the battery pack is provided with a linear or arc chamfer.
  • the linear or arc-shaped chamfer is arranged toward the front direction of the electric vehicle.
  • the present application also provides a battery replacement method for an electric vehicle, which is applied to any of the above electric vehicles, comprising:
  • a battery replacement battery pack is installed on both sides of the vehicle body, the number of the battery replacement device is one, and the step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement battery pack on the electric vehicle includes:
  • the battery replacement equipment is controlled to move to a preset position corresponding to the battery replacement battery pack on the other side of the vehicle body.
  • the step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement pack on the electric vehicle includes:
  • the step of controlling the battery replacement equipment to remove the battery replacement battery pack on the vehicle body includes:
  • the step of controlling the battery replacement equipment to install the battery replacement battery pack onto the vehicle body includes:
  • Control the battery exchange equipment to drive the battery exchange battery pack to move horizontally to a locking position so that the first locking mechanism cooperates with the second locking mechanism.
  • the positive progressive effect of the present application is that it provides an electric vehicle and a battery replacement method for an electric vehicle, and by arranging battery packs on both sides of the vehicle body respectively, it avoids the difficulty of battery replacement caused by the excessive volume and weight of a single battery pack, balances the load on both sides of the vehicle body, reduces the load-bearing requirements of the locking mechanism, and uses the locking mechanism that locks in the horizontal direction to prevent the movable parts of the locking mechanism from bearing when the battery pack is in the locked position, thereby improving the firmness and stability of the connection between the battery pack and the electric vehicle; on the other hand, when one of the battery packs is damaged, the existence of other battery packs ensures the normal operation of the electric vehicle.
  • FIG1 is a schematic diagram of the structure of an electric vehicle provided in an embodiment of the present application.
  • FIG2 is a schematic diagram of the structure of the embodiment shown in FIG1 after removing the battery pack for replacement;
  • FIG3 is a schematic diagram of a structure of a battery pack in the embodiment shown in FIG1 ;
  • FIG. 4 is a schematic diagram of the structure of a battery pack bracket in another embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a battery replacement pack corresponding to the embodiment shown in FIG. 4 .
  • FIG. 6 is a schematic diagram of the top view of the structure of the example in FIG. 4 .
  • FIG. 7 is a schematic structural diagram of a first locking mechanism provided in the present application in a locked state.
  • FIG8 is a schematic structural diagram of a first locking mechanism provided in the present application in an unlocked state.
  • Figure 9 is a schematic diagram of the structure of the battery pack bracket, battery replacement battery pack, and vehicle beam after coordination in another embodiment of the present application.
  • FIG10 is a schematic diagram of the partially enlarged structure of the battery replacement battery pack in FIG9 .
  • FIG11 is a schematic diagram of the structure of the battery pack bracket and the battery replacement battery pack after they are matched in the embodiment shown in FIG9 .
  • FIG. 12 is a schematic diagram of the structure of the battery pack bracket in the embodiment shown in FIG. 9 .
  • FIG. 13 is a schematic diagram of the structure of the battery replacement battery pack in the embodiment shown in FIG. 9 .
  • FIG. 14 is a schematic side sectional view of the first locking mechanism in FIG. 9 .
  • Battery replacement pack 2 ; first locking mechanism 3; lock base 301; locking portion 302; second locking mechanism 4; lock shaft 401; mounting bracket 402;
  • Locking groove 5 horizontal section 501; vertical section 502; first connector 6; second connector 7;
  • Guide rib 801 Guide surface 802 ; guide fold 803 ; protection plate 9 ; connector mounting area 10 ; fourth reinforcement portion 12 .
  • the embodiment of the present application provides an electric vehicle, and its implementation is described in accordance with the examples shown in Figures 1-14. It should be understood that the implementation methods provided by the present application include but are not limited to the forms shown in Figures 1-14, including A vehicle body 1 and a battery pack, with at least one battery pack installed on each side of the vehicle body 1 along the width direction of the vehicle body 1, wherein at least one battery pack is a battery replacement pack 2 detachably connected to the vehicle body 1; wherein a first locking mechanism 3 is provided on the vehicle body 1, and the battery replacement battery pack 2 is provided with a second locking mechanism 4 cooperating with the first locking mechanism 3, and the battery replacement battery pack 2 moves between a locked position and an unlocked position in a horizontal direction, and when the battery replacement battery pack 2 is in the locked position, the first locking mechanism 3 cooperates with the second locking mechanism 4 to lock the battery replacement battery pack 2 on the vehicle body 1.
  • the electric vehicle of the present application installs battery packs in the width direction of the vehicle body 1 respectively, so as to achieve the setting mode of installing the battery packs on the side of the vehicle body 1, so that multiple battery packs can provide electric energy to the electric vehicle at the same time, and the battery packs are distributed on the side of the vehicle body panel, and the space on the side of the vehicle body 1 can be utilized.
  • the battery pack can be operated by horizontal movement on the side of the vehicle body 1 to facilitate loading or removing the battery pack on the side of the vehicle body 1, and after the battery-swap battery pack 2 is moved in the horizontal direction to the locked position, it is difficult for the battery-swap battery pack 2 to move to the unlocked position without applying external force to move the battery-swap battery pack 2, so that the battery-swap battery pack 2 is stably connected in the use state and is not prone to connection failure.
  • a second connector 7 can be set on the inside of the vehicle body to complete the connection between the first connector 6 and the second connector 7 when the battery pack 2 moves along the width direction of the vehicle body 1.
  • the vehicle body 1 includes a vehicle beam 101; the first locking mechanism 3 is provided on the vehicle beam 101, and the battery pack 2 is detachably mounted on the vehicle beam 101.
  • the connection between the battery pack 2 and the vehicle body 1 can be made more stable.
  • the installation position of the first locking mechanism 3 includes but is not limited to the following embodiments: first, the first locking mechanism 3 is arranged on the side of the vehicle beam 101. By arranging the first locking mechanism 3 on the side of the vehicle beam 101, the second locking mechanism 4 can be arranged on the side of the battery pack. The side of the vehicle and the side of the battery pack have a large space, which is conducive to the installation of the locking mechanism. Second, the first locking mechanism 3 is arranged at the bottom of the vehicle beam 101. Correspondingly, the battery pack 2 is provided with the second locking mechanism 4 in the lower section.
  • the battery pack can have a locking installation position in the lower section, providing the possibility of optimizing the installation space of the battery pack 2, and can also provide the battery pack 2 with the installation fixing force of the lower section, so as to improve the fixing effect of the vehicle beam 101 on the battery pack 2.
  • the first locking mechanism 3 can also be arranged on the side and bottom of the vehicle beam 101 at the same time.
  • the vehicle body 1 includes a vehicle beam 101 and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam 101, the first locking mechanism 3 is arranged on the battery pack bracket, and the battery-swap battery pack 2 is detachably installed on the battery pack bracket.
  • the battery-swap battery pack 2 By installing the battery-swap battery pack 2 on the battery pack bracket, it is convenient to optimize the arrangement of the first locking mechanism 3 and the installation method.
  • the structure is installed to break through the structural limitations of the beam 101 itself.
  • the vehicle's connector and other auxiliary mechanisms can be set on the battery pack bracket to achieve the overall installation and disassembly of the battery pack 2 structure, simplify the installation steps and processes, improve the installation efficiency, and facilitate the modification of existing electric vehicles.
  • the installation position of the first locking mechanism 3 is optional, and the first locking mechanism 3 is set at at least one of the top, side and bottom of the battery pack bracket.
  • the first locking mechanism 3 is set at at least one of the top, side and bottom of the battery pack bracket.
  • the upper side of the battery pack 2 has a battery pack bracket structure and a first locking mechanism 3. The separation of the battery pack 2 from the vehicle body on the upper side is conducive to protecting the battery pack 2 from the top.
  • the structure of the battery pack bracket fixing the top of the battery pack 2 is located on the upper side of the battery pack 2.
  • the side of the battery pack 2 can be directly fixed to utilize the space between the side of the battery pack and the vehicle body 1, so as to utilize the space of the vehicle body 1 on the basis of improving the fixing effect.
  • the vehicle body 1 includes a vehicle beam 101 and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam 101, and the battery pack 2 is detachably mounted on the battery pack bracket;
  • the battery pack bracket includes: a vehicle beam connecting portion 104, connected to the vehicle beam 101; a locking mounting portion 105, connected to the vehicle beam connecting portion 104, and the locking mounting portion 105 extends outward along the width direction of the vehicle body 1; wherein the first locking mechanism 3 is arranged on the locking mounting portion 105.
  • the battery pack 2 has more ample installation and fixing space and setting space, which is conducive to optimizing the mobility and installation stability of the battery pack 2.
  • the number of the first locking structures is multiple, and the multiple first locking mechanisms 3 are arranged at intervals on the locking mounting portion 105 along the width direction of the vehicle body 1.
  • the battery swapping battery pack 2 can be installed and fixed at multiple points, so that the force on the battery swapping battery pack 2 is more balanced and the connection is more stable.
  • a first connector 6 is provided on the side of the battery pack facing the vehicle beam 101, and a second connector 7 that cooperates with the first connector 6 is provided on the vehicle body 1; the first connector 6 is connected to the second connector 7 to achieve an electrical connection and/or liquid cooling connection between the battery pack and the vehicle body 1.
  • the second connector 7 and the first connector 6 can be connected or separated when the battery-changing battery pack 2 is moved along the width direction of the vehicle body 1. This arrangement allows the first connector 6 to not occupy the vertical height of the battery pack and the space on the front and rear sides, which is beneficial to the space optimization arrangement of the battery pack.
  • the first connector 6 can also be arranged at the top, bottom, front and rear sides of the battery pack, and the corresponding vehicle body 1 or battery pack bracket can be provided with a corresponding second connector 7.
  • the first connector 6 and the second connector 7 can be plugged and connected along the width direction of the vehicle body 1.
  • a movable second connector 7 can be provided so that after the battery-swap pack 2 is moved into place, the second connector 7 moves and connects with the first connector 6.
  • a retractable or flippable second connector 7 is provided in the front and rear directions of the battery-swap pack 2 on the vehicle body 1. After the battery-swap battery pack 2 is installed in place, the second connector can be movably connected to the first connector.
  • Device 6 is installed.
  • the vehicle body 1 also includes a connector mounting portion 1024 for mounting the second connector 7, and the connector mounting portion 1024 is arranged on the side or below the vehicle beam 101.
  • the connector mounting portion 1024 is arranged below the vehicle beam 101, as shown in FIG4 and FIG6, the space below the vehicle beam 101 can be used to optimize the arrangement of the installation space of the connector mounting portion 1024 and the second connector 7.
  • the connector mounting portion 1024 is recessed toward the inner side of the vehicle beam 101, and the connection structure of the second reinforcement portion 1023 can be arranged below the vehicle beam 101, and part of the structure of the second connector 7 can be extended to the lower side of the vehicle beam 101, so as to reduce the space requirement for the second connector 7 on the side of the vehicle beam 101, so that the battery replacement battery pack 2 can be as close to the vehicle beam 101 as possible in the width direction of the vehicle beam 101, which is conducive to increasing the volume capacity of the battery pack in the width direction, and can also make the entire electric vehicle structure compact.
  • the vehicle beam 101 can be directly used as the connector mounting portion 1024, or a separate connector mounting portion 1024 can be disposed, thereby optimizing the installation space at the top and bottom of the vehicle beam 101, and also making the installation of the second connector 7 stable, not prone to collision during driving, and not prone to positional interference with other vehicle structures.
  • the battery pack bracket includes a plurality of beam connection parts 104 arranged at intervals along the length direction of the vehicle body 1; the upper part of the beam connection part 104 is connected to the beam 101, and the lower part of the beam connection part 104 extends to the lower part of the beam 101; and the two ends of the connector installation part 1024 are respectively connected to the lower part of the adjacent beam connection part 104.
  • the weight of the battery pack bracket can be reduced on the basis of having more connection positions with the beam 101 to increase the stability of the connection of the battery pack bracket.
  • the arrangement structure of the second connector 7 can be optimized by using the space between the beam connection parts 104.
  • a space for the second connector to pass can be formed between the two beam connection parts 104.
  • two beam connection parts 104 are provided, but this is not a setting for the embodiment of the present application.
  • multiple beam connection parts 104 may be provided.
  • a single integral beam connection part 104 may be provided, and the locking mounting parts 105 are provided at both ends of the beam connection part 104.
  • the middle of the connector mounting portion 1024 is concave toward the inside of the vehicle beam 101 to form a connector mounting area 10, and the second connector 7 is arranged in the connector mounting area 10.
  • a partial structure of the second connector 7 can be arranged below the vehicle beam 101 to reduce the space requirement for the second connector 7 on the side of the vehicle beam 101, so that the battery replacement battery pack 2 can be as close to the vehicle beam 101 as possible in the width direction of the vehicle beam 101, which is beneficial to increase the volume capacity of the battery pack in the width direction, and can also make the entire electric vehicle structure compact.
  • the anti-deformation ability of the connector mounting portion 1024 can also be improved by concave the connector mounting portion 1024.
  • the vehicle beam connecting portion 104 may be partially extended to the lower side of the vehicle beam 101 as a whole and connected to the connector mounting portion 1024 .
  • the battery pack bracket includes a plurality of locking mounting portions 105 spaced apart along the length direction of the vehicle body 1; the battery pack bracket also includes a fourth reinforcing portion 12, and both ends of the fourth reinforcing portion 12 are respectively connected to adjacent locking mounting portions 105. As shown in FIG. 4, by arranging the fourth reinforcing portion 12, The overall structural strength of the battery pack bracket can be further improved, and the sides of the battery-swap battery pack 2 can also be protected.
  • the top of the fourth reinforcement part 12 is higher than the top of the locking mounting part 105.
  • the height of the fourth reinforcement part 12 is higher than the battery pack 2, so that the battery pack 2 has space to move directly horizontally to the battery pack bracket; as an optional, when the battery pack 2 is installed in the battery pack bracket, the height of the fourth reinforcement part 12 is slightly higher than the battery pack 2 so that when the battery pack 2 is moved to the locking position or moved out of the battery pack bracket, the battery pack 2 can be moved downward first.
  • the lock slot 5 includes a horizontal section 501 and a vertical section 502
  • the travel of the lock shaft 401 in the vertical section 502 allows the battery pack 2 to pass through the third reinforcement part 103.
  • the battery pack bracket also includes a protective plate 9.
  • the protective plate 9 is located at least on one side of the battery pack, and the protective plate 9 is connected to the beam connection portion 104 and/or the locking installation portion 105.
  • the protective plate can also be provided between the battery pack and the wheel to protect the battery pack when foreign objects are caught in the wheel.
  • a battery pack 2 is installed on both sides of the vehicle body 1. In this way, the battery replacement operation can be performed on both sides of the vehicle body 1, so that the electric vehicle provides more battery packs 2 for replacement, thereby improving the battery replacement efficiency of the electric vehicle.
  • a battery pack 2 can also be set on only one side of the electric vehicle.
  • the battery pack bracket includes a first bracket 1021 and a second bracket 1022, and the first bracket 1021 and the second bracket 1022 are respectively arranged on both sides of the vehicle beam 101, and the first bracket 1021 and the second bracket 1022 are respectively installed with at least one battery replacement battery pack 2.
  • the battery replacement action can be performed on both sides of the vehicle body 1, so that the electric vehicle provides more battery replacement battery packs 2, thereby improving the battery replacement efficiency of the electric vehicle.
  • the battery replacement battery pack 2 can also be set only on one side of the electric vehicle.
  • the first locking structure includes a lock base 301 and a locking portion 302, and the lock base 301 is provided with a lock slot 5 extending along the moving direction of the battery replacement battery pack 2, and the locking portion 302 can be moved into the lock slot 5;
  • the second locking mechanism 4 is a lock shaft 401 provided on the battery replacement battery pack 2; when the battery replacement battery pack 2 is in the locked position, the locking portion 302 locks the lock shaft 401 in the lock slot 5.
  • the lock shaft 401 is located in the lock slot 5, and the top and bottom walls of the lock slot 5 limit the vertical position of the lock shaft 401.
  • the locking portion 302 is only used to stop the lock shaft 401 from moving horizontally, so that the locking portion 302 bears less load, which can help maintain the locking stability of the locking portion 302.
  • the lock slot 5 includes interconnected horizontal sections. 501 and the vertical section 502; wherein, when the lock shaft 401 is located at one end where the horizontal section 501 and the vertical section 502 are connected, the battery pack 2 is in the unlocked position, and when the lock shaft 401 is located at the other end of the horizontal section 501, the battery pack 2 is in the locked position.
  • the lock slot 5 By setting the lock slot 5 into the horizontal section 501 and the vertical section 502, when the battery pack 2 is installed and disassembled, the lock shaft 401 is guided to move up and down by the vertical section 502.
  • the vertical section 502 can optimize the guide structure of the vertical section 502 on the basis of less or no additional increase in the vertical height of the lock base 301, so as to facilitate guiding the lock shaft 401 to the horizontal section 501, so as to make it easier for the lock shaft 401 to enter the lock slot 5.
  • the side wall of the vertical section 502 can also play a certain degree of anti-slip limit role on the lock shaft 401 in the horizontal direction, and the bottom of the horizontal section 501 supports the lock shaft 401.
  • the locking slot 5 may also be configured to have only a horizontal section 501 .
  • connection structure of the lock shaft 401 in the battery replacement battery pack in the embodiment of the present application preferably, one end of the lock shaft 401 is connected to the battery replacement battery pack 2, as shown in Figures 5 and 13, the lock shaft 401 is in a cantilevered arrangement as a whole, and the outer end of the lock shaft 401 is convenient for entering the lock slot 5.
  • the connection structure between the lock shaft 401 and the battery replacement battery pack 2 can also be arranged in the manner shown in Figure 3, where the lock shaft 401 is installed on the battery replacement battery pack 2 through the mounting bracket 402, and the two ends of the lock shaft 401 are respectively connected to the mounting bracket 402.
  • the mounting bracket 402 supports the lock shaft 401 at both ends, which can make the lock shaft 401 more evenly stressed and more stable to use.
  • a first connector 6 is provided on the top and/or side of the battery replacement battery pack 2, and a second connector 7 that cooperates with the first connector 6 is provided on the vehicle body 1; the first connector 6 is connected to the second connector 7 to realize electrical connection and/or liquid cooling connection between the battery replacement battery pack 2 and the vehicle body 1.
  • the first locking mechanism 3 when the battery pack 2 is in the locked position, the first locking mechanism 3 is located on the side of the battery pack 2, and the second locking mechanism 4 is arranged on the side of the battery pack 2.
  • the side of the battery pack 2 can be directly fixed to utilize the space between the side of the battery pack and the vehicle body 1, so as to utilize the space of the vehicle body 1 while improving the fixing effect.
  • the first locking mechanism 3 can also be located at the top of the battery-swap battery pack 2; the second locking mechanism 4 is arranged at the top of the battery-swap battery pack 2.
  • the upper side of the battery-swap battery pack 2 has a battery pack bracket structure and a first locking mechanism 3, which form a separation between the battery-swap battery pack 2 and the vehicle body on the upper side, which is conducive to protecting the battery-swap battery pack 2 from the top.
  • the structure of the battery pack bracket fixing the top of the battery-swap battery pack 2 is located on the upper side of the battery-swap battery pack 2 as a whole.
  • the vehicle beam 101 further includes two support beams 1011 spaced apart along the width direction of the vehicle body 1; the vehicle body 1 also includes a first reinforcement portion 1012, and the two ends of the first reinforcement portion 1012 are respectively connected to the two support beams 1011.
  • the vehicle beam 101 forms a frame structure as a whole, and the structural strength of the vehicle beam 101 is strengthened on the basis of reducing the weight of the vehicle beam 101, so that the structure can be stable when the vehicle beam 101 bears the battery pack 2 for replacement, especially by providing the second reinforcement portion 1023, and providing a reinforcement portion 1024 at the battery pack installation position.
  • a second reinforcing portion 1023 is provided to ensure the installation and fixing effect of the battery pack.
  • the battery pack bracket includes a first bracket 1021 and a second bracket 1022 respectively arranged on both sides of the vehicle beam 101, and the battery pack bracket also includes a second reinforcement portion 1023;
  • the second reinforcement portion 1023 passes through the lower side of the vehicle beam 101, and the two ends of the second reinforcement portion 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, so that the space under the beam can be used to reinforce the connection between the first bracket 1021 and the second bracket 1022, especially the first bracket 1021 and the second bracket 1022 have a reinforced connection extending from the lower side of the vehicle beam 101, so that the structure of the first bracket 1021 and the second bracket 1022 is more stable.
  • the second reinforcement part 1023 passes through the upper side of the vehicle beam 101, and the two ends of the second reinforcement part 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, so that the space on the beam can be used to reinforce the connection between the first bracket 1021 and the second bracket 1022.
  • the installation space can be used, and the installation structure of other structural components can be set on the second reinforcement part 1023, such as the fixation of the connection pipeline of the battery replacement battery pack 2 on the vehicle body 1.
  • the second reinforcement portion 1023 passes through the vehicle beam 101, and the two ends of the second reinforcement portion 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, that is, a space for the second reinforcement portion 1023 to pass through is set in the vehicle beam 101, so as to optimize the connection position of the second reinforcement portion 1023 between the first bracket 1021 and the second bracket 1022.
  • the vehicle beam 101 includes two support beams 1011 spaced apart along the width direction of the vehicle body 1, the first bracket 1021 and the second bracket 1022 are respectively connected to the two support beams 1011, and the two ends of the second reinforcement part 1023 are respectively connected to the corresponding positions of the first bracket 1021 and the second bracket 1022 on the two support beams 1011.
  • the second reinforcement part 1023 directly acts on the battery pack installation position, and the first bracket 1021 and the second bracket 1022 are fixed while reinforcing the vehicle beam 101.
  • the second reinforcing part 1023 includes horizontal reinforcing bars 10231 arranged at intervals along the height direction of the vehicle body 1, and vertical reinforcing bars 10232 connecting adjacent horizontal reinforcing bars 10231; wherein, the middle part of the horizontal reinforcing bars 10231 located on the upper side and/or the lower side is recessed in the direction away from the vehicle beam 101.
  • the middle part of the horizontal reinforcing bar 10231 is recessed, which can avoid the vehicle beam 101, so that the horizontal reinforcing bar 10231 has a longer installation space in the first bracket 1021 and the second bracket 1022 in the vertical direction, which is conducive to the installation of the horizontal reinforcing bar 10231, and can also make the first bracket 1021 and the second bracket 1022 more balanced in force.
  • the bearing capacity of the second reinforcing part 1023 in the opposite direction of the recess can be strengthened, so that the horizontal reinforcing bar 10231 is not easily deformed in the vertical direction.
  • the second reinforcement portion 1023 may take the form of a straight beam and/or a recessed form as shown by the horizontal reinforcement rod 10231 .
  • the vehicle body 1 further includes a connector mounting portion 1024 for mounting the second connector 7;
  • the battery pack bracket further includes a third reinforcing portion 103; and both ends of the third reinforcing portion 103 are respectively connected to the connector mounting portions 1024 on both sides of the vehicle body 1.
  • the lower sections of the first bracket 1021 and the second bracket 1022 extend to the lower side of the beam 101 to form a connector mounting portion 1024
  • the third reinforcement portion 103 is configured to include a horizontal reinforcement rod 10231.
  • the horizontal reinforcing rod 10231 can stabilize the installation of the first bracket 1021 and the second bracket 1022, and can also strengthen the fixed connector mounting portion 1024.
  • the arrangement of the third reinforcing portion 103 is not limited to the form shown in the figure. In an alternative embodiment, it can also be arranged in other forms, such as the horizontal reinforcing rod 10231 passing through the vehicle beam 101; or a separate connector mounting portion 1024 is directly arranged on the vehicle beam 101.
  • a guide portion is provided on the top of the battery-swap battery pack 2 or on the side facing the vehicle body 1, and the vehicle body 1 cooperates with the guide portion along the moving direction of the battery-swap battery pack 2.
  • the guide portion By providing the guide portion, the relative position between the battery-swap battery pack 2 and the vehicle body 1 can be limited when the battery-swap battery pack 2 is disassembled and assembled, and the movement of the battery-swap battery pack 2 can be guided.
  • the vehicle body 1 can also cooperate with the guide portion to limit the direction perpendicular to the moving direction of the battery-swap battery pack 2, thereby further improving the fixing effect of the battery-swap battery pack 2.
  • a guide rail or a slide groove matched with the guide portion can be provided at the bottom of the transverse portion of the second bracket, and the guide rail or the slide groove extends in the vehicle width direction.
  • a slide groove or a guide rail extending in the vehicle width direction can be provided on the lower side of the locking mounting portion 105.
  • the guide portion may be a guide rib 801 in the form shown in FIG. 3 .
  • the guide rib 801 includes a guide surface 802 and a guide fold 803 . It is only necessary to change the direction and position of the guide rib according to the setting of the slide groove or guide rail.
  • a plurality of first locking mechanisms 3 are provided at intervals on the vehicle body 1, and/or a plurality of second locking mechanisms 4 are provided at intervals on the battery replacement battery pack 2.
  • the battery replacement battery pack 2 can have more and larger fixed areas, thereby making the force on the battery replacement battery pack 2 more balanced and stable.
  • the first locking mechanism 3 and the second locking mechanism 4 can be arranged at intervals in the horizontal direction or in the vertical direction.
  • the vehicle body 1 further includes a protective plate 9, and the protective plate 9 is located at least on one side of the battery pack in the length direction of the vehicle body 1.
  • the protective plate can also be provided between the battery pack and the wheel to protect the battery pack when foreign objects are caught in the wheel.
  • At least one outer edge of the battery pack is provided with a linear or arc chamfer.
  • a straight line or arc chamfer is arranged toward the front direction of the electric vehicle.
  • the present application also provides a battery replacement method for an electric vehicle, which is applied to any of the above electric vehicles, comprising:
  • a battery replacement battery pack 2 is installed on both sides of the vehicle body 1, the number of battery replacement devices is one, and the steps of controlling the battery replacement device to move to the preset position corresponding to the battery replacement battery pack 2 on the electric vehicle include:
  • the battery replacement device After the battery replacement on one side of the vehicle body 1 is completed, the battery replacement device is controlled to move to the other side of the vehicle body 1. The preset position corresponding to the battery replacement battery pack 2. In this way, the battery replacement of all the battery replacement battery packs 2 of the vehicle can be completed by a single battery replacement device.
  • battery swapping packs 2 are installed on both sides of the vehicle body 1, the number of battery swapping devices is multiple, and the step of controlling the battery swapping devices to move to the preset positions corresponding to the battery swapping battery packs 2 on the electric vehicle includes: controlling multiple battery swapping devices to move to the preset positions corresponding to the multiple battery swapping battery packs 2 respectively.
  • the step of controlling the battery replacement equipment to remove the battery replacement battery pack 2 on the vehicle body 1 includes:
  • the step of controlling the battery replacement equipment to install the battery replacement battery pack 2 on the vehicle body 1 includes:
  • the locking part 302 includes a lock tongue hinged on the lock base 301 and a connecting rod connected to the lock tongue.
  • the lock tongue extends into the lock slot 5 and can switch between the state of locking the lock shaft 401 and allowing the lock shaft 401 to pass. By pushing the connecting rod up and down, the lock tongue can be driven to rotate.
  • the locking part 302 uses a solenoid valve that can lock and open the lock slot 5, and the battery replacement equipment is provided with a trigger switch or push rod that can trigger the battery valve to unlock.
  • the locking position of the battery pack 2 is located on the side facing the vehicle beam.
  • the locking mechanism mentioned above can be used for locking.
  • the plug-in shaft lock can also be set separately.
  • a lock seat with a lock hole is set in the direction of the vehicle beam, and a lock shaft is set on the side of the battery pack. After the lock shaft is inserted into the lock hole, the lock seat locks the lock shaft.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Transportation (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Mechanical Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Battery Mounting, Suspending (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Body Structure For Vehicles (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Hybrid Cells (AREA)
  • Secondary Cells (AREA)

Abstract

Provided are an electric vehicle and a battery swapping method. The electric vehicle comprises a vehicle body (1) and battery swapping packs (2). At least one battery swapping pack (2) is respectively mounted on each of two sides of the vehicle body (1) along a width direction of the vehicle body (1); the battery swapping packs (2) move horizontally between a locking position and an unlocking position; moreover, when the battery swapping packs (2) are located at the locking position, a first locking mechanism (3) cooperates with a second locking mechanism (4) to lock the battery swapping packs (2) on the vehicle body (1). By means of arranging the battery swapping packs (2) on the two sides of the vehicle body (1) respectively, the difficulty in terms of battery swapping caused by an extremely great volume weight of a single battery pack is avoided, thereby balancing loads on the two sides of the vehicle body, and lowering load-bearing requirements of the locking mechanisms. By means of the locking mechanism for locking in the horizontal direction, when the battery packs are located at the locking position, moving components of the locking mechanisms are prevented from bearing the loads, thereby increasing connection firmness and stability of the battery packs and the electric vehicle. In addition, when one battery pack is damaged, normal operation of the vehicle is ensured due to the presence of the other battery packs.

Description

一种电动车辆及电动车辆的换电方法Electric vehicle and battery replacement method for electric vehicle
本申请要求于2022年12月01日提交中国专利局、申请号为202211531864.7、发明名称为“应用于换电设备和换电车辆的相关装置及工作方法”的中国专利申请的优先权,以及于2022年12月30日提交中国专利局、申请号为202211733339.3、发明名称为“一种电动车辆及电动车辆的换电方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the China Patent Office on December 1, 2022, with application number 202211531864.7, and invention name “Related devices and working methods applied to battery swapping equipment and battery swapping vehicles”, as well as the priority of the Chinese patent application filed with the China Patent Office on December 30, 2022, with application number 202211733339.3, and invention name “An electric vehicle and a battery swapping method for an electric vehicle”, all of which are incorporated by reference in this application.
技术领域Technical Field
本申请涉及新能源汽车技术领域,尤其涉及一种电动车辆及电动车辆的换电方法。The present application relates to the field of new energy vehicle technology, and in particular to an electric vehicle and a battery replacement method for an electric vehicle.
背景技术Background technique
目前电动商用车,如电动卡车逐渐出现在很多应用场景中,对于这些车辆。由于电动卡车等商用车辆对电池包的容量需求较大,电池包的充电时间过长,目前无论哪种电池包如用快速充电都会大幅度降低电池包的容量和使用寿命,而且即便是所谓快速充电也需要近半小时,而且在用电高峰期充电成本也会大大增加,并且影响电动重卡车辆的使用效率。At present, electric commercial vehicles, such as electric trucks, are gradually appearing in many application scenarios. For these vehicles, since electric trucks and other commercial vehicles have a large demand for battery pack capacity and the battery pack charging time is too long, no matter what kind of battery pack is currently used, fast charging will greatly reduce the capacity and service life of the battery pack, and even the so-called fast charging takes nearly half an hour, and the charging cost will also increase greatly during peak hours, and affect the efficiency of electric heavy trucks.
基于上述原因,换电模式营运而生,相比充电而言,首先换电可以节省大量的时间,其次换电可以避开用电高峰进行充电。Based on the above reasons, the battery swap model came into being. Compared with charging, firstly, battery swap can save a lot of time, and secondly, battery swap can avoid peak electricity consumption for charging.
当前,相关技术方案中,一般是将整个电池包设置在车身上。但是其普遍存在的问题是,由于电池包重量较大,且安装位置过于集中,容易对换电造成影响,对电动车辆上锁止机构的承重能力要求也较高。At present, in the relevant technical solutions, the whole battery pack is generally installed on the vehicle body. However, the common problem is that the battery pack is heavy and the installation position is too concentrated, which easily affects the battery replacement and also requires a high load-bearing capacity of the locking mechanism on the electric vehicle.
发明内容Summary of the invention
本申请要解决的技术问题是为了改善电动车辆换电电车包安装空间利用,提供一种电动车辆及电动车辆的换电方法。The technical problem to be solved by the present application is to improve the utilization of the installation space of an electric vehicle battery replacement pack, and to provide an electric vehicle and a battery replacement method for an electric vehicle.
本申请是通过下述技术方案来解决上述技术问题:提供一种电动车辆,包括车身本体以及电池包,沿所述车身本体的宽度方向,所述车身本体的两侧各至少安装有一个电池包,其中至少一个电池包为与所述车身本体可拆卸连接的换电电池包;其中,所述车身本体上设有第一锁止机构,所述换电电池包设有与所述第一锁止机构配合的第二锁止机构,所述换电电池包沿所述车身本体的宽度方向在锁止位置和解锁位置之间移动,且所述换电电池包位于锁止位置时,所述第一锁止机构与所述第二锁止机构相配合以将所述换电电池包锁止于所述车身本体上。The present application solves the above-mentioned technical problems through the following technical solutions: an electric vehicle is provided, comprising a body and a battery pack, wherein at least one battery pack is installed on each side of the body along the width direction of the body, and at least one battery pack is a battery replacement battery pack detachably connected to the body; wherein a first locking mechanism is provided on the body, and the battery replacement battery pack is provided with a second locking mechanism cooperating with the first locking mechanism, and the battery replacement battery pack moves between a locking position and an unlocking position along the width direction of the body, and when the battery replacement battery pack is in the locking position, the first locking mechanism cooperates with the second locking mechanism to lock the battery replacement battery pack to the body.
本申请通过换电电池包沿车身本体的宽度方向移动,以此可以时换电电池包在安装后能够更加靠拢车身本体方向,以优化换电电池包和车身本体宽度方向的空间,还可使得换电电池包在其长度方向上符合设计规范前提下(与车身本体1前后方向结构 的安全距离,如车轮)增加换电电池包位置设置的灵活性、最大长度。The present application moves the battery pack along the width direction of the vehicle body, so that the battery pack can be closer to the vehicle body after installation to optimize the space between the battery pack and the vehicle body in the width direction, and also make the battery pack meet the design specifications in its length direction (with the front-to-back structure of the vehicle body 1). The safety distance of the battery pack, such as wheels, increases the flexibility of the battery swap location setting and the maximum length.
进一步地,所述车身本体包括车梁;所述第一锁止机构设置于所述车梁上,所述换电电池包可拆卸地安装于所述车梁。Furthermore, the vehicle body includes a vehicle beam; the first locking mechanism is arranged on the vehicle beam, and the battery replacement battery pack is detachably installed on the vehicle beam.
进一步地,所述第一锁止机构设置于所述车梁的侧部和/或底部。Furthermore, the first locking mechanism is arranged on the side and/or bottom of the vehicle beam.
进一步地,所述车身本体包括车梁以及电池包支架,所述电池包支架与所述车梁固定连接,所述第一锁止机构设置于所述电池包支架上,所述换电电池包可拆卸地安装于所述电池包支架。Furthermore, the vehicle body includes a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, the first locking mechanism is arranged on the battery pack bracket, and the battery-changing battery pack is detachably mounted on the battery pack bracket.
进一步地,所述第一锁止机构设置于所述电池包支架的顶部、侧部以及底部中的至少一处。Furthermore, the first locking mechanism is disposed at at least one of the top, side and bottom of the battery pack bracket.
进一步地,所述车身本体包括车梁与电池包支架,所述电池包支架与所述车梁固定连接,所述换电电池包可拆卸地安装于所述电池包支架;所述电池包支架包括:Furthermore, the vehicle body includes a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, and the battery pack can be detachably mounted on the battery pack bracket; the battery pack bracket includes:
车梁连接部,与所述车梁相连;A beam connecting portion connected to the beam;
锁止安装部,与所述车梁连接部相连,所述锁止安装部沿所述车身本体的宽度方向向外侧延伸;A locking mounting portion connected to the vehicle beam connecting portion, the locking mounting portion extending outwardly along the width direction of the vehicle body;
其中,所述第一锁止机构设置于所述锁止安装部。Wherein, the first locking mechanism is arranged on the locking installation portion.
进一步地,所述第一锁止结构的数量为多个,多个第一锁止机构沿所述车身本体的宽度方向在所述锁止安装部上间隔设置。Furthermore, there are a plurality of first locking structures, and the plurality of first locking structures are arranged at intervals on the locking mounting portion along the width direction of the vehicle body.
进一步地,所述电池包朝向所述车梁的一侧设有第一连接器,所述车身本体设置与所述第一连接器配合的第二连接器;所述第一连接器与所述第二连接器相连接以实现所述电池包与所述车身本体之间的电连接和/或液冷连接。Furthermore, a first connector is provided on the side of the battery pack facing the vehicle beam, and the vehicle body is provided with a second connector that cooperates with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery pack and the vehicle body.
进一步地,所述车身本体还包括用于安装所述第二连接器的连接器安装部,所述连接器安装部设于所述车梁侧部或下方。Furthermore, the vehicle body also includes a connector mounting portion for mounting the second connector, and the connector mounting portion is arranged on the side or below the vehicle beam.
进一步地,所述电池包支架包括多个沿所述车身本体长度方向间隔布置的车梁连接部;所述车梁连接部的上部连接在所述车梁,所述车梁连接部的下部延伸至所述车梁的下方;所述连接器安装部的两端分别连接于相邻的所述车梁连接部的下部。Furthermore, the battery pack bracket includes a plurality of beam connection parts arranged at intervals along the length direction of the vehicle body; the upper part of the beam connection part is connected to the beam, and the lower part of the beam connection part extends to the bottom of the beam; the two ends of the connector mounting part are respectively connected to the lower parts of adjacent beam connection parts.
进一步地,所述连接器安装部的中部向所述车梁内侧凹折形成连接器安装区,所述第二连接器设于所述连接器安装区。Furthermore, a middle portion of the connector mounting portion is folded toward the inner side of the vehicle beam to form a connector mounting area, and the second connector is arranged in the connector mounting area.
进一步地,所述电池包支架包括多个沿所述车身本体长度方向间隔布置的锁止安装部;所述电池包支架还包括第四加强部,所述第四加强部的两端分别连接于相邻的所述锁止安装部。Furthermore, the battery pack bracket includes a plurality of locking mounting portions arranged at intervals along the length direction of the vehicle body; the battery pack bracket also includes a fourth reinforcement portion, and both ends of the fourth reinforcement portion are respectively connected to adjacent locking mounting portions.
进一步地,在所述车身本体的高度方向上,所述第四加强部的顶端高于所述锁止安装部的顶端。Further, in the height direction of the vehicle body, the top end of the fourth reinforcement portion is higher than the top end of the locking mounting portion.
进一步地,所述电池包支架还包括防护板,在所述车身本体的长度方向上,所述防护板至少位于所述电池包的一侧,所述防护板连接于所述车梁连接部和/或锁止安装部。Furthermore, the battery pack bracket also includes a protective plate, which is located at least on one side of the battery pack in the length direction of the vehicle body, and is connected to the vehicle beam connecting portion and/or the locking mounting portion.
进一步地,所述车身本体的两侧均安装有换电电池包。Furthermore, battery replacement packs are installed on both sides of the vehicle body.
进一步地,所述电池包支架包括第一支架以及第二支架,所述第一支架与所述第二支架分别设于所述车梁的两侧,所述第一支架与所述第二支架分别安装有至少一个 换电电池包。Furthermore, the battery pack bracket includes a first bracket and a second bracket, the first bracket and the second bracket are respectively arranged on both sides of the vehicle beam, and the first bracket and the second bracket are respectively installed with at least one Replacement battery pack.
进一步地,所述第一锁止结构包括锁基座与锁止部,所述锁基座上设置有沿所述换电电池包移动方向延伸的锁槽,所述锁止部可移动伸入所述锁槽;第二锁止机构为所述换电电池包上设置的锁轴;所述换电电池包位于锁止位置时,所述锁止部将所述锁轴锁止于所述锁槽内。Furthermore, the first locking structure includes a lock base and a locking portion, the lock base is provided with a lock slot extending along the moving direction of the battery replacement battery pack, and the locking portion can be moved into the lock slot; the second locking mechanism is a lock shaft provided on the battery replacement battery pack; when the battery replacement battery pack is in the locking position, the locking portion locks the lock shaft in the lock slot.
进一步地,所述锁槽包括相连通的水平段与竖直段;其中,所述锁轴位于所述水平段与竖直段相连的一端时,所述换电电池包位于所述解锁位置,所述锁轴位于所述水平段的另一端时,所述换电电池包位于所述锁止位置。Further, the lock slot includes a connected horizontal section and a vertical section; wherein, when the lock shaft is located at one end where the horizontal section and the vertical section are connected, the battery replacement battery pack is located at the unlocking position, and when the lock shaft is located at the other end of the horizontal section, the battery replacement battery pack is located at the locking position.
可选的,所述锁轴的一端连接在所述换电电池包,以此使得锁轴整体呈悬臂的设置方式,锁轴的外端方便进入锁槽;Optionally, one end of the lock shaft is connected to the battery pack, so that the lock shaft is arranged in a cantilever manner as a whole, and the outer end of the lock shaft is convenient for entering the lock slot;
可选的,所述锁轴通过安装支架安装在所述换电电池包,所述锁轴的两端分别连接于所述安装支架。本申请通过安装支架两端支撑锁轴,可以使得锁轴受力更加均衡,使用更加稳定。Optionally, the lock shaft is installed on the battery pack through a mounting bracket, and the two ends of the lock shaft are respectively connected to the mounting bracket. The present application supports the lock shaft at both ends of the mounting bracket, which can make the lock shaft more evenly stressed and more stable to use.
进一步地,所述换电电池包的顶部和/或侧部设有第一连接器,所述车身本体设置与所述第一连接器配合的第二连接器;所述第一连接器与所述第二连接器相连接以实现所述换电电池包与所述车身本体之间的电连接和/或液冷连接。Furthermore, a first connector is provided on the top and/or side of the battery replacement battery pack, and the vehicle body is provided with a second connector that cooperates with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery replacement battery pack and the vehicle body.
进一步地,在所述换电电池包位于所述锁止位置时,所述第一锁止机构位于所述换电电池包的侧部和/或顶部;所述第二锁止机构设置于所述换电电池包的侧部和/或顶部。Further, when the battery-swap battery pack is in the locking position, the first locking mechanism is located at the side and/or top of the battery-swap battery pack; the second locking mechanism is arranged at the side and/or top of the battery-swap battery pack.
进一步地,所述车梁包括两个沿所述车身本体宽度方向间隔设置的支梁体;所述车身本体还包括第一加强部,且所述第一加强部的两端分别连接于两个所述支梁体。Furthermore, the vehicle beam includes two supporting beam bodies spaced apart along the width direction of the vehicle body; the vehicle body also includes a first reinforcement portion, and two ends of the first reinforcement portion are respectively connected to the two supporting beam bodies.
进一步地,所述电池包支架包括分别设于所述车梁的两侧的第一支架与第二支架,所述电池包支架还包括第二加强部;Further, the battery pack bracket includes a first bracket and a second bracket respectively arranged on both sides of the vehicle beam, and the battery pack bracket also includes a second reinforcement part;
可选的,所述第二加强部由所述车梁下侧穿过,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,以此可以利用梁下空间进行加强连接第一支架和第二支架,尤其是第一支架第二支架具有延下车梁下侧部分进行加强连接,使得第一支架和第二支架结构更加稳定;Optionally, the second reinforcement portion passes through the lower side of the vehicle beam, and the two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the space under the beam can be used to reinforce the connection between the first bracket and the second bracket, especially the first bracket and the second bracket have a portion extending from the lower side of the vehicle beam for reinforcement connection, so that the structure of the first bracket and the second bracket is more stable;
可选的,所述第二加强部由所述车梁上侧穿过,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,以此可以利用梁上空间进行加强连接第一支架和第二支架,在一些实施例中,可以在梁上具有安装空间时利用安装空间,还可在第二加强部设置其他结构部件的安装结构,如电池包的在车身本体连接管线的固定等;Optionally, the second reinforcement portion passes through the upper side of the vehicle beam, and the two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the space on the beam can be used to reinforce the connection between the first bracket and the second bracket. In some embodiments, when there is an installation space on the beam, the installation space can be used, and the second reinforcement portion can also be provided with an installation structure of other structural components, such as fixing of a battery pack to a vehicle body connecting pipeline, etc.;
可选的,所述第二加强部穿过车梁,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,以此可以便于优化第一支架和第二支架之间第二加强部的连接位置,以此可以便于优化第一支架和第二支架之间第二加强部的连接位置;Optionally, the second reinforcement portion passes through the vehicle beam, and two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, so that the connection position of the second reinforcement portion between the first bracket and the second bracket can be optimized;
可选的,所述车梁包括两个沿所述车身本体宽度方向间隔设置的支梁体,所述第一支架与所述第二支架分别连接与两个所述支梁体,且所述第二加强部的两端分别连接于两个所述支梁体上所述第一支架与所述第二支架的对应位置,以此使得第二加强部直接作用在电池包安装位置,对车梁进行加固的同时,完成对第一支架和第二支架 的固定。Optionally, the vehicle beam includes two support beams spaced apart in the width direction of the vehicle body, the first bracket and the second bracket are respectively connected to the two support beams, and the two ends of the second reinforcement portion are respectively connected to the corresponding positions of the first bracket and the second bracket on the two support beams, so that the second reinforcement portion directly acts on the battery pack installation position, and the first bracket and the second bracket are reinforced while the vehicle beam is reinforced. Fixed.
进一步地,所述第二加强部包括沿所述车身本体的高度方向间隔设置的水平加强杆、连接相邻所述水平加强杆的竖直加强杆;其中,位于上侧和/或下侧的所述水平加强杆的中部朝远离所述车梁的方向凹陷。Furthermore, the second reinforcement portion includes horizontal reinforcement bars arranged at intervals along the height direction of the vehicle body and vertical reinforcement bars connecting adjacent horizontal reinforcement bars; wherein the middle portion of the horizontal reinforcement bars located on the upper side and/or the lower side is recessed in a direction away from the vehicle beam.
进一步地,所述车身本体还包括用于安装所述第二连接器的连接器安装部;所述电池包支架还包括第三加强部;所述第三加强部的两端分别连接于所述车身本体的两侧的连接器安装部。Furthermore, the vehicle body also includes a connector mounting portion for mounting the second connector; the battery pack bracket also includes a third reinforcement portion; and both ends of the third reinforcement portion are respectively connected to the connector mounting portions on both sides of the vehicle body.
进一步地,所述换电电池包顶部或朝向所述车身本体的侧部设有导向部,所述车身本体与所述导向部沿所述换电电池包的移动方向相配合。Furthermore, a guide portion is provided on the top of the battery replacement battery pack or on the side facing the vehicle body, and the vehicle body cooperates with the guide portion along the moving direction of the battery replacement battery pack.
进一步地,在竖直方向上,所述车身本体间隔设有多个第一锁止机构,和/或所述换电电池包上间隔设有多个第二锁止机构。Furthermore, in the vertical direction, a plurality of first locking mechanisms are provided at intervals on the vehicle body, and/or a plurality of second locking mechanisms are provided at intervals on the battery replacement battery pack.
进一步地,所述车身本体还包括防护板,在所述车身本体的长度方向上,所述防护板至少位于所述电池包的一侧。Furthermore, the vehicle body also includes a protective plate, and in the length direction of the vehicle body, the protective plate is located at least on one side of the battery pack.
进一步地,所述电池包的至少一侧外缘设有直线型或圆弧型倒角。Furthermore, at least one outer edge of the battery pack is provided with a linear or arc chamfer.
进一步地,在所述车身本体的长度方向上,所述直线型或圆弧型倒角朝向所述电动车辆的车头方向设置。Furthermore, in the length direction of the vehicle body, the linear or arc-shaped chamfer is arranged toward the front direction of the electric vehicle.
本申请还提供了一种电动车辆的换电方法,应用于上述任意一项所述的电动车辆,包括:The present application also provides a battery replacement method for an electric vehicle, which is applied to any of the above electric vehicles, comprising:
控制换电设备移动至电动车辆上换电电池包对应的预设位置;Control the battery swapping equipment to move to the preset position corresponding to the battery swapping battery pack on the electric vehicle;
控制所述换电设备将所述车身本体上的换电电池包拆下;Controlling the battery replacement equipment to remove the battery replacement battery pack on the vehicle body;
和/或,控制所述换电设备将换电电池包安装至所述车身本体上。And/or, control the battery replacement equipment to install the battery replacement battery pack onto the vehicle body.
进一步地,所述车身本体的两侧均安装有换电电池包,所述换电设备的数量为一个,控制换电设备移动至电动车辆上换电电池包对应的预设位置的步骤包括:Furthermore, a battery replacement battery pack is installed on both sides of the vehicle body, the number of the battery replacement device is one, and the step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement battery pack on the electric vehicle includes:
在位于所述车身本体一侧的换电完成后,控制所述换电设备移动至所述车身本体另一侧的换电电池包对应的预设位置。After the battery replacement on one side of the vehicle body is completed, the battery replacement equipment is controlled to move to a preset position corresponding to the battery replacement battery pack on the other side of the vehicle body.
进一步地,所述车身本体的两侧均安装有换电电池包,所述换电设备的数量为多个,控制换电设备移动至电动车辆上换电电池包对应的预设位置的步骤包括:Furthermore, battery replacement packs are installed on both sides of the vehicle body, and there are multiple battery replacement devices. The step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement pack on the electric vehicle includes:
控制多个所述换电设备分别移动至多个换电电池包对应的预设位置。Control the multiple battery replacement devices to move to the preset positions corresponding to the multiple battery replacement battery packs respectively.
进一步地,控制所述换电设备将所述车身本体上的换电电池包拆下的步骤包括:Furthermore, the step of controlling the battery replacement equipment to remove the battery replacement battery pack on the vehicle body includes:
控制所述换电设备对所述换电电池包进行解锁动作,以使所述第一锁止机构与所述第二锁止机构解除配合状态;Controlling the battery-changing device to unlock the battery-changing battery pack so that the first locking mechanism and the second locking mechanism are released from the mating state;
控制所述换电设备带动所述电池包沿水平方向移动,以使所述电池包移动至解锁位置;Controlling the battery replacement device to drive the battery pack to move in a horizontal direction so that the battery pack moves to an unlocked position;
控制所述换电设备带动所述换电电池包与所述车身本体分离。Control the battery exchange equipment to drive the battery exchange battery pack to separate from the vehicle body.
进一步地,控制所述换电设备将换电电池包安装至所述车身本体上的步骤包括:Furthermore, the step of controlling the battery replacement equipment to install the battery replacement battery pack onto the vehicle body includes:
控制所述换电设备带动所述电池包移动至解锁位置;Controlling the battery replacement device to drive the battery pack to move to an unlocked position;
控制所述换电设备带动所述换电电池包沿水平方向移动至锁止位置,以使所述第一锁止机构与所述第二锁止机构相配合。 Control the battery exchange equipment to drive the battery exchange battery pack to move horizontally to a locking position so that the first locking mechanism cooperates with the second locking mechanism.
本申请的积极进步效果在于:提供了一种电动车辆及电动车辆的换电方法,通过在车身两侧分别设置电池包,避免单个电池包的体积重量过大导致换电困难,平衡了车身两侧的负载,降低对锁止机构的承重要求,通过水平方向锁止的锁止机构,使电池包在锁止位置时,避免锁止机构的活动部件进行承,提高电池包与电动车辆连接的牢固性与稳定性;另一方面,当其中一个电池包损坏时,其他电池包的存在保证了电动车辆的正常运行。The positive progressive effect of the present application is that it provides an electric vehicle and a battery replacement method for an electric vehicle, and by arranging battery packs on both sides of the vehicle body respectively, it avoids the difficulty of battery replacement caused by the excessive volume and weight of a single battery pack, balances the load on both sides of the vehicle body, reduces the load-bearing requirements of the locking mechanism, and uses the locking mechanism that locks in the horizontal direction to prevent the movable parts of the locking mechanism from bearing when the battery pack is in the locked position, thereby improving the firmness and stability of the connection between the battery pack and the electric vehicle; on the other hand, when one of the battery packs is damaged, the existence of other battery packs ensures the normal operation of the electric vehicle.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供的一种电动车辆的结构示意图;FIG1 is a schematic diagram of the structure of an electric vehicle provided in an embodiment of the present application;
图2为图1所示实施例中去掉换电电池包后的结构示意图;FIG2 is a schematic diagram of the structure of the embodiment shown in FIG1 after removing the battery pack for replacement;
图3为图1所示实施例中电池包的一种结构示意图;FIG3 is a schematic diagram of a structure of a battery pack in the embodiment shown in FIG1 ;
图4为本申请另一个实施例中电池包支架的结构示意图。FIG. 4 is a schematic diagram of the structure of a battery pack bracket in another embodiment of the present application.
图5为图4所示实施例对应的换电电池包的一种结构示意图。FIG. 5 is a schematic structural diagram of a battery replacement pack corresponding to the embodiment shown in FIG. 4 .
图6为图4示例的俯视结构示意图。FIG. 6 is a schematic diagram of the top view of the structure of the example in FIG. 4 .
图7为本申请提供的一种第一锁止机构在锁止状态下的结构示意图。FIG. 7 is a schematic structural diagram of a first locking mechanism provided in the present application in a locked state.
图8为本申请提供的一种第一锁止机构在解锁状态下的结构示意图。FIG8 is a schematic structural diagram of a first locking mechanism provided in the present application in an unlocked state.
图9为本申请另一个实施例中电池包支架、换电电池包、车梁配合后的结构示意图。Figure 9 is a schematic diagram of the structure of the battery pack bracket, battery replacement battery pack, and vehicle beam after coordination in another embodiment of the present application.
图10为图9中换电电池包处的局部放大结构示意图。FIG10 is a schematic diagram of the partially enlarged structure of the battery replacement battery pack in FIG9 .
图11为图9所示实施例中电池包支架和换电电池包配合后的结构示意图。FIG11 is a schematic diagram of the structure of the battery pack bracket and the battery replacement battery pack after they are matched in the embodiment shown in FIG9 .
图12为图9所示实施例中电池包支架的一种结构示意图。FIG. 12 is a schematic diagram of the structure of the battery pack bracket in the embodiment shown in FIG. 9 .
图13为图9所示实施例中换电电池包的一种结构示意图。FIG. 13 is a schematic diagram of the structure of the battery replacement battery pack in the embodiment shown in FIG. 9 .
图14为图9中第一锁止机构处的侧向剖视结构示意图。FIG. 14 is a schematic side sectional view of the first locking mechanism in FIG. 9 .
附图标记说明Description of Reference Numerals
车身本体1;车梁101;支梁体1011;第一加强部1012;第一支架1021;第二支架1022;第二加强部1023;水平加强杆10231;竖直加强杆10232;第三加强部103;连接器安装部1024;车梁连接部104;锁止安装部105;Vehicle body 1; vehicle beam 101; support beam body 1011; first reinforcement part 1012; first bracket 1021; second bracket 1022; second reinforcement part 1023; horizontal reinforcement rod 10231; vertical reinforcement rod 10232; third reinforcement part 103; connector mounting part 1024; vehicle beam connecting part 104; locking mounting part 105;
换电电池包2;第一锁止机构3;锁基座301;锁止部302;第二锁止机构4;锁轴401;安装支架402;Battery replacement pack 2; first locking mechanism 3; lock base 301; locking portion 302; second locking mechanism 4; lock shaft 401; mounting bracket 402;
锁槽5;水平段501;竖直段502;第一连接器6;第二连接器7;Locking groove 5; horizontal section 501; vertical section 502; first connector 6; second connector 7;
导向筋801;导向面802;导向折边803;防护板9;连接器安装区10;第四加强部12。Guide rib 801 ; guide surface 802 ; guide fold 803 ; protection plate 9 ; connector mounting area 10 ; fourth reinforcement portion 12 .
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本申请,但并不因此将本申请限制在所述的实施例范围之中。The present application is further described below by way of examples, but the present application is not limited to the scope of the examples.
本申请实施例提供了一种电动车辆,其实现方式按照如图1-14中示例进行实施说明,应该理解的是,本申请提供的实施方式包括并不限于图1-14中所示的形式,包括 车身本体1以及电池包,沿车身本体1的宽度方向,车身本体1的两侧各至少安装有一个电池包,其中至少一个电池包为与车身本体1可拆卸连接的换电电池包2;其中,车身本体1上设有第一锁止机构3,换电电池包2设有与第一锁止机构3配合的第二锁止机构4,换电电池包2沿水平方向在锁止位置和解锁位置之间移动,且换电电池包2位于锁止位置时,第一锁止机构3与第二锁止机构4相配合以将换电电池包2锁止于车身本体1上。The embodiment of the present application provides an electric vehicle, and its implementation is described in accordance with the examples shown in Figures 1-14. It should be understood that the implementation methods provided by the present application include but are not limited to the forms shown in Figures 1-14, including A vehicle body 1 and a battery pack, with at least one battery pack installed on each side of the vehicle body 1 along the width direction of the vehicle body 1, wherein at least one battery pack is a battery replacement pack 2 detachably connected to the vehicle body 1; wherein a first locking mechanism 3 is provided on the vehicle body 1, and the battery replacement battery pack 2 is provided with a second locking mechanism 4 cooperating with the first locking mechanism 3, and the battery replacement battery pack 2 moves between a locked position and an unlocked position in a horizontal direction, and when the battery replacement battery pack 2 is in the locked position, the first locking mechanism 3 cooperates with the second locking mechanism 4 to lock the battery replacement battery pack 2 on the vehicle body 1.
本申请的电动车辆,通过在车身本体1的宽度方向分别安装电池包,以达到将电池包安装在车身本体1侧方的设置方式,使得多个电池包能够同时对电动车辆提供电能,电池包分布在车身板体的侧方,能够利用车身本体1侧方的空间。而且,通过设置了换电电池包2,并使得换电电池包2在水平方向移动实现锁止和解锁,可以在车身本体1的侧方通过水平移动对电池包进行操作,以方便在车身本体1的侧方对电池包进行装入或取出,还可在水平方向移动换电电池包2至锁止位置后,在不施加外力移动换电电池包2时换电电池包2难以移动至解锁位置,使得换电电池包2在使用状态连接稳定,不易连接失效。The electric vehicle of the present application installs battery packs in the width direction of the vehicle body 1 respectively, so as to achieve the setting mode of installing the battery packs on the side of the vehicle body 1, so that multiple battery packs can provide electric energy to the electric vehicle at the same time, and the battery packs are distributed on the side of the vehicle body panel, and the space on the side of the vehicle body 1 can be utilized. Moreover, by providing a battery-swap battery pack 2 and moving the battery-swap battery pack 2 in the horizontal direction to achieve locking and unlocking, the battery pack can be operated by horizontal movement on the side of the vehicle body 1 to facilitate loading or removing the battery pack on the side of the vehicle body 1, and after the battery-swap battery pack 2 is moved in the horizontal direction to the locked position, it is difficult for the battery-swap battery pack 2 to move to the unlocked position without applying external force to move the battery-swap battery pack 2, so that the battery-swap battery pack 2 is stably connected in the use state and is not prone to connection failure.
通过换电电池包2沿车身本体1的宽度方向移动,以此可以时换电电池包2在安装后能够更加靠拢车身本体1方向,以优化换电电池包2和车身本体1宽度方向的空间,还可使得换电电池包2在其长度方向上符合设计规范前提下(与车身本体1前后方向结构的安全距离,如车轮)增加换电电池包2位置设置的灵活性、最大长度。还可在一些实施例中,如图所示,在车身本体内侧设置第二连接器7,以在换电电池包2沿车身本体1宽度方向移动时,完成第一连接器6和第二连接器7的连接。By moving the battery pack 2 along the width direction of the vehicle body 1, the battery pack 2 can be moved closer to the vehicle body 1 after installation to optimize the space between the battery pack 2 and the vehicle body 1 in the width direction, and the battery pack 2 can also be made to meet the design specifications in the length direction (safe distance from the front and rear structures of the vehicle body 1, such as wheels) to increase the flexibility and maximum length of the battery pack 2. In some embodiments, as shown in the figure, a second connector 7 can be set on the inside of the vehicle body to complete the connection between the first connector 6 and the second connector 7 when the battery pack 2 moves along the width direction of the vehicle body 1.
作为本申请的一种实现方式,如图1、图4、图9所示的实施方式,对于第一锁止机构3的设置,在优选的实施例中,车身本体1包括车梁101;第一锁止机构3设置于车梁101上,换电电池包2可拆卸地安装于车梁101。通过将换电电池包2通过第一锁止机构3、第二锁止机构4直接安装于车梁101,可以使得换电电池包2与车身本体1连接更加稳定。As an implementation of the present application, as shown in the embodiments of FIG. 1 , FIG. 4 , and FIG. 9 , for the setting of the first locking mechanism 3, in a preferred embodiment, the vehicle body 1 includes a vehicle beam 101; the first locking mechanism 3 is provided on the vehicle beam 101, and the battery pack 2 is detachably mounted on the vehicle beam 101. By directly mounting the battery pack 2 on the vehicle beam 101 through the first locking mechanism 3 and the second locking mechanism 4, the connection between the battery pack 2 and the vehicle body 1 can be made more stable.
对于第一锁止机构3设置于车梁101的实施方式中,第一锁止机构3的安装位置,包括但不限于如下实施例,其一,第一锁止机构3设置于车梁101的侧部,通过将第一锁止机构3设置于车梁101的侧方,对应的可以在换电电池包的侧方设置第二锁止机构4,车辆的侧方和电池包的侧方具有较大的空间,有利于设置安装锁止机构。其二,第一锁止机构3设置于车梁101的底部,对应的,换电电池包2在下段设置第二锁止机构4,通过如此设置可以使得电池包在下段具有锁止安装位置,提供优化换电电池包2安装空间的可能性,还可对换电电池包2提供下段的安装固定力,以提高车梁101对换电电池包2的固定效果。再或者,也可同时将第一锁止机构3设置在车梁101的侧部、底部。In the implementation of the first locking mechanism 3 being arranged on the vehicle beam 101, the installation position of the first locking mechanism 3 includes but is not limited to the following embodiments: first, the first locking mechanism 3 is arranged on the side of the vehicle beam 101. By arranging the first locking mechanism 3 on the side of the vehicle beam 101, the second locking mechanism 4 can be arranged on the side of the battery pack. The side of the vehicle and the side of the battery pack have a large space, which is conducive to the installation of the locking mechanism. Second, the first locking mechanism 3 is arranged at the bottom of the vehicle beam 101. Correspondingly, the battery pack 2 is provided with the second locking mechanism 4 in the lower section. By such an arrangement, the battery pack can have a locking installation position in the lower section, providing the possibility of optimizing the installation space of the battery pack 2, and can also provide the battery pack 2 with the installation fixing force of the lower section, so as to improve the fixing effect of the vehicle beam 101 on the battery pack 2. Alternatively, the first locking mechanism 3 can also be arranged on the side and bottom of the vehicle beam 101 at the same time.
对于换电电池包2在车身本体1的安装方式,如图1、图4、图9所示的实施方式,车身本体1包括车梁101以及电池包支架,电池包支架与车梁101固定连接,第一锁止机构3设置于电池包支架上,换电电池包2可拆卸地安装于电池包支架。通过将换电电池包2安装在电池包支架。可以方便优化设置第一锁止机构3的布置方式以及安 装结构,以便于突破车梁101本身的结构限制。而且,还可将车辆的连接器等附属机构设置于电池包支架上,实现换电电池包2结构的整体安装、拆卸,简化安装步骤和流程,提升安装效率,方便对现有电动车辆进行改装。Regarding the installation method of the battery-swap battery pack 2 on the vehicle body 1, as shown in the embodiments of Figures 1, 4, and 9, the vehicle body 1 includes a vehicle beam 101 and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam 101, the first locking mechanism 3 is arranged on the battery pack bracket, and the battery-swap battery pack 2 is detachably installed on the battery pack bracket. By installing the battery-swap battery pack 2 on the battery pack bracket, it is convenient to optimize the arrangement of the first locking mechanism 3 and the installation method. The structure is installed to break through the structural limitations of the beam 101 itself. In addition, the vehicle's connector and other auxiliary mechanisms can be set on the battery pack bracket to achieve the overall installation and disassembly of the battery pack 2 structure, simplify the installation steps and processes, improve the installation efficiency, and facilitate the modification of existing electric vehicles.
对于换电电池包2通过电池包支架安装在车身本体1的实施例中,第一锁止机构3的安装位置,作为可选的,第一锁止机构3设置于电池包支架的顶部、侧部以及底部中的至少一处。如图1所示的实施方式,通过将第一锁止机构3设置于电池包支架的顶部,可以在换电电池包2安装后,实现换电电池包2的顶部固定,换电电池包2的受力增加均衡稳定,换电电池包2上侧具有电池包支架结构、第一锁止机构3,换电电池包2在上侧与车身的分隔,有利于从顶部对换电电池包2进行防护,如图2和图3所示,电池包支架固定换电电池包2顶部的结构整体位于换电电池包2的上侧。如图4和图9所示的实施方式,通过将第一锁止机构3设置在电池包支架的侧方,能够对换电电池包2侧方直接进行固定,以利用电池包侧方与车身本体1之间的空间,以在提高固定效果的基础上,利用车身本体1的空间。In the embodiment in which the battery pack 2 is installed on the vehicle body 1 through the battery pack bracket, the installation position of the first locking mechanism 3 is optional, and the first locking mechanism 3 is set at at least one of the top, side and bottom of the battery pack bracket. In the embodiment shown in FIG1, by setting the first locking mechanism 3 on the top of the battery pack bracket, the top of the battery pack 2 can be fixed after the battery pack 2 is installed, and the force of the battery pack 2 is increased and balanced and stable. The upper side of the battery pack 2 has a battery pack bracket structure and a first locking mechanism 3. The separation of the battery pack 2 from the vehicle body on the upper side is conducive to protecting the battery pack 2 from the top. As shown in FIG2 and FIG3, the structure of the battery pack bracket fixing the top of the battery pack 2 is located on the upper side of the battery pack 2. In the embodiment shown in FIG4 and FIG9, by setting the first locking mechanism 3 on the side of the battery pack bracket, the side of the battery pack 2 can be directly fixed to utilize the space between the side of the battery pack and the vehicle body 1, so as to utilize the space of the vehicle body 1 on the basis of improving the fixing effect.
本申请提供的换电电池包2在车身本体1宽度方向移动的实施方式中,进一步地,车身本体1包括车梁101与电池包支架,电池包支架与车梁101固定连接,换电电池包2可拆卸地安装于电池包支架;电池包支架包括:车梁连接部104,与车梁101相连;锁止安装部105,与车梁连接部104相连,锁止安装部105沿车身本体1的宽度方向向外侧延伸;其中,第一锁止机构3设置于锁止安装部105。如图4所示,通过设置外延的锁止安装部105,可以便于在车身宽度方向布置第一锁止机构3,使得换电电池包2具有更充裕的安装固定空间和设置空间,利于对换电电池包2的移动便捷性、安装稳定性进行优化设置。In the embodiment provided by the present application in which the battery pack 2 moves in the width direction of the vehicle body 1, further, the vehicle body 1 includes a vehicle beam 101 and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam 101, and the battery pack 2 is detachably mounted on the battery pack bracket; the battery pack bracket includes: a vehicle beam connecting portion 104, connected to the vehicle beam 101; a locking mounting portion 105, connected to the vehicle beam connecting portion 104, and the locking mounting portion 105 extends outward along the width direction of the vehicle body 1; wherein the first locking mechanism 3 is arranged on the locking mounting portion 105. As shown in FIG. 4, by providing an extended locking mounting portion 105, it is convenient to arrange the first locking mechanism 3 in the width direction of the vehicle body, so that the battery pack 2 has more ample installation and fixing space and setting space, which is conducive to optimizing the mobility and installation stability of the battery pack 2.
对于在锁止安装部105安装第一锁止机构3的实施方式中,进一步地,如图4和图5所示,第一锁止结构的数量为多个,多个第一锁止机构3沿车身本体1的宽度方向在锁止安装部105上间隔设置。通过设置多个第一锁止机构3,可以采用多点对换电电池包2进行安装固定,使得换电电池包2受力更加均衡,连接更加稳定。In the embodiment in which the first locking mechanism 3 is installed on the locking mounting portion 105, further, as shown in FIG4 and FIG5, the number of the first locking structures is multiple, and the multiple first locking mechanisms 3 are arranged at intervals on the locking mounting portion 105 along the width direction of the vehicle body 1. By providing multiple first locking mechanisms 3, the battery swapping battery pack 2 can be installed and fixed at multiple points, so that the force on the battery swapping battery pack 2 is more balanced and the connection is more stable.
对于锁止安装部105安装第一锁止机构3的实施方式,进一步地,如图4,电池包朝向车梁101的一侧设有第一连接器6,车身本体1设置与第一连接器6配合的第二连接器7;第一连接器6与第二连接器7相连接以实现电池包与车身本体1之间的电连接和/或液冷连接。通过在电池包朝向车路一侧设置第一连接器6,可以在沿车身本体1宽度方向移动换电电池包2时,实现第二连接器7和第一连接器6之间连接或分离。以此设置可以使得第一连接器6不占用电池包竖向上的高度、前后两侧的空间,利于电池包的空间优化设置。Regarding the implementation method of installing the first locking mechanism 3 on the locking mounting portion 105, further, as shown in FIG4 , a first connector 6 is provided on the side of the battery pack facing the vehicle beam 101, and a second connector 7 that cooperates with the first connector 6 is provided on the vehicle body 1; the first connector 6 is connected to the second connector 7 to achieve an electrical connection and/or liquid cooling connection between the battery pack and the vehicle body 1. By providing the first connector 6 on the side of the battery pack facing the vehicle road, the second connector 7 and the first connector 6 can be connected or separated when the battery-changing battery pack 2 is moved along the width direction of the vehicle body 1. This arrangement allows the first connector 6 to not occupy the vertical height of the battery pack and the space on the front and rear sides, which is beneficial to the space optimization arrangement of the battery pack.
对于换电电池包2沿车身本体1宽度方向移动的实施方式中,第一连接器6也可设置于电池包的顶部、底部、前侧、后侧,对应的车身本体1或者电池包支架对应设置第二连接器7,此时第一连接器6和第二连接器7可以沿车身本体1宽度方向插装连接。或者可以设置可以活动的第二连接器7,以在换电电池包2移动到位后,第二连接器7移动与第一连接器6相连,如在车身本体1在换电电池包2前后方向设置可伸缩或者可翻转的第二连接器7,在换电电池包2安装到位后,第二连机器活动与第一连接 器6安装。For the implementation in which the battery-swap pack 2 moves along the width direction of the vehicle body 1, the first connector 6 can also be arranged at the top, bottom, front and rear sides of the battery pack, and the corresponding vehicle body 1 or battery pack bracket can be provided with a corresponding second connector 7. At this time, the first connector 6 and the second connector 7 can be plugged and connected along the width direction of the vehicle body 1. Alternatively, a movable second connector 7 can be provided so that after the battery-swap pack 2 is moved into place, the second connector 7 moves and connects with the first connector 6. For example, a retractable or flippable second connector 7 is provided in the front and rear directions of the battery-swap pack 2 on the vehicle body 1. After the battery-swap battery pack 2 is installed in place, the second connector can be movably connected to the first connector. Device 6 is installed.
对于锁止安装部105安装第一锁止机构3的实施方式,进一步地,如图4所示,车身本体1还包括用于安装第二连接器7的连接器安装部1024,连接器安装部1024设于车梁101侧部或下方。将连接器安装部1024设置于车梁101的下方的实施例中,如图4和图6所示,可以利用车梁101下方的空间便于优化布置连接器安装部1024、第二连接器7的安装空间,如图所示,连接器安装部1024向车梁101内侧凹陷,可以在车梁101下方设置第二加强部1023的连接结构,以及将第二连接器7的部分结构延伸至车梁101下侧,以降低车梁101侧方对于第二连接器7设置的空间要求,使得换电电池包2在车梁101宽度方向能够尽可能靠近车梁101,利于对电池包在宽度方向增加体积容量,也可使得整个电动车辆结构紧凑。For the implementation of installing the first locking mechanism 3 on the locking mounting portion 105, further, as shown in FIG4, the vehicle body 1 also includes a connector mounting portion 1024 for mounting the second connector 7, and the connector mounting portion 1024 is arranged on the side or below the vehicle beam 101. In the embodiment where the connector mounting portion 1024 is arranged below the vehicle beam 101, as shown in FIG4 and FIG6, the space below the vehicle beam 101 can be used to optimize the arrangement of the installation space of the connector mounting portion 1024 and the second connector 7. As shown in the figure, the connector mounting portion 1024 is recessed toward the inner side of the vehicle beam 101, and the connection structure of the second reinforcement portion 1023 can be arranged below the vehicle beam 101, and part of the structure of the second connector 7 can be extended to the lower side of the vehicle beam 101, so as to reduce the space requirement for the second connector 7 on the side of the vehicle beam 101, so that the battery replacement battery pack 2 can be as close to the vehicle beam 101 as possible in the width direction of the vehicle beam 101, which is conducive to increasing the volume capacity of the battery pack in the width direction, and can also make the entire electric vehicle structure compact.
在将连接器安装部1024设置于车梁101的侧方的实施例中,一种实施方式中可以将车梁101直接作为连接器安装部1024,也可设置单独的连接器安装部1024,以此可以优化车梁101顶底的安装空间,还可使得第二连接器7的安装稳定,不易在行车时碰撞,也不易与车辆其他结构发生位置干涉。In the embodiment where the connector mounting portion 1024 is disposed on the side of the vehicle beam 101, in one implementation, the vehicle beam 101 can be directly used as the connector mounting portion 1024, or a separate connector mounting portion 1024 can be disposed, thereby optimizing the installation space at the top and bottom of the vehicle beam 101, and also making the installation of the second connector 7 stable, not prone to collision during driving, and not prone to positional interference with other vehicle structures.
对于锁止安装部105安装第一锁止机构3的实施方式,进一步地,如图4所示,电池包支架包括多个沿车身本体1长度方向间隔布置的车梁连接部104;车梁连接部104的上部连接在车梁101,车梁连接部104的下部延伸至车梁101的下方;连接器安装部1024的两端分别连接于相邻的车梁连接部104的下部。如图4所示,通过间隔设置多个车梁连接部104,可以在电池包支架具有较多的与车梁101连接位置以增加电池包支架连接稳定的基础上,减轻电池包支架的重量,同时通过将连接器安装部1024连接于车梁连接部104,可以利用车梁连接部104之间的空间优化第二连接器7的布置结构,例如,可以在两个车梁连接部104之间形成第二连机器通过的空间。通过连接器连接部连接车梁连接部104的下段,还可对车梁连接部104起到加强固定的作用。For the embodiment in which the locking installation part 105 is installed with the first locking mechanism 3, further, as shown in FIG4 , the battery pack bracket includes a plurality of beam connection parts 104 arranged at intervals along the length direction of the vehicle body 1; the upper part of the beam connection part 104 is connected to the beam 101, and the lower part of the beam connection part 104 extends to the lower part of the beam 101; and the two ends of the connector installation part 1024 are respectively connected to the lower part of the adjacent beam connection part 104. As shown in FIG4 , by arranging a plurality of beam connection parts 104 at intervals, the weight of the battery pack bracket can be reduced on the basis of having more connection positions with the beam 101 to increase the stability of the connection of the battery pack bracket. At the same time, by connecting the connector installation part 1024 to the beam connection part 104, the arrangement structure of the second connector 7 can be optimized by using the space between the beam connection parts 104. For example, a space for the second connector to pass can be formed between the two beam connection parts 104. By connecting the lower section of the beam connection part 104 with the connector connection part, the beam connection part 104 can also be strengthened and fixed.
在图4所示的实施例中,设置了两个车梁连接部104,此并不作为对本申请实施方式的设置,在可替换的实施方式中,还可设置多个车梁连接部104。再或者,也可设置单一整体的车梁连接部104,锁止安装部105设置于车梁连接部104的两端。In the embodiment shown in FIG. 4 , two beam connection parts 104 are provided, but this is not a setting for the embodiment of the present application. In an alternative embodiment, multiple beam connection parts 104 may be provided. Alternatively, a single integral beam connection part 104 may be provided, and the locking mounting parts 105 are provided at both ends of the beam connection part 104.
在图4所示的实施例中,进一步地,连接器安装部1024的中部向车梁101内侧凹折形成连接器安装区10,第二连接器7设于连接器安装区10。如图6所示,通过连接器安装部1024中部凹陷,可以在车梁101下方设置第二连接器7的部分结构,以降低车梁101侧方对于第二连接器7设置的空间要求,使得换电电池包2在车梁101宽度方向能够尽可能靠近车梁101,利于对电池包在宽度方向增加体积容量,也可使得整个电动车辆结构紧凑。还可通过连接器安装部1024凹陷提高连接器安装部1024的抗变形能力。In the embodiment shown in FIG4 , further, the middle of the connector mounting portion 1024 is concave toward the inside of the vehicle beam 101 to form a connector mounting area 10, and the second connector 7 is arranged in the connector mounting area 10. As shown in FIG6 , by concave the middle of the connector mounting portion 1024, a partial structure of the second connector 7 can be arranged below the vehicle beam 101 to reduce the space requirement for the second connector 7 on the side of the vehicle beam 101, so that the battery replacement battery pack 2 can be as close to the vehicle beam 101 as possible in the width direction of the vehicle beam 101, which is beneficial to increase the volume capacity of the battery pack in the width direction, and can also make the entire electric vehicle structure compact. The anti-deformation ability of the connector mounting portion 1024 can also be improved by concave the connector mounting portion 1024.
对连接器安装部1024在车梁101下侧的安装,还可整体将车梁连接部104部分延伸至车梁101下侧并与连接器安装部1024相连。For the installation of the connector mounting portion 1024 on the lower side of the vehicle beam 101 , the vehicle beam connecting portion 104 may be partially extended to the lower side of the vehicle beam 101 as a whole and connected to the connector mounting portion 1024 .
对于锁止安装部105的设置,在一实施例中,电池包支架包括多个沿车身本体1长度方向间隔布置的锁止安装部105;电池包支架还包括第四加强部12,第四加强部12的两端分别连接于相邻的锁止安装部105。如图4所示,通过设置第四加强部12, 可进一步地提高电池包支架的整体结构强度,还可以对换电电池包2的侧方形成防护。Regarding the arrangement of the locking mounting portion 105, in one embodiment, the battery pack bracket includes a plurality of locking mounting portions 105 spaced apart along the length direction of the vehicle body 1; the battery pack bracket also includes a fourth reinforcing portion 12, and both ends of the fourth reinforcing portion 12 are respectively connected to adjacent locking mounting portions 105. As shown in FIG. 4, by arranging the fourth reinforcing portion 12, The overall structural strength of the battery pack bracket can be further improved, and the sides of the battery-swap battery pack 2 can also be protected.
对于第三加强部103的设置,进一步地,在车身本体1的高度方向上,第四加强部12的顶端高于锁止安装部105的顶端。通过将第四加强部12的高度设置为高于锁止安装部105的顶端,可以在第四加强部12下侧提供给换电电池包2提供充足的移动空间,以便于将电池包由车身本体1侧方移动。作为可选的换电电池包2安装在电池包支架时,第四加强部12的高度高于换电电池包2,以使得换电电池包2具备直接横向移动至电池包支架的空间;作为可选的,换电电池包2安装在电池包支架时,第四加强部12的高度略高于换电电池包2以此可以在换电电池包2移动至锁止位置或移动出电池包支架时,可以先将换电电池包2向下移动,如图所示的实施例中,锁槽5包括水平段501和竖直段502时,通过锁轴401在竖直段502移动的行程使得换电电池包2通过第三加强部103。For the arrangement of the third reinforcement part 103, further, in the height direction of the vehicle body 1, the top of the fourth reinforcement part 12 is higher than the top of the locking mounting part 105. By setting the height of the fourth reinforcement part 12 to be higher than the top of the locking mounting part 105, sufficient moving space can be provided to the battery pack 2 at the lower side of the fourth reinforcement part 12, so as to facilitate the movement of the battery pack from the side of the vehicle body 1. As an optional, when the battery pack 2 is installed in the battery pack bracket, the height of the fourth reinforcement part 12 is higher than the battery pack 2, so that the battery pack 2 has space to move directly horizontally to the battery pack bracket; as an optional, when the battery pack 2 is installed in the battery pack bracket, the height of the fourth reinforcement part 12 is slightly higher than the battery pack 2 so that when the battery pack 2 is moved to the locking position or moved out of the battery pack bracket, the battery pack 2 can be moved downward first. In the embodiment shown in the figure, when the lock slot 5 includes a horizontal section 501 and a vertical section 502, the travel of the lock shaft 401 in the vertical section 502 allows the battery pack 2 to pass through the third reinforcement part 103.
对于电池包支架设置车梁连接部104和锁止安装部105的实施方式,进一步地,电池包支架还包括防护板9,在车身本体1的长度方向上,防护板9至少位于电池包的一侧,防护板9连接于车梁连接部104和/或锁止安装部105。如图1所示,通过设置了护板,可以对电池包在车梁101行进方向进行防护,可以减少行进过程中外界对电池包的影响和损坏,还可将护板设置于电池包与车轮之间位置,在异物卷入车轮时对电池包进行防护。通过在车梁连接部104和/或锁止安装部105安装防护板9,可以共用结构,优化电池包支架的结构设置。For the implementation mode in which the battery pack bracket is provided with the beam connection portion 104 and the locking installation portion 105, further, the battery pack bracket also includes a protective plate 9. In the length direction of the vehicle body 1, the protective plate 9 is located at least on one side of the battery pack, and the protective plate 9 is connected to the beam connection portion 104 and/or the locking installation portion 105. As shown in FIG1 , by providing the protective plate, the battery pack can be protected in the direction of travel of the beam 101, and the impact and damage of the battery pack on the outside during travel can be reduced. The protective plate can also be provided between the battery pack and the wheel to protect the battery pack when foreign objects are caught in the wheel. By installing the protective plate 9 on the beam connection portion 104 and/or the locking installation portion 105, the structure can be shared and the structural setting of the battery pack bracket can be optimized.
本申请可选的实施例中,车身本体1的两侧均安装有换电电池包2。以此可以在车身本体1两侧分别进行换电动作,使得电动车辆提供更多的可换电电池包2,提高电动车辆的换电效率。对于一些可替换的实施例中,也可仅在电动车辆的单侧设置换电电池包2。In an optional embodiment of the present application, a battery pack 2 is installed on both sides of the vehicle body 1. In this way, the battery replacement operation can be performed on both sides of the vehicle body 1, so that the electric vehicle provides more battery packs 2 for replacement, thereby improving the battery replacement efficiency of the electric vehicle. For some replaceable embodiments, a battery pack 2 can also be set on only one side of the electric vehicle.
对于本申请的提供的实施方式中,作为可选的如图1、图4、图9所示的实施方式,电池包支架包括第一支架1021以及第二支架1022,第一支架1021与第二支架1022分别设于车梁101的两侧,第一支架1021与第二支架1022分别安装有至少一个换电电池包2。以此可以在车身本体1两侧分别进行换电动作,使得电动车辆提供更多的可换电电池包2,提高电动车辆的换电效率。对于一些可替换的实施例中,也可仅在电动车辆的单侧设置换电电池包2。In the embodiments provided in the present application, as an optional embodiment shown in FIG. 1 , FIG. 4 , and FIG. 9 , the battery pack bracket includes a first bracket 1021 and a second bracket 1022, and the first bracket 1021 and the second bracket 1022 are respectively arranged on both sides of the vehicle beam 101, and the first bracket 1021 and the second bracket 1022 are respectively installed with at least one battery replacement battery pack 2. In this way, the battery replacement action can be performed on both sides of the vehicle body 1, so that the electric vehicle provides more battery replacement battery packs 2, thereby improving the battery replacement efficiency of the electric vehicle. For some replaceable embodiments, the battery replacement battery pack 2 can also be set only on one side of the electric vehicle.
对于第一锁止机构3的设置方式,在可选的实施方式中,如图1、图4、图9所示的实施方式,进一步地,第一锁止结构包括锁基座301与锁止部302,锁基座301上设置有沿换电电池包2移动方向延伸的锁槽5,锁止部302可移动伸入锁槽5;第二锁止机构4为换电电池包2上设置的锁轴401;换电电池包2位于锁止位置时,锁止部302将锁轴401锁止于锁槽5内。如图2、图3、图4、图5、图7、图8、图12、图13所示,通过将第一锁止机构3和第二锁止机构4设置成锁槽5和锁轴401,使得换电电池包2处于锁止位置时,锁轴401位于锁槽5内,锁槽5的顶底壁对锁轴401在竖向上限位,锁止部302仅做止动锁轴401横向移动用,使得锁止部302承受较少的负荷,能够利于保持锁止部302的锁止稳定。Regarding the setting manner of the first locking mechanism 3, in an optional embodiment, such as the embodiments shown in Figures 1, 4, and 9, further, the first locking structure includes a lock base 301 and a locking portion 302, and the lock base 301 is provided with a lock slot 5 extending along the moving direction of the battery replacement battery pack 2, and the locking portion 302 can be moved into the lock slot 5; the second locking mechanism 4 is a lock shaft 401 provided on the battery replacement battery pack 2; when the battery replacement battery pack 2 is in the locked position, the locking portion 302 locks the lock shaft 401 in the lock slot 5. As shown in Figures 2, 3, 4, 5, 7, 8, 12 and 13, by configuring the first locking mechanism 3 and the second locking mechanism 4 into a lock slot 5 and a lock shaft 401, when the battery replacement battery pack 2 is in the locked position, the lock shaft 401 is located in the lock slot 5, and the top and bottom walls of the lock slot 5 limit the vertical position of the lock shaft 401. The locking portion 302 is only used to stop the lock shaft 401 from moving horizontally, so that the locking portion 302 bears less load, which can help maintain the locking stability of the locking portion 302.
作为可选的实施方式,进一步地,如图7、图8所示,锁槽5包括相连通的水平段 501与竖直段502;其中,锁轴401位于水平段501与竖直段502相连的一端时,换电电池包2位于解锁位置,锁轴401位于水平段501的另一端时,换电电池包2位于锁止位置。通过将锁槽5设置成水平段501和竖直段502,换电电池包2在进行安装和拆卸时,通过竖直段502引导锁轴401上下移动,作为可选的设置,竖直段502可以在较少或者不额外增加锁基座301竖向高度的基础上优化竖直段502的导向结构,以方便将锁轴401引导至水平段501,利于使得锁轴401较为容易的进入锁槽5。而且,竖直段502的侧壁还可对锁轴401在横向上起到一定程度的防脱限位作用,水平段501的底部则对锁轴401起到支撑作用。通过如此设置,在安装换电电池包2时,可以以先水平移动至锁轴401位于竖直段502下端,再向上移动、横向移动的安装方式,以此动作,可以在上下移动、横向移动时将换电电池包2的连接结构与车身本体1对应结构对正或者进行连接。As an optional embodiment, further, as shown in FIG. 7 and FIG. 8, the lock slot 5 includes interconnected horizontal sections. 501 and the vertical section 502; wherein, when the lock shaft 401 is located at one end where the horizontal section 501 and the vertical section 502 are connected, the battery pack 2 is in the unlocked position, and when the lock shaft 401 is located at the other end of the horizontal section 501, the battery pack 2 is in the locked position. By setting the lock slot 5 into the horizontal section 501 and the vertical section 502, when the battery pack 2 is installed and disassembled, the lock shaft 401 is guided to move up and down by the vertical section 502. As an optional setting, the vertical section 502 can optimize the guide structure of the vertical section 502 on the basis of less or no additional increase in the vertical height of the lock base 301, so as to facilitate guiding the lock shaft 401 to the horizontal section 501, so as to make it easier for the lock shaft 401 to enter the lock slot 5. Moreover, the side wall of the vertical section 502 can also play a certain degree of anti-slip limit role on the lock shaft 401 in the horizontal direction, and the bottom of the horizontal section 501 supports the lock shaft 401. Through such an arrangement, when installing the battery pack 2, it is possible to first move horizontally until the lock shaft 401 is located at the lower end of the vertical section 502, and then move upward and laterally. With this action, the connection structure of the battery pack 2 can be aligned or connected with the corresponding structure of the vehicle body 1 when moving up and down or laterally.
本申请另外的实施方式中,也可将锁槽5设置为仅具有水平段501。In another embodiment of the present application, the locking slot 5 may also be configured to have only a horizontal section 501 .
对于本申请实施方式中的锁轴401在换电电池包的连接结构,优选地,锁轴401的一端连接在换电电池包2,如图5和图13所示,锁轴401整体呈悬臂的设置方式,锁轴401的外端方便进入锁槽5。锁轴401与换电电池包2的连接结构,还可采用如图3所示的设置方式,锁轴401通过安装支架402安装在换电电池包2,锁轴401的两端分别连接于安装支架402。如图3所示,安装支架402两端支撑锁轴401,可以使得锁轴401受力更加均衡,使用更加稳定。Regarding the connection structure of the lock shaft 401 in the battery replacement battery pack in the embodiment of the present application, preferably, one end of the lock shaft 401 is connected to the battery replacement battery pack 2, as shown in Figures 5 and 13, the lock shaft 401 is in a cantilevered arrangement as a whole, and the outer end of the lock shaft 401 is convenient for entering the lock slot 5. The connection structure between the lock shaft 401 and the battery replacement battery pack 2 can also be arranged in the manner shown in Figure 3, where the lock shaft 401 is installed on the battery replacement battery pack 2 through the mounting bracket 402, and the two ends of the lock shaft 401 are respectively connected to the mounting bracket 402. As shown in Figure 3, the mounting bracket 402 supports the lock shaft 401 at both ends, which can make the lock shaft 401 more evenly stressed and more stable to use.
在本申请的实施方式中,进一步地,换电电池包2的顶部和/或侧部设有第一连接器6,车身本体1设置与第一连接器6配合的第二连接器7;第一连接器6与第二连接器7相连接以实现换电电池包2与车身本体1之间的电连接和/或液冷连接。In an embodiment of the present application, further, a first connector 6 is provided on the top and/or side of the battery replacement battery pack 2, and a second connector 7 that cooperates with the first connector 6 is provided on the vehicle body 1; the first connector 6 is connected to the second connector 7 to realize electrical connection and/or liquid cooling connection between the battery replacement battery pack 2 and the vehicle body 1.
作为第一锁止结构优选的设置方式,在换电电池包2位于锁止位置时,第一锁止机构3位于换电电池包2的侧部,第二锁止机构4设置于换电电池包2的侧部。通过将第一锁止机构3设置在换电电池包2的侧方,能够对换电电池包2侧方直接进行固定,以利用电池包侧方与车身本体1之间的空间,以在提高固定效果的基础上,利用车身本体1的空间。As a preferred arrangement of the first locking structure, when the battery pack 2 is in the locked position, the first locking mechanism 3 is located on the side of the battery pack 2, and the second locking mechanism 4 is arranged on the side of the battery pack 2. By arranging the first locking mechanism 3 on the side of the battery pack 2, the side of the battery pack 2 can be directly fixed to utilize the space between the side of the battery pack and the vehicle body 1, so as to utilize the space of the vehicle body 1 while improving the fixing effect.
作为第一锁止结构可选的设置方式,在换电电池包2位于锁止位置时,如图2、图3所示,还可将第一锁止机构3位于换电电池包2的顶部;第二锁止机构4设置于换电电池包2的顶部。通过将第一锁止机构3设置于换电电池包2的顶部,可以在换电电池包2安装后,实现换电电池包2的顶部固定,换电电池包2的受力增加均衡稳定,换电电池包2上侧具有电池包支架结构、第一锁止机构3,形成换电电池包2在上侧与车身的分隔,有利于从顶部对换电电池包2进行防护,如图2所示,电池包支架固定换电电池包2顶部的结构整体位于换电电池包2的上侧。As an optional setting mode of the first locking structure, when the battery-swap battery pack 2 is in the locked position, as shown in FIG. 2 and FIG. 3, the first locking mechanism 3 can also be located at the top of the battery-swap battery pack 2; the second locking mechanism 4 is arranged at the top of the battery-swap battery pack 2. By arranging the first locking mechanism 3 at the top of the battery-swap battery pack 2, the top of the battery-swap battery pack 2 can be fixed after the battery-swap battery pack 2 is installed, and the force on the battery-swap battery pack 2 is increased and balanced and stable. The upper side of the battery-swap battery pack 2 has a battery pack bracket structure and a first locking mechanism 3, which form a separation between the battery-swap battery pack 2 and the vehicle body on the upper side, which is conducive to protecting the battery-swap battery pack 2 from the top. As shown in FIG. 2, the structure of the battery pack bracket fixing the top of the battery-swap battery pack 2 is located on the upper side of the battery-swap battery pack 2 as a whole.
在本申请设置车梁101的实施方式中,进一步地,车梁101包括两个沿车身本体1宽度方向间隔设置的支梁体1011;车身本体1还包括第一加强部1012,且第一加强部1012的两端分别连接于两个支梁体1011。通过如此设置,使得车梁101整体形成框架结构,在减轻车梁101重量的基础上加强车梁101的结构强度,以在车梁101承重换电电池包2时能够结构稳定,尤其是通过设置第二加强部1023,在电池包安装位置设 置第二加强部1023,保证电池包的安装固定效果。In the embodiment of the vehicle beam 101 of the present application, the vehicle beam 101 further includes two support beams 1011 spaced apart along the width direction of the vehicle body 1; the vehicle body 1 also includes a first reinforcement portion 1012, and the two ends of the first reinforcement portion 1012 are respectively connected to the two support beams 1011. By such a configuration, the vehicle beam 101 forms a frame structure as a whole, and the structural strength of the vehicle beam 101 is strengthened on the basis of reducing the weight of the vehicle beam 101, so that the structure can be stable when the vehicle beam 101 bears the battery pack 2 for replacement, especially by providing the second reinforcement portion 1023, and providing a reinforcement portion 1024 at the battery pack installation position. A second reinforcing portion 1023 is provided to ensure the installation and fixing effect of the battery pack.
作为对于车梁101、电池包支架的设置方式,本申请提供但不限于如下实施方式的设置,电池包支架包括分别设于车梁101的两侧的第一支架1021与第二支架1022,电池包支架还包括第二加强部1023;As a setting method for the vehicle beam 101 and the battery pack bracket, the present application provides but is not limited to the following embodiments, the battery pack bracket includes a first bracket 1021 and a second bracket 1022 respectively arranged on both sides of the vehicle beam 101, and the battery pack bracket also includes a second reinforcement portion 1023;
其一,如图4所示,第二加强部1023由车梁101下侧穿过,且第二加强部1023的两端分别连接于第一支架1021与第二支架1022,以此可以利用梁下空间进行加强连接第一支架1021和第二支架1022,尤其是第一支架1021第二支架1022具有延下车梁101下侧部分进行加强连接,使得第一支架1021和第二支架1022结构更加稳定。First, as shown in FIG. 4 , the second reinforcement portion 1023 passes through the lower side of the vehicle beam 101, and the two ends of the second reinforcement portion 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, so that the space under the beam can be used to reinforce the connection between the first bracket 1021 and the second bracket 1022, especially the first bracket 1021 and the second bracket 1022 have a reinforced connection extending from the lower side of the vehicle beam 101, so that the structure of the first bracket 1021 and the second bracket 1022 is more stable.
其二,第二加强部1023由车梁101上侧穿过,且第二加强部1023的两端分别连接于第一支架1021与第二支架1022,以此可以利用梁上空间进行加强连接第一支架1021和第二支架1022,在一些实施例中,可以在梁上具有安装空间时利用安装空间,还可在第二加强部1023设置其他结构部件的安装结构,如换电电池包2的在车身本体1连接管线的固定等。Secondly, the second reinforcement part 1023 passes through the upper side of the vehicle beam 101, and the two ends of the second reinforcement part 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, so that the space on the beam can be used to reinforce the connection between the first bracket 1021 and the second bracket 1022. In some embodiments, when there is installation space on the beam, the installation space can be used, and the installation structure of other structural components can be set on the second reinforcement part 1023, such as the fixation of the connection pipeline of the battery replacement battery pack 2 on the vehicle body 1.
其三,第二加强部1023穿过车梁101,且第二加强部1023的两端分别连接于第一支架1021与第二支架1022,即在车梁101设置第二加强部1023穿过的空间,以此可以便于优化第一支架1021和第二支架1022之间第二加强部1023的连接位置。Third, the second reinforcement portion 1023 passes through the vehicle beam 101, and the two ends of the second reinforcement portion 1023 are respectively connected to the first bracket 1021 and the second bracket 1022, that is, a space for the second reinforcement portion 1023 to pass through is set in the vehicle beam 101, so as to optimize the connection position of the second reinforcement portion 1023 between the first bracket 1021 and the second bracket 1022.
其四,车梁101包括两个沿车身本体1宽度方向间隔设置的支梁体1011,第一支架1021与第二支架1022分别连接与两个支梁体1011,且第二加强部1023的两端分别连接于两个支梁体1011上第一支架1021与第二支架1022的对应位置。以此使得第二加强部1023直接作用在电池包安装位置,对车梁101进行加固的同时,完成对第一支架1021和第二支架1022的固定。Fourthly, the vehicle beam 101 includes two support beams 1011 spaced apart along the width direction of the vehicle body 1, the first bracket 1021 and the second bracket 1022 are respectively connected to the two support beams 1011, and the two ends of the second reinforcement part 1023 are respectively connected to the corresponding positions of the first bracket 1021 and the second bracket 1022 on the two support beams 1011. In this way, the second reinforcement part 1023 directly acts on the battery pack installation position, and the first bracket 1021 and the second bracket 1022 are fixed while reinforcing the vehicle beam 101.
作为对于本申请第二加强部1023设置的实施方式,如图4所示,进一步地,第二加强部1023包括沿车身本体1的高度方向间隔设置的水平加强杆10231、连接相邻水平加强杆10231的竖直加强杆10232;其中,位于上侧和/或下侧的水平加强杆10231的中部朝远离车梁101的方向凹陷。如图4所示,水平加强杆10231中部凹陷,可以避让车梁101,使得水平加强杆10231在第一支架1021和第二支架1022在竖向上具有更长的安装空间,利于安装水平加强杆10231,还可使得第一支架1021和第二支架1022受力更加均衡。如图4所示,通过将部分水平加强杆10231设置成凹陷,还可使得第二加强部1023在凹陷的反方向上承载力变强,使得水平加强杆10231在竖向不易变形。As an embodiment of the second reinforcing part 1023 of the present application, as shown in FIG4, further, the second reinforcing part 1023 includes horizontal reinforcing bars 10231 arranged at intervals along the height direction of the vehicle body 1, and vertical reinforcing bars 10232 connecting adjacent horizontal reinforcing bars 10231; wherein, the middle part of the horizontal reinforcing bars 10231 located on the upper side and/or the lower side is recessed in the direction away from the vehicle beam 101. As shown in FIG4, the middle part of the horizontal reinforcing bar 10231 is recessed, which can avoid the vehicle beam 101, so that the horizontal reinforcing bar 10231 has a longer installation space in the first bracket 1021 and the second bracket 1022 in the vertical direction, which is conducive to the installation of the horizontal reinforcing bar 10231, and can also make the first bracket 1021 and the second bracket 1022 more balanced in force. As shown in FIG4, by setting part of the horizontal reinforcing bar 10231 to be recessed, the bearing capacity of the second reinforcing part 1023 in the opposite direction of the recess can be strengthened, so that the horizontal reinforcing bar 10231 is not easily deformed in the vertical direction.
至于第二加强部1023由车梁101穿过或者设置于支梁体1011之间的实施例中,第二加强部1023可以采用直梁和/或者水平加强杆10231所示的凹陷形式。As for the embodiment in which the second reinforcement portion 1023 passes through the vehicle beam 101 or is disposed between the support beam bodies 1011 , the second reinforcement portion 1023 may take the form of a straight beam and/or a recessed form as shown by the horizontal reinforcement rod 10231 .
本申请提供的实施方式中,如图1、图4、图9所示,对于第二连接器7的设置,进一步地,车身本体1还包括用于安装第二连接器7的连接器安装部1024;电池包支架还包括第三加强部103;第三加强部103的两端分别连接于车身本体1的两侧的连接器安装部1024。通过第三加强部103连接车身本体1两侧的连接器安装部1024成一体,可以提高对于连接器安装部1024在车身本体1的安装结构稳定。In the embodiment provided by the present application, as shown in FIG. 1 , FIG. 4 , and FIG. 9 , for the arrangement of the second connector 7, further, the vehicle body 1 further includes a connector mounting portion 1024 for mounting the second connector 7; the battery pack bracket further includes a third reinforcing portion 103; and both ends of the third reinforcing portion 103 are respectively connected to the connector mounting portions 1024 on both sides of the vehicle body 1. By connecting the connector mounting portions 1024 on both sides of the vehicle body 1 into one piece through the third reinforcing portion 103, the stability of the mounting structure of the connector mounting portion 1024 on the vehicle body 1 can be improved.
在图4、图9所示的实施例中,第一支架1021和第二支架1022的下段延伸至车梁101下侧形成连接器安装部1024,第三加强部103设置成包括水平加强杆10231的方 式,水平加强杆10231能够使得第一支架1021和第二支架1022的安装固定稳定,还可加强固定连接器安装部1024。当然,对于第三加强部103的设置,并不限于图中的形式,在可替换的实施例中,还可设置成其他的形式,如水平加强杆10231穿过车梁101;再或者如直接在车梁101设置单独的连接器安装部1024。In the embodiment shown in FIG. 4 and FIG. 9, the lower sections of the first bracket 1021 and the second bracket 1022 extend to the lower side of the beam 101 to form a connector mounting portion 1024, and the third reinforcement portion 103 is configured to include a horizontal reinforcement rod 10231. The horizontal reinforcing rod 10231 can stabilize the installation of the first bracket 1021 and the second bracket 1022, and can also strengthen the fixed connector mounting portion 1024. Of course, the arrangement of the third reinforcing portion 103 is not limited to the form shown in the figure. In an alternative embodiment, it can also be arranged in other forms, such as the horizontal reinforcing rod 10231 passing through the vehicle beam 101; or a separate connector mounting portion 1024 is directly arranged on the vehicle beam 101.
本申请提供的实施方式中,进一步地,如图1和图4所示,换电电池包2顶部或朝向车身本体1的侧部设有导向部,车身本体1与导向部沿换电电池包2的移动方向相配合。通过设置了导向部,可以在拆装换电电池包2时,限制换电电池包2与车身本体1之间的相对位置,引导换电电池包2移动。还可通过车身本体1与导向部配合,对于换电电池包2移动方向垂直的方向进行限位,进一步提高对于换电电池包2的固定效果。进一步地,在图1所示的实施方式中,可以在第二支架的横置部分的底部设置与导向部配的导轨或者滑槽,导轨或滑槽沿车辆宽度方向延伸。在图4所示的实施例中,可以在锁止安装部105下侧设置沿车辆宽度方向延伸的滑槽或者导轨。其中,导向部可以参照为如图3所示形式的导向筋801,导向筋801包括导向面802和导向折边803,仅需将导向筋的方向和位置随着滑槽或导轨的设置方式变化即可。In the implementation mode provided by the present application, further, as shown in Figures 1 and 4, a guide portion is provided on the top of the battery-swap battery pack 2 or on the side facing the vehicle body 1, and the vehicle body 1 cooperates with the guide portion along the moving direction of the battery-swap battery pack 2. By providing the guide portion, the relative position between the battery-swap battery pack 2 and the vehicle body 1 can be limited when the battery-swap battery pack 2 is disassembled and assembled, and the movement of the battery-swap battery pack 2 can be guided. The vehicle body 1 can also cooperate with the guide portion to limit the direction perpendicular to the moving direction of the battery-swap battery pack 2, thereby further improving the fixing effect of the battery-swap battery pack 2. Furthermore, in the implementation mode shown in Figure 1, a guide rail or a slide groove matched with the guide portion can be provided at the bottom of the transverse portion of the second bracket, and the guide rail or the slide groove extends in the vehicle width direction. In the embodiment shown in Figure 4, a slide groove or a guide rail extending in the vehicle width direction can be provided on the lower side of the locking mounting portion 105. The guide portion may be a guide rib 801 in the form shown in FIG. 3 . The guide rib 801 includes a guide surface 802 and a guide fold 803 . It is only necessary to change the direction and position of the guide rib according to the setting of the slide groove or guide rail.
本申请提供的实施方式中,进一步地,如图9所示的实施例,在竖直方向上,车身本体1间隔设有多个第一锁止机构3,和/或换电电池包2上间隔设有多个第二锁止机构4。通过设置多个第一锁止机构3和第二锁止机构4,可以使得换电电池包2具有更多更大的固定区域,进而使得换电电池包2的受力更加均衡稳定。作为优选的设置,第一锁止机构3、第二锁止机构4可以沿横向间隔设置,也可以沿竖向间隔设置。In the implementation manner provided by the present application, further, as shown in the embodiment of FIG. 9 , in the vertical direction, a plurality of first locking mechanisms 3 are provided at intervals on the vehicle body 1, and/or a plurality of second locking mechanisms 4 are provided at intervals on the battery replacement battery pack 2. By providing a plurality of first locking mechanisms 3 and second locking mechanisms 4, the battery replacement battery pack 2 can have more and larger fixed areas, thereby making the force on the battery replacement battery pack 2 more balanced and stable. As a preferred arrangement, the first locking mechanism 3 and the second locking mechanism 4 can be arranged at intervals in the horizontal direction or in the vertical direction.
本申请提供的实施方式中,进一步地,如图1所示,车身本体1还包括防护板9,在车身本体1的长度方向上,防护板9至少位于电池包的一侧。如图1所示,通过设置了护板,可以对电池包在车梁101行进方向进行防护,可以减少行进过程中外界对电池包的影响和损坏,还可将护板设置于电池包与车轮之间位置,在异物卷入车轮时对电池包进行防护。In the embodiment provided by the present application, further, as shown in FIG1 , the vehicle body 1 further includes a protective plate 9, and the protective plate 9 is located at least on one side of the battery pack in the length direction of the vehicle body 1. As shown in FIG1 , by providing the protective plate, the battery pack can be protected in the direction of travel of the vehicle beam 101, and the impact and damage of the outside world on the battery pack during travel can be reduced. The protective plate can also be provided between the battery pack and the wheel to protect the battery pack when foreign objects are caught in the wheel.
本申请提供的实施方式中,进一步地,电池包的至少一侧外缘设有直线型或圆弧型倒角。通过设置倒角,可以在移动电池包时,使得倒角位置位于电池包的侧端,以减少电池包与外界磕碰损伤的概率。In the embodiments provided in the present application, further, at least one outer edge of the battery pack is provided with a linear or arc chamfer. By providing the chamfer, when the battery pack is moved, the chamfer position can be located at the side end of the battery pack to reduce the probability of the battery pack being damaged by collision with the outside world.
本申请提供的实施方式中,进一步地,在车身本体1的长度方向上,直线型或圆弧型倒角朝向电动车辆的车头方向设置。In the implementation manner provided in the present application, further, in the length direction of the vehicle body 1, a straight line or arc chamfer is arranged toward the front direction of the electric vehicle.
本申请还提供了一种电动车辆的换电方法,应用于上述任意一项的电动车辆,包括:The present application also provides a battery replacement method for an electric vehicle, which is applied to any of the above electric vehicles, comprising:
控制换电设备移动至电动车辆上换电电池包2对应的预设位置;Control the battery-swapping device to move to a preset position corresponding to the battery-swapping battery pack 2 on the electric vehicle;
控制换电设备将车身本体1上的换电电池包2拆下;Control the battery replacement equipment to remove the battery replacement battery pack 2 on the vehicle body 1;
和/或,控制换电设备将换电电池包2安装至车身本体1上。And/or, control the battery replacement equipment to install the battery replacement battery pack 2 onto the vehicle body 1.
作为对换电方法的进一步优化,车身本体1的两侧均安装有换电电池包2,换电设备的数量为一个,控制换电设备移动至电动车辆上换电电池包2对应的预设位置的步骤包括:As a further optimization of the battery replacement method, a battery replacement battery pack 2 is installed on both sides of the vehicle body 1, the number of battery replacement devices is one, and the steps of controlling the battery replacement device to move to the preset position corresponding to the battery replacement battery pack 2 on the electric vehicle include:
在位于车身本体1一侧的换电完成后,控制换电设备移动至车身本体1另一侧的 换电电池包2对应的预设位置。以此可以通过单个换电设备完成对车辆所有换电电池包2的换电。After the battery replacement on one side of the vehicle body 1 is completed, the battery replacement device is controlled to move to the other side of the vehicle body 1. The preset position corresponding to the battery replacement battery pack 2. In this way, the battery replacement of all the battery replacement battery packs 2 of the vehicle can be completed by a single battery replacement device.
在可替换的实施例中,还可如此设置,车身本体1的两侧均安装有换电电池包2,换电设备的数量为多个,控制换电设备移动至电动车辆上换电电池包2对应的预设位置的步骤包括:控制多个换电设备分别移动至多个换电电池包2对应的预设位置。In an alternative embodiment, it can also be arranged that battery swapping packs 2 are installed on both sides of the vehicle body 1, the number of battery swapping devices is multiple, and the step of controlling the battery swapping devices to move to the preset positions corresponding to the battery swapping battery packs 2 on the electric vehicle includes: controlling multiple battery swapping devices to move to the preset positions corresponding to the multiple battery swapping battery packs 2 respectively.
在可选的实施例中,对于换电方法,控制换电设备将车身本体1上的换电电池包2拆下的步骤包括:In an optional embodiment, for the battery replacement method, the step of controlling the battery replacement equipment to remove the battery replacement battery pack 2 on the vehicle body 1 includes:
控制换电设备对换电电池包2进行解锁动作,以使第一锁止机构3与第二锁止机构4解除配合状态;Control the battery-swapping device to unlock the battery-swapping battery pack 2, so that the first locking mechanism 3 and the second locking mechanism 4 are released from the mating state;
控制换电设备带动电池包沿水平方向移动,以使电池包移动至解锁位置;Control the battery replacement device to drive the battery pack to move horizontally so that the battery pack moves to the unlocked position;
控制换电设备带动换电电池包2与车身本体1分离。Control the battery replacement equipment to drive the battery replacement battery pack 2 to separate from the vehicle body 1.
在一实施例中,对于换电方法,进一步地,控制换电设备将换电电池包2安装至车身本体1上的步骤包括:In one embodiment, for the battery replacement method, further, the step of controlling the battery replacement equipment to install the battery replacement battery pack 2 on the vehicle body 1 includes:
控制换电设备带动电池包移动至解锁位置;Control the battery replacement equipment to drive the battery pack to move to the unlocked position;
控制换电设备带动换电电池包2沿水平方向移动至锁止位置,以使第一锁止机构3与第二锁止机构4相配合。Control the battery-exchanging equipment to drive the battery-exchanging battery pack 2 to move horizontally to the locking position so that the first locking mechanism 3 cooperates with the second locking mechanism 4.
对于本申请中锁止部302的设置,在其中一种实施例中如图所示,锁止部302包括了铰接在锁基座301的锁舌、与锁舌相连的连杆,锁舌伸入锁槽5内能够在锁止锁轴401允许锁轴401通过的状态之间切换,通过上下推动连杆,可以带动锁舌转动。此并不作为对本申请中锁止部302的实施方式限制,在可替换的实施例中,还可采用其他形式,例如,锁止部302采用能够锁止和打开锁槽5的电磁阀,换电设备设置能够触发电池阀解锁的触发开关或推杆。Regarding the setting of the locking part 302 in the present application, in one embodiment, as shown in the figure, the locking part 302 includes a lock tongue hinged on the lock base 301 and a connecting rod connected to the lock tongue. The lock tongue extends into the lock slot 5 and can switch between the state of locking the lock shaft 401 and allowing the lock shaft 401 to pass. By pushing the connecting rod up and down, the lock tongue can be driven to rotate. This does not limit the implementation of the locking part 302 in the present application. In alternative embodiments, other forms can also be used. For example, the locking part 302 uses a solenoid valve that can lock and open the lock slot 5, and the battery replacement equipment is provided with a trigger switch or push rod that can trigger the battery valve to unlock.
需要说明的是,图9至图14所示的实施例中,其换电电池包2的锁止位置位于朝向车梁的一侧,此时,可以利用上述的锁止机构进行锁止。也可单独设置插轴锁止,进一步地,在车梁方向设置具有锁孔的锁座,在换电电池包侧方设置锁轴,锁轴插入锁孔后,锁座将锁轴锁止。It should be noted that in the embodiments shown in Figures 9 to 14, the locking position of the battery pack 2 is located on the side facing the vehicle beam. At this time, the locking mechanism mentioned above can be used for locking. The plug-in shaft lock can also be set separately. Furthermore, a lock seat with a lock hole is set in the direction of the vehicle beam, and a lock shaft is set on the side of the battery pack. After the lock shaft is inserted into the lock hole, the lock seat locks the lock shaft.
虽然以上描述了本申请的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本申请的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本申请的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本申请的保护范围。 Although the specific implementation methods of the present application are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present application is defined by the appended claims. Those skilled in the art may make various changes or modifications to these implementation methods without departing from the principles and essence of the present application, but these changes and modifications all fall within the protection scope of the present application.

Claims (35)

  1. 一种电动车辆,其特征在于,包括车身本体以及电池包,沿所述车身本体的宽度方向,所述车身本体的两侧各至少安装有一个电池包,其中至少一个电池包为与所述车身本体可拆卸连接的换电电池包;An electric vehicle, characterized in that it comprises a vehicle body and a battery pack, wherein at least one battery pack is installed on each side of the vehicle body along the width direction of the vehicle body, wherein at least one battery pack is a battery replacement battery pack detachably connected to the vehicle body;
    其中,所述车身本体上设有第一锁止机构,所述换电电池包设有与所述第一锁止机构配合的第二锁止机构,所述换电电池包沿所述车身本体的宽度方向在锁止位置和解锁位置之间移动,且所述换电电池包位于锁止位置时,所述第一锁止机构与所述第二锁止机构相配合以将所述换电电池包锁止于所述车身本体上。Among them, a first locking mechanism is provided on the vehicle body, and the battery replacement battery pack is provided with a second locking mechanism cooperating with the first locking mechanism. The battery replacement battery pack moves between a locking position and an unlocking position along the width direction of the vehicle body, and when the battery replacement battery pack is in the locking position, the first locking mechanism cooperates with the second locking mechanism to lock the battery replacement battery pack on the vehicle body.
  2. 根据权利要求1所述的电动车辆,其特征在于,所述车身本体包括车梁;所述第一锁止机构设置于所述车梁上,所述换电电池包可拆卸地安装于所述车梁。The electric vehicle according to claim 1 is characterized in that the vehicle body includes a vehicle beam; the first locking mechanism is arranged on the vehicle beam, and the battery replacement battery pack is detachably installed on the vehicle beam.
  3. 根据权利要求2所述的电动车辆,其特征在于,所述第一锁止机构设置于所述车梁的侧部和/或底部。The electric vehicle according to claim 2 is characterized in that the first locking mechanism is arranged on the side and/or bottom of the vehicle beam.
  4. 根据权利要求1所述的电动车辆,其特征在于,所述车身本体包括车梁以及电池包支架,所述电池包支架与所述车梁固定连接,所述第一锁止机构设置于所述电池包支架上,所述换电电池包可拆卸地安装于所述电池包支架。The electric vehicle according to claim 1 is characterized in that the vehicle body includes a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, the first locking mechanism is arranged on the battery pack bracket, and the battery replacement battery pack is detachably mounted on the battery pack bracket.
  5. 根据权利要求4所述的电动车辆,其特征在于,所述第一锁止机构设置于所述电池包支架的顶部、侧部以及底部中的至少一处。The electric vehicle according to claim 4 is characterized in that the first locking mechanism is arranged at at least one of the top, side and bottom of the battery pack bracket.
  6. 根据权利要求1所述的电动车辆,其特征在于,所述车身本体包括车梁与电池包支架,所述电池包支架与所述车梁固定连接,所述换电电池包可拆卸地安装于所述电池包支架;The electric vehicle according to claim 1, characterized in that the vehicle body comprises a vehicle beam and a battery pack bracket, the battery pack bracket is fixedly connected to the vehicle beam, and the battery replacement battery pack is detachably mounted on the battery pack bracket;
    所述电池包支架包括:The battery pack bracket comprises:
    车梁连接部,与所述车梁相连;A beam connecting portion connected to the beam;
    锁止安装部,与所述车梁连接部相连,所述锁止安装部沿所述车身本体的宽度方向向外侧延伸;A locking mounting portion connected to the vehicle beam connecting portion, the locking mounting portion extending outwardly along the width direction of the vehicle body;
    其中,所述第一锁止机构设置于所述锁止安装部。Wherein, the first locking mechanism is arranged on the locking installation portion.
  7. 根据权利要求6所述的电动车辆,其特征在于,所述第一锁止结构的数量为多个,多个第一锁止机构沿所述车身本体的宽度方向在所述锁止安装部上间隔设置。The electric vehicle according to claim 6 is characterized in that the number of the first locking structures is multiple, and the multiple first locking mechanisms are arranged at intervals on the locking mounting portion along the width direction of the vehicle body.
  8. 根据权利要求6所述的电动车辆,其特征在于,所述电池包朝向所述车梁的一侧设有第一连接器,所述车身本体设置与所述第一连接器配合的第二连接器;所述第一连接器与所述第二连接器相连接以实现所述电池包与所述车身本体之间的电连接和/或液冷连接。The electric vehicle according to claim 6 is characterized in that a first connector is provided on the side of the battery pack facing the vehicle beam, and a second connector is provided on the vehicle body to cooperate with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery pack and the vehicle body.
  9. 根据权利要求8所述的电动车辆,其特征在于,所述车身本体还包括用于安装所述第二连接器的连接器安装部,所述连接器安装部设于所述车梁侧部或下方。The electric vehicle according to claim 8 is characterized in that the vehicle body further comprises a connector mounting portion for mounting the second connector, and the connector mounting portion is arranged on the side or below the vehicle beam.
  10. 根据权利要求9所述的电动车辆,其特征在于,所述电池包支架包括多个沿所述车身本体长度方向间隔布置的车梁连接部; The electric vehicle according to claim 9, characterized in that the battery pack bracket includes a plurality of beam connecting portions arranged at intervals along the length direction of the vehicle body;
    所述车梁连接部的上部连接在所述车梁,所述车梁连接部的下部延伸至所述车梁的下方;The upper portion of the vehicle beam connecting portion is connected to the vehicle beam, and the lower portion of the vehicle beam connecting portion extends to below the vehicle beam;
    所述连接器安装部的两端分别连接于相邻的所述车梁连接部的下部。Both ends of the connector mounting portion are respectively connected to the lower portions of the adjacent beam connecting portions.
  11. 根据权利要求10所述的电动车辆,其特征在于,所述连接器安装部的中部向所述车梁内侧凹折形成连接器安装区,所述第二连接器设于所述连接器安装区。The electric vehicle according to claim 10 is characterized in that a middle portion of the connector mounting portion is folded toward the inner side of the vehicle beam to form a connector mounting area, and the second connector is arranged in the connector mounting area.
  12. 根据权利要求6所述的电动车辆,其特征在于,所述电池包支架包括多个沿所述车身本体长度方向间隔布置的锁止安装部;The electric vehicle according to claim 6, characterized in that the battery pack bracket includes a plurality of locking mounting portions spaced apart along the length direction of the vehicle body;
    所述电池包支架还包括第四加强部,所述第四加强部的两端分别连接于相邻的所述锁止安装部。The battery pack bracket also includes a fourth reinforcement portion, and two ends of the fourth reinforcement portion are respectively connected to the adjacent locking mounting portions.
  13. 根据权利要求12所述的电动车辆,其特征在于,在所述车身本体的高度方向上,所述第四加强部的顶端高于所述锁止安装部的顶端。The electric vehicle according to claim 12, characterized in that, in the height direction of the vehicle body, the top end of the fourth reinforcement portion is higher than the top end of the locking mounting portion.
  14. 根据权利要求13所述的电动车辆,其特征在于,所述电池包支架还包括防护板,在所述车身本体的长度方向上,所述防护板至少位于所述电池包的一侧,所述防护板连接于所述车梁连接部和/或锁止安装部。The electric vehicle according to claim 13 is characterized in that the battery pack bracket also includes a protective plate, and in the length direction of the vehicle body, the protective plate is located on at least one side of the battery pack, and the protective plate is connected to the vehicle beam connecting portion and/or the locking mounting portion.
  15. 根据权利要求1所述的电动车辆,其特征在于,所述车身本体的两侧均安装有换电电池包。The electric vehicle according to claim 1 is characterized in that battery replacement packs are installed on both sides of the vehicle body.
  16. 根据权利要求4所述的电动车辆,其特征在于,所述电池包支架包括第一支架以及第二支架,所述第一支架与所述第二支架分别设于所述车梁的两侧,所述第一支架与所述第二支架分别安装有至少一个换电电池包。The electric vehicle according to claim 4 is characterized in that the battery pack bracket includes a first bracket and a second bracket, the first bracket and the second bracket are respectively arranged on both sides of the vehicle beam, and the first bracket and the second bracket are respectively installed with at least one battery replacement battery pack.
  17. 根据权利要求1所述的电动车辆,其特征在于,所述第一锁止结构包括锁基座与锁止部,所述锁基座上设置有沿所述换电电池包移动方向延伸的锁槽,所述锁止部可移动伸入所述锁槽;第二锁止机构为所述换电电池包上设置的锁轴;The electric vehicle according to claim 1 is characterized in that the first locking structure comprises a lock base and a locking portion, the lock base is provided with a lock groove extending along the moving direction of the battery pack, and the locking portion can move into the lock groove; the second locking mechanism is a lock shaft provided on the battery pack;
    所述换电电池包位于锁止位置时,所述锁止部将所述锁轴锁止于所述锁槽内。When the battery-replacement battery pack is located at the locking position, the locking portion locks the lock shaft in the locking groove.
  18. 根据权利要求17所述的电动车辆,其特征在于,所述锁槽包括相连通的水平段与竖直段;其中,所述锁轴位于所述水平段与竖直段相连的一端时,所述换电电池包位于所述解锁位置,所述锁轴位于所述水平段的另一端时,所述换电电池包位于所述锁止位置。The electric vehicle according to claim 17 is characterized in that the lock slot comprises a connected horizontal section and a vertical section; wherein, when the lock shaft is located at one end where the horizontal section and the vertical section are connected, the battery replacement battery pack is located at the unlocking position, and when the lock shaft is located at the other end of the horizontal section, the battery replacement battery pack is located at the locking position.
  19. 根据权利要求17所述的电动车辆,其特征在于,所述锁轴的一端连接在所述换电电池包,和/或The electric vehicle according to claim 17, characterized in that one end of the lock shaft is connected to the battery pack, and/or
    所述锁轴通过安装支架安装在所述换电电池包,所述锁轴的两端分别连接于所述安装支架。The lock shaft is installed on the battery replacement battery pack through a mounting bracket, and both ends of the lock shaft are respectively connected to the mounting bracket.
  20. 根据权利要求1所述的电动车辆,其特征在于,所述换电电池包的顶部和/或侧部设有第一连接器,所述车身本体设置与所述第一连接器配合的第二连接器;所述第一连接器与所述第二连接器相连接以实现所述换电电池包与所述车身本体之间的电连接和/或液冷连接。The electric vehicle according to claim 1 is characterized in that a first connector is provided on the top and/or side of the battery replacement battery pack, and the vehicle body is provided with a second connector that cooperates with the first connector; the first connector is connected to the second connector to achieve electrical connection and/or liquid cooling connection between the battery replacement battery pack and the vehicle body.
  21. 根据权利要求1所述的一种电动车辆,其特征在于,在所述换电电池包位于所 述锁止位置时,所述第一锁止机构位于所述换电电池包的侧部和/或顶部;An electric vehicle according to claim 1, characterized in that the battery pack is located at When in the locked position, the first locking mechanism is located on the side and/or top of the battery replacement battery pack;
    所述第二锁止机构设置于所述换电电池包的侧部和/或顶部。The second locking mechanism is arranged on the side and/or top of the battery replacement battery pack.
  22. 根据权利要求2所述的电动车辆,其特征在于,所述车梁包括两个沿所述车身本体宽度方向间隔设置的支梁体;所述车身本体还包括第一加强部,且所述第一加强部的两端分别连接于两个所述支梁体。The electric vehicle according to claim 2 is characterized in that the vehicle beam includes two supporting beam bodies spaced apart along the width direction of the vehicle body; the vehicle body also includes a first reinforcement portion, and both ends of the first reinforcement portion are respectively connected to the two supporting beam bodies.
  23. 根据权利要求4所述的电动车辆,其特征在于,所述电池包支架包括分别设于所述车梁的两侧的第一支架与第二支架,所述电池包支架还包括第二加强部;The electric vehicle according to claim 4, characterized in that the battery pack bracket comprises a first bracket and a second bracket respectively arranged on both sides of the vehicle beam, and the battery pack bracket further comprises a second reinforcement portion;
    所述第二加强部由所述车梁下侧穿过,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,和/或The second reinforcement portion passes through the lower side of the vehicle beam, and two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, and/or
    所述第二加强部由所述车梁上侧穿过,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,和/或The second reinforcement portion passes through the upper side of the vehicle beam, and two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, and/or
    所述第二加强部穿过车梁,且所述第二加强部的两端分别连接于所述第一支架与所述第二支架,和/或The second reinforcement portion passes through the vehicle beam, and two ends of the second reinforcement portion are respectively connected to the first bracket and the second bracket, and/or
    所述车梁包括两个沿所述车身本体宽度方向间隔设置的支梁体,所述第一支架与所述第二支架分别连接与两个所述支梁体,且所述第二加强部的两端分别连接于两个所述支梁体上所述第一支架与所述第二支架的对应位置。The vehicle beam includes two support beams spaced apart in the width direction of the vehicle body, the first bracket and the second bracket are respectively connected to the two support beams, and the two ends of the second reinforcement portion are respectively connected to the corresponding positions of the first bracket and the second bracket on the two support beams.
  24. 根据权利要求23所述的电动车辆,其特征在于,所述第二加强部包括沿所述车身本体的高度方向间隔设置的水平加强杆、连接相邻所述水平加强杆的竖直加强杆;The electric vehicle according to claim 23, characterized in that the second reinforcement portion comprises horizontal reinforcement bars arranged at intervals along the height direction of the vehicle body, and vertical reinforcement bars connecting adjacent horizontal reinforcement bars;
    其中,位于上侧和/或下侧的所述水平加强杆的中部朝远离所述车梁的方向凹陷。Wherein, the middle portion of the horizontal reinforcing rod located on the upper side and/or the lower side is recessed in a direction away from the vehicle beam.
  25. 根据权利要求20所述的电动车辆,其特征在于,所述车身本体还包括用于安装所述第二连接器的连接器安装部;所述电池包支架还包括第三加强部;所述第三加强部的两端分别连接于所述车身本体的两侧的连接器安装部。The electric vehicle according to claim 20 is characterized in that the vehicle body also includes a connector mounting portion for mounting the second connector; the battery pack bracket also includes a third reinforcement portion; and both ends of the third reinforcement portion are respectively connected to the connector mounting portions on both sides of the vehicle body.
  26. 根据权利要求1所述的电动车辆,其特征在于,所述换电电池包顶部或朝向所述车身本体的侧部设有导向部,所述车身本体与所述导向部沿所述换电电池包的移动方向相配合。The electric vehicle according to claim 1 is characterized in that a guide portion is provided on the top of the battery replacement battery pack or on the side facing the vehicle body, and the vehicle body cooperates with the guide portion along the moving direction of the battery replacement battery pack.
  27. 根据权利要求1所述的电动车辆,其特征在于,在竖直方向上,所述车身本体间隔设有多个第一锁止机构,和/或所述换电电池包上间隔设有多个第二锁止机构。The electric vehicle according to claim 1 is characterized in that, in the vertical direction, a plurality of first locking mechanisms are provided at intervals on the vehicle body, and/or a plurality of second locking mechanisms are provided at intervals on the battery replacement battery pack.
  28. 根据权利要求1所述的电动车辆,其特征在于,所述车身本体还包括防护板,在所述车身本体的长度方向上,所述防护板至少位于所述电池包的一侧。The electric vehicle according to claim 1 is characterized in that the vehicle body further comprises a protective plate, and in the length direction of the vehicle body, the protective plate is located at least on one side of the battery pack.
  29. 根据权利要求1所述的电动车辆,其特征在于,所述电池包的至少一侧外缘设有直线型或圆弧型倒角。The electric vehicle according to claim 1 is characterized in that at least one outer edge of the battery pack is provided with a linear or arc-shaped chamfer.
  30. 根据权利要求29所述的电动车辆,其特征在于,在所述车身本体的长度方向上,所述直线型或圆弧型倒角朝向所述电动车辆的车头方向设置。The electric vehicle according to claim 29 is characterized in that, in the length direction of the vehicle body, the linear or arc-shaped chamfer is arranged toward the front direction of the electric vehicle.
  31. 一种电动车辆的换电方法,应用于权利要求1-29中任一项所述的电动车辆,其特征在于,包括:A battery replacement method for an electric vehicle, applied to the electric vehicle according to any one of claims 1 to 29, characterized in that it comprises:
    控制换电设备移动至电动车辆上换电电池包对应的预设位置; Control the battery swapping equipment to move to the preset position corresponding to the battery swapping battery pack on the electric vehicle;
    控制所述换电设备将所述车身本体上的换电电池包拆下;Controlling the battery replacement equipment to remove the battery replacement battery pack on the vehicle body;
    和/或,控制所述换电设备将换电电池包安装至所述车身本体上。And/or, control the battery replacement equipment to install the battery replacement battery pack onto the vehicle body.
  32. 根据权利要求31所述的换电方法,其特征在于,所述车身本体的两侧均安装有换电电池包,所述换电设备的数量为一个,控制换电设备移动至电动车辆上换电电池包对应的预设位置的步骤包括:The battery replacement method according to claim 31 is characterized in that a battery replacement battery pack is installed on both sides of the vehicle body, the number of the battery replacement device is one, and the step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement battery pack on the electric vehicle comprises:
    在位于所述车身本体一侧的换电完成后,控制所述换电设备移动至所述车身本体另一侧的换电电池包对应的预设位置。After the battery replacement on one side of the vehicle body is completed, the battery replacement equipment is controlled to move to a preset position corresponding to the battery replacement battery pack on the other side of the vehicle body.
  33. 根据权利要求31所述的换电方法,其特征在于,所述车身本体的两侧均安装有换电电池包,所述换电设备的数量为多个,控制换电设备移动至电动车辆上换电电池包对应的预设位置的步骤包括:The battery replacement method according to claim 31 is characterized in that battery replacement battery packs are installed on both sides of the vehicle body, the number of the battery replacement devices is multiple, and the step of controlling the battery replacement device to move to a preset position corresponding to the battery replacement battery pack on the electric vehicle includes:
    控制多个所述换电设备分别移动至多个换电电池包对应的预设位置。Control the multiple battery replacement devices to move to the preset positions corresponding to the multiple battery replacement battery packs respectively.
  34. 根据权利要求31所述的换电方法,其特征在于,控制所述换电设备将所述车身本体上的换电电池包拆下的步骤包括:The battery replacement method according to claim 31 is characterized in that the step of controlling the battery replacement equipment to remove the battery replacement battery pack on the vehicle body comprises:
    控制所述换电设备对所述换电电池包进行解锁动作,以使所述第一锁止机构与所述第二锁止机构解除配合状态;Controlling the battery-changing device to unlock the battery-changing battery pack so that the first locking mechanism and the second locking mechanism are released from the mating state;
    控制所述换电设备带动所述电池包沿水平方向移动,以使所述电池包移动至解锁位置;Controlling the battery replacement device to drive the battery pack to move in a horizontal direction so that the battery pack moves to an unlocked position;
    控制所述换电设备带动所述换电电池包与所述车身本体分离。Control the battery exchange equipment to drive the battery exchange battery pack to separate from the vehicle body.
  35. 根据权利要求31所述的换电方法,其特征在于,控制所述换电设备将换电电池包安装至所述车身本体上的步骤包括:The battery replacement method according to claim 31 is characterized in that the step of controlling the battery replacement equipment to install the battery replacement battery pack on the vehicle body comprises:
    控制所述换电设备带动所述电池包移动至解锁位置;Controlling the battery replacement device to drive the battery pack to move to an unlocked position;
    控制所述换电设备带动所述换电电池包沿水平方向移动至锁止位置,以使所述第一锁止机构与所述第二锁止机构相配合。 Control the battery exchange equipment to drive the battery exchange battery pack to move horizontally to a locking position so that the first locking mechanism cooperates with the second locking mechanism.
PCT/CN2023/135495 2022-12-01 2023-11-30 Electric vehicle and battery swapping method for electric vehicle WO2024114741A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN202211531864 2022-12-01
CN202211531864.7 2022-12-01
CN202211733339.3A CN117227565A (en) 2022-12-01 2022-12-30 Electric vehicle and power conversion method thereof
CN202211733339.3 2022-12-30

Publications (1)

Publication Number Publication Date
WO2024114741A1 true WO2024114741A1 (en) 2024-06-06

Family

ID=86427752

Family Applications (7)

Application Number Title Priority Date Filing Date
PCT/CN2023/134868 WO2024114656A1 (en) 2022-12-01 2023-11-28 Battery swap equipment positioning method
PCT/CN2023/135295 WO2024139980A1 (en) 2022-12-01 2023-11-30 Battery pack storage device, electrical connection device, and method for transferring battery pack in battery compartment
PCT/CN2023/135571 WO2024114754A1 (en) 2022-12-01 2023-11-30 Electric vehicle, battery swapping method, electronic device, and computer readable storage medium
PCT/CN2023/135456 WO2024114734A1 (en) 2022-12-01 2023-11-30 Electric vehicle and battery swapping method for electric vehicle
PCT/CN2023/135638 WO2024114763A1 (en) 2022-12-01 2023-11-30 Commercial vehicle protection device and commercial vehicle
PCT/CN2023/135401 WO2024114727A1 (en) 2022-12-01 2023-11-30 Battery pack temporary-storage apparatus, battery swapping device, and battery pack temporary-storage method using battery swapping device
PCT/CN2023/135495 WO2024114741A1 (en) 2022-12-01 2023-11-30 Electric vehicle and battery swapping method for electric vehicle

Family Applications Before (6)

Application Number Title Priority Date Filing Date
PCT/CN2023/134868 WO2024114656A1 (en) 2022-12-01 2023-11-28 Battery swap equipment positioning method
PCT/CN2023/135295 WO2024139980A1 (en) 2022-12-01 2023-11-30 Battery pack storage device, electrical connection device, and method for transferring battery pack in battery compartment
PCT/CN2023/135571 WO2024114754A1 (en) 2022-12-01 2023-11-30 Electric vehicle, battery swapping method, electronic device, and computer readable storage medium
PCT/CN2023/135456 WO2024114734A1 (en) 2022-12-01 2023-11-30 Electric vehicle and battery swapping method for electric vehicle
PCT/CN2023/135638 WO2024114763A1 (en) 2022-12-01 2023-11-30 Commercial vehicle protection device and commercial vehicle
PCT/CN2023/135401 WO2024114727A1 (en) 2022-12-01 2023-11-30 Battery pack temporary-storage apparatus, battery swapping device, and battery pack temporary-storage method using battery swapping device

Country Status (2)

Country Link
CN (49) CN116653879A (en)
WO (7) WO2024114656A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116653879A (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Vehicle position adjusting device trades

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190322192A1 (en) * 2018-04-19 2019-10-24 Zhejiang E-P Equipment Co., Ltd. Forklift Having An Integrated Battery Box
CN113479050A (en) * 2020-03-17 2021-10-08 奥动新能源汽车科技有限公司 Battery pack locking mechanism, bracket assembly, electric automobile and battery pack locking method
CN215284332U (en) * 2020-03-17 2021-12-24 奥动新能源汽车科技有限公司 Battery pack locking mechanism, bracket assembly and electric automobile
CN219600989U (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Electric vehicle

Family Cites Families (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH073939U (en) * 1993-06-15 1995-01-20 オークマ株式会社 Automatic pallet changer with lift-up mechanism
JPH10266614A (en) * 1997-03-27 1998-10-06 Kitagawa Iron Works Co Ltd On-vehicle device of vehicle
JPH11169475A (en) * 1997-12-09 1999-06-29 Mitsubishi Cable Ind Ltd Fire extinguishing device for lithium secondary battery storehouse
JP5353779B2 (en) * 2010-03-16 2013-11-27 株式会社豊田自動織機 Battery charging warehouse
EP2527206B1 (en) * 2011-05-27 2014-04-02 Volvo Car Corporation Battery console for a vehicle
JP5966588B2 (en) * 2012-05-14 2016-08-10 村田機械株式会社 Transfer equipment for cart
JP5635062B2 (en) * 2012-12-10 2014-12-03 株式会社Paltac Pallet feeder
CN104925144A (en) * 2015-06-05 2015-09-23 江苏陆地方舟新能源电动汽车有限公司 Electric passenger car cabin door hinge structure
US11102928B2 (en) * 2017-07-13 2021-08-31 Kubota Corporation Electric work vehicle and mower unit
CN108544977B (en) * 2018-06-28 2024-05-10 江铃汽车股份有限公司 Combined power conversion device of pure electric tractor and semitrailer
CN208745726U (en) * 2018-07-25 2019-04-16 金龙联合汽车工业(苏州)有限公司 A kind of integral new-energy passenger overhead battery cover
DE102018121223A1 (en) * 2018-08-30 2020-03-05 Man Truck & Bus Se Device for carrying at least one battery for a motor vehicle
CN109584200B (en) * 2018-09-06 2023-08-04 蔚来(安徽)控股有限公司 Visual positioning system and positioning method in power exchange station
CN109532779B (en) * 2018-09-06 2021-10-15 蔚来(安徽)控股有限公司 Vision positioning system and positioning method in power swapping station
JP2019174474A (en) * 2019-04-13 2019-10-10 洵 本間 Trading program for interchangeable in-vehicle storage battery
CN211731548U (en) * 2019-12-26 2020-10-23 天津广通汽车有限公司 Electric motor coach
CN211995237U (en) * 2020-01-23 2020-11-24 奥动新能源汽车科技有限公司 Battery replacement equipment
CN115972972A (en) * 2020-01-23 2023-04-18 奥动新能源汽车科技有限公司 Battery replacement control method and system, electronic equipment and storage medium
CN113415144B (en) * 2020-03-17 2024-07-02 奥动新能源汽车科技有限公司 Battery pack locking mechanism, bracket assembly, electric automobile and battery pack locking method
CN113665407A (en) * 2020-05-15 2021-11-19 奥动新能源汽车科技有限公司 Battery replacement control method of battery replacement equipment and battery replacement equipment
CN114132212A (en) * 2020-09-03 2022-03-04 奥动新能源汽车科技有限公司 Battery replacement control method
CN213989087U (en) * 2020-12-30 2021-08-17 国网智慧能源交通技术创新中心(苏州)有限公司 Trade electric battery box and electric mine car
CN215286947U (en) * 2021-03-04 2021-12-24 奥动新能源汽车科技有限公司 Battery charging frame, charging bin and battery changing station or energy storage station with charging bin
CN115009089A (en) * 2021-03-04 2022-09-06 奥动新能源汽车科技有限公司 Battery replacement station and battery replacement control method thereof
CN115009833A (en) * 2021-03-04 2022-09-06 奥动新能源汽车科技有限公司 Battery charging frame, charging bin and battery changing station or energy storage station with charging bin
CN113291197B (en) * 2021-05-28 2023-10-24 蓝谷智慧(北京)能源科技有限公司 Battery replacement station, battery replacement control method, medium, equipment and charging control device thereof
CN216300840U (en) * 2021-09-30 2022-04-15 奥动新能源汽车科技有限公司 Battery changing station with optimized bin layout
CN216374386U (en) * 2021-11-01 2022-04-26 昆山吉马工业科技有限公司 Door plate structure for luggage case of passenger car
CN217197747U (en) * 2021-11-30 2022-08-16 奥动新能源汽车科技有限公司 Electric automobile with compact battery pack layout
CN217022317U (en) * 2022-03-02 2022-07-22 上海能辉科技股份有限公司 Electric battery replacing vehicle for charging and replacing integrated mobile battery
CN114889481A (en) * 2022-04-26 2022-08-12 三一重型装备有限公司 Mobile battery replacing vehicle
CN217477053U (en) * 2022-06-16 2022-09-23 无锡中车新能源汽车有限公司 Translation cabin door of passenger car

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190322192A1 (en) * 2018-04-19 2019-10-24 Zhejiang E-P Equipment Co., Ltd. Forklift Having An Integrated Battery Box
CN113479050A (en) * 2020-03-17 2021-10-08 奥动新能源汽车科技有限公司 Battery pack locking mechanism, bracket assembly, electric automobile and battery pack locking method
CN215284332U (en) * 2020-03-17 2021-12-24 奥动新能源汽车科技有限公司 Battery pack locking mechanism, bracket assembly and electric automobile
CN219600989U (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Electric vehicle
CN219600897U (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Electric vehicle
CN219600898U (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Electric vehicle
CN116653574A (en) * 2022-12-01 2023-08-29 奥动新能源汽车科技有限公司 Battery pack and electric vehicle

Also Published As

Publication number Publication date
CN118124445A (en) 2024-06-04
CN118124447A (en) 2024-06-04
CN118124535A (en) 2024-06-04
CN116653574A (en) 2023-08-29
CN220180550U (en) 2023-12-15
CN117227568A (en) 2023-12-15
CN220009715U (en) 2023-11-14
CN220076109U (en) 2023-11-24
CN117227668A (en) 2023-12-15
CN116653573A (en) 2023-08-29
CN116653878A (en) 2023-08-29
CN219312729U (en) 2023-07-07
CN117227564A (en) 2023-12-15
CN116653879A (en) 2023-08-29
CN118124529A (en) 2024-06-04
WO2024114734A1 (en) 2024-06-06
CN117239326A (en) 2023-12-15
WO2024139980A1 (en) 2024-07-04
CN118124527A (en) 2024-06-04
CN117863854A (en) 2024-04-12
CN219096681U (en) 2023-05-30
CN219312727U (en) 2023-07-07
CN219600897U (en) 2023-08-29
CN219658866U (en) 2023-09-08
CN116653689A (en) 2023-08-29
CN116653572A (en) 2023-08-29
CN117227565A (en) 2023-12-15
CN116653687A (en) 2023-08-29
CN219096478U (en) 2023-05-30
CN118124530A (en) 2024-06-04
CN219106430U (en) 2023-05-30
WO2024114656A1 (en) 2024-06-06
CN219096675U (en) 2023-05-30
CN221585383U (en) 2024-08-23
CN116653873A (en) 2023-08-29
CN221418205U (en) 2024-07-26
CN118124528A (en) 2024-06-04
CN219312872U (en) 2023-07-07
WO2024114727A1 (en) 2024-06-06
CN118124446A (en) 2024-06-04
CN118124444A (en) 2024-06-04
CN219769680U (en) 2023-09-29
WO2024114754A1 (en) 2024-06-06
CN116653868A (en) 2023-08-29
CN219312565U (en) 2023-07-07
CN117774639A (en) 2024-03-29
CN219096674U (en) 2023-05-30
CN219600989U (en) 2023-08-29
CN219600898U (en) 2023-08-29
CN116654103A (en) 2023-08-29
CN117227566A (en) 2023-12-15
CN219096534U (en) 2023-05-30
CN219487565U (en) 2023-08-08
CN219096683U (en) 2023-05-30
WO2024114763A1 (en) 2024-06-06

Similar Documents

Publication Publication Date Title
WO2023098744A1 (en) Electric vehicle battery swapping assembly and battery swapping station
WO2024114741A1 (en) Electric vehicle and battery swapping method for electric vehicle
CN218577488U (en) Battery replacing vehicle
CN116533820A (en) Power battery, quick-change bracket and electric vehicle
WO2024002052A1 (en) Quick-change support for electric vehicle, and electric vehicle including same
WO2023116933A1 (en) Electric vehicle
CN218505679U (en) Electric truck battery replacement system
WO2024222932A1 (en) Battery pack assembly and electric vehicle
CN218752815U (en) Stable-motion type superheavy stacker lower cross beam
CN220163839U (en) Double-lateral telescopic battery exchange equipment
CN214243723U (en) Bottom frame structure for single-column lifter
CN218931398U (en) Car frame of top-hung type freight elevator with machine room
WO2024152376A1 (en) Battery and vehicle
CN216190265U (en) Small-angle inclined wheel counterweight frame
CN218505640U (en) Bracket, electric vehicle, battery frame of quick change battery package
CN221794377U (en) Battery pack mounting bracket and vehicle
CN219360816U (en) Battery pack installation assembly and vehicle
CN218595115U (en) Fixing mechanism of special coil steel transportation seat frame for open top box
CN218858210U (en) Battery pack assembly and electric vehicle
CN217778336U (en) Support for quick-change battery pack and quick-change battery pack assembly comprising same
CN220180625U (en) Battery replacement system, battery and vehicle
WO2024011960A1 (en) Electric vehicle
CN116252668A (en) Battery pack assembly and electric vehicle
CN118124357A (en) Electric vehicle
CN116281761A (en) Vehicle for power battery pack moving out, connecting and transferring

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23896883

Country of ref document: EP

Kind code of ref document: A1