CN219312727U - Battery replacement equipment - Google Patents
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- CN219312727U CN219312727U CN202223603140.7U CN202223603140U CN219312727U CN 219312727 U CN219312727 U CN 219312727U CN 202223603140 U CN202223603140 U CN 202223603140U CN 219312727 U CN219312727 U CN 219312727U
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S17/00—Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
- G01S17/02—Systems using the reflection of electromagnetic waves other than radio waves
- G01S17/06—Systems determining position data of a target
- G01S17/08—Systems determining position data of a target for measuring distance only
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING SYSTEMS, e.g. PERSONAL CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B7/00—Signalling systems according to two or more of groups G08B3/00 - G08B6/00
- G08B7/06—Signalling systems according to two or more of groups G08B3/00 - G08B6/00 using electric transmission, e.g. involving audible and visible signalling through the use of sound and light sources
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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Abstract
Description
技术领域technical field
本实用新型涉及新能源换电技术领域,具体涉及一种换电设备。The utility model relates to the technical field of new energy power exchange, in particular to a power exchange equipment.
背景技术Background technique
随着新能源车辆的发展与普及,电池包快换技术也随之发展迅速。目前,小型乘用车的快换技术发展最为成熟,乘用车的电池都固定在车辆的底盘上,因此,进行电池包更换时,也需要专用的换电设备移动至车辆底部,以进行电池拆卸或安装。而且,由于乘用车重量较小,电池包的体积也相对较小,电池更换的操作性非常便利。With the development and popularization of new energy vehicles, battery pack quick replacement technology is also developing rapidly. At present, the development of quick-change technology for small passenger cars is the most mature, and the batteries of passenger cars are fixed on the chassis of the vehicle. Remove or install. Moreover, due to the small weight of the passenger car, the volume of the battery pack is relatively small, and the operability of battery replacement is very convenient.
然而,针对大型车辆而言,例如重卡或轻卡等车型,车体以及载货重量很大,导致大型车辆对电池包的容量需求较高,必须足够大容量的电能才能够支持大型车辆行驶百来公里。因此,现有技术中,新能源系列的大型车辆都是通过顶吊的方式将较大的电池集装箱固定在车辆的大梁上,电池集装箱紧邻驾驶室设置,这导致在行使过程中以及顶吊换电过程中,给驾驶员和车辆本身带来较大的安全隐患;而且,若电池发生故障等,则会直接对驾驶员造成人身损害。另外,顶吊方式对换电站的场地要求很高,需要换电站具有足够大的面积执行吊装设备转运电池以及储存电池等,导致建站成本很高。However, for large vehicles, such as heavy trucks or light trucks, the vehicle body and cargo weight are very large, which leads to a high demand for the capacity of the battery pack for large vehicles, and it must have a large enough capacity to support large vehicles. kilometer. Therefore, in the prior art, the large-scale vehicles of the new energy series all fix the larger battery container on the girder of the vehicle by means of top-hanging, and the battery container is set up next to the driver's cab, which leads to the replacement of the battery container during the driving process and the top-hanging. During the charging process, it will bring great potential safety hazards to the driver and the vehicle itself; moreover, if the battery fails, etc., it will directly cause personal injury to the driver. In addition, the top-lifting method has high requirements on the site of the power station, and the power station needs to have a large enough area to carry out hoisting equipment, transfer batteries and store batteries, etc., resulting in high station construction costs.
因此,针对大型车辆,急需一种更安全可靠、易于普及的换电模式。例如,采用乘用车的底盘式换电模式。而在底盘式换电模式中,需要将换电设备(或称换电小车)控制移动至换电车辆下方的换电位置,然后执行举升操作以及拆卸或安装电池包操作,以完成整个换电流程。但是,在这种换电过程中,需要利用举升装置对电池包进行举升动作:包括将车辆原有解锁的亏电电池包下降至低位以方便亏电电池包转运至缓存平台进行充电以及将满电电池包举升到可以加锁至车辆的高位。由于车辆底部空间有限而电池包的举升行程需要精准控制,现有的举升装置结构复杂、占用空间较大、举升行程受到换电基座本身高度限制,因此,底盘式换电所用的举升设备换电设备有待优化。Therefore, for large vehicles, there is an urgent need for a safer, more reliable, and easier-to-popular battery replacement mode. For example, the chassis-type battery swap mode of passenger cars is adopted. In the chassis-type battery swap mode, it is necessary to move the battery swap equipment (or battery swap trolley) to the battery swap position under the battery swap vehicle, and then perform lifting operations and remove or install the battery pack to complete the entire swap. electrical process. However, in this battery replacement process, it is necessary to use the lifting device to lift the battery pack: including lowering the original unlocked battery pack of the vehicle to a low position to facilitate the transfer of the drained battery pack to the cache platform for charging and Lift the fully charged battery pack to a high position where it can be locked to the vehicle. Due to the limited space at the bottom of the vehicle and the precise control of the lifting stroke of the battery pack, the existing lifting device has a complex structure, takes up a large space, and the lifting stroke is limited by the height of the battery swap base itself. Therefore, the chassis-type battery swap The lifting equipment replacement equipment needs to be optimized.
发明内容Contents of the invention
本实用新型的目的在于提供一种换电设备,用以解决现有重卡等换电车辆在换电过程中,普遍存在换电操作较为复杂、精度较低、举升装置结构复杂,占用空间大等问题中的至少一个。The purpose of the utility model is to provide a battery exchange equipment, which is used to solve the common problems in the battery exchange process of existing heavy trucks and other vehicles that the battery exchange operation is relatively complicated, the precision is low, the structure of the lifting device is complicated, and the space occupied is large. at least one of the other issues.
为实现上述目的,本实用新型提供一种换电设备,包括换电平台和举升装置,举升装置作用于换电平台使换电平台升降,举升装置包括传动连接的升降驱动单元和传动单元,传动单元包括连杆式伸缩机构,连杆式伸缩机构包括交叉连接的两个杆组件,两个杆组件的同一侧朝向换电平台。In order to achieve the above purpose, the utility model provides a battery exchange equipment, including a battery exchange platform and a lifting device. The lifting device acts on the battery exchange platform to lift the battery exchange platform. unit, the transmission unit includes a link-type telescopic mechanism, and the link-type telescopic mechanism includes two cross-connected rod assemblies, and the same side of the two rod assemblies faces the power exchange platform.
本实用新型提供的换电设备包括举升装置作用于换电平台,实现在换电设备拆卸或安装电池包的过程中带动换电平台升降移动,从而实现底盘式换电,更安全可靠、易于普及,通过举升装置保证了电池包的拆装处理的前置准备工作执行的便利性、准确性和效率。通过升降驱动单元和传动单元配合实现换电平台举升,可以保证举升到位控制的及时性和可行性,进而保证整个举升过程的控制精度。连杆式伸缩机构可以提升换电平台升降的平稳性和竖直度,在收缩状态下,沿着移动方向占用的空间更小,能够节省相对移动方向占用的空间,同时,举升行程远超其收缩状态下占用空间,在保证举升行程的同时使得换电设备在移动方向上结构更为紧凑。两个杆组件的同一侧朝向换电平台,进而节约杆组件的数量和升降驱动单元的数量,简化结构,缩小换设备的横向体积,减小整体尺寸,提高换电效率。The battery exchange equipment provided by the utility model includes a lifting device acting on the battery exchange platform, so as to drive the battery exchange platform to move up and down during the process of disassembling the battery exchange equipment or installing the battery pack, thereby realizing chassis-type battery exchange, which is safer, more reliable, and easier Popularity, the convenience, accuracy and efficiency of the preparatory work for the disassembly and assembly of the battery pack are guaranteed through the lifting device. The power exchange platform is lifted through the cooperation of the lifting drive unit and the transmission unit, which can ensure the timeliness and feasibility of the lifting control, and then ensure the control accuracy of the entire lifting process. The connecting rod type telescopic mechanism can improve the stability and verticality of the power exchange platform. In the contracted state, the space occupied along the moving direction is smaller, which can save the space occupied by the relative moving direction. At the same time, the lifting stroke is far beyond It takes up space in the contracted state, which makes the structure of the power exchange equipment more compact in the moving direction while ensuring the lifting stroke. The same side of the two pole assemblies faces the power exchange platform, thereby saving the number of pole assemblies and the number of lifting drive units, simplifying the structure, reducing the lateral volume of the power exchange equipment, reducing the overall size, and improving power exchange efficiency.
优选的,连杆式伸缩机构设有固定连接位和用于作用于换电平台的升降连接位,通过控制两个杆组件的交叉角度,以使升降连接位相对固定连接位升降。Preferably, the link type telescopic mechanism is provided with a fixed connection position and a lifting connection position for acting on the power exchange platform, and the lifting connection position is raised and lowered relative to the fixed connection position by controlling the intersection angle of the two rod assemblies.
通过控制两个杆组件的交叉角度,以使升降连接位相对固定连接位升降,进而控制换电平台的升降,提升换电平台升降的平稳性和竖直度,结构简单,举升行程大,控制准确。By controlling the intersection angle of the two rod assemblies, the lifting connection position is raised and lowered relative to the fixed connection position, thereby controlling the lifting of the power exchange platform, improving the stability and verticality of the power exchange platform's lifting, the structure is simple, and the lifting stroke is large. The control is accurate.
优选的,每个杆组件的两端分别为用于转动连接的转动连接端和用于移动连接的移动连接端;连杆式伸缩机构的两个杆组件的上端分别为转动连接端和移动连接端,并共同构成升降连接位;连杆式伸缩机构的两个杆组件的下端分别为转动连接端和移动连接端,并共同构成固定连接位。Preferably, the two ends of each rod assembly are respectively a rotating connection end for rotating connection and a moving connection end for moving connection; end, and jointly constitute the lifting connection position; the lower ends of the two rod components of the link type telescopic mechanism are respectively the rotating connection end and the moving connection end, and together constitute the fixed connection position.
优选的,转动连接端通过转动副实现转动连接,移动连接端通过滑动副实现滑动连接。Preferably, the rotating connection end realizes the rotating connection through the rotating pair, and the moving connecting end realizes the sliding connection through the sliding pair.
优选的,转动副包括可转动连接的转动座和转动轴;或者,滑动副包括可滑动连接的滑轨和滑块、或可滑动连接的滚轮和滑槽。Preferably, the rotating pair includes a rotatably connected rotating seat and a rotating shaft; or, the sliding pair includes a slidably connected slide rail and a slider, or a slidably connected roller and a slide groove.
通过转动副实现了转动连接端的转动连接,通过滑动副实现移动连接端的滑动连接,转动副和滑动副作为中转连接的结构,结构简单、可靠,可以有效保证杆组件两端与其他部件之间的可靠连接,避免脱落等造成连杆式伸缩机构的运行卡滞或失效,保证了换电平台的升降顺畅。优选的,转动副包括可转动连接的转动座和转动轴;或者,滑动副包括可滑动连接的滑轨和滑块、或可滑动连接的滚轮和滑槽。The rotating connection of the rotating connection end is realized by the rotating pair, and the sliding connection of the moving connecting end is realized by the sliding pair. The rotating pair and the sliding pair are used as the structure of the transfer connection. The structure is simple and reliable, which can effectively ensure the connection between the two ends of the rod assembly and other parts. Reliable connection prevents the operation of the connecting rod telescopic mechanism from being stuck or fails due to falling off, which ensures the smooth lifting of the power exchange platform. Preferably, the rotating pair includes a rotatably connected rotating seat and a rotating shaft; or, the sliding pair includes a slidably connected slide rail and a slider, or a slidably connected roller and a slide groove.
优选的,举升装置还包括升降行程保护机构,升降行程保护机构包括用于限制移动连接端移动范围的第一升降行程保护机构;或者,升降行程保护机构包括用于限制滑动副的相对滑动行程的第二升降行程保护机构。Preferably, the lifting device further includes a lifting stroke protection mechanism, and the lifting stroke protection mechanism includes a first lifting stroke protection mechanism for limiting the movement range of the mobile connection end; or, the lifting stroke protection mechanism includes a first lifting stroke protection mechanism for limiting the relative sliding stroke of the sliding pair The second lifting stroke protection mechanism.
通过第一升降行程保护机构和第二行程保护机构,实现对举升最高和最低位置的极限位置保护。避免换电平台的升降超出换电范围造成换电失败,保证换电效率。Through the first lifting stroke protection mechanism and the second stroke protection mechanism, limit position protection for the highest and lowest lifting positions is realized. To avoid the failure of the battery exchange due to the lifting of the battery exchange platform beyond the battery exchange range, and ensure the efficiency of the battery exchange.
优选的,多个举升装置对称地设置于换电平台的两相对侧。Preferably, a plurality of lifting devices are symmetrically arranged on two opposite sides of the power exchange platform.
可以使得换电平台相对两侧均匀受到举升装置的作用力,从而平稳的升降,保证换电的顺畅。It can make the opposite sides of the power exchange platform evenly receive the force of the lifting device, so as to lift up and down smoothly and ensure smooth power exchange.
优选的,举升装置还包括转接部,转接部包括相互连接的转接件和低位延伸件,转接件连接于连杆式伸缩机构的上端,低位延伸件自转接件向下延伸以构成升降连接位,用于在连杆式伸缩机构处于收缩状态时降低换电平台的高度。Preferably, the lifting device further includes an adapter portion, the adapter portion includes an interconnected adapter piece and a low-position extension piece, the adapter piece is connected to the upper end of the link type telescopic mechanism, and the low-position extension piece extends downward from the adapter piece To form a lifting connection position, which is used to reduce the height of the power exchange platform when the link type telescopic mechanism is in a contracted state.
通过转接件和低位延伸件,可以进一步降低换电平台的高度,结构紧凑,能够更适合车辆底部空间受限的情况。Through the adapter and the low extension, the height of the power exchange platform can be further reduced, and the structure is compact, which is more suitable for the situation where the space at the bottom of the vehicle is limited.
优选的,连杆式伸缩机构的两个杆组件的上端与转接件连接,低位延伸件连接于转接件,并位于连杆式伸缩机构的两个杆组件的同一侧。Preferably, the upper ends of the two rod assemblies of the link-type telescopic mechanism are connected to the adapter, and the lower extension is connected to the adapter and located on the same side of the two rod assemblies of the link-type telescopic mechanism.
优选的,转接件为凹槽形截面型材,且连杆式伸缩机构的两个杆组件的上端与转接件连接的连接处位于凹槽形截面型材的凹槽内。Preferably, the adapter is a groove-shaped cross-section profile, and the connection between the upper ends of the two rod assemblies of the link type telescopic mechanism and the adapter is located in the groove of the groove-shaped cross-section.
优选的,所述低位延伸件包括立板,所述立板的顶端与所述转接件连接,所述立板的底端形成所述升降连接位。Preferably, the lower extension piece includes a vertical plate, the top end of the vertical plate is connected to the adapter piece, and the bottom end of the vertical plate forms the lifting connection position.
通过立板,使得换电设备在换电平台下降后的整体高度降低,进而方便进入车辆的底部,换电效率高,适配不同车型换电车辆的底盘高度和不同高度和尺寸的电池包。Through the vertical plate, the overall height of the battery exchange equipment is reduced after the battery exchange platform is lowered, which makes it easy to enter the bottom of the vehicle. The battery exchange efficiency is high, and it is suitable for the chassis height of different models of battery exchange vehicles and battery packs of different heights and sizes.
优选的,换电平台连接在低位延伸件的底端。Preferably, the power exchange platform is connected to the bottom of the lower extension.
进一步降低换电平台下降后的整体高度。Further reduce the overall height of the power exchange platform after it is lowered.
优选的,每个杆组件均包括一个杆件,两个杆组件的杆件相互交叉并在交叉处可转动连接。Preferably, each rod assembly includes a rod, and the rods of the two rod assemblies cross each other and are rotatably connected at the intersection.
每个杆组件包括一个杆件,从而可以简化杆组件的结构以及降低杆组件下降后的高度。Each rod assembly includes a rod, so that the structure of the rod assembly can be simplified and the height of the rod assembly can be reduced after being lowered.
优选的,每个杆组件均包括多个依次可转动连接的杆件,两个杆组件的杆件一一对应设置,对应设置的杆件相互交叉并在交叉处可转动连接。Preferably, each rod assembly includes a plurality of rods that are rotatably connected in sequence, the rods of the two rod assemblies are arranged in one-to-one correspondence, and the correspondingly arranged rods intersect each other and are rotatably connected at the intersection.
通过每个杆组件设置多个依次可转动连接的杆件,可以增加杆组件在上升后的高度,从而提高换电平台的升降行程。By arranging a plurality of successively rotatably connected rods for each rod assembly, the height of the rod assembly after rising can be increased, thereby improving the lifting stroke of the power exchange platform.
优选的,升降驱动单元用于输出直线运动,以驱动连杆式伸缩机构伸缩,升降驱动单元包括线性动力输出单元。Preferably, the lifting drive unit is used to output linear motion to drive the link type telescopic mechanism to expand and contract, and the lifting drive unit includes a linear power output unit.
优选的,线性动力输出单元包括气缸、液压缸。Preferably, the linear power output unit includes an air cylinder and a hydraulic cylinder.
通过采用线性动力输出单元,结构简单,不需要复杂的传动部件,简化换电设备的结构。By adopting a linear power output unit, the structure is simple, no complex transmission parts are required, and the structure of the power exchange equipment is simplified.
优选的,换电设备包括用于辅助举升平台升降并在升降过程中进行导向的导向装置,导向装置的导向方向与举升平台的升降方向一致。Preferably, the power exchange equipment includes a guiding device for assisting the lifting platform in lifting and guiding during the lifting process, and the guiding direction of the guiding device is consistent with the lifting direction of the lifting platform.
优选的,导向装置包括设置在换电设备中的侧面的导轨和设置在换电平台对应面的滑块。Preferably, the guide device includes guide rails arranged on the side of the power exchange equipment and sliders arranged on the corresponding surface of the power exchange platform.
通过设置导向装置,使得换电平台的升降稳定性更好,采用导轨和滑块配合的方式使得导向效果更佳。By setting the guide device, the lifting stability of the power exchange platform is better, and the guide rail and the slider are used to make the guide effect better.
优选的,举升装置设有多个,多个举升装置设置于换电平台的两个相对侧,导轨设置在换电设备中未设置有举升装置的两个侧面。Preferably, there are multiple lifting devices, the multiple lifting devices are arranged on two opposite sides of the power exchange platform, and the guide rails are arranged on two sides of the power exchange equipment that are not provided with lifting devices.
举升装置和导轨采用上述位置布置,实现对换电平台全方位的导向和嫌我,导向效果更佳,换电平台的升降稳定性更好。The lifting device and guide rails are arranged in the above positions to realize all-round guidance and positioning of the battery exchange platform, with better guiding effect and better lifting stability of the battery exchange platform.
优选的,换电设备还包括换电基座,换电平台相对换电基座升降,导向装置包括第一杆组件和第二杆组件,第一杆组件和第二杆组件均具有用于与换电平台和换电基座中的一个可移动连接的移动连接端,以及用于与换电平台和换电基座中的另一个可转动连接的转动连接端,第一杆组件和第二杆组件相互铰接,以使导向装置随换电平台的升降而沿换电平台的升降方向伸缩。Preferably, the power exchange equipment further includes a power exchange base, the power exchange platform is raised and lowered relative to the power exchange base, and the guide device includes a first rod assembly and a second rod assembly, and the first rod assembly and the second rod assembly each have a A movable connecting end for movably connecting one of the power changing platform and the power changing base, and a rotating connecting end for being rotatably connected with the other of the power changing platform and the power changing base, the first rod assembly and the second The rod assemblies are hinged to each other, so that the guiding device expands and contracts along the lifting direction of the power changing platform as the power changing platform rises and falls.
采用第一杆组件和第二杆组件的导向方式,能够对换电平台进行导向,与现有技术中的导向装置相比,本导向组件沿着移动方向占用的空间更小,能够节省高度方向(竖直方向)占用的空间,能够在保证举升行程的同时,有效降低换电设备的高度,以适应电动车辆尤其是底盘较低的电动车辆的换电需求。The guide way of the first rod assembly and the second rod assembly can guide the power exchange platform. Compared with the guide device in the prior art, the guide assembly takes up less space along the moving direction and can save the height direction The space occupied (in the vertical direction) can effectively reduce the height of the power exchange equipment while ensuring the lifting stroke, so as to meet the power exchange needs of electric vehicles, especially electric vehicles with a low chassis.
优选的,换电设备还包括换电基座,换电基座内形成有开口向上的容纳区,换电平台在容纳区中升降,容纳区沿换电车辆宽度方向上的尺寸与换电车辆的宽度相匹配,举升装置设置于容纳区沿换电车辆宽度方向上的两相对侧。Preferably, the battery swapping device further includes a battery swapping base. A storage area with an upward opening is formed in the battery swapping base. The battery swapping platform moves up and down in the storage area. The size of the storage area along the width direction of the battery swapping vehicle is the same as that of the battery swapping vehicle. The width of the vehicle is matched, and the lifting device is arranged on two opposite sides of the accommodation area along the width direction of the battery exchange vehicle.
通过容纳区,提供换电平台在最低位置的收纳,方便换电设备进入车辆底部,实现降低整体高度,保证升降行程。Through the accommodating area, the storage of the battery exchange platform at the lowest position is provided, which facilitates the battery exchange equipment to enter the bottom of the vehicle, reduces the overall height, and ensures the lifting stroke.
优选的,换电平台上设有向换电基座外伸出的车身定位部,基座设有凹陷部,凹陷部用于避让车身定位部,以使车身定位部可从凹陷部伸出,从而能够降低换电平台的高度。Preferably, the battery exchange platform is provided with a vehicle body positioning part protruding outward from the battery exchange base, and the base is provided with a concave part, and the concave part is used to avoid the vehicle body positioning part, so that the vehicle body positioning part can protrude from the concave part, Thereby, the height of the power exchange platform can be reduced.
通过车身定位部与车辆进行定位,进而有助于后续换电平台的移动加解锁,保证加解锁过程中换电设备与车辆的相对静止,从而仅换电平台移动实现加解锁,控制准确可靠,提高换电效率。The vehicle body positioning unit and the vehicle are positioned, which in turn facilitates the subsequent movement and unlocking of the battery exchange platform, ensuring that the battery exchange equipment and the vehicle are relatively stationary during the process of unlocking, so that only the battery exchange platform moves to achieve unlocking, and the control is accurate and reliable. Improve power exchange efficiency.
优选的,换电设备还包括换电基座,换电基座上设有行走机构,行走机构用于驱动换电设备移动。Preferably, the battery swapping device further includes a battery swapping base, and a running mechanism is provided on the battery swapping base, and the running mechanism is used to drive the battery swapping device to move.
通过将换电基座作为支撑基础,使得换电设备的结构完整和稳定,行走机构用于驱动换电设备移动,使得换电移动顺畅,使用灵活,提升换电效率。By using the battery exchange base as the supporting base, the structure of the battery exchange equipment is complete and stable, and the traveling mechanism is used to drive the battery exchange equipment to move, making the battery exchange movement smooth, flexible to use, and improving the efficiency of battery exchange.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本实用新型的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the utility model and constitute a part of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation of the utility model . In the attached picture:
图1为本实用新型一种实施方式中换电设备的结构示意图。Fig. 1 is a schematic structural diagram of a power exchange device in an embodiment of the present invention.
图2为本实用新型一种实施方式中连杆式伸缩机构和液压缸的配合结构示意图。Fig. 2 is a schematic diagram of the cooperative structure of the link type telescopic mechanism and the hydraulic cylinder in an embodiment of the present invention.
图3为本实用新型一种实施方式中换电设备的结构俯视示意图。Fig. 3 is a schematic top view of the structure of the battery exchange device in an embodiment of the present invention.
图4为本实用新型一种实施方式中连杆式伸缩机构液压缸和换电平台的连接示意图。Fig. 4 is a schematic diagram of the connection between the hydraulic cylinder of the connecting rod telescoping mechanism and the power exchange platform in an embodiment of the present invention.
图5为本实用新型一种实施方式中转接部的结构示意图。Fig. 5 is a schematic structural diagram of an adapter part in an embodiment of the present invention.
图6为本实用新型一种实施方式中导向装置的结构示意图。Fig. 6 is a structural schematic diagram of a guiding device in an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100-举升装置;200-换电设备;201-换电平台;2011-车身定位部;202-换电基座;2021-容纳区;2022-行走机构;203-导向装置;400-升降驱动单元;410-液压缸;510-连杆式伸缩机构;520-杆件;5201-第一杆件;5202-第二杆件;511-固定连接位;512-升降连接位;513-第一杆组件;514-第二杆组件;515-转动连接端;516-移动连接端;519-滑动副;517-转动副;5171-转动座;5172-转动轴;600-升降行程保护机构;710-转接件;720-低位延伸件;7201-立板。100-lifting device; 200-battery replacement equipment; 201-battery replacement platform; 2011-body positioning department; 202-battery replacement base; Unit; 410-hydraulic cylinder; 510-connecting rod telescopic mechanism; 520-rod; 5201-first rod; 5202-second rod; 511-fixed connection position; 512-lifting connection position; 513-first Rod assembly; 514-second rod assembly; 515-rotating connection end; 516-moving connection end; 519-sliding pair; 517-rotating pair; 5171-rotating seat; 5172-rotating shaft; -Adapter; 720-Low extension; 7201-Stand.
具体实施方式Detailed ways
为了更清楚的阐释本实用新型的整体构思,下面再结合说明书附图以示例的方式进行详细说明。In order to illustrate the overall concept of the present utility model more clearly, the following will be described in detail by way of examples in conjunction with the accompanying drawings.
需说明,在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的其他方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施方式的限制。It should be noted that in the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here. It is not intended to be limited by the specific embodiments disclosed below.
本实用新型在一种实施方式中,如图1-6所示,提供一种换电设备200,包括换电平台201和举升装置100,举升装置100作用于换电平台201使换电平台201升降,举升装置100包括传动连接的升降驱动单元400和传动单元,传动单元包括连杆式伸缩机构510,连杆式伸缩机构510包括交叉连接的两个杆组件,两个杆组件的同一侧朝向换电平台201。参考图1,关于两个杆组件的同一侧朝向换电平台即:杆组件沿着换电平台的左侧边延伸,因此两个杆组件的右侧均朝向换电平台。关于连杆式伸缩机构510的传动原理在后文结合具体实施方式详述。In one embodiment of the present invention, as shown in Figures 1-6, a
本实用新型提供的换电设备200包括举升装置100作用于换电平台201,实现在换电设备200拆卸或安装电池包300的过程中带动换电平台201升降移动,从而实现底盘式换电,更安全可靠、易于普及,通过举升装置100保证了电池包300的拆装处理的前置准备工作执行的便利性、准确性和效率。通过升降驱动单元400和连杆式伸缩机构510配合实现换电平台201举升,可以保证举升到位控制的及时性和可行性,进而保证整个举升过程的控制精度。连杆式伸缩机构510可以提升换电平台201升降的平稳性和竖直度,在收缩状态下,沿着移动方向占用的空间更小,能够节省相对移动方向占用的空间,同时,举升行程远超其收缩状态下占用空间,在保证举升行程的同时使得换电设备200在移动方向上结构更为紧凑。两个杆组件的同一侧朝向换电平台201,进而节约杆组件的数量和升降驱动单元400的数量,简化结构,缩小换设备的横向体积,减小整体尺寸,提高换电效率。The
在一种优选的实施方式中,连杆式伸缩机构510设有固定连接位511和用于作用于换电平台201的升降连接位512,通过控制两个杆组件的交叉角度,以使升降连接位512相对固定连接位511升降。In a preferred embodiment, the link type
通过控制两个杆组件的交叉角度,以使升降连接位512相对固定连接位511升降,进而控制换电平台201的升降,提升换电平台201升降的平稳性和竖直度,结构简单,举升行程大,控制准确。By controlling the intersection angle of the two rod assemblies, the lifting connection position 512 is raised and lowered relative to the fixed
在一种优选的实施方式中,如图1、图2和图3所示,每个杆组件的两端分别为用于转动连接的转动连接端515和用于移动连接的移动连接端516;连杆式伸缩机构510的两个杆组件的上端分别为转动连接端515和移动连接端516,并共同构成升降连接位512;连杆式伸缩机构510的两个杆组件的下端分别为转动连接端515和移动连接端516,并共同构成固定连接位511。In a preferred embodiment, as shown in FIG. 1 , FIG. 2 and FIG. 3 , the two ends of each rod assembly are respectively a
需要说明的是,由于交叉角度的改变,转动连接端515的运动不局限于仅转动,例如,第一杆件5201的转动连接端515在被移动连接端516直线移动牵引的同时会相对第二杆件5202转动而实现转动连接端515的升降运动,因此,第一杆件5201的上端的转动连接端可以与第二杆件5202上端的移动连接端构成升降连接位。It should be noted that due to the change of the crossing angle, the movement of the rotating connecting
在一种优选的实施方式中,如图1和图2所示,转动连接端515通过转动副517实现转动连接,移动连接端516通过滑动副519实现滑动连接。In a preferred embodiment, as shown in FIG. 1 and FIG. 2 , the
在一种优选的实施方式中,如图3所示,转动副517包括可转动连接的转动座5171和转动轴5172;或者,滑动副519包括可滑动连接的滑轨和滑块、或可滑动连接的滚轮和滑槽。In a preferred embodiment, as shown in FIG. 3 , the
通过转动副517实现了转动连接端515的转动连接,通过滑动副519实现移动连接端516的滑动连接,转动副517和滑动副519作为中转连接的结构,结构简单、可靠,可以有效保证杆组件两端与其他部件之间的可靠连接,避免脱落等造成连杆式伸缩机构510的运行卡滞或失效,保证了换电平台201的升降顺畅。优选的,转动副517包括可转动连接的转动座5171和转动轴5172;或者,滑动副519包括可滑动连接的滑轨和滑块、或可滑动连接的滚轮和滑槽。The rotating connection of the
在一种优选的实施方式中,如图1所示,举升装置100还包括升降行程保护机构600,升降行程保护机构600包括用于限制移动连接端516移动范围的第一升降行程保护机构600;或者,升降行程保护机构600包括用于限制滑动副519的相对滑动行程的第二升降行程保护机构600。In a preferred embodiment, as shown in FIG. 1 , the
通过第一升降行程保护机构600和第二行程保护机构,实现对举升最高和最低位置的极限位置保护。避免换电平台201的升降超出换电范围造成换电失败,保证换电效率。Through the first lifting
优选的,多个举升装置100对称地设置于换电平台201的两相对侧。Preferably, a plurality of lifting
可以使得换电平台201相对两侧均匀受到举升装置100的作用力,从而平稳的升降,保证换电的顺畅。The opposite sides of the
在一种优选的实施方式中,举升装置100还包括转接部,转接部包括相互连接的转接件710和低位延伸件720,转接件710连接于连杆式伸缩机构510的上端,低位延伸件720自转接件710向下延伸以构成升降连接位512,用于在连杆式伸缩机构510处于收缩状态时降低换电平台201的高度。In a preferred embodiment, the
通过转接件710和低位延伸件720,可以进一步降低换电平台201的高度,结构紧凑,能够更适合车辆底部空间受限的情况。Through the
优选的,连杆式伸缩机构510的两个杆组件的上端与转接件710连接,低位延伸件720连接于转接件710,并位于连杆式伸缩机构510的两个杆组件的同一侧。Preferably, the upper ends of the two rod assemblies of the link-type
优选的,转接件710设有开口朝上的凹槽形截面型材712,且连杆式伸缩机构510的两个杆组件的上端与转接件710连接的连接处位于凹槽形截面型材712的凹槽内。Preferably, the
优选的,低位延伸件720包括立板7201,立板7201的顶端与转接件710连接,所述立板的底端形成所述升降连接位。Preferably, the lower extension piece 720 includes a
通过呈L形的立板7201和横板结构,使得换电设备200在换电平台201下降后的整体高度降低,进而方便进入车辆的底部,换电效率高。Through the L-shaped
优选的,换电平台201连接在低位延伸件720的底端。Preferably, the
进一步降低换电平台201下降后的整体高度。Further reduce the overall height of the
优选的,每个杆组件均包括一个杆件520,两个杆组件的杆件520,即第一杆件5201和第二杆件5202相互交叉并在交叉处可转动连接。Preferably, each rod assembly includes a rod 520, and the rods 520 of the two rod assemblies, that is, the
每个杆组件包括一个杆件520,从而可以简化杆组件的结构以及降低杆组件下降后的高度。Each rod assembly includes a rod member 520, so that the structure of the rod assembly can be simplified and the height of the rod assembly can be lowered.
优选的,每个杆组件均包括多个依次可转动连接的杆件520,两个杆组件的杆件520一一对应设置,对应设置的杆件520相互交叉并在交叉处可转动连接。Preferably, each rod assembly includes a plurality of rods 520 that are rotatably connected in sequence, and the rods 520 of the two rod assemblies are arranged in one-to-one correspondence, and the corresponding rods 520 intersect each other and are rotatably connected at the intersection.
当然,本实用新型在另一种实施方式中,可以通过每个杆组件设置多个依次可转动连接的杆件520,可以增加杆组件在上升后的高度,从而提高换电平台201的升降行程。Of course, in another embodiment of the present invention, each rod assembly can be provided with a plurality of sequentially rotatably connected rods 520, which can increase the height of the rod assembly after rising, thereby improving the lifting stroke of the
优选的,升降驱动单元400用于输出直线运动,以驱动连杆式伸缩机构510伸缩,升降驱动单元400包括线性动力输出单元。Preferably, the lifting
本实用新型在一种优选的实施方式中,线性动力输出单元包括气缸、液压缸410。如图1和图2所示,在一种优选的实施方式中采用液压缸410。In a preferred embodiment of the present utility model, the linear power output unit includes an air cylinder and a
通过采用线性动力输出单元,结构简单,不需要复杂的传动部件,简化换电设备200的结构。By adopting the linear power output unit, the structure is simple, no complicated transmission parts are needed, and the structure of the
关于导向装置的具体结构本实用新型不做限定,例如:The utility model is not limited about the specific structure of the guide, for example:
实施例1,换电设备200包括用于辅助举升平台升降并在升降过程中进行导向的导向装置203,导向装置203的导向方向与举升平台的升降方向一致。
优选的,导向装置203包括设置在换电设备200中的侧面的导轨和设置在换电平台201对应面的滑块。Preferably, the
通过设置导向装置203,使得换电平台201的升降稳定性更好,采用导轨和滑块配合的方式使得导向效果更佳。By setting the
优选的,举升装置100设有多个,多个举升装置100设置于换电平台201的两个相对侧,导轨设置在换电设备200中未设置有举升装置100的两个侧面。Preferably,
举升装置100和导轨采用上述位置布置,实现对换电平台201全方位的导向和嫌我,导向效果更佳,换电平台201的升降稳定性更好。The
实施例2,如图6所示,换电设备200还包括换电基座202,换电平台201相对换电基座202升降,导向装置203包括第一杆组件513和第二杆组件514,第一杆组件513和第二杆组件514均具有用于与换电平台201和换电基座202中的一个可移动连接的移动连接端516,以及用于与换电平台201和换电基座202中的另一个可转动连接的转动连接端515,第一杆组件513和第二杆组件514相互铰接,以使导向装置203随换电平台201的升降而沿换电平台201的升降方向伸缩。Embodiment 2, as shown in FIG. 6 , the
采用第一杆组件513和第二杆组件514的导向方式,能够对换电平台201进行导向,与现有技术中的导向装置203相比,本导向组件沿着移动方向占用的空间更小,能够节省高度方向(竖直方向)占用的空间,能够在保证举升行程的同时,有效降低换电设备200的高度,以适应电动车辆尤其是底盘较低的电动车辆的换电需求。Using the guiding method of the
本实用新型在一种优选的实施方式中,换电设备200还包括换电基座202,换电基座202内形成有开口向上的容纳区2021,换电平台201在容纳区2021中升降,容纳区2021沿换电车辆宽度方向上的尺寸与换电车辆的宽度相匹配,举升装置100设置于容纳区2021沿换电车辆宽度方向上的两相对侧。In a preferred embodiment of the present utility model, the
通过容纳区2021,提供换电平台201在最低位置的收纳,方便换电设备200进入车辆底部,实现降低整体高度,保证升降行程。Through the accommodation area 2021, the storage of the
优选的,换电平台201上设有向换电基座202外伸出的车身定位部2011,换电基座202设有凹陷部,凹陷部用于避让车身定位部,以使车身定位部可从凹陷部伸出,从而能够降低换电平台201的高度。Preferably, the
通过车身定位部与车辆进行定位,进而有助于后续换电平台201的移动加解锁,保证加解锁过程中换电设备200与车辆的相对静止,从而仅换电平台201移动实现加解锁,控制准确可靠,提高换电效率。Positioning by the vehicle body positioning unit and the vehicle will facilitate subsequent movement and unlocking of the
优选的,换电设备200还包括换电基座202,换电基座202上设有行走机构2022,行走机构2022用于驱动换电设备200移动。Preferably, the
通过将换电基座202作为支撑基础,使得换电设备200的结构完整和稳定,行走机构2022用于驱动换电设备200移动,使得换电移动顺畅,使用灵活,提升换电效率。By using the battery swapping base 202 as a supporting base, the structure of the
本实用新型在图1-6所示的实施方式中,在换电平台的左侧和右侧分别设置一组杆组件,各杆组件的运动原理为:如图2所示,液压缸410沿着箭头横向伸缩,进而带动第一杆件5201底端的移动连接端516横向移动,相对第二杆件5202的交叉角度变化,第一杆件5201顶端的转动连接端515会转动并升降运动,第二杆件5202的底端的转动连接端适应变化,第二杆件5202顶端的移动连接端升降移动,因此,第一杆件5201的上端的转动连接端可以与第二杆件5202上端的移动连接端构成升降连接位,带动换电平台升降。In the embodiment shown in Figures 1-6 of the present utility model, a group of rod assemblies are respectively arranged on the left and right sides of the power exchange platform, and the movement principle of each rod assembly is: as shown in Figure 2, the
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", etc. indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed in a specific orientation. and operation, and therefore cannot be construed as a limitation of the present utility model.
在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In the present application, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
本实用新型所保护的技术方案,并不局限于上述实施例,应当指出,任意一个实施例的技术方案与其他一个或多个实施例中技术方案的结合,在本实用新型的保护范围内。虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。The technical solution protected by the utility model is not limited to the above-mentioned embodiments, and it should be pointed out that the combination of the technical solution in any one embodiment and the technical solutions in one or more other embodiments is within the protection scope of the utility model. Although the utility model has been described in detail with general description and specific examples above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the utility model. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116653868A (en) * | 2022-12-01 | 2023-08-29 | 奥动新能源汽车科技有限公司 | a power exchange device |
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