CN115384456A - Battery replacing equipment and battery replacing station - Google Patents
Battery replacing equipment and battery replacing station Download PDFInfo
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- CN115384456A CN115384456A CN202210976039.1A CN202210976039A CN115384456A CN 115384456 A CN115384456 A CN 115384456A CN 202210976039 A CN202210976039 A CN 202210976039A CN 115384456 A CN115384456 A CN 115384456A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
- B60S5/06—Supplying batteries to, or removing batteries from, vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Electric Propulsion And Braking For Vehicles (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
本发明涉及换电设备技术领域,提供一种换电设备及换电站,其中,换电设备包括移动组件,用于所述换电设备移动到换电区域;一对抓取组件,设置于移动组件上;且一对抓取组件的其中一者用于预抓取满电电池,另一者用于抓取亏电电池。本发明提供的换电设备及换电站,通过移动组件将整个换电设备移动到换电区域,一对抓取组件的其中一者用于预抓取满电电池,另一者用于抓取亏电电池,在换电时,一个抓取组件先预抓取满电电池,然后移动组件移动换电设备到换电区域,由另一个抓取组件取出亏电电池后,随即将预抓取的满电电池更换上,节省了换电设备的往复次数,提高了换电效率。
The present invention relates to the technical field of power exchange equipment, and provides a power exchange equipment and a power exchange station, wherein the power exchange equipment includes a mobile component for the power exchange equipment to move to the power exchange area; a pair of grasping components are arranged on the mobile component; and one of a pair of grasping components is used to pre-grasp fully charged batteries, and the other is used to grasp weak batteries. In the power exchange equipment and the power exchange station provided by the present invention, the entire power exchange equipment is moved to the power exchange area through the moving component, one of a pair of grasping components is used to pre-grasp the fully charged battery, and the other is used to grasp When changing batteries, one grasping component pre-grasps the fully charged battery, and then the mobile component moves the battery swapping device to the battery replacement area. The fully charged battery can be replaced, which saves the reciprocating times of the battery replacement equipment and improves the power replacement efficiency.
Description
技术领域technical field
本发明涉及新能源车辆的换电设备技术领域,尤其涉及一种换电设备及换电站。The invention relates to the technical field of power exchange equipment for new energy vehicles, in particular to a power exchange equipment and a power exchange station.
背景技术Background technique
依靠动力电池作为驱动能源的新能源车辆,由于在行驶中无有害气体排放且噪音小,越来越受到人们的青睐。New energy vehicles relying on power batteries as driving energy are increasingly favored by people because they have no harmful gas emissions and low noise during driving.
新能源车辆包括充电型电动车辆和换电型电动车辆两种。充电型电动车辆当电池亏电时直接在充电站充电,但由于充电时间较长,当急需赶路时就会影响正常出行,严重制约了充电型电动车辆的发展。而换电型车辆无需现场充电,当电池亏电时,仅需将亏电电池卸下来,并将满电电池安装于换电型车辆上,从而实现对电池进行更换后即可继续赶路,在电池更换过程中则需要用到电池更换装置,即换电设备。New energy vehicles include rechargeable electric vehicles and battery swapping electric vehicles. Rechargeable electric vehicles are directly charged at the charging station when the battery is low. However, due to the long charging time, it will affect the normal travel when there is an urgent need to hurry, which seriously restricts the development of rechargeable electric vehicles. The battery-swapping vehicle does not need on-site charging. When the battery is running low, it is only necessary to remove the battery and install the fully-charged battery on the battery-swapping vehicle, so that the battery can be replaced to continue on the road. In the battery replacement process, a battery replacement device, that is, a battery replacement device, is required.
现有技术中,换电设备大多只配备一套抓取装置,在换电过程中,换电装置需往复多次,换电效率较低。In the prior art, most of the power exchange equipment is only equipped with a set of grabbing devices. During the power exchange process, the power exchange device needs to reciprocate many times, and the power exchange efficiency is low.
发明内容Contents of the invention
本发明提供一种换电设备及换电站,用以解决现有技术中换电设备更换效率低的缺陷,实现提升换电效率。The present invention provides a power swapping device and a power swapping station, which are used to solve the defect of low replacement efficiency of the power swapping device in the prior art, so as to improve the power swapping efficiency.
本发明提供一种换电设备,包括:The invention provides a power exchange device, including:
移动组件,用于所述换电设备移动到换电区域;a moving component, used for the power swapping equipment to move to the power swapping area;
一对抓取组件,设置于所述移动组件上;且一对所述抓取组件的其中一者用于预抓取满电电池,另一者用于抓取亏电电池。A pair of grasping components is arranged on the moving component; and one of the pair of grasping components is used for pre-grabbing fully charged batteries, and the other is used for grasping weak batteries.
根据本发明提供的一种换电设备,所述移动组件包括:According to a power exchange device provided by the present invention, the mobile component includes:
行走机构,用于所述换电设备行走;a walking mechanism, used for walking of the power exchange equipment;
立柱本体,位于所述行走机构的顶部;The column body is located on the top of the walking mechanism;
转动机构,用于实现所述立柱本体和所述行走机构的相对转动;a rotating mechanism, used to realize the relative rotation of the column body and the running mechanism;
一对升降机构,分别设置于所述立柱本体的两侧,所述升降机构的顶部对应设置有所述抓取组件。A pair of lifting mechanisms are respectively arranged on both sides of the column body, and the grabbing assembly is correspondingly arranged on the top of the lifting mechanism.
根据本发明提供的一种换电设备,所述行走机构包括:According to a battery swapping device provided by the present invention, the running mechanism includes:
底座,所述底座上设置有所述转动机构;a base, the base is provided with the rotation mechanism;
轮组,设置于所述底座上;The wheel set is arranged on the base;
行走驱动结构,与所述轮组连接,用于驱动所述轮组行走。The walking driving structure is connected with the wheel set and is used to drive the wheel set to walk.
根据本发明提供的一种换电设备,所述转动机构包括:According to a power exchange device provided by the present invention, the rotating mechanism includes:
回转支撑,可转动地设置于所述底座上;a slewing support, rotatably arranged on the base;
转动动力模组,设置于所述立柱本体上,且所述转动动力模组与所述回转支撑传动连接。The rotating power module is arranged on the column body, and the rotating power module is connected to the slewing support through transmission.
根据本发明提供的一种换电设备,所述升降机构包括:According to a power exchange device provided by the present invention, the lifting mechanism includes:
滚珠丝杆螺母,设置于所述立柱本体上,且所述滚珠丝杆螺母与所述抓取组件连接;The ball screw nut is arranged on the column body, and the ball screw nut is connected with the grasping assembly;
升降驱动结构,设置于所述立柱本体上,且所述升降驱动结构与所述滚珠丝杆螺母传动连接。The lifting driving structure is arranged on the column body, and the lifting driving structure is connected with the ball screw nut through transmission.
根据本发明提供的一种换电设备,所述立柱本体的两侧还分别竖直设置有一对直线滑轨,每个所述直线滑轨上滑动设置有滑块;所述抓取组件与所述滑块固定连接。According to the power exchange equipment provided by the present invention, a pair of linear slide rails are vertically provided on both sides of the column body, and a slider is slidably provided on each of the linear slide rails; The slider is fixedly connected.
根据本发明提供的一种换电设备,所述抓取组件包括:According to a power exchange device provided by the present invention, the grabbing component includes:
托盘,与所述滚珠丝杆螺母和所述滑块连接;a tray, connected with the ball screw nut and the slider;
侧移机构,与所述托盘连接,所述侧移机构水平设置;a side-moving mechanism connected to the tray, and the side-moving mechanism is arranged horizontally;
抓手,与所述侧移机构连接,所述抓手用于抓取电池。The gripper is connected with the lateral movement mechanism, and the gripper is used for grabbing the battery.
根据本发明提供的一种换电设备,所述侧移机构可沿水平方向伸缩。According to the power exchange equipment provided by the present invention, the lateral movement mechanism can expand and contract in the horizontal direction.
根据本发明提供的一种换电设备,所述抓手包括:According to a power exchange device provided by the present invention, the gripper includes:
抓手本体,与所述侧移机构连接;The gripper body is connected with the lateral movement mechanism;
抓头,与所述抓手本体通过浮动连接链环连接。The gripping head is connected with the gripper body through a floating link.
本发明还提供一种换电站,包括:换电通道、电池架和如上所述述的换电设备,所述换电设备用于实现所述换电通道内的车辆与所述电池架之间的电池更换。The present invention also provides a power exchange station, including: a battery exchange channel, a battery rack, and the battery exchange equipment as described above, and the battery exchange equipment is used to realize the communication between the vehicle in the battery exchange channel and the battery rack. battery replacement.
本发明提供的换电设备,通过移动组件将整个换电设备移动到换电区域,移动组件上设置有一对抓取组件,一对抓取组件的其中一者用于预抓取满电电池,另一者用于抓取亏电电池,在换电时,一个抓取组件先预抓取满电电池,然后移动组件移动换电设备到换电区域,由另一个抓取组件取出亏电电池后,随即将预抓取的满电电池更换上,节省了换电设备的往复次数,提高了换电效率。In the power exchange equipment provided by the present invention, the entire power exchange equipment is moved to the battery exchange area through the moving component. A pair of grasping components are arranged on the moving component, and one of the pair of grasping components is used to pre-grasp the fully charged battery. The other is used to grab the battery with low power. When changing the battery, one grabbing component first grabs the fully charged battery, and then the moving component moves the battery swapping device to the battery swapping area, and the other grabbing component takes out the dead battery After that, the pre-fetched fully charged battery is replaced immediately, which saves the number of reciprocations of the battery replacement equipment and improves the power replacement efficiency.
本发明提供的换电站,由于包括如上所述的换电设备,因此具备如上所述的各种优势。The power exchange station provided by the present invention has the above-mentioned various advantages because it includes the above-mentioned power exchange equipment.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是本发明提供的换电设备的结构示意图;Fig. 1 is a schematic structural diagram of a power exchange device provided by the present invention;
图2是本发明提供的行走机构的结构示意图;Fig. 2 is the structural representation of running mechanism provided by the present invention;
图3是本发明提供的立柱本体和升降机构的连接关系示意图;Fig. 3 is a schematic diagram of the connection relationship between the column body and the lifting mechanism provided by the present invention;
图4是本发明提供的抓取组件的结构示意图;Fig. 4 is a schematic structural view of the grasping assembly provided by the present invention;
图5是本发明提供的抓取组件的侧视图;Fig. 5 is a side view of the grabbing assembly provided by the present invention;
图6是本发明提供的抓手的剖视图;Fig. 6 is a sectional view of the gripper provided by the present invention;
附图标记:Reference signs:
1、移动组件;2、抓取组件;3、行进导轨;4、电池;1. Mobile component; 2. Grabbing component; 3. Traveling guide rail; 4. Battery;
11、行走机构;12、立柱本体;13、转动机构;14、升降机构;15、直线滑轨;16、滑块;11. Walking mechanism; 12. Column body; 13. Rotating mechanism; 14. Lifting mechanism; 15. Linear slide rail; 16. Slider;
111、底座;112、轮组;113、行走驱动结构;111, base; 112, wheel set; 113, walking drive structure;
131、回转支撑;132、转动动力模组;131. Slewing support; 132. Rotational power module;
141、滚珠丝杆螺母;142、升降驱动结构;141. Ball screw nut; 142. Lifting drive structure;
21、托盘;22、侧移机构;23、抓手;24、浮动锁止机构;21. Tray; 22. Side shifting mechanism; 23. Handle; 24. Floating locking mechanism;
221、基座;222、一级货叉;223、二级货叉;224、货叉驱动模组;225、三级货叉;221, base; 222, first-level fork; 223, second-level fork; 224, fork drive module; 225, third-level fork;
231、抓手本体;232、抓头;2321、支撑架;2322、连接板;2323、抓取驱动机构;2324、抓取轴;231. Grab body; 232. Grab head; 2321. Support frame; 2322. Connecting plate; 2323. Grab driving mechanism; 2324. Grab shaft;
241、锁止动力源;242、锁止轴;243、锁止环。241, locking power source; 242, locking shaft; 243, locking ring.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right" , "vertical", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this The embodiments and simplified descriptions of the invention do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
下面结合图1至图6描述本发明的换电设备,用于对电池4完成更换。The power exchange device of the present invention is described below with reference to FIGS. 1 to 6 , which is used to replace the battery 4 .
如图1所示,本发明提供的换电设备包括移动组件1和一对抓取组件2,移动组件1用于将整机换电设备移动到换电区域;此处的换电区域可以理解为带换电池车辆附近,一对抓取组件2设置于移动组件1上;且一对抓取组件2的其中一者,称为第一抓取组件,用于预抓取满电电池,即在换电之前,预先抓取满电电池;另一者,称为第二抓取组件,用于抓取亏电电池,即到达换电区域之后,第二抓取组件将亏电电池取出,再通过移动组件1调整整机换电设备的位置,将预先抓取的满电电池换至空位处。As shown in Figure 1, the power exchange equipment provided by the present invention includes a moving
本发明提供的换电设备,通过移动组件1将整个换电设备移动到换电区域,移动组件1上设置有一对抓取组件2,一对抓取组件2的其中一者用于预抓取满电电池,另一者用于抓取亏电电池,在换电时,第一抓取组件先预抓取满电电池,然后移动组件1移动换电设备到换电区域,由第二抓取组件取出亏电电池后,随即第一抓取组件将预抓取的满电电池更换上,换电设备再将亏电电池运走,节省了换电设备的往复次数,提高了换电效率。The power exchange equipment provided by the present invention moves the entire power exchange equipment to the power exchange area through the moving
在实施过程中,可以通过移动组件1实现换电设备位置的初步确定,再通过抓取组件2对准电池实现抓取。During the implementation process, the position of the power exchange device can be preliminarily determined by moving the
在本发明的实施例中,移动组件1指的是对换电设备整机的位置进行调整的组件,能够实现行走、旋转、升降等多个自由度的调整,可以包括行走机构11、立柱本体12、转动机构13和一对升降机构14,行走机构11用于换电设备行走,通常通过行走机构11将换电设备移动到换电区域的待换电车辆附近;立柱本体12位于行走机构11的顶部,立柱本体12为转动机构13和升降机构14提供安装平台;转动机构13用于实现立柱本体12和行走机构11的相对转动,以调整抓取组件2的位置;一对升降机构14分别设置于立柱本体12的两侧,升降机构14的顶部对应设置有抓取组件2,以使第一抓取组件和第二抓取组件独立工作,互不影响。In the embodiment of the present invention, the
如图1所示,移动组件1通过行走机构11和升降机构14分别用于实现换电设备整机在空间直角坐标系的Y轴和Z轴方向的调整,通过转动机构13实现X轴和Y轴所在平面上角度的调整。As shown in FIG. 1 , the moving
如图2所示,在本发明的实施例中,行走机构11包括底座111、轮组112和行走驱动结构113,底座111为换电设备整机提供支撑,底座111上设置有转动机构13;轮组112设置于底座111上;轮组112包括主动轮和从动轮,行走驱动结构113与主动轮连接,用于驱动主动轮行走,主动轮和从动轮共同配合,带动底座111行走。As shown in Fig. 2, in the embodiment of the present invention, the traveling
其中,行走机构11还可以为其他结构形式,只要能实现行走均可。优选的,在换电通道上设置导轨,轮组112可沿导轨滚动。Wherein, the traveling
另外,行走驱动结构113可以设置为电机,也可以设置为马达,行走驱动结构113的输出轴与主动轮连接,当行走驱动结构113开启时,主动轮随之转动,从而实现行走。In addition, the
如图3所示,在本发明的实施例中,转动机构13包括回转支撑131和转动动力模组132,回转支撑131可转动地设置于底座111上,回转支撑131是一种能够承受综合载荷的大型轴承,可以同时承受较大的轴向、径向负荷和倾覆力矩。立柱本体12与回转支撑131连接,立柱本体12可绕回转支撑131旋转;转动动力模组132,设置于立柱本体12上,且转动动力模组132与回转支撑131传动连接,当转动动力模组132工作时,回转支撑131旋转。As shown in Figure 3, in the embodiment of the present invention, the rotating
具体的,底座111和立柱本体12,一者与回转支撑131的内圈固定连接,另一者与回转支撑131的外圈固定连接。当转动动力模组132工作旋转时,回转支撑131的内圈与外圈发生相对转动,则,底座111保持不动,立柱本体12发生转动,从而实现立柱本体12角度的调整。Specifically, one of the
在本发明的实施例中,升降机构14则是可以实现抓取组件2升降的结构,具体可以包括滚珠丝杆螺母141和升降驱动结构142,滚珠丝杆螺母141设置于立柱本体12上,且滚珠丝杆螺母141与抓取组件2连接;升降驱动结构142设置于立柱本体12上,且升降驱动结构142与滚珠丝杆螺母141传动连接。当升降驱动结构142工作时,带动滚珠丝杆转动,滚珠丝杆螺母141沿着滚珠丝杆升降,由于抓取组件与滚珠丝杆螺母141固定连接,因此实现了抓取组件2的升降,即,实现抓取组件2在Z方向的调整。In the embodiment of the present invention, the
当然,升降机构14还可以采取其他的结构形式,只要能实现升降均可,例如可以为链轮链条传动、齿轮齿条传动。Of course, the
在本发明的实施例中,立柱本体12的两侧还分别竖直设置有一对直线滑轨15,每个直线滑轨15上滑动设置有滑块16;抓取组件2与滑块16固定连接。In an embodiment of the present invention, a pair of linear slide rails 15 are vertically arranged on both sides of the
在本发明的实施例中,抓取组件2包括托盘21、侧移机构22和抓手23,托盘21与滚珠丝杆螺母141和滑块16连接;侧移机构22与托盘21连接,侧移机构22水平设置,且侧移机构22可沿水平反向伸缩,也就是沿X方向伸缩;抓手23与侧移机构22连接,抓手23用于抓取电池。In an embodiment of the present invention, the grabbing
如图4所示,具体的,侧移机构22的伸缩方式可以为任意结构形式,可以采用货叉形式,侧移机构22包括基座221、一级货叉222、二级货叉223和货叉驱动模组224,一级货叉222固定连接于托盘21的顶部,一级货叉222固定于基座221上,一级货叉222的内侧安装有导向轮(图中未示出),二级货叉223上设置有导向槽,导向槽与导向轮相匹配,以使二级货叉223能够在一级货叉222的内部滑动,实现二级货叉223的伸缩。此时,抓手23设置于二级货叉223的底部。二级货叉223通过货叉驱动模组224驱动,货叉驱动模组224可以设置于基座上,二级货叉223的顶部设置有齿条,货叉驱动模组224工作时,与齿条啮合,从而实现二级货叉223在一级货叉222内滑动,实现二级货叉223的伸缩。As shown in Figure 4, specifically, the telescoping mode of the
为了进一步实现侧移机构22的伸缩长度,侧移机构22还可以包括三级货叉225,三级货叉225滑动设置于二级货叉223上,当有三级货叉225时,抓手23则设置于三级货叉225上。In order to further realize the telescopic length of the
通过一级货叉222、二级货叉223、三级货叉225的设置,能够使得侧移机构22具有更广的伸缩范围,以适应范围广。Through the arrangement of the
如图5所示,在本发明的实施例中,抓手23包括抓手本体231和抓头232,抓手本体231与侧移机构22连接;抓头232与抓手本体231通过浮动连接链环连接,且抓头232与抓手本体231之间设置有浮动锁止机构24。As shown in Figure 5, in the embodiment of the present invention, the gripper 23 includes a
通过设置浮动连接链环,实现抓头232与抓手本体231之间的柔性连接,以使抓手23能够适应更大抓取范围,即,降低抓手23的定位精度。The flexible connection between the
具体的,浮动锁止机构24可以包括:锁止动力源241、锁止轴242和锁止环243,锁止动力源241设置于抓手本体231上;锁止轴242与锁止动力源241连接;锁止环243设置于抓头232上,锁止轴242可在锁止动力源241的带动下穿入锁止环243,能够实现抓手本体231和抓头232的锁止。也就是说,抓手本体231和抓头232之间既可以实现柔性连接,又可以实现刚性连接。在抓取电池之前,采用柔性连接,降低抓手23的定位精度,在抓取电池之后,则切换刚性连接,Specifically, the floating
进一步地,如图6所示,抓头232包括支撑架2321、连接板2322、抓取驱动机构2323和抓取轴2324,支撑架2321与抓手本体231柔性连接;连接板2322设置于支撑架2321的底部;抓取驱动机构2323设置于连接板2322的底部;抓取轴2324与抓取驱动机构2323的输出端连接;伸出的抓取轴2324能够实现对电池的抓取。Further, as shown in FIG. 6 , the grabbing
本发明提供的换电设备,是一种具有多个自由度的换电设备,包括底座111、立柱本体12、一对托盘21、一对侧移机构22和一对抓手23。The power exchange equipment provided by the present invention is a power exchange equipment with multiple degrees of freedom, including a
底座111可以设置于行进导轨3上,底座111沿行进导轨3前进,行进导轨3可以安装在一个基座上,底座111上安装有用于行进的轮组112,轮组112可以为2个主动轮和2个从动轮,主动轮在行走动力驱动下行走于行进导轨3上,底座111的顶部安装有回转支撑131。The base 111 can be arranged on the traveling
立柱本体12安装于回转支撑131上,且立柱本体12与底座111转动连接,立柱本体12下部安装有转动动力模组132,转动动力模组132驱动立柱本体12绕回转支撑131旋转,两侧面对称安装有直线滑轨15与滚珠丝杆螺母141。The
托盘21通过滑块16与直线滑轨15连接并导向,在滚珠丝杆螺母141的驱动下沿直线滑轨15长度方向升降;托盘21顶部安装有货叉驱动模组224,货叉驱动模组224下方有货叉安装板,用于安装货叉。The
货叉包括基座221、一级货叉222、二级货叉223和货叉驱动模组224,一级货叉222固定连接于托盘21的顶部,一级货叉222固定于基座221上,一级货叉222的内侧安装有导向轮(图中未示出),二级货叉223上设置有导向槽,导向槽与导向轮相匹配,以使二级货叉223能够在一级货叉222的内部滑动,实现二级货叉223的伸缩。此时,抓手23设置于二级货叉223的底部。二级货叉223通过货叉驱动模组224驱动,货叉驱动模组224可以设置于基座221上,二级货叉223的顶部设置有齿条,货叉驱动模组224工作时,与齿条啮合,从而实现二级货叉223在一级货叉222内滑动,实现二级货叉223的伸缩。The fork includes a
为了进一步实现侧移机构22的伸缩长度,优化抓手本体231的快速定位效果,在本发明的实施例中,侧移机构22还可以包括三级货叉225,三级货叉225滑动设置于二级货叉223上,当有三级货叉225时,抓手23则设置于三级货叉225上。三级货叉225水平滑动设置于二级货叉223的底部,抓手本体231设置于三级货叉225的底部。三级货叉225可以由二级货叉223带动,也可以单独设置驱动装置来驱动,在此不做具体限定。In order to further realize the telescopic length of the
通过一级货叉222、二级货叉223、三级货叉225的设置,能够使得侧移机构22具有更广的伸缩范围,以适应范围广。Through the arrangement of the
工作过程为:The working process is:
取亏电电池:当待换电车辆驶入换电区域时,换电设备通过安装于底座111上的光电传感器检测,初步定位设备与电池的三轴位置,通过行走、升降、旋转调整设备姿态;调整完后其中一个侧移机构22和抓手23侧移至电池上方,由抓手23上的光电传感器复测电池位置,在许可范围内时,托盘21下降,使抓头232在重力和导向面的作用下掉入电池顶部,后由抓取轴2324伸出抱紧电池,升降至一定高度后侧移机构22和抓手23回收,完成对亏电电池的抓取。Depleted battery: When the vehicle to be replaced enters the battery replacement area, the battery replacement device detects through the photoelectric sensor installed on the
存满电电池:当抓手23将亏电电池取回至换电设备上时,控制系统通过上一步流程检测到的电池位置,通过行走、旋转、升降动作将另一组抓手23移动至相应位置;抓手23上预先抓取有满电电池,在侧移机构22和抓手23的侧移下,将满电电池移至亏电车辆相应位置,后松开锁止轴242,使抓头232与电池解除连接,托盘21上升至抓头232与电池脱离后侧移回换电设备,完成换电。Fully charged battery: When the gripper 23 retrieves the deficient battery to the battery replacement device, the control system moves another group of grippers 23 to the Corresponding position; the gripper 23 has a fully charged battery in advance, and under the lateral movement of the
本发明的另一方面还提供了一种换电站,包括换电通道、电池架和如上所述的换电设备,换电设备用于实现换电通道内的车辆与电池架之间的电池更换。Another aspect of the present invention also provides a battery exchange station, including a battery exchange channel, a battery rack and the above-mentioned battery exchange equipment, and the battery exchange equipment is used to replace the battery between the vehicle and the battery rack in the battery exchange channel .
本发明提供的换电站,由于包括如上所述的换电设备,因此具备如上所述的各种优势。The power exchange station provided by the present invention has the above-mentioned various advantages because it includes the above-mentioned power exchange equipment.
在本发明实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the description of the embodiments of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“方式”、“具体方式”、或“一些方式”等的描述意指结合该实施例或方式描述的具体特征、结构、材料或者特点包含于本发明实施例的至少一个实施例或方式中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或方式。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或方式中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或方式以及不同实施例或方式的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "mode", "specific ways", or "some ways" mean specific features described in conjunction with the embodiment or mode , structure, material or feature is included in at least one embodiment or mode of the embodiments of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or mode. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or modes. In addition, those skilled in the art can combine and combine different embodiments or modes and features of different embodiments or modes described in this specification without conflicting with each other.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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| CN202210976039.1A CN115384456A (en) | 2022-08-15 | 2022-08-15 | Battery replacing equipment and battery replacing station |
| PCT/CN2023/087869 WO2024036997A1 (en) | 2022-08-15 | 2023-04-12 | Battery-swapping apparatus and battery-swapping station |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024036997A1 (en) * | 2022-08-15 | 2024-02-22 | 三一锂能有限公司 | Battery-swapping apparatus and battery-swapping station |
| WO2025086574A1 (en) * | 2023-10-27 | 2025-05-01 | 三一锂能有限公司 | Battery swapping station |
| CN118850009A (en) * | 2024-08-14 | 2024-10-29 | 上海玖行能源科技有限公司 | Vehicle battery replacement station, battery replacement system and method |
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| WO2024036997A1 (en) | 2024-02-22 |
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