CN220180625U - Battery replacement system, battery and vehicle - Google Patents

Battery replacement system, battery and vehicle Download PDF

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Publication number
CN220180625U
CN220180625U CN202320154417.8U CN202320154417U CN220180625U CN 220180625 U CN220180625 U CN 220180625U CN 202320154417 U CN202320154417 U CN 202320154417U CN 220180625 U CN220180625 U CN 220180625U
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CN
China
Prior art keywords
battery
vehicle
locking assembly
mounting structure
power conversion
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Active
Application number
CN202320154417.8U
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Chinese (zh)
Inventor
曹根
吴寿勇
产利兵
王春晖
刘斌
蒋于伟
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN202320154417.8U priority Critical patent/CN220180625U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The utility model discloses a power conversion system, a battery and a vehicle, wherein the power conversion system comprises: a locking assembly having a locked state in which the locking assembly is locked for connecting a battery to a vehicle and an unlocked state in which the locking assembly is unlocked to make the battery separable from the vehicle; a driving member adapted to be provided on a vehicle or a battery and for driving the locking assembly to lock and/or unlock. In the technical scheme, the battery is connected to the vehicle through the locking assembly, and the locking assembly is driven to be locked and/or unlocked through the driving piece, so that the battery can be conveniently dismounted on the vehicle, the setting position of the locking assembly is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.

Description

Battery replacement system, battery and vehicle
Technical Field
The utility model relates to the technical field of batteries, in particular to a power conversion system, a battery and a vehicle.
Background
In the related art, when a battery is mounted on a vehicle, a connection structure is often in a region which is difficult to operate, for example, the battery is mounted at the bottom of the vehicle, the ground clearance is small, so that disassembly and assembly operations are difficult to perform, or the connection structure between the battery and the vehicle is difficult to perform, so that a battery replacement station for replacing electricity needs to be preset in a groove or the vehicle needs to be lifted, or special tools are needed to operate, so that the difficulty of replacing electricity is high and the efficiency is low.
Disclosure of Invention
The embodiment of the utility model provides a power conversion system which can reduce the power conversion difficulty and improve the power conversion efficiency.
In a first aspect, an embodiment of the present utility model provides a power conversion system, including: a locking assembly having a locked state in which the locking assembly is locked for connecting a battery to a vehicle and an unlocked state in which the locking assembly is unlocked to make the battery separable from the vehicle; a driving member adapted to be provided on a vehicle or a battery and for driving the locking assembly to lock and/or unlock; the battery is provided with a concave part for avoiding the vehicle side sill of the vehicle, and the battery is positioned at the bottom of the vehicle so that the concave part faces the side sill.
In the technical scheme, the battery is connected to the vehicle through the locking assembly, and the locking assembly is driven to be locked and/or unlocked through the driving piece, so that the battery can be conveniently dismounted on the vehicle, the setting position of the locking assembly is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.
In some embodiments, the power conversion system further comprises a switch in communicative connection with the drive member, the switch being configured to cause the drive member to drive the locking assembly to lock and/or unlock when triggered. In the technical scheme, the setting position of the switch piece is not limited by the position of the driving piece, and the switch piece can be arranged at a position which is easier to observe or easy to operate, so that the convenience of power exchange is improved.
In some embodiments, the switch member is adapted to be disposed on a side sill of the vehicle or is adapted to be disposed outside a recess of the battery for evading the side sill of the vehicle. In the technical scheme, the switch piece is not easy to be blocked by other structures or batteries of the vehicle, so that the switch piece is easy to trigger.
In some embodiments, the switch is a micro switch, a button, or a laser sensor. In the technical scheme, the micro switch has small volume, good waterproof and dustproof functions and sensitive response, and is beneficial to improving the electricity conversion efficiency; the button has simple structure and simple control logic, and can reduce the cost; the laser sensor can realize that contactless response speed is fast, and the precision is high, and not fragile, long service life.
In some embodiments, the locking elements comprise first and second locking elements of different kinds, the locking of the second locking element triggering the driving member to drive the first locking element to lock. In the technical scheme, the second locking assembly can synchronously trigger the driving piece to drive the first locking assembly to lock so as to ensure the synchronism of the first locking assembly and the second locking assembly, ensure that the battery can be completely locked to the vehicle, and can improve the locking reliability through locking of two types of locking structures.
In some embodiments, the battery has a recess for receiving a side sill of the vehicle, the first locking assembly is adapted to be disposed in correspondence with an interior of the recess, and the second locking assembly is adapted to be disposed in correspondence with an exterior of the recess. In the technical scheme, the first locking assembly is arranged in the concave part, the concave part is not easy to observe and operate, and meanwhile, the concave part area can be locked with the vehicle, so that the connection between the middle part of the battery and the vehicle is realized; the second locking assembly is arranged outside the corresponding concave part, is convenient to observe and operate, and can lock the outer area of the concave part with the vehicle, so that the battery is installed and fixed at multiple sites, and the installation stability of the battery is improved while the convenience of locking operation is ensured.
In some embodiments, the first locking assembly is a threaded assembly; and/or, the second locking assembly is a clamping assembly. In the technical scheme, the threaded connection mode is easy to be matched with the driving piece, the required operation space is small, the clamping is not easy to occur, the locking requirement of a narrow space can be met, and faults are not easy to occur; the clamping connection mode is reliable in connection, low in cost, and simple in locking and unlocking operation, and unlocking and locking are completed without continuously rotating a threaded structure.
In some embodiments, the drive is a hydraulic motor or a pneumatic motor. In the technical scheme, the hydraulic motor and the pneumatic motor can realize stepless speed regulation, have high response speed and small volume, are convenient to install in a battery or a small space area on a vehicle, and meet more installation requirements.
In some embodiments, the locking assembly includes a mounting structure adapted to be provided on the battery and a connecting structure adapted to be provided on the vehicle, the mounting structure being lockable with the connecting structure, the mounting structure or the connecting structure being connected with the driving member. In the technical scheme, the driving piece is only connected with one of the mounting structure and the connecting structure, so that the driving piece is prevented from being detached when the battery is separated from the vehicle, and convenience in battery disassembly and assembly is improved.
In a second aspect, an embodiment of the present application further provides a battery, where the battery is mounted to a vehicle by the power conversion system of the above embodiment, and at least part of the locking assembly is disposed on the battery.
In the technical scheme, the battery is connected to the vehicle through the locking assembly, and the locking assembly is driven to be locked and/or unlocked through the driving piece, so that the battery can be conveniently dismounted on the vehicle, the setting position of the locking assembly is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.
In some embodiments, the drive member is provided to the battery. In the technical scheme, the driving piece can provide power through the battery so as to ensure that the driving piece works normally, and a power source is not needed to be additionally arranged. And the driving piece can move along with the batteries, so that each battery can be locked or unlocked through the driving of the driving piece.
In some embodiments, the power exchanging system is the power exchanging system described in the foregoing embodiments, and the switch member is disposed on the battery. In the technical scheme, the switch piece can be assembled and disassembled along with the batteries, so that each battery can be locked or unlocked according to signals of the switch piece; in the embodiment that the switch piece needs to be powered, the battery can also be used for supplying power to the switch piece, so that an additional power source is omitted, and the cost is reduced.
In some embodiments, the locking assembly includes a first mounting structure provided on the battery and corresponding to a position of a side sill of the vehicle. In the above-described technical solution, the battery can be mounted to the vehicle using the first mounting structure, thereby omitting the battery-changing frame for accommodating the battery in the related art; and the first mounting structure can be generally connected with the middle part of battery and vehicle, is favorable to improving the homogeneity and the stability of connection of battery atress.
In some embodiments, the battery defines a recess extending through both ends in a first direction, the side sill is adapted to extend through the recess in the first direction, and the first mounting structure is disposed within the recess. In the technical scheme, the concave part is arranged to be beneficial to improving the energy density or the ground clearance of the battery, and the first mounting structure is arranged in the concave part, so that the first mounting structure can be protected by the concave part and is not easy to damage.
In some embodiments, the first mounting structure is adapted to be provided at a bottom wall or a side wall of the recess. In the technical scheme, the bottom wall of the concave part can save the space occupation of the first mounting structure in the horizontal direction, improve the space utilization rate of the battery in the horizontal direction and facilitate the arrangement of the driving part; the first mounting structure is arranged on the side wall of the concave part, so that the first mounting structure can be prevented from occupying space in the height direction, the ground clearance of the battery is improved, and the risks of crashing and scraping the bottom of the battery are reduced.
In some embodiments, the first mounting structure is a plurality of first mounting structures, the plurality of first mounting structures are a plurality of columns arranged along the second direction, each column comprises at least two first mounting structures arranged along the first direction, and the first direction and the second direction intersect. In the technical scheme, the plurality of first mounting structures are generally arranged in an array manner so as to form multi-point connection in the first direction and the second direction, thereby improving the stability of battery fixation; in the embodiment that the first mounting structure is connected with the driving piece, a plurality of first mounting structures are orderly arranged, so that the driving piece is convenient to arrange, and structural interference is avoided.
In some embodiments, the locking assembly includes a second mounting structure disposed on the battery at a location corresponding to both sides of the vehicle's side sill. In the above technical scheme, not only make the second mounting structure can follow the installation of the battery of the more large-span within range of second direction and fix, improve the homogeneity of battery atress and the stability of connection, the second mounting structure is difficult for being sheltered from by the battery moreover to easily realize the dismouting operation between second mounting structure and the vehicle.
In some embodiments, the second mounting structure is disposed in a mounting groove at two ends of the battery along a second direction, where the second direction is an arrangement direction of two side members of the side sill of the vehicle. In the above technical scheme, the cell wall of the mounting groove can shelter from the second mounting structure to a certain extent.
In a third aspect, an embodiment of the present application further provides a vehicle, where the vehicle mounts a battery through the power exchanging system of the above embodiment, and at least part of the locking assembly is disposed on the vehicle.
In the technical scheme, the battery is connected to the vehicle through the locking assembly, and the locking assembly is driven to be locked and/or unlocked through the driving piece, so that the battery can be conveniently dismounted on the vehicle, the setting position of the locking assembly is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.
In some embodiments, the drive member is provided to the vehicle. In the technical scheme, the locking assembly can be locked or unlocked through the driving of the driving piece when any battery is replaced, and the driving piece is not required to be arranged on each battery, so that the cost is reduced.
In some embodiments, the vehicle includes a side sill, and the driver is disposed on the side sill. In the technical scheme, the driving piece is closer to the battery, so that the driving of the locking assembly is facilitated, the driving piece is prevented from influencing the body structure of the vehicle, the bottom longitudinal beam is stable in structure, and the stability of the installation of the driving piece is guaranteed.
In some embodiments, the power exchanging system is the power exchanging system described in the foregoing embodiments, and the switch member is disposed on the vehicle. In the technical scheme, the switch piece can be closer to the driving piece, and the communication connection stability of the switch piece and the driving piece is ensured.
In some embodiments, the vehicle includes a side sill and the locking assembly includes a first connection structure disposed between two side sills of the side sill and corresponding to a first mounting structure of the battery. In the technical scheme, the first connecting structure can fully utilize the space between the two longitudinal beams, reduce or avoid the first connecting structure from occupying other spaces, and further utilize the saved space to improve the energy density of the battery.
In some embodiments, the first connection structure is disposed within and connected to a channel wall of the first channel of the stringer; and/or the first connecting structure is arranged in a second groove of the connecting beam for connecting the two longitudinal beams and is connected with the groove wall of the second groove. In the above technical scheme, the protection effect on the first connection structure is better.
In some embodiments, the locking assembly includes a second connection structure provided on a bracket mounted to a side sill of the vehicle and corresponding to a second mounting structure of the battery. In the technical scheme, the connection between the battery and the vehicle can be realized from two sides of the vehicle bottom longitudinal beam, so that the battery is stressed uniformly in the second direction and is installed stably.
In some embodiments, the second connection structure and the second mounting structure are driven to lock and/or unlock by the driver. In the above technical scheme, with the degree of automation that improves second connection structure and second mounting structure, the effect of improving the conversion efficiency is better.
Drawings
FIG. 1 is a schematic illustration of a vehicle provided in some embodiments of the application;
FIG. 2 is a schematic view of a battery and a side sill of a vehicle according to a first embodiment of the present application;
FIG. 3 is an exploded view of the battery and the side sill of the vehicle of FIG. 2;
FIG. 4 is an assembled front view of the battery and the side sill of the vehicle of FIG. 2;
fig. 5 is a front view of the battery of fig. 2;
fig. 6 is a schematic plan view of a power exchange station according to some embodiments of the present application.
Reference numerals:
a battery 1; a vehicle 1000; a side sill 200; a stringer 201; a first groove 202; a connection beam 203; a second groove 204; a power exchange station 2000; a power change area 600; a first region 601; a second region 602;
a battery body 10; a housing 12; a mounting groove 121; a concave portion 13;
a locking assembly 2; a first locking assembly 20; a second locking assembly 30;
a second mounting structure 22;
the first connection structure 31; a second connection structure 32; a second mount 321; a second connection portion 322;
a bracket 40; a driving member 50;
a first direction F1; a second direction F2; and a third direction F3.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description of the application and the claims and the description of the drawings above are intended to cover a non-exclusive inclusion. The terms first, second and the like in the description and in the claims or in the above-described figures, are used for distinguishing between different objects and not necessarily for describing a particular sequential or chronological order.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "attached" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The term "and/or" in the present application is merely an association relation describing the association object, and indicates that three kinds of relations may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In the present application, the character "/" generally indicates that the front and rear related objects are an or relationship.
In the embodiments of the present application, the same reference numerals denote the same components, and detailed descriptions of the same components are omitted in different embodiments for the sake of brevity. It should be understood that the thickness, length, width, etc. dimensions of the various components in the embodiments of the application shown in the drawings, as well as the overall thickness, length, width, etc. dimensions of the integrated device, are merely illustrative and should not be construed as limiting the application in any way.
The term "plurality" as used herein refers to two or more (including two).
Reference to a battery in accordance with an embodiment of the present application refers to a single physical module that includes one or more battery cells to provide higher voltage and capacity. The battery of the embodiment of the application comprises a shell for packaging one or more battery cells or a plurality of battery modules. The case can prevent liquid or other foreign matter from affecting the charge or discharge of the battery cells.
In the battery, a plurality of battery monomers can be connected in series or in parallel, and the series-parallel connection refers to that the plurality of battery monomers are connected in series or in parallel. The battery cells can be directly connected in series or in parallel or in series-parallel, and then the whole formed by the battery cells is accommodated in the shell. Of course, the battery can also be in a form of a battery module formed by connecting a plurality of battery cells in series or parallel or series-parallel connection, and then connecting a plurality of battery modules in series or parallel or series-parallel connection to form a whole and accommodating the whole in the shell. In addition, the battery may further include other structures, for example, the battery may further include a bus bar member for making electrical connection between the plurality of battery cells.
In recent years, new energy automobiles have been developed dramatically, and in the field of electric automobiles, batteries play an important role as a power source of the electric automobiles. The battery is used as a core part of the new energy automobile, and has higher requirements on safety and cycle service life.
The inventor finds that when the battery is mounted on the vehicle, the connecting structure is often in a region which is difficult to operate, for example, the battery is mounted at the bottom of the vehicle, the disassembly and assembly operation are difficult to perform due to the small ground clearance, or the connecting structure between the battery and the vehicle is difficult to perform the disassembly and assembly operation, so that a power exchange station for power exchange needs to be preset with a groove or the vehicle needs to be lifted, or special tools are needed to operate, and the power exchange difficulty is high, the efficiency is low, and the cost is high.
Based on this, the inventor has conducted intensive studies to design a power conversion system for detachably mounting the battery 1 to the vehicle 1000, connecting the battery 1 to the vehicle 1000 through the locking assembly 2, and driving the locking assembly 2 to lock and/or unlock through the driving member 50, so as to facilitate the disassembly and assembly of the battery 1 on the vehicle 1000, and the setting position of the locking assembly 2 is more flexible, so that the requirements of different installation space dimensions, ground clearance height and the like can be satisfied, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a vehicle 1000 according to some embodiments of the application. The vehicle 1000 may be a fuel oil vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or a range-extended vehicle. The battery 1 may be used for power supply of the vehicle 1000, for example, the battery 1 may serve as an operating power source of the vehicle 1000. The vehicle 1000 may also include a controller and a motor, the controller being used to control the battery 1 to power the motor, for example, for operating power requirements during start-up, navigation and travel of the vehicle 1000. In some embodiments of the application, the battery 1 may not only serve as an operating power source for the vehicle 1000, but also as a driving power source for the vehicle 1000, instead of or in part instead of fuel oil or natural gas, to provide driving power for the vehicle 1000.
Hereinafter, a power conversion system according to an embodiment of the present application will be described with reference to the accompanying drawings.
As shown in fig. 2 to 5, the power conversion system includes: a locking assembly 2 and a driving member 50. Wherein the locking assembly 2 has a locked state and an unlocked state. In the locked state, the locking assembly 2 is locked for connecting the battery 1 to the vehicle 1000; in the unlocked state, the locking assembly 2 is unlocked such that the battery 1 is separable from the vehicle 1000. The driving member 50 is adapted to be provided on the vehicle 1000 or the battery 1, and the driving member 50 is used to drive the locking assembly 2 to lock and/or unlock.
The driving element 50 is provided on the vehicle 1000 or the battery 1, which means that the driving element 50 may be directly mounted on the vehicle 1000 or the battery 1 or may be indirectly mounted on the vehicle 1000 or the battery 1. For example, the battery 1 may include at least part of the battery body 10 and the locking assembly 2, and the driving member 50 may be mounted to at least part of the battery body 10 or the locking assembly 2; it is within the scope of the present application that the vehicle 1000 may include at least a portion of the body, the side sill 200, and the closure assembly 2, and that the driver 50 may be mounted to at least a portion of the body, the side sill 200, or the closure assembly 2.
In the above embodiment, the locking manner of the locking assembly 2 may be flexibly set, for example, may be a clamping connection, a threaded connection, an adhesive connection, or the like, and only needs to satisfy the requirement that the battery 1 can be connected to the vehicle 1000 and the battery 1 can be detached. The locking assembly 2 may be provided entirely on the battery 1 and detachably connected to the vehicle 1000; or the locking assembly 2 may be provided entirely on the vehicle 1000 and detachably connected with the battery 1; or alternatively, the locking assembly 2 may be partially disposed on the battery 1 and partially disposed on the vehicle 1000, and the two parts may be detachably connected to each other to enable the battery 1 to be mounted on and dismounted from the vehicle 1000.
For example, in some embodiments, as shown in fig. 2-5, the locking assembly 2 includes a mounting structure adapted to be provided on the battery 1 and a connection structure adapted to be provided on the vehicle 1000, the mounting structure being lockable with the connection structure. The mounting structure or connection structure is connected to the driving member 50.
In the locked state, the mounting structure and the connecting structure are locked, and the locking assembly 2 is locked, connecting the battery 1 to the vehicle 1000; in the unlocked state, the mounting structure and the connection structure are unlocked, and the locking assembly 2 is unlocked, enabling the battery 1 to be separated from the vehicle 1000. The battery 1 and the vehicle 1000 themselves need not be improved or only need a small improvement, which is advantageous in reducing the cost.
The driving member 50 may be coupled to the mounting structure and drive the movement of the mounting structure relative to the coupling structure to effect locking and unlocking of the mounting structure and the coupling structure; the driving member 50 may also be coupled to the coupling structure and drive movement of the coupling structure relative to the mounting structure to effect locking and unlocking of the mounting structure to the coupling structure. The driving piece 50 is only connected with one of the mounting structure and the connecting structure, so that the driving piece 50 is prevented from being detached when the battery 1 is separated from the vehicle 1000, and convenience in disassembly and assembly of the battery 1 is improved.
For another example, in other embodiments, the locking assembly 2 includes a mounting structure adapted to be provided on the battery 1, the mounting structure being directly lockable with the side sill 200 of the vehicle 1000, thereby eliminating the need for additional attachment structures on the vehicle 1000 to reduce parts; or the locking assembly 2 comprises a connecting structure which is suitable for being arranged on the vehicle 1000, and the connecting structure can be directly locked with the shell 12 of the battery 1, so that an additional mounting structure on the battery 1 is not needed to be arranged, and parts are reduced.
In the embodiment of the present application, the specific structure of the driving member 50 may be flexibly set, for example, the driving member 50 may be a hydraulic motor, a pneumatic motor, an electric motor, or the like. The hydraulic motor and the pneumatic motor can realize stepless speed regulation, have high response speed and small volume, are convenient to install in a small space area on the battery 1 or the vehicle 1000, and meet various installation requirements.
The driving member 50 is used to drive the locking assembly 2 to lock and/or unlock, i.e. the driving member 50 may be used to drive the locking assembly 2 only, may be used to drive the locking assembly 2 only to unlock, or may be used to drive the locking assembly 2 to lock and unlock. The vehicle 1000 or the driving piece 50 of the battery 1 drives the locking assembly 2 to act, so that the operation of auxiliary tools can be reduced or omitted, the power changing difficulty is reduced, and the power changing efficiency is improved.
The driving member 50 can drive the locking assembly 2 to act, so that the setting position of the locking assembly 2 can be more flexible. For example, may be provided in a small area on the vehicle 1000 or the battery 1; or may be provided between the vehicle 1000 and the battery 1; furthermore, the battery 1 and the vehicle 1000 with smaller ground clearance can be met, and meanwhile, the battery replacing station 2000 for replacing the power does not need to be provided with a groove or the vehicle 1000 is too high, so that the difficulty in replacing the power can be reduced.
According to the power conversion system of the embodiment of the application, the battery 1 is connected to the vehicle 1000 through the locking assembly 2, and the driving piece 50 is arranged for driving the locking assembly 2 to lock and/or unlock, so that the battery 1 can be conveniently dismounted on the vehicle 1000, the setting position of the locking assembly 2 is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power conversion difficulty is reduced, the power conversion efficiency is improved, and the cost is reduced.
In the embodiment of the present application, the triggering manner of the driving member 50 can be flexibly set.
For example, the driving member 50 may automatically detect the mounted state of the battery 1 on the vehicle 1000 and automatically drive the locking assembly 2 to be locked or unlocked to reduce the number of parts.
For another example, the power conversion system may include a switch member communicatively coupled to the drive member 50, the switch member being configured to cause the drive member 50 to drive the locking assembly 2 to lock and/or unlock when activated.
Since the driving member 50 needs to be connected to the locking assembly 2, the driving member 50 needs to be disposed close to the locking assembly 2. By arranging the switch piece in communication connection with the driving piece 50, the switch piece can trigger the driving piece 50 through communication, and the arrangement position of the switch piece is not limited by the position of the driving piece 50. Therefore, the switch piece can be arranged at a position which is easier to observe or operate, so that the convenience of electricity replacement is improved.
For example, the switch member may be disposed on an exposed side wall or bottom wall of the battery 1, an exposed wall surface of the vehicle 1000, etc., and the switch member is triggered manually or by an AGV during the power exchange process of the power exchange station 2000, so that the switch member sends a signal, and the driving member 50 directly or indirectly receives the signal sent by the switch member and performs a response action according to the signal, so as to lock or unlock the locking assembly 2.
It should be noted that the communication connection between the switch member and the driving member 50 is not limited. For example, the switch may send electrical signals, optical signals, etc. directly to the driver 50, or the switch may send signals to a control component of the vehicle 1000 that receives the signals and controls the operation of the driver 50 based on the signals.
In some embodiments, the switch member is adapted to be provided on the side sill 200 of the vehicle 1000 such that the switch member is not easily obscured by other structures of the vehicle 1000 or the battery 1 and is thus easily activated. Or, when the battery 1 moves to the bottom of the vehicle 1000, the battery 1 or the AGV carrying the battery 1 can trigger the switch member, and the switch member can detect that the battery 1 moves in place on the vehicle 1000 and automatically make the driving member 50 drive the locking assembly 2 to lock, thereby completing the fixing of the battery 1, and being beneficial to reducing the assembly process. Still alternatively, when the battery 1 needs to be disassembled, the AGV carrying the battery 1 may trigger a switch member that detects the need for disassembly of the battery 1 and automatically causes the driving member 50 to drive the locking assembly 2 to unlock, so as to reduce the disassembly process. In addition, in the embodiment where the switch element and the control component are in communication, the switch element and the control component are both arranged on the vehicle 1000, so that the communication is more convenient. And the switch member does not occupy space on the battery 1, which is advantageous for improving the energy density of the battery 1.
In some embodiments, the switch member is adapted to be disposed outside the recess 13 of the battery 1 for evading the side sill 200 of the vehicle 1000. For example, an end wall provided at an end of the battery 1 in the horizontal direction, a bottom wall of the battery 1, or the like. Thus, the switch is not shielded by the battery 1 or the side sill 200, and the like, facilitating the triggering of the switch. In embodiments where the switch requires power, the switch may be powered by the battery 1 or by other power structures.
In the above embodiments, the specific manner of the switch member is not limited, and may be a micro switch, a button, a laser sensor, or the like.
Wherein, the movable contact and the stationary contact of the micro switch can be contacted and separated to realize connection and disconnection. The driving piece 50 drives the locking assembly 2 to be locked in the on state, and the driving piece 50 drives the locking assembly 2 to be unlocked in the off state; or the driving piece 50 drives the locking assembly 2 to unlock in the on state, and the driving piece 50 drives the locking assembly 2 to lock in the off state; alternatively, the micro-switch is triggered in the on state or the off state, and the driving member 50 drives the locking assembly 2 to lock or unlock in the triggered state. The micro switch has small volume, good waterproof and dustproof functions, sensitive response and contribution to improving the electricity conversion efficiency.
The button is triggered when pressed, and the driving piece 50 drives the locking assembly 2 to be locked or unlocked when triggered; or the button is driven by the driving member 50 to lock the locking assembly 2 when pressed an odd number of times, and the locking assembly 2 is driven by the driving member 50 to unlock when pressed an even number of times. The button has simple structure and control logic, and can reduce cost.
The laser sensor can emit laser, when the laser is shielded, the laser is triggered, and the driving piece 50 drives the locking assembly 2 to be locked or unlocked during triggering; alternatively, the laser is triggered when it is not blocked, and the driver 50 drives the locking assembly 2 to lock or unlock when triggered; alternatively, the driver 50 drives the locking assembly 2 to lock when the laser is blocked, and the driver 50 drives the locking assembly 2 to unlock when the laser is not blocked. The laser sensor can realize that contactless response speed is fast, and the precision is high, and not fragile, long service life.
In some embodiments, the switch member may be continuously activated such that the drive member 50 alternately drives the locking assembly 2 to lock and unlock. Specifically, when the switch member is triggered for the first time, the driving member 50 drives the locking assembly 2 to lock; when the switch element is triggered for the second time, the driving element 50 drives the locking assembly 2 to unlock; when the switch element is triggered for the third time, the driving element 50 drives the locking assembly 2 to lock again; when the switch member is activated for the fourth time, the driving member 50 drives the locking assembly 2 to unlock again, and so on. Of course, the time interval for continuous triggering is not limited, and the driving member 50 is only required to drive the locking assembly 2 in opposite actions when the switching member is triggered an odd number of times and triggered an even number of times. Therefore, only one switch piece is needed to be used for driving the locking assembly 2 to lock and unlock, so that the number of parts is reduced, and the structure is simplified.
According to some embodiments of the present application, as shown in fig. 2-5, the locking assembly 2 comprises a first locking assembly 20 and a second locking assembly 30 of different kinds, the first locking assembly 20 being driven to lock by a lock trigger drive 50 of the second locking assembly 30.
Therefore, the first locking assembly 20 is driven by the driving piece 50, the second locking assembly 30 is not required to be driven by the driving piece 50, the number of the driving pieces 50 can be reduced, the cost is reduced, the locking and unlocking consistency of the first locking assembly 20 and the second locking assembly 30 is guaranteed, and the power conversion efficiency is improved. Alternatively, the second locking assembly 30 is also provided with a driving member 50, and when the driving member 50 drives the second locking assembly 30 to lock, the second locking assembly 30 can synchronously trigger the driving member 50 to drive the first locking assembly 20 to lock, so as to ensure the synchronism of the first locking assembly and the second locking assembly, and ensure that the battery 1 can be completely locked to the vehicle 1000.
In the above embodiment, the manner in which the locking triggering driving member 50 of the second locking assembly 30 drives the first locking assembly 20 to lock is not limited, for example, a sensing switch may be disposed near the second locking assembly 30, and when the second locking assembly 30 is locked, the sensing switch may trigger the sensing switch, and the sensing switch is communicatively connected to the driving member 50 for driving the first locking assembly 20, so that the driving member 50 drives the first locking assembly 20 to act. The inductive switch may be a micro switch, a button, a laser sensor, or the like.
In some embodiments, as shown in fig. 2-5, the battery 1 has a recess 13 for receiving the side sill 200 of the vehicle 1000, the first locking assembly 20 is adapted to be disposed in correspondence with the interior of the recess 13, and the second locking assembly 30 is adapted to be disposed in correspondence with the exterior of the recess 13.
Since the driving member 50 can drive the first locking assembly 20 to act, and the driving member 50 can lock the second locking assembly 30 according to whether the first locking assembly 20 is in the recess 13, the recess 13 is not easy to observe and operate, and the region of the recess 13 can be locked with the vehicle 1000, so that the connection between the middle of the battery 1 and the vehicle 1000 is realized. The second locking assembly 30 is arranged outside the corresponding concave portion 13, is convenient to observe and operate, and can lock the outer area of the concave portion 13 with the vehicle 1000, so that the multi-site installation and fixation of the battery 1 are realized, the convenience of locking operation is ensured, and meanwhile, the installation stability of the battery 1 is improved.
In some embodiments, as shown in fig. 2-5, the first locking assembly 20 is a threaded assembly, e.g., the threaded assembly may include a bolt and nut, or a threaded bore provided in the battery 1 or the vehicle 1000, a bolt, etc. The threaded connection mode is easy to be matched with the driving piece 50, the required operation space is small, the clamping is difficult to be carried out, the locking requirement of a narrow space can be met, and faults are difficult to occur.
In some embodiments, as shown in fig. 2-5, the second locking assembly 30 is a clamping assembly, for example, the clamping assembly may include a bayonet and a buckle, a lock pin and a padlock, a first hook and a second hook, etc. provided on the battery 1 or the vehicle 1000. The clamping connection mode is reliable in connection, low in cost, and simple in locking and unlocking operation, and unlocking and locking are completed without continuously rotating a threaded structure.
In the embodiment in which the first locking assembly 20 is a threaded assembly and the second locking assembly 30 is a clamping assembly, the installation in a small space is facilitated, the maintenance frequency is reduced, the cost is reduced, and the convenience of assembly and disassembly operations is improved.
The battery 1 according to the embodiment of the present application is described below with reference to the accompanying drawings.
As shown in fig. 2 to 5, the battery 1 according to the embodiment of the second aspect of the present application is mounted to the vehicle 1000 by the power exchanging system according to the embodiment of the first aspect of the present application, and at least part of the locking assembly 2 is provided to the battery 1.
For example, in embodiments where the locking assembly 2 includes a mounting structure and a connecting structure, the mounting structure is provided to the battery 1, i.e., the battery 1 includes the mounting structure.
Because the power exchanging system according to the embodiment of the application has the beneficial technical effects, according to the battery 1 of the embodiment of the application, the battery 1 is connected to the vehicle 1000 through the locking assembly 2, and the locking assembly 2 is driven to be locked and/or unlocked through the driving piece 50, so that the disassembly and assembly of the battery 1 on the vehicle 1000 are conveniently realized, the setting position of the locking assembly 2 is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power exchanging difficulty is reduced, the power exchanging efficiency is improved, and the cost is reduced.
In some embodiments, the driver 50 is provided to the battery 1. For example, the battery 1 may include a battery body 10, and the driving member 50 may be provided on the battery body 10, or may be provided on a portion of the locking assembly 2 provided on the battery 1, such as on a mounting structure. The driving piece 50 is arranged on the battery 1, so that the driving piece 50 can provide power through the battery 1 to ensure that the driving piece 50 works normally, and a power source is not needed to be arranged additionally. And, the driving member 50 can move along with the batteries 1, so that each battery 1 can be locked or unlocked by driving the driving member 50.
According to some embodiments of the present application, the power exchanging system is the power exchanging system with the switch member in the above embodiments, and the switch member is disposed on the battery 1. So that the switch piece can be assembled and disassembled along with the batteries 1, and each battery 1 can be locked or unlocked according to the signal of the switch piece. In addition, in the embodiment that the switch member needs to be powered, the battery 1 can also be used for supplying power to the switch member, so that an additional power source is omitted, and the cost is reduced.
In some embodiments, the locking assembly 2 includes a first mounting structure provided on the battery 1 and corresponding to the position of the side sill 200 of the vehicle 1000.
In the above embodiment, the manner in which the first mounting structure is provided on the battery 1 is not limited, and may be integral with the housing 12 of the battery 1, or may be separate from the housing 12 and directly or indirectly mounted to the housing 12. In the above-described embodiment, since the first mounting structure detachably mounts the battery 1 to the vehicle 1000, the battery 1 is made detachable with respect to the vehicle 1000, thereby satisfying the demands for replacement, charging, maintenance, and the like of the battery 1.
The connection between the first attachment structure and the vehicle 1000 is not limited, and may be directly connected to a portion of the side sill 200 itself facing the first attachment structure, or may be indirectly connected to the first attachment structure 31 provided on the side sill 200 facing the first attachment structure.
By providing the first mounting structure on the battery 1 that can form a detachable connection with the vehicle 1000, the battery 1 can be mounted to the vehicle 1000 by using the first mounting structure, thereby omitting a battery-exchanging frame for accommodating the battery in the related art, reducing the mounting space occupation ratio of the battery-exchanging frame, and further increasing the volumetric energy density of the battery 1. Moreover, the power conversion frame is omitted, so that the cost can be reduced, the load of the whole vehicle is reduced, and the power conversion efficiency is improved. And the design requirement of the battery 1 on the battery replacement carrier vehicle matched with the battery replacement is reduced, the design difficulty of the battery replacement carrier vehicle is reduced, and the cost is reduced.
In addition, the power exchange frame is omitted, so that the ground clearance below the battery 1 is improved, the risk of bumping the battery 1 due to the ground bulge is reduced, and the use safety and the service life of the battery 1 are improved. Meanwhile, the ground clearance of the battery 1 is increased, so that the battery replacement operation is facilitated, in some cases, the battery replacement station 2000 does not need to dig a trench, the battery replacement can be realized without lifting the vehicle 1000, in short, the whole vehicle lifting or trench digging requirement can be eliminated, the arrangement of the battery replacement station 2000 can be simplified, and the space utilization rate is improved.
In addition, since the first mounting structure is provided at a position corresponding to the side sill 200, the first mounting structure can connect the middle portion of the battery 1 with the vehicle 1000 substantially, which is advantageous for improving the uniformity of the stress of the battery 1 and the stability of connection.
In some embodiments, as shown in fig. 2-5, the battery 1 defines a recess 13 extending therethrough along the first direction F1, and the side sill 200 is adapted to extend through the recess 13 along the first direction F1, with the first mounting structure being disposed within the recess 13.
Herein, "first direction F1" refers to the longitudinal direction of the vehicle 1000, or the front-rear direction of the vehicle 1000, the longitudinal direction of the vehicle 1000; "second direction F2" refers to the width direction of the vehicle 1000, or the left-right direction of the vehicle 1000, the lateral direction of the vehicle 1000; the "third direction F3" refers to the height direction of the vehicle 1000, or the up-down direction of the vehicle 1000, the vertical direction of the vehicle 1000.
It should be noted that, "the side sill 200 is inserted into the recess 13 along the first direction F1" means that: at least a portion of the side sill 200 extends into the recess 13, and not all of the side sill 200 is located within the recess 13. More specifically, the side sill 200 may be a section extending into the recess 13 in the longitudinal direction, and further may be a section partially or entirely extending into the recess 13 in the vertical direction.
The top of the battery 1 is provided with the concave part 13 suitable for avoiding the bottom longitudinal beam 200, so that the top wall of the battery 1 in the battery 1 is higher than the bottom surface of the bottom longitudinal beam 200, the battery 1 is arranged in a space on two sides of the bottom longitudinal beam 200, the energy density of the battery 1 is improved, or the battery 1 which is originally required to be arranged on the bottom layer of the battery 1 is transferred to two sides of the bottom longitudinal beam 200, the ground clearance of the battery 1 is improved, the sufficient space reserved for the power exchanging operation is ensured between the bottom of the battery 1 and the ground, and the risk of crashing and scraping the bottom of the battery 1 due to the ground bulge and the like can be reduced due to the lifting of the ground clearance of the battery 1, and the use safety and the service life of the battery 1 are improved. Therefore, by arranging the concave portion 13 at the top of the battery 1, the problem of low space utilization rate can be effectively solved, the safety and reliability of the battery 1 can be improved, and the battery replacement design can be facilitated. In addition, the battery 1 has a special-shaped structure design with the concave portion 13, so that the structural strength of the battery 1 can be improved, and the stability of the battery 1 can be improved.
In addition, the first mounting structure is arranged in the concave part 13, so that the first mounting structure can obtain the protection of the concave part 13, the first mounting structure is prevented from being corroded due to pollution of mud, water and the like in the running process of the vehicle 1000, the first mounting structure is prevented from being damaged due to collision and the like, and the first mounting structure is ensured to be capable of smoothly locking and unlocking.
In some embodiments, the first mounting structure may be provided at a bottom wall or a side wall of the recess 13. The bottom wall refers to a wall surface of the recess 13 located below the side sill 200, and may correspond to an area directly below the two side sills 201 of the side sill 200, an area between the two side sills 201, or an area on both sides directly below the two side sills 201. The side wall means the other wall surface than the bottom surface among the wall surfaces of the recess 13. For example, the recess 13 may include a bottom wall perpendicular to the third direction F3 and two side walls perpendicular to the second direction F2, which are disposed opposite along the second direction F2 and connected to both end edges of the bottom wall, respectively.
As shown in fig. 2-5, the first mounting structure is disposed on the bottom wall of the recess 13, so that the space occupation of the first mounting structure in the horizontal direction can be saved, and the space utilization of the battery 1 in the horizontal direction can be improved. And the first mounting structure is provided substantially in the middle of the battery 1 in the second direction F2 and is not provided on the side wall of the recess 13, the first mounting structure is not limited by the size of the side sill 200 in the second direction F2.
For example, the width of the side sill 200 in the second direction F2 may be different for different models of vehicles 1000; for a battery 1 of a certain specification, the size of the concave portion 13 in the second direction F2 is fixed. If the first mounting structure is provided on the side wall of the recess 13, the spacing between the side sill 200 of different widths and the side wall of the recess 13 is different when connecting with the vehicle 1000, so that the spacing is different from the spacing of the first mounting structure on the side wall, and it is necessary to replace the spacer of different thickness or number to fill the gap, so that the first mounting structure can be connected with the side sill 200 of different widths.
The first mounting structure is arranged on the bottom wall of the concave portion 13, so that the connection between the first mounting structure and the vehicle 1000 is not affected when the battery 1 is matched with the vehicle bottom longitudinal beams 200 with different widths, the first mounting structure can be smoothly connected with the vehicle 1000 by moving the battery 1 to an appropriate position along the first direction F1, auxiliary mounting structures such as cushion blocks are not required, or auxiliary mounting structures such as cushion blocks with the same size can be adopted by different vehicle types, for example, the battery 1 with one specification can be configured only in the battery replacement station 2000, and the battery replacement requirements of different vehicle types can be met.
Therefore, on one hand, the universality of the battery 1 is improved, and the same battery 1 can meet the use requirements of different vehicle types; on the other hand can need not to set up auxiliary component or need not frequently to adjust auxiliary component, battery 1 dismouting operation is more convenient high-efficient, is favorable to improving the electric efficiency of changing, reduces production and changes electric cost.
The first mounting structure is provided on the side wall of the recess 13, in other words, the first mounting structure may be provided on the wall surface of one or both ends of the recess 13 in the second direction F2. Through the first mounting structure setting on the lateral wall of concave part 13, can avoid first mounting structure to occupy the space in the direction of height, improve battery 1's from the ground height, guarantee to have sufficient space reservation between battery 1's the bottom and the ground and give the operation of trading the electricity to because battery 1's from the ground height promotes to some extent, can reduce the risk of bumping, scraping battery 1 bottom owing to ground arch etc. has improved battery 1's safety in utilization and life.
Furthermore, in some embodiments, two sidewalls of the recess 13 opposite in the second direction F2 are provided with first mounting structures, respectively, in other words, first mounting structures are provided on both sidewalls of the recess 13. The distance between the first mounting structures on the two side walls is relatively close, so that the relative position accuracy of the first mounting structures on the two sides of the vehicle bottom longitudinal beam 200 can be easily improved, the processing difficulty is reduced, and when the battery 1 is replaced, the relative position accuracy of the first mounting structures on the two side walls is relatively high, so that the first mounting structures on the two sides can be easily aligned, the power conversion difficulty is reduced, and the power conversion efficiency is improved.
In some embodiments, as shown with reference to fig. 2-5, the first mounting structure is a plurality of first mounting structures in a plurality of columns arranged along the second direction F2, each column including at least two first mounting structures arranged along the first direction F1, the first direction F1 and the second direction F2 intersecting. Therefore, the plurality of first mounting structures are generally arranged in an array manner so as to form multi-site connection in the first direction F1 and the second direction F2, and the stability of fixing the battery 1 is improved. And in the embodiment in which the first mounting structure is connected to the driving member 50, the plurality of first mounting structures are orderly arranged, so that the driving member 50 is convenient to be arranged, and structural interference is avoided.
In the embodiment in which the driving member 50 is connected to the first mounting structures, the plurality of first mounting structures are arranged in one-to-one correspondence with the plurality of driving members 50, so as to simplify the driving structure and ensure smooth action of the driving locking assembly 2; or each driving member 50 may be provided corresponding to at least two first mounting structures to reduce the number of parts.
According to some embodiments of the present application, referring to fig. 2-5, the locking assembly 2 includes a second mounting structure 22, the second mounting structure 22 being provided on the battery 1 at a location corresponding to both sides of the side sill 200 of the vehicle 1000.
In the above embodiment, the second mounting structure 22 may be the same as or different from the first mounting structure, and the second mounting structure 22 may be a bolt, a nut, a buckle, a lock pin, or the like.
The second mounting structure 22 may be flexibly disposed at the disposition position on the battery 1, and may be disposed, for example, at the end walls of the battery 1 at both ends in the first direction F1, at both ends in the second direction F2, or at both ends in the third direction F3.
Through setting up the second mounting structure 22 that is used for being connected with vehicle 1000 in the both sides of corresponding car bottom longeron 200, not only make second mounting structure 22 can follow the installation of battery 1 in the scope of the bigger span in the second direction F2 fixed, improve the homogeneity of battery 1 atress and the stability of connection, second mounting structure 22 is difficult for being sheltered from by battery 1 moreover to easily realize the dismouting operation between second mounting structure 22 and the vehicle 1000. For example, the second mounting structure 22 and the vehicle 1000 may be locked and unlocked in a relatively low cost manner, such as by clamping, so as to facilitate disassembly and assembly while reducing production costs.
In some embodiments, as shown in fig. 2 to 5, the second mounting structure 22 is provided in the mounting groove 121 at both ends of the battery 1 in the second direction F2, the second direction F2 being the arrangement direction of the two side members 201 of the side sill 200 of the vehicle 1000.
The second mounting structures 22 positioned at the two ends of the battery 1 can mount and fix the battery 1 from the maximum range in the second direction F2, thereby being more beneficial to improving the mounting stability; and, locate the second mounting structure 22 of end wall on the battery 1 and expose completely, in the dismouting in-process of battery 1, can operate the connection of second mounting structure 22 in order to realize locking and unblock from the side, improved the convenience of operation greatly. In the embodiment where the second mounting structure 22 is correspondingly provided with the driving member 50, the second mounting structure 22 has more enough space for mounting the driving member 50, so that the mounting stability and convenience of the driving member 50 are ensured, and the type selection of the driving member 50 is more flexible.
In addition, the second mounting structure 22 is positioned within the mounting slot 121 and structures on the vehicle 1000 for connection with the second mounting structure 22, such as the second connection structure 32, may extend into the mounting slot 121 and connect with the second mounting structure 22. Thus, the walls of the mounting groove 121 can shield the second mounting structure 22 and the second connecting structure 32 to a certain extent, and prevent the second connecting structure 32 and the second mounting structure 22 from being polluted by water, mud, etc. during the running of the vehicle 1000.
A vehicle 1000 according to an embodiment of the third aspect of the application is described below with reference to the accompanying drawings.
As shown in fig. 1 to 5, a vehicle 1000 according to an embodiment of the present application mounts a battery 1 through a power exchanging system according to an embodiment of the present application, and at least part of a locking assembly 2 is provided to the vehicle 1000.
For example, in embodiments where the closure assembly 2 includes a mounting structure and a connecting structure, the connecting structure is provided to the vehicle 1000, i.e., the vehicle 1000 includes the connecting structure.
Because the power exchanging system according to the embodiment of the application has the beneficial technical effects, according to the vehicle 1000 of the embodiment of the application, the battery 1 is connected to the vehicle 1000 through the locking assembly 2, and the locking assembly 2 is driven to be locked and/or unlocked through the driving piece 50, so that the battery 1 can be conveniently dismounted on the vehicle 1000, the setting position of the locking assembly 2 is more flexible, the requirements of different installation space sizes, ground clearance heights and the like can be met, the power exchanging difficulty is reduced, the power exchanging efficiency is improved, and the cost is reduced.
In some embodiments, as shown in fig. 2-5, the driver 50 is provided to the vehicle 1000. Therefore, when any battery 1 is replaced, the locking assembly 2 can be locked or unlocked through the driving of the driving piece 50, and the driving piece 50 is not required to be arranged on each battery 1, so that the cost is reduced. In addition, in the embodiment where the driving member 50 is in communication connection with the control assembly, the driving member 50 is disposed on the vehicle 1000 to ensure the connection stability with the control assembly, so as to avoid the influence of the disassembly and assembly of the battery 1 on the communication.
For example, the vehicle 1000 includes a side sill 200, and the driver 50 may be provided to the side sill 200. On the one hand, the driving member 50 is closer to the battery 1, so that the driving of the locking assembly 2 is facilitated, and on the other hand, the driving member 50 is prevented from influencing the body structure of the vehicle 1000, the structure of the side sill 200 is stable, and the stability of the installation of the driving member 50 is ensured.
The driving member 50 may be directly connected to the side sill 200, or the driving member 50 may be indirectly connected to the side sill 200. For example, the side sill 200 is provided with a connection structure, and the driving member 50 may be directly connected to the connection structure to achieve indirect connection with the side sill 200, thereby simplifying a connection site on the side sill 200, reducing an influence on the strength of the side sill 200, and in the assembly process, the driving member 50 may be integrally connected to the connection structure, and then the whole may be mounted to the side sill 200, thereby improving the convenience of assembly.
According to some embodiments of the present application, the power exchanging system is the power exchanging system with the switch member in the above embodiment, and the switch member is disposed on the vehicle 1000. So that the switch element can be closer to the driving element 50, and the stability of communication connection between the switch element and the driving element 50 is ensured. In the embodiment that the switch piece is in communication connection with the control component, the stability of communication connection between the switch piece and the control component can be ensured. In addition, the switch piece can be used for locking assemblies 2 of one or more batteries 1, and the switch piece is not required to be arranged on each battery 1, so that parts and cost are reduced.
In some embodiments where the vehicle 1000 includes the side sills 200, as shown with reference to fig. 2-5, the locking assembly 2 includes a first connection structure 31, the first connection structure 31 being disposed between two stringers 201 of the side sills 200, and the first connection structure 31 corresponding to a first mounting structure of the battery 1.
The first connection structure 31 can fully utilize the space between the two stringers 201, reduce or avoid the first connection structure 31 occupying other space, and further utilize the saved space to increase the energy density of the battery 1. In the embodiment where the first connection structure 31 is connected to the driving member 50, the driving member 50 may also be located between the two stringers 201 to reduce or avoid occupying other space, and the two stringers 201 may protect the first connection structure 31 and the driving member 50 from structural damage.
In some embodiments, as shown in fig. 2-5, the stringer 201 has a first groove 202, and the first connection structure 31 is disposed within the first groove 202 and is connected to the groove wall of the first groove 202. Thereby, the protection effect of the longitudinal beam 201 on the first connection structure 31 is better, and the longitudinal beam 201 itself with the first groove 202 has higher structural strength and more stable structure.
In some embodiments including the driving member 50, as shown in fig. 5, the driving member 50 and the first connecting structure 31 are arranged along the third direction F3 and connected as a whole, and the whole is located in the first groove 202 and is close to the first groove 202 along the third direction F3 and the second direction F2, so that the longitudinal beam 201 can form good protection for the driving member 50 and the first connecting structure 31, and meanwhile, the space in the first groove 202 is fully utilized.
In some embodiments, as shown in fig. 2-5, two stringers 201 are connected by a tie beam 203 to improve the overall structural stability of the side sill 200. The first connecting structure 31 is disposed in the second groove 204 of the connecting beam 203 and is connected to the groove wall of the second groove 204. Thereby, the first connecting structure 31 is well protected by the connecting beam 203, and the connecting beam 203 having the second groove 204 is higher in structural strength, and the side sill 200 is more stable in structure. In embodiments where the driving member 50 is coupled to the first coupling structure 31, the driving member 50 may also be positioned within the second recess 204 to provide protection to the second recess 204.
Further, since the first connection structure 31 is not directly connected to the side members 201, the first mounting structure connected to the first connection structure 31 is not affected by the spacing of the two side members 201, i.e., is not affected by the width of the side sill 200. The first mounting structure adapted to be fitted to the side sill 200 having a smaller width can also be fitted to the side sill 200 having a larger width, whereby the versatility of the battery 1 having the first mounting structure can be improved.
According to some embodiments of the present application, referring to fig. 2-5, the locking assembly 2 includes a second connection structure 32, the second connection structure 32 is provided on a bracket 40 mounted to a side sill 200 of the vehicle 1000, and the second connection structure 32 corresponds to the second mounting structure 22 of the battery 1.
In the above-described embodiment, the structure and the arrangement position of the bracket 40 are not limited, and for example, the bracket 40 may be constituted by at least one of a rod body, a plate body, a mesh plate, and the like. The bracket 40 may be provided on the upper side of the battery 1, or partially on the upper side of the battery 1, partially on the outer side of the battery 1 in the second direction F2, and partially within the recess 13 of the battery 1. The holder 40 occupies a small space as compared with the battery-changing frame in the related art, which is advantageous in improving the energy density of the battery 1.
The second connecting structure 32 corresponds to the second mounting structure 22, i.e., the second connecting structure 32 is located on both sides of the side sill 200. The battery 1 can be connected to the vehicle 1000 from both sides of the side sill 200, and the battery 1 is uniformly stressed in the second direction F2 and is stably mounted.
It should be noted that, the second connecting structure 32 and the second mounting structure 22 may be provided with corresponding driving members 50 to simplify assembly and disassembly; the corresponding driving member 50 may not be provided to reduce the cost.
For example, in some embodiments, the second connection structure 32 and the second mounting structure 22 are actuated to lock and/or unlock by the actuator 50. To improve the degree of automation of the second connection structure 32 and the second mounting structure 22, and to improve the power conversion efficiency.
In some embodiments, as shown in fig. 2-5, the second connection structure 32 includes a second mount 321 and a plurality of second connection portions 322 mounted to the second mount 321. The second mounting seats 321 are mounted on the brackets 40 on both sides of the side sill 200, and the second connecting portions 322 are connected to the second mounting structures 22 in a one-to-one correspondence. The second mounting seat 321 is used to fix the second connection structure 32 to the side sill 200 and provide support for the second connection portion 322.
Next, referring to the drawings, a power exchange station 2000 according to an embodiment of the present application is described.
As shown in fig. 6, the battery exchange station 2000 is used to exchange the battery 1 for the vehicle 1000 according to any of the embodiments of the present application.
In some embodiments, the power exchange station 2000 comprises a power exchange area 600, the vehicle 1000 is adapted to exchange the battery 1 in the power exchange area 600, the power exchange area 600 comprises a first area 601 and a second area 602, the first area 601 is adapted to be located directly below the battery 1, the second area 602 is used for supporting front wheels and rear wheels adjacent to the battery 1, and the first area 601 is level with the ground of the second area 602.
Since the battery 1 according to some embodiments of the present application can achieve locking and unlocking of the locking assembly 2 through the driving member 50, the entire car lifting or trench digging requirement of the power exchange station 2000 can be eliminated, thereby simplifying the place arrangement and the space utilization of the power exchange station 2000.
Alternatively, the entire ground of the power exchanging region 600 is a plane, thereby reducing the difficulty of construction of the power exchanging station 2000, and facilitating the reduction of the construction cost of the power exchanging station 2000.
A battery 1 and a vehicle 1000 having the same according to an embodiment of the present application are described below with reference to the accompanying drawings.
The vehicle 1000 includes a side sill 200, a battery body 10, and a battery replacement system. The side sill 200 includes two side sills 201 extending in a first direction F1 and arranged in a second direction F2. The battery body 10 is detachably mounted to the side sill 200 by a power exchanging system including the locking assembly 2 and the driving member 50. The locking assembly 2 comprises a first locking assembly 20 and a second locking assembly 30, the first locking assembly 20 comprising a first connection structure 31 and a first mounting structure, and the second locking assembly 30 comprising a second connection structure 32 and a second mounting structure 22. The first connecting structure 31 is a bolt and is arranged between the two longitudinal beams 201, and the driving piece 50 is a hydraulic motor and is connected with the bolt; the second connecting structure 32 is a padlock and is provided on the brackets 40 on both sides of the side sill 200. The first mounting structure is a nut and is provided on the bottom wall of the recess 13 of the battery 1, and the second mounting structure 22 is a locking pin and is provided in the mounting groove 121 at both ends of the battery 1 in the second direction F2. The second connecting structure 32 and the second mounting structure 22 are not provided with the driving member 50 correspondingly.
Therefore, the battery 1 is connected with the first connecting structure 31 and the second connecting structure 32 on the side sills 200 through the first mounting structure and the second mounting structure 22 at two ends in the concave part 13, so that chassis power conversion of the two side sills 201 of the vehicle 1000 is realized, the gravity center of the battery body 10 is positioned below the side sills 201, the gravity center of the battery body 10 is effectively reduced, the stability of the battery body 10 is improved, and a large space is improved for the stability and safety of the vehicle 1000. And has the advantages of compact structure, high space utilization rate (especially space in the vertical direction), and the like.
In the related art, it is necessary to pre-mount the battery on the battery-changing frame and then fix the entire battery-changing frame to the vehicle. Because the battery is pre-installed on the battery replacing frame, the whole battery replacing unit is large and heavy, so that the matched battery replacing AGV needs to be larger and can bear load, and the design is complex; secondly, because the batteries are integrated together, more power exchange frames are needed to bear stress, so that the volume occupied by the power exchange frames in space is larger, the electric quantity of the power exchange system cannot be increased, and the distance between the power exchange stations is limited; thirdly, as the batteries are integrated together to be used as a whole for replacing electricity, the span of the locking points is larger, the deviation between the locking points is also larger, the locking time is prolonged during the electricity replacement, the success rate of the electricity replacement locking is reduced, and the electricity replacement efficiency is greatly restricted. Finally, the battery is integrated into a whole, so that the battery is used as a whole battery replacement unit, one vehicle type can only be matched with one battery, and different application scenes can only be matched with a single battery, so that the flexibility of battery replacement is low, and the product compatibility is poor.
In the application, each battery body 10 is independently mounted to the vehicle bottom longitudinal beam 200 through the first mounting structure 21 and the second mounting structure 22, so that the occupation of the space by the power conversion frame is reduced, the problem of low space utilization rate can be effectively solved, and the energy density of the power conversion system can be improved. Due to the sub-packaging system, different application scenes and vehicle types can be matched with the battery bodies 10 with different numbers, and the size of the battery bodies 10 is further reduced due to sub-packaging, so that the span between mounting structures is reduced, the spacing accuracy of the mounting structures is improved, and the locking success rate is effectively improved.
And the first mounting structure 21 and the first connecting structure 31 are locked and unlocked through the driving of the driving piece 50, and the second mounting structure 22 and the second connecting structure 32 are in a buckling mode, so that the electricity conversion efficiency is greatly improved, and meanwhile, the cost is reduced. And because of the subcontracting system, the volume of the battery body 10 is significantly reduced compared with previous solutions, thereby providing a better solution for both the design of the power change AGV and the design of the power change station 2000.
Further, the first mounting structure 21 is disposed in the recess 13 of the battery body 10, and the second mounting structure 22 is disposed at both ends of the battery body 10 in the second direction F2, so that the strength of the mounting of the battery body 10 with the side sill 200 can be improved. And a plurality of first mounting structures 21 in the concave part 13 are arranged on the bottom wall of the concave part 13, so that the compatibility of the battery 1 can be improved, and the strength loss caused by the addition of the cushion blocks at the locking position can be avoided. In addition, the size of the battery body 10 along the second direction F2 is larger than the size along the first direction F1, the battery body 10 is reduced in size, the span between a plurality of mounting structures is reduced, and the locking precision and the locking efficiency are improved.
In addition, the first locking element 20 and the second locking element 30 are two types of locking elements 2 that are different in kind. The second locking assembly 30 adopts a snap-fit structure. The first locking assembly 20 drills attachment holes for bolts inside the stringers 201 and then secures the hydraulic motor and bolts thereto and communicates with the vehicle. When the power needs to be replaced, the second locking assembly 30 adopts mechanical unlocking, the AGV sends a signal to the whole vehicle end, the whole vehicle end receives the signal and then starts the hydraulic motor, and torque is output, so that the bolt rotates to unlock the nut on the battery 1. And the two types of locking structures are matched, and the locking reliability can be improved under the synergistic effect.
The second attachment structure 32 is integrated with the bracket 40, and the bracket 40 is fixed to the side sill 200 with a hard connection. The second connection structure 32 is fixed in a single-point unlocking structure, that is, the plurality of second connection portions 322 of the second connection structure 32 are linked by links.
The battery body 10 has a special-shaped structure, the middle part of which is provided with a concave 13, and the end part of which is provided with a concave mounting groove 121. The structural form can not only improve the structural strength, but also utilize the space of each position, so that the energy density can be properly improved. Because this structure has all set up connection structure in the middle part and both ends of battery body 10, so the connection of battery 1 and car bottom longitudinal beam 200 further strengthens to effectual promotion trades back battery 1 structural strength. The whole power conversion system is matched and combined by a plurality of batteries 1, and can adapt to different power conversion scenes and vehicle types. It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other.
The above is only a preferred embodiment of the present application, and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (25)

1. A power conversion system, wherein the power conversion system comprises:
a locking assembly (2), the locking assembly (2) having a locked state in which the locking assembly (2) is locked for connecting a battery (1) to a vehicle (1000), and an unlocked state in which the locking assembly (2) is unlocked such that the battery (1) is separable from the vehicle (1000);
-a driving member (50), said driving member (50) being adapted to be provided on a vehicle (1000) or a battery (1) and for driving the locking assembly (2) to lock and/or unlock;
the battery (1) is provided with a concave part (13) for avoiding a vehicle bottom longitudinal beam (200) of the vehicle (1000), the battery (1) is positioned at the vehicle bottom so that the concave part (13) faces the vehicle bottom longitudinal beam (200), the locking assembly (2) comprises a first locking assembly (20) and a second locking assembly (30), the first locking assembly (20) is suitable for being arranged corresponding to the inside of the concave part (13), the second locking assembly (30) is suitable for being arranged corresponding to the outside of the concave part (13), and the driving piece (50) is triggered to drive the first locking assembly (20) to be locked through the locking of the second locking assembly (30).
2. A power conversion system according to claim 1, wherein the power conversion system further comprises a switch element in communicative connection with the drive element (50), the switch element being arranged to, when triggered, cause the drive element (50) to drive the locking assembly (2) in locking and/or unlocking.
3. The power conversion system according to claim 2, wherein the switch element is adapted to be provided on a side sill (200) of the vehicle (1000) or to be provided outside a recess (13) of the battery (1) for evading the side sill (200) of the vehicle (1000).
4. The power conversion system of claim 2, wherein the switch element is a micro switch, a button, or a laser sensor.
5. The power conversion system according to claim 1, wherein the first locking assembly (20) and the second locking assembly (30) are of different kinds.
6. The power conversion system according to claim 5, wherein the first locking assembly (20) is a threaded assembly; and/or, the second locking assembly (30) is a clamping assembly.
7. The power conversion system according to claim 1, wherein the drive (50) is a hydraulic motor or a pneumatic motor.
8. A battery exchange system according to any one of claims 1-7, wherein the locking assembly (2) comprises a mounting structure adapted to be provided on the battery (1) and a connecting structure adapted to be provided on the vehicle (1000), the mounting structure being lockable with the connecting structure, the mounting structure or the connecting structure being connected with the drive member (50).
9. A battery (1), wherein the battery (1) is mounted to a vehicle (1000) by means of a power conversion system according to any of claims 1-8, at least part of the locking assembly (2) being provided to the battery (1).
10. Battery (1) according to claim 9, wherein the drive (50) is provided to the battery (1).
11. Battery (1) according to claim 9, wherein the power conversion system is a power conversion system according to any one of claims 2-4, the switch member being provided on the battery (1).
12. The battery (1) according to claim 9, wherein the locking assembly (2) comprises a first mounting structure provided on the battery (1) and corresponding to the position of the side sill (200) of the vehicle (1000).
13. The battery (1) according to claim 12, wherein the battery (1) defines a recess (13) penetrating through both ends in a first direction (F1), the side sill (200) being adapted to be provided through the recess (13) in the first direction (F1), the first mounting structure being provided within the recess (13).
14. Battery (1) according to claim 13, wherein the first mounting structure is adapted to be provided at a bottom wall or a side wall of the recess (13).
15. The battery (1) according to claim 12, wherein the first mounting structure is a plurality of the first mounting structures in a plurality of columns arranged in a second direction (F2), each column comprising at least two of the first mounting structures arranged in a first direction (F1), the first direction (F1) and the second direction (F2) intersecting.
16. The battery (1) according to claim 9, wherein the locking assembly (2) comprises a second mounting structure (22), the second mounting structure (22) being provided on the battery (1) in a position corresponding to both sides of a side sill (200) of the vehicle (1000).
17. The battery (1) according to claim 16, wherein the second mounting structure (22) is provided in mounting grooves (121) at both ends of the battery (1) in a second direction (F2), the second direction (F2) being an arrangement direction of two side members (201) of an under side member (200) of the vehicle (1000).
18. A vehicle (1000), wherein the vehicle (1000) is equipped with a battery (1) by means of a power conversion system according to any of claims 1-8, at least part of the locking assembly (2) being provided to the vehicle (1000).
19. The vehicle (1000) according to claim 18, wherein the drive (50) is provided to the vehicle (1000).
20. The vehicle (1000) of claim 19, wherein the vehicle (1000) includes a side sill (200), the driver (50) being provided to the side sill (200).
21. The vehicle (1000) according to claim 18, wherein the power exchanging system is a power exchanging system according to any one of claims 2-4, the switch being provided in the vehicle (1000).
22. The vehicle (1000) according to claim 19, wherein the vehicle (1000) comprises an under-frame rail (200), the locking assembly (2) comprising a first connection structure (31), the first connection structure (31) being provided between two rails (201) of the under-frame rail (200) and corresponding to a first mounting structure of the battery (1).
23. The vehicle (1000) according to claim 22, wherein the first connection structure (31) is provided in a first groove (202) of the longitudinal beam (201) and is connected to a groove wall of the first groove (202); and/or the first connecting structure (31) is arranged in a second groove (204) of a connecting beam (203) connecting two longitudinal beams (201) and is connected with the groove wall of the second groove (204).
24. The vehicle (1000) according to claim 19, wherein the locking assembly (2) comprises a second connection structure (32), the second connection structure (32) being provided on a bracket (40) mounted to a side sill (200) of the vehicle (1000) and corresponding to a second mounting structure (22) of the battery (1).
25. The vehicle (1000) of claim 24, wherein the second connection structure (32) and the second mounting structure (22) are driven to lock and/or unlock by the driver (50).
CN202320154417.8U 2023-01-20 2023-01-20 Battery replacement system, battery and vehicle Active CN220180625U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320154417.8U CN220180625U (en) 2023-01-20 2023-01-20 Battery replacement system, battery and vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320154417.8U CN220180625U (en) 2023-01-20 2023-01-20 Battery replacement system, battery and vehicle

Publications (1)

Publication Number Publication Date
CN220180625U true CN220180625U (en) 2023-12-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320154417.8U Active CN220180625U (en) 2023-01-20 2023-01-20 Battery replacement system, battery and vehicle

Country Status (1)

Country Link
CN (1) CN220180625U (en)

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