WO2024114208A1 - 臭氧处理装置 - Google Patents
臭氧处理装置 Download PDFInfo
- Publication number
- WO2024114208A1 WO2024114208A1 PCT/CN2023/127506 CN2023127506W WO2024114208A1 WO 2024114208 A1 WO2024114208 A1 WO 2024114208A1 CN 2023127506 W CN2023127506 W CN 2023127506W WO 2024114208 A1 WO2024114208 A1 WO 2024114208A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ozone
- drum
- rising gradient
- unit
- control unit
- Prior art date
Links
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 title claims abstract description 289
- 230000000630 rising effect Effects 0.000 claims abstract description 98
- 230000001954 sterilising effect Effects 0.000 claims abstract description 61
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 53
- 238000005406 washing Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 238000001514 detection method Methods 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 14
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 abstract description 31
- 238000005259 measurement Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 26
- 241000894006 Bacteria Species 0.000 description 14
- 230000006870 function Effects 0.000 description 12
- 239000007788 liquid Substances 0.000 description 10
- 239000003507 refrigerant Substances 0.000 description 10
- 230000018044 dehydration Effects 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- 230000001877 deodorizing effect Effects 0.000 description 8
- 239000003599 detergent Substances 0.000 description 8
- 241000700605 Viruses Species 0.000 description 7
- 238000010981 drying operation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000009194 climbing Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006385 ozonation reaction Methods 0.000 description 1
- 239000008237 rinsing water Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/015—Disinfection, sterilisation or deodorisation of air using gaseous or vaporous substances, e.g. ozone
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F25/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/30—Control of washing machines characterised by the purpose or target of the control
- D06F33/32—Control of operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F33/00—Control of operations performed in washing machines or washer-dryers
- D06F33/50—Control of washer-dryers characterised by the purpose or target of the control
- D06F33/52—Control of the operational steps, e.g. optimisation or improvement of operational steps depending on the condition of the laundry
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F35/00—Washing machines, apparatus, or methods not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/32—Control of operations performed in domestic laundry dryers
- D06F58/34—Control of operations performed in domestic laundry dryers characterised by the purpose or target of the control
- D06F58/36—Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
Definitions
- the present invention relates to an ozone treatment device for deodorizing/sterilizing a treatment object by bringing ozone into contact with the treatment object.
- the ozone treatment device includes a washing machine having a function of deodorizing/sterilizing clothes by using ozone in addition to a washing function, a washing and drying machine having a function of deodorizing/sterilizing clothes by using ozone in addition to a washing and drying function, and a clothes dryer having a function of deodorizing/sterilizing clothes by using ozone in addition to a drying function.
- Patent document 1 describes a clothes processing device that supplies ozone generated by an ozone generator into a storage portion containing a treatment object so that the ozone contacts the treatment object, thereby deodorizing/sterilizing the treatment object.
- the ozone processing device of Patent document 1 is, for example, a drum-type washer-dryer that uses ozone to deodorize/sterilize clothes in addition to washing and drying functions.
- ozone is supplied to the containing section at a preset ozone generation time, that is, a fixed time. Therefore, in the case where there are many bacteria in the containing section such as when there are many bacteria attached to the processing object, the supply of ozone may be stopped before almost all the bacteria are considered to be killed (inactivated), that is, before the sterilization is considered to be completed. In this case, the processing object may not be fully sterilized. On the contrary, in the case where there are few bacteria in the containing section such as when there are few bacteria attached to the processing object, the supply of ozone may be continued for a long time even after the sterilization is considered to be completed. In this case, the supply of ozone may be unnecessary.
- Patent Document 1 Japanese Patent Application Publication No. 2015-202225
- the present invention has been made in view of the above problems, and an object of the present invention is to provide an ozone treatment device which is less likely to cause insufficient sterilization and unnecessary ozone supply and can effectively sterilize a treatment object.
- the ozone treatment device of the main scheme of the present invention comprises: a container for accommodating a treatment object; an ozone supplying unit for supplying ozone into the container; an ozone concentration detecting unit for detecting the ozone concentration in the container; and a control unit for controlling the operation of the ozone supplying unit.
- the control unit periodically obtains the rising gradient of the ozone concentration in the container based on the ozone concentration detected by the ozone concentration detecting unit after the ozone supplying unit starts supplying ozone to the container, and stops the supply of ozone to the container by the ozone supplying unit based on the obtained rising gradient.
- control unit stops supplying ozone into the storage unit based on the obtained rising gradient being consistent with a reference rising gradient that is a rising gradient of ozone concentration in the storage unit when no sterilization target exists in the storage unit.
- the control unit determines that the obtained rising gradient is consistent with the reference rising gradient when the difference between the reference rising gradient and the obtained rising gradient is less than a predetermined difference threshold.
- the control unit determines that the obtained rising gradient is consistent with the reference rising gradient when the obtained rising gradient is greater than the rising gradient for determination.
- the ozone treatment device of this scheme when the sterilization by ozone in the container is advanced and the sterilization is considered to be completed, the supply of ozone to the container can be stopped.
- the sterilization objects such as bacteria and viruses in the container
- insufficient sterilization can be prevented.
- unnecessary supply of ozone can be prevented.
- the ozone treatment device of this embodiment may be configured as follows: the ozone treatment device may further include a temperature detection unit for detecting the temperature of the environment in which the ozone treatment device is installed; and the ozone supply unit may include a temperature detection unit for detecting the temperature of the environment in which the ozone treatment device is installed.
- An ozone generator that generates ozone from air.
- the control unit may be configured such that the lower the temperature detected by the temperature detection unit, the larger the reference rising gradient.
- the lower the temperature of the air taken into the ozone generator the greater the baseline rising gradient. That is, as the rising gradient of ozone in the container changes due to the influence of temperature, the baseline rising gradient will change, so the completion of sterilization can be judged with high accuracy and the ozone supply to the container can be stopped.
- the control unit can adopt the following structure: the lower the humidity detected by the humidity detection unit, the greater the reference rising gradient.
- the lower the humidity of the air taken into the ozone generator the greater the baseline rising gradient. That is, as the rising gradient of ozone in the storage section changes due to the influence of humidity, the baseline rising gradient will change, so the completion of sterilization can be judged with high precision and the ozone supply to the storage section can be stopped.
- the storage part includes an outer cylinder for storing washing water and a drum rotatably arranged in the outer cylinder
- the ozone supply part includes an ozone generator, a circulation path connected to the outer cylinder, and a blower for circulating air between the outer cylinder and the circulation path
- the ozone treatment device mixes the ozone generated by the ozone generator into the air flowing through the circulation path and supplies it to the drum and the outer cylinder.
- the ozone concentration detection part can be arranged in the circulation path at an upstream position of the air flow than the position where the ozone is mixed into the air.
- the ozone concentration upstream of the position where ozone in the circulation path is mixed is equal to the ozone concentration in the outer cylinder and can be regarded as the ozone concentration in the outer cylinder.
- the ozone concentration detection unit can detect the ozone concentration in the outer drum. Moreover, compared with the case where the ozone concentration detection unit is arranged in the outer drum, when the laundry contained in the drum is washed by rotating the drum with washing water stored in the outer drum, the ozone concentration detection unit is not easily stained with water and is not easily wetted.
- an ozone treatment device which is less likely to cause insufficient sterilization and unnecessary ozone supply and can perform an effective sterilization operation on a treatment object.
- Fig. 1 is a side sectional view schematically showing the structure of a drum-type washer-dryer according to an embodiment.
- FIG. 2 is a block diagram showing the structure of the drum-type washer-dryer according to the embodiment.
- FIG. 3 is a diagram showing a structure of a reference climbing gradient table according to the embodiment.
- FIG. 4 is a flowchart showing a control operation of a control unit executed during ozone sterilization operation according to the embodiment.
- FIG. 5 is a diagram schematically showing the rising gradient of ozone concentration in the outer cylinder when ozone sterilization operation is performed in a state where there are no sterilization targets such as bacteria and viruses in the outer cylinder and when ozone sterilization operation is performed in a state where there are sterilization targets in the outer cylinder according to the embodiment.
- drum-type washer-dryer ozone treatment device
- 20 outer drum (accommodation part); 23: drum (containing part);
- 100 drying device (ozone supply part);
- 110 circulation path;
- 120 air blower;
- 140 ozone generator;
- 150 ozone concentration sensor (ozone concentration detection part);
- 160 temperature and humidity sensor (temperature detection part, humidity detection part);
- 201 control part.
- drum-type washer-dryer as one embodiment of the ozone treatment device of the present invention will be described with reference to the drawings.
- FIG. 1 is a side sectional view schematically showing the structure of a drum-type washer-dryer 1 .
- the drum-type washer-dryer 1 includes a rectangular box-shaped housing 10.
- a circular inlet 11 for inputting laundry is formed on the front surface of the housing 10.
- the inlet 11 is covered by a door 12 that can be opened and closed.
- An outer drum 20 is arranged in the housing 10.
- the outer drum 20 is elastically supported by a plurality of dampers 21 and springs 22.
- a drum 23 is rotatably arranged in the outer drum 20.
- the drum 23 rotates around a horizontal axis L.
- the drum 23 has a circular opening 23a on its front surface. Laundry is put into the drum 23 through the inlet 11 and the opening 23a.
- the outer drum 20 and the drum 23 constitute the storage portion of the present invention.
- the outer cylinder 20 has a circular opening 20 a connected to the input port 11 via a water-sealing gasket (not shown) in front of the opening 23 a of the drum 23 .
- a plurality of dehydration holes 23b are formed on the peripheral wall of the drum 23.
- a lifting rib 24 for lifting the laundry is provided on the peripheral wall of the drum 23. It should be noted that the drum 23 may also rotate around an inclined rotation axis as long as it is a horizontal axis type.
- a drive motor 30 for generating a torque for rotating the drum 23 is arranged at the rear of the outer drum 20.
- the drive motor 30 is, for example, an outer rotor type DC brushless motor.
- the drive motor 30 rotates the drum 23 at a speed at which the centrifugal force applied to the laundry in the drum 23 is smaller than the gravity and the laundry tumbling.
- the drive motor 30 rotates the drum 23 at a speed at which the centrifugal force applied to the laundry in the drum 23 is much greater than the gravity and the laundry adheres to the peripheral wall of the drum 23.
- a drain port 20b is formed at the bottom of the outer tube 20.
- a drain passage 40 formed of a drain hose or the like is connected to the drain port 20b.
- a drain valve 41 and a drain filter 42 are provided in the drain passage 40.
- the drain valve 41 includes, for example, a valve and a torque motor for opening and closing the valve.
- the drain valve 41 When the drain valve 41 is opened, the water stored in the outer cylinder 20 is discharged to the outside of the machine through the drain passage 40. Foreign matter such as lint contained in the drain is captured by the drain filter 42.
- a water supply unit 50 is disposed at the upper portion of the housing 10.
- the water supply unit 50 includes a water supply valve 51 and a water supply path 52.
- One end of the water supply path 52 is connected to the water supply valve 51, and the other end is connected to the water inlet 20c provided on the back of the outer cylinder 20.
- tap water from the faucet flows through the water supply path 52 and flows out of the water inlet.
- the port 20 c supplies to the inside of the outer tube 20 .
- the water supply unit 50 may include an automatic feeding device for automatically feeding liquid detergent and liquid softener into the outer drum 20.
- the automatic feeding device includes, for example, a liquid agent box (tank) for storing liquid detergent and liquid softener and a pump for delivering the liquid detergent and liquid softener in the liquid agent box to the water supply path 52.
- the liquid detergent and liquid softener discharged into the water supply path 52 are delivered to the outer drum 20 by the water flowing through the water supply path 52.
- a drying device 100 for drying the laundry in the drum 23 with heated air, ie, warm air, is disposed at the upper portion of the housing 10.
- the drying device 100 includes a circulation path 110, a blower 120, a first heat exchanger 131, and a second heat exchanger 132.
- the circulation path 110 is a wind path for air to flow, and is connected to the outer cylinder 20.
- the circulation path 110 includes a first outlet duct 111, a fan casing 112, a heat exchanger housing 113, and an inlet duct 114.
- the circulation path 110 is disposed above the outer cylinder 20 in the housing 10.
- One end of the first outlet duct 111 is connected to an exhaust port 20d provided on the back side of the outer tube 20, and the other end is connected to a suction port of the fan housing 112.
- the exhaust port 20d may also be provided on the rear side of the outer tube 20.
- the heat exchanger housing 113 has a box shape that is long in the front-to-back direction and is disposed above the outer cylinder 20 and in front of the fan housing 112.
- the rear end of the heat exchanger housing 113 is connected to the discharge port of the fan housing 112.
- the introduction duct 114 extends from the front end of the heat exchanger housing 113 and is connected to the introduction port 20e formed in the upper front portion of the outer cylinder 20.
- the blower 120 is, for example, a centrifugal fan, and includes a fan 121 housed in a fan housing 112 and a fan motor 122 for rotating the fan 121.
- the blower 120 circulates air between the outer cylinder 20 and the circulation path 110.
- the air exhausted from the outer cylinder 20 through the exhaust port 20d flows through the circulation path 110 in the order of the outlet duct 111, the fan housing 112, the heat exchanger housing 113, and the inlet duct 114, and returns to the outer cylinder 20 through the inlet port 20e.
- the first heat exchanger 131 and the second heat exchanger 132 are respectively disposed on the upstream side and the downstream side in the heat exchanger housing 113.
- the first heat exchanger 131 and the second heat exchanger 132 are respectively an evaporator (cooler) and a condenser (heater), and are included in the heat pump device 130.
- the heat pump device 130 includes a first heat exchanger 131 and a second heat exchanger 132, a compressor 133, a refrigerant circulation path 134, and a decompressor 135.
- the compressor 133 compresses the refrigerant.
- the loop 134 circulates the refrigerant by connecting the first heat exchanger 131, the second heat exchanger 132 and the compressor 133.
- the decompressor 135 is, for example, an expansion valve, and is disposed between the first heat exchanger 131 and the second heat exchanger 132 of the refrigerant circulation path 134 to decompress the refrigerant.
- the refrigerant compressed by the compressor 133 to become high temperature and high pressure flows to the second heat exchanger 132.
- the air flowing through the circulation path 110 is heated by heat exchange with the high temperature refrigerant flowing through the second heat exchanger 132.
- the refrigerant cooled by the air is decompressed by the decompressor 135, becomes low temperature and low pressure, and flows to the first heat exchanger 131.
- the air flowing through the circulation path 110 is cooled and dehumidified by heat exchange with the low temperature refrigerant flowing through the first heat exchanger 131.
- the refrigerant heated by the air returns to the compressor 133.
- the drying device 100 includes an ozone generator 140 and has an ozone supply function of mixing ozone generated by the ozone generator 140 with air flowing through the circulation path 110 and supplying the ozone to the drum 23 and the outer tube 20.
- the drying device 100 corresponds to the ozone supply unit of the present invention.
- the ozone generator 140 is arranged at the rear of the fan housing 112.
- the ozone generator 140 is a discharge type ozone generator, which generates a discharge such as corona discharge or silent discharge between a pair of electrodes, and generates ozone from the air passing between the pair of electrodes.
- the air around the ozone generator 140 is taken into the ozone generator 140 to generate ozone.
- the ozone generator 140 is connected to the vicinity of the air inlet of the fan housing 112 via an ozone supply pipe 141.
- the air inlet side in the fan housing 112 becomes negative pressure, so the ozone generated by the ozone generator 140 is taken into the fan housing 112, that is, the circulation path 110.
- the taken-in ozone is mixed with the air flowing through the circulation path 110 and supplied to the drum 23 and the outer cylinder 20.
- the ozone generator 140 may be of a type other than the discharge type, for example, an ultraviolet ozone generator.
- an ozone concentration sensor 150 and a temperature and humidity sensor 160 are arranged at a position where ozone from the ozone generator 140 is mixed into the air, that is, upstream of the air flow relative to the suction port of the fan housing 112, for example, near the exhaust port 20d.
- the ozone concentration sensor 150 is equivalent to the ozone concentration detection unit of the present invention.
- the temperature and humidity sensor 160 is equivalent to the temperature detection unit and the humidity detection unit of the present invention.
- the ozone concentration sensor 150 Since the ozone concentration at the upstream of the position where ozone is mixed in the circulation path 110 is equal to the ozone concentration in the outer cylinder 20, it can be regarded as the ozone concentration in the outer cylinder 20. Therefore, the ozone concentration sensor 150 The ozone concentration in the outer cylinder 20 can be detected.
- the temperature and humidity sensor 160 has a temperature detection element and a humidity detection element.
- the temperature and humidity sensor 160 can detect the temperature and humidity of the installation environment of the drum-type washer-dryer 1 when the drying device 100 does not circulate the warm air.
- the temperature and humidity of the installation environment can be regarded as the temperature and humidity of the air taken into the ozone generator 140.
- the temperature and humidity sensor 160 can detect the temperature and humidity of the warm air discharged from the outer drum 20 when the drying device 100 circulates the warm air during the drying process. During the drying process, based on the temperature and humidity of the warm air detected by the temperature and humidity sensor 160, the completion of drying the laundry can be detected by a known detection method.
- FIG. 2 is a block diagram showing the structure of the drum-type washer-dryer 1 .
- the drum-type washer-dryer 1 also has: a control unit 201, a storage unit 202, an operation unit 203, a display unit 204, a water level sensor 205, a door locking device 206, a motor drive unit 207, a water supply drive unit 208, a drainage drive unit 209, a fan drive unit 210, a compressor drive unit 211, an ozone generator drive unit 212 and a locking device drive unit 213.
- the operation unit 203 includes: a power button for turning the power on and off; a mode selection button for selecting any mode from a plurality of operation modes such as washing operation and washing and drying operation; and a start button for starting the operation.
- the operation unit 203 outputs an input signal corresponding to the button operated by the user to the control unit 201.
- the display unit 204 includes a light emitting element such as an LED or a display such as a liquid crystal panel, and displays the selected mode, the progress of the operation, and an abnormality in accordance with a control signal from the control unit 201 .
- the water level sensor 205 detects the water level in the outer cylinder 20 , and outputs a water level signal corresponding to the water level to the control unit 201 .
- the ozone concentration sensor 150 outputs an ozone concentration signal corresponding to the detected ozone concentration to the control unit 201.
- the temperature and humidity sensor 160 outputs a temperature signal and a humidity signal corresponding to the detected temperature and humidity to the control unit 201.
- the door locking device 206 locks the door 12 in such a manner that the door 12 cannot be opened.
- the motor driving unit 207 drives the driving motor 30 according to a control signal from the control unit 201 .
- the motor driving unit 207 includes a rotation sensor for detecting the rotation speed of the driving motor 30 , an inverter circuit, and the like, and adjusts the driving power so that the driving motor 30 rotates at the rotation speed set by the control unit 201 .
- the water supply drive unit 208 drives the water supply valve 51 according to a control signal from the control unit 201.
- the drainage drive unit 209 drives the drainage valve 41 according to a control signal from the control unit 201.
- the fan driving unit 210 drives the fan motor 122 of the blower 120 according to the control signal from the control unit 201.
- the compressor driving unit 211 drives the compressor 133 according to the control signal from the control unit 201, so that the first heat exchanger 131 and the second heat exchanger 132 operate.
- the ozone generator driver 212 drives the ozone generator 140 according to the control signal from the control unit 201. That is, the ozone generator driver 212 supplies a preset fixed power to the ozone generator 140.
- the locking device driver 213 drives the door locking device 206 according to the control signal from the control unit 201.
- the storage unit 202 includes an EEPROM (Electrically Erasable Programmable Read Only Memory), a RAM (Random Access Memory), etc.
- the storage unit 202 stores programs for executing various modes of operation.
- the storage unit 202 stores various parameters and various control flags for executing these programs.
- the control unit 201 includes a CPU (central processing unit) and the like, and controls the display unit 204, the motor drive unit 207, the water supply drive unit 208, the drainage drive unit 209, the fan drive unit 210, the compressor drive unit 211, the ozone generator drive unit 212, the locking device drive unit 213 and the like based on various signals from the operation unit 203, the water level sensor 205 and the like and according to the program stored in the storage unit 202.
- a CPU central processing unit
- washing and drying operation various modes of washing and drying operation, washing operation, and drying operation are performed under the control of the control unit 201 based on the user's operation of the operating unit 203.
- the washing process, the intermediate dehydration process, the rinsing process, the final dehydration process, and the drying process are performed in sequence.
- the washing process is performed to the final dehydration process without performing the drying process.
- the drying operation only the drying process is performed.
- the rinsing process and the intermediate dehydration process may be performed twice or more.
- water containing detergent is accumulated in outer drum 20 up to a washing water level corresponding to the load of laundry contained in drum 23, and the laundry immersed in the water is repeatedly rotated forward and reversely by drum 23 to tumble in drum 23.
- the water containing detergent penetrates into the laundry, and dirt on the laundry is removed by the power of the detergent and the mechanical force generated by the tumbling.
- the drum 23 rotates forward and reversely while the outer tub 20 is filled with water up to the rinsing water level, and the laundry tumbles in the drum 23.
- the detergent contained in the laundry is discharged together with the water, and the laundry is rinsed.
- the driving motor 30 rotates at a high speed in one direction, and the drum 23 rotates at a speed at which the centrifugal force acting on the laundry in the drum 23 is much greater than the gravity.
- the laundry is pressed against the peripheral wall of the drum 23 by the centrifugal force and dehydrated.
- the warm air introduced into the outer tub 20 and the drum 23 from the introduction port 20e hits the tumbling laundry, and the laundry is dried.
- the warm air that has taken moisture from the laundry returns to the circulation path 110 from the exhaust port 20d.
- the warm air passes through the first heat exchanger 131 before being heated by the second heat exchanger 132, and is dehumidified by the first heat exchanger 131.
- ozone generated by the ozone generator 140 can be supplied to the drum 23 and the outer tub 20 , and an ozone sterilization operation can be performed to deodorize and sterilize objects such as clothes, towels, and dolls contained in the drum 23 .
- the storage unit 202 stores a reference rising gradient table 202 a for ozone sterilization operation.
- FIG. 3 is a diagram showing the structure of the reference climbing gradient table 202 a .
- the reference rising gradient table 202a records the reference rising gradient of the value corresponding to the temperature and humidity of the installation environment of the drum-type washer-dryer 1.
- the reference rising gradient is the rising gradient of the ozone concentration in the outer drum 20 when there are no (including almost no) bacteria, viruses or other sterilization objects in the outer drum 20, that is, the rising value of the ozone concentration per a predetermined time (for example, 1 minute).
- the amount of ozone generated from the ozone generator 140 increases as the temperature of the installation environment, i.e., the temperature of the air taken into the ozone generator 140, decreases.
- the amount of ozone generated from the ozone generator 140 increases as the humidity of the installation environment, i.e., the humidity of the air taken into the ozone generator 140, decreases.
- the lower the temperature of the installation environment the more ozone is supplied to the outer cylinder 20, and the larger the reference rising gradient is.
- the lower the humidity of the installation environment the more ozone is supplied to the outer cylinder 20, and the larger the reference rising gradient is.
- the reference rising gradient table 202a is set such that the higher the temperature, the larger the reference rising gradient value, and the higher the humidity, the larger the reference rising gradient value.
- the reference rising gradient values corresponding to the temperature and humidity ranges in the reference rising gradient table 202a can be obtained by performing experiments in advance.
- FIG. 4 is a flowchart showing the control operation of the control unit 201 executed during the ozone sterilization operation.
- the drum-type washer-dryer 1 is provided with an ozone sterilization operation mode.
- the ozone sterilization operation mode is selected by a mode selection button in the operation unit 203, and the ozone sterilization operation starts when a start button is pressed. At this time, the drum 23 contains a treatment object.
- the control unit 201 locks the door 12 via the door locking device 206 ( S1 ).
- control unit 201 starts the ozone supply process consisting of the following processes of steps S2 to S10.
- control unit 201 detects the temperature and humidity of the installation environment of the drum-type washer-dryer 1 through the temperature and humidity sensor 160 (S2). Then, the control unit 201 refers to the reference rising gradient table 202a and determines the reference rising gradient SR of the ozone concentration based on the detected temperature and humidity (S3). That is, the control unit 201 reads the value of the reference rising gradient SR corresponding to the detected temperature and humidity from the reference rising gradient table 202a.
- control unit 201 rotates the blower 120 and the drum 23 by driving the motor 30 (S4).
- the drum 23 can rotate in one direction or in the left and right directions.
- control unit 201 operates the ozone generator 140 (S5).
- the ozone generator 140 is supplied with a preset fixed power from the ozone generator drive unit 212 during its operation.
- the air circulates between the circulation path 110 and the outer cylinder 20.
- the ozone generated by the ozone generator 140 is taken into the circulation path 110, mixed with the air flowing through the circulation path 110 and supplied to the drum 23 and the outer cylinder 20.
- the treatment object tumbles in the drum 23.
- the ozone supplied to the drum 23 contacts the tumbling treatment object, and the bacteria and viruses attached to the treatment object are killed (inactivated).
- the treatment object is deodorized or sterilized.
- the ozone also contacts the inner surface wall of the outer cylinder 20 and the drum 23, the bacteria and the like attached to the inner surface wall of the outer cylinder 20 and the drum 23 can also be killed.
- the control unit 201 starts detecting the ozone concentration in the outer cylinder 20 using the ozone concentration sensor 150 (S6). After the ozone concentration is detected at the beginning, the ozone concentration is detected every predetermined time (for example, 1 minute).
- the control unit 201 subtracts the ozone concentration detected before the predetermined time has passed from the ozone concentration detected after the predetermined time has passed, thereby obtaining the rising gradient S of the ozone concentration in the outer cylinder 20 (S8). Then, the control unit 201 calculates the difference between the reference rising gradient SR and the obtained rising gradient S, and determines whether the difference is less than a predetermined difference threshold value (S9). When the above difference is less than the difference threshold value, it can be considered that the rising gradient S is consistent with (including almost consistent with) the reference rising gradient SR.
- FIG. 5 is a diagram schematically showing the rising gradient of the ozone concentration in the outer cylinder 20 when the ozone sterilization operation is performed in a state where there are no sterilization targets such as bacteria and viruses in the outer cylinder 20 and when the ozone sterilization operation is performed in a state where there are sterilization targets in the outer cylinder 20 .
- the control unit 201 regards the rising gradient S as inconsistent with the reference rising gradient SR, and waits for a predetermined time to pass to obtain the rising gradient S again (S7: Yes ⁇ S8). In this way, the control unit 201 repeats the processing of steps S7 to S9 until sterilization is completed.
- the control unit 201 When the difference between the reference rising gradient SR and the rising gradient S is less than the difference threshold (S9: Yes), the control unit 201 considers the rising gradient S to be consistent with the reference rising gradient SR and stops the operation of the ozone generator 140 (S10). Thus, the ozone supply process ends. The blower 120 and the drum 23 continue to rotate.
- control unit 201 starts the de-ozonation process consisting of the following steps S11 to S13.
- control unit 201 periodically detects the ozone concentration in the outer cylinder 20 by the ozone concentration sensor 150, thereby monitoring whether the ozone concentration is less than a predetermined concentration threshold value (S11).
- concentration threshold value is set to 0.1 ppm.
- the ozone concentration in the outer cylinder 20 gradually decreases.
- the blower 120 and the drum 23 continue to rotate, and the air containing ozone flows between the outer cylinder 20 and the circulation path 110 and is stirred in the outer cylinder 20.
- the natural decomposition of ozone is easier to perform than when the air is still.
- the control unit 201 stops the rotation of the blower 120 and the rotation of the drum 23 (S12). Furthermore, the control unit 201 ends the detection of the ozone concentration by the ozone concentration sensor 150 (S13). In this way, the deozonation process ends.
- control unit 201 unlocks the door 12 via the door locking device 206 (S14). In this way, the ozone sterilization operation ends.
- the object to be treated is taken out from the drum 23 by the user.
- control unit 201 starts to supply ozone to the outer cylinder 20 by the drying device 100, it periodically calculates the rising gradient of the ozone concentration in the outer cylinder 20 based on the ozone concentration in the outer cylinder 20 detected by the ozone concentration sensor 150, and stops the supply of ozone to the outer cylinder 20 by the drying device 100 based on the calculated rising gradient S.
- control unit 201 stops supplying ozone to the outer cylinder 20 based on the obtained rising gradient S being substantially consistent with the reference rising gradient SR, which is the rising gradient of ozone concentration in the outer cylinder 20 when there are almost no bacteria, viruses or other objects to be sterilized in the outer cylinder 20 .
- a temperature and humidity sensor 160 is provided for detecting the temperature and humidity of the installation environment of the drum-type washer-dryer 1, and the control unit 201 is configured such that the lower the temperature and humidity detected by the temperature and humidity sensor 160, the larger the reference rising gradient SR.
- the ozone concentration sensor 150 is disposed in the circulation path 110 at a position upstream of the air flow where ozone is mixed into the air.
- ozone concentration sensor 150 is less likely to be stained with water when washing laundry contained in drum 23, and ozone concentration sensor 150 is less likely to get wet.
- a structure is adopted in which the rising gradient S obtained periodically after the start of the ozone supply in the outer cylinder 20 is compared with the reference rising gradient SR itself, and the control unit 201 determines that the obtained rising gradient S is consistent with the reference rising gradient SR when the difference between the reference rising gradient SR and the obtained rising gradient S is less than a predetermined difference threshold.
- a structure may be adopted in which the obtained rising gradient S is compared with a rising gradient for determination that is less than the reference rising gradient SR, and the control unit 201 determines that the obtained rising gradient S is consistent with the reference rising gradient SR when the obtained rising gradient S is greater than the rising gradient for determination.
- the ozone concentration sensor 150 is disposed in the circulation path 110.
- the ozone concentration sensor 150 may be disposed in the outer cylinder 20, for example, on the rear surface wall of the outer cylinder 20.
- the temperature and humidity sensor 160 is disposed in the circulation path 110.
- the temperature and humidity sensor 160 may be disposed outside the outer cylinder 20 in the housing 10 and the circulation path 110.
- the temperature and humidity sensor 160 may be disposed near the ozone generator 140.
- the temperature and humidity sensor 160 may be disposed outside the housing 10.
- the temperature and humidity sensor 160 is used to detect the temperature and humidity.
- a temperature sensor for detecting the temperature and a humidity sensor for detecting the humidity may be used instead of the temperature and humidity sensor. Sensor 160.
- the control unit 201 is configured to detect the temperature and humidity of the installation environment of the drum-type washing-in-one machine 1 through the temperature and humidity sensor 160, and the lower the temperature and humidity, the larger the reference rising gradient SR.
- the drum-type washing-drying machine 1 may also only have a temperature sensor.
- the control unit 201 is configured to: the lower the temperature detected by the temperature sensor, the larger the reference rising gradient SR.
- the drum-type washing-drying machine 1 may also only have a humidity sensor.
- the control unit 201 is configured to: the lower the humidity detected by the humidity sensor, the larger the reference rising gradient SR.
- the control unit 201 rotates the drum 23 during the ozone supply process.
- the drum-type washer-dryer 1 may also have an ozone sterilization operation mode in which the drum 23 is rotated during the ozone supply process and an ozone sterilization operation mode in which the drum 23 is not rotated during the ozone supply process.
- the ozone supply process and the deozonation process are performed in the ozone sterilization operation.
- the ozone supply process and the deozonation process may be performed after the washing and drying operation or the drying process of the drying operation.
- a drum-type washer-dryer 1 having a function of deodorizing/sterilizing clothes by using ozone is exemplified, but the present invention is not limited to a drum-type washer-dryer, and can also be applied to a drum washing machine, a fully automatic washing machine, a fully automatic washer-dryer, a clothes dryer, etc. having a function of deodorizing/sterilizing clothes by using ozone.
- the present invention can be applied to various ozone treatment devices that deodorize/sterilize a treatment object by using ozone, such as a shoe washing machine having a function of deodorizing/sterilizing shoes by using ozone in addition to a washing function, a suit cleaning machine (refresher) that deodorizes/sterilizes suits by using ozone, etc.
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Abstract
本发明提供一种不易发生除菌不充分或不必要的臭氧供给并能够对处理对象物进行有效的除菌作业的臭氧处理装置。滚筒式洗干一体机(1)具备:滚筒(23)和外筒(20),容纳处理对象物;烘干装置(100),具有臭氧发生器(140)并向滚筒(23)和外筒(20)内供给臭氧;臭氧浓度检测部(150),检测滚筒(23)和外筒(20)内的臭氧浓度;以及控制部,控制烘干装置(100)的动作。控制部在开始由烘干装置(100)对滚筒(23)和外筒(20)内进行的臭氧供给后,基于臭氧浓度检测部(150)所检测出的臭氧浓度来定期地求出滚筒(23)和外筒(20)内的臭氧浓度的上升梯度,并基于求出的上升梯度来停止由烘干装置(100)对滚筒(23)和外筒(20)内进行的臭氧供给。
Description
本发明涉及一种通过使臭氧与处理对象物接触来对处理对象物进行除臭/除菌等的臭氧处理装置。该臭氧处理装置包括除了洗涤功能以外还具有利用臭氧来对衣物进行除臭/除菌等功能的洗衣机、除了洗涤和烘干功能以外还具有利用臭氧来对衣物进行除臭/除菌等功能的洗干一体机、除了烘干功能以外还具有利用臭氧来对衣物进行除臭/除菌等功能的干衣机等。
在专利文献1中记载了一种衣物处理装置,该衣物处理装置将由臭氧发生装置生成的臭氧供给至容纳有处理对象物的容纳部内而使该臭氧与处理对象物接触,由此进行处理对象物的除臭/除菌等。专利文献1的臭氧处理装置例如为除了洗涤和烘干功能以外还利用臭氧来对衣物进行除臭/除菌等的滚筒式洗干一体机。
在上述专利文献1的上述衣物处理装置中,按预先设定的臭氧产生时间即固定的时间向容纳部内供给臭氧。因此,可以是,在处理对象物附着有许多细菌等容纳部内存在许多细菌的情况下,在视为几乎所有的细菌已杀灭(灭活)之前,即视为除菌完成的状态之前停止臭氧的供给。在该情况下,有可能无法充分地进行处理对象物的除菌。相反,可以是,在处理对象物不怎么附着细菌等容纳部内存在的细菌少的情况下,在视为除菌完成的状态后也长时间持续臭氧的供给。在该情况下,有可能不必要地进行臭氧的供给。
现有技术文献
专利文献
专利文献1:日本特开2015-202225公报
发明内容
发明所要解决的问题
本发明是鉴于该问题而完成的,其目的在于提供一种不易发生除菌不充分、不必要的臭氧供给并能对处理对象物进行有效的除菌作业的臭氧处理装置。
用于解决问题的方案
本发明的主要方案的臭氧处理装置具备:容纳部,容纳处理对象物;臭氧供给部,向所述容纳部内供给臭氧;臭氧浓度检测部,检测所述容纳部内的臭氧浓度;控制部,控制所述臭氧供给部的动作。其中,所述控制部在开始由所述臭氧供给部对所述容纳部内进行的臭氧供给后,基于所述臭氧浓度检测部所检测出的臭氧浓度来定期地求出所述容纳部内的臭氧浓度的上升梯度,并基于求出的所述上升梯度来停止由所述臭氧供给部对所述容纳部内进行的臭氧供给。
具体而言,所述控制部基于求出的所述上升梯度与基准上升梯度一致来停止对所述容纳部内进行的臭氧供给,所述基准上升梯度是所述容纳部内不存在除菌对象时的所述容纳部内的臭氧浓度的上升梯度。
例如,在求出的上升梯度与基准上升梯度本身进行比较的情况下,控制部在基准上升梯度与求出的上升梯度的差分小于规定的差分阈值时判定为求出的上升梯度与基准上升梯度一致。此外,在求出的上升梯度与小于基准上升梯度的判定用的上升梯度进行比较的情况下,控制部在求出的上升梯度大于判定用的上升梯度时判定为求出的上升梯度与基准上升梯度一致。
需要说明的是,在技术方案2中,“不存在”的用语中包含“几乎不存在”,即“勉强存在”。此外,“一致”的用语中包含“几乎一致”。
根据本方案的臭氧处理装置,能在容纳部内的由臭氧进行的除菌推进而成为视为除菌完成的状态时停止对容纳部内进行的臭氧供给。由此,在容纳部内存在很多细菌、病毒等除菌对象的情况下,能防止发生除菌不充分。进而,在容纳部内存在的除菌对象少的情况下,能防止不必要地进行臭氧的供给。
在本方案的臭氧处理装置中,可以采用如下结构:还具备温度检测部,所述温度检测部检测所述臭氧处理装置的设置环境的温度,所述臭氧供给部具有
由空气生成臭氧的臭氧发生器。在该情况下,所述控制部可以采用如下结构:所述温度检测部所检测出的温度越低则所述基准上升梯度越大。
设置环境的温度即被取入臭氧发生器的空气的温度越低,则越容易由臭氧发生器生成臭氧,因此向容纳部内的臭氧的供给量变多而臭氧浓度的上升梯度变大。
根据上述的结构,被取入臭氧发生器的空气的温度越低则基准上升梯度越大,即,随着容纳部内的臭氧的上升梯度因温度的影响而变化,基准上升梯度会变更,因此能高精度地判定除菌的完成并停止对容纳部内进行的臭氧供给。
在本方案的臭氧处理装置中,可以采用如下结构:还具备湿度检测部,所述湿度检测部检测所述臭氧处理装置的设置环境的湿度,所述臭氧供给部具有由空气生成臭氧的臭氧发生器。在该情况下,所述控制部可以采用如下结构:所述湿度检测部所检测出的湿度越低则所述基准上升梯度越大。
设置环境的湿度即被取入臭氧发生器的空气的湿度越低,则越容易由臭氧发生器生成臭氧,因此向容纳部内的臭氧的供给量变多而臭氧浓度的上升梯度变大。
根据上述的结构,被取入臭氧发生器的空气的湿度越低则基准上升梯度越大,即,随着容纳部内的臭氧的上升梯度因湿度的影响而变化,基准上升梯度会变更,因此能高精度地判定除菌的完成并停止对容纳部内进行的臭氧供给。
在本方案的臭氧处理装置中,可以采用如下结构:所述容纳部包括蓄留洗涤用的水的外筒和能旋转地配置于所述外筒内的滚筒,所述臭氧供给部包括臭氧发生器、连接于所述外筒的循环路以及使空气在所述外筒与所述循环路之间循环的送风器,所述臭氧处理装置将所述臭氧发生器所产生的臭氧混入流过所述循环路的空气中并供给至所述滚筒和所述外筒内。在该情况下,所述臭氧浓度检测部可以配置于所述循环路内的比臭氧混入空气的位置靠空气流的上游处。
比循环路内的臭氧混入的位置靠上游处的臭氧浓度与外筒内的臭氧浓度相等,因此可以视为外筒内的臭氧浓度。
根据上述的结构,通过将臭氧浓度检测部配置于比臭氧混入的位置靠上游
处,能通过该臭氧浓度检测部来进行外筒内的臭氧浓度的检测。而且,与臭氧浓度检测部配置于外筒内的情况相比,在通过以外筒内蓄有洗涤用的水的状态使滚筒旋转来对容纳在滚筒内的洗涤物进行洗涤时,臭氧浓度检测部不易沾水,臭氧浓度检测部不易被弄湿。
发明效果
根据本发明,能提供一种不易发生除菌不充分、不必要的臭氧供给并能对处理对象进行有效的除菌作业的臭氧处理装置。
本发明效果乃至意义通过以下所示的实施方式的说明而进一步明确。不过,以下的实施方式只是实施本发明时的一个例示,本发明不受以下的实施方式所记载的内容的任何限制。
图1是示意性地表示实施方式的滚筒式洗干一体机的结构的侧剖图。
图2是表示实施方式的滚筒式洗干一体机的结构的框图。
图3是表示实施方式的基准上升梯度表的结构的图。
图4是表示实施方式的臭氧除菌运转中执行的控制部的控制动作的流程图。
图5是示意性地表示实施方式的在外筒内不存在细菌、病毒等除菌对象的状态下进行臭氧除菌运转时和在外筒内存在除菌对象的状态下进行臭氧除菌运转时的外筒内的臭氧浓度的上升梯度的图。
附图标记说明
1:滚筒式洗干一体机(臭氧处理装置);20:外筒(容纳部);23:滚筒
(容纳部);100:烘干装置(臭氧供给部);110:循环路;120:送风器;140:臭氧发生器;150:臭氧浓度传感器(臭氧浓度检测部);160:温湿度传感器(温度检测部、湿度检测部);201:控制部。
1:滚筒式洗干一体机(臭氧处理装置);20:外筒(容纳部);23:滚筒
(容纳部);100:烘干装置(臭氧供给部);110:循环路;120:送风器;140:臭氧发生器;150:臭氧浓度传感器(臭氧浓度检测部);160:温湿度传感器(温度检测部、湿度检测部);201:控制部。
以下,参照附图对作为本发明的臭氧处理装置的一个实施方式的滚筒式洗干一体机进行说明。
图1是示意性地表示滚筒式洗干一体机1的结构的侧剖图。
滚筒式洗干一体机1具备方形箱状的箱体10。在箱体10的前表面形成有供洗涤物投入的圆形的投入口11。投入口11由自由开闭的门12覆盖。
在箱体10内配置有外筒20。外筒20由多个减振器21和弹簧22弹性支承。在外筒20内旋转自如地配置有滚筒23。滚筒23绕水平轴L旋转。滚筒23在其前表面具有圆形的开口部23a。洗涤物通过投入口11和开口部23a投入滚筒23内。由外筒20和滚筒23构成本发明的容纳部。
外筒20在滚筒23的开口部23a的前方具有经由未图示的水封用衬垫与投入口11相连的圆形的开口部20a。
在滚筒23的周面壁形成有许多脱水孔23b。此外,在滚筒23的周面壁设置有用于举升洗涤物的提升筋24。需要说明的是,只要是横轴型,滚筒23也可以绕倾斜的旋转轴旋转。
在外筒20的后方配置有产生用于使滚筒23旋转的转矩的驱动马达30。驱动马达30例如为外转子型的DC无刷马达。在清洗过程、漂洗过程以及烘干过程时,驱动马达30以施加给滚筒23内的洗涤物的离心力比重力小而洗涤物会翻滚(tumbling)的转速使滚筒23旋转。另一方面,在脱水过程时,驱动马达30以施加给滚筒23内的洗涤物的离心力远大于重力而洗涤物会贴附于滚筒23的周面壁的转速使滚筒23旋转。
在外筒20的底部形成有排水口20b。在排水口20b连接有由排水软管等构成的排水路40。在排水路40设有排水阀41和排水过滤器42。排水阀41例如包括阀门和对阀门进行开闭的转矩马达。
当排水阀41打开时,蓄于外筒20内的水通过排水路40排出至机外。排水中所含的线屑(lint)等异物由排水过滤器42捕获。
在箱体10内的上部配置有供水部50。供水部50包括供水阀51和供水路52。供水路52的一端连接于供水阀51,另一端连接于设置在外筒20的背面的注水口20c。当供水阀51打开时,来自水龙头的自来水流过供水路52并从注水
口20c供给至外筒20内。
需要说明的是,供水部50可以包括向外筒20内自动投入液体洗涤剂、液体柔顺剂的自动投入装置。自动投入装置例如包括储存液体洗涤剂、液体柔顺剂的液剂盒(tank)和将液剂盒内的液体洗涤剂、液体柔顺剂送出至供水路52内的泵。在该情况下,排出至供水路52内的液体洗涤剂、液体柔顺剂通过流过供水路52的水被送至外筒20内。
在箱体10内的上部配置有用于通过被加热的空气即暖风来烘干滚筒23内的洗涤物的烘干装置100。烘干装置100具备循环路110、送风器120、第一热交换器131以及第二热交换器132。
循环路110是供空气流动的风路,与外筒20连接。循环路110包括第一导出管道111、风扇壳体(casing)112、热交换器外壳(housing)113以及导入管道114。循环路110在箱体10内配置于外筒20的上方。
第一导出管道111的一端连接于设置在外筒20的背面的排气口20d,另一端连接于风扇壳体112的吸入口。排气口20d也可以设置在外筒20的周面后部。
热交换器外壳113具有前后方向上长的箱状,配置于外筒20的上方且风扇壳体112的前方。热交换器外壳113的后端与风扇壳体112的吐出口连接。导入管道114从热交换器外壳113的前端延伸并与形成于外筒20的前侧上部的导入口20e连接。
送风器120例如为离心扇,包括容纳于风扇壳体112内的风扇121和用于对驱动风扇121进行旋转的风扇马达122。送风器120使空气在外筒20与循环路110之间循环。经过排气口20d从外筒20内排出的空气按照导出管道111、风扇壳体112、热交换器外壳113、导入管道114的顺序流过循环路110内,经过导入口20e返回外筒20内。
第一热交换器131和第二热交换器132分别配置于热交换器外壳113内的上游侧和下游侧。第一热交换器131和第二热交换器132分别是蒸发器(冷却器)和冷凝器(加热器),包括在热泵装置130中。
热泵装置130除了包括第一热交换器131和第二热交换器132,还包括压缩机133、制冷剂循环路134以及减压器135。压缩机133压缩制冷剂。制冷剂循
环路134连接在第一热交换器131和第二热交换器132与压缩机133之间,使制冷剂循环。减压器135例如为膨胀阀,配置于制冷剂循环路134的第一热交换器131与第二热交换器132之间,对制冷剂进行减压。
当压缩机133工作时,被压缩机133压缩而成为高温高压的制冷剂流向第二热交换器132。通过与流过第二热交换器132的高温的制冷剂进行热交换,流过循环路110的空气被加热。被空气冷却的制冷剂经过减压器135而被减压,成为低温低压并流向第一热交换器131。通过与流过第一热交换器131的低温的制冷剂进行热交换,流过循环路110的空气被冷却、除湿。被空气加热过的制冷剂返回压缩机133。
烘干装置100具备臭氧发生器140,具备将该臭氧发生器140所产生的臭氧混入流过循环路110的空气中并向滚筒23和外筒20内供给的臭氧供给功能。烘干装置100相当于本发明的臭氧供给部。
臭氧发生器140配置于风扇壳体112的后方。臭氧发生器140为放电式臭氧发生器,使一对电极之间产生电晕放电、无声放电等放电,由经过一对电极之间的空气生成臭氧。臭氧发生器140周围的空气被取入臭氧发生器140以生成臭氧。臭氧发生器140经由臭氧供给管141与风扇壳体112的吸气口附近相连。
当送风器120旋转时,风扇壳体112内的吸气口侧成为负压,因此由臭氧发生器140产生的臭氧被取入风扇壳体112内即循环路110内。取入的臭氧混入流过循环路110的空气中,供给至滚筒23和外筒20内。
臭氧发生器140也可以是放电式以外的方式,例如紫外线式臭氧发生器。
在循环路110内,在来自臭氧发生器140的臭氧混入空气中的位置,即比风扇壳体112的吸入口的位置靠空气流的上游处例如排气口20d附近的位置,配置有臭氧浓度传感器150和温湿度传感器160。臭氧浓度传感器150相当于本发明的臭氧浓度检测部。温湿度传感器160相当于本发明的温度检测部和湿度检测部。
由于比循环路110内的臭氧混入的位置靠上游处的臭氧浓度与外筒20内的臭氧浓度相等,因此可以视为外筒20内的臭氧浓度。因此,臭氧浓度传感器150
能检测外筒20内的臭氧浓度。
温湿度传感器160具有温度检测元件和湿度检测元件。温湿度传感器160能在烘干装置100不进行使暖风循环的动作时检测滚筒式洗干一体机1的设置环境的温度和湿度。设置环境的温度和湿度可以视为被取入臭氧发生器140的空气的温度和湿度。
需要说明的是,温湿度传感器160能在烘干过程中当烘干装置100进行使暖风循环的动作时检测从外筒20内排出的暖风的温度和湿度。在烘干过程中,基于温湿度传感器160所检测出的暖风的温度和湿度,通过已知的检测方法,能检测出洗涤物的烘干结束。
图2是表示滚筒式洗干一体机1的结构的框图。
滚筒式洗干一体机1除了上述结构之外,还具备:控制部201、存储部202、操作部203、显示部204、水位传感器205、门锁定装置206、马达驱动部207、供水驱动部208、排水驱动部209、风扇驱动部210、压缩机驱动部211、臭氧发生器驱动部212以及锁定装置驱动部213。
操作部203包括:电源按钮,对设备进行电源的接通和切断;模式选择按钮,用于从洗涤运转、洗涤烘干运转等运转的多个模式中选择任意的模式;以及开始按钮,用于使运转开始。操作部203将与用户所操作的按钮对应的输入信号输出给控制部201。
显示部204包括LED等发光元件、液晶面板等显示器,根据来自控制部201的控制信号进行所选择的模式的显示、运转的进行状况的显示、异常的报知等。
水位传感器205检测外筒20内的水位,并将与水位对应的水位信号输出给控制部201。
臭氧浓度传感器150将与检测出的臭氧浓度对应的臭氧浓度信号输出给控制部201。温湿度传感器160将与检测出的温度和湿度对应的温度信号和湿度信号输出给控制部201。
门锁定装置206以门12不会打开的方式锁定门12。
马达驱动部207根据来自控制部201的控制信号对驱动马达30进行驱动。
马达驱动部207包括检测驱动马达30的转速的旋转传感器、逆变电路等,对驱动电力进行调整,使得驱动马达30以由控制部201设定的转速进行旋转。
供水驱动部208根据来自控制部201的控制信号对供水阀51进行驱动。排水驱动部209根据来自控制部201的控制信号对排水阀41进行驱动。
风扇驱动部210根据来自控制部201的控制信号对送风器120的风扇马达122进行驱动。压缩机驱动部211根据来自控制部201的控制信号对压缩机133进行驱动,使第一热交换器131和第二热交换器132工作。
臭氧发生器驱动部212根据来自控制部201的控制信号对臭氧发生器140进行驱动。即,臭氧发生器驱动部212向臭氧发生器140供给预先设定的固定的电力。锁定装置驱动部213根据来自控制部201的控制信号对门锁定装置206进行驱动。
存储部202包括EEPROM(电可擦可编程只读存储器)、RAM(随机存取存储器)等。存储部202中存储有用于执行各种模式的运转的程序。此外,存储部202中存储有用于执行这些程序的各种参数、各种控制标记。
控制部201包括CPU(中央处理器)等,基于来自操作部203、水位传感器205等的各个信号,根据存储于存储部202的程序对显示部204、马达驱动部207、供水驱动部208、排水驱动部209、风扇驱动部210、压缩机驱动部211、臭氧发生器驱动部212、锁定装置驱动部213等进行控制。
那么,在滚筒式洗干一体机1中,基于用户对操作部203的操作,在控制部201的控制下进行各种模式的洗涤烘干运转、洗涤运转以及烘干运转。在洗涤烘干运转中,按顺序执行清洗过程、中间脱水过程、漂洗过程、最终脱水过程以及烘干过程。在洗涤运转中,从清洗过程进行到最终脱水过程而不进行烘干过程。在烘干运转中,仅进行烘干过程。根据运转模式,有时会进行两次以上漂洗过程和中间脱水过程。
在清洗过程中,向外筒20内蓄留含有洗涤剂的水直至与容纳在滚筒23内的洗涤物的负荷量对应的清洗水位,浸在该水中的洗涤物通过滚筒23被反复进行正旋转和逆旋转而在滚筒23内翻滚。含有洗涤剂的水浸透至洗涤物的内部,通过洗涤剂的力量和由翻滚产生的机械力来去除洗涤物的污垢。
在漂洗过程中,在外筒20内蓄水至漂洗水位的状态下滚筒23进行正旋转和逆旋转,洗涤物在滚筒23内翻滚。由此,洗涤物中所含的洗涤剂与水一起被排出,洗涤物被漂洗。
在中间脱水过程和最终脱水过程中,驱动马达30向一个方向高速旋转,滚筒23以作用于滚筒23内的洗涤物的离心力远大于重力的转速向一个方向进行旋转。通过离心力的作用,洗涤物被按压在滚筒23的周面壁而被脱水。
在烘干过程中,通过送风器120的动作,空气在外筒20与循环路110之间循环,通过第二热交换器132的动作,导入外筒20的空气被加热而成为暖风。进而,滚筒23进行正旋转和逆旋转,滚筒23内的洗涤物翻滚。
从导入口20e导入至外筒20和滚筒23内的暖风触及翻滚的洗涤物,洗涤物被烘干。从洗涤物夺取了水分的暖风从排气口20d返回循环路110。在循环路110内,暖风在由第二热交换器132加热之前经过第一热交换器131而被第一热交换器131除湿。
在滚筒式洗干一体机1中,能将臭氧发生器140所产生的臭氧供给至滚筒23和外筒20内,进行对容纳在滚筒23内的衣物、毛巾、布娃娃等处理对象物进行除臭/除菌等的臭氧除菌运转。
如图2所示,存储部202中存储有用于臭氧除菌运转的基准上升梯度表202a。
图3是表示基准上升梯度表202a的结构的图。
基准上升梯度表202a中记录有与滚筒式洗干一体机1的设置环境的温度和湿度对应的值的基准上升梯度。当由烘干装置100进行的臭氧供给开始时,在包括滚筒23内的外筒20内,臭氧浓度随着时间经过而上升。基准上升梯度是外筒20内不存在(包括几乎不存在)细菌、病毒等除菌对象时的外筒20内的臭氧浓度的上升梯度,即每规定时间(例如1分钟)的臭氧浓度的上升值。
当向臭氧发生器140供给固定的电力时,来自臭氧发生器140的臭氧的产生量随着设置环境的温度即被取入臭氧发生器140的空气的温度降低而增大。同样地,来自臭氧发生器140的臭氧的产生量随着设置环境的湿度即被取入臭氧发生器140的空气的湿度降低而增大。
因此,设置环境的温度越低,向外筒20内的臭氧供给量越多,基准上升梯度越大。同样地,设置环境的湿度越低,向外筒20内的臭氧供给量越多,基准上升梯度越大。
基准上升梯度表202a设为:温度越高,基准上升梯度的值越大,湿度越高,基准上升梯度的值越大。与基准上升梯度表202a的各温度和湿度的范围对应的基准上升梯度的值可以通过预先进行实验等求出。
图4是表示臭氧除菌运转中执行的控制部201的控制动作的流程图。
在滚筒式洗干一体机1中备有进行臭氧除菌运转的模式。在操作部203中,通过模式选择按钮来选择臭氧除菌运转的模式,当按压了开始按钮时,臭氧除菌运转开始。此时,在滚筒23内容纳有处理对象物。
参照图4,控制部201通过门锁定装置206来锁定门12(S1)。
接着,控制部201开始由以下的步骤S2~S10的处理构成的臭氧供给过程。
即,控制部201通过温湿度传感器160来检测滚筒式洗干一体机1的设置环境的温度和湿度(S2)。然后,控制部201参照基准上升梯度表202a,基于检测出的温度和湿度来确定臭氧浓度的基准上升梯度SR(S3)。即,控制部201从基准上升梯度表202a读取与检测出的温度和湿度对应的基准上升梯度SR的值。
接着,控制部201使送风器120旋转的同时,通过驱动马达30使滚筒23旋转(S4)。滚筒23既可以仅向一个方向旋转,也可以向左右方向旋转。进而,控制部201使臭氧发生器140工作(S5)。臭氧发生器140在其工作期间从臭氧发生器驱动部212被供给预先设定的固定电力。
通过送风器120的旋转,空气在循环路110与外筒20之间循环。由臭氧发生器140产生的臭氧被取入循环路110内,混入于流过循环路110内的空气中并被供给至滚筒23和外筒20内。通过滚筒23的旋转,处理对象物在滚筒23内翻滚。供给至滚筒23内的臭氧与翻滚的处理对象物接触,附着于处理对象物的细菌、病毒杀灭(灭活)。由此,处理对象物被除臭或除菌。需要说明的是,由于臭氧也与外筒20的内表面壁、滚筒23接触,因此附着于外筒20的内表面壁和滚筒23的细菌等也能杀灭。
当对外筒20内进行的臭氧供给开始时,控制部201开始利用臭氧浓度传感器150来检测外筒20内的臭氧浓度(S6)。在开始时检测臭氧浓度后,每经过规定时间(例如1分钟)都检测臭氧浓度。
当经过规定时间时(S7:是),控制部201从经过规定时间后检测出的臭氧浓度减去经过规定时间前检测出的臭氧浓度,由此求出外筒20内的臭氧浓度的上升梯度S(S8)。然后,控制部201计算基准上升梯度SR与求出的上升梯度S的差分,判定该差分是否小于规定的差分阈值(S9)。在上述差分小于差分阈值的情况下,可以视为上升梯度S与基准上升梯度SR一致(包括几乎一致)。
图5是示意性地表示在外筒20内不存在细菌、病毒等除菌对象的状态下进行臭氧除菌运转时和在外筒20内存在除菌对象的状态下进行臭氧除菌运转时的外筒20内的臭氧浓度的上升梯度的图。
在外筒20内存在细菌、病毒等除菌对象的状态下进行臭氧除菌运转时,即附着有细菌等的处理对象物被投入滚筒23内进行臭氧除菌运转时,如图5的实线所示,在进行除菌期间,供给至滚筒23内的臭氧被消耗,因此臭氧浓度的上升变得缓慢,其上升梯度S变小。之后,继续除菌,成为外筒20内几乎不存在除菌对象的状态(勉强存在的状态),当变为视为除菌完成的状态时,臭氧几乎不会被消耗,因此臭氧浓度的上升变得急剧,其上升梯度S变大而与图5的虚线所示的基准上升梯度SR大致相等。
在因除菌未完成而基准上升梯度SR与上升梯度S的差分为差分阈值以上的情况下(S9:否),控制部201视为上升梯度S与基准上升梯度SR不一致,再次等待规定时间的经过来求出上升梯度S(S7:是→S8)。如此,由控制部201重复进行步骤S7~S9的处理,直到除菌完成。
当不久后成为视为除菌完成的状态二基准上升梯度SR与上升梯度S的差分小于差分阈值(S9:是)时,控制部201视为上升梯度S与基准上升梯度SR一致,停止臭氧发生器140的动作(S10)。由此,臭氧供给过程结束。送风器120和滚筒23继续旋转。
当臭氧供给过程结束时,外筒20内会残留较高浓度的臭氧。因此,控制部201开始由以下的步骤S11~S13的处理构成的除臭氧过程。
即,控制部201通过臭氧浓度传感器150来定期地检测外筒20内的臭氧浓度,由此监视臭氧浓度是否小于规定的浓度阈值(S11)。例如,浓度阈值被设定为0.1ppm。
通过臭氧自然分解并返回到空气中,外筒20内的臭氧浓度逐渐降低。此时,送风器120和滚筒23继续旋转,含有臭氧的空气在外筒20与循环路110之间流动,并且在外筒20内被搅拌。由此,与空气静止的情况相比,臭氧的自然分解更容易进行。
当外筒20内的臭氧浓度小于浓度阈值时(S11:是),控制部201停止送风器120的旋转,并且停止滚筒23的旋转(S12)。进而,控制部201结束由臭氧浓度传感器150进行的臭氧浓度的检测(S13)。如此,除臭氧过程结束。
之后,控制部201通过门锁定装置206来解除门12的锁定(S14)。如此,臭氧除菌运转结束。由用户从滚筒23内取出处理对象物。
<实施方式的效果>
根据本实施方式,在臭氧除菌运转中,控制部201在开始由烘干装置100对外筒20内进行的臭氧供给后,基于臭氧浓度传感器150所检测出的外筒20内的臭氧浓度来定期地求出外筒20内的臭氧浓度的上升梯度,并基于求出的上升梯度S来停止由烘干装置100对外筒20内进行的臭氧供给。
具体而言,控制部201基于求出的上升梯度S与外筒20内几乎不存在细菌、病毒等除菌对象时的外筒20内的臭氧浓度的上升梯度即基准上升梯度SR大致一致,停止对外筒20内进行的臭氧供给。
根据该结构,能在由外筒20内的臭氧进行除菌而成为视为除菌完成的状态时停止对外筒20内进行的臭氧供给。由此,在外筒20内存在很多除菌对象的情况下,能防止发生除菌不充分。进而,在外筒20内存在的除菌对象少的情况下,能防止不必要地进行臭氧的供给。
进而,根据本实施方式,具备检测滚筒式洗干一体机1的设置环境的温度和湿度的温湿度传感器160,控制部201设为:温湿度传感器160所检测出的温度和湿度越低则基准上升梯度SR越大。
设置环境的温度和湿度即被取入臭氧发生器140的空气的温度和湿度越低,
越容易由臭氧发生器140生成臭氧,因此向外筒20内的臭氧的供给量变多而臭氧浓度的上升梯度变大。
根据该结构,被取入臭氧发生器140的空气的温度和湿度越低,基准上升梯度SR越大,即,随着外筒20内的臭氧的上升梯度因温度和湿度的影响而变化,基准上升梯度SR会变更,因此能高精度地判定除菌的完成并停止对外筒20内进行的臭氧供给。
进而,根据本实施方式,臭氧浓度传感器150配置于循环路110内的比臭氧混入空气的位置靠空气流的上游处。
根据该结构,与臭氧浓度传感器150配置于外筒20内的情况相比,在对容纳于滚筒23内的洗涤物进行洗涤时,臭氧浓度传感器150不易沾水,臭氧浓度传感器150不易被弄湿。
以上,对本发明的实施方式进行了说明,但本发明不受上述实施方式等的任何限制,此外,本发明的实施方式也能进行上述以外的各种变更。
例如,在上述实施方式中,如图4的步骤S7~S9所示采用了在对外筒20内进行的臭氧供给开始后定期地求出的上升梯度S与基准上升梯度SR本身进行比较的结构,控制部201在基准上升梯度SR与求出的上升梯度S的差分小于规定的差分阈值时判定为求出的上升梯度S与基准上升梯度SR一致。然而,也可以采用将求出的上升梯度S与小于基准上升梯度SR的判定用的上升梯度进行比较的结构,控制部201在求出的上升梯度S大于判定用的上升梯度时判定为求出的上升梯度S与基准上升梯度SR一致。
进而,在上述实施方式中,臭氧浓度传感器150配置于循环路110内。然而,臭氧浓度传感器150也可以配置于外筒20内,例如外筒20的后表面壁。
进而,在上述实施方式中,温湿度传感器160配置于循环路110内。然而,温湿度传感器160也可以配置于箱体10内的外筒20和循环路110的外部。在该情况下,例如,温湿度传感器160可以配置于臭氧发生器140附近。进而,温湿度传感器160可以配置于箱体10的外部。
进而,在上述实施方式中,使用温湿度传感器160来检测温度和湿度。然而,也可以使用检测温度的温度传感器和检测湿度的湿度传感器来代替温湿度
传感器160。
进而,在上述实施方式中,控制部201设为:通过温湿度传感器160来检测滚筒式洗一体机1的设置环境的温度和湿度,温度和湿度越低则基准上升梯度SR越大。然而,滚筒式洗干一体机1也可以仅具备温度传感器。在该情况下,控制部201设为:温度传感器所检测出的温度越低则基准上升梯度SR越大。或者,滚筒式洗干一体机1也可以仅具备湿度传感器。在该情况下,控制部201设为:湿度传感器所检测出的湿度越低则基准上升梯度SR越大。
进而,在上述实施方式中,在臭氧供给过程中,控制部201使滚筒23旋转。然而,也可以是,在臭氧供给过程中能选择是否使滚筒23旋转。在该情况下,在采用容易损伤布料的衣物等作为处理对象物来进行臭氧除菌运转的情况下,由用户进行不使滚筒23旋转的选择操作。或者,滚筒式洗干一体机1也可以具备在臭氧供给过程中使滚筒23旋转的臭氧除菌运转模式和在臭氧供给过程中不使滚筒23旋转的臭氧除菌运转模式。
进而,在上述实施方式中,在臭氧除菌运转中执行臭氧供给过程和除臭氧过程。然而,也可以在洗涤烘干运转、烘干运转的烘干过程之后执行臭氧供给过程和除臭氧过程。
进而,在上述实施方式中,例示了具有利用臭氧对衣物进行除臭/除菌等的功能的滚筒式洗干一体机1,但本发明不限于滚筒式洗干一体机,也可以应用于具有利用臭氧对衣物进行除臭/除菌等的功能的滚筒洗衣机、全自动洗衣机、全自动洗干一体机、干衣机等。进而,本发明可以应用于除了洗净功能之外还具有利用臭氧对鞋进行除臭/除菌等的功能的洗鞋机、利用臭氧对西装进行除臭/除菌等的西装清洁机(refresher)等利用臭氧对处理对象物进行除臭/除菌等的各种臭氧处理装置。
此外,本发明的实施方式能在技术方案所示的技术构思的范围内适当地进行各种变更。
Claims (5)
- 一种臭氧处理装置,其特征在于,具备:容纳部,容纳处理对象物;臭氧供给部,向所述容纳部内供给臭氧;臭氧浓度检测部,检测所述容纳部内的臭氧浓度;以及控制部,控制所述臭氧供给部的动作,所述控制部在开始由所述臭氧供给部对所述容纳部内进行的臭氧供给后,基于所述臭氧浓度检测部所检测出的臭氧浓度来定期地求出所述容纳部内的臭氧浓度的上升梯度,并基于求出的所述上升梯度来停止由所述臭氧供给部对所述容纳部进行的臭氧供给。
- 根据权利要求1所述的臭氧处理装置,其特征在于,所述控制部基于求出的所述上升梯度与基准上升梯度一致来停止对所述容纳部内进行的臭氧供给,所述基准上升梯度是所述容纳部内不存在除菌对象时的所述容纳部内的臭氧浓度的上升梯度。
- 根据权利要求2所述的臭氧处理装置,其特征在于,还具备温度检测部,所述温度检测部检测所述臭氧处理装置的设置环境的温度,所述臭氧供给部具有由空气生成臭氧的臭氧发生器,所述控制部设为:所述温度检测部所检测出的温度越低则所述基准上升梯度越大。
- 根据权利要求2或3所述的臭氧处理装置,其特征在于,还具备湿度检测部,所述湿度检测部检测所述臭氧处理装置的设置环境的湿度,所述臭氧供给部具有由空气生成臭氧的臭氧发生器,所述控制部设为:所述湿度检测部所检测出的湿度越低则所述基准上升梯 度越大。
- 根据权利要求1或2所述的臭氧处理装置,其特征在于,所述容纳部包括蓄留洗涤用的水的外筒和能旋转地配置于所述外筒内的滚筒,所述臭氧供给部包括臭氧发生器、连接于所述外筒的循环路以及使空气在所述外筒与所述循环路之间循环的送风器,所述臭氧供给部将所述臭氧发生器所产生的臭氧混入流过所述循环路的空气中并供给至所述滚筒和所述外筒内,所述臭氧浓度检测部配置于所述循环路内的比臭氧混入空气的位置靠空气流的上游处。
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2001087590A (ja) * | 1999-09-22 | 2001-04-03 | Toshiba Corp | 洗濯機 |
CN106544811A (zh) * | 2015-09-22 | 2017-03-29 | 青岛海尔滚筒洗衣机有限公司 | 洗衣机及其控制方法 |
CN210250665U (zh) * | 2019-04-09 | 2020-04-07 | 安徽国森药业有限公司 | 一种自动调节温度的臭氧灭菌柜 |
WO2022044457A1 (ja) * | 2020-08-25 | 2022-03-03 | アルプスアルパイン株式会社 | オゾン処理装置及び報知装置 |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2001087590A (ja) * | 1999-09-22 | 2001-04-03 | Toshiba Corp | 洗濯機 |
CN106544811A (zh) * | 2015-09-22 | 2017-03-29 | 青岛海尔滚筒洗衣机有限公司 | 洗衣机及其控制方法 |
CN210250665U (zh) * | 2019-04-09 | 2020-04-07 | 安徽国森药业有限公司 | 一种自动调节温度的臭氧灭菌柜 |
WO2022044457A1 (ja) * | 2020-08-25 | 2022-03-03 | アルプスアルパイン株式会社 | オゾン処理装置及び報知装置 |
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