WO2024077851A1 - 一种铝电解烟气脱硫处理系统 - Google Patents

一种铝电解烟气脱硫处理系统 Download PDF

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Publication number
WO2024077851A1
WO2024077851A1 PCT/CN2023/079949 CN2023079949W WO2024077851A1 WO 2024077851 A1 WO2024077851 A1 WO 2024077851A1 CN 2023079949 W CN2023079949 W CN 2023079949W WO 2024077851 A1 WO2024077851 A1 WO 2024077851A1
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Prior art keywords
tube
treatment
flue gas
processing
pipe
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PCT/CN2023/079949
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English (en)
French (fr)
Inventor
王铁军
刘明胜
刘建平
葛贵君
陈鸫鸣
应建勋
曲士民
祝元兵
朱跃强
惠憬明
周明珠
那生巴图
高艳军
王银河
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内蒙古霍煤鸿骏铝电有限责任公司
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Publication of WO2024077851A1 publication Critical patent/WO2024077851A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/049Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention relates to the technical field of flue gas desulfurization treatment, and in particular to a flue gas desulfurization treatment system for aluminum electrolysis.
  • Aluminum is a widely used metal material. Due to its light weight, corrosion resistance, good electrical and thermal conductivity, it is often used in aircraft and shipbuilding, cable manufacturing, heat dissipation materials and other fields. In the modern aluminum industry production process, aluminum is often produced by electrolytic aluminum. Since the raw materials of electrolytic aluminum contain impurities such as sulfur and mercury, sulfur-containing toxic fumes are produced during the electrolytic aluminum process. Therefore, the toxic fumes need to be desulfurized and purified during the electrolytic aluminum production process.
  • the flue gas generated during the electrolytic aluminum process contains heat.
  • the heat in the flue gas of the traditional electrolytic aluminum process is directly discharged into the external environment. Therefore, the discharged waste heat may cause thermal pollution, causing the temperature near the factory to rise, and easily cause a heat island effect near the factory.
  • the flue gas generated by electrolytic aluminum contains solid particles, the solid particles in the flue gas are easily adhered to the inner wall of the pipe due to factors such as temperature difference and humidity of the flue gas when flowing in the pipe.
  • the long-term accumulation of solid particles can easily cause blockage of the pipe, affecting the transportation efficiency of the pipe.
  • an aluminum electrolysis flue gas desulfurization treatment system comprising a treatment cylinder with a cover plate, a liquid outlet is opened on the lower side of the front end surface of the treatment cylinder, a liquid inlet is opened on the right side of the upper end surface of the cover plate, and a treatment mechanism is installed between the treatment cylinder and the cover plate.
  • the upper end surface of the cover plate is provided with an air intake box of cylindrical structure at the rear side, and an air intake port is provided at the upper end surface of the air intake box.
  • a guide pipe which is connected with the air intake box is provided inside the treatment tube, and a treatment tube is provided inside the treatment tube.
  • the lower end of the treatment tube is connected with the lower end of the guide tube through a connecting tube.
  • the left side of the upper end surface of the cover plate is fixed.
  • a connecting pipe which is connected to the processing pipe is installed.
  • the processing tube is composed of short processing tubes that are inclined and staggered from top to bottom. Multiple groups of front-to-back symmetrical air outlet holes are evenly opened on the circumferential surface of the short processing tube along its axial direction, and the short processing tubes are connected to each other through arc tubes.
  • the processing mechanism includes a plurality of annular scrapers slidably arranged on the inner wall of the processing short tube, and the number of annular scrapers between adjacent air outlets on the left and right is one, a connecting protrusion is arranged inside the annular scraper in a direction perpendicular to the processing tube, a traction rope is arranged inside the processing tube, the traction rope passes between the processing short tube and the arc tube and is installed on the connecting protrusion, a connecting spring is installed between the lowermost side of the traction rope and the connecting tube, and a processing part corresponding to the air outlet is arranged inside the processing short tube.
  • the processing part includes a linkage block symmetrically arranged inside the annular scraper, an adjustment block is arranged inside the processing short tube and on the left side of the linkage block, the back side of the adjustment block is arranged with an inclined slope matching the linkage block, a reset spring rod is installed between the left side of the back side of the adjustment block and the inner wall of the processing tube, a fixed protrusion is arranged on the left side of the adjustment block, and a processing rod corresponding to the air outlet is arranged on the back side of the fixed protrusion, and a plurality of groups of circumferentially arranged conical connecting rods are evenly arranged on the circumferential surface of the processing rod from front to back.
  • the traction rope passes through the connecting pipe and is arranged above the connecting pipe, a linkage plate is arranged above the connecting pipe, a linkage spring rod is installed between the left side of the lower end surface of the linkage plate and the upper end surface of the cover plate, and the traction rope is fixed to the lower end surface of the linkage plate, and a rotating shaft is installed on the air intake box through a bearing, a part of the rotating shaft located inside the air intake box is evenly installed with multiple rotating blades circumferentially, and a part of the rotating shaft located outside the air intake box is installed with a cam, and the cam is located directly below the linkage plate.
  • an exhaust pipe that is connected to the connecting pipe is installed on the rear side of the connecting pipe, and the side of the exhaust pipe away from the connecting pipe is connected to the air inlet box, and a one-way valve is installed on the side of the exhaust pipe close to the air inlet box.
  • the exhaust pipe can guide the excess flue gas in the treatment pipe to the air inlet box, so as to avoid the problem of flue gas reflux caused by the smoke not being discharged from the treatment pipe in time, wherein the one-way valve can ensure the one-way flow of the smoke in the exhaust pipe, and prevent the smoke in the air inlet box from entering the treatment pipe from the exhaust pipe.
  • the guide pipe is a spiral structure extending from top to bottom, which can extend the flow path of the flue gas inside the solvent and improve the heating efficiency of the flue gas on the solvent.
  • the upper and lower ends of the guide pipe are respectively connected to the air inlet box and the connecting pipe. After the system finishes cleaning the flue gas, the guide pipe can be removed, and then The inside of the guide pipe is cleaned with a cleaning agent to prevent solid particles of flue gas attached to the inside of the guide pipe from affecting the thermal conductivity of the guide pipe.
  • a drying tube penetrating the interior of the air inlet box is installed at the air inlet, and the interior of the drying tube is filled with a desiccant.
  • a one-way check valve is installed at one end of the connecting pipe close to the processing pipe to prevent the solvent from flowing back into the guide pipe through the processing pipe.
  • a fixed pulley for guiding the traction line is rotatably installed inside the arc tube.
  • the processing short tube and the arc tube are connected to each other by threads.
  • the processing short tube and the arc tube are removed, and the staff can maintain the inside of the arc tube to increase the service life of the arc tube.
  • the air intake box designed in the present invention and the guide pipe with a spiral structure from top to bottom can heat the solvent inside the treatment tube during the flue gas treatment process, thereby increasing the temperature of the solvent, thereby increasing the solubility of the solvent, and improving the solvent's cleaning rate for harmful substances inside the flue gas; during the up and down reciprocating movement of the traction rope in the treatment mechanism, the connecting protrusion and the connecting spring cooperate with each other to drive the annular scraper to scrape the inside of the treatment short tube, thereby avoiding the accumulation of solid particles in the flue gas inside the treatment short tube and causing blockage of the treatment short tube.
  • the linkage block and the inclined surface cooperate with each other to drive the adjustment block to move back and forth, and then the adjustment block cooperates with the processing rod through the fixed protrusion to drive the conical connecting rod to clear the air outlet, thereby avoiding blockage of the air outlet by solid particles in the flue gas and increasing the escape speed of the flue gas.
  • the kinetic energy generated by the flow of the flue gas drives the rotating shaft to rotate through the rotating blades.
  • the linkage spring rod and the linkage plate cooperate with each other to drive the traction rope to move back and forth up and down, thereby making full use of the kinetic energy generated by the flow of the flue gas, reducing energy loss, and at the same time reducing the use of the drive motor, effectively saving energy.
  • Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention
  • FIG2 is a schematic diagram of the three-dimensional structure of the present invention after removing the treatment cylinder and its internal components
  • FIG. 3 is a schematic diagram of the internal three-dimensional structure of the feed barrel of the present invention.
  • FIG4 is a schematic diagram of the internal structure of the air intake box of the present invention (viewed from front to back);
  • FIG5 is a front view of FIG3 of the present invention.
  • FIG6 is a schematic diagram of the three-dimensional structure between the guide tube and the treatment tube of the present invention.
  • FIG7 is a schematic diagram of the structure of the processing tube of the present invention (viewed from front to back);
  • FIG8 is a schematic diagram of the internal structure of the arc tube of the present invention.
  • FIG. 9 is a schematic diagram of the installation structure between the processing short tube and the processing mechanism of the present invention (viewed from front to back);
  • FIG10 is a partial enlarged view of point A in FIG9 of the present invention.
  • FIG. 11 is a schematic diagram of the installation structure between the processing short tube and the processing mechanism of the present invention (viewed from top to bottom);
  • FIG. 12 is a partial enlarged view of point B in FIG. 11 of the present invention.
  • a flue gas desulfurization treatment system for aluminum electrolysis includes a treatment tube 2 with a cover plate 1, a liquid outlet 21 is provided on the lower side of the front end surface of the treatment tube 2, a liquid inlet 11 is provided on the right side of the upper end surface of the cover plate 1, and a treatment mechanism 3 is installed between the treatment tube 2 and the cover plate 1.
  • a cylindrical air intake box 12 is installed on the rear side of the upper end surface of the cover plate 1, an air intake port 13 is opened on the upper end surface of the air intake box 12, a guide pipe 22 connected with the air intake box 12 is installed inside the processing tube 2, a processing tube 23 is arranged inside the processing tube 2, the lower end of the processing tube 23 and the lower end of the guide pipe 22 are connected to each other through a connecting pipe 24, and a connecting pipe 25 connected with the processing tube 23 is fixedly installed on the left side of the upper end surface of the cover plate 1.
  • a drying pipe 14 penetrating the interior of the air inlet box 12 is installed at the air inlet 13 , and a desiccant 15 is filled in the drying pipe 14 .
  • the guide pipe 22 is a spiral structure extending from top to bottom, which can extend the flow path of the flue gas inside the solvent and improve the heating efficiency of the flue gas on the solvent.
  • the upper and lower ends of the guide pipe 22 are respectively connected to the air inlet box 12 and the connecting pipe 24. After the system finishes cleaning the flue gas, the guide pipe 22 can be removed, and then the inside of the guide pipe 22 can be cleaned with a detergent to prevent the solid particles of flue gas attached to the inside of the guide pipe 22 from affecting the thermal conductivity of the guide pipe 22.
  • a one-way check valve 241 is installed at one end of the connecting pipe 24 close to the processing pipe 23 to prevent the solvent from flowing back into the guiding pipe 22 through the processing pipe 23 .
  • the processing tube 23 is composed of short processing tubes 26 that are inclined and staggered from top to bottom.
  • a plurality of groups of front-to-back symmetrical air outlet holes 261 are evenly arranged on the circumferential surface of the short processing tubes 26 along the axial direction thereof, and the short processing tubes 26 are interconnected through arc tubes 27 .
  • the processing short tube 26 and the arc tube 27 are connected to each other by threads. When the system finishes processing the flue gas, the processing short tube 26 and the arc tube 27 can be removed to maintain the inside of the arc tube 27 and extend the service life of the arc tube 27.
  • the processing mechanism 3 includes a plurality of annular scrapers 31 slidably disposed on the inner wall of the processing short tube 26, and the number of annular scrapers 31 between the adjacent air outlet holes 261 on the left and right is one, a connecting protrusion 32 is disposed inside the annular scraper 31 in a direction perpendicular to the processing tube 23, a traction rope 33 is disposed inside the processing tube 23, and the traction rope 33 passes between the processing short tube 26 and the arc tube 27 and It is installed on the connecting protrusion 32 , a connecting spring 34 is installed between the lowermost side of the traction rope 33 and the connecting pipe 24 , and a processing part 35 corresponding to the air outlet 261 is arranged inside the processing short tube 26 .
  • a fixed pulley 271 for guiding the traction rope 33 is rotatably installed inside the arc tube 27 .
  • the fixed pulley 271 can prevent the traction rope 33 from contacting and rubbing with the inner wall of the arc tube 27 , thereby guiding and protecting the traction rope 33 .
  • the processing part 35 includes a linkage block 351 symmetrically arranged inside the annular scraper 31, an adjustment block 352 is arranged inside the processing short tube 26 and on the left side of the linkage block 351, and an inclined slope matching the linkage block 351 is arranged on the back side of the adjustment block 352.
  • a return spring rod 353 is installed between the left side of the back side of the adjustment block 352 and the inner wall of the processing tube 23, a fixed protrusion 354 is arranged on the left side of the adjustment block 352, and a processing rod 355 corresponding to the air outlet 261 is arranged on the back side of the fixed protrusion 354, and a plurality of groups of circumferentially arranged conical connecting rods 356 are evenly arranged on the circumferential surface of the processing rod 355 from front to back.
  • the traction rope 33 passes through the connecting pipe 25 and is arranged above the connecting pipe 25.
  • a linkage plate 251 is arranged above the connecting pipe 25.
  • a linkage spring rod 252 is installed between the left side of the lower end surface of the linkage plate 251 and the upper end surface of the cover plate 1, and the traction rope 33 is fixed to the lower end surface of the linkage plate 251.
  • a rotating shaft 253 is installed on the air intake box 12 through a bearing. A portion of the rotating shaft 253 located inside the air intake box 12 is evenly installed with multiple rotating blades 254 around the circumference. A portion of the rotating shaft 253 located outside the air intake box 12 is installed with a cam 255, and the cam 255 is located directly below the linkage plate 251.
  • the liquid outlet 21 is sealed by a sealing plug, and the solvent is poured into the processing tube 2 through the liquid inlet 11 so that the solvent immerses the processing tube 23, and then the pipe with flue gas is fixed to the upper end of the drying tube 14, and the flue gas enters the air inlet box 12 through the drying tube 14.
  • the flue gas enters the processing tube 23 through the guide tube 22, and the flue gas inside the processing tube 23 enters the solvent through the air outlet 261 for purification treatment, wherein the desiccant 15 inside the drying tube 14 can absorb the moisture of the flue gas to prevent the solid particles in the flue gas from merging with the water vapor and adhering to the inside of the guide tube 22, which affects the thermal conductivity of the flue gas to the solvent when passing through the guide tube 22.
  • the kinetic energy generated by the flue gas when flowing inside the air inlet box 12 drives the rotating shaft 253 to rotate through the rotating blades 254.
  • the linkage spring rod 252 and the linkage plate 251 cooperate with each other to drive the traction rope 33 to move back and forth up and down, thereby making full use of the kinetic energy generated when the flue gas flows, reducing energy loss, and reducing the use of the driving motor, effectively saving energy use.
  • the traction rope 33 moves up and down through the connection protrusion 32 and the connection spring 34.
  • the annular scraper 31 is driven to scrape the inside of the processing short tube 26 to prevent solid particles in the flue gas from accumulating inside the processing short tube 26 and causing blockage of the processing short tube 26, thereby improving the permeability of the inside of the processing short tube 26.
  • the linkage block 351 cooperates with the inclined surface to drive the adjustment block 352 to move back and forth, and then the adjustment block 352 cooperates with the processing rod 355 through the fixed protrusion 354 to drive the tapered connecting rod 356 to clear the air outlet 261, thereby preventing solid particles in the flue gas from clogging the air outlet 261 and increasing the escape speed of the flue gas.
  • an exhaust pipe 256 that is connected to the connecting pipe 25 is installed on the rear side of the connecting pipe 25.
  • the exhaust pipe 256 is connected to the air inlet box 12 on the side away from the connecting pipe 25, and a one-way valve 257 is installed on the side of the exhaust pipe 256 close to the air inlet box 12.
  • the exhaust pipe 256 can guide the excess flue gas in the treatment pipe 23 to the air inlet box 12 to avoid the problem of flue gas reflux caused by the failure of flue gas to be discharged from the treatment pipe 23 in time.
  • the one-way valve 257 can ensure the one-way flow of the flue gas in the exhaust pipe 256 to prevent the flue gas in the air inlet box 12 from entering the treatment pipe 23 from the exhaust pipe 256.
  • the excess gas of harmful flue gas containing sulfur, mercury, etc. after purification is discharged from the exhaust port (not shown in the figure) arranged on the rear side of the treatment cylinder 2.
  • the above-mentioned aluminum electrolysis flue gas desulfurization treatment system is used in the process of treating flue gas, including the following steps: the first step, treatment preparation: the liquid outlet 21 is sealed by a sealing plug, and the solvent is poured into the treatment tube 2 through the liquid inlet 11 so that the solvent immerses the treatment tube 23, and then the pipe carrying the flue gas is fixed to the upper end of the drying tube 14.
  • Step 2 Pumping in flue gas: The flue gas enters the air inlet box 12 through the drying tube 14. At this time, the flue gas enters the processing tube 23 through the guide tube 22. The flue gas inside the processing tube 23 enters the solvent through the air outlet 261 for purification.
  • Step 3 cleaning:
  • the kinetic energy generated when the smoke flows inside the air intake box 12 drives the rotating shaft 253 to rotate through the rotating blades 254.
  • the linkage spring rod 252 and the linkage plate 251 cooperate with each other to drive the traction rope 33 to move back and forth up and down.
  • the connecting protrusion 32 and the connecting spring 34 cooperate with each other to drive the annular scraper 31 to scrape the inside of the processing short tube 26.
  • Step 4 System arrangement: After the flue gas treatment is completed, the sealing plug is opened, and the treated solvent is collected and processed through the existing collection barrel, and the treatment work is completed.

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Abstract

一种铝电解烟气脱硫处理系统,包括带有盖板(1)的处理筒(2)以及处理机构(3),进气箱(12)与自上而下螺旋形结构的导引管(22)在烟气处理过程中可以对处理筒(2)内部的溶剂进行加热处理,进而使得溶剂的温度升高,从而使得溶剂的溶解度增大,提高溶剂对烟气内部的有害物质清理速率;在处理机构(3)中牵引绳(33)上下往复移动过程中通过连接凸起(32)与连接弹簧(34)相互配合带动环形刮板(31)可以对处理短管(26)内部进行刮除处理,避免烟气中固体颗粒在处理短管(26)内部堆积造成处理短管(26)的堵塞。

Description

一种铝电解烟气脱硫处理系统 技术领域
本发明涉及烟气脱硫处理的技术领域,特别涉及一种铝电解烟气脱硫处理系统。
背景技术
铝作为一种用途广泛的金属材料,由于其重量轻、耐腐蚀、导电导热性好等特点,常用于飞机船舶制造、电缆制造、散热材料等领域;在现代化铝工业生产过程中常采用电解铝的方法生产铝,由于电解铝的原料内部含有硫、汞等杂质,故电解铝过程中会产生含硫的有毒烟气,因此在电解铝生产过程中需要对有毒烟气进行脱硫净化处理。
电解铝过程中产生的烟气含有热量,传统的电解铝过程烟气中的热量直接排到外界环境中,故排出的废热可能会造成热污染,造成工厂附近的温度升高,易在工厂附近引起热岛效应。
由于电解铝产生的烟气中含有固体颗粒,烟气中的固体颗粒在管道中流动时由于温差、烟气潮湿程度等因素影响,导致烟气中的固体颗粒易粘附在管道内壁上,在烟气输送过程中固体颗粒长时间的堆积易造成管道的堵塞,影响管道的输送效率。
发明内容
为了解决上述问题,本发明采用以下技术方案:一种铝电解烟气脱硫处理系统,包括带有盖板的处理筒,所述的处理筒前端面下侧开设有出液口,盖板上端面右侧开设有进液口,处理筒与盖板之间共同安装有处理机构。
所述的盖板上端面后侧安装有圆柱形结构的进气箱,进气箱上端面开设有进气口,处理筒内部安装有与进气箱相贯通的导引管,处理筒内部设置有处理管,处理管下端与导引管下端之间通过连接管相互连接,盖板上端面左侧固定 安装有与处理管贯通连接的连通管。
所述的处理管由自上而下相互倾斜交错的处理短管组成,处理短管圆周面上沿其轴向均匀开设有多组前后对称的出气孔,且处理短管之间通过弧形管相互贯通连接。
所述的处理机构包括多个滑动设置在处理短管内壁的环形刮板,且左右相邻的出气孔之间环形刮板的数量为一个,环形刮板内部沿与处理管相垂直的方向设置有连接凸起,处理管内部设置有牵引绳,牵引绳穿过处理短管与弧形管之间并安装在连接凸起上,牵引绳最下侧与连接管之间安装有连接弹簧,处理短管内部设置有与出气孔相对应的处理部。
优选的,所述的处理部包括前后对称设置在环形刮板内部的联动块,处理短管内部且位于联动块的左侧均设置有调节块,调节块相背面均设置有与联动块相配合的倾斜斜面,调节块相背面左侧与处理管内壁之间均安装有复位弹簧杆,调节块左侧均设置有固定凸起,固定凸起相背面均设置有与出气孔一一对应的处理杆,且处理杆圆周面自前向后均匀设置有多组周向设置的锥形连杆。
优选的,所述的牵引绳穿过连通管设置在连通管上方,连通管上方设置有联动板,联动板下端面左侧与盖板上端面之间安装有联动弹簧杆,且牵引绳固定在联动板下端面,进气箱上通过轴承安装有转动轴,转动轴位于进气箱内部的部分周向均匀安装有多个转动叶片,转动轴位于进气箱外部的部分安装有凸轮,且凸轮位于联动板正下方。
优选的,所述的连通管后侧安装有与其相贯通的排气管,排气管远离连通管的一侧与进气箱贯通连接,且排气管靠近进气箱的一侧安装有单向阀,当烟气在处理管内部未及时通过出气孔排到溶剂内部时,排气管可以对处理管内部多余的烟气导引至进气箱内部,避免烟气不能及时从处理管内部排出引发烟气回流的问题,其中单向阀可以保证排气管内部的烟气单向流动,避免进气箱内部的烟气从排气管进入处理管内部。
优选的,所述的导引管为自上而下延伸的螺旋形结构,可以延长烟气在溶剂内部的流动路径,提高烟气对溶剂的加热效率,且导引管上下两端分别与进气箱、连接管相互卡接,在系统对烟气清理结束后可以将导引管取下,进而可 以通过清洁剂对导引管内部进行清洗处理,避免导引管内部附着的烟气固体颗粒影响导引管的导热性。
优选的,所述的进气口处安装有与进气箱内部贯通的干燥管,干燥管内部填充有干燥剂。
优选的,所述的连接管靠近处理管的一端安装有单向止回阀,避免溶剂通过处理管回流到导引管内部。
优选的,所述的弧形管内部转动安装有用于对牵引线进行导引的定滑轮。
优选的,所述的处理短管与弧形管之间通过螺纹相互连接,当系统对烟气处理结束后,将处理短管与弧形管取下,通过工作人员可以对弧形管内部进行保养,提高弧形管的使用寿命。
本发明有益效果在于:本发明设计的进气箱与自上而下螺旋形结构的导引管在烟气处理过程中可以对处理筒内部的溶剂进行加热处理,进而使得溶剂的温度升高,从而使得溶剂的溶解度增大,提高溶剂对烟气内部的有害物质清理速率;在处理机构中牵引绳上下往复移动过程中通过连接凸起与连接弹簧相互配合带动环形刮板可以对处理短管内部进行刮除处理,避免烟气中固体颗粒在处理短管内部堆积造成处理短管的堵塞。
进一步地,本发明设计的处理部中,在环形刮板往复移动过程中通过联动块与倾斜斜面相互配合带动调节块前后往复移动,进而调节块通过固定凸起与处理杆相互配合带动锥形连杆对出气孔进行疏通处理,避免烟气中固体颗粒在出气孔发生堵塞,提高烟气的逸出速度。
更进一步地,烟气在进入进气箱时,烟气流动时产生的动能通过转动叶片带动转动轴转动,转动轴转动过程中通过联动弹簧杆与联动板相互配合带动牵引绳上下往复移动,进而可以对烟气流动时产生的动能充分利用,减少能量的损失,同时减少驱动电机的使用,有效的节约了能源。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明立体结构示意图;
图2是本发明除去处理筒及其内部零部件后的立体结构示意图;
图3是本发明供料筒内部立体结构示意图;
图4是本发明进气箱内部结构示意图(自前向后看);
图5是本发明图3的主视图;
图6是本发明导引管与处理管之间立体结构示意图;
图7是本发明处理管结构示意图(自前向后看);
图8是本发明弧形管内部结构示意图;
图9是本发明处理短管与处理机构之间安装结构示意图(自前向后看);
图10是本发明图9的A处局部放大图;
图11是本发明处理短管与处理机构之间安装结构示意图(自上向下看);
图12是本发明图11的B处局部放大图。
图中:1、盖板;11、进液口;12、进气箱;13、进气口;14、干燥管;15、干燥剂;2、处理筒;21、出液口;22、导引管;23、处理管;24、连接管;241、单向止回阀;25、连通管;251、联动板;252、联动弹簧杆;253、转动轴;254、转动叶片;255、凸轮;256、排气管;257、单向阀;26、处理短管;261、出气孔;27、弧形管;271、定滑轮;3、处理机构;31、环形刮板;32、连接凸起;33、牵引绳;34、连接弹簧;35、处理部;351、联动块;352、调节块;353、复位弹簧杆;354、固定凸起;355、处理杆;356、锥形连杆。
具体实施方式
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。
参阅图1、图2以及图11,一种铝电解烟气脱硫处理系统,包括带有盖板1的处理筒2,所述的处理筒2前端面下侧开设有出液口21,盖板1上端面右侧开设有进液口11,处理筒2与盖板1之间共同安装有处理机构3。
参阅图3、图4以及图5,所述的盖板1上端面后侧安装有圆柱形结构的进气箱12,进气箱12上端面开设有进气口13,处理筒2内部安装有与进气箱12相贯通的导引管22,处理筒2内部设置有处理管23,处理管23下端与导引管22下端之间通过连接管24相互连接,盖板1上端面左侧固定安装有与处理管23贯通连接的连通管25。
参阅图4,所述的进气口13处安装有与进气箱12内部贯通的干燥管14,干燥管14内部填充有干燥剂15。
参阅图6,所述的导引管22为自上而下延伸的螺旋形结构,可以延长烟气在溶剂内部的流动路径,提高烟气对溶剂的加热效率,且导引管22上下两端分别与进气箱12、连接管24相互卡接,在系统对烟气清理结束后可以将导引管22取下,进而可以通过清洁剂对导引管22内部进行清洗处理,避免导引管22内部附着的烟气固体颗粒影响导引管22的导热性。
继续参阅图6,所述的连接管24靠近处理管23的一端安装有单向止回阀241,避免溶剂通过处理管23回流到导引管22内部。
参阅图7,所述的处理管23由自上而下相互倾斜交错的处理短管26组成,处理短管26圆周面上沿其轴向均匀开设有多组前后对称的出气孔261,且处理短管26之间通过弧形管27相互贯通连接。
所述的处理短管26与弧形管27之间通过螺纹相互连接,当系统对烟气处理结束后,可以将处理短管26与弧形管27取下,以便对弧形管27内部进行保养,延长弧形管27的使用寿命。
参阅图9、图10以及图11,所述的处理机构3包括多个滑动设置在处理短管26内壁的环形刮板31,且左右相邻的出气孔261之间环形刮板31的数量为一个,环形刮板31内部沿与处理管23相垂直的方向设置有连接凸起32,处理管23内部设置有牵引绳33,牵引绳33穿过处理短管26与弧形管27之间并 安装在连接凸起32上,牵引绳33最下侧与连接管24之间安装有连接弹簧34,处理短管26内部设置有与出气孔261相对应的处理部35。
参阅图7以及图8,所述的弧形管27内部转动安装有用于对牵引绳33进行导引的定滑轮271,定滑轮271可以避免牵引绳33与弧形管27内壁相互接触摩擦,对牵引绳33起导引与保护作用。
参阅图11以及图12,所述的处理部35包括前后对称设置在环形刮板31内部的联动块351,处理短管26内部且位于联动块351的左侧均设置有调节块352,调节块352相背面均设置有与联动块351相配合的倾斜斜面,调节块352相背面左侧与处理管23内壁之间均安装有复位弹簧杆353,调节块352左侧均设置有固定凸起354,固定凸起354相背面均设置有与出气孔261一一对应的处理杆355,且处理杆355圆周面自前向后均匀设置有多组周向设置的锥形连杆356。
参阅图2以及图4,所述的牵引绳33穿过连通管25设置在连通管25上方,连通管25上方设置有联动板251,联动板251下端面左侧与盖板1上端面之间安装有联动弹簧杆252,且牵引绳33固定在联动板251下端面,进气箱12上通过轴承安装有转动轴253,转动轴253位于进气箱12内部的部分周向均匀安装有多个转动叶片254,转动轴253位于进气箱12外部的部分安装有凸轮255,且凸轮255位于联动板251正下方。
具体工作时,将出液口21通过密封塞密封,通过进液口11向处理筒2内部倒入溶剂使得溶剂浸没处理管23,再将带有烟气的管道固定在干燥管14上端,烟气通过干燥管14进入进气箱12内部,此时烟气经过导引管22进入处理管23内部,处理管23内部的烟气通过出气孔261进入溶剂中进行净化处理,其中干燥管14内部的干燥剂15可以对烟气的水分进行吸收,避免烟气中的固体颗粒与水蒸气相互融合附着在导引管22内部影响烟气通过导引管22时对溶剂的导热性,烟气在进气箱12内部流动时产生的动能通过转动叶片254带动转动轴253转动,转动轴253转动过程中通过联动弹簧杆252与联动板251相互配合带动牵引绳33上下往复移动,进而可以对烟气流动时产生的动能充分利用,减少能量的损失,同时减少驱动电机的使用,有效的节约了能源使用。
牵引绳33上下往复移动过程中通过连接凸起32与连接弹簧34相互配合 带动环形刮板31对处理短管26内部进行刮除处理,避免烟气中固体颗粒在处理短管26内部堆积造成处理短管26的堵塞,提高处理短管26内部的通透性,当环形刮板31往复移动过程中通过联动块351与倾斜斜面相互配合带动调节块352前后往复移动,进而调节块352通过固定凸起354与处理杆355相互配合带动锥形连杆356对出气孔261进行疏通处理,避免烟气中固体颗粒在出气孔261发生堵塞,提高烟气的逸出速度。
参阅图2,所述的连通管25后侧安装有与其相贯通的排气管256,排气管256远离连通管25的一侧与进气箱12贯通连接,且排气管256靠近进气箱12的一侧安装有单向阀257,当烟气在处理管23内部未及时通过出气孔261排到溶剂内部时,排气管256可以将处理管23内部多余的烟气导引至进气箱12内部,避免烟气不能及时从处理管23内部排出引发烟气回流的问题,其中单向阀257可以保证排气管256内部的烟气单向流动,避免进气箱12内部的烟气从排气管256进入处理管23内部,含硫、汞等的有害烟气在净化后多余的气体从设置在处理筒2后侧的排烟口(图中未示出)排出。
采用上述铝电解烟气脱硫处理系统在对烟气处理过程中,包括以下步骤:第一步、处理准备:将出液口21通过密封塞密封,通过进液口11向处理筒2内部倒入溶剂使得溶剂浸没处理管23,再将带有烟气的管道固定在干燥管14上端。
第二步、烟气泵入:烟气通过干燥管14进入进气箱12内部,此时烟气经过导引管22进入处理管23内部,处理管23内部的烟气通过出气孔261进入溶剂中进行净化处理。
第三步、清扫处理:烟气在进气箱12内部流动时产生的动能通过转动叶片254带动转动轴253转动,转动轴253转动过程中通过联动弹簧杆252与联动板251相互配合带动牵引绳33上下往复移动,牵引绳33上下往复移动过程中通过连接凸起32与连接弹簧34相互配合带动环形刮板31可以对处理短管26内部进行刮除处理。
第四步、系统整理:当烟气处理结束后将密封塞打开,通过现有的收集桶对处理后的溶剂进行收集处理,处理工作结束。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (9)

  1. 一种铝电解烟气脱硫处理系统,包括带有盖板的处理筒,其特征在于:所述的处理筒前端面下侧开设有出液口,盖板上端面右侧开设有进液口,处理筒与盖板之间共同安装有处理机构,其中;
    所述的盖板上端面后侧安装有圆柱形结构的进气箱,进气箱上端面开设有进气口,处理筒内部安装有与进气箱相贯通的导引管,处理筒内部设置有处理管,处理管下端与导引管下端之间通过连接管相互连接,盖板上端面左侧固定安装有与处理管贯通连接的连通管;
    所述的处理管由自上而下相互倾斜交错的处理短管组成,处理短管圆周面上沿其轴向均匀开设有多组前后对称的出气孔,且处理短管之间通过弧形管相互贯通连接;
    所述的处理机构包括多个滑动设置在处理短管内壁的环形刮板,且左右相邻的出气孔之间环形刮板的数量为一个,环形刮板内部沿与处理管相垂直的方向设置有连接凸起,处理管内部设置有牵引绳,牵引绳穿过处理短管与弧形管之间并安装在连接凸起上,牵引绳最下侧与连接管之间安装有连接弹簧,处理短管内部设置有与出气孔相对应的处理部。
  2. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的处理部包括前后对称设置在环形刮板内部的联动块,处理短管内部且位于联动块的左侧均设置有调节块,调节块相背面均设置有与联动块相配合的倾斜斜面,调节块相背面左侧与处理管内壁之间均安装有复位弹簧杆,调节块左侧均设置有固定凸起,固定凸起相背面均设置有与出气孔一一对应的处理杆,且处理杆圆周面自前向后均匀设置有多组周向设置的锥形连杆。
  3. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的牵引绳穿过连通管设置在连通管上方,连通管上方设置有联动板,联动板下端面左侧与盖板上端面之间安装有联动弹簧杆,且牵引绳固定在联动板下端面,进气箱上通过轴承安装有转动轴,转动轴位于进气箱内部的部分周向均匀安装有多个转动叶片,转动轴位于进气箱外部的部分安装有凸轮,且凸轮位 于联动板正下方。
  4. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的连通管后侧安装有与其相贯通的排气管,排气管远离连通管的一侧与进气箱贯通连接,且排气管靠近进气箱的一侧安装有单向阀。
  5. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的导引管为自上而下延伸的螺旋形结构,且导引管上下两端分别与进气箱、连接管相互卡接。
  6. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的进气口处安装有与进气箱内部贯通的干燥管,干燥管内部填充有干燥剂。
  7. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的连接管靠近处理管的一端安装有单向止回阀。
  8. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的弧形管内部转动安装有用于对牵引绳进行导引的定滑轮。
  9. 根据权利要求1所述的一种铝电解烟气脱硫处理系统,其特征在于:所述的处理短管与弧形管之间通过螺纹相互连接。
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