WO2024063269A1 - 폴리에틸렌 조성물 및 이를 포함하는 이축 연신 필름 - Google Patents
폴리에틸렌 조성물 및 이를 포함하는 이축 연신 필름 Download PDFInfo
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- WO2024063269A1 WO2024063269A1 PCT/KR2023/009161 KR2023009161W WO2024063269A1 WO 2024063269 A1 WO2024063269 A1 WO 2024063269A1 KR 2023009161 W KR2023009161 W KR 2023009161W WO 2024063269 A1 WO2024063269 A1 WO 2024063269A1
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- ethylene
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- -1 Polyethylene Polymers 0.000 title claims abstract description 180
- 239000000203 mixture Substances 0.000 title claims abstract description 84
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- 229920006213 ethylene-alphaolefin copolymer Polymers 0.000 claims description 69
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- 238000002844 melting Methods 0.000 claims description 13
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- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 5
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- XQQRXHNPVOOXDK-UHFFFAOYSA-M CC(C)(C)OCCCCCC[Mg]Cl Chemical compound CC(C)(C)OCCCCCC[Mg]Cl XQQRXHNPVOOXDK-UHFFFAOYSA-M 0.000 description 2
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- IYYZUPMFVPLQIF-UHFFFAOYSA-N dibenzothiophene Chemical compound C1=CC=C2C3=CC=CC=C3SC2=C1 IYYZUPMFVPLQIF-UHFFFAOYSA-N 0.000 description 2
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- JOJQVUCWSDRWJE-UHFFFAOYSA-N tripentylalumane Chemical compound CCCCC[Al](CCCCC)CCCCC JOJQVUCWSDRWJE-UHFFFAOYSA-N 0.000 description 1
- JQPMDTQDAXRDGS-UHFFFAOYSA-N triphenylalumane Chemical compound C1=CC=CC=C1[Al](C=1C=CC=CC=1)C1=CC=CC=C1 JQPMDTQDAXRDGS-UHFFFAOYSA-N 0.000 description 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-O triphenylphosphanium Chemical compound C1=CC=CC=C1[PH+](C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-O 0.000 description 1
- CNWZYDSEVLFSMS-UHFFFAOYSA-N tripropylalumane Chemical compound CCC[Al](CCC)CCC CNWZYDSEVLFSMS-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- WSITXTIRYQMZHM-UHFFFAOYSA-N tris(4-methylphenyl)alumane Chemical compound C1=CC(C)=CC=C1[Al](C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 WSITXTIRYQMZHM-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/14—Monomers containing five or more carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/16—Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
Definitions
- the present invention is to provide a polyethylene composition capable of producing a biaxially stretched film that maintains excellent mechanical properties, productivity, and stretching stability, and has high shrinkage resistance, printability, and transparency, and a biaxially stretched film containing the same.
- Thin film products made from linear low density polyethylene (LLDPE) and/or high density polyethylene (HDPE) are widely used in packaging applications such as merchandise bags, grocery bags, food and specialty packaging, and industrial liners. It is being used.
- shrink film which allows packaging while maintaining the shape of the product, is mainly used to protect the product from touch when displayed.
- biaxially stretched polymer films are widely used for packaging purposes due to their excellent mechanical properties, productivity, and printability.
- Commercially available packaging films generally use BOPP (bi-axially oriented polypropylene), BOPET (biaxially-oriented polyethylene terephthalate), or BOPA (biaxially-oriented polyamide) for the printing layer, and LLDPE film for the sealing layer.
- BOPP bi-axially oriented polypropylene
- BOPET biaxially-oriented polyethylene terephthalate
- BOPA biaxially-oriented polyamide
- PE resin does not have sufficient stretching stability, and phenomena such as fracture and melting occur during stretching, making it difficult to apply the biaxial stretching process.
- products in the form of polyethylene compositions containing resins with low density and high melt index are being developed.
- the above composition shows low rigidity, shrinkage, and impact resistance, making it unsuitable as a PE resin for biaxially stretched films.
- the present invention is to provide a polyethylene composition capable of producing a biaxially stretched film that maintains excellent mechanical properties, productivity, and stretching stability, and has high shrinkage resistance, printability, and transparency, and a biaxially stretched film containing the same.
- a polyethylene composition is provided.
- a biaxially stretched film comprising the polyethylene composition of the above embodiment is provided.
- (co)polymer includes both homo-polymer and co-polymer.
- copolymerization may mean block copolymerization, random copolymerization, graft copolymerization, or alternating copolymerization
- copolymer may mean block copolymer, random copolymer, graft copolymer, or alternating copolymerization. It can mean merging.
- a polyethylene composition which includes at least one type of ethylene-alphaolefin copolymer and has a high molecular weight molecule scb index (I scb, high M ) of 4.5 pieces/1000 C or more.
- part by weight refers to a relative concept expressed as a ratio of the weight of the remaining material based on the weight of a certain material. For example, in a mixture containing 50 g of substance A, 20 g of substance B, and 30 g of substance C, the amounts of substance B and substance C would each be 40 parts by weight based on 100 parts by weight of substance A. parts by weight and 60 parts by weight.
- % by weight refers to an absolute concept expressed as a percentage of the weight of a certain material out of the total weight.
- the contents of material A, material B, and material C are 50% by weight, 20% by weight, and 30% by weight, respectively, based on 100% of the total weight of the mixture.
- the polyethylene composition includes a first ethylene-alphaolefin copolymer that has excellent flowability and can provide stretchability by applying a specific metallocene catalyst, which will be described later, and a second ethylene-alphaolefin copolymer that has excellent mechanical properties.
- a specific metallocene catalyst which will be described later
- a second ethylene-alphaolefin copolymer that has excellent mechanical properties.
- the polyethylene composition may include two or more types of ethylene-alpha olefin copolymers. More preferably, the polyethylene composition may include two types of ethylene-alphaolefin copolymers.
- the polyethylene composition may have a high molecular weight molecule scb index (I scb, high M ) of 4.5 pieces/1000°C or more.
- a larger Scb index value means that the amount of high scb content molecules that can form tie molecules increases, so it is preferably 4.6 pieces/1000C or more, 4.8 pieces/1000C or more, or 5.0 pieces/1000C or more. there is.
- the scb index value is excessively large, it is difficult to form a crystalline framework when manufacturing a biaxially stretched film and the mechanical properties deteriorate, so it is preferably 10.0 pieces/1000C or less, 9.0 pieces/1000C or less, 8.0 pieces/1000C or less, or 7.0 pieces/1000C or less. It may be less than 1000C per unit.
- the ratio of tie molecules may be 8.0% or more.
- the tie molecule ratio is excessively large, stretchability and shrinkage resistance deteriorate due to excessive connectivity between crystals, so it may preferably be 15% or less, 13% or less, 11% or less, or 10% or less.
- the polyethylene composition may have a density of 0.925 g/cm 3 or more and 0.939 g/cm 3 or less.
- the density is at least 0.927 g/cm 3 , at least 0.929 g/cm 3 , or at least 0.931 g/cm 3 and at most 0.938 g/cm 3 , at most 0.937 g/cm 3 , at most 0.936 g/cm 3 , or 0.935 g/cm 3 or less.
- density (g/cm 3 ) can be measured using a density gradient pipe according to the American Society for Testing and Materials ASTM D 1505 standard.
- ASTM D 1505 standard As an example, the method for measuring this density (g/cm 3 ) is as described in Test Examples 1 and 2 described later.
- the polyethylene composition may have a melt index (MI 2.16 , 190° C., 2.16 kg load) of 0.3 g/10 min to 1.5 g/10 min.
- the melt index (MI 2.16 , 190°C, 2.16kg load) is 0.35 g/10min or more, 0.37 g/10min or more, or 0.4 g/10min or more, and 1.4 g/10min or less, 1.3 g/10min or less. , may be less than or equal to 1.2 g/10min, or less than or equal to 1.1 g/10min.
- the melt index (MI 2.16 ) can be measured at 190°C and under a load of 2.16 kg according to the American Society for Testing and Materials standard ASTM D 1238 (Condition E, 190°C, 2.16 kg).
- ASTM D 1238 Condition E, 190°C, 2.16 kg.
- the method of measuring the melt index (MI 2.16 ) is as described in Test Examples 1 and 2 described later.
- the polyethylene composition has a number average molecular weight (Mn) of 15,000 g/mol or more, 17,000 g/mol or more, or 19,000 g/mol or more to 500,000 g/mol or less, 300,000 g/mol or less, or 100,000 g/mol or less. , 50,000 g/mol or less, or 31,000 g/mol or less, and the weight average molecular weight (Mw) is 100,000 g/mol or more or 106,000 g/mol or more to 1,000,000 g/mol or less, 500,000 g/mol or less, 300,000 g/mol. It may be less than or equal to 158,000 g/mol.
- Mn number average molecular weight
- the molecular weight distribution Mw/Mn of the polyethylene composition may be 10.0 or less or 1.0 or more to 10.0 or less. More preferably, the molecular weight distribution Mw/Mn of the polyethylene composition may be 9.5 or less, 9.0 or less, 8.5 or less, or 8.3 or less. Additionally, the molecular weight distribution Mw/Mn may be 1.5 or more, 1.8 or more, 2.0 or more, 2.5 or more, 2.8 or more, 3.0 or more, or 3.4 or more.
- the weight average molecular weight (Mw) and number average molecular weight (Mn) are converted values for standard polystyrene measured using gel permeation chromatography (GPC, manufactured by Water).
- GPC gel permeation chromatography
- the weight average molecular weight is not limited to this and can be measured by other methods known in the technical field to which the present invention pertains.
- the method of measuring the weight average molecular weight (Mw) and number average molecular weight (Mn) is as described in Test Examples 1 and 2 described later.
- the polyethylene composition may have a melting pointTM of 127°C or more and 130°C or less, a crystallization temperature (Tc) of 112°C or more and 115°C or less, and a crystallinity degree (Xc) of 37% or more and 50% or less.
- the melting point Tm, crystallization temperature Tc, and crystallinity Xc can be measured using a Differential Scanning Calorimeter (DSC, device name: DSC Q20, manufacturer: TA instrument).
- DSC Differential Scanning Calorimeter
- the method of measuring the melting point Tm, crystallization temperature Tc, and crystallinity Xc is as described in Test Example 2, which will be described later.
- a second ethylene-alphaolefin copolymer having a density of 0.870 g/cm 3 to 0.920 g/cm 3 and a melt index (MI 2.16 , 190° C., 2.16 kg load) of 3.0 g/10 min to 10.0 g/10 min. may include ;
- the second ethylene-alpha olefin copolymer (b) may be included in an amount of 10% by weight or more and 40% by weight or less.
- the first ethylene-alphaolefin copolymer (a) is 65% by weight or more, 67% by weight or more, or 70% by weight or more, and 85% by weight or less, 83% by weight or less, or 80% by weight or less. may be included.
- the second ethylene-alpha olefin copolymer (b) may be included in an amount of 15% by weight or more, 17% by weight or more, or 20% by weight or less, and 35% by weight or less, 33% by weight or less, or 30% by weight or less. there is.
- the first ethylene-alphaolefin copolymer (a) may be an ethylene/1-hexene copolymer
- the second ethylene-alphaolefin copolymer (b) may be an ethylene/1-octene copolymer. It may be a copolymer.
- the first ethylene-alpha olefin copolymer (a) has excellent mechanical properties and is suitable for manufacturing a biaxially stretched film with excellent stretchability and high mechanical properties through an appropriate balance between crystallinity and processability.
- the first ethylene-alpha olefin copolymer (a) has a density of 0.930 g/cm 3 to 0.960 g/cm 3 and a melt index (MI 2.16 , 190° C., 2.16 kg load) of 0.2 g/10 min. to 2.0 g/10min.
- the first ethylene-alphaolefin copolymer (a) has a density of 0.933 g/cm 3 or more, 0.935 g/cm 3 or more, 0.938 g/cm 3 or more, or 0.941 g/cm 3 or more, and 0.955 g/cm 3 or more. It may be less than or equal to g/cm 3 , less than or equal to 0.950 g/cm 3 , or less than or equal to 0.948 g/cm 3 .
- the first ethylene-alphaolefin copolymer (a) has a melt index (MI 2.16 , 190 o C, 2.16 kg load) of 0.2 g/10min or more, 1.5 g/10min or less, 1.0 g/10min or less, Or it may be less than 0.6 g/10min.
- the first ethylene-alpha olefin copolymer (a) has a number average molecular weight (Mn) of 12,000 g/mol or more and 50,000 g/mol or less, and a weight average molecular weight (Mw) of 100,000 g/mol or more and 250,000 g/mol or less. And the molecular weight distribution (Mw/Mn) may be 3.0 or more and 20.0 or less.
- the number average molecular weight Mn of the first ethylene-alphaolefin copolymer (a) may be 13,000 g/mol or more, 14,000 g/mol or more, or 15,000 g/mol or more, 40,000 g/mol or less, 30,000 g/mol or less, or 28,000 g/mol or less.
- the weight average molecular weight Mw of the first ethylene-alpha olefin copolymer (a) may be 105,000 g/mol or more, 110,000 g/mol or more, or 114,000 g/mol or more, and 230,000 g/mol or less, 210,000 g/mol. mol or less, or 200,000 g/mol or less.
- the molecular weight distribution (Mw/Mn) of the first ethylene-alpha olefin copolymer (a) may be 3.5 or more, 4.0 or more, or 4.1 or more, and may be 17.0 or less, 15.0 or less, or 13.1 or less.
- the first ethylene-alpha olefin copolymer (a) may have at least one of the above-mentioned properties, and may have all of the above-mentioned properties to exhibit excellent mechanical strength.
- the first ethylene-alphaolefin copolymer (a) includes ethylene and 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, It may contain one or more alpha-olefins selected from the group consisting of 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene, and mixtures thereof.
- the first ethylene-alpha olefin copolymer (a) may be an ethylene/1-hexene copolymer.
- the first ethylene-alpha olefin copolymer (a) is the above-mentioned copolymer, the above-mentioned physical properties can be more easily realized.
- the type of the first ethylene-alpha olefin copolymer (a) is not limited to the above-mentioned types, and various types known in the art to which the present invention pertains may be provided as long as they can exhibit the above-mentioned physical properties.
- the first ethylene-alpha olefin copolymer (a) having the above physical properties may be manufactured in the presence of a metallocene catalyst.
- the first ethylene-alphaolefin copolymer (a) is a first metallocene compound represented by the following formula (1) and a second metallocene compound represented by the following formula (2) in a ratio of 1:1 to 1:8. It can be prepared by copolymerizing ethylene and a comonomer while adding hydrogen gas in the presence of a catalyst composition containing a molar ratio of .
- M 2 is a Group 4 transition metal
- Cp 1 and Cp 2 are each cyclopentadienyl, which is unsubstituted or substituted with C 1-20 hydrocarbon;
- R a and R b are the same or different from each other, and are each independently hydrogen, C 1-20 alkyl, C 1-20 alkoxy, C 2-20 alkoxyalkyl, C 6-20 aryl, C 6-20 aryloxy, C 2-20 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 8-40 arylalkenyl, C 2-20 alkynyl, or selected from the group consisting of N, O and S substituted or unsubstituted C 2-20 heteroaryl containing one or more heteroatoms, provided that at least one of R a and R b is not hydrogen;
- Z 2 is each independently halogen, C 1-20 alkyl, C 2-20 alkenyl, C 7-40 alkylaryl, C 7-40 arylalkyl, C 6-20 aryl, substituted or unsubstituted C 1-20 alkylidene, substituted or unsubstituted amino group, C 2-20 alkylalkoxy, or C 7-40 arylalkoxy;
- n 1 or 0;
- M 3 is a group 4 transition metal
- T 2 is carbon, silicon or germanium
- X 3 and X 4 are the same or different from each other and are each independently halogen or C 1-20 alkyl
- R 11 to R 14 are the same or different from each other, and are each independently hydrogen, C 1-20 alkyl, C 2-20 alkenyl, C 6-20 aryl, C 7-20 alkylaryl, C 7- 20 arylalkyl, or R 11 to R 14 two or more of which are adjacent to each other are connected to each other to form a substituted or unsubstituted aliphatic ring, an aromatic ring, or a heteroaromatic ring containing at least one selected from the group consisting of N, O, and S,
- Q 3 and Q 4 are the same or different from each other, and are each independently C 1-20 alkyl, C 2-20 alkenyl, C 6-30 aryl, or C 2-20 alkoxy alkyl,
- R 15 is C 1-20 alkyl, C 2-20 alkenyl, or C 6-30 aryl.
- Halogen may be fluorine (F), chlorine (Cl), bromine (Br), or iodine (I).
- the C 1-20 alkyl group may be a straight-chain, branched-chain, or cyclic alkyl group.
- the C 1-20 alkyl group is a C 1-15 straight chain alkyl group; C 1-10 straight chain alkyl group; C 1-5 straight chain alkyl group; C 3-20 branched chain or cyclic alkyl group; C 3-15 branched chain or cyclic alkyl group; Or it may be a C 3-10 branched chain or cyclic alkyl group.
- the alkyl group of C 1-20 is methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, tert-butyl group, n-pentyl group, iso-pentyl group, It may be a neo-pentyl group or a cyclohexyl group.
- the C 2-20 alkenyl group may be a straight chain, branched chain, or cyclic alkenyl group.
- the C 2-20 alkenyl group is C 2-20 straight chain alkenyl group, C 2-10 straight chain alkenyl group, C 2-5 straight chain alkenyl group, C 3-20 branched chain alkenyl group, C 3-15 branched chain alkenyl group. It may be a nyl group, a C 3-10 branched chain alkenyl group, a C 5-20 cyclic alkenyl group, or a C 5-10 cyclic alkenyl group. More specifically, the C 2-20 alkenyl group may be an ethenyl group, propenyl group, butenyl group, pentenyl group, or cyclohexenyl group.
- C 6-20 Aryl refers to a monocyclic, bicyclic or tricyclic aromatic hydrocarbon and includes monocyclic or condensed ring aryl.
- C 6-20 aryl may be a phenyl group, biphenyl group, naphthyl group, anthracenyl group, phenanthrenyl group, or fluorenyl group.
- C 7-40 alkylaryl may refer to a substituent in which one or more hydrogens of aryl are replaced by alkyl.
- C 7-40 alkylaryl may be methylphenyl, ethylphenyl, n-propylphenyl, iso-propylphenyl, n-butylphenyl, iso-butylphenyl, tert-butylphenyl, or cyclohexylphenyl.
- C 7-40 Arylalkyl may refer to a substituent in which one or more hydrogens of alkyl are replaced by aryl.
- C 7-40 arylalkyl may be a benzyl group, phenylpropyl, or phenylhexyl.
- C 6-20 aryloxy examples include phenoxy, biphenoxy, naphthoxy, etc., but are not limited thereto.
- the C 1-20 alkoxy group includes methoxy group, ethoxy group, phenyloxy group, cyclohexyloxy group, etc., but is not limited thereto.
- the C 2-20 alkoxyalkyl group is a functional group in which one or more hydrogens of the alkyl group described above are replaced with an alkoxy group, and specifically, methoxymethyl group, methoxyethyl group, ethoxymethyl group, iso-propoxymethyl group, and iso-propoxy group.
- Alkoxyalkyl groups such as ethyl group, iso-propoxyhexyl group, tert-butoxymethyl group, tert-butoxyethyl group, and tert-butoxyhexyl group may be included, but are not limited thereto.
- the C 1-20 alkylsilyl group or C 1-20 alkoxysilyl group is a functional group in which 1 to 3 hydrogens of -SiH 3 are replaced with 1 to 3 alkyl groups or alkoxy groups as described above, specifically methylsilyl group, die Alkylsilyl groups such as methylsilyl group, trimethylsilyl group, dimethylethylsilyl group, diethylmethylsilyl group, or dimethylpropylsilyl group; Alkoxysilyl groups such as methoxysilyl group, dimethoxysilyl group, trimethoxysilyl group, or dimethoxyethoxysilyl group; Alkoxyalkylsilyl groups such as methoxydimethylsilyl group, diethoxymethylsilyl group, or dimethoxypropylsilyl group may be included, but are not limited thereto.
- the C 1-20 silylalkyl group is a functional group in which one or more hydrogens of the alkyl group described above are replaced with a silyl group, and specifically includes -CH 2 -SiH 3 , methylsilylmethyl group, or dimethylethoxysilylpropyl group. , but is not limited to this.
- the sulfonate group has the structure of -O-SO 2 -R', where R' may be a C 1-20 alkyl group.
- R' may be a C 1-20 alkyl group.
- the C 1-20 sulfonate group may include a methane sulfonate group or a phenyl sulfonate group, but is not limited thereto.
- the heteroaryl is a C 2-20 heteroaryl containing at least one of N, O, and S as a heteroelement, and includes monocyclic or condensed ring heteroaryl.
- Specific examples include xanthene, thioxanthen, thiophene group, furan group, pyrrole group, imidazole group, thiazole group, oxazole group, oxadiazole group, triazole group, pyridyl group, bipyridyl group, and pyridyl group.
- Midyl group triazine group, acridyl group, pyridazine group, pyrazinyl group, quinolinyl group, quinazoline group, quinoxalinyl group, phthalazinyl group, pyrido pyrimidinyl group, pyrido pyrazinyl group, pyrazino pyrazinyl group Ginyl group, isoquinoline group, indole group, carbazole group, benzoxazole group, benzoimidazole group, benzothiazole group, benzocarbazole group, benzothiophene group, dibenzothiophene group, benzofuranyl group, phenanthroline group ), isoxazolyl group, thiadiazolyl group, phenothiazinyl group, and dibenzofuranyl group, etc., but is not limited to these.
- the Group 4 transition metal may be titanium (Ti), zirconium (Zr), hafnium (Hf), or rutherphodium (Rf), and specifically, titanium (Ti), zirconium (Zr), or hafnium (Hf). It may be, and more specifically, it may be zirconium (Zr) or hafnium (Hf), but it is not limited thereto.
- the Group 13 element may be boron (B), aluminum (Al), gallium (Ga), indium (In), or thallium (Tl), and may specifically be boron (B) or aluminum (Al). and is not limited to this.
- substituents are optionally hydroxy groups within the range of achieving the same or similar effects as the desired effect; halogen; Alkyl group or alkenyl group, aryl group, alkoxy group; an alkyl group or alkenyl group, an aryl group, or an alkoxy group containing one or more heteroatoms from groups 14 to 16; silyl group; Alkylsilyl group or alkoxysilyl group; Phosphine group; phosphide group; Sulfonate group; and may be substituted with one or more substituents selected from the group consisting of a sulfone group.
- the fact that two adjacent substituents are connected to each other to form an aliphatic or aromatic ring means that the atom(s) of the two substituents and the atoms (atoms) to which the two substituents are bonded are connected to each other to form a ring.
- examples in which R 9 and R 10 of -NR 9 R 10 are connected to each other to form an aliphatic ring include a piperidinyl group
- R 9 and R 10 of -NR 9 R 10 are Examples of groups connected to each other to form aromatic rings include pyrrolyl groups.
- the first metallocene compound represented by Chemical Formula 1 is a non-crosslinked compound containing ligands of Cp 1 and Cp 2 , and is mainly a low molecular weight copolymer with a low SCB (short chain branch) content. It is advantageous for making
- the ligands of Cp 1 and Cp 2 may be the same or different from each other, are each cyclopentadienyl, and may be substituted with 1 or more or 1 to 3 C 1-10 alkyl.
- the ligands of Cp 1 and Cp 2 can exhibit high polymerization activity by having a lone pair of electrons that can act as a Lewis base.
- the ligands of Cp 1 and Cp 2 are cyclopentadienyl groups with relatively little steric hindrance. Therefore, it exhibits high polymerization activity and low hydrogen reactivity, allowing low molecular weight polyethylene to be polymerized with high activity.
- the ligands of Cp 1 and Cp 2 for example, have properties such as chemical structure, molecular weight, molecular weight distribution, mechanical properties, and transparency of polyethylene, which is manufactured by controlling the degree of steric hindrance effect depending on the type of substituted functional group. can be easily adjusted.
- the ligands of Cp 1 and Cp 2 are each substituted with R a and R b , where R a and R b are the same or different from each other, and are each independently hydrogen, C 1-20 alkyl, C It may be 2-20 alkoxyalkyl, C 7-40 arylalkyl, or substituted or unsubstituted C 2-12 heteroaryl containing one or more heteroatoms selected from the group consisting of N, O and S, and more Specifically, C 1-10 alkyl, C 2-10 alkoxyalkyl, C 7-20 arylalkyl, or substituted or unsubstituted C containing one or more heteroatoms selected from the group consisting of N, O and S. 4-12 heteroaryl;
- M 2 Z 2 3-m exists between the ligands of Cp 1 and Cp 2 , and M 2 Z 2 3-m may affect the storage stability of the metal complex.
- Z 1 may each independently be halogen or C 1-20 alkyl, and more specifically, may each independently be F, Cl, Br or I.
- M 2 is Ti, Zr, or Hf; is Zr or Hf; Or it may be Zr.
- Cp 1 and Cp 2 are each unsubstituted or substituted cyclopentadienyl group, and R a and R b are each independently hydrogen, C 1-10 alkyl, C 2-10 alkoxyalkyl, or C 7-20 arylalkyl, where at least one of R a and R b is alkoxyalkyl such as t-butoxyhexyl group, more specifically, -(CH 2 ) p -OR It may be a compound that is a substituent of c (where R c is a straight or branched chain alkyl group having 1 to 6 carbon atoms, and p is an integer of 2 to 4.).
- the first metallocene compound represented by Formula 1 may be, for example, a compound represented by one of the following structural formulas, but is not limited thereto.
- the first metallocene compound represented by Chemical Formula 1 can be synthesized by applying known reactions, and the Examples can be referred to for more detailed synthesis methods.
- the second metallocene compound represented by Formula 2 includes an aromatic ring compound including cyclopentadienyl or a derivative thereof and a nitrogen atom, and the aromatic ring compound and the nitrogen atom It has a structure in which the atoms are cross-linked by a bridging group, T 2 Q 3 Q 4 .
- the second metallocene compound having this specific structure can be applied to the polymerization reaction of polyethylene, exhibits high activity and copolymerization, and can provide a high molecular weight olefin copolymer.
- the second metallocene compound represented by Formula 2 has a well-known CGC (constrained geometry catalyst) structure, so it is excellent in introducing comonomers, and in addition, the comonomer is excellent due to the electronic and steric properties of the ligand.
- the distribution of monomers is controlled. From these properties, the average ethylene sequence length (ASL) is adjusted to increase the middle to high molecular region in the molecular weight distribution, thereby expanding the tie molecule fraction ratio and increasing the entanglement of the polymer chain, along with excellent pipe internal pressure characteristics. It is easy to manufacture polyethylene resin that exhibits long-term stability and processability.
- CGC constrained geometry catalyst
- M 3 of the metallocene compound represented by Formula 2 may be a Group 4 transition metal, preferably titanium (Ti), zirconium (Zr), or hafnium (Hf).
- T 2 may be silicon
- X 3 and X 4 may each independently be methyl or chlorine (Cl).
- R 11 to R 14 are the same or different and may each independently be methyl or phenyl.
- R 11 to R 14 adjacent to each other are connected to each other to form a substituted or unsubstituted aliphatic ring, an aromatic ring, or any one selected from the group consisting of N, O, and S.
- a heteroaromatic ring containing the above can be formed.
- R 11 to R 14 Among them two or more adjacent ones are connected to each other to form an aliphatic ring, aromatic ring, or heteroaromatic ring, and cyclopentadiene is fused to an indenyl group, fluorenyl group, benzothiophene group, or dibenzo It can form thiophene groups (dibenzothiophene), etc.
- the indenyl group, fluorenyl group, benzothiophene group, and dibenzothiophene group may be substituted with one or more substituents.
- R 15 to R 16 are the same or different, and may each independently be methyl, ethyl, phenyl, propyl, hexyl, or tert-butoxyhexyl.
- R 17 may be methyl, ethyl, n-propyl, iso-propyl, n-butyl, or tert-butyl.
- the metallocene compound of Formula 2 is a group consisting of the following compounds. It may be any one selected from, but the present invention is not limited thereto:
- the second metallocene compound represented by Formula 2 can be synthesized by applying known reactions. Specifically, it may be manufactured by connecting a nitrogen compound and a cyclopentadiene derivative with a bridge compound to prepare a ligand compound, and then performing metallation by adding a metal precursor compound, but is not limited to this and is described in more detail. For synthetic methods, refer to the examples.
- the second metallocene compound of Formula 2 has excellent activity and can polymerize high molecular weight polyethylene resin. In particular, it exhibits high polymerization activity even when used while supported on a carrier, making it possible to produce ultra-high molecular weight polyethylene resin.
- the second metallocene compound of Formula 2 according to the present invention exhibits low hydrogen reactivity and still has a high molecular weight distribution. Due to its activity, polymerization of ultra-high molecular weight polyethylene resin is possible. Therefore, even when used in combination with a catalyst with other characteristics, a polyethylene resin that satisfies the characteristics of high molecular weight can be produced without a decrease in activity, making it easy to produce a polyethylene resin with a wide molecular weight distribution, including a high molecular weight polyethylene resin. It can be manufactured.
- the first metallocene compound represented by Formula 1 mainly contributes to making a low molecular weight copolymer with a low SCB content
- the second metallocene compound represented by Formula 2 The compounds can mainly contribute to making high molecular weight copolymers with high SCB content. More specifically, the catalyst composition exhibits high copolymerizability to comonomers in the copolymer in the high molecular weight region due to the second metallocene compound, and also exhibits high copolymerization in the low molecular weight region due to the first metallocene compound. shows low copolymerization of the comonomer. As a result, a polyethylene resin that not only has excellent mechanical properties but also exhibits a bimodal molecular weight distribution and excellent heat resistance can be manufactured.
- the above-described physical properties can be achieved by controlling the content ratio of the first and second metallocene compounds in the catalyst composition in the present invention, and the resulting improvement effect can be further enhanced.
- the middle molecular region within the molecule is increased to expand the tie molecule fraction ratio and the polymer chain. Entanglement can be increased and the ratio of the high molecule region to the low molecule region can be optimized.
- the first and second metallocene compounds should be included in a molar ratio of 1:1 to 1:8.
- the first and second metallocene compounds may be included in a molar ratio of 1:1 to 1:7, 1:1 to 1:6, or 1:1 to 1:5.5.
- the polyethylene resin manufactured using them adjusts the balance between mechanical properties and elongation, thereby providing mechanical properties and productivity equivalent to or superior to the existing ones. and stretching stability, and can improve both high shrinkage resistance, printability, and transparency.
- the first and second metallocene compounds have the above-described structural characteristics and can be stably supported on a carrier.
- the first and second metallocene compounds are used while supported on the carrier.
- the particle shape and bulk density of the produced polymer are excellent, and can be suitably used in conventional slurry polymerization, bulk polymerization, and gas phase polymerization processes.
- the carrier include silica, alumina, magnesia, silica-alumina, silica-magnesia, etc., and these are usually oxides such as Na 2 O, K 2 CO 3 , BaSO 4 , and Mg(NO 3 ) 2 , may further include carbonate, sulfate, and nitrate components.
- the transition metal compound when using a silica carrier, the transition metal compound is supported by chemically bonding with reactive functional groups such as siloxane groups present on the surface of the silica carrier, so there is almost no catalyst released from the surface of the carrier during the propylene polymerization process.
- reactive functional groups such as siloxane groups present on the surface of the silica carrier
- the carrier may be surface modified through a calcination or drying process to increase support efficiency and minimize leaching and fouling.
- a calcination or drying process to increase support efficiency and minimize leaching and fouling.
- the calcination or drying process for the carrier may be performed in a range from a temperature at which moisture disappears from the surface of the carrier to a temperature below which reactive functional groups, especially hydroxy groups (OH groups) present on the surface are completely eliminated.
- the temperature may be 150 to 600 °C, or 200 to 500 °C. If the temperature during calcination or drying of the carrier is low below 150°C, the moisture removal efficiency is low, and as a result, there is a risk that the moisture remaining in the carrier may react with the cocatalyst and reduce the supporting efficiency.
- the drying or calcining temperature is too high, exceeding 600 °C, the specific surface area decreases as the pores existing on the surface of the carrier merge, and many reactive functional groups such as hydroxy groups or silanol groups existing on the surface are lost, and siloxane There is a risk that only residues will remain and the number of reaction sites with the cocatalyst will decrease.
- the total amount of the first and second metallocene compounds described above is 40 ⁇ mol or more, or 80 ⁇ mol based on 1 g of silica. It may be supported in a content range of ⁇ mol or more, 240 ⁇ mol or less, or 160 ⁇ mol or less. When supported in the above content range, it exhibits appropriate supported catalyst activity, which can be advantageous in terms of maintaining the activity of the catalyst and economic efficiency.
- the catalyst composition may additionally include a cocatalyst to improve high activity and process stability.
- the type and content of the additional cocatalyst are the same as previously described with respect to the first ethylene-alpha olefin copolymer (a), and detailed details are omitted.
- the cocatalyst may be, more specifically, an alkylaluminoxane-based cocatalyst such as methylaluminoxane.
- the alkylaluminoxane-based cocatalyst stabilizes the metallocene compounds and acts as a Lewis acid
- the functional group introduced into the bridge group of the second metallocene compound is a Lewis acid- Catalytic activity can be further improved by including a metal element that can form a bond through base interaction.
- the amount of the cocatalyst used can be appropriately adjusted depending on the physical properties or effects of the desired catalyst and resin composition.
- the cocatalyst may be supported in an amount of 8 mmol or more, or 10 mmol or more, and 25 mmol or less, or 20 mmol or less per weight of the carrier, for example, based on 1 g of silica. there is.
- the above-described catalyst composition may be used for polymerization as such, or may be used in a prepolymerized state through contact with an ethylene monomer before use in a polymerization reaction.
- the production method according to one embodiment of the invention may further include the step of pre-polymerizing (or pre-polymerizing) the catalyst composition by contacting it with an ethylene monomer before producing polyethylene through a polymerization reaction.
- the catalyst composition includes aliphatic hydrocarbon solvents having 5 to 12 carbon atoms, such as pentane, hexane, heptane, nonane, decane, and isomers thereof, aromatic hydrocarbon solvents such as toluene and benzene, and chlorine such as dichloromethane and chlorobenzene. It can be dissolved or diluted in an atom-substituted hydrocarbon solvent or the like and then introduced into the polymerization reaction described later.
- the solvent used here is preferably treated with a small amount of alkyl aluminum to remove a small amount of water or air, which acts as a catalyst poison, and it is also possible to use a cocatalyst.
- the polymerization process can be performed by contacting ethylene and a comonomer in the presence of the catalyst composition described above.
- the polymerization reaction may be bimodal, using two or more reactors, or may be performed in a single polymerization reactor.
- the polymerization temperature may be 25°C to 500°C, preferably 25°C to 200°C, and more preferably 50°C to 150°C.
- the polymerization pressure may be 1 kgf/cm2 to 100 kgf/cm2, preferably 1 kgf/cm2 to 50 kgf/cm2, and more preferably 5 kgf/cm2 to 30 kgf/cm2.
- the amount of 1-hexene added may be about 4.0% by weight to about 6.0% by weight based on the total weight of ethylene added. More specifically, the amount of 1-hexene added is about 4.1% by weight or more, or about 4.2% by weight or more, or about 4.3% by weight or more, or about 4.4% by weight or more, or about 4.5% by weight or more, based on the total weight of ethylene input.
- weight percent may be less than or equal to about 5.9 weight percent, or less than or equal to about 5.8 weight percent, or less than or equal to about 5.6 weight percent, or less than or equal to about 5.4 weight percent, or less than or equal to about 5.2 weight percent, or less than or equal to about 5.0 weight percent.
- the polyethylene resin according to the present invention can be produced by copolymerizing ethylene and a comonomer by adding hydrogen gas in the presence of the catalyst composition described above.
- the hydrogen gas has a content of 35 ppm to 250 ppm, or 40 ppm to 200 ppm, or 50 ppm to 190 ppm, or 55 ppm to 180 ppm, or 58 ppm to 170 ppm, or 60 ppm, based on the weight of ethylene.
- the content may be from ppm to 145 ppm.
- the first and second transition metal compounds are added to the cocatalyst-supporting carrier, stirred, and then a cocatalyst can be further added to prepare a supported catalyst.
- the content of the carrier, co-catalyst, co-catalyst supporting carrier, and transition metal compound used can be appropriately adjusted depending on the physical properties or effects of the desired supported catalyst.
- the amount of the metallocene compound supported on the silica carrier through the above step may be 0.01 to 1 mmol/g based on 1 g of the carrier. That is, it is desirable to control the amount to fall within the above-mentioned range, taking into account the contribution effect of the metallocene compound as a catalyst.
- reaction solvents include hydrocarbon solvents such as pentane, hexane, and heptane; Alternatively, an aromatic solvent such as benzene, toluene, etc. may be used.
- the method for producing the supported catalyst is not limited to the content described herein, and the production method may additionally employ steps commonly employed in the technical field to which the present invention pertains, and the steps of the production method ( s) can be changed by conventionally changeable step(s).
- the polyethylene copolymer as described above can be prepared through a method comprising copolymerizing ethylene and alpha-olefin in the presence of the hybrid supported metallocene catalyst.
- the above-described hybrid supported catalyst can exhibit excellent supporting performance, catalytic activity, and high copolymerization properties, and can produce a polyethylene copolymer capable of producing a biaxially stretched film with excellent expandable processing area characteristics and mechanical properties.
- the method for producing the first ethylene-alpha-olefin copolymer (a) can be performed by slurry polymerization using ethylene and alpha-olefin as raw materials in the presence of the above-described hybrid supported catalyst by applying conventional equipment and contact technology.
- the method for producing the first ethylene-alpha olefin copolymer (a) may copolymerize ethylene and alpha-olefin using a continuous slurry polymerization reactor, a loop slurry reactor, etc., but is not limited thereto.
- the mechanical properties of the polyethylene copolymer are increased due to the interaction of two or more catalysts. In addition to physical properties, both processability and shrinkage can be further improved.
- the polymerization process with a carrier for supporting the first metallocene compound and the second metallocene compound and an additional cocatalyst is performed prior to the first ethylene-alpha olefin copolymer.
- (a) is the same as described above, and specific details are omitted.
- the first ethylene-alpha-olefin copolymer (a) according to the present invention can be produced by copolymerizing ethylene and alpha-olefin using the above-described supported metallocene catalyst.
- the first ethylene-alphaolefin copolymer (a) having the above-described physical properties can be produced.
- the polyethylene composition according to one embodiment of the present invention includes the above-described first ethylene-alpha olefin copolymer (a) and the second ethylene-alpha olefin copolymer (b) which has excellent flowability and excellent stretching stability and shrinkage resistance.
- a first ethylene-alpha olefin copolymer
- b second ethylene-alpha olefin copolymer
- the second ethylene-alphaolefin copolymer (b) has a density of 0.870 g/cm 3 to 0.920 g/cm 3 and a melt index (MI 2.16 , 190° C., 2.16 kg load) of 3.0 g/10 min. It may be from 10.0 g/10min.
- the second ethylene-alphaolefin copolymer (b) has a density of 0.880 g/cm 3 or more, 0.890 g/cm 3 or more, or 0.895 g/cm 3 or more, and 0.915 g/cm 3 or less, It may be 0.910 g/cm 3 or less, or 0.905 g/cm 3 or less.
- the second ethylene-alphaolefin copolymer (b) has a melt index (MI 2.16 , 190° C., 2.16 kg load) of 4.0 g/10min or more, 5.0 g/10min or more, or 5.5 g/10min or more, It may be less than or equal to 9.0 g/10min, less than or equal to 8.0 g/10min, or less than or equal to 7.0 g/10min.
- MI 2.16 , 190° C., 2.16 kg load 4.0 g/10min or more, 5.0 g/10min or more, or 5.5 g/10min or more, It may be less than or equal to 9.0 g/10min, less than or equal to 8.0 g/10min, or less than or equal to 7.0 g/10min.
- the second ethylene-alpha olefin copolymer (b) has a number average molecular weight (Mn) of 20,000 g/mol or more and 50,000 g/mol or less, and a weight average molecular weight (Mw) of 50,000 g/mol or more and 100,000 g/mol or less. And the molecular weight distribution (Mw/Mn) may be 2.0 or more and 4.0 or less.
- the number average molecular weight (Mn) of the second ethylene-alphaolefin copolymer (b) may be 23,000 g/mol or more, 25,000 g/mol or more, or 28,000 g/mol or more, and 45,000 g/mol or less. , may be 40,000 g/mol or less, or 35,000 g/mol or less.
- the weight average molecular weight (Mw) of the second ethylene-alpha olefin copolymer (b) may be 55,000 g/mol or more, 60,000 g/mol or more, or 65,000 g/mol or more, 90,000 g/mol or less, 80,000 g/mol or less, or 70,000 g/mol or less.
- the molecular weight distribution (Mw/Mn) of the second ethylene-alpha olefin copolymer (b) may be 2.1 or more, 2.2 or more, or 2.3 or more, and 3.5 or less, 3.0 or less, or 2.5 or less.
- the second ethylene-alpha olefin copolymer (b) may have at least one of the above-described physical properties, and may have all of the above-described physical properties in order to exhibit excellent mechanical strength.
- the second ethylene-alphaolefin copolymer (b) includes ethylene and 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, It may include one or more alpha-olefins selected from the group consisting of 1-tetradecene, 1-hexadecene, 1-octadecene, 1-eicocene, and mixtures thereof.
- the second ethylene-alpha olefin copolymer (b) may be an ethylene 1-octene copolymer.
- the second ethylene-alpha olefin copolymer (b) is the above-mentioned copolymer, the above-mentioned physical properties can be more easily realized.
- the type of the second ethylene-alpha olefin copolymer (b) is not limited to the above-mentioned types, and various types known in the technical field to which the present invention pertains may be provided as long as they can exhibit the above-mentioned physical properties.
- the second ethylene-alpha olefin copolymer (b) was manufactured in the presence of a metallocene catalyst.
- the second ethylene-alphaolefin copolymer (b) can be produced by copolymerizing ethylene and a comonomer in the presence of a catalyst composition containing a metallocene compound represented by the following formula (3).
- M 1 is a Group 4 transition metal
- Z is -O-, -S-, -NR a -, or -PR a -,
- R a is hydrogen, any one of a hydrocarbyl group having 1 to 20 carbon atoms, a hydrocarbyl (oxy)silyl group having 1 to 20 carbon atoms, and a silylhydrocarbyl group having 1 to 20 carbon atoms;
- T 1 is C, Si, Ge, Sn or Pb,
- Q 1 and Q 2 are the same or different from each other, and are each independently hydrogen, a hydrocarbyl group with 1 to 30 carbon atoms, a hydrocarbyloxy group with 1 to 30 carbon atoms, a hydrocarbyloxyhydrocarbyl group with 2 to 30 carbon atoms, -SiH 3 , any one of a hydrocarbyl (oxy)silyl group having 1 to 30 carbon atoms, a hydrocarbyl group having 1 to 30 carbon atoms substituted with halogen, and -NR b R c ,
- R b and R c are each independently hydrogen and a hydrocarbyl group having 1 to 30 carbon atoms, or are connected to each other to form an aliphatic or aromatic ring;
- C 1 is any one of the ligands represented by the following formulas 3a to 3d,
- Y is O or S
- R 1 to R 6 are the same as or different from each other, and are each independently hydrogen, a hydrocarbyl group having 1 to 30 carbon atoms, or a hydrocarbyloxy group having 1 to 30 carbon atoms.
- Hydrocarbyl group is a monovalent functional group obtained by removing a hydrogen atom from hydrocarbon, and includes alkyl group, alkenyl group, alkynyl group, aryl group, aralkyl group, aralkenyl group, aralkynyl group, alkylaryl group, alkenylaryl group, and alkyl group. It may include a nylaryl group, etc.
- the hydrocarbyl group having 1 to 30 carbon atoms may be a hydrocarbyl group having 1 to 20 carbon atoms or a hydrocarbyl group having 1 to 10 carbon atoms.
- the hydrocarbyl group may be straight chain, branched chain, or cyclic alkyl.
- the hydrocarbyl group having 1 to 30 carbon atoms is methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, iso-butyl group, tert-butyl group, n-pentyl group, n-hexyl group.
- Straight-chain, branched-chain, or cyclic alkyl groups such as actual group, n-heptyl group, and cyclohexyl group; Alternatively, it may be an aryl group such as phenyl, biphenyl, naphthyl, anthracenyl, phenanthrenyl, or fluorenyl.
- alkylaryl such as methylphenyl, ethylphenyl, methylbiphenyl, and methylnaphthyl
- arylalkyl such as phenylmethyl, phenylethyl, biphenylmethyl, and naphthylmethyl
- alkenyl such as allyl, allyl, ethenyl, propenyl, butenyl, and pentenyl.
- a hydrocarbyloxy group is a functional group in which a hydrocarbyl group is bonded to oxygen.
- a hydrocarbyloxy group having 1 to 30 carbon atoms may be a hydrocarbyloxy group having 1 to 20 carbon atoms or a hydrocarbyloxy group having 1 to 10 carbon atoms.
- the hydrocarbyloxy group may be straight chain, branched chain, or cyclic alkyl. More specifically, the hydrocarbyloxy group having 1 to 30 carbon atoms is methoxy group, ethoxy group, n-propoxy group, iso-propoxy group, n-butoxy group, iso-butoxy group, tert-butoxy group, and n-pentoxy group.
- straight-chain, branched-chain, or cyclic alkoxy groups such as n-hexoxy group, n-heptoxy group, and cyclohexoxy group; Alternatively, it may be an aryloxy group such as a phenoxy group or a naphthalenoxy group.
- Hydrocarbyloxyhydrocarbyl group is a functional group in which one or more hydrogens of the hydrocarbyl group are replaced with one or more hydrocarbyloxy groups.
- a hydrocarbyloxyhydrocarbyl group having 2 to 30 carbon atoms may be a hydrocarbyloxyhydrocarbyl group having 2 to 20 carbon atoms or a hydrocarbyloxyhydrocarbyl group having 2 to 15 carbon atoms.
- the hydrocarbyloxyhydrocarbyl group may be straight chain, branched chain, or cyclic alkyl.
- the hydrocarbyloxyhydrocarbyl group having 2 to 30 carbon atoms is methoxymethyl group, methoxyethyl group, ethoxymethyl group, iso-propoxymethyl group, iso-propoxyethyl group, iso-propoxyhexyl group, tert-part.
- Alkoxyalkyl groups such as toxymethyl group, tert-butoxyethyl group, and tert-butoxyhexyl group; Or it may be an aryloxyalkyl group such as a phenoxyhexyl group.
- Hydrocarbyl (oxy)silyl group is a functional group in which 1 to 3 hydrogens of -SiH 3 are replaced with 1 to 3 hydrocarbyl groups or hydrocarbyloxy groups.
- the hydrocarbyl (oxy) silyl group having 1 to 30 carbon atoms may be a hydrocarbyl (oxy) silyl group having 1 to 20 carbon atoms, 1 to 15 carbon atoms, 1 to 10 carbon atoms, or 1 to 5 carbon atoms.
- the hydrocarbyl (oxy)silyl group having 1 to 30 carbon atoms is an alkyl group such as methylsilyl group, dimethylsilyl group, trimethylsilyl group, dimethylethylsilyl group, diethylmethylsilyl group, or dimethylpropylsilyl group.
- silyl group Alkoxysilyl groups such as methoxysilyl group, dimethoxysilyl group, trimethoxysilyl group, or dimethoxyethoxysilyl group; It may be an alkoxyalkyl silyl group such as methoxydimethylsilyl group, diethoxymethylsilyl group, or dimethoxypropylsilyl group.
- a silylhydrocarbyl group having 1 to 20 carbon atoms is a functional group in which one or more hydrogens of the hydrocarbyl group are replaced with a silyl group.
- the silyl group may be -SiH 3 or a hydrocarbyl (oxy)silyl group.
- a silylhydrocarbyl group having 1 to 20 carbon atoms may be a silylhydrocarbyl group having 1 to 15 carbon atoms or a silylhydrocarbyl group having 1 to 10 carbon atoms.
- the silylhydrocarbyl group having 1 to 20 carbon atoms is a silylalkyl group such as -CH 2 -SiH 3 ; Alkylsilylalkyl groups such as methylsilylmethyl group, methylsilylethyl group, dimethylsilylmethyl group, trimethylsilylmethyl group, dimethylethylsilylmethyl group, diethylmethylsilylmethyl group, or dimethylpropylsilylmethyl group; Or it may be an alkoxysilylalkyl group such as dimethylethoxysilylpropyl group.
- Halogen may be fluorine (F), chlorine (Cl), bromine (Br), or iodine (I).
- the sulfonate group has the structure of -O-SO 2 -R d , where R d may be a hydrocarbyl group having 1 to 30 carbon atoms. Specifically, the sulfonate group having 1 to 30 carbon atoms may be a methane sulfonate group or a phenyl sulfonate group.
- the sulfone group having 1 to 30 carbon atoms has the structure of -R e' -SO 2 -R e" , where R e' and R e" are the same or different from each other and are each independently any one of the hydrocarbyl groups having 1 to 30 carbon atoms. You can.
- the sulfone group having 1 to 30 carbon atoms may be a methylsulfonylmethyl group, a methylsulfonylpropyl group, a methylsulfonylbutyl group, or a phenylsulfonylpropyl group.
- two adjacent substituents are connected to each other to form an aliphatic or aromatic ring, which means that the atom(s) of the two substituents and the atoms (atoms) to which the two substituents are bonded are connected to each other to form a ring.
- examples of R b and R c or R b' and R c ' of -NR b R c or -NR b' R c' being linked together to form an aliphatic ring include a piperidinyl group, etc.
- R b and R c or R b ' and R c ' of -NR b R c or -NR b' R c' being connected to each other to form an aromatic ring include a pyrrolyl group, etc. It can be exemplified.
- the Group 4 transition metal may be titanium (Ti), zirconium (Zr), hafnium (Hf), or rutherphodium (Rf), and specifically, titanium (Ti), zirconium (Zr), or hafnium (Hf). It may be, and more specifically, it may be zirconium (Zr) or hafnium (Hf), but it is not limited thereto.
- the Group 13 element may be boron (B), aluminum (Al), gallium (Ga), indium (In), or thallium (Tl), and may specifically be boron (B) or aluminum (Al). and is not limited to this.
- substituents are optionally hydroxy groups within the range of achieving the same or similar effects as the desired effect; halogen; hydrocarbyl group; hydrocarbyloxy group; A hydrocarbyl group or hydrocarbyloxy group containing one or more heteroatoms from groups 14 to 16; silyl group; Hydrocarbyl (oxy)silyl group; Phosphine group; phosphide group; Sulfonate group; and may be substituted with one or more substituents selected from the group consisting of a sulfone group.
- Z is -NR a -
- R a may be a hydrocarbyl group having 1 to 10 carbon atoms, and specifically, R a is a straight-chain or branched alkyl group having 1 to 6 carbon atoms. It may be, and more specifically, it may be a tert-butyl group.
- T is and T 1 is carbon (C) or silicon (Si), and Q 1 and Q 2 may each independently be hydrogen, a hydrocarbyl group with 1 to 30 carbon atoms, or a hydrocarbyloxy group with 1 to 30 carbon atoms.
- Q 1 and Q 2 may each be a hydrocarbyl group having 1 to 10 carbon atoms, or a hydrocarbyloxyhydrocarbyl group having 2 to 12 carbon atoms.
- Q 1 and Q 2 may each be an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 1 to 6 carbon atoms substituted with an alkoxy having 1 to 6 carbon atoms.
- Q 1 and Q 2 may each independently be hydrogen, methyl, ethyl, or tert-butoxy substituted hexyl.
- T 1 may be silicon (Si), and both Q 1 and Q 2 may be methyl, or one of Q 1 and Q 2 may be methyl and the other may be tert-butoxy substituted hexyl.
- the metallocene compound represented by Formula 3 may be represented by any one of the following Formulas 3-1 to 3-4.
- R 1 to R 4 may each be hydrogen or a hydrocarbyl group having 1 to 10 carbon atoms
- R 5 and R 6 may each be a hydrocarbyl group having 1 to 10 carbon atoms.
- R 1 to R 4 may each be hydrogen or alkyl having 1 to 10 carbon atoms
- R 5 and R 6 may each be alkyl having 1 to 10 carbon atoms.
- R 1 to R 4 may each be hydrogen or methyl
- R 5 and R 6 may be methyl.
- M 1 may be titanium (Ti), zirconium (Zr), or hafnium (Hf), and preferably titanium (Ti).
- the metallocene compound may be represented by one of the following structural formulas.
- Metallocene compounds represented by the above structural formulas can be synthesized by applying known reactions, and more detailed synthesis methods can be referred to the Examples and Synthesis Examples described later.
- the transition metal compound represented by Formula 3 used in the present invention controls the degree of introduction of alpha-olefin monomers in the copolymerization process due to the structural characteristics of the catalyst, exhibits the density as described above, and as a result, excellent Flow stone and stretching processability can be secured.
- the polymerization reaction can be performed by continuously polymerizing ethylene and alpha-olefin monomers by continuously introducing hydrogen in the presence of a catalyst composition containing one or more transition metal compounds represented by Formula 3, and specific This may be performed while introducing hydrogen at 5 to 100 cc/min.
- the hydrogen gas suppresses the rapid reaction of the transition metal compound at the beginning of polymerization and serves to terminate the polymerization reaction. Accordingly, an ethylene/alpha-olefin copolymer with a narrow molecular weight distribution can be effectively produced by controlling the use and amount of hydrogen gas.
- the hydrogen may be introduced at 5 cc/min or more, or 7 cc/min or more, or 10 cc/min or more, or 15 cc/min or more, or 19 cc/min or more, and 100 cc/min or less, Alternatively, it may be administered at 50 cc/min or less, or 45 cc/min or less, or 35 cc/min or less, or 29 cc/min or less.
- the produced ethylene/alpha-olefin copolymer can implement the physical properties of the present invention.
- the completion of the polymerization reaction may not occur uniformly, making it difficult to manufacture an ethylene/alpha-olefin copolymer with desired physical properties, and if the amount of hydrogen gas is added at a content exceeding 100 cc/min, the polymerization reaction may not be completed uniformly. In this case, there is a risk that the termination reaction may occur too quickly, resulting in the production of an ethylene/alpha-olefin copolymer with a very low molecular weight.
- the polymerization reaction can be performed at 100°C to 200°C, and by controlling the polymerization temperature along with the hydrogen input amount, the crystallinity distribution and molecular weight distribution in the ethylene/alpha-olefin copolymer can be more easily controlled.
- the polymerization reaction may be performed at 100°C to 200°C, 120°C to 180°C, 130°C to 170°C, and 140°C to 160°C, but is not limited thereto.
- a cocatalyst may be additionally used in the catalyst composition to activate the transition metal compound of Formula 3.
- the cocatalyst is an organometallic compound containing a Group 13 metal, and may specifically include one or more selected from the following Chemical Formulas 4 to 4.
- R 7 , R 8 and R 9 are each independently hydrogen, halogen, C 1-20 hydrocarbyl group, or C 1-20 hydrocarbyl group substituted with halogen,
- n is an integer greater than or equal to 2
- D is aluminum or boron
- R 10 is each independently halogen, C 1-20 hydrocarbyl group, C 1-20 hydrocarbyloxy group, or C 1-20 hydrocarbyl group substituted with halogen,
- L is a neutral or cationic Lewis base
- H is a hydrogen atom
- W is a group 13 element
- A is each independently a C 1-20 hydrocarbyl group; C 1-20 hydrocarbyloxy group; and substituents in which one or more hydrogen atoms of these substituents are substituted with one or more substituents selected from halogen, C 1-20 hydrocarbyloxy group, and C 1-20 hydrocarbyl (oxy)silyl group.
- [LH] + is Bronsted acid.
- [LH] + is trimethylammonium; triethylammonium; tripropylammonium; Tributylammonium; diethylammonium; trimethylphosphonium; or triphenylphosphonium, where [L] + is N,N-diethylanilinium; Or triphenylcarbonium.
- W may be B 3+ or Al 3+ .
- the compound represented by Formula 4 may serve as an alkylating agent and an activator
- the compound represented by Formula 5 may serve as an alkylating agent
- the compound represented by Formula 6 may serve as an activator. there is.
- the compound of Formula 4 may be an alkylaluminoxane-based compound in which repeating units are bonded in a linear, circular, or network form.
- specific examples include methylaluminoxane (MAO), ethyl aluminoxane, and isobutyl aluminoxane. Or tert-butyl aluminoxane, etc. can be mentioned.
- Non-limiting examples of the compound represented by Formula 4 above include methylaluminoxane, ethyl aluminoxane, isobutyl aluminoxane, or tert-butyl aluminoxane.
- Non-limiting examples of the compound represented by Formula 5 include trimethyl aluminum, triethyl aluminum, triisobutyl aluminum, tripropyl aluminum, tributyl aluminum, dimethyl chloroaluminum, triisopropyl aluminum, tri-sec-butyl aluminum, Tricyclopentyl aluminum, tripentyl aluminum, triisopentyl aluminum, trihexyl aluminum, trioctyl aluminum, ethyldimethyl aluminum, methyldiethyl aluminum, triphenyl aluminum, tri-p-tolyl aluminum, dimethyl aluminum methoxide or dimethyl aluminum. Toxide, etc. can be mentioned.
- non-limiting examples of the compound represented by Formula 6 include trimethylammonium tetrakis(pentafluorophenyl)borate, triethylammonium tetrakis(pentafluorophenyl)borate, and N,N-dimethylanilinium tetrakis( Pentafluorophenyl)borate, N,N-dimethylanilinium n-butyltris(pentafluorophenyl)borate, N,N-dimethylanilinium Benzyltris(pentafluorophenyl)borate, N,N-dimethylanilinium Tetrakis(4-(t-butyldimethylsilyl)-2,3,5,6-tetrafluorophenyl)borate, N,N-dimethylanilinium tetrakis(4-(triisopropylsilyl)-2,3 ,5,6-tetrafluorophen
- the cocatalyst may be, more specifically, an alkylaluminoxane-based cocatalyst such as methylaluminoxane.
- the amount of the cocatalyst used can be appropriately adjusted depending on the physical properties or effects of the desired hybrid supported metallocene catalyst.
- the cocatalyst may be used in an appropriate amount to ensure sufficient activation of the transition metal compound of Formula 3.
- the amount of the cocatalyst used can be appropriately adjusted depending on the physical properties or effects of the desired hybrid supported metallocene catalyst.
- the transition metal compound of Formula 3 may be used in the form supported on a carrier.
- the weight ratio of the transition metal compound and the carrier may be 1:10 to 1:1,000, more specifically 1:10 to 1:500.
- a carrier and a transition metal compound are included in a neutral ratio within the above-mentioned range, an optimal shape can be obtained.
- the weight ratio of co-catalyst to carrier may be 1:1 to 1:100, more specifically 1:1 to 1:50.
- the carrier may be silica, alumina, magnesia, or a mixture thereof, or these materials may be dried at high temperature to remove moisture from the surface, thereby forming a state containing highly reactive hydroxy groups or siloxane groups on the surface. It may also be used.
- the high-temperature dried carriers may further contain oxides, carbonates, sulfates, or nitrates such as Na 2 O, K 2 CO 3 , BaSO 4 and Mg(NO 3 ) 2 .
- the drying temperature of the carrier is preferably 200 to 800°C, more preferably 300 to 600°C, and most preferably 300 to 400°C. If the drying temperature of the carrier is less than 200°C, there is too much moisture, so the moisture on the surface reacts with the cocatalyst. If it is more than 800°C, the pores on the surface of the carrier merge, the surface area decreases, and many hydroxyl groups on the surface disappear. This is undesirable because only siloxane residues remain and the number of reaction sites with the cocatalyst decreases.
- the amount of hydroxyl groups on the surface of the carrier is preferably 0.1 to 10 mmol/g, and more preferably 0.5 to 5 mmol/g.
- the amount of hydroxy groups on the surface of the carrier can be adjusted by the preparation method and conditions of the carrier or drying conditions such as temperature, time, vacuum or spray drying.
- an organoaluminum compound is further added to remove moisture in the reactor, and the polymerization reaction can proceed in its presence.
- organic aluminum compounds include trialkylaluminum, dialkyl aluminum halide, alkyl aluminum dihalide, aluminum dialkyl hydride, or alkyl aluminum sesqui halide, and more specific examples thereof include Al(C 2 H 5 ) 3 , Al(C 2 H 5 ) 2 H, Al(C 3 H 7 ) 3 , Al(C 3 H 7 ) 2 H, Al(iC 4 H 9 ) 2 H, Al(C 8 H 17 ) 3 , Al(C 12 H 25 ) 3 , Al(C 2 H 5 )(C 12 H 25 ) 2 , Al(iC 4 H 9 )(C 12 H 25 ) 2 , Al(iC 4 H 9 ) 2 H, Al(iC 4 H 9 ) 3 , (C 2 H 5 ) 2 AlCl, (iC 3 H 9 )
- the polymerization pressure may be about 1 to about 100 Kgf/cm 2 , preferably about 1 to about 50 Kgf/cm 2 , and more preferably about 5 to about 30 Kgf/cm 2 .
- the transition metal compound when used in the form supported on a carrier, the transition metal compound may be used in an aliphatic hydrocarbon solvent having 5 to 12 carbon atoms, such as pentane, hexane, heptane, nonane, decane, and isomers thereof, toluene, and benzene. It can be dissolved in an aromatic hydrocarbon solvent such as dichloromethane, a hydrocarbon solvent substituted with a chlorine atom such as chlorobenzene, or added after dilution.
- the solvent used here is preferably treated with a small amount of alkyl aluminum to remove a small amount of water or air, which acts as a catalyst poison, and it is also possible to use an additional cocatalyst.
- the second ethylene-alpha olefin copolymer (b) can be produced by copolymerizing ethylene and alpha-olefin using the metallocene catalyst described above.
- the second ethylene-alphaolefin copolymer (b) having the above-described physical properties can be produced.
- the polyethylene composition having the above physical properties maintains excellent mechanical properties, productivity, and stretching stability, and can stably form a biaxially stretched film with high shrinkage resistance, printability, and transparency.
- the biaxially stretched film can be manufactured by a conventional film manufacturing method except for using the polyethylene composition described above.
- the polyethylene biaxially stretched film according to the present invention is a polyethylene composition sheet ( sheet) can be manufactured. Afterwards, using KARO 5.0 equipment, a polyethylene biaxially stretched film can be manufactured by performing biaxial stretching on a polyethylene composition sheet with dimensions of 90 mm x 90 mm in width x 90 mm.
- the specific film manufacturing method and conditions are as described in Test Example 3 described later.
- the polyethylene biaxially stretched film according to the present invention may further include additives well known in the field in addition to the polyethylene copolymer described above.
- additives include solvents, heat stabilizers, antioxidants, UV absorbers, light stabilizers, metal deactivators, fillers, reinforcing agents, plasticizers, lubricants, emulsifiers, pigments, optical bleaching agents, flame retardants, antistatic agents, foaming agents, etc.
- the type of the additive is not particularly limited, and general additives known in the art can be used.
- the polyethylene biaxially stretched film according to one embodiment of the present invention manufactured by the above-described method can improve performance with excellent expandability processing area characteristics and mechanical properties.
- the polyethylene biaxially stretched film has a haze of 0.5% or more, 1.0% or more, 1.5% or more, or 1.6% or more, and 3.0% or less, 2.5% or less, 2.0% or less, or 1.9% or more, as measured according to the ASTM 1003 standard. It may be less than %.
- the polyethylene biaxially stretched film may have a gloss (gloss 45 o ) of 80 GU or more or 80 GU to 100 GU, as measured according to the ASTM 2457 standard, preferably 85 GU or more, 88 GU or more, 90 GU or more, Or it may be 93 GU or more.
- the biaxially stretched film may have a tie molecule ratio of 8.0% or more.
- the tie molecule ratio is excessively large, stretchability and shrinkage resistance decrease due to excessive connectivity between crystals, so it may preferably be 15% or less, 13% or less, 11% or less, or 10% or less.
- the polyethylene biaxially stretched film satisfies a MD draw ratio of 4 or more, or 5 or more, and a TD draw ratio of 7 or more, or 8 or more.
- the polyethylene biaxially stretched film may have a tensile strength in the MD direction of 100 MPa or more, 110 MPa or more, or 120 MPa or more, and may be 150 MPa or less, as measured according to the ASTM D 882 standard, and a tensile strength in the TD direction of 180 MPa or more. , 190 MPa or more, or 200 MPa or more and 250 MPa or less.
- the average of the MD tensile strength and TD tensile strength of the biaxially stretched film measured according to ASTM D 882 may be 130 MPa or more, preferably 140 MPa or more, 150 MPa or more, or 160 MPa or more and 200 MPa or less. You can.
- the polyethylene biaxially stretched film may have a tensile modulus in the MD direction of 600 MPa or more, or 645 MPa or more, and 1000 MPa or less, as measured according to the ASTM D 882 standard, and a tensile modulus of elasticity in the TD direction of 800 MPa or more, or It may be 900 MPa or more and 1500 MPa or less.
- the average of the MD tensile modulus and TD tensile modulus measured according to ASTM D 882 of the biaxially stretched film may be 700 MPa or more, preferably 750 MPa or more, 780 MPa or more, or 794.5 MPa or more and 1000 MPa or less. You can.
- the polyethylene biaxially stretched film has a tensile elongation in the MD direction of 150% to 250%, as measured according to the ASTM D 882 standard. Alternatively, it may be 160% to 230%, and the tensile elongation in the TD direction is 50% to 100%. Or it may be 65% to 90%.
- the polyethylene biaxially stretched film may have a tear strength in the MD direction of 6 N/mm to 13.1 N/mm, as measured according to the ASTM 1922 standard, and a tear strength in the TD direction of 1.6 N/mm to 6.7 N/mm. It can be.
- the polyethylene biaxially stretched film may have a puncture strength of 300 N/mm or more as measured according to the EN 14477 standard. Preferably, it may be 320 N/mm, 340 N/mm or more, or 357 N/mm or more, and may be 400 N/mm or less.
- the physical properties of the biaxially stretched film can be measured according to the above-mentioned standards, and the specific method is as described in Test Example 3, which will be described later.
- the mechanical properties are improved through blending of the first ethylene-alpha olefin copolymer, which has excellent flowability and can provide stretchability, and the second ethylene-alpha olefin copolymer, which has excellent mechanical properties.
- the polyethylene according to the present invention maintains excellent mechanical properties, productivity, and stretching stability, and has the excellent effect of producing a biaxially stretched film with high shrinkage resistance, printability, and transparency.
- t-butyl-O-(CH 2 ) 6 -Cl was prepared using 6 -chlorohexanol by the method described in Tetrahedron Lett. 2951 (1988), and Na(C 5 H 5 ) [NaCp ] was reacted to obtain t-butyl-O-(CH 2 ) 6 -C 5 H 5 (yield 60%, bp 80 o C/0.1 mmHg).
- t-butyl-O-(CH 2 ) 6 -C 5 H 5 was dissolved in tetrahydrofuran (THF) at -78 o C, n-BuLi was slowly added, the temperature was raised to room temperature, and reaction was performed for 8 hours. I ordered it.
- the synthesized lithium salt solution was slowly added to the suspension solution of ZrCl 4 (THF) 2 (170 g, 4.50 mmol) / THF (30 mL) at -78 o C and reacted at room temperature for another 6 hours. I ordered it. All volatile substances were removed by vacuum drying, and hexane was added to the obtained oily liquid material and filtered.
- the obtained liquid was confirmed to be the desired methyl(6-t-butoxy hexyl)dichlorosilane ⁇ Methyl(6-t-butoxy hexyl)dichlorosilane ⁇ compound through 1H -NMR.
- n-BuLi 480 mL was added to the reactor at a rate of 5 mL/min using a feeding pump. After adding n-BuLi, the reactor temperature was slowly raised to room temperature and stirred for 12 hours. After 12 hours of reaction, an equivalent amount of methyl(6-t-butoxy hexyl)dichlorosilane (326 g, 350 mL) was quickly added to the reactor. The reactor temperature was slowly raised to room temperature while stirring for 12 hours, and then the reactor temperature was cooled to 0° C.
- TiCl 3 (THF) 3 (10 mmol) was synthesized from n-BuLi and the ligand dimethyl(tetramethylCpH)t-Butylaminosilane in a THF solution at -78°C. ) was applied quickly.
- the reaction solution was stirred for 12 hours while slowly raising the temperature from -78°C to room temperature.
- an equivalent amount of PbCl 2 (10 mmol) was added to the reaction solution at room temperature and stirred for 12 hours. After stirring for 12 hours, a dark black solution with a blue tinge was obtained.
- THF was removed from the resulting reaction solution, hexane was added and the product was filtered.
- a 1-benzothiophene solution was prepared by dissolving 4.0 g (30 mmol) of 1-benzothiophene in THF. Then, 14 mL (36 mmol, 2.5 M in hexane) of n-BuLi solution and 1.3 g (15 mmol) of CuCN were added to the 1-benzothiophene solution. Then, 3.6 g (30 mmol) of tigloyl chloride was slowly added to the solution at -80°C, and the resulting solution was stirred at room temperature for about 10 hours.
- a solution was prepared by dissolving the alcohol intermediate in toluene. Then, 190 mg (1.0 mmol) of p-toluenesulfonic acid was added to the solution and refluxed for about 10 minutes. The obtained reaction mixture was separated by column chromatography, showing an orange-brown color, and 1.8 g (9.0 mmol, 98%) of liquid 1,2-dimethyl-3H-benzo[b]cyclopenta[d]thiophene (Ligand A). % yield) was obtained.
- Ligand A 1,2-dimethyl-3H-benzo[b]cyclopenta[d]thiophene (Ligand A) was added to a 250mL schlenk flask, and 30 mL of THF was added to prepare a Ligand A solution. After cooling the Ligand A solution to -78°C, 3.6 mL (9.1 mmol, 2.5 M in hexane) of n-BuLi solution was added to the Ligand A solution and stirred at room temperature overnight to form a purple-brown solution. got it Solution A was prepared by replacing the solvent of the purple-brown solution with toluene, and adding 39 mg (0.43 mmol) of CuCN dispersed in 2 mL of THF to this solution.
- solution B prepared by injecting 1-(6-(tert-butoxy)hexyl)-N-(tert-butyl)-1-chloro-1-methylsilanamine (ligand B) and toluene into a 250 mL schlenk flask. was cooled to -78°C.
- Solution A prepared previously was slowly injected into the cooled solution B. Then, the mixture of solutions A and B was stirred at room temperature overnight. Then, the produced solid is removed by filtration to produce 1-(6-(tert-butoxy)hexyl)-N-(tert-butyl)-1-(1,2-dimethyl), a brown-colored and viscous liquid.
- the cross-linked products of the ligands A and B were lithiated at room temperature, and then H-NMR spectra were obtained using a sample dissolved in a small amount of pyridine-D5 and CDCl 3 .
- toluene solution 3.0 kg was added to a 20L sus high pressure reactor, and the reactor temperature was maintained at 40°C.
- the toluene slurry was transferred to a filter dryer and filtered. 3.0 kg of toluene was added and stirred for 10 minutes, then stirring was stopped and filtered. 3.0 kg of hexane was added to the reactor and stirred for 10 minutes, then stirring was stopped and filtered. A 500 g-SiO 2 supported catalyst was prepared by drying under reduced pressure at 50° C. for 4 hours.
- Ethylene/1-hexene copolymer (PE-a) was slurry polymerized in the presence of Hybrid Supported Catalyst 1 prepared in Preparation Example 1.
- the polymerization reactor was a continuous polymerization reactor using an isobutane (i-C4) slurry loop process, the reactor volume was 140 L, and the reaction flow rate was operated at about 7 m/s.
- the gases required for polymerization ethylene, hydrogen
- the comonomer 1-hexene were constantly and continuously introduced, and the individual flow rates were adjusted to suit the target product.
- the ethylene supply amount was adjusted to 31.1 kg/hr
- the 1-hexene input amount was adjusted to 2.5 wt% compared to ethylene
- the hydrogen input amount was adjusted to 56 ppm compared to ethylene.
- Ethylene/1-hexene copolymer was prepared through a monomodal polymerization process.
- the mixed supported metallocene catalyst 2 prepared in Preparation Example 2 was prepared under the conditions of ethylene supply amount of 10.0 kg/hr, comonomer 1-hexene input amount of 6.3 ml/min, and hydrogen input amount of 1.73 g/hr.
- ethylene/1-hexene copolymer (PE-b) using a hexane slurry stirred tank process polymerization reaction in one loop-type reactor (polymerization temperature 93 °C, polymerization pressure 7.7 kgf/cm 2 ) was manufactured.
- the activity of the catalyst calculated as the weight ratio of the produced polymer to the weight of the catalyst used was 9.9 kgPE/gCat.hr.
- a 1.5 L continuous process reactor was preheated at 120°C while adding 5 kg/h of hexane solvent and 0.31 kg/h of 1-octene.
- Triisobutylaluminum (Tibal, Triisobutylaluminum, 0.045 mmol/min), the transition metal compound obtained in Synthesis Example 4, and dimethylanilinium tetrakis(pentafluorophenyl)borate cocatalyst (2.6 ⁇ mol/min) were simultaneously added to the reactor. It was put in.
- ethylene (0.87 kg/h) and hydrogen gas (10 cc/min) were introduced into the reactor and the copolymerization reaction was performed by maintaining the temperature at 160.0°C for more than 60 minutes in a continuous process at a pressure of 89 bar to produce ethylene/1-octene.
- a copolymer (PE-d) was obtained.
- Density (g/cm 3 ) was measured using a density gradient pipe according to the American Society for Testing and Materials ASTM D 1505 standard.
- melt index MI 2.16
- weight g
- a gel permeation chromatography (GPC) device PL-GPC220 from Waters, was used, and a 300 mm long column from Polymer Laboratories PLgel MIX-B was used. At this time, the measurement temperature was 160°C, 1,2,4-trichlorobenzene was used as a solvent, and the flow rate was 1 mL/min.
- GPC gel permeation chromatography
- the values of Mw and Mn were derived using a calibration curve formed using a polystyrene standard specimen.
- the weight average molecular weight of polystyrene standard specimens is 2000 g/mol, 10000 g/mol, 30000 g/mol, 70000 g/mol, 200000 g/mol, 700000 g/mol, 2000000 g/mol, 4000000 g/mol, 10000000 g.
- Nine types of /mol were used.
- a polyethylene composition was manufactured by extrusion and granulation under the conditions of hopper 18 rpm, screw 350 rpm, and 220 °C (extruder: SMPLATEK TEK30MHS, L/D ratio: 40, die diameter: 4 mm). did.
- melt index (MI 2.16 ), density, weight average molecular weight (Mw, g/mol), number average molecular weight (Mn, g/mol), and molecular weight distribution (Mw/Mn, PDI) for the polyethylene composition are It was measured in the same way as Test Example 1 previously.
- Tm Melting temperature
- Tc Crystallization Temperature
- Xc crystallinity
- the polyethylene composition was heated to 180°C at 10°C/min by raising the temperature (Cycle 1), isothermalized at 180°C for 5 minutes, cooled to 0°C at 10°C/min, and then isothermalized at 30°C for 5 minutes. Then, it was heated again at 10°C/min to 180°C (Cycle 2).
- the temperature of the maximum point of the endothermic peak was measured as the melting temperature (Tm, °C)
- the temperature of the maximum point of the exothermic peak was measured as the crystallization temperature (Tc, °C).
- Tm melting temperature
- Tc crystallization temperature
- Cross-fraction chromatography (CFC) analysis was performed on the polyethylene compositions of Examples 1 to 3 and Comparative Examples 1 to 2 by the method below, and the main chain weight average molecular weight of the highly crystalline fraction eluted at 90 ° C. or higher was determined.
- Mwmain, T ⁇ 90°C the content ratio of the highly crystalline fraction eluted above 90°C
- TREF, T ⁇ 90°C the content ratio of the low-to-medium crystalline fraction eluted below 90°C
- CFC Cross-fraction chromatography
- C M,i refers to the concentration of each component by molecular weight
- n scb M,i refers to the number of scb units of each component (number/1000C).
- Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Furtherance PE-a (70wt%) + PE-d (30wt%) PE-a (80wt%) + PE-d (20wt%) PE-b (70wt%) + PE-d (30wt%) PE-a (50wt%) + PE-d (50wt%) PE-c (70wt%) + PE-d (30wt%) Density (g/cm 3 ) 0.931 0.935 0.935 0.924 0.940 MI 2.16kg (g/10min) 1.1 0.9 0.4 1.8 1.6 Mn (g/mol) 31,000 30,000 19,000 30,000 8,900 Mw(g/mol) 106,000 111,000 158,000 93,000 115,000 Tm(°C) 127.9 128.4 128.0 126.6 130.3 Tc(°C) 113.7 113.4 113.9 113.3 116.1 Xc(%) 40.8 43.9 45.2 36.9 51.8 Mw/Mn 3.4 3.7 8.3 3.1 12.9 scb index (unit/1000C)
- Biaxially stretched films were prepared using the polyethylene compositions prepared in Examples 1 to 3 and Comparative Examples 1 to 2 in the following manner, and then the respective physical properties were measured and shown in Table 3.
- Example 1 preheating and stretching at 120 °C
- Examples 2 and 3 preheating and stretching at 125 °C
- Comparative Example 1 115 preheating and stretching at °C conditions
- Comparative Example 2 preheating and stretching at 125 °C conditions
- shrinkage rate (%) ASTM D 1204 standard, measures length change rate after shrinking at 100 °C or 120 °C for 7 minutes. Specifically, shrinkage rate (%) is measured as [(1 - length after shrinkage)/length before shrinkage] * 100.
- M is the molecular weight
- n dw/dM (w is weight),
- r is the end-to-end distance between both ends of the polymer random coil
- I a is the amorphous region thickness (calculated from crystallinity measured by DSC),
- I c is expressed by equation 4 below.
- T m is the melting point (K)
- T m 0 is the melting point (K) of the complete crystal
- ⁇ is the free surface energy per unit area (J/m 2 )
- ⁇ Hf is the enthalpy change per unit area (J/m 2 ).
- Example 1 Example 2 Example 3 Comparative Example 1 Comparative Example 2 Maximum elongation ratio (MD*TD) 5*8 5*8 5*8 4*6 4*6 Haze(%) 1.6 1.7 1.9 2.0 9.5 Gloss( 45o ) 94 94 93 90 61 Tie molecule ratio 9.4 9.5 9.7 6.2 5.9 tensile strength (Mpa) M.D. 130 134 123 90 62 TD 203 200 203 134 102 MD, TD average 166.5 167 163 112 82 tensile modulus (Mpa) M.D.
- MD*TD 5*8 5*8 5*8 4*6 4*6 Haze(%) 1.6 1.7 1.9 2.0 9.5 Gloss( 45o ) 94 94 93 90 61 Tie molecule ratio 9.4 9.5 9.7 6.2 5.9 tensile strength (Mpa) M.D. 130 134 123 90 62 TD 203 200 203 134 102 MD, TD average 166.5
Abstract
Description
공단량체 | 밀도 (g/cm3) |
MI2.16kg
(g/10min) |
Mn (g/mol) |
Mw (g/mol) |
Mw/Mn | |
제조예 3(PE-a) | 1-헥센 | 0.941 | 0.6 | 28,000 | 114,000 | 4.1 |
제조예 4(PE-b) | 1-헥센 | 0.948 | 0.2 | 15,000 | 200,000 | 13.1 |
제조예 5(PE-c) | 1-부텐 | 0.952 | 0.9 | 10,000 | 137,000 | 14.1 |
제조예 6(PE-d) | 1-옥텐 | 0.900 | 6.0 | 30,000 | 68,000 | 2.3 |
실시예 1 | 실시예 2 | 실시예 3 | 비교예 1 | 비교예 2 | |
조성 | PE-a(70wt%) + PE-d(30wt%) | PE-a(80wt%) + PE-d(20wt%) | PE-b(70wt%) + PE-d(30wt%) | PE-a(50wt%) + PE-d(50wt%) | PE-c(70wt%) + PE-d(30wt%) |
밀도(g/cm3) | 0.931 | 0.935 | 0.935 | 0.924 | 0.940 |
MI2.16kg(g/10min) | 1.1 | 0.9 | 0.4 | 1.8 | 1.6 |
Mn(g/mol) | 31,000 | 30,000 | 19,000 | 30,000 | 8,900 |
Mw(g/mol) | 106,000 | 111,000 | 158,000 | 93,000 | 115,000 |
Tm(℃) | 127.9 | 128.4 | 128.0 | 126.6 | 130.3 |
Tc(℃) | 113.7 | 113.4 | 113.9 | 113.3 | 116.1 |
Xc(%) | 40.8 | 43.9 | 45.2 | 36.9 | 51.8 |
Mw/Mn | 3.4 | 3.7 | 8.3 | 3.1 | 12.9 |
scb index(개/1000C) | 5.0 | 7.0 | 5.0 | 4.0 | 3.7 |
실시예 1 | 실시예 2 | 실시예 3 | 비교예 1 | 비교예 2 | ||
최대연신비(MD*TD) | 5 * 8 | 5 * 8 | 5 * 8 | 4 * 6 | 4 * 6 | |
Haze(%) | 1.6 | 1.7 | 1.9 | 2.0 | 9.5 | |
Gloss(45o) | 94 | 94 | 93 | 90 | 61 | |
Tie molecule 비율 | 9.4 | 9.5 | 9.7 | 6.2 | 5.9 | |
인장강도 (Mpa) |
MD | 130 | 134 | 123 | 90 | 62 |
TD | 203 | 200 | 203 | 134 | 102 | |
MD, TD 평균 | 166.5 | 167 | 163 | 112 | 82 | |
인장탄성률 (Mpa) |
MD | 645 | 770 | 653 | 308 | 657 |
TD | 944 | 1007 | 940 | 383 | 689 | |
MD, TD 평균 | 794.5 | 888.5 | 796.5 | 345.5 | 673 | |
인장신율 (%) |
MD | 220 | 223 | 164 | 267 | 329 |
TD | 87 | 86 | 65 | 131 | 155 | |
MD, TD 평균 | 153.5 | 154.5 | 114.5 | 199 | 242 | |
인열강도 (N/mm) |
MD | 13.1 | 11.1 | 6.5 | 51.5 | 15.4 |
TD | 6.4 | 3.7 | 1.6 | 26.8 | 7.0 | |
MD, TD 평균 | 9.75 | 7.4 | 4.05 | 39.15 | 7.7 | |
수축율 (@100, %) |
MD | 0.8 | 0.8 | 0.8 | 2.5 | 0.8 |
TD | 5.0 | 4.2 | 2.9 | 10.0 | 2.1 | |
MD+TD | 5.8 | 5.0 | 3.7 | 12.5 | 2.9 | |
수축율 (@120, %) |
MD | 5.0 | 4.6 | 7.9 | 9.9 | 1.7 |
TD | 15.8 | 14.2 | 21.3 | 33.3 | 7.1 | |
MD+TD | 20.8 | 18.8 | 29.2 | 43.2 | 8.8 | |
천공강도(N/mm) | 357.0 | 388.3 | 362.0 | 269.8 | 211.4 |
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KR102071594B1 (ko) * | 2019-08-28 | 2020-02-03 | 주식회사 엘지화학 | 올레핀계 공중합체 및 이의 제조방법 |
KR20220075523A (ko) * | 2020-11-30 | 2022-06-08 | 롯데케미칼 주식회사 | 이축배향 필름용 폴리에틸렌 수지 조성물 |
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2023
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KR20190110961A (ko) * | 2018-03-21 | 2019-10-01 | 주식회사 엘지화학 | 혼성 담지 메탈로센 촉매를 이용한 폴리올레핀의 제조 방법 |
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KR102071594B1 (ko) * | 2019-08-28 | 2020-02-03 | 주식회사 엘지화학 | 올레핀계 공중합체 및 이의 제조방법 |
KR20220075523A (ko) * | 2020-11-30 | 2022-06-08 | 롯데케미칼 주식회사 | 이축배향 필름용 폴리에틸렌 수지 조성물 |
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