WO2024061106A1 - 电驱动总成及车辆 - Google Patents

电驱动总成及车辆 Download PDF

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Publication number
WO2024061106A1
WO2024061106A1 PCT/CN2023/118890 CN2023118890W WO2024061106A1 WO 2024061106 A1 WO2024061106 A1 WO 2024061106A1 CN 2023118890 W CN2023118890 W CN 2023118890W WO 2024061106 A1 WO2024061106 A1 WO 2024061106A1
Authority
WO
WIPO (PCT)
Prior art keywords
housing
electric drive
drive assembly
row
conductive row
Prior art date
Application number
PCT/CN2023/118890
Other languages
English (en)
French (fr)
Inventor
王军政
郑蔚光
吴晓冬
Original Assignee
北京车和家汽车科技有限公司
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Filing date
Publication date
Application filed by 北京车和家汽车科技有限公司 filed Critical 北京车和家汽车科技有限公司
Publication of WO2024061106A1 publication Critical patent/WO2024061106A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles

Definitions

  • the present disclosure relates to the technical field of vehicle accessories, and in particular, to an electric drive assembly and a vehicle.
  • the capacity of electric vehicle battery packs is gradually increasing.
  • the output voltage of most charging piles is low and the charging power is small, which is a problem for large-capacity power battery packs.
  • Charging time is longer.
  • the charging voltage is mainly increased through a dedicated voltage boosting device, thereby increasing the charging power and shortening the charging time.
  • the existing boost device basically arranges capacitors, inductors, relays, cooling structures, etc. in a box and installs them on the lower end of the rear floor through bolts.
  • Two high-voltage wires from the power battery are connected to the boost device.
  • the electric drive unit The neutral point of the motor and the negative pole of the motor controller respectively lead to a high-voltage wire to connect to the booster device.
  • the high-voltage wire harness is long and costly.
  • the present disclosure provides an electric drive assembly and a vehicle.
  • an electric drive assembly including:
  • a motor controller is provided in the accommodation cavity and has a power module circuit therein;
  • a motor is provided on the housing and is electrically connected to the power module circuit
  • a boost device is arranged in the accommodating cavity, and the boost device includes a filter circuit and a relay.
  • the filter circuit is electrically connected to the motor controller and the relay, and the relay is electrically connected to the motor neutral point of the motor.
  • the electric drive assembly further includes a first conductive row disposed in the accommodation cavity, the motor controller has a second conductive row electrically connected to the filter circuit, and the third conductive row is electrically connected to the filter circuit. A conductive row is connected to the second conductive row.
  • the housing is provided with a connector for inserting the high-voltage positive input wire harness of the power battery, and the high-voltage positive input wire harness can be electrically connected to the first conductive row.
  • the housing has a mounting hole corresponding to the connection position of the first conductive row and the second conductive row, and the mounting hole is configured for a fastener to pass through to connect the the first conductive row and the second conductive row.
  • the housing is further provided with a covering plate that can cover the mounting hole, and the covering plate is detachably connected to the housing.
  • the filter circuit is provided in the motor controller, the motor controller is provided with a third conductive row electrically connected to the filter circuit, and the relay is provided with an electrically capable connected to the third conductive row input conductive strip.
  • the relay is also provided with an output conductive row, and the output conductive row is connected to the neutral point of the motor; the neutral point of the motor is provided with a neutral point conductive row, and the output conductive row is connected to The neutral point conductive row.
  • the electric drive assembly further includes a flat cable, the flat cable is disposed in the accommodation cavity, one end of the flat cable is connected to the relay, and the other end is connected to the motor controller, The motor controller can control the on and off of the relay through the cable.
  • the motor controller includes a PCB board
  • the relay includes a circuit board
  • the cable is connected between the PCB board and the circuit board.
  • the housing includes a first housing and a second housing that are detachably connected, the accommodation cavity is formed between the first housing and the second housing, and the motor control The device is installed on the first housing, and the relay is installed on the second housing.
  • the electric drive assembly further includes a reducer
  • the housing further includes a third housing
  • the third housing is detachably connected to the second housing
  • the reducer is configured Between the third housing and the second housing, a through hole is opened in the second housing for the output shaft of the reducer to pass through.
  • the housing further includes a fourth housing, the fourth housing is detachably connected to the third housing, and the motor is disposed between the third housing and the fourth housing. Between the housings, the motor is connected to the reducer.
  • the motor is provided with a first UVW conductive row
  • the motor controller has a second UVW conductive row
  • the first UVW conductive row passes through the second housing and extends into the In the accommodation cavity, the first UVW conductive row is connected to the second UVW conductive row.
  • the second housing is provided with at least four spaced apart partition edges, and a partition cavity is formed between two adjacent partition edges;
  • the first UVW conductive row includes a first U The first U row, the first V row and the first W row are respectively located in different partition cavities.
  • the electric drive assembly further includes a high-voltage positive input wire harness, a positive high-voltage wire harness and a negative high-voltage wire harness.
  • One end of the high-voltage positive input wire harness is connected to the power battery, and the other end is electrically connected through the motor controller.
  • the positive high-voltage wire harness and the negative high-voltage wire harness are both connected to the power module circuit of the motor controller and the power battery.
  • the present disclosure provides a vehicle including the electric drive assembly described in the first aspect above.
  • the vehicle further includes: a subframe and a rear bumper, and the electric drive assembly is installed on the subframe; in the forward direction of the vehicle, the power battery is located on the electric drive assembly. In front of the drive assembly, the rear bumper is located on the subframe.
  • the filter circuit and the relay are electrically connected to the motor controller, the relay is connected to the neutral point of the motor, and the high-voltage positive input from the power battery is
  • the wiring harness can be connected to the filter circuit through the motor controller. After being filtered by the filter circuit, it is connected to the neutral point of the motor through a relay. Then, the power battery can be charged after being boosted by the motor and power module circuit, so that the boost device and the motor share the negative pole.
  • the two high-voltage connection lines between the battery and the external boost device can be optimized into one high-voltage line between the battery and the electric drive assembly, and the high-voltage wire harness from the negative pole of the motor controller to the boost device can be omitted, which can reduce the number of high-voltage lines. length, reduces costs, and can control the motor controller and booster device for protection.
  • Figure 1 is a disassembled schematic diagram of the electric drive assembly according to an embodiment of the present disclosure
  • Figure 2 is a partial structural schematic diagram of the electric drive assembly according to the embodiment of the present disclosure
  • Figure 3 is a schematic diagram of the external structure of the electric drive assembly according to the embodiment of the present disclosure.
  • Figure 4 is a partial schematic diagram of a vehicle according to an embodiment of the present disclosure.
  • the present disclosure provides an electric drive assembly, including a housing, a motor controller 2, a motor and a voltage boosting device.
  • the housing has a receiving cavity.
  • the motor controller 2 is arranged in the accommodation cavity, and the motor controller 2 has a power module circuit inside.
  • the motor is arranged on the housing, and the motor is electrically connected to the power module circuit.
  • the voltage boosting device is arranged in the accommodation cavity.
  • the voltage boosting device includes a filter circuit and a relay 4.
  • the filter circuit is electrically connected to the motor controller 2 and the relay 4.
  • the relay 4 is electrically connected to the motor neutral point of the motor.
  • the motor controller 2 and the voltage boosting device can be protected, and the voltage boosting device, the motor, and the motor controller 2 can be connected Integrated setup, compact structure, the entire electric drive assembly is located on the subframe 30, which improves the high-voltage safety when the vehicle is rear-ended; and because the filter circuit and relay 4 are both electrically connected to the motor controller 2, the relay 4 is connected At the motor neutral point of the motor, the high-voltage positive input harness 8 led from the power battery 20 can be connected to the filter circuit through the motor controller 2. After being filtered by the filter circuit, it is connected to the motor neutral point through the relay 4, and then through the motor and power module.
  • the boost device and the motor controller 2 share the negative pole, and the two high-voltage connection lines between the power battery 20 and the external boost device can be optimized to connect the power battery 20 to the battery.
  • a high-voltage line between the drive assemblies, and the high-voltage wire harness from the negative pole of the electric drive unit to the booster device is omitted, so the length of the high-voltage line can be reduced and the cost can be reduced.
  • integrating the voltage boosting device into the electric drive assembly can simplify the assembly process and reduce working hours, and because the relay 4 is connected to the motor neutral of the motor This allows the booster device to utilize the inductance of the motor, thereby eliminating the need for cooling design of the booster device itself, further simplifying the assembly process and reducing labor hours.
  • the electric drive assembly also includes a cable 6.
  • the cable 6 is disposed in the accommodation cavity.
  • One end of the cable 6 is connected to the relay 4, and the other end is connected to the motor controller 2.
  • the motor The controller 2 can control the on and off of the relay 4 through the cable 6 .
  • the low-voltage control line of the boost device is integrated into the electric drive assembly, and the relay 4 is controlled on and off through the motor controller 2 through the cable 6, which can reduce the length of the wiring harness and reduce costs.
  • the motor controller 2 includes a PCB board 21, the relay 4 includes a circuit board, and the cable 6 is connected between the PCB board 21 and the circuit board.
  • the motor controller 2 controls the on and off of the relay 4 through the cable 6, Then the boost circuit is turned on and off.
  • the electric drive assembly also includes a first conductive row 5 disposed in the accommodation cavity, and the motor controller 2 has a second conductive row electrically connected to the filter circuit.
  • the second conductive row 22 is connected to the first conductive row 5 .
  • first conductive row 5 and the second conductive row 22 are detachably connected to facilitate the replacement of the first conductive row 5 and/or the second conductive row 22 .
  • the housing is provided with a connector 7 for inserting the high-voltage positive input wire harness 8 of the power battery 20 , and the high-voltage positive input wire harness 8 can be electrically connected to the first conductive row 5 .
  • the connector 7 fixes the high-voltage positive input wire harness 8 so that the first conductive row 5 and the high-voltage positive input wire harness 8 are electrically connected, and the first conductive row 5 is electrically connected to the second conductive row 22, thereby realizing The electrical connection between the high-voltage positive input harness 8 and the motor controller 2.
  • the above-mentioned connector 7 is preferably a PIN connector.
  • the connector 7 By using the connector 7, the first conductive row 5 and the second conductive row 22, the high-voltage positive input wire harness 8 and motor control are realized.
  • the connection of the controller 2 can make the high-voltage positive input wire harness 8 and the motor controller 2 stably connected.
  • the filter circuit is provided in the motor controller 2.
  • the motor controller 2 is provided with a third conductive row 24 that is electrically connected to the filter circuit.
  • the relay 4 is provided with a third conductive row 24 that is electrically connected to the filter circuit.
  • the input conductive row 41 of the three conductive rows 24 is arranged in the motor controller 2, so that the motor controller 2 and the voltage boosting device share a set of filter circuits.
  • the third conductive bar 24 and the input conductive bar 41 are detachably connected, which facilitates the assembly and disassembly of the electric drive assembly and also facilitates the replacement of the third conductive bar 24 and/or the input conductive bar 41 .
  • the relay 4 is also provided with an output conductive row 42, and the output conductive row 42 is connected to the neutral point of the motor.
  • a neutral point conductive row 31 is provided at the neutral point of the motor, and the output conductive row 42 of the relay 4 is connected to the neutral point conductive row 31 .
  • the housing includes a first housing 11 and a second housing 12 that are detachably connected, and the above-mentioned accommodation is formed between the first housing 11 and the second housing 12. cavity, the relay 4 is installed on the second housing 12.
  • the above-mentioned first conductive row 5 and connector 7 are both installed on the second housing 12 , and the above-mentioned motor controller 2 is installed on the first housing 11 .
  • the housing is provided with mounting holes 121 at positions corresponding to the first conductive row 5 and the second conductive row 22 .
  • the mounting holes 121 can allow fasteners to pass through to connect the first conductive row 5 and the second conductive row 22 .
  • the second housing 12 is provided with mounting holes 121 at positions corresponding to the first conductive row 5 and the second conductive row 22 .
  • the housing is further provided with a cover plate 123 that can cover the mounting hole 121, and the cover plate 123 is detachably connected to the housing.
  • the cover plate 123 is detachably connected to the second housing 12.
  • the second housing 12 is provided with mounting holes 121 for fasteners to pass through, corresponding to the connection positions of the first conductive bar 5 and the high-voltage positive input wiring harness 8, the connection positions of the third conductive bar 24 and the input conductive bar 41, and the connection positions of the output conductive bar 42 and the neutral point conductive bar 31.
  • the fasteners are preferably screws, which can fix the first conductive bar 5 and the high-voltage positive input wiring harness 8, the third conductive bar 24 and the input conductive bar 41, and the output conductive bar 42 and the neutral point conductive bar 31 located in the accommodating cavity after the first housing 11 and the second housing 12 are connected, so as to ensure the connection stability.
  • a cover plate 123 is provided on the second housing 12 corresponding to each of the above-mentioned mounting holes 121.
  • the motor is provided with a first UVW conductive row 32, and the motor controller 2 has a second UVW conductive row 23.
  • the first UVW conductive row 32 passes through the second housing 12 and extends into the accommodation cavity. Inside, the first UVW conductive row 32 is connected to the second UVW conductive row 23 .
  • the second housing 12 is provided with at least four spaced apart partition edges 122 , and a partition cavity is formed between two adjacent partition edges 122 .
  • the above-mentioned first UVW conductive row 32 includes a first U row 321, a first V row 322 and a first W row 323.
  • the first U row 321, the first V row 322 and the first W row 323 are respectively located in different partition cavities.
  • the partition edge 122 By setting the partition edge 122 to form a partition cavity, the first U row 321, the first V row 322 and the first W row can be 323 is used for blocking to improve safety.
  • the above-mentioned neutral point conductive row 31 passes through the second housing 12 and extends into the accommodation cavity, and the neutral point conductive row 31 is located in a partition cavity.
  • the neutral point conductive row 31 and the first U row 321, the first V row 322, and the first W row 323 are respectively located in different partition cavities. In this case, there are five partition sides 122.
  • the neutral point conductive row 31 and the first UVW conductive row 32 are separated by the partition edge 122 to improve safety.
  • the second UVW conductive row 23 includes a second U row, a second V row and a second W row.
  • the connection positions of the first U row 321 and the second U row, the first V row on the second housing 12 are corresponding to each other.
  • the connection positions between 322 and the second V row and the connection positions between the first W row 323 and the second W row are correspondingly provided with mounting holes 121 for fasteners to pass through.
  • the fasteners are preferably screws, which can ensure the connection stability of the first UVW conductive row 32 and the second UVW conductive row 23 .
  • the second housing 12 is provided with a covering plate 123 corresponding to each of the above-mentioned mounting holes 121 .
  • the electric drive assembly also includes a reducer.
  • the housing also includes a third housing 13.
  • the third housing 13 is detachably connected to the second housing 12.
  • the reducer is arranged between the third housing 13 and the second housing 12.
  • the second housing 12 has an opening. There is a through hole 124 for the output shaft of the reducer to pass through.
  • the housing further includes a fourth housing 14, which is detachably connected to the third housing 13.
  • the motor is disposed between the third housing 13 and the fourth housing 14, and the motor is connected to the above-mentioned reduction gear. device.
  • the neutral point conductive row 31 and the first UVW conductive row 32 of the motor both pass through the third housing 13 and the second housing 12 and extend into the accommodation cavity.
  • the housing By configuring the housing to be a detachably connected first housing 11, second housing 12, third housing 13 and fourth housing 14, the assembly of the electric drive assembly is facilitated, and the motor and reducer are separated from the motor controller 2 and the boost device to avoid interference between them.
  • the electric drive assembly also includes a high-voltage positive input wire harness 8, a positive high-voltage wire harness 9 and a negative high-voltage wire harness 10.
  • One end of the high-voltage positive input wire harness 8 can be connected to the power battery 20, and the other end can be connected to the power battery 20 through the motor controller 2.
  • the positive high-voltage wire harness 9 and the negative high-voltage wire harness 10 can both be connected to the power module circuit of the motor controller 2 and the power battery 20 .
  • the high-voltage positive input wire harness 8 can be plugged into the connector 7 and is electrically connected to the filter circuit through the first conductive row 5 and the second conductive row 22 , and the positive high-voltage wire harness 9 is connected to the positive electrode of the power battery 20 port and the power module circuit of the motor controller 2, the negative high-voltage wire harness 10 is connected to the negative terminal of the power battery 20 and the power module circuit of the motor controller 2.
  • the high-voltage positive input harness 8 led out from the power battery 20 is connected to one end of the first conductive bar 5 through the connector 7, the other end of the first conductive bar 5 is connected to the second conductive bar 22 of the motor controller 2, the second conductive bar 22 is connected to the filter circuit, the filter circuit filters the positive input, and after filtering, it is connected to the input conductive bar 41 of the relay 4 through the third conductive bar 24, the relay 4 is connected to the neutral point conductive bar 31 of the motor through the output conductive bar 42, the second UVW conductive bar 23 of the motor is connected to the first UVW conductive bar 32 of the motor controller 2, and finally, after being boosted by the power module circuit, it is connected to the positive and negative electrodes of the power battery 20 to charge the power battery 20.
  • the motor controller 2 controls the on and off of the relay 4 through the cable 6 to achieve the purpose of controlling the on and off of the boost circuit.
  • first conductive row 5 second conductive row 22, third conductive row 24, first UVW conductive row 32.
  • the second UVW conductive row 23, the neutral point conductive row 31, the input conductive row 41 and the output conductive row 42 are all preferably copper rows.
  • the electric drive assembly integrates the boost device inside the three-in-one electric drive unit.
  • the boost device and the motor controller 2 share a negative pole. Only one high-voltage positive input harness 8, one positive high-voltage harness 9 and one negative high-voltage harness 10 are required between the power battery 20 and the electric drive assembly.
  • the low-voltage control harness of the boost device i.e., the above-mentioned cable 6) is integrated into the electric drive assembly, and the cooling design and grounding design of the boost device are cancelled, eliminating multiple connecting pipelines between the boost device and the entire workshop, and there is no need to fix the boost device to the rear floor with bolts, which simplifies the assembly process during the assembly of the rear drive axle.
  • the boost device does not need to be stacked with the high-voltage power distribution assembly (ODU) module, so as not to occupy the Z-direction space of the body and increase the volume of the trunk; and the connection between the boost device and the power battery 20 is eliminated.
  • the high-voltage wires routed on the top of the subframe 30 solve the problem of high-voltage wire harnesses and wire troughs occupying the Z-direction space of the passenger compartment and affecting passenger comfort.
  • this embodiment provides a vehicle that has the corresponding technical effects of the electric drive assembly of the above embodiment, which will not be described again here.
  • a vehicle includes the electric drive assembly of the above embodiment and a power battery 20.
  • the power battery 20 is electrically connected to the electric drive assembly. Specifically, the high-voltage positive input wire harness 8 drawn from the power battery 20 is plugged into the connector 7 , and the positive high-voltage wire harness 9 and negative high-voltage wire harness 10 drawn from the electric drive assembly are both connected to the power battery 20 . When the power battery 20 is connected to the charging pile, the power battery 20 is quickly charged through the electric drive assembly.
  • the above-mentioned vehicle also includes a subframe 30 and a rear bumper 40 , and the above-mentioned electric drive assembly is installed on the subframe 30 .
  • the power battery 20 is located in front of the electric drive assembly, and the rear bumper 40 is located behind the subframe 30 .
  • the forward direction of the vehicle is the ba direction in Figure 4.
  • the voltage boosting device is located on the subframe 30, and the electric drive assembly does not have a high-voltage line connecting the power battery 20 between the subframe 30 and the rear bumper 40, which improves the high-voltage safety performance of the vehicle when the vehicle is rear-ended.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

一种电驱动总成及车辆,电驱动总成包括:壳体,其内具有容纳腔;电机控制器(2),设置于容纳腔,其内具有功率模块电路;电机,设置于壳体上,电性连接于功率模块电路;升压装置,设置于容纳腔内,升压装置包括滤波电路和继电器(4),滤波电路电性连接于电机控制器(2)和继电器(4),继电器(4)电性连接于电机的电机中性点。

Description

电驱动总成及车辆
相关申请的交叉引用
本申请基于申请号为202211138595.8、申请日为2022年09月19日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本公开涉及车辆配件技术领域,尤其涉及一种电驱动总成及车辆。
背景技术
随着汽车动力电池技术的快速发展及用户对电动汽车续航里程提出更高的要求,电动汽车电池组容量逐渐增大,目前多数充电桩的输出电压低,充电功率小,给大容量动力电池组充电时间较长。为了提高电池组的充电速率,主要是通过专用的升压装置来提高充电电压,从而提高充电的功率,缩短充电时长。
现有的升压装置基本是将电容、电感、继电器、冷却结构等集中布置在一个盒子中,并通过螺栓安装在后地板下端,动力电池引出的两根高压线与升压装置连接,电驱动单元的电机中性点和电机控制器负极分别引出一根高压线与升压装置连接,高压线束较长,成本高。
发明内容
为了解决上述技术问题,本公开提供了一种电驱动总成及车辆。
在第一方面中,本公开提供了一种电驱动总成,包括:
壳体,其内具有容纳腔;
电机控制器,设置于所述容纳腔,其内具有功率模块电路;
电机,设置于所述壳体上,且电性连接于所述功率模块电路;
升压装置,设置于所述容纳腔内,所述升压装置包括滤波电路和继电器,所述滤波电路电性连接于所述电机控制器和所述继电器,所述继电器电性连接于所述电机的电机中性点。
在一些实施例中,所述电驱动总成还包括设置于所述容纳腔内的第一导电排,所述电机控制器具有电性连接于所述滤波电路的第二导电排,所述第一导电排连接于所述第二导电排。
在一些实施例中,所述壳体上设置有供动力电池的高压正极输入线束插入的接插件,所述高压正极输入线束能够电性连接于所述第一导电排。
在一些实施例中,所述壳体上对应所述第一导电排和所述第二导电排的连接位置开设有安装孔,所述安装孔被配置为供紧固件穿过以连接所述第一导电排和所述第二导电排。
在一些实施例中,所述壳体上还设置有能够盖设于安装孔上的遮盖板,所述遮盖板可拆卸连接于所述壳体。
在一些实施例中,所述滤波电路设置于所述电机控制器内,所述电机控制器上设置有电性连接于所述滤波电路的第三导电排,所述继电器上设置有能够电性连接于所述第三导电排 的输入导电排。
在一些实施例中,所述继电器上还设置有输出导电排,所述输出导电排连接于电机中性点;所述电机中性点设置有中性点导电排,所述输出导电排连接于所述中性点导电排。
在一些实施例中,所述电驱动总成还包括排线,所述排线设置于所述容纳腔内,所述排线一端连接于所述继电器,另一端连接于所述电机控制器,所述电机控制器能够通过所述排线控制所述继电器的通断。
在一些实施例中,所述电机控制器包括PCB板,所述继电器包括电路板,所述排线连接在所述PCB板和所述电路板之间。
在一些实施例中,所述壳体包括可拆卸连接的第一壳体和第二壳体,所述第一壳体和所述第二壳体之间形成所述容纳腔,所述电机控制器安装于所述第一壳体,所述继电器安装于所述第二壳体。
在一些实施例中,所述电驱动总成还包括减速器,所述壳体还包括第三壳体,所述第三壳体可拆卸连接于所述第二壳体,所述减速器设置于所述第三壳体和所述第二壳体之间,所述第二壳体上开设有供所述减速器的输出轴穿过的穿设孔。
在一些实施例中,所述壳体还包括第四壳体,所述第四壳体可拆卸连接于所述第三壳体,所述电机设置在所述第三壳体和所述第四壳体之间,所述电机连接于所述减速器。
在一些实施例中,所述电机上设置有第一UVW导电排,所述电机控制器具有第二UVW导电排,所述第一UVW导电排穿过所述第二壳体并伸入所述容纳腔内,所述第一UVW导电排连接于所述第二UVW导电排。
在一些实施例中,所述第二壳体上设置有至少四个间隔设置的隔断边,相邻两个所述隔断边之间形成一隔断腔;所述第一UVW导电排包括第一U排、第一V排和第一W排,所述第一U排、第一V排和第一W排分别位于不同的所述隔断腔。
在一些实施例中,所述电驱动总成,还包括高压正极输入线束、正极高压线束和负极高压线束,所述高压正极输入线束的一端连接于动力电池,另一端通过所述电机控制器电性连接于所述滤波电路,所述正极高压线束和所述负极高压线束均连接于所述电机控制器的所述功率模块电路和所述动力电池。
在第二方面中,本公开提供了一种车辆,包括上述第一方面中所述的电驱动总成。
在一些实施例中,所述车辆,还包括:副车架和后保险杠,所述电驱动总成安装于所述副车架;在所述车辆的前进方向上,动力电池位于所述电驱动总成前方,所述后保险杠位于所述副车架。
通过将升压装置和电机控制器均设置于壳体的容纳腔内,使得滤波电路和继电器均电性连接于电机控制器,继电器连接于电机的电机中性点,动力电池引出的高压正极输入线束可通过电机控制器连接滤波电路,经滤波电路滤波后经继电器与电机中性点连接,随后经电机和功率模块电路升压后可对动力电池进行充电,使得升压装置与电机共负极,能够将电池到外置的升压装置之间两根高压连接线优化为电池到电驱动总成之间的一根高压线,且省去电机控制器负极到升压装置的高压线束,能够减少高压线的长度,降低成本,且能够对电机控 制器和升压装置进行防护。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本公开实施例所述的电驱动总成的拆解示意图;
图2为本公开实施例所述的电驱动总成的局部结构示意图;
图3为本公开实施例所述的电驱动总成的外部结构示意图;
图4为本公开实施例所述的车辆的局部示意图。
附图标记:
11、第一壳体;12、第二壳体;121、安装孔;122、隔断边;123、遮盖板;124、穿设孔;13、第三壳体;14、第四壳体;
2、电机控制器;21、PCB板;22、第二导电排;23、第二UVW导电排;24、第三导电排;
31、中性点导电排;32、第一UVW导电排;321、第一U排;322、第一V排;323、第一W排;
4、继电器;41、输入导电排;42、输出导电排;
5、第一导电排;
6、排线;
7、接插件;
8、高压正极输入线束;
9、正极高压线束;
10、负极高压线束;
20、动力电池;
30、副车架;
40、后保险杠。
具体实施方式
为了能够更清楚地理解本公开的上述目的、特征和优点,下面将对本公开的方案进行进一步描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。
在下面的描述中阐述了很多具体细节以便于充分理解本公开,但本公开还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本公开的一部分实施例,而不 是全部的实施例。
如图1至图3所示,本公开提供一种电驱动总成,包括壳体、电机控制器2、电机和升压装置。其中,壳体具有容纳腔。电机控制器2设置于容纳腔,电机控制器2内具有功率模块电路。电机设置于壳体上,且电机电性连接于功率模块电路。升压装置设置于容纳腔内,升压装置包括滤波电路和继电器4,滤波电路电性连接于电机控制器2和继电器4,继电器4电性连接于电机的电机中性点。
可以理解的是,通过将升压装置和电机控制器2均设置于壳体的容纳腔内,能够对电机控制器2和升压装置进行防护,而且将升压装置与电机、电机控制器2集成设置,结构紧凑,整个电驱动总成全部位于副车架30上,提高了车辆被追尾时的高压安全性;而且由于滤波电路和继电器4均电性连接于电机控制器2,继电器4连接于电机的电机中性点,由动力电池20引出的高压正极输入线束8可通过电机控制器2连接滤波电路,经滤波电路滤波后经继电器4与电机中性点连接,随后经电机和功率模块电路升压后可对动力电池20进行充电,因此升压装置与电机控制器2共负极,能够将动力电池20到外置的升压装置之间两根高压连接线优化为动力电池20到电驱动总成之间的一根高压线,且省去电驱动单元的负极到升压装置的高压线束,因此能够减少高压线的长度,降低成本。
除此之外,相比现有技术需要安装电驱动单元和升压装置,将升压装置集成到电驱动总成,可简化装配工序,降低工时,且由于继电器4连接于电机的电机中性点,可使得升压装置利用电机的电感,从而可省去升压装置自身的冷却设计,进一步简化装配工序,降低工时。
如图1所示,在一些实施例中,电驱动总成还包括排线6,排线6设置于容纳腔内,排线6一端连接于继电器4,另一端连接于电机控制器2,电机控制器2能够通过排线6控制继电器4的通断。如此设置,将对升压装置的低压控制线集成设置到电驱动总成内,并通过电机控制器2通过排线6控制继电器4的通断,可降低线束的长度,降低成本。
在一些实施例中,电机控制器2包括PCB板21,继电器4包括电路板,排线6连接于PCB板21和电路板之间,电机控制器2通过排线6控制继电器4的通断,进而实现升压电路的通断。
如图1和图2所示,在一些实施例中,电驱动总成还包括设置于容纳腔内的第一导电排5,所述电机控制器2具有电性连接于滤波电路的第二导电排22,第二导电排22连接于第一导电排5。
需要说明的是,第一导电排5和第二导电排22可拆卸连接,便于第一导电排5和/或第二导电排22的更换。
进一步地,壳体上设置有供动力电池20的高压正极输入线束8插入的接插件7,高压正极输入线束8能够电性连接于第一导电排5。可以理解的是,接插件7对高压正极输入线束8进行固定,使得第一导电排5和高压正极输入线束8电性连接,第一导电排5电连接于第二导电排22,进而实现了高压正极输入线束8和电机控制器2的电性连接。上述接插件7优选为PIN接插件。
通过采用接插件7、第一导电排5和第二导电排22实现高压正极输入线束8和电机控 制器2的连接,能够使得高压正极输入线束8和电机控制器2稳定连接。
如图1和图2所示,滤波电路设置于电机控制器2内,电机控制器2上设置有电性连接于滤波电路的第三导电排24,继电器4上设置有能够电性连接于第三导电排24的输入导电排41。上述滤波电路设置于电机控制器2内,如此电机控制器2和升压装置共用一套滤波电路。
需要说明的是,第三导电排24和输入导电排41可拆卸连接,便于电驱动总成的组装和拆卸,也便于第三导电排24和/或输入导电排41的更换。
如图1和图2所示,继电器4上还设置有输出导电排42,输出导电排42连接于电机中性点。在一些实施例中,电机中性点设置有中性点导电排31,上述继电器4的输出导电排42连接于中性点导电排31。
如图1和图2所示,在一些实施例中,壳体包括可拆卸连接的第一壳体11和第二壳体12,第一壳体11和第二壳体12之间形成上述容纳腔,继电器4安装于第二壳体12上。上述第一导电排5和接插件7均安装于第二壳体12上,上述电机控制器2安装于第一壳体11上。
进一步地,壳体上对应第一导电排5和第二导电排22的位置开设有安装孔121,安装孔121能够供紧固件穿过以连接第一导电排5和第二导电排22。具体地,上述第二壳体12上对应第一导电排5和第二导电排22的位置开设有安装孔121。通过设置安装孔121,能够在第一壳体11和第二壳体12连接后通过紧固件对第一导电排5和第二导电排22进行固定,保证第一导电排5和第二导电排22连接稳定。上述紧固件优选为螺钉。
在一些实施例中,壳体上还设置有能够盖设于安装孔121上的遮盖板123,遮盖板123可拆卸连接于壳体。具体地,遮盖板123可拆卸连接于第二壳体12。通过设置遮盖板123,能够在通过紧固件连接第一导电排5和第二导电排22后对安装孔121进行遮盖,避免杂物或者水汽进入到容纳腔内。
在一些实施例中,第二壳体12上对应第一导电排5与高压正极输入线束8的连接位置、第三导电排24与输入导电排41的连接位置及输出导电排42和中性点导电排31的连接位置均开设有供紧固件穿过的安装孔121。紧固件优选为螺钉,能够在第一壳体11和第二壳体12连接后对位于容纳腔内的第一导电排5与高压正极输入线束8、第三导电排24与输入导电排41及输出导电排42和中性点导电排31进行固定,保证连接稳定性。在一些实施例中,第二壳体12上对应每个上述安装孔121均设置有遮盖板123。
如图1和图2所示,电机上设置有第一UVW导电排32,电机控制器2具有第二UVW导电排23,第一UVW导电排32穿过第二壳体12并伸入容纳腔内,第一UVW导电排32连接于第二UVW导电排23。
进一步地,如图2所示,第二壳体12上设置有至少四个间隔设置的隔断边122,相邻两个隔断边122之间形成一隔断腔。上述第一UVW导电排32包括第一U排321、第一V排322和第一W排323,第一U排321、第一V排322和第一W排323分别位于不同的隔断腔。通过设置隔断边122形成隔断腔,能够对第一U排321、第一V排322和第一W排 323进行隔挡,提高安全性。
进一步地,上述中性点导电排31穿过第二壳体12并伸入容纳腔内,且中性点导电排31位于一个隔断腔内。在一些实施例中,中性点导电排31与第一U排321、第一V排322和第一W排323分别位于不同的隔断腔,此时隔断边122设置有五个。通过隔断边122将中性点导电排31和第一UVW导电排32隔开,提高安全性。
进一步地,第二UVW导电排23包括第二U排、第二V排和第二W排,第二壳体12上对应第一U排321和第二U排的连接位置、第一V排322和第二V排的连接位置及第一W排323和第二W排的连接位置均对应开设有供紧固件穿过的安装孔121。紧固件优选为螺钉,能够保证第一UVW导电排32和第二UVW导电排23的连接稳定性。第二壳体12上对应每个上述安装孔121均设置有遮盖板123。
如图3所示,电驱动总成还包括减速器。壳体还包括第三壳体13,第三壳体13可拆卸连接于第二壳体12,减速器设置于第三壳体13和第二壳体12之间,第二壳体12上开设有供减速器的输出轴穿过的穿设孔124。
进一步地,壳体还包括第四壳体14,第四壳体14可拆卸连接于第三壳体13,电机设置于第三壳体13和第四壳体14之间,电机连接于上述减速器。在一些实施例中,电机的中性点导电排31、第一UVW导电排32均穿过第三壳体13和第二壳体12,并伸入至容纳腔内。
通过将壳体设置为可拆卸连接的第一壳体11、第二壳体12、第三壳体13和第四壳体14,便于电驱动总成的组装,并且将电机和减速器与电机控制器2和升压装置相隔开,避免相互之间产生干扰。
如图3所示,电驱动总成还包括高压正极输入线束8、正极高压线束9和负极高压线束10,高压正极输入线束8一端能够连接于动力电池20,另一端能够通过电机控制器2电性连接于滤波电路,正极高压线束9和负极高压线束10均能够连接于电机控制器2的功率模块电路和动力电池20。
在一些实施例中,高压正极输入线束8可插接于接插件7,并通过第一导电排5和第二导电排22电性连接于滤波电路,正极高压线束9连接于动力电池20的正极端口和电机控制器2的功率模块电路,负极高压线束10连接于动力电池20的负极端口和电机控制器2的功率模块电路。
结合上文,可以理解的是,动力电池20引出的高压正极输入线束8通过接插件7与第一导电排5的一端连接,第一导电排5的另一端与电机控制器2的第二导电排22连接,第二导电排22连接于滤波电路,滤波电路对正极输入进行滤波,滤波后经过第三导电排24与继电器4的输入导电排41连接,继电器4通过输出导电排42与电机的中性点导电排31连接,电机的第二UVW导电排23与电机控制器2的第一UVW导电排32连接,最后经功率模块电路升压后连接到动力电池20的正负极对动力电池20进行充电。
在此过程中,电机控制器2通过排线6控制继电器4的通断,实现控制升压电路通断的目的。
需要说明的是,上述第一导电排5、第二导电排22、第三导电排24、第一UVW导电排 32、第二UVW导电排23、中性点导电排31、输入导电排41和输出导电排42均优选为铜排。
该电驱动总成将升压装置集成在三合一电驱动单元内部,升压装置与电机控制器2共负极,动力电池20到电驱动总成之间只需要一根高压正极输入线束8、一根正极高压线束9和一根负极高压线束10,升压装置的低压控制线束(即上述排线6)集成到电驱动总成内部,且取消了升压装置的冷却设计和接地设计,省去了升压装置与整车间的多个连接管线,且无需通过螺栓将升压装置固定在后地板,简化了后驱动桥总装时的装配工序。
而且相比于技术,升压装置无需与高压配电总成(ODU)模块层叠布置,从而不侵占车身Z向空间,增大后备箱体积;且取消了升压装置到动力电池20之间从副车架30顶部走线的高压线,从而解决了高压线束和线槽侵占乘员舱的Z向空间,影响乘客舒适性的问题。
基于同一个发明构思,结合上述实施例的电驱动总成的描述,本实施例提供一种车辆,该车辆具有上述实施例的电驱动总成相应的技术效果,在此不再赘述。
一种车辆,包括上述实施例的电驱动总成和动力电池20,动力电池20电性连接于电驱动总成。具体地,动力电池20上引出的高压正极输入线束8插接于接插件7,电驱动总成上引出的正极高压线束9和负极高压线束10均连接于动力电池20。当动力电池20接入充电桩后,经过电驱动总成对动力电池20进行快速充电。
如图4所示,上述车辆还包括副车架30和后保险杠40,上述电驱动总成安装于副车架30。在车辆的前进方向上,动力电池20位于电驱动总成前方,后保险杠40位于副车架30后方。其中,车辆的前进方向为图4中的ba方向。
如此,升压装置位于副车架30上,电驱动总成在副车架30和后保险杠40之间没有连接动力电池20的高压线,提高了车辆被追尾撞击时的高压安全性能。
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
以上所述仅是本公开的具体实施方式,使本领域技术人员能够理解或实现本公开。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文所述的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (17)

  1. 一种电驱动总成,包括:
    壳体,其内具有容纳腔;
    电机控制器,设置于所述容纳腔,其内具有功率模块电路;
    电机,设置于所述壳体上,且电性连接于所述功率模块电路;
    升压装置,设置于所述容纳腔内,所述升压装置包括滤波电路和继电器,所述滤波电路电性连接于所述电机控制器和所述继电器,所述继电器电性连接于所述电机的电机中性点。
  2. 根据权利要求1所述的电驱动总成,其中,所述电驱动总成还包括设置于所述容纳腔内的第一导电排,所述电机控制器具有电性连接于所述滤波电路的第二导电排,所述第一导电排连接于所述第二导电排。
  3. 根据权利要求2所述的电驱动总成,其中,所述壳体上设置有供动力电池的高压正极输入线束插入的接插件,所述高压正极输入线束能够电性连接于所述第一导电排。
  4. 根据权利要求2所述的电驱动总成,其中,所述壳体上对应所述第一导电排和所述第二导电排的连接位置开设有安装孔,所述安装孔被配置为供紧固件穿过以连接所述第一导电排和所述第二导电排。
  5. 根据权利要求4所述的电驱动总成,其中,所述壳体上还设置有能够盖设于安装孔上的遮盖板,所述遮盖板可拆卸连接于所述壳体。
  6. 根据权利要求1所述的电驱动总成,其中,所述滤波电路设置于所述电机控制器内,所述电机控制器上设置有电性连接于所述滤波电路的第三导电排,所述继电器上设置有能够电性连接于所述第三导电排的输入导电排。
  7. 根据权利要求6所述的电驱动总成,其中,所述继电器上还设置有输出导电排,所述输出导电排连接于电机中性点;所述电机中性点设置有中性点导电排,所述输出导电排连接于所述中性点导电排。
  8. 根据权利要求1所述的电驱动总成,其中,所述电驱动总成还包括排线,所述排线设置于所述容纳腔内,所述排线一端连接于所述继电器,另一端连接于所述电机控制器,所述电机控制器通过所述排线控制所述继电器的通断。
  9. 根据权利要求8所述的电驱动总成,其中,所述电机控制器包括PCB板,所述继电器包括电路板,所述排线连接在所述PCB板和所述电路板之间。
  10. 根据权利要求1所述的电驱动总成,其中,所述壳体包括可拆卸连接的第一壳体和第二壳体,所述第一壳体和所述第二壳体之间形成所述容纳腔,所述电机控制器安装于所述第一壳体,所述继电器安装于所述第二壳体。
  11. 根据权利要求10所述的电驱动总成,其中,所述电驱动总成还包括减速器,所述壳体还包括第三壳体,所述第三壳体可拆卸连接于所述第二壳体,所述减速器设置于所述第三壳体和所述第二壳体之间,所述第二壳体上开设有供所述减速器的输出轴穿过的穿设孔。
  12. 根据权利要求11所述的电驱动总成,其中,所述壳体还包括第四壳体,所述第四壳体可拆卸连接于所述第三壳体,所述电机设置在所述第三壳体和所述第四壳体之间,所述电机连接于所述减速器。
  13. 根据权利要求10所述的电驱动总成,其中,所述电机上设置有第一UVW导电排,所述电机控制器具有第二UVW导电排,所述第一UVW导电排穿过所述第二壳体并伸入所述容纳腔内,所述第一UVW导电排连接于所述第二UVW导电排。
  14. 根据权利要求13所述的电驱动总成,其中,所述第二壳体上设置有至少四个间隔设置的隔断边,相邻两个所述隔断边之间形成一隔断腔;
    所述第一UVW导电排包括第一U排、第一V排和第一W排,所述第一U排、第一V排和第一W排分别位于不同的所述隔断腔。
  15. 根据权利要求1所述的电驱动总成,还包括高压正极输入线束、正极高压线束和负极高压线束,所述高压正极输入线束的一端连接于动力电池,另一端通过所述电机控制器电性连接于所述滤波电路,所述正极高压线束和所述负极高压线束均连接于所述电机控制器的所述功率模块电路和所述动力电池。
  16. 一种车辆,包括如权利要求1-15中任一项所述的电驱动总成。
  17. 根据权利要求16所述车辆,还包括:副车架和后保险杠,所述电驱动总成安装于所述副车架;在所述车辆的前进方向上,动力电池位于所述电驱动总成前方,所述后保险杠位于所述副车架。
PCT/CN2023/118890 2022-09-19 2023-09-14 电驱动总成及车辆 WO2024061106A1 (zh)

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