WO2024023846A1 - Matériau à changement de phase à base d'époxy, composition et procédé correspondants - Google Patents
Matériau à changement de phase à base d'époxy, composition et procédé correspondants Download PDFInfo
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- WO2024023846A1 WO2024023846A1 PCT/IN2023/050721 IN2023050721W WO2024023846A1 WO 2024023846 A1 WO2024023846 A1 WO 2024023846A1 IN 2023050721 W IN2023050721 W IN 2023050721W WO 2024023846 A1 WO2024023846 A1 WO 2024023846A1
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- Prior art keywords
- epoxy
- phase change
- based phase
- change material
- organic compound
- Prior art date
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- 239000012782 phase change material Substances 0.000 title claims abstract description 98
- 239000004593 Epoxy Substances 0.000 title claims abstract description 93
- 239000000203 mixture Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 18
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 38
- 239000003822 epoxy resin Substances 0.000 claims abstract description 32
- 230000008859 change Effects 0.000 claims abstract description 24
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 24
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 20
- 239000000945 filler Substances 0.000 claims abstract description 15
- 239000002904 solvent Substances 0.000 claims abstract description 12
- 239000007822 coupling agent Chemical group 0.000 claims abstract description 10
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 4
- -1 aromatic organic compound Chemical class 0.000 claims description 14
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 11
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 claims description 10
- HZZUMXSLPJFMCB-UHFFFAOYSA-M ethyl(triphenyl)phosphanium;acetate Chemical group CC([O-])=O.C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 HZZUMXSLPJFMCB-UHFFFAOYSA-M 0.000 claims description 10
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 9
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 claims description 8
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 4
- 229940106691 bisphenol a Drugs 0.000 claims description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- 238000004146 energy storage Methods 0.000 claims description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 3
- 238000004382 potting Methods 0.000 claims description 3
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical group CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims description 3
- ORTNTAAZJSNACP-UHFFFAOYSA-N 6-(oxiran-2-ylmethoxy)hexan-1-ol Chemical compound OCCCCCCOCC1CO1 ORTNTAAZJSNACP-UHFFFAOYSA-N 0.000 claims description 2
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 claims description 2
- RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical group O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 claims description 2
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 8
- 239000000047 product Substances 0.000 description 11
- 239000011541 reaction mixture Substances 0.000 description 10
- 239000007787 solid Substances 0.000 description 10
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 230000007704 transition Effects 0.000 description 6
- 239000004842 bisphenol F epoxy resin Substances 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 238000002135 phase contrast microscopy Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005338 heat storage Methods 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000011232 storage material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- XIOUDVJTOYVRTB-UHFFFAOYSA-N 1-(1-adamantyl)-3-aminothiourea Chemical compound C1C(C2)CC3CC2CC1(NC(=S)NN)C3 XIOUDVJTOYVRTB-UHFFFAOYSA-N 0.000 description 1
- YIWGJFPJRAEKMK-UHFFFAOYSA-N 1-(2H-benzotriazol-5-yl)-3-methyl-8-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carbonyl]-1,3,8-triazaspiro[4.5]decane-2,4-dione Chemical compound CN1C(=O)N(c2ccc3n[nH]nc3c2)C2(CCN(CC2)C(=O)c2cnc(NCc3cccc(OC(F)(F)F)c3)nc2)C1=O YIWGJFPJRAEKMK-UHFFFAOYSA-N 0.000 description 1
- BDKLKNJTMLIAFE-UHFFFAOYSA-N 2-(3-fluorophenyl)-1,3-oxazole-4-carbaldehyde Chemical compound FC1=CC=CC(C=2OC=C(C=O)N=2)=C1 BDKLKNJTMLIAFE-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- 101100520094 Methanosarcina acetivorans (strain ATCC 35395 / DSM 2834 / JCM 12185 / C2A) pcm2 gene Proteins 0.000 description 1
- 239000008411 PCM 4 Substances 0.000 description 1
- 101150090128 PCM1 gene Proteins 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- DUVKXNKIYKAUPK-UHFFFAOYSA-N acetic acid;triphenylphosphane Chemical compound CC(O)=O.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 DUVKXNKIYKAUPK-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N alpha-ketodiacetal Natural products O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 1
- GKQTUHKAQKWLIN-UHFFFAOYSA-L barium(2+);dihydroxide;hydrate Chemical compound O.[OH-].[OH-].[Ba+2] GKQTUHKAQKWLIN-UHFFFAOYSA-L 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 1
- 239000000374 eutectic mixture Substances 0.000 description 1
- 230000005496 eutectics Effects 0.000 description 1
- 229940015043 glyoxal Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- UKDHSAZUXNLNLV-UHFFFAOYSA-N nickel(2+) dinitrate tetrahydrate Chemical compound O.O.O.O.[Ni++].[O-][N+]([O-])=O.[O-][N+]([O-])=O UKDHSAZUXNLNLV-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229940087562 sodium acetate trihydrate Drugs 0.000 description 1
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 1
- PODWXQQNRWNDGD-UHFFFAOYSA-L sodium thiosulfate pentahydrate Chemical compound O.O.O.O.O.[Na+].[Na+].[O-]S([S-])(=O)=O PODWXQQNRWNDGD-UHFFFAOYSA-L 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/06—Materials undergoing a change of physical state when used the change of state being from liquid to solid or vice versa
- C09K5/063—Materials absorbing or liberating heat during crystallisation; Heat storage materials
Definitions
- the present disclosure relates to an epoxy-based material. Specifically, the present disclosure relates to an epoxy-based phase change material. More specifically, the present disclosure relates to an epoxy resin modified with an organic compound having two or more terminal hydroxyl groups. Further, the present disclosure relates to a process for making the epoxy-based phase change material. The present disclosure also relates to an epoxy-based phase change composition comprising an epoxy-based phase change material, a solvent and a filler.
- a phase change material is a substance which releases or absorbs sufficient energy at phase transition to provide useful heat/cooling.
- thermal energy is absorbed and released (known as latent heat).
- Many materials have the ability to absorb a large quantity of heat energy during the phase transition. At different temperatures, different materials melt and solidify, and they may absorb varying amounts of heat energy.
- PCMs can be used to control the temperature in a wide range of applications since they melt and solidify at precise, specified temperatures. Amongst various applications, PCM is also utilized widely in automobile applications. PCMs are being researched in relation to potting applications.
- Thermal energy can be stored in a material as sensible heat, latent heat and thermochemical energy etc., and may be a combination of more than one. Latent heat storage is considered the most convenient and efficient method for this purpose.
- PCMs have the further advantages of high heat-storage ability, thermal stability and easily controlled phase-change processes. A large number of organic, inorganic, polymeric, and eutectic PCMs have been designed owing to increasing interest in these materials, combined with understanding of their potential.
- Patent literature US 7,488,773 B2 discloses silicone rubber materials containing finely divided phase change materials such as crystalline alkyl hydrocarbons or salt hydrates.
- the phase change material provides a thermo-regulating system which enhances the thermal performance of silicone rubber materials substantially.
- Patent literature US005755987A describes a phase change material comprising a dibasic ester.
- Patent literature WO2021035649A1 discloses a resin type phase change energy storage material comprising resin, phase change powder and curing agent.
- Patent literature CN107541027B discloses a phase-change energy storage material prepared from polymer matrix material, phase change material, porous filler and heat conducting filler.
- the phase change material used is paraffin wax. It is to be noted that paraffin wax as a phase change material has low temperature stability or lower operation temperature.
- Patent literature CA2720844A1 discloses a curable epoxy-based composition comprising an epoxy resin, a hardener, and an endothermic transition additive (PCM).
- the endothermic transition additive (PCM) discloses are such as an organic polymer, including thermoplastic materials or inorganic materials including sodium thiosulfate pentahydrate, sodium acetate trihydrate, sodium sulfate decahydrate, barium hydroxide hydrate, nickel nitrate tetrahydrate, zinc nitrate hexahydrate, blends thereof, alloys thereof, and eutectic mixtures thereof.
- phase change material which allows improvement in performance of electronic components, safety and has ability to reduce and even eliminate the potential for thermal runaway or propagation in electronic devices. It is still desired to obtain a phase change material which is suitable for a broad range of applications.
- the present disclosure addresses above by providing an epoxy -based phase change material, composition and a method of preparing the same.
- the present disclosure provides an epoxy-based phase change material and a method of preparing the same.
- the present disclosure also relates to an epoxy-based phase change composition comprising an epoxy-based phase change material.
- the present disclosure also provides products based on epoxy-based phase change material which demonstrates phase change temperature of -40-55 °C.
- the present disclosure relates to a solid to semisolid (and reverse) epoxy-based phase change material comprising a reaction product of an epoxy resin, an organic compound having two or more terminal hydroxyl groups, and a coupling agent, wherein the epoxy-based phase change material is represented by the following formula (1): wherein ‘A’ represents the backbone of the epoxy resin, ‘B’ represents backbone of an organic compound, and ‘n’ represents an integer having value 1 to 12.
- An epoxy equivalent weight (EEW) of the epoxy-based phase change material is the range of 300 - 400.
- the epoxy-based phase change material improves performance of electronic components, safety and has ability to reduce and even eliminate the potential for thermal runaway or propagation in electronic devices. Further, the present disclosure relates to a process for making the epoxy-based phase change material.
- the present disclosure also relates to an epoxy-based phase change composition
- an epoxy-based phase change composition comprising an epoxy-based phase change material.
- the epoxy-based phase change composition is prepared by mixing an epoxy-based phase change material, a solvent and a filler.
- compositions comprising a list of components does not include only those components but may include other components not expressly listed or inherent to such process.
- one or more elements in a composition, system or process proceeded by “comprises... a” does not, without more constraints, preclude the existence of other elements or additional elements in the system or process. Accordingly, one aspect of the present disclosure relates to an epoxy-based phase change material comprising a reaction product of:
- a coupling agent wherein the epoxy -based phase change material is represented by the following formula (1): wherein ‘A’ represents the backbone of the epoxy resin, wherein ‘B’ represents backbone of an organic compound having two or more terminal hydroxyl groups, and wherein ‘n’ represents an integer having value 1 to 12, and wherein the organic compound is an aromatic organic compound having two or more terminal hydroxyl groups or a combination of an aromatic and non-aromatic organic compound having two or more terminal hydroxyl groups.
- the ratio of epoxy resin to organic compound is in the range of 7:1 - 10:1.5, preferably in the range of 7.5: 1.1 - 8.5 :1.2.
- the epoxy equivalent weight (EEW) of the epoxy based phase change material is the range of 300 - 400.
- the EEW is measured by a titration method involving following steps:
- step 1 Adding in step 1, 10 ml of 1,4 dioxane and 10 ml chlorobenzene in conical flask and stir until the sample is dissolved completely.
- step 2 Adding in step 2, 10 ml of TEAB solution and stir.
- step 3 Adding in step 3, 2-3 drops of crystal violet indicator and stir well.
- the phase change temperature is between 40 to 55 °C.
- the phase change temperature is measured by following methods.
- the PCM material is placed in a petri dish and is gradually heated inside an oven at a temperature in the range of 25° C to 60° C and recording the temperature wherein the phase transition occurs.
- the PCM temperature can also be measured by putting PCM material in the flask equipped with thermometer and then gradually heating it and then recording the temperature wherein the phase transition occurs.
- the epoxy oligomers or polymers suitable for the compositions of the present disclosure include those derived from Bisphenol-A, hydrogenated Bisphenol-A, Bisphenol-F, Bisphenol-S, novolac epoxies, phenol novolac epoxies, cresol novolac epoxies, N-glycidyl epoxies, glyoxal epoxies dicyclopentadiene phenolic epoxies, silicone-modified epoxies, and epsilon- caprolactone modified epoxies. Combinations of different halogenated epoxy oligomers can also be used.
- the backbone of the epoxy resin ‘A’ is selected from bisphenol-A based epoxy resins such as Bisphenol A diglycidyl ether (DGEBA or BADGE), or bisphenol-F based epoxy resin (BPF).
- bisphenol-A based epoxy resins such as Bisphenol A diglycidyl ether (DGEBA or BADGE), or bisphenol-F based epoxy resin (BPF).
- the bisphenol-A based epoxy resins and bisphenol-F based epoxy resin are commercially available such as EPIKOTE 828/EPOTEC YD 128 and EPIKOTE 862.
- backbone of the epoxy resin ‘A’ is preferably selected from but not limited to halogenated bisphenols-A based resins or bisphenol-F based resins, or mixtures thereof.
- the aromatic organic compound having two or more terminal hydroxyl groups is selected from hydroquinone, resorcinol, catechol, or mixtures thereof.
- the non-aromatic organic compound having two or more terminal hydroxyl groups is selected from 1,6-hexanediol, 1,4-butanediol or mixtures thereof.
- the coupling agent can be used as known in the art and is not limited, but preferably selected from triphenyl phosphonium acetate, or triphenylphosphine or mixtures thereof.
- the amount of epoxy resin is selected from 50 - 99 wt%, preferably selected in the range of 70-90 wt%.
- the amount of organic compound having two or more terminal hydroxyl groups is selected from 1 -50 wt%, preferably selected in the range of 10 -30 wt %.
- the amount of coupling agent is selected from 0.005- 3 wt%, preferably 0.01-0.1 wt%.
- Another aspect of the present disclosure relates to a method of preparing an epoxy-based phase change material comprising the following steps: a. adding an epoxy resin, an organic compound having two or more terminal hydroxyl groups and a coupling agent in a vessel followed by stirring, b. increasing the temperature from room temperature to a minimum of 70 °C, preferably between 70 °C to 140 °C and maintaining the temperature for 2 to 5 hours to provide an epoxy-based phase change material.
- the epoxy -based phase change material is represented by the following formula (1): wherein ‘A’ represents the backbone of the epoxy resin, wherein ‘B’ represents backbone of an organic compound having two or more terminal hydroxyl groups, and wherein ‘n’ represents an integer having value 1 to 12, and wherein the organic compound is an aromatic organic compound having two or more terminal hydroxyl groups or a combination of an aromatic and non-aromatic organic compound having two or more terminal hydroxyl groups.
- Yet another aspect of the present disclosure relates to an epoxy -based phase change composition
- an epoxy -based phase change composition comprising an epoxy-based phase change material, a solvent and a filler.
- the epoxy-based phase change composition is prepared by mixing an epoxy-based phase change material, a solvent and a filler.
- the amount of the epoxy-based phase change material is in the range of 20 - 70 wt%.
- the filler is selected from but not limited to aluminum trihydrate (ATH), alumina, boron nitride, aluminum nitride, zinc oxide, or combinations thereof.
- ATH aluminum trihydrate
- alumina aluminum trihydrate
- boron nitride aluminum nitride
- zinc oxide zinc oxide
- the amount of filler is selected from 10 - 90 wt%, preferably selected in the range of 30 - 70 wt%.
- the solvent is selected from but not limited to propylene carbonate, 1,6- hexanediol glycidyl ether, phenyl glycidyl ether or mixtures thereof.
- the amount of solvent is selected from 5 - 20 wt%.
- the latent heat capacity of the thermally conductive phase change material at 40°C is in the range of 17580 to 18500 KJ/kg by DSC analysis.
- the epoxy-based phase change material is used in insulated gate bipolar transistor (IGBT) gel applications, in energy storage devices and in electric vehicle potting applications.
- IGBT insulated gate bipolar transistor
- Another aspect of the present disclosure relates to products based on epoxy-based phase change material which demonstrates phase change temperature of -40-55 °C along with improved thermal conductivity (TC) of -15-25 %. Further salient features of the epoxy-based phase change material and the method of preparing the same providing the disclosed enhancements are discussed in the examples provided below.
- PCM 1 Standard epoxy resin DGEBA (89.58 parts by wt%), resorcinol (10.39 parts by wt%) and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 70°C for 30 min, then 80°C for 30 min., 100°C for another 30 min, 120°C for 1 hr and then 130-140°C for 90 min. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 330 -350.
- PCM 2 Standard epoxy resin DGEBA (89.58 parts by wt%), Catechol (10.39 parts by wt%) and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 70°C for 30 min, then 80°C for 30 min., 100°C for another 30 min, 120°C for Bit and then 130-140°C for 90 min. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 320 -350.
- PCM based on bisphenol F epoxy resin
- PCM 3 Bisphenol F Epoxy resin (89.58 parts by wt%), hydroquinone (10.39 parts by wt%) and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 70°C for 30 min, then 80°C for 30 min., 100°C for another 30 min, 120°C for Bit and then 130-140°C for 90 min. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 300 -350.
- PCM 4 Bisphenol F Epoxy resin (89.58 parts by wt%), Resorcinol (10.39 parts by wt%) and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature increased from room temp to 70°C for 30 min, then 80°C for 30 min., 100°C for another 30 min, 120°C for Bit and then 130-140°C for 90 min. The reaction mixture was cooled and the product having a dark brown solid was obtained. The PCM had epoxy equivalent weight (EEW) of 310 -350.
- EW epoxy equivalent weight
- PCM 5 Bisphenol F Epoxy resin (89.58 parts by wt%), Catechol (10.39 parts by wt%) and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 70°C for 30 min, then 80°C for 30-40 min., 100°C for another 30 min, 120°C for Bit and then 130-140°C for 2hr. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 320 -350.
- PCM 6 Standard epoxy resin DGEBA (87.29 parts by wt%), hydroquinone (11.19 parts by wt%), 1,6-Hexanediol (1.46 parts by wt%), and ethyl triphenyl phosphonium acetate (0.06 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 220°C and maintained for 4hr. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 360 -380.
- PCM 7 Standard epoxy resin DGEBA (87.29 parts by wt%), Resorcinol (11.20 parts by wt%), 1,6-Hexanediol (1.46 parts by wt%), and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 220°C and maintained for 4hr. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 370 -390.
- PCM 8 Standard epoxy resin DGEBA (YD 128) (87.30 parts by wt%), Catechol (11.19 parts by wt%), 1,6-Hexanediol (1.46 parts by wt%), and ethyl triphenyl phosphonium acetate (0.03 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 220°C and maintained for 4hr and finally 250°C for Jackpot. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the PCM had epoxy equivalent weight (EEW) of 355 -380.
- Control 1 (Comparative example) Control 1: Standard epoxy resin DGEBA (85.14 parts by wt%), 1,6-Hexanediol (14.81 parts by wt%), and ethyl triphenyl phosphonium acetate (0.05 parts by wt%) were charged in a clean, dry kettle and stirred. The reaction temperature was increased from room temp to 220°C and maintained for 4hr. Cool the reaction mixture. The reaction mixture was cooled and the product having a dark brown solid was obtained.
- the Control 1 had an epoxy equivalent weight (EEW) of 360 -375.
- the epoxy-based phase change composition is prepared by mixing an epoxy-based phase change material (PCM) with a filler and a solvent in a vessel.
- PCM epoxy-based phase change material
- the amount of the epoxy-based phase change material is in the range of 20 - 70 wt% with respect to the amount of filler being in the range of 30 - 80 wt%.
- the fillers used in examples of present disclosure are Aluminum oxide/ Alumina and Boron nitride.
- the solvent used in examples of present disclosure is propylene carbonate.
- PCM phase change material
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Abstract
La présente invention concerne un matériau à changement de phase à base d'époxy et un procédé de fabrication du matériau à changement de phase à base d'époxy. Le matériau à changement de phase à base d'époxy comprend un produit de réaction d'une résine époxy, d'un composé organique présentant deux groupes hydroxyle terminaux ou plus et d'un agent de couplage. Le poids équivalent en époxy (EEW) du matériau à changement de phase à base d'époxy est situé dans la plage de 300 à 400. Le matériau à changement de phase à base d'époxy améliore la performance de composants électroniques, la sécurité et présente une aptitude à réduire et même à éliminer le potentiel d'emballement ou de propagation thermique dans des dispositifs électroniques. La présente invention concerne également une composition à changement de phase à base d'époxy comprenant un matériau à changement de phase à base d'époxy, un solvant et une charge.
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CA2720844A1 (fr) | 2008-04-14 | 2009-10-22 | Dow Global Technologies Inc. | Utilisation d'une matiere de charge qui subit une transition de phase endothermique pour abaisser la chaleur exothermique de reaction de compositions a base d'epoxyde |
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