WO2024021906A1 - 一种多功能智能弯管机 - Google Patents

一种多功能智能弯管机 Download PDF

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Publication number
WO2024021906A1
WO2024021906A1 PCT/CN2023/099257 CN2023099257W WO2024021906A1 WO 2024021906 A1 WO2024021906 A1 WO 2024021906A1 CN 2023099257 W CN2023099257 W CN 2023099257W WO 2024021906 A1 WO2024021906 A1 WO 2024021906A1
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WO
WIPO (PCT)
Prior art keywords
fixed
pipe
telescopic tube
bending machine
bending
Prior art date
Application number
PCT/CN2023/099257
Other languages
English (en)
French (fr)
Inventor
陶浩浩
陈丰
李同杰
张立勇
乔印虎
Original Assignee
安徽科技学院
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽科技学院 filed Critical 安徽科技学院
Priority to PCT/CN2023/099257 priority Critical patent/WO2024021906A1/zh
Publication of WO2024021906A1 publication Critical patent/WO2024021906A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member

Definitions

  • the invention belongs to the technical field of pipe bending machines, specifically a multifunctional intelligent pipe bending machine.
  • the present invention provides a multifunctional intelligent pipe bending machine, which has the advantages of continuously bending long pipes at multiple angles and at different angles.
  • the device has a compact structure, a small volume, and is easy to carry.
  • a multifunctional intelligent pipe bending machine including a fixed bending mechanism and a base of a support plate;
  • the bending mechanism includes a fixed frame fixed to the base.
  • a stopper is slidably provided in the middle of the upper end of the fixed frame.
  • a U-shaped frame that slides longitudinally on one side of the fixed frame away from the support plate has a sliding mechanism inside the U-shaped frame. Bending wheel for bending;
  • a rotating mechanism is fixed on the upper end of the supporting plate, and at least three holding mechanisms are equally spaced on the surface of the rotating mechanism, and the number of the supporting plates is two;
  • the holding mechanism includes an arc-shaped plate for fixing the pipe, and a first telescopic tube fixed with the rotating mechanism is fixed in the middle of the outside of the arc-shaped plate;
  • One side of the third driving mechanism is fixedly connected to one side of the support plate, and the third driving mechanism is adapted to the rotating mechanism.
  • the rotating mechanism includes a fixed ring fixedly connected to the upper ends of the two support plates.
  • the two fixed rings are provided with rotating rings that rotate inside the ring grooves on the corresponding side and limit each other. .
  • the fixed end of the first telescopic tube is equally divided and fixed on one side of the outer periphery of the fixed ring, and an external ring gear is fixed on the other side.
  • the holding mechanism further includes a first electric cylinder fixed at both ends of the inner cavity of the first telescopic tube, and both ends of the first electric cylinder and both ends of the first telescopic tube are fixed by bolts.
  • an anti-slip pad is fixed on the inside of the arc-shaped plate for anti-slip.
  • the second driving mechanism includes an L-shaped bracket fixed at a corresponding position inside the rotating ring, the L-shaped bracket is located between the two first telescopic tubes, and the L-shaped bracket A second telescopic tube is fixed at one end, and second electric cylinders are fixed at both ends of the inner cavity of the second telescopic tube. Both ends of the second electric cylinder and both ends of the second telescopic tube are fixed by bolts.
  • a support is fixed at the telescopic end of the second telescopic tube, and a second driving roller is rotated in the middle of the lower end of the support.
  • a hub motor for driving is fixed in the middle of the inner cavity of the second drive roller, the rotor of the hub motor is fixedly connected to the inner wall of the second drive roller, and both ends of the stator of the hub motor are connected to the inner wall of the second drive roller.
  • the support is fixed.
  • the bending mechanism also includes a hydraulic rod fixed on the upper end of the base and the lower end of the U-shaped frame, and a T-shaped longitudinal groove is provided on the surface of the fixed frame for sliding and limiting the U-shaped frame.
  • the upper end of the fixed frame is provided with a bending groove for accommodating the stopper, and both sides of the upper end of the bending groove are provided with longitudinal chute for sliding on both sides of the stopper.
  • the longitudinal chute is set as a through groove to facilitate the installation of the stopper.
  • the upper end of the base is fixed with an intelligent controller for intelligent control.
  • a fixing plate is fixed on the upper end of the fixing frame through screws, and an adjusting mechanism is provided on the upper end of the fixing plate.
  • the adjusting mechanism includes an adjusting screw threaded with the fixing plate.
  • a convex disk is welded and fixed at the lower end of the screw, and a limit seat fixedly connected to the upper end of the stopper is provided on the outside of the convex disk.
  • the convex disk is located in the inner cavity of the limit seat and limits each other.
  • the adjustment screw is located at The surface threads on the upper end of the fixing plate are provided with locking nuts for locking.
  • the third driving mechanism includes a reduction motor fixed to one side of the support plate, the output shaft of the reduction motor is fixed with a drive gear meshing with the external ring gear, and the support plate The upper end is provided with a clearance space for the fixed end of the first telescopic tube to pass smoothly.
  • the user adjusts the adjusting screw with a tool, and the adjusting screw rotates and moves downward, thereby pushing the arc-shaped groove at the lower end of the stopper to contact the pipe surface, and the telescopic end of the hydraulic rod extends through the U-shaped frame to push the bending wheel to move upward.
  • the lever principle uses the stopper as a support point to bend, thereby bending the pipe. This setting can bend the pipe that needs to be bent once, making the equipment more widely used.
  • the adjustment mechanism can be used for pipes of different diameters. Fixed and added types of bent pipes.
  • the second electric cylinder drives the support downward through the second telescopic tube, thereby clamping the pipe through two second drive rollers.
  • the hub motor is energized to rotate the rotor, and the rotor drives the second drive roller to rotate.
  • the second driving roller rotates in the opposite direction and can provide forward driving force for the pipe, thereby realizing the movement of the pipe and enabling the device to achieve continuous bending action.
  • the invention controls the pipe to rotate at a certain angle by rotating the output shaft of the reduction motor a certain number of turns. This setting needs to be adjusted according to the gear ratio of the reducer.
  • the output shaft of the reduction motor drives the driving gear to rotate, thereby driving the rotation through the external ring gear.
  • the rings rotate between the fixed rings, and the rotating ring drives the pipe to rotate through the first telescopic tube and the arc-shaped plate, so that the pipe moves while rotating, which allows the pipe to achieve 10-degree rotation and multi-angle bending.
  • the present invention greatly reduces the volume of the bending machine, makes transportation and carrying more convenient, and also greatly reduces the weight of the device.
  • the first electric cylinder drives the first telescopic tube to drive the curved plate to move.
  • the three curved plates contact the surface of the pipe and fix the pipe.
  • the three curved plates can form a circle to match the shape of the pipe. , making the fixation more firm.
  • Figure 1 is a three-dimensional schematic diagram of the present invention
  • Figure 2 is a schematic front view of the present invention
  • Figure 3 is a schematic diagram of the longitudinal chute of the present invention.
  • Figure 4 is an exploded schematic diagram of the rotating mechanism of the present invention.
  • Figure 5 is a schematic structural diagram of the third driving mechanism of the present invention.
  • Figure 6 is a schematic diagram of the first electric cylinder of the present invention.
  • Figure 7 is a schematic diagram of the second electric cylinder of the present invention.
  • Figure 8 is a schematic diagram of the wheel hub motor of the present invention.
  • Figure 9 is a schematic diagram of the second driving mechanism of the present invention.
  • the present invention provides a multifunctional intelligent pipe bending machine, including a base 1 that fixes a bending mechanism 2 and a support plate 4; the bending mechanism 2 includes a fixing frame 21 fixed to the base 1, and the fixing frame 21 A stopper 26 is slidably provided in the middle of the upper end.
  • the fixed frame 21 is away from the U-shaped frame 23 that slides longitudinally on one side of the support plate 4.
  • a bending wheel 24 for bending is slidably provided inside the U-shaped frame 23; the upper end of the support plate 4 is fixed with a
  • the rotating mechanism 6 has at least three holding mechanisms 7 equally divided on its surface, and the number of the supporting plates 4 is two; the holding mechanism 7 includes an arc plate 72 for fixing the pipe, and the middle part of the outside of the arc plate 72 is fixed.
  • the mechanism 9 is adapted to the rotating mechanism 6;
  • the intelligent controller 10 can use existing control equipment, including software and hardware, and can be customized according to user needs.
  • the intelligent controller 10 includes a microcomputer, a controller, a motherboard, a driver, etc., thereby controlling the first electric cylinder 74 , the second electric cylinder 83, the reduction motor 91, the hub motor 86 and the hydraulic rod 25 are controlled to realize intelligent automated operation.
  • the invention also includes a pump station and a switch adapted to the hydraulic rod 25 and the intelligent controller 10, and The power supply connected to the grid, etc., is not the main technology and will not be described in detail.
  • the first electric cylinder 74, the second electric cylinder 83, the reduction motor 91, the hub motor 86 and the hydraulic rod 25 are existing technologies, and their principle structure No further details will be given.
  • the invention is divided into two steps; first, perform a single bending of the pipeline normally; second, perform continuous multiple bends of the pipeline to bend the pipeline into multiple shapes; the details are as follows:
  • the intelligent controller 10 sends instructions through wires to cause each driving mechanism to operate.
  • the telescopic end of the first electric cylinder 74 drives the telescopic end of the first telescopic tube 73 to extend, thereby driving the arc plate 72 to move.
  • the three arc-shaped plates 72 are in contact with the surface of the pipe and fix the pipe.
  • the three arc-shaped plates 72 can form a circular shape and match the shape of the pipe to make the fixation more firm.
  • the user can adjust it with tools. Screw 32, the adjusting screw 32 rotates and moves downward, thereby pushing the arc-shaped groove at the lower end of the stopper 26 to contact the surface of the pipe. Then, the hydraulic rod 25 receives the oil from the pump station, and its telescopic end stretches out to push through the U-shaped frame 23 The bending wheel 24 moves upward, and the lever principle uses the stop 26 as a support point to bend, thereby bending the pipe. This setting can bend the pipe that needs to be bent once, making the equipment more widely used, and the setting The adjustment mechanism 3 can be fixed for pipes of different diameters, increasing the types of bent pipes.
  • the pipeline is initially fixed and bent for the first time.
  • the telescopic end of the first electric cylinder 74 drives the first telescopic tube 73 to shrink, thereby separating the arc plate 72 from the pipeline.
  • the lower end of the pipe is placed on the upper end of the second driving roller 84 to play a supporting role.
  • the second electric cylinder 83 at the upper end drives the support 85 downward through its telescopic end through the second telescopic tube 82.
  • the pipeline is clamped by the two second driving rollers 84.
  • the hub motor 86 is energized to rotate the rotor, and the rotor drives the second driving roller 84 to rotate.
  • the two second driving rollers 84 rotate in opposite directions, which can provide forward direction for the pipeline.
  • the driving force is used to realize the movement of the pipe.
  • the reduction motor 91 is energized. Through the control of the motor controller, the output shaft of the reduction motor 91 can rotate a certain number of turns to control the pipeline to rotate at a certain angle. This setting needs to be based on the deceleration.
  • the output shaft of the reduction motor 91 drives the driving gear 92 to rotate, thereby driving the rotating ring 62 to rotate between the fixed rings 61 through the external ring gear 63.
  • the rotating ring 62 passes through the first telescopic tube 73 and the arc plate. 72 drives the pipeline to rotate.
  • the first electric cylinder 74 is energized to drive the arc plate 72 through the first telescopic tube 73 to fix the pipeline.
  • the pipeline can be rotated and moved at the same time.
  • the pipe realizes 360-degree rotation, and then bends the pipe through the bending mechanism 2.
  • the above settings can achieve the effect of continuous bending of the pipe, and can bend the pipe into different shapes, which greatly facilitates the use of the user.
  • the third The second driving mechanism 8 and the rotating mechanism 6 are integrated together, which greatly reduces the volume of the bending machine, makes transportation and carrying more convenient, and also greatly reduces the weight of the device.
  • the rotating mechanism 6 includes a fixed ring 61 fixedly connected to the upper ends of the two support plates 4.
  • the support plate 4 and the fixed ring 61 are welded.
  • the two fixed rings 61 rotate inside the ring groove on the corresponding side.
  • the rotating rings 62 are mutually limited.
  • the fixed end of the first telescopic tube 73 and the fixed ring 61 are fixed with screws to facilitate disassembly.
  • the outer ring gear 63 has an interference fit with one side of the rotating ring 62 .
  • the support plate 4 supports the rotating mechanism 6 so that there is a distance between it and the base 1. This distance allows the telescopic end of the first telescopic tube 73 to pass smoothly when rotating, avoiding interference with the base 1 and affecting use.
  • the external ring gear 63 drives the rotating ring 62 to rotate in the ring groove of the fixed ring 61. In order to make the rotation smoother, lubricating oil can be filled between the two.
  • the supporting plate 4 is provided to fix the two fixed rings 61, thereby controlling the rotation.
  • the ring 62 is limited to allow it to rotate along the preset route to increase the working stability of the equipment.
  • the pressing mechanism 7 also includes a first electric cylinder 74 fixed at both ends of the inner cavity of the first telescopic tube 73.
  • the two ends of the first electric cylinder 74 and the two ends of the first telescopic tube 73 They are all fixed by bolts, and an anti-slip pad 71 for anti-slip is fixed on the inside of the arc plate 72 .
  • the intelligent controller 10 controls the first electric cylinder 74 to be energized, and the telescopic end of the first electric cylinder 74 drives the telescopic end of the first telescopic tube 73 to extend to drive the arc plate 72 to move.
  • the three arc plates 72 The anti-skid pad 71 is driven to contact the pipeline surface and the pipeline is fixed. The setting of the anti-skid pad 71 can increase the friction between the arc plate 72 and the pipeline surface, making the fixation more firm.
  • the arc plate 72 can also be set to four or five. etc. The more arc-shaped plates 72 there are, the better the effect will be on fixing large-diameter pipes. They can be set according to actual needs. Several arc-shaped plates 72 are arranged to form a circle and match the shape of the pipe, making the fixing more precise. firm.
  • the second driving mechanism 8 includes an L-shaped bracket 81 fixed at a corresponding position inside the rotating ring 62.
  • the L-shaped bracket 81 is fixed to the inside of the rotating ring 62 through screws.
  • the L-shaped bracket 81 Located between the two first telescopic tubes 73 , the L-shaped bracket 81 is fixed with a second telescopic tube 82 at one end, and second electric cylinders 83 are fixed at both ends of the inner cavity of the second telescopic tube 82 . Both ends of the second telescopic tube 82 are fixed with bolts.
  • the telescopic end of the second telescopic tube 82 is fixed with the support 85 with screws.
  • the middle part of the lower end of the support 85 is provided with a second driving roller 84 for rotation.
  • the second driving roller 84 The middle part of the inner cavity and the rotor of the hub motor 86 are fixed with screws for easy maintenance.
  • the rotor of the hub motor 86 and the inner wall of the second drive roller 84 are fixed with screws. Both ends of the stator of the hub motor 86 pass through the support 85 and are connected to the hub motor 86 through nuts. Both ends of the stator are threaded to engage, thereby fixing the hub motor 86 on the support 85 .
  • the telescopic end of the second electric cylinder 83 at the upper end extends to push the telescopic end of the second telescopic tube 82 to move downward, thereby driving the support 85 to move downward, and the two second driving rollers 84 clamp the pipe.
  • the hub motor 86 is energized and the rotor rotates, and the rotor drives the second drive roller 84 to rotate.
  • the two second drive rollers 84 rotate in opposite directions, which can provide forward driving force for the pipeline, thereby realizing the movement of the pipeline.
  • the rotating ring 62 The rotation drives the L-shaped bracket 81 and the arc plate 72 to rotate synchronously, thereby achieving the effect of rotating and moving at the same time, reducing the mechanical work steps, thereby saving work time.
  • the bending mechanism 2 also includes a hydraulic rod 25 welded to the upper end of the base 1 and the lower end of the U-shaped frame 23.
  • a T-shaped longitudinal groove 29 is provided on the surface of the fixed frame 21 for sliding and limiting the U-shaped frame 23.
  • the upper end of the fixed frame 21 is provided with a bending groove 22 for accommodating the stopper 26.
  • the upper end of the bending groove 22 is provided with longitudinal slide grooves 28 for sliding on both sides of the stopper 26.
  • the longitudinal slide grooves 28 are designed to facilitate the installation of the stopper 26.
  • the upper end of the base 1 is fixed with an intelligent controller 10 for intelligent control.
  • the upper end of the fixed frame 21 is fixed with a fixing plate 27 through screws.
  • the upper end of the fixed plate 27 is provided with an adjustment mechanism 3.
  • the adjustment mechanism 3 includes threads with the fixed plate 27.
  • An adjusting screw 32 is provided.
  • the lower end of the adjusting screw 32 is welded and fixed with a convex disc 34.
  • the convex disc 34 rotates on the outside and is provided with a limit seat 33 fixedly connected to the upper end of the stopper 26.
  • the convex disc 34 is located in the inner cavity of the limit seat 33. They are mutually limited.
  • the surface threads of the adjusting screw 32 located at the upper end of the fixing plate 27 are provided with a locking nut 31 for locking.
  • the adjusting screw rod 32 rotates and the screw rod moves downward. Since the adjusting screw rod 32 is threadedly connected to the fixing plate 27, it can play a fixed role.
  • the adjusting screw rod 32 drives the convex plate 34 to rotate in the limiting seat 33.
  • the shape of the inner cavity of the limiter seat 33 matches the structure of the convex disk 34, thereby achieving the function of limiting and being rotatable.
  • the limiter seat 33 drives the stopper 26 to move downward in the longitudinal slide groove 28. This setting can reduce the stopper.
  • the locking nut 31 can lock the adjusting screw 32 to prevent the adjusting screw 32 from loosening, so that it can be adjusted according to pipes of different diameters, and the fixing plate 27 is connected to the fixing frame through screws
  • the upper end of 21 is fixed.
  • the telescopic end of the hydraulic rod 25 pushes the U-shaped frame 23 to move upward inside the T-shaped longitudinal groove 29, so that the bending wheel 24 contacts the lower surface of the pipe.
  • the telescopic end of the rod 25 continues to extend, thereby bending the pipe.
  • the third driving mechanism 9 includes a reduction motor 91 fixed to one side of the support plate 4.
  • the output shaft of the reduction motor 91 is fixed with a driving gear 92 meshing with the external ring gear 63.
  • the upper end of the support plate 4 is provided with a The clearance space 5 allows the fixed end of the first telescopic tube 73 to pass smoothly.
  • the reduction motor 91 is energized and controlled by the motor controller.
  • the output shaft of the reduction motor 91 can rotate a certain number of turns to control the pipe to rotate at a certain angle. This setting needs to be adjusted according to the gear ratio of the reducer.
  • the output shaft of the reduction motor 91 drives the driving gear 92 to rotate, thereby rotating through the external ring gear 63.
  • the external ring gear 63 drives the rotating ring 62 to rotate between the fixed rings 61, and the rotating ring 62 passes through the first telescopic tube.
  • 73 and the arc plate 72 drive the pipe to rotate, thereby bending the pipe in different directions, increasing the bending range and increasing the practicality of the equipment.
  • the pipe is inserted between the three arc plates 72, and then passes through the bending groove 22 so that the pipe is located between the stopper 26 and the bending groove 22.
  • the intelligent controller 10 passes The wires send instructions to make each driving mechanism operate.
  • the telescopic end of the first electric cylinder 74 drives the telescopic end of the first telescopic tube 73 to extend, thereby driving the arc plate 72 to move.
  • the arc plate 72 drives the anti-slip pad 71 to contact the surface of the pipe and
  • the three arc-shaped plates 72 can form a circular shape to match the shape of the pipe, making the fixing more firm.
  • the adjusting screw 32 rotates and the screw moves downward, because the adjusting screw 32 and the fixed plate 27 Threaded connection, therefore, can play a fixed role.
  • the adjusting screw 32 drives the convex plate 34 to rotate in the limit seat 33, and the limit seat 33 drives the stopper 26 to move downward in the longitudinal chute 28 to fix the pipe.
  • the provided lock nut 31 can lock the adjusting screw rod 32 to prevent the adjusting screw rod 32 from loosening, thereby adjusting according to pipes of different diameters, and the fixing plate 27 is fixed to the upper end of the fixing frame 21 through screws. After fixation, the fixing plate 27 is fixed with a stopper.
  • the pipeline is initially fixed and bent for the first time according to the above-mentioned step 1.
  • the hydraulic rod 25 drives the bending wheel 24 to return to the normal position to facilitate the next bending of the pipeline.
  • the adjustment screw 32 needs to be adjusted to separate the stopper 26 from the pipe, but the separation cannot be too large, otherwise the bending effect will be deteriorated.
  • the telescopic end of the first electric cylinder 74 drives the second electric cylinder 74.
  • the telescopic end of a telescopic tube 73 contracts, thereby separating the anti-slip pad 71 of the arc-shaped plate 72 from the pipe.
  • the lower end of the pipe is placed on the upper end of the second driving roller 84 to act as a support.
  • the second electric cylinder located at the upper end The telescopic end of 83 drives the support 85 to move downward through the telescopic end of the second telescopic tube 82, thereby clamping the pipe through the two second driving rollers 84.
  • the hub motor 86 is energized to rotate the rotor, and the rotor drives the second driving roller.
  • 84 rotates, and the two second driving rollers 84 rotate in opposite directions, which can provide forward driving force for the pipe, thereby realizing the movement of the pipe.
  • the hub motor 86 When the hub motor 86 is powered off, the pipe stops moving, thereby quantitatively bending, and the first electric cylinder 74 The telescopic end drives the telescopic end of the first telescopic tube 73 to extend, so that the anti-slip pad 71 of the arc plate 72 is in contact with the pipe and fixed.
  • the reduction motor 91 is energized, and through the control of the motor controller, the reduction motor 91 can be The output shaft rotates a certain number of turns to control the pipe to rotate at a certain angle.
  • the output shaft of the reduction motor 91 drives the driving gear 92 to rotate, thereby driving the rotating ring 62 to rotate between the fixed rings 61 through the external ring gear 63.
  • the rotating ring 62 passes through the first A telescopic tube 73 and an arc-shaped plate 72 drive the pipeline to rotate.
  • the pipeline can be rotated and moved at the same time, allowing the pipeline to rotate 360 degrees.
  • the bending mechanism 2 can then be used to bend the pipeline to achieve a continuous pipeline. Multi-angle bending effect, and can bend the pipe into different shapes, which is greatly convenient for users.
  • the second driving mechanism 8 and the rotating mechanism 6 are integrated together, greatly reducing the volume of the bending machine, making the It is more convenient to transport and carry, and also greatly reduces the weight of the device.

Abstract

本发明属于弯管机技术领域,且公开了一种多功能智能弯管机,包括固定折弯机构以及支撑板的底座;支撑板上端固设有旋转机构,旋转机构表面等分设有至少三个抵紧机构,支撑板设为两个;抵紧机构包括用于固定管道的弧形板,弧形板外侧中部均固设有与旋转机构固设的第一伸缩管;旋转机构内侧对应固设有两个第二驱动机构;第三驱动机构一侧与支撑板一侧固接,第三驱动机构与旋转机构相适配。可以实现管道连续折弯的效果,并可以将管道折弯成不同的形状,大大方便使用者使用,同时,将第二驱动机构与旋转机构整合在一起,大大减小折弯机的体积,使运输携带更加的方便,也大大降低了装置的重量。

Description

一种多功能智能弯管机 技术领域
本发明属于弯管机技术领域,具体是多功能智能弯管机。
背景技术
国家现代化战略部署的今天,新型工业、现代农业迅速崛起,在工业项目、温室项目施工过程中,钢结构的工程以适用范围广、强度高、质量稳定可靠、操作简单、施工速度快等优点,占据了现代工程项目的主要地位。在其中一些特殊工程环境及其安装过程中,钢结构中弯制管的制作安装,显得尤为重要。
现有的弯管机通常采用一个转轮和一个顶块对管道进行弯折,需要人工进行操作,或,弯折设备只能对较短的管道进行弯折,如1米的长度,但实际生产中管道大于1米的较多,无法将长管道连续弯折不同的角度,管道弯折生产不便,同时,装置的驱动机构用来驱动管道移动,外设在弯折机,导致弯折机体积过大,携带运输不便。
发明内容
为解决上述背景技术中提出的问题,本发明提供了多功能智能弯管机,具有将长管道连续多角度弯折,且折弯不同的角度,装置结构紧凑,体积小,便于携带的优点。
为实现上述目的,本发明提供如下技术方案:多功能智能弯管机,包括固定折弯机构以及支撑板的底座;
所述折弯机构包括与底座固定的固定架,所述固定架上端中部滑动设置有挡块,所述固定架远离支撑板一侧纵向滑动的U型架,所述U型架内部滑动设置有用于折弯的折弯轮;
所述支撑板上端固设有旋转机构,所述旋转机构表面等分设有至少三个抵紧机构,所述支撑板设为两个;
所述抵紧机构包括用于固定管道的弧形板,所述弧形板外侧中部均固设有与旋转机构固设的第一伸缩管;
旋转机构内侧对应固设有两个第二驱动机构;
第三驱动机构一侧与支撑板一侧固接,所述第三驱动机构与旋转机构相适配。
上述技术方案中,优选的,所述旋转机构包括与两个所述支撑板上端固接的固定环,两个所述固定环对应一侧的环槽内部转动设有旋转环,且相互限位。
上述技术方案中,优选的,所述第一伸缩管的固定端与固定环外周围一侧等分贯穿固定,另一侧固设有外齿圈。
上述技术方案中,优选的,所述抵紧机构还包括固定在第一伸缩管内腔两端的第一电缸,所述第一电缸的两端与第一伸缩管的两端均通过螺栓固定,所述弧形板内侧固设有用于防滑的防滑垫。
上述技术方案中,优选的,所述第二驱动机构包括固设在旋转环内侧对应位置的L型支架,所述L型支架位于两个所述第一伸缩管之间,所述L型支架一端固设有第二伸缩管,所述第二伸缩管内腔的两端固设有第二电缸,所述第二电缸的两端与第二伸缩管的两端均通过螺栓固定。
上述技术方案中,优选的,所述第二伸缩管的伸缩端固设有支座,所述支座下端中部转动设有第二驱动辊。
上述技术方案中,优选的,所述第二驱动辊内腔中部固设有用于驱动的轮毂电机,所述轮毂电机的转子与第二驱动辊内壁固接,所述轮毂电机的定子两端与支座固定。
上述技术方案中,优选的,所述折弯机构还包括固设在底座上端与U型架下端的液压杆,所述固定架表面开设有对U型架滑动并限位的T型纵槽,所述固定架上端开设有容纳挡块的折弯槽,所述折弯槽上端两侧开设有用于挡块两侧滑动的纵滑槽,所述纵滑槽设为便于挡块安装的通槽,所述底座上端固设有用于智能控制的智能控制器。
上述技术方案中,优选的,所述固定架上端通过螺丝固设有固定板,所述固定板上端设有调整机构,所述调整机构包括与所述固定板螺纹设置的调整螺杆,所述调整螺杆下端焊接固定有凸型盘,所述凸型盘外侧转动设置有与挡块上端固接的限位座,所述凸型盘位于限位座内腔并相互限位,所述调整螺杆位于固定板上端的表面螺纹设有用于锁紧的锁紧螺母。
上述技术方案中,优选的,所述第三驱动机构包括与所述支撑板一侧固定的减速电机,所述减速电机的输出轴固设有与外齿圈啮合的驱动齿轮,所述支撑板上端开设有使第一伸缩管的固定端顺利通过的让位空间。
与现有技术相比,本发明的有益效果如下:
本发明通过使用者通过工具调整调整螺杆,调整螺杆旋转并向下移动,从而推动挡块下端的弧形槽与管道表面抵接,液压杆伸缩端伸出通过U型架推动折弯轮向上移动,杠杆原理以挡块为支撑点进行折弯,从而将管道折弯,该设置可以对需要进行一次折弯的管道进行折弯,使设备使用范围更广,调整机构可以针对不同直径的管道进行固定,增加折弯管道的种类。
本发明通过第二电缸通过第二伸缩管带动支座向下移动,从而通过两个第二驱动辊将管道夹紧,同时,轮毂电机通电转子旋转,转子带动第二驱动辊旋转,两个第二驱动辊旋转方向相反,可以为管道提供向前的驱动力,从而实现管道的移动,使装置实现持续折弯动作。
本发明通过减速电机的输出轴旋转一定的圈数来控制管道旋转一定的角度,此设置需要根据减速器的齿比来调节,减速电机的输出轴带动驱动齿轮旋转,从而通过外齿圈带动旋转环在固定环之间旋转,旋转环通过第一伸缩管以及弧形板带动管道旋转,使管道边旋转边移动,可以使管道实现度旋转,实现多角度折弯。
本发明通过将第二驱动机构与旋转机构整合在一起,大大减小折弯机的体积,使运输携带更加的方便,也大大降低了装置的重量。
本发明通过第一电缸带动第一伸缩管从而带动弧形板移动,三个弧形板与管道表面抵接并将管道固定,三个弧形板可构成圆形,与管道的形状相匹配,使固定更加的牢固。
附图说明
图1为本发明立体示意图;
图2为本发明前视示意图;
图3为本发明纵滑槽示意图;
图4为本发明旋转机构爆炸示意图;
图5为本发明第三驱动机构结构示意图;
图6为本发明第一电缸示意图;
图7为本发明第二电缸示意图;
图8为本发明轮毂电机示意图。
图9为本发明第二驱动机构示意图
图中:1、底座;2、折弯机构;21、固定架;22、折弯槽;23、U型架;24、折弯轮;25、液压杆;26、挡块;27、固定板;28、纵滑槽;29、T型纵槽;3、调整机构;31、锁紧螺母;32、调整螺杆;33、限位座;34、凸型盘;4、支撑板;5、让位空间;6、旋转机构;61、固定环;62、旋转环;63、外齿圈;7、抵紧机构;71、防滑垫;72、弧形板;73、第一伸缩管;74、第一电缸;8、第二驱动机构;81、L型支架;82、第二伸缩管;83、第二电缸;84、第二驱动辊;85、支座;86、轮毂电机;9、第三驱动机构;91、减速电机;92、驱动齿轮;10、智能控制器。
实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1至图9所示,本发明提供多功能智能弯管机,包括固定折弯机构2以及支撑板4的底座1;折弯机构2包括与底座1固定的固定架21,固定架21上端中部滑动设置有挡块26,固定架21远离支撑板4一侧纵向滑动的U型架23,U型架23内部滑动设置有用于折弯的折弯轮24;支撑板4上端固设有旋转机构6,旋转机构6表面等分设有至少三个抵紧机构7,支撑板4设为两个;抵紧机构7包括用于固定管道的弧形板72,弧形板72外侧中部均固设有与旋转机构6固设的第一伸缩管73;旋转机构6内侧对应固设有两个第二驱动机构8;第三驱动机构9一侧与支撑板4一侧固接,第三驱动机构9与旋转机构6相适配;
其中,智能控制器10可选用现有的控制设备,包括软件和硬件,可根据用户需要进行定制,智能控制器10内包括微电脑,控制器、主板、驱动程序等,从而对第一电缸74、第二电缸83、减速电机91、轮毂电机86以及液压杆25进行控制,从而实现智能自动化操作,本发明还包括与液压杆25以及智能控制器10适配的泵站、开关,以及与电网连接的电源等,因不是主要技术,不再进行详述,同时,第一电缸74、第二电缸83、减速电机91、轮毂电机86以及液压杆25为现有技术,其原理结构不再进行赘述。
本发明分为两步;一、正常对管道进行单次折弯;二、对管道进行连续多次折弯,将管道折弯多种形状;具体如下:
将管道插入到三个弧形板72之间,然后穿过折弯槽22并使管道位于挡块26与折弯槽22之间,挡块26如图2所示,其下端设置曲面便于对管道进行折弯,固定完成后,智能控制器10通过电线发送指令使各个驱动机构动作,第一电缸74的伸缩端带动第一伸缩管73的伸缩端伸出从而带动弧形板72移动,三个弧形板72与管道表面抵接并将管道固定,三个弧形板72可构成圆形,与管道的形状相匹配,使固定更加的牢固,固定完成后,使用者通过工具调整调整螺杆32,调整螺杆32旋转并向下移动,从而推动挡块26下端的弧形槽与管道表面抵接,然后,液压杆25接收泵站的油液其伸缩端伸出通过U型架23推动折弯轮24向上移动,杠杆原理以挡块26为支撑点进行折弯,从而将管道折弯,该设置可以对需要进行一次折弯的管道进行折弯,使设备使用范围更广,而设置的调整机构3可以针对不同直径的管道进行固定,增加折弯管道的种类。
按照上述步骤一的操作将管道进行初步固定和第一次折弯,需要多次折弯时,第一电缸74的伸缩端带动第一伸缩管73收缩,从而使弧形板72与管道分离,在安装时,管道下端放置在第二驱动辊84上端,起到支撑的作用,此时,上端的第二电缸83通过其伸缩端通过第二伸缩管82带动支座85向下移动,从而通过两个第二驱动辊84将管道夹紧,同时,轮毂电机86通电转子旋转,转子带动第二驱动辊84旋转,两个第二驱动辊84旋转方向相反,可以为管道提供向前的驱动力,从而实现管道的移动,需要注意的是,管道连续折弯时,管道与挡块26以及折弯槽22之间留有可活动的间隙,从而使管道可以顺利移动,轮毂电机86断电管道停止移动,从而定量折弯,同时,减速电机91通电,通过电机控制器的控制,可以使减速电机91的输出轴旋转一定的圈数来控制管道旋转一定的角度,此设置需要根据减速器的齿比来调节,减速电机91的输出轴带动驱动齿轮92旋转,从而通过外齿圈63带动旋转环62在固定环61之间旋转,旋转环62通过第一伸缩管73以及弧形板72带动管道旋转,在第三驱动机构9工作之前,第一电缸74通电通过第一伸缩管73带动弧形板72将管道固定,上述操作完成后,可以使管道边旋转边移动,可以使管道实现360度旋转,再通过折弯机构2对管道进行折弯,以上设置可以实现管道连续折弯的效果,并可以将管道折弯成不同的形状,大大方便使用者使用,同时,将第二驱动机构8与旋转机构6整合在一起,大大减小折弯机的体积,使运输携带更加的方便,也大大降低了装置的重量。
如图1、4所示,旋转机构6包括与两个支撑板4上端固接的固定环61,支撑板4与固定环61焊接,两个固定环61对应一侧的环槽内部转动设有旋转环62,且相互限位,第一伸缩管73的固定端与固定环61通过螺丝固定,方便拆卸,外齿圈63与旋转环62的一侧过盈配合。
采用上述方案:支撑板4将旋转机构6撑起,使其与底座1之间具有距离,该距离使第一伸缩管73的伸缩端旋转时可以顺利通过,避免与底座1干涉,影响使用,外齿圈63带动旋转环62在固定环61的环槽内转动,为了使转动更加的流畅可以在两者之间填充润滑油,设置的支撑板4将两个固定环61固定,从而对旋转环62进行限位,使其安装预设的路线旋转,增加设备工作稳定性,
如图1、5、6所示,抵紧机构7还包括固定在第一伸缩管73内腔两端的第一电缸74,第一电缸74的两端与第一伸缩管73的两端均通过螺栓固定,弧形板72内侧固设有用于防滑的防滑垫71。
采用上述方案:智能控制器10控制第一电缸74通电工作,第一电缸74的伸缩端带动第一伸缩管73的伸缩端伸出从而带动弧形板72移动,三个弧形板72带动防滑垫71与管道表面抵接并将管道固定,防滑垫71的设置可以增加弧形板72与管道表面的摩擦力,使固定更加的牢固,弧形板72也可设为四个、五个等,弧形板72个数越多对固定大直径的管道效果越好,可根据实际需要设置,设置的若干个弧形板72构成圆形,与管道的形状相匹配,使固定更加的牢固。
如图1、7、8、9所示,第二驱动机构8包括固设在旋转环62内侧对应位置的L型支架81,L型支架81通过螺丝与旋转环62内侧固定,L型支架81位于两个第一伸缩管73之间,L型支架81一端固设有第二伸缩管82,第二伸缩管82内腔的两端固设有第二电缸83,第二电缸83的两端与第二伸缩管82的两端均通过螺栓固定,第二伸缩管82的伸缩端与支座85螺丝固定,支座85下端中部转动设有第二驱动辊84,第二驱动辊84内腔中部与轮毂电机86转子通过螺丝固定,便于检修,轮毂电机86的转子与第二驱动辊84内壁通过螺丝固定,轮毂电机86的定子两端贯穿支座85并通过螺母与轮毂电机86的定子两端螺纹啮合,从而将轮毂电机86固定在支座85上。
采用上述方案:位于上端的第二电缸83的伸缩端伸出推动第二伸缩管82的伸缩端向下移动,从而带动支座85向下移动,通过两个第二驱动辊84将管道夹紧,同时,轮毂电机86通电转子旋转,转子带动第二驱动辊84旋转,两个第二驱动辊84旋转方向相反,可以为管道提供向前的驱动力,从而实现管道的移动,旋转环62旋转带动L型支架81与弧形板72同步旋转,从而实现边旋转边移动的效果,减小机械工作步骤,从而节约工作的时间。
如图1所示,折弯机构2还包括焊接在底座1上端与U型架23下端的液压杆25,固定架21表面开设有对U型架23滑动并限位的T型纵槽29,固定架21上端开设有容纳挡块26的折弯槽22,折弯槽22上端两侧开设有用于挡块26两侧滑动的纵滑槽28,纵滑槽28设为便于挡块26安装的通槽,底座1上端固设有用于智能控制的智能控制器10,固定架21上端通过螺丝固设有固定板27,固定板27上端设有调整机构3,调整机构3包括与固定板27螺纹设置的调整螺杆32,调整螺杆32下端焊接固定有凸型盘34,凸型盘34外侧转动设置有与挡块26上端固接的限位座33,凸型盘34位于限位座33内腔并相互限位,调整螺杆32位于固定板27上端的表面螺纹设有用于锁紧的锁紧螺母31。
采用上述方案:调整螺杆32旋转其螺杆向下移动,因调整螺杆32与固定板27螺纹连接,因此,可以起到固定的作用,调整螺杆32带动凸型盘34在限位座33内旋转,限位座33内腔形状与凸型盘34结构相匹配,从而实现限位并可转动的作用,限位座33带动挡块26在纵滑槽28内向下移动,此设置可以减小挡块26与折弯槽22之间的距离,设置的锁紧螺母31可以将调整螺杆32锁紧,从而防止调整螺杆32松动,从而根据不同直径的管道进行调整,而固定板27通过螺丝与固定架21上端固定,固定完后,以挡块26为支点,液压杆25的伸缩端推动U型架23在T型纵槽29内部向上移动,使折弯轮24与管道下表面接触,随着液压杆25的伸缩端持续的伸出,从而对管道进行折弯。
如图5所示,第三驱动机构9包括与支撑板4一侧固定的减速电机91,减速电机91的输出轴固设有与外齿圈63啮合的驱动齿轮92,支撑板4上端开设有使第一伸缩管73的固定端顺利通过的让位空间5。
采用上述方案:减速电机91通电工作,并被电机控制器的控制,可以使减速电机91的输出轴旋转一定的圈数来控制管道旋转一定的角度,此设置需要根据减速器的齿比来调节,根据转速来调节,减速电机91的输出轴带动驱动齿轮92旋转,从而通过外齿圈63旋转,外齿圈63带动旋转环62在固定环61之间旋转,旋转环62通过第一伸缩管73以及弧形板72带动管道旋转,从而对管道不同方向进行折弯,增加折弯的范围,增加设备实用性。
本发明的工作原理及使用流程:
单次折弯时,将管道插入到三个弧形板72之间,然后穿过折弯槽22并使管道位于挡块26与折弯槽22之间,固定完成后,智能控制器10通过电线发送指令使各个驱动机构动作,第一电缸74的伸缩端带动第一伸缩管73的伸缩端伸出从而带动弧形板72移动,弧形板72带动防滑垫71与管道表面抵接并将管道固定,三个弧形板72可构成圆形,与管道的形状相匹配,使固定更加的牢固,固定完成后,调整螺杆32旋转其螺杆向下移动,因调整螺杆32与固定板27螺纹连接,因此,可以起到固定的作用,调整螺杆32带动凸型盘34在限位座33内旋转,限位座33带动挡块26在纵滑槽28内向下移动,将管道进行固定,设置的锁紧螺母31可以将调整螺杆32锁紧,从而防止调整螺杆32松动,从而根据不同直径的管道进行调整,而固定板27通过螺丝与固定架21上端固定,固定完后,以挡块26为支点,液压杆25的伸缩端推动U型架23在T型纵槽29内部向上移动,使折弯轮24与管道下表面接触,随着液压杆25的伸缩端持续的伸出,从而对管道进行折弯。
连续多角度折弯时,按照上述步骤一的操作将管道进行初步固定和第一次折弯,然后,液压杆25带动折弯轮24回到常态下的位置,便于对管道进行下次折弯,需要注意的是,此时,需要调整调整螺杆32,使挡块26与管道分离,但不能分开太大,否则会导致折弯效果变差,首先,第一电缸74的伸缩端带动第一伸缩管73的伸缩端收缩,从而使弧形板72的防滑垫71与管道分离,管道下端放置在第二驱动辊84上端,起到支撑的作用,此时,位于上端的第二电缸83的伸缩端通过第二伸缩管82的伸缩端带动支座85向下移动,从而通过两个第二驱动辊84将管道夹紧,同时,轮毂电机86通电转子旋转,转子带动第二驱动辊84旋转,两个第二驱动辊84旋转方向相反,可以为管道提供向前的驱动力,从而实现管道的移动,轮毂电机86断电管道停止移动,从而定量折弯,第一电缸74的伸缩端带动第一伸缩管73的伸缩端伸出,从而使弧形板72的防滑垫71与管道接触并固定,同时,减速电机91通电,通过电机控制器的控制,可以使减速电机91的输出轴旋转一定的圈数来控制管道旋转一定的角度,减速电机91的输出轴带动驱动齿轮92旋转,从而通过外齿圈63带动旋转环62在固定环61之间旋转,旋转环62通过第一伸缩管73以及弧形板72带动管道旋转,上述操作完成后,可以使管道边旋转边移动,可以使管道实现360度旋转,再通过折弯机构2对管道进行折弯,可以实现管道连续多角度折弯的效果,并可以将管道折弯成不同的形状,大大方便使用者使用,同时,将第二驱动机构8与旋转机构6整合在一起,大大减小折弯机的体积,使运输携带更加的方便,也大大降低了装置的重量。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (10)

  1. 一种多功能智能弯管机,其特征在于:包括固定折弯机构(2)以及支撑板(4)的底座(1);所述折弯机构(2)包括与底座(1)固定的固定架(21),所述固定架(21)上端中部滑动设置有挡块(26),所述固定架(21)远离支撑板(4)一侧纵向滑动的U型架(23),所述U型架(23)内部滑动设置有用于折弯的折弯轮(24);所述支撑板(4)上端固设有旋转机构(6),所述旋转机构(6)表面等分设有至少三个抵紧机构(7),所述支撑板(4)设为两个;所述抵紧机构(7)包括用于固定管道的弧形板(72),所述弧形板(72)外侧中部均固设有与旋转机构(6)固设的第一伸缩管(73);旋转机构(6)内侧对应固设有两个第二驱动机构(8);第三驱动机构(9)一侧与支撑板(4)一侧固接,所述第三驱动机构(9)与旋转机构(6)相适配。
  2. 根据权利要求1所述的多功能智能弯管机,其特征在于:所述旋转机构(6)包括与两个所述支撑板(4)上端固接的固定环(61),两个所述固定环(61)对应一侧的环槽内部转动设有旋转环(62),且相互限位。
  3. 根据权利要求2所述的多功能智能弯管机,其特征在于:所述第一伸缩管(73)的固定端与固定环(61)外周围一侧等分贯穿固定,另一侧固设有外齿圈(63)。
  4. 根据权利要求1所述的多功能智能弯管机,其特征在于:所述抵紧机构(7)还包括固定在第一伸缩管(73)内腔两端的第一电缸(74),所述第一电缸(74)的两端与第一伸缩管(73)的两端均通过螺栓固定,所述弧形板(72)内侧固设有用于防滑的防滑垫(71)。
  5. 根据权利要求1所述的多功能智能弯管机,其特征在于:所述第二驱动机构(8)包括固设在旋转环(62)内侧对应位置的L型支架(81),所述L型支架(81)位于两个所述第一伸缩管(73)之间,所述L型支架(81)一端固设有第二伸缩管(82),所述第二伸缩管(82)内腔的两端固设有第二电缸(83),所述第二电缸(83)的两端与第二伸缩管(82)的两端均通过螺栓固定。
  6. 根据权利要求5所述的多功能智能弯管机,其特征在于:所述第二伸缩管(82)的伸缩端固设有支座(85),所述支座(85)下端中部转动设有第二驱动辊(84)。
  7. 根据权利要求6所述的多功能智能弯管机,其特征在于:所述第二驱动辊(84)内腔中部固设有用于驱动的轮毂电机(86),所述轮毂电机(86)的转子与第二驱动辊(84)内壁固接,所述轮毂电机(86)的定子两端与支座(85)固定。
  8. 根据权利要求1所述的多功能智能弯管机,其特征在于:所述折弯机构(2)还包括固设在底座(1)上端与U型架(23)下端的液压杆(25),所述固定架(21)表面开设有对U型架(23)滑动并限位的T型纵槽(29),所述固定架(21)上端开设有容纳挡块(26)的折弯槽(22),所述折弯槽(22)上端两侧开设有用于挡块(26)两侧滑动的纵滑槽(28),所述纵滑槽(28)设为便于挡块(26)安装的通槽,所述底座(1)上端固设有用于智能控制的智能控制器(10)。
  9. 根据权利要求8所述的多功能智能弯管机,其特征在于:所述固定架(21)上端通过螺丝固设有固定板(27),所述固定板(27)上端设有调整机构(3),所述调整机构(3)包括与所述固定板(27)螺纹设置的调整螺杆(32),所述调整螺杆(32)下端焊接固定有凸型盘(34),所述凸型盘(34)外侧转动设置有与挡块(26)上端固接的限位座(33),所述凸型盘(34)位于限位座(33)内腔并相互限位,所述调整螺杆(32)位于固定板(27)上端的表面螺纹设有用于锁紧的锁紧螺母(31)。
  10. 根据权利要求1所述的多功能智能弯管机,其特征在于:所述第三驱动机构(9)包括与所述支撑板(4)一侧固定的减速电机(91),所述减速电机(91)的输出轴固设有与外齿圈(63)啮合的驱动齿轮(92),所述支撑板(4)上端开设有使第一伸缩管(73)的固定端顺利通过的让位空间(5)。
PCT/CN2023/099257 2023-06-09 2023-06-09 一种多功能智能弯管机 WO2024021906A1 (zh)

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