WO2024016563A1 - Manufacturing, packaging and warehouse-out process for multi-stamped products - Google Patents
Manufacturing, packaging and warehouse-out process for multi-stamped products Download PDFInfo
- Publication number
- WO2024016563A1 WO2024016563A1 PCT/CN2022/136635 CN2022136635W WO2024016563A1 WO 2024016563 A1 WO2024016563 A1 WO 2024016563A1 CN 2022136635 W CN2022136635 W CN 2022136635W WO 2024016563 A1 WO2024016563 A1 WO 2024016563A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- products
- conveyor belt
- stamping
- channel
- packaging
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000007689 inspection Methods 0.000 claims abstract description 33
- 230000003287 optical effect Effects 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- 238000012384 transportation and delivery Methods 0.000 claims description 7
- 238000012858 packaging process Methods 0.000 claims description 5
- 208000034809 Product contamination Diseases 0.000 claims description 3
- 238000001467 acupuncture Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
Definitions
- the present invention relates to the technical field of manufacturing multiple stamping products, specifically a manufacturing, packaging and delivery process for multiple stamping products.
- the existing packaging and delivery lines for plate forming products are independent of the production line. After prefabricating and punching out the blank from the coil, the product needs to be placed in a transfer rack, otherwise the existing The production line corresponding to the production process is too long, and the workshop cannot be reasonably arranged. However, after setting up the transfer rack, the entire production line cannot be packaged directly after production, which makes the production and packaging efficiency relatively low. For this reason, there is an urgent need for a A reasonable distribution method to improve production and packaging efficiency.
- the present invention provides a production, packaging and delivery process for multiple stamping products, which allows the products after production to be directly packaged online, improving the production and packaging efficiency without increasing the linear length of the production line.
- a manufacturing, packaging and delivery process for multiple stamping products which is characterized by: after unwinding the coiled material, n pieces of raw material blanks are formed through first-pass stamping, and the raw blanks are transported to the multiple forming and stamping stations through conveyor belts for processing to form multi-channel products.
- the multi-channel products are divided into single rows through the multi-station integrated conveyor belt, and then the products are optically inspected.
- the qualified products are sent to the product palletizer through the turning discharge conveyor belt assembly, and the product palletizer completes multi-row and multi-layer
- the products are palletized, and then packaged and shipped out of the warehouse through the subsequent packaging process.
- the entire production line forms a U-shaped production line through the turning and discharging conveyor belt assembly.
- n is a natural number greater than or equal to 2;
- n pieces of raw material blanks are sent to the multiple stamping and forming station along the conveyor belt at the same time to complete the stamping and forming of the product.
- the module of the multiple stamping and forming station has a mold and n-cavity structure
- the output channel of each independent acupuncture point of the multiple stamping forming station is independently connected to the starting end of the n-channel integrated conveyor belt.
- a temporary storage platform is provided at the end of the n-channel integrated conveyor belt. The temporary storage platform stores the length Several groups of products in the width direction are temporarily stored, and then n groups of products in the width direction are independently transported to the single-channel optical inspection conveyor belt through a rapid transfer mechanical device;
- the end of the optical inspection conveyor belt is provided with a turning discharge conveyor belt assembly.
- the turning discharge conveyor belt assembly is arranged perpendicular to the optical inspection conveyor belt, so that the products on the optical inspection conveyor belt are transferred to the turning discharge conveyor one by one. on belt components;
- the material channel is arranged perpendicular to the conveyor belt of the curved discharge conveyor belt assembly, and the material channel of the palletizer is parallel to the light.
- the inspection conveyor belt is arranged towards the incoming direction of the optical inspection conveyor belt;
- the palletizing robot of the palletizing machine arranges the products in multi-row and multi-layer palletizing according to the packaging requirements;
- the palletized products are packaged and processed in subsequent processes before being shipped out of the warehouse.
- the subsequent packaging process includes cable ties and film winding.
- the cable tie machine and the film winding machine are sequentially arranged in the output direction of the palletized product output line.
- the cable tie machine is used to prevent the products from being bundled after the palletizer is completed.
- Dumping, the film wrapping machine is used to seal the product through film wrapping to prevent product contamination;
- the optical inspection device on the optical inspection conveyor belt is used to inspect the integrity of the coating in the product to ensure the quality of the product.
- the original straight-line production line or the production line requiring a transfer station can form a U-shaped production line through the turning conveyor belt assembly, which allows the finished products to be packaged directly online, thus improving the efficiency of production and packaging. efficiency without increasing the linear length of the production line.
- Figure 1 is a schematic diagram of the process route operation flow of the present invention
- Unwinding machine 10 feeder 20, first stamping station 30, transfer conveyor belt 40, multiple stamping forming station 50, three-channel integrated conveyor belt 60, temporary storage platform 70, rapid transfer mechanical device 80, optical inspection Conveyor belt 90, optical inspection device 100, turning conveyor belt assembly 110, palletizer 120, material channel 121, palletizing robot 122, tie machine 130, film winding machine 140.
- a manufacturing, packaging and delivery process for multiple stamping products as shown in Figure 1: After unwinding the coil, n pieces of raw material blanks are formed through the first stamping pass. The raw blanks are transported to the multiple forming and stamping stations through conveyor belts for processing to form multi-channel products. , the multi-channel products are divided into single rows through the multi-station integrated conveyor belt, and then the products are optically inspected. The qualified products are sent to the product palletizer through the turning discharge conveyor belt assembly, and the product palletizer completes multi-row and multi-layer The products are palletized, and then packaged and shipped out of the warehouse through the subsequent packaging process. The entire production line forms a U-shaped production line through the turning and discharging conveyor belt assembly.
- n 3.
- the coiled material is uncoiled by the unwinding machine 10 and then sent to the first stamping station 30 through the feeder 20. Three raw blanks are punched out along the width direction of the coiled material through the first stamping station 30;
- the module of the multiple stamping and forming station 50 has a one-mold and three-cavity structure
- each independent acupuncture point of the multiple stamping forming station 50 is independently connected to the starting end of the three-channel-in-one conveyor belt 60.
- a temporary storage platform 70 is provided at the end of the three-channel-in-one conveyor belt 60. The storage platform 70 temporarily stores several groups of products in the length direction, and then independently transports three groups of products in the width direction through the rapid transfer mechanism 80 to the single-channel optical inspection conveyor belt 90;
- a light inspection device 100 is provided on the light inspection conveyor belt 90 for detecting and removing unqualified products.
- the optical inspection device 100 on the optical inspection conveyor belt 90 is used to inspect the integrity of the coating in the product to ensure the quality of the product;
- the end of the light inspection conveyor belt 90 is provided with a turning discharge conveyor belt assembly 110.
- the turning discharge conveyor belt assembly 110 is arranged perpendicular to the light inspection conveyor belt, so that the products on the light inspection conveyor belt 90 are transferred to the turn discharge conveyor one by one. on belt assembly 110;
- the material channel 121 is arranged perpendicular to the conveyor belt of the turning discharge conveyor belt assembly 110, and the palletizer 120 The material channel 121 is parallel to the optical inspection conveyor belt 90 and is arranged toward the incoming material direction of the optical inspection conveyor belt 90;
- the palletizer 120 and the palletizing robot 122 arrange the products in multiple rows and layers according to the packaging requirements;
- the palletized products are packaged and processed in the tie and film winding processes before being shipped out of the warehouse.
- the tie machine 130 and the film winding machine 140 are sequentially set in the output direction of the palletized product output line.
- the tie machine 130 is used for palletizing. After the palletizing is completed, the products are bundled to prevent them from falling over.
- the film wrapping machine 140 is used to seal the products through film wrapping to prevent product contamination.
- the original straight-line production line or the production line that requires a transfer station forms a U-shaped production line through the turning conveyor belt assembly, which allows the finished products to be directly packaged online, improving the production and packaging efficiency. , and there is no need to increase the linear length of the production line.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
A manufacturing, packaging and warehouse-out process for multi-stamped products. The process comprises: unwinding roll materials and then performing first stamping on same to form n raw material blanks; conveying the raw material blanks to a multi-stamping station (50) by means of a conveying belt (40) and machining same to form multi-channel products; dividing the multi-channel products into single rows for conveying by means of a multi-station integrated conveying belt; then, performing optical inspection on the products; feeding acceptable products into a stacking machine (120) by means of a turning and discharging conveying belt assembly (110), such that the stacking machine (120) completes multi-row and multi-layer product stacking; and then, packaging the products by means of a subsequent packaging procedure for warehouse-out, such that the whole production line forms a U-shaped production line by means of the turning and discharging conveying belt assembly (110).
Description
本发明涉及多次冲压产品制作的技术领域，具体为一种多次冲压产品的制作包装出库工艺。The present invention relates to the technical field of manufacturing multiple stamping products, specifically a manufacturing, packaging and delivery process for multiple stamping products.
现有的板材成型类产品的包装出库流水线均独立于生产产线，通过卷料预制冲压出坯料后，然后再通过多次冲压模具来制作的产品，需要置于中转架，否则现有的生产工艺所对应的生产产线过长，车间无法合理布置，然而，设置中转架之后，整个产线就无法实现生产后直接包装出库，进而使得生产包装效率相对较低，为此，急需一种合理的分配方式来提升生产包装效率。The existing packaging and delivery lines for plate forming products are independent of the production line. After prefabricating and punching out the blank from the coil, the product needs to be placed in a transfer rack, otherwise the existing The production line corresponding to the production process is too long, and the workshop cannot be reasonably arranged. However, after setting up the transfer rack, the entire production line cannot be packaged directly after production, which makes the production and packaging efficiency relatively low. For this reason, there is an urgent need for a A reasonable distribution method to improve production and packaging efficiency.
发明内容Contents of the invention
针对上述问题，本发明提供了一种多次冲压产品的制作包装出库工艺，其使得生产完成后的产品直接通过在线完成包装，提高了生产包装效率，且不需要增加生产线的直线长度。In response to the above problems, the present invention provides a production, packaging and delivery process for multiple stamping products, which allows the products after production to be directly packaged online, improving the production and packaging efficiency without increasing the linear length of the production line.
一种多次冲压产品的制作包装出库工艺，其特征在于：将卷料放卷后通过头道冲压形成n块原料坯，原料坯通过输送带传送至多次成型冲压工位加工形成多通道产品，多通道产品通过多工位合一输送带分成单排输送，之后光检产品，合格后的产品通过转弯排料输送带组件送入产品码垛机，产品码垛机完成多排及多层的产品码垛，之后通过后道包装工序包装出库，整个产线通过转弯排料输送带组件形成U型产线。A manufacturing, packaging and delivery process for multiple stamping products, which is characterized by: after unwinding the coiled material, n pieces of raw material blanks are formed through first-pass stamping, and the raw blanks are transported to the multiple forming and stamping stations through conveyor belts for processing to form multi-channel products. , the multi-channel products are divided into single rows through the multi-station integrated conveyor belt, and then the products are optically inspected. The qualified products are sent to the product palletizer through the turning discharge conveyor belt assembly, and the product palletizer completes multi-row and multi-layer The products are palletized, and then packaged and shipped out of the warehouse through the subsequent packaging process. The entire production line forms a U-shaped production line through the turning and discharging conveyor belt assembly.
其进一步特征在于,其包括如下步骤：It is further characterized in that it includes the following steps:
a、将卷料通过放卷机开卷后通过送料机送入头道冲压工位，通过头道冲压工位沿着卷料的宽度方向冲压出n块原料坯，n为大于等于2的自然数；a. The coiled material is uncoiled by the unwinding machine and sent to the first stamping station through the feeder. Through the first stamping station, n pieces of raw material are punched out along the width direction of the coiled material, n is a natural number greater than or equal to 2;
b、n块原料坯同时沿着传送输送带被送入到多次冲压成型工位，完成产品的冲压成型，多次冲压成型工位的模组为一模n穴结构；b. n pieces of raw material blanks are sent to the multiple stamping and forming station along the conveyor belt at the same time to complete the stamping and forming of the product. The module of the multiple stamping and forming station has a mold and n-cavity structure;
c、多次冲压成型工位的每条独立穴位的输出料道分别独立连通至n通道合一输送带的起始端，n通道合一输送带的末端设置有暂存平台，暂存平台将长度方向的若干组产品暂存，之后通过快速转运机械装置将宽度方向的n组产品独立输送到单通道的光检输送带上；c. The output channel of each independent acupuncture point of the multiple stamping forming station is independently connected to the starting end of the n-channel integrated conveyor belt. A temporary storage platform is provided at the end of the n-channel integrated conveyor belt. The temporary storage platform stores the length Several groups of products in the width direction are temporarily stored, and then n groups of products in the width direction are independently transported to the single-channel optical inspection conveyor belt through a rapid transfer mechanical device;
d、光检输送带上的设置有光检装置，用于将不合格的产品检出、并移除；d. There is a light inspection device on the light inspection conveyor belt to detect and remove unqualified products;
e、光检输送带的末端设置有转弯排料输送带组件，所述转弯排料输送带组件垂直于所述光检输送带布置，使得光检输送带上的产品逐个转运至转弯排料输送带组件上；e. The end of the optical inspection conveyor belt is provided with a turning discharge conveyor belt assembly. The turning discharge conveyor belt assembly is arranged perpendicular to the optical inspection conveyor belt, so that the products on the optical inspection conveyor belt are transferred to the turning discharge conveyor one by one. on belt components;
f、将转弯排料输送带组件的产品按照设定数量推送入码垛机的料道，料道垂直于所述转弯排料输送带组件输送带布置，且码垛机的料道平行于光检输送带、且朝向光检输送带的来料方向布置；f. Push the products of the curved discharge conveyor belt assembly into the material channel of the palletizer according to the set quantity. The material channel is arranged perpendicular to the conveyor belt of the curved discharge conveyor belt assembly, and the material channel of the palletizer is parallel to the light. The inspection conveyor belt is arranged towards the incoming direction of the optical inspection conveyor belt;
g、码垛机的码垛机器人将产品按照包装要求进行多排及多层码垛布置；g. The palletizing robot of the palletizing machine arranges the products in multi-row and multi-layer palletizing according to the packaging requirements;
h、码垛完成的产品经过后道工序包装处理后出库。h. The palletized products are packaged and processed in subsequent processes before being shipped out of the warehouse.
其更进一步特征在于；It is further characterized by;
所述后道包装工序包括扎带以及薄膜缠绕，扎带机和薄膜缠绕机顺次设置于码垛产品输出线的输出方向，所述扎带机用于码垛机码垛完成后捆绑防止产品倾倒，所述薄膜缠绕机用于将产品通过薄膜缠绕封闭、防止产品污染；The subsequent packaging process includes cable ties and film winding. The cable tie machine and the film winding machine are sequentially arranged in the output direction of the palletized product output line. The cable tie machine is used to prevent the products from being bundled after the palletizer is completed. Dumping, the film wrapping machine is used to seal the product through film wrapping to prevent product contamination;
所述光检输送带上的光检装置用于检验产品内涂料的完整性，确保产品 的品质。The optical inspection device on the optical inspection conveyor belt is used to inspect the integrity of the coating in the product to ensure the quality of the product.
采用本发明后，原先直线排布的产线或者需要中转站的产线，通过转弯排料输送带组件形成U型产线，其使得生产完成后的产品直接通过在线完成包装，提高了生产包装效率，且不需要增加生产线的直线长度。After adopting the present invention, the original straight-line production line or the production line requiring a transfer station can form a U-shaped production line through the turning conveyor belt assembly, which allows the finished products to be packaged directly online, thus improving the efficiency of production and packaging. efficiency without increasing the linear length of the production line.
图1为本发明的工艺路线操作流程示意图；Figure 1 is a schematic diagram of the process route operation flow of the present invention;
图中序号所对应的名称如下：The names corresponding to the serial numbers in the figure are as follows:
放卷机10、送料机20、头道冲压工位30、传送输送带40、多次冲压成型工位50、三通道合一输送带60、暂存平台70、快速转运机械装置80、光检输送带90、光检装置100、转弯排料输送带组件110、码垛机120、料道121、码垛机器人122、扎带机130、薄膜缠绕机140。 Unwinding machine 10, feeder 20, first stamping station 30, transfer conveyor belt 40, multiple stamping forming station 50, three-channel integrated conveyor belt 60, temporary storage platform 70, rapid transfer mechanical device 80, optical inspection Conveyor belt 90, optical inspection device 100, turning conveyor belt assembly 110, palletizer 120, material channel 121, palletizing robot 122, tie machine 130, film winding machine 140.
一种多次冲压产品的制作包装出库工艺，见图1：将卷料放卷后通过头道冲压形成n块原料坯，原料坯通过输送带传送至多次成型冲压工位加工形成多通道产品，多通道产品通过多工位合一输送带分成单排输送，之后光检产品，合格后的产品通过转弯排料输送带组件送入产品码垛机，产品码垛机完成多排及多层的产品码垛，之后通过后道包装工序包装出库，整个产线通过转弯排料输送带组件形成U型产线。A manufacturing, packaging and delivery process for multiple stamping products, as shown in Figure 1: After unwinding the coil, n pieces of raw material blanks are formed through the first stamping pass. The raw blanks are transported to the multiple forming and stamping stations through conveyor belts for processing to form multi-channel products. , the multi-channel products are divided into single rows through the multi-station integrated conveyor belt, and then the products are optically inspected. The qualified products are sent to the product palletizer through the turning discharge conveyor belt assembly, and the product palletizer completes multi-row and multi-layer The products are palletized, and then packaged and shipped out of the warehouse through the subsequent packaging process. The entire production line forms a U-shaped production line through the turning and discharging conveyor belt assembly.
具体实施时n的取值为3。In specific implementation, the value of n is 3.
其包括如下步骤：It includes the following steps:
a、将卷料通过放卷机10开卷后通过送料机20送入头道冲压工位30，通过头道冲压工位30沿着卷料的宽度方向冲压出3块原料坯；a. The coiled material is uncoiled by the unwinding machine 10 and then sent to the first stamping station 30 through the feeder 20. Three raw blanks are punched out along the width direction of the coiled material through the first stamping station 30;
b、3块原料坯同时沿着传送输送带40被送入到多次冲压成型工位50，完成产品的冲压成型，多次冲压成型工位50的模组为一模三穴结构；b. Three pieces of raw material blanks are simultaneously sent to the multiple stamping and forming station 50 along the conveyor belt 40 to complete the stamping and forming of the product. The module of the multiple stamping and forming station 50 has a one-mold and three-cavity structure;
c、多次冲压成型工位50的每条独立穴位的输出料道分别独立连通至三通道合一输送带60的起始端，三通道合一输送带60的末端设置有暂存平台70，暂存平台70将长度方向的若干组产品暂存，之后通过快速转运机械装置80将宽度方向的三组产品独立输送到单通道的光检输送带90上；c. The output channel of each independent acupuncture point of the multiple stamping forming station 50 is independently connected to the starting end of the three-channel-in-one conveyor belt 60. A temporary storage platform 70 is provided at the end of the three-channel-in-one conveyor belt 60. The storage platform 70 temporarily stores several groups of products in the length direction, and then independently transports three groups of products in the width direction through the rapid transfer mechanism 80 to the single-channel optical inspection conveyor belt 90;
d、光检输送带90上的设置有光检装置100，用于将不合格的产品检出、并移除。光检输送带90上的光检装置100用于检验产品内涂料的完整性，确保产品的品质；d. A light inspection device 100 is provided on the light inspection conveyor belt 90 for detecting and removing unqualified products. The optical inspection device 100 on the optical inspection conveyor belt 90 is used to inspect the integrity of the coating in the product to ensure the quality of the product;
e、光检输送带90的末端设置有转弯排料输送带组件110，转弯排料输送带组件110垂直于光检输送带布置，使得光检输送带90上的产品逐个转运至转弯排料输送带组件110上；e. The end of the light inspection conveyor belt 90 is provided with a turning discharge conveyor belt assembly 110. The turning discharge conveyor belt assembly 110 is arranged perpendicular to the light inspection conveyor belt, so that the products on the light inspection conveyor belt 90 are transferred to the turn discharge conveyor one by one. on belt assembly 110;
f、将转弯排料输送带组件110的产品按照设定数量推送入码垛机120的料道121，料道121垂直于转弯排料输送带组件110的输送带布置，且码垛机120的料道121平行于光检输送带90、且朝向光检输送带90的来料方向布置；f. Push the products of the turning discharge conveyor belt assembly 110 into the material channel 121 of the palletizer 120 according to the set quantity. The material channel 121 is arranged perpendicular to the conveyor belt of the turning discharge conveyor belt assembly 110, and the palletizer 120 The material channel 121 is parallel to the optical inspection conveyor belt 90 and is arranged toward the incoming material direction of the optical inspection conveyor belt 90;
g、码垛机120码垛机器人122将产品按照包装要求进行多排及多层码垛布置；g. The palletizer 120 and the palletizing robot 122 arrange the products in multiple rows and layers according to the packaging requirements;
h、码垛完成的产品经过扎带以及薄膜缠绕工序包装处理后出库，扎带机130和薄膜缠绕机140顺次设置于码垛产品输出线的输出方向，扎带机130用于码垛机码垛完成后捆绑防止产品倾倒，薄膜缠绕机140用于将产品通过薄膜缠绕封闭、防止产品污染。h. The palletized products are packaged and processed in the tie and film winding processes before being shipped out of the warehouse. The tie machine 130 and the film winding machine 140 are sequentially set in the output direction of the palletized product output line. The tie machine 130 is used for palletizing. After the palletizing is completed, the products are bundled to prevent them from falling over. The film wrapping machine 140 is used to seal the products through film wrapping to prevent product contamination.
其原理如下：原先直线排布的产线或者需要中转站的产线，通过转弯排料输送带组件形成U型产线，其使得生产完成后的产品直接通过在线完成包装，提高了生产包装效率，且不需要增加生产线的直线长度。The principle is as follows: the original straight-line production line or the production line that requires a transfer station forms a U-shaped production line through the turning conveyor belt assembly, which allows the finished products to be directly packaged online, improving the production and packaging efficiency. , and there is no need to increase the linear length of the production line.
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (4)
- 一种多次冲压产品的制作包装出库工艺，其特征在于：将卷料放卷后通过头道冲压形成n块原料坯，原料坯通过输送带传送至多次成型冲压工位加工形成多通道产品，多通道产品通过多工位合一输送带分成单排输送，之后光检产品，合格后的产品通过转弯排料输送带组件送入产品码垛机，产品码垛机完成多排及多层的产品码垛，之后通过后道包装工序包装出库，整个产线通过转弯排料输送带组件形成U型产线。A manufacturing, packaging and delivery process for multiple stamping products, which is characterized by: after unwinding the coiled material, n pieces of raw material blanks are formed through first-pass stamping, and the raw blanks are transported to the multiple forming and stamping stations through conveyor belts for processing to form multi-channel products. , the multi-channel products are divided into single rows through the multi-station integrated conveyor belt, and then the products are optically inspected. The qualified products are sent to the product palletizer through the turning discharge conveyor belt assembly, and the product palletizer completes multi-row and multi-layer The products are palletized, and then packaged and shipped out of the warehouse through the subsequent packaging process. The entire production line forms a U-shaped production line through the turning and discharging conveyor belt assembly.
- 如权利要求1所述的一种多次冲压产品的制作包装出库工艺，其特征在于，其包括如下步骤：A manufacturing, packaging and shipping process for multiple stamping products according to claim 1, characterized in that it includes the following steps:a、将卷料通过放卷机开卷后通过送料机送入头道冲压工位，通过头道冲压工位沿着卷料的宽度方向冲压出n块原料坯，n为大于等于2的自然数；a. Unwind the coiled material through the unwinding machine and then send it to the first stamping station through the feeder. Through the first stamping station, n pieces of raw material are punched out along the width direction of the coiled material, n is a natural number greater than or equal to 2;b、n块原料坯同时沿着传送输送带被送入到多次冲压成型工位，完成产品的冲压成型，多次冲压成型工位的模组为一模n穴结构；b. n pieces of raw material blanks are sent to the multiple stamping and forming station along the conveyor belt at the same time to complete the stamping and forming of the product. The module of the multiple stamping and forming station has a mold and n-cavity structure;c、多次冲压成型工位的每条独立穴位的输出料道分别独立连通至n通道合一输送带的起始端，n通道合一输送带的末端设置有暂存平台，暂存平台将长度方向的若干组产品暂存，之后通过快速转运机械装置将宽度方向的n组产品独立输送到单通道的光检输送带上；c. The output channel of each independent acupuncture point of the multiple stamping forming station is independently connected to the starting end of the n-channel integrated conveyor belt. A temporary storage platform is provided at the end of the n-channel integrated conveyor belt. The temporary storage platform stores the length Several groups of products in the width direction are temporarily stored, and then n groups of products in the width direction are independently transported to the single-channel optical inspection conveyor belt through a rapid transfer mechanical device;d、光检输送带上的设置有光检装置，用于将不合格的产品检出、并移除；d. There is a light inspection device on the light inspection conveyor belt to detect and remove unqualified products;e、光检输送带的末端设置有转弯排料输送带组件，所述转弯排料输送带组件垂直于所述光检输送带布置，使得光检输送带上的产品逐个转运至转弯排料输送带组件上；e. The end of the optical inspection conveyor belt is provided with a turning discharge conveyor belt assembly. The turning discharge conveyor belt assembly is arranged perpendicular to the optical inspection conveyor belt, so that the products on the optical inspection conveyor belt are transferred to the turning discharge conveyor one by one. on belt components;f、将转弯排料输送带组件的产品按照设定数量推送入码垛机的料道，料道垂直于所述转弯排料输送带组件输送带布置，且码垛机的料道平行于光检 输送带、且朝向光检输送带的来料方向布置；f. Push the products of the curved discharge conveyor belt assembly into the material channel of the palletizer according to the set quantity. The material channel is arranged perpendicular to the conveyor belt of the curved discharge conveyor belt assembly, and the material channel of the palletizer is parallel to the light. The inspection conveyor belt is arranged towards the incoming direction of the optical inspection conveyor belt;g、码垛机的码垛机器人将产品按照包装要求进行多排及多层码垛布置；g. The palletizing robot of the palletizing machine arranges the products in multi-row and multi-layer palletizing according to the packaging requirements;h、码垛完成的产品经过后道工序包装处理后出库。h. The palletized products are packaged and processed in subsequent processes before being shipped out of the warehouse.
- 如权利要求2所述的一种多次冲压产品的制作包装出库工艺，其特征在于：所述后道包装工序包括扎带以及薄膜缠绕，扎带机和薄膜缠绕机顺次设置于码垛产品输出线的输出方向，所述扎带机用于码垛机码垛完成后捆绑防止产品倾倒，所述薄膜缠绕机用于将产品通过薄膜缠绕封闭、防止产品污染。A manufacturing, packaging and shipping process for multiple stamped products according to claim 2, characterized in that: the subsequent packaging process includes tie-tying and film winding, and the tie-tie machine and the film winding machine are sequentially arranged on the palletizer. In the output direction of the product output line, the tie-tie machine is used to bind the products after the stacking of the palletizer is completed to prevent the products from dumping. The film winding machine is used to seal the products through film winding to prevent product contamination.
- 如权利要求2所述的一种多次冲压产品的制作包装出库工艺，其特征在于：所述光检输送带上的光检装置用于检验产品内涂料的完整性。The manufacturing, packaging and delivery process of multiple stamped products according to claim 2, characterized in that: the optical inspection device on the optical inspection conveyor belt is used to inspect the integrity of the coating in the product.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210845304.2 | 2022-07-19 | ||
| CN202210845304.2A CN115303548A (en) | 2022-07-19 | 2022-07-19 | Manufacturing, packaging and ex-warehouse process for multiple-time stamping products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024016563A1 true WO2024016563A1 (en) | 2024-01-25 |
Family
ID=83856898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2022/136635 WO2024016563A1 (en) | 2022-07-19 | 2022-12-05 | Manufacturing, packaging and warehouse-out process for multi-stamped products |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN115303548A (en) |
| WO (1) | WO2024016563A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115303548A (en) * | 2022-07-19 | 2022-11-08 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and ex-warehouse process for multiple-time stamping products |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989864A (en) * | 2011-09-09 | 2013-03-27 | 中国国际海运集装箱(集团)股份有限公司 | Automatic production system of gooseneck groove of container |
| CN107934036A (en) * | 2017-12-27 | 2018-04-20 | 浙江龙文精密设备股份有限公司 | Food cans stacking packing production line |
| CN208542866U (en) * | 2018-06-05 | 2019-02-26 | 广州市恒宇印铁制罐有限公司 | A kind of aerosol pot cover production line |
| CN110465603A (en) * | 2019-09-09 | 2019-11-19 | 苏州华源控股股份有限公司 | A kind of two-piece can production technology |
| CN112093447A (en) * | 2020-10-15 | 2020-12-18 | 苏州华源控股股份有限公司 | Feeding method of three-in-one conveying belt |
| CN112122486A (en) * | 2020-08-21 | 2020-12-25 | 美盛隆制罐（惠州）有限公司 | High efficiency jar body automation line |
| CN115303548A (en) * | 2022-07-19 | 2022-11-08 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and ex-warehouse process for multiple-time stamping products |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204702114U (en) * | 2015-04-30 | 2015-10-14 | 泉州华硕实业有限公司 | A kind of delivery track of turning |
| CN109332523A (en) * | 2018-09-25 | 2019-02-15 | 昇兴（安徽）包装有限公司 | A kind of pop can processing method and its digital printing mechanism |
| CN112193798A (en) * | 2020-10-15 | 2021-01-08 | 苏州华源中鲈包装有限公司 | Conveying structure of three-in-one conveying belt |
| CN113681828B (en) * | 2021-08-11 | 2023-08-25 | 株洲时代新材料科技股份有限公司 | Split type combined cavity vulcanizing mold of rail damper and production method thereof |
-
2022
- 2022-07-19 CN CN202210845304.2A patent/CN115303548A/en active Pending
- 2022-12-05 WO PCT/CN2022/136635 patent/WO2024016563A1/en unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989864A (en) * | 2011-09-09 | 2013-03-27 | 中国国际海运集装箱(集团)股份有限公司 | Automatic production system of gooseneck groove of container |
| CN107934036A (en) * | 2017-12-27 | 2018-04-20 | 浙江龙文精密设备股份有限公司 | Food cans stacking packing production line |
| CN208542866U (en) * | 2018-06-05 | 2019-02-26 | 广州市恒宇印铁制罐有限公司 | A kind of aerosol pot cover production line |
| CN110465603A (en) * | 2019-09-09 | 2019-11-19 | 苏州华源控股股份有限公司 | A kind of two-piece can production technology |
| CN112122486A (en) * | 2020-08-21 | 2020-12-25 | 美盛隆制罐（惠州）有限公司 | High efficiency jar body automation line |
| CN112093447A (en) * | 2020-10-15 | 2020-12-18 | 苏州华源控股股份有限公司 | Feeding method of three-in-one conveying belt |
| CN115303548A (en) * | 2022-07-19 | 2022-11-08 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and ex-warehouse process for multiple-time stamping products |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115303548A (en) | 2022-11-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20160030995A1 (en) | Uncoiling, blanking and forming method | |
| WO2024016563A1 (en) | Manufacturing, packaging and warehouse-out process for multi-stamped products | |
| US20190084212A1 (en) | Thermoform packaging machine and method of forming-in a film web into cardboard elements | |
| TW201016570A (en) | Transport control device and transport control method | |
| CN111002109A (en) | High-flexibility continuous composite automatic production system suitable for flaky materials | |
| CN108082573A (en) | A kind of multistage stacking stip cigarette packing method | |
| CN106864794A (en) | A kind of injection moulded containers are packed labeling production line automatically | |
| JP2531006B2 (en) | Electronic component composite taping device | |
| JP2016175649A (en) | Boxing device | |
| CN104960699A (en) | Automatic spindle packaging line and spindle packing method | |
| JP2021059478A (en) | Manufacturing method of glass sheet and manufacturing apparatus of glass sheet | |
| CN211516663U (en) | High-flexibility continuous composite automatic production system suitable for flaky materials | |
| CN217889244U (en) | Production line for multiple-time stamping products | |
| MX2015006166A (en) | Method and system for conveying rolled absorbent products. | |
| JP3819251B2 (en) | Package transport apparatus and transport method | |
| US20190112085A1 (en) | Method and device for forming container groupings | |
| EP3162743A1 (en) | Remote centralized palletizing systems and methods thereof | |
| JP2667712B2 (en) | Compound processing equipment for semiconductor devices | |
| TWI841032B (en) | Testing system | |
| WO2023274727A3 (en) | Method and device for producing a bundle pack, and corresponding bundle pack | |
| JP2019142602A (en) | Container conveying device | |
| JP2780052B2 (en) | Automatic packaging method | |
| KR20110054641A (en) | Inspection and classification equipment for light emitting diode chip | |
| CN118164000A (en) | Full-product standard cigarette packaging machine | |
| JPS6031443A (en) | Boxed article conveyer apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22951821 Country of ref document: EP Kind code of ref document: A1 |