CN102989864A - Automatic production system of gooseneck groove of container - Google Patents
Automatic production system of gooseneck groove of container Download PDFInfo
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- CN102989864A CN102989864A CN2011102682069A CN201110268206A CN102989864A CN 102989864 A CN102989864 A CN 102989864A CN 2011102682069 A CN2011102682069 A CN 2011102682069A CN 201110268206 A CN201110268206 A CN 201110268206A CN 102989864 A CN102989864 A CN 102989864A
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Abstract
The invention relates to the technical field of a production system of a container, discloses an automatic production system of a gooseneck groove of the container and is used for producing a panel into the gooseneck groove of the container. The automatic production system comprises a conveying mechanism for conveying the panel, a punching mechanism capable of punching a notch on the panel, a deburring mechanism for deburring the panel, a compression mechanism capable of pressing two sides of the panel and a rotating mechanism capable of rotating the panel, and the punching mechanism, the deburring mechanism and the compression mechanism are sequentially arranged on the conveying mechanism along the flowing direction of the panel on the conveying mechanism, and the rotating mechanism and the compression mechanism are arranged in parallel. Compared with the prior art, the automatic production system automatically conveys the panel, punches the notch, cuts sides and conducts compression operation, the automatic production system is small in floor space, a whole process does not need manual participation, degree of automation is high, and production cost is low.
Description
Technical field
The present invention relates to the technical field of container production system, relate in particular to automatic production system for gooseneck tunnel of container.
Background technology
Goose neck tunnel is part important in the container, especially, the container goose neck tunnel of 40 feet and 45 feet is maximum, the heaviest part of monomer in the container component part, and its length maximum reaches 3992mm, width reaches 1410mm, and weight is between 160Kg to 200Kg.
In the prior art, the mode of production to the container goose neck tunnel is that total man worker produces substantially, whole production procedure all is that manually-operated is finished, and in production procedure, each operation needs 2 to 4 people operation, like this, not only the occupied ground area of production system is large, sheet material in the transhipment of inter process often, simultaneously, labor strength is very big, and production cost is high.
Summary of the invention
The present invention is directed to deficiency of the prior art, automatic production system for gooseneck tunnel of container is provided, this Automatic Production System floor space is few, do not need artificial participation, automaticity is high and production cost is low.
The present invention realizes like this, automatic production system for gooseneck tunnel of container, be used for sheet material is processed into the container goose neck tunnel, comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side, flow direction along described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism sequentially are located on the described conveying mechanism, and described rotating mechanism and described tamping mechanism are set up in parallel.
Further, also comprise the pile mechanism of the sheet material that can be used for the pile moulding, described pile mechanism is located at the end of described conveying mechanism.
Further, also comprise the switching mechanism that the sheet material that a side can be pressed type overturns, described switching mechanism is located between described tamping mechanism and the described pile mechanism.
Further, described blanking mechanism comprise can the large breach assembly of the large breach of sheet metal forming and can be on sheet material the small gap assembly of stamping-out small gap.
Further, described conveying mechanism has the first conveying assembly that can carry sheet material and sheet material can be picked up the automatic feed mechanism of sending in the described blanking mechanism, and described automatic material loading structure is located between described the first conveying assembly and the described blanking mechanism.
Further, described automatic feed mechanism comprises the first support and the suction cup carrier that can move in described the first support-moving, and described suction cup carrier is provided with the sucker that can pick up sheet material.
Further, also comprising can be to the first keeper of sheet material length direction and width location, and described the first keeper places described blanking mechanism.
Further, described rotating mechanism comprises liftable the second support and is connected on described the second support and rotating magnetic chuck.
Further, described switching mechanism comprises scalable and can be connected to the support bar of sheet material, and described two support bars are oppositely arranged.
Further, be provided with can be with the pile cylinder in the sheet material propulsion reactor ink recorder structure for the end of described conveying mechanism.
Compared with prior art, this Automatic Production System is finished conveying, stamping-out breach, cutting edge and the profiling operation to sheet material automatically, and its floor space is few, and whole process does not need artificial participation, and automaticity is high, and production cost is low.
Description of drawings
Fig. 1 is the schematic top plan view of the Automatic Production System that provides of the embodiment of the invention;
Fig. 2 is the technology arrangement schematic diagram of the Automatic Production System that provides of the embodiment of the invention.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
The invention provides automatic production system for gooseneck tunnel of container, be used for sheet material is processed into the container goose neck tunnel, comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side, flow direction along described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism sequentially are located on the described conveying mechanism, and described rotating mechanism and described tamping mechanism are set up in parallel.
Automatic Production System floor space among the present invention is few, and whole process does not need artificial participation, and automaticity is high, and production cost is low.
Below in conjunction with concrete accompanying drawing realization of the present invention is described in detail.
Shown in Fig. 1～2, be a preferred embodiment provided by the invention.
This Automatic Production System 1 is used for sheet material is processed, so that plate forming is the goose neck tunnel of container, certainly, this goose neck tunnel can be to have the girder of goose neck tunnel or plate etc. in the container, generally speaking, need to carry out the operations such as stamping-out breach, cutting edge and die mould to sheet material, could realize that with plate forming be the container goose neck tunnel.
In the present embodiment, Automatic Production System 1 comprises the conveying mechanism that can carry sheet material, can be to the blanking mechanism of sheet metal forming breach, can carry out to sheet material the trimming mechanism 109 of cutting edge, can carry out the tamping mechanism 110 of die mould and the rotating mechanism 113 that sheet material can be rotated to limit, sheet material two opposite sides, sheet material flows at conveying mechanism, and in the process that flows, blanking mechanism, trimming mechanism 109 and tamping mechanism 110 carry out stamping-out to sheet material respectively, cutting edge and die mould, make and form breach on it, appearance and size meets the requirements, profile meets the requirements, along the flow direction of sheet material on conveying mechanism, blanking mechanism, trimming mechanism 109 and tamping mechanism 110 sequentially are located on the described conveying mechanism, and described transmission mechanism and described tamping mechanism 110 are set up in parallel.
Adopt 1 pair of sheet material of above-mentioned Automatic Production System to process, sheet material flows at conveying mechanism, first go out breach in the blanking mechanism upper punch, then, enter trimming mechanism 109, the side of sheet material is carried out cutting, so that being of the required size of sheet material, then, the side that 110 pairs of tamping mechanisms have cut out the sheet material of side carries out die mould, and after a side pressed type, rotating mechanism 113 carried out 180 ° of rotations with sheet material, so that another side of sheet material carries out in the tamping mechanism 110, thereby another side of 110 pairs of these sheet materials of tamping mechanism carries out die mould, thereby, finish the profiling operation to limit, sheet material two opposite sides, so that plate forming is the container goose neck tunnel.This Automatic Production System 1 is all finished in the process of processing automatically, does not need artificial participation, automatically finishes transhipment between each operation, and automaticity is high, and floor space is little, and cost is also low.
In order to be used for the sheet material pile after the moulding, thereby, this Automatic Production System 1 also comprises pile mechanism 117, this pile mechanism 117 is positioned at the end of conveying mechanism, like this, will fall into pile mechanism 117 from conveying mechanism sheet forming out, certainly, for the ease of external equipment the sheet forming in this pile mechanism 117 is transported, this pile mechanism 117 can move up and down, like this, when external equipment need to be transported the sheet material of moulding, this pile mechanism 117 will rise, and when the sheet forming that falls on being in conveying mechanism carried out pile, this pile mechanism 117 was in the state of decline.
During sheet material pile after carrying out moulding, for so that the sheet material of pile in pile mechanism 117 firmly place each other, and conserve space, adjacent sheet forming adopts forward and reverse pile to place, that is to say, first is to face up to be placed in the pile mechanism 117, second must be overturn 180 ° of piles on first sheet forming so, the like, like this so that between the adjacent sheet material mutually pile together after, more firm, can not drop, and conserve space, be convenient to external equipment with the transhipment of the sheet material that pile is good in the pile mechanism 117.Therefore, this Automatic Production System 1 also comprises the switching mechanism 115 that sheet material can be overturn, this switching mechanism 115 is located on the conveying mechanism, and place between tamping mechanism 110 and the pile mechanism 117, like this, thereby sheet forming in the tamping mechanism 110 out can enter on this switching mechanism 115, and 115 pairs of switching mechanisms alternate upset of sheet material on it of flowing through is so that the pile that adjacent sheet material can be just anti-phase together.
In the present embodiment, blanking mechanism comprises at the large breach assembly 102 of the large breach of stamping-out on the sheet material and the small gap assembly 105 that is used for stamping-out small gap on sheet material, herein large breach and small gap are toward each other, do not relate to concrete size restrictions, this large breach assembly 102 and small gap assembly 105 sequentially are located on the described conveying mechanism, when sheet material after large breach behind the stamping-out on the large breach assembly 102, enter again stamping-out small gap in the small gap assembly 105, certainly, according to actual needs, also can be first stamping-out small gap, and then the large breach of stamping-out.
Above-mentioned conveying mechanism has for delivery of the first conveying assembly 100 of sheet material and the sheet material on the first conveying assembly 100 can be picked up the automatic charging assembly 101 of sending in the blanking mechanism, the first conveying assembly 100 is positioned at the rear of described blanking mechanism, and automatic charging assembly 101 is between the first conveying assembly 100 and blanking mechanism, like this, after the most original sheet material is placed on the first conveying assembly 100, along with the conveying of the first conveying assembly 100, automatic charging assembly 101 will enter wherein sheet material and pick up and send into and carry out stamping-out in the blanking mechanism.
Automatic feed mechanism comprises the first support 1010 and can be in the mobile suction cup carrier 1011 of the first support 1010, suction cup carrier 1011 is provided with scalable and can holds the sucker of sheet material, the first support 1010 is located on the first conveying assembly 100, like this, when sheet material was delivered to the first support 1010 place by the first conveying assembly 100, the sucker on the suction cup carrier 1011 descended, and holds sheet material, then rise, move in the blanking mechanism along the first support 1010 and process.
In order to respond to the position of plate, be provided with induction pieces at the rear of blanking mechanism, when sucker moved to blanking mechanism with sheet material, when induction pieces was sensed sheet material, sucker will put down plate, and resets.
After plate is placed in the blanking mechanism, for accurately and be convenient to sheet material is carried out the stamping-out operation, in blanking mechanism, also be provided with the first keeper 103, length direction and width that this first keeper 103 can be opposite to the sheet material in the blanking mechanism position, so that blanking mechanism can carry out stamping-out in the tram on sheet material.
In the present embodiment, the first keeper 103 is arranged in the large breach assembly 102, that is to say, it is to process in the large breach assembly 102 in blanking mechanism that automatic feed mechanism is sent the sheet material that comes to.
Conveying mechanism also has liftable and drives sheet material and enters the second conveying assembly 104 in the small gap assembly 105, this second conveying assembly 104 is arranged between large breach assembly 102 and the small gap assembly 105, when large breach assembly 102 after the sheet material upper punch is determined large breach, this second conveying assembly 104 rises, thereby, sheet material then can be placed on this second conveying assembly 104,104 of this second conveying assemblies drive sheet material and arrive small gap assembly 105 places, by this small gap assembly 105 stamping-out small gap on sheet material.
For so that small gap assembly 105 can be on sheet material accurate location stamping-out small gap, be provided with second keeper 106 that can position sheet material length direction and width in this small gap assembly 105, like this, arrive the sheet material at small gap assembly 105 places under the positioning action of the second keeper 106, can be in accurately position, like this, small gap also can be made arrangement after due consideration small gap in position upper punch accurately.
Conveying mechanism also has the 3rd conveying assembly 107, the three conveying assemblies 107 and is arranged between small gap assembly 105 and the trimming mechanism 109.
In addition, also be provided with location pushing component 108 in trimming mechanism 109, this location pushing component 108 can promote sheet material and sheet material is positioned, when the second conveying assembly 104 just sheet material be pushed into and carry out cutting edge in the trimming mechanism 109, simultaneously, also positioning action is played in the cutting edge of sheet material.
In order to arrange in the space of saving Automatic Production System 1, the 3rd conveying assembly 107 and the 104 mutual vertical settings of the second conveying assembly in above-mentioned, like this, sheet material turns round in the process of carrying, rather than the straight line conveying, like this, can save the area occupied of conveying mechanism.
Like this, after sheet material places trimming mechanism 109, it also places on the 3rd conveying assembly 107, after 109 pairs of sheet materials of trimming mechanism carry out cutting edge, 107 of the 3rd conveying assemblies can continue sheet material to be fed forward, sheet material is transported to tamping mechanism 110 places, and actuating mechanism 111 actions also use the 3rd keeper 112 to position, and utilize the limit, two opposite sides of 110 pairs of sheet materials of tamping mechanism to carry out die mould.
After a side die mould of 110 pairs of sheet materials of tamping mechanism is finished, for the relative side that sheet material has been pressed type carries out die mould, need to rotate sheet material, so that pressing the relative side of the side of type, sheet material can in tamping mechanism 110, carry out die mould, rotating mechanism 113 in above-mentioned holds the sheet material that a side has pressed type and rotate, so that the side relative with the side that presses type can enter tamping mechanism 110 medium-pressure types.
Concrete, rotating mechanism 113 comprises liftable the second support and is connected to rotating magnetic chuck on the second support, after a side die mould of sheet material is finished, the second support of rotating mechanism 113 is gone up, magnetic chuck on it holds sheet material, and rotate, in the present embodiment, the angle of its rotation is 180 °.
Conveying mechanism in the present embodiment also has the 4th conveying assembly 114, the sheet material of finishing behind the dual-side die mould enters in the 4th conveying assembly 114, and under the drive of the 4th conveying assembly 114, can enter and carry out pile in the pile mechanism 117, certainly, switching mechanism 115 in above-mentioned is arranged in the 4th conveying assembly 114, the sheet material that 115 pairs of this switching mechanisms are flowed through on it carries out alternate upset, be that first sheet material does not overturn, second sheet material overturns, the 3rd sheet material does not overturn, the 4th sheet material overturns, the rest may be inferred, and 115 pairs of sheet materials of this switching mechanism carry out turning operation so that carry out sheet material in the pile mechanism 117 can just anti-phase pile together.
In the present embodiment, switching mechanism 115 comprises two support bars 1151 that relatively arrange, these two support bars 1151 can stretch, and are inclined in the 4th conveying assembly 114, like this, when the sheet material that overturns when needs is flowed through this switching mechanism 115 place, two 1151 of support bars that are oppositely arranged are connected to respectively the upper of sheet material, and one is stretched out, another contraction, thereby sheet material is overturn, realized the positive and negative pile that is stacked to sheet material.
Certainly, the power source that stretches out or shrinks being provided for support bar 1151 in above-mentioned is cylinder, certain, also can be hydraulic cylinder.
In order to carry out pile in the pile mechanism 117 so that the sheet material on the 4th conveying assembly 114 can better enter, end at the 4th conveying assembly 114, namely the end of conveying mechanism is provided with and promotes cylinder 116, and this promotion cylinder 116 can be used for promoting sheet material to carry out in the pile mechanism 117.
In the present embodiment; pile mechanism 117 is two lifting platforms and chain; after the quantity of goose neck tunnel on the lifting platform of porch reaches some; this lifting platform then can drop to the end; goose neck tunnel is placed on the chain; chain carries goose neck tunnel to the exit lifting platform; the exit lifting platform rises; thereby; extraneous haulage equipment will be carried away the goose neck tunnel of moulding on it; and entrance and exit lifting platform again rise respectively and descend, and wait for that the goose neck tunnel of moulding carries out pile and carrying, thereby production system is not shut down when realizing the carrying part.
In order to save floor occupying area, the 4th conveying assembly 114 and the 3rd conveying assembly 107 are vertically disposed.
In the present embodiment, the first conveying assembly 100 and the 3rd conveying assembly 107 are the rolling cylinder, the second conveying assembly 104 is liftable transport trolley, the 4th conveying assembly 114 is the belt transmission part, certainly, setting in the present embodiment is not unique, and the user can according to the demand of reality, arrange respectively the type of the first conveying assembly 100, the second conveying assembly 104, the 3rd conveying assembly 107 and the 4th conveying assembly 114.
In the present embodiment, the first keeper 103 and the second keeper 106 are cylinder; Induction pieces then is position switch, certainly, also can be other components and parts of sensor.
In addition, the deployment scenarios of the conveying mechanism in the present embodiment is just arranged for the environment in the reality, is not unique, and the user can re-start layout according to actual environment.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. automatic production system for gooseneck tunnel of container, be used for sheet material is processed into the container goose neck tunnel, it is characterized in that, comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach blanking mechanism, sheet material can be carried out cutting edge trimming mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side, flow direction along described conveying mechanism, described blanking mechanism, trimming mechanism and tamping mechanism sequentially are located on the described conveying mechanism, and described rotating mechanism and described tamping mechanism are set up in parallel.
2. automatic production system for gooseneck tunnel of container as claimed in claim 1 is characterized in that, also comprises the pile mechanism of the sheet material that can be used for the pile moulding, and described pile mechanism is located at the end of described conveying mechanism.
3. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2 is characterized in that, also comprises the switching mechanism that the sheet material that a side can be pressed type overturns, and described switching mechanism is located between described tamping mechanism and the described pile mechanism.
4. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2 is characterized in that, described blanking mechanism comprise can the large breach assembly of the large breach of sheet metal forming and can be on sheet material the small gap assembly of stamping-out small gap.
5. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2, it is characterized in that, described conveying mechanism has the first conveying assembly that can carry sheet material and sheet material can be picked up the automatic feed mechanism of sending in the described blanking mechanism, and described automatic material loading structure is located between described the first conveying assembly and the described blanking mechanism.
6. automatic production system for gooseneck tunnel of container as claimed in claim 5 is characterized in that, described automatic feed mechanism comprises the first support and the suction cup carrier that can move in described the first support-moving, and described suction cup carrier is provided with the sucker that can pick up sheet material.
7. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2 is characterized in that, also comprising can be to the first keeper of sheet material length direction and width location, and described the first keeper places described blanking mechanism.
8. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2 is characterized in that, described rotating mechanism comprises liftable the second support and is connected on described the second support and rotating magnetic chuck.
9. automatic production system for gooseneck tunnel of container as claimed in claim 3 is characterized in that, described switching mechanism comprises scalable and can be connected to the support bar of sheet material, and described two support bars are oppositely arranged.
10. automatic production system for gooseneck tunnel of container as claimed in claim 1 or 2 is characterized in that, the end of described conveying mechanism is provided with can be with the pile cylinder in the sheet material propulsion reactor ink recorder structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110268206.9A CN102989864B (en) | 2011-09-09 | 2011-09-09 | Automatic production system for gooseneck tunnel of container |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110268206.9A CN102989864B (en) | 2011-09-09 | 2011-09-09 | Automatic production system for gooseneck tunnel of container |
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| CN102989864A true CN102989864A (en) | 2013-03-27 |
| CN102989864B CN102989864B (en) | 2015-12-09 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103611838A (en) * | 2013-11-28 | 2014-03-05 | 南通麦斯铁数控机床有限公司 | Numerical control shearing stacking production system special for aluminum plates |
| CN104801600A (en) * | 2014-06-04 | 2015-07-29 | 中集集团集装箱控股有限公司 | Production line of large door sill parts of container |
| CN104801976A (en) * | 2014-05-16 | 2015-07-29 | 中集集团集装箱控股有限公司 | Container short bottom beam stamping production line |
| CN104801982A (en) * | 2014-06-04 | 2015-07-29 | 中集集团集装箱控股有限公司 | Production line of small door sill parts of a container |
| CN104801599A (en) * | 2014-05-16 | 2015-07-29 | 中集集团集装箱控股有限公司 | Container door beam stamping production line |
| CN109366948A (en) * | 2018-11-04 | 2019-02-22 | 江苏兴达钢帘线股份有限公司 | A kind of plastic uptake partition production automatic cutting device |
| CN112157401A (en) * | 2020-09-09 | 2021-01-01 | 上海寰宇物流科技有限公司 | Automatic production process of container gooseneck tunnel |
| WO2024016563A1 (en) * | 2022-07-19 | 2024-01-25 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and warehouse-out process for multi-stamped products |
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| CN112157401B (en) * | 2020-09-09 | 2022-03-08 | 上海寰宇物流科技有限公司 | Automatic production process of container gooseneck tunnel |
| WO2024016563A1 (en) * | 2022-07-19 | 2024-01-25 | 苏州华源中鲈包装有限公司 | Manufacturing, packaging and warehouse-out process for multi-stamped products |
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| CN102989864B (en) | 2015-12-09 |
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