CN202239209U - Automatic production system for gooseneck tunnel of container - Google Patents

Automatic production system for gooseneck tunnel of container Download PDF

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Publication number
CN202239209U
CN202239209U CN2011203397306U CN201120339730U CN202239209U CN 202239209 U CN202239209 U CN 202239209U CN 2011203397306 U CN2011203397306 U CN 2011203397306U CN 201120339730 U CN201120339730 U CN 201120339730U CN 202239209 U CN202239209 U CN 202239209U
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CN
China
Prior art keywords
sheet
conveying
stamping
automatic production
goose neck
Prior art date
Application number
CN2011203397306U
Other languages
Chinese (zh)
Inventor
汪德禄
李建平
杨克辉
黄素辉
钟永强
Original Assignee
中国国际海运集装箱(集团)股份有限公司
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Priority to CN2011203397306U priority Critical patent/CN202239209U/en
Application granted granted Critical
Publication of CN202239209U publication Critical patent/CN202239209U/en

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Abstract

The utility model relates to the technical field of container production systems and discloses an automatic production system for gooseneck tunnels of containers, which is applied to process a plate to form a gooseneck tunnel of a container. The system comprises a conveying mechanism for conveying the plate, a punching mechanism for punching notches on the plate, an edge-cutting mechanism for cutting the edges of the plate, a compaction mechanism for compacting the two side edges of the plate and a rotating mechanism for rotating the plate, wherein in the flow direction of the conveying mechanism, the punching mechanism, the edge-cutting mechanism and the compaction mechanism are arranged in sequence on the conveying mechanism, and the rotating mechanism and the compaction mechanism are arranged in parallel. Compared with the prior art, the automatic production system can automatically complete the plate conveying operation, the notch punching operation, the edge-cutting operation and the compaction operation, has less floor area, works without needing manual intervention during the whole process, and is high in automation degree and low in production cost.

Description

Container goose neck tunnel Automatic Production System
Technical field
The utility model relates to the technical field of container production system, relates in particular to container goose neck tunnel Automatic Production System.
Background technology
Goose neck tunnel is a part important in the container; Especially, the container goose neck tunnel of 40 feet and 45 feet is maximum, the heaviest part of monomer in the container component part, and its length maximum reaches 3992mm; Width reaches 1410mm, and weight is between 160Kg to 200Kg.
In the prior art, be that total man worker produces basically to the mode of production of container goose neck tunnel, the whole production flow process all is that manually-operated is accomplished; And in production procedure, each operation all needs 2 to 4 people operation, like this; Not only the occupied ground area of production system is big, sheet material in the transhipment of inter process often, simultaneously; Labor strength is very big, and production cost is high.
The utility model content
The utility model provides container goose neck tunnel Automatic Production System to deficiency of the prior art, and this Automatic Production System floor space is few, do not need artificially to participate in, automaticity height and production cost are low.
The utility model is to realize like this; Container goose neck tunnel Automatic Production System; Be used for sheet material is processed into the container goose neck tunnel; Comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach stamping-out mechanism, can with sheet material carry out cutting edge cutting edge mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side; Along the flow direction of said conveying mechanism, said stamping-out mechanism, cutting edge mechanism and tamping mechanism are located on the said conveying mechanism in regular turn, and said rotating mechanism and said tamping mechanism are set up in parallel.
Further, also comprise the pile mechanism of the sheet material that can be used for the pile moulding, said pile mechanism is located at the end of said conveying mechanism.
Further, comprise also and can a side be pressed the switching mechanism that the sheet material of type overturns that said switching mechanism is located between said tamping mechanism and the said pile mechanism.
Further, said stamping-out mechanism comprise can the big breach assembly of the big breach of sheet material stamping-out and can be on sheet material the small gap assembly of stamping-out small gap.
Further, said conveying mechanism has first conveying assembly that can carry sheet material and can sheet material be picked up the automatic feed mechanism of sending in the said stamping-out mechanism, and said automatic charging structure is located between said first conveying assembly and the said stamping-out mechanism.
Further, said automatic feed mechanism comprises first support and the suction cup carrier that can in said first support moves, move, and said suction cup carrier is provided with the sucker that can pick up sheet material.
Further, also comprising can be to first keeper of sheet material length direction and width location, and said first keeper places said stamping-out mechanism.
Further, said rotating mechanism comprises liftable second support and is connected on said second support and rotating magnetic chuck.
Further, said switching mechanism comprises and can be connected to the support bar of sheet material that said two support bars are oppositely arranged scalable.
Further, be provided with can be with the pile cylinder in the sheet material propulsion reactor ink recorder structure for the end of said conveying mechanism.
Compared with prior art, this Automatic Production System is accomplished conveying, stamping-out breach, cutting edge and the profiling operation to sheet material automatically, and its floor space is few, and whole process does not need artificial the participation, and automaticity is high, and production cost is low.
Description of drawings
Fig. 1 is the schematic top plan view of the Automatic Production System that provides of the utility model embodiment;
Fig. 2 is the technology arrangement sketch map of the Automatic Production System that provides of the utility model embodiment.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
The utility model provides container goose neck tunnel Automatic Production System; Be used for sheet material is processed into the container goose neck tunnel; Comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach stamping-out mechanism, can with sheet material carry out cutting edge cutting edge mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side; Flow direction along said conveying mechanism; Said stamping-out mechanism, cutting edge mechanism and tamping mechanism are located on the said conveying mechanism in regular turn, and said rotating mechanism and said tamping mechanism are set up in parallel.
Automatic Production System floor space in the utility model is few, and whole process does not need artificial the participation, and automaticity is high, and production cost is low.
Below in conjunction with concrete accompanying drawing detailed description is carried out in the realization of the utility model.
Shown in Fig. 1~2, a preferred embodiment that provides for the utility model.
This Automatic Production System 1 is used for sheet material is processed; Make that plate forming is the goose neck tunnel of container; Certainly, this goose neck tunnel can be girder or plate of having in the container goose neck tunnel or the like, generally speaking; Need carry out operations such as stamping-out breach, cutting edge and die mould to sheet material, could realize that with plate forming be the container goose neck tunnel.
In the present embodiment; Automatic Production System 1 comprise the conveying mechanism that can carry sheet material, can to the stamping-out mechanism of sheet material stamping-out breach, can to sheet material carry out cutting edge cutting edge mechanism 109, can carry out the tamping mechanism 110 of die mould and the rotating mechanism 113 that can sheet material be rotated to limit, sheet material two opposite sides; Sheet material flows on conveying mechanism, and in process of flowing, stamping-out mechanism, cutting edge mechanism 109 and tamping mechanism 110 carry out stamping-out, cutting edge and die mould to sheet material respectively; Make and form breach on it; Appearance and size meets the requirements, and profile meets the requirements, along the flow direction of sheet material on conveying mechanism; Stamping-out mechanism, cutting edge mechanism 109 and tamping mechanism 110 are located on the said conveying mechanism in regular turn, and said transmission mechanism and said tamping mechanism 110 are set up in parallel.
Adopt 1 pair of sheet material of above-mentioned Automatic Production System to process, sheet material flows on conveying mechanism, in stamping-out mechanism, goes out breach earlier, then; Get into cutting edge mechanism 109, the side of sheet material is carried out cutting, make being of the required size of sheet material, then; The side that 110 pairs of tamping mechanisms have been cut out the sheet material of side carries out die mould, and after a side pressed type, rotating mechanism 113 carried out 180 ° of rotations with sheet material; Make another side of sheet material carry out in the tamping mechanism 110, thereby another side of 110 pairs of these sheet materials of tamping mechanism carry out die mould; Thereby, accomplish profiling operation to limit, sheet material two opposite sides, make that plate forming is the container goose neck tunnel.This Automatic Production System 1 is all accomplished in the process of processing automatically, does not need artificial the participation, accomplishes transhipment between each operation automatically, and automaticity is high, and floor space is little, and cost is also low.
In order to be used for the sheet material pile after the moulding, thereby this Automatic Production System 1 also comprises pile mechanism 117; This pile mechanism 117 is positioned at the end of conveying mechanism, and like this, the sheet forming that comes out from conveying mechanism will fall into pile mechanism 117; Certainly, for the ease of external equipment the sheet forming in this pile mechanism 117 is transported, this pile mechanism 117 can move up and down; Like this, when external equipment need be transported the sheet material of moulding, this pile mechanism 117 will rise; When the sheet forming that on being in conveying mechanism, falls into carried out pile, this pile mechanism 117 was in the state of decline.
During sheet material pile after carrying out moulding, in order to make the sheet material of pile in pile mechanism 117 firmly place each other, and conserve space; Adjacent sheet forming adopts forward and reverse pile to place, and that is to say that first is to face up to be placed in the pile mechanism 117; Second must be overturn 180 ° of piles on first sheet forming so, and the like, like this; After making that mutual pile is together between the adjacent sheet material, relatively more firm, can not drop; And conserve space is convenient to the transhipment of external equipment with the sheet material that pile is good in the pile mechanism 117.Therefore; This Automatic Production System 1 also comprises the switching mechanism 115 that can sheet material be overturn, and this switching mechanism 115 is located on the conveying mechanism, and places between tamping mechanism 110 and the pile mechanism 117; Like this; Thereby the sheet forming that comes out in the tamping mechanism 110 can get on this switching mechanism 115,115 pairs of switching mechanisms alternate upset of sheet material on it of flowing through, make adjacent sheet material just anti-phase pile together.
In the present embodiment, stamping-out mechanism comprises and being used at the big breach assembly 102 of the big breach of stamping-out on the sheet material and the small gap assembly 105 that is used for stamping-out small gap on sheet material that here big breach and small gap are against each other; Do not relate to concrete size restrictions; This big breach assembly 102 is located on the said conveying mechanism with small gap assembly 105 in regular turn, when sheet material after big breach behind the stamping-out on the big breach assembly 102, get into stamping-out small gap in the small gap assembly 105 again; Certainly; According to actual needs, also can be first stamping-out small gap, and then the big breach of stamping-out.
Above-mentioned conveying mechanism has and is used for carrying first conveying assembly 100 of sheet material and can the sheet material on first conveying assembly 100 being picked up the automatic charging assembly 101 of sending into stamping-out mechanism; First conveying assembly 100 is positioned at the rear of said stamping-out mechanism; And automatic charging assembly 101 is between first conveying assembly 100 and stamping-out mechanism; Like this; After the most original sheet material is placed on first conveying assembly 100, along with the conveying of first conveying assembly 100, automatic charging assembly 101 will get into wherein sheet material and pick up and send into and carry out stamping-out in the stamping-out mechanism.
Automatic feed mechanism comprises first support 1010 and the suction cup carrier 1011 that can on first support 1010, move, and suction cup carrier 1011 is provided with scalable and can holds the sucker of sheet material, and first support 1010 is located on first conveying assembly 100; Like this; When sheet material was delivered to first support, 1010 places by first conveying assembly 100, the sucker on the suction cup carrier 1011 descended, and holds sheet material; Rise then, move in the stamping-out mechanism along first support 1010 and process.
In order to respond to the position of plate, be provided with induction pieces at the rear of stamping-out mechanism, the sucker band sheet material when stamping-out mechanism moves, and when induction pieces was sensed sheet material, sucker will put down plate, and resets.
After plate is placed in the stamping-out mechanism; For accurately and be convenient to sheet material is carried out the stamping-out operation; In stamping-out mechanism, also be provided with first keeper 103; Length direction and width that this first keeper 103 can be opposite to the sheet material in the stamping-out mechanism position, and make stamping-out mechanism to carry out stamping-out in the tram on sheet material.
In the present embodiment, first keeper 103 is arranged in the big breach assembly 102, that is to say, it is to process in the big breach assembly 102 in stamping-out mechanism that automatic feed mechanism is sent the sheet material that comes to.
Conveying mechanism also has liftable and drives second conveying assembly 104 in the sheet material entering small gap assembly 105; This second conveying assembly 104 is arranged between big breach assembly 102 and the small gap assembly 105; When big breach assembly 102 after stamping-out on the sheet material goes out big breach; This second conveying assembly 104 rises, thereby sheet material then can be placed on this second conveying assembly 104; 104 of this second conveying assemblies drive sheet material and arrive small gap assembly 105 places, by this small gap assembly 105 stamping-out small gap on sheet material.
For the accurate position stamping-out small gap that makes that small gap assembly 105 can be on sheet material; Be provided with second keeper 106 that can position sheet material length direction and width in this small gap assembly 105; Like this, the sheet material that arrives small gap assembly 105 places can be in position accurately under the positioning action of second keeper 106; Like this, small gap also can be at stamping-out place small gap on the position accurately.
Big breach assembly 102 in above-mentioned can be hydraulic press with small gap assembly 105, certainly, but also can be the equipment of other stamping-out breach.
Conveying mechanism also has the 3rd conveying assembly 107, the three conveying assemblies 107 and is arranged between small gap assembly 105 and the cutting edge mechanism 109.
In addition; In cutting edge mechanism 109, also be provided with the location and promote assembly 108, this location promotion assembly 108 can promote sheet material and sheet material is positioned, when second conveying assembly 104 just sheet material be pushed into and carry out cutting edge in the cutting edge mechanism 109; Simultaneously, also positioning action is played in the cutting edge of sheet material.
In order to practice thrift the spatial placement of Automatic Production System 1, the 3rd conveying assembly 107 and the 104 mutual vertical settings of second conveying assembly in above-mentioned, like this; Sheet material turns round in the process of carrying, rather than straight line conveying; Like this, can practice thrift the area occupied of conveying mechanism.
Like this; After sheet material placed cutting edge mechanism 109, it also placed on the 3rd conveying assembly 107, after 109 pairs of sheet materials of cutting edge mechanism carry out cutting edge; 107 of the 3rd conveying assemblies can continue sheet material to be fed forward; Sheet material is transported to tamping mechanism 110 places, and actuating mechanism 111 actions also use the 3rd keeper 112 to position, and utilize the limit, two opposite sides of 110 pairs of sheet materials of tamping mechanism to carry out die mould.
After a side die mould of 110 pairs of sheet materials of tamping mechanism is accomplished; For the relative side that sheet material has been pressed type carries out die mould; Need rotate sheet material; The relative side that makes sheet material press the side of type can carry out die mould in tamping mechanism 110, the rotating mechanism 113 in above-mentioned holds the sheet material that a side has pressed type and rotate, and makes can get into tamping mechanism 110 medium-pressure types with the side opposed side edges that presses type.
Concrete; Rotating mechanism 113 comprises liftable second support and is connected rotating magnetic chuck on second support that after a side die mould of sheet material was accomplished, second support of rotating mechanism 113 was gone up; Magnetic chuck on it holds sheet material; And rotate, in the present embodiment, the angle of its rotation is 180 °.
Conveying mechanism in the present embodiment also has the 4th conveying assembly 114, and the sheet material behind the completion dual-side die mould gets in the 4th conveying assembly 114, and under the drive of the 4th conveying assembly 114; Can get into and carry out pile in the pile mechanism 117, certainly, the switching mechanism 115 in above-mentioned is arranged in the 4th conveying assembly 114; The sheet material that 115 pairs of this switching mechanisms are flowed through on it carries out alternate upset; Be that first sheet material does not overturn, second sheet material overturns, and the 3rd sheet material does not overturn; The 4th sheet material overturns; The rest may be inferred, and 115 pairs of sheet materials of this switching mechanism carry out turning operation, makes to carry out sheet material in the pile mechanism 117 just the anti-phase pile is being together.
In the present embodiment, switching mechanism 115 comprises two support bars 1151 that are oppositely arranged, and these two support bars 1151 can stretch; And be obliquely installed in the 4th conveying assembly 114, like this, when the sheet material that overturns when needs is flowed through these switching mechanism 115 places; Two 1151 of support bars that are oppositely arranged be connected to respectively sheet material on, one is stretched out, another contraction; Thereby sheet material is overturn, realized the positive anti-phase of sheet material is stacked sign indicating number.
Certainly, the power source that stretches out or shrinks being provided for support bar 1151 in above-mentioned is cylinder, certain, also can be hydraulic cylinder.
Carry out pile in the pile mechanism 117 in order to make sheet material on the 4th conveying assembly 114 better to get into; End at the 4th conveying assembly 114; Just the end of conveying mechanism is provided with and promotes cylinder 116, and this promotion cylinder 116 can be used for promoting sheet material to carry out in the pile mechanism 117.
In the present embodiment, pile mechanism 117 is two lifting platforms and chain, after the quantity of goose neck tunnel on the lifting platform of porch reaches some; This lifting platform then can drop to the end, and goose neck tunnel is placed on the chain, and chain carries goose neck tunnel to the exit lifting platform; The exit lifting platform rises; Thereby extraneous haulage equipment will be carried away the goose neck tunnel of moulding on it, and inlet and exit lifting platform rise respectively again and descend; The goose neck tunnel of waiting for moulding carries out pile and carrying, thereby production system is not shut down when realizing the carrying part.
In order to save floor occupying area, the 4th conveying assembly 114 and the 3rd conveying assembly 107 are vertically disposed.
In the present embodiment; First conveying assembly 100 and the 3rd conveying assembly 107 are the rolling cylinder, and second conveying assembly 104 is liftable transport trolley, and the 4th conveying assembly 114 is the belt transmission part; Certainly; Setting in the present embodiment is not unique, and the user can be according to the demand of reality, and the type of first conveying assembly 100, second conveying assembly 104, the 3rd conveying assembly 107 and the 4th conveying assembly 114 is set respectively.
In the present embodiment, first keeper 103 and second keeper 106 are cylinder; Induction pieces then is a position switch, certainly, also can be other components and parts such as sensor.
In addition, the deployment scenarios of the conveying mechanism in the present embodiment is just arranged to the environment in the reality, is not unique, and the user can arrange according to actual environment again.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.

Claims (10)

1. container goose neck tunnel Automatic Production System; Be used for sheet material is processed into the container goose neck tunnel; It is characterized in that; Comprise the conveying mechanism that can carry sheet material, can be on sheet material the stamping-out breach stamping-out mechanism, can with sheet material carry out cutting edge cutting edge mechanism, can carry out the tamping mechanism of die mould and the rotating mechanism of rotatable sheet material to the sheet material dual-side; Along the flow direction of said conveying mechanism, said stamping-out mechanism, cutting edge mechanism and tamping mechanism are located on the said conveying mechanism in regular turn, and said rotating mechanism and said tamping mechanism are set up in parallel.
2. container goose neck tunnel Automatic Production System as claimed in claim 1 is characterized in that, also comprises the pile mechanism of the sheet material that can be used for the pile moulding, and said pile mechanism is located at the end of said conveying mechanism.
3. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System is characterized in that, also comprises can a side being pressed the switching mechanism that the sheet material of type overturns, and said switching mechanism is located between said tamping mechanism and the said pile mechanism.
4. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System is characterized in that, said stamping-out mechanism comprise can the big breach assembly of the big breach of sheet material stamping-out and can be on sheet material the small gap assembly of stamping-out small gap.
5. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System; It is characterized in that; Said conveying mechanism has first conveying assembly that can carry sheet material and can sheet material be picked up the automatic feed mechanism of sending in the said stamping-out mechanism, and said automatic charging structure is located between said first conveying assembly and the said stamping-out mechanism.
6. container goose neck tunnel Automatic Production System as claimed in claim 5 is characterized in that, said automatic feed mechanism comprises first support and the suction cup carrier that can in said first support moves, move, and said suction cup carrier is provided with the sucker that can pick up sheet material.
7. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System is characterized in that, also comprising can be to first keeper of sheet material length direction and width location, and said first keeper places said stamping-out mechanism.
8. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System is characterized in that said rotating mechanism comprises liftable second support and is connected on said second support and rotating magnetic chuck.
9. container goose neck tunnel Automatic Production System as claimed in claim 3 is characterized in that, said switching mechanism comprises and can be connected to the support bar of sheet material that said two support bars are oppositely arranged scalable.
10. according to claim 1 or claim 2 container goose neck tunnel Automatic Production System is characterized in that the end of said conveying mechanism is provided with can be with the pile cylinder in the sheet material propulsion reactor ink recorder structure.
CN2011203397306U 2011-09-09 2011-09-09 Automatic production system for gooseneck tunnel of container CN202239209U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011203397306U CN202239209U (en) 2011-09-09 2011-09-09 Automatic production system for gooseneck tunnel of container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011203397306U CN202239209U (en) 2011-09-09 2011-09-09 Automatic production system for gooseneck tunnel of container

Publications (1)

Publication Number Publication Date
CN202239209U true CN202239209U (en) 2012-05-30

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Application Number Title Priority Date Filing Date
CN2011203397306U CN202239209U (en) 2011-09-09 2011-09-09 Automatic production system for gooseneck tunnel of container

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989864A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of gooseneck groove of container
CN104044186A (en) * 2014-05-15 2014-09-17 太仓北新建材有限公司 Punching system for boards

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989864A (en) * 2011-09-09 2013-03-27 中国国际海运集装箱(集团)股份有限公司 Automatic production system of gooseneck groove of container
CN104044186A (en) * 2014-05-15 2014-09-17 太仓北新建材有限公司 Punching system for boards

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