CN105442772A - Super-long color steel roof board construction process and tool - Google Patents
Super-long color steel roof board construction process and tool Download PDFInfo
- Publication number
- CN105442772A CN105442772A CN201511012674.4A CN201511012674A CN105442772A CN 105442772 A CN105442772 A CN 105442772A CN 201511012674 A CN201511012674 A CN 201511012674A CN 105442772 A CN105442772 A CN 105442772A
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- China
- Prior art keywords
- roof
- roofing
- roof panel
- forming press
- plate
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D15/00—Apparatus or tools for roof working
- E04D15/04—Apparatus or tools for roof working for roof coverings comprising slabs, sheets or flexible material
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention relates to a super-long color steel roof board construction process. The process comprises the steps that (1) a container truck is used for transporting a vehicle-mounted forming press to a roof construction site, and the use height of a container and the angle of the forming press are adjusted according to the roof height; (2) a conveying rail device for steel plates is arranged at a steel plate outlet of the vehicle-mounted forming press; (3) the forming press is started, the steel plates subjected to compression molding are raised to roof boards along the conveying rail device; (4) the roof boards which are cut off are automatically stacked on multiple horizontal movement trolleys in the length direction of the boards, the horizontal movement trolleys are pushed to sequentially unload the roof boards at installation positions, the roof boards are spread sequentially at the correct installation positions, and then the adjacent roof boards are made to form a complete roof through a special serger to finish installation of the roof boards. According to the construction process, special equipment and tools are utilized for one-off compression molding and conveying of color steel rolls to the roof and horizontal movement of the color steel rolls to designated installation positions for integral installation, so that transport cost is greatly lowered, and production efficiency is improved.
Description
Technical field
The invention relates to a kind of overlength color steel roof plate construction technology and frock thereof, comparatively large for the gradient, span, in the roof panel construction that cornice is higher.
Background technology
In recent years, Long Span Industrial Factory Building quantity showed increased, single pitched roof length is longer, have even to reach 80 meters, single slope long, so very difficult for the processing of color steel roof plate, transport, installation, if roof panel adopts overlap joint to connect, one is increase lap position cost, two is that lap position exists hidden leakage defect, has a strong impact on the installation quality of roof panel, also unsightly.Even if the production and processing at the construction field (site) of traditional roof outside plate, also in surface production, can only can not be delivered directly to roofing, need with crane lifting, cost of transportation is high, inefficiency, and potential safety hazard is large.
Summary of the invention
The technical problem that the invention will solve is to provide a kind of overlength color steel roof plate construction technology and frock thereof, this construction technology utilizes special equipment and frock by disposable for color coil of strip die mould, is delivered to roofing and moves to roofing designated mounting position and carry out integral installation, not only greatly reduce cost of transportation, enhance productivity.
For overcoming the above problems, the concrete technical scheme of the invention is as follows: a kind of overlength color steel roof plate construction technology, comprises the following steps:
1) transport vehicular forming press with container carrier on-the-spot to building site roofing construction, vehicular forming press is the steel plate tamping plant arranged in container, uses the angle of height and tamping plant according to roofing height regulating container;
2) arrange the delivery track device of steel plate in vehicular forming press steel plate exit, delivery track device end is in roofing eave edge, and with roof pitch mutually for carrying die mould roof panel to roofing to be onstructed;
3) start tamping plant, compressing steel plate rises on roof panel along delivery track device, and equipment cuts off automatically by the length of the technical requirements of setting; Repeat this process, make the production die mould of roof panel carry cut-out automatically to carry out;
4) the roof panel automatic stacking after blocking is in along on the multiple translating trolleys on plate length direction, translating trolleys is that track moves along roofing transverse horizontal with purlin, after stacking some, promote translating trolleys simultaneously, roof panel is unloaded successively according to the order of sequence in installation site, according to the order of sequence after correct installation site spreads out, special cap seaming machine is used to be pressed together by slidably roof panel bearing 360 ° of padlocks by the rib of slab of adjacent roof panel, form one and connect complete roofing closely, complete the installation of roof panel.
The carrying platform that below described vehicular forming press, rational height is adjustable.
Vehicular forming press in a kind of overlength color steel roof plate construction technology, base is provided with in container, one end of base is flexibly connected with tamping plant one end by rotating shaft, the other end of base is flexibly connected with the other end of tamping plant by hydraulic cylinder in the hydraulic system that hoists, opening is provided with in container upper end, opening part arranges the cover plate of liftable opening and closing, and cover plate is fixedly connected with tamping plant, and the opening and closing with the lifting of tamping plant; Cover plate area is consistent with container aperture area, and tamping plant makes tamping plant front end face upward by hydraulic cylinder in the hydraulic system that hoists, and tamping plant carries die mould roof panel with the suitable elevation angle to roofing.
Translating trolleys in a kind of overlength color steel roof plate construction technology, be provided with the four rolling of distributed rectangular at the loaded plate soffit of transport, form two groups of wheels right, every two longitudinal rollers are one group is track with purlin, roll along roof purline, be wherein provided with wheel rim outside one group of roller; Be provided with position-limited wheel at translating trolleys loaded plate soffit by roofing upward slope side, the excircle of position-limited wheel and the higher purlin end face of the gradient roll.
This overlength color steel roof plate construction technology adopts the tamping plant in container to be directly the roof panel sheet material meeting technical requirements by web-handled, greatly can reduce cost of transportation, enhance productivity, simultaneously by the delivery track of sheet material, the sheet material processed is delivered directly to roof, thus improves operating efficiency.
Vehicular forming press adopts hydraulic system that tamping plant is given rise to certain angle, realizes tamping plant and exports sheet material and the same angle of roofing, is delivered directly to roofing after making the processing of sheet material scene.
Above roof purline, arrange translating trolleys, can avoid the artificial potential safety hazard that Mobile house panel brings on roofing like this, and can increase work efficiency, speed of application is fast, and not easy damaged plate surface paint film.
Accompanying drawing explanation
Fig. 1 is the structural representation of the mobile device in overlength color steel roof plate construction technology.
Fig. 2 is the structural representation of vehicular forming press.
Fig. 3 is the structural representation of translating trolleys.
Fig. 4 is the application side view of translating trolleys.
Detailed description of the invention
As shown in Figure 1, a kind of overlength color steel roof plate construction technology, comprises the following steps:
1) vehicular forming press 10 to building site roofing construction is transported with container carrier on-the-spot, vehicular forming press is the steel plate tamping plant arranged in container, when roofing 20 of constructing is higher, the carrying platform 40 that below vehicular forming press, rational height is adjustable, uses the angle of height and tamping plant according to roofing height regulating container;
2) arrange the delivery track device of steel plate in vehicular forming press steel plate exit, delivery track device end is in roofing eave edge, and with roof pitch mutually for carrying die mould roof panel to roofing to be onstructed; The front top of container is provided with cable wire pylon 17, is provided with between another cable wire pylon 17, two cable wire pylons 17 is provided with the sheet material delivery track 5 with live-roller at the edge of roofing eave, and delivery track 5 hangs fixing by suspention cable wire 15.
3) start tamping plant, compressing steel plate rises on roof panel along delivery track device, and equipment cuts off automatically by the length of the technical requirements of setting; Repeat this process, make the production die mould of roof panel carry cut-out automatically to carry out;
4) the roof panel automatic stacking after blocking is in along on the multiple translating trolleys 30 on plate length direction, translating trolleys 30 is that track transverse horizontal moves with purlin, two groups of translating trolleys have the wheel of wheel rim to riding on two purlins, and are that track moves along purlin length direction with purlin.The roof panel of overlength utilizes stiffness by itself and deadweight to be combined the combination car body forming rigidity and excellent stability with multiple dolly, good carrier and the security platform of roof panel horizontal transport, after roof panel stacks some, promote translating trolleys simultaneously, roof panel is unloaded successively according to the order of sequence in installation site, according to the order of sequence after correct installation site spreads out, special cap seaming machine is used to be pressed together by slidably roof panel bearing 360 ° of padlocks by the rib of slab of adjacent roof panel, form one and connect complete roofing closely, complete the installation of roof panel.
As shown in Figure 2, vehicular forming press in a kind of overlength color steel roof plate construction technology, in container, be provided with base 1, one end of base 1 is flexibly connected with tamping plant 2 one end by rotating shaft, and the other end of base 1 is flexibly connected with the other end of tamping plant 2 by hydraulic cylinder 3.Tamping plant is equipped with the elevation angle and hoists hydraulic system, enables tamping plant with the suitable elevation angle to roofing die mould conveying roof panel.Be provided with opening in container upper end, arrange the cover plate 4 of liftable opening and closing above, rise and die mould ejecting plate and conveying for roof panel tamping plant, cover plate area is consistent with container aperture area.Cover plate 4 on container is designed to be fixedly connected with tamping plant, and the opening and closing with the lifting of tamping plant; Tamping plant 2 makes tamping plant 2 front end face upward by hydraulic cylinder 3 in the hydraulic system that hoists, and tamping plant 2 carries die mould roof panel with the suitable elevation angle to roofing.
As Fig. 3 and Fig. 4, translating trolleys in a kind of overlength color steel roof plate construction technology, the four rolling 12 of distributed rectangular is provided with at loaded plate 11 soffit of transport, form two groups of wheels right, every two longitudinal rollers are one group is track with purlin, roll along roof purline, being wherein provided with wheel rim 14 outside one group of roller, derailing on upward slope direction for limiting dolly; Be provided with position-limited wheel 13 at translating trolleys loaded plate 11 soffit by roofing upward slope side, the excircle of position-limited wheel 13 and the higher purlin end face of the gradient roll.The roof panel of overlength utilizes stiffness by itself and deadweight to be combined the combination car body forming rigidity and excellent stability with multiple dolly, the good carrier that roof panel horizontal is transported and security platform.
Claims (4)
1. an overlength color steel roof plate construction technology, is characterized in that comprising the following steps:
1) transport vehicular forming press with container carrier on-the-spot to building site roofing construction, vehicular forming press is the steel plate tamping plant arranged in container, uses the angle of height and tamping plant according to roofing height regulating container;
2) arrange the delivery track device of steel plate in vehicular forming press steel plate exit, delivery track device end is in roofing eave edge, and with roof pitch mutually for carrying die mould roof panel to roofing to be onstructed;
3) start tamping plant, compressing steel plate rises on roof panel along delivery track device, and equipment cuts off automatically by the length of the technical requirements of setting; Repeat this process, make the production die mould of roof panel carry cut-out automatically to carry out;
4) the roof panel automatic stacking after blocking is in along on the multiple translating trolleys on plate length direction, translating trolleys is that track moves along roofing transverse horizontal with purlin, after stacking some, promote translating trolleys simultaneously, roof panel is unloaded successively according to the order of sequence in installation site, according to the order of sequence after correct installation site spreads out, special cap seaming machine is used to be pressed together by slidably roof panel bearing 360 ° of padlocks by the rib of slab of adjacent roof panel, form one and connect complete roofing closely, complete the installation of roof panel.
2. overlength color steel roof plate construction technology as claimed in claim 1, is characterized in that: the carrying platform that below described vehicular forming press, rational height is adjustable.
3. the vehicular forming press in an overlength color steel roof plate construction technology, it is characterized in that: in container, be provided with base (1), one end of base (1) is flexibly connected with tamping plant (2) one end by rotating shaft, the other end of base (1) is flexibly connected with the other end of tamping plant (2) by hydraulic cylinder (3) in the hydraulic system that hoists, opening is provided with in container upper end, opening part arranges the cover plate (4) of liftable opening and closing, cover plate (4) is fixedly connected with tamping plant, and the opening and closing with the lifting of tamping plant; Cover plate (4) area is consistent with container aperture area, and tamping plant (2) makes tamping plant (2) front end face upward by hydraulic cylinder (3) in the hydraulic system that hoists, and tamping plant (2) carries die mould roof panel with the suitable elevation angle to roofing.
4. the translating trolleys in an overlength color steel roof plate construction technology, it is characterized in that: the four rolling (12) being provided with distributed rectangular at loaded plate (11) soffit of transport, form two groups of wheels right, every two longitudinal rollers are one group is track with purlin, roll along roof purline, be wherein provided with wheel rim (14) outside one group of roller; Be provided with position-limited wheel (13) at translating trolleys loaded plate (11) soffit by roofing upward slope side, the excircle of position-limited wheel (13) and the higher purlin end face of the gradient roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511012674.4A CN105442772A (en) | 2015-12-31 | 2015-12-31 | Super-long color steel roof board construction process and tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511012674.4A CN105442772A (en) | 2015-12-31 | 2015-12-31 | Super-long color steel roof board construction process and tool |
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| CN105442772A true CN105442772A (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201511012674.4A Pending CN105442772A (en) | 2015-12-31 | 2015-12-31 | Super-long color steel roof board construction process and tool |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106801492A (en) * | 2017-01-23 | 2017-06-06 | 中国华冶科工集团有限公司 | Metal roofing board transmission method and device |
| CN107090990A (en) * | 2017-03-27 | 2017-08-25 | 厦门正黎明冶金机械有限公司 | A kind of processing method of residence type container top structure |
| CN110173080A (en) * | 2019-05-31 | 2019-08-27 | 上海宝冶集团有限公司 | The quick die mould delivery method of large span grid color steel plate |
| CN111255206A (en) * | 2020-01-22 | 2020-06-09 | 森特士兴集团股份有限公司 | Vertical installation construction method of wall panel and forming installation combination mechanism thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07158223A (en) * | 1993-12-07 | 1995-06-20 | Koa:Kk | Roofing construction method for bent thin steel plate material and its device |
| CN201065604Y (en) * | 2007-05-31 | 2008-05-28 | 上海宝钢彩钢建设有限公司 | Long standard metal profiled roof plate transportation device |
| CN201395905Y (en) * | 2008-12-04 | 2010-02-03 | 中国二十冶建设有限公司 | Roll table used for conveying profiled steel sheet on roof |
| CN102653970A (en) * | 2012-05-16 | 2012-09-05 | 北京士兴钢结构有限公司 | Overhead roof production system and overhead roof pavement method |
| CN103233559A (en) * | 2013-01-04 | 2013-08-07 | 森特士兴集团股份有限公司 | System and method for transporting roof board in air |
-
2015
- 2015-12-31 CN CN201511012674.4A patent/CN105442772A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07158223A (en) * | 1993-12-07 | 1995-06-20 | Koa:Kk | Roofing construction method for bent thin steel plate material and its device |
| CN201065604Y (en) * | 2007-05-31 | 2008-05-28 | 上海宝钢彩钢建设有限公司 | Long standard metal profiled roof plate transportation device |
| CN201395905Y (en) * | 2008-12-04 | 2010-02-03 | 中国二十冶建设有限公司 | Roll table used for conveying profiled steel sheet on roof |
| CN102653970A (en) * | 2012-05-16 | 2012-09-05 | 北京士兴钢结构有限公司 | Overhead roof production system and overhead roof pavement method |
| CN103233559A (en) * | 2013-01-04 | 2013-08-07 | 森特士兴集团股份有限公司 | System and method for transporting roof board in air |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106801492A (en) * | 2017-01-23 | 2017-06-06 | 中国华冶科工集团有限公司 | Metal roofing board transmission method and device |
| CN106801492B (en) * | 2017-01-23 | 2019-09-17 | 中国华冶科工集团有限公司 | Metal roofing board transmission method and device |
| CN107090990A (en) * | 2017-03-27 | 2017-08-25 | 厦门正黎明冶金机械有限公司 | A kind of processing method of residence type container top structure |
| CN110173080A (en) * | 2019-05-31 | 2019-08-27 | 上海宝冶集团有限公司 | The quick die mould delivery method of large span grid color steel plate |
| CN111255206A (en) * | 2020-01-22 | 2020-06-09 | 森特士兴集团股份有限公司 | Vertical installation construction method of wall panel and forming installation combination mechanism thereof |
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Application publication date: 20160330 |
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