WO2024011794A1 - 一种码垛机落差堆跺方法 - Google Patents

一种码垛机落差堆跺方法 Download PDF

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WO2024011794A1
WO2024011794A1 PCT/CN2022/130291 CN2022130291W WO2024011794A1 WO 2024011794 A1 WO2024011794 A1 WO 2024011794A1 CN 2022130291 W CN2022130291 W CN 2022130291W WO 2024011794 A1 WO2024011794 A1 WO 2024011794A1
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conveyor belt
stacking
product
lifting
products
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PCT/CN2022/130291
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English (en)
French (fr)
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邵娜
程立斌
孔桢焕
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苏州华源控股股份有限公司
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Publication of WO2024011794A1 publication Critical patent/WO2024011794A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

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  • the present invention relates to the technical field of stacking technology, and specifically relates to a stacking method with a height difference of a stacker.
  • the present invention provides a stacking method for palletizers, which allows manual handling of products directly from the outlet of the stacking mechanism, and the production line performs continuous production operations, thereby improving production efficiency.
  • a stacking method with a height difference of a palletizer which is characterized by: dividing a highly produced material lane into two to form two independent palletizing production lines, and then each palletizing production line is independently stacked through a conveyor belt, and then through After the vertical lifting conveyor belt lowers the height of the product, it is output to the manual handling station through the corresponding product exit conveyor belt. After the conveyor belt stops, the product is manually moved away from the product exit conveyor belt.
  • the pallet After d, the pallet descends, allowing the stacked products to be transported to the input end of the rear vertical lifting conveyor belt through the conveyor belt;
  • the lifting mechanism of the vertical lifting conveyor belt descends so that the vertical lifting conveyor belt and the rear product exit conveyor belt are at the same height.
  • the vertical lifting conveyor belt performs transportation operations to transport stacked products to the product exit conveyor belt;
  • the product exit conveyor belt transports the products to the manual handling station and stops until the products are manually removed and the front part of the product exit conveyor belt is fed into the stacked products again.
  • the left and right baffles at the entrance to the one-to-two material channel are opened at regular intervals to ensure that the products are separated reliably and accurately. are arranged in two palletizing channels to ensure that there will be no stacking or blocking of materials;
  • the lifting pallet assembly includes a conveyor belt, a pallet, and an upper guide stacking bracket.
  • the pallet is in a low position when the conveyor belt is running.
  • the pallet is in a high position when stacking products and is used to support the product.
  • the upper guide stacking bracket It includes several lifting rods and a supporting claw structure at the bottom of the lifting rod.
  • the supporting claw structure is driven by a cylinder to raise or retract. In the raised state, the supporting claw structure supports the bottom product and guides the lifting operation. In the retracted state The lower support claw structure does not interfere with the product and allows for lifting operations;
  • the vertical lifting feeding belt in step d includes a lifting device, a vertical guide structure, and a conveyor belt.
  • Corresponding side frames are fixed on both sides of the top output end of the lifting device, and a number of guides are arranged between the two side frames.
  • rollers, one of the guide rollers is connected to a power motor, and the conveyor belt is closed and wrapped in the transmission area formed by the combination of all guide rollers;
  • Two sets of vertical lifting feed belts are fixed with vertical fixing frames at width intervals.
  • Two sets of corresponding linear slide rails are formed on both sides of the vertical fixing frame.
  • Each of the vertical lifting feeding belts faces the vertical position.
  • the side frame of the fixed frame is convex to form a connecting frame, and linear slide rail pairs are assembled on both sides of the convex side of the connecting frame.
  • the linear slide rail pair is embedded with the linear slide rail to occupy a small area.
  • the products are output through the high-speed production channel, and the product conveying speed is reduced by half through the one-to-two material channel and distributed to the two palletizing channels, and then the products are transported to the high-level conveyor through the stepping clamp conveyor line.
  • the support claw structure of the lifting rod is raised to drive the product up.
  • the product on the upper layer is stacked on top of the product on the next layer until it reaches the set height of the stack.
  • the pallet is at a low position, and the conveyor belt transports the stacked products to the input end of the vertical lifting conveyor belt at a high position.
  • the vertical lifting conveyor belt is lowered to the same height as the finished product conveyor belt through the lifting device, and then the vertical lifting conveyor belt drives the stacked products.
  • the finished product conveyor belt transports the product to the designated location, which allows manual handling of the product directly from the exit of the stacking mechanism, making transportation convenient; and because the high-speed material channel is decelerated through the one-to-two material channel, This enables subsequent manual operations to be stable and reliable, allowing manual workers to transport products directly from the exit of the stacking mechanism, and the production line can perform continuous production operations, improving production efficiency.
  • Figure 1 is a front view of the process flow of the present invention
  • Figure 2 is a top view of the process flow of the present invention.
  • Figure 3 is an enlarged view of part A of Figure 2.
  • a stacking method with a drop of the palletizer as shown in Figures 1 to 3, which includes the following steps:
  • a lifting pallet assembly 40 is provided at the end of each stepping jaw conveyor line 30, so that the products 50 transported to the position of the pallet 41 at the front are driven upward by the upper guide stacking bracket 42 and stacked directly above the next product until it reaches Set stacking height;
  • the pallet 41 descends, so that the stacked products are transported to the input end of the rear vertical lifting conveyor belt 60 through the conveyor belt 43;
  • the lifting mechanism 61 of the vertical lifting conveyor belt 60 descends, so that the vertical lifting conveyor belt 60 and the rear product exit conveyor belt 70 are at the same height, and the vertical lifting conveyor belt 60 performs transportation operations to transport the stacked products to the product exit conveyor belt 70 superior;
  • the product exit conveyor belt 70 transports the product 50 to the manual handling station and then stops until the product is manually moved away and the front part of the product exit conveyor belt is fed into the stacked products again.
  • the left and right baffles 11 at the entrance of the one-to-two material channel 10 are regularly spaced according to the production rate. It is opened one after another to ensure that the products are reliably and accurately arranged in the two palletizing channels to ensure that there will be no stacking or blocking of materials;
  • the lifting pallet assembly 40 includes a conveyor belt 43, a pallet 41, and an upper guide stacking bracket 42.
  • the pallet 41 is in a low position when the conveyor belt 43 is running.
  • the pallet 41 is in a high position when stacking the products 50 and is used to support the product 50.
  • the guide stacking bracket 42 includes a plurality of lifting rods 421 and a supporting claw structure 422 at the bottom of the lifting rod.
  • the supporting claw structure 422 is driven by a cylinder to bulge or retract. In the convex state, the supporting claw structure 422 supports the bottom product 50 and Guide lifting operation, the support claw structure 422 does not interfere with the product 50 in the retracted state, and the lifting operation is performed;
  • the vertical lifting feeding belt 60 in step d includes a lifting device 61, a vertical guide structure, and a conveyor belt 63.
  • Corresponding side frames 64 are fixed on both sides of the top output end of the lifting device 61, and are arranged between the two side frames 64.
  • Two sets of vertical lifting feed belts 60 are fixed with vertical fixing frames 62 at width intervals.
  • Two sets of corresponding linear slide rails 66 are formed on both sides of the vertical fixing bracket 62.
  • Each vertical lifting feeding belt 60 has The side frame of the vertical fixed frame 62 is convex to form a connecting frame 67. After the connecting frame 67 is convex, linear slide rail pairs 68 are assembled on both sides. The linear slide rail pair 68 is embedded with the linear slide rail 66, so that the occupied area is reduced. Small.
  • the product is output through the high-speed production channel, and the product conveying speed is reduced by half through the one-to-two material channel and distributed to the two palletizing channels, and then the products are transported to the high position through the stepping clamp conveyor line.
  • the support claw structure of the lifting rod is raised to drive the product up.
  • the products on the upper layer are stacked on top of the products on the next layer until the set height of the stack is reached.
  • the pallet is at a low position, and the conveyor belt transports the stacked products to the input end of the vertical lifting conveyor belt at a high position.
  • the vertical lifting conveyor belt is lowered to the same height as the finished product conveyor belt through the lifting device, and then the vertical lifting conveyor belt drives the stacked products.
  • the finished product conveyor belt transports the product to the designated location, which allows manual handling of the product directly from the exit of the stacking mechanism, making transportation convenient; and because the high-speed material channel is decelerated through the one-to-two material channel, This enables subsequent manual operations to be stable and reliable, allowing manual workers to transport products directly from the exit of the stacking mechanism, and the production line can perform continuous production operations, improving production efficiency.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)

Abstract

一种码垛机落差堆跺方法，其使得人工直接从堆垛机构的出口搬运产品，且产线进行连续生产作业，提高了生产效率。将高速生产的料道通过一分二料道（10）分成两路码垛料道（20），之后每条码垛料道（20）进行独立堆垛，然后通过垂直升降输送带（60）将产品降低高度后、通过对应的产品出口输送带（70）输出至人工搬运工位，产品出口输送带（70）停止后，人工将产品搬离产品出口输送带（70）。

Description

一种码垛机落差堆跺方法 技术领域
本发明涉及堆垛工艺的技术领域，具体为一种码垛机落差堆跺方法。
背景技术
现有的码垛机在堆料时，当遇到前端产线高度高于操作者搬运高度的时候，需要在前端产线转运到码垛机输送带的位置设置高度差搬运机械手，通过机械手进行高度方向位置转换，在实际过程中，机械手需要不断高度位置和XY方向切换动作，当产线产量高时，该种高度切换工艺不能满足需求；为此，急需找到一种能够连续生产转运的落差堆垛方法。
发明内容
针对上述问题，本发明提供了一种码垛机落差堆跺方法，其使得人工直接从堆垛机构的出口搬运产品，且产线进行连续生产作业，提高了生产效率。
一种码垛机落差堆跺方法，其特征在于：将高度生产的料道通过一分二形成两条独立码垛产线，之后每条码垛产线分别通过输送带进行独立堆垛，然后通过垂直升降输送带将产品降低高度后、通过对应的产品出口输送带输出至人工搬运工位，输送带停止后，人工将产品搬离产品出口输送带。
其进一步特征在于，其包括如下步骤：
a将高速生产的料道通过一分二料道分成两路码垛料道；
b在每条码垛料道的后方设置步进夹爪输送线，使得每个产品等间隔均匀向后输送；
c在每条步进夹爪输送线的末端设置升降托盘组件，使得前部运输到托盘 位置的产品被上部导向堆叠支架带动向上叠装于下一个产品的正上方，直至达到设定的叠装高度；
d之后托盘下降，使得叠装的产品通过输送带输送至后方的垂直升降输送带的输入端；
e垂直升降输送带的升降机构下降，使得垂直升降输送带和后方的产品出口输送带在同一高度，垂直升降输送带进行输送作业将叠装的产品输送至产品出口输送带上；
f产品出口输送带将产品输送到人工搬运工位后停止，直至人工将产品搬离后、产品出口输送带的前部再次被送入叠装的产品。
其更进一步特征在于：
步骤a中高速生产的料道通过一分二料道分成两路码垛料道时，根据生产速率，将一分二料道入口处的左右挡板间隔有规律逐次开放，确保产品分别可靠准确的排布于两路码垛料道，确保不会发生堆料、堵料现象；
步骤c中升降托盘组件包括输送带、托盘、上部导向堆叠支架，所述托盘在输送带运行时处于低位，所述托盘在堆叠产品时处于高位状态、用于支承产品，所述上部导向堆叠支架包括若干升降杆、以及升降杆底部的支承爪结构，所述支承爪结构通过气缸驱动凸起或缩回动作，凸起状态下支承爪结构支承最底部的产品、并导向上升作业，缩回状态下支承爪结构不和产品干涉、进行升降作业；
步骤d中的垂直升降送料带包括升降装置、垂直导向结构、输送皮带，所述升降装置的顶部输出端的两侧分别固接有对应的侧边框，两所述侧边框之间排布有若干导向辊，其中一根所述导向辊连接有动力电机，输送皮带封闭 包覆于所有的导向辊组合形成的传送区域；
两组垂直升降送料带的宽度间隔位置固设有立式固定架，立式固定架的两侧分别侧凸有形成对应的两组直线滑轨，每个所述垂直升降送料带的朝向立式固定架的侧边框侧凸形成连接架、所述连接架侧凸后两侧均组装有直线滑轨副，直线滑轨副配合直线滑轨嵌装设置，使得占用面积小。
采用本发明后，产品通过高速生产的料道输出产品、并通过一分二料道将产品输送速度降低一半分配至两条码垛料道内，之后产品分别通过步进夹爪输送线输送到处于高位状态的托盘上，每次产品达到支承托盘后，升降杆的支承爪结构凸起带动产品上升，之后上一层的产品叠装于下一层产品上方，直至达到堆垛的设定高度，之后托盘处于低位，输送带将堆叠的产品输送到处于高位的垂直升降输送带的输入端，垂直升降输送带通过升降装置下降到和出成品输送带相同高度，之后垂直升降输送带驱动将堆叠产品运送到出成品输送带，出成品输送带将产品输送到指定位置，其使得人工直接从堆垛机构的出口搬运产品，使得搬运方便；且由于将高速料道通过一分二料道降速后，使得后续人工可以稳定可靠作业，其使得人工直接从堆垛机构的出口搬运产品，且产线进行连续生产作业，提高了生产效率。
附图说明
图1为本发明的工艺流程主视图；
图2为本发明工艺流程俯视图；
图3为图2的A处局部放大图。
具体实施方式
一种码垛机落差堆跺方法，见图1-图3，其包括如下步骤：
a将高速生产的料道通过一分二料道10分成两路码垛料道20；
b在每条码垛料道的20后方设置步进夹爪输送线30，使得每个产品等间隔均匀向后输送；
c在每条步进夹爪输送线30的末端设置升降托盘组件40，使得前部运输到托盘41位置的产品50被上部导向堆叠支架42带动向上叠装于下一个产品的正上方，直至达到设定的叠装高度；
d之后托盘41下降，使得叠装的产品通过输送带43输送至后方的垂直升降输送带60的输入端；
e垂直升降输送带60的升降机构61下降，使得垂直升降输送带60和后方的产品出口输送带70在同一高度，垂直升降输送带60进行输送作业将叠装的产品输送至产品出口输送带70上；
f产品出口输送带70将产品50输送到人工搬运工位后停止，直至人工将产品搬离后、产品出口输送带的前部再次被送入叠装的产品。
具体实施时，步骤a中高速生产的料道通过一分二料道10分成两路码垛料道20时，根据生产速率，将一分二料道10入口处的左右挡板11间隔有规律逐次开放，确保产品分别可靠准确的排布于两路码垛料道，确保不会发生堆料、堵料现象；
步骤c中升降托盘组件40包括输送带43、托盘41、上部导向堆叠支架42，托盘41在输送带43运行时处于低位，托盘41在堆叠产品50时处于高位状态、用于支承产品50，上部导向堆叠支架42包括若干升降杆421、以及升降杆底部的支承爪结构422，支承爪结构422通过气缸驱动凸起或缩回动作，凸起状态下支承爪结构422支承最底部的产品50、并导向上升作业，缩回状态下支承爪 结构422不和产品50干涉、进行升降作业；
步骤d中的垂直升降送料带60包括升降装置61、垂直导向结构、输送皮带63，升降装置61的顶部输出端的两侧分别固接有对应的侧边框64，两侧边框64之间排布有若干导向辊，其中一根导向辊连接有动力电机65，输送皮带63封闭包覆于所有的导向辊组合形成的传送区域；
两组垂直升降送料带60的宽度间隔位置固设有立式固定架62，立式固定架62的两侧分别侧凸有形成对应的两组直线滑轨66，每个垂直升降送料带60的朝向立式固定架62的侧边框侧凸形成连接架67、连接架67侧凸后两侧均组装有直线滑轨副68，直线滑轨副68配合直线滑轨66嵌装设置，使得占用面积小。
其工作原理如下：产品通过高速生产的料道输出产品、并通过一分二料道将产品输送速度降低一半分配至两条码垛料道内，之后产品分别通过步进夹爪输送线输送到处于高位状态的托盘上，每次产品达到支承托盘后，升降杆的支承爪结构凸起带动产品上升，之后上一层的产品叠装于下一层产品上方，直至达到堆垛的设定高度，之后托盘处于低位，输送带将堆叠的产品输送到处于高位的垂直升降输送带的输入端，垂直升降输送带通过升降装置下降到和出成品输送带相同高度，之后垂直升降输送带驱动将堆叠产品运送到出成品输送带，出成品输送带将产品输送到指定位置，其使得人工直接从堆垛机构的出口搬运产品，使得搬运方便；且由于将高速料道通过一分二料道降速后，使得后续人工可以稳定可靠作业，其使得人工直接从堆垛机构的出口搬运产品，且产线进行连续生产作业，提高了生产效率。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节， 而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (6)

  1. 一种码垛机落差堆跺方法，其特征在于：将高度生产的料道通过一分二形成两条独立码垛产线，之后每条码垛产线分别通过输送带进行独立堆垛，然后通过垂直升降输送带将产品降低高度后、通过对应的产品出口输送带输出至人工搬运工位，输送带停止后，人工将产品搬离产品出口输送带。
  2. 如权利要求1所述的一种码垛机落差堆跺方法，其特征在于，其包括如下步骤：
    a将高速生产的料道通过一分二料道分成两路码垛料道；
    b在每条码垛料道的后方设置步进夹爪输送线，使得每个产品等间隔均匀向后输送；
    c在每条步进夹爪输送线的末端设置升降托盘组件，使得前部运输到托盘位置的产品被上部导向堆叠支架带动向上叠装于下一个产品的正上方，直至达到设定的叠装高度；
    d之后托盘下降，使得叠装的产品通过输送带输送至后方的垂直升降输送带的输入端；
    e垂直升降输送带的升降机构下降，使得垂直升降输送带和后方的产品出口输送带在同一高度，垂直升降输送带进行输送作业将叠装的产品输送至产品出口输送带上；
    f产品出口输送带将产品输送到人工搬运工位后停止，直至人工将产品搬离后、产品出口输送带的前部再次被送入叠装的产品。
  3. 如权利要求2所述的一种码垛机落差堆跺方法，其特征在于：步骤a中高速生产的料道通过一分二料道分成两路码垛料道时，根据生产速率，将一分二料道入口处的左右挡板间隔有规律逐次开放，确保产品分别可靠准确 的排布于两路码垛料道，确保不会发生堆料、堵料现象。
  4. 如权利要求2所述的一种码垛机落差堆跺方法，其特征在于：步骤c中升降托盘组件包括输送带、托盘、上部导向堆叠支架，所述托盘在输送带运行时处于低位，所述托盘在堆叠产品时处于高位状态、用于支承产品，所述上部导向堆叠支架包括若干升降杆、以及升降杆底部的支承爪结构，所述支承爪结构通过气缸驱动凸起或缩回动作，凸起状态下支承爪结构支承最底部的产品、并导向上升作业，缩回状态下支承爪结构不和产品干涉、进行升降作业。
  5. 如权利要求2所述的一种码垛机落差堆跺方法，其特征在于：步骤d中的垂直升降送料带包括升降装置、垂直导向结构、输送皮带，所述升降装置的顶部输出端的两侧分别固接有对应的侧边框，两所述侧边框之间排布有若干导向辊，其中一根所述导向辊连接有动力电机，输送皮带封闭包覆于所有的导向辊组合形成的传送区域。
  6. 如权利要求5所述的一种码垛机落差堆跺方法，其特征在于：两组垂直升降送料带的宽度间隔位置固设有立式固定架，立式固定架的两侧分别侧凸有形成对应的两组直线滑轨，每个所述垂直升降送料带的朝向立式固定架的侧边框侧凸形成连接架、所述连接架侧凸后两侧均组装有直线滑轨副，直线滑轨副配合直线滑轨嵌装设置，使得占用面积小。
PCT/CN2022/130291 2022-07-15 2022-11-07 一种码垛机落差堆跺方法 WO2024011794A1 (zh)

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