WO2023282194A1 - 無方向性電磁鋼板およびその製造方法 - Google Patents
無方向性電磁鋼板およびその製造方法 Download PDFInfo
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- WO2023282194A1 WO2023282194A1 PCT/JP2022/026417 JP2022026417W WO2023282194A1 WO 2023282194 A1 WO2023282194 A1 WO 2023282194A1 JP 2022026417 W JP2022026417 W JP 2022026417W WO 2023282194 A1 WO2023282194 A1 WO 2023282194A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
- H01F1/14766—Fe-Si based alloys
- H01F1/14775—Fe-Si based alloys in the form of sheets
- H01F1/14783—Fe-Si based alloys in the form of sheets with insulating coating
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- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/001—Heat treatment of ferrous alloys containing Ni
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- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1216—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the working steps
- C21D8/1222—Hot rolling
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- C21D8/1233—Cold rolling
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- C21D8/1244—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment
- C21D8/1261—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties characterised by the heat treatment following hot rolling
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- C21D8/00—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment
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- C21D8/1272—Final recrystallisation annealing
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- C21D8/1277—Modifying the physical properties of ferrous metals or ferrous alloys by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties involving a particular surface treatment
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
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- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C22C38/00—Ferrous alloys, e.g. steel alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
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- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/147—Alloys characterised by their composition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
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- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
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- C21D2201/00—Treatment for obtaining particular effects
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02T10/00—Road transport of goods or passengers
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Definitions
- the present invention relates to a non-oriented electrical steel sheet and its manufacturing method.
- a motor core is divided into a stator core and a rotor core.
- a large centrifugal force acts on the rotor core of an HEV drive motor due to its large outer diameter.
- the rotor core has a very narrow portion (width: 1 to 2 mm) called a rotor core bridge portion due to its structure, and this portion is in a particularly high stress state during motor operation.
- the motor since the motor repeatedly rotates and stops, a large repetitive stress due to centrifugal force acts on the rotor core, so the electromagnetic steel sheets used for the rotor core must have excellent fatigue properties.
- the magnetic steel sheet used for the rotor core since the temperature of the rotor core rises to about 100°C to 150°C when the motor is driven, the magnetic steel sheet used for the rotor core must have excellent fatigue properties around 100°C.
- the magnetic steel sheet used for the stator core desirably has high magnetic flux density and low core loss in order to achieve miniaturization and high output of the motor.
- the properties required for the magnetic steel sheets used in motor cores are that the magnetic steel sheets for rotor cores should have excellent fatigue properties, and the magnetic steel sheets for stator cores should have high magnetic flux density and low iron loss. is.
- the properties required for the rotor core and stator core are significantly different.
- the rotor core material and the stator core material are simultaneously obtained by punching from the same material steel plate, and then the respective steel plates are laminated to assemble the rotor core or the stator core. is desirable.
- Patent Document 1 discloses manufacturing a high-strength non-oriented electrical steel sheet and punching the steel sheet into a rotor core material.
- a technique for manufacturing a high-strength rotor core and a low-iron-loss stator core from the same material is disclosed, in which a stator core material is sampled and layered to assemble the rotor core and the stator core, and then strain relief annealing is performed only on the stator core.
- the yield stress is improved by using a high-strength non-oriented electrical steel sheet, but the warm temperature, which is the most important property, There is concern that the punching fatigue strength of the steel is not necessarily improved.
- the punching fatigue strength is the fatigue strength in the case where the end face is not processed such as polishing after punching.
- stress relief annealing at high temperature is required to promote grain growth, and the introduction of equipment for that is costly. Except for manufacturers, there is the problem that it is difficult to spread the technology from an economic point of view.
- the present invention has been made in view of the problems of the prior art, and an object of the present invention is to provide a non-oriented magnet having good fatigue properties suitable for rotor cores and excellent magnetic properties suitable for stator cores.
- An object of the present invention is to provide an electrical steel sheet and to propose a method for manufacturing the non-oriented electrical steel sheet at low cost.
- a non-oriented electrical steel sheet in % by mass, C: 0.01% or less, Si: 2.0% or more and 5.0% or less, Mn: 0.05% or more and 5.00% or less, P: 0.1% or less, S: 0.01% or less, Al: 3.0% or less and N: 0.0050% or less, Si + Al is 4.5% or more, and the balance is Fe and inevitable impurities,
- the average crystal grain size X1 is 60 ⁇ m or more and 200 ⁇ m or less
- the standard deviation S1 of the crystal grain size distribution is expressed by the following formula ( 1 ): S1 / X1 ⁇ 0.75 ( 1 ) and a skewness ⁇ 1 of grain size distribution of 1.50 or less.
- the component composition is further mass %, The non-oriented electrical steel sheet according to [1] above, containing Co: 0.0005% or more and 0.0050% or less.
- the component composition is further mass %, The non-oriented electrical steel sheet according to [1] or [2] above, containing Cr: 0.05% or more and 5.00% or less.
- the component composition is further mass %, Ca: 0.001% or more and 0.100% or less,
- the component composition is further mass %, The non-oriented electrical steel sheet according to any one of [1] to [4] above, containing any one or two of Sn: 0.001% or more and 0.200% or less and Sb: 0.001% or more and 0.200% or less.
- the component composition is further mass %, Cu: 0% or more and 0.5% or less, Ni: 0% or more and 0.5% or less, Ti: 0% or more and 0.005% or less, Nb: 0% or more and 0.005% or less, V: 0% or more and 0.010% or less, Ta: 0% or more and 0.002% or less, B: 0% or more and 0.002% or less, Ga: 0% or more and 0.005% or less, Pb: 0% or more and 0.002% or less, Zn: 0% or more and 0.005% or less, Mo: 0% or more and 0.05% or less, W: 0% or more and 0.05% or less,
- the non-oriented electrical steel sheet according to any one of [1] to [5] above, containing one or more of Ge: 0% or more and 0.05% or less and As: 0% or more and 0.05% or less.
- the pickled hot-rolled sheet has a final pass entrance temperature T1 of 50 °C or higher, a final pass rolling reduction r of 15% or higher, and a final pass strain rate ⁇ m of 100 s -1 or higher and 1000 s.
- the cold - rolled sheet is heated to an annealing temperature T2 of 875°C or higher and 1050°C or lower under the condition that the average heating rate V1 from 500°C to 700°C is 10°C/s or more, and then cooled to
- a method for manufacturing a non-oriented electrical steel sheet comprising:
- the present invention it is possible to provide a non-oriented electrical steel sheet that has both properties suitable for rotor cores, such as high punching fatigue strength in warm conditions, and properties suitable for stator cores, such as excellent magnetic properties. Therefore, by using the non-oriented electrical steel sheet of the present invention, a high-performance motor core can be provided at low cost with good material yield. Even if the steel sheet of the present invention is subjected to strain relief annealing for the purpose of reducing the increase in iron loss due to strain during punching, the above effects are not affected at all.
- C 0.01% or less C is a harmful element that forms carbides during use of the motor, causes magnetic aging, and deteriorates iron loss characteristics.
- the C content in the steel sheet should be 0.01% or less.
- the C content is 0.004% or less.
- the C content is preferably 0.0001% or more because the steel sheet with excessively reduced C content is very expensive.
- Si 2.0% to 5.0%
- Si has the effect of increasing the specific resistance of steel and reducing iron loss, and also has the effect of increasing the strength of steel through solid-solution strengthening.
- the Si content should be 2.0% or more.
- the Si content if the Si content exceeds 5.0%, the saturation magnetic flux density decreases and the magnetic flux density remarkably decreases, so the upper limit of the Si content is set to 5.0%. Therefore, the Si content should be in the range of 2.0% or more and 5.0% or less.
- the Si content is preferably 2.5% or more and 5.0% or less, more preferably 3.0% or more and 5.0% or less.
- Mn 0.05% to 5.00%
- Mn is an element useful for increasing the specific resistance and strength of steel. In order to obtain such effects, the Mn content must be 0.05% or more. On the other hand, when the Mn content exceeds 5.00%, the precipitation of MnC may be promoted and the magnetic properties may be degraded, so the upper limit of the Mn content was made 5.00%. Therefore, the Mn content should be 0.05% or more and 5.00% or less.
- the Mn content is preferably 0.1% or more and preferably 3.0% or less.
- P 0.1% or less
- P is a useful element used for adjusting the strength (hardness) of steel.
- the P content exceeds 0.1%, the toughness decreases and cracks are likely to occur during working, so the P content is made 0.1% or less.
- the lower limit of the P content is not specified, it is preferable that the P content is 0.001% or more because a steel sheet with an excessively reduced P content is very expensive.
- the P content is preferably 0.003% or more and preferably 0.08% or less.
- S 0.01% or less S is an element that forms fine precipitates and adversely affects iron loss characteristics. In particular, if the S content exceeds 0.01%, the adverse effects become noticeable, so the S content is made 0.01% or less.
- the S content is preferably 0.0001% or more because the steel sheet with excessively reduced S is very expensive.
- the S content is preferably 0.0003% or more, preferably 0.0080% or less, and more preferably 0.005% or less.
- Al 3.0% or less
- Al is a useful element that has the effect of increasing the specific resistance of steel and reducing iron loss.
- the Al content is preferably 0.005% or more.
- the Al content is more preferably 0.01% or more, still more preferably 0.015% or more.
- the Al content exceeds 3.0%, nitridation of the surface of the steel sheet may be promoted and the magnetic properties may be degraded, so the upper limit of the Al content was made 3.0%.
- the Al content is preferably 2.0% or less.
- N is an element that forms fine precipitates and adversely affects iron loss characteristics. In particular, if the N content exceeds 0.0050%, the adverse effect becomes remarkable, so the N content is made 0.0050% or less.
- the N content is preferably 0.003% or less. Although the lower limit of the N content is not specified, it is preferable that the N content is 0.0005% or more because steel sheets with excessively reduced N are very expensive.
- the N content is preferably 0.0008% or more and preferably 0.0030% or less.
- Si + Al 4.5% or more
- the balance other than the above components is Fe and unavoidable impurities.
- the composition of the electrical steel sheet of another embodiment may contain, in addition to the above components (elements), a predetermined amount of one or more selected from the elements described later, depending on the required properties. can be done.
- Co 0.0005% to 0.0050%
- Co has the effect of reinforcing the effect of reducing the skewness of the grain size distribution of the annealed sheet by appropriately controlling Si + Al and cold rolling conditions. That is, by adding a small amount of Co, the skewness of the grain size distribution can be stably reduced. In order to obtain such effects, the Co content should be 0.0005% or more. On the other hand, if the content of Co exceeds 0.0050%, the effect saturates and unnecessarily increases the cost. Therefore, the above component composition preferably further contains Co: 0.0005% or more and 0.0050% or less.
- the above component composition preferably further contains Cr: 0.05% or more and 5.00% or less.
- Ca 0.001% to 0.100%
- Ca is an element that fixes S as a sulfide and contributes to the reduction of iron loss.
- the Ca content should be 0.001% or more.
- the upper limit of the Ca content is set to 0.100%.
- Mg 0.001% to 0.100%
- Mg is an element that fixes S as a sulfide and contributes to the reduction of iron loss. In order to obtain such effects, the Mg content should be 0.001% or more. On the other hand, when the content of Mg exceeds 0.100%, the effect saturates and the cost is unnecessarily increased.
- REM 0.001% to 0.100% REM is a group of elements that fix S as sulfides and contribute to the reduction of iron loss. In order to obtain such effects, the REM content should be 0.001% or more. On the other hand, when the content of REM exceeds 0.100%, the effect saturates and the cost unnecessarily increases.
- the above component composition further contains one or more of Ca: 0.001% to 0.100%, Mg: 0.001% to 0.100%, and REM: 0.001% to 0.100%. is preferred.
- Sn 0.001% or more and 0.200% or less
- Sn is an element that is effective in improving the magnetic flux density and reducing iron loss by improving the texture.
- the Sn content should be 0.001% or more.
- the Sn content exceeds 0.200%, the effect saturates and unnecessarily increases the cost.
- Sb 0.001% or more and 0.200% or less
- Sb is an element that is effective in improving the magnetic flux density and reducing iron loss by improving the texture.
- the Sb content should be 0.001% or more.
- the content of Sb exceeds 0.200%, the effect saturates, and the cost unnecessarily increases.
- the above component composition preferably further contains one or two of Sn: 0.001% or more and 0.200% or less and Sb: 0.001% or more and 0.200% or less.
- Cu 0% to 0.5%
- Cu is an element that improves the toughness of steel and can be added as appropriate. However, when the Cu content exceeds 0.5%, the effect saturates, so when Cu is added, the upper limit of the Cu content is set at 0.5%.
- the Cu content is more preferably 0.01% or more and more preferably 0.1% or less. Note that the Cu content may be 0%.
- Ni 0% or more and 0.5% or less
- Ni is an element that improves the toughness of steel and can be added as appropriate. However, when the Ni content exceeds 0.5%, the effect saturates, so when Ni is added, the upper limit of the Ni content is set to 0.5%. When Ni is added, the Ni content is more preferably 0.01% or more and more preferably 0.1% or less. Note that the Ni content may be 0%.
- Ti 0% to 0.005%
- Ti forms fine carbonitrides and increases the strength of the steel sheet by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate.
- the content of Ti exceeds 0.005%, it deteriorates grain growth in the annealing process and causes an increase in iron loss. Therefore, when adding Ti, the upper limit of the Ti content is set to 0.005%.
- Ti content is more preferably 0.002% or less. Note that the Ti content may be 0%.
- Nb 0% or more and 0.005% or less Nb forms fine carbonitrides and increases the strength of the steel sheet through precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate.
- the content of Nb exceeds 0.005%, it deteriorates the grain growth in the annealing process and causes an increase in iron loss. Therefore, when Nb is added, the upper limit of the Nb content is set to 0.005%.
- the Nb content is more preferably 0.002% or less. Note that the Nb content may be 0%.
- V 0% or more and 0.010% or less V forms fine carbonitrides and increases the strength of the steel sheet by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate.
- the content of V exceeds 0.010%, it deteriorates grain growth in the annealing process and causes an increase in iron loss. Therefore, when V is added, the upper limit of the V content is set to 0.010%.
- the V content is more preferably 0.005% or less. Note that the V content may be 0%.
- Ta 0% or more and 0.002% or less Ta forms fine carbonitrides and increases the strength of the steel sheet through precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate. .
- the upper limit of the Ta content is set to 0.0020%.
- Ta content is more preferably 0.001% or less. Note that the Ta content may be 0%.
- B 0% or more and 0.002% or less B can be added as appropriate in order to form fine nitrides and increase the steel sheet strength by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions.
- the content of B exceeds 0.002%, the grain growth in the annealing process is deteriorated, resulting in an increase in core loss. Therefore, when B is added, the upper limit of the B content is set to 0.002%.
- the B content is more preferably 0.001% or less. Note that the B content may be 0%.
- Ga 0% or more and 0.005% or less Ga forms fine nitrides and increases the steel sheet strength by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate.
- the content of Ga exceeds 0.005%, it deteriorates grain growth in the annealing process and causes an increase in iron loss. Therefore, when Ga is added, the upper limit of the Ga content is set to 0.005%.
- Ga content is more preferably 0.002% or less. Note that the Ga content may be 0%.
- Pb 0% or more and 0.002% or less Pb forms fine Pb particles and increases the strength of the steel sheet by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions.
- the content of Pb exceeds 0.002%, it deteriorates the grain growth in the annealing process and causes an increase in iron loss. Therefore, when Pb is added, the upper limit of the Pb content is set to 0.002%.
- the Pb content is more preferably 0.001% or less. Note that the Pb content may be 0%.
- Zn 0% or more and 0.005% or less
- Zn is an element that increases fine inclusions and increases core loss. In particular, when the content exceeds 0.005%, the adverse effects become remarkable. Therefore, even when Zn is added, the Zn content is in the range of 0% or more and 0.005% or less. The Zn content is more preferably 0.003% or less. Note that the Zn content may be 0%.
- Mo 0% or more and 0.05% or less Mo forms fine carbides and increases the strength of the steel sheet by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions, so it can be added as appropriate.
- the content of Mo exceeds 0.05%, it deteriorates the grain growth in the annealing process and causes an increase in iron loss. Therefore, when Mo is added, the upper limit of the Mo content is set to 0.05%.
- Mo content is more preferably 0.02% or less. Note that the Mo content may be 0%.
- W 0% or more and 0.05% or less W can be added as appropriate in order to form fine carbides and increase the steel sheet strength by precipitation strengthening, thereby improving the punching fatigue strength in warm conditions.
- the content of W exceeds 0.05%, it deteriorates the grain growth in the annealing process and causes an increase in iron loss. Therefore, when W is added, the upper limit of the W content is set to 0.05%.
- the W content is more preferably 0.02% or less. Note that the W content may be 0%.
- Ge 0% or more and 0.05% or less Ge is an element effective in improving magnetic flux density and reducing iron loss by improving the texture, so it can be added as appropriate.
- the Ge content exceeds 0.05%, the effect saturates, so when Ge is added, the upper limit of the Ge content is made 0.05% or less.
- the Ge content is more preferably 0.002% or more and more preferably 0.01% or less. Note that the Ge content may be 0%.
- As 0% or more and 0.05% or less As is an element effective in improving magnetic flux density and reducing iron loss by improving the texture, so it can be added as appropriate.
- As content exceeds 0.05%, the effect saturates, so when adding As, the upper limit of the As content is made 0.05% or less.
- the As content is more preferably 0.002% or more and more preferably 0.01% or less. Note that the As content may be 0%.
- the balance other than the above components is Fe and unavoidable impurities.
- the warm punching fatigue strength is the value required for the rotor material of the motor applied to HEV or EV (hereinafter referred to as HEV/EV motor).
- HEV/EV motor the value required for the rotor material of the motor applied to HEV or EV.
- the non-oriented electrical steel sheet of the present invention has an average grain size X1 of 200 ⁇ m or less.
- the value required for the rotor material for warm punching fatigue strength is 300 MPa or more.
- the average grain size X1 is set to 60 ⁇ m or more. This makes it possible to achieve the target iron loss characteristic (W 10/400 ⁇ 13.0 (W/kg)).
- the grain size distribution skewness ⁇ 1 is set to 1.50 or less.
- the skewness ⁇ 1 of the grain size distribution is preferably 1.20 or less , more preferably 1.00 or less. It should be noted that the lower limit of the skewness ⁇ 1 does not need to be specified in particular, but it is usually 0 or more even when manufactured by making full use of the technique of the present invention.
- the skewness ⁇ 1 can be obtained according to the procedure described in Examples below.
- the motor core can be formed of a rotor core, which is a laminate of non-oriented electromagnetic steel sheets, and a stator core, which is a laminate of non-oriented electromagnetic steel sheets. Since the rotor core has high punching fatigue strength in a warm state and the stator core has excellent magnetic properties, the motor core can easily achieve miniaturization and high output.
- the method for manufacturing the non-oriented electrical steel sheet of the present invention will be described. Schematically, it is a method in which a steel material having the above chemical composition is used as a starting material, and a hot rolling process, an optional hot-rolled sheet annealing process, a pickling process, a cold rolling process, and an annealing process are sequentially performed. , the non-oriented electrical steel sheet of the present invention described above can be obtained.
- other conditions are not particularly limited as long as the chemical composition of the steel material, the conditions of the cold rolling process, and the conditions of the annealing process are within predetermined ranges.
- the method for manufacturing the motor core is not particularly limited, and a generally known method can be used.
- the steel material is not particularly limited as long as it has the chemical composition described above for the non-oriented electrical steel sheet.
- a method for melting the steel material is not particularly limited, and a known melting method using a converter or an electric furnace can be employed. From issues such as productivity, it is preferable to make a slab (steel material) by a continuous casting method after melting. good.
- a hot-rolling process is a process of obtaining a hot-rolled sheet by subjecting a steel material having the above chemical composition to hot-rolling.
- the hot-rolling process is not particularly limited as long as it is a process in which a steel material having the above composition is heated and hot-rolled to obtain a hot-rolled sheet having a predetermined size. Applicable.
- a steel material is heated to a temperature of 1000°C or more and 1200°C or less, and the heated steel material is subjected to hot rolling at a finish rolling delivery temperature of 800°C or more and 950°C or less.
- appropriate post-rolling cooling for example, the temperature range of 450 ° C to 950 ° C is cooled at an average cooling rate of 20 ° C / s to 100 ° C / s
- a hot-rolling process of coiling at a coiling temperature of 400° C. or higher and 700° C. or lower to obtain a hot-rolled sheet having a predetermined size and shape can be mentioned.
- the hot-rolled sheet annealing step is a step of annealing the hot-rolled sheet by heating and maintaining the hot-rolled sheet at a high temperature.
- the hot-rolled sheet annealing process is not particularly limited, and a common hot-rolled sheet annealing process can be applied. Note that this hot-rolled sheet annealing step is not essential and can be omitted.
- the pickling step is a step of pickling the hot-rolled sheet after the hot-rolling step or any hot-rolled sheet annealing step.
- the pickling process is not particularly limited as long as it can be pickled to the extent that the steel plate after pickling can be cold-rolled.
- a conventional pickling process using hydrochloric acid or sulfuric acid can be applied.
- the pickling process may be performed continuously in the same line as the hot-rolled sheet annealing process, or may be performed in a separate line.
- the cold rolling step is a step of cold rolling the pickled hot-rolled sheet (pickled sheet). More specifically, in the cold rolling process, the pickled hot-rolled sheet is subjected to a final pass entry temperature T1 of 50 °C or higher, a final pass rolling reduction r of 15% or higher, and a final pass strain of 15% or higher. Cold rolling is performed at a speed ⁇ m of 100 s ⁇ 1 or more and 1000 s ⁇ 1 or less to obtain a cold rolled sheet. In the cold rolling process, as long as the above cold rolling conditions are satisfied, the cold rolled sheet having a predetermined size may be obtained by cold rolling twice or more with intermediate annealing as necessary. The conditions for intermediate annealing in this case are not particularly limited, and conventional intermediate annealing can be applied.
- the final pass entrance temperature T1 shall be 50 °C or higher.
- the reason why the final pass entrance temperature T1 is set to 50 ° C. or more is to set the skewness ⁇ 1 of the grain size distribution in the obtained non-oriented electrical steel sheet to 1.50 or less and form the desired steel sheet structure.
- the strain distribution of the cold-rolled sheet is biased, and the grain growth selectivity is emphasized in the subsequent annealing process. skewness increases.
- the final pass entrance temperature T1 is preferably 55°C or higher, more preferably 60°C or higher. Although the upper limit of the final pass entrance temperature T1 is not particularly limited, the final pass entrance temperature T1 is preferably 300° C. or less from the viewpoint of seizure of the steel sheet to the rolls.
- the rolling reduction r of the final pass shall be 15% or more.
- the reason why the rolling reduction r of the final pass is set to 15% or more is to obtain the effects of a series of cold rolling controls and form a desired steel sheet structure. If the rolling reduction r of the final pass is less than 15%, the rolling reduction is too low, making it difficult to control the structure after annealing. On the other hand, when the rolling reduction r of the final pass is 15% or more, the effect of a series of cold rolling control is exhibited. As a result, a desired steel sheet structure is obtained.
- the draft r of the final pass is preferably 20% or more.
- the upper limit of the rolling reduction ratio r of the final pass is not particularly limited, an excessively high rolling reduction ratio requires a large capacity of the apparatus and makes it difficult to control the shape of the cold-rolled sheet. Usually less than 50%.
- the final pass strain rate ⁇ m is preferably 150 s ⁇ 1 or more and preferably 800 s ⁇ 1 or less.
- v R is the peripheral velocity of the roll (mm/s)
- R' is the radius of the roll (mm)
- h1 is the plate thickness at the entrance side of the roll (mm)
- r is the rolling reduction (%).
- the annealing step is a step of annealing the cold-rolled sheet that has undergone the cold-rolling step. More specifically, in the annealing step, the cold-rolled sheet that has undergone the cold rolling step is annealed at an annealing temperature of 875°C or higher and 1050°C or lower under the condition that the average heating rate V1 from 500°C to 700°C is 10°C/s or higher. After heating to T2, it is cooled to obtain a cold - rolled annealed sheet (non-oriented electrical steel sheet).
- an insulating coating can be applied to the surface.
- the method of coating and the type of coating are not particularly limited, and a conventional insulating coating process can be applied.
- the average heating rate V1 from 500°C to 700°C is set to 10°C/s or more.
- the reason why the average heating rate V1 is set to 10°C/s or more is that the standard deviation S1 of the grain size distribution in the obtained non-oriented electrical steel sheet satisfies the above formula ( 1 ), and the desired steel sheet structure This is to form
- the average heating rate V1 is less than 10° C./s, excessive recovery reduces the frequency of recrystallization nuclei formation and increases the location dependence of the number of recrystallization nuclei.
- the standard deviation S1 of the crystal grain size distribution becomes large, and the above formula ( 1 ) is no longer satisfied.
- the average heating rate V1 is 10° C./s or more, the frequency of recrystallization nuclei is high and the location dependence of the number of recrystallization nuclei is small. As a result, the standard deviation S1 of the crystal grain size distribution becomes small, and the above formula ( 1 ) is satisfied.
- the average heating rate V1 from 500°C to 700°C is preferably 20°C/s or more, more preferably 50°C/s or more.
- the upper limit of the average temperature increase rate V1 is not particularly limited, but if the temperature increase rate is excessively high, temperature unevenness is likely to occur, so the average temperature increase rate V1 is preferably 500°C/s or less. .
- the annealing temperature T2 is 875° C or higher and 1050°C or lower.
- the reason for setting the annealing temperature T2 to 875° C or higher and 1050°C or lower is as follows. If the annealing temperature T2 is less than 875°C, the recrystallized grains do not grow sufficiently, and the average grain size X1 of the obtained non-oriented electrical steel sheet cannot be 60 ⁇ m or more. On the other hand, when the annealing temperature T2 is 875° C. or higher, sufficient grain growth occurs and the average grain size can be 60 ⁇ m or higher, and the desired steel sheet structure can be obtained.
- the annealing temperature T2 is preferably above 900°C. On the other hand, if the annealing temperature T2 is higher than 1050° C., the recrystallized grains grow excessively and the average grain size X1 cannot be made 200 ⁇ m or less. Therefore, the annealing temperature T2 should be 1050° C or less. The annealing temperature T2 is preferably below 1025°C.
- the steel is heated to the annealing temperature T2 and then cooled.
- This cooling is preferably performed at a cooling rate of 50° C./s or less from the viewpoint of preventing uneven cooling.
- a hot-rolled sheet with a thickness of 2.0 mm was obtained by subjecting the obtained slab to hot rolling.
- the obtained hot-rolled sheet was subjected to hot-rolled sheet annealing and pickling by a known method, and then cold-rolled to the sheet thickness shown in Table 2 to obtain a cold-rolled sheet.
- the obtained cold-rolled sheet was annealed under the conditions shown in Table 2 and then coated by a known method to obtain a cold-rolled annealed sheet (non-oriented electrical steel sheet).
- ⁇ Evaluation> (Observation of microstructure) A test piece for structure observation was taken from the obtained cold-rolled and annealed sheet. Next, the thickness of the sampled test piece was reduced by chemical polishing so that the position corresponding to 1/4 of the thickness of the rolled surface (ND surface) became the observation surface, and the surface was mirror-finished. Electron backscatter diffraction (EBSD) measurements were performed on the mirrored observation plane to obtain local orientation data. At this time, the step size was set to 10 ⁇ m, and the measurement area was set to 100 mm 2 or more. The width of the measurement area was appropriately adjusted so that the number of crystal grains in the subsequent analysis was 5000 or more. The measurement may be performed by scanning the entire area once, or by combining the results of multiple scans using the Combo Scan function. Analysis software: OIM Analysis 8 was used to analyze the obtained local orientation data.
- the grain boundaries are defined as follows: Grain Tolerance Angle of 5°, Minimum Grain Size of 2, Minimum Anti Grain Size of 2, Multiple Rows Requirement and Anti-Grain Multiple Rows Requirement.
- Grain Size Diameter in microns
- X i grain size from Grain File Type 2
- the average grain size X 1 , standard deviation S 1 and skewness ⁇ 1 were calculated for all obtained grain information.
- the following formulas were used for the calculation. In the above formula, n is the number of crystal grains, and Xi is each crystal grain size data ( i : 1, 2, . . . , n).
- a motor core obtained by combining a rotor core formed by laminating the cold-rolled annealed sheets according to the present invention and a stator core formed by laminating the same heat-treated sheets had excellent warm fatigue characteristics.
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| MX2024000391A MX2024000391A (es) | 2021-07-08 | 2022-06-30 | Chapa de acero electrico no orientado y metodo para producir la misma. |
| US18/574,305 US20240290523A1 (en) | 2021-07-08 | 2022-06-30 | Non-oriented electrical steel sheet and method for producing the same |
| JP2022568990A JP7235188B1 (ja) | 2021-07-08 | 2022-06-30 | 無方向性電磁鋼板およびその製造方法 |
| KR1020237041431A KR20240005829A (ko) | 2021-07-08 | 2022-06-30 | 무방향성 전자 강판 및 그의 제조 방법 |
| CN202280047502.2A CN117651785A (zh) | 2021-07-08 | 2022-06-30 | 无方向性电磁钢板及其制造方法 |
| EP22837610.9A EP4350013A4 (en) | 2021-07-08 | 2022-06-30 | Non-oriented electromagnetic steel sheet and method for manufacturing same |
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| KR20250093769A (ko) * | 2023-12-15 | 2025-06-25 | 주식회사 포스코 | 무방향성 전기강판 및 그 제조방법 |
| KR20260003500A (ko) * | 2024-06-28 | 2026-01-07 | 현대제철 주식회사 | 무방향성 전기강판 및 그 제조방법 |
| WO2026068962A1 (en) * | 2024-09-30 | 2026-04-02 | The University Of Warwick | Non-grain oriented electrical steel alloys |
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| KR102554094B1 (ko) * | 2019-02-14 | 2023-07-12 | 닛폰세이테츠 가부시키가이샤 | 무방향성 전자 강판 |
| EP3992312A4 (en) * | 2019-06-28 | 2022-07-20 | JFE Steel Corporation | METHOD OF PRODUCTION OF NON-ORIENTED ELECTROMAGNETIC STEEL SHEET, METHOD OF PRODUCTION OF MOTOR CORE AND MOTOR CORE |
| KR102635010B1 (ko) * | 2019-07-11 | 2024-02-07 | 제이에프이 스틸 가부시키가이샤 | 무방향성 전기 강판과 그 제조 방법 및 모터 코어 |
| JP7235187B1 (ja) * | 2021-07-08 | 2023-03-08 | Jfeスチール株式会社 | 無方向性電磁鋼板およびその製造方法、ならびにモータコア |
-
2022
- 2022-06-30 EP EP22837610.9A patent/EP4350013A4/en active Pending
- 2022-06-30 US US18/574,305 patent/US20240290523A1/en active Pending
- 2022-06-30 KR KR1020237041431A patent/KR20240005829A/ko active Pending
- 2022-06-30 MX MX2024000391A patent/MX2024000391A/es unknown
- 2022-06-30 JP JP2022568990A patent/JP7235188B1/ja active Active
- 2022-06-30 CN CN202280047502.2A patent/CN117651785A/zh active Pending
- 2022-06-30 WO PCT/JP2022/026417 patent/WO2023282194A1/ja not_active Ceased
- 2022-07-05 TW TW111125137A patent/TWI855348B/zh active
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| JP2002180213A (ja) * | 2000-12-14 | 2002-06-26 | Nkk Corp | 無方向性電磁鋼板 |
| JP2008050686A (ja) | 2006-07-27 | 2008-03-06 | Nippon Steel Corp | 強度と磁気特性に優れた無方向性電磁鋼板とその製造方法 |
| US20140373340A1 (en) * | 2011-09-16 | 2014-12-25 | Voestalpine Stahl Gmbh | Non-grain-oriented higher-strength electrical strip with high polarisation and method for the production thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20250016706A (ko) * | 2023-07-24 | 2025-02-04 | 현대제철 주식회사 | 무방향성 전기강판 및 무방향성 전기강판 제조 방법 |
| KR102879188B1 (ko) | 2023-07-24 | 2025-10-31 | 현대제철 주식회사 | 무방향성 전기강판 및 무방향성 전기강판 제조 방법 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7235188B1 (ja) | 2023-03-08 |
| TW202307229A (zh) | 2023-02-16 |
| KR20240005829A (ko) | 2024-01-12 |
| MX2024000391A (es) | 2024-01-29 |
| EP4350013A1 (en) | 2024-04-10 |
| JPWO2023282194A1 (https=) | 2023-01-12 |
| TWI855348B (zh) | 2024-09-11 |
| CN117651785A (zh) | 2024-03-05 |
| EP4350013A4 (en) | 2025-05-14 |
| US20240290523A1 (en) | 2024-08-29 |
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