WO2023272522A1 - 一种便携式空压机 - Google Patents
一种便携式空压机 Download PDFInfo
- Publication number
- WO2023272522A1 WO2023272522A1 PCT/CN2021/103266 CN2021103266W WO2023272522A1 WO 2023272522 A1 WO2023272522 A1 WO 2023272522A1 CN 2021103266 W CN2021103266 W CN 2021103266W WO 2023272522 A1 WO2023272522 A1 WO 2023272522A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- housing
- air compressor
- storage tank
- air
- cylinder
- Prior art date
Links
- 238000003780 insertion Methods 0.000 claims description 65
- 230000037431 insertion Effects 0.000 claims description 65
- 238000009434 installation Methods 0.000 claims description 58
- 230000008093 supporting effect Effects 0.000 claims description 35
- 230000003014 reinforcing effect Effects 0.000 claims description 31
- 230000001105 regulatory effect Effects 0.000 claims description 27
- 230000002787 reinforcement Effects 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000005452 bending Methods 0.000 claims description 13
- 239000007769 metal material Substances 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 2
- 125000006850 spacer group Chemical group 0.000 claims 3
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 230000017525 heat dissipation Effects 0.000 description 8
- 230000005489 elastic deformation Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B41/00—Pumping installations or systems specially adapted for elastic fluids
- F04B41/02—Pumping installations or systems specially adapted for elastic fluids having reservoirs
Definitions
- the invention belongs to the technical field of air compressors, in particular to a portable air compressor.
- An air compressor is a device used to compress air, generally including an air storage tank, a drive motor, a cylinder assembly, a control valve, a pressure valve, and connecting pipes.
- Existing air compressors are relatively large in size and can only be used in a fixed position. The application scenarios are relatively single and the adaptability is poor.
- the invention patent with the application number 201711171736.5 discloses a portable rechargeable air compressor including a chassis, on which a miniature air compressor, a miniature gas storage tank and a battery pack are arranged.
- the output port of the miniature air compressor communicates with the miniature air storage tank through pipes, the battery pack is electrically connected to the pressure switch through the power cord, and the pressure switch controls the operation of the air compressor through the power cord; the battery pack is installed on the chassis as a detachable structure.
- the above invention installs the miniature air compressor, miniature gas storage tank and battery pack on a bottom frame at the same time.
- the bottom frame is also provided with a handle.
- the battery pack is provided with a USB interface which can be used as a mobile power source for electronic equipment.
- the above-mentioned portable rechargeable air compressor is more convenient to move than the traditional air-driven motor and cylinder assembly, it can be moved by hand, and the rechargeable power supply method makes the application environment more flexible and has wider applicability, but
- the surface of the above-mentioned portable rechargeable air compressor is uneven, and it cannot be stacked. It can only be placed at intervals horizontally.
- the space utilization rate is low, and it is inconvenient to store and transport.
- the size of the components and the layout only fix the gas storage tank, battery pack, and micro air compressor directly on the chassis, and do not optimize the layout to reduce the footprint and improve space utilization.
- the purpose of the present invention is to provide a portable air compressor with a more compact structure, which is convenient for transportation and storage.
- a portable air compressor includes an air storage tank, a drive motor and a cylinder assembly, a crank is installed on the motor shaft of the drive motor, the crank is connected with the piston of the cylinder assembly through a connecting rod, and the cylinder head of the cylinder assembly
- There is a cylinder air inlet and a cylinder air outlet on the top the cylinder air outlet communicates with the air tank air inlet of the air storage tank, and the lower end of the air storage tank is provided with a water outlet, which is characterized in that:
- the housing, the bottom of the accommodating cavity is installed with a mounting plate, the drive motor and cylinder assembly are mounted on the front of the mounting plate, the lower end of the gas storage tank is fixedly connected to the rear of the mounting plate, the storage tank
- the top of the gas tank is provided with a battery compartment for placing the battery pack, the air inlet of the cylinder on the cylinder head communicates with the air intake pipe, and the air outlet of the gas tank of the gas storage tank communicates with the air outlet pipe; the upper end of
- This portable air compressor adopts a fully-wrapped shell, so that the parts other than the pipeline and the instrument panel are located in the shell, which is not only more beautiful, but also convenient for transportation and storage because the outer surface of the shell is more regular;
- the portable air compressor makes the overall structure of the portable air compressor more compact and occupies an Smaller;
- the present invention fixes the gas storage tank, drive motor and cylinder assembly with a large mass on the mounting plate at the bottom of the housing, which not only plays a better supporting role, but also avoids the installation of the gas storage tank, drive motor and cylinder assembly.
- the air storage tank, drive motor, and cylinder assembly are all fixed on the mounting plate, which can also facilitate the connection of the three, so that The compressed gas can enter the gas storage tank more conveniently; furthermore, the battery compartment is located above the gas storage tank, which can not only make reasonable use of the space above the gas storage tank, but also make it possible to store the gas as much as possible without changing the volume of the shell.
- the handle is designed for easy transportation of this portable air compressor.
- a pressure regulating valve, an air inlet pipe and an air outlet pipe are arranged above the driving motor, and the inner ends of the air inlet pipe and the air outlet pipe are connected through a pressure regulating pipe, and the pressure regulating valve Located in the middle of the pressure regulating pipe, the inner end of the air inlet pipe is connected with an air inlet pressure gauge, and the inner end of the air outlet pipe is connected with an air outlet pressure gauge.
- the intake pipe, air outlet pipe, pressure regulating valve, pressure regulating pipe, air inlet pressure gauge and air outlet pressure gauge are arranged above the drive motor and the cylinder assembly, making full use of the remaining space in the shell and making the structure more compact. compact.
- a slanted plate is provided between the front side and the upper side of the housing, and the slanted plate is provided with an air inlet installation hole, an air outlet installation hole and a knob installation hole.
- the adjustment knob of the pressure regulating valve is installed in the knob installation hole
- the inlet pressure gauge is installed in the inlet installation hole and is inclined to the inlet pipe
- the outlet pressure gauge is installed in the outlet installation hole and is inclined to the outlet pipe
- the front side of the housing is provided with an air intake hole, an air outlet hole and a switch installation hole
- the air inlet pipe passes through the air inlet hole
- the air outlet pipe passes through the air outlet hole
- the switch installation hole is provided with a Switch button for power on and off.
- the slanted plate set above can make the installed air inlet pressure gauge and air inlet pipe and the air outlet pressure gauge and the air outlet pipe be installed obliquely. Just insert it into the corresponding hole forward, easy to install, and can also form an approximately triangular space between the pressure regulating tube and the inner wall of the front case, which is conducive to improving the structural strength of the upper end of the front case; at the same time, the inclined
- the set inlet pressure gauge, outlet pressure gauge and pressure regulating knob are also convenient for the staff to observe the pressure of the inlet and outlet ports and adjust the pressure, and the operation is more convenient; and the adjustment knob of the pressure regulating valve, the inlet pressure
- the dials of the gauge and the outlet pressure gauge all protrude from the outer side of the front end of the housing, which conforms to the user's usage habits and has good adaptability.
- the middle part of the front side of the casing is recessed backwards to form a front panel
- the middle part of the upper side of the casing is recessed downwards to form an upper panel
- the gap between the front panel and the upper panel is They are connected through inclined panels, and the air inlet holes, air outlet holes and switch installation holes are all arranged on the front panel.
- the upper panel, inclined panel and front panel formed by the above-mentioned depressions can make the outermost sides of the inlet pressure gauge, outlet pressure gauge, outlet pipe and inlet pipe arranged on the inclined panel and front panel be located on the inner side of the outer wall of the housing, avoiding
- the above-mentioned inlet pressure gauge, outlet pressure gauge, outlet pipe and inlet pipe are accidentally touched during transportation or after storage, which is beneficial to improve the stability and safety during transportation or storage.
- the battery compartment is integrally formed on the rear side of the upper end of the casing, the rear end of the battery compartment is open, and a battery for installing a battery pack is detachably installed in the battery compartment.
- the mounting seat, the housing is provided with a battery cover that closes the opening of the battery compartment; the front side of the battery compartment is fixed with a control bracket for installing the controller.
- the battery compartment is directly formed on the upper end of the rear case, eliminating the need to install the battery compartment, and only need to install the battery pack into the battery compartment later, which is conducive to improving assembly efficiency, and compared with the split battery compartment, it is directly
- the formed design can make the connection between the battery compartment and the rear case more firm and stable; the detachable battery mount can make the battery compartment have better adaptability and can install different types of lithium batteries.
- the mounting plate is made of metal material, the front and rear sides of the mounting plate are bent upwards to form a bent portion, and the bent portion is connected to the housing through fasteners.
- the side walls and/or bottom walls are fixedly connected.
- the above-mentioned mounting plate can be an iron plate or a copper plate, which can not only enhance its structural strength, enable it to better support the gas storage tank, drive motor and cylinder assembly, but also greatly increase the number of gas storage tanks,
- the heat conduction area of the drive motor and the cylinder assembly increases the heat dissipation efficiency of the two; the design of the upper bending part of the bending part can not only enhance the structural strength of the front and rear sides of the mounting plate, but also connect the mounting plate to the side wall of the housing through fasteners And/or the bottom wall is fixedly connected, which can enhance the structural strength of the bottom of the housing.
- connection between the front side wall and the bottom surface of the accommodating cavity and the connection between the rear side wall and the bottom surface of the accommodating cavity are provided with reinforcing plates 1 at intervals along the left and right directions, and the reinforcing plates
- the first plate is perpendicular to the corresponding front side wall or the rear side wall of the accommodating cavity, and the inner side of the first reinforcing plate is provided with a stepped surface abutting against the upper edge of the bending portion.
- the design of the above reinforcement plate 1 can enhance the structural strength of the connection between the front side wall and the bottom surface and the connection between the rear side wall and the bottom surface of the accommodating cavity, so as to avoid the damage caused by the excessive load on the bottom of the casing during the transportation process.
- the bending deformation occurs on the front and rear sides of the shell, which improves the stability and safety of the shell during work; at the same time, due to the large mass of the gas storage tank, drive motor and cylinder assembly fixed on the mounting plate, there will be cracks in the middle of the mounting plate.
- the downward elastic deformation of the middle part of the mounting plate will inevitably cause the bending parts located at the front and rear ends of the mounting plate to deflect, and the step surface and the upper edge of the bending part will abut against the upper edge of the bending part, which can prevent the bending part from facing the reinforcing plate
- the possibility of elastic deformation of the middle part of the mounting plate is reduced or the amplitude of elastic deformation of the middle part of the mounting plate is reduced, which is beneficial to further enhance the structural strength of the housing.
- a front reinforcing rib is provided on the front side wall of the accommodating cavity, the lower end of the front reinforcing rib is connected with the upper end of the reinforcing plate one, and the bottom surface of the accommodating cavity Bottom reinforcing ribs are provided, and the end of the bottom reinforcing ribs is connected with the lower end of the reinforcing plate 1.
- the lower side of the battery compartment is fixed with reinforcing plates 2 at intervals along the left and right directions, and the outer edge of the reinforcing plate 2 is connected to the container.
- the rear side wall of the cavity is fixedly connected, and the lower end of the second reinforcing plate is connected with the upper end of the corresponding reinforcing plate one.
- the design of the front reinforcing rib can enhance the structural strength of the front wall of the housing, and the design of the bottom reinforcing rib can enhance the structural strength of the bottom wall of the housing, wherein the bottom reinforcing rib can also make the bottom reinforcing rib play a role in the mounting plate.
- the supporting function makes the lower end surface of the mounting plate separate from the bottom surface of the accommodating cavity, and the gas storage tank, drive motor and cylinder assembly are fixed on the mounting plate by screws or bolts, and the suspended mounting plate is reserved for the heads of the screws or bolts space, to avoid direct contact between the head of the screw or bolt and the bottom surface of the accommodating cavity, resulting in uneven height of the mounting plate, thereby affecting the stability of the installation of the mounting plate and the structural strength of the bottom of the housing; further, the lower side of the mounting plate and the bottom of the housing There is a gap between the bottom surfaces of the accommodating chamber, which can increase the contact area between the lower side of the mounting plate and the air, and is conducive to improving the heat dissipation efficiency of the mounting plate; the design of the second reinforcement plate can not only play a supporting role for the battery compartment, but also It can be adapted to the shape of the gas storage tank, so that the gas storage tank is more stable after installation, and it is not easy to shake.
- the structure of the casing is reversely supported to
- the mounting plate is provided with a mounting bracket for supporting the air storage tank, and the upper end of the mounting bracket is provided with an arc-shaped portion matching the outer surface of the gas storage tank.
- the design of the above-mentioned mounting bracket can make the gas storage tank suspended, which helps to expand the contact area between the outer wall of the gas storage tank and the air, thereby improving the heat dissipation efficiency of the gas storage tank; at the same time, the metal mounting bracket can also play a role in heat conduction.
- the heat dissipation efficiency of the air storage tank is further improved, and after the air storage tank is suspended, a space for installing a water discharge pipe is reserved at the water outlet of the air storage tank, so that the water discharge pipe can have sufficient length to install parts such as valves.
- support holes are provided on the left and right sides of the front end of the bottom surface of the accommodating cavity and on the left and right sides of the rear end of the bottom surface of the accommodating cavity.
- a supporting foot the upper end of the supporting foot is fixedly connected with the mounting plate, and the lower end of the supporting foot protrudes from the lower side of the housing.
- the design of the above-mentioned supporting feet can make the bottom wall of the housing suspended, so that it does not directly contact the ground. When the ground is wet or slightly accumulated, it will not affect the normal use of the portable air compressor, which is conducive to improving the performance of the portable air compressor. Adaptability of the air compressor.
- the middle part of the bottom wall of the casing is bent upwards to form a mounting part, the support holes are located on the left and right sides of the mounting part, and the water discharge holes are provided at the rear end of the mounting part .
- the design of the above-mentioned installation part can raise the height of the middle part of the bottom wall of the housing, so that there is enough space between the lower side of the installation part and the ground to install the drain pipe connected to the drain pipe, and it can also prevent water from splashing back into the shell when it is directly discharged from the drain pipe
- the design of the installation part after the bottom wall of the casing is bent can also enhance the structural strength of the bottom wall of the casing to a certain extent.
- the cylinder assembly includes a box body, a cylinder liner, a piston, a valve plate and a cylinder head, the inner end of the main body of the box body is connected to the end of the drive motor, and the The motor shaft of the driving motor extends into the main body and is equipped with a crankshaft and fan blades.
- the cylinder liner is installed in the cylinder seat of the box body, the valve plate and the cylinder cover are installed on the upper end of the cylinder seat and the cylinder liner, and the piston It can move up and down in the cylinder liner driven by the connecting rod.
- the housing includes a front housing and a rear housing, the front housing and the rear housing are detachably installed, and the joints of the front housing and the rear housing are respectively A card slot and a card connection protrusion are provided, and the card slot and the card connection protrusion can be locked and fixed.
- This portable air compressor splits the original one-piece casing into a front casing and a rear casing, so that some parts can be connected with the corresponding front casing or rear casing when the portable air compressor is assembled.
- Fixed connection because the rear end of the front shell and the front end of the rear shell are open, so workers have enough operating space during the assembly process, and the assembly is easier and more efficient; then the assembled front shell and rear shell Snap-fit assembly makes assembly easier and faster.
- the middle part of the front housing bottom plate is provided with an insertion part protruding backward, and the middle part of the rear housing bottom plate is provided with an insertion slot with an open front end.
- the connecting part can be inserted into the insertion groove from the opening of the insertion groove.
- This portable air compressor makes it easier to align the front shell and the rear shell during assembly by setting the socket slot and the socket part, and reduces the difficulty of assembly; when installing, the mounting plate can be placed on the front shell first ,
- the protruding socket can play a better supporting role, avoiding the installation plate on which the gas storage tank, drive motor and cylinder assembly are fixed to fall backwards, the assembly speed is faster, and the assembly stability is higher.
- the distance between the left and right walls of the insertion slot gradually increases from the back to the front, and the shape of the insertion part matches the insertion slot.
- the design of the distance between the left and right groove walls of the above-mentioned insertion groove and the distance between the left and right side walls of the insertion part gradually increases from back to front, which facilitates the insertion and cooperation of the two, making it easier for the insertion part to be inserted into the socket.
- the connecting groove it is beneficial to improve the assembly efficiency.
- the lower ends of the left and right groove walls of the insertion slot protrude inward with supporting ribs, and the left side wall and the right side wall of the insertion part Both are provided with a stepped surface matching with the corresponding supporting convex strips; two limiting convex strips are formed on the upper side of the bottom plate of the rear housing, and the front ends of the two limiting convex strips are respectively located at the rear end of the insertion groove.
- the inner side of the front end of the limiting convex strip protrudes from the left or right groove wall of the insertion groove, and the front end of the limiting convex strip is provided with a guide surface, and the guiding surface is high in the front and high in the rear. low setting.
- the cooperation of the above-mentioned supporting convex strips and the stepped surface can not only make the assembled front shell and the rear shell more tightly connected, improve the structural strength of the entire shell after assembly; After the slot, make the stepped surface of the socket part rest on the supporting convex strip to complete the positioning. Afterwards, you only need to move the front shell and the rear shell inward to complete the assembly of the front shell and the rear shell, which can In the vertical direction, the assembly of the front shell and the rear shell can be positioned and limited, which makes the assembly easier and faster, and is conducive to improving the assembly speed; Therefore, part of the weight of the front housing will be supported by the rear housing around the insertion slot.
- the design of the two limiting protrusions can enhance the structural strength on both sides of the insertion slot of the housing. Prevent deformation of the rear shell; furthermore, the guide surface is located at the front end of the limit protrusion above the insertion slot, and the design of the guide surface can guide the insertion part during the insertion process, so that the insertion part can enter smoothly In the insertion slot between the limiting convex strip and the supporting convex strip, the front end of the limiting convex strip only extends to the rear end of the insertion slot.
- This design allows the front shell and the rear shell to be assembled initially.
- the rear end of the insertion part is first placed on the supporting convex strip at the front end of the insertion slot, and then in the process of the front shell and the rear shell gradually approaching, the rear end of the insertion part contacts the guide surface and enters along the guide surface. Between the limiting convex strip and the supporting convex strip, it continues to move and finally completes the assembly of the front casing and the rear casing.
- the structure is simple, and it can make the assembly of the front casing and the rear casing smoother, which is conducive to improving assembly efficiency.
- the assembly process of this portable air compressor is as follows: first fix the air storage tank, drive motor and cylinder assembly on the mounting plate, and connect the cylinder air outlet of the air cylinder assembly with the air tank inlet of the air storage tank through the connecting pipe. Fix the inlet pressure gauge, outlet pressure gauge, adjustment knob, inlet pipe and outlet pipe on the corresponding installation holes of the front case, fix the controller on the front side of the battery compartment of the rear case, and make the battery in the battery compartment
- the insert piece is electrically connected with the controller, and then the handle and the mounting plate with the air storage tank, drive motor and cylinder assembly are placed between the front shell and the rear shell, and then the front shell and the rear shell are installed from the The two sides of the plate move inward to accommodate the mounting plate in the accommodating cavity formed by the front shell and the rear shell, and accommodate the handle mounting seat in the mounting cavity formed by the front shell and the rear shell, and then pass
- the fasteners connect the front housing and the rear housing, and further, the mounting plate is fixed with the front housing and the rear housing through
- the handle is connected to the housing through a connecting seat and a connecting rod; a hollow sliding chamber is provided inside the connecting seat, and the upper part of the sliding chamber protrudes inward A limiting boss is formed, and the lower part of the connecting rod expands to form a limiting part.
- the diameter of the limiting part is larger than the inner diameter of the limiting boss.
- the connecting rod can be movably installed in the sliding cavity, and the connecting rod can The connecting seat is protruded through the limiting boss and is detachably connected with the handle, and the handle can drive the connecting rod to move up and down under the action of external force.
- the design of the above-mentioned connecting seat and connecting rod can make the handle slide up and move up first when pulling up, so that there is enough space for holding between the lower end of the handle and the upper end surface of the housing, and can adapt to different sizes of hands of different workers. type.
- the upper part of the limiting boss protrudes inward to form a spring limiting ring
- the connecting rod is sleeved with a return spring that drives the connecting rod to move downward.
- the two ends of each abut against the upper end surface of the limiting part and the lower side wall of the spring limiting ring respectively.
- the design of the above-mentioned return spring can make the handle return to its original position under the action of the return spring after the transportation is completed, reduce the vertical height, facilitate storage and transportation, and make the structure of the portable air compressor more compact.
- the left and right sides of the upper end of the front side of the rear housing are respectively provided with a rear mounting groove for accommodating the connecting seat and a rear connecting groove for accommodating the connecting rod.
- the left and right sides of the upper end of the rear side of the housing are respectively provided with a front mounting groove for accommodating the connecting seat and a front connecting groove for accommodating the connecting rod.
- the mounting cavity of the seat, the front connecting groove and the rear connecting groove can be enclosed to form a connecting hole for the connecting rod to pass through.
- the design of the above-mentioned front mounting groove and rear mounting groove facilitates the positioning of the connecting seat.
- the connecting seat is fixed in the mounting cavity surrounded by the front mounting groove and the rear mounting groove.
- the design of the connecting hole can not only allow the connecting rod to pass through, but also play a role in limiting the connecting seat, so that the handle can be fixed through the mounting seat.
- the housing includes a side cover, and the left and right sides of the front housing and the rear housing are provided with stepped parts that cooperate with the side covers, and the side covers and the stepped parts Removable installation; the inner side of the side cover is provided with elastic clips, and the steps of the front shell and the rear shell are provided with connecting slots matched with the elastic clips.
- the design of the above-mentioned steps can not only enhance the structural strength of the left and right sides of the front shell and the rear shell, but also facilitate the connection of the front shell and the rear shell with the side cover, making the connection easier and quicker; the above-mentioned elastic clip
- the design of the card slot and the card slot can enhance the stability of the connection between the side cover and the front case and the rear case.
- This portable air compressor adopts a fully-wrapped shell, so that the parts other than the pipeline and the instrument panel are located in the shell, which is not only more beautiful, but also convenient for transportation and storage because the outer surface of the shell is more regular;
- the portable air compressor makes the overall structure of the portable air compressor more compact and occupies an Smaller;
- the present invention fixes the gas storage tank, drive motor and cylinder assembly with a large mass on the mounting plate at the bottom of the housing, which not only plays a better supporting role, but also avoids the installation of the gas storage tank, drive motor and cylinder assembly.
- the air storage tank, drive motor, and cylinder assembly are all fixed on the mounting plate, which can also facilitate the connection of the three, so that The compressed gas can enter the gas storage tank more conveniently; furthermore, the battery compartment is located above the gas storage tank, which can not only make reasonable use of the space above the gas storage tank, but also make it possible to store the gas as much as possible without changing the volume of the shell.
- the handle is designed for easy transportation of this portable air compressor.
- Fig. 1 is a schematic diagram of the overall structure of the present invention.
- Fig. 2 is a schematic diagram of the internal structure of the housing of the present invention.
- Fig. 3 is a structural schematic diagram of the casing of the present invention.
- Fig. 4 is a side view of the present invention with the side cover hidden.
- Fig. 5 is a first schematic diagram of the internal structure of the casing of the present invention.
- Fig. 6 is a second schematic diagram of the structure inside the casing of the present invention.
- Fig. 7 is a schematic structural view of the front case of the present invention.
- FIG. 8 is a first structural schematic diagram of the rear case of the present invention.
- FIG. 9 is a second structural schematic diagram of the rear case of the present invention.
- Fig. 10 is a schematic structural view of the handle of the present invention.
- Fig. 11 is a schematic structural view of the side cover of the present invention.
- Fig. 12 is a schematic structural view of the mounting board of the present invention.
- Fig. 13 is a schematic diagram of the connection structure between the mounting plate and the reinforcement plate 1 of the present invention.
- Fig. 14 is a structural schematic diagram of the connection between the socket part and the socket slot of the present invention.
- Fig. 15 is a partial sectional view of the connection seat of the handle of the present invention.
- Fig. 16 is a partial enlarged view of A in Fig. 8 .
- Fig. 17 is a schematic diagram of the connection structure at the pressure regulating tube of the present invention.
- Fig. 18 is a schematic diagram of the exploded structure of the drive motor and cylinder assembly of the present invention.
- housing 11. battery compartment; 111. battery mounting base; 112. lithium battery; 113. battery cover; 114. control bracket; 12. accommodation chamber; 13. side cover; 131. elastic clip ; , front shell; 21, front panel; 22, upper panel; 23, inclined panel; 24, clamping protrusion; 25, socket part; 251, stepped surface; 26, front installation groove; 28. Front reinforcing rib; 3. Rear shell; 31. Card slot; 32. Insertion slot; 321. Supporting convex strip; 33. Limiting convex strip; 331. Guide surface; 34. Rear installation groove; 35.
- Rear Connection groove; 36 reinforcing plate two; 4, handle; 41, connecting seat; 411, sliding cavity; 412, connecting hole; 413, limiting boss; 414, installation cavity; 42, connecting rod; 421, limiting 43, return spring; 431, spring limit ring; 5, mounting plate; 51, bending part; 52, mounting bracket; 521, arc part; 53, through hole; 61, pressure regulating valve; 611, adjustment Knob; 612, knob mounting hole; 621, inlet pressure gauge; 622, outlet pressure gauge; 623, inlet installation hole; 624, outlet installation hole; 63, inlet pipe; 631, inlet hole; 64, outlet pipe; 641, air outlet; 65, pressure regulating tube; 66, switch button; 661, switch installation hole; 101, gas storage tank; 1011, gas tank inlet; 1012, gas tank gas outlet; 1013, water outlet; 7, Drive motor; 71, motor shaft; 72, crankshaft; 73, connecting rod; 74, wind blade; 8, cylinder assembly; 81,
- the portable air compressor includes an air storage tank 101, a driving motor 7, a cylinder assembly 8 and a housing 1 with an accommodating cavity 12.
- a crank is installed on the motor shaft 71 of the driving motor 7, and the crank connects with the cylinder assembly 8 through a connecting rod 73.
- the cylinder head 85 of the cylinder assembly 8 is provided with a cylinder air inlet 851 and a cylinder air outlet 852, the cylinder air outlet 852 communicates with the air tank air inlet 1011 of the air storage tank 101, and the lower end of the air storage tank 101 A water discharge port 1013 is provided, a mounting plate 5 is installed on the bottom of the accommodating cavity 12, the driving motor 7 and the cylinder assembly 8 are mounted on the front of the mounting plate 5, and the lower end of the gas storage tank 101 is fixedly connected to the rear of the mounting plate 5.
- the top of the gas storage tank 101 is provided with a battery compartment 11 for placing the battery pack 112, the cylinder air inlet 851 on the cylinder head 85 communicates with the air intake pipe 63, and the gas tank gas outlet 1012 of the gas storage tank 101 communicates with the gas outlet pipe 64;
- the upper end of the housing 1 is provided with a handle 4 , the bottom of the housing 1 is provided with a water discharge hole 181 matching with the water outlet 1013 , and the mounting plate 5 is provided with a through hole 53 matching with the water outlet 1013 .
- This portable air compressor adopts a fully-wrapped casing 1, so that the parts other than the pipeline and the instrument panel are located in the casing 1, which is not only more beautiful, but also convenient for transportation because the outer surface of the casing 1 is more regular. and storage; the portable air compressor design the positions of the air storage tank 101, the drive motor 7, the cylinder assembly 8, the battery compartment 11, the air intake pipe 63 and the air outlet pipe 64 in the casing 1, so that the portable air compressor
- the overall structure of the press is more compact, and the floor space is smaller; the present invention fixes the air storage tank 101, the drive motor 7 and the cylinder assembly 8 with a larger mass on the mounting plate 5 at the bottom of the housing 1, which not only can play Better supporting effect can also avoid directly punching holes at the bottom of the housing 1 when installing the gas storage tank 101, the drive motor 7 and the cylinder assembly 8, which further enhances the structural strength of the bottom of the housing 1; at the same time, the gas storage tank 101 , the drive motor 7 and the cylinder assembly 8 are all fixed on the mounting plate 5
- a pressure regulating valve 61, an air inlet pipe 63 and an air outlet pipe 64 are arranged above the drive motor 7, and the inner ends of the air inlet pipe 63 and the air outlet pipe 64 are communicated through a pressure regulating pipe 65, and the pressure regulating valve 61 is set In the middle of the pressure regulating pipe 65, the inner end of the air inlet pipe 63 is connected with an air inlet pressure gauge 621, and the inner end of the air outlet pipe 64 is connected with an air outlet pressure gauge 622; an inclined plate is arranged between the front side and the upper side of the housing 1 23.
- the slanted plate 23 is provided with an air intake installation hole 623, an air outlet installation hole 624 and a knob installation hole 612.
- the adjustment knob 611 of the pressure regulating valve 61 is set in the knob installation hole 612, and the intake pressure gauge 621 is installed in the intake installation.
- the air outlet pressure gauge 622 is installed in the air outlet installation hole 624 and arranged obliquely to the air outlet pipe 64.
- the front side of the housing 1 is provided with an air inlet 631, an air outlet 641 and a switch.
- the air inlet pipe 63 passes through the air inlet hole 631, the air outlet pipe 64 passes through the air outlet hole 641, and the switch installation hole 661 is provided with a switch button 66 for controlling the power on and off;
- the middle part of the front side of the housing 1 is recessed backward to form The front panel 21, the middle part of the upper side of the housing 1 is recessed downwards to form the upper panel 22, the front panel 21 and the upper panel 22 are connected by the inclined panel 23, the air inlet 631, the air outlet 641 and the switch installation hole 661 are all located in the on the front panel 21.
- the air inlet pipe 63, the air outlet pipe 64, the pressure regulating valve 61, the pressure regulating pipe 65, the air inlet pressure gauge 621 and the air outlet pressure gauge 622 are arranged above the driving motor 7 and the cylinder assembly 8, making full use of the housing
- the remaining space in the body 1 makes the structure more compact; the above-mentioned inclined plate 23 arranged obliquely can make the installed inlet pressure gauge 621 and the inlet pipe 63 and the outlet pressure gauge 622 and the outlet pipe 64 be arranged obliquely between the air outlet pressure gauge 622 and the outlet pipe 64.
- the adaptability is better; the upper panel 22, inclined panel 23 and front panel 21 formed by the above-mentioned depressions can make the intake pressure gauge 621, outlet pressure gauge 622,
- the outermost sides of the air outlet pipe 64 and the air inlet pipe 63 are located on the inner side of the outer wall of the housing 1, so as to prevent the above-mentioned air inlet pressure gauge 621, air outlet pressure gauge 622, air outlet pipe 64 and air inlet pipe 63 from being accidentally touched during transportation or after storage. It is beneficial to improve the stability and safety during transportation or storage.
- the battery compartment 11 is integrally formed on the rear side of the upper end of the housing 1, the rear end of the battery compartment 11 is open, and the battery compartment 11 is detachably installed with batteries for installing the battery pack 112
- the mounting base 111 is provided with a battery cover 113 that closes the opening of the battery compartment 11 on the housing 1 ; a control bracket 114 for installing a controller is fixed on the front side of the battery compartment 11 .
- the battery compartment 11 is directly formed on the upper end of the rear case 31, eliminating the need to install the battery compartment 11, and only need to install the battery pack 112 into the battery compartment 11, which is conducive to improving assembly efficiency, and compared with the split type
- the battery compartment 11, the direct molding design can make the connection between the battery compartment 11 and the rear case 31 more firm and stable; the detachable battery mount 111 can make the battery compartment 11 have better adaptability, and can be installed Different models of battery packs 112 .
- the mounting plate 5 is made of metal material, the front and rear sides of the mounting plate 5 are bent upwards to form a bent part 51, and the bent part 51 is connected to the side wall of the housing 1 through a fastener And/or the bottom wall is fixedly connected; the mounting plate 5 is provided with a mounting bracket 52 for supporting the gas storage tank 101 , and the upper end of the mounting bracket 52 is provided with an arc-shaped portion 521 that matches the outer surface of the gas storage tank 101 .
- the above-mentioned mounting plate 5 can be an iron plate or a copper plate, which can not only enhance its structural strength, enable it to better support the gas storage tank 101, the drive motor 7 and the cylinder assembly 8, but also greatly increase the number of components fixed on the mounting plate 5.
- the heat conduction area of the gas storage tank 101, the drive motor 7 and the cylinder assembly 8 increases the heat dissipation efficiency of the two; the design of the bent part 51 on the bent part 51 can not only enhance the structural strength of the front and rear sides of the mounting plate 5, but also through the tight Firmware fixedly connects the mounting plate 5 to the side wall and/or bottom wall of the housing 1, which can enhance the structural strength of the bottom of the housing 1; the design of the above-mentioned mounting bracket 52 can make the air storage tank 101 suspended, which helps to expand the storage tank 101.
- the contact area between the outer wall of the gas tank 101 and the air thereby improving the heat dissipation efficiency of the gas storage tank 101; at the same time, the metal mounting bracket 52 can also play a role in heat conduction, further improving the heat dissipation efficiency of the gas storage tank 101, and making the gas storage tank 101 more efficient.
- the water outlet 1013 place of the air storage tank 101 reserves the space for installing the water discharge pipe, so that the water discharge pipe can have sufficient length to install parts such as valves.
- connection between the front side wall 103 and the bottom surface 105 of the accommodating cavity 12 and the connection between the rear side wall 104 and the bottom surface 105 of the accommodating cavity 12 are all provided with reinforcing plates 15 at intervals along the left and right directions.
- Reinforcement plate 15 is perpendicular to the front side wall 103 of the corresponding accommodating cavity 12 or the rear side wall 104 of accommodating cavity 12, and the inner side of reinforcing plate 15 is provided with a step surface 151 that abuts against the upper edge of the bending portion 51;
- the front side wall 103 of cavity 12 is provided with front reinforcement rib 28, and the lower end of front reinforcement rib 28 links to each other with the upper end of reinforcement plate 15, and the bottom surface 105 of accommodating chamber 12 is provided with bottom reinforcement rib 16, and bottom reinforcement rib 16
- the end part is connected with the lower end of the reinforcement plate 15, and the lower side of the battery compartment 11 is fixed with reinforcement plates 2 36 at intervals along the left and right directions, and the outer edge of the reinforcement plate 2 36 is fixedly connected with the rear side wall 104 of the accommodating chamber 12 to strengthen
- the lower end of the plate two 36 is connected with the upper end of the corresponding reinforcing plate one 15 .
- the design of the reinforcement plate 15 can enhance the structural strength of the connection between the front side wall 103 and the bottom surface 105 of the accommodating cavity 12 and the connection between the rear side wall 104 and the bottom surface 105, so as to avoid excessive load on the bottom of the housing 1 during transportation.
- the large size leads to bending deformation on the front and rear sides of the bottom of the housing 1, which improves the stability and safety of the housing 1 during work; at the same time, due to the fixed air storage tank 101, drive motor 7 and cylinder on the mounting plate 5
- the mass of the component 8 is relatively large, which will cause the middle part of the mounting plate 5 to have a tendency to spring downward, and the downward elastic deformation of the middle part of the mounting plate 5 will inevitably cause the bending parts 51 located at the front and rear ends of the mounting plate 5 to deflect, while the step surface 151 abuts against the upper edge of the bent portion 51, which can prevent the bent portion 51 from deflecting relative to the reinforcing plate 15, thereby reducing the possibility of elastic deformation of the middle part of the mounting plate 5 or reducing the amplitude of elastic deformation of the middle part of the mounting plate 5.
- the design of the above-mentioned front reinforcing rib 28 can enhance the structural strength of the front wall of the housing 1, and the design of the bottom reinforcing rib 16 can enhance the structural strength of the bottom wall of the housing 1, wherein the bottom reinforcement
- the rib 16 can also make the bottom reinforcing rib 16 play a supporting role on the mounting plate 5, so that the lower end surface of the mounting plate 5 is separated from the bottom surface 105 of the accommodating cavity 12, and the gas storage tank 101, the driving motor 7 and the cylinder assembly 8 are connected by screws or Bolts are fixed on the mounting plate 5, and the suspended mounting plate 5 leaves accommodating space for the head of the screw or bolt, so as to prevent the head of the screw or bolt from directly abutting against the bottom surface 105 of the accommodating cavity 12, resulting in uneven height of the mounting plate 5.
- the design of the above-mentioned reinforcing plate 2 36 can not only play a supporting role for the battery compartment 11, but also can be adapted to the shape of the gas storage tank 101, so that the storage After the gas tank 101 is installed, it is more stable and less likely to shake.
- the structure of the housing 1 can be reversed by the gas tank 101.
- the support prevents the casing 1 from deforming, which is beneficial to improve the overall structural strength of the casing 1 .
- the left and right sides of the front end portion of the accommodating cavity 12 bottom surface 105 and the left and right sides of the rear end portion of the accommodating cavity 12 bottom surface 105 are all provided with support holes 17, and the support holes 17
- the holes 17 are located on the left and right sides of the installation part 18 , and the water discharge hole 181 is provided at the rear end of the installation part 18 .
- the design of the above-mentioned support feet 171 can make the bottom wall of the housing 1 suspended in the air, so that it does not directly contact the ground. When the ground is wet or slightly accumulated, it will not affect the normal use of the portable air compressor, which is beneficial to improve The adaptability of this portable air compressor; the design of the above-mentioned installation part 18 can raise the height of the middle part of the bottom wall of the housing 1, so that the lower side of the installation part 18 and the ground have enough space to install the drainpipe connected with the water discharge pipe, and also It can prevent the water from splashing back into the housing 1 when it is directly discharged from the water discharge pipe. At the same time, the design of the mounting portion 18 formed after the bottom wall of the housing 1 is bent can also enhance the structural strength of the bottom wall of the housing 1 to a certain extent.
- the cylinder assembly 8 includes a box body 81, a cylinder liner 82, a piston 83, a valve plate 84 and a cylinder head 85, the inner end of the main body 811 of the box body 81 is connected with the end of the drive motor 7, and the drive motor
- the motor shaft 71 of 7 extends into the main body 811 and is installed with the crankshaft 72 and the fan blade 74.
- the cylinder liner 82 is installed in the cylinder seat 812 of the box body 81, and the valve plate 84 and the cylinder cover 85 are installed in the cylinder seat 812 and the cylinder.
- the piston 83 can move up and down in the cylinder sleeve 82 driven by the connecting rod 73 .
- the housing 1 includes a front housing 21 and a rear housing 31, the front housing 21 and the rear housing 31 are detachably installed, the front housing 21 and the rear housing 31
- the joints of the front housing 21 are provided with a card slot 31 and a card connection protrusion 24 respectively, and the card slot 31 and the card connection protrusion 24 can be locked and fixed;
- the middle part of the bottom plate of the housing 31 is provided with an insertion slot 32 with an open front end, and the insertion portion 25 can be inserted into the insertion slot 32 from the opening of the insertion slot 32 .
- This portable air compressor splits the original integrated casing 1 into a front casing 21 and a rear casing 31, so that some parts and the corresponding front casing 21 can be assembled first when the portable air compressor is assembled.
- the rear shell 31 is fixedly connected, because the rear end of the front shell 21 and the front end opening of the rear shell 31, so workers have enough operating space in the assembly process, the assembly is easier and more efficient; and then the assembled
- the front housing 21 and the rear housing 31 are clamped and assembled to make the assembly simpler and the assembly speed faster; this portable air compressor is provided with the insertion slot 32 and the insertion part 25 to make the front housing 21 and the rear housing
- the housing 31 is easier to align during assembly, reducing the difficulty of assembly; during installation, the mounting plate 5 can be placed on the front housing 21 first, and the protruding socket 25 can play a better supporting role and avoid fixing
- the mounting plate 5 with the gas storage tank 101, the drive motor 7 and the cylinder assembly 8 is tilted backwards, the assembly speed is faster and the assembly stability is
- the distance between the left and right groove walls of the insertion groove 32 gradually increases from the back to the front, and the shape of the insertion part 25 matches the insertion groove 32; the left groove wall of the insertion groove 32 and the lower end of the right groove wall protrude inwardly with a support rib 321, and the left side wall and the right side wall of the socket part 25 are provided with a stepped surface 251 that matches the corresponding support rib 321; the bottom plate of the rear housing 31
- the design of the distance between the left and right groove walls of the above-mentioned insertion groove 32 and the distance between the left and right side walls of the insertion part 25 gradually increases from the back to the front, which is convenient for both to carry out insertion and cooperation, so that the insertion part 25 is more compact. It is easy to insert into the insertion slot 32, which is conducive to improving the assembly efficiency; the above-mentioned supporting convex strip 321 cooperates with the stepped surface 251, which can not only make the assembled front shell 21 and rear shell 31 more closely connected, but also improve the overall housing after assembly.
- the structural strength of body 1 also can be when assembling, after inserting part 25 stretches into inserting slot 32, make the stepped surface 251 of inserting part 25 ride on the supporting convex bar 321, can finish positioning, follow-up only needs to put
- the assembly of the front case 21 and the rear case 31 can be completed by moving the front case 21 and the rear case 31 inwardly, which can position and limit the assembly of the front case 21 and the rear case 31 in the vertical direction , making the assembly easier and quicker, which is conducive to improving the assembly speed; since the insertion part 25 of the front housing 21 is placed on the supporting rib 321 of the insertion groove 32 of the rear housing 31, the part of the front housing 21 The weight will be supported by the rear housing 31 around the insertion slot 32, and the design of the two limiting ribs 33 can enhance the structural strength on both sides of the insertion slot 32 of the housing 1 and prevent the deformation of the rear housing 31; further , the guide surface 331 is located at the front end of the limit protrusion 33 above the insertion groove 32
- This design allows the front casing 21 and the rear casing
- the rear end of the insertion part 25 is first placed on the supporting rib 321 at the front end of the insertion groove 32, and then the rear end of the insertion part 25 is The end contacts with the guide surface 331 and enters between the limit rib 33 and the support rib 321 along the guide surface 331, and then continues to move and finally completes the assembly of the front shell 21 and the rear shell 31.
- the structure is simple and can make The assembly of the front shell 21 and the rear shell 31 is smoother, which is beneficial to improve the assembly efficiency.
- the assembly process of this portable air compressor is as follows: first fix the air storage tank 101, the drive motor 7 and the cylinder assembly 8 on the mounting plate 5, and connect the cylinder air outlet 852 of the air cylinder assembly 8 to the air storage tank 101 through the connecting pipe.
- the air tank inlet 1011 is connected, the inlet pressure gauge 621, the outlet pressure gauge 622, the adjustment knob 611, the inlet pipe 63 and the outlet pipe 64 are fixed on the corresponding installation holes of the front housing 21, and the controller is fixed on the rear
- the housing 31 is on the front side of the battery compartment 11, and the battery inserts of the battery compartment 11 are electrically connected to the controller, and then the handle 4 and the mounting plate 5 equipped with the gas storage tank 101, the drive motor 7 and the cylinder assembly 8 are placed between the front case 21 and the rear case 31, and then move the front case 21 and the rear case 31 inward from both sides of the mounting plate 5 to accommodate the mounting plate 5 in the front case 21 and the rear case 31
- the mounting seat of the handle 4 is accommodated in the mounting cavity
- the handle 4 and the housing 1 are connected by a connecting seat 41 and a connecting rod 42;
- the connecting seat 41 is provided with a hollow sliding cavity 411, and the upper part of the sliding cavity 411 faces inward Protrude to form a limiting boss 413, the bottom of the connecting rod 42 expands to form a limiting part 421, the diameter of the limiting part 421 is greater than the inner diameter of the limiting boss 413, the connecting rod 42 is movably installed in the sliding cavity 411, and the connecting rod 42 can extend out of the connecting seat 41 through the limiting boss 413 and be detachably connected with the handle 4.
- the handle 4 can drive the connecting rod 42 to move up and down; the upper part of the limiting boss 413 protrudes inward to form a
- the spring limit ring 431 the connecting rod 42 is sleeved with a return spring 43 that drives the connecting rod 42 to move down, and the two ends of the return spring 43 are respectively against the upper end surface of the limit part 421 and the lower side wall of the spring limit ring 431.
- the design of the above-mentioned connecting seat 41 and connecting rod 42 can make the handle 4 slide and move up when it is pulled up, so that there is enough space for holding between the lower end of the handle 4 and the upper end surface of the housing 1, and can adapt to different Workers have different hand sizes; the design of the above-mentioned return spring 43 can make the handle 4 return to its original position under the action of the return spring 43 after the handling is completed, reducing the vertical height and facilitating storage and handling, making this portable air compressor The structure of the machine is more compact.
- the left and right sides of the upper end of the front side of the rear housing 31 are respectively provided with a rear mounting groove 34 for accommodating the connecting seat 41 and a rear connecting groove 35 for accommodating the connecting rod 42, the upper end of the rear side of the front housing 21
- the left and right sides of the part are respectively provided with a front mounting groove 26 for accommodating the connecting seat 41 and a front connecting groove 27 for accommodating the connecting rod 42.
- the front mounting groove 26 and the rear mounting groove 34 can be enclosed to form a connection seat 41 that can be accommodated and fixed.
- the installation cavity 414 of the front connecting groove 27 and the rear connecting groove 35 can encircle and form a connecting hole 412 for the connecting rod 42 to pass through.
- the design of the above-mentioned front mounting groove 26 and rear mounting groove 34 facilitates the positioning of the connecting seat 41.
- the connecting seat 41 is fixed on the front mounting groove 26 and the rear mounting groove 34.
- the installation is more convenient and fast; the design of the connecting hole 412 can not only allow the connecting rod 42 to pass through, but also play a role in limiting the connecting seat 41, so that the handle 4 can be fixed through the mounting seat .
- the housing 1 includes a side cover 13, and the left and right sides of the front housing 21 and the rear housing 31 are provided with a stepped portion 14 that cooperates with the side cover 13, and the side cover 13 and the stepped portion 14 Removable installation; the inner side of the side cover 13 is provided with an elastic clip 131 , and the step portion 14 of the front case 21 and the rear case 31 is provided with a connecting slot 141 matching with the elastic clip 131 .
- the design of the above-mentioned step portion 14 can not only enhance the structural strength of the left and right sides of the front casing 21 and the rear casing 31, but also facilitate the connection of the front casing 21 and the rear casing 31 with the side cover 13, making the connection easier Fast; the design of the above-mentioned elastic clip 131 and the connecting slot 141 can enhance the stability of the connection between the side cover 13 and the front shell 21 and the rear shell 31 .
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Abstract
本发明提供了一种便携式空压机,属于空压机技术领域。它解决了现有空压机的空间利用率低,储存和运输不方便等技术问题。本便携式空压机包括储气罐、驱动电机、气缸组件和具有容置腔的壳体,容置腔的底部安装有安装板,所述驱动电机和气缸组件安装于安装板的前部,所述储气罐的下端与安装板的后部固定连接,所述储气罐的上方设有用于放置电池包的电池仓,所述壳体的上端设有提手。本发明采用了全包裹的壳体,外侧面更为规则,便于运输和储存;电池仓设于储气罐的上方合理利用了储气罐上方的空间,还能够拉远电池仓和压缩机的距离,避免压缩机工作时产生的热量影响电池仓内电池的正常工作,有利于提高稳定性。
Description
本发明属于空压机技术领域,特指一种便携式空压机。
空压机是一种用以压缩空气的设备,一般包括储气罐、驱动电机、气缸组件、控制阀、压力阀和连接管道等。现有的空压机体积均比较大,只能够放置在固定位置使用,应用场景比较单一,适应性较差。
为了解决上述技术问题,申请号为201711171736.5的发明专利公开了一种手提便携充电式空压机包括底架,在所述的底架上设置有微型空压机、微型储气罐和电池包,微型空压机输出端口通过管道与微型储气罐连通,电池包通过电源线与压力开关电连接,压力开关通过电源线控制空压机工作;电池包为可拆卸结构安装在底架上。上述发明将微型空压机、微型储气罐和电池包同时安装在一个底架上,底架还设置有提手,电池包为可拆卸结构安装在底架上,电池包可独立取出充电,电池包上设置有USB接口可作为电子设备的移动电源。
上述手提便携充电式空压机虽然相对传统的空气驱动电机、气缸组件,移动更为方便,可手提移动,并且充电式的供电方式使其应用环境更为灵活,具备更广的适用性,但上述的手提便携充电式空压机其表面凹凸不平,不能叠放,只能水平间隔放置,空间利用率较低,储存和运输不方便;上述空压机整体结构并不够紧凑,只是缩减了各个零部件的尺寸,在布局上也只是将储气罐、电池包、微型空压机直接固定在底架上,并没有对布局进行优化从而降低占地面积,提高空间利用率。
发明内容
针对现有技术存在的不足,本发明的目的在于提供一种结构更为紧凑,方便运输和储存的便携式空压机。
本发明的目的可通过下列技术方案来实现:
一种便携式空压机,包括储气罐、驱动电机和气缸组件,所述驱动电机的电机轴上安装有曲柄,所述曲柄通过连杆与气缸组件的活塞相连,所述气缸组件的缸盖上设有气缸进气口和气缸出气口,所述气缸出气口与储气罐的气罐进气口连通,所述储气罐的下端设有放水口,其特征在于:包括具有容置腔的壳体,所述容置腔的底部安装有安装板,所述驱动电机和气缸组件安装于安装板的前部,所述储气罐的下端与安装板的后部固定连接,所述储气罐的上方设有用于放置电池包的电池仓,所述缸盖上的气缸进气口与进气管连通,所述储气罐的气罐出气口与出气管连通;所述壳体的上端设有提手,所述壳体的底部设有与放水口配合的放水孔,所述安装板上设有于放水口配合的通孔。
本便携式空压机采用了全包裹的壳体,使管道和仪表表盘之外的零部件均位于壳体内,不仅更为美观,由于壳体的外侧面更为规则,也便于运输和储存;本便携式空压机通过对壳体内储气罐、驱动电机、气缸组件、电池仓、进气管和出气管等零部件的位置进行设计,使本便携式空压机的整体结构更为紧凑,占地面积更小;本发明将质量较大的储气罐、驱动电机和气缸组件固定于壳体底部的安装板上,不仅能够起到更好的支撑作用,还能够避免安装储气罐、驱动电机和气缸组件时,直接在壳体的底部打孔,进一步增强了壳体底部的结构强度;同时储气罐、驱动电机和气缸组件三者均固定于安装板上也能够方便将 三者连通,使压缩后的气体能够更方便的进入到储气罐内;进一步的,电池仓设于储气罐的上方不仅能够合理利用储气罐上方的空间,还能够在不改变壳体体积的基础上尽可能的拉远电池仓和驱动电机、气缸组件的距离,避免驱动电机、气缸组件工作时产生的热量影响电池仓内电池的正常工作,有利于提高本便携式空压机工作时的稳定性;上述提手的设计便于搬运本便携式空压机。
在上述的一种便携式空压机中,所述驱动电机的上方设有调压阀、进气管和出气管,所述进气管和出气管的内端通过调压管连通,所述调压阀设于调压管的中部,所述进气管的内端连接有进气压力表,所述出气管的内端连接有出气压力表。
本便携式空压机将进气管、出气管、调压阀、调压管、进气压力表和出气压力表设于驱动电机和气缸组件的上方,充分利用了壳体内的剩余空间,使结构更加紧凑。
在上述的一种便携式空压机中,所述壳体的前侧面和上侧面之间设有斜面板,所述斜面板上设有进气安装孔、出气安装孔和旋钮安装孔,所述调压阀的调节旋钮设于旋钮安装孔内,所述进气压力表安装于进气安装孔内并倾斜于进气管设置,所述出气压力表安装于出气安装孔内并倾斜于出气管设置,所述壳体得前侧面上设有进气孔、出气孔和开关安装孔,所述进气管穿过进气孔,所述出气管穿过出气孔,所述开关安装孔内设有用于控制电源通断的开关按钮。
上述倾斜设置的斜面板能够使安装后的进气压力表与进气管以及出气压力表与出气管之间倾斜设置,安装时直接将进气压力表、出气压力表、进气管和出气管从后往前插入对应的孔位内即可,安装方便,还能够在调压管和前壳体 的内侧壁之间形成近似三角形的空间,有利于提高前壳体上端部的结构强度;同时,倾斜设置的进气压力表、出气压力表和调压旋钮也便于工作人员对观察进气端和出气端的压力以及对压力进行调节,操作更为方便;并且其调压阀的调节旋钮、进气压力表和出气压力表的表盘均从壳体前端部的外侧面伸出,符合用户的使用习惯,适应性较好。
在上述的一种便携式空压机中,所述壳体前侧面的中部向后凹陷形成前面板,所述壳体上侧面的中部向下凹陷形成上面板,所述前面板和上面板之间通过斜面板相连,所述进气孔、出气孔和开关安装孔均设于前面板上。
上述凹陷形成的上面板、斜面板和前面板能够使设于斜面板和前面板上的进气压力表、出气压力表、出气管和进气管的最外侧均位于壳体外侧壁的内侧,避免运输过程中或储存后上述进气压力表、出气压力表、出气管和进气管被误碰,有利于提高运输过程中或储存时的稳定性和安全性。
在上述的一种便携式空压机中,所述电池仓一体成型于壳体上端部的后侧,所述电池仓的后端开口,所述电池仓内可拆卸安装有用于安装电池包的电池安装座,所述壳体上设有将电池仓的开口封闭的电池盖;所述电池仓的前侧固定有用于安装控制器的控制支架。
电池仓直接成型于后壳体的上端,省去了安装电池仓的步骤,后续只需将电池包安装到电池仓内即可,有利于提高装配效率,并且相对于分体式的电池仓,直接成型的设计能够使电池仓与后壳体的连接更为牢固和稳定;可拆卸的电池安装座能够使本电池仓具有更好的适配性,能够安装不同型号的锂电池。
在上述的一种便携式空压机中,所述安装板由金属材料制成,所述安装 板的前后两侧均向上弯折形成弯折部,所述弯折部通过紧固件与壳体的侧壁和/或底壁固定连接。
上述安装板可以为铁板或铜板,不仅能够增强其结构强度,使之能够更好的支撑储气罐、驱动电机和气缸组件,还能够极大的增加固定于安装板上的储气罐、驱动电机和气缸组件的导热面积,增加两者的散热效率;弯折部上弯折部的设计不仅能够增强安装板前后两侧的结构强度,通过紧固件将安装板与壳体的侧壁和/或底壁固定连接,能够增强壳体底部的结构强度。
在上述的一种便携式空压机中,所述容置腔的前侧壁和底面连接处以及容置腔的后侧壁和底面连接处均沿左右方向间隔设置有加强板一,所述加强板一垂直于对应的容置腔前侧壁或容置腔后侧壁,所述加强板一的内侧设有与弯折部上边沿抵靠的台阶面。
上述加强板一的设计能够增强容置腔的前侧壁和底面连接处以及后侧壁和底面连接处的结构强度,避免在搬运过程中由于壳体底部上承重过大而导致在壳体底部的前后两侧发生弯折变型,提高本壳体工作时的稳定性和安全性;同时,由于安装板上固定的储气罐、驱动电机和气缸组件的质量较大,会导致安装板中部有下弹变形的趋势,而安装板的中部向下弹性变形势必会导致位于安装板前后两端的弯折部发生偏转,而台阶面与弯折部上边沿抵靠,能够避免弯折部相对加强板一发生偏转,从而降低了安装板中部弹性变形的可能性或者减少了安装板中部弹性变形的幅度,有利于进一步增强本壳体的结构强度。
在上述的一种便携式空压机中,所述容置腔的前侧壁上设有前加强筋,所述前加强筋的下端与加强板一的上端相连,所述容置腔的底面上设有底加 强筋,所述底加强筋的端部与加强板一的下端相连,所述电池仓的下侧面上沿左右方向间隔固定有加强板二,所述加强板二的外边沿与容置腔的后侧壁固定连接,所述加强板二的下端与对应的加强板一的上端相连。
上述前加强筋的设计能够增强壳体前壁的结构强度,所述底加强筋的设计能够增强壳体底壁的结构强度,其中,底加强筋还能够使底加强筋对安装板起到一个支撑作用,使安装板的下端面脱离容置腔的底面,储气罐、驱动电机和气缸组件通过螺钉或螺栓固定于安装板上,悬空的安装板为螺钉或螺栓的头部留下容置空间,避免螺钉或螺栓的头部与容置腔的底面直接抵靠导致安装板高低不均衡,从而影响安装板安装的稳定性以及壳体底部的结构强度;进一步的,安装板的下侧面与容置腔的底面之间具有间隙,能够增加安装板下侧面与空气的接触面积,有利于提高安装板的散热效率;上述加强板二的设计不仅能够对电池仓起到一个支撑的作用,还能够与储气罐的外形相适配,使储气罐安装后更为稳定,不容易发生晃动,同时,通过加强板一以及加强板二将储气罐固定后,还能够利用储气罐对壳体的结构进行反向支撑,避免壳体发生变形,有利提高本壳体的整体的结构强度。
在上述的一种便携式空压机中,所述安装板上设有用于支撑储气罐的安装支架,所述安装支架的上端设有与储气罐的外侧面配合的弧形部。
上述安装支架的设计能够使储气罐悬空,有助于扩大储气罐外侧壁与空气的接触面积,从而提高储气罐的散热效率;同时,金属材质的安装支架还能够起到导热作用,进一步提高了储气罐的散热效率,并且使储气罐悬空后也为储气罐的放水口处预留安装放水管的空间,使放水管能够有足够的长度安装阀门等部件。
在上述的一种便携式空压机中,所述容置腔底面的前端部的左右两侧以及容置腔底面的后端部的左右两侧均设有支撑孔,所述支撑孔内设有支撑脚,所述支撑脚的上端与安装板固定连接,所述支撑脚的下端凸出于壳体的下侧面。
上述支撑脚的设计能够使壳体的底壁悬空,使之不直接与地面接触,当地面有潮湿或有些微积水时,也不影响本便携式空压机的正常使用,有利于提高本便携式空压机的适应性。
在上述的一种便携式空压机中,所述壳体底壁的中部向上弯折形成安装部,所述支撑孔位于安装部的左右两侧,所述放水孔设于安装部的后端部。
上述安装部的设计能够抬高壳体底壁中部的高度,使安装部的下侧面与地面有足够的空间安装与放水管连接的排水管,也能够避免水直接从放水管排出时溅回壳体内部,同时,壳体底壁弯折后形成安装部的设计也能够在一定程度上增强壳体底壁的结构强度。
在上述的一种便携式空压机中,所述气缸组件包括箱体、缸套、活塞、阀板和缸盖,所述箱体的主体部的内端与驱动电机的端部连接,所述驱动电机的电机轴伸入主体部内并安装有曲轴和风叶,所述缸套安装于箱体的缸座部内,所述阀板和缸盖安装于缸座部和缸套的上端,所述活塞能够在连杆的驱动下在缸套内上下移动。
在上述的一种便携式空压机中,所述壳体包括前壳体和后壳体,所述前壳体和后壳体可拆卸安装,所述前壳体和后壳体的连接处分别设有卡槽和卡接凸起,所述卡槽和卡接凸起能够卡接固定。
本便携式空压机通过将原来一体式的壳体拆分成前壳体和后壳体,使本 便携式空压机在装配的时候可以先将部分零部件与对应的前壳体或后壳体固连,由于前壳体的后端和后壳体的前端开口,因此在装配过程中工人具有足够的操作空间,装配更为轻松和高效;然后再将装配好的前壳体和后壳体进行卡接组装,使装配更为简单,装配速度更快。
在上述的一种便携式空压机中,所述前壳体底板的中部设有向后凸出的插接部,所述后壳体底板的中部设有前端开口的插接槽,所述插接部能够从插接槽的开口处插入到插接槽内。
本分便携式空压机通过设置插接槽和插接部,使前壳体和后壳体在装配时更容易对准,降低装配难度;安装时,可以将安装板先放置于前壳体上,凸出的插接部能够起到更好的支撑作用,避免固定有储气罐、驱动电机和气缸组件的安装板向后倾倒,装配速度更快,装配的稳定性更高。
在上述的一种便携式空压机中,所述插接槽的左右槽壁之间的距离从后往前逐渐增大,所述插接部的形状与插接槽配合。
上述插接槽的左右槽壁之间的距离以及插接部的左右侧壁之间的距离从后往前逐渐增大的设计,便于两者进行插接配合,使插接部更容易插入插接槽内,有利于提高装配效率。
在上述的一种便携式空压机中,所述插接槽的左槽壁和右槽壁的下端均向内凸出有支撑凸条,所述插接部的左侧壁和右侧壁上均设有与对应支撑凸条配合的阶梯面;所述后壳体底板的上侧面上成型有两根限位凸条,两根限位凸条的前端部分别位于插接槽后端部的左右两侧,所述限位凸条前端部的内侧凸出于插接槽的左槽壁或右槽壁,所述限位凸条的前端设有导向面,所述导向面呈前高后低设置。
上述支撑凸条和阶梯面配合,不仅能够使装配后的前壳体和后壳体连接更为紧密,提高装配后整个壳体的结构强度;还能够在装配时,插接部伸入插接槽后,使插接部的阶梯面搭于支撑凸条上,即可完成定位,后续只需将前壳体和后壳体向内移动即可完成前壳体和后壳体的装配,能够在竖直方向对前壳体和后壳体的装配起到定位和限定作用,使装配更为简单快捷,有利于提高装配速度;由于前壳体的插接部是置于后壳体插接槽的支撑凸条上的,因此前壳体的部分重量会由插接槽周边的后壳体进行支撑,两根限位凸条的设计能够增强壳体的插接槽两侧的结构强度,防止后壳体变形;进一步的,导向面位于插接槽上方的限位凸条的前端,导向面的设计能够对插接部在插接过程中起到导向作用,使插接部能够顺利进入限位凸条和支撑凸条之间的插接槽内,其中,限位凸条的前端部只延伸到插接槽的后端部,该设计可以让前壳体和后壳体装配初期,插接部的后端先置于插接槽前端的支撑凸条上,然后在前壳体和后壳体逐渐接近的过程中,插接部的后端与导向面接触并沿导向面进入到限位凸条和支撑凸条之间,再持续移动并最终完成前壳体与后壳体的装配,结构简单,并能够使前壳体和后壳体的装配更为顺畅,有利于提高装配效率。
本便携式空压机的装配过程如下:先将储气罐、驱动电机和气缸组件固定于安装板上,并通过连接管将气缸组件的气缸出气口与储气罐的气罐进气口相连,将进气压力表、出气压力表、调节旋钮、进气管和出气管固定于前壳体对应的安装孔位上,将控制器固定于后壳体电池仓的前侧,并使电池仓的电池插片与控制器电连接,然后将提手以及装有储气罐、驱动电机和气缸组件的安装板放置于前壳体和后壳体之间,然后将前壳体和后壳体从安装板 的两侧向内移动将安装板容纳于前壳体和后壳体合围形成的容置腔内,将提手安装座容纳于前壳体和后壳体合围形成的安装腔内,然后通过紧固件将前壳体和后壳体固连,进一步的,通过紧固件将安装板与前壳体以及后壳体固连,接着在进气管和气缸组件的气缸进气口之间安装连接管,在储气罐的气罐出气口和出气管之间安装连接管,然后在壳体的左右两侧安装侧盖,最后安装电池仓的电池盖以及往电池舱内安装电池包,完成装配。
在上述的一种便携式空压机中,所述提手与壳体之间通过连接座和连接杆连接;所述连接座内设有中空的滑动腔,所述滑动腔的上部向内凸出形成限位凸台,所述连接杆的下部膨大形成限位部,所述限位部的直径大于限位凸台的内径,所述连接杆可移动安装于滑动腔内,所述连接杆可通过限位凸台伸出连接座并与提手可拆卸连接,在外力的作用下提手可带动连接杆上下移动。
上述连接座和连接杆的设计能够使提手在上拉时能够先滑动上移,使提手的下端与壳体的上端面之间有足够握持的空间,能够适应不同工人大小不同的手型。
在上述的一种便携式空压机中,所述限位凸台的上部向内凸出形成弹簧限位环,所述连接杆上套设有驱动连接杆下移的复位弹簧,所述复位弹簧的两端分别与限位部的上端面和弹簧限位环的下侧壁抵靠。
上述复位弹簧的设计能够在搬运结束后,使提手在复位弹簧的作用下恢复原位,减少竖向的高度,便于储存和搬运,使本便携式空压机的结构更为紧凑。
在上述的一种便携式空压机中,所述后壳体前侧面的上端部的左右两侧分别设有用于容纳连接座的后安装槽和用于容纳连接杆的后连接槽,所述前 壳体后侧面的上端部的左右两侧分别设有用于容纳连接座的前安装槽和用于容纳连接杆的前连接槽,所述前安装槽和后安装槽能够合围形成能够容纳且固定连接座的安装腔,所述前连接槽和后连接槽能够合围形成供连接杆穿过的连接孔。
上述前安装槽、后安装槽的设计便于对连接座进行定位,当前壳体和后壳体完成装配时,连接座即被固定于前安装槽和后安装槽围成的安装腔内,安装更为方便快捷;连接孔的设计不仅能够供连接杆穿过,还能够对连接座起到限位作用,从而通过安装座实现对提手的固定。
在上述的一种便携式空压机中,所述壳体包括侧盖,所述前壳体和后壳体的左右两侧均设有与侧盖配合的台阶部,所述侧盖与台阶部可拆卸安装;所述侧盖的内侧设有弹性卡件,所述前壳体和后壳体的台阶部上设有与弹性卡件配合的连接卡槽。
上述台阶部的设计不仅能够增强前壳体和后壳体左右两侧的结构强度,还能够方便前壳体和后壳体两者与侧盖相连,使连接更为简单快捷;上述弹性卡件和卡槽的设计能够增强侧盖与前壳体以及后壳体之间连接的稳定性。
与现有技术相比,本发明的技术效果为:
本便携式空压机采用了全包裹的壳体,使管道和仪表表盘之外的零部件均位于壳体内,不仅更为美观,由于壳体的外侧面更为规则,也便于运输和储存;本便携式空压机通过对壳体内储气罐、驱动电机、气缸组件、电池仓、进气管和出气管等零部件的位置进行设计,使本便携式空压机的整体结构更为紧凑,占地面积更小;本发明将质量较大的储气罐、驱动电机和气缸组件固定于壳体底部的安装板上,不仅能够起到更好的支撑作用,还能够避免安装储气罐、驱 动电机和气缸组件时,直接在壳体的底部打孔,进一步增强了壳体底部的结构强度;同时储气罐、驱动电机和气缸组件三者均固定于安装板上也能够方便将三者连通,使压缩后的气体能够更方便的进入到储气罐内;进一步的,电池仓设于储气罐的上方不仅能够合理利用储气罐上方的空间,还能够在不改变壳体体积的基础上尽可能的拉远电池仓和驱动电机、气缸组件的距离,避免驱动电机、气缸组件工作时产生的热量影响电池仓内电池的正常工作,有利于提高本便携式空压机工作时的稳定性;上述提手的设计便于搬运本便携式空压机。
图1是本发明的整体结构示意图。
图2是本发明的壳体内部结构示意图。
图3是本发明的壳体的结构示意图。
图4是本发明隐藏侧盖后的侧视图。
图5是本发明的壳体内部的结构示意图一。
图6是本发明的壳体内部的结构示意图二。
图7是本发明的前壳体的结构示意图。
图8是本发明的后壳体的结构示意图一。
图9是本发明的后壳体的结构示意图二。
图10是本发明的提手的结构示意图。
图11是本发明的侧盖的结构示意图。
图12是本发明的安装板的结构示意图。
图13是本发明的安装板与加强板一的连接结构示意图。
图14是本发明的插接部和插接槽连接处的结构示意图。
图15是本发明的提手连接座处的局部剖视图。
图16是图8中A处的局部放大图。
图17是本发明的调压管处的连接结构示意图。
图18是本发明的驱动电机和气缸组件的爆炸结构示意图。
图中,1、壳体;11、电池仓;111、电池安装座;112、锂电池;113、电池盖;114、控制支架;12、容置腔;13、侧盖;131、弹性卡件;14、台阶部;141、连接卡槽;15、加强板一;151、台阶面;16、底加强筋;17、支撑孔;171、支撑脚;18、安装部;181、放水孔;2、前壳体;21、前面板;22、上面板;23、斜面板;24、卡接凸起;25、插接部;251、阶梯面;26、前安装槽;27、前连接槽;28、前加强筋;3、后壳体;31、卡槽;32、插接槽;321、支撑凸条;33、限位凸条;331、导向面;34、后安装槽;35、后连接槽;36、加强板二;4、提手;41、连接座;411、滑动腔;412、连接孔;413、限位凸台;414、安装腔;42、连接杆;421、限位部;43、复位弹簧;431、弹簧限位环;5、安装板;51、弯折部;52、安装支架;521、弧形部;53、通孔;61、调压阀;611、调节旋钮;612、旋钮安装孔;621、进气压力表;622、出气压力表;623、进气安装孔;624、出气安装孔;63、进气管;631、进气孔;64、出气管;641、出气孔;65、调压管;66、开关按钮;661、开关安装孔;101、储气罐;1011、气罐进气口;1012、气罐出气口;1013、放水口;7、驱动电机;71、电机轴;72、曲轴;73、连杆;74、风叶;8、气缸组件;81、箱体;811、主体部;812、缸座部;82、缸套;83、活塞;84、阀板;85、缸盖;851、气缸进气口;852、气缸出气口;103、前侧壁;104、后侧壁;105、底面。
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。
本便携式空压机包括储气罐101、驱动电机7、气缸组件8和具有容置腔12的壳体1,驱动电机7的电机轴71上安装有曲柄,曲柄通过连杆73与气缸组件8的活塞83相连,气缸组件8的缸盖85上设有气缸进气口851和气缸出气口852,气缸出气口852与储气罐101的气罐进气口1011连通,储气罐101的下端设有放水口1013,容置腔12的底部安装有安装板5,驱动电机7和气缸组件8安装于安装板5的前部,储气罐101的下端与安装板5的后部固定连接,储气罐101的上方设有用于放置电池包112的电池仓11,缸盖85上的气缸进气口851与进气管63连通,储气罐101的气罐出气口1012与出气管64连通;壳体1的上端设有提手4,壳体1的底部设有与放水口1013配合的放水孔181,安装板5上设有于放水口1013配合的通孔53。
本便携式空压机采用了全包裹的壳体1,使管道和仪表表盘之外的零部件均位于壳体1内,不仅更为美观,由于壳体1的外侧面更为规则,也便于运输和储存;本便携式空压机通过对壳体1内储气罐101、驱动电机7、气缸组件8、电池仓11、进气管63和出气管64等零部件的位置进行设计,使本便携式空压机的整体结构更为紧凑,占地面积更小;本发明将质量较大的储气罐101、驱动电机7和气缸组件8固定于壳体1底部的安装板5上,不仅能够起到更好的支撑作用,还能够避免安装储气罐101、驱动电机7和气缸组件8时,直接在壳体1的底部打孔,进一步增强了壳体1底部的结构强度;同时储气罐101、驱动电机7和气缸组件8三者均固定于安装板5上也能够方便将三者连通,使压缩后的气体能够更方便的进入到储气罐101内;进一步的,电池仓11设于储气罐101的上方不仅能够合理 利用储气罐101上方的空间,还能够在不改变壳体1体积的基础上尽可能的拉远电池仓11和驱动电机7、气缸组件8的距离,避免驱动电机7、气缸组件8工作时产生的热量影响电池仓11内电池的正常工作,有利于提高本便携式空压机工作时的稳定性;上述提手4的设计便于搬运本便携式空压机。
如图1-5所示,驱动电机7的上方设有调压阀61、进气管63和出气管64,进气管63和出气管64的内端通过调压管65连通,调压阀61设于调压管65的中部,进气管63的内端连接有进气压力表621,出气管64的内端连接有出气压力表622;壳体1的前侧面和上侧面之间设有斜面板23,斜面板23上设有进气安装孔623、出气安装孔624和旋钮安装孔612,调压阀61的调节旋钮611设于旋钮安装孔612内,进气压力表621安装于进气安装孔623内并倾斜于进气管63设置,出气压力表622安装于出气安装孔624内并倾斜于出气管64设置,壳体1得前侧面上设有进气孔631、出气孔641和开关安装孔661,进气管63穿过进气孔631,出气管64穿过出气孔641,开关安装孔661内设有用于控制电源通断的开关按钮66;壳体1前侧面的中部向后凹陷形成前面板21,壳体1上侧面的中部向下凹陷形成上面板22,前面板21和上面板22之间通过斜面板23相连,进气孔631、出气孔641和开关安装孔661均设于前面板21上。
本便携式空压机将进气管63、出气管64、调压阀61、调压管65、进气压力表621和出气压力表622设于驱动电机7和气缸组件8的上方,充分利用了壳体1内的剩余空间,使结构更加紧凑;上述倾斜设置的斜面板23能够使安装后的进气压力表621与进气管63以及出气压力表622与出气管64之间倾斜设置,安装时直接将进气压力表621、出气压力表622、进气管63和出气管64从后往前插入对应的孔位内即可,安装方便,还能够在调压管65和前壳体21的内侧壁之间形成近 似三角形的空间,有利于提高前壳体21上端部的结构强度;同时,倾斜设置的进气压力表621、出气压力表622和调压旋钮也便于工作人员对观察进气端和出气端的压力以及对压力进行调节,操作更为方便;并且其调压阀61的调节旋钮611、进气压力表621和出气压力表622的表盘均从壳体1前端部的外侧面伸出,符合用户的使用习惯,适应性较好;上述凹陷形成的上面板22、斜面板23和前面板21能够使设于斜面板23和前面板21上的进气压力表621、出气压力表622、出气管64和进气管63的最外侧均位于壳体1外侧壁的内侧,避免运输过程中或储存后上述进气压力表621、出气压力表622、出气管64和进气管63被误碰,有利于提高运输过程中或储存时的稳定性和安全性。
如图3、图4和图9所示,电池仓11一体成型于壳体1上端部的后侧,电池仓11的后端开口,电池仓11内可拆卸安装有用于安装电池包112的电池安装座111,壳体1上设有将电池仓11的开口封闭的电池盖113;电池仓11的前侧固定有用于安装控制器的控制支架114。电池仓11直接成型于后壳体31的上端,省去了安装电池仓11的步骤,后续只需将电池包112安装到电池仓11内即可,有利于提高装配效率,并且相对于分体式的电池仓11,直接成型的设计能够使电池仓11与后壳体31的连接更为牢固和稳定;可拆卸的电池安装座111能够使本电池仓11具有更好的适配性,能够安装不同型号的电池包112。
如图12和图13所示,安装板5由金属材料制成,安装板5的前后两侧均向上弯折形成弯折部51,弯折部51通过紧固件与壳体1的侧壁和/或底壁固定连接;安装板5上设有用于支撑储气罐101的安装支架52,安装支架52的上端设有与储气罐101的外侧面配合的弧形部521。上述安装板5可以为铁板或铜板,不仅能够增强其结构强度,使之能够更好的支撑储气罐101、驱动电机7和气缸组件8,还 能够极大的增加固定于安装板5上的储气罐101、驱动电机7和气缸组件8的导热面积,增加两者的散热效率;弯折部51上弯折部51的设计不仅能够增强安装板5前后两侧的结构强度,通过紧固件将安装板5与壳体1的侧壁和/或底壁固定连接,能够增强壳体1底部的结构强度;上述安装支架52的设计能够使储气罐101悬空,有助于扩大储气罐101外侧壁与空气的接触面积,从而提高储气罐101的散热效率;同时,金属材质的安装支架52还能够起到导热作用,进一步提高了储气罐101的散热效率,并且使储气罐101悬空后也为储气罐101的放水口1013处预留安装放水管的空间,使放水管能够有足够的长度安装阀门等部件。
如图7和图8所示,容置腔12的前侧壁103和底面105连接处以及容置腔12的后侧壁104和底面105连接处均沿左右方向间隔设置有加强板一15,加强板一15垂直于对应的容置腔12前侧壁103或容置腔12后侧壁104,加强板一15的内侧设有与弯折部51上边沿抵靠的台阶面151;容置腔12的前侧壁103上设有前加强筋28,前加强筋28的下端与加强板一15的上端相连,容置腔12的底面105上设有底加强筋16,底加强筋16的端部与加强板一15的下端相连,电池仓11的下侧面上沿左右方向间隔固定有加强板二36,加强板二36的外边沿与容置腔12的后侧壁104固定连接,加强板二36的下端与对应的加强板一15的上端相连。
上述加强板一15的设计能够增强容置腔12的前侧壁103和底面105连接处以及后侧壁104和底面105连接处的结构强度,避免在搬运过程中由于壳体1底部上承重过大而导致在壳体1底部的前后两侧发生弯折变型,提高本壳体1工作时的稳定性和安全性;同时,由于安装板5上固定的储气罐101、驱动电机7和气缸组件8的质量较大,会导致安装板5中部有下弹变形的趋势,而安装板5的中部向下弹性变形势必会导致位于安装板5前后两端的弯折部51发生偏转,而台阶面151 与弯折部51上边沿抵靠,能够避免弯折部51相对加强板一15发生偏转,从而降低了安装板5中部弹性变形的可能性或者减少了安装板5中部弹性变形的幅度,有利于进一步增强本壳体1的结构强度;上述前加强筋28的设计能够增强壳体1前壁的结构强度,底加强筋16的设计能够增强壳体1底壁的结构强度,其中,底加强筋16还能够使底加强筋16对安装板5起到一个支撑作用,使安装板5的下端面脱离容置腔12的底面105,储气罐101、驱动电机7和气缸组件8通过螺钉或螺栓固定于安装板5上,悬空的安装板5为螺钉或螺栓的头部留下容置空间,避免螺钉或螺栓的头部与容置腔12的底面105直接抵靠导致安装板5高低不均衡,从而影响安装板5安装的稳定性以及壳体1底部的结构强度;进一步的,安装板5的下侧面与容置腔12的底面105之间具有间隙,能够增加安装板5下侧面与空气的接触面积,有利于提高安装板5的散热效率;上述加强板二36的设计不仅能够对电池仓11起到一个支撑的作用,还能够与储气罐101的外形相适配,使储气罐101安装后更为稳定,不容易发生晃动,同时,通过加强板一15以及加强板二36将储气罐101固定后,还能够利用储气罐101对壳体1的结构进行反向支撑,避免壳体1发生变形,有利提高本壳体1的整体的结构强度。
如图4、图7和图8所示,容置腔12底面105的前端部的左右两侧以及容置腔12底面105的后端部的左右两侧均设有支撑孔17,支撑孔17内设有支撑脚171,支撑脚171的上端与安装板5固定连接,支撑脚171的下端凸出于壳体1的下侧面;壳体1底壁的中部向上弯折形成安装部18,支撑孔17位于安装部18的左右两侧,放水孔181设于安装部18的后端部。上述支撑脚171的设计能够使壳体1的底壁悬空,使之不直接与地面接触,当地面有潮湿或有些微积水时,也不影响本便携式空压机的正常使用,有利于提高本便携式空压机的适应性;上述安装部18的 设计能够抬高壳体1底壁中部的高度,使安装部18的下侧面与地面有足够的空间安装与放水管连接的排水管,也能够避免水直接从放水管排出时溅回壳体1内部,同时,壳体1底壁弯折后形成安装部18的设计也能够在一定程度上增强壳体1底壁的结构强度。
如图18所示,气缸组件8包括箱体81、缸套82、活塞83、阀板84和缸盖85,箱体81的主体部811的内端与驱动电机7的端部连接,驱动电机7的电机轴71伸入主体部811内并安装有曲轴72和风叶74,缸套82安装于箱体81的缸座部812内,阀板84和缸盖85安装于缸座部812和缸套82的上端,活塞83能够在连杆73的驱动下在缸套82内上下移动。
如图2、图3、图7-9所示,壳体1包括前壳体21和后壳体31,前壳体21和后壳体31可拆卸安装,前壳体21和后壳体31的连接处分别设有卡槽31和卡接凸起24,卡槽31和卡接凸起24能够卡接固定;前壳体21底板的中部设有向后凸出的插接部25,后壳体31底板的中部设有前端开口的插接槽32,插接部25能够从插接槽32的开口处插入到插接槽32内。本便携式空压机通过将原来一体式的壳体1拆分成前壳体21和后壳体31,使本便携式空压机在装配的时候可以先将部分零部件与对应的前壳体21或后壳体31固连,由于前壳体21的后端和后壳体31的前端开口,因此在装配过程中工人具有足够的操作空间,装配更为轻松和高效;然后再将装配好的前壳体21和后壳体31进行卡接组装,使装配更为简单,装配速度更快;本分便携式空压机通过设置插接槽32和插接部25,使前壳体21和后壳体31在装配时更容易对准,降低装配难度;安装时,可以将安装板5先放置于前壳体21上,凸出的插接部25能够起到更好的支撑作用,避免固定有储气罐101、驱动电机7和气缸组件8的安装板5向后倾倒,装配速度更快,装配的稳定性更高。
如图14和图16所示,插接槽32的左右槽壁之间的距离从后往前逐渐增大,插接部25的形状与插接槽32配合;插接槽32的左槽壁和右槽壁的下端均向内凸出有支撑凸条321,插接部25的左侧壁和右侧壁上均设有与对应支撑凸条321配合的阶梯面251;后壳体31底板的上侧面上成型有两根限位凸条33,两根限位凸条33的前端部分别位于插接槽32后端部的左右两侧,限位凸条33前端部的内侧凸出于插接槽32的左槽壁或右槽壁,限位凸条33的前端设有导向面331,导向面331呈前高后低设置。
上述插接槽32的左右槽壁之间的距离以及插接部25的左右侧壁之间的距离从后往前逐渐增大的设计,便于两者进行插接配合,使插接部25更容易插入插接槽32内,有利于提高装配效率;上述支撑凸条321和阶梯面251配合,不仅能够使装配后的前壳体21和后壳体31连接更为紧密,提高装配后整个壳体1的结构强度;还能够在装配时,插接部25伸入插接槽32后,使插接部25的阶梯面251搭于支撑凸条321上,即可完成定位,后续只需将前壳体21和后壳体31向内移动即可完成前壳体21和后壳体31的装配,能够在竖直方向对前壳体21和后壳体31的装配起到定位和限定作用,使装配更为简单快捷,有利于提高装配速度;由于前壳体21的插接部25是置于后壳体31插接槽32的支撑凸条321上的,因此前壳体21的部分重量会由插接槽32周边的后壳体31进行支撑,两根限位凸条33的设计能够增强壳体1的插接槽32两侧的结构强度,防止后壳体31变形;进一步的,导向面331位于插接槽32上方的限位凸条33的前端,导向面331的设计能够对插接部25在插接过程中起到导向作用,使插接部25能够顺利进入限位凸条33和支撑凸条321之间的插接槽32内,其中,限位凸条33的前端部只延伸到插接槽32的后端部,该设计可以让前壳体21和后壳体31装配初期,插接部25的后端先置于插 接槽32前端的支撑凸条321上,然后在前壳体21和后壳体31逐渐接近的过程中,插接部25的后端与导向面331接触并沿导向面331进入到限位凸条33和支撑凸条321之间,再持续移动并最终完成前壳体21与后壳体31的装配,结构简单,并能够使前壳体21和后壳体31的装配更为顺畅,有利于提高装配效率。
本便携式空压机的装配过程如下:先将储气罐101、驱动电机7和气缸组件8固定于安装板5上,并通过连接管将气缸组件8的气缸出气口852与储气罐101的气罐进气口1011相连,将进气压力表621、出气压力表622、调节旋钮611、进气管63和出气管64固定于前壳体21对应的安装孔位上,将控制器固定于后壳体31电池仓11的前侧,并使电池仓11的电池插片与控制器电连接,然后将提手4以及装有储气罐101、驱动电机7和气缸组件8的安装板5放置于前壳体21和后壳体31之间,然后将前壳体21和后壳体31从安装板5的两侧向内移动将安装板5容纳于前壳体21和后壳体31合围形成的容置腔12内,将提手4安装座容纳于前壳体21和后壳体31合围形成的安装腔414内,然后通过紧固件将前壳体21和后壳体31固连,进一步的,通过紧固件将安装板5与前壳体21以及后壳体31固连,接着在进气管63和气缸组件8的气缸进气口851之间安装连接管,在储气罐101的气罐出气口1012和出气管64之间安装连接管,然后在壳体1的左右两侧安装侧盖13,最后安装电池仓11的电池盖113以及往电池舱内安装电池包112,完成装配。
如图1、图10和图15所示,提手4与壳体1之间通过连接座41和连接杆42连接;连接座41内设有中空的滑动腔411,滑动腔411的上部向内凸出形成限位凸台413,连接杆42的下部膨大形成限位部421,限位部421的直径大于限位凸台413的内径,连接杆42可移动安装于滑动腔411内,连接杆42可通过限位凸台413伸出连接座41并与提手4可拆卸连接,在外力的作用下提手4可带动连接杆42上下 移动;限位凸台413的上部向内凸出形成弹簧限位环431,连接杆42上套设有驱动连接杆42下移的复位弹簧43,复位弹簧43的两端分别与限位部421的上端面和弹簧限位环431的下侧壁抵靠。上述连接座41和连接杆42的设计能够使提手4在上拉时能够先滑动上移,使提手4的下端与壳体1的上端面之间有足够握持的空间,能够适应不同工人大小不同的手型;上述复位弹簧43的设计能够在搬运结束后,使提手4在复位弹簧43的作用下恢复原位,减少竖向的高度,便于储存和搬运,使本便携式空压机的结构更为紧凑。
进一步的,后壳体31前侧面的上端部的左右两侧分别设有用于容纳连接座41的后安装槽34和用于容纳连接杆42的后连接槽35,前壳体21后侧面的上端部的左右两侧分别设有用于容纳连接座41的前安装槽26和用于容纳连接杆42的前连接槽27,前安装槽26和后安装槽34能够合围形成能够容纳且固定连接座41的安装腔414,前连接槽27和后连接槽35能够合围形成供连接杆42穿过的连接孔412。上述前安装槽26、后安装槽34的设计便于对连接座41进行定位,当前壳体21和后壳体31完成装配时,连接座41即被固定于前安装槽26和后安装槽34围成的安装腔414内,安装更为方便快捷;连接孔412的设计不仅能够供连接杆42穿过,还能够对连接座41起到限位作用,从而通过安装座实现对提手4的固定。
如图1和图11所示,壳体1包括侧盖13,前壳体21和后壳体31的左右两侧均设有与侧盖13配合的台阶部14,侧盖13与台阶部14可拆卸安装;侧盖13的内侧设有弹性卡件131,前壳体21和后壳体31的台阶部14上设有与弹性卡件131配合的连接卡槽141。上述台阶部14的设计不仅能够增强前壳体21和后壳体31左右两侧的结构强度,还能够方便前壳体21和后壳体31两者与侧盖13相连,使连接更为简单快捷;上述弹性卡件131和连接卡槽141的设计能够增强侧盖13与前壳体 21以及后壳体31之间连接的稳定性。
上述实施例仅为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明权利要求所定义的保护范围之内。
Claims (20)
- 一种便携式空压机,包括储气罐(101)、驱动电机(7)和气缸组件(8),所述驱动电机(7)的电机轴(71)上安装有曲柄(72),所述曲柄(72)通过连杆(73)与气缸组件(8)的活塞(83)相连,所述气缸组件(8)的缸盖(85)上设有气缸进气口(851)和气缸出气口(852),所述气缸出气口(852)与储气罐(101)的气罐进气口(1011)连通,所述储气罐(101)的下端设有放水口(1013),其特征在于:包括具有容置腔(12)的壳体(1),所述容置腔(12)的底部安装有安装板(5),所述驱动电机(7)和气缸组件(8)安装于安装板(5)的前部,所述储气罐(101)的下端与安装板(5)的后部固定连接,所述储气罐(101)的上方设有用于放置电池包(112)的电池仓(11),所述缸盖(85)上的气缸进气口(851)与进气管(63)连通,所述储气罐(101)的气罐出气口(1012)与出气管(64)连通;所述壳体(1)的上端设有提手(4),所述壳体(1)的底部设有与放水口(1013)配合的放水孔(181),所述安装板(5)上设有于放水口(1013)配合的通孔(53)。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述驱动电机(7)的上方设有调压阀(61)、进气管(63)和出气管(64),所述进气管(63)和出气管(64)的内端通过调压管(65)连通,所述调压阀(61)设于调压管(65)的中部,所述进气管(63)的内端连接有进气压力表(621),所述出气管(64)的内端连接有出气压力表(622)。
- 根据权利要求2所述的一种便携式空压机,其特征在于:所述壳体(1)的前侧面和上侧面之间设有斜面板(23),所述斜面板(23)上设有进气安装孔(623)、出气安装孔(624)和旋钮安装孔(612),所述调压阀(61)的调节旋钮(611)设于旋钮安装孔(612)内,所述进气压力表(621)安装于进 气安装孔(623)内并倾斜于进气管(63)设置,所述出气压力表(622)安装于出气安装孔(624)内并倾斜于出气管(64)设置,所述壳体得前侧面上设有进气孔(631)、出气孔(641)和开关安装孔(661),所述进气管(63)穿过进气孔(631),所述出气管(64)穿过出气孔(641),所述开关安装孔(661)内设有用于控制电源通断的开关按钮(66)。
- 根据权利要求3所述的一种便携式空压机,其特征在于:所述壳体(1)前侧面的中部向后凹陷形成前面板(21),所述壳体(1)上侧面的中部向下凹陷形成上面板(22),所述前面板(21)和上面板(22)之间通过斜面板(23)相连,所述进气孔(631)、出气孔(641)和开关安装孔(661)均设于前面板(21)上。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述电池仓(11)一体成型于壳体(1)上端部的后侧,所述电池仓(11)的后端开口,所述电池仓(11)内可拆卸安装有用于安装电池包(112)的电池安装座(111),所述壳体(1)上设有将电池仓(11)的开口封闭的电池盖(113);所述电池仓(11)的前侧固定有用于安装控制器的控制支架(114)。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述安装板(5)由金属材料制成,所述安装板(5)的前后两侧均向上弯折形成弯折部(51),所述弯折部(51)通过紧固件与壳体(1)的侧壁和/或底壁固定连接。
- 根据权利要求6所述的一种便携式空压机,其特征在于:所述容置腔(12)的前侧壁(103)和底面(105)连接处以及容置腔(12)的后侧壁(104)和底面(105)连接处均沿左右方向间隔设置有加强板一(15),所述加强板一(15)垂直于对应的容置腔(12)前侧壁(103)或容置腔(12)后侧壁(104), 所述加强板一(15)的内侧设有与弯折部(51)上边沿抵靠的台阶面(151)。
- 根据权利要求7所述的一种便携式空压机,其特征在于:所述容置腔(12)的前侧壁(103)上设有前加强筋(28),所述前加强筋(28)的下端与加强板一(15)的上端相连,所述容置腔(12)的底面(105)上设有底加强筋(16),所述底加强筋(16)的端部与加强板一(15)的下端相连,所述电池仓(11)的下侧面上沿左右方向间隔固定有加强板二(36),所述加强板二(36)的外边沿与容置腔(12)的后侧壁(104)固定连接,所述加强板二(36)的下端与对应的加强板一(15)的上端相连。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述安装板(5)上设有用于支撑储气罐(101)的安装支架(52),所述安装支架(52)的上端设有与储气罐(101)的外侧面配合的弧形部(521)。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述容置腔(12)底面(105)的前端部的左右两侧以及容置腔(12)底面(105)的后端部的左右两侧均设有支撑孔(17),所述支撑孔(17)内设有支撑脚(171),所述支撑脚(171)的上端与安装板(5)固定连接,所述支撑脚(171)的下端凸出于壳体(1)的下侧面。
- 根据权利要求10所述的一种便携式空压机,其特征在于:所述容置腔(12)底面(105)的中部向上弯折形成安装部(18),所述支撑孔(17)位于安装部(18)的左右两侧,所述放水孔(181)设于安装部(18)的后端部。
- 根据权利要求1所述的一种便携式空压机,其特征在于:所述气缸组件(8)包括箱体(81)、缸套(82)、活塞(83)、阀板(84)和缸盖(85), 所述箱体(81)的主体部(811)的内端与驱动电机(7)的端部连接,所述驱动电机(7)的电机轴(71)伸入主体部(81)内并安装有曲轴(72)和风叶(74),所述缸套(82)安装于箱体(81)的缸座部(812)内,所述阀板(84)和缸盖(85)安装于缸座部(812)和缸套(82)的上端,所述活塞(83)能够在连杆(73)的驱动下在缸套(82)内上下移动。
- 根据权利要求1-12任意一项所述的一种便携式空压机,其特征在于:所述壳体(1)包括前壳体(2)和后壳体(3),所述前壳体(2)和后壳体(3)可拆卸安装,所述前壳体(2)和后壳体(3)的连接处分别设有卡槽(31)和卡接凸起(24),所述卡槽(31)和卡接凸起(24)能够卡接固定
- 根据权利要求13所述的一种便携式空压机,其特征在于:所述前壳体(2)底板的中部设有向后凸出的插接部(25),所述后壳体(3)底板的中部设有前端开口的插接槽(32),所述插接部(25)能够从插接槽(32)的开口处插入到插接槽(32)内。
- 根据权利要求14所述的一种便携式空压机,其特征在于:所述插接槽(32)的左右槽壁之间的距离从后往前逐渐增大,所述插接部(25)的形状与插接槽(32)配合。
- 根据权利要求14所述的一种便携式空压机,其特征在于:所述插接槽(32)的左槽壁和右槽壁的下端均向内凸出有支撑凸条(321),所述插接部(25)的左侧壁和右侧壁上均设有与对应支撑凸条(321)配合的阶梯面(251);所述后壳体(3)底板的上侧面上成型有两根限位凸条(33),两根限位凸条(33)的前端部分别位于插接槽(32)后端部的左右两侧,所述限位凸条(33)前端部的内侧凸出于插接槽(32)的左槽壁或右槽壁,所述限 位凸条(33)的前端设有导向面(331),所述导向面(331)呈前高后低设置。
- 根据权利要求13所述的一种便携式空压机,其特征在于:所述提手(4)与壳体(1)之间通过连接座(41)和连接杆(42)连接;所述连接座(41)内设有中空的滑动腔(411),所述滑动腔(411)的上部向内凸出形成限位凸台(413),所述连接杆(42)的下部膨大形成限位部(421),所述限位部(421)的直径大于限位凸台(413)的内径,所述连接杆(42)可移动安装于滑动腔(411)内,所述连接杆(42)可通过限位凸台(413)伸出连接座(41)并与提手(4)可拆卸连接,在外力的作用下提手(4)可带动连接杆(42)上下移动。
- 根据权利要求17所述的一种便携式空压机,其特征在于:所述限位凸台(413)的上部向内凸出形成弹簧限位环(431),所述连接杆(42)上套设有驱动连接杆(42)下移的复位弹簧(43),所述复位弹簧(43)的两端分别与限位部(421)的上端面和弹簧限位环(431)的下侧壁抵靠。
- 根据权利要求17所述的一种便携式空压机,其特征在于:所述后壳体(3)前侧面的上端部的左右两侧分别设有用于容纳连接座(41)的后安装槽(34)和用于容纳连接杆(42)的后连接槽(35),所述前壳体(2)后侧面的上端部的左右两侧分别设有用于容纳连接座(41)的前安装槽(26)和用于容纳连接杆(42)的前连接槽(27),所述前安装槽(26)和后安装槽(34)能够合围形成能够容纳且固定连接座(41)的安装腔(414),所述前连接槽(27)和后连接槽(35)能够合围形成供连接杆(42)穿过的连接孔(412)。
- 根据权利要求13所述的一种便携式空压机,其特征在于:所述壳体(1)包括侧盖(13),所述前壳体(2)和后壳体(3)的左右两侧均设有与 侧盖(13)配合的台阶部(14),所述侧盖(13)与台阶部(14)可拆卸安装;所述侧盖(13)的内侧设有弹性卡件(131),所述前壳体(2)和后壳体(3)的台阶部(14)上设有与弹性卡件(131)配合的连接卡槽(141)。
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