WO2023246054A1 - 一种注塑装置及注塑机 - Google Patents
一种注塑装置及注塑机 Download PDFInfo
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- WO2023246054A1 WO2023246054A1 PCT/CN2022/142121 CN2022142121W WO2023246054A1 WO 2023246054 A1 WO2023246054 A1 WO 2023246054A1 CN 2022142121 W CN2022142121 W CN 2022142121W WO 2023246054 A1 WO2023246054 A1 WO 2023246054A1
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- Prior art keywords
- component
- injection molding
- sliding
- injection
- molding device
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Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 54
- 238000002347 injection Methods 0.000 claims abstract description 93
- 239000007924 injection Substances 0.000 claims abstract description 93
- 238000006073 displacement reaction Methods 0.000 claims description 19
- 230000008859 change Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 239000000243 solution Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 15
- 230000013011 mating Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1775—Connecting parts, e.g. injection screws, ejectors, to drive means
Definitions
- the present application belongs to the technical field of injection molding machines, and particularly relates to an injection device and an injection molding machine.
- the injection base and the plasticizing component are connected by a sliding connection.
- the plasticizing component and the injection base are slidingly connected.
- the resistance to the movement of the plasticizing component is small and can To improve the quality and stability of plasticization and the response speed of injection, it has been adopted by most injection molding machine manufacturers.
- the injection platform base uses the same part to support the plasticizing components and withstand the tensile force during operation.
- the injection platform base includes the injection platform front plate, the injection platform rear plate and two injection platform side plates.
- the two injection platform side plates There are sliding components respectively provided on the plasticizing components, and the plasticizing components are slidably arranged on the two side plates of the injection platform through the sliding components.
- the rigidity of the injection base in the direction of the injection force must be very strong. , that is, the rigidity of the front plate and the rear plate of the shooting platform is very strong, and the quality is designed to be high.
- such a design will not only increase costs and waste materials, but also is not conducive to universal design.
- the plasticizing component is slidably arranged on the injection platform base through the sliding component, and the adjusting component is arranged between the plasticizing component and the sliding component.
- the adjusting component is used to release the force exerted by the deformation of the injection platform base on the sliding component.
- the sliding assembly includes a first sliding member and a second sliding member.
- the first sliding member is detachably provided on the injection platform base.
- the second sliding member is slidingly connected to the first sliding member.
- the plasticizing assembly is connected to the first sliding member through the adjusting assembly.
- the adjustment component is used to release the force exerted by the deformation of the shooting base on the second sliding part.
- the adjustment component is detachably disposed between the second sliding member and the plasticizing component, and is used to release the linear displacement change force and the angular displacement change force caused by the deformation of the injection platform on the second sliding member.
- the adjusting component further includes a connecting component, which is disposed between the second sliding part and the plasticizing component.
- the connecting component is detachably connected to the second sliding part, and the connecting component is detachably connected to the plasticizing component.
- a mounting slot is provided on the second connecting plate, and one end of the moving adjustment member is slidably disposed in the mounting slot to release the force of the displacement change caused by the deformation of the shooting platform on the second sliding member, and the other end of the moving adjusting member is in contact with the angle
- the adjustment piece is slidingly connected.
- the injection molding device further includes a first connecting piece, and the first connecting piece is detachably connected to the second connecting plate to limit the moving adjustment member in the installation slot.
- the angle adjustment member is a spherical bearing.
- the spherical bearing includes an outer spherical surface and an inner spherical surface.
- the inner spherical surface is rotatably arranged inside the outer spherical surface.
- the outer spherical surface is rotationally connected to the mounting frame, and the inner spherical surface is slidingly connected to the moving adjustment member.
- the injection molding device further includes a fixing part, which is detachably provided on the mounting bracket, and is used to limit the movement of the angle adjustment part.
- Figure 1 is a schematic structural diagram of the shooting platform provided by this application.
- Figure 3 is an enlarged structural diagram of A in Figure 2;
- FIG. 6 is a schematic structural diagram of the connection component provided by this application.
- Figure 7 is a schematic structural diagram 2 of the connection component provided by this application.
- Figure 8 is a schematic structural diagram of the plasticizing seat provided by this application.
- the injection base 1 of the all-electric injection molding machine the injection base 1 and the plasticizing assembly 2 are connected by a sliding connection.
- the plasticizing assembly 2 and the injection base 1 are slidingly connected.
- the movement of the plasticizing assembly 2 is affected by It has small resistance and can improve the quality and stability of plasticization and the response speed of injection. It has been adopted by most injection molding machine manufacturers.
- the injection platform base 1 uses the same part to support the plasticizing component 2 and withstand the tensile force during operation.
- the injection platform base 1 includes an injection platform front plate 11, an injection platform rear plate 12 and two injection platform side plates 13.
- the two side plates 13 of the injection platform are respectively provided with sliding components 3, and the plasticizing component 2 is slidably arranged on the two side plates 13 of the injection platform through the sliding components 3.
- the two injection platform side plates 13 will be extruded and deformed in the direction shown by L1 in Figure 1. Due to the deformation of the two side plates As a result, the force acting on the sliding component 3 is very large.
- the adjustment component 4 is detachably disposed between the second slider 32 and the plasticizing component 2 .
- the adjustment component 4 is used to release the line caused by the deformation of the injection base 1 on the second slider 32 .
- the adjustment component 4 includes a moving adjusting member 43 and an angle adjusting member 42.
- the moving adjusting member 43 is used to release the linear displacement change force of the second sliding member 32 caused by the deformation of the shooting base 1.
- the angle adjusting member 42 is used to release the deformation of the shooting base 1. The force exerted on the angular displacement change of the second slider 32 .
- the connecting component 41 is disposed between the second sliding member 32 and the plasticizing component 2 .
- the connecting component 41 is detachably connected to the second sliding member 32 .
- the connection assembly 41 includes a first connection plate 411, a second connection plate 412 and a third connection plate 413.
- the second connection plate 412 is disposed between the first connection plate 411 and the third connection plate 413.
- connection component 41 includes a first mating surface and a second mating surface
- the plasticizing component 2 includes a plasticizing seat 21
- the plasticizing seat 21 is provided with a first abutting surface 211 and a second abutting surface 212.
- the seat 21 overlaps the connecting component 41, so that there is a certain space between the plasticizing seat 21 and the connecting component 41 to facilitate small-scale movement, which can achieve the initial release force of the second sliding member 32, reducing The force exerted on the second slider 32 is small.
- the first mating surface moves away from or approaches the first abutting surface 211
- the second mating surface and the second abutting surface 212 move relative to each other.
- the first contact surface 211 and the second contact surface 212 are arranged perpendicularly to each other, the first mating surface is provided on the first connecting plate 411 , and the second mating surface is provided on the second connecting plate 412 .
- the plasticizing seat 21 is placed overlapping on the connecting component 41, and the second mating surface and the second abutting surface 212 can move relative to each other, so that the first mating surface is farther away from or closer to the first abutting surface 211, and the plasticizing seat 21 passes through
- the connecting component 41 is connected to the second sliding part 32.
- the movement between the connecting component 41 and the plasticizing seat 21 deforms the injection platform base 1 and acts on the second sliding part 32.
- the force is initially released through the movement of the connecting component 41.
- the distance between the plasticizing seat 21 and the connecting component 41 is 0 to L3, and L3 is the distance shown as L3 in FIG. 5.
- the specific value of L3 is not limited, and the value of L3 is designed according to the actual situation.
- a mounting slot is provided on the second connecting plate 412, and one end of the moving adjustment member 43 is slidably disposed in the mounting slot to release the force of the displacement change of the second sliding member 32 caused by the deformation of the shooting platform. , the other end of the moving adjustment member 43 is slidingly connected to the angle adjustment member 42 .
- the direction of the installation groove is along the direction shown by L2 in Figure 6.
- the installation groove includes a first installation groove 414 and a second installation groove 415.
- the first installation groove 414 and the second installation groove 415 are coaxially arranged on the third Two connecting plates 412 are on both sides.
- the moving adjustment member 43 is provided with a third connection hole, and a fourth connection hole is provided between the first installation groove 414 and the second installation groove 415.
- the movement adjustment member 43 is placed in the first installation groove 414, and the second installation groove 415
- the locking piece is placed inside, and the first connecting piece 7 passes through the third connecting hole and the fourth connecting hole in sequence and is locked with the locking piece, so that the moving adjusting piece 43 is limited in the first installation groove 414.
- the moving adjustment member 43 can slide on the first connecting member 7.
- the first connecting member 7 not only limits the moving adjusting member 43, but also limits the moving adjusting member 43 in the first installation groove 414.
- the first connecting member 7 It also has the function of guiding the moving adjustment member 43 .
- another function of the moving adjustment member 43 is to connect with the angle adjustment member 42 to jointly adjust the displacement and angle.
- the injection molding device in this application also includes a mounting frame 5.
- the mounting frame 5 is detachably connected to the plasticizing assembly 2.
- the mounting frame 5 is detachably connected to the plasticizing seat 21.
- the base 21 is provided with a third abutting surface 213, and the mounting bracket 5 is detachably disposed on the third abutting surface 213.
- the mounting bracket 5 is provided with a fifth connection hole, and the third contact surface 213 is provided with a threaded groove.
- the second connecting component passes through the fifth connection hole to lock the installation bracket 5 in the threaded groove of the third contact surface 213 .
- a part of the mounting bracket 5 is connected to the third contact surface 213 of the plasticizing seat 21, and the other part is connected to the connecting component 41.
- the mounting bracket 5 limits the movement range of the connecting component 41, so that the connecting component 41 only It can move within a certain range, and the specific moving range is not specifically limited, as long as it can meet the force that can release the displacement change of the second sliding member 32 caused by the deformation of the injection platform 1.
- the mounting bracket 5 is also provided with a receiving groove.
- One side of the angle adjusting member 42 is rotatably arranged in the receiving groove, and the other side of the angle adjusting member 42 is slidingly connected to the moving adjusting member 43 .
- the angle adjusting member 42 is a spherical bearing.
- the outer spherical surface of the spherical bearing is fixedly arranged in the receiving groove.
- the inner spherical surface of the spherical bearing is connected with the rotating shaft.
- the inner spherical surface can rotate at a certain angle on the movable adjusting member 43. This is so that the spherical bearing can release the angular change force generated by the deformation of the injection base 1 on the second sliding member 32 .
- the injection molding device in this application also includes a fixing part 6.
- the fixing part 6 is detachably provided on the mounting frame 5.
- the fixing part 6 is used for The movement of the angle adjustment member 42 is restricted.
- the fixing part 6 is provided with a first boss and a second boss.
- the first boss is vertically arranged on the second boss.
- the first boss is detachably connected to the mounting bracket 5 to fix the fixing part 6 on On the mounting bracket 5, the second boss contacts the outer spherical surface of the spherical bearing to limit the axial movement of the spherical bearing.
- This application also provides an injection molding machine, including the injection molding device as described above.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本申请公开了一种注塑装置及注塑机，该注塑装置包括射台座和塑化组件，射台座与塑化组件滑动连接，射台座与塑化组件之间设置有调节组件，塑化组件相对于射台座移动，调节组件用于释放射台座变形对塑化组件产生的作用力。通过本申请提供的技术方案，通过在塑化组件和滑动组件之间设置有调节组件，调节组件用于释放射台座变形对滑动组件的作用力，减少射台座在工作中变形而附加作用于滑动组件的力，滑动组件基本不会受到变形力的作用，以保护滑动组件，节省材料，降低成本。
Description
本申请要求于2022年06月24日提交至中国国家知识产权局、申请号为202210722972.6、申请名称为“一种注塑装置及注塑机”的专利申请的优先权。
本申请属于注塑机技术领域，尤其涉及一种注射装置及注塑机。
目前，在全电动注塑机的射台座中，射台座与塑化组件之间采用滑动连接的方式进行连接，塑化组件和射台座之间滑动连接，塑化组件运动受到的阻力小，且能够提高塑化的质量及稳定性和注射的响应速度，得到了大多数注塑机生产厂的采用。
现有技术中，射台座是使用同一部位来支撑塑化组件和承受工作时的拉力的，射台座包括射台前板、射台后板和两个射台侧板，两个射台侧板上分别设置有滑动组件，塑化组件通过滑动组件滑动设置在两个射台侧板上。在注射过程中，射台前板和射台后板中心受力时，会使两个射台侧板向内挤压变形，因两个侧板的变形而导致作用在滑动组件上的力很大，为了抵抗这个力，滑动组件的规格需选得很大，往往不同射台座需选用不同规格的滑动组件，或者为了减小这个力，射台座在注射力方向上的刚性要做得很强，即射台前板和射台后板的刚性做的很强，质量设计的很大，但是，这样设计不仅会在增加成本，浪费材料，而且不利于通用化设计。
因此，亟需设计一种注塑装置及注塑机，解决以上提到的射台座的刚性做的很强，质量设计的很大，不仅会在增加成本，浪费材料，而且不利于通 用化设计的问题。
发明内容
为解决背景技术中提及的射台座的刚性做的很强，质量设计的很大，不仅会在增加成本，浪费材料，而且不利于通用化设计的技术问题，提供一种注塑装置及注塑机，以解决上述的问题。
为实现上述目的，本申请的注塑装置的具体技术方案如下：
根据本申请的一方面，提供了一种注塑装置，包括射台座和塑化组件，射台座与塑化组件滑动连接，射台座与塑化组件之间设置有调节组件，塑化组件相对于射台座移动，调节组件用于释放射台座变形对塑化组件产生的作用力。
进一步地，塑化组件通过滑动组件滑动设置在射台座上，调节组件设置在塑化组件与滑动组件之间，调节组件用于释放射台座变形对滑动组件的作用力。
进一步地，滑动组件包括第一滑动件和第二滑动件，第一滑动件可拆卸地设置在射台座上，第二滑动件与第一滑动件滑动连接，塑化组件通过调节组件连接在第二滑动件上，调节组件用于释放射台座变形对第二滑动件的作用力。
进一步地，调节组件可拆卸地设置在第二滑动件和塑化组件之间，调节组件用于释放射台座变形对第二滑动件产生的线位移变化的力及角位移变化的力。
进一步地，调节组件包括移动调节件和角度调节件，移动调节件和角度调节件可拆卸地连接，移动调节件用于释放射台座变形对第二滑动件产生的线位移变化的力，角度调节件用于释放射台座变形对第二滑动件产生的角位 移变化的力。
进一步地，调节组件还包括连接组件，连接组件设置在第二滑动件和塑化组件之间，连接组件与第二滑动件可拆卸地连接，连接组件与塑化组件可拆卸地连接。
进一步地，连接组件上开设有凹槽，第二滑动件可拆卸设置在凹槽内。
进一步地，连接组件包括第一连接板、第二连接板和第三连接板，第二连接板设置在第一连接板和第三连接板之间，第一连接板、第二连接板和第三连接板相互垂直设置，第一连接板、第二连接板和第三连接板之间围成凹槽，第二滑动件设置在凹槽内。
进一步地，第二连接板上开设有安装槽，移动调节件的一端滑动设置在安装槽内，以释放射台座变形对第二滑动件产生的位移变化的力，移动调节件的另一端与角度调节件滑动连接。
进一步地，注塑装置还包括第一连接件，第一连接件与第二连接板可拆卸连接，以将移动调节件限位在安装槽内。
进一步地，注塑装置还包括安装架，安装架与塑化组件可拆卸地连接，安装架与连接组件抵接，角度调节件的一面转动设置在安装架，角度调节件的另一面与移动调节件滑动连接。
进一步地，角度调节件为关节轴承，关节轴承包括外球面和内球面，内球面可转动地设置在外球面内，外球面与安装架转动连接，内球面与移动调节件滑动连接。
进一步地，注塑装置还包括固定件，固定件可拆卸地设置在安装架上，固定件用于限制角度调节件的移动。
根据本发明的另一方面，提供了一种注塑机，包括上述提供的注塑装置。
本申请的注塑装置具有以下优点：
通过在塑化组件和滑动组件之间设置有调节组件，调节组件用于释放射台座变形对滑动组件的作用力，减少射台座在工作中变形而附加作用于滑动组件的力，滑动组件基本不会受到变形力的作用，以保护滑动组件，射台座只需满足重力方向上的刚度需求即可，不必为了减小射台座的变形而将射台座质量设计很大，射台座的质量减小，能够节省材料，降低成本。
图1为本申请提供的射台座的结构示意图；
图2为本申请提供的注塑装置的结构示意图；
图3为图2中A的放大结构示意图；
图4为本申请提供的注塑装置的正视图；
图5为图4中B的放大结构示意图；
图6为本申请提供的连接组件的结构示意图一；
图7为本申请提供的连接组件的结构示意图二；
图8为本申请提供的塑化座的结构示意图。
图中标记说明：
1、射台座；11、射台前板；12、射台后板；13、射台侧板；2、塑化组件；21、塑化座；211、第一抵接面；212、第二抵接面；213、第三抵接面；3、滑动组件；31、第一滑动件；32、第二滑动件；4、调节组件；41、连接组件；411、第一连接板；412、第二连接板；413、第三连接板；414、第一安装槽；415、第二安装槽；416、凹槽；42、角度调节件；43、移动调节件；5、安装架；6、固定件；7、第一连接件。
为使本申请实施例的目的、技术方案和优点更加清楚，下面将结合本申请实施例中的附图，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本申请一部分实施例，而不是全部的实施例。基于本申请中的实施例，本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本申请保护的范围。
下面所描述的本申请不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。
下面参照附图1至附图8描述本申请的注塑装置。
目前，在全电动注塑机的射台座1中，射台座1与塑化组件2之间采用滑动连接的方式进行连接，塑化组件2和射台座1之间滑动连接，塑化组件2运动受到的阻力小，且能够提高塑化的质量及稳定性和注射的响应速度，得到了大多数注塑机生产厂的采用。
现有技术中，射台座1是使用同一部位来支撑塑化组件2和承受工作时的拉力的，射台座1包括射台前板11、射台后板12和两个射台侧板13，两个射台侧板13上分别设置有滑动组件3，塑化组件2通过滑动组件3滑动设置在两个射台侧板13上。在注射过程中，射台前板11和射台后板12中心受力时，会使两个射台侧板13沿图1中L1所示的方向挤压变形，因两个侧板的变形而导致作用在滑动组件3上的力很大，为了抵抗这个力，滑动组件3的规格需选得很大，往往不同射台座1需选用不同规格的滑动组件3，或者为了减小这个力，射台座1在注射力方向上的刚性要做得很强，即射台前板11和射台后板12的刚性做的很强，质量设计的很大，但是，这样设计不仅会在增加成本，浪费材料，而且不利于通用化设计。因此需要设计一种装置 可以减小滑动组件3的受力，从而可以使得射台前板11和射台后板12的质量减小，减低成本。
如图2和图3所示，本申请中的一种注塑装置，包括射台座1和塑化组件2，射台座1上设置有滑动组件3，塑化组件2通过滑动组件3滑动设置在射台座1，塑化组件2和滑动组件3之间设置有调节组件4，调节组件4用于释放射台座1变形对滑动组件3的作用力，以保护滑动组件3。
通过在塑化组件2和滑动组件3之间设置有调节组件4，调节组件4用于释放射台座1变形对滑动组件3的作用力，减少射台座1在工作中变形而附加作用于滑动组件3的力，滑动组件3基本不会受到变形力的作用，以保护滑动组件3，射台座1只需满足重力方向上的刚度需求即可，不必为了减小射台座1的变形而将射台座1质量设计很大，射台座1的质量减小，能够节省材料，降低成本。
进一步，如图2和图3所示，滑动组件3包括第一滑动件31和第二滑动件32，第一滑动件31可拆卸设置在射台座1，第二滑动件32与第一滑动件31滑动连接，塑化组件2通过调节组件4连接在第二滑动件32，调节组件4用于释放射台座1变形对第二滑动件32的作用力。射台座1两个射台侧板13上均设置有滑动组件3，塑化组件2两端分别对应连接滑动组件3，塑化组件2通过两个滑动组件3滑动设置在射台座1。本实施例中，第一滑动件31为直线导轨，第二滑动件32为滑块，滑块滑动设置在直线导轨上。在其它实施例中，第一滑动件31也可以是滑槽，第二滑动件32也可以是滑块，第二滑动件32也可以是滚轮。只要能实现塑化组件2在射台座1上滑动即可。
进一步，如图2和图3所示，调节组件4可拆卸设置在第二滑动件32和塑化组件2之间，调节组件4用于释放射台座1变形对第二滑动件32产生的线位移变化的力及角位移变化的力。调节组件4包括移动调节件43和角度 调节件42，移动调节件43用于释放射台座1变形对第二滑动件32产生的线位移变化的力，角度调节件42用于释放射台座1变形对第二滑动件32产生的角位移变化的力。使得在注塑过程中，射台座1变形作用于滑动组件3上的力被调节组件4释放，滑动组件3基本不会受到力，对滑动组件3进行保护，同时，可以选用较小规格的滑动组件3，降低生产成本。
具体地，如图1至图8所示，连接组件41设置在第二滑动件32和塑化组件2之间，连接组件41与第二滑动件32可拆卸连接，在连接组件41上开设有凹槽416，第二滑动件32设置在凹槽416内。具体地，连接组件41包括第一连接板411、第二连接板412和第三连接板413，第二连接板412设置在第一连接板411和第三连接板413之间，第一连接板411、第二连接板412和第三连接板413相互垂直设置，第一连接板411、第二连接板412和第三连接板413之间围成凹槽416。第二连接板412上设置有第一连接孔，第二滑动件32上设置有第二连接孔，连接件穿过第一连接孔和第二连接孔，将第二连接板412和第二滑动件32连接。本实施例中，连接件为螺钉。
具体地，连接组件41包括第一配合面和第二配合面，塑化组件2包括塑化座21，塑化座21上设置有第一抵接面211和第二抵接面212，塑化座21搭接在连接组件41上，使得塑化座21与连接组件41之间可以有一定的空间以便于进行小范围的移动，可以实现对第二滑动件32的初步释放力的作用，减小对第二滑动件32的作用力。具体是第一配合面相对于第一抵接面211远离或靠近，第二配合面和第二抵接面212相对移动。本实施例中，第一抵接面211与第二抵接面212相互垂直设置，第一配合面设置在第一连接板411，第二配合面设置在第二连接板412。塑化座21搭接放置在连接组件41，第二配合面和第二抵接面212之间可以相对移动，使第一配合面相对于第一抵接面211远离或靠近，塑化座21通过连接组件41连接在第二滑动件32上，连 接组件41与塑化座21之间的移动，使射台座1变形作用于第二滑动件32上力通过连接组件41的移动进行初步释放。本实施例中，塑化座21与连接组件41的距离为0～L3，L3为图5中L3所示的距离，L3的具体数值不限定，根据实际情况设计L3的数值。
进一步，如图2和图3所示，第二连接板412上开设有安装槽，移动调节件43一端滑动设置在安装槽，以释放射台座变形对第二滑动件32产生的位移变化的力，移动调节件43另一端与角度调节件42滑动连接。本实施例中，安装槽的方向沿图6中L2所示的方向，安装槽包括第一安装槽414和第二安装槽415，第一安装槽414和第二安装槽415同轴设置在第二连接板412两侧。移动调节件43上开设有第三连接孔，第一安装槽414和第二安装槽415之间开设有第四连接孔，移动调节件43置于第一安装槽414内，第二安装槽415内放置锁紧件，第一连接件7依次穿过第三连接孔和第四连接孔与锁紧件锁紧，将移动调节件43限位在在第一安装槽414内，本实施例中，移动调节件43可以在第一连接件7滑动，第一连接件7不仅把移动调节件43进行限位，是移动调节件43限位在第一安装槽414内，同时第一连接件7还具有对移动调节件43进行导向的作用。通过移动调节件43的移动，释放射台座1变形对第二滑动件32产生的位移变化的力。本实施例中，设置移动调节件43的另一个作用是与角度调节件42连接，共同起到调节位移与角度的作用。
进一步，如图2和图3所示，本申请中的注塑装置还包括安装架5，安装架5与塑化组件2可拆卸连接，具体地安装架5与塑化座21可拆卸连接，塑化座21上设置有第三抵接面213，安装架5可拆卸设置在第三抵接面213上。安装架5上开设有第五连接孔，第三抵接面213上开设有螺纹槽，第二连接组件穿过第五连接孔将安装架5锁紧在第三抵接面213的螺纹槽内。本实施例中，安装架5一部分与塑化座21的第三抵接面213连接，另一部分与 连接组件41抵接，通过安装架5限制连接组件41的移动的范围，使连接组件41只能在一定范围内移动，具体的移动范围不做具体限制，只要能满足可以释放射台座1变形对第二滑动件32产生的位移变化的力即可。
进一步，如图2和图3所示，安装架5上还开设有容纳槽，角度调节件42一面转动设置在容纳槽，角度调节件42另一面与移动调节件43滑动连接。本实施例中，角度调节件42为关节轴承，具体是关节轴承的外球面固定设置在容纳槽内，关节轴承的内球面与转动轴连接，内球面可以在移动调节件43转动一定的角度，以便于关节轴承可以释放射台座1变形对第二滑动件32产生的角度变化的力。
进一步，如图2和图3所示，为了对关节轴承进行轴向方向的约束，本申请中的注塑装置还包括固定件6，固定件6可拆卸设置在安装架5，固定件6用于限制角度调节件42的移动。具体是，固定件6上设置有第一凸台和第二凸台，第一凸台垂直设置在第二凸台上，第一凸台与安装架5可拆卸连接，将固定件6固定在安装架5上，第二凸台抵接在关节轴承的外球面，限制关节轴承的轴向移动。
本申请中还提供了一种注塑机，包括如上述所述的注塑装置。
本申请中的一种注塑装置的工作原理如下：
射台座1的在注射过程中，射台前板11和射台后板12中心受力时，会使两个射台侧板13沿图1中L1所示的方向挤压变形，因两个侧板的变形而导致作用在滑动组件3上的力很大，第一滑动件31会发生弯曲变形，即第一直线导轨发生弯曲变形，滑块一方面与直线导轨配合，另一方面通过调节组件4与塑化座21连接，当直线导轨弯曲变形时，滑块在直线导轨上滑动，同时塑化座21对滑块有作用力，使滑块容易在直线导轨和塑化座21的共同作用下加压变形。在滑块和塑化座21之间增加调节组件4，调节组件4包括移 动调节件43和角度调节件42，当直线导轨发生变形时，通过移动调节件43可以将直线导轨弯曲时相对至射台侧板13产生的直线位移释放，通过角度调节件42即关节轴承可以将直线导轨弯曲时相对于射台侧板13发生的角度偏转释放，进而可以是滑块不受变形力的作用，以保护滑块，射台座1只需满足重力方向上的刚度需求即可，不必为了减小射台座1的变形而将射台座1质量设计很大，将射台座1的质量减小，节省材料，降低成本。
显然，本申请的上述实施例仅仅是为了清楚说明本申请所作的举例，而并非是对本申请的实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本申请权利要求的保护范围之内。
在本申请的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。此外，术语“第一”、“第二”、仅用于描述目的，而不能理解为指示或暗示相对重要性。其中，术语“第一位置”和“第二位置”为两个不同的位置。
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本申请中的具体含义。
Claims (14)
- 一种注塑装置，其特征在于，包括射台座和塑化组件，所述射台座与所述塑化组件滑动连接，所述射台座与所述塑化组件之间设置有调节组件，所述塑化组件相对于所述射台座移动，所述调节组件用于释放所述射台座变形对所述塑化组件产生的作用力。
- 根据权利要求1所述的注塑装置，其特征在于，所述塑化组件通过滑动组件滑动设置在所述射台座上，所述调节组件设置在所述塑化组件与所述滑动组件之间，所述调节组件用于释放所述射台座变形对所述滑动组件的作用力。
- 根据权利要求2所述的注塑装置，其特征在于，所述滑动组件包括第一滑动件和第二滑动件，所述第一滑动件可拆卸地设置在所述射台座上，所述第二滑动件与所述第一滑动件滑动连接，所述塑化组件通过所述调节组件连接在所述第二滑动件上，所述调节组件用于释放所述射台座变形对所述第二滑动件的作用力。
- 根据权利要求3所述的注塑装置，其特征在于，所述调节组件可拆卸地设置在所述第二滑动件和所述塑化组件之间，所述调节组件用于释放所述射台座变形对所述第二滑动件产生的线位移变化的力及角位移变化的力。
- 根据权利要求4所述的注塑装置，其特征在于，所述调节组件包括移动调节件和角度调节件，所述移动调节件和所述角度调节件可拆卸地连接，所述移动调节件用于释放所述射台座变形对所述第二滑动件产生的线位移变化的力，所述角度调节件用于释放所述射台座变形对所述第二滑动件产生的角位移变化的力。
- 根据权利要求5所述的注塑装置，其特征在于，所述调节组件还包括连接组件，所述连接组件设置在所述第二滑动件和所述塑化组件之间，所述 连接组件与所述第二滑动件可拆卸地连接，所述连接组件与所述塑化组件可拆卸地连接。
- 根据权利要求6所述的注塑装置，其特征在于，所述连接组件上开设有凹槽，所述第二滑动件可拆卸设置在所述凹槽内。
- 根据权利要求7所述的注塑装置，其特征在于，所述连接组件包括第一连接板、第二连接板和第三连接板，所述第二连接板设置在所述第一连接板和所述第三连接板之间，所述第一连接板、所述第二连接板和所述第三连接板相互垂直设置，所述第一连接板、所述第二连接板和所述第三连接板之间围成所述凹槽，所述第二滑动件设置在所述凹槽内。
- 根据权利要求8所述的注塑装置，其特征在于，所述第二连接板上开设有安装槽，所述移动调节件的一端滑动设置在所述安装槽内，以释放所述射台座变形对所述第二滑动件产生的位移变化的力，所述移动调节件的另一端与所述角度调节件滑动连接。
- 根据权利要求9所述的注塑装置，其特征在于，所述注塑装置还包括第一连接件，所述第一连接件与所述第二连接板可拆卸连接，以将所述移动调节件限位在所述安装槽内。
- 根据权利要求6所述的注塑装置，其特征在于，所述注塑装置还包括安装架，所述安装架与所述塑化组件可拆卸地连接，所述安装架与所述连接组件抵接，所述角度调节件的一面转动设置在安装架，所述角度调节件的另一面与所述移动调节件滑动连接。
- 根据权利要求11所述的注塑装置，其特征在于，所述角度调节件为关节轴承，所述关节轴承包括外球面和内球面，所述内球面可转动地设置在所述外球面内，所述外球面与所述安装架转动连接，所述内球面与所述移动调节件滑动连接。
- 根据权利要求11所述的注塑装置，其特征在于，所述注塑装置还包括固定件，所述固定件可拆卸地设置在所述安装架上，所述固定件用于限制所述角度调节件的移动。
- 一种注塑机，其特征在于，包括如权利要求1至13中任一项所述的注塑装置。
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| CN110587904A (zh) * | 2019-09-27 | 2019-12-20 | 中山英诺莱比智能科技有限公司 | 注塑机外置注塑台结构及注塑机 |
| CN211413437U (zh) * | 2019-12-19 | 2020-09-04 | 江门市鸿兴机电锻造有限公司 | 一种固定台压力机设备安全防弹射台座结构 |
| CN212736814U (zh) * | 2020-05-26 | 2021-03-19 | 宁波长飞亚塑料机械制造有限公司 | 一种用于对射注塑机电动副注射座本体的承载结构 |
| CN115139458A (zh) * | 2022-06-24 | 2022-10-04 | 珠海格力智能装备技术研究院有限公司 | 一种注塑装置及注塑机 |
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| DE4320366C2 (de) * | 1993-05-29 | 1996-12-05 | Karl Hehl | Formschließeinheit für eine Kunststoff-Spritzgießmaschine |
| ATE179359T1 (de) * | 1994-06-14 | 1999-05-15 | Hemscheidt Maschtech Schwerin | Holmlose formschliesseinrichtung für spritzgiessmaschinen |
| CN213291248U (zh) * | 2020-07-27 | 2021-05-28 | 无锡海天机械有限公司 | 注塑机润滑分油块过渡装置 |
| CN215903873U (zh) * | 2021-07-06 | 2022-02-25 | 珠海格力智能装备有限公司 | 注射台结构及具有其的注塑机 |
| CN113638495B (zh) * | 2021-10-12 | 2022-02-08 | 启东市筑城装配式建筑有限公司 | 一种装配式钢结构建筑主体连接结构及其安装方法 |
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- 2022-12-26 WO PCT/CN2022/142121 patent/WO2023246054A1/zh unknown
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| US20070087080A1 (en) * | 2003-09-09 | 2007-04-19 | Robert Weinmann | Injection unit, and method for the adjustment thereof |
| CN202623141U (zh) * | 2012-04-19 | 2012-12-26 | 温州至上精密机械有限公司 | 一种注射座支撑装置 |
| CN206277626U (zh) * | 2016-11-11 | 2017-06-27 | 海天塑机集团有限公司 | 一种注塑机预塑座位置自动调整装置 |
| CN110587904A (zh) * | 2019-09-27 | 2019-12-20 | 中山英诺莱比智能科技有限公司 | 注塑机外置注塑台结构及注塑机 |
| CN211413437U (zh) * | 2019-12-19 | 2020-09-04 | 江门市鸿兴机电锻造有限公司 | 一种固定台压力机设备安全防弹射台座结构 |
| CN212736814U (zh) * | 2020-05-26 | 2021-03-19 | 宁波长飞亚塑料机械制造有限公司 | 一种用于对射注塑机电动副注射座本体的承载结构 |
| CN115139458A (zh) * | 2022-06-24 | 2022-10-04 | 珠海格力智能装备技术研究院有限公司 | 一种注塑装置及注塑机 |
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| CN115139458A (zh) | 2022-10-04 |
| CN115139458B (zh) | 2023-10-27 |
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