WO2023221830A1 - Gas mixing device and semiconductor process apparatus - Google Patents

Gas mixing device and semiconductor process apparatus Download PDF

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Publication number
WO2023221830A1
WO2023221830A1 PCT/CN2023/093196 CN2023093196W WO2023221830A1 WO 2023221830 A1 WO2023221830 A1 WO 2023221830A1 CN 2023093196 W CN2023093196 W CN 2023093196W WO 2023221830 A1 WO2023221830 A1 WO 2023221830A1
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WO
WIPO (PCT)
Prior art keywords
channel
air
annular
air inlet
gas
Prior art date
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PCT/CN2023/093196
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French (fr)
Chinese (zh)
Inventor
郑波
朱磊
魏景峰
佘清
刘建民
纪红
何中凯
Original Assignee
北京北方华创微电子装备有限公司
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Publication of WO2023221830A1 publication Critical patent/WO2023221830A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45512Premixing before introduction in the reaction chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45523Pulsed gas flow or change of composition over time
    • C23C16/45525Atomic layer deposition [ALD]
    • C23C16/45544Atomic layer deposition [ALD] characterized by the apparatus
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of semiconductor manufacturing, and in particular, to a gas mixing device and semiconductor process equipment.
  • ALD atomic layer deposition
  • the gas inlet method for the ALD process using two source gases includes the following steps:
  • Step 1 Pour dilution gas (such as nitrogen) into the process chamber to purge the pipeline and chamber;
  • dilution gas such as nitrogen
  • Step 2 Inject the mixed gas of the first source gas and the diluent gas into the process chamber;
  • Step 3 Stop the flow of the first source gas and flow the dilution gas into the process chamber;
  • Step 4 Inject the mixed gas of the second source gas and the diluent gas into the process chamber;
  • Step 5 Stop feeding the second source gas and feed the dilution gas into the process chamber.
  • a gas mixing device to fully mix the source gas and diluent gas (or carrier gas used as the source gas) so that the concentration of the mixed gas reaches a very uniform state, and then After rapid dispersion by a gas distribution system (such as a spray device), it is evenly blown to the wafer surface, where a chemical reaction occurs to form a film.
  • a gas distribution system such as a spray device
  • the existing gas mixing device promotes the flow of gas in the horizontal direction by suppressing pressure. This method will not only cause severe flow obstruction, large flow resistance, and low gas mixing efficiency, but also it is difficult to achieve completely uniform gas mixing, and the uniformity effect is poor. It is not suitable for working conditions with relatively high gas mixing requirements.
  • the present invention aims to solve at least one of the technical problems existing in the prior art. It proposes a gas mixing device and semiconductor process equipment, which can not only shorten the gas mixing time and improve the gas mixing efficiency, but also effectively improve the mixing uniformity. Improve product performance.
  • a gas mixing device which is used in semiconductor process equipment and includes a gas mixing component, a first gas inlet pipeline and a second gas inlet pipeline; the gas mixing component is provided with a first gas inlet channel , the second air inlet channel and the annular air mixing channel, where,
  • the air inlet ends of the first air inlet channel and the second air inlet channel are respectively connected with the air outlet ends of the first air inlet pipeline and the second air inlet pipeline; the first air inlet channel and the third air inlet channel
  • the gas outlet ends of the two air inlet channels are both connected to the annular gas mixing channel; the gas outlet end of the annular gas mixing channel is used to communicate with the process chamber of the semiconductor process equipment;
  • the air outlet directions of the first air inlet channel and the second air inlet channel are set to enable the air flow from the outlet ends of the first air inlet channel and the second air inlet channel to flow into the annular air mixing channel respectively.
  • the gases are mixed, they all rotate and flow in the same direction along the circumferential direction of the annular gas mixing channel.
  • the first air inlet channel includes a plurality of first air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air outlet end of each first air equalizing hole is in the annular air mixing channel.
  • the connection between the orthographic projection on the radial section and the center of the radial section is the first connection line, and the orthographic projection of the air inlet end of each first air equalizing hole on the radial section is The connection line between the centers of the radial sections is a second connection line, and an included angle is formed between the first connection line and the second connection line.
  • the second air inlet channel includes a plurality of second air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air outlet end of each second air equalizing hole is in the annular air mixing channel.
  • the connection between the orthographic projection on the radial section and the center of the radial section is the third connection line, and the orthographic projection of the air inlet end of each second air equalizing hole on the radial section is equal to between the centers of the radial sections
  • the connecting line is a fourth connecting line, and an angle is formed between the third connecting line and the fourth connecting line;
  • the second air equalizing hole and the first air equalizing hole are staggered from each other in the axial direction of the annular air mixing channel.
  • the first air inlet channel also includes a first annular sub-channel and a first connecting sub-channel, wherein the first annular sub-channel surrounds the outside of the annular air-mixing channel; a plurality of the first annular sub-channels An air equalization hole is located between the first annular sub-channel and the annular air mixing channel, and the air inlet end of each first air equalization hole is connected with the first annular sub-channel, and each first The air outlet end of the air equalizing hole is connected with the annular air mixing channel;
  • Both ends of the first connecting sub-channel are respectively connected with the first annular sub-channel and the air outlet end of the first air inlet pipe; the outlet direction of the first connecting sub-channel is set to enable the air to flow into the The gas in the first annular sub-channel rotates and flows, and the flow direction of the gas in the first annular sub-channel is the same as the flow direction of the gas in the annular gas mixing channel.
  • the second air inlet channel also includes a second annular sub-channel and a second connecting sub-channel, wherein the second annular sub-channel surrounds the inside of the annular air-mixing channel; a plurality of the first Two air equalization holes are located between the second annular sub-channel and the annular air mixing channel, and the air inlet end of each second air equalization hole is connected with the second annular sub-channel, and each second The air outlet end of the air equalizing hole is connected with the annular air mixing channel;
  • the second connecting sub-channel and the first connecting sub-channel are staggered from each other in the axial direction of the annular air-mixing channel; both ends of the second connecting sub-channel are respectively connected with the second annular sub-channel and the first connecting sub-channel.
  • the gas outlet end of the second air inlet pipe is connected; the gas outlet direction of the second connecting sub-channel is set to enable the gas flowing into the second annular sub-channel to rotate and flow, and the gas in the second annular sub-channel
  • the flow direction is the same as the flow direction of the gas in the annular gas mixing channel.
  • the orthographic projection of the axis of the first connecting sub-channel on the radial section of the air mixing component coincides with any radial direction on the radial section, or is parallel to each other, or forms an angle.
  • the orthographic projection of the axis of the second connecting sub-channel on the radial cross-section of the air-mixing component is equal to Any radial directions on the radial cross sections coincide with each other, are parallel to each other, or form an included angle.
  • the air mixing device further includes a third air intake pipeline and an on-off valve provided on the third air intake pipeline;
  • the air mixing component is also provided with a third air inlet channel, and the third air inlet channel is located above the annular air mixing channel; the air inlet end of the third air inlet channel is connected to the third air inlet pipeline.
  • the air outlet end of the third air inlet channel is connected with at least one of the first annular sub-channel and the second annular sub-channel.
  • the third air inlet channel includes a plurality of third air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air inlet end of each third air equalizing hole is connected to the third air inlet.
  • the air outlet end of the air pipeline is connected, and the air outlet end of each third air equalization hole is connected with the first annular sub-channel or the second annular sub-channel; or,
  • the third air inlet channel includes two groups of air holes, and each group of air holes includes a plurality of third uniform air holes evenly distributed along the circumferential direction of the annular air mixing channel, wherein a plurality of air hole groups in one group The air inlet end of the third air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the first annular sub-channel; a plurality of the third air hole groups in another group The air inlet end of the air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the second annular sub-channel.
  • the on-off valve includes a valve body and a valve plate, wherein the valve body is connected between the third air intake pipeline and the air mixing component, and a connection is provided in the valve body Channel, the connecting channel is respectively connected with the air outlet end of the third air inlet pipe and the air inlet end of the third air inlet channel;
  • the valve plate is movably disposed in the connection channel for opening or closing the connection channel, and the valve plate is provided with at least one through hole for allowing gas with a preset flow rate or less to pass through.
  • the through hole is provided.
  • the third air inlet channel also includes a third connection sub-channel, the air inlet end of the third connection sub-channel is connected with the air outlet end of the third air inlet pipeline, the third connection sub-channel The air outlet end is connected with the air inlet ends of the plurality of third air equalizing holes;
  • a flow guide convex portion is provided on the surface of the air mixing component opposite to the air outlet end of the third air inlet pipe.
  • the surface of the flow guide convex portion opposite to the air outlet end of the third air inlet pipe is round.
  • the arc convex surface is used to divert the gas flowing into the third connecting sub-channel to the air inlet ends of the plurality of third air equalizing holes.
  • a converging channel is provided in the gas mixing component and located below the annular gas mixing channel.
  • the converging channel includes a third annular sub-channel and a vertical sub-channel, wherein the third annular sub-channel
  • the air inlet end of the channel is connected to the air outlet end of the annular air mixing channel
  • the air outlet end of the third annular sub-channel is connected to the air inlet end of the vertical sub-channel
  • the inner circumference of the third annular sub-channel is Both the diameter and the outer circumferential diameter decrease from the annular air-mixing channel to the vertical sub-channel;
  • the gas outlet end of the vertical sub-channel is used to communicate with a process chamber of the semiconductor process equipment.
  • the present invention also provides a semiconductor process equipment, including a process chamber, which is characterized in that it also includes the above-mentioned gas mixing device provided by the present invention for introducing mixed gas into the process chamber.
  • the process chamber includes a cavity, a cover plate and a spray device arranged on the top of the cavity, and the spray device is located below the cover plate;
  • the air mixing component is arranged above the cover plate, and a first air inlet corresponding to the air outlet end of the annular air mixing channel is provided in the cover plate, and a guide is provided in the first air inlet.
  • a flow plug which is provided with a plurality of through holes for converting the flow direction of the mixed gas flowing through it to vertically downward.
  • the plurality of through holes include a plurality of first through holes and a plurality of second through holes, wherein the plurality of first through holes surround the axis of the guide plug at least once ;
  • At least one second through hole is provided in the interval between two adjacent first through holes, and the second through hole is The radial cross-sectional area of the hole is smaller than the radial cross-sectional area of the first through hole.
  • the plurality of through holes include a first through hole with a circular radial cross-sectional shape, and one or more second through holes with an annular radial cross-section; wherein,
  • the second through holes surround the first through holes, and a plurality of the second through holes are nested in each other; at least one along the first through hole is also provided in each of the second through holes.
  • Two radially extending reinforcing ribs of the second through hole, the reinforcing ribs are respectively connected to the inner peripheral wall and the outer peripheral wall of the second through hole along both radial ends of the second through hole.
  • a tapered channel is provided on the surface of the cover plate opposite to the spray device, the upper end of the tapered channel is connected to the first air inlet, and the lower end of the tapered channel is connected to the first air inlet.
  • the second air inlet on the spray device is connected, and the inner diameter of the tapered channel increases gradually from the first air inlet to the second air inlet.
  • the invention provides an air mixing device that sets the air outlet directions of the first air inlet channel and the second air inlet channel to enable the air flow from the outlet ends of the first air inlet channel and the second air inlet channel to flow into the annular air mixing channel respectively.
  • the gases When the gases are mixed, they all rotate and flow in the same direction (that is, clockwise or counterclockwise) along the circumferential direction of the annular gas mixing channel. This allows various gases to mix while rotating, that is, a swirling flow is formed, thereby increasing the gas flow rate.
  • the smoothness of the flow reduces the flow resistance and increases the flow rate, which in turn can shorten the gas mixing time, improve the gas mixing efficiency, and help increase production capacity; at the same time, various gases can fully carry out component momentum exchange and mass mixing during the rotation process , which can effectively improve mixing uniformity and thereby improve product performance.
  • the external structure of the air mixing device provided by the present invention only consists of air mixing components, the first air inlet pipe and the second air inlet pipe. The structure is simple and highly integrated, thereby saving space and reducing processing costs.
  • the semiconductor process equipment provided by the present invention by using the above gas mixing device provided by the present invention, can not only shorten the gas mixing time, improve the gas mixing efficiency, and help to increase production capacity; it can also effectively improve the mixing uniformity, thereby improving the product quality. performance.
  • Figure 1 is an external structural diagram of an air mixing device provided by a first embodiment of the present invention
  • Figure 2 is a cross-sectional view of the air mixing device provided by the first embodiment of the present invention.
  • Figure 3 is a cross-sectional view along line A-A in Figure 2;
  • Figure 4 is a cross-sectional view along line B-B in Figure 2;
  • Figure 5 is a diagram showing three positions of the second connection sub-channel and the second annular sub-channel used in the first embodiment of the present invention
  • Figure 6 is a cross-sectional perspective view along line C-C in Figure 2;
  • Figure 7 is a cross-sectional top view along line C-C in Figure 2;
  • Figure 8 is a cross-sectional perspective view along line D-D in Figure 2;
  • Figure 9 is a cross-sectional top view along line D-D in Figure 2;
  • Figure 10 is a schematic diagram of the gas flow in the gas mixing component used in the first embodiment of the present invention.
  • Figure 11 is a cross-sectional view of the air mixing device provided by the second embodiment of the present invention.
  • Figure 12 is an external structural diagram of the air mixing component used in the second embodiment of the present invention.
  • Figure 13 is a cross-sectional perspective view along line E-E in Figure 11;
  • Figure 14 is a top view of the third air inlet channel used in the second embodiment of the present invention.
  • Figure 15 is a structural diagram of the third air inlet passage used in the second embodiment of the present invention.
  • Figure 16 is another structural diagram of the third air inlet passage used in the second embodiment of the present invention.
  • Figure 17 is another structural diagram of the third air inlet passage used in the second embodiment of the present invention.
  • Figure 18 is a cross-sectional view of the on-off valve used in the second embodiment of the present invention.
  • Figure 19 is a top view of the valve plate used in the second embodiment of the present invention.
  • Figure 20 is a cross-sectional view of a semiconductor process equipment provided by a third embodiment of the present invention.
  • Figure 21 is a partial cross-sectional view of the cover plate and sprinkler device used in the third embodiment of the present invention.
  • Figure 22 is a radial cross-sectional view of the flow guide plug used in the third embodiment of the present invention.
  • Figure 23 is another radial cross-sectional view of the flow guide plug used in the third embodiment of the present invention.
  • the gas mixing device provided by the first embodiment of the present invention is applied to semiconductor process equipment, such as atomic layer deposition (ALD) equipment.
  • the gas mixing device is connected to the process chamber in the semiconductor process equipment, such as with the process chamber provided in the semiconductor process equipment.
  • the spray device on the process chamber is connected for gas mixing, and the mixed gas is transported to the process chamber through the spray device.
  • the air mixing device includes an air mixing component 1, a first air intake pipe 2 and a second air intake pipe 3;
  • the lateral air intake of the air component 1; the air inlet end of the first air inlet pipeline 2 is used to communicate with at least one air source.
  • the air inlet end of the first air inlet pipeline 2 is connected to two first air sources.
  • Branch lines (21, 22) are used to communicate with two different air sources respectively through two first branches (21, 22); the air inlet end of the second air intake pipeline 3 is connected to two second branches (31,32), used to communicate with two different gas sources respectively through two second branches (31,32); the above-mentioned multiple gas sources include, for example, a reaction gas source, a carrier gas source, a dilution gas source, etc. one or more of them.
  • the ventilation of the first air inlet pipe 2 or the second air inlet pipe 3 can be controlled individually, or the ventilation of the first air inlet pipe 2 and the second air inlet pipe 3 can be controlled alternately, or controlled in a pulse manner.
  • the first air intake line 2 and/or the second air intake line 3 are ventilated.
  • the extension directions of the first air intake pipe 2 and the second air intake pipe 3 are mutually perpendicular to the axial direction (ie, the vertical direction) of the air mixing component 1 .
  • the extending directions of the first air intake pipe 2 and the second air intake pipe 3 may be parallel to each other.
  • the embodiment of the present invention is not limited thereto. In practical applications, the first air intake pipe 2 and the second air intake pipe 3 may be parallel to each other.
  • the extension direction of the air intake pipe 3 can also be at any other angle less than 90° with the axial direction of the air mixing component 1, and the extension direction of the first air intake pipe 2 and the second air intake pipe 3 is consistent with the axial direction of the air mixing component 1.
  • the included angles between the axial directions may be the same or different, and there is no particular limitation on this in the embodiment of the present invention.
  • the air mixing component 1 is provided with a first air inlet channel 11 and a second air inlet channel 12. and an annular air mixing channel 15, wherein the air inlet ends of the first air inlet channel 11 and the second air inlet channel 12 are respectively connected with the air outlet ends of the first air inlet pipe 2 and the second air inlet pipe 3;
  • the gas outlet ends of the channel 11 and the second air inlet channel 12 are both connected to the annular gas mixing channel 15; the gas outlet end of the annular gas mixing channel 15 is used to communicate with a process chamber (not shown in the figure) of semiconductor processing equipment.
  • the gas transported by the first air inlet pipe 2 flows into the annular gas mixing channel 15 through the first air inlet channel 11, and then flows into the process chamber through the annular gas mixing channel 15; similarly, through the second air inlet pipe 3.
  • the transported gas flows into the annular gas mixing channel 15 through the second air inlet channel 12, and then flows into the process chamber through the annular gas mixing channel 15.
  • the air outlet directions of the first air inlet channel 11 and the second air inlet channel 12 are set to enable the gas to flow into the annular air mixing channel 15 from the air outlet ends of the first air inlet channel 11 and the second air inlet channel 12 respectively.
  • they all rotate and flow in the same direction in the circumferential direction of the annular air mixing channel 15 .
  • the flow direction of the gas in the annular gas mixing channel 15 is the direction of clockwise rotation or counterclockwise rotation around the axis of the annular gas mixing channel 15.
  • the gases in the gas channel 15 are mixed, they all rotate clockwise around the axis of the annular gas mixing channel 15 , or they all rotate counterclockwise around the axis of the annular gas mixing channel 15 .
  • the ALD process it usually uses a variety of different gases with large flow rates (for example, greater than 5000 sccm) and short pulse times (less than or equal to 50 ms).
  • the gas mixing device provided by the embodiment of the present invention makes the inflow annular mixing Various gases in the gas channel 15 are mixed while rotating, which can well meet the process requirements for gas mixing time and gas mixing uniformity under the above-mentioned gas inlet conditions.
  • the external structure of the air mixing device only consists of the air mixing component 1, the first It consists of an air inlet pipe 2 and a second air inlet pipe 3. It has a simple structure and a high degree of integration, thereby saving space and reducing processing costs.
  • the first air inlet channel 11 includes a plurality of first air equalization holes 113 evenly distributed along the circumferential direction of the annular air mixing channel 15, as shown in Figure As shown in 7, the connection between the orthographic projection of the air outlet end B1 of each first air equalizing hole 113 on the radial section of the annular air mixing channel 15 and the center O of the radial section is the first connection line L1.
  • connection between the orthographic projection of the air inlet end B2 of the first air equalizing hole 113 on the radial section and the center O of the radial section is the second connection line L2, and the first connection line L1 and the second connection line There is an included angle between L2, that is to say, the air outlet end B1 and the air inlet end B2 of each first air equalization hole 113 are not in the same radial direction.
  • each first air equalization hole 113 is in line with the annular air mixing channel 15 are tangent to each other in the circumferential direction of As shown by the arrows in 7, with this arrangement, the air flows from each first air equalization hole 113 into the annular air mixing channel 15 and then rotates in the same direction (clockwise or counterclockwise) to form a swirling flow.
  • the number, size, angle and size of the air outlet direction deviating from the radial direction, etc. of the first air equalizing holes 113 can be set according to specific needs. This is not particularly limited in the embodiment of the present invention.
  • the second air inlet channel 12 includes a plurality of second air equalization holes 123 evenly distributed along the circumferential direction of the annular air mixing channel 15 , as shown in Figure 9, the connection between the orthographic projection of the air outlet end B3 of each second air equalizing hole 123 on the radial section of the annular air mixing channel 15 and the center O of the radial section is the third connection line.
  • connection between the orthographic projection of the air inlet end B4 of each second air equalizing hole 123 on the above-mentioned radial section and the center O of the radial section is the fourth connection line L4, and the third connection line L3 and the The four connecting lines L4 form an included angle, that is to say, the air outlet end B3 and the air inlet end B4 of each second air equalizing hole 123 are not in the same radial direction.
  • each second air equalizing hole 123 is in the same direction as the second air equalizing hole 123 Ring sub-channel 122 (described in detail later) are tangent to each other in the circumferential direction of As shown by the arrows in 9, this arrangement can make the air flow from each second air equalization hole 123 into the annular air mixing channel 15 and then rotate in the same direction (clockwise or counterclockwise) to form a swirling flow, and flow from each second air equalization hole 123 to the annular air mixing channel 15.
  • the gas flow direction 123 flowing into the annular gas mixing channel 15 is the same as the gas flow direction flowing into the annular gas mixing channel 15 from each first air equalization hole 113, that is, both are clockwise, or both are counterclockwise.
  • each second air equalizing hole 123 is from the center to the edge. Since the first air inlet channel 11 is located inside the annular mixing channel 15, Outside the air channel 15, the air outlet direction of each first air equalizing hole 113 is from the edge to the center.
  • the number, size, angle and size of the air outlet direction deviating from the radial direction, etc. of the second air equalization holes 123 can be set according to specific needs. This is not particularly limited in the embodiment of the present invention.
  • the above-mentioned parameters of the second air equalization hole 123 may be the same as or different from the above-mentioned parameters of the first air equalization hole 113 .
  • the direction of the first air equalizing hole 113 may be perpendicular to the axial direction of the air mixing component 1, or may have a certain inclination relative to the axial direction of the air mixing component 1, which is not limited here.
  • the direction of the second air equalizing hole 123 may be perpendicular to the axial direction of the air mixing component 1, or may have a certain inclination relative to the axial direction of the air mixing component 1, which is not limited here.
  • the height of the air outlet end of the first air equalization hole 113 (i.e., the connection point between the first air equalization hole 113 and the annular air mixing channel 15) is the same as the height of the air outlet end of the second air equalization hole 123 (i.e., the second air equalization hole 123).
  • the heights of the connection points between the air holes 123 and the annular air-mixing passage 15 are different. For example, taking the direction of the first air equalization hole 113 and the direction of the second air equalization hole 123 both perpendicular to the axial direction of the air mixing component 1, as shown in Figure 10, the height of the first air equalization hole 113 is at the same height as the second air equalization hole.
  • the air holes 123 are located at different heights, that is, the first air equalizing hole 113 and the second air equalizing hole 123 are staggered from each other in the vertical direction. In this way, the two paths of gas flowing out from the first air equalizing hole 113 and the second air equalizing hole 123 can be avoided from being in an annular shape.
  • the first air equalizing hole 113 and the second air equalizing hole 123 are staggered from each other in the vertical direction, so that one of the first air equalizing hole 113 and the second air equalizing hole 123 can flow into the annular air mixing channel 15
  • One of the gases first undergoes a period of rotational flow, and then meets another gas flowing into the annular gas mixing channel 15 from the other one of the first equalizing hole 113 and the second equalizing hole 123.
  • the height of the first air equalization hole 113 may be higher than the height of the second air equalization hole 123 , or the height of the first air equalization hole 113 may be lower than the height of the second air equalization hole 123 .
  • the first air inlet channel 11 also includes a first annular sub-channel 112 and a first connecting sub-channel 111, wherein the first annular sub-channel 111
  • the channel 112 surrounds the outside of the annular air mixing channel 15.
  • a plurality of first air equalizing holes 113 are located between the first annular sub-channel 112 and the annular air mixing channel 15, and the air inlet end of each first air equalizing hole 113 is connected to the first The annular sub-channels 112 are connected, and the air outlet end of each first equalizing hole 113 is connected with the annular air-mixing channel 15 .
  • the top of the first annular sub-channel 112 is higher than the top of the annular gas-mixing channel 15
  • the bottom end of the first annular sub-channel 112 is lower than the top of the annular gas-mixing channel 15 , so that the first annular sub-channel 112 Partially overlapping with the annular air-mixing channel 15 in the vertical direction, a plurality of first air equalizing holes 113 are connected to the first annular sub-channel 112 and the annular air-mixing channel 15 at their overlapping positions.
  • both ends of the first connecting sub-channel 111 are respectively connected with the first annular sub-channel 112 and the air outlet end of the first air inlet pipe 2 .
  • the air inlet end of the first connecting sub-channel 111 is located on the side of the air mixing component 1, so that lateral air intake can be achieved, and an air inlet structure can be provided for the top side of the air mixing component. Reserved space.
  • the axial directions (ie, vertical directions) of the first connecting sub-channel 111 and the annular air-mixing channel 15 are perpendicular to each other.
  • the embodiment of the present invention is not limited to this. In practical applications, the first The angle between the axial direction of the connecting sub-channel 111 and the annular air-mixing channel 15 may also be less than 90°.
  • the gas delivered by the first air inlet pipe 2 can flow into the first ring via the first connecting sub-channel 111 In the shape sub-channel 112.
  • the gas outlet direction of the first connecting sub-channel 111 is set to enable the gas flowing into the first annular sub-channel 112 to rotate and flow, and the flow direction of the gas in the first annular sub-channel 112 is consistent with the flow direction of the gas in the annular gas mixing channel 15
  • the flow directions are the same, that is, they all rotate clockwise or counterclockwise around the axis of the annular air-mixing channel 15 .
  • the gas flowing into the first annular sub-channel 112 is also mixed while rotating, forming a swirling flow, and the swirling flow direction in the first annular sub-channel 112 is consistent with the swirling flow direction in the above-mentioned annular gas mixing channel 15, that is, If the swirling direction in the first annular sub-channel 112 is counterclockwise, then the swirling direction in the above-mentioned annular air-mixing channel 15 is also counterclockwise; if the swirling direction in the first annular sub-channel 112 is clockwise, then The swirl direction in the above-mentioned annular air-mixing channel 15 is also clockwise.
  • the gas in the first annular sub-channel 112 can flow into the above-mentioned annular shape through the plurality of first uniform air holes 113.
  • the flow still rotates along the same swirl direction, thereby avoiding the generation of turbulent flow and damaging the flow smoothness.
  • the gas flowing into the annular gas mixing channel 15 can form a swirling flow, thereby further improving the smoothness of the gas flow and the mixing uniformity.
  • the second air inlet channel 12 also includes a second annular sub-channel 122 and a second connecting sub-channel 121, wherein the second annular sub-channel 122 surrounds the annular mixing Inside the air channel 15; a plurality of second air equalization holes 123 are located between the second annular sub-channel 122 and the annular air mixing channel 15, and the air inlet end of each second air equalization hole 123 is connected with the second annular sub-channel 122, The air outlet end of each second air equalizing hole 123 is connected with the annular air mixing channel 15 .
  • the upper end of the second annular sub-channel 122 is higher than the top of the annular gas-mixing channel 15
  • the bottom end of the second annular sub-channel 122 is lower than the top of the annular gas-mixing channel 15 , so that the second annular sub-channel 122 Partially overlapping with the annular air-mixing channel 15 in the vertical direction, a plurality of second air equalization holes 123 are connected to the second annular sub-channel 122 and the annular air-mixing channel 15 at their overlapping positions.
  • the second connecting sub-channel 121 and the first connecting sub-channel 111 are at different heights, that is, at The annular gas mixture channels 15 are axially staggered from each other.
  • the second connecting sub-channel 121 is higher than the first connecting sub-channel 111
  • the upper end of the second annular sub-channel 122 is higher than the first connecting sub-channel 111 .
  • annular sub-channel 112 located in the outer ring can reserve an avoidance space for the second connecting sub-channel 121 above it, so that the two ends of the second connecting sub-channel 121 can respectively It extends to the second annular sub-channel 122 located in the inner ring and the air outlet end of the second air inlet pipe 3, and is connected with both.
  • the air inlet end of the second connecting sub-channel 121 is located on the side of the air mixing component 1, so that lateral air intake can be achieved, and an air inlet structure can be provided for the top side of the air mixing component. Reserved space.
  • the axial directions of the second connecting sub-channel 121 and the annular mixing channel 15 are perpendicular to each other.
  • the embodiment of the present invention is not limited to this. In practical applications, the second connecting sub-channel 121 and the annular mixing channel 15 are axially perpendicular to each other. The included angle between the axial directions of the air channels 15 may also be less than 90°.
  • the gas delivered by the second air inlet pipe 3 can flow into the second annular sub-channel 122 via the second connecting sub-channel 121 .
  • the gas outlet direction of the second connecting sub-channel 121 is set to enable the gas flowing into the second annular sub-channel 122 to rotate and flow, and the flow direction of the gas in the second annular sub-channel 122 is consistent with the flow direction of the gas in the annular gas mixing channel 15
  • the flow directions are the same, that is, they all rotate clockwise or counterclockwise around the axis of the annular air-mixing channel 15 .
  • the gas flowing into the second annular sub-channel 122 is also mixed while rotating, forming a swirling flow, and the swirling flow direction in the second annular sub-channel 122 is consistent with the swirling flow direction in the above-mentioned annular gas mixing channel 15, that is, If the swirling direction in the second annular sub-channel 122 is counterclockwise, then the swirling direction in the above-mentioned annular air-mixing channel 15 is also counterclockwise; if the swirling direction in the second annular sub-channel 122 is clockwise, then The swirl direction in the above-mentioned annular air-mixing channel 15 is also clockwise.
  • the gas in the second annular sub-channel 122 can flow into the above-mentioned annular gas through the plurality of second air equalization holes 123.
  • the flow still rotates along the same swirl direction, thereby avoiding the generation of turbulent flow and damaging the flow smoothness.
  • the gas flowing into the annular sub-channel 122 can be mixed while flowing into the annular sub-channel 122 .
  • the smoothness of the gas flow and the mixing uniformity are further improved.
  • the axis of the second connecting sub-channel 121 is on the radial cross-section of the gas mixture component 1
  • the orthographic projection of and any radial direction on the radial section coincide with each other, or are parallel to each other, or form an included angle.
  • Figure (a) in Figure 5 shows that the axis A1 and the radial direction A2 of the second connection sub-channel 121 are parallel to each other;
  • Figure (b) in Figure 5 shows that the axis A1 and the radial direction A2 of the second connection sub-channel 121 are parallel to each other.
  • the radial directions A2 coincide with each other;
  • Figure (c) in Figure 5 shows that the axis A1 of the second connecting sub-channel 121 forms an angle with the radial direction A2.
  • the arrangement of the first annular sub-channel 112 and the first connecting sub-channel 111 is similar to the above-mentioned second annular sub-channel 122 and the second connecting sub-channel 121 , that is, the axis of the first connecting sub-channel 111 is at the center of the air mixing component 1
  • the orthographic projection on the radial section coincides with any radial direction on the radial section, or is parallel to each other, or forms an included angle.
  • first connecting sub-channel 111 and the second connecting sub-channel 121 may be parallel to each other, or may form an included angle in the horizontal plane, and the size of the included angle only needs to ensure that the water flows from the second connecting sub-channel 121 into the second annular sub-channel.
  • the swirling direction of the gas in the channel 122 and the swirling direction of the gas flowing from the first connecting sub-channel 111 into the first annular sub-channel 112 only need to be consistent with the swirling direction in the above-mentioned annular gas mixing channel 15 .
  • the air mixing device provided by the second embodiment of the present invention is an improvement based on the above-mentioned first embodiment. Specifically, please refer to Figure 11 and Figure 12 together. Based on the above-mentioned first embodiment, the air mixing device may also include a third air intake pipe 4 and an on-off valve 5 provided on the third air intake pipe 4 for connecting or disconnecting the third air intake pipe 4.
  • the air inlet end of the third air inlet pipeline 4 can, for example, be connected to a remote plasma source (used to provide cleaning gas carrying plasma free radicals) for performing a plasma cleaning process on the pipeline and process chamber to remove the process. particles produced.
  • the embodiment of the present invention is not limited to this. In practical applications, the air inlet end of the third air inlet pipe 4 can also be Connected to at least one of a purge gas source and a source gas source.
  • the air mixing component 1 is also provided with a third air inlet channel 17, wherein the third air inlet channel 17 is located above the annular air mixing channel 15; the air inlet end of the third air inlet channel 17 is connected to the above-mentioned third air inlet channel.
  • the air outlet ends of the three air inlet pipes 4 are connected; the air outlet end of the third air inlet channel 17 is connected with at least one of the first annular sub-channel 112 and the second annular sub-channel 122 .
  • the gas delivered by the third air inlet pipe 4 flows into at least one of the first annular sub-channel 112 and the second annular sub-channel 122 via the third inlet channel 17 .
  • the cleaning gas or purging gas can be introduced from the top of the gas mixing device into the pipelines, channels and chambers, thereby Full cleaning and purging can be carried out from the top of the gas mixing device to prevent residues from appearing in the dead area at the top and improve the cleaning and purging effect.
  • the third air inlet channel 17 includes a plurality of third air equalization holes 172 evenly distributed along the circumferential direction of the annular air mixing channel 15 .
  • the air inlet end of the third air equalizing hole 172 is connected with the air outlet end of the third air inlet pipe 4
  • the air outlet end of each third air equalizing hole 172 is connected with the first annular sub-channel 112 for connecting the air in the third air inlet pipe 4
  • the gas is uniformly delivered to the first annular sub-channel 112.
  • the embodiment of the present invention is not limited thereto. For example, as shown in FIG.
  • each third air equalizing hole 172 can also be connected with the second annular sub-channel 122 for connecting the air in the third air inlet pipe 4
  • the gas is uniformly transported to the second annular sub-channel 122; or, as shown in Figure 17, the third air inlet channel 18 includes two groups of air holes, each group of air holes includes evenly distributed along the circumferential direction of the annular gas mixing channel 15
  • a plurality of third air equalizing holes in which the air inlet end of the plurality of third air equalizing holes 172a in a group of air holes is connected with the air outlet end of the third air inlet pipe 4, and the air outlet end of each third air equalizing hole 172a is connected with the first
  • the annular sub-channel 112 is connected to uniformly transport the gas in the third air inlet pipe 4 to the first annular sub-channel 112;
  • the air outlet end of the air inlet pipe 4 is connected, and the air outlet end of each third air equalization hole 172b is connected with the second annular sub-channel 122 for evenly transporting the
  • the third air inlet channel 17 also includes a third connecting sub-channel 171, and the air inlet end of the third connecting sub-channel 171 is connected to the third inlet channel 171.
  • the air outlet end of the air pipeline 4 is connected to each other, and the air outlet end of the third connecting sub-channel 171 is connected to the air inlet ends of the plurality of third air equalizing holes 172 .
  • the axis of the third connecting sub-channel 171 and the axial direction of the annular air-mixing channel 15 are parallel to each other. In this way, the air inlet end of the third connecting sub-channel 171 is located on the top surface of the air-mixing component 1, thereby achieving top inlet. gas.
  • the above-mentioned on-off valve includes a valve body 51 and a valve plate 52, wherein the valve body 51 is connected between the above-mentioned third air intake pipeline 4 and the air mixing component 1 between them, and a connecting channel 511 is provided in the valve body 51, which is connected to the air outlet end of the third air inlet pipe 4 and the air inlet end of the third air inlet channel 17 (for example, the third connecting sub-channel 171).
  • valve plate 52 is movably disposed in the connecting channel 511 for opening or closing the connecting channel 511 to achieve on-off and sealing of the gas path; and the valve plate 52 is provided with at least one through hole 521 for The gas with a flow rate of less than or equal to the preset flow rate is allowed to pass through the through hole 521 .
  • the through hole 521 With the help of the through hole 521, even if the valve plate 52 is in a state of disconnecting the channel 511, a small flow of gas can still pass through the through hole 521, thereby suppressing the backflow of downstream gas and the escape of particulate matter back to the upstream pipeline, thereby ensuring Cleanliness of pipelines.
  • the valve plate 52 can be controlled to open, so that a large flow of cleaning gas or purge gas passes through the connecting channel 511 and enters the third air inlet channel 17 .
  • the number of through holes 521 may be 3 or more, and the plurality of through holes 521 may be evenly distributed or non-uniformly distributed on the valve plate 52; the radial cross-sectional shape of the through holes 521 is, for example, circular, rectangular, square or Oval shape, etc.
  • the ventilation volume can be adjusted by setting the number of through holes 521 and the ventilation cross-sectional area.
  • a butterfly valve can be used instead of the above-mentioned on-off valve, and switching between a small flow normal state and a large flow ventilation state can be achieved by adjusting the valve core opening of the butterfly valve.
  • the air mixing component 1 and the third A flow guide convex portion 19 is provided on the surface opposite the air outlet end of the air intake pipe 4.
  • the surface of the flow guide convex portion 19 opposite to the air outlet end of the third air intake pipe 4 is an arc convex surface 191 for diverting the inflow into the third air inlet pipe 4.
  • the gas in the connecting sub-channel 171 is diverted to the air inlet ends of the plurality of third air equalizing holes 172 .
  • a converging channel 16 is provided in the air mixing component 1 and located below the annular air mixing channel 15 .
  • the converging channel 16 includes a third annular sub-channel 161 and a vertical Sub-channel 162, wherein the air inlet end of the third annular sub-channel 161 is connected with the air outlet end of the annular air mixing channel 15, the air outlet end of the third annular sub-channel 161 is connected with the air inlet end of the vertical sub-channel 162, and the third The inner diameter and the outer diameter of the annular sub-channel 161 both decrease from the annular air-mixing channel 15 to the vertical sub-channel 162; the diameter of the vertical sub-channel 162 is equal to the minimum value of the outer circumferential diameter of the third annular sub-channel 161; the annular air-mixing The outer circumferential diameter of the channel 15 is equal to the maximum value of the outer circumferential diameter of the third annular sub-channel 161; the outlet end of the vertical sub-channel 162
  • the air mixing device sets the air outlet directions of the first air inlet channel and the second air inlet channel to enable the air to flow from the first air inlet channel and the second air inlet channel respectively.
  • the gases flowing into the annular gas mixing channel from the outlet end of the channel are mixed, they all rotate and flow in the same direction (that is, clockwise or counterclockwise) along the circumferential direction of the annular gas mixing channel, so that various gases can be mixed while rotating.
  • a swirling flow is formed, which can improve the smoothness of gas flow, reduce flow resistance, increase flow rate, thereby shortening the gas mixing time, improving gas mixing efficiency, and helping to increase production capacity; at the same time, various gases can be processed during the rotation process Sufficient component momentum exchange and mass mixing can effectively improve mixing uniformity and thereby improve product performance.
  • the external structure of the air mixing device provided by the present invention only consists of air mixing components, the first air inlet pipe and the second air inlet pipe. The structure is simple and highly integrated, thereby saving space and reducing processing costs.
  • a third embodiment of the present invention also provides a semiconductor process equipment, including a process chamber 6, and a gas mixing device provided by the above embodiments of the present invention.
  • the gas mixing device is used for The mixed gas is introduced into the process chamber 6 .
  • the process chamber 6 is also provided with a base 64 for carrying the wafer, and a heating device may be provided in the base 64 for heating the wafer.
  • an exhaust pipeline 65 is provided at the bottom of the process chamber 6 for exhausting gas in the process chamber 6 .
  • the process chamber 6 includes a cavity 61 and a cover 62 and a spray device 63 disposed on the top of the cavity 61 .
  • the spray device 63 is located at Below the cover plate 62; wherein, the air mixing component 1 is provided on the cover plate 62, and a first air inlet 621 corresponding to the air outlet end of the vertical sub-channel 162 is provided in the cover plate 62.
  • the first air inlet 621 is close to the nozzle.
  • One end of the shower device 63 is provided with an arc-shaped fillet for improving the smoothness of the air flow.
  • the converging channel 16 can also be omitted. In this case, the air outlet end of the annular air mixing channel 15 is connected to the first air inlet 621 .
  • a flow guide plug 7 is provided in the first air inlet 621 , and a plurality of through holes 71 are provided in the flow guide plug 7 for diverting the flow of the mixed gas flowing therethrough.
  • the direction changes to vertical downward.
  • the flow guide plug 7 can deflect and guide the downward flowing gas (that is, after the gas in the swirling state hits the hole wall of the flow guide plug 7, the radial component of its flow velocity is almost 0), so that Converting the gas from a swirling flow state to a vertical downward flow state is beneficial to the spray device 63 to divert the gas, thereby ensuring that the gas entering the process chamber no longer rotates and ensuring the controllability of the film forming process.
  • the plurality of through holes 71 include a plurality of first through holes 71a and a plurality of second through holes 71b, wherein the radial direction of the first through holes 71a
  • the cross-sectional shape is hexagonal, and the plurality of first through holes 71a are arranged in a honeycomb shape; among the plurality of first through holes 71a located in the outermost circle, there are two adjacent first through holes 71a. There is at least one interval between There is a second through hole 71b, and the radial cross-sectional area of the second through hole 71b is smaller than the radial cross-sectional area of the first through hole 71a.
  • first through holes 71a surrounding one first through hole 71a, and two adjacent first through holes 71a among the six first through holes 71a are adjacent to each other.
  • a second through hole 71b is provided between the through holes 71a.
  • the first through hole 71a can also circle around the axis of the guide plug 7 multiple times, and the radial cross-sectional shape of the first through hole 71a can also be in any other shape, such as circle, square, triangle, Rhombus or trapezoid etc.
  • the radial cross-sectional shape of the second through hole 71b can also be any shape, such as a circle, a square, a triangle, a hexagon, a rhombus, a trapezoid, etc.
  • the plurality of through holes 71 include a first through hole 71a with a circular radial cross-section, and one or more circular radial cross-sections.
  • there are a plurality of reinforcing ribs 72 are evenly distributed along the circumferential direction of the second through hole 71 b.
  • each second through hole 71b there are two second through holes 71b, and both of them surround the first through hole 71a, and one of the second through holes 71b surrounds the other second through hole 71b.
  • the four reinforcing ribs 72 of the inner ring are staggered from each other in the circumferential direction of the second through hole 71b to evenly increase the wall strength.
  • the number of second through holes 71b is 2 to 4.
  • the multiple through holes 71 are not limited to the above two layout methods. In actual applications, any other layout method can also be used, as long as the wall surface (ie, the non-through hole area) is ensured. ), try to reduce the area of the wall relative to the diversion The proportion of the entire radial cross-sectional area of the plug 7 can be reduced to the greatest extent and the flow resistance can be ensured to ensure the smoothness of the gas flow.
  • the thickness of a single hole wall is greater than or equal to 0.5mm and less than or equal to 2mm.
  • a tapered channel 622 is provided on the surface of the cover 62 opposite to the spray device 63, and the upper end of the tapered channel 622 is connected to the first air inlet 621.
  • the lower end of the tapered channel 622 is connected with the second air inlet 631 on the spray device 63 , and the inner diameter of the tapered channel 622 increases gradually from the second air inlet 631 to the second air inlet 631 .
  • the side walls of the tapered channel 622 can form a space similar to an inverted "funnel" shape, which can compress the gas flowing out from the second air inlet 631 and cause it to diffuse toward the edge more quickly, thereby increasing the gas diffusion speed, thus
  • the uniformity of gas distribution by the spray device 63 can be improved; at the same time, the overall volume of the chamber can also be reduced, which is beneficial to saving cleaning or purging time and improving process efficiency.
  • the semiconductor process equipment provided by the embodiments of the present invention by using the above gas mixing device provided by the above embodiments of the present invention, can not only shorten the gas mixing time, improve the gas mixing efficiency, and help to increase production capacity; but also can effectively improve the mixing uniformity, thereby improving product performance.
  • the source gas mass distribution uniformity on the wafer surface is less than 2%, and the film thickness uniformity is less than 1%, which effectively improves the process uniformity.

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Abstract

Provided in the present invention is a gas mixing device. In gas mixing components of the gas mixing device, gas intake ends of a first gas intake channel and a second gas intake channel are respectively in communication with gas output ends of a first gas intake pipeline and a second gas intake pipeline; gas output ends of the first gas intake channel and the second gas intake channel are both in communication with an annular gas mixing channel; a gas output end of the annular gas mixing channel is used for being in communication with a process chamber of a semiconductor process apparatus; and gas output directions of the first gas intake channel and the second gas intake channel are configured to enable gases respectively flowing into the annular gas mixing channel from the gas output ends of the first gas intake channel and the second gas intake channel to both flow in a rotational manner in the same direction of the annular gas mixing channel circumferentially, when the gases are mixed. By means of the gas mixing device and the semiconductor process apparatus provided in the present invention, the gas mixing time can be shortened, and the gas mixing efficiency is thus improved; and the mixing uniformity can also be effectively improved, and the product performance is thus improved.

Description

混气装置及半导体工艺设备Gas mixing device and semiconductor process equipment 技术领域Technical field
本发明涉及半导体制造领域,具体地,涉及一种混气装置及半导体工艺设备。The present invention relates to the field of semiconductor manufacturing, and in particular, to a gas mixing device and semiconductor process equipment.
背景技术Background technique
目前,原子层沉积(Atomic layer deposition,ALD)设备已广泛用于半导体芯片制作工艺,其与气流相关的系统主要包括进气系统、混气系统、分气系统和排气系统等。ALD工艺的进气方式主要采用的是脉冲进气,以实现将单原子膜一层一层地沉积在晶圆表面。At present, atomic layer deposition (ALD) equipment has been widely used in semiconductor chip manufacturing processes. Its airflow-related systems mainly include air intake systems, air mixing systems, air distribution systems, and exhaust systems. The air intake method of the ALD process mainly uses pulsed air intake to deposit single-atom films on the wafer surface layer by layer.
具体来说,使用两种源气体的ALD工艺的进气方法包括以下步骤:Specifically, the gas inlet method for the ALD process using two source gases includes the following steps:
步骤1、向工艺腔室通入稀释气体(例如氮气),以对管路和腔室进行吹扫;Step 1. Pour dilution gas (such as nitrogen) into the process chamber to purge the pipeline and chamber;
步骤2、向工艺腔室通入第一源气体和稀释气体的混合气体;Step 2: Inject the mixed gas of the first source gas and the diluent gas into the process chamber;
步骤3、停止通入第一源气体,向工艺腔室通入稀释气体;Step 3. Stop the flow of the first source gas and flow the dilution gas into the process chamber;
步骤4、向工艺腔室通入第二源气体和稀释气体的混合气体;Step 4. Inject the mixed gas of the second source gas and the diluent gas into the process chamber;
步骤5、停止通入第二源气体,向工艺腔室通入稀释气体。Step 5: Stop feeding the second source gas and feed the dilution gas into the process chamber.
循环进行上述步骤2至步骤5。Repeat steps 2 to 5 above.
在进行上述步骤2和步骤5的过程中,需要利用混气装置将源气体、稀释气体(或用作源气体的载气)进行充分混合,使混合气体的浓度达到非常均匀的状态,然后再经过分气系统(例如喷淋装置)的快速分散后,均匀地吹向晶圆表面,发生化学反应成膜。其中,如何快速、均匀地混气,对缩短混气时间,提升性能、产能至关重要。During the above steps 2 and 5, it is necessary to use a gas mixing device to fully mix the source gas and diluent gas (or carrier gas used as the source gas) so that the concentration of the mixed gas reaches a very uniform state, and then After rapid dispersion by a gas distribution system (such as a spray device), it is evenly blown to the wafer surface, where a chemical reaction occurs to form a film. Among them, how to mix air quickly and evenly is crucial to shortening the air mixing time and improving performance and productivity.
但是,现有的混气装置由于是通过憋压来促进气体水平方向上的流动, 这种方式不仅会导致流动阻塞严重、流阻大、混气效率低,而且气体的混合很难达到完全均匀,均匀性效果差,不适用于对混气要求比较高的工况。However, the existing gas mixing device promotes the flow of gas in the horizontal direction by suppressing pressure. This method will not only cause severe flow obstruction, large flow resistance, and low gas mixing efficiency, but also it is difficult to achieve completely uniform gas mixing, and the uniformity effect is poor. It is not suitable for working conditions with relatively high gas mixing requirements.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一,提出了一种混气装置及半导体工艺设备,其不仅可以缩短混气时间,提高混气效率,而且可以有效提高混合均匀性,提高产品性能。The present invention aims to solve at least one of the technical problems existing in the prior art. It proposes a gas mixing device and semiconductor process equipment, which can not only shorten the gas mixing time and improve the gas mixing efficiency, but also effectively improve the mixing uniformity. Improve product performance.
为实现本发明的目的而提供一种混气装置,应用于半导体工艺设备,包括混气部件、第一进气管路和第二进气管路;所述混气部件中设置有第一进气通道、第二进气通道和环形混气通道,其中,In order to achieve the purpose of the present invention, a gas mixing device is provided, which is used in semiconductor process equipment and includes a gas mixing component, a first gas inlet pipeline and a second gas inlet pipeline; the gas mixing component is provided with a first gas inlet channel , the second air inlet channel and the annular air mixing channel, where,
所述第一进气通道和第二进气通道的进气端分别与所述第一进气管路和所述第二进气管路的出气端连通;所述第一进气通道和所述第二进气通道的出气端均与所述环形混气通道连通;所述环形混气通道的出气端用于与所述半导体工艺设备的工艺腔室连通;The air inlet ends of the first air inlet channel and the second air inlet channel are respectively connected with the air outlet ends of the first air inlet pipeline and the second air inlet pipeline; the first air inlet channel and the third air inlet channel The gas outlet ends of the two air inlet channels are both connected to the annular gas mixing channel; the gas outlet end of the annular gas mixing channel is used to communicate with the process chamber of the semiconductor process equipment;
所述第一进气通道和所述第二进气通道的出气方向被设置为能够使分别从所述第一进气通道和所述第二进气通道的出气端流入所述环形混气通道中的气体在混合时,均沿所述环形混气通道的周向上的同一方向旋转流动。The air outlet directions of the first air inlet channel and the second air inlet channel are set to enable the air flow from the outlet ends of the first air inlet channel and the second air inlet channel to flow into the annular air mixing channel respectively. When the gases are mixed, they all rotate and flow in the same direction along the circumferential direction of the annular gas mixing channel.
可选的,所述第一进气通道包括沿所述环形混气通道的周向均匀分布的多个第一匀气孔,每个所述第一匀气孔的出气端在所述环形混气通道的径向截面上的正投影与所述径向截面的中心之间的连线为第一连线,每个所述第一匀气孔的进气端在所述径向截面上的正投影与所述径向截面的中心之间的连线为第二连线,所述第一连线与所述第二连线之间呈夹角。Optionally, the first air inlet channel includes a plurality of first air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air outlet end of each first air equalizing hole is in the annular air mixing channel. The connection between the orthographic projection on the radial section and the center of the radial section is the first connection line, and the orthographic projection of the air inlet end of each first air equalizing hole on the radial section is The connection line between the centers of the radial sections is a second connection line, and an included angle is formed between the first connection line and the second connection line.
可选的,所述第二进气通道包括沿所述环形混气通道的周向均匀分布的多个第二匀气孔,每个所述第二匀气孔的出气端在所述环形混气通道的径向截面上的正投影与所述径向截面的中心之间的连线为第三连线,每个所述第二匀气孔的进气端在所述径向截面上的正投影与所述径向截面的中心之间的 连线为第四连线,所述第三连线与所述第四连线之间呈夹角;Optionally, the second air inlet channel includes a plurality of second air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air outlet end of each second air equalizing hole is in the annular air mixing channel. The connection between the orthographic projection on the radial section and the center of the radial section is the third connection line, and the orthographic projection of the air inlet end of each second air equalizing hole on the radial section is equal to between the centers of the radial sections The connecting line is a fourth connecting line, and an angle is formed between the third connecting line and the fourth connecting line;
所述第二匀气孔与所述第一匀气孔在所述环形混气通道的轴向上相互错开。The second air equalizing hole and the first air equalizing hole are staggered from each other in the axial direction of the annular air mixing channel.
可选的,所述第一进气通道还包括第一环形子通道和第一连接子通道,其中,所述第一环形子通道环绕在所述环形混气通道的外侧;多个所述第一匀气孔位于所述第一环形子通道与所述环形混气通道之间,且每个所述第一匀气孔的进气端与所述第一环形子通道连通,每个所述第一匀气孔的出气端与所述环形混气通道连通;Optionally, the first air inlet channel also includes a first annular sub-channel and a first connecting sub-channel, wherein the first annular sub-channel surrounds the outside of the annular air-mixing channel; a plurality of the first annular sub-channels An air equalization hole is located between the first annular sub-channel and the annular air mixing channel, and the air inlet end of each first air equalization hole is connected with the first annular sub-channel, and each first The air outlet end of the air equalizing hole is connected with the annular air mixing channel;
所述第一连接子通道的两端分别与所述第一环形子通道和所述第一进气管路的出气端连通;所述第一连接子通道的出气方向被设置为能够使流入所述第一环形子通道中的气体旋转流动,且所述第一环形子通道中气体的流动方向与所述环形混气通道中气体的流动方向相同。Both ends of the first connecting sub-channel are respectively connected with the first annular sub-channel and the air outlet end of the first air inlet pipe; the outlet direction of the first connecting sub-channel is set to enable the air to flow into the The gas in the first annular sub-channel rotates and flows, and the flow direction of the gas in the first annular sub-channel is the same as the flow direction of the gas in the annular gas mixing channel.
可选的,所述第二进气通道还包括第二环形子通道和第二连接子通道,其中,所述第二环形子通道环绕在所述环形混气通道的内侧;多个所述第二匀气孔位于所述第二环形子通道与所述环形混气通道之间,且每个所述第二匀气孔的进气端与所述第二环形子通道连通,每个所述第二匀气孔的出气端与所述环形混气通道连通;Optionally, the second air inlet channel also includes a second annular sub-channel and a second connecting sub-channel, wherein the second annular sub-channel surrounds the inside of the annular air-mixing channel; a plurality of the first Two air equalization holes are located between the second annular sub-channel and the annular air mixing channel, and the air inlet end of each second air equalization hole is connected with the second annular sub-channel, and each second The air outlet end of the air equalizing hole is connected with the annular air mixing channel;
所述第二连接子通道与所述第一连接子通道在所述环形混气通道的轴向上相互错开;所述第二连接子通道的两端分别与所述第二环形子通道和所述第二进气管路的出气端连通;所述第二连接子通道的出气方向被设置为能够使流入所述第二环形子通道中的气体旋转流动,且所述第二环形子通道中气体的流动方向与所述环形混气通道中气体的流动方向相同。The second connecting sub-channel and the first connecting sub-channel are staggered from each other in the axial direction of the annular air-mixing channel; both ends of the second connecting sub-channel are respectively connected with the second annular sub-channel and the first connecting sub-channel. The gas outlet end of the second air inlet pipe is connected; the gas outlet direction of the second connecting sub-channel is set to enable the gas flowing into the second annular sub-channel to rotate and flow, and the gas in the second annular sub-channel The flow direction is the same as the flow direction of the gas in the annular gas mixing channel.
可选的,所述第一连接子通道的轴线在所述混气部件的径向截面上的正投影与所述径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角;Optionally, the orthographic projection of the axis of the first connecting sub-channel on the radial section of the air mixing component coincides with any radial direction on the radial section, or is parallel to each other, or forms an angle. ;
所述第二连接子通道的轴线在所述混气部件的径向截面上的正投影与 所述径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角。The orthographic projection of the axis of the second connecting sub-channel on the radial cross-section of the air-mixing component is equal to Any radial directions on the radial cross sections coincide with each other, are parallel to each other, or form an included angle.
可选的,所述混气装置还包括第三进气管路和设置在所述第三进气管路上的通断阀;Optionally, the air mixing device further includes a third air intake pipeline and an on-off valve provided on the third air intake pipeline;
所述混气部件中还设置有第三进气通道,所述第三进气通道位于所述环形混气通道上方;所述第三进气通道的进气端与所述第三进气管路的出气端连通,所述第三进气通道的出气端与所述第一环形子通道和所述第二环形子通道中的至少一者连通。The air mixing component is also provided with a third air inlet channel, and the third air inlet channel is located above the annular air mixing channel; the air inlet end of the third air inlet channel is connected to the third air inlet pipeline. The air outlet end of the third air inlet channel is connected with at least one of the first annular sub-channel and the second annular sub-channel.
可选的,所述第三进气通道包括沿所述环形混气通道的周向均匀分布的多个第三匀气孔,每个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,每个所述第三匀气孔的出气端与所述第一环形子通道或者所述第二环形子通道连通;或者,Optionally, the third air inlet channel includes a plurality of third air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and the air inlet end of each third air equalizing hole is connected to the third air inlet. The air outlet end of the air pipeline is connected, and the air outlet end of each third air equalization hole is connected with the first annular sub-channel or the second annular sub-channel; or,
所述第三进气通道包括两组气孔组,每组气孔组均包括沿所述环形混气通道的周向均匀分布的多个第三匀气孔,其中一组所述气孔组中的多个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,出气端与所述第一环形子通道连通;另一组所述气孔组中的多个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,出气端与所述第二环形子通道连通。The third air inlet channel includes two groups of air holes, and each group of air holes includes a plurality of third uniform air holes evenly distributed along the circumferential direction of the annular air mixing channel, wherein a plurality of air hole groups in one group The air inlet end of the third air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the first annular sub-channel; a plurality of the third air hole groups in another group The air inlet end of the air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the second annular sub-channel.
可选的,所述通断阀包括阀体和阀板,其中,所述阀体连接在所述第三进气管路与所述混气部件之间,且在所述阀体中设置有连接通道,所述连接通道分别与所述第三进气管路的出气端和所述第三进气通道的进气端连通;Optionally, the on-off valve includes a valve body and a valve plate, wherein the valve body is connected between the third air intake pipeline and the air mixing component, and a connection is provided in the valve body Channel, the connecting channel is respectively connected with the air outlet end of the third air inlet pipe and the air inlet end of the third air inlet channel;
所述阀板可移动地设置于所述连接通道中,用于开启或关闭所述连接通道,并且所述阀板上设置有至少一个通孔,用于使小于等于预设流量的气体能够通过所述通孔。The valve plate is movably disposed in the connection channel for opening or closing the connection channel, and the valve plate is provided with at least one through hole for allowing gas with a preset flow rate or less to pass through. The through hole.
可选的,所述第三进气通道还包括第三连接子通道,所述第三连接子通道的进气端与所述第三进气管路的出气端连通,所述第三连接子通道的出气端与多个所述第三匀气孔的进气端连通; Optionally, the third air inlet channel also includes a third connection sub-channel, the air inlet end of the third connection sub-channel is connected with the air outlet end of the third air inlet pipeline, the third connection sub-channel The air outlet end is connected with the air inlet ends of the plurality of third air equalizing holes;
位于所述混气部件与所述第三进气管路的出气端相对的表面上设置有导流凸部,所述导流凸部与所述第三进气管路的出气端相对的表面为圆弧凸面,用于将流入所述第三连接子通道中的气体分流至多个所述第三匀气孔的进气端。A flow guide convex portion is provided on the surface of the air mixing component opposite to the air outlet end of the third air inlet pipe. The surface of the flow guide convex portion opposite to the air outlet end of the third air inlet pipe is round. The arc convex surface is used to divert the gas flowing into the third connecting sub-channel to the air inlet ends of the plurality of third air equalizing holes.
可选的,所述混气部件中,且位于所述环形混气通道的下方还设置有汇流通道,所述汇流通道包括第三环形子通道和垂直子通道,其中,所述第三环形子通道的进气端与所述环形混气通道的出气端连通,所述第三环形子通道的出气端与所述垂直子通道的进气端连通,且所述第三环形子通道的内周直径和外周直径均自所述环形混气通道向所述垂直子通道递减;Optionally, a converging channel is provided in the gas mixing component and located below the annular gas mixing channel. The converging channel includes a third annular sub-channel and a vertical sub-channel, wherein the third annular sub-channel The air inlet end of the channel is connected to the air outlet end of the annular air mixing channel, the air outlet end of the third annular sub-channel is connected to the air inlet end of the vertical sub-channel, and the inner circumference of the third annular sub-channel is Both the diameter and the outer circumferential diameter decrease from the annular air-mixing channel to the vertical sub-channel;
所述垂直子通道的出气端用于与与所述半导体工艺设备的工艺腔室连通。The gas outlet end of the vertical sub-channel is used to communicate with a process chamber of the semiconductor process equipment.
作为另一个技术方案,本发明还提供一种半导体工艺设备,包括工艺腔室,其特征在于,还包括本发明提供的上述混气装置,用于向所述工艺腔室中通入混合气体。As another technical solution, the present invention also provides a semiconductor process equipment, including a process chamber, which is characterized in that it also includes the above-mentioned gas mixing device provided by the present invention for introducing mixed gas into the process chamber.
可选的,所述工艺腔室包括腔体和设置在所述腔体顶部的盖板和喷淋装置,所述喷淋装置位于所述盖板下方;其中,Optionally, the process chamber includes a cavity, a cover plate and a spray device arranged on the top of the cavity, and the spray device is located below the cover plate; wherein,
所述混气部件设置于所述盖板上方,所述盖板中设置有与所述环形混气通道的出气端对应的第一进气口,且在所述第一进气口中设置有导流塞,所述导流塞中设置有多个直通孔,用于将流经的所述混合气体的流动方向转换为竖直向下。The air mixing component is arranged above the cover plate, and a first air inlet corresponding to the air outlet end of the annular air mixing channel is provided in the cover plate, and a guide is provided in the first air inlet. A flow plug, which is provided with a plurality of through holes for converting the flow direction of the mixed gas flowing through it to vertically downward.
可选的,多个所述直通孔中包括多个第一直通孔和多个第二直通孔,其中,多个所述第一直通孔围绕所述导流塞的轴线环绕至少一圈;Optionally, the plurality of through holes include a plurality of first through holes and a plurality of second through holes, wherein the plurality of first through holes surround the axis of the guide plug at least once ;
位于最外圈的多个所述第一直通孔中,各相邻两个所述第一直通孔之间的间隔中均设置有至少一个所述第二直通孔,所述第二直通孔的径向截面面积小于所述第一直通孔的径向截面面积。 Among the plurality of first through holes located in the outermost ring, at least one second through hole is provided in the interval between two adjacent first through holes, and the second through hole is The radial cross-sectional area of the hole is smaller than the radial cross-sectional area of the first through hole.
可选的,多个所述直通孔中包括一个径向截面形状为圆形的第一直通孔,和一个或多个径向截面形状为圆环形的第二直通孔;其中,Optionally, the plurality of through holes include a first through hole with a circular radial cross-sectional shape, and one or more second through holes with an annular radial cross-section; wherein,
所述第二直通孔环绕在所述第一直通孔的周围,且多个所述第二直通孔相互嵌套;在每个所述第二直通孔中还设置有至少一个沿所述第二直通孔的径向延伸的加强筋,所述加强筋沿所述第二直通孔的径向的两端分别与所述第二直通孔的内周壁和外周壁连接。The second through holes surround the first through holes, and a plurality of the second through holes are nested in each other; at least one along the first through hole is also provided in each of the second through holes. Two radially extending reinforcing ribs of the second through hole, the reinforcing ribs are respectively connected to the inner peripheral wall and the outer peripheral wall of the second through hole along both radial ends of the second through hole.
可选的,所述盖板与所述喷淋装置相对的表面上设置有锥形通道,所述锥形通道的上端与所述第一进气口连通,所述锥形通道的下端与所述喷淋装置上的第二进气口连通,且所述锥形通道的内径自所述第一进气口向所述第二进气口递增。Optionally, a tapered channel is provided on the surface of the cover plate opposite to the spray device, the upper end of the tapered channel is connected to the first air inlet, and the lower end of the tapered channel is connected to the first air inlet. The second air inlet on the spray device is connected, and the inner diameter of the tapered channel increases gradually from the first air inlet to the second air inlet.
本发明具有以下有益效果:The invention has the following beneficial effects:
本发明提供的混气装置,其通过将第一进气通道和第二进气通道的出气方向设置为能够使分别从第一进气通道和第二进气通道的出气端流入环形混气通道中的气体在混合时,均沿环形混气通道的周向上的同一方向(即顺时针或逆时针)旋转流动,这样可以使各种气体一边旋转一边混合,即形成旋流,从而可以提高气体流动的通畅性,降低流阻、提高流速,进而可以缩短混气时间,提高混气效率,有助于提高产能;同时,各种气体在旋转过程中可以进行充分的组分动量交换和质量混合,从而可以有效提高混合均匀性,进而提高产品性能。另外,本发明提供的混气装置的外部结构只由混气部件、第一进气管路和第二进气管路组成,结构简单、集成度高,从而可以节省占用空间,降低加工成本。The invention provides an air mixing device that sets the air outlet directions of the first air inlet channel and the second air inlet channel to enable the air flow from the outlet ends of the first air inlet channel and the second air inlet channel to flow into the annular air mixing channel respectively. When the gases are mixed, they all rotate and flow in the same direction (that is, clockwise or counterclockwise) along the circumferential direction of the annular gas mixing channel. This allows various gases to mix while rotating, that is, a swirling flow is formed, thereby increasing the gas flow rate. The smoothness of the flow reduces the flow resistance and increases the flow rate, which in turn can shorten the gas mixing time, improve the gas mixing efficiency, and help increase production capacity; at the same time, various gases can fully carry out component momentum exchange and mass mixing during the rotation process , which can effectively improve mixing uniformity and thereby improve product performance. In addition, the external structure of the air mixing device provided by the present invention only consists of air mixing components, the first air inlet pipe and the second air inlet pipe. The structure is simple and highly integrated, thereby saving space and reducing processing costs.
本发明提供的半导体工艺设备,其通过采用本发明提供的上述混气装置,不仅可以缩短混气时间,提高混气效率,有助于提高产能;而且还可以有效提高混合均匀性,进而提高产品性能。The semiconductor process equipment provided by the present invention, by using the above gas mixing device provided by the present invention, can not only shorten the gas mixing time, improve the gas mixing efficiency, and help to increase production capacity; it can also effectively improve the mixing uniformity, thereby improving the product quality. performance.
附图说明 Description of the drawings
图1为本发明第一实施例提供的混气装置的外部结构图;Figure 1 is an external structural diagram of an air mixing device provided by a first embodiment of the present invention;
图2为本发明第一实施例提供的混气装置的剖视图;Figure 2 is a cross-sectional view of the air mixing device provided by the first embodiment of the present invention;
图3为沿图2中A-A线的剖视图;Figure 3 is a cross-sectional view along line A-A in Figure 2;
图4为沿图2中B-B线的剖视图;Figure 4 is a cross-sectional view along line B-B in Figure 2;
图5为本发明第一实施例采用的第二连接子通道与第二环形子通道的三种位置关系图;Figure 5 is a diagram showing three positions of the second connection sub-channel and the second annular sub-channel used in the first embodiment of the present invention;
图6为沿图2中C-C线的剖视立体图;Figure 6 is a cross-sectional perspective view along line C-C in Figure 2;
图7为沿图2中C-C线的剖视俯视图;Figure 7 is a cross-sectional top view along line C-C in Figure 2;
图8为沿图2中D-D线的剖视立体图;Figure 8 is a cross-sectional perspective view along line D-D in Figure 2;
图9为沿图2中D-D线的剖视俯视图;Figure 9 is a cross-sectional top view along line D-D in Figure 2;
图10为本发明第一实施例采用的混气部件中的气体流向示意图;Figure 10 is a schematic diagram of the gas flow in the gas mixing component used in the first embodiment of the present invention;
图11为本发明第二实施例提供的混气装置的剖视图;Figure 11 is a cross-sectional view of the air mixing device provided by the second embodiment of the present invention;
图12为本发明第二实施例采用的混气部件的外部结构图;Figure 12 is an external structural diagram of the air mixing component used in the second embodiment of the present invention;
图13为沿图11中E-E线的剖视立体图;Figure 13 is a cross-sectional perspective view along line E-E in Figure 11;
图14为本发明第二实施例采用的第三进气通道的俯视图;Figure 14 is a top view of the third air inlet channel used in the second embodiment of the present invention;
图15为本发明第二实施例采用的第三进气通道的一种结构图;Figure 15 is a structural diagram of the third air inlet passage used in the second embodiment of the present invention;
图16为本发明第二实施例采用的第三进气通道的另一种结构图;Figure 16 is another structural diagram of the third air inlet passage used in the second embodiment of the present invention;
图17为本发明第二实施例采用的第三进气通道的又一种结构图;Figure 17 is another structural diagram of the third air inlet passage used in the second embodiment of the present invention;
图18为本发明第二实施例采用的通断阀的剖视图;Figure 18 is a cross-sectional view of the on-off valve used in the second embodiment of the present invention;
图19为本发明第二实施例采用的阀板的俯视图;Figure 19 is a top view of the valve plate used in the second embodiment of the present invention;
图20为本发明第三实施例提供的半导体工艺设备的剖视图;Figure 20 is a cross-sectional view of a semiconductor process equipment provided by a third embodiment of the present invention;
图21为本发明第三实施例采用的盖板与喷淋装置的局部剖视图;Figure 21 is a partial cross-sectional view of the cover plate and sprinkler device used in the third embodiment of the present invention;
图22为本发明第三实施例采用的导流塞的一种径向截面图;Figure 22 is a radial cross-sectional view of the flow guide plug used in the third embodiment of the present invention;
图23为本发明第三实施例采用的导流塞的另一种径向截面图。Figure 23 is another radial cross-sectional view of the flow guide plug used in the third embodiment of the present invention.
具体实施方式 Detailed ways
为使本领域的技术人员更好地理解本发明的技术方案,下面结合附图来对本发明提供的混气装置及半导体工艺设备进行详细描述。In order to enable those skilled in the art to better understand the technical solution of the present invention, the gas mixing device and semiconductor process equipment provided by the present invention will be described in detail below with reference to the accompanying drawings.
第一实施例First embodiment
本发明第一实施例提供的混气装置,应用于半导体工艺设备,例如原子层沉积(Atomic layer deposition,ALD)设备,该混气装置与半导体工艺设备中的工艺腔室连通,例如与设置在工艺腔室上的喷淋装置连接,用于混气,并将混合后的气体通过喷淋装置输送至工艺腔室中。The gas mixing device provided by the first embodiment of the present invention is applied to semiconductor process equipment, such as atomic layer deposition (ALD) equipment. The gas mixing device is connected to the process chamber in the semiconductor process equipment, such as with the process chamber provided in the semiconductor process equipment. The spray device on the process chamber is connected for gas mixing, and the mixed gas is transported to the process chamber through the spray device.
请一并参阅图1和图2,混气装置包括混气部件1、第一进气管路2和第二进气管路3;其中,第一进气管路2和第二进气管路3从混气部件1的侧向进气;第一进气管路2的进气端用于与至少一个气源连通,以ALD设备为例,第一进气管路2的进气端连接有两个第一支路(21,22),用于通过两个第一支路(21,22)分别与两个不同的气源连通;第二进气管路3的进气端连接有两个第二支路(31,32),用于通过两个第二支路(31,32)分别与两个不同的气源连通;上述多个气源例如包括反应气体源、载气源、稀释气体源等等中的一种或多种。在进行工艺时,可以单独控制第一进气管路2或者第二进气管路3通气,也可以交替地控制第一进气管路2和第二进气管路3通气,还可以采用脉冲的方式控制第一进气管路2和/或第二进气管路3通气。Please refer to Figure 1 and Figure 2 together. The air mixing device includes an air mixing component 1, a first air intake pipe 2 and a second air intake pipe 3; The lateral air intake of the air component 1; the air inlet end of the first air inlet pipeline 2 is used to communicate with at least one air source. Taking the ALD equipment as an example, the air inlet end of the first air inlet pipeline 2 is connected to two first air sources. Branch lines (21, 22) are used to communicate with two different air sources respectively through two first branches (21, 22); the air inlet end of the second air intake pipeline 3 is connected to two second branches (31,32), used to communicate with two different gas sources respectively through two second branches (31,32); the above-mentioned multiple gas sources include, for example, a reaction gas source, a carrier gas source, a dilution gas source, etc. one or more of them. During the process, the ventilation of the first air inlet pipe 2 or the second air inlet pipe 3 can be controlled individually, or the ventilation of the first air inlet pipe 2 and the second air inlet pipe 3 can be controlled alternately, or controlled in a pulse manner. The first air intake line 2 and/or the second air intake line 3 are ventilated.
需要说明的是,在本实施例中,第一进气管路2和第二进气管路3的延伸方向均与混气部件1的轴向(即,竖直方向)相互垂直。示例性的,第一进气管路2和第二进气管路3的延伸方向可以相互平行,但是,本发明实施例并不局限于此,在实际应用中,第一进气管路2和第二进气管路3的延伸方向也可以与混气部件1的轴向呈小于90°的其他任意夹角,而且第一进气管路2和第二进气管路3的延伸方向与混气部件1的轴向之间的夹角可以相同也可以不同,本发明实施例对此没有特别的限制。It should be noted that in this embodiment, the extension directions of the first air intake pipe 2 and the second air intake pipe 3 are mutually perpendicular to the axial direction (ie, the vertical direction) of the air mixing component 1 . For example, the extending directions of the first air intake pipe 2 and the second air intake pipe 3 may be parallel to each other. However, the embodiment of the present invention is not limited thereto. In practical applications, the first air intake pipe 2 and the second air intake pipe 3 may be parallel to each other. The extension direction of the air intake pipe 3 can also be at any other angle less than 90° with the axial direction of the air mixing component 1, and the extension direction of the first air intake pipe 2 and the second air intake pipe 3 is consistent with the axial direction of the air mixing component 1. The included angles between the axial directions may be the same or different, and there is no particular limitation on this in the embodiment of the present invention.
如图2所示,混气部件1中设置有第一进气通道11、第二进气通道12 和环形混气通道15,其中,第一进气通道11和第二进气通道12的进气端分别与第一进气管路2和第二进气管路3的出气端连通;第一进气通道11和第二进气通道12的出气端均与环形混气通道15连通;环形混气通道15的出气端用于与半导体工艺设备的工艺腔室(图中未示出)连通。在通气时,由第一进气管路2输送的气体经由第一进气通道11流入环形混气通道15,再经由环形混气通道15流入工艺腔室中;同样的,由第二进气管路3输送的气体经由第二进气通道12流入环形混气通道15,再经由环形混气通道15流入工艺腔室中。As shown in Figure 2, the air mixing component 1 is provided with a first air inlet channel 11 and a second air inlet channel 12. and an annular air mixing channel 15, wherein the air inlet ends of the first air inlet channel 11 and the second air inlet channel 12 are respectively connected with the air outlet ends of the first air inlet pipe 2 and the second air inlet pipe 3; The gas outlet ends of the channel 11 and the second air inlet channel 12 are both connected to the annular gas mixing channel 15; the gas outlet end of the annular gas mixing channel 15 is used to communicate with a process chamber (not shown in the figure) of semiconductor processing equipment. During ventilation, the gas transported by the first air inlet pipe 2 flows into the annular gas mixing channel 15 through the first air inlet channel 11, and then flows into the process chamber through the annular gas mixing channel 15; similarly, through the second air inlet pipe 3. The transported gas flows into the annular gas mixing channel 15 through the second air inlet channel 12, and then flows into the process chamber through the annular gas mixing channel 15.
而且,第一进气通道11和第二进气通道12的出气方向被设置为能够使分别从第一进气通道11和第二进气通道12的出气端流入环形混气通道15中的气体在混合时,均沿环形混气通道15的周向上的同一方向旋转流动。环形混气通道15中气体的流动方向即为围绕环形混气通道15的轴线顺时针旋转或者逆时针旋转的方向,从第一进气通道11和第二进气通道12的出气端流入环形混气通道15中的气体在混合时,均为围绕环形混气通道15的轴线顺时针旋转旋转的方向,或者均为围绕环形混气通道15的轴线逆时针旋转旋转的方向。这样,可以使流入环形混气通道15的各种气体一边旋转一边混合,即形成旋流,从而可以提高气体流动的通畅性,降低流阻、提高流速,进而可以缩短混气时间,提高混气效率,有助于提高产能;同时,各种气体在旋转过程中可以进行充分的组分动量交换和质量混合,从而可以有效提高混合均匀性,进而提高产品性能。Moreover, the air outlet directions of the first air inlet channel 11 and the second air inlet channel 12 are set to enable the gas to flow into the annular air mixing channel 15 from the air outlet ends of the first air inlet channel 11 and the second air inlet channel 12 respectively. During mixing, they all rotate and flow in the same direction in the circumferential direction of the annular air mixing channel 15 . The flow direction of the gas in the annular gas mixing channel 15 is the direction of clockwise rotation or counterclockwise rotation around the axis of the annular gas mixing channel 15. When the gases in the gas channel 15 are mixed, they all rotate clockwise around the axis of the annular gas mixing channel 15 , or they all rotate counterclockwise around the axis of the annular gas mixing channel 15 . In this way, various gases flowing into the annular gas mixing channel 15 can be mixed while rotating, that is, a swirling flow can be formed, thereby improving the smoothness of gas flow, reducing flow resistance, increasing flow speed, and thus shortening the gas mixing time and improving gas mixing. efficiency, helping to increase production capacity; at the same time, various gases can fully undergo component momentum exchange and mass mixing during the rotation process, which can effectively improve mixing uniformity and thereby improve product performance.
对于ALD工艺,其通常在多种不同的气体大流量(例如大于5000sccm)、短脉冲时间(小于等于50ms)的条件下进气,本发明实施例提供的混气装置,其通过使流入环形混气通道15的各种气体一边旋转一边混合,能够在上述进气条件下很好地满足工艺对混气时间、混气均匀性的要求。For the ALD process, it usually uses a variety of different gases with large flow rates (for example, greater than 5000 sccm) and short pulse times (less than or equal to 50 ms). The gas mixing device provided by the embodiment of the present invention makes the inflow annular mixing Various gases in the gas channel 15 are mixed while rotating, which can well meet the process requirements for gas mixing time and gas mixing uniformity under the above-mentioned gas inlet conditions.
另外,本发明实施例提供的混气装置的外部结构只由混气部件1、第一 进气管路2和第二进气管路3组成,结构简单、集成度高,从而可以节省占用空间,降低加工成本。In addition, the external structure of the air mixing device provided by the embodiment of the present invention only consists of the air mixing component 1, the first It consists of an air inlet pipe 2 and a second air inlet pipe 3. It has a simple structure and a high degree of integration, thereby saving space and reducing processing costs.
在一些可选的实施例中,如图6、图7和图10所示,第一进气通道11包括沿环形混气通道15的周向均匀分布的多个第一匀气孔113,如图7所示,每个第一匀气孔113的出气端B1在环形混气通道15的径向截面上的正投影与该径向截面的中心O之间的连线为第一连线L1,每个第一匀气孔113的进气端B2在该径向截面上的正投影与该径向截面的中心O之间的连线为第二连线L2,第一连线L1与第二连线L2之间呈夹角,也就是说,每个第一匀气孔113的出气端B1和进气端B2不在同一径向上,例如,每个第一匀气孔113的延伸方向与环形混气通道15的圆周方向相切,这样,可以使每个第一匀气孔113的出气方向偏离径向,且多个第一匀气孔113均朝同一方向偏离,每个第一匀气孔113的出气方向如图7中的箭头所示,这样设置,可以使从各个第一匀气孔113流入环形混气通道15后沿同一方向(顺时针或逆时针)旋转流动,形成旋流。In some optional embodiments, as shown in Figures 6, 7 and 10, the first air inlet channel 11 includes a plurality of first air equalization holes 113 evenly distributed along the circumferential direction of the annular air mixing channel 15, as shown in Figure As shown in 7, the connection between the orthographic projection of the air outlet end B1 of each first air equalizing hole 113 on the radial section of the annular air mixing channel 15 and the center O of the radial section is the first connection line L1. The connection between the orthographic projection of the air inlet end B2 of the first air equalizing hole 113 on the radial section and the center O of the radial section is the second connection line L2, and the first connection line L1 and the second connection line There is an included angle between L2, that is to say, the air outlet end B1 and the air inlet end B2 of each first air equalization hole 113 are not in the same radial direction. For example, the extension direction of each first air equalization hole 113 is in line with the annular air mixing channel 15 are tangent to each other in the circumferential direction of As shown by the arrows in 7, with this arrangement, the air flows from each first air equalization hole 113 into the annular air mixing channel 15 and then rotates in the same direction (clockwise or counterclockwise) to form a swirling flow.
需要说明的是,在实际应用中,可以根据具体需要设定第一匀气孔113的数量、尺寸、出气方向偏离径向的角度和大小等等,本发明实施例对此没有特别的限定。It should be noted that in actual applications, the number, size, angle and size of the air outlet direction deviating from the radial direction, etc. of the first air equalizing holes 113 can be set according to specific needs. This is not particularly limited in the embodiment of the present invention.
类似的,在一些可选的实施例中,如图8、图9和图10所示,第二进气通道12包括沿环形混气通道15的周向均匀分布的多个第二匀气孔123,如图9所示,每个第二匀气孔123的出气端B3在环形混气通道15的径向截面上的正投影与该径向截面的中心O之间的连线为第三连线L3,每个第二匀气孔123的进气端B4在上述径向截面上的正投影与该径向截面的中心O之间的连线为第四连线L4,第三连线L3与第四连线L4之间呈夹角,也就是说,每个第二匀气孔123的出气端B3和进气端B4不在同一径向上,例如,每个第二匀气孔123的延伸方向与第二环形子通道122(后文中详细描述) 的圆周方向相切,这样,可以使每个第二匀气孔123的出气方向偏离径向,且多个第二匀气孔123均朝同一方向偏离,每个第二匀气孔123的出气方向如图9中的箭头所示,这样设置,可以使从各个第二匀气孔123流入环形混气通道15后沿同一方向(顺时针或逆时针)旋转流动,形成旋流,并且从各个第二匀气孔123流入环形混气通道15的气体流动方向与从各个第一匀气孔113流入环形混气通道15的气体流动方向相同,即均为顺时针,或者均为逆时针。容易理解的是,由于第二进气通道12位于环形混气通道15内侧,每个第二匀气孔123的出气方向是由中心向边缘的方向流动,而由于第一进气通道11位于环形混气通道15外侧,每个第一匀气孔113的出气方向是由边缘向中心的方向流动。Similarly, in some optional embodiments, as shown in FIGS. 8 , 9 and 10 , the second air inlet channel 12 includes a plurality of second air equalization holes 123 evenly distributed along the circumferential direction of the annular air mixing channel 15 , as shown in Figure 9, the connection between the orthographic projection of the air outlet end B3 of each second air equalizing hole 123 on the radial section of the annular air mixing channel 15 and the center O of the radial section is the third connection line. L3, the connection between the orthographic projection of the air inlet end B4 of each second air equalizing hole 123 on the above-mentioned radial section and the center O of the radial section is the fourth connection line L4, and the third connection line L3 and the The four connecting lines L4 form an included angle, that is to say, the air outlet end B3 and the air inlet end B4 of each second air equalizing hole 123 are not in the same radial direction. For example, the extension direction of each second air equalizing hole 123 is in the same direction as the second air equalizing hole 123 Ring sub-channel 122 (described in detail later) are tangent to each other in the circumferential direction of As shown by the arrows in 9, this arrangement can make the air flow from each second air equalization hole 123 into the annular air mixing channel 15 and then rotate in the same direction (clockwise or counterclockwise) to form a swirling flow, and flow from each second air equalization hole 123 to the annular air mixing channel 15. The gas flow direction 123 flowing into the annular gas mixing channel 15 is the same as the gas flow direction flowing into the annular gas mixing channel 15 from each first air equalization hole 113, that is, both are clockwise, or both are counterclockwise. It is easy to understand that since the second air inlet channel 12 is located inside the annular air mixing channel 15, the air outlet direction of each second air equalizing hole 123 is from the center to the edge. Since the first air inlet channel 11 is located inside the annular mixing channel 15, Outside the air channel 15, the air outlet direction of each first air equalizing hole 113 is from the edge to the center.
需要说明的是,在实际应用中,可以根据具体需要设定第二匀气孔123的数量、尺寸、出气方向偏离径向的角度和大小等等,本发明实施例对此没有特别的限定。另外,第二匀气孔123的上述参数可以与第一匀气孔113的上述参数相同也可以不同。It should be noted that in practical applications, the number, size, angle and size of the air outlet direction deviating from the radial direction, etc. of the second air equalization holes 123 can be set according to specific needs. This is not particularly limited in the embodiment of the present invention. In addition, the above-mentioned parameters of the second air equalization hole 123 may be the same as or different from the above-mentioned parameters of the first air equalization hole 113 .
在具体实施时,第一匀气孔113的方向可以相对混气部件1的轴向垂直,也可以相对混气部件1的轴向具有一定倾斜度,在此不做限定。同样的,第二匀气孔123的方向可以相对混气部件1的轴向垂直,也可以相对混气部件1的轴向具有一定倾斜度,在此不作限定。In specific implementation, the direction of the first air equalizing hole 113 may be perpendicular to the axial direction of the air mixing component 1, or may have a certain inclination relative to the axial direction of the air mixing component 1, which is not limited here. Similarly, the direction of the second air equalizing hole 123 may be perpendicular to the axial direction of the air mixing component 1, or may have a certain inclination relative to the axial direction of the air mixing component 1, which is not limited here.
在一些可选的实施例中,第一匀气孔113的出气端(即第一匀气孔113与环形混气通道15的连通处)的高度与第二匀气孔123的出气端(即第二匀气孔123与环形混气通道15的连通处)的高度不相同。示例性的,以第一匀气孔113的方向和第二匀气孔123的方向均相对混气部件1的轴向垂直为例,如图10所示,第一匀气孔113所在高度与第二匀气孔123所在高度不同,即,第一匀气孔113与第二匀气孔123在竖直方向上相互错开,这样,可以避免从第一匀气孔113与第二匀气孔123流出的两路气体在环形混气通道15内直 接相遇,通过使第一匀气孔113与第二匀气孔123在竖直方向上相互错开,可以使从第一匀气孔113和第二匀气孔123中的一者流入环形混气通道15中的其中一路气体,先经过一段旋转流动的过程之后,再与从第一匀气孔113和第二匀气孔123中的另一者流入环形混气通道15中的另一路气体相遇,这样有助于使气体在混合前先形成稳定地旋流,避免直接相遇产生乱流,造成混合效果不可控。在实际应用中,可以使第一匀气孔113所在高度高于第二匀气孔123所在高度,也可以使第一匀气孔113所在高度低于第二匀气孔123所在高度。In some optional embodiments, the height of the air outlet end of the first air equalization hole 113 (i.e., the connection point between the first air equalization hole 113 and the annular air mixing channel 15) is the same as the height of the air outlet end of the second air equalization hole 123 (i.e., the second air equalization hole 123). The heights of the connection points between the air holes 123 and the annular air-mixing passage 15 are different. For example, taking the direction of the first air equalization hole 113 and the direction of the second air equalization hole 123 both perpendicular to the axial direction of the air mixing component 1, as shown in Figure 10, the height of the first air equalization hole 113 is at the same height as the second air equalization hole. The air holes 123 are located at different heights, that is, the first air equalizing hole 113 and the second air equalizing hole 123 are staggered from each other in the vertical direction. In this way, the two paths of gas flowing out from the first air equalizing hole 113 and the second air equalizing hole 123 can be avoided from being in an annular shape. Directly within 15 meters of the air mixing channel When the first air equalizing hole 113 and the second air equalizing hole 123 meet, the first air equalizing hole 113 and the second air equalizing hole 123 are staggered from each other in the vertical direction, so that one of the first air equalizing hole 113 and the second air equalizing hole 123 can flow into the annular air mixing channel 15 One of the gases first undergoes a period of rotational flow, and then meets another gas flowing into the annular gas mixing channel 15 from the other one of the first equalizing hole 113 and the second equalizing hole 123. This helps to The gases form a stable swirling flow before mixing to avoid direct encounters and turbulence, resulting in uncontrollable mixing effects. In practical applications, the height of the first air equalization hole 113 may be higher than the height of the second air equalization hole 123 , or the height of the first air equalization hole 113 may be lower than the height of the second air equalization hole 123 .
在一些可选的实施例中,请一并参阅图2、图3和图10,第一进气通道11还包括第一环形子通道112和第一连接子通道111,其中,第一环形子通道112环绕在环形混气通道15的外侧,多个第一匀气孔113位于第一环形子通道112与环形混气通道15之间,且每个第一匀气孔113的进气端与第一环形子通道112连通,每个第一匀气孔113的出气端与环形混气通道15连通。可选的,第一环形子通道112的顶端高于环形混气通道15的顶端,且第一环形子通道112的底端低于环形混气通道15的顶端,以使第一环形子通道112与环形混气通道15在竖直方向上部分交叠,多个第一匀气孔113在第一环形子通道112与环形混气通道15的交叠位置处与二者连通。In some optional embodiments, please refer to Figure 2, Figure 3 and Figure 10 together, the first air inlet channel 11 also includes a first annular sub-channel 112 and a first connecting sub-channel 111, wherein the first annular sub-channel 111 The channel 112 surrounds the outside of the annular air mixing channel 15. A plurality of first air equalizing holes 113 are located between the first annular sub-channel 112 and the annular air mixing channel 15, and the air inlet end of each first air equalizing hole 113 is connected to the first The annular sub-channels 112 are connected, and the air outlet end of each first equalizing hole 113 is connected with the annular air-mixing channel 15 . Optionally, the top of the first annular sub-channel 112 is higher than the top of the annular gas-mixing channel 15 , and the bottom end of the first annular sub-channel 112 is lower than the top of the annular gas-mixing channel 15 , so that the first annular sub-channel 112 Partially overlapping with the annular air-mixing channel 15 in the vertical direction, a plurality of first air equalizing holes 113 are connected to the first annular sub-channel 112 and the annular air-mixing channel 15 at their overlapping positions.
而且,第一连接子通道111的两端分别与第一环形子通道112和第一进气管路2的出气端连通。在一些可选的实施例中,第一连接子通道111的进气端位于混气部件1的侧面,从而可以实现侧向进气,这样可以为混气部件的顶面一侧设置进气结构预留空间。进一步可选的,第一连接子通道111与环形混气通道15的轴向(即,竖直方向)相互垂直,但是,本发明实施例并不以此为限,在实际应用中,第一连接子通道111与环形混气通道15的轴向之间也可以呈小于90°的夹角。Moreover, both ends of the first connecting sub-channel 111 are respectively connected with the first annular sub-channel 112 and the air outlet end of the first air inlet pipe 2 . In some optional embodiments, the air inlet end of the first connecting sub-channel 111 is located on the side of the air mixing component 1, so that lateral air intake can be achieved, and an air inlet structure can be provided for the top side of the air mixing component. Reserved space. Further optionally, the axial directions (ie, vertical directions) of the first connecting sub-channel 111 and the annular air-mixing channel 15 are perpendicular to each other. However, the embodiment of the present invention is not limited to this. In practical applications, the first The angle between the axial direction of the connecting sub-channel 111 and the annular air-mixing channel 15 may also be less than 90°.
由第一进气管路2输送的气体可以经由第一连接子通道111流入第一环 形子通道112中。而且,第一连接子通道111的出气方向被设置为能够使流入第一环形子通道112中的气体旋转流动,且第一环形子通道112中气体的流动方向与环形混气通道15中气体的流动方向相同,即,均围绕环形混气通道15的轴线顺时针旋转或者逆时针旋转。这样,流入第一环形子通道112中的气体也是一边旋转一边混合,形成旋流,并且第一环形子通道112中的旋流方向与上述环形混气通道15中的旋流方向一致,即,如果第一环形子通道112中的旋流方向为逆时针,则上述环形混气通道15中的旋流方向也为逆时针;如果第一环形子通道112中的旋流方向为顺时针,则上述环形混气通道15中的旋流方向也为顺时针。通过使第一环形子通道112中的旋流方向与上述环形混气通道15中的旋流方向一致,可以使第一环形子通道112中的气体在通过多个第一匀气孔113流入上述环形混气通道15中时,仍然沿同一旋流方向旋转流动,从而可以避免产生乱流,破坏流动通畅性。此外,通过使流入第一环形子通道112中的气体也是一边旋转一边混合,可以在使流入环形混气通道15的气体形成旋流的基础上,进一步提高气体流动的通畅性和混合均匀性。The gas delivered by the first air inlet pipe 2 can flow into the first ring via the first connecting sub-channel 111 In the shape sub-channel 112. Moreover, the gas outlet direction of the first connecting sub-channel 111 is set to enable the gas flowing into the first annular sub-channel 112 to rotate and flow, and the flow direction of the gas in the first annular sub-channel 112 is consistent with the flow direction of the gas in the annular gas mixing channel 15 The flow directions are the same, that is, they all rotate clockwise or counterclockwise around the axis of the annular air-mixing channel 15 . In this way, the gas flowing into the first annular sub-channel 112 is also mixed while rotating, forming a swirling flow, and the swirling flow direction in the first annular sub-channel 112 is consistent with the swirling flow direction in the above-mentioned annular gas mixing channel 15, that is, If the swirling direction in the first annular sub-channel 112 is counterclockwise, then the swirling direction in the above-mentioned annular air-mixing channel 15 is also counterclockwise; if the swirling direction in the first annular sub-channel 112 is clockwise, then The swirl direction in the above-mentioned annular air-mixing channel 15 is also clockwise. By making the swirl direction in the first annular sub-channel 112 consistent with the swirl direction in the above-mentioned annular gas mixing channel 15, the gas in the first annular sub-channel 112 can flow into the above-mentioned annular shape through the plurality of first uniform air holes 113. When in the air-mixing channel 15, the flow still rotates along the same swirl direction, thereby avoiding the generation of turbulent flow and damaging the flow smoothness. In addition, by mixing the gas flowing into the first annular sub-channel 112 while rotating, the gas flowing into the annular gas mixing channel 15 can form a swirling flow, thereby further improving the smoothness of the gas flow and the mixing uniformity.
类似的,请一并参阅图2、图4和图10,第二进气通道12还包括第二环形子通道122和第二连接子通道121,其中,第二环形子通道122环绕在环形混气通道15的内侧;多个第二匀气孔123位于第二环形子通道122与环形混气通道15之间,且每个第二匀气孔123的进气端与第二环形子通道122连通,每个第二匀气孔123的出气端与环形混气通道15连通。可选的,第二环形子通道122的上端高于环形混气通道15的顶端,且第二环形子通道122的底端低于环形混气通道15的顶端,以使第二环形子通道122与环形混气通道15在竖直方向上部分交叠,多个第二匀气孔123在第二环形子通道122与环形混气通道15的交叠位置处与二者连通。Similarly, please refer to Figures 2, 4 and 10 together. The second air inlet channel 12 also includes a second annular sub-channel 122 and a second connecting sub-channel 121, wherein the second annular sub-channel 122 surrounds the annular mixing Inside the air channel 15; a plurality of second air equalization holes 123 are located between the second annular sub-channel 122 and the annular air mixing channel 15, and the air inlet end of each second air equalization hole 123 is connected with the second annular sub-channel 122, The air outlet end of each second air equalizing hole 123 is connected with the annular air mixing channel 15 . Optionally, the upper end of the second annular sub-channel 122 is higher than the top of the annular gas-mixing channel 15 , and the bottom end of the second annular sub-channel 122 is lower than the top of the annular gas-mixing channel 15 , so that the second annular sub-channel 122 Partially overlapping with the annular air-mixing channel 15 in the vertical direction, a plurality of second air equalization holes 123 are connected to the second annular sub-channel 122 and the annular air-mixing channel 15 at their overlapping positions.
而且,第二连接子通道121与第一连接子通道111所在高度不同,即在 环形混气通道15的轴向上相互错开,例如如图10所示,第二连接子通道121高于第一连接子通道111,并且适应性地,第二环形子通道122的上端高于第一环形子通道112的上端,这样,位于外圈的第一环形子通道112可以在其上方为第二连接子通道121预留出避让空间,以使第二连接子通道121的两端能够分别延伸至位于内圈的第二环形子通道122和第二进气管路3的出气端,并与二者连通。Moreover, the second connecting sub-channel 121 and the first connecting sub-channel 111 are at different heights, that is, at The annular gas mixture channels 15 are axially staggered from each other. For example, as shown in FIG. 10 , the second connecting sub-channel 121 is higher than the first connecting sub-channel 111 , and adaptively, the upper end of the second annular sub-channel 122 is higher than the first connecting sub-channel 111 . The upper end of an annular sub-channel 112, in this way, the first annular sub-channel 112 located in the outer ring can reserve an avoidance space for the second connecting sub-channel 121 above it, so that the two ends of the second connecting sub-channel 121 can respectively It extends to the second annular sub-channel 122 located in the inner ring and the air outlet end of the second air inlet pipe 3, and is connected with both.
在一些可选的实施例中,第二连接子通道121的进气端位于混气部件1的侧面,从而可以实现侧向进气,这样可以为混气部件的顶面一侧设置进气结构预留空间。进一步可选的,第二连接子通道121与环形混气通道15的轴向相互垂直,但是,本发明实施例并不以此为限,在实际应用中,第二连接子通道121与环形混气通道15的轴向之间也可以呈小于90°的夹角。In some optional embodiments, the air inlet end of the second connecting sub-channel 121 is located on the side of the air mixing component 1, so that lateral air intake can be achieved, and an air inlet structure can be provided for the top side of the air mixing component. Reserved space. Further optionally, the axial directions of the second connecting sub-channel 121 and the annular mixing channel 15 are perpendicular to each other. However, the embodiment of the present invention is not limited to this. In practical applications, the second connecting sub-channel 121 and the annular mixing channel 15 are axially perpendicular to each other. The included angle between the axial directions of the air channels 15 may also be less than 90°.
由第二进气管路3输送的气体可以经由第二连接子通道121流入第二环形子通道122中。并且,第二连接子通道121的出气方向被设置为能够使流入第二环形子通道122中的气体旋转流动,且第二环形子通道122中气体的流动方向与环形混气通道15中气体的流动方向相同,即,均围绕环形混气通道15的轴线顺时针旋转或者逆时针旋转。这样,流入第二环形子通道122中的气体也是一边旋转一边混合,形成旋流,并且第二环形子通道122中的旋流方向与上述环形混气通道15中的旋流方向一致,即,如果第二环形子通道122中的旋流方向为逆时针,则上述环形混气通道15中的旋流方向也为逆时针;如果第二环形子通道122中的旋流方向为顺时针,则上述环形混气通道15中的旋流方向也为顺时针。通过使第二环形子通道122中的旋流方向与上述环形混气通道15中的旋流方向一致,可以使第二环形子通道122中的气体在通过多个第二匀气孔123流入上述环形混气通道15中时,仍然沿同一旋流方向旋转流动,从而可以避免产生乱流,破坏流动通畅性。此外,通过使流入第二环形子通道122中的气体也是一边旋转一边混合,可以在使流入环 形混气通道15的气体形成旋流的基础上,进一步提高气体流动的通畅性和混合均匀性。The gas delivered by the second air inlet pipe 3 can flow into the second annular sub-channel 122 via the second connecting sub-channel 121 . Moreover, the gas outlet direction of the second connecting sub-channel 121 is set to enable the gas flowing into the second annular sub-channel 122 to rotate and flow, and the flow direction of the gas in the second annular sub-channel 122 is consistent with the flow direction of the gas in the annular gas mixing channel 15 The flow directions are the same, that is, they all rotate clockwise or counterclockwise around the axis of the annular air-mixing channel 15 . In this way, the gas flowing into the second annular sub-channel 122 is also mixed while rotating, forming a swirling flow, and the swirling flow direction in the second annular sub-channel 122 is consistent with the swirling flow direction in the above-mentioned annular gas mixing channel 15, that is, If the swirling direction in the second annular sub-channel 122 is counterclockwise, then the swirling direction in the above-mentioned annular air-mixing channel 15 is also counterclockwise; if the swirling direction in the second annular sub-channel 122 is clockwise, then The swirl direction in the above-mentioned annular air-mixing channel 15 is also clockwise. By making the swirl direction in the second annular sub-channel 122 consistent with the swirl direction in the above-mentioned annular gas mixing channel 15, the gas in the second annular sub-channel 122 can flow into the above-mentioned annular gas through the plurality of second air equalization holes 123. When in the air-mixing channel 15, the flow still rotates along the same swirl direction, thereby avoiding the generation of turbulent flow and damaging the flow smoothness. In addition, by mixing the gas flowing into the second annular sub-channel 122 while rotating, the gas flowing into the annular sub-channel 122 can be mixed while flowing into the annular sub-channel 122 . On the basis that the gas in the shaped gas mixing channel 15 forms a swirling flow, the smoothness of the gas flow and the mixing uniformity are further improved.
在一些可选的实施例中,如图5所示,以第二环形子通道122和第二连接子通道121为例,第二连接子通道121的轴线在混气部件1的径向截面上的正投影与该径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角。例如,图5中的图(a)示出了第二连接子通道121的轴线A1与径向A2相互平行;图5中的图(b)示出了第二连接子通道121的轴线A1与径向A2相互重合;图5中的图(c)示出了第二连接子通道121的轴线A1与径向A2呈夹角。第一环形子通道112和第一连接子通道111的设置方式与上述第二环形子通道122和第二连接子通道121相类似,即,第一连接子通道111的轴线在混气部件1的径向截面上的正投影与该径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角。In some optional embodiments, as shown in FIG. 5 , taking the second annular sub-channel 122 and the second connecting sub-channel 121 as an example, the axis of the second connecting sub-channel 121 is on the radial cross-section of the gas mixture component 1 The orthographic projection of and any radial direction on the radial section coincide with each other, or are parallel to each other, or form an included angle. For example, Figure (a) in Figure 5 shows that the axis A1 and the radial direction A2 of the second connection sub-channel 121 are parallel to each other; Figure (b) in Figure 5 shows that the axis A1 and the radial direction A2 of the second connection sub-channel 121 are parallel to each other. The radial directions A2 coincide with each other; Figure (c) in Figure 5 shows that the axis A1 of the second connecting sub-channel 121 forms an angle with the radial direction A2. The arrangement of the first annular sub-channel 112 and the first connecting sub-channel 111 is similar to the above-mentioned second annular sub-channel 122 and the second connecting sub-channel 121 , that is, the axis of the first connecting sub-channel 111 is at the center of the air mixing component 1 The orthographic projection on the radial section coincides with any radial direction on the radial section, or is parallel to each other, or forms an included angle.
需要说明的是,第一连接子通道111与第二连接子通道121可以相互平行,也可以在水平面内呈夹角,该夹角的大小只要保证从第二连接子通道121流入第二环形子通道122中的气体的旋流方向与从第一连接子通道111流入第一环形子通道112中的气体的旋流方向均与上述环形混气通道15中的旋流方向一致即可。It should be noted that the first connecting sub-channel 111 and the second connecting sub-channel 121 may be parallel to each other, or may form an included angle in the horizontal plane, and the size of the included angle only needs to ensure that the water flows from the second connecting sub-channel 121 into the second annular sub-channel. The swirling direction of the gas in the channel 122 and the swirling direction of the gas flowing from the first connecting sub-channel 111 into the first annular sub-channel 112 only need to be consistent with the swirling direction in the above-mentioned annular gas mixing channel 15 .
第二实施例Second embodiment
本发明第二实施例提供的混气装置,其是在上述第一实施例的基础上所做的改进,具体地,请一并参阅图11和图12,在上述第一实施例的基础上,混气装置还可以包括第三进气管路4和设置在该第三进气管路4上的通断阀5,用于接通或断开第三进气管路4。第三进气管路4的进气端例如可以与远程等离子体源(用于提供携带等离子体自由基的清洗气体)连接,用于对管路和工艺腔室进行等离子体清洗工艺,以去除工艺产生的颗粒物。但是,本发明实施例并不局限于此,在实际应用中,第三进气管路4的进气端也可以 与吹扫气体源、源气体的气源中的至少一者连接。The air mixing device provided by the second embodiment of the present invention is an improvement based on the above-mentioned first embodiment. Specifically, please refer to Figure 11 and Figure 12 together. Based on the above-mentioned first embodiment, , the air mixing device may also include a third air intake pipe 4 and an on-off valve 5 provided on the third air intake pipe 4 for connecting or disconnecting the third air intake pipe 4. The air inlet end of the third air inlet pipeline 4 can, for example, be connected to a remote plasma source (used to provide cleaning gas carrying plasma free radicals) for performing a plasma cleaning process on the pipeline and process chamber to remove the process. particles produced. However, the embodiment of the present invention is not limited to this. In practical applications, the air inlet end of the third air inlet pipe 4 can also be Connected to at least one of a purge gas source and a source gas source.
如图11所示,混气部件1中还设置有第三进气通道17,其中,第三进气通道17位于环形混气通道15上方;第三进气通道17的进气端与上述第三进气管路4的出气端连通;第三进气通道17的出气端与第一环形子通道112和第二环形子通道122中的至少一者连通。由第三进气管路4输送的气体经由第三进气通道17流入第一环形子通道112和第二环形子通道122中的至少一者。通过利用第三进气管路4和第三进气通道17,可以实现在进行清洗或吹扫工艺时,从混气装置顶部向管路、通道以及腔室内通入清洗气体或吹扫气体,从而可以从混气装置顶部开始进行充分清洗和吹扫,防止顶部死区出现残留物,提高清洗、吹扫效果。As shown in Figure 11, the air mixing component 1 is also provided with a third air inlet channel 17, wherein the third air inlet channel 17 is located above the annular air mixing channel 15; the air inlet end of the third air inlet channel 17 is connected to the above-mentioned third air inlet channel. The air outlet ends of the three air inlet pipes 4 are connected; the air outlet end of the third air inlet channel 17 is connected with at least one of the first annular sub-channel 112 and the second annular sub-channel 122 . The gas delivered by the third air inlet pipe 4 flows into at least one of the first annular sub-channel 112 and the second annular sub-channel 122 via the third inlet channel 17 . By utilizing the third air inlet pipe 4 and the third air inlet channel 17, during the cleaning or purging process, the cleaning gas or purging gas can be introduced from the top of the gas mixing device into the pipelines, channels and chambers, thereby Full cleaning and purging can be carried out from the top of the gas mixing device to prevent residues from appearing in the dead area at the top and improve the cleaning and purging effect.
在一些可选的实施例中,如图13、图14和图15所示,第三进气通道17包括沿沿环形混气通道15的周向均匀分布的多个第三匀气孔172,各第三匀气孔172的进气端与第三进气管路4的出气端连通,各第三匀气孔172的出气端与第一环形子通道112连通,用于将第三进气管路4中的气体均匀地输送至第一环形子通道112。但是,本发明实施例并不局限于此,例如,如图16所示,各第三匀气孔172的出气端也可以与第二环形子通道122连通,用于将第三进气管路4中的气体均匀地输送至第二环形子通道122;或者,如图17所示,第三进气通道18包括两组气孔组,每组气孔组均包括沿环形混气通道15的周向均匀分布的多个第三匀气孔,其中一组气孔组中的多个第三匀气孔172a的进气端与第三进气管路4的出气端连通,各第三匀气孔172a的出气端与第一环形子通道112连通,用于将第三进气管路4中的气体均匀地输送至第一环形子通道112;另一组气孔组中的多个第三匀气孔172b的进气端与第三进气管路4的出气端连通,各第三匀气孔172b的出气端与第二环形子通道122连通,用于将第三进气管路4中的气体均匀地输送至第二环形子通道122。 In some optional embodiments, as shown in FIGS. 13 , 14 and 15 , the third air inlet channel 17 includes a plurality of third air equalization holes 172 evenly distributed along the circumferential direction of the annular air mixing channel 15 . The air inlet end of the third air equalizing hole 172 is connected with the air outlet end of the third air inlet pipe 4 , and the air outlet end of each third air equalizing hole 172 is connected with the first annular sub-channel 112 for connecting the air in the third air inlet pipe 4 The gas is uniformly delivered to the first annular sub-channel 112. However, the embodiment of the present invention is not limited thereto. For example, as shown in FIG. 16 , the air outlet end of each third air equalizing hole 172 can also be connected with the second annular sub-channel 122 for connecting the air in the third air inlet pipe 4 The gas is uniformly transported to the second annular sub-channel 122; or, as shown in Figure 17, the third air inlet channel 18 includes two groups of air holes, each group of air holes includes evenly distributed along the circumferential direction of the annular gas mixing channel 15 A plurality of third air equalizing holes, in which the air inlet end of the plurality of third air equalizing holes 172a in a group of air holes is connected with the air outlet end of the third air inlet pipe 4, and the air outlet end of each third air equalizing hole 172a is connected with the first The annular sub-channel 112 is connected to uniformly transport the gas in the third air inlet pipe 4 to the first annular sub-channel 112; The air outlet end of the air inlet pipe 4 is connected, and the air outlet end of each third air equalization hole 172b is connected with the second annular sub-channel 122 for evenly transporting the gas in the third air inlet pipe 4 to the second annular sub-channel 122 .
在一些可选的实施例中,如图12、图14至图18所示,第三进气通道17还包括第三连接子通道171,第三连接子通道171的进气端与第三进气管路4的出气端连通,第三连接子通道171的出气端与多个第三匀气孔172的进气端连通。可选的,第三连接子通道171的轴线与环形混气通道15的轴向相互平行,这样,第三连接子通道171的进气端位于混气部件1的顶面,从而可以实现顶部进气。In some optional embodiments, as shown in Figures 12, 14 to 18, the third air inlet channel 17 also includes a third connecting sub-channel 171, and the air inlet end of the third connecting sub-channel 171 is connected to the third inlet channel 171. The air outlet end of the air pipeline 4 is connected to each other, and the air outlet end of the third connecting sub-channel 171 is connected to the air inlet ends of the plurality of third air equalizing holes 172 . Optionally, the axis of the third connecting sub-channel 171 and the axial direction of the annular air-mixing channel 15 are parallel to each other. In this way, the air inlet end of the third connecting sub-channel 171 is located on the top surface of the air-mixing component 1, thereby achieving top inlet. gas.
在一些可选的实施例中,如图18和图19所示,上述通断阀包括阀体51和阀板52,其中,阀体51连接在上述第三进气管路4与混气部件1之间,且在阀体51中设置有连接通道511,该连接通道511分别与第三进气管路4的出气端和第三进气通道17(例如第三连接子通道171)的进气端连通;阀板52可移动地设置于连接通道511中,用于开启或关闭连接通道511,用于实现气路的通断和密封;并且阀板52上设置有至少一个通孔521,用于使小于等于预设流量的气体能够通过通孔521。借助通孔521,即使阀板52处于断开连接通道511的状态,也仍然可以使小流量的气体从通孔521通过,从而可以抑制下游气体返流以及颗粒物逃逸回上游管路,进而可以保证管路的清洁度。在需要进行清洗、吹扫工艺时,可以控制阀板52打开,以使大流量的清洗气体或吹扫气体从连接通道511通过,并进入第三进气通道17。通孔521的数量可以为3个或者3个以上,且多个通孔521可以在阀板52上均匀分布或者非均匀分布;通孔521的径向截面形状例如为圆形、矩形、正方形或者椭圆形等等,在实际应用中,可以通过设定通孔521的数量、通气截面积来调节通气量。In some optional embodiments, as shown in Figures 18 and 19, the above-mentioned on-off valve includes a valve body 51 and a valve plate 52, wherein the valve body 51 is connected between the above-mentioned third air intake pipeline 4 and the air mixing component 1 between them, and a connecting channel 511 is provided in the valve body 51, which is connected to the air outlet end of the third air inlet pipe 4 and the air inlet end of the third air inlet channel 17 (for example, the third connecting sub-channel 171). connected; the valve plate 52 is movably disposed in the connecting channel 511 for opening or closing the connecting channel 511 to achieve on-off and sealing of the gas path; and the valve plate 52 is provided with at least one through hole 521 for The gas with a flow rate of less than or equal to the preset flow rate is allowed to pass through the through hole 521 . With the help of the through hole 521, even if the valve plate 52 is in a state of disconnecting the channel 511, a small flow of gas can still pass through the through hole 521, thereby suppressing the backflow of downstream gas and the escape of particulate matter back to the upstream pipeline, thereby ensuring Cleanliness of pipelines. When cleaning and purging processes are required, the valve plate 52 can be controlled to open, so that a large flow of cleaning gas or purge gas passes through the connecting channel 511 and enters the third air inlet channel 17 . The number of through holes 521 may be 3 or more, and the plurality of through holes 521 may be evenly distributed or non-uniformly distributed on the valve plate 52; the radial cross-sectional shape of the through holes 521 is, for example, circular, rectangular, square or Oval shape, etc. In practical applications, the ventilation volume can be adjusted by setting the number of through holes 521 and the ventilation cross-sectional area.
在另一些可选的实施例中,也可以采用蝶阀代替上述通断阀,并可以通过调节蝶阀的阀芯开度来实现在小流量常通状态与大流量通气状态之间切换。In some other optional embodiments, a butterfly valve can be used instead of the above-mentioned on-off valve, and switching between a small flow normal state and a large flow ventilation state can be achieved by adjusting the valve core opening of the butterfly valve.
在一些可选的实施例中,如图12和图18所示,位于混气部件1与第三 进气管路4的出气端相对的表面上设置有导流凸部19,该导流凸部19与第三进气管路4的出气端相对的表面为圆弧凸面191,用于将流入第三连接子通道171中的气体分流至多个第三匀气孔172的进气端。借助导流凸部19,可以在起到导流作用的同时,还可以减少流动死区,从而可以避免气体残留。In some optional embodiments, as shown in Figure 12 and Figure 18, the air mixing component 1 and the third A flow guide convex portion 19 is provided on the surface opposite the air outlet end of the air intake pipe 4. The surface of the flow guide convex portion 19 opposite to the air outlet end of the third air intake pipe 4 is an arc convex surface 191 for diverting the inflow into the third air inlet pipe 4. The gas in the connecting sub-channel 171 is diverted to the air inlet ends of the plurality of third air equalizing holes 172 . With the help of the flow guide convex portion 19, it can not only guide the flow, but also reduce the flow dead zone, thereby avoiding gas residue.
在一些可选的实施例中,如图11所示,混气部件1中,且位于环形混气通道15的下方还设置有汇流通道16,该汇流通道16包括第三环形子通道161和垂直子通道162,其中,第三环形子通道161的进气端与环形混气通道15的出气端连通,第三环形子通道161的出气端与垂直子通道162的进气端连通,且第三环形子通道161的内周直径径和外周直径均自环形混气通道15向垂直子通道162递减;垂直子通道162的直径与第三环形子通道161的外周直径的最小值相等;环形混气通道15的外周直径与第三环形子通道161的外周直径的最大值相等;垂直子通道162的出气端用于与半导体工艺设备的工艺腔室连通。环形混气通道15中经充分混合后的气体会在第三环形子通道161的作用下汇集聚拢,并在垂直子通道162的导流作用下沿竖直方向向下流动。In some optional embodiments, as shown in FIG. 11 , a converging channel 16 is provided in the air mixing component 1 and located below the annular air mixing channel 15 . The converging channel 16 includes a third annular sub-channel 161 and a vertical Sub-channel 162, wherein the air inlet end of the third annular sub-channel 161 is connected with the air outlet end of the annular air mixing channel 15, the air outlet end of the third annular sub-channel 161 is connected with the air inlet end of the vertical sub-channel 162, and the third The inner diameter and the outer diameter of the annular sub-channel 161 both decrease from the annular air-mixing channel 15 to the vertical sub-channel 162; the diameter of the vertical sub-channel 162 is equal to the minimum value of the outer circumferential diameter of the third annular sub-channel 161; the annular air-mixing The outer circumferential diameter of the channel 15 is equal to the maximum value of the outer circumferential diameter of the third annular sub-channel 161; the outlet end of the vertical sub-channel 162 is used to communicate with the process chamber of the semiconductor process equipment. The fully mixed gas in the annular gas mixing channel 15 will be gathered together under the action of the third annular sub-channel 161, and flow downward in the vertical direction under the guidance of the vertical sub-channel 162.
综上所述,本发明上述各个实施例提供的混气装置,其通过将第一进气通道和第二进气通道的出气方向设置为能够使分别从第一进气通道和第二进气通道的出气端流入环形混气通道中的气体在混合时,均沿环形混气通道的周向上的同一方向(即顺时针或逆时针)旋转流动,这样可以使各种气体一边旋转一边混合,即形成旋流,从而可以提高气体流动的通畅性,降低流阻、提高流速,进而可以缩短混气时间,提高混气效率,有助于提高产能;同时,各种气体在旋转过程中可以进行充分的组分动量交换和质量混合,从而可以有效提高混合均匀性,进而提高产品性能。另外,本发明提供的混气装置的外部结构只由混气部件、第一进气管路和第二进气管路组成,结构简单、集成度高,从而可以节省占用空间,降低加工成本。 To sum up, the air mixing device provided by the above embodiments of the present invention sets the air outlet directions of the first air inlet channel and the second air inlet channel to enable the air to flow from the first air inlet channel and the second air inlet channel respectively. When the gases flowing into the annular gas mixing channel from the outlet end of the channel are mixed, they all rotate and flow in the same direction (that is, clockwise or counterclockwise) along the circumferential direction of the annular gas mixing channel, so that various gases can be mixed while rotating. That is to say, a swirling flow is formed, which can improve the smoothness of gas flow, reduce flow resistance, increase flow rate, thereby shortening the gas mixing time, improving gas mixing efficiency, and helping to increase production capacity; at the same time, various gases can be processed during the rotation process Sufficient component momentum exchange and mass mixing can effectively improve mixing uniformity and thereby improve product performance. In addition, the external structure of the air mixing device provided by the present invention only consists of air mixing components, the first air inlet pipe and the second air inlet pipe. The structure is simple and highly integrated, thereby saving space and reducing processing costs.
第三实施例Third embodiment
作为另一个技术方案,请参阅图20,本发明第三实施例还提供一种半导体工艺设备,包括工艺腔室6,以及本发明上述各个实施例提供的混气装置,该混气装置用于向工艺腔室6中通入混合气体。在工艺腔室6中还设置有用于承载晶圆的基座64,该基座64中还可以设置加热装置,用于加热晶圆。另外,工艺腔室6的底部还设置有排气管路65,用于排出工艺腔室6中的气体。As another technical solution, please refer to Figure 20. A third embodiment of the present invention also provides a semiconductor process equipment, including a process chamber 6, and a gas mixing device provided by the above embodiments of the present invention. The gas mixing device is used for The mixed gas is introduced into the process chamber 6 . The process chamber 6 is also provided with a base 64 for carrying the wafer, and a heating device may be provided in the base 64 for heating the wafer. In addition, an exhaust pipeline 65 is provided at the bottom of the process chamber 6 for exhausting gas in the process chamber 6 .
在一些可选的实施例中,如图20和图21所示,工艺腔室6包括腔体61和设置在该腔体61顶部的盖板62和喷淋装置63,该喷淋装置63位于盖板62下方;其中,混气部件1设置于盖板62上,盖板62中设置有与垂直子通道162的出气端对应的第一进气口621,该第一进气口621靠近喷淋装置63的一端设置有弧形圆角,用于提高气流的流畅性。在实际应用中,也可以省去汇流通道16,在这种情况下,环形混气通道15的出气端与第一进气口621连通。In some optional embodiments, as shown in FIGS. 20 and 21 , the process chamber 6 includes a cavity 61 and a cover 62 and a spray device 63 disposed on the top of the cavity 61 . The spray device 63 is located at Below the cover plate 62; wherein, the air mixing component 1 is provided on the cover plate 62, and a first air inlet 621 corresponding to the air outlet end of the vertical sub-channel 162 is provided in the cover plate 62. The first air inlet 621 is close to the nozzle. One end of the shower device 63 is provided with an arc-shaped fillet for improving the smoothness of the air flow. In practical applications, the converging channel 16 can also be omitted. In this case, the air outlet end of the annular air mixing channel 15 is connected to the first air inlet 621 .
并且,如图21和图22所示,在第一进气口621中设置有导流塞7,该导流塞7中设置有多个直通孔71,用于将流经的混合气体的流动方向转换为竖直向下。导流塞7可以对向下流动的气体进行折流导流(即,使处于旋流状态的气体在撞击导流塞7的孔壁后,其流速在径向上的分量几乎为0),从而使气体由旋流状态转换为竖直向下流动的状态,有利于喷淋装置63对气体进行分流,进而可以保证进入工艺腔室中的气体不再旋转,保证成膜工艺的可控性。Moreover, as shown in FIGS. 21 and 22 , a flow guide plug 7 is provided in the first air inlet 621 , and a plurality of through holes 71 are provided in the flow guide plug 7 for diverting the flow of the mixed gas flowing therethrough. The direction changes to vertical downward. The flow guide plug 7 can deflect and guide the downward flowing gas (that is, after the gas in the swirling state hits the hole wall of the flow guide plug 7, the radial component of its flow velocity is almost 0), so that Converting the gas from a swirling flow state to a vertical downward flow state is beneficial to the spray device 63 to divert the gas, thereby ensuring that the gas entering the process chamber no longer rotates and ensuring the controllability of the film forming process.
在一些可选的实施例中,如图22所示,多个直通孔71中包括多个第一直通孔71a和多个第二直通孔71b,其中,第一直通孔71a的径向截面形状为六边形,且多个第一直通孔71a呈蜂窝状排布;位于最外圈的多个第一直通孔71a中,各相邻两个多个第一直通孔71a之间的间隔中均设置有至少一 个第二直通孔71b,第二直通孔71b的径向截面面积小于第一直通孔71a的径向截面面积。具体地,如图22所示,有6个第一直通孔71a围绕1个第一直通孔71a一圈,且在6个第一直通孔71a中的各相邻两个第一直通孔71a之间均设置有一个第二直通孔71b。这样设置,可以尽可能地减小导流塞7的壁面(即,非通孔区域)面积相对于导流塞7的整个径向截面面积的占比,从而可以最大程度地降低流阻,保证气体流动的通畅性。在实际应用中,第一直通孔71a还可以围绕导流塞7的轴线环绕多圈,而且第一直通孔71a的径向截面形状还可以其他任意形状,例如圆形、正方形、三角形、菱形或者梯形等等。第二直通孔71b的径向截面形状也可以采用任意形状,例如圆形、正方形、三角形、六边形、菱形或者梯形等等。In some optional embodiments, as shown in Figure 22, the plurality of through holes 71 include a plurality of first through holes 71a and a plurality of second through holes 71b, wherein the radial direction of the first through holes 71a The cross-sectional shape is hexagonal, and the plurality of first through holes 71a are arranged in a honeycomb shape; among the plurality of first through holes 71a located in the outermost circle, there are two adjacent first through holes 71a. There is at least one interval between There is a second through hole 71b, and the radial cross-sectional area of the second through hole 71b is smaller than the radial cross-sectional area of the first through hole 71a. Specifically, as shown in FIG. 22, there are six first through holes 71a surrounding one first through hole 71a, and two adjacent first through holes 71a among the six first through holes 71a are adjacent to each other. A second through hole 71b is provided between the through holes 71a. With this arrangement, the ratio of the wall surface (ie, non-through-hole area) area of the flow guide plug 7 to the entire radial cross-sectional area of the flow guide plug 7 can be reduced as much as possible, thereby minimizing the flow resistance and ensuring The smoothness of gas flow. In practical applications, the first through hole 71a can also circle around the axis of the guide plug 7 multiple times, and the radial cross-sectional shape of the first through hole 71a can also be in any other shape, such as circle, square, triangle, Rhombus or trapezoid etc. The radial cross-sectional shape of the second through hole 71b can also be any shape, such as a circle, a square, a triangle, a hexagon, a rhombus, a trapezoid, etc.
在另一些可选的实施例中,如图23所示,多个直通孔71中包括一个径向截面形状为圆形的第一直通孔71a,和一个或多个径向截面形状为圆环形的第二直通孔71b;其中,第二直通孔71b环绕在第一直通孔71a的周围,且多个第二直通孔71b相互嵌套;在每个第二直通孔71b中还设置有至少一个沿第二直通孔71b的径向延伸的加强筋72,用于提高壁面强度。加强筋72例如为多个,且沿第二直通孔71b的周向均匀分布。具体地,如图23所示,第二直通孔71b为两个,且均环绕在第一直通孔71a的周围,并且其中一个第二直通孔71b环绕在另一个第二直通孔71b的周围,位于内圈的第二直通孔71b中均匀分布有4个加强筋72;位于外圈的第二直通孔71b中均匀分布有8个加强筋,且位于外圈的8个加强筋72与位于内圈的4个加强筋72在第二直通孔71b的周向上相互错开,以均匀地提高壁面强度。可选的,第二直通孔71b的数量为2个至4个。In other optional embodiments, as shown in Figure 23, the plurality of through holes 71 include a first through hole 71a with a circular radial cross-section, and one or more circular radial cross-sections. An annular second through hole 71b; wherein, the second through hole 71b surrounds the first through hole 71a, and a plurality of second through holes 71b are nested in each other; in each second through hole 71b, there is also a There is at least one reinforcing rib 72 extending along the radial direction of the second through hole 71b for improving wall strength. For example, there are a plurality of reinforcing ribs 72 , and they are evenly distributed along the circumferential direction of the second through hole 71 b. Specifically, as shown in Figure 23, there are two second through holes 71b, and both of them surround the first through hole 71a, and one of the second through holes 71b surrounds the other second through hole 71b. , there are 4 reinforcing ribs 72 evenly distributed in the second through hole 71b located in the inner ring; 8 reinforcing ribs 72 evenly distributed in the second through hole 71b located in the outer ring, and the 8 reinforcing ribs 72 located in the outer ring are the same as those located in the outer ring. The four reinforcing ribs 72 of the inner ring are staggered from each other in the circumferential direction of the second through hole 71b to evenly increase the wall strength. Optionally, the number of second through holes 71b is 2 to 4.
需要说明的是,在实际应用中,多个直通孔71并不局限于采用上述两种布局方式,在实际应用中,还可以采用其他任意布局方式,只要在保证壁面(即,非通孔区域)的强度的基础上,尽量减小该壁面的面积相对于导流 塞7的整个径向截面面积的占比,从而可以最大程度地降低流阻,保证气体流动的通畅性即可。可选的,单个孔壁的厚度大于等于0.5mm,且小于等于2mm。It should be noted that in actual applications, the multiple through holes 71 are not limited to the above two layout methods. In actual applications, any other layout method can also be used, as long as the wall surface (ie, the non-through hole area) is ensured. ), try to reduce the area of the wall relative to the diversion The proportion of the entire radial cross-sectional area of the plug 7 can be reduced to the greatest extent and the flow resistance can be ensured to ensure the smoothness of the gas flow. Optionally, the thickness of a single hole wall is greater than or equal to 0.5mm and less than or equal to 2mm.
在一些可选的实施例中,如图21所示,盖板62与喷淋装置63相对的表面上设置有锥形通道622,该锥形通道622的上端与上述第一进气口621连通,锥形通道622的下端与喷淋装置63上的第二进气口631连通,且锥形通道622的内径自第二进气口631向第二进气口631递增。这样,锥形通道622的侧壁可以形成类似倒置的“漏斗”形空间,该空间可以压迫从第二进气口631流出的气体,使其更快速地向边缘扩散,提高气体扩散速度,从而可以提高喷淋装置63对气体进行分流的均匀性;同时,还可以减小腔室的整体体积,有利于节省清洗或吹扫时间,提高工艺效率。In some optional embodiments, as shown in Figure 21, a tapered channel 622 is provided on the surface of the cover 62 opposite to the spray device 63, and the upper end of the tapered channel 622 is connected to the first air inlet 621. , the lower end of the tapered channel 622 is connected with the second air inlet 631 on the spray device 63 , and the inner diameter of the tapered channel 622 increases gradually from the second air inlet 631 to the second air inlet 631 . In this way, the side walls of the tapered channel 622 can form a space similar to an inverted "funnel" shape, which can compress the gas flowing out from the second air inlet 631 and cause it to diffuse toward the edge more quickly, thereby increasing the gas diffusion speed, thus The uniformity of gas distribution by the spray device 63 can be improved; at the same time, the overall volume of the chamber can also be reduced, which is beneficial to saving cleaning or purging time and improving process efficiency.
本发明实施例提供的半导体工艺设备,其通过采用本发明上述各个实施例提供的上述混气装置,不仅可以缩短混气时间,提高混气效率,有助于提高产能;而且还可以有效提高混合均匀性,进而提高产品性能。以采用图20示出的半导体工艺设备进行ALD工艺为例,通过实验发现,晶圆表面源气体质量分布均匀性小于2%,膜厚均匀性小于1%,有效提高了工艺均匀性。The semiconductor process equipment provided by the embodiments of the present invention, by using the above gas mixing device provided by the above embodiments of the present invention, can not only shorten the gas mixing time, improve the gas mixing efficiency, and help to increase production capacity; but also can effectively improve the mixing uniformity, thereby improving product performance. Taking the ALD process using the semiconductor process equipment shown in Figure 20 as an example, it was found through experiments that the source gas mass distribution uniformity on the wafer surface is less than 2%, and the film thickness uniformity is less than 1%, which effectively improves the process uniformity.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。 It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principles of the present invention, but the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.

Claims (16)

  1. 一种混气装置,应用于半导体工艺设备,其特征在于,包括混气部件、第一进气管路和第二进气管路;所述混气部件中设置有第一进气通道、第二进气通道和环形混气通道,其中,A gas mixing device used in semiconductor process equipment, characterized in that it includes a gas mixing component, a first gas inlet pipeline and a second gas inlet pipeline; the gas mixing component is provided with a first gas inlet channel, a second gas inlet channel air channel and annular air mixing channel, where,
    所述第一进气通道和第二进气通道的进气端分别与所述第一进气管路和所述第二进气管路的出气端连通;所述第一进气通道和所述第二进气通道的出气端均与所述环形混气通道连通;所述环形混气通道的出气端用于与所述半导体工艺设备的工艺腔室连通;The air inlet ends of the first air inlet channel and the second air inlet channel are respectively connected with the air outlet ends of the first air inlet pipeline and the second air inlet pipeline; the first air inlet channel and the third air inlet channel The gas outlet ends of the two air inlet channels are both connected to the annular gas mixing channel; the gas outlet end of the annular gas mixing channel is used to communicate with the process chamber of the semiconductor process equipment;
    所述第一进气通道和所述第二进气通道的出气方向被设置为能够使分别从所述第一进气通道和所述第二进气通道的出气端流入所述环形混气通道中的气体在混合时,均沿所述环形混气通道的周向上的同一方向旋转流动。The air outlet directions of the first air inlet channel and the second air inlet channel are set to enable the air flow from the outlet ends of the first air inlet channel and the second air inlet channel to flow into the annular air mixing channel respectively. When the gases are mixed, they all rotate and flow in the same direction along the circumferential direction of the annular gas mixing channel.
  2. 根据权利要求1所述的混气装置,其特征在于,所述第一进气通道包括沿所述环形混气通道的周向均匀分布的多个第一匀气孔,每个所述第一匀气孔的出气端在所述环形混气通道的径向截面上的正投影与所述径向截面的中心之间的连线为第一连线,每个所述第一匀气孔的进气端在所述径向截面上的正投影与所述径向截面的中心之间的连线为第二连线,所述第一连线与所述第二连线之间呈夹角。The air mixing device according to claim 1, wherein the first air inlet channel includes a plurality of first air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and each of the first air equalizing holes The connection between the orthographic projection of the air outlet end of the air hole on the radial section of the annular air mixing channel and the center of the radial section is the first connection line, and the air inlet end of each first air equalization hole The connection line between the orthographic projection on the radial section and the center of the radial section is a second connection line, and an included angle is formed between the first connection line and the second connection line.
  3. 根据权利要求2所述的混气装置,其特征在于,所述第二进气通道包括沿所述环形混气通道的周向均匀分布的多个第二匀气孔,每个所述第二匀气孔的出气端在所述环形混气通道的径向截面上的正投影与所述径向截面的中心之间的连线为第三连线,每个所述第二匀气孔的进气端在所述径向截面上的正投影与所述径向截面的中心之间的连线为第四连线,所述第三连线与所述第四连线之间呈夹角; The air mixing device according to claim 2, wherein the second air inlet channel includes a plurality of second air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and each of the second air equalizing holes The connection between the orthographic projection of the outlet end of the air hole on the radial section of the annular air mixing channel and the center of the radial section is the third connection line, and the air inlet end of each second air equalization hole The connection line between the orthographic projection on the radial section and the center of the radial section is a fourth connection line, and an angle is formed between the third connection line and the fourth connection line;
    所述第二匀气孔与所述第一匀气孔在所述环形混气通道的轴向上相互错开。The second air equalizing hole and the first air equalizing hole are staggered from each other in the axial direction of the annular air mixing channel.
  4. 根据权利要求3所述的混气装置,其特征在于,所述第一进气通道还包括第一环形子通道和第一连接子通道,其中,所述第一环形子通道环绕在所述环形混气通道的外侧;多个所述第一匀气孔位于所述第一环形子通道与所述环形混气通道之间,且每个所述第一匀气孔的进气端与所述第一环形子通道连通,每个所述第一匀气孔的出气端与所述环形混气通道连通;The air mixing device according to claim 3, wherein the first air inlet channel further includes a first annular sub-channel and a first connecting sub-channel, wherein the first annular sub-channel surrounds the annular Outside the air mixing channel; a plurality of first air equalizing holes are located between the first annular sub-channel and the annular air mixing channel, and the air inlet end of each first air equalizing hole is connected to the first The annular sub-channels are connected, and the air outlet end of each first air equalizing hole is connected with the annular air mixing channel;
    所述第一连接子通道的两端分别与所述第一环形子通道和所述第一进气管路的出气端连通;所述第一连接子通道的出气方向被设置为能够使流入所述第一环形子通道中的气体旋转流动,且所述第一环形子通道中气体的流动方向与所述环形混气通道中气体的流动方向相同。Both ends of the first connecting sub-channel are respectively connected with the first annular sub-channel and the air outlet end of the first air inlet pipe; the outlet direction of the first connecting sub-channel is set to enable the air to flow into the The gas in the first annular sub-channel rotates and flows, and the flow direction of the gas in the first annular sub-channel is the same as the flow direction of the gas in the annular gas mixing channel.
  5. 根据权利要求4所述的混气装置,其特征在于,所述第二进气通道还包括第二环形子通道和第二连接子通道,其中,所述第二环形子通道环绕在所述环形混气通道的内侧;多个所述第二匀气孔位于所述第二环形子通道与所述环形混气通道之间,且每个所述第二匀气孔的进气端与所述第二环形子通道连通,每个所述第二匀气孔的出气端与所述环形混气通道连通;The air mixing device according to claim 4, wherein the second air inlet channel further includes a second annular sub-channel and a second connecting sub-channel, wherein the second annular sub-channel surrounds the annular Inside the air mixing channel; a plurality of second air equalizing holes are located between the second annular sub-channel and the annular air mixing channel, and the air inlet end of each second air equalizing hole is connected to the second air mixing hole. The annular sub-channels are connected, and the air outlet end of each second air equalizing hole is connected with the annular air mixing channel;
    所述第二连接子通道与所述第一连接子通道在所述环形混气通道的轴向上相互错开;所述第二连接子通道的两端分别与所述第二环形子通道和所述第二进气管路的出气端连通;所述第二连接子通道的出气方向被设置为能够使流入所述第二环形子通道中的气体旋转流动,且所述第二环形子通道中气体的流动方向与所述环形混气通道中气体的流动方向相同。The second connecting sub-channel and the first connecting sub-channel are staggered from each other in the axial direction of the annular air-mixing channel; both ends of the second connecting sub-channel are respectively connected with the second annular sub-channel and the first connecting sub-channel. The gas outlet end of the second air inlet pipe is connected; the gas outlet direction of the second connecting sub-channel is set to enable the gas flowing into the second annular sub-channel to rotate and flow, and the gas in the second annular sub-channel The flow direction is the same as the flow direction of the gas in the annular gas mixing channel.
  6. 根据权利要求5所述的混气装置,其特征在于,所述第一连接子通道的轴线在所述混气部件的径向截面上的正投影与所述径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角; The air mixing device according to claim 5, characterized in that, the orthographic projection of the axis of the first connecting sub-channel on the radial section of the air mixing component is consistent with any radial direction on the radial section. Overlapping each other, or parallel to each other, or at an angle;
    所述第二连接子通道的轴线在所述混气部件的径向截面上的正投影与所述径向截面上的任意一径向相互重合,或者相互平行,或者呈夹角。The orthographic projection of the axis of the second connecting sub-channel on the radial section of the air-mixing component coincides with any radial direction on the radial section, or is parallel to each other, or forms an included angle.
  7. 根据权利要求5所述的混气装置,其特征在于,所述混气装置还包括第三进气管路和设置在所述第三进气管路上的通断阀;The air mixing device according to claim 5, characterized in that the air mixing device further includes a third air inlet pipeline and an on-off valve provided on the third air inlet pipeline;
    所述混气部件中还设置有第三进气通道,所述第三进气通道位于所述环形混气通道上方;所述第三进气通道的进气端与所述第三进气管路的出气端连通,所述第三进气通道的出气端与所述第一环形子通道和所述第二环形子通道中的至少一者连通。The air mixing component is also provided with a third air inlet channel, and the third air inlet channel is located above the annular air mixing channel; the air inlet end of the third air inlet channel is connected to the third air inlet pipeline. The air outlet end of the third air inlet channel is connected with at least one of the first annular sub-channel and the second annular sub-channel.
  8. 根据权利要求7所述的混气装置,其特征在于,所述第三进气通道包括沿所述环形混气通道的周向均匀分布的多个第三匀气孔,每个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,每个所述第三匀气孔的出气端与所述第一环形子通道或者所述第二环形子通道连通;或者,The air mixing device according to claim 7, wherein the third air inlet channel includes a plurality of third air equalizing holes evenly distributed along the circumferential direction of the annular air mixing channel, and each of the third air equalizing holes The air inlet end of the air hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end of each third air equalization hole is connected to the first annular sub-channel or the second annular sub-channel; or,
    所述第三进气通道包括两组气孔组,每组气孔组均包括沿所述环形混气通道的周向均匀分布的多个第三匀气孔,其中一组所述气孔组中的多个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,出气端与所述第一环形子通道连通;另一组所述气孔组中的多个所述第三匀气孔的进气端与所述第三进气管路的出气端连通,出气端与所述第二环形子通道连通。The third air inlet channel includes two groups of air holes, and each group of air holes includes a plurality of third uniform air holes evenly distributed along the circumferential direction of the annular air mixing channel, wherein a plurality of air hole groups in one group The air inlet end of the third air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the first annular sub-channel; a plurality of the third air hole groups in another group The air inlet end of the air equalizing hole is connected to the air outlet end of the third air inlet pipe, and the air outlet end is connected to the second annular sub-channel.
  9. 根据权利要求8所述的混气装置,其特征在于,所述通断阀包括阀体和阀板,其中,所述阀体连接在所述第三进气管路与所述混气部件之间,且在所述阀体中设置有连接通道,所述连接通道分别与所述第三进气管路的出气端和所述第三进气通道的进气端连通;The air mixing device according to claim 8, wherein the on-off valve includes a valve body and a valve plate, wherein the valve body is connected between the third air intake pipeline and the air mixing component. , and a connecting channel is provided in the valve body, and the connecting channel is respectively connected with the air outlet end of the third air inlet pipe and the air inlet end of the third air inlet channel;
    所述阀板可移动地设置于所述连接通道中,用于开启或关闭所述连接通道,并且所述阀板上设置有至少一个通孔,用于使小于等于预设流量的气体能够通过所述通孔。 The valve plate is movably disposed in the connection channel for opening or closing the connection channel, and the valve plate is provided with at least one through hole for allowing gas with a preset flow rate or less to pass through. The through hole.
  10. 根据权利要求8所述的混气装置,其特征在于,所述第三进气通道还包括第三连接子通道,所述第三连接子通道的进气端与所述第三进气管路的出气端连通,所述第三连接子通道的出气端与多个所述第三匀气孔的进气端连通;The air mixing device according to claim 8, characterized in that the third air inlet channel further includes a third connecting sub-channel, the air inlet end of the third connecting sub-channel and the third air inlet pipe. The air outlet end is connected, and the air outlet end of the third connecting sub-channel is connected with the air inlet ends of the plurality of third air equalizing holes;
    所述混气部件的与所述第三进气管路的出气端相对的表面上设置有导流凸部,所述导流凸部与所述第三进气管路的出气端相对的表面为圆弧凸面,用于将流入所述第三连接子通道中的气体分流至多个所述第三匀气孔的进气端。A flow guide convex portion is provided on the surface of the air mixing component opposite to the air outlet end of the third air inlet pipe, and the surface of the flow guide convex portion opposite to the air outlet end of the third air inlet pipe is round. The arc convex surface is used to divert the gas flowing into the third connecting sub-channel to the air inlet ends of the plurality of third air equalizing holes.
  11. 根据权利要求1所述的混气装置,其特征在于,所述混气部件中,且位于所述环形混气通道的下方还设置有汇流通道,所述汇流通道包括第三环形子通道和垂直子通道,其中,所述第三环形子通道的进气端与所述环形混气通道的出气端连通,所述第三环形子通道的出气端与所述垂直子通道的进气端连通,且所述第三环形子通道的内周直径和外周直径均自所述环形混气通道向所述垂直子通道递减;The air mixing device according to claim 1, characterized in that, in the air mixing component, a converging channel is provided below the annular air mixing channel, and the converging channel includes a third annular sub-channel and a vertical sub-channel, wherein the air inlet end of the third annular sub-channel is connected to the air outlet end of the annular air mixing channel, and the air outlet end of the third annular sub-channel is connected to the air inlet end of the vertical sub-channel, And the inner circumferential diameter and the outer circumferential diameter of the third annular sub-channel both decrease from the annular air-mixing channel to the vertical sub-channel;
    所述垂直子通道的出气端用于与所述半导体工艺设备的工艺腔室连通。The gas outlet end of the vertical sub-channel is used to communicate with the process chamber of the semiconductor process equipment.
  12. 一种半导体工艺设备,包括工艺腔室,其特征在于,还包括权利要求1-11任意一项所述的混气装置,用于向所述工艺腔室中通入混合气体。A semiconductor process equipment, including a process chamber, characterized in that it also includes a gas mixing device according to any one of claims 1-11, used to pass mixed gas into the process chamber.
  13. 根据权利要求12所述的半导体工艺设备,其特征在于,所述工艺腔室包括腔体和设置在所述腔体顶部的盖板和喷淋装置,所述喷淋装置位于所述盖板下方;其中,The semiconductor process equipment according to claim 12, characterized in that the process chamber includes a cavity, a cover plate and a spray device arranged on the top of the cavity, the spray device is located below the cover plate ;in,
    所述混气部件设置于所述盖板上方,所述盖板中设置有与所述环形混气通道的出气端对应的第一进气口,且在所述第一进气口中设置有导流塞,所述导流塞中设置有多个直通孔,用于将流经的所述混合气体的流动方向转换 为竖直向下。The air mixing component is arranged above the cover plate, and a first air inlet corresponding to the air outlet end of the annular air mixing channel is provided in the cover plate, and a guide is provided in the first air inlet. A flow plug, which is provided with a plurality of through holes for converting the flow direction of the mixed gas flowing through it. is vertically downward.
  14. 根据权利要求13所述的半导体工艺设备,其特征在于,多个所述直通孔中包括多个第一直通孔和多个第二直通孔,其中,多个所述第一直通孔围绕所述导流塞的轴线环绕至少一圈;The semiconductor process equipment according to claim 13, wherein the plurality of through holes include a plurality of first through holes and a plurality of second through holes, wherein the plurality of first through holes surround The axis of the guide plug surrounds at least one circle;
    位于最外圈的多个所述第一直通孔中,各相邻两个所述第一直通孔之间的间隔中均设置有至少一个所述第二直通孔,所述第二直通孔的径向截面面积小于所述第一直通孔的径向截面面积。Among the plurality of first through holes located in the outermost ring, at least one second through hole is provided in the interval between two adjacent first through holes, and the second through hole is The radial cross-sectional area of the hole is smaller than the radial cross-sectional area of the first through hole.
  15. 根据权利要求13所述的半导体工艺设备,其特征在于,多个所述直通孔中包括一个径向截面形状为圆形的第一直通孔,和一个或多个径向截面形状为圆环形的第二直通孔;其中,The semiconductor process equipment according to claim 13, characterized in that the plurality of through holes include a first through hole with a circular radial cross-sectional shape, and one or more circular through-holes with a radial cross-sectional shape. shaped second through hole; where,
    所述第二直通孔环绕在所述第一直通孔的周围,且多个所述第二直通孔相互嵌套;在每个所述第二直通孔中还设置有至少一个沿所述第二直通孔的径向延伸的加强筋,所述加强筋沿所述第二直通孔的径向的两端分别与所述第二直通孔的内周壁和外周壁连接。The second through holes surround the first through holes, and a plurality of the second through holes are nested in each other; at least one along the first through hole is also provided in each of the second through holes. Two radially extending reinforcing ribs of the second through hole, the reinforcing ribs are respectively connected to the inner peripheral wall and the outer peripheral wall of the second through hole along both radial ends of the second through hole.
  16. 根据权利要求13所述的半导体工艺设备,其特征在于,所述盖板与所述喷淋装置相对的表面上设置有锥形通道,所述锥形通道的上端与所述第一进气口连通,所述锥形通道的下端与所述喷淋装置上的第二进气口连通,且所述锥形通道的内径自所述第一进气口向所述第二进气口递增。 The semiconductor process equipment according to claim 13, characterized in that a tapered channel is provided on the surface of the cover plate opposite to the spray device, and the upper end of the tapered channel is in contact with the first air inlet. The lower end of the tapered channel is connected with the second air inlet on the spray device, and the inner diameter of the tapered channel increases gradually from the first air inlet to the second air inlet.
PCT/CN2023/093196 2022-05-20 2023-05-10 Gas mixing device and semiconductor process apparatus WO2023221830A1 (en)

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