WO2023221575A1 - 制痕装置及叠片制造系统 - Google Patents

制痕装置及叠片制造系统 Download PDF

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Publication number
WO2023221575A1
WO2023221575A1 PCT/CN2023/076202 CN2023076202W WO2023221575A1 WO 2023221575 A1 WO2023221575 A1 WO 2023221575A1 CN 2023076202 W CN2023076202 W CN 2023076202W WO 2023221575 A1 WO2023221575 A1 WO 2023221575A1
Authority
WO
WIPO (PCT)
Prior art keywords
base material
marking device
posting
substrate
coating
Prior art date
Application number
PCT/CN2023/076202
Other languages
English (en)
French (fr)
Inventor
王建磊
魏静静
廖如虎
曾钢
蔡泉水
戴亚
陈广胜
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2023221575A1 publication Critical patent/WO2023221575A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C21/00Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general

Definitions

  • the present application relates to the field of batteries, specifically, to a marking device and a lamination manufacturing system.
  • Batteries are widely used in the field of new energy, such as electric vehicles and new energy vehicles. New energy vehicles and electric vehicles have become a new development trend in the automobile industry. During the battery production process, the pole pieces need to be marked. However, in the prior art, the electrode assemblies produced by marking the pole pieces often have poor performance.
  • the purpose of the embodiments of the present application is to provide a marking device and a lamination manufacturing system, which are intended to improve the problem in the prior art that electrode assemblies manufactured by marking pole pieces often have poor performance.
  • inventions of the present application provide a marking device.
  • the marking device includes an attachment mechanism, a coating mechanism and a peeling mechanism.
  • the attachment mechanism is used to attach a shielding member to the marking area of the substrate;
  • the coating mechanism is disposed downstream of the attachment mechanism along the conveying direction of the substrate, and is used to coat the base material; the peeling mechanism is disposed on the attaching mechanism along the conveying direction. Downstream of the coating mechanism, the peeling mechanism is used to separate the shielding member from the base material to form scores in the scoring area.
  • the marking device attaches a shielding member to the substrate through an attachment mechanism, and the shielding member can shield the marking area to prevent the coating mechanism from applying paint to the substrate when coating the substrate. scar area.
  • the peeling mechanism can separate the shielding member from the base material to form scores in the marking area.
  • the attachment mechanism includes an unwinding mechanism, a sticker, and a first rewinding mechanism.
  • the unwinding mechanism is used to unwind the material tape, and the material tape includes a tape.
  • the body and a plurality of said shielding members are arranged at intervals on the belt body; the posting member is used to post the material strip on the base material, so that the shielding member is posted on the The marking area; the first winding mechanism is used to wind up the belt body and separate the shielding member and the belt body.
  • the material tape includes a tape body and a plurality of shielding members.
  • the plurality of shielding parts are arranged on the tape body to facilitate the unwinding of the material tape by the unwinding mechanism.
  • the unwinding mechanism unwinds the material tape.
  • the poster can post the tape to the substrate.
  • the first rewinding mechanism can rewind the belt body to separate the shielding parts posted on the base material from the belt body. In this way, the shielding parts can be automatically posted to the marking area, with higher posting efficiency and higher degree of automation.
  • the posting piece is a posting roller, and the posting roller is used to roll the material strip to the base material.
  • the shielding member can be pasted on the base material by pressing the material strip to the base material through the pasting roller.
  • the strip has no stickiness and can be easily separated from the shielding member under the action of the first winding mechanism.
  • Posting is achieved by using a posting roller. The stability of posting is high, the shielding piece can be posted flatly to the base material, and the shielding piece can be compacted to the base material to avoid the shielding piece falling due to weak posting.
  • the attachment mechanism includes a driving mechanism, the driving mechanism is connected to the posting roller, and the substrate is abutted against the posting roller to transport the substrate material.
  • the driving mechanism drives the posting roller to rotate, so that the posting roller can actively rotate to roll the material belt, thereby improving the rolling effect (posting effect).
  • the substrate is placed against the posting roller, so that when the posting roller presses the material belt to the substrate, the posting roller can also drive the substrate to move at the same time to transport the substrate.
  • the marking device includes two attachment mechanisms and two coating mechanisms, and the two attachment mechanisms are respectively located at the thickness of the substrate. both sides in the thickness direction; the two coating mechanisms are respectively located on both sides in the thickness direction.
  • an attachment mechanism and a coating mechanism are provided on each side of the thickness direction of the base material, so that the shielding members can be attached to both sides of the base material in the thickness direction, and
  • the coating mechanism coats both sides of the base material in the thickness direction, and after the peeling mechanism peels off the shielding member, scores are formed on both sides of the base material in the thickness direction.
  • the two attachment mechanisms are arranged oppositely along the thickness direction.
  • the two attachment mechanisms can serve as supporting members for each other to support the base material when attaching the shield, without having to provide additional supporting members to support the base material.
  • the attachment mechanism attaches the shield, which reduces the cost of the marking device while ensuring attachment quality.
  • the two attachment mechanisms are arranged in a staggered manner along the thickness direction.
  • the two attachment mechanisms are arranged in a staggered manner to make full use of space.
  • the marking device further includes a support member corresponding to the attachment mechanism one by one, and the support member and the attachment mechanism are arranged along the The thickness direction of the base material is relatively arranged on both sides of the base material, and the support member is used to support the base material.
  • the support is provided to assist in supporting the base material, so that the attachment mechanism can attach the shielding member to the base material supported by the support, ensuring that the shielding member is stably and reliably attached to the base material.
  • a glue layer is provided on the shielding member, and the attachment mechanism is used to bond the shielding member in the marking area of the base material.
  • the connection between the shielding member and the base material is made stronger and the shielding member is prevented from being separated from the base material during the coating process.
  • the material tape includes a connecting piece, and the connecting piece connects a plurality of the shielding pieces;
  • the peeling mechanism includes a second rewinding mechanism, and the second rewinding mechanism The mechanism is used to roll up the connecting piece to separate the shielding piece from the base material.
  • multiple shielding parts are connected by arranging connectors, and the connectors are rolled up by the second winding mechanism, so that the multiple shielding parts can be peeled off from the base material.
  • the efficiency of peeling off the shielding parts is high and the cost is high. low.
  • the posting piece is used to post the connecting piece on at least one side in the width direction of the base material.
  • the connecting piece is posted on at least one side of the base material in the width direction through the posting piece.
  • the connecting piece also plays a blocking role, so that the coating mechanism will not apply the paint when coating the base material.
  • a tab reserve area can be left on at least one side in the width direction of the base material to facilitate the formation of tabs on the base material.
  • the marking device includes a rolling mechanism, the rolling mechanism is provided downstream of the coating mechanism along the conveying direction, and the rolling mechanism is used to The substrate is rolled.
  • the rolling mechanism is provided upstream of the peeling mechanism.
  • the roller pressing mechanism is arranged upstream of the peeling mechanism, so that the roller pressing mechanism compacts the paint and then peels off the shielding member through the peeling mechanism. Since the paint has been compacted, it can be avoided that the peeling mechanism is peeling off the shielding member. Rub the paint away from the substrate. In addition, the paint is rolled before peeling off the shielding member. Since the shielding member still occupies the position of the marking area, it can prevent the paint from being rolled into the marking area.
  • embodiments of the present application also provide a laminate manufacturing system, which includes the above-mentioned marking device.
  • Figure 1 is a schematic structural diagram of a marking device provided by some embodiments of the present application.
  • Figure 2 is a schematic structural diagram of a material strip provided by some embodiments of the present application.
  • Figure 3 is a schematic structural diagram of a marking device (including two attachment mechanisms) provided by some embodiments of the present application;
  • Figure 4 is a schematic structural diagram of a marking device (including two attachment mechanisms) provided by other embodiments of the present application;
  • Figure 5 is a schematic diagram of the peeling mechanism peeling off the shield provided by some embodiments of the present application.
  • Figure 6 is a schematic structural diagram of a marking device (including a rolling mechanism) provided by some embodiments of the present application.
  • Icon 10-marking device; 100-attachment mechanism; 110-unwinding mechanism; 120-poster; 130-first rewinding mechanism; 200- Coating mechanism; 210-coating head; 300-peeling mechanism; 310-second winding mechanism; 400-support; 500-roller mechanism; 510-pressure roller; 600-base material; 700-material belt; 710 -Blocking piece; 720-strip body; 730-connecting piece.
  • an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application.
  • the appearances of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art understand, both explicitly and implicitly, that the embodiments described herein may be combined with other embodiments.
  • multiple refers to more than two (including two).
  • multiple groups refers to two or more groups (including two groups), and “multiple pieces” refers to It is more than two pieces (including two pieces).
  • Batteries are not only used in energy storage power systems such as hydraulic, thermal, wind and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles and electric cars, as well as in many fields such as military equipment and aerospace. As battery application fields continue to expand, its market demand is also expanding.
  • the pole pieces need to be marked.
  • the electrode assemblies produced by marking the pole pieces often have poor performance.
  • marking on the pole piece is made by using the high temperature generated by the high concentration of the laser beam to ablate the active material layer on one side (or the front and back) of the pole piece, forming a strip that exposes the base material but does not damage the base.
  • the marks on the material are not damage the base.
  • a heat-affected zone will be generated under the action of high temperature. The heat-affected zone will affect the performance of the active material layer on both sides of the notch, and ultimately affect the performance of the electrode assembly.
  • the marking device includes an attachment mechanism, a coating mechanism and a peeling mechanism.
  • the attachment mechanism is used to attach the mask in the scored area of the substrate.
  • the coating mechanism is disposed downstream of the attachment mechanism along the conveying direction of the substrate, and is used for coating the substrate.
  • the peeling mechanism is arranged downstream of the coating mechanism along the conveying direction. The peeling mechanism is used to separate the shielding member from the base material to form scores in the marking area.
  • the marking device attaches a shielding member to the base material through an attachment mechanism, and the shielding member can shield the marking area to prevent the coating mechanism from applying paint to the marking area when coating the base material. After coating is completed by the coating mechanism, the peeling mechanism can separate the shielding member from the base material to form scores in the marking area.
  • This marking device avoids the use of laser marking and avoids the formation of heat-affected zones on the coating, making the electrode assembly manufactured by the marked pole piece better in performance.
  • the marking device disclosed in the embodiment of the present application is suitable for marking the pole pieces, and the pole pieces are used to make electrode assemblies by stacking them, and then can be made into batteries. It should be noted that the marking device disclosed in the embodiment of the present application is also applicable to marking other workpieces that require coating manufacturing.
  • Figure 1 is a schematic structural diagram of a marking device 10 provided in some embodiments of the present application.
  • Figure 2 is a schematic structural diagram of a material strip 700 provided by some embodiments of the present application.
  • the embodiment of the present application provides a marking device 10.
  • the marking device 10 includes an attachment mechanism 100, a coating mechanism 200 and a peeling mechanism 300.
  • the attachment mechanism 100 is used to attach the shield 710 in the scored area of the substrate 600 .
  • the coating mechanism 200 is disposed downstream of the attachment mechanism 100 along the conveying direction of the substrate 600 , and is used for coating the substrate 600 .
  • the peeling mechanism 300 is disposed downstream of the coating mechanism 200 along the conveying direction. The peeling mechanism 300 is used to separate the shielding member 710 from the base material 600 to form scores in the marking area.
  • Attachment mechanism 100 is a mechanism that attaches shield 710 to the scored area.
  • the scoring area refers to the area on the base material 600 that needs to be scored. "Attached" means that the shielding member 710 blocks or covers the mark-making area, where the shielding member 710 may have a connection relationship with the mark-making area, for example, the shielding member 710 is adhered to the mark-making area.
  • the shielding member 710 may also have no connection relationship with the marking area. For example, the shielding member 710 only abuts against the marking area.
  • the shielding member 710 is a component that blocks the mark-making area.
  • the shielding member 710 can block the mark-making area to prevent the coating mechanism 200 from applying paint into the mark-making area during coating.
  • the coating mechanism 200 is a mechanism for applying coating material to the base material 600 .
  • the paint is an active substance.
  • the coating mechanism 200 coats the active material on the base material 600 to form an active material layer on the base material 600 .
  • the coating mechanism 200 may include a coating head 210 for coating the substrate 600 .
  • the marking device 10 includes a roller.
  • the coating head 210 and the roller are respectively located on both sides of the substrate 600 in the thickness direction.
  • the substrate 600 has a winding area wrapped around the roller, and the coating head 210 is used to wrap the substrate 600 . Areas of the surface facing away from the roller are coated.
  • the peeling mechanism 300 is a mechanism that peels the shield 710 from the base material 600 . After the peeling mechanism 300 peels off the shielding member 710 from the base material 600, scratches are formed in the scratched area due to uncoated paint.
  • the attachment mechanism 100 , the coating mechanism 200 and the peeling mechanism 300 are sequentially arranged along the conveying direction of the substrate 600 to first attach the shield 710 to the substrate 600 , then to coat the substrate 600 , and finally to attach the shield 710 to the substrate 600 . 710 is peeled off the substrate 600 .
  • the marking device 10 attaches a shielding member 710 to the base material 600 through the attachment mechanism 100, and the shielding member 710 can perform marking on the marking area. Shield to prevent the coating mechanism 200 from applying coating to the marking area when coating the substrate 600 . After the coating mechanism 200 completes coating, the peeling mechanism 300 can separate the shielding member 710 from the base material 600 to form a score in the marking area.
  • the use of the marking device 10 avoids the use of laser marking and avoids the formation of heat-affected zones on the coating, so that the performance of the electrode assembly manufactured by the marked pole piece is better.
  • the shape and size of the score can be determined according to the shape and size of the score area blocked by the blocking member 710 . That is to say, by replacing the shielding member 710 of different shapes and sizes, notches of different shapes and sizes can be obtained.
  • the attachment mechanism 100 includes an unwinding mechanism 110 , a poster 120 and a first rewinding mechanism 130 .
  • the unwinding mechanism 110 is used to unwind the material tape 700 .
  • the material belt 700 includes a belt body 720 and a plurality of shielding members 710.
  • the plurality of shielding members 710 are spaced apart from the belt body 720.
  • the posting member 120 is used to post the tape 700 on the base material 600 so that the shielding member 710 is posted on the marking area.
  • the first winding mechanism 130 is used to wind up the belt body 720 and separate the shielding member 710 and the belt body 720 .
  • the unwinding mechanism 110 can unwind the material tape 700.
  • the unwinding mechanism 110 includes an unwinding roller.
  • the material tape 700 is wound around the unwinding roller. When the unwinding roller rotates, the unwinding roller unwinds and wraps around it.
  • the material belt is 700.
  • the notches that need to be made generally extend along the width direction of the pole piece, and multiple notches are arranged at intervals along the length direction of the pole piece.
  • the material belt 700 includes a belt body 720 and a plurality of shielding members 710 arranged at intervals on the belt body 720.
  • the belt body 720 can provide temporary fixation for the shielding members 710, and on the other hand, the belt body 720 facilitates winding. and unwind.
  • a plurality of shielding members 710 spaced on the belt body 720 are posted on a plurality of spaced marking areas when the tape 700 is pasted on the base material 600 .
  • the posting member 120 is a posting member for posting the tape 700 to the base material 600 .
  • the shielding member 710 is posted on the marking area, and the tape body 720 may or may not be posted on the base material 600.
  • the belt body 720 is not attached to the base material 600.
  • the first rewinding mechanism 130 is a mechanism for rewinding the belt body 720 .
  • the first winding mechanism 130 includes a first winding roller, and the belt body 720 is wound around the first winding roller. When the first winding roller rotates, the first winding roller winds up the belt body 720 wound thereon. .
  • the first winding mechanism 130 winds up the belt body 720, since the shielding member 710 is attached to the base material 600, the connection force between the shielding member 710 and the belt body 720 is small, and the belt body 720 and the shielding member 710 can be separated.
  • the belt body 720 is recovered by the first winding mechanism 130, and the shielding member 710 remains attached to the base material 600.
  • the material tape 700 includes a tape body 720 and a plurality of shielding parts 710.
  • the plurality of shielding parts 710 are arranged on the tape body 720 to facilitate the unwinding of the material tape 700 through the unwinding mechanism 110.
  • the unwinding mechanism 110 unwinds the material.
  • the posting piece 120 can post the material tape 700 to the base material 600 .
  • the first rewinding mechanism 130 can rewind the belt body 720 to separate the shielding member 710 posted on the base material 600 from the belt body 720. In this way, the shielding member 710 can be automatically posted to the marking area, and the posting efficiency is high.
  • the degree of automation is relatively high.
  • the posting member 120 is a posting roller that is used to roll the web 700 to the substrate 600 .
  • the posting roller is a roller structure.
  • the tape 700 is located between the base material 600 and the posting roller.
  • the posting roller can roll the tape 700 to the base material 600 to post the shield 710 to the base material 600 .
  • the shielding member 710 By rolling the material tape 700 to the base material 600 by the pasting roller, the shielding member 710 can be posted on the base material 600 .
  • the tape body 720 has no stickiness and can be easily separated from the shielding member 710 under the action of the first winding mechanism 130 .
  • Posting is achieved by using a posting roller. The stability of posting is high, and the shielding element 710 can be flatly posted to the base material 600, and the shielding element 710 can be compacted to the base material 600, thus preventing the shielding element from being caused by weak posting. 710 dropped.
  • the posting member 120 is a posting board, and the posting roller is used to press the material strip 700 to the substrate 600 .
  • the poster board is a plate-like structure.
  • the material tape 700 is located between the base material 600 and the posting board, and the posting board can press the material tape 700 to the base material 600 to post the shielding member 710 to the base material 600.
  • the shielding member 710 By pressing the material strip 700 to the base material 600 through the posting board, the shielding member 710 can be posted on the base material 600 .
  • the strip 720 has no stickiness and can be easily separated from the shielding member 710 under the action of the first winding mechanism 130 .
  • Posting is achieved by extruding the posting board.
  • the posting has high stability, and the shielding member 710 can be posted flatly to the base material 600, and the shielding member 710 can be compacted to the base material 600 to avoid the blocking caused by weak posting. 710 dropped.
  • the attachment mechanism 100 includes a drive mechanism connected to a posting roller against which the substrate 600 abuts to transport the substrate 600 .
  • the driving mechanism is a mechanism used to drive the posting roller to rotate.
  • the driving mechanism can be a motor.
  • the driving mechanism can also be an internal combustion engine.
  • the driving mechanism can be a linear driving component and a transmission mechanism, and the transmission mechanism is connected to the linear driving component and the posting roller.
  • the linear drive component outputs linear motion
  • the transmission mechanism converts the linear motion output by the linear drive component into rotational motion, and drives the posting roller to rotate.
  • the contact between the substrate 600 and the posting roller includes both the surface contact method in which the substrate 600 is wound around the posting roller and the line contact method in which the substrate 600 is tangent to the posting roller.
  • the driving mechanism drives the posting roller to rotate, so that the posting roller can actively rotate to roll the material belt 700, thereby improving the rolling effect (posting effect).
  • the base material 600 is pressed against the posting roller. In this way, when the posting roller rolls the material strip 700 to the base material 600, the posting roller can also drive the base material 600 to move at the same time to transport the base material 600.
  • the attachment mechanism 100 includes an attachment robot for attaching the mask 710 to the marking area of the substrate 600 .
  • FIG. 3 is a schematic structural diagram of a marking device 10 (including two attachment mechanisms 100 ) provided by some embodiments of the present application.
  • the marking device 10 includes two attachment mechanisms 100 and two coating mechanisms 200 , and the two attachment mechanisms 100 are respectively located on both sides of the substrate 600 in the thickness direction.
  • the two coating mechanisms 200 are respectively located on both sides in the thickness direction.
  • the two attachment mechanisms 100 are respectively used to attach the shields 710 to both sides of the base material 600 in the thickness direction.
  • the two coating mechanisms 200 are respectively used to coat both sides of the substrate 600 in the thickness direction.
  • An attachment mechanism 100 and a coating mechanism 200 are provided on each side of the base material 600 in the thickness direction, so that the shielding members 710 can be attached to both sides of the base material 600 in the thickness direction, and through The coating mechanism 200 coats both sides of the substrate 600 in the thickness direction. After the peeling mechanism 300 peels off the shield 710 , scores are formed on both sides of the substrate 600 in the thickness direction.
  • two attachment mechanisms 100 are arranged oppositely along the thickness direction.
  • “Two attachment mechanisms 100 are arranged relative to each other” mainly means that the posters 120 of the two attachment mechanisms 100 are arranged opposite to each other.
  • the two posters 120 being arranged opposite to each other means that the two posters 120 have the same position in the conveying direction of the base material 600 and are respectively located on both sides of the base material 600 in the thickness direction.
  • the second posting piece 120 can be used as a supporting member to support the base material 600 to enhance the placement of the first posting piece 120.
  • the second poster 120 is posted on the other side of the substrate 600 in the thickness direction.
  • the first poster 120 can be used as a supporting component to support the substrate 600 to enhance the second poster.
  • Piece 120 is posted to cover the mass of piece 710 . That is to say, the two posting components 120 can serve as supporting components for each other, assisting the other posting component 120 in posting the shielding component 710 .
  • the two attachment mechanisms 100 By arranging the two attachment mechanisms 100 to face each other, the two attachment mechanisms 100 can mutually serve as supporting members to support the base material 600 when attaching the shield 710 , without having to provide additional supporting members to support the base material 600 to assist in attachment.
  • the attachment mechanism 100 attaches the shielding member 710, which reduces the cost of the marking device 10 while ensuring the attachment quality.
  • FIG. 4 is a schematic structural diagram of a marking device 10 (including two attachment mechanisms 100 ) provided by other embodiments of the present application.
  • the two attachment mechanisms 100 are arranged offset along the thickness direction.
  • the two attachment mechanisms 100 are arranged in a staggered manner refers to the different positions of the two attachment mechanisms 100 in the conveying direction of the substrate 600 (it can also be understood that the two attachment mechanisms 100 have an upstream and downstream relationship in the conveying direction), And are respectively located on both sides of the thickness direction of the base material 600 .
  • the marking device 10 further includes a support member 400 , and the support member 400 corresponds to the attachment mechanism 100 one-to-one.
  • the support member 400 and the attachment mechanism 100 are disposed oppositely on both sides of the base material 600 along the thickness direction of the base material 600 .
  • the support member 400 is used to support the base material 600 .
  • the support member 400 is a member that supports the base material 600 .
  • the support 400 supports the substrate 600 to ensure the attachment quality of the shield 710 by the attachment mechanism 100 .
  • the support member 400 is a support roller, and the support roller and the posting roller are arranged oppositely.
  • the posting roller posts the shielding member 710 to the substrate 600
  • the support member 400 can support the substrate 600 to ensure that the posting roller can stably post the shielding member 710 to the mark-making area.
  • the support member 400 is a support platform. The support platform and the posting roller are arranged oppositely.
  • the substrate 600 is assisted to be supported, so that the attachment mechanism 100 can attach the shield 710 to the substrate 600 supported by the support 400 , ensuring that the shield 710 is stably and reliably attached to the substrate 600 .
  • the shielding member 710 is provided with a glue layer, and the attachment mechanism 100 is used to bond the shielding member 710 in the marking area of the substrate 600 .
  • the shielding member 710 is provided with a glue layer” may also be understood to mean that the shielding member 710 has adhesiveness.
  • the shield 710 may be tape.
  • the tape can be either single-sided or double-sided.
  • the connection between the shielding member 710 and the base material 600 is made stronger, thereby preventing the shielding member 710 from being separated from the base material 600 during the coating process.
  • FIG. 5 is a schematic diagram of the peeling mechanism 300 peeling off the shield 710 according to some embodiments of the present application.
  • the material tape 700 includes a connecting member 730 that connects a plurality of shielding members 710 .
  • the peeling mechanism 300 includes a second winding mechanism 310 , which is used to wind the connecting member 730 to separate the shielding member 710 from the base material 600 .
  • the connecting member 730 is a component on the tape that connects the plurality of shielding members 710 .
  • the second rewinding mechanism 310 is a mechanism capable of rewinding the connector 730 .
  • the second winding mechanism 310 includes a second winding roller, and the connecting member 730 is wound around the second winding roller. When the second winding roller rotates, the second winding roller winds up the connecting member 730 wound thereon. .
  • the connecting member 730 By arranging the connecting member 730 to connect the plurality of shielding members 710 and winding up the connecting member 730 through the second winding mechanism 310, the plurality of shielding members 710 can be peeled off from the base material 600.
  • the efficiency of peeling off the shielding members 710 is high, and low cost.
  • the peeling mechanism 300 includes a peeling robot, and the peeling robot is used to peel the shield 710 from the marking area.
  • the posting member 120 is used to post the connecting member 730 on at least one side of the substrate 600 in the width direction.
  • connecting member 730 There may be one connecting member 730 , and one connecting member 730 connects one ends of multiple shielding members 710 .
  • the connecting member 730 may be posted on one side of the base material 600 in the width direction.
  • the two connecting members 730 connect multiple shielding members 710 , and the two connecting members 730 are located at both ends of the shielding member 710 . In this way, the two connectors 730 can be posted on both sides of the base material 600 in the width direction.
  • the connecting piece 730 is posted on at least one side of the substrate 600 in the width direction through the posting piece 120.
  • the connecting piece 730 also plays a blocking role, so that the coating mechanism 200 will not apply the paint when coating the substrate 600.
  • a tab reserve area can be left on at least one side of the width direction of the base material 600 to facilitate the formation of tabs on the base material 600 .
  • affixing the connector 730 to at least one side of the substrate 600 in the width direction will not affect the coating process, which is beneficial to ensuring the coating quality.
  • FIG. 6 is a schematic structural diagram of the marking device 10 (including the rolling mechanism 500 ) provided by some embodiments of the present application.
  • the marking device 10 includes a rolling mechanism 500 , which is disposed downstream of the coating mechanism 200 along the conveying direction.
  • the rolling mechanism 500 is used to roll the substrate 600 .
  • the rolling mechanism 500 is a mechanism for rolling the base material 600 .
  • the roller mechanism 500 is disposed downstream of the coating mechanism 200 to compact the coating applied by the coating mechanism 200 to the base material 600 .
  • the rolling mechanism 500 includes two pressing rollers 510 , the two pressing rollers 510 are arranged oppositely in the thickness direction of the base material 600 , and the two pressing rollers 510 cooperate to roll the base material 600 .
  • roller pressing mechanism 500 By arranging the roller pressing mechanism 500, it is convenient to compact the coating applied on the base material 600, thereby improving the performance of the pole piece.
  • the rolling mechanism 500 is provided upstream of the peeling mechanism 300 .
  • the roller mechanism 500 compacts the paint and then peels off the shield 710 through the peeling mechanism 300. Since the paint has been compacted, it can be avoided that the peeling mechanism 300 is peeling off the shield 710. At 710, rub the paint away from the substrate at 600.
  • the paint is rolled before peeling off the shielding member 710. Since the shielding member 710 still occupies the position of the marking area, it can prevent the paint from being rolled into the marking area.
  • the embodiment of the present application also provides a laminate manufacturing system.
  • the laminate manufacturing system includes the above-mentioned marking device 10 .
  • the embodiment of the present application provides a marking device 10.
  • the marking device 10 includes an attachment mechanism 100, a coating mechanism 200 and a peeling mechanism 300.
  • the attachment mechanism 100 is used to attach the shield 710 in the scored area of the substrate 600 .
  • the coating mechanism 200 is disposed downstream of the attachment mechanism 100 along the conveying direction of the substrate 600 , and is used for coating the substrate 600 .
  • the peeling mechanism 300 is disposed downstream of the coating mechanism 200 along the conveying direction. The peeling mechanism 300 is used to separate the shielding member 710 from the base material 600 to form scores in the marking area.
  • the attachment mechanism 100 includes an unwinding mechanism 110 , a sticker 120 and a first rewinding mechanism 130 .
  • the unwinding mechanism 110 is used to unwind the material tape 700.
  • the material tape 700 includes a tape body 720 and a plurality of shielding members 710.
  • the plurality of shielding members 710 are spaced apart from the tape body 720.
  • the posting member 120 is used to post the tape 700 on the base material 600 so that the shielding member 710 is posted on the marking area.
  • the first winding mechanism 130 is used to wind up the belt body 720 and separate the shielding member 710 and the belt body 720 .
  • the material tape 700 includes a connecting piece 730 that connects a plurality of shielding members 710; the peeling mechanism 300 includes a second winding mechanism 310, and the second winding mechanism 310 is used to wind up the connecting piece 730 to separate the shielding pieces 710 from the base.
  • the marking device 10 includes a rolling mechanism 500 , which is provided downstream of the coating mechanism 200 and upstream of the peeling mechanism 300 along the conveying direction. The rolling mechanism 500 is used to roll the base material 600 .
  • the marking device 10 attaches a blocking member 710 to the substrate 600 through the attachment mechanism 100.
  • the blocking member 710 can block the marking area to prevent the coating mechanism 200 from applying paint to the substrate 600 when coating the substrate 600. Marking area.
  • the peeling mechanism 300 can separate the shielding member 710 from the base material 600 to form a score in the marking area.
  • the use of the marking device 10 avoids the use of laser marking and avoids the formation of heat-affected zones on the coating, so that the performance of the electrode assembly manufactured by the marked pole piece is better.
  • the material tape 700 includes a tape body 720 and a plurality of shielding parts 710.
  • the plurality of shielding parts 710 are arranged on the tape body 720 to facilitate the unwinding of the material tape 700 through the unwinding mechanism 110.
  • the unwinding mechanism 110 unwinds the material.
  • the posting piece 120 can post the material tape 700 to the base material 600 .
  • the first rewinding mechanism 130 can rewind the belt body 720 to separate the shielding member 710 posted on the base material 600 from the belt body 720. In this way, the shielding member 710 can be automatically posted to the marking area, and the posting efficiency is high.
  • the degree of automation is relatively high.
  • the connecting member 730 By arranging the connecting member 730 to connect the plurality of shielding members 710 and winding up the connecting member 730 through the second winding mechanism 310, the plurality of shielding members 710 can be peeled off from the base material 600.
  • the efficiency of peeling off the shielding members 710 is high, and low cost.
  • the roller pressing mechanism 500 By arranging the roller pressing mechanism 500, the coating applied on the base material 600 can be easily compacted.
  • the roller mechanism 500 upstream of the peeling mechanism 300, the roller mechanism 500 compacts the paint and then peels off the shield 710 through the peeling mechanism 300. Since the paint has been compacted, it can be avoided that the peeling mechanism 300 is peeling off the shield 710.
  • the peeling mechanism 300 At 710, rub the paint away from the substrate at 600.
  • the paint is rolled before peeling off the shielding member 710. Since the shielding member 710 still occupies the position of the marking area, it can prevent the paint from being rolled into the marking area.
  • the marking device 10 uses a covering member 710 to cover the marking area on the base material 600 before coating, and then peels the covering member 710 from the base material 600 to form a score after rolling, thereby optimizing the process and improving the manufacturing efficiency. It also eliminates the problem of marking heat-affected zone and improves the overall safety of the battery.

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Abstract

一种制痕装置及叠片制造系统,包括附接机构(100)、涂布机构(200)及剥离机构(300)。附接机构(100)用于在基材(600)的制痕区附接遮挡件(710)。涂布机构(200)沿基材(600)的输送方向设置于附接机构(100)的下游,涂布机构(200)用于对基材(600)进行涂布。剥离机构(300)沿输送方向设置于涂布机构(200)的下游,剥离机构(300)用于使遮挡件(710)脱离基材(600),以在制痕区形成刻痕。采用该装置避免了使用激光制痕在涂层上形成热影响区。

Description

制痕装置及叠片制造系统
相关申请的交叉引用
本申请要求享有2022年05月16日提交的名称为“制痕装置及叠片制造系统”的中国专利申请(申请号:2022211722196)的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及电池领域,具体而言,涉及一种制痕装置及叠片制造系统。
背景技术
电池在新能源领域应用甚广,例如电动汽车、新能源汽车等,新能源汽车、电动汽车已经成为汽车产业的发展新趋势。电池生产过程中,需要对极片进行制痕,但是,现有技术中制痕后的极片制造的电极组件往往性能较差。
发明内容
本申请实施例的目的在于提供一种制痕装置及叠片制造系统,其旨在改善现有技术中制痕后的极片制造的电极组件往往性能较差的问题。
第一方面,本申请实施例提供了一种制痕装置,制痕装置包括附接机构、涂布机构及剥离机构,所述附接机构用于在基材的制痕区附接遮挡件;所述涂布机构沿所述基材的输送方向设置于所述附接机构的下游,所述涂布机构用于对所述基材进行涂布;所述剥离机构沿输送方向设置于所述涂布机构的下游,所述剥离机构用于使所述遮挡件脱离所述基材,以在所述制痕区形成刻痕。
在上述技术方案中,该制痕装置通过附接机构在基材上附接遮挡件,遮挡件可对制痕区进行遮挡,以免涂布机构对基材进行涂布时将涂料涂覆至制痕区。涂布机构涂布完成后,剥离机构可使遮挡件脱离基材,以在制痕区形成刻痕。采用该制痕装置,避免了使用激光制痕,避免了在涂层上形成热影响区,使得制痕后的极片制造的电极组件性能较好。
作为本申请实施例的一种可选技术方案,所述附接机构包括放卷机构、张贴件及第一收卷机构,所述放卷机构用于放卷料带,所述料带包括带体和多个所述遮挡件,多个所述遮挡件间隔设置于所述带体;所述张贴件用于将所述料带张贴于所述基材,以使所述遮挡件张贴于所述制痕区;所述第一收卷机构用于收卷所述带体并分离所述遮挡件与所述带体。
在上述技术方案中,料带包括带体和多个遮挡件,通过将多个遮挡件设置于带体上,以便于通过放卷机构对料带进行放卷,在放卷机构对料带放卷时,张贴件可将料带张贴至基材。第一收卷机构能够收卷带体,让张贴在基材上的遮挡件与带体分离,这样即可实现将遮挡件自动张贴至制痕区,张贴效率较高,自动化程度较高。
作为本申请实施例的一种可选技术方案,所述张贴件为张贴辊,所述张贴辊用于将所述料带辊压至所述基材。
在上述技术方案中,通过张贴辊将料带辊压至基材,即可使遮挡件张贴在基材上,带体没有粘性而易于在第一收卷机构的作用下与遮挡件分离。采用张贴辊辊压的方式实现张贴,张贴的稳定性高,能够将遮挡件平整地张贴至基材,并且遮挡件能够被压实于基材,避免张贴不牢而导致遮挡件掉落。
作为本申请实施例的一种可选技术方案,所述附接机构包括驱动机构,所述驱动机构连接于所述张贴辊,所述基材贴靠于所述张贴辊,以输送所述基材。
在上述技术方案中,通过驱动机构驱动张贴辊转动,使得张贴辊能够主动转动以辊压料带,提升辊压效果(张贴效果)。将基材贴靠于张贴辊,这样,在张贴辊将料带辊压至基材时,张贴辊也能够同时带动基材移动,以对基材进行输送。
作为本申请实施例的一种可选技术方案,所述制痕装置包括两个所述附接机构和两个所述涂布机构,两个所述附接机构分别位于所述基材的厚度方向上的两侧;两个所述涂布机构分别位于所述厚度方向的两侧。
在上述技术方案中,在基材的厚度方向上的每一侧均设置有一个附接机构和一个涂布机构,这样,可以在基材的厚度方向上的两侧分别附接遮挡件,并通过涂布机构对基材的厚度方向上的两侧进行涂布,在剥离机构剥离遮挡件后,基材在厚度方向上的两侧均形成有刻痕。
作为本申请实施例的一种可选技术方案,沿所述厚度方向,两个所述附接机构相对布置。
在上述技术方案中,通过使两个附接机构相对布置,两个附接机构在附接遮挡件时,可以互相作为支撑部件对基材进行支撑,而不必额外设置支撑部件支撑基材来辅助附接机构附接遮挡件,在保证附接质量的同时,降低了制痕装置的成本。
作为本申请实施例的一种可选技术方案,沿所述厚度方向,两个所述附接机构错位布置。
在上述技术方案中,将两个附接机构错位布置,便于充分利用空间。
作为本申请实施例的一种可选技术方案,所述制痕装置还包括支撑件,所述支撑件与所述附接机构一一对应,所述支撑件与所述附接机构沿所述基材的厚度方向相对设置于所述基材的两侧,所述支撑件用于支撑所述基材。
在上述技术方案中,通过设置支撑件,辅助支撑基材,以便于附接机构在支撑件支撑的基材上附接遮挡件,保证遮挡件稳定可靠地附接在基材上。
作为本申请实施例的一种可选技术方案,所述遮挡件上设置有胶层,所述附接机构用于在基材的制痕区粘接所述遮挡件。
在上述技术方案中,通过在遮挡件上设置胶层,使得遮挡件与基材的连接更牢固,防止在涂布过程中遮挡件脱离基材。
作为本申请实施例的一种可选技术方案,所述料带包括连接件,所述连接件连接多个所述遮挡件;所述剥离机构包括第二收卷机构,所述第二收卷机构用于收卷所述连接件,以使所述遮挡件脱离所述基材。
在上述技术方案中,通过设置连接件连接多个遮挡件,通过第二收卷机构收卷连接件,即可将多个遮挡件从基材上剥离,剥离遮挡件的效率较高,并且成本低廉。
作为本申请实施例的一种可选技术方案,所述张贴件用于将所述连接件张贴于所述基材的宽度方向的至少一侧。
在上述技术方案中,通过张贴件将连接件张贴于基材在宽度方向上的至少一侧,连接件同样起到了遮挡作用,使得涂布机构在对基材进行涂布时不会将涂料涂布至连接件张贴的区域,可以在基材的宽度方向的至少一侧留出极耳预留区,便于在基材上形成极耳。
作为本申请实施例的一种可选技术方案,所述制痕装置包括辊压机构,所述辊压机构沿所述输送方向设于所述涂布机构的下游,所述辊压机构用于辊压所述基材。
在上述技术方案中,通过设置辊压机构,便于将涂布于基材的涂料压实。
作为本申请实施例的一种可选技术方案,所述辊压机构设于所述剥离机构的上游。
在上述技术方案中,通过将辊压机构设置在剥离机构的上游,使得辊压机构将涂料压实后再通过剥离机构剥离遮挡件,由于涂料已经被压实,可以避免剥离机构在剥离遮挡件时将涂料蹭离基材。另外,在剥离遮挡件之前对涂料进行辊压,由于遮挡件还占据着制痕区的位置,可以防止涂料被辊压至制痕区内。
第二方面,本申请实施例还提供了一种叠片制造系统,所述叠片制造系统包括上述的制痕装置。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本申请一些实施例提供的制痕装置的结构示意图;
图2为本申请一些实施例提供的料带的结构示意图;
图3为本申请一些实施例提供的制痕装置(包括两个附接机构)的结构示意图;
图4为本申请另一些实施例提供的制痕装置(包括两个附接机构)的结构示意图;
图5为本申请一些实施例提供的剥离机构剥离遮挡件的示意图;
图6为本申请一些实施例提供的制痕装置(包括辊压机构)的结构示意图。
图标:10-制痕装置;100-附接机构;110-放卷机构;120-张贴件;130-第一收卷机构;200-
涂布机构;210-涂布头;300-剥离机构;310-第二收卷机构;400-支撑件;500-辊压机构;510-压辊;600-基材;700-料带;710-遮挡件;720-带体;730-连接件。
具体实施方式
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况 理解上述术语在本申请实施例中的具体含义。
目前,从市场形势的发展来看,电池的应用越加广泛。电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着电池应用领域的不断扩大,其市场的需求量也在不断地扩增。
电池生产过程中,需要对极片进行制痕,但是,现有技术中制痕后的极片制造的电极组件往往性能较差。
发明人经研究发现,现有技术中在极片上制痕是利用激光光束高度聚集性产生的高温烧蚀极片单面(或正反面)的活性物质层,形成一条露基材但不伤基材的刻痕。但是,激光烧蚀活性物质层时,在高温的作用下会产生热影响区,热影响区将影响刻痕两侧的活性物质层的性能,并最终影响电极组件的性能。
基于以上考虑,发明人经过深入研究设计了一种制痕装置,制痕装置包括附接机构、涂布机构及剥离机构。附接机构用于在基材的制痕区附接遮挡件。涂布机构沿基材的输送方向设置于附接机构的下游,涂布机构用于对基材进行涂布。剥离机构沿输送方向设置于涂布机构的下游,剥离机构用于使遮挡件脱离基材,以在制痕区形成刻痕。
该制痕装置通过附接机构在基材上附接遮挡件,遮挡件可对制痕区进行遮挡,以免涂布机构对基材进行涂布时将涂料涂覆至制痕区。涂布机构涂布完成后,剥离机构可使遮挡件脱离基材,以在制痕区形成刻痕。采用该制痕装置,避免了使用激光制痕,避免了在涂层上形成热影响区,使得制痕后的极片制造的电极组件性能较好。
本申请实施例公开的制痕装置适用于在极片上制痕,极片用于叠片制造电极组件,进而可制成电池。需要说明的是,本申请实施例公开的制痕装置同样适用于其他需要涂覆制造的工件的制痕。
请参照图1,配合参照图2,图1为本申请一些实施例提供的制痕装置10的结构示意图。图2为本申请一些实施例提供的料带700的结构示意图。本申请实施例提供了一种制痕装置10,制痕装置10包括附接机构100、涂布机构200及剥离机构300。附接机构100用于在基材600的制痕区附接遮挡件710。涂布机构200沿基材600的输送方向设置于附接机构100的下游,涂布机构200用于对基材600进行涂布。剥离机构300沿输送方向设置于涂布机构200的下游,剥离机构300用于使遮挡件710脱离基材600,以在制痕区形成刻痕。
附接机构100是将遮挡件710附接于制痕区的机构。其中,制痕区是指基材600上需要制出刻痕的区域。“附接”是指遮挡件710遮挡或覆盖于制痕区,这里遮挡件710可以与制痕区有连接关系,例如,遮挡件710粘接于制痕区。遮挡件710也可以与制痕区没有连接关系,例如,遮挡件710只是贴靠于制痕区。
遮挡件710是对制痕区起到遮挡作用的部件,遮挡件710能够遮挡制痕区,以避免涂布机构200在涂布时将涂料涂布至制痕区内。
涂布机构200是用于将涂料涂布至基材600的机构。例如,制痕装置10用于对极片制痕时,涂料为活性物质。涂布机构200将活性物质涂布于基材600,以便于在基材600上形成活性物质层。例如,涂布机构200可以包括涂布头210,涂布头210用于对基材600进行涂布。可选地,制痕装置10包括过辊,涂布头210和过辊分别位于基材600的厚度方向的两侧,基材600具有缠绕于过辊缠绕区域,涂布头210用于向缠绕区域的背离过辊的表面进行涂布。
剥离机构300是将遮挡件710从基材600上剥离的机构。剥离机构300将遮挡件710从基材600上剥离后,由于制痕区由于未涂覆涂料而形成刻痕。
附接机构100、涂布机构200及剥离机构300沿着基材600的输送方向依次设置,以先在基材600上附接遮挡件710,再在基材600上涂布,最后将遮挡件710从基材600上剥离。
该制痕装置10通过附接机构100在基材600上附接遮挡件710,遮挡件710可对制痕区进行 遮挡,以免涂布机构200对基材600进行涂布时将涂料涂覆至制痕区。涂布机构200涂布完成后,剥离机构300可使遮挡件710脱离基材600,以在制痕区形成刻痕。采用该制痕装置10,避免了使用激光制痕,避免了在涂层上形成热影响区,使得制痕后的极片制造的电极组件性能较好。
需要说明的是,刻痕的形状和尺寸可以根据遮挡件710遮挡的制痕区的形状和尺寸来决定。也即更换不同形状和尺寸的遮挡件710能够得到不同形状和尺寸的刻痕。
请参照图1,配合参照图2,在一些实施例中,附接机构100包括放卷机构110、张贴件120及第一收卷机构130。放卷机构110用于放卷料带700。料带700包括带体720和多个遮挡件710,多个遮挡件710间隔设置于带体720。张贴件120用于将料带700张贴于基材600,以使遮挡件710张贴于制痕区。第一收卷机构130用于收卷带体720并分离遮挡件710与带体720。
放卷机构110能够实现对料带700的放卷,例如,放卷机构110包括放卷辊,料带700缠绕于放卷辊,当放卷辊转动时,放卷辊放卷缠绕于其上的料带700。
对于极片来说,其需要制出的刻痕一般沿着极片的宽度方向延伸,多个刻痕沿着极片的长度方向间隔布置。与之相适应地,料带700包括带体720和多个间隔设置于带体720的遮挡件710,带体720一方面能够为遮挡件710提供临时固定,另一方面带体720便于卷绕和放卷。多个间隔设置于带体720的遮挡件710在料带700张贴至基材600时,张贴于多个间隔设置的制痕区。
张贴件120是用于将料带700张贴于基材600的张贴部件。料带700张贴于基材600时,遮挡件710张贴于制痕区,带体720可以张贴于基材600,也可以不张贴于基材600。为了便于第一收卷机构130收卷带体720,在本实施例中,带体720不张贴于基材600。
第一收卷机构130是收卷带体720的机构。例如,第一收卷机构130包括第一收卷辊,带体720缠绕于第一收卷辊,当第一收卷辊转动时,第一收卷辊收卷缠绕于其上的带体720。在第一收卷机构130收卷带体720时,由于遮挡件710张贴于基材600,遮挡件710与带体720之间的连接力较小,可将带体720与遮挡件710分离。带体720由第一收卷机构130回收,遮挡件710保持张贴于基材600。
料带700包括带体720和多个遮挡件710,通过将多个遮挡件710设置于带体720上,以便于通过放卷机构110对料带700进行放卷,在放卷机构110对料带700放卷时,张贴件120可将料带700张贴至基材600。第一收卷机构130能够收卷带体720,让张贴在基材600上的遮挡件710与带体720分离,这样即可实现将遮挡件710自动张贴至制痕区,张贴效率较高,自动化程度较高。
在一些实施例中,张贴件120为张贴辊,张贴辊用于将料带700辊压至基材600。
张贴辊为辊子结构。料带700位于基材600与张贴辊之间,张贴辊能够将料带700辊压至基材600,以将遮挡件710张贴至基材600上。
通过张贴辊将料带700辊压至基材600,即可使遮挡件710张贴在基材600上,带体720没有粘性而易于在第一收卷机构130的作用下与遮挡件710分离。采用张贴辊辊压的方式实现张贴,张贴的稳定性高,能够将遮挡件710平整地张贴至基材600,并且遮挡件710能够被压实于基材600,避免张贴不牢而导致遮挡件710掉落。
在另一些实施例中,张贴件120为张贴板,张贴辊用于将料带700挤压至基材600。
张贴板为板状结构。料带700位于基材600与张贴板之间,张贴板能够将料带700挤压至基材600,以将遮挡件710张贴至基材600上。
通过张贴板将料带700挤压至基材600,即可使遮挡件710张贴在基材600上,带体720没有粘性而易于在第一收卷机构130的作用下与遮挡件710分离。采用张贴板挤压的方式实现张贴,张贴的稳定性高,能够将遮挡件710平整地张贴至基材600,并且遮挡件710能够被压实于基材600,避免张贴不牢而导致遮挡件710掉落。
在一些实施例中,附接机构100包括驱动机构,驱动机构连接于张贴辊,基材600贴靠于张贴辊,以输送基材600。
驱动机构是用于驱动张贴辊转动的机构。例如,驱动机构可以为电机。当然,驱动机构也可以为内燃机。又如,驱动机构可以为直线驱动件和传动机构,传动机构连接于直线驱动件及张贴辊。直线驱动件输出直线运动,传动机构将直线驱动件输出的直线运动转化为转动运动,并带动张贴辊转动。
基材600贴靠于张贴辊既包括基材600缠绕于张贴辊的面接触方式,又包括基材600与张贴辊相切的线接触方式。
通过驱动机构驱动张贴辊转动,使得张贴辊能够主动转动以辊压料带700,提升辊压效果(张贴效果)。将基材600贴靠于张贴辊,这样,在张贴辊将料带700辊压至基材600时,张贴辊也能够同时带动基材600移动,以对基材600进行输送。
在另一些实施例中,附接机构100包括附接机械手,附接机械手用于将遮挡件710附接于基材600的制痕区。
请参照图3,图3为本申请一些实施例提供的制痕装置10(包括两个附接机构100)的结构示意图。在一些实施例中,制痕装置10包括两个附接机构100和两个涂布机构200,两个附接机构100分别位于基材600的厚度方向上的两侧。两个涂布机构200分别位于厚度方向的两侧。
两个附接机构100分别用于对基材600在厚度方向上的两侧附接遮挡件710。而两个涂布机构200则分别用于对基材600在厚度方向上的两侧进行涂布。
在基材600的厚度方向上的每一侧均设置有一个附接机构100和一个涂布机构200,这样,可以在基材600的厚度方向上的两侧分别附接遮挡件710,并通过涂布机构200对基材600的厚度方向上的两侧进行涂布,在剥离机构300剥离遮挡件710后,基材600在厚度方向上的两侧均形成有刻痕。
请参照图3,在一些实施例中,沿厚度方向,两个附接机构100相对布置。
“两个附接机构100相对布置”主要是指两个附接机构100的张贴件120相对设置。两个张贴件120相对设置是指两个张贴件120在基材600的输送方向上的位置相同,并分别位于基材600在厚度方向上的两侧。第一个张贴件120在对基材600的厚度方向的一侧进行张贴时,第二个张贴件120可以作为支撑部件,对基材600起到支撑作用,以提升第一个张贴件120张贴遮挡件710的质量。与此同时,第二个张贴件120对基材600的厚度方向的另一侧进行张贴,第一个张贴件120可以作为支撑部件,对基材600起到支撑作用,以提升第二个张贴件120张贴遮挡件710的质量。也即两个张贴件120可以互为支撑部件,辅助另一个张贴件120张贴遮挡件710。
通过使两个附接机构100相对布置,两个附接机构100在附接遮挡件710时,可以互相作为支撑部件对基材600进行支撑,而不必额外设置支撑部件支撑基材600来辅助附接机构100附接遮挡件710,在保证附接质量的同时,降低了制痕装置10的成本。
请参照图4,图4为本申请另一些实施例提供的制痕装置10(包括两个附接机构100)的结构示意图。在另一些实施例中,沿厚度方向,两个附接机构100错位布置。
“两个附接机构100错位布置”是指两个附接机构100在基材600的输送方向上的不同位置(也可以理解为两个附接机构100在输送方向上存在上下游关系),且分别位于基材600的厚度方向上的两侧。
通过将两个附接机构100错位布置,便于充分利用空间。
请参照图4,在一些实施例中,制痕装置10还包括支撑件400,支撑件400与附接机构100一一对应。支撑件400与附接机构100沿基材600的厚度方向相对设置于基材600的两侧,支撑件400用于支撑基材600。
支撑件400是对基材600起到支撑作用的部件。在附接机构100将遮挡件710附接于制痕区时,支撑件400支撑基材600,以保证附接机构100对遮挡件710的附接质量。例如,支撑件400为支撑辊,支撑辊与张贴辊相对布置。在张贴辊向基材600张贴遮挡件710时,支撑件400可支撑基材600,以保证张贴辊能够稳定地将遮挡件710张贴至制痕区。又如,支撑件400为支撑台,支 撑台与张贴辊相对布置。
通过设置支撑件400,辅助支撑基材600,以便于附接机构100在支撑件400支撑的基材600上附接遮挡件710,保证遮挡件710稳定可靠地附接在基材600上。
在一些实施例中,遮挡件710上设置有胶层,附接机构100用于在基材600的制痕区粘接遮挡件710。
“遮挡件710上设置有胶层”也可以理解为遮挡件710具有粘性。例如,遮挡件710可以为胶带。胶带既可以是单面胶,也可以是双面胶。
通过在遮挡件710上设置胶层,使得遮挡件710与基材600的连接更牢固,防止在涂布过程中遮挡件710脱离基材600。
请参照图5,图5为本申请一些实施例提供的剥离机构300剥离遮挡件710的示意图。料带700包括连接件730,连接件730连接多个遮挡件710。剥离机构300包括第二收卷机构310,第二收卷机构310用于收卷连接件730,以使遮挡件710脱离基材600。
连接件730是胶带上连接多个遮挡件710的部件。第二收卷机构310是能够收卷连接件730的机构。例如,第二收卷机构310包括第二收卷辊,连接件730缠绕于第二收卷辊,当第二收卷辊转动时,第二收卷辊收卷缠绕于其上的连接件730。
通过设置连接件730连接多个遮挡件710,通过第二收卷机构310收卷连接件730,即可将多个遮挡件710从基材600上剥离,剥离遮挡件710的效率较高,并且成本低廉。
在另一些实施例中,剥离机构300包括剥离机械手,剥离机械手用于遮挡件710从制痕区剥离。
请参照图5,在一些实施例中,张贴件120用于将连接件730张贴于基材600的宽度方向的至少一侧。
连接件730可以为一个,一个连接件730连接多个遮挡件710的一端。当连接件730为一个时,连接件730可以张贴于基材600在宽度方向上的一侧。连接件730也可以为两个,两个连接件730连接多个遮挡件710,且两个连接件730位于遮挡件710的两端。这样,两个连接件730可张贴于基材600宽度方向上的两侧。
通过张贴件120将连接件730张贴于基材600在宽度方向上的至少一侧,连接件730同样起到了遮挡作用,使得涂布机构200在对基材600进行涂布时不会将涂料涂布至连接件730张贴的区域,可以在基材600的宽度方向的至少一侧留出极耳预留区,便于在基材600上形成极耳。另外,将连接件730张贴于基材600在宽度方向上的至少一侧还不会对涂布过程造成影响,有利于保证涂布质量。
请参照图6,图6为本申请一些实施例提供的制痕装置10(包括辊压机构500)的结构示意图。在一些实施例中,制痕装置10包括辊压机构500,辊压机构500沿输送方向设于涂布机构200的下游,辊压机构500用于辊压基材600。
辊压机构500是用于对基材600进行辊压的机构。将辊压机构500设置于涂布机构200的下游,以便于将涂布机构200涂布于基材600的涂料压实。例如,辊压机构500包括两个压辊510,两个压辊510在基材600的厚度方向上相对布置,两个压辊510配合对基材600进行辊压。
通过设置辊压机构500,便于将涂布于基材600的涂料压实,提升极片的性能。
在一些实施例中,辊压机构500设于剥离机构300的上游。通过将辊压机构500设置在剥离机构300的上游,使得辊压机构500将涂料压实后再通过剥离机构300剥离遮挡件710,由于涂料已经被压实,可以避免剥离机构300在剥离遮挡件710时将涂料蹭离基材600。另外,在剥离遮挡件710之前对涂料进行辊压,由于遮挡件710还占据着制痕区的位置,可以防止涂料被辊压至制痕区内。
本申请实施例还提供了一种叠片制造系统,叠片制造系统包括上述的制痕装置10。
根据本申请的一些实施例,请参照图1~图5。
本申请实施例提供了一种制痕装置10,制痕装置10包括附接机构100、涂布机构200及剥离机构300。附接机构100用于在基材600的制痕区附接遮挡件710。涂布机构200沿基材600的输送方向设置于附接机构100的下游,涂布机构200用于对基材600进行涂布。剥离机构300沿输送方向设置于涂布机构200的下游,剥离机构300用于使遮挡件710脱离基材600,以在制痕区形成刻痕。附接机构100包括放卷机构110、张贴件120及第一收卷机构130。放卷机构110用于放卷料带700,料带700包括带体720和多个遮挡件710,多个遮挡件710间隔设置于带体720。张贴件120用于将料带700张贴于基材600,以使遮挡件710张贴于制痕区。第一收卷机构130用于收卷带体720并分离遮挡件710与带体720。料带700包括连接件730,连接件730连接多个遮挡件710;剥离机构300包括第二收卷机构310,第二收卷机构310用于收卷连接件730,以使遮挡件710脱离基材600。制痕装置10包括辊压机构500,辊压机构500沿输送方向设于涂布机构200的下游且设于剥离机构300的上游,辊压机构500用于辊压基材600。
该制痕装置10通过附接机构100在基材600上附接遮挡件710,遮挡件710可对制痕区进行遮挡,以免涂布机构200对基材600进行涂布时将涂料涂覆至制痕区。涂布机构200涂布完成后,剥离机构300可使遮挡件710脱离基材600,以在制痕区形成刻痕。采用该制痕装置10,避免了使用激光制痕,避免了在涂层上形成热影响区,使得制痕后的极片制造的电极组件性能较好。料带700包括带体720和多个遮挡件710,通过将多个遮挡件710设置于带体720上,以便于通过放卷机构110对料带700进行放卷,在放卷机构110对料带700放卷时,张贴件120可将料带700张贴至基材600。第一收卷机构130能够收卷带体720,让张贴在基材600上的遮挡件710与带体720分离,这样即可实现将遮挡件710自动张贴至制痕区,张贴效率较高,自动化程度较高。
通过设置连接件730连接多个遮挡件710,通过第二收卷机构310收卷连接件730,即可将多个遮挡件710从基材600上剥离,剥离遮挡件710的效率较高,并且成本低廉。通过设置辊压机构500,便于将涂布于基材600的涂料压实。通过将辊压机构500设置在剥离机构300的上游,使得辊压机构500将涂料压实后再通过剥离机构300剥离遮挡件710,由于涂料已经被压实,可以避免剥离机构300在剥离遮挡件710时将涂料蹭离基材600。另外,在剥离遮挡件710之前对涂料进行辊压,由于遮挡件710还占据着制痕区的位置,可以防止涂料被辊压至制痕区内。
该制痕装置10利用涂布前在基材600上把制痕区用遮挡件710贴覆,辊压后再把遮挡件710与基材600剥离形成刻痕,优化了工艺制程,提高了制痕效率和优率,同时也消除了制痕热影响区问题,提高了电池的整体安全性。
需要说明的是,本申请给出的多个实施例中,只要不存在矛盾冲突,都可以互相组合。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (14)

  1. 一种制痕装置,其中,包括:
    附接机构,用于在基材的制痕区附接遮挡件;
    涂布机构,沿所述基材的输送方向设置于所述附接机构的下游,所述涂布机构用于对所述基材进行涂布;
    剥离机构,沿输送方向设置于所述涂布机构的下游,所述剥离机构用于使所述遮挡件脱离所述基材,以在所述制痕区形成刻痕。
  2. 根据权利要求1所述制痕装置,其中,所述附接机构包括:
    放卷机构,用于放卷料带,所述料带包括带体和多个所述遮挡件,多个所述遮挡件间隔设置于所述带体;
    张贴件,用于将所述料带张贴于所述基材,以使所述遮挡件张贴于所述制痕区;
    第一收卷机构,用于收卷所述带体并分离所述遮挡件与所述带体。
  3. 根据权利要求2所述制痕装置,其中,所述张贴件为张贴辊,所述张贴辊用于将所述料带辊压至所述基材。
  4. 根据权利要求3所述制痕装置,其中,所述附接机构包括驱动机构,所述驱动机构连接于所述张贴辊,所述基材贴靠于所述张贴辊,以输送所述基材。
  5. 根据权利要求1-4任一项所述制痕装置,其中,所述制痕装置包括:
    两个所述附接机构,两个所述附接机构分别位于所述基材的厚度方向上的两侧;
    两个所述涂布机构,两个所述涂布机构分别位于所述厚度方向的两侧。
  6. 根据权利要求5所述制痕装置,其中,沿所述厚度方向,两个所述附接机构错位布置。
  7. 根据权利要求1-6任一项所述制痕装置,其中,所述制痕装置还包括:
    支撑件,与所述附接机构一一对应,所述支撑件与所述附接机构沿所述基材的厚度方向相对设置于所述基材的两侧,所述支撑件用于支撑所述基材。
  8. 根据权利要求5所述制痕装置,其中,沿所述厚度方向,两个所述附接机构相对布置。
  9. 根据权利要求1-8任一项所述制痕装置,其中,所述遮挡件上设置有胶层,所述附接机构用于在基材的制痕区粘接所述遮挡件。
  10. 根据权利要求2-4任一项所述制痕装置,其中,所述料带包括连接件,所述连接件连接多个所述遮挡件;
    所述剥离机构包括第二收卷机构,所述第二收卷机构用于收卷所述连接件,以使所述遮挡件脱离所述基材。
  11. 根据权利要求10所述制痕装置,其中,所述张贴件用于将所述连接件张贴于所述基材的宽度方向的至少一侧。
  12. 根据权利要求1-11任一项所述制痕装置,其中,所述制痕装置包括:
    辊压机构,沿所述输送方向设于所述涂布机构的下游,所述辊压机构用于辊压所述基材。
  13. 根据权利要求12所述制痕装置,其中,所述辊压机构设于所述剥离机构的上游。
  14. 一种叠片制造系统,其中,所述叠片制造系统包括根据权利要求1-13任一项所述的制痕装置。
PCT/CN2023/076202 2022-05-16 2023-02-15 制痕装置及叠片制造系统 WO2023221575A1 (zh)

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