Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/16—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer formed of particles, e.g. chips, powder or granules
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K1/00—Printed circuits
  • H05K1/02—Details
  • H05K1/03—Use of materials for the substrate
  • H05K1/0393—Flexible materials
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B15/00—Layered products comprising a layer of metal
  • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
  • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
  • B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
  • B32B7/02—Physical, chemical or physicochemical properties
  • B32B7/023—Optical properties
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
  • B32B7/02—Physical, chemical or physicochemical properties
  • B32B7/025—Electric or magnetic properties
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
  • C08G63/60—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
  • C08G63/605—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds the hydroxy and carboxylic groups being bound to aromatic rings
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
  • C08G63/78—Preparation processes
  • C08G63/80—Solid-state polycondensation
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
  • C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
  • C08G69/44—Polyester-amides
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
  • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
  • C08L23/10—Homopolymers or copolymers of propene
  • C08L23/12—Polypropene
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D177/00—Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers
  • C09D177/12—Polyester-amides
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K1/00—Printed circuits
  • H05K1/02—Details
  • H05K1/03—Use of materials for the substrate
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K1/00—Printed circuits
  • H05K1/02—Details
  • H05K1/03—Use of materials for the substrate
  • H05K1/0313—Organic insulating material
  • H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
  • H05K1/036—Multilayers with layers of different types
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2305/00—Condition, form or state of the layers or laminate
  • B32B2305/55—Liquid crystals
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L2203/00—Applications
  • C08L2203/16—Applications used for films
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
  • H05K2201/01—Dielectrics
  • H05K2201/0137—Materials
  • H05K2201/0141—Liquid crystal polymer [LCP]

Definitions

• the present disclosure relates to a film and a laminate.
• Patent Document 1 describes a resin composition containing a styrene polymer, an inorganic filler, and a curing agent.
• the styrene polymer is an acid-modified styrene polymer having a carboxyl group
• the inorganic filler is silica and/or aluminum hydroxide
• the particle size of the inorganic filler is 1 ⁇ m or less
• the inorganic filler is silica and/or aluminum hydroxide.
• the content of the filler is 20 to 80 parts by mass based on 100 parts by mass of the styrene polymer, and the resin composition has the following formulas (A) and (B) in the form of a film having a thickness of 25 ⁇ m. It is stated that the following requirements are met.
• X ⁇ 50...(A) Y ⁇ 40...(B) (In the formula, X represents the absorption rate (unit: %) of light with a wavelength of 355 nm, and Y represents the haze value (unit: %).)
• Patent Document 1 Japanese Patent Application Publication No. 2019-199612
• the problem to be solved by the embodiments of the present invention is to provide a film that has a low dielectric loss tangent and is excellent in suitability for laser processing. Moreover, the problem to be solved by the embodiments of the present invention is to provide a laminate using the above film.
• Means for solving the above problems include the following aspects.
• the film has a layer A and a layer B on at least one surface of the layer A, and the dielectric loss tangent of the film is 0.010 or less, and the above absorption rate at a wavelength of 355 nm is relative to the absorption rate of the layer A at a wavelength of 355 nm.
• ⁇ 2> The film according to ⁇ 1>, wherein the ratio of the elastic modulus of the layer A at 160°C to the elastic modulus of the layer B at 160°C is 1.2 or more.
• ⁇ 3> The film according to ⁇ 1> or ⁇ 2>, wherein the layer B has an elastic modulus at 160° C. of 100 MPa or less.
• ⁇ 4> The film according to any one of ⁇ 1> to ⁇ 3>, wherein the layer A has a dielectric loss tangent of 0.01 or less.
• ⁇ 5> The film according to any one of ⁇ 1> to ⁇ 4>, wherein the layer A contains a liquid crystal polymer.
• ⁇ 6> The film according to any one of ⁇ 1> to ⁇ 5>, wherein the layer A contains an aromatic polyesteramide.
• ⁇ 7> The film according to any one of ⁇ 1> to ⁇ 6>, wherein the layer B has a dielectric loss tangent of 0.01 or less.
• ⁇ 8> Described in any one of ⁇ 1> to ⁇ 7>, wherein the layer B contains a compound having a weight average molecular weight of 5,000 or more and an absorption rate of 80% or more at a wavelength of 355 nm. film.
• the layer B contains a liquid crystal polymer.
• the layer B contains an aromatic polyesteramide.
• the layer B contains a thermoplastic resin having a structural unit having an aromatic hydrocarbon group.
• ⁇ 12> A laminate comprising the film according to any one of ⁇ 1> to ⁇ 11>, and a metal layer or metal wiring disposed on at least one surface of the film.
• ⁇ 13> A film having layer A and layer B, and a metal layer or metal wiring on the layer B side of the film, wherein the dielectric loss tangent of the film is 0.010 or less and the layer A at a wavelength of 355 nm.
• the ratio of the absorption rate of the layer B at a wavelength of 355 nm to the absorption rate of the layer B is 0.45 or more and 1.00 or less.
• a film that has a low dielectric loss tangent and is excellent in suitability for laser processing it is possible to provide a film that has a low dielectric loss tangent and is excellent in suitability for laser processing. Further, according to another embodiment of the present invention, a laminate using the above film can be provided.
• alkyl group includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
• (meth)acrylic is a term used as a concept that includes both acrylic and methacrylic
• (meth)acryloyl is a term used as a concept that includes both acryloyl and methacryloyl. It is.
• process in this specification refers not only to an independent process, but also to the term “process” when the intended purpose of the process is achieved, even if the process cannot be clearly distinguished from other processes. included.
• mass % and “weight %” have the same meaning
• mass parts and “weight parts” have the same meaning.
• a combination of two or more preferred embodiments is a more preferred embodiment.
• the weight average molecular weight (Mw) and number average molecular weight (Mn) in this disclosure are determined by gel permeation chromatography using a column of TSKgel SuperHM-H (trade name, manufactured by Tosoh Corporation).
• PFP pentafluorophenol
• chloroform 1/2 (mass ratio)
• GPC GPC
• the film according to the present disclosure has a layer A and a layer B on at least one surface of the layer A, and the dielectric loss tangent of the film is 0.010 or less, and the absorption coefficient of the layer A at a wavelength of 355 nm is The ratio of the absorbance of the layer B at a wavelength of 355 nm is 0.45 or more and 1.00 or less. It is also preferred that layer A is an insulating material layer and layer B is a layer for tracking and adhering to a circuit board.
• laser processing suitability in the present disclosure refers to suitability for laser cutting. Specifically, it is a property that can reduce excessive laser cutting, especially when through-hole processing is performed. If the above characteristics are excellent, it can be said that the workability of the cut portion into a desired shape in laser processing is excellent.
• the film according to the present disclosure has a layer A and a layer B on at least one surface of the layer A, and the dielectric loss tangent of the film is 0.010 or less, and the absorption coefficient of the layer A at a wavelength of 355 nm is Since the ratio of the absorption coefficient of layer B at a wavelength of 355 nm is 0.45 or more and 1.00 or less, even if the film has a low dielectric loss tangent, the laser UV absorption of layer A and layer B is The difference can be suppressed, and over-cutting of layer A and layer B by the laser can be suppressed. Thereby, it is possible to provide a film that has a low dielectric loss tangent and is excellent in suitability for laser processing.
• the dielectric loss tangent of the film according to the present disclosure is 0.010 or less, and from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing, it is preferably 0.005 or less, more preferably 0.004 or less, and 0.003 or less. It is particularly preferable that Any lower limit value is not particularly set, but may be, for example, greater than 0.
• the dielectric loss tangent in the present disclosure shall be measured by the following method.
• the measurement of the dielectric loss tangent is carried out by the resonance perturbation method at a frequency of 10 GHz.
• a 10 GHz cavity resonator (CP531, manufactured by Kanto Electronics Applied Development Co., Ltd.) was connected to a network analyzer (“E8363B” manufactured by Agilent Technology), a test piece was inserted into the cavity resonator, and the temperature was 25°C and the humidity was 60% RH.
• the dielectric loss tangent of the film is measured from the change in resonance frequency before and after insertion for 96 hours in the environment.
• an evaluation sample of only the desired layer may be prepared by scraping off unnecessary layers with a razor or the like.
• the layer to be measured may be scraped off with a razor or the like, and the resulting powdered sample may be used.
• the measurement of the dielectric loss tangent of a polymer in the present disclosure is performed by identifying or isolating the chemical structure of the polymer constituting each layer, and using a powdered sample of the polymer to be measured, according to the method for measuring the dielectric loss tangent described above. do.
• the ratio of the absorption rate of the layer B at a wavelength of 355 nm to the absorption rate of the layer A at a wavelength of 355 nm is 0.45 or more 1 .00 or less.
• the absorption rate ratio is 0.45 or more, the difference in the amount of laser cutting between layer A and layer B during laser processing can be suppressed to a small value.
• the ratio of the absorption rate of the layer B at a wavelength of 355 nm to the absorption rate of the layer A at a wavelength of 355 nm is 0.50 or more and 1.00 or less from the viewpoint of suitability for laser processing. is preferable, more preferably 0.80 or more and less than 1.00, particularly preferably 0.90 or more and 0.99 or less.
• the elastic modulus of layer A at 160° C. in the film according to the present disclosure is preferably from 100 MPa to 2,500 MPa, more preferably from 200 MPa to 2,000 MPa, from the viewpoints of suitability for laser processing and step followability. It is preferably 300 MPa to 1,500 MPa, more preferably 500 MPa to 1,000 MPa.
• the elastic modulus at 160° C. of layer B in the film according to the present disclosure is preferably 100 MPa or less, more preferably 10 MPa or less, and 0.001 MPa to It is more preferably 10 MPa, and particularly preferably 0.5 MPa to 5 MPa.
• the ratio of the elastic modulus MD A of layer A at 160° C. to the elastic modulus MD B of layer B at 160° C. (MD A / MD B ) in the film according to the present disclosure is determined from the viewpoint of laser processing suitability and step followability. Therefore, it is preferably 1.2 or more, more preferably 5 to 1,000, even more preferably 10 to 500, and particularly preferably 100 to 400.
• the elastic modulus in the present disclosure shall be measured by the following method. First, a cross section of a film or a laminate is cut with a microtome or the like, and layer A or layer B is identified from an image observed with an optical microscope. Next, the elastic modulus of the specified layer A or layer B was measured as an indentation elastic modulus using a nanoindentation method. The indentation modulus was measured using a microhardness tester (product name: DUH-W201, manufactured by Shimadzu Corporation) at 160°C with a Vickers indenter at a loading rate of 0.28 mN/sec, with a maximum load of 10 mN. After holding for 10 seconds, the measurement is performed by unloading at a loading rate of 0.28 mN/sec.
• a microhardness tester product name: DUH-W201, manufactured by Shimadzu Corporation
• Layers other than layer A and layer B are also measured in the same manner. Moreover, when measuring each layer, an unnecessary layer may be scraped off with a razor or the like to prepare a sample for evaluation of only the desired layer. Furthermore, if it is difficult to take out a single film because the layer is thin, etc., the layer to be measured may be scraped off with a razor or the like, and the resulting powdered sample may be used.
• the film according to the present disclosure has layer A. Furthermore, methods for detecting or determining the layer structure in the film, the thickness of each layer, etc. include the following methods. First, a cross-sectional sample of the film is cut out using a microtome, and the layer structure and the thickness of each layer are determined using an optical microscope. If it is difficult to determine with an optical microscope, the determination may be made by morphological observation using a scanning electron microscope (SEM) or component analysis using time-of-flight secondary ion mass spectrometry (TOF-SIMS).
• SEM scanning electron microscope
• TOF-SIMS time-of-flight secondary ion mass spectrometry
• the dielectric loss tangent of layer A is preferably 0.01 or less, more preferably 0.005 or less, and even more preferably 0.004 or less, from the viewpoints of the film's dielectric loss tangent, laser processing suitability, and step tracking ability. , 0.003 or less is particularly preferable. Any lower limit value is not particularly set, but may be, for example, greater than 0.
• Layer A preferably contains a polymer having a dielectric loss tangent of 0.01 or less from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing. Further, from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing, layer A preferably contains a polymer having an aromatic ring, and contains a polymer having an aromatic ring and a dielectric loss tangent of 0.01 or less. It is more preferable.
• layer A preferably contains a polymer and polymer particles, and preferably contains a polymer having a dielectric loss tangent of 0.01 or less, and a polymer having a dielectric loss tangent of 0.01 or less. It is more preferable to include particles of a polymer having a particle size of 0.01 or less.
• the dielectric loss tangent of the polymer contained in layer A of the film according to the present disclosure is preferably 0.01 or less, more preferably 0.005 or less, from the viewpoints of the film's dielectric loss tangent, laser processing suitability, and step tracking ability, It is more preferably 0.004 or less, particularly preferably 0.003 or less. Any lower limit value is not particularly set, but may be, for example, greater than 0.
• the melting point Tm or 5% weight loss temperature Td of a polymer with a dielectric loss tangent of 0.01 or less is determined from the viewpoints of the dielectric loss tangent of the film, adhesion to metals (for example, metal layers, metal wiring, etc.), and heat resistance.
• the temperature is preferably 200°C or higher, more preferably 250°C or higher, even more preferably 280°C or higher, and particularly preferably 300°C or higher. Although there is no particular restriction on the upper limit, for example, it is preferably 500°C or lower, and more preferably 420°C or lower.
• the melting point Tm in the present disclosure shall be measured using a differential scanning calorimetry (DSC) device.
• the 5% mass loss temperature Td in the present disclosure is measured using a thermogravimetric analysis (TGA) device. That is, the weight of the sample placed in the measurement pan is taken as an initial value, and the temperature at which the weight decreases by 5% by mass with respect to the above-mentioned initial value due to temperature rise is taken as the 5% mass loss temperature Td.
• TGA thermogravimetric analysis
• the glass transition temperature Tg of the polymer having a dielectric loss tangent of 0.01 or less is preferably 150° C. or higher, and preferably 200° C. or higher from the viewpoints of the film's dielectric loss tangent, adhesion with metal, and heat resistance. More preferably, the temperature is 200°C or higher.
• the upper limit is not particularly limited, but is preferably less than 350°C, more preferably less than 280°C, more preferably 280°C or less.
• the glass transition temperature Tg in the present disclosure shall be measured using a differential scanning calorimetry (DSC) device.
• DSC differential scanning calorimetry
• the weight average molecular weight Mw of the polymer having a dielectric loss tangent of 0.01 or less is preferably 1,000 or more, more preferably 2,000 or more, and particularly preferably 5,000 or more. Further, the weight average molecular weight Mw of the polymer having a dielectric loss tangent of 0.01 or less is preferably 50,000 or less, more preferably 20,000 or less, and particularly preferably less than 13,000. .
• the type of polymer having a dielectric loss tangent of 0.01 or less is not particularly limited, and known polymers can be used.
• polymers having a dielectric loss tangent of 0.01 or less include liquid crystal polymers, fluorine-based polymers, polymers of compounds having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond, polyether ether ketone, polyolefin, Thermoplastic resins such as polyamide, polyester, polyphenylene sulfide, aromatic polyether ketone, polycarbonate, polyether sulfone, polyphenylene ether and its modified products, polyetherimide; Elastomers such as copolymers of glycidyl methacrylate and polyethylene; Phenol resins , thermosetting resins such as epoxy resins, polyimide resins, and cyanate resins.
• liquid crystal polymers, fluorine-based polymers, and compounds having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond are preferred from the viewpoint of the film's dielectric loss tangent, adhesion to metals, and heat resistance. It is preferably at least one polymer selected from the group consisting of polymers, polyphenylene ethers, and aromatic polyether ketones, and more preferably at least one polymer selected from the group consisting of liquid crystal polymers and fluorine-based polymers. preferable. From the viewpoint of film adhesion and mechanical strength, a liquid crystal polymer is preferable, and from the viewpoint of heat resistance and dielectric loss tangent, a fluorine-based polymer is preferable.
• the -Liquid crystal polymer- Layer A in the film according to the present disclosure preferably contains a liquid crystal polymer from the viewpoints of the dielectric loss tangent, laser processing suitability, and step followability of the film.
• the type of liquid crystal polymer is not particularly limited, and any known liquid crystal polymer can be used.
• the liquid crystal polymer may be a thermotropic liquid crystal polymer that exhibits liquid crystallinity in a molten state, or may be a lyotropic liquid crystal polymer that exhibits liquid crystallinity in a solution state.
• the liquid crystal polymer is a thermotropic liquid crystal polymer, it is preferably a liquid crystal polymer that melts at a temperature of 450° C. or lower.
• liquid crystal polymers examples include liquid crystal polyester, liquid crystal polyester amide in which an amide bond is introduced into a liquid crystal polyester, liquid crystal polyester ether in which an ether bond is introduced into a liquid crystal polyester, and liquid crystal polyester carbonate in which a carbonate bond is introduced into a liquid crystal polyester.
• the liquid crystal polymer is preferably a polymer having an aromatic ring, more preferably an aromatic polyester or an aromatic polyester amide, and an aromatic polyester or an aromatic polyester amide. Particular preference is given to polyesteramides of the group polyesteramides.
• the liquid crystal polymer may be a polymer in which isocyanate-derived bonds such as imide bonds, carbodiimide bonds, and isocyanurate bonds are further introduced into aromatic polyester or aromatic polyester amide. Further, the liquid crystal polymer is preferably a wholly aromatic liquid crystal polymer using only an aromatic compound as a raw material monomer.
• liquid crystal polymers include the following liquid crystal polymers. 1) (i) aromatic hydroxycarboxylic acid, (ii) aromatic dicarboxylic acid, and (iii) at least one compound selected from the group consisting of aromatic diol, aromatic hydroxyamine, and aromatic diamine; Something made by polycondensation. 2) A product obtained by polycondensing multiple types of aromatic hydroxycarboxylic acids. 3) A product obtained by polycondensing (i) an aromatic dicarboxylic acid and (ii) at least one compound selected from the group consisting of an aromatic diol, an aromatic hydroxyamine, and an aromatic diamine.
• a product obtained by polycondensing (i) a polyester such as polyethylene terephthalate and (ii) an aromatic hydroxycarboxylic acid.
• a polyester such as polyethylene terephthalate
• an aromatic hydroxycarboxylic acid the aromatic hydroxycarboxylic acid, aromatic dicarboxylic acid, aromatic diol, aromatic hydroxyamine, and aromatic diamine may each be independently replaced with a polycondensable derivative.
• aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids can be replaced with aromatic hydroxycarboxylic acid esters and aromatic dicarboxylic acid esters.
• aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids can be replaced with aromatic hydroxycarboxylic acid halides and aromatic dicarboxylic acid halides.
• aromatic hydroxycarboxylic acid and aromatic dicarboxylic acid can be replaced with aromatic hydroxycarboxylic acid anhydride and aromatic dicarboxylic acid anhydride.
• polymerizable derivatives of compounds having hydroxy groups such as aromatic hydroxycarboxylic acids, aromatic diols, and aromatic hydroxyamines include those obtained by acylating a hydroxy group to convert it into an acyloxy group (acylated products) can be mentioned.
• aromatic hydroxycarboxylic acids, aromatic diols, and aromatic hydroxyamines can each be replaced with acylated products.
• polymerizable derivatives of compounds having an amino group such as aromatic hydroxyamines and aromatic diamines include those obtained by acylating an amino group to convert it into an acylamino group (acylated product). For example, by acylating an amino group to convert it into an acylamino group, aromatic hydroxyamine and aromatic diamine can each be replaced with an acylated product.
• Liquid crystal polymers are composed of structural units represented by any of the following formulas (1) to (3) (hereinafter referred to as formula (1)) from the viewpoints of liquid crystallinity, dielectric loss tangent of the film, and adhesion to metals. It is preferable to have a structural unit represented by the following formula (1), and it is more preferable to have a structural unit represented by the following formula (1). It is particularly preferable to have a structural unit represented by the following formula (2), and a structural unit represented by the following formula (3).
• Ar 1 represents a phenylene group, a naphthylene group, or a biphenylylene group
• Ar 2 and Ar 3 each independently represent a phenylene group, a naphthylene group, a biphenylylene group
• the following formula (4) represents a group represented by, X and Y each independently represent an oxygen atom or an imino group, and the hydrogen atoms in Ar 1 to Ar 3 are each independently substituted with a halogen atom, an alkyl group, or an aryl group. You can.
• Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group, and Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group, or an alkylene group.
• halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
• alkyl groups include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, n-hexyl group, 2-ethylhexyl group, Examples include n-octyl group and n-decyl group.
• the number of carbon atoms in the alkyl group is preferably 1 to 10.
• aryl group examples include phenyl group, o-tolyl group, m-tolyl group, p-tolyl group, 1-naphthyl group and 2-naphthyl group.
• the number of carbon atoms in the aryl group is preferably 6 to 20.
• the number of substitutions in Ar 1 , Ar 2 or Ar 3 is preferably 2 or less, more preferably 1, each independently.
• alkylene group examples include a methylene group, a 1,1-ethanediyl group, a 1-methyl-1,1-ethanediyl group, a 1,1-butanediyl group, and a 2-ethyl-1,1-hexanediyl group.
• the alkylene group preferably has 1 to 10 carbon atoms.
• Structural unit (1) is a structural unit derived from aromatic hydroxycarboxylic acid.
• the structural unit (1) includes an embodiment in which Ar 1 is a p-phenylene group (a structural unit derived from p-hydroxybenzoic acid), and an embodiment in which Ar 1 is a 2,6-naphthylene group (6-hydroxy- A structural unit derived from 2-naphthoic acid) or a 4,4'-biphenylylene group (a structural unit derived from 4'-hydroxy-4-biphenylcarboxylic acid) is preferred.
• the structural unit (2) is a structural unit derived from an aromatic dicarboxylic acid.
• the structural unit (2) includes an embodiment in which Ar 2 is a p-phenylene group (a structural unit derived from terephthalic acid), an embodiment in which Ar 2 is a m-phenylene group (a structural unit derived from isophthalic acid), and an embodiment in which Ar 2 is a m-phenylene group (a structural unit derived from isophthalic acid).
• Ar 2 is a diphenyl ether-4,4'-diyl group (diphenyl ether-4,4'- structural units derived from dicarboxylic acids) are preferred.
• the structural unit (3) is a structural unit derived from aromatic diol, aromatic hydroxylamine, or aromatic diamine.
• the structural unit (3) includes an embodiment in which Ar 3 is a p-phenylene group (a structural unit derived from hydroquinone, p-aminophenol, or p-phenylenediamine), and an embodiment in which Ar 3 is a m-phenylene group (isophthalic acid). ), or an embodiment in which Ar 3 is a 4,4'-biphenylylene group (derived from 4,4'-dihydroxybiphenyl, 4-amino-4'-hydroxybiphenyl or 4,4'-diaminobiphenyl); structural units) are preferred.
• the content of the structural unit (1) is determined by dividing the total amount of all structural units (the mass of each structural unit (also referred to as "monomer unit") constituting the liquid crystal polymer by the formula weight of each structural unit). Calculate the amount equivalent to the substance amount (mol) of the structural unit, and calculate the sum of them), preferably 30 mol% or more, more preferably 30 mol% to 80 mol%, even more preferably 30 mol% to 60 mol %, particularly preferably from 30 mol% to 40 mol%.
• the content of the structural unit (2) is preferably 35 mol% or less, more preferably 10 mol% to 35 mol%, even more preferably 20 mol% to 35 mol%, especially Preferably it is 30 mol% to 35 mol%.
• the content of the structural unit (3) is preferably 35 mol% or less, more preferably 10 mol% to 35 mol%, even more preferably 20 mol% to 35 mol%, especially Preferably it is 30 mol% to 35 mol%.
• the ratio between the content of structural unit (2) and the content of structural unit (3) is expressed as [content of structural unit (2)]/[content of structural unit (3)] (mol/mol).
• the ratio is preferably 0.9/1 to 1/0.9, more preferably 0.95/1 to 1/0.95, and even more preferably 0.98/1 to 1/0.98.
• the liquid crystal polymer may each independently have two or more types of structural units (1) to (3). Furthermore, the liquid crystal polymer may have structural units other than structural units (1) to (3).
• the content of structural units other than structural units (1) to (3) is preferably 10 mol% or less, more preferably 5 mol% or less, based on the total amount of all structural units.
• the liquid crystal polymer preferably has a structural unit (3) in which at least one of X and Y is an imino group. That is, the structural unit (3) preferably has at least one of a structural unit derived from an aromatic hydroxylamine and a structural unit derived from an aromatic diamine, and a structural unit in which at least one of X and Y is an imino group ( It is more preferable to have only 3).
• the liquid crystal polymer is preferably produced by melt polymerizing raw material monomers corresponding to the structural units constituting the liquid crystal polymer.
• Melt polymerization may be carried out in the presence of a catalyst.
• catalysts include metal compounds such as magnesium acetate, stannous acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, and antimony trioxide, and metal compounds such as 4-(dimethylamino)pyridine and 1-methylimidazole.
• metal compounds such as magnesium acetate, stannous acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, and antimony trioxide
• metal compounds such as 4-(dimethylamino)pyridine and 1-methylimidazole.
• nitrogen-containing heterocyclic compounds and nitrogen-containing heterocyclic compounds are preferred.
• the melt polymerization may be further carried out by solid phase polymerization, if necessary.
• the lower limit of the flow start temperature of the liquid crystal polymer is preferably 180°C or higher, more preferably 200°C or higher, and still more preferably 250°C or higher.
• the upper limit of the flow start temperature is preferably 350°C, more preferably 330°C, and even more preferably 310°C.
• the flow start temperature is also called flow temperature or flow temperature.
• the flow start temperature was determined by melting the liquid crystal polymer using a capillary rheometer under a load of 9.8 MPa (100 kg/cm 2 ) and increasing the temperature at a rate of 4°C/min. This is the temperature at which the viscosity is 4,800 Pa ⁇ s (48,000 poise) when extruded from the nozzle.
• the flow start temperature is a guideline for the molecular weight of liquid crystal polymers (see Naoyuki Koide, ed., "Liquid Crystal Polymers - Synthesis, Molding, Applications -", CMC Corporation, June 5, 1987, p. 95). ).
• the weight average molecular weight of the liquid crystal polymer is preferably 1,000,000 or less, more preferably 3,000 to 300,000, even more preferably 5,000 to 100,000, A range of 5,000 to 30,000 is particularly preferred.
• the film after heat treatment has excellent thermal conductivity, heat resistance, strength and rigidity in the thickness direction.
• the polymer having a dielectric loss tangent of 0.01 or less is preferably a fluorine-based polymer from the viewpoints of heat resistance and mechanical strength.
• the type of fluoropolymer used as a polymer having a dielectric loss tangent of 0.01 or less is not particularly limited as long as the dielectric loss tangent is 0.01 or less, and a known fluoropolymer may be used. be able to.
• fluorine-based polymers include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, perfluoroalkoxy fluororesin, tetrafluoroethylene/hexafluoropropylene copolymer, ethylene/tetrafluoride
• fluorine-based polymers include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, perfluoroalkoxy fluororesin, tetrafluoroethylene/hexafluoropropylene copolymer, ethylene/tetrafluoride
• examples include ethylene copolymers, ethylene/chlorotrifluoroethylene copolymers, and the like. Among them, polytetrafluoroethylene is preferred.
• the fluoropolymer also includes a fluorinated ⁇ -olefin monomer, that is, an ⁇ -olefin monomer containing at least one fluorine atom, and optionally a non-fluorinated ethylene reactive with the fluorinated ⁇ -olefin monomer. Included are homopolymers and copolymers containing structural units derived from sexually unsaturated monomers.
• vinyl ether eg, perfluoromethyl vinyl ether, perfluoropropyl vinyl ether, perfluorooctyl vinyl ether.
• Non-fluorinated monoethylenically unsaturated monomers include ethylene, propylene, butene, ethylenically unsaturated aromatic monomers (eg, styrene and ⁇ -methylstyrene), and the like.
• the fluorinated ⁇ -olefin monomers may be used alone or in combination of two or more. Further, the non-fluorinated ethylenically unsaturated monomers may be used alone or in combination of two or more.
• fluorine-based polymers include polychlorotrifluoroethylene (PCTFE), poly(chlorotrifluoroethylene-propylene), poly(ethylene-tetrafluoroethylene) (ETFE), poly(ethylene-chlorotrifluoroethylene) (ECTFE), Poly(hexafluoropropylene), poly(tetrafluoroethylene) (PTFE), poly(tetrafluoroethylene-ethylene-propylene), poly(tetrafluoroethylene-hexafluoropropylene) (FEP), poly(tetrafluoroethylene-propylene) (FEPM), poly(tetrafluoroethylene-perfluoropropylene vinyl ether), poly(tetrafluoroethylene-perfluoroalkyl vinyl ether) (PFA) (e.g., poly(tetrafluoroethylene-perfluoropropyl vinyl ether)), polyvinyl fluoride ( PVF), polyvinylidene fluoride (PVDF),
• the fluorine-based polymer is preferably at least one of FEP, PFA, ETFE, or PTFE.
• FEP is available from DuPont under the trade name TEFLON FEP or from Daikin Industries, Ltd. under the trade name NEOFLON FEP;
• PFA is the product name of NEOFLON PFA (NEOFLON PFA) from Daikin Industries, Ltd., the product name of Teflon (registered trademark) PFA (TEFLON (registered trademark) PFA) from DuPont, or Solvay Solexis. It is available from Solexis under the trade name HYFLON PFA.
• the fluorine-based polymer contains PTFE.
• the PTFE can include a PTFE homopolymer, a partially modified PTFE homopolymer, or a combination including one or both of these.
• the partially modified PTFE homopolymer contains less than 1% by weight of constitutional units derived from comonomers other than tetrafluoroethylene, based on the total weight of the polymer.
• the fluoropolymer may be a crosslinkable fluoropolymer having a crosslinkable group.
• the crosslinkable fluoropolymer can be crosslinked by conventionally known crosslinking methods.
• One representative crosslinkable fluoropolymer is a fluoropolymer having (meth)acryloxy groups.
• R is a fluorine-based oligomer chain having two or more structural units derived from a fluorinated ⁇ -olefin monomer or a non-fluorinated monoethylenically unsaturated monomer
• R' is H or -CH3
• n is 1 to 4.
• R may be a fluorine-based oligomer chain containing a structural unit derived from tetrafluoroethylene.
• Forming a crosslinked fluoropolymer network by exposing a fluoropolymer having (meth)acryloxy groups to a free radical source to initiate a radical crosslinking reaction via the (meth)acryloxy groups on the fluoropolymer.
• the free radical source is not particularly limited, but suitable examples include photoradical polymerization initiators and organic peroxides. Suitable photoradical polymerization initiators and organic peroxides are well known in the art.
• Crosslinkable fluoropolymers are commercially available, such as Viton B manufactured by DuPont.
• the polymer having a dielectric loss tangent of 0.01 or less may be a polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond.
• An example of a polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is a polymer having a structural unit formed from a monomer consisting of a cyclic olefin such as norbornene or a polycyclic norbornene monomer.
• thermoplastic resins which are also called thermoplastic cyclic olefin resins.
• a polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond can be obtained by hydrogenation of a ring-opening polymer of the above-mentioned cyclic olefin or a ring-opening copolymer using two or more types of cyclic olefins. It may be an addition polymer of a cyclic olefin and an aromatic compound having an ethylenically unsaturated bond such as a chain olefin or a vinyl group.
• a polar group may be introduced into the polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond.
• the polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be used alone or in combination of two or more.
• the ring structure of the cyclic aliphatic hydrocarbon group may be a single ring, a condensed ring of two or more rings, or a bridged ring.
• Examples of the ring structure of the cyclic aliphatic hydrocarbon group include a cyclopentane ring, a cyclohexane ring, a cyclooctane ring, an isoborone ring, a norbornane ring, and a dicyclopentane ring.
• the compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be a monofunctional ethylenically unsaturated compound or a polyfunctional ethylenically unsaturated compound.
• the number of cyclic aliphatic hydrocarbon groups in the compound having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be one or more, and may have two or more.
• the polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is obtained by polymerizing a compound having at least one kind of cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond. It may be a polymer of compounds having two or more types of cycloaliphatic hydrocarbon groups and a group having an ethylenically unsaturated bond, or it may be a polymer having no cycloaliphatic hydrocarbon groups. It may also be a copolymer with other ethylenically unsaturated compounds. Further, the polymer of a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is preferably a cycloolefin polymer.
• layer A contains polyphenylene ether.
• the weight average molecular weight (Mw) of polyphenylene ether is preferably from 500 to 5,000, preferably from 500 to 3,000, from the viewpoint of heat resistance and film forming properties when it is thermally cured after film formation. It is more preferable that there be. Further, in the case of not being thermally cured, it is preferably 3,000 to 100,000, more preferably 5,000 to 50,000, although it is not particularly limited.
• the average number of phenolic hydroxyl groups per molecule at the end of the molecule is preferably 1 to 5 from the viewpoint of dielectric loss tangent and heat resistance, and 1.5 More preferably, the number is from 1 to 3.
• the number of hydroxyl groups or phenolic hydroxyl groups of polyphenylene ether can be determined, for example, from the standard values of polyphenylene ether products.
• the number of terminal hydroxyl groups or the number of terminal phenolic hydroxyl groups includes, for example, a numerical value representing the average value of hydroxyl groups or phenolic hydroxyl groups per molecule of all polyphenylene ethers present in 1 mole of polyphenylene ether.
• One type of polyphenylene ether may be used alone, or two or more types may be used in combination.
• polyphenylene ether examples include polyphenylene ether consisting of 2,6-dimethylphenol and at least one of bifunctional phenol and trifunctional phenol, or poly(2,6-dimethyl-1,4-phenylene oxide).
• examples include those containing polyphenylene ether as a main component. More specifically, for example, a compound having a structure represented by the formula (PPE) is preferable.
• X represents an alkylene group having 1 to 3 carbon atoms or a single bond
• m represents an integer of 0 to 20
• n represents an integer of 0 to 20
• the combination of m and n The sum represents an integer from 1 to 30.
• Examples of the alkylene group in the above X include a dimethylmethylene group.
• the polymer having a dielectric loss tangent of 0.01 or less may be an aromatic polyetherketone.
• the aromatic polyetherketone is not particularly limited, and any known aromatic polyetherketone can be used.
• the aromatic polyetherketone is a polyetheretherketone.
• Polyetheretherketone is a type of aromatic polyetherketone, and is a polymer in which bonds are arranged in the order of ether bond, ether bond, and carbonyl bond (ketone). It is preferable that each bond is connected by a divalent aromatic group.
• One type of aromatic polyetherketone may be used alone, or two or more types may be used in combination.
• aromatic polyetherketones examples include polyetheretherketone (PEEK) having a chemical structure represented by the following formula (P1), and polyetherketone (PEK) having a chemical structure represented by the following formula (P2). , polyetherketoneketone (PEKK) having a chemical structure represented by the following formula (P3), polyetheretherketoneketone (PEEKK) having a chemical structure represented by the following formula (P4), and the following formula (P5) Examples include polyetherketoneetherketoneketone (PEKEKK) having the chemical structure shown below.
• n in each of formulas (P1) to (P5) is preferably 10 or more, and more preferably 20 or more.
• n is preferably 5,000 or less, more preferably 1,000 or less. That is, n is preferably 10 to 5,000, more preferably 20 to 1,000.
• the polymer having a dielectric loss tangent of 0.01 or less is preferably a polymer soluble in a specific organic solvent (hereinafter also referred to as "soluble polymer").
• the soluble polymers in the present disclosure include N-methylpyrrolidone, N-ethylpyrrolidone, dichloromethane, dichloroethane, chloroform, N,N-dimethylacetamide, ⁇ -butyrolactone, dimethylformamide, ethylene glycol monobutyl ether at 25°C. and ethylene glycol monoethyl ether in an amount of 0.1 g or more dissolved in 100 g of at least one solvent selected from the group consisting of ethylene glycol monoethyl ether.
• Layer A may contain only one kind of polymer having a dielectric loss tangent of 0.01 or less, or may contain two or more kinds of polymers.
• the content of the polymer having a dielectric loss tangent of 0.01 or less, preferably a liquid crystal polymer, in layer A is 10% by mass based on the total mass of layer A, from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal. It is preferably 100% by mass, more preferably 20% by mass to 100% by mass, even more preferably 30% by mass to 100% by mass, particularly 40% to 100% by mass. preferable.
• the content of the polymer having a dielectric loss tangent of 0.01 or less, preferably a liquid crystal polymer, in the film is 20% by mass to 100% by mass based on the total mass of the film, from the viewpoint of the dielectric loss tangent of the film and adhesion with metal. It is preferably 30% by mass to 100% by mass, even more preferably 40% to 100% by mass, and particularly preferably 50% to 100% by mass. Note that the content of the polymer having a dielectric loss tangent of 0.01 or less includes a particulate polymer having a dielectric loss tangent of 0.01 or less, which will be described later.
• the -Filler- Layer A may contain a filler from the viewpoint of thermal expansion coefficient and adhesion to metal.
• the filler may be in the form of particles or fibers, and may be inorganic or organic filler. It is preferable that In the film according to the present disclosure, the number density of the filler is preferably larger inside the film than on the surface from the viewpoints of thermal expansion coefficient and adhesion to metal.
• the surface of the film refers to the outer surface of the film (the surface in contact with air or the substrate), and the range of 3 ⁇ m from the most surface in the depth direction, or 10% of the total thickness of the film from the most surface. The smaller of the following ranges is defined as the "surface".
• the inside of the film refers to parts other than the surface of the film, that is, the inner surface of the film (the surface that does not contact the air or the substrate), and includes, but is not limited to, the area within ⁇ 1.5 ⁇ m from the center of the film in the thickness direction.
• the smaller value of the range or the range of ⁇ 5% of the total thickness from the center in the thickness direction of the film is defined as "inside".
• organic filler known organic fillers can be used.
• the material of the organic filler include polyethylene, polystyrene, urea-formalin filler, polyester, cellulose, acrylic resin, fluororesin, hardened epoxy resin, crosslinked benzoguanamine resin, crosslinked acrylic resin, liquid crystal polymer, and two or more of these.
• materials include:
• the organic filler may be in the form of fibers such as nanofibers, or may be hollow resin particles. Among them, from the viewpoints of dielectric loss tangent of the film, suitability for laser processing, and step tracking ability, organic fillers include fluororesin particles, polyester resin particles, polyethylene particles, liquid crystal polymer particles, or cellulose resin nanofibers.
• the liquid crystal polymer particles refer to, but are not limited to, those obtained by polymerizing a liquid crystal polymer and pulverizing it with a pulverizer or the like to obtain a powdered liquid crystal.
• the liquid crystal polymer particles are preferably smaller than the thickness of each layer.
• the average particle diameter of the organic filler is preferably from 5 nm to 20 ⁇ m, more preferably from 100 nm to 10 ⁇ m, from the viewpoints of the dielectric loss tangent of the film, suitability for laser processing, and step tracking ability.
• the inorganic filler a known inorganic filler can be used.
• the material of the inorganic filler include BN, Al 2 O 3 , AlN, TiO 2 , SiO 2 , barium titanate, strontium titanate, aluminum hydroxide, calcium carbonate, and materials containing two or more of these. It will be done.
• metal oxide particles or fibers are preferable, silica particles, titania particles, or glass fibers are more preferable, and silica particles, titania particles, or glass fibers are more preferable. Particular preference is given to particles or glass fibers.
• the average particle size of the inorganic filler is preferably about 20% to about 40% of the thickness of layer A, and may be selected to be, for example, 25%, 30% or 35% of the thickness of layer A. . When the particles or fibers are flat, the length in the short side direction is shown. Further, the average particle size of the inorganic filler is preferably 5 nm to 20 ⁇ m, more preferably 10 nm to 10 ⁇ m, and 20 nm to 1 ⁇ m from the viewpoint of thermal expansion coefficient and adhesion to metal. is more preferable, and particularly preferably 25 nm to 500 nm.
• Layer A may contain only one type of filler, or may contain two or more types of filler.
• the filler content in layer A is preferably lower than the filler content in layer B from the viewpoint of adhesion to metal.
• the content of filler in layer A is preferably 10% by mass to 90% by mass, and 30% to 80% by mass, based on the total mass of layer A, from the viewpoint of suitability for laser processing and adhesion to metal. Mass% is more preferred.
• the content of fillers such as polyethylene and olefin elastomers is preferably 50% to 90% by volume, more preferably 75% to 85% by volume. In this case, the filler content in layer A is preferably 55% to 90% by mass, more preferably 80% to 85% by mass, based on the total mass of layer A.
• -Other additives- Layer A may contain other additives other than the above-mentioned components.
• additives known additives can be used. Specifically, examples thereof include curing agents, leveling agents, antifoaming agents, antioxidants, ultraviolet absorbers, flame retardants, colorants, and the like.
• layer A may contain other resins than the above-mentioned polymers and polymer particles as other additives.
• other resins include thermoplastic resins such as polypropylene, polyamide, polyester, polyphenylene sulfide, polyether ketone, polycarbonate, polyether sulfone, polyphenylene ether and its modified products, and polyetherimide; combinations of glycidyl methacrylate and polyethylene.
• Elastomers such as polymers; thermosetting resins such as phenol resins, epoxy resins, polyimide resins, and cyanate resins.
• the total content of other additives in layer A is preferably 40% by mass or less, more preferably 10% by mass or less, and even more preferably 5 parts by mass or less based on the total mass of layer A. .
• the average thickness of layer A is preferably thicker than the average thickness of layer B from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal.
• the value of T A /T B which is the ratio of the average thickness T A of layer A to the average thickness T B of layer B, is 0.8 to 10 from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal. It is preferably from 1 to 5, even more preferably from more than 1 to 3 or less, and particularly preferably from more than 1 to 2 or less.
• the average thickness of layer A is not particularly limited, but from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal, it is preferably 5 ⁇ m to 90 ⁇ m, more preferably 10 ⁇ m to 70 ⁇ m, Particularly preferred is 15 ⁇ m to 60 ⁇ m.
• the method for measuring the average thickness of each layer in the film according to the present disclosure is as follows. Cut the film with a microtome, observe the cross section with an optical microscope, and evaluate the thickness of each layer. Cut out the cross-sectional sample at three or more locations, measure the thickness at at least three points on each section, and use the average value as the average thickness.
• the film according to the present disclosure has layer B on at least one surface of layer A.
• the dielectric loss tangent of layer B is preferably 0.01 or less, more preferably 0.005 or less, and even more preferably 0.004 or less, from the viewpoints of the film's dielectric loss tangent, laser processing suitability, and level difference followability. , 0.003 or less is particularly preferable. Any lower limit value is not particularly set, but may be, for example, greater than 0.
• Layer B preferably contains a polymer having a dielectric loss tangent of 0.01 or less from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing. Further, from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing, layer B preferably contains a polymer having an aromatic ring, and contains a polymer having an aromatic ring and a dielectric loss tangent of 0.01 or less. It is more preferable. Furthermore, from the viewpoint of the dielectric loss tangent of the film, laser processing suitability, and level difference followability, layer B preferably contains a polymer and polymer particles, and the layer B preferably contains a polymer and a polymer having a dielectric loss tangent of 0.01 or less. It is more preferable to include particles of a polymer having a dielectric loss tangent of 0.01 or less, and particles of the polymer.
• Preferred embodiments of the polymer having a dielectric loss tangent of 0.01 or less used in layer B are the same as preferred embodiments of the polymer having a dielectric loss tangent of 0.01 or less used in layer A, except as described below.
• the polymer having a dielectric loss tangent of 0.01 or less contained in layer B may be the same as or different from the polymer having a dielectric loss tangent of 0.01 or less contained in layer A. From the viewpoint of adhesion between layer A and layer B and suitability for laser processing, it is preferable that layer A contains the same polymer having a dielectric loss tangent of 0.01 or less.
• Layer B may contain only one kind of polymer having a dielectric loss tangent of 0.01 or less, or may contain two or more kinds of polymers.
• the content ratio of the polymer having a dielectric loss tangent of 0.01 or less in layer B is preferably equal to or higher than the content ratio of the polymer having a dielectric loss tangent of 0.01 or less in layer A.
• the content of the polymer having a dielectric loss tangent of 0.01 or less in layer B is 20% by mass to 20% by mass based on the total mass of layer B, from the viewpoints of dielectric loss tangent of the film, suitability for laser processing, and adhesion to metal. It is preferably 100% by weight, more preferably 30% to 100% by weight, and particularly preferably 40% to 100% by weight.
• layer B may contain, as a binder polymer, a polymer other than the polymer having a dielectric loss tangent of 0.01 or less.
• a polymer other than the polymer having a dielectric loss tangent of 0.01 or less Preferred examples of other polymers include thermoplastic resins including thermoplastic elastomers from the viewpoints of the film's dielectric loss tangent, laser processing suitability, and level difference followability.
• the elastomer refers to a polymer compound that exhibits elastic deformation. That is, a polymer compound that has the property of deforming in response to an external force when an external force is applied, and recovering its original shape in a short time when the external force is removed.
• Thermoplastic resins include polyurethane resin, polyester resin, (meth)acrylic resin, polystyrene resin, fluororesin, polyimide resin, fluorinated polyimide resin, polyamide resin, polyamideimide resin, polyetherimide resin, cellulose acylate resin, and polyurethane.
• Resin polyetheretherketone resin, polycarbonate resin, polyolefin resin (for example, polyethylene resin, polypropylene resin, resin consisting of cyclic olefin copolymer, alicyclic polyolefin resin), polyarylate resin, polyethersulfone resin, polysulfone resin, fluorene ring
• polyetheretherketone resin for example, polyethylene resin, polypropylene resin, resin consisting of cyclic olefin copolymer, alicyclic polyolefin resin
• polyarylate resin polyethersulfone resin, polysulfone resin, fluorene ring
• modified polycarbonate resin alicyclic modified polycarbonate resin, and fluorene ring modified polyester resin.
• Thermoplastic elastomers are not particularly limited, and include, for example, elastomers containing repeating units derived from styrene (polystyrene elastomers), polyester elastomers, polyolefin elastomers, polyurethane elastomers, polyamide elastomers, polyacrylic elastomers, and silicones. elastomers, polyimide elastomers, and the like. Note that the thermoplastic elastomer may be a hydrogenated product.
• polystyrene-based elastomers examples include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), polystyrene-poly(ethylene-propylene) diblock copolymer (SEP), and polystyrene.
• SBS styrene-butadiene-styrene block copolymer
• SIS styrene-isoprene-styrene block copolymer
• SEP polystyrene-poly(ethylene-propylene) diblock copolymer
• polystyrene-based elastomers examples include styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), polystyren
• SEPS Poly(ethylene-propylene)-polystyrene triblock copolymer
• SEBS styrene-ethylene-butylene-styrene block copolymer
• SEEPS polystyrene-poly(ethylene/ethylene-propylene)-polystyrene triblock copolymer
• SEEPS polystyrene-poly(ethylene/ethylene-propylene)-polystyrene triblock copolymer
• layer B preferably contains a thermoplastic resin having a structural unit having an aromatic hydrocarbon group as the other polymer, from the viewpoint of the film's dielectric loss tangent, laser processing suitability, and level difference followability.
• the elastomer contains a hydrogenated styrene-ethylene-butylene-styrene block copolymer.
• a hydrogenated polystyrene elastomer is preferable from the viewpoint of the dielectric loss tangent of the film, suitability for laser processing, adhesion to copper foil, and ability to follow steps.
• the content of other polymers other than the liquid crystal polymer is not particularly limited, but from the viewpoint of dielectric loss tangent of the film, suitability for laser processing, and adhesion to metal, the content of the polymer is 10% by mass to 100% by mass based on the total mass of layer B. It is preferably 10% by mass to 70% by mass, and particularly preferably 10% to 60% by mass.
• Layer B preferably contains a filler, and more preferably contains polymer particles, from the viewpoints of the dielectric loss tangent of the film, suitability for laser processing, and step followability.
• Preferred embodiments of the filler used in layer B are the same as those of the filler used in layer A, except as described below.
• the filler used in layer B the above-mentioned thermoplastic resin particles are also preferably mentioned.
• at least one of the binder polymer and filler contained in layer B should be a polymer having a dielectric loss tangent of 0.01 or less.
• a liquid crystal polymer is more preferable.
• layer B is a compound having a weight average molecular weight of 5,000 or more and an absorption rate of 80% or more at a wavelength of 355 nm, from the viewpoint of the dielectric loss tangent of the film, laser processing suitability, and step tracking ability.
• layer B preferably contains crosslinked resin particles as a filler from the viewpoints of the dielectric loss tangent of the film, suitability for laser processing, and step followability.
• the crosslinked resin in the crosslinked resin particles is not particularly limited, and any known crosslinked resin can be used.
• it may be a crosslinked resin using a crosslinking agent during polymerization, or it may be a crosslinked resin in which a crosslinking agent is reacted with the resin.
• thermoplastic elastomer particles from the viewpoint of the dielectric loss tangent of the film, laser processing suitability, and level difference followability, the above-mentioned thermoplastic elastomer particles are preferable, polystyrene-based elastomer particles are more preferable, and hydrogenated polystyrene-based elastomers are particularly preferable. .
• Layer B may contain only one type of filler, or may contain two or more types of filler.
• the content of the filler in layer B is preferably 10% by mass to 95% by mass, and 20% by mass based on the total mass of layer B, from the viewpoints of dielectric loss tangent of the film, suitability for laser processing, and step followability. % to 95% by mass is more preferred, and 50% to 90% by mass is particularly preferred.
• layer B contains an ultraviolet absorber (also referred to as "UV absorber").
• UV absorber include benzophenone UV absorbers, benzotriazole UV absorbers, benzoate UV absorbers, salicylate UV absorbers, triazine UV absorbers, and cyanoacrylate UV absorbers.
• the UV absorber is at least one UV absorber selected from the group consisting of benzotriazole-based UV absorbers and triazine-based UV absorbers, from the viewpoint of adjusting the absorption rate at a wavelength of 355 nm and suitability for laser processing. is preferred, and triazine-based UV absorbers are more preferred.
• benzotriazole-based UV absorbers examples include 2-(2H-benzotriazol-2-yl)-p-cresol, 2-(2H-benzotriazol-2-yl)-4-6-bis(1-methyl -1-phenylethyl)phenol, 2-[5-chloro(2H)-benzotriazol-2-yl]-4-methyl-6-(tert-butyl)phenol, 2-(2H-benzotriazol-yl)- Examples include 4,6-di-tert-pentylphenol and 2-(2H-benzotriazol-2-yl)-4-(1,1,3,3-tetramethylbutyl)phenol.
• the benzotriazole UV absorber may be a mixture, modified product, polymer, or derivative of the above compounds.
• triazine-based UV absorbers examples include 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol, 2-[4-[( 2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2-[4-[(2- hydroxy-3-tridecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2,4-bis(2,4- Dimethylphenyl)-6-(2-hydroxy-4-isooctyloxyphenyl)-s-triazine is mentioned.
• the triazine-based UV absorber may be a mixture, modified product, polymer, or derivative of the above compounds.
• Layer B may contain one type of UV absorber alone, or may contain two or more types of UV absorbers.
• the content of the UV absorber is preferably 0.01% by mass to 5% by mass, and 0.05% by mass to 3% by mass, based on the total mass of layer B.
• the content is more preferably 0.1% by mass to 2% by mass.
• Layer B may contain other additives other than those mentioned above. Preferred embodiments of other additives used in layer B are the same as preferred embodiments of other additives used in layer A, except as described below.
• the average thickness of layer B is not particularly limited, and from the viewpoint of the dielectric loss tangent of the film, suitability for laser processing, and step followability, it is preferably 1 ⁇ m to 90 ⁇ m, more preferably 5 ⁇ m to 60 ⁇ m. , 10 ⁇ m to 40 ⁇ m is particularly preferred.
• the film according to the present disclosure has excellent adhesion to metal.
• layer A has a filler
• layer B is preferably a surface layer (outermost layer).
• the film is used as a laminate (a laminate with a metal layer) having a layer configuration of metal layer/layer A/layer B, another metal layer or a laminate with a metal layer is further placed on the layer B side. There are things to do. In this case, interface destruction between layer B and another metal layer in the laminate is suppressed, and adhesion with the metal is improved.
• the polymer contained in layer B contains a polymer having higher breaking strength (toughness) than the polymer contained in layer A.
• the breaking strength shall be measured by the following method. A sample made of the polymer to be measured was prepared, and the stress against elongation was measured using a universal tensile tester "STM T50BP" manufactured by Toyo Baldwin Co., Ltd. at a tensile rate of 10%/min at 25°C and 60% RH, and Find the breaking strength.
• the film according to the present disclosure preferably further has a layer C, and from the viewpoint of adhesion to metal, it is more preferable to have the layer B, the layer A, and the layer C in this order.
• Layer C is preferably an adhesive layer. Further, when a metal layer is present apart from the above-mentioned layers, layer C is preferably a surface layer (outermost layer).
• Layer C preferably contains a polymer having a dielectric loss tangent of 0.01 or less from the viewpoint of the dielectric loss tangent of the film and suitability for laser processing.
• Preferred embodiments of the polymer having a dielectric loss tangent of 0.01 or less used in layer C are the same as preferred embodiments of the polymer having a dielectric loss tangent of 0.01 or less used in layer A, except as described below.
• the liquid crystal polymer contained in layer C may be the same as or different from the polymer having a dielectric loss tangent of 0.01 or less contained in layer A or layer B. From the viewpoint of adhesion, it is preferable that the layer A contains the same polymer having a dielectric loss tangent of 0.01 or less.
• the content of the polymer having a dielectric loss tangent of 0.01 or less in layer C is preferably equal to or less than the content of the polymer having a dielectric loss tangent of 0.01 or less in layer A, from the viewpoint of adhesion to metal.
• the content of the polymer having a dielectric loss tangent of 0.01 or less in layer B is 10% by mass to 99% by mass based on the total mass of the film, from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal. It is preferably 20% by mass to 95% by mass, even more preferably 30% to 90% by mass, and particularly preferably 40% to 80% by mass.
• layer C preferably contains a polymer having an aromatic ring, and is a resin having an aromatic ring and an ester bond and an amide bond. In addition, it is more preferable to include a polymer having a dielectric loss tangent of 0.01 or less.
• layer C preferably contains an epoxy resin in order to bond the metal layer and the resin layer (for example, layer A).
• the epoxy resin is preferably a crosslinked product of a polyfunctional epoxy compound.
• a polyfunctional epoxy compound refers to a compound having two or more epoxy groups. The number of epoxy groups in the polyfunctional epoxy compound is preferably 2 to 4.
• polyfunctional epoxy compound examples include a polyfunctional epoxy compound having a glycidyl ether group, a polyfunctional epoxy compound having a glycidyl ester group, and a polyfunctional epoxy compound having a glycidylamino group.
• polyfunctional epoxy compounds having a glycidyl ether group examples include ethylene glycol diglycidyl ether, resorcinol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, bisphenol A diglycidyl ether, and trimethylol.
• Examples of the polyfunctional epoxy compound having a glycidyl ester group include phthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, hexahydrophthalic acid diglycidyl ester, and dimer acid diglycidyl ester.
• Examples of compounds having a glycidylamino group include N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane and 4,4'-methylenebis(N,N-diglycidylaniline). .
• Examples of the polyfunctional epoxy compound having a glycidyl ether group and a glycidylamino group include N,N-diglycidyl-4-glycidyloxyaniline.
• the epoxy resin is preferably a crosslinked product of a polyfunctional epoxy compound having a glycidylamino group, and N,N-diglycidyl-4-glycidyloxyaniline. and N,N,N',N'-tetraglycidyl-4,4'-diaminodiphenylmethane.
• layer C preferably contains an aromatic polyesteramide and an epoxy resin from the viewpoints of the dielectric loss tangent of the film, suitability for laser processing, and adhesion to the metal layer.
• Layer C may contain filler. Preferred embodiments of the filler used in layer C are the same as those of the filler used in layer B, except as described below.
• the filler content in layer C is not particularly limited and can be set arbitrarily.
• the filler content is preferably lower than the filler content in layer A from the viewpoint of adhesion to metal.
• the filler content in layer C is either no filler or 0% by volume based on the total volume of layer C, from the viewpoint of adhesion with metal.
• the filler content in layer C is preferably 0% to 15% by mass, more preferably 0% to 5% by mass, based on the total mass of layer C.
• the content of fillers such as polyethylene and olefin elastomers is preferably 50% to 90% by volume, more preferably 75% to 85% by volume. In this case, the filler content in layer C is preferably 55% to 90% by mass, more preferably 80% to 85% by mass, based on the total mass of layer C.
• Layer C may contain other additives other than those mentioned above. Preferred embodiments of other additives used in layer C are the same as preferred embodiments of other additives used in layer A, except as described below.
• the average thickness of the layer C is preferably thinner than the average thickness of the layer A from the viewpoint of the dielectric loss tangent of the film and the adhesiveness with metal.
• the value of T A / TC which is the ratio of the average thickness T A of layer A to the average thickness T C of layer C, is preferably larger than 1 from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal. It is preferably from 2 to 100, even more preferably from 2.5 to 20, particularly preferably from 3 to 10.
• the value of T B / TC which is the ratio of the average thickness T B of layer B to the average thickness T C of layer C, is preferably larger than 1 from the viewpoint of the dielectric loss tangent of the film and the adhesion with metal.
• the average thickness of layer C is preferably 0.1 ⁇ m to 20 ⁇ m, more preferably 0.5 ⁇ m to 15 ⁇ m, and 1 ⁇ m to It is more preferably 10 ⁇ m, and particularly preferably 3 ⁇ m to 8 ⁇ m.
• the average thickness of the film according to the present disclosure is preferably 6 ⁇ m to 200 ⁇ m, and preferably 12 ⁇ m to 100 ⁇ m, from the viewpoint of strength and electrical properties (characteristic impedance) when formed into a laminate with a metal layer.
• the thickness is more preferably 20 ⁇ m to 60 ⁇ m.
• the average thickness of the film is measured at five arbitrary locations using an adhesive film thickness meter, for example, an electronic micrometer (product name "KG3001A", manufactured by Anritsu Corporation), and is taken as the average value.
• an adhesive film thickness meter for example, an electronic micrometer (product name "KG3001A", manufactured by Anritsu Corporation), and is taken as the average value.
• the method for producing the film according to the present disclosure is not particularly limited, and known methods can be referred to. Suitable methods for producing the film according to the present disclosure include, for example, a co-casting method, a multilayer coating method, a co-extrusion method, and the like. Among these, the co-casting method is particularly preferable for forming a relatively thin film, and the co-extrusion method is particularly preferable for forming a thick film.
• a composition for forming layer A When produced by a co-casting method and a multilayer coating method, a composition for forming layer A, a composition for forming layer B, in which components of each layer such as a polymer having a dielectric loss tangent of 0.01 or less are dissolved or dispersed in a solvent, respectively. It is preferable to perform a co-casting method or a multilayer coating method for the composition for forming layer C, etc.
• solvents include halogenated hydrocarbons such as dichloromethane, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, 1,1,2,2-tetrachloroethane, 1-chlorobutane, chlorobenzene, and o-dichlorobenzene; Halogenated phenols such as p-chlorophenol, pentachlorophenol and pentafluorophenol; Ethers such as diethyl ether, tetrahydrofuran and 1,4-dioxane; Ketones such as acetone and cyclohexanone; Esters such as ethyl acetate and ⁇ -butyrolactone; ethylene Carbonates such as carbonate and propylene carbonate; Amines such as triethylamine; Nitrogen-containing heterocyclic aromatic compounds such as pyridine; Nitriles such as acetonitrile and succinonitrile; N,N-dimethylformamide,
• the solvent preferably contains an aprotic compound (particularly preferably an aprotic compound without a halogen atom) because it has low corrosivity and is easy to handle.
• the proportion of the aprotic compound in the entire solvent is preferably 50% to 100% by weight, more preferably 70% to 100% by weight, particularly preferably 90% to 100% by weight.
• amides such as N,N-dimethylformamide, N,N-dimethylacetamide, tetramethylurea, N-methylpyrrolidone, etc. or ⁇ -butyrolactone etc. It preferably contains an ester, and more preferably N,N-dimethylformamide, N,N-dimethylacetamide, or N-methylpyrrolidone.
• the solvent preferably contains a compound having a dipole moment of 3 to 5 because it easily dissolves the above-mentioned polymers such as liquid crystal polymers.
• the proportion of the compound having a dipole moment of 3 to 5 in the entire solvent is preferably 50% to 100% by mass, more preferably 70% to 100% by mass, particularly preferably 90% to 100% by mass. be.
• a compound having a dipole moment of 3 to 5 is preferably used as the aprotic compound.
• the solvent preferably contains a compound having a boiling point of 220° C. or less at 1 atm, since it is easy to remove.
• the proportion of the compound having a boiling point of 220° C. or lower at 1 atm in the entire solvent is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass, particularly preferably 90% by mass to 100% by mass. It is.
• the aprotic compound it is preferable to use a compound whose boiling point at 1 atmosphere is 220° C. or less.
• a support may be used when producing the film by the above co-casting method, multilayer coating method, coextrusion method, or the like. Furthermore, when a metal layer (metal foil) or the like used in a laminate described later is used as a support, it may be used as it is without being peeled off. Examples of the support include a metal drum, metal band, glass plate, resin film, or metal foil. Among these, metal drums, metal bands, and resin films are preferred.
• Examples of the resin film include polyimide (PI) films, and examples of commercially available products include U-Pyrex S and U-Pyrex R manufactured by Ube Industries, Ltd., Kapton manufactured by DuPont Toray Co., Ltd., and Examples include IF30, IF70, and LV300 manufactured by SKC Kolon PI.
• a surface treatment layer may be formed on the surface of the support so that it can be easily peeled off.
• hard chrome plating, fluororesin, etc. can be used.
• the average thickness of the support is not particularly limited, but is preferably 25 ⁇ m or more and 75 ⁇ m or less, more preferably 50 ⁇ m or more and 75 ⁇ m or less.
• the method for removing at least a portion of the solvent from the cast or applied film-like composition is not particularly limited, and any known drying method may be used. .
• the film according to the present disclosure can be stretched as appropriate from the viewpoint of controlling molecular orientation and adjusting linear expansion coefficient and mechanical properties.
• the stretching method is not particularly limited, and known methods can be referred to, and stretching may be carried out in a state containing a solvent or in a dry film state. Stretching in a state containing a solvent may be carried out by gripping and stretching the film, or may be carried out without stretching by utilizing self-shrinkage due to drying. Stretching is particularly effective for improving elongation at break and strength at break when film brittleness is reduced due to addition of inorganic fillers or the like.
• the method for producing a film according to the present disclosure may include a step of polymerizing with light or heat, as necessary.
• the light irradiation means and heat application means are not particularly limited, and known light irradiation means such as a metal halide lamp, and known heat application means such as a heater can be used.
• the light irradiation conditions and the heat application conditions are not particularly limited, and can be performed at a desired temperature and time and in a known atmosphere.
• the method for manufacturing a film according to the present disclosure preferably includes a step of heat-treating (annealing) the film.
• the heat treatment temperature in the above heat treatment step is preferably 260°C to 370°C, more preferably 280°C to 360°C, and 300°C to 350°C from the viewpoint of dielectric loss tangent and peel strength. It is more preferable that The heat treatment time is preferably 15 minutes to 10 hours, more preferably 30 minutes to 5 hours.
• the method for manufacturing a film according to the present disclosure may include other known steps as necessary.
• the film according to the present disclosure can be used for various purposes, and among them, can be suitably used as a film for electronic components such as printed wiring boards, and can be suitably used for flexible printed circuit boards. Further, the film according to the present disclosure can be suitably used as a metal adhesive film.
• the laminate according to the present disclosure may be a laminate of the films according to the present disclosure, and includes the film according to the present disclosure and a metal layer or metal wiring arranged on at least one surface of the film.
• a laminate is preferred.
• the laminate according to the present disclosure includes a film having layer A and layer B, and a metal layer or metal wiring on the layer B side of the film, and the dielectric loss tangent of the film is 0.010 or less. It is preferable that the ratio of the absorption coefficient of the layer B at a wavelength of 355 nm to the absorption coefficient of the layer A at a wavelength of 355 nm is 0.45 or more and 1.00 or less.
• the laminate according to the present disclosure preferably includes the film according to the present disclosure and a metal layer disposed on the layer B side surface of the film, and the metal layer is preferably a copper layer. More preferred.
• the metal layer disposed on the layer B side surface is preferably a metal layer disposed on the surface of the layer B.
• the laminate according to the present disclosure includes a film according to the present disclosure having a layer B, a layer A, and a layer C in this order, a metal layer disposed on the layer B side surface of the film, It is preferable to have a metal layer disposed on the surface of the film on the side of the layer C, and it is more preferable that all the metal layers are copper layers.
• the metal layer disposed on the layer C side surface is preferably a metal layer disposed on the surface of the layer C, and the metal layer disposed on the layer B side surface is preferably a metal layer disposed on the layer B side surface. It is more preferable that the metal layer disposed on the surface of the layer C is the metal layer disposed on the surface of the layer C. Furthermore, even if the metal layer disposed on the layer B side surface and the metal layer disposed on the layer C side surface have the same material, thickness, and shape, they may be made of different materials and have different thicknesses. and shaped metal layers.
• the metal layer arranged on the surface on the layer B side and the metal layer arranged on the surface on the layer C side may be metal layers of different materials and thicknesses, A metal layer may be laminated only on one side of layer B or layer C. Furthermore, from the viewpoint of characteristic impedance adjustment, an embodiment in which a metal layer is laminated on one side of layer B or layer C and another film is laminated on the other side is also preferably mentioned.
• the peel strength between the film and the copper layer is preferably 0.5 kN/m or more, more preferably 0.7 kN/m or more, It is more preferably .7 kN/m to 2.0 kN/m, and particularly preferably 0.9 kN/m to 1.5 kN/m.
• the peel strength between a film and a metal layer shall be measured by the following method.
• a peel test piece with a width of 1.0 cm was prepared from the laminate of the film and the metal layer, the film was fixed to a flat plate with double-sided adhesive tape, and the peel test piece was peeled at 50 mm/min by the 180° method according to JIS C 5016 (1994).
• the strength (kN/m) is measured when the film is peeled off from the metal layer at a speed of .
• the surface roughness Rz of the metal layer on the side in contact with the film is preferably less than 1 ⁇ m, more preferably 0.5 ⁇ m or less, particularly preferably 0.3 ⁇ m or less, from the viewpoint of reducing transmission loss of high frequency signals. Note that the lower the surface roughness Rz of the metal layer is, the better, so the lower limit is not particularly set, but for example, it is 0 or more.
• surface roughness Rz refers to a value expressed in micrometers of the sum of the maximum height of the peak and the maximum value of the depth of the valley observed in the roughness curve at the reference length. means.
• the surface roughness Rz of a metal layer shall be measured by the following method. Using a non-contact surface/layer cross-sectional shape measuring system VertScan (manufactured by Ryoka System Co., Ltd.), a square area of 465.48 ⁇ m in length and 620.64 ⁇ m in width was measured, and the roughness curve on the surface of the object to be measured (metal layer) and the above were measured. Create an average line for the roughness curve.
• the metal layer is preferably a copper layer.
• the copper layer is preferably a rolled copper foil formed by a rolling method or an electrolytic copper foil formed by an electrolytic method.
• the average thickness of the metal layer is not particularly limited, but is preferably from 2 ⁇ m to 20 ⁇ m, more preferably from 3 ⁇ m to 18 ⁇ m, and even more preferably from 5 ⁇ m to 12 ⁇ m.
• the copper foil may be a carrier-attached copper foil that is removably formed on a support (carrier).
• carrier known carriers can be used.
• the average thickness of the carrier is not particularly limited, but is preferably 10 ⁇ m to 100 ⁇ m, more preferably 18 ⁇ m to 50 ⁇ m.
• the metal layer is provided with a known surface treatment layer (for example, a chemical treatment layer) on the surface in contact with the film to ensure adhesive strength with the resin. It is preferable to have.
• the above-mentioned interacting groups are preferably a combination of groups capable of forming a covalent bond, such as an amino group and an epoxy group, or a hydroxy group and an epoxy group.
• a group capable of covalent bonding is preferred, an amino group or a hydroxy group is more preferred, and an amino group is particularly preferred.
• the metal layer in the laminate according to the present disclosure may be a metal layer having a circuit pattern. It is also preferable to process the metal layer in the laminate according to the present disclosure into a desired circuit pattern by etching, for example, to form a flexible printed circuit board.
• the etching method is not particularly limited, and any known etching method can be used.
• a cross section of the film was cut using a microtome or the like, and layer A or layer B was identified using an optical microscope.
• the elastic modulus of the specified layer A or layer B was measured as an indentation elastic modulus using a nanoindentation method.
• the indentation modulus was measured using a microhardness tester (product name "DUH-W201", manufactured by Shimadzu Corporation) at 160°C with a Vickers indenter at a loading rate of 0.28 mN/sec, with a maximum load of 10 mN. After holding for 10 seconds, the measurement was performed by unloading at a loading rate of 0.28 mN/sec.
• Aromatic polyesteramide A1a is heated under a nitrogen atmosphere from room temperature to 160°C over 2 hours and 20 minutes, then from 160°C to 180°C over 3 hours and 20 minutes, and held at 180°C for 5 hours.
• aromatic polyesteramide A1b was 220°C.
• Aromatic polyesteramide A1b is heated under a nitrogen atmosphere from room temperature to 180°C over 1 hour and 25 minutes, then from 180°C to 255°C over 6 hours and 40 minutes, and held at 255°C for 5 hours.
• the mixture was cooled to obtain a powdery aromatic polyesteramide P1.
• the flow initiation temperature of the aromatic polyesteramide P1 was 302°C.
• the melting point of the aromatic polyesteramide P1 was measured using a differential scanning calorimeter and was found to be 311°C.
• the solubility of the aromatic polyesteramide P1 in N-methylpyrrolidone at 140° C. was 1% by mass or more.
• PP-1 Liquid crystal polymer particles produced according to the following manufacturing method
• acetic anhydride (1.08 molar equivalent to the hydroxyl group) was further added. While stirring under a nitrogen gas stream, the temperature was raised from room temperature to 150°C over 15 minutes, and the mixture was refluxed at 150°C for 2 hours. Next, the temperature was raised from 150° C. to 310° C. over 5 hours while by-product acetic acid and unreacted acetic anhydride were distilled off, and the polymer was taken out and cooled to room temperature. The temperature of the obtained polymer was raised from room temperature to 295°C over 14 hours, and solid phase polymerization was performed at 295°C for 1 hour.
• the liquid crystal polymer particles PP-1 had a median diameter (D50) of 7 ⁇ m, a dielectric loss tangent of 0.0007, and a melting point of 334°C.
• PP-2 Tuftec M1913, manufactured by Asahi Kasei Chemicals Co., Ltd., frozen and crushed product (average particle size 5.0 ⁇ m (D50))
• Polyimide PIAD-100H, manufactured by Arakawa Chemical Industry Co., Ltd., thermoplastic polyimide varnish
• undercoat layer coating liquid, coating liquid for A layer, and coating liquid for B layer are sent to a slot die coater equipped with a slide coater, and copper foil (manufactured by Fukuda Metal Foil & Powder Co., Ltd., CF -T4X-SV-18, thickness 18 ⁇ m, surface roughness Rz of the pasting surface (treated surface) 0.85 ⁇ m).Adjust the flow rate so that the film thickness listed in Table 1 is obtained to form a three-layer structure ( It was coated as an undercoat layer/layer A/layer B).
• the solvent was removed from the coating film by drying it at 40°C for 4 hours, and then heat treatment was performed in which the temperature was raised from room temperature to 300°C at a rate of 1°C/min under a nitrogen atmosphere and maintained at that temperature for 2 hours.
• a polymer film (single-sided copper-clad laminate) having layers was obtained.
• the dielectric loss tangent was measured using a resonance perturbation method at a frequency of 10 GHz.
• a 10 GHz cavity resonator (CP531, manufactured by Kanto Electronics Applied Development Co., Ltd.) was connected to a network analyzer (“E8363B” manufactured by Agilent Technology), a test piece was inserted into the cavity resonator, and the temperature was 25°C and the humidity was 60% RH.
• the dielectric loss tangent of the film was measured from the change in resonance frequency before and after insertion for 96 hours in the environment.
• Step tracking ability (wiring tracking ability)] (1) Preparation of sample - Preparation of base material with wiring pattern - Copper foil (product name "CF-T4X-SV-18", average thickness 18 ⁇ m, manufactured by Fukuda Metal Foil and Powder Industries Co., Ltd.) and a liquid crystal polymer film (product name "CTQ-50", average thickness 50 ⁇ m, manufactured by Kuraray Co., Ltd.) as a base material. prepared). The copper foil, the base material, and the copper foil were stacked in this order so that the treated surface of the copper foil was in contact with the base material.
• a laminator product name: Vacuum Laminator V-130, manufactured by Nikko Materials
• lamination was performed for 1 minute at 140°C and a lamination pressure of 0.4 MPa to form a precursor to a double-sided copper foil laminate. I got a body.
• thermocompression bonding machine product name "MP-SNL", manufactured by Toyo Seiki Seisakusho
• the obtained precursor of the double-sided copper-clad laminate was thermocompression bonded for 10 minutes at 300°C and 4.5MPa. By doing so, a double-sided copper-clad laminate was produced.
• the copper foils on both sides of the double-sided copper-clad laminate were etched and patterned to produce a base material with a wiring pattern including a ground line and three pairs of signal lines on both sides of the base material.
• the length of the signal line was 50 mm, and the width was set so that the characteristic impedance was 50 ⁇ .
• the substrate with the wiring pattern prepared above was superimposed on the B layer side of the single-sided copper-clad laminate prepared above, and heat-pressed at 160° C. and 4 MPa for 1 hour to obtain a wiring board.
• the resulting wiring board had a wiring pattern (ground line and signal line) buried therein, and the thickness of the wiring pattern was 18 ⁇ m.
• Rasterio of UV absorption rate (layer B/layer A) represents the ratio of the absorption rate of the layer B at a wavelength of 355 nm to the absorption rate of the layer A at a wavelength of 355 nm.
• the films of Examples 1 to 4 which are films according to the present disclosure, have lower dielectric loss tangents and are better suited for laser processing than the films of Comparative Examples 1 to 3. Further, from the results shown in Tables 1 and 2, the films of Examples 1 to 4 according to the present disclosure also have excellent step followability.

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