WO2023174419A1 - 压缩机及制冷设备 - Google Patents
压缩机及制冷设备 Download PDFInfo
- Publication number
- WO2023174419A1 WO2023174419A1 PCT/CN2023/082241 CN2023082241W WO2023174419A1 WO 2023174419 A1 WO2023174419 A1 WO 2023174419A1 CN 2023082241 W CN2023082241 W CN 2023082241W WO 2023174419 A1 WO2023174419 A1 WO 2023174419A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cylinder
- oil
- channel
- outlet
- oil outlet
- Prior art date
Links
- 238000005057 refrigeration Methods 0.000 title claims abstract description 15
- 239000003921 oil Substances 0.000 claims abstract description 207
- 230000017525 heat dissipation Effects 0.000 claims abstract description 43
- 239000010727 cylinder oil Substances 0.000 claims description 43
- 238000002788 crimping Methods 0.000 claims description 31
- 239000012530 fluid Substances 0.000 claims description 24
- 239000003507 refrigerant Substances 0.000 claims description 24
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims 2
- 239000010687 lubricating oil Substances 0.000 abstract description 59
- 238000009825 accumulation Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 16
- 230000006872 improvement Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 230000007704 transition Effects 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0284—Constructional details, e.g. reservoirs in the casing
- F04B39/0292—Lubrication of pistons or cylinders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/04—Measures to avoid lubricant contaminating the pumped fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
Definitions
- the present invention relates to the technical field of compressors, in particular to compressors and refrigeration equipment.
- a compressor is a mechanical device that compresses air, refrigerant or other various working gases and increases their pressure by receiving power from a power generating device such as a motor or turbine.
- Compressors are widely used in household appliances such as refrigerators and air conditioners or throughout industry.
- Reciprocating compressor in which a compression space for inhaling or discharging working gas is formed between the piston and the piston cylinder, and the piston reciprocates linearly in the piston cylinder to compress the refrigerant; in the reciprocating compressor, a large number of A linear compressor that can improve compression efficiency and simplify the overall structure by directly connecting the piston to a linear reciprocating drive motor without mechanical losses caused by motion conversion.
- the piston reciprocates linearly in the piston cylinder through a linear motor located in a sealed housing for suction, compression and discharge of refrigerant.
- lubricating oil needs to be supplied into the piston cylinder.
- the lubricating oil will generally remain at the bottom of the inner cavity and be supplied into the piston cylinder through an oil supply device such as an oil pump to serve as the piston.
- Lubrication part of the used lubricating oil is finally discharged into the inner cavity through the oil delivery pipe. Since the lubricating oil passing through the piston cylinder will be heated during the piston movement in the piston cylinder, the lubricating oil needs to be cooled while the lubricating oil is discharged from the inner cavity.
- lubricating oil is generally sprayed directly onto the inner wall of the compressor casing, and heat is released to the outside through the compressor casing.
- the heat of the lubricating oil is also released outward through the compressor casing.
- the release and transfer into the inner cavity obviously affects the heat dissipation efficiency.
- a heat sink can be set on the inner wall of the housing, and then a heat dissipation channel can be set on the heat sink.
- the lubricating oil flowing out from the piston cylinder can be flowing through heat dissipation channels At this time, it conducts heat exchange with the outer shell to achieve heat dissipation of the lubricating oil.
- the heat dissipation channel in order to effectively dissipate heat, the heat dissipation channel generally needs to be set into an S shape, and pipes are required to guide the lubricating oil in the piston cylinder to the heat dissipation channel, which obviously increases the amount of lubricating oil.
- the increase in the flow stroke will inevitably cause the lubricating oil to flow unsmoothly.
- high-pressure refrigerant will be mixed into the lubricating oil.
- the presence of high-pressure gas in the discharge path aggravates the poor flow of lubricating oil, thereby affecting the circulation of lubricating oil, which in turn causes unfavorable piston lubrication and affects the operating efficiency of the compressor.
- the purpose of the present invention is to provide a compressor to solve the deficiencies in the prior art. It can release the high-pressure gas in the oil channel in time through the setting of the connecting channel, thereby making the flow process of lubricating oil from the piston chamber to the heat sink more efficient. The smoothness improves the circulation efficiency of lubricating oil.
- the compressor provided by the invention includes:
- a piston cylinder arranged in the inner cavity, including a cylinder with a piston chamber and a cylinder cover arranged at one end of the cylinder;
- the oil inlet channel is used to supply oil to the gap between the cylinder and the piston;
- a heat dissipation component having a heat dissipation channel, the heat dissipation component releasing heat in the heat dissipation channel to the outside of the housing through the housing;
- An oil outlet channel connects the heat dissipation channel and the piston cavity to discharge the oil in the piston cavity to the heat dissipation channel;
- a connecting channel is connected with the oil outlet channel to discharge high-pressure gas in the oil outlet channel.
- the oil outlet channel includes a counter-flow oil section in which the fluid flows from bottom to top in the vertical direction and a co-flow oil section in which the fluid flows from top to bottom in the vertical direction. ;
- the connecting channel is connected with the counter-flow oil section.
- the compressor also has a and a discharge valve covered by the cylinder head, a discharge cavity for discharging refrigerant is formed between the cylinder head and the discharge valve; the outlet of the connecting channel is provided on the upper side of the cylinder head, The fluid discharged from the connecting channel is used to cool the cylinder head.
- the compressor further has a cylinder head cover arranged outside the cylinder head and a flow cavity formed between the cylinder head cover and the cylinder head, and the connecting channel and The flow cavity is connected, and the cylinder head cover is provided with a flow outlet hole connecting the flow space and the inner cavity.
- the flow outlet holes are relatively arranged on the underside of the cylinder head in the vertical direction.
- the compressor also has a cylinder bracket disposed in the inner cavity, the cylinder is positioned on the cylinder bracket and extends in the transverse direction; in the vertical direction, The cylinder is formed with a top wall and a bottom wall arranged oppositely;
- the counter-flow oil section includes a cylinder oil outlet channel provided on the top wall of the cylinder block, and the oil inlet channel includes a cylinder oil inlet channel provided on the bottom wall of the cylinder block; in the vertical direction, The inlet of the cylinder oil outlet channel and the outlet of the cylinder oil inlet channel are respectively located on the upper and lower sides of the inner wall of the piston cavity.
- the outlet of the cylinder oil outlet passage is disposed at the top of the cylinder, and the inlet of the cylinder oil inlet passage is disposed at the bottom of the cylinder.
- the counter-flow oil section also has a bracket oil outlet channel arranged on the cylinder bracket; the inlet of the bracket oil outlet channel is opposite to the outlet of the cylinder oil outlet channel. Communicated; the outlet of the oil outlet channel of the bracket is set on the top of the cylinder bracket.
- the inlet of the oil outlet channel of the cylinder block and the outlet position of the oil outlet channel of the cylinder block are staggered from each other, and the cylinder block is staggered relative to the outlet of the oil outlet channel of the cylinder block.
- the inlet of the oil outlet channel is arranged on a side away from the cylinder head, and the inlet of the cylinder oil outlet channel is arranged at a position offset from the cylinder bracket.
- the cylinder oil outlet passage includes a radial oil hole extending along the radial direction of the cylinder and an oblique oil hole connecting the radial oil hole and the piston chamber.
- Oil hole, the oblique oil hole extends in a direction obliquely intersecting with the axial direction of the cylinder, and the opening formed by the radial oil hole at the top of the cylinder forms the oil outlet passage of the cylinder.
- the opening formed by the oblique oil hole on the inner wall of the piston cavity forms the inlet of the oil outlet channel of the cylinder block.
- one end of the cylinder body close to the cylinder head is the front end surface, and the cylinder body is provided with oblique perforations extending obliquely across the axial direction of the cylinder body and disposed on
- the plugging member in the oblique perforation, the outlet of the oblique perforation is arranged on the front end surface, the inlet of the oblique perforation is arranged on the inner wall of the piston cavity, the plugging member is connected with the
- the oblique oil holes are formed between the inlets of the oblique perforations.
- the cylinder has a thinned section and a thickened section arranged side by side in the axial direction, the thickened section is opposite to the position of the cylinder bracket, and the radial oil hole is arranged in on the thickened section.
- the bracket oil outlet channel includes a vertical oil outlet hole extending in the vertical direction, and the inlet of the vertical oil outlet hole is opposite to the outlet position of the cylinder oil outlet channel, so The outlet of the vertical oil outlet is located at the top of the cylinder bracket;
- the cylinder bracket also has a connecting channel connecting the vertical oil outlet hole and the connecting channel, and the connecting channel extends in a direction perpendicular to the vertical oil outlet hole.
- the counter-flow oil section also includes a vertical oil outlet pipe installed on the vertical oil outlet hole. In the vertical direction, the outlet position of the vertical oil outlet pipe is higher than the heat dissipation pipe.
- the downstream oil outflow section includes a downstream connecting pipe connecting the outlet of the vertical oil outlet and the inlet of the heat dissipation channel.
- the cylinder head includes a cylinder head body and an annular crimping portion.
- the cylinder head body is provided with a discharge groove disposed toward the piston cavity opening, and the annular crimping portion is provided on the The notch edge of the discharge groove is pressed against the cylinder body, the connecting channel is provided on the annular crimping part and the connecting channel is provided on the upper side of the cylinder head body in the vertical direction.
- the compressor also has an oil supply device located on the lower side of the cylinder in the vertical direction, and the oil inlet passage communicates with the oil supply device and the piston chamber.
- Another embodiment of the present invention also discloses a refrigeration equipment, including a box and a On the refrigeration system, the refrigeration system is the compressor.
- the present invention can timely release the high-pressure gas in the oil outlet channel through the setting of the connecting channel, thereby making the flow process of lubricating oil from the piston chamber to the heat sink more smooth and avoiding the problem of high-pressure gas in the oil outlet channel.
- the accumulation inside causes blockage in the lubricating oil flow process and improves the efficiency of lubricating oil circulation flow.
- Figure 1 is a schematic diagram of the installation structure of the piston cylinder of the compressor disclosed in the embodiment of the present invention
- Figure 2 is a schematic diagram of the assembly structure of the compressor piston cylinder and the heat sink disclosed in the embodiment of the present invention
- Figure 3 is a schematic diagram of the internal structure of the compressor piston cylinder and the heat sink after assembly according to the embodiment of the present invention
- Figure 4 is a schematic diagram of the internal structure of the compressor piston cylinder after installation according to the embodiment of the present invention.
- Figure 5 is a schematic diagram of the internal structure of the compressor disclosed in the embodiment of the present invention after being cut away;
- Figure 6 is a schematic structural diagram of the assembled piston cylinder and cylinder head cover of the compressor disclosed in the embodiment of the present invention.
- Figure 7 is an exploded structural view of the assembly of the piston cylinder and cylinder head cover of the compressor disclosed in the embodiment of the present invention.
- Figure 8 is a schematic structural diagram of the valve body and cylinder head of the compressor disclosed in the embodiment of the present invention after assembly;
- Figure 9 is a first structural schematic diagram of the cylinder head of the compressor disclosed in the embodiment of the present invention.
- Figure 10 is a second structural schematic diagram of the cylinder head of the compressor disclosed in the embodiment of the present invention.
- Figure 11 is a first structural schematic diagram of the cylinder head cover of the compressor disclosed in the embodiment of the present invention.
- Figure 12 is a second structural schematic diagram of the cylinder head cover of the compressor disclosed in the embodiment of the present invention.
- Figure 13 is a schematic diagram of the installation structure of the cylinder of the compressor disclosed on the cylinder bracket according to the embodiment of the present invention.
- Figure 14 is a schematic structural diagram of the cylinder disclosed in the embodiment of the present invention.
- An embodiment of the present invention discloses a compressor, which is used in refrigeration equipment as part of a refrigeration system.
- the compressor is connected between an evaporator and a condenser for converting evaporation
- the refrigerant coming out of the condenser is compressed into a high-temperature and high-pressure gas, and then enters the condenser for cooling.
- the compressor includes: a housing 1 with an inner cavity 11, a piston cylinder 2 disposed in the inner cavity 11, and a piston slidably disposed in the piston cylinder 2. and a cylinder bracket 4 arranged in the inner cavity 11; the cylinder bracket 4 is used to position and support the piston cylinder 2;
- the piston cylinder 2 includes a cylinder 22 having a piston chamber 21 and a cylinder head 23 provided at one end of the cylinder 22.
- the piston reciprocates in the piston chamber 21 to compress the piston entering the piston chamber 21. refrigerant.
- the cylinder 22 extends in the transverse direction and is positioned and supported on the cylinder bracket 4 .
- the piston moves linearly back and forth in the transverse direction to compress the refrigerant.
- the piston may be provided with a refrigerant inlet hole (not shown) that enters the piston cavity 21 , and the refrigerant enters the piston cavity 21 through the refrigerant inlet hole.
- the cylinder 22 has a thinned section 225, a thickened section 226 and a transition section 227 arranged side by side in the axial direction.
- the transition section 227 is located between the thinned section and the transition section 227.
- a cylinder step surface 228 is formed between the section 225 and the thickened section 226, and between the thickened section 226 and the transition section 227;
- the cylinder bracket 4 includes a bracket body 46 and a mounting bracket 47 provided on the bracket body 46 .
- the mounting bracket 47 is used to install and fix the bracket body 46 .
- the bracket body 46 is provided with a positioning hole 460 that matches the cylinder body. After the cylinder body 22 is installed and fixed, the thickened section 226 is positioned opposite to the bracket body 46 .
- the compressor also has a discharge valve 5.
- the discharge valve 5 has a valve body 51 provided at one end of the cylinder 22.
- the valve body 51 is covered on the cylinder head 23.
- a discharge cavity 24 is formed inside and between the valve body 51 and the cylinder head 23.
- the valve body 51 has a closed state and communication that is tightly fixed on the cylinder 22 to seal the piston chamber 21.
- the piston chamber 21 and the discharge cavity 24 are in an open state. When in the open state, the refrigerant compressed by the piston in the piston chamber 21 is discharged from the piston chamber 21 to the discharge cavity 24, and finally discharged out of the compressor through the discharge channel 6 connected with the discharge cavity 24 (shown in Figure 2) .
- valve body 51 is opposite to the piston chamber 21 and has a matching shape.
- the side of the valve body 51 opposite to the cylinder 22 has a circular structure.
- the size of the valve body 51 is larger than the size of the opening of the piston chamber 21 so that in the closed state, the valve body 51
- the opening of the piston chamber 21 forms a sealed cover;
- valve body 51 is pushed by the high-pressure gas in the piston chamber 21 to move away from the cylinder 22 so that the piston chamber 21 and the discharge cavity 24 are connected, so that the valve body 51 is in Open status.
- the discharge valve 5 also has a return spring 52.
- the return spring 52 is provided between the valve body 51 and the cylinder head 23. The two ends of the return spring 52 are respectively positioned and supported on the valve body 51 and the cylinder head 23.
- the valve body 51 compresses the return spring 52 to The return spring 52 accumulates potential energy, and after the external force driving the valve body 51 to open is removed, the valve body 51 automatically returns to its original position under the action of the return spring 52 .
- valve body 51 In order to conveniently install and fix the valve body 51 on the cylinder head 23, the valve body 51 is provided with a positioning post that matches the return spring 52, and the return spring 52 is sleeved on the cylinder head 23. The outside of the positioning column and interference fit with the positioning column. Correspondingly, the cylinder head 23 is also provided with a positioning post that matches the return spring 52. It can be understood that the return spring 52 is fixed at the center of the valve body 51.
- the return spring 52 Has a cylindrical structure.
- the piston moves in the piston chamber 21.
- the piston moves in the direction close to the valve body 51 and the air pressure in the piston chamber 21 is low enough to overcome the driving force of the return spring 52, the The valve body 51 is in a closed state. At this time, the valve body 51 is pressed against the cylinder 22 under the pushing action of the return spring 52;
- the compressor also has a discharge channel 6 connected to the discharge cavity 24.
- the discharge channel 6 includes a discharge pipe 61 and a discharge pipe connector 62.
- the cylinder head 23 is provided with a
- the discharge pipe connector 62 is adapted to a cylinder head connection hole 231 , and the cylinder head connection hole 231 is connected with the discharge cavity 24 .
- the discharge passage 6 guides the high-temperature and high-pressure refrigerant compressed in the discharge cavity 24 out of the compressor, and transmits it to the cooling medium through the discharge pipe 61 . condenser.
- the compressor also has an oil inlet channel and an oil outlet channel, and the oil inlet channel is connected with the piston cavity 21. It is used to supply oil to the gap between the cylinder 22 and the piston; the oil outlet passage is connected with the piston chamber 21 to discharge the lubricating oil in the piston chamber 21 .
- the compressor also has an oil supply device 10 disposed in the inner cavity 11, and the oil inlet passage communicates with the oil supply device 10 and The piston chamber 21, the inlet of the oil supply device 10 is connected with the inner cavity 11, lubricating oil is provided at the bottom of the inner cavity of the housing 1, and the lubricating oil is lubricated under the action of the oil supply device 10. It enters the piston chamber 21 through the oil inlet passage, supplies oil to lubricate the gap between the piston and the cylinder 22, and then is discharged through the oil outlet passage. Since lubricating oil is generally placed directly in the inner cavity 11 of the housing 1 , the oil supply device 10 is provided on the lower side of the piston cylinder 2 and is located between the piston cylinder 2 and the bottom of the housing 1 between.
- the cylinder 22 is provided with an oil passage 221 on the inner wall of the piston chamber 21.
- the oil passage 221 is arranged within the movable stroke of the piston. During the movement of the piston, the oil passage 221 is always in contact with the position of the piston. In contrast, both the oil inlet passage and the oil outlet passage are connected to the oil passage groove 221. Providing the oil passage groove 221 on the inner wall of the cylinder 22 can better realize the flow of lubricating oil, and can also facilitate the flow of lubricating oil. It is better to realize the lubrication of the gap between the piston and the cylinder 22.
- the outlet of the oil inlet channel and the inlet of the oil outlet channel are arranged on opposite sides of the piston chamber 21. Since the The cylinder 22 is arranged in the transverse direction, so the piston chamber 21 of the cylinder 22 runs through it in the transverse direction.
- the side wall of the piston chamber 21 has a top and a bottom.
- the outlet of the oil inlet channel is arranged in the piston chamber 21 At the bottom of the inner wall, the inlet of the oil outlet passage is located at the top of the inner wall of the piston cavity 21 .
- Such a structure allows the lubricating oil to enter from the bottom of the piston chamber 21 and then be discharged from the top of the piston chamber 21.
- the lubricating oil can fully flow in the piston chamber 21, thereby better lubricating the movement of the piston.
- the lubricating oil discharged through the oil outlet channel is directly sprayed into the inner cavity 11, and then converges to the bottom of the inner cavity 11, and is again sucked into the oil supply device 10 and then passes through the inlet.
- the oil passage enters the piston cavity 21 and is recycled again.
- the compressor also has a heat sink 8.
- the heat sink 8 has a heat sink body 81 and is disposed on the heat sink body. 81 on the heat dissipation channel 82, the heat dissipation member 8 releases the heat in the heat dissipation channel 82 to the outside of the housing through the housing 1; when the lubricating oil flows through the heat dissipation channel 82, the heat of the lubricating oil is dissipated through the housing 1 to the compression outside the machine to achieve cooling of the lubricating oil.
- a heat dissipation groove is formed on the heat dissipation body 81 with an opening facing the housing. The heat dissipation groove is attached to the housing 1 to form the heat dissipation groove between the heat dissipation body 81 and the housing 1 . Channel 82.
- the oil outlet channel connected to the piston chamber 21 is connected to the heat dissipation channel 82 . Due to the arrangement of the heat sink 8, the circuit for the lubricating oil to return to the inner cavity 11 is enlarged. The growth of the circuit will inevitably cause the lubricating oil to flow unsmoothly in the oil outlet channel, especially after the high-pressure gas from the piston chamber 21 is mixed into the oil outlet channel. , the presence of high-pressure gas will hinder the pushing effect of the oil supply device 10 on the lubricating oil, causing the lubricating oil to flow unsmoothly.
- the compressor disclosed in this embodiment also has a connecting channel 9.
- the connecting channel 9 is connected with the oil outlet channel to discharge the high pressure in the oil outlet channel. gas.
- the high-pressure gas in the oil outlet channel can be discharged in time, thereby effectively avoiding the presence of high-pressure gas in the pipeline of the oil outlet channel entering the heat dissipation channel 82, which is conducive to the smooth flow of lubricating oil and better lubrication. Oil recycling.
- the connecting channel 9 communicates with the inner cavity 11 and the length of the connecting channel 9 itself is relatively short, and the pipeline between the connecting channel 9 and the inner cavity 11 is also relatively short.
- This structural arrangement can actually make the connecting channel 9 can quickly discharge the lubricating oil mixed with high-pressure refrigerant in the main channel into the inner cavity 11, thereby avoiding accumulation of high-pressure refrigerant in the oil outlet channel and making the flow of lubricating oil in the oil outlet channel smoother. Understandable is what is said.
- the connecting channel 9 can be regarded as a branch channel connected in parallel with the oil outlet channel.
- the oil outlet channel specifically includes a main channel and a branch channel connected with the main channel.
- the main channel and the branch channel are arranged in parallel.
- the main channel and the branch channel are arranged in parallel.
- the channel is connected to the heat dissipation channel and is mainly used to transport lubricating oil.
- the branch channel is connected to the inner cavity 11 and the length of the branch channel is relatively short to achieve rapid discharge of refrigerant to the inner cavity 11 .
- the oil outlet passage generally has a counter-flow oil section and a downstream oil section.
- the flow direction of the fluid in the counter-flow oil section is from bottom to top in the vertical direction, that is, the fluid in the counter-flow oil section It needs to overcome its own gravity when flowing.
- the counter-flowing oil section does not necessarily have to be arranged in the vertical direction, but can also be arranged inclined in the vertical direction or bent in the vertical direction.
- the fluid in the downstream oil section flows from top to bottom in the vertical direction. That is to say, the fluid in the downstream oil section can flow spontaneously under the action of its own gravity.
- the fluid flowing in the counter-flow oil section and the downstream oil section is generally a mixture of lubricating oil and refrigerant. The most common is that gaseous refrigerant is mixed into the lubricating oil.
- the connecting channel 9 is connected with the counter-flow oil section. Since the counter-flow oil section flows from bottom to top, if high-pressure gas is mixed into the counter-flow oil section, it is more likely to cause poor flow of lubricating oil. Therefore, connecting the connecting channel 9 with the counter-flow oil section can better achieve pressure relief. role.
- the cylinder 22 is positioned on the cylinder bracket 4 and extends in the transverse direction; in the vertical direction, the cylinder 22 is formed with a top wall and a bottom wall that are oppositely arranged;
- the counter-flow oil section includes a cylinder oil outlet passage 222 provided on the top wall of the cylinder, and the oil inlet passage includes a cylinder inlet passage provided on the bottom wall of the cylinder.
- the passage 222 and the cylinder oil inlet passage 224 are both connected to the oil passage 221 .
- the outlet of the cylinder oil outlet channel 222 is located at the top of the cylinder 22
- the inlet of the cylinder oil inlet channel 223 is located at the bottom of the cylinder 22 . Since the lubricating oil is transported from the inner cavity 11 into the oil inlet channel, arranging the cylinder oil inlet channel 223 at the bottom of the cylinder 22 can better realize the operation and transportation of the lubricating oil, and make the lubricating oil flow from the cylinder block
- the bottom of 22 can completely pass through the piston chamber 21 after being sucked, and finally flow out from the top of the piston chamber 21, thereby better realizing the function of lubricating the piston.
- the counter-flow oil section also has a bracket oil outlet channel 41 provided on the cylinder bracket 4; the inlet of the bracket oil outlet channel 41 and the outlet of the cylinder oil outlet channel 222
- the outlet of the oil outlet channel 41 of the bracket is arranged on the top of the cylinder bracket 41 .
- the inlet of the cylinder oil outlet channel 222 and the outlet of the cylinder oil outlet channel 222 are staggered relative to the outlet of the cylinder oil outlet channel 222 .
- the inlet of the oil outlet passage 222 is disposed on a side away from the cylinder head 23 , and the inlet of the cylinder oil outlet passage 222 is disposed at a position offset from the cylinder bracket 4 .
- the chamber formed between the piston and the valve body 51 is used as a part of the piston chamber 21 to store the compression chamber.
- the The sliding stroke range of the piston needs to be at a certain distance from the valve body 51. Since the valve body 51 is generally in contact with one end of the cylinder 22, that is, the sliding stroke range of the piston needs to be at a certain distance from one end of the cylinder 22.
- the counter-flow oil section has a bracket oil outlet channel 41 arranged on the cylinder bracket 4, and the bracket oil outlet channel and the cylinder oil outlet channel 222 need to be positioned relative to each other, the arrangement of the above structure can ensure the width of the cylinder bracket 4 On a narrow basis, the connection with the cylinder oil outlet passage 222 is conveniently achieved.
- the cylinder oil outlet passage 222 includes a radial oil hole 2221 extending along the radial direction of the cylinder 22 and an oblique oil hole connecting the radial oil hole 2221 and the piston chamber 21 .
- the oblique oil hole 2222 extends in a direction obliquely intersecting with the axial direction of the cylinder 22.
- the opening formed by the radial oil hole 2221 at the top of the cylinder forms the shape of the cylinder.
- the outlet of the oil outlet channel 222 and the opening formed by the oblique oil hole 2222 on the inner wall of the piston chamber 21 form the inlet of the cylinder oil outlet channel 222.
- the end of the cylinder 22 close to the cylinder head 23 is the front end surface.
- the cylinder 22 is provided with oblique perforations extending obliquely across the axial direction of the cylinder 22 and is provided on the oblique hole.
- the blocking member 25 is inserted into the perforation.
- the outlet of the oblique perforation is provided on the front end face.
- the inlet of the oblique perforation is provided on the inner wall of the piston cavity 21.
- the blocking member 25 is connected to the sealing member 25.
- the oblique oil holes 2222 are formed between the inlets of the oblique perforations.
- an oblique piston chamber 21 is formed from the end surface of the cylinder 22. Obliquely perforate and block one end of the obliquely perforated hole through the blocking member 25 to better realize the processing and shaping of the oblique oil hole 2222, and then through the radial direction of the cylinder 22
- the radial oil hole 2221 is provided to connect the radial oil hole 2221 and the oblique oil hole 2222 to form a complete cylinder oil outlet channel on the cylinder block 22 .
- the radial oil hole 2221 is provided on the thickened section.
- the bracket oil outlet channel 41 includes a vertical oil outlet hole 411 extending in the vertical direction.
- the inlet of the vertical oil outlet hole 411 is opposite to the outlet position of the cylinder oil outlet channel 222.
- the vertical oil outlet channel 411 extends in the vertical direction.
- the outlet of the oil outlet hole 411 is located at the top of the cylinder bracket 4;
- the cylinder bracket 4 also has a transition channel 42 connecting the vertical oil outlet hole 411 and the connecting channel 9.
- the transition channel 42 may extend in a direction perpendicular to the vertical oil outlet hole 411.
- a through hole is provided, and the through hole extends along the transverse direction.
- the transition channel 42 is an annular groove 45 formed between the cylinder 22 and the cylinder bracket 4 after the cylinder 22 is positioned.
- the annular groove 45 is disposed between the outer wall of the cylinder 22 and the inner wall of the bracket body 46 and extends along the circumferential direction of the cylinder 22 .
- An escape recess 461 is provided on the bracket body 46 close to the front end surface, and the escape recess 461 is provided along the edge of the positioning hole 460 and exposed toward the positioning hole 460. After the cylinder 22 is positioned, part of the cylinder The outer wall surface of the body 22 is opposite to the avoidance recess 461 so that an annular groove 45 is formed between the outer wall surface of the cylinder 22 and the avoidance recess 461 of the bracket body 26. The opening of the annular groove 45 is provided on the front end surface. ;
- the cylinder head 23 includes a cylinder head body 232 and an annular crimping portion 233.
- the cylinder head body 232 is provided with a discharge groove that opens toward the piston chamber 21. 230.
- the annular crimping portion 233 is provided at the edge of the slot of the discharge groove 230 and is pressed against the cylinder 22, and is also provided at the front end of the annular crimping portion 233 and the cylinder 22.
- the front end of the cylinder 22 is also provided with a sealing ring positioning groove 224.
- the sealing ring positioning groove 224 is adapted to the sealing ring and used to position the sealing ring.
- the annular crimping portion 233 is pressed against the cylinder bracket 4 and covers and seals the annular groove 45.
- the connection channel 9 is provided in the annular crimping portion. 233 and opposite to the annular groove 45 , and the connecting channel 9 penetrates the annular crimping portion 233 in the transverse direction.
- the counter-flow oil section also includes a vertical oil outlet pipe 43 installed on the vertical oil outlet hole 411. In the vertical direction, the outlet position of the vertical oil outlet pipe 43 is higher than the inlet of the heat dissipation channel 82.
- the downstream oil outflow section includes a downstream connecting pipe 44 connecting the outlet of the vertical oil outlet pipe 43 and the inlet of the heat dissipation channel 82, and the height of the downstream connecting pipe 44 gradually decreases along with the flow direction of the fluid inside it.
- the outlet of the connecting channel 9 is provided on the upper side of the cylinder head 23, and the fluid discharged from the connecting channel 9 is used to cool down the cylinder head 23. . Since the discharge cavity 24 is formed between the cylinder head 23 and the valve body 51, the high-temperature and high-pressure refrigerant gas discharged from the piston chamber 21 after the valve body 51 is opened enters the discharge cavity 24, and the refrigerant will The heat is transferred to the cylinder head 23, resulting in a higher temperature of the cylinder head 23. An increase in the temperature of the cylinder head 23 will easily cause a reduction in the compression efficiency of the compressor. In this embodiment, the fluid discharged from the connecting channel 9 cools the cylinder head 23, which can effectively reduce the temperature of the cylinder head 23, thereby improving the operating efficiency of the compressor.
- the valve body 51 is configured to cover the discharge groove 230.
- the opening size of the discharge groove 230 is larger than that of the valve body 51, and the discharge groove 230 is discharged when the valve body 51 is opened. 230 forms an escape for the valve body 51 , and the return spring 52 is positioned at the bottom of the discharge groove 230 .
- connection channel 9 is provided in the annular crimping position.
- the connection channel 9 is provided on the upper side of the cylinder head body 232 in the vertical direction. Since the cylinder head body 232 is the main heat-generating part of the cylinder head 23, arranging the connection channel on the upper side of the cylinder head body 232 can better cool down the cylinder head 23.
- the compressor also has a cylinder head cover 7 that covers the cylinder head 23 and a flow cavity formed between the cylinder head cover 7 and the cylinder head 23. 70.
- the connecting channel 9 communicates with the flow cavity 70, and the cylinder head cover 7 is provided with a The dynamic cavity 70 and the flow outlet hole 71 of the inner cavity 11 are connected.
- the fluid flowing out of the oil outlet channel flows into the flow cavity 70 through the connecting channel 9 and cools the cylinder head 23 when flowing through the flow cavity 70.
- the outlet hole 71 is used to discharge the fluid in the flow cavity 70 .
- the fluid discharged from the connecting channel 9 can only flow along the flow cavity 70, and the cylinder head 23 serves as the inner wall of the flow cavity 70 to enable lubrication.
- the oil is in full contact with the cylinder head 23, thereby better cooling the cylinder head 23.
- the flow outlet hole 71 is arranged opposite to the lower side of the cylinder head 23 in the vertical direction. Since the connection channel 9 entering the flow cavity 7 is provided on the upper side of the cylinder head 23 , arranging the flow outlet hole 71 on the lower side of the cylinder head 23 enables the fluid entering the flow cavity 70 to interact more comprehensively and fully.
- the cylinder head 23 performs heat exchange.
- the cylinder head body 232 has a bottom wall 2321 forming the bottom of the discharge groove 230 and an annular side wall 2322 disposed on the bottom wall 2321, and the flow cavity 70 is formed along the annular side wall 2321.
- the outer side of the side wall 2322 extends.
- the cylinder head cover 7 has a cover body 72, and a cover body groove 73 for accommodating the cylinder head body is formed on the cover body 72; the cover body 72 It has a cover bottom 721 that is arranged outside the bottom wall 2321 and is adapted to the bottom wall 2321 and a cover wall 722 that is provided on the cover bottom 721.
- the flow cavity 70 is formed therein.
- the flow outlet hole 71 is provided on the cover wall 722 between the cover wall 722 and the annular side wall 2322 . In order to better prevent fluid from entering the bottom wall 2321, the position on the cover bottom 721 that is combined with the cover wall 722 is pressed against the annular side wall 2322.
- the outlet of the connecting channel 9 is disposed on the upper side of the cylinder head body 232 , and the flow outlet hole 71 is disposed on the lower side of the cylinder head body 232 oppositely.
- the cylinder head cover 7 is a plastic part, and the cylinder head cover 7 is provided to cover the cylinder.
- the outside of the cover 23 can achieve the effect of sound insulation and noise reduction, and an avoidance space matching the exhaust channel 6 is provided on the cylinder head cover 7 .
- the cylinder head connection hole 231 is provided on the cylinder head body 232 and on the annular side wall 2322.
- the cylinder head connection hole 231 opens downward and is provided on the At the bottom of the annular side wall 2322, the escape space is provided on the cover body 72.
- the escape space is provided on the cover body 72 and is used to expose the cylinder head connection hole to the outside.
- the notch 74 is adapted to the discharge channel 6 for the passage of the discharge channel 6 .
- the cover groove 73 is formed with a hole on the edge of the notch 74 that is adapted to the cylinder head 23 and fits on the cylinder head.
- the fitting portion 75 on the cylinder head 23; the arrangement of the fitting portion 75 enables the cylinder head cover 7 to fit more closely on the cylinder head 23, thereby avoiding openings that expose the cylinder head 23 to the outside and affecting the sound insulation and noise reduction effect.
- the two flow out holes 71 There are two flow out holes 71 , and the two flow out holes 71 are arranged on opposite sides of the notch 74 . Since the flow space 70 is separated at the lower side due to the presence of the fitting portion 75 , the two gaps 74 are provided to allow the fluid to be divided into two paths when flowing downward from the top of the cylinder head body 232 and along the annular side wall 2322 The two channels flow downward, and the two channels flow out through their corresponding flow outlets 71 respectively. It can be understood that when the flow space 70 is filled with fluid, it can also achieve a good sound insulation and noise reduction effect.
- the filled fluid is equivalent to a sound insulation layer located between the sound insulation cover 7 and the cylinder head 23 .
- the cylinder head 23 is installed and fixed on the cylinder bracket 4, and the annular crimping portion 233 is connected with the cylinder bracket at the same time. 4 are in contact with each other, and the annular crimping portion 233 is provided with a plurality of mounting portions 234 for mounting and fixing the cylinder head 23 .
- the cylinder head cover 7 also has a cover mounting portion 76 disposed on the cover 72 .
- the cover mounting portion 76 is disposed along the edge of the cover groove 73 and has an annular pressure-contact connection with the cover groove 73 .
- the crimping plate 761 that is in contact with the portion 233 and the positioning edge 762 provided at the edge of the crimping plate 761 extend from the crimping plate 761 toward the direction of the cylinder 22, and the positioning edge 762 extends from the crimping plate 761 toward the direction of the cylinder 22.
- the positioning edge 762 is opposite to the side of the annular crimping portion 233 .
- the setting of the positioning edge 762 can more conveniently realize the positioning of the cylinder head cover 7 when the cylinder head cover 7 is installed and fixed.
- the cylinder head cover 7 is positioned on the side of the annular crimping portion 233 by the positioning edge 762, thereby facilitating the installation and fixation of the cylinder head cover 7.
- the positioning edge 762 extends in a circle along the edge of the crimping plate 761 .
- the positioning edge 762 is provided on a circle of the crimping plate 761 and together with the crimping plate 761 forms a covering of the annular crimping portion 233 to better realize the annular crimping of the cylinder head cover 7 during the installation process. Positioning on part 233.
- the cover mounting part 76 is provided with a one-to-one correspondence with the mounting parts 234 .
- the connecting portion 77 is a connecting hole provided on the mounting portion 234, and the cylinder head cover 7 and the cylinder head 23 are installed and fixed by fastening bolts. on the cylinder bracket 4.
- three mounting parts 234 are provided to better realize the installation and fixation of the cylinder head 23 .
- the connecting channel 9 extends in the transverse direction at a position on the annular crimping portion 233 that is offset from the cover mounting portion 76 , and the connecting channel 9 is connected with the oil outlet channel 41 of the bracket.
- FIG. 1 Another embodiment of the present invention also discloses a refrigeration equipment, which includes a box and a refrigeration system arranged on the box.
- the refrigeration system includes a compressor, a condenser, a throttling device and an evaporator connected in series.
- the compressor is the compressor described above.
- the refrigeration equipment in the embodiment of the present invention may be a refrigerator, a freezer, a wine cabinet, etc.
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Abstract
本发明公开了压缩机及制冷设备,其中,压缩机包括:具有内腔的壳体;活塞缸,包括具有活塞腔的缸体和缸盖;活塞,在活塞腔内往复运动;进油通道,用于向缸体和活塞之间的间隙供油;散热件,具有散热通道;出油通道,连通散热通道与活塞腔;连接通道,与出油通道连通。本发明避免了由于高压气体在出油通道内的堆积造成的润滑油流动过程的堵塞。
Description
本发明涉及压缩机技术领域,特别是压缩机及制冷设备。
压缩机是一种通过接收来自例如电机或涡轮等动力发生设备的动力来压缩空气、制冷剂或其它各种工作气体并升高其压力的机械设备。压缩机广泛应用于例如冰箱和空调的家用电器或者整个工业领域中。
往复式压缩机,其中在活塞和活塞缸之间形成有用于吸入或排出工作气体的压缩空间,并且活塞在活塞缸内直线地往复移动以压缩制冷剂;在往复式压缩机中大量地发展一种直线压缩机,其能够提高压缩效率并简化整体结构,并且通过将活塞直接连接到直线往复式驱动电机而没有运动转换导致的机械损失。
在直线压缩机中,活塞通过位于密封壳体内的直线电机而在活塞缸内直线地往复运动,用于吸入、压缩和排出制冷剂。在上述过程中为了保证活塞在活塞缸内运动的稳定性需要向活塞缸内供给润滑油,润滑油一般会存留在内腔的底部并且通过供油装置如油泵等供入到活塞缸内以为活塞润滑,部分使用后的润滑油最后再通过输油管排放到内腔内。由于经过活塞缸的润滑油会在活塞缸内的活塞运动过程中会被加热,因此,在润滑油排出内腔的过程中需要对润滑油进行冷却降温。
现有技术中一般将润滑油直接喷射到压缩机壳体的内壁上,通过压缩机壳体向外界释放热量,采用上述方案润滑油的热量在通过压缩机壳体向外释放的时候也同时会向内腔内进行释放传递,显然影响了散热效率,为了避免上述问题的出现,可以在壳体的内壁上设置散热件,然后在散热件上设置散热通道,从活塞缸内流出的润滑油在流经散热通道的
时候与外壳体进行热交换从而实现对润滑油的散热。
采用上述方案虽然能够有效的实现润滑油的散热,但是为了有效的散热一般需要将散热通道设置成S型,并且需要管道将活塞缸内的润滑油导引到散热通道,这样显然增加了润滑油在排出活塞缸的过程中的流动行程,流动行程的增加必然容易造成润滑油的流动不畅,尤其在润滑油从活塞缸内排出的过程中难免会混合入高压的制冷剂,在润滑油的排出路径中由于高压气体的存在更加剧了润滑油的流动不畅,从而影响润滑油的循环,进而造成活塞的润滑不利,影响压缩机的运行效率。
发明内容
本发明的目的是提供一种压缩机,以解决现有技术中的不足,它通过连接通道的设置能够及时释放出油通道内的高压气体,从而使润滑油从活塞腔向散热件流动过程更加的通畅,提升了润滑油的循环效率。
本发明提供的压缩机,包括:
壳体,具有内腔;
活塞缸,设置在所述内腔中,包括具有活塞腔的缸体和设置在所述缸体一端的缸盖;
活塞,在所述活塞腔内往复运动以压缩进入活塞腔内的制冷剂;
进油通道,用于向缸体和活塞之间的间隙供油;
散热件,具有散热通道,所述散热件通过所述壳体向壳体外释放散热通道内的热量;
出油通道,连通所述散热通道与所述活塞腔以将所述活塞腔内的油排放至所述散热通道;
连接通道,与所述出油通道连通以排放所述出油通道内的高压气体。
作为本发明的进一步改进,所述出油通道包括其内流体在竖向方向上自下而上流动的逆流出油段和其内流体在竖向方向上自上而下流动的顺流出油段;所述连接通道与所述逆流出油段连通。
作为本发明的进一步改进,所述压缩机还具有设置在所述缸体一端
并被所述缸盖罩设的排放阀,所述缸盖与所述排放阀之间形成用于排放制冷剂的排放空腔;所述连接通道的出口设置在所述缸盖的上侧,从所述连接通道内排放的流体用于为所述缸盖降温。
作为本发明的进一步改进,所述压缩机还具有罩设在所述缸盖外的缸盖罩和形成在所述缸盖罩与所述缸盖之间的流动空腔,所述连接通道与所述流动空腔连通,所述缸盖罩上设置有连通所述流动空间与所述内腔的流动出孔。
作为本发明的进一步改进,在竖向方向上所述流动出孔相对设置在所述缸盖的下侧。
作为本发明的进一步改进,所述压缩机还具有设置在所述内腔中的缸体支架,所述缸体定位在所述缸体支架上并沿横向方向延伸设置;在竖向方向上,所述缸体形成有相对设置的顶壁和底壁;
所述逆流出油段包括设置在所述缸体顶壁的缸体出油分通道,所述进油通道包括设置在所述缸体底壁上的缸体进油分通道;在竖向方向上,所述缸体出油分通道的进口、所述缸体进油分通道的出口分别位于所述活塞腔内壁的上、下两侧。
作为本发明的进一步改进,在竖向方向上,所述缸体出油分通道的出口设置在所述缸体的顶部,所述缸体进油分通道的进口设置在所述缸体的底部。
作为本发明的进一步改进,所述逆流出油段还具有设置在所述缸体支架上的支架出油分通道;所述支架出油分通道的进口与所述缸体出油分通道的出口位置相对并连通;所述支架出油分通道的出口设置在所述缸体支架的顶部。
作为本发明的进一步改进,在横向方向上,所述缸体出油分通道的进口与所述缸体出油分通道的出口位置相互错开,且相对所述缸体出油分通道的出口所述缸体出油分通道的进口设置在远离所述缸盖的一侧,所述缸体出油分通道的进口设置在偏离所述缸体支架的位置。
作为本发明的进一步改进,所述缸体出油分通道包括沿所述缸体的径向方向延伸设置的径向油孔和连通所述径向油孔与所述活塞腔的斜向
油孔,所述斜向油孔沿与所述缸体的轴向斜交的方向延伸设置,所述径向油孔在所述缸体的顶部形成的开口形成所述缸体出油分通道的出口,所述斜向油孔在所述活塞腔的内壁形成的开口形成所述缸体出油分通道的进口。
作为本发明的进一步改进,所述缸体上靠近所述缸盖的一端为前端面,所述缸体上设置有沿斜交所述缸体的轴向方向延伸设置的斜向穿孔和设置在所述斜向穿孔内的封堵件,所述斜向穿孔的出口设置在所述前端面上,所述斜向穿孔的进口设置在所述活塞腔的内壁上,所述封堵件与所述斜向穿孔的进口之间形成所述斜向油孔。
作为本发明的进一步改进,所述缸体具有在轴向方向并列设置的减薄段和增厚段,所述增厚段与所述缸体支架的位置相对,所述径向油孔设置在所述增厚段上。
作为本发明的进一步改进,所述支架出油分通道包括沿竖向方向延伸设置的竖向出油孔,所述竖向出油孔的进口与所述缸体出油分通道的出口位置相对,所述竖向出油孔的出口位于所述缸体支架的顶部;
所述缸体支架上还具有连通所述竖向出油孔与所述连接通道的连接通道,所述连接通道沿垂直于所述竖向出油孔的方向延伸设置。
作为本发明的进一步改进,所述逆流出油段还包括安装在所述竖向出油孔上的竖向出油管,在竖向方向上所述竖向出油管的出口位置高于所述散热通道的进口,所述顺流出油段包括连接所述竖向出油管出口与所述散热通道进口的顺流连接管。
作为本发明的进一步改进,所述缸盖包括缸盖本体和环形压接部,所述缸盖本体上设置有朝所述活塞腔开口设置的排放槽,所述环形压接部设置在所述排放槽的槽口边缘并抵紧在所述缸体上,所述连接通道设置在所述环形压接部上且在竖向方向上所述连接通道设置在所述缸盖本体的上侧。
作为本发明的进一步改进,所述压缩机还具有在竖向方向上位于所述缸体下侧的供油装置,所述进油通道连通所述供油装置与所述活塞腔。
本发明另一实施例还公开了一种制冷设备,包括箱体和设置在箱体
上的制冷系统,所述制冷系统为所述的压缩机。
与现有技术相比,本发明通过连接通道的设置能够及时释放出油通道内的高压气体,从而使润滑油从活塞腔向散热件流动过程更加的通畅,避免了由于高压气体在出油通道内的堆积从而造成润滑油流动过程的堵塞,提升了润滑油循环流动的效率。
图1是本发明实施例公开的压缩机的活塞缸在壳体内的安装结构示意图;
图2是本发明实施例公开的压缩机活塞缸与散热件的装配结构示意图;
图3是本发明实施例公开的压缩机活塞缸与散热件装配后的内部结构示意图;
图4是本发明实施例公开的压缩机活塞缸安装后的内部结构示意图;
图5是本发明实施例公开的压缩机剖开后的内部结构示意图;
图6是本发明实施例公开的压缩机的活塞缸与缸盖罩装配后的结构示意图;
图7是本发明实施例公开的压缩机的活塞缸与缸盖罩装配的结构分解图;
图8是本发明实施例公开的压缩机的阀体与缸盖装配后的结构示意图;
图9是本发明实施例公开的压缩机的缸盖的第一结构示意图;
图10是本发明实施例公开的压缩机的缸盖的第二结构示意图;
图11是本发明实施例公开的压缩机的缸盖罩的第一结构示意图;
图12是本发明实施例公开的压缩机的缸盖罩的第二结构示意图;
图13是本发明实施例公开的压缩机的缸体在缸体支架上的安装结构示意图;
图14是本发明实施例公开的缸体的结构示意图;
附图标记说明:1-壳体,11-内腔
2-活塞缸,21-活塞腔,22-缸体,221-过油槽,222-缸体出油分通
道,2221-径向油孔,2222-斜向油孔,223-缸体进油分通道,224-密封圈定位槽,225-减薄段,226-增厚段,227-过渡段,
23-缸盖,230-排放槽,231-缸盖连接孔,232-缸盖本体,2321-底
壁,2322-环形侧壁,233-环形压接部,234-安装部,
24-排放空腔,25-封堵件,
4-缸体支架,41-支架出油分通道,411-竖向出油孔,42-过渡通道,
43-竖向出油管,44-顺流连接管,45-环形凹槽,46-支架本体,460-定位孔,461-避让凹陷,47-安装支架,
5-排放阀,51-阀体,52-复位弹簧,
6-排放通道,61-排放管,62-排放管连接头,
7-缸盖罩,70-流动空腔,71-流动出孔,72-罩体,721-罩体底,722-
罩体壁,73-罩体槽,74-缺口,75-贴合部,76-罩体安装部,761-压接板,762-定位边,77-连接部,
8-散热件,81-散热本体,82-散热通道,9-连接通道,10-供油装置。
2-活塞缸,21-活塞腔,22-缸体,221-过油槽,222-缸体出油分通
道,2221-径向油孔,2222-斜向油孔,223-缸体进油分通道,224-密封圈定位槽,225-减薄段,226-增厚段,227-过渡段,
23-缸盖,230-排放槽,231-缸盖连接孔,232-缸盖本体,2321-底
壁,2322-环形侧壁,233-环形压接部,234-安装部,
24-排放空腔,25-封堵件,
4-缸体支架,41-支架出油分通道,411-竖向出油孔,42-过渡通道,
43-竖向出油管,44-顺流连接管,45-环形凹槽,46-支架本体,460-定位孔,461-避让凹陷,47-安装支架,
5-排放阀,51-阀体,52-复位弹簧,
6-排放通道,61-排放管,62-排放管连接头,
7-缸盖罩,70-流动空腔,71-流动出孔,72-罩体,721-罩体底,722-
罩体壁,73-罩体槽,74-缺口,75-贴合部,76-罩体安装部,761-压接板,762-定位边,77-连接部,
8-散热件,81-散热本体,82-散热通道,9-连接通道,10-供油装置。
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
本发明的实施例公开了一种压缩机,该压缩机应用于制冷设备内作为制冷系统的一部分,压缩机连接在与蒸发器和冷凝器之间用于将蒸发
器出来的载冷剂压缩成高温高压的气体,然后进入到冷凝器进行冷却。
具体的,如图1-12所示,所述压缩机包括:具有内腔11的壳体1、设置在所述内腔11中的活塞缸2、滑动设置在所述活塞缸2内的活塞和设置在所述内腔11中的缸体支架4;所述缸体支架4用于定位支撑所述活塞缸2;
所述活塞缸2包括具有活塞腔21的缸体22和设置在所述缸体22一端的缸盖23,所述活塞在所述活塞腔21内往复移动以压缩进入所述活塞腔21内的制冷剂。所述缸体22沿横向方向延伸设置并定位支撑在所述缸体支架4上,活塞沿横向方向直线往复移动以实现对制冷剂的压缩。在具体实施例中,可以在所述活塞上设置有进入活塞腔21内的制冷剂进孔(图未示),制冷剂通过制冷剂进孔进入到活塞腔21内。
如图13-14所示,在本实施例中所述缸体22具有在轴向方向并列设置的减薄段225、增厚段226和过渡段227,所述过渡段位227于所述减薄段225和增厚段226之间,并且在所述增厚段226与所述过渡段227之间形成缸体台阶面228;
所述缸体支架4包括支架本体46和设置在支架本体46上的安装支架47,安装支架47用于将所述支架本体46安装固定。所述支架本体上46上设置有与所述缸体相适配的定位孔460,所述缸体22在安装固定后所述增厚段226与所述支架本体46的位置相对。
如图3-4所示,所述压缩机还具有排放阀5,所述排放阀5具有设置在所述缸体22一端的阀体51,所述阀体51罩设在所述缸盖23内并在所述阀体51与所述缸盖23之间形成排放空腔24,所述阀体51具有抵紧固定在所述缸体22上以封闭所述活塞腔21的关闭状态和连通所述活塞腔21与所述排放空腔24的打开状态。在打开状态的时候所述活塞腔21内被活塞压缩的制冷剂从活塞腔21排放到排放空腔24,最后通过与排放空腔24连通的排放通道6排放出压缩机(图2所示)。
具体的,所述阀体51与所述活塞腔21位置相对,且形状相适配,所述阀体51与所述缸体22相对的一侧具有圆形结构。且所述阀体51的尺寸大于所述活塞腔21的开口的尺寸以在关闭状态下时所述阀体51对
所述活塞腔21的开口形成密封遮盖;
在本实施例中所述阀体51被活塞腔21内的高压气体推动以远离所述缸体22以使所述活塞腔21与所述排放空腔24形成连通,进而使阀体51处在打开状态。
如图7-8所示,为了方便的实现阀体51在开启后的复位,所述排放阀5还具有复位弹簧52,所述复位弹簧52设置在所述阀体51与所述缸盖23之间,所述复位弹簧52的两端分别定位支撑在所述阀体51和所述缸盖23上,在所述阀体51开启的过程中所述阀体51压缩所述复位弹簧52以使所述复位弹簧52积蓄势能,在驱动所述阀体51开启的外力撤销后,所述阀体51在复位弹簧52的作用下自动复位。
为了方便的实现所述阀体51在所述缸盖23上的安装固定,所述阀体51上设置有与所述复位弹簧52相适配的定位柱,所述复位弹簧52套设在所述定位柱外并与所述定位柱过盈配合。相应的,所述缸盖23上也设置有与所述复位弹簧52相适配的定位柱,可以理解的是所述复位弹簧52固定在所述阀体51的中心位置,所述复位弹簧52具有圆柱状结构。
活塞在活塞腔21内活动,当活塞向靠近所述阀体51的方向移动的时候,在所述活塞腔21内的气压较低不足以克服所述复位弹簧52的推动力的时候,所述阀体51处在关闭状态,此时在所述复位弹簧52的推动作用下所述阀体51抵紧在所述缸体22上;
当活塞腔21内的气压被压缩的足够大的时候,此时活塞腔21内的气压推动所述阀体51向远离所述缸体22的方向移动以开启所述阀体51,从而使活塞腔21内被压缩的制冷剂排放到排放空腔24,然后通过与排放空腔24连通的排放通道6排出压缩机。当活塞腔21内的气压降低后在复位弹簧52的左右下阀体51再次抵紧在缸体22上以形成关闭状态。
如图2所示,所述压缩机还具有与所述排放空腔24连通的排放通道6,所述排放通道6包括排放管61和排放管连接头62,所述缸盖23上设置有与所述排放管连接头62相适配的缸盖连接孔231,所述缸盖连接孔231与所述排放空腔24连通。排放通道6将所述排放空腔24内被压缩的高温高压的制冷剂导出所述压缩机,并通过所述排放管61传输到冷
凝器。
活塞在活塞腔21内滑动的过程中需要润滑油对活塞与所述缸体22进行润滑,所述压缩机还具有进油通道和出油通道,所述进油通道与所述活塞腔21连通以用于向缸体22和活塞之间的间隙供油;所述出油通道与所述活塞腔21连通以排放所述活塞腔21内的润滑油。
如图3和图5所示,为了方便的实现润滑油的循环所述压缩机还具有设置在所述内腔11中的供油装置10,所述进油通道连通所述供油装置10与所述活塞腔21,所述供油装置10的进口与所述内腔11连通,在所述壳体1的内腔的底部设置有润滑油,在所述供油装置10的作用下润滑油通过进油通道进入到活塞腔21,在为所述活塞与缸体22之间的间隙供油润滑后再通过出油通道排出。由于润滑油一般直接放置在壳体1的内腔11内,所以所述供油装置10设置在所述活塞缸2的下侧,并且位于所述活塞缸2与所述壳体1的底部之间。
在所述缸体22上位于所述活塞腔21的内侧壁上设置有过油槽221,所述过油槽221设置在所述活塞的活动行程内,在活塞活动过程中过油槽221一直与活塞位置相对,所述进油通道和所述出油通道均与所述过油槽221连通,在所述缸体22的内侧壁上设置过油槽221能够更好的实现润滑油的流动,且也能够更好的实现对活塞与缸体22之间间隙的润滑。
如图-4所示,为了更好的实现对活塞侧壁的润滑,所述进油通道的出口和所述出油通道的进口相对设置在所述活塞腔21的相对两侧,由于所述缸体22沿横向方向设置,所以所述缸体22的活塞腔21沿横向方向贯穿,所述活塞腔21的侧壁具有顶部和底部,所述进油通道的出口设置在所述活塞腔21内壁的底部,所述出油通道的进口设置在所述活塞腔21内壁的顶部。这样结构的设置使润滑油从活塞腔21的底部进入然后从活塞腔21的顶部排出,润滑油能够充分的在活塞腔21内流动,从而更好对活塞的活动进行润滑。
现有技术中通过出油通道排放出的润滑油直接喷射在所述内腔11中,然后汇聚到内腔11的底部,并再次被供油装置10吸入然后通过进
油通道进入到活塞腔21内再次循环利用。上述结构的设计不能有效的对润滑油进行降温,从而使润滑油温度较高,较高的润滑油温度容易影响润滑油的使用效果。
如图1-3所示,为了能够更好的对润滑油进行降温,在本实施例中所述压缩机还具有散热件8,所述散热件8具有散热本体81和设置在所述散热本体81上的散热通道82,所述散热件8通过所述壳体1向壳体外释放散热通道82内的热量;当润滑油流经散热通道82的时候润滑油的热量通过壳体1散热到压缩机外,从而实现润滑油的降温。在本实施例中所述散热本体上81上形成有开口朝向所述壳体的散热槽,散热槽贴合在壳体1上以在所述散热本体81与壳体1之间形成所述散热通道82。
由于润滑油需要输送到散热件8的散热通道82内进行散热,所以与所述活塞腔21连通的出油通道与所述散热通道82连通。由于散热件8的设置使润滑油回流到内腔11的回路增长,回路的增长必然使润滑油在出油通道内流动的的不畅,尤其在出油通道内混入活塞腔21的高压气体后,高压气体的存在会阻碍供油装置10对润滑油的推动作用,造成润滑油的流动不畅。
如图2-4所示,为了避免上述问题的出现,本实施例公开的压缩机还具有连接通道9,所述连接通道9与所述出油通道连通以排放所述出油通道内的高压气体。通过连接通道9的设置能够及时的排放出油通道内的高压气体,进而有效避免出油通道进入散热通道82的管路中存在高压气体,进而有利于润滑油的顺畅流动,更好的实现润滑油的循环使用。
连接通道9与所述内腔11连通并且连接通道9自身的长度相对较短,且连接通道9连通到内腔11之间的管路也相对较短,这样结构的设置实际上能够使连接通道9能够迅速的将主通道内混合有高压制冷剂的润滑油排放到内腔11中,从而能够避免出油通道内积存有高压制冷剂,使出油通道内的润滑油的流动更加的通畅。可以理解的是所述。
在具体实施例中所述连接通道9可以看做是与出油通道并联的分支通道,出油通道具体包括主通道和与主通道连通的分支通道,主通道与分支通道并联设置,所述主通道与散热通道连通以主要用于将润滑油输
送到散热件的散热通道,所述分支通道与内腔11连通并且分支通道的长度相对较短,以实现快速的将制冷剂排放至内腔11。
在具体的实施例中所述出油通道一般逆流出油段和顺流出油段,在逆流出油段内流体的流动方向在竖向方向自下而上的流动,也就是在逆流出油段流体流动的时候需要克服自身重力,需要说明的是逆流出油段并不一定是沿竖向方向设置也可以沿竖向方向倾斜设置或者沿竖向方向弯曲设置。
在顺流出油段顺流出油段内的流体在竖向方向是自上而下流动的,也就是在顺流出油段流体的流动在自身的重力的作用下可以自发流动,需要说明的是在逆流出油段和顺流出油段内流动的流体一般是润滑油与制冷剂的混合,最常见的是气态的制冷剂混合进入润滑油内。在本实施例中所述连接通道9与所述逆流出油段连通。由于逆流出油段是自下而上流动的,逆流出油段内如果混入高压气体更容易造成润滑油的流动不畅,因此将连接通道9与逆流出油段连通能够更好的实现泄压的作用。
由于所述缸体22定位在所述缸体支架4上并沿横向方向延伸设置;在竖向方向上,所述缸体22形成有相对设置的顶壁和底壁;
如图3-4所示,所述逆流出油段包括设置在所述缸体顶壁的缸体出油分通道222,所述进油通道包括设置在所述缸体底壁上的缸体进油分通道224;在竖向方向上,所述缸体出油分通道222的进口、所述缸体进油分通道223的出口分别位于所述活塞腔21内壁的上、下两侧,缸体出油分通道222和缸体进油分通道224均与所述过油槽221连通。
在竖向方向上,所述缸体出油分通道222的出口设置在所述缸体22的顶部,所述缸体进油分通道223的进口设置在所述缸体22的底部。由于润滑油是从内腔11内输送进入到进油通道,因此将缸体进油分通道223设置在缸体22的底部能够更好的实现对润滑油的运转输送,并且使润滑油从缸体22的底部被吸入后能够完整的经过活塞腔21,并最终从活塞腔21的顶部流出,从而更好的实现润滑活塞的作用。
所述逆流出油段还具有设置在所述缸体支架4上的支架出油分通道41;所述支架出油分通道41的进口与所述缸体出油分通道222的出口位
置相对并连通;所述支架出油分通道41的出口设置在所述缸体支架41的顶部。
在横向方向上,所述缸体出油分通道222的进口与所述缸体出油分通道222的出口位置相互错开,且相对所述缸体出油分通道222的出口所述缸体出油分通道222的进口设置在远离所述缸盖23的一侧,所述缸体出油分通道222的进口设置在偏离所述缸体支架4的位置。
活塞在活塞腔21内滑动的时候,活塞与所述阀体51之间形成的腔室作为活塞腔21的一部分用于存储制的压缩腔室,为了保证压缩腔室有足够的空间,所述活塞的滑动行程范围需要与阀体51有一定的距离,由于阀体51一般抵接在缸体22的一端,也就是活塞的滑动行程范围需要与缸体22的一端有一定的距离。由于逆流出油段具有设置在缸体支架4上的支架出油分通道41,并且支架出油分通道与缸体出油分通道222的位置需要相对,所以上述结构的设置能够保证缸体支架4的宽度在较窄的基础上方便的实现与缸体出油分通道222的连通。
在本实施例中所述缸体出油分通道222包括沿所述缸体22的径向方向延伸设置的径向油孔2221和连通所述径向油孔2221与所述活塞腔21的斜向油孔2222,所述斜向油孔2222沿与所述缸体22的轴向斜交的方向延伸设置,所述径向油孔2221在所述缸体的顶部形成的开口形成所述缸体出油分通道222的出口,所述斜向油孔2222在所述活塞腔21的内壁形成的开口形成所述缸体出油分通道222的进口。
所述缸体22上靠近所述缸盖23的一端为前端面,所述缸体22上设置有沿斜交所述缸体22的轴向方向延伸设置的斜向穿孔和设置在所述斜向穿孔内的封堵件25,所述斜向穿孔的出口设置在所述前端面上,所述斜向穿孔的进口设置在所述活塞腔21的内壁上,所述封堵件与25所述斜向穿孔的进口之间形成所述斜向油孔2222。
上述结构的设置能够更方便的在缸体22上形成通道,在缸体22上形成弯折的孔径难度较大,在本实施例中通过从缸体22的端面上形成斜向活塞腔21的斜向穿孔并通过封堵件25将斜向穿孔的一端封堵从而更好的实现斜向油孔2222的加工成型,然后通过在缸体22的径向方向上
设置的径向油孔2221使径向油孔2221与斜向油孔2222连通以在缸体22上形成完整的缸体出油分通道。具体的,所述径向油孔2221设置在所述增厚段上。
所述支架出油分通道41包括沿竖向方向延伸设置的竖向出油孔411,所述竖向出油孔411的进口与所述缸体出油分通道222的出口位置相对,所述竖向出油孔411的出口位于所述缸体支架4的顶部;
所述缸体支架4上还具有连通所述竖向出油孔411与所述连接通道9的过渡通道42,所述过渡通道42可以为沿垂直于所述竖向出油孔411的方向延伸设置的通孔,该通孔沿横向方向延伸设置。
如图13所示,在本实施例中所述过渡通道42为在所述缸体22定位后,在所述缸体22与所述缸体支架4之间形成的环形凹槽45。
所述缸盖23在安装固定后部分所述缸盖23同时抵紧在所述缸体支架4上并对所述环形凹槽45遮盖并密封。所述环形凹槽45设置在所述缸体22的外壁与所述支架本体46的内壁之间并沿所述缸体22的周向延伸设置。
在支架本体46上靠近前端面的位置设置有避让凹陷461,且所述避让凹陷461沿所述定位孔460的边缘设置并朝定位孔460暴露,在所述缸体22定位后部分所述缸体22的外壁面与所述避让凹陷461位置相对从而在缸体22的外壁面与所述支架本体26的避让凹陷461之间形成环形凹槽45,环形凹槽45的开口设置在前端面上;
如图9-10所示,在本实施例中所述缸盖23包括缸盖本体232和环形压接部233,所述缸盖本体232上设置有朝所述活塞腔21开口设置的排放槽230,所述环形压接部233设置在所述排放槽230的槽口边缘并抵紧在所述缸体22上,且在所述环形压接部233与所述缸体22的前端还设置有密封圈,环形压接部233抵紧在所述缸体22上以对所述排放槽230形成遮盖密封。
为了方便的实现密封圈的定位所述缸体22的前端还设置有密封圈定位槽224,所述密封圈定位槽224与密封圈相适配并用于定位所述密封圈。
在本实施例中所述的环形压接部233同时抵紧在所述缸体支架4上并对所述环形凹槽45形成遮盖并密封,所述连接通道9设置在所述环形压接部233上并与所述环形凹槽45相对的位置,且所述连接通道9沿横向方向贯穿所述环形压接部233。
所述逆流出油段还包括安装在所述竖向出油孔411上的竖向出油管43,在竖向方向上所述竖向出油管43的出口位置高于所述散热通道82的进口,所述顺流出油段包括连接所述竖向出油管43出口与所述散热通道82进口的顺流连接管44,且顺流连接管44的高度随其内流体的流动方向逐渐降低。
如图3-5所示,在本实施例中所述连接通道9的出口设置在所述缸盖23的上侧,从所述连接通道9内排放的流体用于为所述缸盖23降温。由于缸盖23与所述阀体51之间形成排放空腔24,在阀体51开启后从活塞腔21内排放的高温高压的制冷剂气体进入到所述排放空腔24,制冷剂会将热量传递给缸盖23,造成缸盖23的温度较高,缸盖23温度的增大容易造成压缩机压缩效率的降低。在本实施例中将从所述连接通道9排放的流体为所述缸盖23降温,能够有效的降低缸盖23的温度,从而提升压缩机的运行效率。
如图3和图8所示,所述阀体51被设置为罩设在所述排放槽230内,排放槽230的开口尺寸大于所述阀体51,并且在阀体51开启的时候排放槽230为阀体51形成避让,并且所述复位弹簧52定位在所述排放槽230的槽底。
所述阀体51在关闭状态的时候,所述阀体51与所述排放槽230的槽底之间形成的空间为所述排放空腔24,所述连接通道9设置在所述环形压接部233上且在竖向方向上所述连接通道9设置在所述缸盖本体232的上侧。由于缸盖本体232为缸盖23上主要的发热部位,将连接通道设置在缸盖本体232的上侧能更好的对缸盖23进行降温。
如图11和图12所示,所述压缩机还具有罩设在所述缸盖23外的缸盖罩7和形成在所述缸盖罩7与所述缸盖23之间的流动空腔70,所述连接通道9与所述流动空腔70连通,所述缸盖罩7上设置有连通所述流
动空腔70与所述内腔11的流动出孔71。
如图3-4所示,从所述出油通道流出的流体通过所述连接通道9流入流动空腔70并在流经所述流动空腔70时为所述缸盖23降温,所述流动出孔71用于排放所述流动空腔70内的流体。
在本实施例中通过在缸盖23的外侧设置缸盖罩7,使从连接通道9排出的流体只能沿着流动空腔70流动,而缸盖23作为流动空腔70的内壁能够使润滑油与缸盖23充分的接触,从而更好的实现对缸盖23的降温。
在竖向方向上所述流动出孔71相对设置在所述缸盖23的下侧。由于进入流动空腔7的连接通道9设置在所述缸盖23的上侧,将流动出孔71设置在缸盖23的下侧能够使进入流动空腔70内的流体能够更全面充分的与缸盖23进行换热。
在具体实施例中,所述缸盖本体232具有形成所述排放槽230槽底的底壁2321和设置在所述底壁2321上的环形侧壁2322,所述流动空腔70沿所述环形侧壁2322的外侧延伸设置。上述结构的设置使润滑油在流动的过程中只是顺着环形侧壁2322的外周方向流动,也就是从连接通道9进入到流动空腔70的流体主要为环形侧壁2322降温,但不流经所述底壁2321。这样结构的设置能够加速流体的流动,从而更高效的实现降温。
如图3-4所示,在本实施例中所述缸盖罩7具有罩体72,所述罩体72上形成有容置所述缸盖本体的罩体槽73;所述罩体72具有罩设在所述底壁2321外并与所述底壁2321相适配的罩体底721和设置在所述罩体底721上的罩体壁722,所述流动空腔70形成在所述罩体壁722与所述环形侧壁2322之间,所述流动出孔71设置在所述罩体壁722上。为了更好的拦阻流体进入到底壁2321,所述罩体底721上与所述罩体壁722结合的位置压紧贴合在所述环形侧壁2322上。
在竖向方向上,所述连接通道9的出口设置在所述缸盖本体232的上侧,所述流动出孔71相对设置在所述缸盖本体232的下侧。
在本实施例中所述缸盖罩7为塑料件,设置缸盖罩7罩设在所述缸
盖23外能够起到隔音降噪的效果,在所述缸盖罩7上设置有与所述排放通道6相适配的避让空间。
如图11-12所示,所述缸盖连接孔231则设置在所述缸盖本体232上并且设置在所述环形侧壁2322上,所述缸盖连接孔231开口朝下并设置在所述环形侧壁2322的底部,所述避让空间设置在所述罩体72上,在本实施例中所述避让空间为设置在所述罩体72上并用于向外暴露所述缸盖连接孔231的缺口74。所述缺口74与所述排放通道6相适配以用于所述排放通道6的穿设。
为了使缸盖罩7更好的起到隔音降噪的效果,所述罩体槽73内位于所述缺口74的边缘形成有与所述缸盖23相适配并贴合在所述缸盖23上的贴合部75;贴合部75的设置使缸盖罩7更紧密的贴合在缸盖23上,避免出现向外暴露缸盖23的开口以影响隔音降噪效果。
所述流动出孔71设置有两个,两个所述流动出孔71设置在所述缺口74的相对两侧。由于贴合部75的存在使流动空间70在下侧位置被分隔开,因此设置两个缺口74能够使流体从缸盖本体232顶部向下流动的过程中分成两路并沿着环形侧壁2322的两侧向下流动,两路通道分别通过各自对应的流动出孔71向外流出。可以理解的是在所述流动空间70内填充有流体的时候也能起到很好的隔音降噪的效果,填充的流体相当于位于隔音罩7与缸盖23之间的一层隔音层。
在本实施例中为了更方便的实现所述缸盖23的安装固定,所述缸盖23安装固定在所述缸体支架4上,所述环形压接部233上同时与所述缸体支架4相抵接,并且所述环形压接部233上设置有若干用于安装固定所述缸盖23的安装部234。
所述缸盖罩7还具有设置在所述罩体72上的罩体安装部76,所述罩体安装部76沿所述罩体槽73的槽口边缘设置并具有与所述环形压接部233相贴合的压接板761和设置在所述压接板761边缘的定位边762,所述定位边762自所述压接板761朝所述缸体22所在方向延伸设置,且所述定位边762与所述环形压接部233的侧边相对。定位边762的设置在安装固定缸盖罩7的时候能够更方便的实现缸盖罩7的定位,缸盖罩
7通过定位边762的设置搭接定位在所述环形压接部233的侧边,从而方便缸盖罩7的安装固定。
在本实施例中所述定位边762沿所述压接板761的边缘延伸设置一圈。定位边762设置在压接板761的一圈并与所述压接板761一起形成对环形压接部233的包覆,以更好的实现缸盖罩7在安装的过程中在环形压接部233上的定位。
在本实施例中所述安装部234设置有三个,且三个所述安装部234的位置呈三角形状相对设置;所述罩体安装部76上设置有与所述安装部234一一对应并用于固定所述缸盖罩7的连接部77,所述连接部77为设置在所述安装部234上的连接孔,通过紧固螺栓将所述缸盖罩7和所述缸盖23安装固定在所述缸体支架4上。在本实施例中设置三个安装部234能够更好的实现缸盖23的安装固定。
在所述环形压接部233抵紧在所述缸体支架4上的时候,所述连接通道9沿横向方向延伸设置在所述环形压接部233上偏离所述罩体安装部76的位置,且所述连接通道9与所述支架出油分通道41连通。
本发明另一实施例还公开了一种制冷设备,包括箱体和设置在箱体上的制冷系统,所述制冷系统包括依次串联的压缩机、冷凝器、节流装置和蒸发器。所述压缩机为所述的压缩机。本发明实施例的制冷设备可以是冰箱、冰柜或酒柜等。
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。
Claims (15)
- 一种压缩机,其特征在于,包括:壳体,具有内腔;活塞缸,设置在所述内腔中,包括具有活塞腔的缸体和设置在所述缸体一端的缸盖;活塞,在所述活塞腔内往复运动以压缩进入活塞腔内的制冷剂;进油通道,用于向缸体和活塞之间的间隙供油;散热件,具有散热通道,所述散热件通过所述壳体向壳体外释放散热通道内的热量;出油通道,连通所述散热通道与所述活塞腔以将所述活塞腔内的油排放至所述散热通道;连接通道,与所述出油通道连通以排放所述出油通道内的高压气体。
- 根据权利要求1所述的压缩机,其特征在于:所述出油通道包括其内流体在竖向方向上自下而上流动的逆流出油段和其内流体在竖向方向上自上而下流动的顺流出油段;所述连接通道与所述逆流出油段连通。
- 根据权利要求2所述的压缩机,其特征在于:所述压缩机还具有设置在所述缸体一端并被所述缸盖罩设的排放阀,所述缸盖与所述排放阀之间形成用于排放制冷剂的排放空腔;所述连接通道的出口设置在所述缸盖的上侧,从所述连接通道内排放的流体用于为所述缸盖降温。
- 根据权利要求3所述的压缩机,其特征在于:所述压缩机还具有罩设在所述缸盖外的缸盖罩和形成在所述缸盖罩与所述缸盖之间的流动空腔,所述连接通道与所述流动空腔连通,所述缸盖罩上设置有连通所述流动空间与所述内腔的流动出孔。
- 根据权利要求4所述的压缩机,其特征在于:在竖向方向上所述流动出孔相对设置在所述缸盖的下侧。
- 根据权利要求2所述的压缩机,其特征在于:所述压缩机还具有设置在所述内腔中的缸体支架,所述缸体定位在所述缸体支架上并沿横向方向延伸设置;在竖向方向上,所述缸体形成有相对设置的顶壁和底壁;所述逆流出油段包括设置在所述缸体顶壁的缸体出油分通道,所述 进油通道包括设置在所述缸体底壁上的缸体进油分通道;在竖向方向上,所述缸体出油分通道的进口、所述缸体进油分通道的出口分别位于所述活塞腔内壁的上、下两侧。
- 根据权利要求6所述的压缩机,其特征在于:在竖向方向上,所述缸体出油分通道的出口设置在所述缸体的顶部,所述缸体进油分通道的进口设置在所述缸体的底部。
- 根据权利要求7所述的压缩机,其特征在于:所述逆流出油段还具有设置在所述缸体支架上的支架出油分通道;所述支架出油分通道的进口与所述缸体出油分通道的出口位置相对并连通;所述支架出油分通道的出口设置在所述缸体支架的顶部;在横向方向上,所述缸体出油分通道的进口与所述缸体出油分通道的出口位置相互错开,且相对所述缸体出油分通道的出口所述缸体出油分通道的进口设置在远离所述缸盖的一侧,所述缸体出油分通道的进口设置在偏离所述缸体支架的位置;所述缸体出油分通道包括沿所述缸体的径向方向延伸设置的径向油孔和连通所述径向油孔与所述活塞腔的斜向油孔,所述斜向油孔沿与所述缸体的轴向斜交的方向延伸设置,所述径向油孔在所述缸体的顶部形成的开口形成所述缸体出油分通道的出口,所述斜向油孔在所述活塞腔的内壁形成的开口形成所述缸体出油分通道的进口;
- 根据权利要求8所述的压缩机,其特征在于:所述缸体上靠近所述缸盖的一端为前端面,所述缸体上设置有沿斜交所述缸体的轴向方向延伸设置的斜向穿孔和设置在所述斜向穿孔内的封堵件,所述斜向穿孔的出口设置在所述前端面上,所述斜向穿孔的进口设置在所述活塞腔的内壁上,所述封堵件与所述斜向穿孔的进口之间形成所述斜向油孔。
- 根据权利要求8所述的压缩机,其特征在于:所述缸体具有在轴向方向并列设置的减薄段和增厚段,所述增厚段与所述缸体支架的位置相对,所述径向油孔设置在所述增厚段上。
- 根据权利要求8所述的压缩机,其特征在于:所述支架出油分通道包括沿竖向方向延伸设置的竖向出油孔,所述竖向出油孔的进口与所述缸体出油分通道的出口位置相对,所述竖向出油孔的出口位于所述 缸体支架的顶部;所述缸体支架上还具有连通所述竖向出油孔与所述连接通道的连接通道,所述连接通道沿垂直于所述竖向出油孔的方向延伸设置。
- 根据权利要求11所述的压缩机,其特征在于:所述逆流出油段还包括安装在所述竖向出油孔上的竖向出油管,在竖向方向上所述竖向出油管的出口位置高于所述散热通道的进口,所述顺流出油段包括连接所述竖向出油管出口与所述散热通道进口的顺流连接管。
- 根据权利要求3所述的压缩机,其特征在于:所述缸盖包括缸盖本体和环形压接部,所述缸盖本体上设置有朝所述活塞腔开口设置的排放槽,所述环形压接部设置在所述排放槽的槽口边缘并抵紧在所述缸体上,所述连接通道设置在所述环形压接部上且在竖向方向上所述连接通道设置在所述缸盖本体的上侧。
- 根据权利要求1所述的压缩机,其特征在于:所述压缩机还具有在竖向方向上位于所述缸体下侧的供油装置,所述进油通道连通所述供油装置与所述活塞腔。
- 一种制冷设备,其特征在于:包括箱体和设置在箱体上的制冷系统,所述制冷系统包括如权利要求1所述的压缩机。
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CN217462484U (zh) * | 2022-03-18 | 2022-09-20 | 青岛海尔电冰箱有限公司 | 压缩机及制冷设备 |
CN217682188U (zh) * | 2022-03-18 | 2022-10-28 | 青岛海尔电冰箱有限公司 | 活塞缸、压缩机及制冷设备 |
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