Classifications

• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
  • G02B1/002—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of materials engineered to provide properties not available in nature, e.g. metamaterials
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
  • B32B7/02—Physical, chemical or physicochemical properties
  • B32B7/027—Thermal properties
  • B32B7/028—Heat-shrinkability
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
  • C08J5/18—Manufacture of films or sheets
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
  • G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
• • G—PHYSICS
  • G02—OPTICS
  • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
  • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
  • G02F1/35—Non-linear optics
  • G02F1/355—Non-linear optics characterised by the materials used
  • G02F1/3551—Crystals
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
  • H01P1/00—Auxiliary devices
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
  • H01P7/00—Resonators of the waveguide type
  • H01P7/08—Strip line resonators
• • G—PHYSICS
  • G02—OPTICS
  • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
  • G02F2202/00—Materials and properties
  • G02F2202/16—Materials and properties conductive
• • G—PHYSICS
  • G02—OPTICS
  • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
  • G02F2202/00—Materials and properties
  • G02F2202/30—Metamaterials

Definitions

• the present disclosure relates to a metamaterial base material, a metamaterial, a laminate, and a method for producing a metamaterial.
• a metamaterial comprising a base material and a pattern provided on the surface of the base material, which is composed of a conductive material or the like, has been used as an electromagnetic wave with a frequency of 0.1 to 10 THz (wavelength of 30 to 3000 ⁇ m) (hereinafter referred to as the terahertz band It is also described as an electromagnetic wave.) is being studied to apply to an optical element for.
• Japanese Patent Application Laid-Open No. 2021-114647 discloses a metamaterial including a metasurface substrate and a pattern of a metal film provided on the surface of the metasurface substrate.
• the pattern included in the metamaterial described in JP-A-2021-114647 functions as a resonator for electromagnetic waves in the terahertz band. Since the part that functions as a resonator for electromagnetic waves in the terahertz band is limited to about 0.5 ⁇ m in the thickness direction from the surface of the pattern, in future development, from the viewpoint of cost reduction, etc., the thickness of the pattern will be reduced. It is assumed to be small.
• An object of the present invention is to provide a base material for materials, a metamaterial, a laminate, and a method for producing the metamaterial.
• ⁇ 1> A metamaterial substrate having a thermal dimensional change rate of -0.01% or less when left standing for 24 hours in an environment of 90°C.
• ⁇ 2> The metamaterial substrate according to ⁇ 1> above, wherein the thermal dimensional change rate is greater than ⁇ 10%.
• ⁇ 3> The metamaterial base material according to ⁇ 1> or ⁇ 2> above, which has a dielectric loss tangent of 0.01 or less.
• ⁇ 5> The metamaterial base material according to any one of ⁇ 1> to ⁇ 4>above; a pattern provided on the surface of the metamaterial substrate, wherein the pattern is composed of at least one of a conductive material and a material that changes from a nonconductor to a conductor.
• ⁇ 6> The metamaterial according to ⁇ 5> above, wherein the thickness of the pattern is less than 5 ⁇ m.
• ⁇ 7> The metamaterial according to ⁇ 5> or ⁇ 6> above, wherein the pattern includes a plurality of structures, and the structures are split ring resonators.
• ⁇ 8> The metamaterial according to any one of ⁇ 5> to ⁇ 7>, wherein the pattern is made of the conductive material, and the conductive material contains a metal.
• ⁇ 9> The ratio of the product of the thickness of the pattern and the storage modulus at 25° C. to the product of the thickness and the storage modulus at 25° C. of the metamaterial substrate is less than 10, the above ⁇ 5>.
• ⁇ 10> The metamaterial according to any one of ⁇ 5> to ⁇ 9>above; and an organic film provided on the pattern-side surface of the metamaterial.
• ⁇ 11> The laminate according to ⁇ 10> above, wherein the organic film has a moisture permeability of 3000 g/(m 2 ⁇ 24 hours) or less under an environment of a temperature of 40°C and a relative humidity of 90%.
• ⁇ 12> The laminate according to ⁇ 10> or ⁇ 11> above, wherein the organic film contains an ultraviolet absorber.
• ⁇ 13> Disposing at least one of a conductive material and a material that changes from a nonconductor to a conductor on the surface of the metamaterial substrate according to any one of ⁇ 1> to ⁇ 4>above; a step of patterning the conductive material and the material that changes from a nonconductor to a conductor disposed on the surface of the metamaterial substrate to form a pattern;
• a method for producing a metamaterial comprising:
• a metamaterial base material a metamaterial, a laminate, and a method for producing the metamaterial, which have excellent crack suppression properties.
• FIG. 1 is a perspective view showing one embodiment of the metamaterial of the present disclosure.
• the numerical range indicated using "-" includes the numerical values before and after "-" as the minimum and maximum values, respectively.
• the upper limit or lower limit of one numerical range may be replaced with the upper or lower limit of another numerical range described step by step.
• the upper or lower limits of the numerical ranges may be replaced with the values shown in the examples.
• each component may contain multiple types of applicable substances.
• layer or film refers to the case where the layer or film is formed in the entire region when observing the region where the layer or film is present, and only a part of the region. It also includes the case where it is formed.
• process includes not only an independent process but also a process that cannot be clearly distinguished from other processes as long as the intended purpose of the process is achieved.
• the term “metamaterial” refers to a member made of a conductive material or the like and having a pattern that functions as a resonator for electromagnetic waves.
• the metamaterial preferably has a pattern that serves as a resonator for electromagnetic waves with frequencies of 0.01 THz to 10 THz (wavelengths of 30 ⁇ m to 30000 ⁇ m), and resonates with electromagnetic waves with frequencies of 0.1 THz to 10 THz (wavelengths of 30 ⁇ m to 3000 ⁇ m). It is more preferable to have a pattern that serves as a vessel.
• the storage modulus of the base material at 25°C is measured according to the method described in JIS K 7127 (1999) under conditions of a temperature of 25°C and a relative humidity of 50%.
• a test piece having a size of 10 mm ⁇ 150 mm is prepared and the storage elastic modulus of the test piece is measured.
• the pattern formed on the surface of the substrate is cut into a size of 5 mm ⁇ 5 mm, a test piece is prepared, and a scanning probe microscope is used at a temperature of 25 ° C. and a relative humidity of 50%.
• the storage elastic modulus of the test piece is measured under the conditions of
• measurement of moisture permeability is carried out under the conditions of a temperature of 40°C, a relative humidity of 90%, and standing for 24 hours in accordance with the method described in JIS Z 0208 (1976).
• GPC gel permeation chromatography
• GPC gel permeation chromatography
• (meth)acrylic is a concept that includes both acrylic and methacrylic.
• solid content means a component that forms a layer formed using a composition or the like, and when the composition or the like contains a solvent (organic solvent, water, etc.), all means a component of In addition, as long as it is a layer-forming component, a liquid component is also regarded as a solid content.
• the substrate for metamaterial of the present disclosure has a thermal dimensional change rate of -0.01% or less when left standing for 24 hours in an environment of 90°C.
• the base material for metamaterials of the present disclosure has excellent crack suppression properties. Although the mechanism by which the above effect is exhibited is not clear, it is speculated as follows. When a pattern is provided on the surface of the metamaterial base material of the present invention to form a metamaterial, and the metamaterial base material expands and contracts due to changes in temperature or the like, internal stress is generated in the pattern. If the internal stress exceeds the breaking stress of the pattern, the pattern will crack.
• the base material for metamaterials of the present disclosure has a specific thermal dimensional change rate, and shrinks due to an external stimulus such as temperature. mitigated. It is presumed that this reduces the internal stress generated in the pattern, thereby suppressing the occurrence of cracks.
• the thermal dimensional change rate of the metamaterial substrate is preferably ⁇ 0.05% or less, more preferably ⁇ 0.1% or less, and ⁇ 0.3%. It is more preferably 0.5% or less, and particularly preferably 0.5% or less. From the viewpoint of suppressing the occurrence of wrinkles in the pattern (hereinafter also referred to as wrinkle suppressing properties), the thermal dimensional change rate of the metamaterial substrate is preferably greater than ⁇ 10%, and is ⁇ 8% or more. is more preferable, -5% or more is more preferable, and -3% or more is particularly preferable.
• the thermal dimensional change rate of the metamaterial substrate is preferably -0.05% or less, more than -10%, more preferably -8% to -0.1%. -5% to -0.3% is more preferred, and -3% to -0.5% is particularly preferred.
• the thermal dimensional change rate of the metamaterial base material can be adjusted by changing the material to be contained in the metamaterial base material, changing the stretching treatment conditions when manufacturing the metamaterial base material, etc. can.
• the dielectric loss tangent of the metamaterial substrate is preferably 0.01 or less, more preferably 0.0005 to 0.007, and 0.001 to 0.006. is more preferred, and 0.001 to 0.005 is particularly preferred.
• the dielectric loss tangent of the metamaterial base material can be adjusted by changing the material or the like contained in the metamaterial base material.
• the dielectric loss tangent of the metamaterial substrate is measured by the following terahertz time domain spectroscopy (THz-TDS).
• THz-TDS terahertz time domain spectroscopy
• a substrate is cut into a test piece of 100 mm ⁇ 100 mm.
• an optical system for transmission type terahertz spectroscopy was prepared, and the dielectric loss tangent of the test piece was measured from the change in the time waveform of the optical electric field (frequency 1 THz) before and after the test piece was inserted in an environment of 25°C and 10% RH. do.
• the dielectric loss tangent is measured using the metamaterial substrate etched with a solution such as iron chloride.
• the metamaterial base material may have a single-layer structure or a multilayer structure.
• the material constituting the base material for metamaterials is not particularly limited, and resins are preferable from the viewpoint of handleability and the like.
• resins that can be contained in the base material for metamaterials include liquid crystal polymers, fluoropolymers, polymers of compounds having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond, polyether ether ketones, polyolefins, Thermoplastic resins such as polyamides, polyesters, polyphenylene sulfides, aromatic polyether ketones, polycarbonates, polyarylates, polyether sulfones, polyphenylene ethers and their modified products, and polyetherimides; Elastomers such as copolymers of glycidyl methacrylate and polyethylene thermosetting resins such as phenol resins, epoxy resins, polyimide resins and cyanate resins; Among these, from the viewpoint of crack suppression, dielectric loss tangent, adhesion to
• It is preferably at least one selected from the group consisting of polymerized compounds, polyphenylene ethers and aromatic polyether ketones, and epoxy resins, and at least one selected from the group consisting of liquid crystal polymers and fluoropolymers. is more preferable. From the viewpoint of adhesion to the pattern and mechanical strength, it is preferably a liquid crystal polymer, and from the viewpoint of heat resistance and dielectric loss tangent, a group having a cyclic aliphatic hydrocarbon group and an ethylenically unsaturated bond. Polymers of compounds having and, polyarylates, polyethersulfones, and fluoropolymers are preferred.
• the liquid crystal polymer may be a thermotropic liquid crystal polymer that exhibits liquid crystallinity in a molten state, or a lyotropic liquid crystal polymer that exhibits liquid crystallinity in a solution state.
• the liquid crystal polymer is a thermotropic liquid crystal polymer, it is preferably a liquid crystal polymer that melts at a temperature of 450° C. or less.
• liquid crystal polymers include liquid crystal polyesters, liquid crystal polyester amides in which amide bonds are introduced into liquid crystal polyesters, liquid crystal polyester ethers in which ether bonds are introduced into liquid crystal polyesters, and liquid crystal polyester carbonates in which carbonate bonds are introduced into liquid crystal polyesters. can be done.
• the liquid crystal polymer is preferably a polymer having an aromatic ring, more preferably an aromatic polyester or an aromatic polyesteramide.
• the liquid crystal polymer may be a polymer obtained by introducing an isocyanate-derived bond such as an imide bond, a carbodiimide bond, or an isocyanurate bond into an aromatic polyester or an aromatic polyesteramide.
• the liquid crystal polymer is preferably a wholly aromatic liquid crystal polymer using only aromatic compounds as raw material monomers.
• liquid crystal polymers include the following liquid crystal polymers. 1) (i) an aromatic hydroxycarboxylic acid, (ii) an aromatic dicarboxylic acid, and (iii) at least one compound selected from the group consisting of an aromatic diol, an aromatic hydroxylamine and an aromatic diamine; A product obtained by polycondensation. 2) Those obtained by polycondensing a plurality of types of aromatic hydroxycarboxylic acids. 3) Polycondensation of (i) an aromatic dicarboxylic acid and (ii) at least one compound selected from the group consisting of aromatic diols, aromatic hydroxylamines and aromatic diamines.
• aromatic hydroxycarboxylic acids aromatic dicarboxylic acids, aromatic diols, aromatic hydroxyamines and aromatic diamines may each independently be replaced with polycondensable derivatives.
• aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids can be replaced with aromatic hydroxycarboxylic acid esters and aromatic dicarboxylic acid esters by converting a carboxy group to an alkoxycarbonyl group or an aryloxycarbonyl group.
• Aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids can be replaced with aromatic hydroxycarboxylic acid halides and aromatic dicarboxylic acid halides by converting the carboxy group to a haloformyl group.
• Aromatic hydroxycarboxylic acids and aromatic dicarboxylic acids can be replaced with aromatic hydroxycarboxylic acid anhydrides and aromatic dicarboxylic acid anhydrides by converting carboxy groups to acyloxycarbonyl groups.
• polymerizable derivatives of compounds having a hydroxy group such as aromatic hydroxycarboxylic acids, aromatic diols and aromatic hydroxyamines include those obtained by acylating the hydroxy group to convert it to an acyloxy group (acylated product).
• aromatic hydroxycarboxylic acids, aromatic diols, and aromatic hydroxyamines can each be replaced with an acylate by acylating the hydroxy group to convert it to an acyloxy group.
• polymerizable derivatives of compounds having an amino group such as aromatic hydroxylamines and aromatic diamines include those obtained by acylating the amino group to convert it to an acylamino group (acylated product).
• an acylate can replace an aromatic hydroxyamine and an aromatic diamine, respectively, by acylating the amino group to convert it to an acylamino group.
• the liquid crystal polymer is a structural unit represented by any of the following formulas (1) to (3) (hereinafter, represented by formula (1) may be referred to as a structural unit (1), etc.), more preferably a structural unit represented by the following formula (1), represented by the following formula (1) , a structural unit represented by the following formula (2), and a structural unit represented by the following formula (3).
• Ar 1 represents a phenylene group, naphthylene group or biphenylylene group
• Ar 2 and Ar 3 each independently represent a phenylene group, naphthylene group, biphenylylene group or the following formula (4) and each of X and Y independently represents an oxygen atom or an imino group
• the hydrogen atoms in Ar 1 to Ar 3 are each independently substituted with a halogen atom, an alkyl group or an aryl group.
• Ar 4 and Ar 5 each independently represent a phenylene group or a naphthylene group, and Z represents an oxygen atom, a sulfur atom, a carbonyl group, a sulfonyl group, or an alkylene group.
• the halogen atoms include fluorine, chlorine, bromine and iodine atoms.
• alkyl groups include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, n-hexyl group, 2-ethylhexyl group, n-octyl and n-decyl groups are included.
• the number of carbon atoms in the alkyl group is preferably 1-10.
• the aryl group includes phenyl group, o-tolyl group, m-tolyl group, p-tolyl group, 1-naphthyl group and 2-naphthyl group.
• the aryl group preferably has 6 to 20 carbon atoms.
• the number of substitutions in Ar 1 , Ar 2 or Ar 3 is preferably 2 or less, more preferably 1, each independently.
• alkylene group examples include a methylene group, 1,1-ethanediyl group, 1-methyl-1,1-ethanediyl group, 1,1-butanediyl group and 2-ethyl-1,1-hexanediyl group.
• the alkylene group preferably has 1 to 10 carbon atoms.
• Structural unit (1) is a structural unit derived from an aromatic hydroxycarboxylic acid.
• Ar 1 is a p-phenylene group (structural unit derived from p-hydroxybenzoic acid) and an embodiment in which Ar 1 is a 2,6-naphthylene group (6-hydroxy- A structural unit derived from 2-naphthoic acid) or a 4,4'-biphenylylene group (a structural unit derived from 4'-hydroxy-4-biphenylcarboxylic acid) is preferred.
• Structural unit (2) is a structural unit derived from an aromatic dicarboxylic acid.
• the structural unit (2) include an embodiment in which Ar 2 is a p-phenylene group (structural unit derived from terephthalic acid), an embodiment in which Ar 2 is an m-phenylene group (structural unit derived from isophthalic acid), and Ar 2 is a 2,6-naphthylene group (structural unit derived from 2,6-naphthalene dicarboxylic acid), or an embodiment in which Ar 2 is a diphenyl ether-4,4'-diyl group (diphenyl ether-4,4'- Structural units derived from dicarboxylic acids) are preferred.
• Structural unit (3) is a structural unit derived from an aromatic diol, aromatic hydroxylamine or aromatic diamine.
• Ar 3 is a p-phenylene group (structural unit derived from hydroquinone, p-aminophenol or p-phenylenediamine)
• Ar 3 is an m-phenylene group (isophthalic acid or an embodiment in which Ar 3 is a 4,4'-biphenylylene group (derived from 4,4'-dihydroxybiphenyl, 4-amino-4'-hydroxybiphenyl or 4,4'-diaminobiphenyl structural unit) is preferred.
• the content of the structural unit (1) is obtained by dividing the total amount of all structural units (the mass of each structural unit constituting the liquid crystal polymer (also referred to as "monomer unit") by the formula weight of each structural unit. It is preferably 30 mol% or more, more preferably 30 mol% to 80 mol%, still more preferably 30 mol% to 60 mol, based on the sum of the amounts (moles) equivalent to the amount of substances of the structural units. %, particularly preferably 30 mol % to 40 mol %.
• the content of the structural unit (2) is preferably 35 mol% or less, more preferably 10 mol% to 35 mol%, still more preferably 20 mol% to 35 mol%, particularly It is preferably 30 mol % to 35 mol %.
• the content of the structural unit (3) is preferably 35 mol% or less, more preferably 10 mol% to 35 mol%, still more preferably 20 mol% to 35 mol%, particularly It is preferably 30 mol % to 35 mol %.
• the higher the content of the structural unit (1) the more likely the heat resistance, strength and rigidity are to be improved.
• the ratio between the content of the structural unit (2) and the content of the structural unit (3) is expressed as [content of the structural unit (2)]/[content of the structural unit (3)] (mol/mol). , preferably 0.9/1 to 1/0.9, more preferably 0.95/1 to 1/0.95, still more preferably 0.98/1 to 1/0.98.
• the liquid crystal polymer may have two or more types of structural units (1) to (3) each independently.
• the liquid crystal polymer may have structural units other than the structural units (1) to (3), but the content thereof is preferably 10 mol% or less, more than Preferably, it is 5 mol % or less.
• the liquid crystal polymer has a structural unit (3) in which at least one of X and Y is an imino group, that is, the structural unit (3) is an aromatic It preferably contains at least one of a structural unit derived from hydroxylamine and a structural unit derived from an aromatic diamine, and more preferably contains only the structural unit (3) in which at least one of X and Y is an imino group.
• the liquid crystal polymer is preferably produced by melt-polymerizing raw material monomers corresponding to the structural units that constitute the liquid crystal polymer. Melt polymerization may be carried out in the presence of a catalyst.
• catalysts include metal compounds such as magnesium acetate, stannous acetate, tetrabutyl titanate, lead acetate, sodium acetate, potassium acetate, antimony trioxide, 4-(dimethylamino)pyridine, 1-methylimidazole and the like.
• examples include nitrogen heterocyclic compounds, and nitrogen-containing heterocyclic compounds are preferred.
• the melt polymerization may be further subjected to solid phase polymerization, if necessary.
• the weight average molecular weight of the liquid crystal polymer is preferably 1,000,000 or less, more preferably 3,000 to 300,000, even more preferably 5,000 to 100,000, 5,000 to 30,000 are particularly preferred.
• the metamaterial substrate is excellent in thermal conductivity, heat resistance, strength and rigidity in the thickness direction.
• fluorine-based polymers include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, perfluoroalkoxy fluororesin, ethylene tetrafluoride/propylene hexafluoride copolymer, ethylene/tetrafluoride
• fluorine-based polymers include polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, polyvinyl fluoride, perfluoroalkoxy fluororesin, ethylene tetrafluoride/propylene hexafluoride copolymer, ethylene/tetrafluoride
• Examples include ethylene copolymers, ethylene/chlorotrifluoroethylene copolymers, and the like. Among them, polytetrafluoroethylene is preferred.
• Fluoropolymers also include fluorinated ⁇ -olefin monomers, i.e. ⁇ -olefin monomers containing at least one fluorine atom, and optionally non-fluorinated ethylene reactive with the fluorinated ⁇ -olefin monomers. Homopolymers and copolymers containing constitutional units derived from polyunsaturated monomers are included.
• vinyl ether eg, perfluoromethyl vinyl ether, perfluoropropyl vinyl ether, perfluorooctyl vinyl ether
• Non-fluorinated monoethylenically unsaturated monomers include ethylene, propylene, butene, ethylenically unsaturated aromatic monomers (eg, styrene and ⁇ -methylstyrene), and the like.
• the fluorinated ⁇ -olefin monomers may be used singly or in combination of two or more.
• the non-fluorinated ethylenically unsaturated monomers may be used singly or in combination of two or more.
• fluorine-based polymers examples include poly(chlorotrifluoroethylene) (PCTFE), poly(chlorotrifluoroethylene-propylene), poly(ethylene-tetrafluoroethylene) (ETFE), poly(ethylene-chlorotrifluoroethylene) (ECTFE).
• PCTFE poly(chlorotrifluoroethylene)
• ETFE poly(ethylene-tetrafluoroethylene)
• ECTFE poly(ethylene-chlorotrifluoroethylene)
• PTFE poly(tetrafluoroethylene)
• FEP fluorinated ethylene-propylene copolymer
• FEP fluoroelastomer
• poly(tetrafluoroethylene-perfluoropropylene vinyl ether) poly(tetrafluoroethylene main chain and fully fluorinated alkoxy side chains.
• copolymer also called perfluoroalkoxy polymer poly(tetrafluoroethylene-perfluoroalkyl vinyl ether) (PFA)) (e.g., poly(tetrafluoroethylene-perfluoropropylene propyl vinyl ether))), polyvinyl fluoride (PVF),
• PVDF polyvinylidene fluoride
• PVDF poly(vinylidene fluoride-chlorotrifluoroethylene
• perfluoropolyether perfluorosulfonic acid
• the fluorine-based polymer may be used singly or in combination of two or more.
• the fluoropolymer is preferably at least one of FEP, PFA, ETFE, or PTFE. They may be fibril-forming or non-fibril-forming.
• FEP is available from DuPont under the trade name TEFLON FEP or from Daikin Industries, Ltd. under the trade name NEOFLON FEP;
• PFA is the trade name of NEOFLON PFA from Daikin Industries, Ltd., the trade name of Teflon (registered trademark) PFA (TEFLON (registered trademark) PFA) from DuPont, or Solvay Solexis. Solexis) under the trade name of HYFLON PFA.
• the fluoropolymer preferably contains PTFE.
• the PTFE can comprise PTFE homopolymer, partially modified PTFE homopolymer, or a combination comprising either or both of these.
• the partially modified PTFE homopolymer preferably contains less than 1% by weight of units derived from comonomers other than tetrafluoroethylene, based on the total weight of the polymer.
• the fluoropolymer may be a crosslinkable fluoropolymer having crosslinkable groups.
• the crosslinkable fluoropolymer can be crosslinked by conventionally known crosslinking methods.
• One representative crosslinkable fluoropolymer is a fluoropolymer having (meth)acryloxy groups.
• R is a fluorine-based oligomer chain having two or more structural units derived from a fluorinated ⁇ -olefin monomer or a non-fluorinated monoethylenically unsaturated monomer
• R ' is H or - CH 3 and n is 1-4.
• R may be a fluorine-based oligomer chain containing constitutional units derived from tetrafluoroethylene.
• Forming a crosslinked fluoropolymer network by exposing a fluoropolymer having (meth)acryloxy groups to a free radical source to initiate a radical crosslinking reaction through the (meth)acryloxy groups on the fluoropolymer.
• the free radical source is not particularly limited, but preferably includes a photoradical polymerization initiator or an organic peroxide. Suitable radical photoinitiators and organic peroxides are well known in the art.
• Crosslinkable fluoropolymers are commercially available, for example, Viton B manufactured by DuPont.
• polymers of compounds having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond include, for example, structural units formed from monomers composed of cyclic olefins such as norbornene or polycyclic norbornene-based monomers and is also called a thermoplastic cyclic olefin resin.
• a polymer of a compound having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is a ring-opening polymer of the above cyclic olefin or a ring-opening copolymer using two or more cyclic olefins and hydrogenated.
• It may be an addition polymer of a cyclic olefin and a chain olefin or an aromatic compound having an ethylenically unsaturated bond such as a vinyl group.
• a polar group may be introduced into the polymer of the compound having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond.
• Polymers of compounds having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be used singly or in combination of two or more.
• the ring structure of the cycloaliphatic hydrocarbon group may be a monocyclic ring, a condensed ring in which two or more rings are condensed, or a bridged ring.
• the ring structure of the cycloaliphatic hydrocarbon group includes a cyclopentane ring, cyclohexane ring, cyclooctane ring, isoboron ring, norbornane ring, dicyclopentane ring and the like.
• a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be a monofunctional ethylenically unsaturated compound or a polyfunctional ethylenically unsaturated compound.
• the number of cycloaliphatic hydrocarbon groups in a compound having a cycloaliphatic hydrocarbon group and a group having an ethylenically unsaturated bond may be 1 or more, and may be 2 or more.
• a polymerized product of a compound having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is obtained by polymerizing a compound having at least one cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond.
• It may be a polymer of a compound having two or more cyclic aliphatic hydrocarbon groups and a group having an ethylenically unsaturated bond, or it may be a polymer having no cyclic aliphatic hydrocarbon group. It may be a copolymer with other ethylenically unsaturated compounds.
• the polymer of the compound having a cyclic aliphatic hydrocarbon group and a group having an ethylenically unsaturated bond is preferably a cycloolefin polymer.
• the average number of phenolic hydroxyl groups at the ends of the molecules per molecule is preferably 1 to 5 from the viewpoint of dielectric loss tangent and heat resistance, and 1.5. It is more preferable that the number is from 1 to 3.
• the number of hydroxyl groups or phenolic hydroxyl groups of polyphenylene ether can be known, for example, from the standard values of polyphenylene ether products. Further, the number of terminal hydroxyl groups or the number of terminal phenolic hydroxyl groups includes, for example, a numerical value representing the average value of hydroxyl groups or phenolic hydroxyl groups per molecule of all polyphenylene ethers present in 1 mol of polyphenylene ether.
• One type of polyphenylene ether may be used alone, or two or more types may be used in combination.
• polyphenylene ether examples include polyphenylene ether composed of 2,6-dimethylphenol and at least one of difunctional phenol and trifunctional phenol, poly(2,6-dimethyl-1,4-phenylene oxide), and the like. and polyphenylene ether as main components. More specifically, for example, it is preferably a compound having a structure represented by formula (PPE).
• X represents an alkylene group having 1 to 3 carbon atoms or a single bond
• m represents an integer of 0 to 20
• n represents an integer of 0 to 20
• Sum represents an integer from 1-30.
• alkylene group for X include a dimethylmethylene group.
• the aromatic polyether ketone is not particularly limited, and known aromatic polyether ketones can be used.
• the aromatic polyetherketone is preferably polyetheretherketone.
• Polyether ether ketone is a type of aromatic polyether ketone, and is a polymer in which bonds are arranged in the order of ether bond, ether bond, and carbonyl bond (ketone). Each bond is preferably connected by a divalent aromatic group.
• Aromatic polyether ketones may be used singly or in combination of two or more.
• aromatic polyether ketone examples include polyether ether ketone (PEEK) having a chemical structure represented by the following formula (P1) and polyether ketone (PEK) having a chemical structure represented by the following formula (P2). , a polyether ketone ketone (PEKK) having a chemical structure represented by the following formula (P3), a polyether ether ketone ketone (PEEKK) having a chemical structure represented by the following formula (P4), and the following formula (P5) Polyether ketone ether ketone ketone (PEKEKK) having the chemical structure depicted.
• n in each of formulas (P1) to (P5) is preferably 10 or more, more preferably 20 or more.
• n is preferably 5,000 or less, more preferably 1,000 or less, from the viewpoint of easy production of aromatic polyetherketone. That is, n is preferably 10 to 5,000, more preferably 20 to 1,000.
• the content of the resin with respect to the total mass of the metamaterial substrate is not particularly limited, and is preferably 50% by mass or more, more preferably 70% by mass or more, and 90% by mass or more. is more preferred.
• the upper limit of the resin content is not particularly limited, and may be 100% by mass.
• the metamaterial substrate may contain a compound having a functional group.
• the functional group includes "a group capable of covalent bonding with at least one of the conductive material forming the pattern and the material that changes from a nonconductor to a conductor", "a conductive a group capable of ionically bonding with a conductive material, etc., a group capable of hydrogen bonding with a conductive material, etc., a group capable of dipole interaction with a conductive material, etc., and a group capable of curing reaction with a conductive material, etc. It is preferably at least one group selected from the group consisting of "a group”.
• the compound having a functional group is preferably contained in the layer provided with the pattern.
• the metamaterial base material has a three-layer structure of a first layer, a second layer and a third layer, and a pattern is formed in the first layer, the functional group in the first layer It is preferable to contain a compound having
• the compound having a functional group can also form the above-mentioned bond or the like with the material constituting the base material.
• a compound having a functional group may be a low-molecular-weight compound or a high-molecular-weight compound.
• the compound having a functional group is preferably a low-molecular-weight compound from the viewpoint of the dielectric loss tangent of the metamaterial substrate, and a polymer compound from the viewpoint of the heat resistance and mechanical strength of the metamaterial substrate.
• a compound is preferred.
• the number of functional groups in the compound having a functional group may be 1 or more, and may be 2 or more, but is preferably 2 or more. From the viewpoint of reducing the dielectric loss tangent, it is preferably 10 or less.
• the compound having a functional group may have only one type of functional group, or may have two or more types of functional groups.
• the low-molecular-weight compound used as the compound having a functional group preferably has a molecular weight of 50 or more and less than 2,000, more preferably 100 or more and less than 1,000, from the viewpoint of adhesion to the pattern. Particularly preferably, the molecular weight is 200 or more and less than 1,000.
• the compound having a functional group is a low-molecular-weight compound, the spread of the compound is narrow and the probability of contact between the functional groups is increased. It is preferable to contain 10% by mass or more.
• the polymer compound used as the compound having a functional group is preferably a polymer having a weight average molecular weight of 1,000 or more from the viewpoint of adhesion to the pattern, and a polymer having a weight average molecular weight of 2,000 or more. It is more preferably a polymer, more preferably a polymer having a weight average molecular weight of 3,000 or more and 1,000,000 or less, and particularly a polymer having a weight average molecular weight of 5,000 or more and 200,000 or less. preferable.
• the resin and the compound having a functional group are compatible with each other.
• being compatible means that phase separation is not confirmed inside the metamaterial substrate.
• the difference between the SP value of the resin by the Hoy method and the SP value of the compound having a functional group by the Hoy method is 5 MPa from the viewpoints of compatibility, dielectric loss tangent of the metamaterial base material, and adhesion to the pattern . It is preferably 5 or less. In addition, a lower limit is 0 MPa 0.5 .
• the SP value (solubility parameter value) by the Hoy method is calculated from the molecular structure of the resin by the method described in the Polymer Handbook fourth edition. Also, when the resin is a mixture of a plurality of resins, the SP value is calculated for each structural unit.
• the group capable of covalent bonding is not particularly limited as long as it is a group capable of forming a covalent bond with a conductive material or the like.
• Ester group, glyoxal group, imide ester group, halogenated alkyl group, thiol group, hydroxy group, carboxy group, amino group, amide group, isocyanate group, aldehyde group, sulfonic acid group and the like can be mentioned.
• At least one selected from the group consisting of an epoxy group, an oxetanyl group, an N-hydroxyester group, an isocyanate group, an imidoester group, a halogenated alkyl group, and a thiol group, from the viewpoint of adhesion to the pattern. is preferred, and an epoxy group is particularly preferred.
• a cationic group, an anionic group, etc. are mentioned as an electroconductive material etc. and a group which can be ion-bonded.
• the cationic group is preferably an onium group.
• onium groups include ammonium groups, pyridinium groups, phosphonium groups, oxonium groups, sulfonium groups, selenonium groups, iodonium groups, and the like. Among them, from the viewpoint of adhesion to a pattern, an ammonium group, a pyridinium group, a phosphonium group, or a sulfonium group is preferred, an ammonium group or a phosphonium group is more preferred, and an ammonium group is particularly preferred.
• the anionic group is not particularly limited, and examples thereof include phenolic hydroxyl group, carboxy group, -SO 3 H, -OSO 3 H, -PO 3 H, -OPO 3 H 2 , -CONHSO 2 -, and -SO 2 NHSO. 2 - and the like.
• a phosphoric acid group, a phosphonic acid group, a phosphinic acid group, a sulfuric acid group, a sulfonic acid group, a sulfinic acid group or a carboxy group is preferred, and a phosphoric acid group or a carboxy group is more preferred.
• a carboxy group is more preferred.
• the group capable of forming a hydrogen bond with a conductive material or the like includes a group having a hydrogen bond donating site and a group having a hydrogen bond accepting site.
• the hydrogen bond donating site may have a structure having an active hydrogen atom capable of hydrogen bonding, but preferably has a structure represented by XH.
• X represents a heteroatom, preferably a nitrogen atom or an oxygen atom.
• the hydrogen bond donating site includes a hydroxy group, a carboxyl group, a primary amide group, a secondary amide group, a primary amino group, a secondary amino group, a primary It is preferably at least one structure selected from the group consisting of a primary sulfonamide group, a secondary sulfonamide group, an imide group, a urea bond, and a urethane bond, and a hydroxy group, a carboxyl group, and a primary amide group.
• a secondary amide group, a primary sulfonamide group, a secondary sulfonamide group, a maleimide group, a urea bond and at least one structure selected from the group consisting of a urethane bond, more preferably a hydroxy at least one structure selected from the group consisting of a group, a carboxyl group, a primary amide group, a secondary amide group, a primary sulfonamide group, a secondary sulfonamide group, and a maleimide group More preferably, at least one structure selected from the group consisting of a hydroxy group and a secondary amide group is particularly preferred.
• the hydrogen bond-accepting site preferably has a structure containing an atom having a lone pair, preferably a structure containing an oxygen atom having a lone pair, and a carbonyl group (carboxy group, amide group, imide group , including carbonyl structures such as urea bonds and urethane bonds), and sulfonyl groups (including sulfonyl structures such as sulfonamide groups). More preferably, at least one structure selected from the group consisting of A carbonyl group (including carbonyl structures such as a carboxy group, an amide group, an imide group, a urea bond, and a urethane bond) is particularly preferred.
• the group capable of hydrogen bonding is preferably a group having both a hydrogen bond donating site and a hydrogen bond accepting site, such as a carboxy group, an amide group, an imide group, a urea bond, a urethane bond, or a sulfonamide It preferably has a group, and more preferably has a carboxy group, an amide group, an imide group, or a sulfonamide group.
• a structure other than the structure represented by XH (X represents a hetero atom, a nitrogen atom or an oxygen atom) in the group capable of hydrogen bonding
• X represents a hetero atom, a nitrogen atom or an oxygen atom
• Any group may be used as long as it has a structure, and preferred examples thereof include groups in which atoms having different electronegativities are bonded.
• the combination of atoms with different electronegativities is preferably a combination of at least one atom selected from the group consisting of an oxygen atom, a nitrogen atom, a sulfur atom, and a halogen atom and a carbon atom.
• a combination of at least one atom selected from the group consisting of sulfur atoms and a carbon atom is more preferred.
• a combination of a nitrogen atom and a carbon atom, and a combination of a carbon atom, a nitrogen atom, an oxygen atom and a sulfur atom are preferable from the viewpoint of adhesion to a pattern, and specifically, a cyano group and a cyanuric group. , a sulfonic acid amide group is more preferred.
• a curable compound is a compound that is cured by irradiation with heat or light (eg, visible light, ultraviolet light, near-infrared rays, far-infrared rays, electron beams, etc.).
• curable compounds include epoxy compounds, cyanate ester compounds, vinyl compounds, silicone compounds, oxazine compounds, maleimide compounds, allyl compounds, acrylic compounds, methacrylic compounds, and urethane compounds. These may be used individually by 1 type, and 2 or more types may be used together.
• epoxy compounds from the viewpoint of properties such as compatibility with resins and heat resistance, it is selected from the group consisting of epoxy compounds, cyanate ester compounds, vinyl compounds, silicone compounds, oxazine compounds, maleimide compounds, and allyl compounds. At least one compound is preferred, and at least one compound selected from the group consisting of epoxy compounds, cyanate ester compounds, vinyl compounds, allyl compounds, and silicone compounds is more preferred.
• the content of the compound having a functional group with respect to the total mass of the metamaterial substrate is preferably 0.01% by mass to 10% by mass. 03% by mass to 5% by mass, and even more preferably 0.05% by mass to 3% by mass.
• the content of the compound having a functional group with respect to the total mass of the layer containing the compound having a functional group is, from the viewpoint of crack suppression and adhesion to the pattern, It is preferably from 0.5% by mass to 15% by mass, more preferably from 0.7% by mass to 10% by mass, and even more preferably from 1% by mass to 5% by mass.
• the metamaterial base material may contain at least one filler.
• the filler may be an organic filler or an inorganic filler.
• organic fillers include particles of liquid crystal polymers, polyolefins, fluorine-based polymers, and the like.
• Inorganic fillers include particles of silica, alumina, titania, zirconia, kaolin, calcined kaolin, talc, mica, sodium carbonate, calcium carbonate, aluminum hydroxide, magnesium hydroxide, zinc oxide, and the like. From the viewpoint of reducing the coefficient of thermal expansion, it is preferable that the metamaterial base material contains silica particles among the above-mentioned materials.
• the filler is contained in layers other than the layer having the surface on which the pattern is formed, from the viewpoint of improving the smoothness of the pattern formed on the surface of the metamaterial substrate. It is preferable to let For example, when the metamaterial substrate has a three-layer structure of a first layer, a second layer and a third layer, and a pattern is formed in the first layer, the second layer or the third It is preferred that the layer contains a filler.
• the average particle size of the filler is preferably 5 nm to 20 ⁇ m, more preferably 10 nm to 10 ⁇ m, even more preferably 20 nm to 1 ⁇ m, from the viewpoints of thermal expansion coefficient and adhesion to the pattern. , between 25 nm and 500 nm.
• the average particle size of the filler is determined by arithmetically averaging the particle sizes of 50 particles randomly selected from the scanning electron microscope (SEM) image.
• the content of the filler with respect to the total mass of the metamaterial substrate is preferably 10% by mass to 40% by mass. It is more preferably from 20% by mass to 35% by mass, and even more preferably from 20% by mass to 30% by mass.
• the content of the filler with respect to the total mass of the layer containing the filler is preferably 20% by mass to 70% by mass, and 30% by mass. % to 65% by mass, more preferably 40% to 60% by mass.
• the metamaterial base material may contain various additives such as polymerization initiators, dispersants, surfactants, cross-linking agents, and antioxidants.
• a base material for metamaterials woven fabrics such as glass cloth, non-woven fabrics, etc. impregnated with the above resin may be used. Furthermore, a material such as the above-described resin is used to form a layer on at least one surface of glass cloth or the like impregnated with the above-mentioned resin, and a multilayer structure may be used as a metamaterial base material. good.
• the thickness of the metamaterial base material is not particularly limited, and from the viewpoint of handleability, it is preferably 5 ⁇ m to 200 ⁇ m, more preferably 10 ⁇ m to 180 ⁇ m, and more preferably 15 ⁇ m to 150 ⁇ m. More preferred.
• a metamaterial of the present disclosure includes a metamaterial substrate and a pattern provided on a surface of the metamaterial substrate, and the pattern changes from a conductive material and a nonconductor to a conductor. Constructed from at least one of the materials. Since the base material for metamaterials has been described above, the description thereof is omitted here.
• the ratio of the product of the thickness of the pattern and the storage modulus at 25 ° C. to the product of the thickness of the metamaterial substrate and the storage modulus at 25 ° C. is preferably less than 10, and from 0.01 to 1.0. is more preferred, and 0.03 to 0.5 is even more preferred.
• the pattern is composed of at least one of a conductive material and a material that changes from a nonconductor to a conductor.
• the conductive material preferably contains metal, more preferably one or more selected from the group consisting of gold, silver, platinum, copper and aluminum. Among these, at least one of gold and copper is particularly preferable from the viewpoint of pattern smoothness, crack suppression, and the like.
• the content of the metal with respect to the total mass of the conductive material is not particularly limited, and may be 80% by mass or more, 90% by mass or more, or 100% by mass.
• a material that changes from a nonconductor to a conductor a material that changes from a nonconductor to a conductor by heating, light irradiation, or voltage application can be used.
• the material that changes from a nonconductor to a conductor is preferably one or more selected from the group consisting of phase change materials, semiconductors, conductive oxides and carbon materials.
• a phase change material means a material that undergoes a phase change between an amorphous phase and a crystalline phase due to Joule heating due to electrical pulses.
• Phase change materials include vanadium oxide, antimony tellurium (SbTe) alloys, germanium tellurium (GeTe) alloys, germanium antimony tellurium (GeSbTe) alloys, indium antimony telluride (InSbTe) alloys, silver indium antimony tellurium (AgInSbTe) alloys, and the like. be done.
• vanadium oxide or a GeSbTe alloy is preferable from the viewpoints of easy control of temperature and voltage at which nonconductors are changed to conductors, smoothness of patterns, crack suppression, and the like.
• Semiconductors include p-type ⁇ -conjugated polymers, condensed polycyclic compounds, triarylamine compounds, five-membered heterocyclic compounds, phthalocyanine compounds, porphyrin compounds, and the like.
• Examples of conductive oxides include indium tin oxide (ITO), indium zinc oxide (IZO), zinc oxide (ZnO), and indium gallium zinc oxide (IGZO). Tin Oxide) and the like.
• Examples of carbon materials include carbon nanotubes and graphene.
• a pattern can include multiple structures.
• a pattern may include two or more types of structures having different shapes, sizes, and the like.
• the shape of the structure is not particularly limited. When an electromagnetic wave in the terahertz band is incident on the metamaterial, electric charges are generated within the structure or between adjacent structures due to interaction with the electric field and magnetic field of the incident electromagnetic wave. A shape that can generate bias, current, etc., and induce a dielectric or magnetic response change is preferred.
• the shape of the structure is not particularly limited. Shapes, such as square shape, circular shape, and cross shape, are mentioned.
• the structure is composed of a conductive material or a material that changes from a nonconductor to a conductor.
• the structure is a split ring resonator.
• a split ring resonator refers to a structure having a C-shaped or U-shaped configuration, with a gap indicated by G in FIG.
• the size of the structure is not particularly limited, and is preferably equal to or smaller than the wavelength size of the incident electromagnetic wave in the terahertz band.
• the maximum length of the structure means the longest length when a straight line is drawn from one end to the other end of the structure in the in-plane direction of the metamaterial substrate.
• the width of the structure is preferably 3 ⁇ m to 25 ⁇ m.
• the gap is preferably 1 ⁇ m to 15 ⁇ m from the viewpoint of pattern smoothness. It is preferable that the distance between the structures is appropriately changed according to the shape, size, etc. of the structures, and can be, for example, 30 ⁇ m to 400 ⁇ m.
• the arrangement position of the structure on the surface of the metamaterial substrate is not particularly limited, and the arrangement is preferably such that it resonates with electromagnetic waves in the terahertz band.
• the structure for metamaterials is formed so as to form a periodic structure in which the amount of phase shift of electromagnetic waves in the terahertz band continuously increases or decreases as it goes from the center to the outer region of the surface of the substrate for metamaterials. It may be arranged on the substrate surface.
• One embodiment of the periodic structure is a structure in which structures having different diameters are arranged concentrically. The variation width of the diameter of the concentrically arranged structures can be 10 ⁇ m to 200 ⁇ m.
• the pattern preferably has a functional group such as an amino group or a hydroxy group.
• the pattern preferably has functional groups such as amino groups, hydroxy groups, epoxy groups, oxetanyl groups, N-hydroxyester groups, imidoester groups, and the like.
• the compound having a functional group has a group capable of ion bonding
• the pattern preferably has a functional group such as a carboxy group, a sulfo group, a phosphoric acid group, a tertiary amino group, a pyridyl group, or a piperidyl group.
• the pattern preferably has a group having a hydrogen bond donating site or a group having a hydrogen bond accepting site.
• the pattern preferably has groups capable of dipole interaction.
• the functional group may be introduced by subjecting the surface of the metamaterial substrate to contact with the substrate to a chemical treatment or the like.
• the thickness of the pattern is preferably less than 5 ⁇ m, more preferably 0.05 ⁇ m to 4 ⁇ m, even more preferably 0.1 ⁇ m to 3 ⁇ m, even more preferably 0.3 ⁇ m to 1 ⁇ m. It is particularly preferred to have
• the metamaterial 10 includes a metamaterial substrate 11 and a pattern 12 provided on the surface of the metamaterial substrate 11 .
• pattern 12 includes a plurality of structures 12a.
• the maximum length of the structure 12a is indicated by L
• the width of the structure 12a is indicated by W
• the gap of the structure 12a is indicated by G
• the distance between the structures is indicated by X.
• Applications of the metamaterial of the present disclosure are not particularly limited, and include flat lenses, diffraction gratings, wavelength filters, polarizers, sensors, reflectors, flat prisms, and the like. Also, the use environment is not particularly limited, and it may be mounted in an electronic device or the like, or may be installed outdoors as a wavelength filter.
• a laminate of the present disclosure includes the metamaterial described above and an organic film provided on the pattern-side surface of the metamaterial.
• the organic film may have a single layer structure or a multilayer structure.
• the moisture permeability of the organic film in an environment with a temperature of 40 ° C. and a relative humidity of 90% is preferably 3000 g / (m 2 ⁇ 24 hours) or less, 2000 g / (m 2 ⁇ 24 hours) or less, more preferably 1500 g/(m 2 ⁇ 24 hours) or less, and particularly preferably 1000 g/(m 2 ⁇ 24 hours) or less.
• the organic film can contain resin.
• the resin is as described above, and the description is omitted here.
• the resin content relative to the total mass of the organic film is not particularly limited, but is preferably 10% by mass to 90% by mass, more preferably 20% by mass to 80% by mass, and 30% by mass. More preferably, it is up to 70% by mass.
• the organic film may contain an ultraviolet absorber.
• an ultraviolet absorber examples include conjugated diene compounds, aminodiene compounds, salicylate compounds, benzophenone compounds, benzotriazole compounds, acrylonitrile compounds, hydroxyphenyltriazine compounds, indole compounds, and triazine compounds.
• the organic film when the organic film has a multilayer structure, the organic film preferably includes a layer containing an ultraviolet absorber.
• the content of the ultraviolet absorbent with respect to the total mass of the organic film is preferably 0.01% by mass to 30% by mass, and 0.1% by mass to 10% by mass. more preferably 0.5% by mass to 5% by mass.
• the organic film may contain the above additives.
• the thickness of the organic film is not particularly limited, and is preferably 20 ⁇ m or less, more preferably 10 ⁇ m or less, and even more preferably 5 ⁇ m or less in terms of not impairing electromagnetic wave transmission characteristics. Although the lower limit is not particularly limited, it is often 0.5 ⁇ m or more.
• the method of manufacturing the laminate is not particularly limited, and the above-described resin or the like is added to a solvent as necessary to form a composition, and the composition is applied to the surface of the metamaterial and dried. You may Alternatively, the composition is applied to a temporary support and dried to form an organic film, a transfer sheet is produced, and the organic film is transferred from the transfer sheet to the surface of the metamaterial, thereby forming a laminate. may be manufactured.
• a method for producing a metamaterial of the present disclosure comprises the steps of disposing at least one of a conductive material and a material that changes from a nonconductor to a conductor on the surface of the metamaterial substrate; a step of patterning the conductive material and the material that changes from a nonconductor to a conductor disposed on the surface of the metamaterial substrate to form a pattern; including.
• At least one of the conductive material and the material that changes from a nonconductor to a conductor can be arranged on the surface of the metamaterial substrate by a method such as a sputtering method or a vapor deposition method.
• the method of patterning a conductive material and a material that changes from a nonconductor to a conductor is not particularly limited, and a resist pattern is formed on the surface of the sputtered film or evaporated film, and the resist pattern is not covered.
• a method of removing the sputtered film by etching and then removing the resist pattern can be used.
• the metamaterial base material used in the method for producing a metamaterial of the present disclosure is not particularly limited as long as it satisfies the above conditions of thermal dimensional change rate, and commercially available ones may be used, and conventionally known ones may be used. You may manufacture by a method.
• the manufacturing method preferably includes a step of stretching the base material, whereby the thermal dimensional change rate of the metamaterial base material can be controlled.
• a commercially available film may be stretched and used as a base material for a metamaterial.
• An example of a method for producing a metamaterial substrate is shown in Examples.
• the stretching treatment is preferably carried out in a temperature environment below the glass transition temperature of the base material, more preferably in a temperature environment at least 5 ° C. lower than the glass transition temperature of the base material, and 10 degrees below the glass transition temperature of the base material. It is more preferable to carry out in a temperature environment lower than °C.
• the glass transition temperature of the substrate before stretching treatment is measured by the following method.
• a piece of base material is enclosed in a measurement pan, and a thermogram obtained by raising the temperature at a rate of 20 ° C./min using a differential scanning calorimeter is used. Obtained as the glass transition temperature.
• a differential scanning calorimeter DSC6200 manufactured by Seiko Instruments Inc. or a similar device can be used.
• the temperature was raised and refluxed at 143° C. for 1 hour. Next, the temperature was raised from 150° C. to 300° C. over 5 hours while distilling off the by-product acetic acid and unreacted acetic anhydride, and the temperature was maintained at 300° C. for 30 minutes. cooled. The resulting solid was pulverized with a pulverizer to obtain powdery liquid crystal polyester A1.
• the liquid crystalline polyester A1 obtained above was heated from room temperature to 160° C. over 2 hours and 20 minutes in a nitrogen atmosphere, then heated from 160° C. to 180° C. over 3 hours and 20 minutes, and then heated to 180° C. for 5 hours. After solid-phase polymerization was carried out by holding, the mixture was cooled and then pulverized with a pulverizer to obtain powdery liquid crystalline polyester A2.
• Liquid crystalline polyester A2 is heated from room temperature (23° C.) to 180° C. over 1 hour and 20 minutes in a nitrogen atmosphere, then heated from 180° C. to 240° C. over 5 hours, and held at 240° C. for 5 hours. Thus, after solid phase polymerization, the mixture was cooled to obtain a powdery liquid crystal polyester LC-A.
• a jet mill (KJ-200, manufactured by Kurimoto Iron Works Co., Ltd.) was used to pulverize liquid crystal polyester LC-B to obtain filler F-1.
• the average particle size of filler F-1 was 9 ⁇ m.
• Example 1 The liquid crystalline polyester shown in Table 1 was added to N-methylpyrrolidone, stirred at 140° C. for 4 hours under a nitrogen atmosphere to form a solution, passed through a sintered fiber metal filter with a nominal pore size of 10 ⁇ m, and then passed through a sintered fiber metal filter with a nominal pore size of 10 ⁇ m. was passed through a sintered fiber metal filter to obtain composition A.
• the filler shown in Table 1 was added to composition A, and the mixture was stirred at 25°C for 30 minutes to obtain composition B.
• the contents of liquid crystalline polyesters and fillers in composition A and composition B were as shown in Table 1.
• the composition A and the composition B had a liquid crystal polyester solid content concentration of 10% by mass.
• Composition A and composition B were then passed through a sintered fiber metal filter with a nominal pore size of 10 ⁇ m and then through a sintered fiber metal filter also with a nominal pore size of 10 ⁇ m.
• Composition A and composition B are fed to a casting die equipped with a multi-manifold adjusted for co-casting, and cast on an aluminum foil having a thickness of 50 ⁇ m as a support.
• a layer (referred to as the first layer in Table 1), a layer composed of composition A (referred to as the second layer in Table 1), and a layer composed of composition B (referred to as the second layer in Table 1) is referred to as a third layer) was prepared.
• a third layer is in contact with the aluminum foil.
• the solvent was removed from the substrate by drying the substrate at 40°C for 4 hours, and the temperature was raised from room temperature (25°C) to 290°C at a rate of 1°C/min under a nitrogen atmosphere. After cooling to room temperature, the aluminum foil was removed and further heated at 200° C. for 1 minute.
• a piece of raw film was enclosed in a measurement pan, and a differential scanning calorimeter (DSC6200, manufactured by Seiko Instruments Inc.) was used to raise the temperature at a rate of 20°C/min.
• the temperature at the point of intersection with the tangent line at the bending point was determined as the glass transition temperature and found to be 184°C.
• the original film was stretched in a temperature environment 10° C. lower than the glass transition temperature to obtain a metamaterial base material.
• the thermal dimensional change rate of the base material is adjusted by the stretching ratio using a previously prepared calibration curve of the stretching ratio and the thermal dimensional change rate. Adjusted and corrected.
• the thickness of the first layer after stretching was 15 ⁇ m
• the thickness of the second layer was 35 ⁇ m
• the thickness of the third layer was 10 ⁇ m.
• the thermal dimensional change rate of the metamaterial base material produced as described above was measured by the following method and found to be ⁇ 0.1% (shrinkage).
• a metamaterial base material was cut into a size of 30 mm ⁇ 120 mm to obtain a test piece. Markings were made on the test piece at intervals of 10 cm, and after conditioning for 24 hours in an environment of 25° C. and a relative humidity of 60%, the interval between the markings was measured (measured value is L0).
• the test piece was allowed to stand still in a hot air dryer at 90°C for 24 hours, then conditioned in an environment of 25°C and relative humidity of 60% for 24 hours, and the marking interval was measured (the measured value was L1 ).
• the dielectric loss tangent of the metamaterial substrate prepared as described above was measured by the following terahertz time domain spectroscopy (THz-TDS), and was 0.003.
• THz-TDS terahertz time domain spectroscopy
• a metamaterial substrate was cut into a test piece of 100 mm ⁇ 100 mm.
• an optical system for transmission type terahertz spectroscopy was prepared, and the dielectric loss tangent of the test piece was measured from the change in the time waveform of the optical electric field (frequency 1 THz) before and after the test piece was inserted in an environment of 25°C and 10% RH. did.
• the thermal expansion coefficient of the metamaterial base material produced as described above was measured by the following method and found to be 42 ppm/K.
• a metamaterial base material was cut into a test piece of 5 mm ⁇ 20 mm.
• TMA thermomechanical analyzer
• a tensile load of 1 g was applied to both ends of the test piece, the temperature was raised from 25 ° C. to 150 ° C. at a rate of 5 ° C./min, and then cooled to 25 ° C.
• the coefficient of thermal expansion was calculated from the slope of the TMA curve between 125 and 50°C.
• test piece having a size of 10 mm ⁇ 150 mm was cut out from the metamaterial substrate.
• the storage modulus of the test piece was measured according to the method described in JIS K 7127 (1999) under the conditions of a distance between chucks of 100 mm, a temperature of 25° C. and a relative humidity of 50%, and was 4.0 GPa. Ta.
• a sputtered copper film having a thickness of 0.5 ⁇ m was formed on the surface of the first layer of the metamaterial substrate.
• a pattern including a plurality of C-type split ring resonators is formed by forming a resist pattern on the surface of the sputtered film, removing the sputtered film not covered by the resist pattern by etching, and then removing the resist pattern. , obtained a metamaterial.
• the split-ring resonators had a width of 15 ⁇ m, a maximum length of 92 ⁇ m, a C shape when viewed from the normal direction of the substrate, a gap of 10 ⁇ m, and a distance between the split-ring resonators of 200 ⁇ m.
• the pattern was cut into a size of 5 mm ⁇ 5 mm to prepare a test piece.
• the storage modulus of the test piece was measured using a scanning probe microscope (SPA400, manufactured by SII Nanotechnology Co., Ltd.) in VE-AFM mode at a temperature of 25 ° C. and a relative humidity of 50%. Met.
• Example 2 The liquid crystalline polyester shown in Table 1 was added to N-methylpyrrolidone, stirred at 140° C. for 4 hours under a nitrogen atmosphere to form a solution, passed through a sintered fiber metal filter with a nominal pore size of 10 ⁇ m, and then passed through a sintered fiber metal filter with a nominal pore size of 10 ⁇ m. of sintered fiber metal filters.
• Compound M-1 aminophenol type epoxy resin, jER630LSD, manufactured by Mitsubishi Chemical Corporation, a group capable of hydrogen bonding with the conductive material (copper) constituting the pattern, having a functional group in the liquid crystal polyester after passing through the filter. having an epoxy group
• the contents of the liquid crystalline polyester and the compound M-1 having a functional group in the composition C were as shown in Table 1.
• the liquid crystal polyester had a solid concentration of 10% by mass.
• composition A and composition B prepared in Example 1, and composition C were sent to a casting die equipped with a multi-manifold adjusted for co-casting, and an aluminum foil having a thickness of 50 ⁇ m was used as a support.
• a layer made of composition C having a thickness of 15 ⁇ m (referred to as the first layer in Table 1) and a layer made of composition A having a thickness of 35 ⁇ m (second layer in Table 1).
• a substrate having a three-layer structure of a 10 ⁇ m-thick layer made of composition B (referred to as the third layer in Table 1) was prepared.
• a third layer is in contact with the aluminum foil.
• the solvent was removed from the substrate by drying the substrate at 40°C for 4 hours, and the temperature was raised from room temperature (25°C) to 290°C at a rate of 1°C/min under a nitrogen atmosphere. After cooling to room temperature, the aluminum foil was removed and further heated at 200° C. for 1 minute.
• the glass transition temperature of the base material was measured by the same method as in Example 1, and the base material was stretched in a temperature environment 10° C. lower than the glass transition temperature to obtain a metamaterial base material.
• the thickness of the first layer was 15 ⁇ m
• the thickness of the second layer was 35 ⁇ m
• the thickness of the third layer was 10 ⁇ m.
• a metamaterial and a laminate were produced in the same manner as in Example 1, except that the metamaterial base material was changed to the above metamaterial base material.
• the thermal dimensional change rate of the base material was measured by the same method as in Example 1, it was ⁇ 0.1% (shrinkage).
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was 0.003.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 42 ppm/K.
• Example 3 A metamaterial base material, a metamaterial, and a laminate were produced in the same manner as in Example 1, except that the stretching conditions of the base material were changed so that the thermal dimensional change rate of the base material was ⁇ 0.3%. did.
• the thickness of the first layer was 15 ⁇ m
• the thickness of the second layer was 35 ⁇ m
• the thickness of the third layer was 10 ⁇ m.
• the thermal dimensional change rate of the base material was measured by the same method as in Example 1, it was ⁇ 0.3% (shrinkage).
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was 0.003.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 42 ppm/K.
• Example 4 A metamaterial base material, a metamaterial, and a laminate were produced in the same manner as in Example 1, except that the stretching conditions of the base material were changed so that the thermal dimensional change rate of the base material was ⁇ 0.5%. did.
• the thickness of the first layer was 15 ⁇ m
• the thickness of the second layer was 35 ⁇ m
• the thickness of the third layer was 10 ⁇ m.
• the thermal dimensional change rate of the substrate was measured by the same method as in Example 1, it was ⁇ 0.5% (shrinkage).
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was 0.003.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 42 ppm/K.
• Example 5 A metamaterial and a laminate were produced in the same manner as in Example 1, except that filler F-1 was changed to filler F-2.
• the details of the filler F-2 are as follows.
• the thermal dimensional change rate of the base material was measured by the same method as in Example 1, it was ⁇ 0.3% (shrinkage).
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was 0.002.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 42 ppm/K.
• Filler F-2 Copolymer (PFA) particles of tetrafluoroethylene and perfluoroalkoxyethylene (melting point 280° C., average particle diameter 0.2 ⁇ m to 0.5 ⁇ m, dielectric loss tangent 0.001)
• a cycloolefin polymer film having a thickness of 100 ⁇ m (Zeonor (registered trademark) ZF-14, manufactured by Nippon Zeon Co., Ltd., glass transition temperature 136 ° C., elastic modulus 2.1 GPa, PF-1 in Table 1 described.) was prepared. The substrate was stretched in a temperature environment 10° C. lower than the glass transition temperature to obtain a metamaterial substrate having a thickness of 100 ⁇ m.
• a metamaterial and a laminate were produced in the same manner as in Example 1, except that the metamaterial base material was changed to the above metamaterial base material.
• Example 7 As a substrate, a liquid crystal polymer film having a thickness of 50 ⁇ m (manufactured by Kuraray Co., Ltd., Vecstar (registered trademark) CTQ, glass transition temperature 214° C., elastic modulus 3.6 GPa, indicated as PF-2 in Table 1). prepared. The substrate was stretched in a temperature environment 10° C. lower than the glass transition temperature to obtain a 50 ⁇ m-thick metamaterial substrate. A metamaterial and a laminate were produced in the same manner as in Example 1, except that the metamaterial base material was changed to the above metamaterial base material. When the thermal dimensional change rate of the base material was measured by the same method as in Example 1, it was ⁇ 0.3% (shrinkage). When the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was 0.002. The coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 19 ppm/K.
• Example 8> A 90 ⁇ m-thick metamaterial substrate, metamaterial, and laminate were prepared in the same manner as in Example 6, except that the stretching conditions of the substrate and the thermal dimensional change rate of the substrate were changed to ⁇ 10%. manufactured.
• the thermal dimensional change rate of the base material was measured by the same method as in Example 1, it was ⁇ 10% (shrinkage).
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was less than 0.001.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 82 ppm/K.
• Example 1 A metamaterial base material, a metamaterial, and a laminate were produced in the same manner as in Example 6, except that the base material was not stretched.
• the thermal dimensional change rate of the substrate was measured by the same method as in Example 1, it was 0%.
• the dielectric loss tangent of the substrate was measured by the same method as in Example 1, it was less than 0.001.
• the coefficient of thermal expansion of the base material was measured in the same manner as in Example 1 and found to be 82 ppm/K.
• ⁇ Crack suppression evaluation>> The metamaterials produced in the examples and comparative examples, before forming the organic film and forming the laminate, were cut into a size containing 100 split ring resonators to obtain a test piece.
• the test piece was placed in a heat shock tester (TSA series for thermal shock test, manufactured by Espec Co., Ltd.). After leaving the test piece at ⁇ 65° C. for 30 minutes, the temperature was switched to 125° C., left for 30 minutes, and then switched to ⁇ 65° C. This cycle was repeated 150 times, and the temperature was returned to 25° C. and relative humidity of 55%. .
• TSA series for thermal shock test manufactured by Espec Co., Ltd.
• ⁇ Wrinkle suppression evaluation>> The metamaterials produced in the examples and comparative examples, before forming the organic film and forming the laminate, were cut into a size containing 100 split ring resonators to obtain a test piece.
• the test piece was placed in a heat shock tester (TSA series for thermal shock test, manufactured by Espec Co., Ltd.). After leaving the test piece at ⁇ 65° C. for 30 minutes, the temperature was switched to 125° C., left for 30 minutes, and then switched to ⁇ 65° C. This cycle was repeated 150 times, and the temperature was returned to 25° C. and relative humidity of 55%. .
• TSA series for thermal shock test manufactured by Espec Co., Ltd.

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