WO2023155490A1 - 一种纽扣式微孔陶瓷灌水器的自动化生产装置 - Google Patents

一种纽扣式微孔陶瓷灌水器的自动化生产装置 Download PDF

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Publication number
WO2023155490A1
WO2023155490A1 PCT/CN2022/130751 CN2022130751W WO2023155490A1 WO 2023155490 A1 WO2023155490 A1 WO 2023155490A1 CN 2022130751 W CN2022130751 W CN 2022130751W WO 2023155490 A1 WO2023155490 A1 WO 2023155490A1
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WIPO (PCT)
Prior art keywords
conveying mechanism
plate
manipulator
shell
guide rail
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PCT/CN2022/130751
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English (en)
French (fr)
Inventor
吴普特
张�林
贺雪菲
周伟
朱德兰
赵西宁
刘旭飞
杨福慧
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西北农林科技大学
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Application filed by 西北农林科技大学 filed Critical 西北农林科技大学
Publication of WO2023155490A1 publication Critical patent/WO2023155490A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/004—Feeding the articles from hoppers to machines or dispensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms

Definitions

  • the invention belongs to the technical field of agricultural water-saving irrigation in arid areas, and relates to the production of sprinklers, in particular to an automatic production device for button-type microporous ceramic sprinklers.
  • Microporous ceramic root irrigation is a new underground high-efficiency water-saving irrigation technology in recent years. By embedding microporous ceramic irrigators in the ground for low-pressure irrigation, it has significant advantages such as water saving, energy saving, and production increase.
  • the microporous ceramic emitter is the core component of microporous ceramic root irrigation.
  • the existing emitter structures include the above-pipe type, the under-pipe type, and the inter-pipe type. Although the energy consumption is reduced compared with the traditional seepage irrigation pipe, it is still There are problems such as large single volume, easy blockage, inconvenient long-distance transportation, and high production cost.
  • the button-type microporous ceramic emitter independently developed and designed by Northwest Agriculture and Forestry University has the advantages of small size, strong anti-blocking ability, low production cost, convenient transportation, and high irrigation uniformity. Greatly increases the labor cost in the installation process.
  • button-type microporous ceramic emitters rely on manual production and assembly, which not only has low efficiency and large manufacturing deviations, but also consumes a lot of labor and increases production costs.
  • the object of the present invention is to provide an automatic production device for button-type microporous ceramic emitters, which solves the technical problems of low manufacturing efficiency and large manufacturing deviation of microporous ceramic emitters in the prior art .
  • the present invention adopts the following technical solutions to achieve:
  • An automatic production equipment for button-type microporous ceramic emitters including a workbench, the workbench is provided with an assembled rotating disk, and a plurality of emitter holders are uniformly arranged along the circumferential direction on the outer edge of the assembled rotating disk ;
  • the surrounding of the assembled rotating disk is respectively provided with a lower shell conveying mechanism, a microporous ceramic permeable sheet conveying mechanism, a silicone gasket conveying mechanism, an upper shell conveying mechanism, a twisting mechanism and a finished product conveying mechanism ;
  • a shell production mechanism is arranged above the lower shell conveying mechanism and the upper shell conveying mechanism;
  • One end of the finished product conveying mechanism is adjacent to the dispenser holder, and the other end of the finished product conveying mechanism is provided with a checkweigher and a screening transmission mechanism in turn; a waste product is provided below the longitudinal front side of the screening and conveying mechanism. box, the lateral outer side of the screening transmission mechanism leads to the good product box;
  • the conveying mechanism of the lower shell, the conveying mechanism of the microporous ceramic sheet, the conveying mechanism of the silica gel gasket and the conveying mechanism of the upper shell have the same structure.
  • the present invention also has the following technical features:
  • the lower casing conveying mechanism includes a parts conveying vibrating disk, the discharge port of the parts conveying vibrating disk is connected to one end of the feeding trough, and the other end of the feeding trough is adjacent to the assembly rotating disk and is located at the end of the parts grabbing manipulator. Below; the bottom end of the feeding trough is provided with a linear vibrating feeder.
  • the twisting mechanism includes a twisting support base, the bottom end of a height adjustment rod is arranged on the twisting support base, the top end of a twisting transmission motor is installed on the top of the height adjustment rod, and the twisting transmission motor is arranged vertically downwards,
  • the top of the twisting drive shaft is rotatably installed in the bottom end of the twisting transmission motor, and the bottom end of the twisting drive shaft is coaxially provided with a tightening clip, and the tightening clip is located directly above the dispenser holder.
  • the finished product conveying mechanism includes a conveying mechanism supporting frame, and a fixed plate is fixedly arranged on the top of the conveying mechanism supporting frame; a finished product conveying horizontal guide rail is fixedly installed on the conveying mechanism supporting frame, and the finished product conveying horizontal guide rail is located below the fixed plate; the finished product conveying level The lateral inner end of the guide rail is located above the dispenser holder, and the lateral outer end of the finished product conveying horizontal guide rail is located above the screening transmission mechanism; the finished product conveying horizontal guide rail is movably installed with a finished product conveying vertical guide rail;
  • the fixed plate is rotatably installed with a rotating shaft; the longitudinal rear end of the rotating shaft is rotatably installed in the swing cylinder, and the swing cylinder is fixed on the longitudinal rear side of the fixed plate; the longitudinal front end of the rotating shaft is One end of the rotating plate is rotatably installed, and the other end of the rotating plate is rotatably installed on the top of the convex pinch plate, and the bottom of the convex pinch plate is movably installed in the vertical guide rail for conveying finished products;
  • the bottom end of the convex pinch plate is provided with a left pneumatic finger and a right pneumatic finger;
  • the swing cylinder drives the rotating shaft to rotate the rotating plate, and the rotating plate further drives the convex pinch plate to move horizontally and vertically.
  • the left pneumatic finger and the right pneumatic finger can move along with the convex pinch plate. Synchronized movement; the left pneumatic finger can be moved over the emitter deck or checkweigher, and the right pneumatic finger can be moved over the checkweigher or screening transport mechanism.
  • the shell production mechanism includes a vertical bottom plate, on which an outer vertical plate and an inner vertical plate are vertically integrated, and the outer vertical plate and the inner vertical plate are arranged in parallel and opposite to each other;
  • a vertical installation rod is fixedly installed between the tops of the outer vertical board and the inner vertical board, and a shell mold is fixedly mounted on the vertical installation rod, and a water cooling device is respectively installed on the vertical mounting rods on both longitudinal sides of the shell mold.
  • the bottom of the mold is provided with the feeding end of the material guide groove, and the discharge end of the material guide groove is located above the parts conveying vibration disc of the lower shell conveying mechanism or the upper shell conveying mechanism;
  • a shell raw material barrel is fixedly installed between the outer vertical plate and the water cooling device close to the outer vertical plate, and the shell raw material barrel is arranged along the longitudinal direction; the top of the outer vertical plate is provided with a feed The shell raw material hopper is arranged above the feed port; the longitudinal inner end of the shell raw material barrel is open and is the discharge port, the longitudinal inner end of the shell raw material barrel passes through the water cooling device close to the outer vertical plate, and passes through the discharge The mouth is connected with the shell mold;
  • a helical blade is rotatably installed between the tops of the outer vertical board and the inner vertical board, and the longitudinal outer end of the helical blade is located in the shell raw material barrel;
  • Both the outer vertical board and the inner vertical board are equipped with a timing belt, the top of the timing belt is connected with the longitudinal ends of the helical blade, and the bottom of the timing belt is connected with the timing belt drive motor;
  • a heating assembly is embedded in the shell material barrel close to the water cooling device.
  • the parts grabbing and delivering manipulator includes a manipulator base, and a horizontal support plate is arranged on the top of the manipulator base;
  • the horizontal guide rail of the manipulator is arranged on the horizontal support plate, and the vertical guide rail of the manipulator is movably installed in the horizontal guide rail of the manipulator.
  • the vertical guide rail of the manipulator is arranged on the longitudinal front side of the horizontal support plate;
  • the mobile installation is equipped with pneumatic fingers for grabbing and sending parts.
  • the pneumatic fingers for grabbing and sending parts are located above the other end of the feeding trough of the lower shell conveying mechanism, the microporous ceramic seepage sheet conveying mechanism, the silicone gasket conveying mechanism or the upper shell conveying mechanism;
  • the pneumatic finger for grabbing and delivering the parts is connected with the driving cylinder of the manipulator;
  • the vertical guide rail of the manipulator can move horizontally in the horizontal guide rail of the manipulator, and the pneumatic finger for grabbing and feeding parts can move vertically in the vertical guide rail of the manipulator.
  • the checkweigher includes a checkweigher base, a checkweigher base is provided with a checkweigher, the top of the checkweigher is provided with a finished product checkweigher holder, and the finished product checkweigher holder is located in the convex clamp of the finished product conveying mechanism
  • the lower part of the feeding plate; the check weighing machine base in the longitudinal front of the check weighing platform is provided with a display device.
  • the screening transmission mechanism includes four vertical support legs, and the top of the vertical support legs is provided with a front horizontal fixing plate and a rear horizontal fixing plate;
  • a pair of rollers are rotatably installed between the front horizontal fixing plate and the rear horizontal fixing plate, and a screening conveyor belt is arranged on the rollers; the rollers are connected with a conveyor belt drive motor, and the conveyor belt drive motor is set On the workbench under the inspection conveyor belt;
  • a waste product ejector is arranged on the rear horizontal fixed plate, and a waste product box is arranged on the front lower side of the front horizontal fixed plate; The end leads to the good product box;
  • the front horizontal fixing plate and the rear horizontal fixing plate are respectively provided with an infrared photoelectric switch, and the infrared photoelectric switch is connected with the counter.
  • the workbench is also provided with a master console, the master console is assembled with the rotating disk, the lower shell conveying mechanism, the microporous ceramic permeable sheet conveying mechanism, the silicone gasket conveying mechanism, the upper shell conveying mechanism, the twisting mechanism, and the finished product Both the conveying mechanism and the screening conveying mechanism are connected.
  • a master air pump is arranged on the ground at the longitudinal front side of the workbench, and one end of the air pipe is arranged on the master air pump, and one end of the air pipe communicates with the swing cylinder of the finished product conveying mechanism and the manipulator drive cylinder of the parts grasping and sending manipulator.
  • the present invention has the following technical effects:
  • the button-type microporous ceramic emitter automatic production equipment of the present invention adopts the shell production mechanism to produce the upper shell and the lower shell, and adopts the assembly rotating disc, the dispenser holder, the lower shell conveying mechanism, and the microporous ceramic permeable sheet to transport Mechanism, silicone gasket conveying mechanism, upper shell conveying mechanism, twisting mechanism and parts grasping and sending manipulator to assemble the parts of the emitter to obtain the finished button-type microporous ceramic emitter; use the finished product conveying mechanism to assemble the button-type microporous ceramic emitter The finished product is transported to the check weighing machine for quality inspection. After the quality inspection, the finished product is screened by the screening transmission mechanism, and finally a good quality button-type microporous ceramic emitter can be obtained.
  • the button-type microporous ceramic emitter automatic production equipment of the present invention can realize the automatic production of the button-type microporous ceramic emitter, can ensure the consistency and stability of product quality, reduce the manufacturing deviation of the emitter, and improve the manufacturing efficiency.
  • the button-type microporous ceramic sprinkler automatic production equipment of the present invention can save a lot of time, manpower and material resources, reduce production costs, improve labor productivity, and can meet actual production needs.
  • the button-type microporous ceramic emitter automatic production equipment of the present invention has a simple structure, compact and reasonable layout, and improves the convenience of preparation and assembly of the button-type microporous ceramic emitter.
  • Figure 1 is a schematic diagram of the overall structure of the automatic production equipment for button-type microporous ceramic emitters.
  • Fig. 2 is a top view of the automatic production equipment for button-type microporous ceramic emitters.
  • Fig. 3 is a structural schematic diagram of assembling the rotating disc.
  • Fig. 4 is a structural schematic diagram of the lower shell conveying mechanism.
  • Fig. 5 is a structural schematic diagram of the twisting mechanism.
  • Fig. 6 is a structural schematic diagram of the finished product conveying mechanism.
  • Fig. 7 is a structural schematic diagram of the shell production mechanism.
  • Fig. 8 is a structural schematic diagram of the parts grabbing and sending manipulator.
  • Figure 9 is a schematic structural view of the checkweigher.
  • Fig. 10 is a schematic structural diagram of the screening transmission mechanism.
  • 801-twisting support base 802-height adjustment rod, 803-twisting transmission motor, 804-twisting transmission shaft, 805-tightening clamp;
  • 901-conveying mechanism support frame 902-fixed plate, 903-finished product conveying horizontal guide rail, 904-finished product conveying vertical guide rail, 905-rotating shaft, 906-oscillating cylinder, 907-rotating plate, 908-convex pinch plate, 909-left pneumatic finger, 910-right pneumatic finger;
  • 1101-manipulator base 1102-horizontal support plate, 1103-horizontal guide rail of manipulator, 1104-vertical guide rail of manipulator, 1105-pneumatic finger for parts grabbing and sending;
  • This embodiment discloses a button-type microporous ceramic sprinkler automatic production equipment, as shown in Figure 1 to Figure 10, including a workbench 1, an assembly rotating disk 2 is arranged on the workbench 1, and the outer assembly of the rotating disk 2 A plurality of emitter holders 3 are evenly arranged along the circumference on the edge; along the rotation direction of the assembled rotating disk 2, the surrounding of the assembled rotating disk 2 is respectively provided with a lower shell conveying mechanism 4, a microporous ceramic permeable sheet conveying Mechanism 5, silicone gasket conveying mechanism 6, upper shell conveying mechanism 7, twisting mechanism 8 and finished product conveying mechanism 9;
  • a shell production mechanism 10 is arranged above the lower shell conveying mechanism 4 and the upper shell conveying mechanism 7;
  • the lower shell conveying mechanism 4, the microporous ceramic sheet conveying mechanism 5, the silica gel gasket conveying mechanism 6 and the upper shell conveying mechanism 7 are all provided with a parts grasping and sending manipulator 11;
  • One end of the finished product conveying mechanism 9 is adjacent to the dispenser holder 3, and the other end of the finished product conveying mechanism 9 is provided with a check weighing machine 12 and a screening transmission mechanism 13 in sequence; box 14, the lateral outer side of the screening transmission mechanism 13 leads to the good product box 15;
  • the structure of the lower shell conveying mechanism 4, the microporous ceramic sheet conveying mechanism 5, the silicone gasket conveying mechanism 6 and the upper shell conveying mechanism 7 is the same.
  • the surface of the workbench 1 is a rectangular plane, and the workbench 1 is used to install various mechanisms and devices of the automatic production equipment of button-type microporous ceramic emitters.
  • the assembling rotating disk 2 is controlled by a cam divider, and the cam dividing device can make the assembling rotating disk 2 realize the intermittent motion of rotation, and ensure that the angle of each rotation is fixed, thereby ensuring that the assembling rotating disk 2 can be rotated intermittently.
  • the evenly distributed dispenser holders 3 stop just below the manipulators of the upper shell conveying mechanism 7 and the lower shell conveying mechanism 4, the microporous ceramic seepage plate conveying mechanism 5 and the silicone gasket conveying mechanism 6, and the twisting mechanism 8 directly below, so as to realize the assembly of the emitter.
  • the lower casing conveying mechanism 4 includes a parts conveying vibrating disk 401, the discharge port of the parts conveying vibrating disk 401 communicates with one end of the feeding trough 402, and the other end of the feeding trough 402 Adjacent to the assembled rotating disk 2 and located below the parts grabbing robot 11 ; a linear vibrating feeder 403 is provided at the bottom of the feeding chute 402 .
  • the parts are conveyed through the electromagnetic vibrator of the vibrating disc 401, so that the parts are conveyed
  • the emitter parts in the vibrating disc 401 climb up in an orderly manner along the spiral track, move from low to high and automatically arrange and orient themselves, and enter the material delivery trough 402 through the outlet of the vibrating disc 401 for parts delivery.
  • the emitter parts of the tank 402 are driven by the linear vibrating feeder 403 to move to the assembly rotating disk 2.
  • the twisting mechanism 8 includes a twisting support base 801, the bottom end of a height adjustment rod 802 is arranged on the twisting support base 801, and a twisting transmission motor 803 is installed on the top of the height adjustment rod 802
  • the top of the twisting transmission motor 803 is set vertically downward
  • the top of the twisting transmission shaft 804 is rotatably installed in the bottom of the twisting transmission motor 803
  • the bottom end of the twisting transmission shaft 804 is coaxially provided with a tightening clamp 805, the tightening clip 805 is located directly above the emitter holder 3.
  • the twisting transmission motor 803 drives the twisting transmission shaft 804 to rotate, and then drives the tightening clamp 805 to rotate. Take the outer casing to complete the assembly of the emitter.
  • the finished product conveying mechanism 9 includes a conveying mechanism supporting frame 901, and the top end of the conveying mechanism supporting frame 901 is fixed with a fixed plate 902; the conveying mechanism supporting frame 901 is fixedly equipped with a finished product conveying horizontal guide rail 903, The finished product conveying horizontal guide rail 903 is located below the fixed plate 902; the horizontal inner end of the finished product conveying horizontal guide rail 903 is located above the dispenser holder 3, and the transverse outer end of the finished product conveying horizontal guide rail 903 is located above the screening transmission mechanism 13; the finished product conveying A vertical guide rail 904 for conveying finished products is movably installed in the horizontal guide rail 903;
  • the fixed plate 902 is rotatably equipped with a rotating shaft 905; the longitudinal rear end of the rotating shaft 905 is rotatably installed in the swing cylinder 906, and the swing cylinder 906 is fixed on the longitudinal rear side of the fixed plate 902; the longitudinal front end of the rotating shaft 905 One end of the rotating plate 907 is rotatably installed on the top, and the other end of the rotating plate 907 is rotatably installed on the top of the convex pinch plate 908, and the bottom of the convex pinch plate 908 is movably installed on the vertical guide rail for conveying finished products Inside 904; the bottom end of the convex pinch plate 908 is provided with a left pneumatic finger 909 and a right pneumatic finger 910;
  • the swing cylinder 906 drives the rotating shaft 905 and then drives the rotating plate 907 to rotate.
  • the rotating plate 907 further drives the convex pinch plate 908 to move horizontally and vertically.
  • the left pneumatic finger 909 and the right pneumatic finger 910 can follow the convex
  • the pinch plate 908 moves synchronously; the left pneumatic finger 909 can move to the top of the emitter deck 3 or the check weighing machine 12, and the right pneumatic finger 910 can move to the top of the check weighing machine 12 or the screening transmission mechanism 13.
  • the swing cylinder 906 is connected to the rotating plate 907 through the rotating shaft 905, and the rotating shaft 905 at the joint between the swinging cylinder 906 and the rotating plate 907 is provided with a keyway to prevent slipping, and the swing cylinder 906 can drive the rotating plate 907 in a vertical direction. Make 180° reciprocating rotary motion on the plane.
  • the shell production mechanism 10 includes a vertical bottom plate 1001, on which an outer vertical plate 1002 and an inner vertical plate 1003 are vertically integrated, and the outer vertical plate 1002 and the inner vertical plate are vertically integrated.
  • the boards 1003 are arranged in parallel and opposite to each other;
  • a vertical installation rod 1004 is fixedly installed between the tops of the outer vertical plate 1002 and the inner vertical plate 1003, the outer vertical installation rod 1004 is fixedly installed with a shell mold 1005, and a The water cooling device 1006, the feeding end of the material guide trough 1007 is arranged below the shell mold 1005, and the discharge end of the material guide trough 1007 is located above the parts conveying vibration disc 401 of the lower shell conveying mechanism 4 or the upper shell conveying mechanism 7;
  • the outer vertical plate 1002 and the water cooling device 1006 close to the outer vertical plate 1002 there is a shell raw material barrel 1008 fixedly installed, and the outer shell raw material barrel 1008 is arranged along the longitudinal direction;
  • the top of the feed port is provided with a shell raw material hopper 1009;
  • the longitudinal inner end of the shell raw material barrel 1008 is open and is a discharge port, and the longitudinal inner end of the shell raw material barrel 1008 passes through the water cooling device 1006 close to the outer vertical plate 1002 , and communicate with the shell mold 1005 through the discharge port;
  • a helical blade 1010 is rotatably installed between the tops of the outer vertical plate 1002 and the inner vertical plate 1003, and the longitudinal outer end of the helical blade 1010 is located in the shell material barrel 1008;
  • Both the outer vertical plate 1002 and the inner vertical plate 1003 are equipped with a synchronous belt 1011, the top of the synchronous belt 1011 is connected to the longitudinal ends of the spiral blade 1010, and the bottom of the synchronous belt 1011 is connected to the synchronous belt driving motor 1012;
  • a heating assembly is embedded in the shell raw material barrel 1008 close to the water cooling device 1006 .
  • the casing production mechanism 10 is capable of conveying, compacting, melting, stirring and applying pressure to the polyethylene plastic particles, and making the polyethylene plastic particles into the lower casing and the upper casing.
  • a microhole injection hole is provided at the material outlet of the shell raw material barrel 1008 , through which molten polyethylene plastic is injected into the shell mold 1005 .
  • the parts grabbing and delivering manipulator 11 includes a manipulator base 1101, and the top of the manipulator base 1101 is provided with a horizontal support plate 1102;
  • the horizontal support plate 1102 is provided with a manipulator horizontal guide rail 1103, and the manipulator vertical guide rail 1104 is movably installed in the manipulator horizontal guide rail 1103, and the manipulator vertical guide rail 1104 is arranged on the longitudinal front side of the horizontal support plate 1102;
  • Parts grabbing and sending pneumatic fingers 1105 are movable installed, and the parts grabbing and sending pneumatic fingers 1105 are located in the feeding trough 402 of the lower shell conveying mechanism 4, the microporous ceramic seepage sheet conveying mechanism 5, the silicone gasket conveying mechanism 6 or the upper shell conveying mechanism 7 above the other end;
  • the pneumatic finger 1105 for grabbing and sending parts is connected with the driving cylinder of the manipulator;
  • the vertical guide rail 1104 of the manipulator can move horizontally in the horizontal guide rail 1103 of the manipulator, and the pneumatic finger 1105 for grabbing and sending parts can move vertically on the vertical guide rail 1104 of the manipulator.
  • the pneumatic finger 1105 for grabbing and delivering the parts can transplant the emitter parts, namely the lower shell, the microporous ceramic seepage sheet, the silica gel gasket and the upper shell, vertically and horizontally, and the pneumatic finger 1105 for grabbing and delivering the parts
  • the cylinder is driven by the manipulator; because the silicone gasket is soft and difficult to be grasped, the pneumatic fingers 1105 of the silicone gasket conveying mechanism 6 are set as vacuum adsorption pneumatic fingers.
  • the checkweigher 12 includes a checkweigher base 1201, a checkweigher base 1201 is provided with a checkweigher 1202, and the top of the checkweigher 1202 is provided with a finished product checkweigher deck 1203, and the finished product checkweigher
  • the heavy deck 1203 is located below the convex pinch plate 907 of the finished product conveying mechanism 9 ; the checkweigher base 1201 in front of the checkweigher 1202 is provided with a display 1204 .
  • the check weighing machine 12 is used to check the quality of the assembled button-type microporous ceramic emitter.
  • a pressure sensor is arranged under the check weighing platform 1202, and the pressure sensor is connected with a display instrument 1204.
  • the display instrument 1204 can control the start and stop of the high-precision check weighing machine 7, and can display the weight of the button-type microporous ceramic emitter finished product simultaneously.
  • the mass range of the button-type microporous ceramic emitter is set to 7.61 ⁇ 0.05g, if the finished product quality of the button-type microporous ceramic emitter is between 7.56-7.66g, the finished quality of the button-type microporous ceramic emitter If it passes the quality inspection, it is judged to be a good product, otherwise, it is judged to be a waste product if it fails the quality inspection.
  • the screening transmission mechanism 13 includes four vertical support legs 1301, and the top ends of the vertical support legs are provided with a front horizontal fixing plate 1302 and a rear horizontal fixing plate 1303;
  • a pair of rollers 1304 are rotatably installed between the front horizontal fixed plate 1302 and the rear horizontal fixed plate 1303, and a screening conveyor belt 1305 is arranged on the rollers 1304; On the workbench 1 below the conveyor belt 1305;
  • the rear horizontal fixed plate 1303 is provided with a waste product ejector 1307, and the front lower side of the front horizontal fixed plate 1302 is provided with a waste product box 14;
  • the bottom end leads to the good product box 15;
  • An infrared photoelectric switch 1309 is arranged on the front horizontal fixing plate 1302 and the rear horizontal fixing plate 1303 respectively, and the infrared photoelectric switch 1309 is connected with the counter.
  • the counter adopts a counter known in the art; the waste product ejector 1307 is used to bounce the waste product into the waste product box 14; 1306 drives the roller 1304 to roll and then drives the screening conveyor belt 1305 to move, so that the screening conveyor belt 1305 transports the finished emitter after quality inspection.
  • the tightness of the screening conveyor belt 1305 can be adjusted through a belt tensioning structure, which is a belt tensioning structure known in the art.
  • the workbench 1 is also provided with a master console 16, the master console 16 is connected with the assembled rotating disk 2, the lower shell conveying mechanism 4, the microporous ceramic sheet conveying mechanism 5, and the silicone gasket
  • the conveying mechanism 6, the upper casing conveying mechanism 7, the twisting mechanism 8, the finished product conveying mechanism 9 and the screening conveying mechanism 13 are all connected.
  • the master console 16 includes a display screen, a start button, a stop button, an emergency brake button, a speed control button and a function button, and the master console 16 can control the overall operation of the automatic production device of the button dispenser.
  • the speed control button can adjust the production speed of the entire automatic production device
  • the function button is to select a function name.
  • total air pump 17 is arranged, and one end of air delivery pipe 18 is arranged on total air pump 17, and one end of air delivery pipe 18 is connected with the swing cylinder of finished product conveying mechanism 9 906 and the manipulator driving cylinder of parts grabbing and delivering manipulator 11 are all connected.
  • the total air pump 17 provides compressed gas as a power source for the swing cylinder 906 and the manipulator driving cylinder of the parts grabbing and transporting manipulator 11 .
  • the longitudinal front side of the workbench 1 is provided side by side with the mounting bracket 19 for the lower casing conveying mechanism and a mounting bracket 20 for the casing production mechanism
  • the lateral side of the workbench 1 is arranged side by side with the mounting bracket for the microporous ceramic sheet conveying mechanism 21 and the silicone gasket conveying mechanism mounting bracket 22
  • the longitudinal rear side of the workbench 1 is provided side by side with an upper shell conveying mechanism mounting bracket 23 and another shell production mechanism mounting bracket 20;
  • the lower casing conveying mechanism 4 is arranged on the mounting bracket 19 of the lower casing conveying mechanism, the microporous ceramic permeable sheet conveying mechanism 5 is arranged on the microporous ceramic permeable sheet conveying mechanism mounting bracket 21, and the silica gel gasket conveying mechanism 6 is arranged on the silica gel gasket conveying mechanism mounting bracket 22, the upper shell conveying mechanism 7 is set on the upper shell conveying mechanism mounting bracket 23; the shell production mechanism 10 is set on the shell production mechanism mounting bracket 20;
  • twisting mechanism 8 and the finished product conveying mechanism 9 are set on the workbench 1; the check weighing machine 12, the screening transmission mechanism 13 and the waste product box 14 are all set on the workbench 1; the good product box 15 is set on the ground .
  • the timing belt drive motor 1012 drives the timing belt 1011, and the timing belt 1011 drives the screw blade 1010 to rotate, so that the poly
  • the ethylene plastic particles are moved and compacted in the housing raw material barrel 1008, and the compacted polyethylene plastic particles are melted under the action of the heating element in the outer shell raw material barrel 1008, and the screw blade 1010 is simultaneously stirring and applying pressure during the melting process , and finally inject the molten polyethylene plastic into the casing mold 1005, and use the water cooling device 1006 to rapidly cool down the temperature to obtain the upper casing or the lower casing.
  • the finished upper shell or lower shell falls out from the open bottom of the shell mold 1005 and falls into the material guide trough 1007, and enters the part delivery vibration disc 401 from the material guide 1007, and the microporous ceramic seepage sheet and silica gel
  • the gaskets are also added to the respective part conveying vibrating discs 401, and the lower casing, the microporous ceramic seepage sheet, the silica gel gasket and the upper casing are conveyed to the top of the dispenser holder 3 through the feeding trough 402, and the parts are grasped and sent by the manipulator 11.
  • the pneumatic finger 1105 grabs and sends the parts, grabs the lower shell, the microporous ceramic seepage sheet, the silicone gasket and the upper shell, and sequentially grabs them onto the dispenser holder 3 and stacks them sequentially, and uses the tightening clamp 805 of the twisting mechanism 8 to stack them After the parts of the good emitter are screwed and assembled, the finished product of the button-type microporous ceramic emitter is obtained.
  • the swing cylinder 906 of the finished product conveying mechanism 9 is used to drive the left pneumatic finger 909, and the finished product of the button-type microporous ceramic water dispenser is grabbed to the finished product check weighing platform 1203 of the check weighing machine 12 for quality inspection.
  • the right pneumatic finger 910 place the finished button-type microporous ceramic emitter on the screening conveyor belt 1305 of the screening transmission mechanism 13;
  • the finished button-type microporous ceramic emitters that fail the quality inspection are ejected into the waste bin 14 through the waste ejector 1307, and the finished button-type microporous ceramic emitters that pass the quality inspection are sent to the infrared photoelectric switch 1309 on the screening conveyor belt 1305 Counting is carried out, and after the counting is completed, it is transmitted and falls into the good product box 15 via the good product slideway 1308.

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Abstract

一种纽扣式微孔陶瓷灌水器自动化生产设备，包括工作台(1)，工作台(1)上设置有组装转动圆盘(2)，组装转动圆盘(2)外边缘上沿着周向均匀布设有多个灌水器卡座(3)；沿着组装转动圆盘(2)的转动方向，组装转动圆盘(2)的周围分别设置有下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送机构(6)、上外壳输送机构(7)、扭拧机构(8)和成品输送机构(9)；此外还包括外壳生产机构(10)、零件抓送机械手(11)、检重机(12)、筛检传输机构(13)、废品箱(14)和良品箱(15)。纽扣式微孔陶瓷灌水器自动化生产设备能够实现纽扣式微孔陶瓷灌水器的自动化生产，能够保证产品质量的一致性和稳定性，降低了灌水器的制造偏差，提高了制造效率。

Description

一种纽扣式微孔陶瓷灌水器的自动化生产装置 技术领域
本发明属于旱区农业节水灌溉技术领域，涉及灌水器生产，具体涉及一种纽扣式微孔陶瓷灌水器的自动化生产装置。
背景技术
微孔陶瓷根灌是近年来新兴的一种地下高效节水灌溉技术，通过将微孔陶瓷灌水器埋置于地下进行低压灌溉，具有节水、节能、增产等显著优点。微孔陶瓷灌水器是微孔陶瓷根灌的核心部件，现有的灌水器结构包括管上式、管下式和管间式等，虽然相较于传统渗灌管道降低了能耗，但仍存在单个体积大、易堵塞、不便长途运输、生产成本高等问题。由西北农林科技大学自主研发设计的纽扣式微孔陶瓷灌水器具有体积小、抗堵能力强、生产成本低、运输方便、灌水均匀度高等优点，但灌水器结构较为复杂、安装步骤繁琐，极大地增加了安装过程中的人力成本。
目前纽扣式微孔陶瓷灌水器，由于其制备及装配过程均依赖于人工，而人工制备和装配不仅效率低下，制造偏差大，还会耗费大量劳力，增加生产成本。
发明内容
针对现有技术存在的不足，本发明的目的在于，提供了一种纽扣式微孔陶瓷灌水器的自动化生产装置，解决现有技术中微孔陶瓷灌水器制造效率低且制造偏差大的技术问题。
为了解决上述技术问题，本发明采用如下技术方案予以实现：
一种纽扣式微孔陶瓷灌水器自动化生产设备，包括工作台，所述的工作台上设置有组装转动圆盘，组装转动圆盘外边缘上沿着周向均匀布设有多个灌水器卡座；沿着组装转动圆盘的转动方向，组装转动圆盘的周围分别设置有下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构、上外壳输送机构、扭拧机构和成品输送机构；
所述的下外壳输送机构和上外壳输送机构的上方均设置有外壳生产机构；
所述的下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构和上外壳输送机构的上方均设置有零件抓送机械手；
所述的成品输送机构的一端与灌水器卡座相邻近，成品输送机构的另一端依次设置有检重机和筛检传输机构；所述的筛检传输机构的纵向前侧下方设置有废品箱，筛检传输机构的横向外侧通向良品箱；
所述的下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构和上外壳输送机构的结构相同。
本发明还具有如下技术特征：
所述的下外壳输送机构包括零件输送振动圆盘，零件输送振动圆盘的出料口与输料槽的一端相连通，输料槽的另一端邻近组装转动圆盘并且位于零件抓送机械手的下方；所述的输料槽的底端设置有直线振动送料器。
所述的扭拧机构包括扭拧支撑底座，扭拧支撑底座上设置有高度调节杆的底端，高度调节杆的顶端安装有扭拧传动电机的顶端，扭拧传动电机竖直向下设置，扭拧传动电机的底端内可旋转式安装有扭拧传动轴的顶端，扭拧传动轴的底端同轴设置有拧紧夹，拧紧夹位于灌水器卡座的正上方。
所述的成品输送机构包括输送机构支撑架，输送机构支撑架的顶端固设有固定板；输送机构支撑架上固定安装有成品输送水平导轨，成品输送水平导轨位于固定板的下方；成品输送水平导轨的横向内端位于灌水器卡座的上方，成品输送水平导轨的横向外端位于筛检传输机构的上方；所述的成品输送水平导轨内可移动式安装有成品输送竖直导轨；
所述的固定板上可转动式安装有旋转轴；旋转轴的纵向后端可转动式安装在摆动气缸内，所述的摆动气缸固设在固定板的纵向后侧上；旋转轴纵向前端上可转动式安装有旋转板的一端，旋转板的另一端可转动式安装在凸形夹送板的顶部，凸形夹送板的底部可移动式安装在成品输送竖直导轨内；所述的凸形夹送板的底端设置有左气动手指和右气动手指；
所述的摆动气缸通过驱动旋转轴进而驱动旋转板进行转动，旋转板进一步带动凸形夹送板沿着横向和竖向方向进行移动，左气动手指和右气动手指能够随着凸形夹送板进行同步移动；左气动手指能够移动至灌水器卡座或检重机的上方，右气动手指能够移动至检重机或筛检传输机构的上方。
所述的外壳生产机构包括纵底板，所述纵底板上沿着竖向一体化设置有外竖板和内竖板，外竖板和内竖板平行相对设置；
所述的外竖板和内竖板的顶部之间固定安装有纵安装杆，纵安装杆上固定安装有外壳模具，外壳模具的纵向两侧的纵安装杆上分别安装有一个水冷装置，外壳模具的下方设置有导料槽的进料端，导料槽的出料端位于下外壳输送机构或上外壳输送机构的零件输送振动圆盘的上方；
所述的外竖板和靠近外竖板的水冷装置之间固定安装有外壳原料料筒，所述的外壳原料料筒的沿着纵向设置；外壳原料料筒的纵向外侧的顶部开设有进料口，进料口的上方设置有外壳原料料斗；外壳原料料筒的纵向内端开放且为出料口，外壳原料料筒的纵向内端穿过靠近外竖板的水冷装置，并通过出料口与外壳模具相连通；
所述的外竖板和内竖板的顶部之间可转动式安装有螺旋叶片，螺旋叶片的纵向外端位于外壳原料料筒内；
所述的外竖板和内竖板上均安装有同步带，同步带的顶端与螺旋叶片的纵向两端相连接，同步带的底端与同步带驱动电机相连接；
所述的靠近水冷装置的外壳原料料筒内埋设有加热组件。
所述的零件抓送机械手包括机械手底座，机械手底座的顶部设置有横支撑板；
所述的横支撑板上设置有机械手水平导轨，机械手水平导轨内可移动式安装有机械手竖直导轨，所述的机械手竖直导轨设置在横支撑板的纵向前侧；机械手竖直导轨内可移动式安装有零件抓送气动手指，零件抓送气动手指位于下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构或上外壳输送机构的输料槽另一端的上方；
所述的零件抓送气动手指与机械手驱动气缸相连接；
所述的机械手竖直导轨能够在机械手水平导轨内沿着横向进行移动，所述的零件抓送气动手指能够在机械手竖直导轨沿着竖向进行移动。
所述的检重机包括检重机底座，检重机底座上设置有检重台，检重台的顶端设置有成品检重卡座，所述的成品检重卡座位于成品输送机构的凸形夹送板的下方；检重台纵向前方的检重机底座上设置有显示仪。
所述的筛检传输机构包括四条竖支撑腿，竖支撑腿的顶端上设置有前横固定板和后横固定板；
所述的前横固定板和后横固定板之间可转动式安装有一对滚筒，滚筒上设置有筛检传送带；所述的滚筒与传送带驱动电机相连接，所述的传送带驱动电机设置在筛检传送带下方的工作台上；
所述的后横固定板上设置有废品弹出器，前横固定板的前方下侧设置有废品箱；所述的筛检传送带的横向外侧下方设置有良品滑道的顶端，良品滑道的底端通向良品箱；
所述的前横固定板和后横固定板上分别设置有红外光电开关，红外光电开关与计数器相连接。
所述的工作台上还设置有总控台，总控台与组装转动圆盘、下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构、上外壳输送机构、扭拧机构、成品输送机构和筛检传输机构均相连接。
所述的工作台纵向前侧的地面上设置有总气泵，总气泵上设置有输气管的一端，输气管的一端与成品输送机构的摆动气缸以及零件抓送机械手的机械手驱动气缸均相连通。
本发明与现有技术相比，具有如下技术效果：
(Ⅰ)本发明的纽扣式微孔陶瓷灌水器自动化生产设备，采用外壳生产机构生产上外壳和下外壳，采用组装转动圆盘、灌水器卡座、下外壳输送机构、微孔陶瓷渗片输送机构、硅胶垫圈输送机构、上外壳输送机构、扭拧机构和零件抓送机械手将灌水器零部件组装，制得纽扣式微孔陶瓷灌水器成品；采用成品输送机构将纽扣式微孔陶瓷灌水器成品运送至检重机上进行质检，质检后的成品通过筛检传输机构进行筛检，最终能够得到品质优良的纽扣式微孔陶瓷灌水器良品。
本发明的纽扣式微孔陶瓷灌水器自动化生产设备能够实现纽扣式微孔陶瓷灌水器的自动化生产，能够保证产品质量的一致性和稳定性，降低了灌水器的制造偏差，提高了制造效率。
(Ⅱ)本发明的纽扣式微孔陶瓷灌水器自动化生产设备，能够节省大量时间、人力和物力，降低了生产成本，提高了劳动生产率，能够满足生产实际需求。
(Ⅲ)本发明的纽扣式微孔陶瓷灌水器自动化生产设备，结构简单，布局紧凑合理，提高了纽扣式微孔陶瓷灌水器的制备和装配的便捷性。
附图说明
图1为纽扣式微孔陶瓷灌水器自动化生产设备的整体结构示意图。
图2为纽扣式微孔陶瓷灌水器自动化生产设备的俯视图。
图3为组装转动圆盘的结构示意图。
图4为下外壳输送机构的结构示意图。
图5为扭拧机构的结构示意图。
图6为成品输送机构的结构示意图。
图7为外壳生产机构的结构示意图。
图8为零件抓送机械手的结构示意图。
图9为检重机的结构示意图。
图10为筛检传输机构的结构示意图。
图中各标号的含义为：1-工作台，2-组装转动圆盘，3-灌水器卡座，4-下外壳输送机构，5-微孔陶瓷渗片输送机构，6-硅胶垫圈输送机构，7-上外壳输送机构，8-扭拧机构，9-成品输送机构，10-外壳生产机构，11-零件抓送机械手，12-检重机，13-筛检传输机构，14-废品箱，15-良品箱，16-总控台，17-总气泵，18-输气管，19-下外壳输送机构安装支架，20-外壳生产机构安装支架，21-微孔陶瓷渗片输送机构安装支架，22-硅胶垫圈输送机构安装支架，23-上外壳输送机构安装支架；
401-零件输送振动圆盘，402-输料槽，403-直线振动送料器；
801-扭拧支撑底座，802-高度调节杆，803-扭拧传动电机，804-扭拧传动轴，805-拧紧夹；
901-输送机构支撑架，902-固定板，903-成品输送水平导轨，904-成品输送竖直导轨，905-旋转轴，906-摆动气缸，907-旋转板，908-凸形夹送板，909-左气动手指，910-右气动手指；
1001-纵底板，1002-外竖板，1003-内竖板，1004-纵安装杆，1005-外壳模具，1006-水冷装置，1007-导料槽，1008-外壳原料料筒，1009-外壳原料料斗，1010-螺旋叶片，1011-同步带，1012-同步带驱动电机；
1101-机械手底座，1102-横支撑板，1103-机械手水平导轨，1104-机械手竖直导轨，1105-零件抓送气动手指；
1201-检重机底座，1202-检重台，1203-成品检重卡座，1204-显示仪；
1301-竖支撑腿，1302-前横固定板，1303-后横固定板，1304-滚筒，1305-筛检传送带，1306-传送带驱动电机1307-，废品弹出器，1308-良品滑道，1309-红外光电开关。
以下结合实施例对本发明的具体内容作进一步详细解释说明。
具体实施方式
需要说明的是，本发明中的所有零部件，在没有特殊说明的情况下，均采用本领域已知的零部件。
以下给出本发明的具体实施例，需要说明的是本发明并不局限于以下具体实施例，凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。
实施例：
本实施例公开了一种纽扣式微孔陶瓷灌水器自动化生产设备，如图1至图10所示，包括工作台1，工作台1上设置有组装转动圆盘2，组装转动圆盘2外边缘上沿着周向均匀布设有多个灌水器卡座3；沿着组装转动圆盘2的转动方向，组装转动圆盘2的周围分别设置有下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6、上外壳输送机构7、扭拧机构8和成品输送机构9；
下外壳输送机构4和上外壳输送机构7的上方均设置有外壳生产机构10；
下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6和上外壳输送机构7的上方均设置有零件抓送机械手11；
成品输送机构9的一端与灌水器卡座3相邻近，成品输送机构9的另一端依次设置有检重机12和筛检传输机构13；筛检传输机构13的纵向前侧下方设置有废品箱14，筛检传输机构13的横向外侧通向良品箱15；
下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6和上外壳输送机构7的结构相同。
本实施例中，工作台1的表面为矩形平面，工作台1用于安装纽扣式微孔陶瓷灌水器自动化生产设备的各个机构和装置。
本实施例中，组装转动圆盘2由凸轮分割器控制，凸轮分割器能够使组装转动圆盘2实现旋转的间歇式运动，且保证每次转动的角度固定，进而保证能够使组装转动圆盘2上均匀分布的灌水器卡座3刚好停在上外壳输送机构7和下外壳输送机构4、微孔陶瓷渗片输送机构5和硅胶垫圈输送机构6的机械手的正下方，以及扭拧机构8的正下方，从而实现灌水器的组装。
作为本实施例的一种具体方案，下外壳输送机构4包括零件输送振动圆盘401，零件输送振动圆盘401的出料口与输料槽402的一端相连通，输料槽402的另一端邻近组装转动圆盘2并且位于零件抓送机械手11的下方；输料槽402的底端设置有直线振动送料器403。
本实施例中，下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6和上外壳输送机构7在工作时，通过零件输送振动圆盘401的电磁振动器，使零件输送振动圆盘401内的灌水器零部件沿着螺旋轨道有序爬升，并由低到高移动并自动排列定向，并通过零件输送振动圆盘401的出料口进入输料 槽402中，输料槽402的灌水器零部件在直线振动送料器403的驱动下，向组装转动圆盘2处移动。
作为本实施例的一种具体方案，扭拧机构8包括扭拧支撑底座801，扭拧支撑底座801上设置有高度调节杆802的底端，高度调节杆802的顶端安装有扭拧传动电机803的顶端，扭拧传动电机803竖直向下设置，扭拧传动电机803的底端内可旋转式安装有扭拧传动轴804的顶端，扭拧传动轴804的底端同轴设置有拧紧夹805，拧紧夹805位于灌水器卡座3的正上方。
本实施例中，扭拧传动电机803驱动扭拧传动轴804旋转，进而带动拧紧夹805进行旋转，同时，高度调节杆802调节拧紧夹805沿着竖向进行移动，使得拧紧夹805能够恰好抓取上外壳，完成灌水器的组装工作。
作为本实施例的一种具体方案，成品输送机构9包括输送机构支撑架901，输送机构支撑架901的顶端固设有固定板902；输送机构支撑架901上固定安装有成品输送水平导轨903，成品输送水平导轨903位于固定板902的下方；成品输送水平导轨903的横向内端位于灌水器卡座3的上方，成品输送水平导轨903的横向外端位于筛检传输机构13的上方；成品输送水平导轨903内可移动式安装有成品输送竖直导轨904；
固定板902上可转动式安装有旋转轴905；旋转轴905的纵向后端可转动式安装在摆动气缸906内，摆动气缸906固设在固定板902的纵向后侧上；旋转轴905纵向前端上可转动式安装有旋转板907的一端，旋转板907的另一端可转动式安装在凸形夹送板908的顶部，凸形夹送板908的底部可移动式安装在 成品输送竖直导轨904内；凸形夹送板908的底端设置有左气动手指909和右气动手指910；
摆动气缸906通过驱动旋转轴905进而驱动旋转板907进行转动，旋转板907进一步带动凸形夹送板908沿着横向和竖向方向进行移动，左气动手指909和右气动手指910能够随着凸形夹送板908进行同步移动；左气动手指909能够移动至灌水器卡座3或检重机12的上方，右气动手指910能够移动至检重机12或筛检传输机构13的上方。
本实施例中，摆动气缸906与旋转板907通过旋转轴905连接，摆动气缸906与旋转板907连接处的旋转轴905上设置有键槽以防止打滑，摆动气缸906能够驱动旋转板907在竖直平面上作180°往复回转运动。
作为本实施例的一种具体方案，外壳生产机构10包括纵底板1001，所述纵底板1001上沿着竖向一体化设置有外竖板1002和内竖板1003，外竖板1002和内竖板1003平行相对设置；
外竖板1002和内竖板1003的顶部之间固定安装有纵安装杆1004，纵安装杆1004上固定安装有外壳模具1005，外壳模具1005的纵向两侧的纵安装杆1004上分别安装有一个水冷装置1006，外壳模具1005的下方设置有导料槽1007的进料端，导料槽1007的出料端位于下外壳输送机构4或上外壳输送机构7的零件输送振动圆盘401的上方；
外竖板1002和靠近外竖板1002的水冷装置1006之间固定安装有外壳原料料筒1008，外壳原料料筒1008的沿着纵向设置；外壳原料料筒1008的纵向外侧的顶部开设有进料口，进料口的上方设置有外壳原料料斗1009；外壳原料料 筒1008的纵向内端开放且为出料口，外壳原料料筒1008的纵向内端穿过靠近外竖板1002的水冷装置1006，并通过出料口与外壳模具1005相连通；
外竖板1002和内竖板1003的顶部之间可转动式安装有螺旋叶片1010，螺旋叶片1010的纵向外端位于外壳原料料筒1008内；
外竖板1002和内竖板1003上均安装有同步带1011，同步带1011的顶端与螺旋叶片1010的纵向两端相连接，同步带1011的底端与同步带驱动电机1012相连接；
靠近水冷装置1006的外壳原料料筒1008内埋设有加热组件。
本实施例中，外壳生产机构10能够实现对聚乙烯塑料颗粒输送、压实、熔化、搅拌和施压，将聚乙烯塑料颗粒制作成下外壳和上外壳。本实施例中，外壳原料料筒1008的出料口处设置有微孔注射孔，通过微孔注射孔将熔融态的聚乙烯塑料注入到外壳模具1005中。
作为本实施例的一种具体方案，零件抓送机械手11包括机械手底座1101，机械手底座1101的顶部设置有横支撑板1102；
横支撑板1102上设置有机械手水平导轨1103，机械手水平导轨1103内可移动式安装有机械手竖直导轨1104，机械手竖直导轨1104设置在横支撑板1102的纵向前侧；机械手竖直导轨1104内可移动式安装有零件抓送气动手指1105，零件抓送气动手指1105位于下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6或上外壳输送机构7的输料槽402另一端的上方；
零件抓送气动手指1105与机械手驱动气缸相连接；
机械手竖直导轨1104能够在机械手水平导轨1103内沿着横向进行移动，零件抓送气动手指1105能够在机械手竖直导轨1104沿着竖向进行移动。
本实施例中，零件抓送气动手指1105能够将灌水器零件，即下外壳、微孔陶瓷渗片、硅胶垫圈和上外壳，在竖直和水平方向上进行移栽，零件抓送气动手指1105由机械手驱动气缸进行驱动；由于硅胶垫圈质软不易被抓取，故将与硅胶垫圈输送机构6的零件抓送气动手指1105设为真空吸附气动手指。
作为本实施例的一种具体方案，检重机12包括检重机底座1201，检重机底座1201上设置有检重台1202，检重台1202的顶端设置有成品检重卡座1203，成品检重卡座1203位于成品输送机构9的凸形夹送板907的下方；检重台1202纵向前方的检重机底座1201上设置有显示仪1204。
本实施例中，检重机12用于对组装好的纽扣式微孔陶瓷灌水器成品的质量进行检验。检重台1202下设置有压力传感器，该压力传感器与显示仪1204相连接，显示仪1204能够控制高精度检重机7的启停，同时能够显示纽扣式微孔陶瓷灌水器成品的重量。例如，将纽扣式微孔陶瓷灌水器的质量范围设定为7.61±0.05g，若纽扣式微孔陶瓷灌水器成品的质量在7.56-7.66g之间，则纽扣式微孔陶瓷灌水器成品质检合格，判定为良品，否则质检不合格，判定为为废品。
作为本实施例的一种具体方案，筛检传输机构13包括四条竖支撑腿1301，竖支撑腿的顶端上设置有前横固定板1302和后横固定板1303；
前横固定板1302和后横固定板1303之间可转动式安装有一对滚筒1304，滚筒1304上设置有筛检传送带1305；滚筒1304与传送带驱动电机1306相连接，传送带驱动电机1306设置在筛检传送带1305下方的工作台1上；
后横固定板1303上设置有废品弹出器1307，前横固定板1302的前方下侧设置有废品箱14；筛检传送带1305的横向外侧下方设置有良品滑道1308的顶端，良品滑道1308的底端通向良品箱15；
前横固定板1302和后横固定板1303上分别设置有红外光电开关1309，红外光电开关1309与计数器相连接。
本实施例中，计数器采用本领域已知的计数器；废品弹出器1307用于将废品弹至废品箱14中；本实施例中，滚筒1304通过同步带与传送带驱动电机1306相连接，传送带驱动电机1306驱动滚筒1304滚动进而带动筛检传送带1305运动，使得筛检传送带1305将质检后的灌水器成品进行运送。
本实施例中，筛检传送带1305的松紧程度能够通过皮带张紧结构进行调整，该皮带张紧结构为本领域已知的皮带张紧结构。
作为本实施例的一种具体方案，工作台1上还设置有总控台16，总控台16与组装转动圆盘2、下外壳输送机构4、微孔陶瓷渗片输送机构5、硅胶垫圈输送机构6、上外壳输送机构7、扭拧机构8、成品输送机构9和筛检传输机构13均相连接。
本实施例中，总控台16包括显示屏、启动按钮、停止按钮、紧急制动按钮，调速按钮和功能按钮，总控台16能够控制纽扣式灌水器自动化生产装置的整体运行。具体的，调速按钮可以调节整个自动化生产装置的生产速度，功能按钮为选择功能名称。
作为本实施例的一种具体方案，工作台1纵向前侧的地面上设置有总气泵17，总气泵17上设置有输气管18的一端，输气管18的一端与成品输送机构9 的摆动气缸906以及零件抓送机械手11的机械手驱动气缸均相连通。本实施例中，总气泵17为摆动气缸906和零件抓送机械手11的机械手驱动气缸提供压缩气体作为动力来源。
本实施例中，工作台1的纵向前侧并排设置有下外壳输送机构安装支架19和一个外壳生产机构安装支架20，工作台1的横向一侧并排设置有微孔陶瓷渗片输送机构安装支架21和硅胶垫圈输送机构安装支架22，工作台1的纵向后侧并排设置有上外壳输送机构安装支架23和另一个外壳生产机构安装支架20；
下外壳输送机构4设置在下外壳输送机构安装支架19上，微孔陶瓷渗片输送机构5设置在微孔陶瓷渗片输送机构安装支架21上，硅胶垫圈输送机构6设置在硅胶垫圈输送机构安装支架22上，上外壳输送机构7设置在上外壳输送机构安装支架23上；外壳生产机构10设置在外壳生产机构安装支架20上；
本实施例中，扭拧机构8和成品输送机构9设置在工作台1上；检重机12、筛检传输机构13和废品箱14均设置在工作台1上；良品箱15设置在地面上。
本发明的工作原理如下：
第一，制作上外壳和下外壳；
向外壳原料料斗1009中添加聚乙烯塑料颗粒，聚乙烯塑料颗粒沿外壳原料料斗1009进入外壳原料料筒1008后，同步带驱动电机1012驱动同步带1011，同步带1011带动螺旋叶片1010旋转，使得聚乙烯塑料颗粒在外壳原料料筒1008进行移动和压实，压实后聚乙烯塑料颗粒在外壳原料料筒1008内的加热组件的作用下进行熔化，熔化过程中螺旋叶片1010同时进行搅拌和施压，最后将熔融 态的聚乙烯塑料注入进入外壳模具1005中，采用水冷装置1006进行迅速进行降温处理后制得上外壳或下外壳。
第二，组装零部件；
制作好的上外壳或下外壳从外壳模具1005开放的底端掉出并落入进入导料槽1007中，由导料槽1007进入零件输送振动圆盘401中，将微孔陶瓷渗片和硅胶垫圈也加入到各自的零件输送振动圆盘401中，将下外壳、微孔陶瓷渗片、硅胶垫圈和上外壳通过输料槽402输送至灌水器卡座3上方，采用零件抓送机械手11的零件抓送气动手指1105，将下外壳、微孔陶瓷渗片、硅胶垫圈和上外壳，依次抓取至灌水器卡座3上并依次叠放，采用扭拧机构8的拧紧夹805将叠放好的灌水器各零部件旋拧组装后，制得纽扣式微孔陶瓷灌水器成品。
第三，进行质检；
采用成品输送机构9的摆动气缸906驱动左气动手指909，将纽扣式微孔陶瓷灌水器成品抓取至检重机12的成品检重卡座1203进行质检，质检结束后，通过右气动手指910将纽扣式微孔陶瓷灌水器成品放置在筛检传输机构13的筛检传送带1305上；
第四，进行筛检和计数；
质检不合格的纽扣式微孔陶瓷灌水器成品通过废品弹出器1307弹至废品箱14中，质检合格的纽扣式微孔陶瓷灌水器成品，在筛检传送带1305上传送至红外光电开关1309处进行计数，计数完成后传送，经由良品滑道1308落入良品箱15中。

Claims (10)

  1. 一种纽扣式微孔陶瓷灌水器自动化生产设备，包括工作台(1)，其特征在于，所述的工作台(1)上设置有组装转动圆盘(2)，组装转动圆盘(2)外边缘上沿着周向均匀布设有多个灌水器卡座(3)；沿着组装转动圆盘(2)的转动方向，组装转动圆盘(2)的周围分别设置有下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送机构(6)、上外壳输送机构(7)、扭拧机构(8)和成品输送机构(9)；
    所述的下外壳输送机构(4)和上外壳输送机构(7)的上方均设置有外壳生产机构(10)；
    所述的下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送机构(6)和上外壳输送机构(7)的上方均设置有零件抓送机械手(11)；
    所述的成品输送机构(9)的一端与灌水器卡座(3)相邻近，成品输送机构(9)的另一端依次设置有检重机(12)和筛检传输机构(13)；所述的筛检传输机构(13)的纵向前侧下方设置有废品箱(14)，筛检传输机构(13)的横向外侧通向良品箱(15)；
    所述的下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送机构(6)和上外壳输送机构(7)的结构相同。
  2. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的下外壳输送机构(4)包括零件输送振动圆盘(401)，零件输送振动圆盘(401)的出料口与输料槽(402)的一端相连通，输料槽(402)的另一端邻近组装转动圆盘(2)并且位于零件抓送机械手(11)的下方；所述的输料槽(402)的底端设置有直线振动送料器(403)。
  3. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的扭拧机构(8)包括扭拧支撑底座(801)，扭拧支撑底座(801)上设置有高度调节杆(802)的底端，高度调节杆(802)的顶端安装有扭拧传动电机(803)的顶端，扭拧传动电机(803)竖直向下设置，扭拧传动电机(803)的底端内可旋转式安装有扭拧传动轴(804)的顶端，扭拧传动轴(804)的底端同轴设置有拧紧夹(805)，拧紧夹(805)位于灌水器卡座(3)的正上方。
  4. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的成品输送机构(9)包括输送机构支撑架(901)，输送机构支撑架(901)的顶端固设有固定板(902)；输送机构支撑架(901)上固定安装有成品输送水平导轨(903)，成品输送水平导轨(903)位于固定板(902)的下方；成品输送水平导轨(903)的横向内端位于灌水器卡座(3)的上方，成品输送水平导轨(903)的横向外端位于筛检传输机构(13)的上方；所述的成品输送水平导轨(903)内可移动式安装有成品输送竖直导轨(904)；
    所述的固定板(902)上可转动式安装有旋转轴(905)；旋转轴(905)的纵向后端可转动式安装在摆动气缸(906)内，所述的摆动气缸(906)固设在固定板(902)的纵向后侧上；旋转轴(905)纵向前端上可转动式安装有旋转板(907)的一端，旋转板(907)的另一端可转动式安装在凸形夹送板(908)的顶部，凸形夹送板(908)的底部可移动式安装在成品输送竖直导轨(904)内；所述的凸形夹送板(908)的底端设置有左气动手指(909)和右气动手指(910)；
    所述的摆动气缸(906)通过驱动旋转轴(905)进而驱动旋转板(907)进行转动，旋转板(907)进一步带动凸形夹送板(908)沿着横向和竖向方向进行移动，左气动手指(909)和右气动手指(910)能够随着凸形夹送板(908)进行同步移动；左气动手指(909)能够移动至灌水器卡座(3)或检重机(12)的上方，右气动手指(910)能够移动至检重机(12)或筛检传输机构(13)的上方。
  5. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的外壳生产机构(10)包括纵底板(1001)，所述纵底板(1001)上沿着竖向一体化设置有外竖板(1002)和内竖板(1003)，外竖板(1002)和内竖板(1003)平行相对设置；
    所述的外竖板(1002)和内竖板(1003)的顶部之间固定安装有纵安装杆(1004)，纵安装杆(1004)上固定安装有外壳模具(1005)，外壳模具(1005)的纵向两侧的纵安装杆(1004)上分别安装有一个水冷装置(1006)，外壳模具(1005)的下方设置有导料槽(1007)的进料端，导料槽(1007)的出料端位于下外壳输送机构(4)或上外壳输送机构(7)的零件输送振动圆盘(401)的上方；
    所述的外竖板(1002)和靠近外竖板(1002)的水冷装置(1006)之间固定安装有外壳原料料筒(1008)，所述的外壳原料料筒(1008)的沿着纵向设置；外壳原料料筒(1008)的纵向外侧的顶部开设有进料口，进料口的上方设置有外壳原料料斗(1009)；外壳原料料筒(1008)的纵向内端开放且为出料 口，外壳原料料筒(1008)的纵向内端穿过靠近外竖板(1002)的水冷装置(1006)，并通过出料口与外壳模具(1005)相连通；
    所述的外竖板(1002)和内竖板(1003)的顶部之间可转动式安装有螺旋叶片(1010)，螺旋叶片(1010)的纵向外端位于外壳原料料筒(1008)内；
    所述的外竖板(1002)和内竖板(1003)上均安装有同步带(1011)，同步带(1011)的顶端与螺旋叶片(1010)的纵向两端相连接，同步带(1011)的底端与同步带驱动电机(1012)相连接；
    所述的靠近水冷装置(1006)的外壳原料料筒(1008)内埋设有加热组件。
  6. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的零件抓送机械手(11)包括机械手底座(1101)，机械手底座(1101)的顶部设置有横支撑板(1102)；
    所述的横支撑板(1102)上设置有机械手水平导轨(1103)，机械手水平导轨(1103)内可移动式安装有机械手竖直导轨(1104)，所述的机械手竖直导轨(1104)设置在横支撑板(1102)的纵向前侧；机械手竖直导轨(1104)内可移动式安装有零件抓送气动手指(1105)，零件抓送气动手指(1105)位于下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送机构(6)或上外壳输送机构(7)的输料槽(402)另一端的上方；
    所述的零件抓送气动手指(1105)与机械手驱动气缸相连接；
    所述的机械手竖直导轨(1104)能够在机械手水平导轨(1103)内沿着横向进行移动，所述的零件抓送气动手指(1105)能够在机械手竖直导轨(1104)沿着竖向进行移动。
  7. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的检重机(12)包括检重机底座(1201)，检重机底座(1201)上设置有检重台(1202)，检重台(1202)的顶端设置有成品检重卡座(1203)，所述的成品检重卡座(1203)位于成品输送机构(9)的凸形夹送板(908)的下方；检重台(1202)纵向前方的检重机底座(1201)上设置有显示仪(1204)。
  8. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的筛检传输机构(13)包括四条竖支撑腿(1301)，竖支撑腿的顶端上设置有前横固定板(1302)和后横固定板(1303)；
    所述的前横固定板(1302)和后横固定板(1303)之间可转动式安装有一对滚筒(1304)，滚筒(1304)上设置有筛检传送带(1305)；所述的滚筒(1304)与传送带驱动电机(1306)相连接，所述的传送带驱动电机(1306)设置在筛检传送带(1305)下方的工作台(1)上；
    所述的后横固定板(1303)上设置有废品弹出器(1307)，前横固定板(1302)的前方下侧设置有废品箱(14)；所述的筛检传送带(1305)的横向外侧下方设置有良品滑道(1308)的顶端，良品滑道(1308)的底端通向良品箱(15)；
    所述的前横固定板(1302)和后横固定板(1303)上分别设置有红外光电开关(1309)，红外光电开关(1309)与计数器相连接。
  9. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的工作台(1)上还设置有总控台(16)，总控台(16)与组装转动圆盘(2)、下外壳输送机构(4)、微孔陶瓷渗片输送机构(5)、硅胶垫圈输送 机构(6)、上外壳输送机构(7)、扭拧机构(8)、成品输送机构(9)和筛检传输机构(13)均相连接。
  10. 如权利要求1所述的纽扣式微孔陶瓷灌水器自动化生产设备，其特征在于，所述的工作台(1)纵向前侧的地面上设置有总气泵(17)，总气泵(17)上设置有输气管(18)的一端，输气管(18)的一端与成品输送机构(9)的摆动气缸(906)以及零件抓送机械手(11)的机械手驱动气缸均相连通。
PCT/CN2022/130751 2022-02-21 2022-11-09 一种纽扣式微孔陶瓷灌水器的自动化生产装置 WO2023155490A1 (zh)

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