WO2023109050A1 - Pcb加工用多功能支撑台面及生产线 - Google Patents

Pcb加工用多功能支撑台面及生产线 Download PDF

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WO2023109050A1
WO2023109050A1 PCT/CN2022/099405 CN2022099405W WO2023109050A1 WO 2023109050 A1 WO2023109050 A1 WO 2023109050A1 CN 2022099405 W CN2022099405 W CN 2022099405W WO 2023109050 A1 WO2023109050 A1 WO 2023109050A1
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pcb processing
multifunctional
support
air
processing according
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PCT/CN2022/099405
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English (en)
French (fr)
Inventor
袁继旺
宋祥群
聂亚雄
董付勋
刘魁生
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生益电子股份有限公司
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Publication of WO2023109050A1 publication Critical patent/WO2023109050A1/zh

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits

Definitions

  • the present application relates to the technical field of PCB processing, for example, it relates to a multifunctional support table and a production line for PCB processing.
  • PCBs printed circuit boards
  • drilling, resin plug holes and solder mask plug holes are all indispensable production processes. These production The process needs to support the PCB to facilitate the corresponding operations.
  • the PCB drilling needs to be made after adding wooden and paper backing boards on the drilling rig table.
  • the wooden backing boards need to be replaced after dozens of PCB products with different designs are used, and the paper backing boards need to be replaced for each product. Replace once, and the replacement cost is higher.
  • resin plug holes each product needs to make auxiliary backing tools.
  • the auxiliary tools need to use the production data and then use a drilling machine for at least 4 hours for processing.
  • auxiliary backing tool After a product upgrade or a hole is modified, the auxiliary backing tool needs to be remade ( The same is true for solder resist plug holes), the production cost of auxiliary tools is relatively high, and there are many sundries in the auxiliary tools processed, which are difficult to clean and affect product quality. Similarly, a similar situation also exists in the solder resist plug hole.
  • the present application proposes a multi-functional support table for PCB processing, which can realize precise positioning and support of non-processing areas during PCB processing.
  • the present application also proposes a production line with the above-mentioned mesa.
  • an embodiment of the present application proposes a multifunctional support table for PCB processing, the multifunctional support table includes a support plate and a support mechanism, and a through hole is provided on the support plate; wherein, the support mechanism includes A gas cap and a driving mechanism connected with the gas cap, the gas cap is located below the through hole, and the driving mechanism can drive the gas cap to extend into or out of the through hole.
  • the driving mechanism includes an air pump and an air cylinder connected to the air pump.
  • a spring is provided inside the cylinder.
  • the multifunctional support table further includes a control mechanism connected to the driving mechanism.
  • control mechanism includes a solenoid valve.
  • control mechanism further includes a computer, and the computer is connected in communication with the solenoid valve.
  • the air pump is connected to the air cylinder through an air pipe.
  • the solenoid valve controls the opening and closing of the air pipe, thereby controlling the lifting of the spring in the cylinder, and then controlling the lifting of the air cap.
  • the support plate is a steel plate, an iron plate or a marble plate.
  • the distance between adjacent through holes is more than 5 mm.
  • the diameter of the through hole is larger than the diameter of the gas cap.
  • an embodiment of the present application proposes a production line for PCB processing, including at least one of a drilling device, a resin plugging device and a solder resist plugging device, the drilling device, the resin plugging device and The above-mentioned multifunctional support table is provided in the solder resist plug hole device.
  • FIG. 1 is a schematic structural view of a multifunctional support table according to an embodiment of the present application
  • Fig. 2 is a partially enlarged view of part A of Fig. 1;
  • FIG. 3 is a structural schematic diagram of a support mechanism and a control mechanism of a multifunctional support platform according to an embodiment of the present application.
  • orientation descriptions such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the application (application) and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the application (application).
  • This embodiment provides a multifunctional support table for PCB processing, including a support plate 1 , a support mechanism and a control mechanism.
  • the support plate 1 is provided with a plurality of through holes 11 .
  • the support mechanism includes a gas cap 21 and a driving mechanism connected to the gas cap 21 , the gas cap 21 is arranged below the through hole 11 , and the driving mechanism can drive the gas cap 21 to extend into or out of the through hole 11 .
  • the control mechanism includes a control computer 32 and a solenoid valve 31, and the control computer 32 controls the opening and closing of the solenoid valve 31 through a program.
  • Drive mechanism adopts air pump 22 and air cylinder 23 as drive mechanism.
  • a spring is arranged in the cylinder 23, and the spring is connected with the gas cap, and the rise or fall of the gas cap is realized by controlling the compression or reset of the spring, and the compression or reset of the spring is controlled by the air flow, thereby controlling the lifting of the gas cap 21.
  • the support plate 1 is steel plate, iron plate or marble plate. Choosing cast iron, stainless steel or marble as the support plate 1 can better ensure the rigidity and stability of the table top, and the size of the table top can be designed according to the size of the board.
  • the multifunctional support table further includes a control mechanism, and the control mechanism is connected to the driving mechanism.
  • the control mechanism controls the automatic lifting of the gas cap 21 by controlling whether the driving mechanism is working or not, making the operation easier.
  • the number of through holes 11 corresponds to the number of cylinders 23 one by one, and is arranged horizontally.
  • the interval between the holes of the through holes 11 is unlimited.
  • the size of the through hole 11 is set according to the size of the gas cap 21, and the diameter of the through hole 11 needs to be greater than the diameter of the gas cap 21; the through hole 11, the driving mechanism and the gas cap There are multiple tops 21 ; in one embodiment of the present application, the numbers of the through holes 11 , the driving mechanism and the gas tops 21 are equal.
  • the number of through holes 11 is determined according to the size of the mesa, the diameter of the through holes 11 , and the space between the holes.
  • the cylinder below the through hole 11 establishes the origin coordinate system with the central cylinder of the table as the center point, and the positions of the through holes 11 in other positions correspond to different coordinate points;
  • the material of the cylinder is not limited, and metal materials such as cast steel or aluminum alloy can be selected The cylinder; the diameter of the cylinder must not be less than the diameter of the gas cap 21.
  • the diameter of the air cap 21 needs to meet the support and rigidity requirements at the same time.
  • the diameter of the air cap 21 on the cylinder is unlimited.
  • the specific diameter can be determined by combining the size of the table and the size of the area available for support. Take the scene applied to PCB resin plug holes as an example.
  • the diameter of the air cap 21 can be designed to be 2 mm to 10 mm (preferably 2 mm), which can meet the requirements of supporting in a limited space. It can also avoid affecting other processing areas; the material should preferably be aluminum alloy and other metal gas caps 21 to better ensure that there is no obvious deformation when jacking up.
  • control mechanism includes a solenoid valve 31 .
  • the opening and closing of the electromagnetic valve 31 controls whether the driving mechanism has a driving force, thereby controlling the lifting of the gas cap 21 .
  • the air pump 22 is connected to the air cylinder through an air pipe.
  • the electromagnetic valve 31 controls the opening and closing of the air pipe, thereby controlling the spring in the cylinder to rise and fall, and then controls the rise and fall of the air cap 21 .
  • the lifting of the air cap 21 can be supplied by one or more air pumps 22, and controlled by the solenoid valves 31 connected to each other.
  • the gas can be delivered to all the branch pipes through a single main air pipe and connected to the solenoid valve 31 switch.
  • Solenoid valve 31 opens and realizes the movement of gas cap 21 liters, and solenoid valve 31 closes then closes air supply, realizes gas cap down 21 by the spring reset in cylinder 23.
  • the control mechanism also includes a computer, and the computer is in communication connection with the solenoid valve 31 .
  • the data can be imported to automatically identify the corresponding air cap 21 in the non-processing area, and the corresponding solenoid valve 31 is controlled by the computer to open to realize precise support for the non-processing area, which has a better automation function.
  • a machine table that can be used for selective support of various machines such as PCB drilling machine, PCB resin plugging machine, PCB solder mask plugging machine, etc. is provided, which can be applied simultaneously Due to the support requirements of multiple processes, it can realize precise positioning support for the position of the non-processing area of the product. It can be used for a long time without replacement, easy to operate, and can save a lot of cost. At the same time, it can also improve product processing efficiency and quality; the air cap 21 is set in the table, the structure is more compact, and it is easy to be damaged or affect other parts due to exposure , prolong the service life of the equipment, and at the same time, improve the convenience of use.
  • the present application proposes a production line for PCB processing, including at least one of a drilling device, a resin plugging device and a solder resist plugging device, the drilling device, a resin plugging device and a solder resist plugging device
  • the device is provided with the above-mentioned multifunctional support table.
  • the production line according to one embodiment of the present application has at least the following beneficial effects: the production line with the structure of the present application is provided with the above-mentioned support table, which can be used in multiple production processes without replacement, and can be set as required, saving production costs, and at the same time It also simplifies the operation; it directly replaces the countertops of drilling machines, plugging machines and other devices, rather than as an auxiliary tool, and is easy to use and compact in structure.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

本申请公开了一种PCB加工用多功能支撑台面及生产线。所述多功能支撑台面包括支撑板和支撑机构，所述支撑板上设有通孔；其中，所述支撑机构包括气顶和与所述气顶连接的驱动机构，所述气顶位于所述通孔下方，所述驱动机构能够驱动所述气顶伸入或伸出所述通孔。

Description

PCB加工用多功能支撑台面及生产线
本申请要求申请日为2021年12月14日、申请号为202111525943.2的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及PCB加工技术领域，例如涉及一种PCB加工用多功能支撑台面及生产线。
背景技术
随着万物互联的发展，印制电路板(PCB)国内外需求量日益剧增，PCB制作过程中，钻孔、树脂塞孔以及阻焊塞孔制作都是必不可少的制作流程，这些制作流程都需要将PCB支撑后，以便于进行相应的作业。相关技术中的PCB钻孔制作前需在钻机台面增加木质以及纸质垫板后进行制作，木质垫板经几十种不同设计的PCB产品使用后需进行更换，纸质垫板需每种产品更换一次，更换成本较高。树脂塞孔制作过程每种产品需要制作辅助垫板工具，辅助工具需使用制作资料后另使用至少4h以上钻机进行加工制作，产品升级局部或一个孔做改动后，需重新制作辅助垫板工具(阻焊塞孔同理)，辅助工具制作成本较高，另加工的辅助工具存在杂物较多，难清理，影响产品品质。同样地，阻焊塞孔亦会存在类似情形。
基于此，若能设计一种可实现对钻孔、树脂塞孔以及阻焊塞孔等各种产品选择性加工过程中均可支撑的多功能台面将可大幅节约生产成本，同时还可提高产品的加工效率及品质。
发明内容
本申请提出了一种PCB加工用多功能支撑台面，能够实现PCB加工过程中对不加工区域的精准定位支撑。
本申请还提出一种具有上述台面的产线。
一方面，本申请一实施例提出了一种PCB加工用多功能支撑台面，所述多功能支撑台面包括支撑板和支撑机构，所述支撑板上设有通孔；其中，所述支撑机构包括气顶和与所述气顶连接的驱动机构，所述气顶位于所述通孔下方，所 述驱动机构能够驱动所述气顶伸入或伸出所述通孔。
在本申请的一些实施方式中，所述驱动机构包括气泵和与所述气泵连接的气缸。
在本申请的一些实施方式中，所述气缸内设有弹簧。
在本申请的一些实施方式中，所述多功能支撑台面还包括控制机构，所述控制机构与所述驱动机构连接。
在本申请的一些优选的实施方式中，所述控制机构包括电磁阀。
在本申请的一些优选的实施方式中，所述控制机构还包括计算机，所述计算机与所述电磁阀通信连接。
在本申请的一些实施方式中，所述气泵与气缸通过气管连接。电磁阀通过控制气管的开闭，从而控制气缸内弹簧升降，进而控制气顶的升降。
在本申请的一些实施方式中，所述支撑板为钢板、铁板或大理石板。
在本申请的一些实施方式中，相邻通孔间的间距5mm以上。
在本申请的一些实施方式中，所述通孔直径大于所述气顶的直径。
在本申请的一些实施方式中，所述通孔、驱动机构和气顶分别为多个。
另一个方面，本申请的一实施例提出了一种PCB加工用生产线，包括钻孔装置、树脂塞孔装置和阻焊塞孔装置中的至少一个，所述钻孔装置、树脂塞孔装置和阻焊塞孔装置中设有上述的多功能支撑台面。
附图说明
图1为本申请一实施例的多功能支撑台面的结构示意图；
图2为图1的A部分局部放大图；
图3为本申请一实施例的多功能支撑台面的支撑机构和控制机构的结构示意图。
附图标记：1、支撑板；11、通孔；21、气顶；22、气泵；23、气缸；31、电磁阀；32、控制电脑。
具体实施方式
下面详细描述本申请的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本申请，而不能理解 为对本申请的限制。
在本申请的描述中，需要理解的是，涉及到方位描述，例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请(申请)和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请(申请)的限制。
在本申请的描述中，若干的含义是一个以上，多个的含义是两个以上，大于、小于、超过等理解为不包括本数，以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。
本申请的描述中，除非另有明确的限定，设置、安装、连接等词语应做广义理解，所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本申请(申请)中的具体含义。
本申请的描述中，参考术语“一些实施例等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
本实施例提供了一种PCB加工用多功能支撑台面，包括支撑板1、支撑机构和控制机构，如图1和2所示，支撑板1上设有多个通孔11。如图3所示，支撑机构包括气顶21和与气顶21连接的驱动机构，气顶21布置在通孔11下方，驱动机构能够驱动气顶21伸入或伸出通孔11。控制机构包括控制电脑32和电磁阀31，控制电脑32通过程序控制电磁阀31的开闭。驱动机构采用气泵22和气缸23作为驱动机构。气缸23内设置弹簧，所述弹簧与所述气顶连接，通过控制弹簧的压缩或复位实现气顶的上升或下降，通过气流控制弹簧的压缩或复位，从而控制气顶21的升降。通过精准控制气缸23气顶21的开启，实现对PCB的支撑作用。
所述支撑板1为钢板、铁板或大理石板。选择铸铁、不锈钢或大理石材质的板材作为支撑板1，可更好的保证台面的刚性和稳定性，台面大小可根据板件大小进行设计。
在本申请的一些实施方式中，所述多功能支撑台面还包括控制机构，所述 控制机构与所述驱动机构连接。控制机构通过控制驱动机构的工作与否，从而控制气顶21的自动升降，使得操作更简便。
通孔11数量和气缸23数量一一对应，呈水平式排列，通孔11的孔和孔之间的间隔无限制，为保证通孔11和通孔11位置的连接筋强度，间隔控制为不小于5mm，以提升支撑板1的支撑强度，进而提升其使用寿命；通孔11大小根据气顶21大小设定，通孔11直径需大于气顶21直径；所述通孔11、驱动机构和气顶21分别为多个；在本申请的一实施方式中，所述通孔11、驱动机构和气顶21的数量相等。通孔11数量根据台面大小、通孔11直径、孔和孔之间的间隔空间三者决定。
加工过程中，通孔11下方的气缸以台面中心气缸为中心点建立原点坐标系，其余位置的通孔11位置对应不同的坐标点；气缸材质无限制，可选择铸钢或铝合金等金属材质的气缸；气缸直径需不小于气顶21直径。
气顶21直径需要同时满足支撑和刚性要求，气缸上的气顶21直径无限制，具体直径可结合台面尺寸、可用于支撑的面积大小进行确定，以应用到PCB树脂塞孔的场景为例，为保证支撑效果又不影响相邻塞孔位的塞孔效果，气顶21直径可设计为2mm～10mm(优选为2mm)，该直径范围内既可满足在有限的空间内达到支撑的要求，又可避免影响其他加工区域；材质需优先选用铝合金等金属材质的气顶21以更好地保证在顶起时不产生明显的形变。
在本申请的一实施方式中，所述控制机构包括电磁阀31。通过电磁阀31的开闭控制驱动机构是否具有驱动力，从而控制气顶21的升降。
在本申请的一实施方式中，所述气泵22与气缸通过气管连接。电磁阀31通过控制气管的开闭，从而控制气缸内弹簧升降，进而控制气顶21的升降。
气顶21的升降可由一个或多个气泵22供气，并由各自相连的电磁阀31管控，可通过单根主气管输送气体至所有分气管连接至电磁阀31开关，通过控制对应坐标系的电磁阀31开启实现气顶21升动作，电磁阀31关闭则关闭供气，通过气缸23内的弹簧复位实现气顶下21降。
以一塞孔过程为具体应用场景来说明工作过程：
1、选择待加工的产品(PCB)；
2、将待加工的产品通过气缸23和螺纹钉根据预先制作的定位孔定位在台面上(通常设置3个以上的定位孔，孔径通常设置为大于2mm)
3、调取待加工产品的设计信息；
4、根据产品设计信息对PCB距离需要塞孔孔壁3mm之外的非塞孔坐标点进行抓取并制作成程序(3mm为塞孔时防止油墨返粘设定的安全距离，其余使用场景可根据实际情况设定不同的安全距离)，塞孔制作时导入程序，由控制电脑32对程序内坐标点对应位置的气顶21的电磁阀31释放开启指令，将非塞孔气顶21开启，进而实现对实现支撑效果。如图1中所示，通过控制部分需塞孔处的通孔11中的电磁阀31不开启，气顶21不升起，而其余位置气顶21开启实现支撑，同时便于加工操作。
所述控制机构还包括计算机，所述计算机与所述电磁阀31通信连接。可根据PCB等产品的设计需求，导入资料即可自动识别非加工区域对应的气顶21，由计算机控制对应电磁阀31，开启实现对非加工区域进行精准支撑，有较好的自动化功能。
根据本申请的实施方式，至少具有以下有益效果：提供了一种可用于PCB钻机、PCB树脂塞孔机、PCB阻焊塞孔机等各种机器的选择性支撑的机器台面，其可同时适用于多个工序的支撑需求，能够实现对产品不加工区域的位置实现精准定位支撑。可长期使用，无需更换，操作简便，能够节省大量成本，同时，还可提高产品加工效率及品质；气顶21设置于台面内，结构更简凑，且避免因外露易被损坏或影响其他部件，延长了设备的使用寿命，同时，也提升了使用的便利性。
另一个方面，本申请提出了一种PCB加工用生产线，包括钻孔装置、树脂塞孔装置和阻焊塞孔装置中的至少一个，所述钻孔装置、树脂塞孔装置和阻焊塞孔装置中设有上述的多功能支撑台面。
根据本申请的一实施方式的生产线，至少具有以下有益效果：本申请结构的生产线，设置上述支撑台面，其可用于多个生产工序，无需更换，根据需要设置即可，节约了生产成本，同时还简化了操作；直接替代钻孔机、塞孔机等装置的台面使用，而非作为辅助工具，使用方便且结构紧凑。

Claims (10)

  1. 一种PCB加工用多功能支撑台面，所述多功能支撑台面包括支撑板和支撑机构，所述支撑板上设有通孔；
    其中，所述支撑机构包括气顶和与所述气顶连接的驱动机构，所述气顶位于所述通孔下方，所述驱动机构能够驱动所述气顶伸入或伸出所述通孔。
  2. 根据权利要求1所述的PCB加工用多功能支撑台面，其中：所述驱动机构包括气泵和与所述气泵连接的气缸。
  3. 根据权利要求2所述的PCB加工用多功能支撑台面，其中：所述气缸内设有弹簧，所述弹簧与所述气顶连接。
  4. 根据权利要求1至3任一项所述的PCB加工用多功能支撑台面，还包括控制机构，所述控制机构与所述驱动机构连接。
  5. 根据权利要求4所述的PCB加工用多功能支撑台面，其中：所述控制机构包括电磁阀。
  6. 根据权利要求5所述的PCB加工用多功能支撑台面，其中：所述控制机构还包括计算机，所述计算机与所述电磁阀通信连接。
  7. 根据权利要求4所述的PCB加工用多功能支撑台面，其中：所述支撑板为钢板、铁板或大理石板。
  8. 根据权利要求4所述的PCB加工用多功能支撑台面，其中：相邻通孔间的间距5mm以上。
  9. 根据权利要求4所述的PCB加工用多功能支撑台面，其中：所述通孔、驱动机构和气顶分别设有多个。
  10. 一种PCB加工用生产线，包括钻孔装置、树脂塞孔装置及阻焊塞孔装置中的至少一种，所述钻孔装置、树脂塞孔装置和阻焊塞孔装置中设有如权利要求1至9任一项所述的多功能支撑台面。
PCT/CN2022/099405 2021-12-14 2022-06-17 Pcb加工用多功能支撑台面及生产线 WO2023109050A1 (zh)

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