WO2023108419A1 - 一种利于调节切割长度的轧钢高效切割设备 - Google Patents

一种利于调节切割长度的轧钢高效切割设备 Download PDF

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Publication number
WO2023108419A1
WO2023108419A1 PCT/CN2021/137935 CN2021137935W WO2023108419A1 WO 2023108419 A1 WO2023108419 A1 WO 2023108419A1 CN 2021137935 W CN2021137935 W CN 2021137935W WO 2023108419 A1 WO2023108419 A1 WO 2023108419A1
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WIPO (PCT)
Prior art keywords
fixedly provided
rod
dust
cutting
box
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Application number
PCT/CN2021/137935
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English (en)
French (fr)
Inventor
刘健
刘俊军
王禹斌
杨健
陈开庆
何文
徐黎新
Original Assignee
宿迁南钢金鑫轧钢有限公司
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Application filed by 宿迁南钢金鑫轧钢有限公司 filed Critical 宿迁南钢金鑫轧钢有限公司
Priority to PCT/CN2021/137935 priority Critical patent/WO2023108419A1/zh
Publication of WO2023108419A1 publication Critical patent/WO2023108419A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D19/00—Shearing machines or shearing devices cutting by rotary discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools

Definitions

  • the invention relates to the technical field of steel rolling processing, in particular to a high-efficiency steel rolling cutting equipment which is beneficial for adjusting the cutting length.
  • steel rolling the process of changing the shape of steel ingots and billets between rotating rolls is called steel rolling.
  • the purpose of steel rolling is the same as other pressure processing. On the one hand, it is to obtain the required shape, such as steel plate, strip steel, wire rod and various types of steel.
  • the cutting equipment cannot cut the rolled steel into multiple sections at the same time, resulting in the inability to efficiently cut the rolled steel.
  • dust will be generated, which will affect the processing environment and endanger the health of the staff.
  • Existing vacuum cleaners Generally, a fan is installed on the equipment, and the fan and the filter screen used to filter dust gas, the filter screen will reduce the filtering effect after a period of use, and needs to be cleaned.
  • a cleaning structure such as a brush is used to clean it. During use, the dust will stick to the brush, reducing the cleaning effect of the brush.
  • the invention provides a high-efficiency cutting equipment for rolling steel which is beneficial for adjusting the cutting length, so as to solve the problems in the background technology.
  • a high-efficiency cutting equipment for rolling steel that is beneficial to adjust the cutting length, including a processing table, and electric push rods are fixedly installed on both sides of the top of the processing table, and the electric push rod One end is fixedly provided with a support plate, the bottom of the support plate is movably provided with a dust collection cover, the interior of the dust collection cover is provided with a cutting wheel, the two sides of the dust collection cover are fixed with dust collection pipes, the collection One end of the dust pipe is fixedly provided with a dust collecting device, and the inside of the dust collecting device is fixedly provided with a protective case, the inside of the protective case is provided with a fan, and a filter screen is provided directly below the fan, and the filter screen
  • the bottom is movably provided with a brush plate, and the bottom of the brush plate is movably provided with a mounting seat, and the brush plate is provided with a card slot, and the inner wall of the card slot is clamped with a card block.
  • the connecting rod at the bottom of the mounting seat one end of the connecting rod penetrates to the top of the first box and extends to the inside of the first box, one end of the connecting rod is provided with a roller, and the bottom of the roller is movable
  • a transmission rod the surface of the transmission rod is fixedly provided with a bump, one point of the transmission rod is fixedly provided with a moving frame, the inner wall of the moving frame is movably provided with a protruding shaft, and one end of the protruding shaft is fixedly provided with a protruding shaft.
  • the protruding shaft is fixedly provided with a roulette
  • the inner wall of the roulette is fixedly provided with a second rotating shaft
  • one end of the second rotating shaft is fixedly connected with the output shaft of the second motor
  • the first box The bottom of the body is fixedly provided with a telescopic rod, and one end of the telescopic rod penetrates to the top of the second box body and extends to the inside of the second box body, and one side of the second box body is fixedly provided with a rotating rod, and the rotating rod One end of the rod penetrates to one end of the rack bar and extends to the inside of the rack bar.
  • the top of the rack bar is meshed with a half gear, and the inner wall of the half gear is fixedly provided with a fourth rotating shaft.
  • the fourth rotating shaft One end is fixedly connected with the output shaft of the fourth motor.
  • both sides of the filter screen are fixedly provided with sliders, and the sliders are located in the slide grooves on the protective shell.
  • one side of the clamping block is fixedly provided with a vertical plate
  • one side of the vertical plate is fixedly provided with a horizontal plate
  • one side of the horizontal plate is movably provided with a moving block
  • one side of the moving block is set There is a groove, and the groove is inclined.
  • the moving block is provided with a threaded hole, and the inner wall of the threaded hole is threaded with a first screw rod.
  • the number of the risers is two, and a first spring is fixedly arranged between the two risers.
  • the top of the dust collection cover is fixedly provided with a nut seat, the inner wall of the nut seat is threadedly connected with a screw rod, the outer wall of the screw rod is fixedly provided with a large gear, and the bottom of the large gear is meshed with a small gear.
  • guide rods are fixedly installed on both sides of the bottom of the mounting seat, one end of the guide rod penetrates to the top of the first box and extends to the inside of the first box, and the surface of the guide rod is sleeved With socket spring.
  • a movable block is fixed inside the telescopic rod, and a threaded hole is opened on the movable block, and the inner wall of the threaded hole is threadedly connected with a second screw, and one end of the second screw is connected to the output of the third motor.
  • the shaft is fixedly connected.
  • the surface of the rotating rod is fixedly provided with a main bevel gear, and the bottom of the main bevel gear is engaged with a slave bevel gear.
  • a limiting plate is fixedly arranged at one end of the rack bar, and a second spring is fixedly arranged at one side of the limiting plate.
  • a collection box is provided directly under the filter screen, and the collection box is located at the bottom of the inner wall of the dust collecting device.
  • the present invention provides a high-efficiency steel-rolling cutting equipment that is beneficial to adjust the cutting length, and has the following beneficial effects: 1.
  • the high-efficiency steel-rolling cutting equipment that is beneficial to adjusting the cutting length can be rotated by setting a nut seat and a screw mandrel.
  • the screw rod is connected with the nut base to drive the cutting wheel to move horizontally, so as to adjust the distance between the seven cutting wheels. After the distance adjustment is completed, the seven cutting wheels can cut the rolled steel at the same time. This enables efficient cutting operations.
  • the high-efficiency cutting equipment for rolling steel that is beneficial to adjust the cutting length.
  • the fan uses its own suction to suck the dust generated by cutting into the inside of the dust collection device, and the dust generated by cutting
  • the dust is collected efficiently, reducing the surrounding dust, protecting the working environment and the health of workers, and the filter screen can filter the dust gas and avoid contact between the dust and the fan.
  • the high-efficiency rolling steel cutting equipment that is beneficial to adjust the cutting length is equipped with a brush plate, a rack bar and a half gear, and cooperates with the elasticity of the second spring.
  • the rotating half gear drives the brush plate through the meshing connection with the rack bar. Reciprocating horizontal movement, the moving brush plate will clean the dust attached to the filter, so as to avoid the clogging of the filter and affect the dust collection effect of the fan.
  • the high-efficiency rolling steel cutting equipment that is beneficial to adjust the cutting length can quickly disassemble the brush plate by using the clamping relationship between the two by setting the clamping block and the card slot on the brush plate.
  • the disassembly steps are relatively simple, so that It is convenient for users to replace the brush plate.
  • the high-efficiency cutting equipment for rolling steel that is beneficial to adjust the cutting length.
  • the rotating disc drives the transmission rod to reciprocate horizontally through the protruding shaft.
  • the moving transmission rod uses the raised surface of the bump to drive the brush plate to reciprocate vertically, causing the brush plate to vibrate, and uses the vibration force to clean off the dust sticking to the brush plate to keep the brush plate in good condition. Clean up effect.
  • the high-efficiency cutting equipment for rolling steel that is beneficial to adjust the cutting length.
  • the rotating first screw uses the screw connection with the moving block to drive the moving block to move vertically.
  • the inclined surface of the groove on the moving block will squeeze the vertical plate, so that the clamping block on one side of the vertical plate is away from the clamping groove on the brush plate, thereby releasing the clamping state.
  • the high-efficiency rolling steel cutting equipment that is beneficial to adjust the cutting length, by setting the movable block, the telescopic rod and the second screw, the rotating second screw drives the brush plate to move vertically through the threaded connection with the movable block, so that the brush plate
  • the height of the brush plate can be adjusted so that the brush plate can be tightly attached to the filter screen.
  • the height of the brush plate can be appropriately reduced to avoid the filter screen from hindering the turning of the brush plate.
  • the rotating master bevel gear uses the meshing connection with the slave bevel gear to drive the brush plate to turn over, so that the brush The plate is far away from the filter screen and close to the collection box.
  • the dust attached to the brush plate can easily fall into the inside of the collection box.
  • Fig. 1 is a structural schematic diagram of a high-efficiency cutting equipment for rolling steel that facilitates adjustment of cutting length according to the present invention.
  • Fig. 2 is a structural front view of a high-efficiency cutting equipment for rolling steel that facilitates adjustment of cutting length according to the present invention.
  • Fig. 3 is a schematic diagram of the screw structure of a high-efficiency cutting equipment for rolling steel that facilitates the adjustment of the cutting length according to the present invention.
  • Fig. 4 is a structural schematic diagram of a dust collecting device of a high-efficiency steel rolling cutting equipment that facilitates adjustment of cutting length according to the present invention.
  • Fig. 5 is a structural schematic diagram of a brush plate of a high-efficiency cutting equipment for rolling steel that facilitates adjustment of cutting length according to the present invention.
  • Fig. 6 is a block diagram of a high-efficiency cutting equipment for rolling steel that facilitates adjustment of cutting length according to the present invention.
  • Fig. 7 is a structural schematic diagram of a telescopic rod of a high-efficiency steel-rolling cutting equipment that facilitates adjustment of the cutting length according to the present invention.
  • Fig. 8 is a structural schematic diagram of the second motor of a high-efficiency steel rolling cutting equipment that facilitates adjustment of cutting length according to the present invention.
  • Fig. 9 is a schematic diagram of the structure of the second spring of the high-efficiency steel rolling cutting equipment of the present invention which facilitates the adjustment of the cutting length.
  • Fig. 10 is a structural schematic diagram of a fourth motor of a high-efficiency steel rolling cutting equipment that facilitates adjustment of cutting length according to the present invention.
  • processing table 101, electric push rod; 2, support plate; 201, dust collection cover; 202, cutting wheel; 203, nut seat; 204, screw rod; 205, large gear; 206, pinion ; 3, dust collection pipe; 4, dust collection device; 401, protective shell; 402, fan; 403, filter screen; 404, slider; 405, collection box; 5, brush plate; 501, mounting seat; 502, Block; 503, vertical plate; 504, horizontal plate; 505, moving block; 506, first screw; 507, first spring; 6, connecting rod; 601, first box; 602, roller; 603, bump ; , the second casing; 702, the movable block; 703, the second screw rod; 704, the third motor; 8, the rotating rod; 801, the rack bar; 802, the main bevel gear; 803, from the bevel gear; 9, Half gear; 901, the fourth rotating shaft; 902, the fourth motor; 903, the limit plate; 904, the second spring.
  • the present invention discloses a kind of high-efficiency cutting equipment for rolling steel which is beneficial to adjust the cutting length.
  • One end of the rod 101 is fixedly provided with a support plate 2, the bottom of the support plate 2 is movably provided with a dust collection cover 201, the inside of the dust collection cover 201 is provided with a cutting wheel 202, and the inner wall of the cutting wheel 202 is fixedly provided with a second A rotating shaft, and one end of the first rotating shaft is provided with a first motor, the first motor drives the cutting wheel 202 to rotate through the first rotating shaft, and provides power for the cutting wheel 202, and the two sides of the dust collecting cover 201 are fixedly provided with Dust collection pipe 3, one end of the dust collection pipe 3 is fixedly provided with a dust collection device 4, the top of the dust collection device 4 is provided with an air outlet, and the inside of the air outlet is fixed with a dust-proof net, so as to maintain the discharge of gas and provide Outlet, the front of the dust collection device 4 is provided with an inspection door, which
  • the inside of the dust collection device 4 is fixed with a protective shell 401, and the inside of the protective shell 401 is provided with a fan 402.
  • the inside of the protective shell 401 is provided with a fan 402.
  • the bottom of the filter screen 403 is movably provided with a brush plate 5
  • the bottom of the brush plate 5 is movably provided with a mount 501
  • the brush plate 5 is provided with a a card slot, and a card block 502 is clamped on the inner wall of the card slot.
  • the bottom of the roller 602 is movably provided with a transmission rod 604, the surface of the transmission rod 604 is fixedly provided with a bump 603, one point of the transmission rod 604 is fixedly provided with a mobile frame 605, and the inner wall of the mobile frame 605 is movable.
  • protruding shaft 606 there is a protruding shaft 606, one end of the protruding shaft 606 is fixedly provided with a protruding shaft 606, one end of the protruding shaft 606 is fixedly provided with a wheel 607, and the inner wall of the wheel 607 is fixedly provided with a second rotating shaft 608, the One end of the second rotating shaft 608 is fixedly connected to the output shaft of the second motor 609, and the bottom of the first box body 601 is fixedly provided with a telescopic rod 7, and one end of the telescopic rod 7 penetrates to the top of the second box body 701 and Extending to the inside of the second box 701, one side of the second box 701 is fixed with a rotating rod 8, one end of the rotating rod 8 penetrates to one end of the rack bar 801 and extends to the end of the rack bar 801.
  • the inner wall of the half gear 9 is fixedly provided with a fourth rotating shaft 901, and one end of the fourth rotating shaft 901 is fixedly connected to the output shaft of the fourth motor 902 .
  • both sides of the filter screen 403 are fixedly provided with sliders 404 , and the sliders 404 are located in slide grooves on the protective case 401 .
  • the filter screen 403 can be pulled out from the protective case 401 , so that it is convenient for the user to replace the filter screen 403 .
  • one side of the block 502 is fixedly provided with a vertical plate 503, one side of the vertical plate 503 is fixedly provided with a horizontal plate 504, one side of the horizontal plate 504 is movably provided with a moving block 505, the One side of the moving block 505 is provided with a groove, and the groove is inclined.
  • the moving block 505 is provided with a threaded hole, and the inner wall of the threaded hole is threaded with a first screw 506 .
  • the rotating first screw 506 utilizes the screw connection with the moving block 505 to drive the moving block 505 to move vertically, and when the moving block 505 moves down, it moves The inclined surface of the groove on the block 505 will squeeze the vertical plate 503, so that the locking block 502 on one side of the vertical plate 503 is away from the locking groove on the brush plate 5, thereby releasing the locking state.
  • the number of the risers 503 is two, and a first spring 507 is fixedly arranged between the two risers 503 .
  • the elasticity of the first spring 507 will push the blocks 502 on both sides into the slots on the brush plate 5, thereby realizing brush The clamping state between the board 5 and the mounting base 501 .
  • the top of the dust collection cover 201 is fixedly provided with a nut base 203, the inner wall of the nut base 203 is threadedly connected with a screw rod 204, and the outer wall of the screw rod 204 is fixedly provided with a large gear 205, and the large gear The bottom of 205 is meshed with a pinion 206 .
  • the rotating screw mandrel 204 utilizes the threaded connection with the nut seat 203 to drive the cutting wheel 202 to move horizontally, thereby adjusting the distance between the seven cutting wheels 202, After the distance adjustment is completed, the seven cutting wheels 202 can cut at the same time, so as to realize efficient cutting operation.
  • guide rods 610 are fixedly installed on both sides of the bottom of the mounting base 501, and one end of the guide rods 610 penetrates to the top of the first box body 601 and extends to the inside of the first box body 601.
  • a sleeve spring 611 is sleeved on the surface of the rod 610 .
  • the elasticity of the sleeve spring 611 makes the roller 602 at one end of the connecting rod 6 always in contact with the transmission rod 604 or the protrusion 603 Keep the attached state, so that the brush plate 5 can be vibrated and cleaned in the overturned state.
  • the inside of the telescopic rod 7 is fixedly provided with a movable block 702, the movable block 702 is provided with a threaded hole, and the inner wall of the threaded hole is threadedly connected with a second screw rod 703, and one end of the second screw rod 703 is connected to The output shaft of the third motor 704 is fixedly connected.
  • the rotating second screw rod 703 utilizes the threaded connection with the movable block 702 to drive the brush plate 5 to move vertically, so that the brush plate 5
  • the height is adjusted so that the brush plate 5 can be tightly attached to the filter screen 403.
  • the height of the brush plate 5 can be appropriately reduced to avoid the filter screen 403 from hindering the brush plate 5 flip.
  • the surface of the rotating rod 8 is fixedly provided with a primary bevel gear 802 , and the bottom of the primary bevel gear 802 is engaged with a secondary bevel gear 803 .
  • the rotating main bevel gear 802 utilizes the meshing connection with the slave bevel gear 803 to drive the brush plate 5 to turn over, so that the brush plate 5 is away from The filter screen 403 is close to the collection box 405.
  • the dust attached to the brush plate 5 can fall into the inside of the collection box 405 relatively easily.
  • a limiting plate 903 is fixedly arranged at one end of the rack bar 801 , and a second spring 904 is fixedly arranged at one side of the limiting plate 903 .
  • the rack bar 801 will squeeze the second spring 904, and the length of the second spring 904 becomes shorter.
  • the brush plate 5 will move to one side, and when the half tooth on the half gear 9 is away from the rack bar 801, the length of the second spring 904 becomes longer and pushes the brush plate 5 to move to the other side, thereby realizing the reciprocating level move.
  • a collection box 405 is provided directly below the filter screen 403 , and the collection box 405 is located at the bottom of the inner wall of the dust collection device 4 .
  • the collection box 405 by setting the collection box 405, the dust generated by cutting and the dust cleaned from the filter screen 403 and the brush plate 5 will fall into the inside of the collection box 405, and after the belt collection is completed, the collection box can be taken out 405.
  • the rotating handle drives the pinion 206 to rotate, and the rotating pinion 206 utilizes the engagement connection with the large gear 205 to drive the screw mandrel 204 to rotate, and the rotating screw mandrel 204 utilizes the threaded connection with the nut seat 203 to drive the cutting wheel
  • the blades 202 move horizontally to adjust the distance between the seven cutting wheel blades 202. After the belt adjustment is completed, start the cutting blade blades 202, and then start the electric push rod 101.
  • the electric push rod 101 drives the cutting blade blades 202 to move down and rotate
  • the cutting wheel 202 cuts the rolled steel, and dust will be generated during cutting.
  • the fan 402 will suck the dust into the inside of the dust collecting device 4, and the filter screen 403 can filter the dust gas to filter out the dust particles, while the dust-free gas is discharged.
  • the filter screen 403 will be blocked after a period of use, affecting the suction of the fan 402, the fourth motor 902 drives the half gear 9 to rotate through the fourth rotating shaft 901, and the rotating half gear 9 utilizes the gear rack
  • the meshing connection of the rod 801 drives the brush plate 5 to reciprocate horizontally, and the moving brush plate 5 cleans up the dust attached to the filter screen 403 .
  • the height of the brush plate 5 should be lowered earlier, and the third motor 704 should be started first, and the third motor 704 drives the second screw rod 703 to rotate, and the rotation
  • the second screw rod 703 utilizes the threaded connection with the movable block 702 to drive the brush plate 5 to move vertically, and then drives the main bevel gear 802 to rotate through the turning handle, and the rotating main bevel gear 802 utilizes the connection with the slave bevel gear 803
  • the meshing connection drives the brush plate 5 to turn over, so that the brush plate 5 is away from the filter screen 403 and close to the collection box 405.
  • the second motor 609 When the brush plate 5 is vibrated and cleaned, the second motor 609 is started, and the second motor 609 is driven by the second rotating shaft 608
  • the wheel disc 607 rotates, and the rotating wheel disc 607 drives the drive rod 604 to reciprocate horizontally through the protruding shaft 606, and the moving drive rod 604 uses the raised surface of the bump 603 to drive the brush plate 5 to reciprocate vertically.
  • the brush plate 5 is made to vibrate, and the dust stuck on the brush plate 5 is cleaned up by the vibration force.
  • the high-efficiency cutting equipment for rolling steel that is beneficial to adjust the cutting length, by setting the brush plate 5, the rack bar 801 and the half gear 9, and coordinating with the elasticity of the second spring 904, the rotating half gear 9 utilizes the contact with the rack bar
  • the meshing connection of 801 drives the brush plate 5 to reciprocate and move horizontally, and the moving brush plate 5 cleans up the dust attached to the filter screen 403, thereby preventing the filter screen 403 from clogging and affecting the dust collection effect of the fan 402.

Abstract

一种利于调节切割长度的轧钢高效切割设备，包括加工台（1），加工台顶部的两侧均固定设置有电动推杆（101），电动推杆的一端固定设置有支撑板（2），支撑板的底部活动设置有集尘罩（201），集尘罩内部设置切割轮片（202），集尘罩两侧固定设置有集尘管（3），集尘管的一端固定设置有集尘装置（4），集尘装置的内部固定设置有保护壳（401），保护壳的内部设置有风机（402），风机的正下方设置有滤网（403），集尘罩的顶部固定设置有螺母座（203），螺母座内壁螺纹连接有丝杆（204）。转动的丝杆与螺母座螺纹连接，带动切割轮片进行水平移动，从而对切割轮片之间的间距进行调节。风机利用自身吸力将粉尘吸入到集尘装置的内部，对切割产生的粉尘进行收集，保护作业环境和工人的健康。

Description

一种利于调节切割长度的轧钢高效切割设备 技术领域
本发明涉及轧钢加工技术领域，具体为一种利于调节切割长度的轧钢高效切割设备。
 背景技术
轧钢，在旋转的轧辊间改变钢锭，钢坯形状的压力加工过程叫轧钢，轧钢的目的与其他压力加工一样，一方面是为了得到需要的形状，例如钢板，带钢，线材以及各种型钢等。
现有技术中，切割设备无法同时将轧钢切割成多段，导致无法高效的对轧钢进行切割，在切割的过程中，会产生粉尘，粉尘会影响加工环境危害工作人员的身体健康，现有吸尘一般会在设备上安装有风机而风机以及用于过滤粉尘气体的滤网，滤网经过一段时间使用过滤效果会降低，需要清理，一般会使用毛刷等清理结构对其进行清理，毛刷在使用时，粉尘会沾粘在毛刷上，降低毛刷的清理效果。
 技术问题
本发明提供了一种利于调节切割长度的轧钢高效切割设备，以解决背景技术中的问题。
 技术解决方案
为实现上述目的，本发明提供如下技术方案：一种利于调节切割长度的轧钢高效切割设备，包括加工台，所述加工台顶部的两侧均固定设置有电动推杆，所述电动推杆的一端固定设置有支撑板，所述支撑板的底部活动设置有集尘罩，所述集尘罩的内部设置切割轮片，所述集尘罩的两侧固定设置有集尘管，所述集尘管的一端固定设置有集尘装置，所述集尘装置的内部固定设置有保护壳，所述保护壳的内部设置有风机，所述风机的正下方设置有滤网，所述滤网的底部活动设置有毛刷板，所述毛刷板的底部活动设置有安装座，所述毛刷板上开设有卡槽，且卡槽的内壁卡接有卡块。
所述安装座底部的连接杆，所述连接杆的一端贯穿至第一箱体的顶部并延伸至第一箱体的内部，所述连接杆的一端设置有滚轮，所述滚轮的底部活动设置有传动杆，所述传动杆的表面固定设置有凸块，所述传动杆的一点固定设置有移动框架，所述移动框架的内壁活动设置有凸轴，所述凸轴的一端固定设置有凸轴，所述凸轴的一端固定设置有轮盘，所述轮盘的内壁固定设置有第二转轴，所述第二转轴的一端与第二电机的输出轴固定连接，所述第一箱体的底部固定设置有伸缩杆，所述伸缩杆的一端贯穿至第二箱体的顶部并延伸至第二箱体的内部，所述第二箱体的一侧固定设置有转动杆，所述转动杆的一端贯穿至齿条杆的一端并延伸至齿条杆的内部，所述齿条杆的顶部啮合连接有半齿轮，所述半齿轮的内壁固定设置有第四转轴，所述第四转轴的一端与第四电机的输出轴固定连接。
进一步的，所述滤网的两侧均固定设置有滑块，所述滑块位于保护壳上的滑槽内。
进一步的，所述卡块的一侧固定设置有竖板，所述竖板的一侧固定设置有横板，所述横板的一侧活动设置有移动块，所述移动块的一侧开设有凹槽，且凹槽呈倾斜状，所述移动块上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第一螺杆。
进一步的，所述竖板的数量为两个，两个所述竖板之间固定设置有第一弹簧。
进一步的，所述集尘罩的顶部固定设置有螺母座，所述螺母座的内壁螺纹连接有丝杆，所述丝杆的外壁固定设置有大齿轮，所述大齿轮的底部啮合连接有小齿轮。
进一步的，所述安装座底部的两侧均固定设置有导向杆，所述导向杆的一端贯穿至第一箱体的顶部并延伸至第一箱体的内部，所述导向杆的表面套接有套接弹簧。
进一步的，所述伸缩杆的内部固定设置有活动块，所述活动块上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第二螺杆，所述第二螺杆的一端与第三电机的输出轴固定连接。
进一步的，所述转动杆的表面固定设置有主锥形齿轮，所述主锥形齿轮的底部啮合连接有从锥形齿轮。
进一步的，所述齿条杆的一端固定设置有限位板，所述限位板的一侧固定设置有第二弹簧。
进一步的，所述滤网的正下方设置有收集箱，所述收集箱位于集尘装置内壁的底部。
 有益效果
与现有技术相比，本发明提供了一种利于调节切割长度的轧钢高效切割设备，具备以下有益效果：1、该利于调节切割长度的轧钢高效切割设备，通过设置螺母座以及丝杆，转动的丝杆利用与螺母座的螺纹连接带动切割轮片进行水平移动，从而对七个切割轮片之间的间距进行调节，待间距调节完成后，七个切割轮片可以同时对轧钢进行切割，从而实现高效的切割作业。
2、该利于调节切割长度的轧钢高效切割设备，通过设置风机、滤网、集尘管以及集尘罩，风机利用自身吸力将切割所产生粉尘吸入到集尘装置的内部，对切割所产生的粉尘进行高效的收集，减少周围的粉尘，保护作业环境和工人的健康，而滤网可以对粉尘气体进行过滤，还可以避免粉尘与风机相接触。
3、该利于调节切割长度的轧钢高效切割设备，通过设置毛刷板、齿条杆以及半齿轮，配合第二弹簧的弹性，转动的半齿轮利用与齿条杆的啮合连接带动毛刷板进行往复的水平移动，移动的毛刷板将附着在滤网上的粉尘清理下来，从而避免滤网堵塞而影响风机的吸尘效果。
4、该利于调节切割长度的轧钢高效切割设备，通过设置卡块以及毛刷板上的卡槽，可以利用两者的卡接关系将毛刷板快速的拆卸下来，拆卸的步骤较为简易，从而便于使用者更换毛刷板。
5、该利于调节切割长度的轧钢高效切割设备，通过设置连接杆、凸块、传动杆、移动框架、凸轴以及轮盘，转动的轮盘的通过凸轴带动传动杆进行往复的水平移动，移动的传动杆利用凸块的凸起面带动毛刷板进行往复的垂直移动，使得毛刷板产生震动，利用震动力将沾粘在毛刷板上的粉尘清理下来，保持毛刷板良好的清理效果。
6、该利于调节切割长度的轧钢高效切割设备，通过设置横板、移动块以及第一螺杆，转动的第一螺杆利用与移动块的螺纹连接带动移动块进行垂直移动，当移动块下移时移动块上的凹槽斜面会对竖板进行挤压，使得竖板一侧的卡块远离毛刷板上的卡槽内，从而解除卡接状态。
7、该利于调节切割长度的轧钢高效切割设备，通过设置活动块、伸缩杆以及第二螺杆，转动的第二螺杆利用与活动块的螺纹连接带动毛刷板进行垂直移动，从而对毛刷板的高度进行调节，使得毛刷板可以紧紧与滤网保持贴合，当毛刷板需要进行翻转时，可以适当的降低毛刷板的高度，避免滤网阻碍毛刷板的翻转。
8、该利于调节切割长度的轧钢高效切割设备，通过设置主锥形齿轮以及从锥形齿轮，转动的主锥形齿轮利用与从锥形齿轮的啮合连接带动毛刷板进行翻转，使得毛刷板远离滤网，而靠近收集箱，当对毛刷板进行震动清理时，附着在毛刷板上的粉尘能够较为容易的掉入到收集箱的内部。
 附图说明
图1为本发明一种利于调节切割长度的轧钢高效切割设备的结构示意图。
图2为本发明一种利于调节切割长度的轧钢高效切割设备的结构正视图。
图3为本发明一种利于调节切割长度的轧钢高效切割设备的丝杆结构示意图。
图4为本发明一种利于调节切割长度的轧钢高效切割设备的集尘装置结构示意图。
图5为本发明一种利于调节切割长度的轧钢高效切割设备的毛刷板结构示意图。
图6为本发明一种利于调节切割长度的轧钢高效切割设备的卡块结构示意图。
图7为本发明一种利于调节切割长度的轧钢高效切割设备的伸缩杆结构示意图。
图8为本发明一种利于调节切割长度的轧钢高效切割设备的第二电机结构示意图。
图9为本发明一种利于调节切割长度的轧钢高效切割设备的第二弹簧结构示意图。
图10为本发明一种利于调节切割长度的轧钢高效切割设备的第四电机结构示意图。
图中：1、加工台；101、电动推杆；2、支撑板；201、集尘罩；202、切割轮片；203、螺母座；204、丝杆；205、大齿轮；206、小齿轮；3、集尘管；4、集尘装置；401、保护壳；402、风机；403、滤网；404、滑块；405、收集箱；5、毛刷板；501、安装座；502、卡块；503、竖板；504、横板；505、移动块；506、第一螺杆；507、第一弹簧；6、连接杆；601、第一箱体；602、滚轮；603、凸块；604、传动杆；605、移动框架；606、凸轴；607、轮盘；608、第二转轴；609、第二电机；610、导向杆；611、套接弹簧；7、伸缩杆；701、第二箱体；702、活动块；703、第二螺杆；704、第三电机；8、转动杆；801、齿条杆；802、主锥形齿轮；803、从锥形齿轮；9、半齿轮；901、第四转轴；902、第四电机；903、限位板；904、第二弹簧。
 本发明的最佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-10，本发明公开了一种利于调节切割长度的轧钢高效切割设备，包括加工台1，所述加工台1顶部的两侧均固定设置有电动推杆101，所述电动推杆101的一端固定设置有支撑板2，所述支撑板2的底部活动设置有集尘罩201，所述集尘罩201的内部设置切割轮片202，切割轮盘202的内壁固定设置有第一转轴，且第一转轴的一端设置有第一电机，第一电机通过第一转轴带动切割轮片202进行转动，为切割轮片202提供动力，所述集尘罩201的两侧固定设置有集尘管3，所述集尘管3的一端固定设置有集尘装置4，集尘装置4的顶部开设有出气口，且出气口的内部固定设置有防尘网，从而维气体的排出提供出口，集尘装置4的正面设置有检修门，便于对内部的部件进行检修，所述集尘装置4的内部固定设置有保护壳401，所述保护壳401的内部设置有风机402，所述风机402的正下方设置有滤网403，所述滤网403的底部活动设置有毛刷板5，所述毛刷板5的底部活动设置有安装座501，所述毛刷板5上开设有卡槽，且卡槽的内壁卡接有卡块502。
所述安装座501底部的连接杆6，所述连接杆6的一端贯穿至第一箱体601的顶部并延伸至第一箱体601的内部，所述连接杆6的一端设置有滚轮602，所述滚轮602的底部活动设置有传动杆604，所述传动杆604的表面固定设置有凸块603，所述传动杆604的一点固定设置有移动框架605，所述移动框架605的内壁活动设置有凸轴606，所述凸轴606的一端固定设置有凸轴606，所述凸轴606的一端固定设置有轮盘607，所述轮盘607的内壁固定设置有第二转轴608，所述第二转轴608的一端与第二电机609的输出轴固定连接，所述第一箱体601的底部固定设置有伸缩杆7，所述伸缩杆7的一端贯穿至第二箱体701的顶部并延伸至第二箱体701的内部，所述第二箱体701的一侧固定设置有转动杆8，所述转动杆8的一端贯穿至齿条杆801的一端并延伸至齿条杆801的内部，所述齿条杆801的顶部啮合连接有半齿轮9，所述半齿轮9的内壁固定设置有第四转轴901，所述第四转轴901的一端与第四电机902的输出轴固定连接。
具体的，所述滤网403的两侧均固定设置有滑块404，所述滑块404位于保护壳401上的滑槽内。
本实施方案中，通过设置滑块404，可以将滤网403保护壳401内抽出，从而便于使用者对滤网403进行更换。
具体的，所述卡块502的一侧固定设置有竖板503，所述竖板503的一侧固定设置有横板504，所述横板504的一侧活动设置有移动块505，所述移动块505的一侧开设有凹槽，且凹槽呈倾斜状，所述移动块505上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第一螺杆506。
本实施方案中，通过设置横板504、移动块505以及第一螺杆506，转动的第一螺杆506利用与移动块505的螺纹连接带动移动块505进行垂直移动，当移动块505下移时移动块505上的凹槽斜面会对竖板503进行挤压，使得竖板503一侧的卡块502远离毛刷板5上的卡槽内，从而解除卡接状态。
具体的，所述竖板503的数量为两个，两个所述竖板503之间固定设置有第一弹簧507。
本实施方案中，通过设置第一弹簧507，当移动块505上移时，第一弹簧507的弹性会推动两侧的卡块502进入到毛刷板5上的卡槽内，从而实现毛刷板5与安装座501之间的卡接状态。
具体的，所述集尘罩201的顶部固定设置有螺母座203，所述螺母座203的内壁螺纹连接有丝杆204，所述丝杆204的外壁固定设置有大齿轮205，所述大齿轮205的底部啮合连接有小齿轮206。
本实施方案中，通过设置螺母座203以及丝杆204，转动的丝杆204利用与螺母座203的螺纹连接带动切割轮片202进行水平移动，从而对七个切割轮片202的间距进行调节，待间距调节完成后，七个切割轮片202可以同时进行切割，从而实现高效的切割作业。
具体的，所述安装座501底部的两侧均固定设置有导向杆610，所述导向杆610的一端贯穿至第一箱体601的顶部并延伸至第一箱体601的内部，所述导向杆610的表面套接有套接弹簧611。
本实施方案中，通过设置套接弹簧611，当毛刷板5靠近收集箱405反向进行翻转时，套接弹簧611的弹性使得连接杆6一端的滚轮602始终与传动杆604或者凸块603保持贴合状态，使得毛刷板5能够在翻转状态下进行震动清理。
具体的，所述伸缩杆7的内部固定设置有活动块702，所述活动块702上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第二螺杆703，所述第二螺杆703的一端与第三电机704的输出轴固定连接。
本实施方案中，通过设置活动块702、伸缩杆7以及第二螺杆703，转动的第二螺杆703利用与活动块702的螺纹连接带动毛刷板5进行垂直移动，从而对毛刷板5的高度进行调节，使得毛刷板5可以紧紧与滤网403保持贴合，当毛刷板5需要进行翻转时，可以适当的降低毛刷板5的高度，避免滤网403阻碍毛刷板5的翻转。
具体的，所述转动杆8的表面固定设置有主锥形齿轮802，所述主锥形齿轮802的底部啮合连接有从锥形齿轮803。
本实施方案中，通过设置主锥形齿轮802以及从锥形齿轮803，转动的主锥形齿轮802利用与从锥形齿轮803的啮合连接带动毛刷板5进行翻转，使得毛刷板5远离滤网403，而靠近收集箱405，当对毛刷板5进行震动清理时，附着在毛刷板5上的粉尘能够较为容易的掉入到收集箱405的内部。
具体的，所述齿条杆801的一端固定设置有限位板903，所述限位板903的一侧固定设置有第二弹簧904。
本实施方案中，通过设置第二弹簧904，当半齿轮9上的半齿靠近齿条杆801时，齿条杆801会对第二弹簧904进行挤压，第二弹簧904的长度变短，毛刷板5会向一侧移动，当半齿轮9上的半齿远离齿条杆801时，第二弹簧904的长度变长，并推动毛刷板5向另一侧移动，从而实现往复水平移动。
具体的，所述滤网403的正下方设置有收集箱405，所述收集箱405位于集尘装置4内壁的底部。
本实施方案中，通过设置收集箱405，切割产生的粉尘、从滤网403以及毛刷板5上清理下来的粉尘会掉入到收集箱405的内部，带收集完成后，即可取出收集箱405。
在使用时，通过转柄带动小齿轮206进行转动，转动的小齿轮206利用与大齿轮205的啮合连接带动丝杆204进行转动，转动的丝杆204利用与螺母座203的螺纹连接带动切割轮片202进行水平移动，从而对七个切割轮片202的间距进行调节，带调节完成后，启动切割轮片202，然后启动电动推杆101，电动推杆101带动切割轮片202下移，转动的切割轮片202对轧钢进行切割，切割时会产生粉尘，风机402利粉尘吸入到集尘装置4的内部，滤网403可以对粉尘气体进行过滤，过滤出粉尘颗粒物，而无尘气体则排入到周围的环境中，滤网403经过一段时间的使用会出现堵塞，影响风机402的吸力，第四电机902通过第四转轴901带动半齿轮9进行转动，转动的半齿轮9利用与齿条杆801的啮合连接带动毛刷板5进行往复的水平移动，移动的毛刷板5将附着在滤网403上的粉尘清理下来。
翻转毛刷板5时，为避免滤网403阻碍毛刷板5的翻转，应先降低毛刷板5的高度，先启动第三电机704，第三电机704带动第二螺杆703进行转动，转动的第二螺杆703利用与活动块702的螺纹连接带动毛刷板5进行垂直移动，然后通过转柄带动主锥形齿轮802进行转动，转动的主锥形齿轮802利用与从锥形齿轮803的啮合连接带动毛刷板5进行翻转，使得毛刷板5远离滤网403，而靠近收集箱405，震动清理毛刷板5时，启动第二电机609，第二电机609通过第二转轴608带动轮盘607进行转动，转动的轮盘607的通过凸轴606带动传动杆604进行往复的水平移动，移动的传动杆604利用凸块603的凸起面带动毛刷板5进行往复的垂直移动，使得毛刷板5产生震动，利用震动力将沾粘在毛刷板5上的粉尘清理下来。
综上所述，该利于调节切割长度的轧钢高效切割设备，通过设置毛刷板5、齿条杆801以及半齿轮9，配合第二弹簧904的弹性，转动的半齿轮9利用与齿条杆801的啮合连接带动毛刷板5进行往复的水平移动，移动的毛刷板5将附着在滤网403上的粉尘清理下来，从而避免滤网403堵塞而影响风机402的吸尘效果。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

  1. 一种利于调节切割长度的轧钢高效切割设备，包括加工台（1），其特征在于：所述加工台（1）顶部的两侧均固定设置有电动推杆（101），所述电动推杆（101）的一端固定设置有支撑板（2），所述支撑板（2）的底部活动设置有集尘罩（201），所述集尘罩（201）的内部设置切割轮片（202），所述集尘罩（201）的两侧固定设置有集尘管（3），所述集尘管（3）的一端固定设置有集尘装置（4），所述集尘装置（4）的内部固定设置有保护壳（401），所述保护壳（401）的内部设置有风机（402），所述风机（402）的正下方设置有滤网（403），所述滤网（403）的底部活动设置有毛刷板（5），所述毛刷板（5）的底部活动设置有安装座（501），所述毛刷板（5）上开设有卡槽，且卡槽的内壁卡接有卡块（502）；
    所述安装座（501）底部的连接杆（6），所述连接杆（6）的一端贯穿至第一箱体（601）的顶部并延伸至第一箱体（601）的内部，所述连接杆（6）的一端设置有滚轮（602），所述滚轮（602）的底部活动设置有传动杆（604），所述传动杆（604）的表面固定设置有凸块（603），所述传动杆（604）的一点固定设置有移动框架（605），所述移动框架（605）的内壁活动设置有凸轴（606），所述凸轴（606）的一端固定设置有凸轴（606），所述凸轴（606）的一端固定设置有轮盘（607），所述轮盘（607）的内壁固定设置有第二转轴（608），所述第二转轴（608）的一端与第二电机（609）的输出轴固定连接，所述第一箱体（601）的底部固定设置有伸缩杆（7），所述伸缩杆（7）的一端贯穿至第二箱体（701）的顶部并延伸至第二箱体（701）的内部，所述第二箱体（701）的一侧固定设置有转动杆（8），所述转动杆（8）的一端贯穿至齿条杆（801）的一端并延伸至齿条杆（801）的内部，所述齿条杆（801）的顶部啮合连接有半齿轮（9），所述半齿轮（9）的内壁固定设置有第四转轴（901），所述第四转轴（901）的一端与第四电机（902）的输出轴固定连接。
  2. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述滤网（403）的两侧均固定设置有滑块（404），所述滑块（404）位于保护壳（401）上的滑槽内。
  3. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述卡块（502）的一侧固定设置有竖板（503），所述竖板（503）的一侧固定设置有横板（504），所述横板（504）的一侧活动设置有移动块（505），所述移动块（505）的一侧开设有凹槽，且凹槽呈倾斜状，所述移动块（505）上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第一螺杆（506）。
  4. 根据权利要求3所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述竖板（503）的数量为两个，两个所述竖板（503）之间固定设置有第一弹簧（507）。
  5. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述集尘罩（201）的顶部固定设置有螺母座（203），所述螺母座（203）的内壁螺纹连接有丝杆（204），所述丝杆（204）的外壁固定设置有大齿轮（205），所述大齿轮（205）的底部啮合连接有小齿轮（206）。
  6. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述安装座（501）底部的两侧均固定设置有导向杆（610），所述导向杆（610）的一端贯穿至第一箱体（601）的顶部并延伸至第一箱体（601）的内部，所述导向杆（610）的表面套接有套接弹簧（611）。
  7. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述伸缩杆（7）的内部固定设置有活动块（702），所述活动块（702）上开设有螺纹孔，且螺纹孔的内壁螺纹连接有第二螺杆（703），所述第二螺杆（703）的一端与第三电机（704）的输出轴固定连接。
  8. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述转动杆（8）的表面固定设置有主锥形齿轮（802），所述主锥形齿轮（802）的底部啮合连接有从锥形齿轮（803）。
  9. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述齿条杆（801）的一端固定设置有限位板（903），所述限位板（903）的一侧固定设置有第二弹簧（904）。
  10. 根据权利要求1所述的一种利于调节切割长度的轧钢高效切割设备，其特征在于：所述滤网（403）的正下方设置有收集箱（405），所述收集箱（405）位于集尘装置（4）内壁的底部。
PCT/CN2021/137935 2021-12-14 2021-12-14 一种利于调节切割长度的轧钢高效切割设备 WO2023108419A1 (zh)

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