WO2023102694A1 - Thermally conductive insulating housing and electronic device - Google Patents

Thermally conductive insulating housing and electronic device Download PDF

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Publication number
WO2023102694A1
WO2023102694A1 PCT/CN2021/135805 CN2021135805W WO2023102694A1 WO 2023102694 A1 WO2023102694 A1 WO 2023102694A1 CN 2021135805 W CN2021135805 W CN 2021135805W WO 2023102694 A1 WO2023102694 A1 WO 2023102694A1
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WIPO (PCT)
Prior art keywords
thermally conductive
component
heat
conductive insulating
insulating material
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PCT/CN2021/135805
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French (fr)
Chinese (zh)
Inventor
周子轩
曾智
吴成龙
张永德
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华为数字能源技术有限公司
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Application filed by 华为数字能源技术有限公司 filed Critical 华为数字能源技术有限公司
Priority to PCT/CN2021/135805 priority Critical patent/WO2023102694A1/en
Priority to CN202180097026.0A priority patent/CN117121646A/en
Publication of WO2023102694A1 publication Critical patent/WO2023102694A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the invention relates to the technical field of heat dissipation, in particular to a heat-conducting insulating case and electronic equipment.
  • the integration of components in electronic equipment is getting higher and higher.
  • various components work, a large amount of heat will be generated inside the electronic equipment. If the heat generated cannot be discharged in time
  • the outside of the electronic equipment will cause the internal temperature of the electronic equipment to become higher and higher, which not only affects the normal operation of the electronic equipment, but also may cause the danger of explosion.
  • one of the best ways to improve the heat dissipation capacity of electronic equipment is to improve the thermal conductivity of the thermally conductive insulating material placed inside the electronic equipment.
  • the thermally conductive insulating material with high thermal conductivity can quickly transfer the heat inside the electronic device to the outside. .
  • the thermally conductive insulating material of polyimide (PI) film is used most, which includes PI material and thermally conductive filler.
  • thermally conductive fillers are added to the PI material by physical blending, so as to obtain the thermally conductive insulating material of the PI film.
  • most components in electronic equipment exist in a three-dimensional form. If only thermally conductive insulating materials are laid on top of each component, the heat dissipation effect of electronic equipment will be relatively poor.
  • the embodiments of the present application provide a thermally conductive insulating case and electronic equipment, using a bendable thermally conductive insulating material, and bending the material into a predetermined shape, nested in the components On the surface, the heat on the components can be well transferred to the outside world, which greatly improves the heat dissipation effect of electronic equipment.
  • an embodiment of the present application provides a thermally conductive insulating case, including: a heat dissipation component, used to be nested on a component, and transfer the heat on the component to the outside; wherein, the heat dissipation component is through
  • the thermally conductive insulating material is made into a three-dimensional structure with a predetermined shape, and the thermally conductive insulating material includes a fiber material and a thermally conductive filler, the fiber material includes at least two types of fibers, and the thermally conductive filler is filled in the fiber material. in the pores in the matrix.
  • the thermally conductive insulating material composed of fiber material and thermally conductive filler according to a set ratio is selected. Since the thermally conductive insulating material includes fiber material, the structural strength and structural toughness of the thermally conductive insulating material can be improved, making the thermally conductive insulating material It can be bent repeatedly and is not easy to be damaged, and the pores in the fiber material are filled with thermally conductive fillers, which can not only provide the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into a The shape of the components of the heat dissipation component, and then nested on the components, can better dissipate heat for electronic equipment.
  • the heat-conducting insulating material protected by this application is obtained by bending the heat-conducting insulating material into a set shape, and the structural stability is relatively high, and the manufacturing process is relatively simple, reducing the The cost of electronic equipment.
  • the thermally conductive filler is a non-conductive material.
  • the heat dissipation component is also non-conductive, so as to avoid short circuit problems inside the electronic device due to the conductivity of the heat dissipation component.
  • At least one fixing structure is provided on the heat dissipation component for coupling with the fixing structure on the component.
  • one or more fixing structures are provided on the heat dissipation component, and the heat dissipation component can be fixed on the component by coupling with the fixing structure on the component, so as to prevent the thermally conductive insulating shell from falling off from the component.
  • it further includes: at least one shielding component, disposed on the outer surface of the heat dissipation component, for shielding the electrical signals emitted by the components.
  • one or more shielding components can be provided on the outer surface of the heat dissipation component, so that the heat dissipation component is nested on the component, which can shield the component to The radiation signal emitted from the outside can avoid the radiation signal emitted by the component from affecting the normal operation of other components.
  • the bonding method between the at least one shielding component and the outer surface of the heat dissipation component is one of physical contact, pressure bonding, adhesive bonding, PLD coating, CVD coating and fixing of a fixed component one or more species.
  • the layered composite material is constructed by superimposing the shielding component and the heat dissipation component, so that the shielding function is increased without increasing the volume of the heat-conducting insulating case.
  • the shape of the shielding component is graphene sheet, metal coating, metal sheet, mesh structure formed by interweaving metal wires, network structure formed by interweaving carbon fibers, and bonded metal powder.
  • One or more of flakes are graphene sheet, metal coating, metal sheet, mesh structure formed by interweaving metal wires, network structure formed by interweaving carbon fibers, and bonded metal powder.
  • each shielding component is provided with at least one fixing structure for coupling with the fixing structure on the component.
  • one or more fixing structures can be provided on the shielding assembly, and the heat-conducting insulating shell can be fixed on the components by coupling with the fixing structures on the components to avoid The thermally conductive insulating shell is detached from the component.
  • it further includes: an adhesive, disposed on the outer surface of the heat dissipation component, for fixing the heat dissipation component on the component.
  • the heat dissipation component can be fixed on the component and prevent the heat dissipation component from falling off the component.
  • the realization process of this solution is simpler and the cost is lower.
  • the embodiment of the present application provides an electronic device, including: at least one component, at least one heat-conducting and insulating shell that may be realized in the first aspect, and the at least one heat-conducting and insulating shell is respectively nested in the at least one components.
  • the electronic equipment can be an adapter, a power module, an inverter, a lithium battery, etc.
  • the components refer to the heat-generating components in the electronic equipment. If the electronic equipment is a battery module, the above-mentioned components can be batteries, battery control Transformers, resistors, etc. in the module, if the electronic device is an adapter, the above-mentioned components can be frequency converters, transformers, etc., or even the entire circuit board in the adapter.
  • FIG. 1 is a schematic structural diagram of a heat-conducting insulating case provided in an embodiment of the present application
  • Fig. 2 is the production process flowchart of the thermally conductive insulating material provided in the embodiment of the present application;
  • Fig. 3 (a) is the heat-conducting insulating material of cuboid shape provided in the embodiment of the present application;
  • Fig. 3 (b) is the thermally conductive insulating material provided in the embodiment of the present application after cutting the redundant part;
  • Figure 3(c) is a schematic diagram of the shape of the heat-conducting insulating material bent into a heat-dissipating component provided in the embodiment of the present application;
  • Figure 4(a) is a schematic diagram of the shielding assembly provided in the embodiment of the present application attached to the heat dissipation assembly by spraying;
  • Figure 4(b) is a schematic diagram of the shielding assembly provided in the embodiment of the present application being attached to the heat dissipation assembly in a physical contact or press-fitting manner;
  • Figure 4(c) is a schematic diagram of the shielding assembly provided in the embodiment of the present application attached to the heat dissipation assembly by using an adhesive;
  • FIG. 4( d ) is a schematic diagram of the shielding component provided in the embodiment of the present application directly pasted on the heat dissipation component.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , can also be a contradictory connection or an integrated connection; those skilled in the art can understand the specific meanings of the above terms in this application according to specific situations.
  • the existing thermally conductive insulating materials of PI films can only be arranged on top of each component in a tiled manner. If it is necessary to dissipate heat from components with a three-dimensional structure, it is necessary to cut out multiple thermally conductive insulating materials of PI films with the same shape as each side of the component, and then splice and fix the thermally conductive insulating materials of each PI film together.
  • a three-dimensional heat dissipation structure in the shape of components can be nested on components.
  • the manufacturing process of the existing three-dimensional heat dissipation structure is relatively complicated, which increases the cost of electronic equipment, and the three-dimensional heat dissipation structure is formed by splicing multiple materials, and its stability is relatively poor.
  • FIG. 1 is a schematic structural diagram of a heat-conducting insulating case provided in an embodiment of the present application.
  • the heat conducting insulating case 100 includes a heat dissipation component 110 and a shielding component 120 .
  • the structure and interconnection of each component are as follows:
  • the heat dissipation component 110 is formed by bending a thermally conductive insulating material, and the thermally conductive insulating material is composed of fiber material and thermally conductive filler according to a set ratio.
  • the fiber material is generally used as a matrix material, so that the thermally conductive insulating material can be molded into a predetermined shape, and can be wrapped with thermally conductive fillers.
  • the structural strength and structural toughness of the thermally conductive insulating material with fiber material as the matrix have been greatly improved, allowing the thermally conductive insulating material to have higher structural strength and structural toughness, so that the thermally conductive insulating material can be repeated. Bending is not easy to damage.
  • the fiber material may be selected from a variety of materials such as aramid fiber, polyester fiber, kraft paper fiber, polyphenylene sulfide (polyphenylene sulfide, PPS) fiber, polyethylene fiber, and cellulose.
  • aramid fiber has high strength and toughness, which can better improve the structural strength and structural toughness of thermally conductive insulating materials, but its price is relatively expensive; polyester fiber, kraft fiber, PPS fiber, polyethylene fiber, cellulose Compared with fiber materials such as aramid fiber, although the structural strength and toughness of the aramid fiber are reduced, the price of this type of fiber is relatively cheap, which can reduce the cost of thermally conductive and insulating materials.
  • the fiber material of the present application two types of fibers can be selected, one type of fiber is aramid fiber, and the other type of fiber is polyester fiber, kraft fiber, PPS fiber, polyethylene fiber, cellulose, etc.
  • One or several types of fiber materials by mixing these two types of fibers, the cost of the thermally conductive insulating material can be appropriately reduced on the premise of ensuring the strength and flexibility of the thermally conductive insulating material, making the conductor insulating material It combines the advantages of various types of fibers.
  • the first type of fiber may not be limited to aramid fiber, it only needs to be able to improve the structural strength and structural toughness of the thermally conductive insulating material.
  • the respective weight ratios of the first type of fiber and the second type of fiber to the total fiber material can be any value, which is specifically determined according to the application scenario of the thermally conductive insulating material. If the cost requirements for thermally conductive insulating materials are relatively high, the second type of fiber can be made to account for more. If the structural strength and structural toughness requirements for thermally conductive insulating materials are relatively high, the proportion of the first type of fiber can be relatively high. many.
  • the thermally conductive filler can make the thermally conductive insulating material have a strong thermal conductivity by being mixed in the fiber material.
  • the thermally conductive filler can be selected from boron nitride (BN), aluminum oxide (Al2O3), magnesium hydroxide (Mg(OH)2) and other materials with relatively strong thermal conductivity and no electrical conductivity, which can not only improve the thermal conductivity of insulating materials.
  • the thermally conductive insulating material composed of insulating thermally conductive fillers not only requires insulation, but also meets the 3kV AC withstand voltage to meet safety regulations.
  • thermally conductive fillers with relatively excellent thermal conductivity can also be added. Since the addition of such thermally conductive fillers is relatively small, it does not affect the insulation performance of the thermally conductive insulating material.
  • the "papermaking process” is generally used to make thermally conductive insulating materials.
  • the specific process of making thermally conductive insulating materials through the papermaking process can be combined as shown in Figure 2, specifically:
  • Step S201 mixing the fiber material and water in a set ratio to obtain an aqueous solution of the fiber material.
  • Fibrous materials generally exist in the form of solid filaments and are intertwined and cannot be separated. Therefore, a large amount of water is required to dilute the fibrous materials so that the fibrous materials are separated from each other and evenly distributed in the water.
  • the fiber material and water can be mixed according to the ratio that one kilogram of water dissolves one gram of the fiber material, so that the fiber material can be fully decomposed in water and evenly distributed in the water for subsequent reshaping of the fiber material.
  • the fiber material is a thermoplastic material, which is difficult to decompose at normal temperature
  • the aqueous solution mixed with the fiber material can be heated so that the fiber material can be better decomposed in water.
  • the heating temperature is generally related to the type of fiber material. If the melting and boiling point of the fiber material is relatively high, the heating temperature will also increase accordingly. If the melting and boiling point of the fiber material is relatively low, the heating temperature will also increase accordingly. Low.
  • Step S202 filtering the moisture in the aqueous solution of the fiber material to obtain the fiber material from which moisture has been removed.
  • the aqueous solution of the fiber material can be poured on the filter screen to filter the water, and the fiber material can be evenly spread on the filter screen.
  • the aqueous solution of the fiber material is subjected to solid-liquid separation, the shape of the fiber material paper laid flat on the filter screen, and there is a hole in the middle, so that the thermal conductive filler can be filled later.
  • the way of removing moisture in the fiber material can be natural drying, baking and other ways, which are not limited by the present application.
  • Step S203 filling the thermally conductive filler in the pores on the fiber material from which moisture has been removed, to obtain a thermally conductive insulating material.
  • thermally conductive filler After removing the moisture in the fiber material, remove the fiber material from the sieve, and then put the fiber material into the thermally conductive filler powder.
  • the thermally conductive filler can be fully filled on the fiber material by means of ultrasonic vibration, pressure extrusion, etc. In the pores, the fibrous material filled with thermally conductive fillers is finally cut to obtain a thermally conductive insulating material with a set shape.
  • the fiber material in the thermally conductive insulating material will be less, although the thermal conductivity of the thermally conductive insulating material can be improved, but it will be reduced.
  • the structural strength and structural toughness of the thermally conductive insulating material similarly, if the fiber material accounts for more of the total weight of the thermally conductive insulating material, the less thermally conductive filler in the thermally conductive insulating material will be, although the structural strength and structure of the thermally conductive insulating material can be improved. Toughness, but will reduce the thermal conductivity of thermal insulation materials.
  • the present application has verified through experiments that the selected fiber material accounts for 20%-95% of the total weight of the thermally conductive insulating material, and the thermally conductive filler accounts for 5%-80% of the total weight of the thermally conductive insulating material, so that the obtained thermally conductive insulating material
  • the thermal conductivity, structural strength and structural toughness are the best.
  • the thermally conductive filler in proportion, in the obtained conductor insulating material, since the fiber material is included, the structural strength and structural toughness of the thermally conductive insulating material can be improved, and because the thermally conductive filler is included, and Filling the pores of the fiber material can not only improve the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into the shape of a component with a heat dissipation component, wrapped in an electronic The outer surface of the device can better dissipate heat for electronic devices.
  • the fiber material is made of cellulose and other materials with poor adhesion
  • the thermally conductive insulating material produced is bent, there will be problems such as chapping on the outer surface and falling off of the material in the thermally conductive insulating material, which will seriously affect the product. quality. Therefore, high molecular polymers can be added to the thermally conductive insulating material to improve the adhesion of the thermally conductive insulating material and avoid problems such as surface cracking and material shedding of the thermally conductive insulating material.
  • the heat-conducting insulating material also includes a high molecular polymer as an adhesive between the fiber material and the heat-conducting material, so that between the fiber material and the fiber material, between the fiber material and the heat-conducting filler, and between the heat-conducting filler and the heat-conducting filler Better stick together.
  • the main component of the high molecular polymer is a high molecular polymer, which may be one or more combinations of materials such as epoxy resin, polyvinyl chloride, polyethylene, and natural rubber, which are not limited in this application.
  • the added high molecular polymer accounts for 0%-10% of the total weight of the thermally conductive insulating material.
  • thermally conductive insulating materials the more polymers are added, the higher the adhesion of thermally conductive insulating materials, but the thermal conductivity, structural strength, structural toughness and other properties of thermally conductive insulating materials will decrease. Therefore, the present application has verified through experiments that the high molecular polymer is selected to account for 0%-10% of the total weight of the thermally conductive insulating material, so that the obtained thermally conductive insulating material has the best properties such as adhesion, thermal conductivity, structural strength and structural toughness. .
  • thermally conductive insulating materials through fiber materials and thermally conductive fillers
  • high molecular polymers can be added to make the gap between the fiber materials and the fiber materials, between the fiber materials and the thermally conductive fillers, and between the thermally conductive fillers and the thermally conductive fillers They are better pasted together, so that the heat-conducting insulating material will not have problems such as chapping on the outer surface and material falling off during the bending process.
  • the heat-conducting insulating material can be combined with cutting, bending and other processes to produce the heat dissipation component 110 .
  • a cuboid-shaped heat-conducting insulating material is selected first.
  • the heat dissipation component 110 is used to be nested on the outer surface of the component, so the surface of the largest side of the selected heat-conducting insulating material is at least larger than the surface of the component, so that it can be bent and nested on the component.
  • the cutting method of the thermally conductive insulating material may be cutting by machine, cutting by manual tools, etc., which is not limited in this application.
  • the machine is cutting, shallow creases are made on the place that needs to be bent, so as to facilitate subsequent bending.
  • one or more fixed structures can be provided on the heat dissipation assembly 110, so that the heat dissipation assembly 110 is nested on the components, and the fixed structures on the heat dissipation assembly 110 can be coupled with the fixed structures on the components, so that the thermally conductive insulating shell 100 is fixed on the components to prevent the thermally conductive insulating shell 100 from falling off from the components.
  • the fixing structure on the heat dissipation assembly 110 can be a plurality of through holes, which can be nested on the raised parts on the components to achieve the fixing effect; it can also be aligned with the through holes in the components, using screws, buckles, etc. component, and fix the shielding assembly 120 on the components.
  • the fixing structure on the heat dissipation component 110 can be a groove part on the heat dissipation component 110, which can be coupled with a convex part on the component to achieve a fixing effect.
  • the fixing structure on the heat dissipation assembly 110 can be a raised portion on the heat dissipation assembly 110, which can be coupled with the groove portion on the components to achieve a fixing effect.
  • the fixing structure on the heat dissipation component 110 may also have other shapes, which are not limited in this application.
  • the thermally conductive insulating material composed of fiber material and thermally conductive filler according to the set ratio is selected. Since the thermally conductive insulating material includes fiber material, the structural strength and structural toughness of the thermally conductive insulating material can be improved, so that the thermally conductive insulating material can Repeated bending is not easy to damage, and the pores in the fiber material are filled with thermally conductive fillers, which can not only provide the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into a heat-dissipating material.
  • the shape of the components of the component, and then nested on the components, can better dissipate heat for electronic equipment.
  • the heat-dissipating effect of the heat-dissipating assembly made of the heat-conducting insulating material protected by the application is nearly doubled, and the heat-dissipating assembly is obtained by bending the heat-conducting insulating material into a set shape Yes, the stability of the structure is relatively high, and the manufacturing process is relatively simple, which reduces the cost of electronic equipment.
  • the shielding assembly (120-1, 120-2) is used to shield the radiation signal emitted by the component to prevent the radiation signal emitted by the component from affecting the normal operation of other components.
  • the shielding components (120-1, 120-2) are made of materials capable of shielding electromagnetic waves, such as metal, graphene, etc., which are not limited in this application.
  • the structure of the shielding component (120-1, 120-2) can be one or more of graphene sheets, metal coatings, metal foils, mesh structures formed by interweaving metal wires, sheets formed by bonding metal powders, and other structures. Various, the present application is not limited here.
  • the thermally conductive insulating material used in this application is generally presented in the form of paper.
  • the thickness of the thermally conductive insulating material is generally several millimeters to several hundred millimeters, so as not to be too thick to dissipate heat and occupy the already tight space inside the electronic device.
  • the thickness of the thermally conductive insulating material is generally between 200 microns and 450 microns.
  • the bonding method between the shielding component (120-1, 120-2) and the heat dissipation component 110 may be one or more of physical contact, adhesive sticking, fixed component fixing and the like.
  • the material of the shielding component 120 is powder such as graphene or metal powder, graphene can be sprayed on the outer surface of the heat dissipation component 110 to form a thin film and adhere to the heat dissipation Component 110 on.
  • the shielding component 120 can be pasted on the outer surface of the heat dissipation component 110 through physical contact or pressure bonding, so as to realize the shielding The assembly 120 is fixed on the heat dissipation assembly 110 .
  • an adhesive can also be used to paste the shielding assembly 120 on the outer surface of the heat dissipation assembly 110, thereby realizing that the shielding assembly 120 is fixed on the heat dissipation assembly 110 superior.
  • the material of the shielding assembly 120 is graphene, metal powder and other powders, it can be mixed with the adhesive and then pasted on the outer surface of the heat dissipation assembly 110, so that the shielding assembly 120 can be fixed. on the heat sink assembly 110 .
  • the fiber material is aramid fiber or cellulose in the thermally conductive insulating material constituting the heat dissipation component 110
  • the physical contact shown in FIG. 4(b) or The shielding assembly 120 is pasted on the outer surface of the heat dissipation assembly 110 by means of pressure bonding, so as to realize fixing the shielding assembly 120 on the heat dissipation assembly 110 .
  • the fiber material of the heat-conducting insulating material constituting the heat dissipation assembly 110 is kraft paper fiber, an adhesive as shown in FIG. 110 , so that the shielding component 120 is fixed on the heat dissipation component 110 .
  • any combination method between Figure 4(a)- Figure 4(d) can be used, as well as other pasting methods, such as pulsed laser deposition (pulsed laser deposition, PLD) coating, chemical vapor deposition (chemical vapor deposition, CVD) coating, etc., the present application is not limited here.
  • the shielding assembly 120 is a structure with a certain strength such as a graphene sheet or a metal sheet
  • one or more fixed structures can be arranged on the shielding assembly 120, so that when the heat-conducting insulating shell 100 is nested on the component,
  • the fixing structure on the shielding assembly 120 can be coupled with the fixing structure on the component, so as to fix the thermally conductive insulating case 100 on the component and prevent the thermally conductive insulating case 100 from falling off from the component.
  • the fixing structure on the shielding assembly 120 has the same effect as the fixing structure on the heat dissipation assembly 110 described above, so the fixing method and shape of the fixing structure on the shielding assembly 120 and the fixing structure on the components are the same as those of the heat dissipation assembly described above.
  • the fixing structure on 110 is exactly the same, and the present application will not repeat them here.
  • an adhesive can also be coated on the outer surface of the heat dissipation component, so that the thermally conductive insulating shell is nested on the component and fixed on the component by the adhesive.
  • the method of arranging the fixing structure on the heat dissipation component 110 or the shielding component 120 not only has a simpler implementation process, but also has a lower cost.
  • the manner of fixing the heat-conducting insulating shell on the components may also be welding, press-fitting, etc., which is not limited in this application.
  • the radiation signal emitted by the component can be shielded when the heat dissipation component is nested on the component of the corresponding shape, Avoid the radiation signal emitted by this component from affecting the normal operation of other components.
  • the embodiment of the present application also provides an electronic device, which includes at least one component and at least one heat-conducting and insulating case as described in Fig. 1-Fig. Put it on the corresponding shape of the components. Since the electronic device includes the heat-conducting and insulating case, the electronic device has all or at least part of the advantages of the heat-conducting and insulating case.
  • the electronic equipment can be an adapter, a power module, an inverter, a lithium battery, etc.
  • the components refer to the heat-generating components in the electronic equipment.
  • the electronic equipment is a battery module
  • the above-mentioned components can be batteries, battery control Transformers, resistors, etc. in the module
  • the electronic device is an adapter
  • the above-mentioned components can be frequency converters, transformers, etc., or even the entire circuit board in the adapter; and so on.

Abstract

The present application relates to the technical field of heat dissipation, and provides a thermally conductive insulating housing (100) and electronic device. A thermally conductive insulating material composed of a fiber material and a thermally conductive filler according to a set ratio is selected for a heat dissipation assembly (110) in the thermally conductive insulating housing (100); since the thermally conductive insulating material comprises a fiber material, the structural strength and the structural toughness of the thermally conductive insulating material can be improved, so that the thermally conductive insulating material can be repeatedly bent and is not prone to be damaged; moreover, by filling pores in the fiber material with a thermally conductive filler, not only the thermal conduction capability of the thermally conductive insulating material can be provided, but also the pressure resistance level of the thermally conductive insulating material is improved, so that the thermally conductive insulating material can be bent into the shape of a component having a heat dissipation assembly, the stability of the structure is high, and the manufacturing process is simple, thereby reducing the costs of an electronic device.

Description

一种导热绝缘壳和电子设备A thermally conductive insulating case and electronic equipment 技术领域technical field
本发明涉及散热技术领域,尤其涉及一种导热绝缘壳和电子设备。The invention relates to the technical field of heat dissipation, in particular to a heat-conducting insulating case and electronic equipment.
背景技术Background technique
随着电子设备朝着小型化的趋势发展,电子设备内的元器件的集成度越来越高,各种元器件工作时会在电子设备内部产生大量的热量,如果不能及时将产生的热量排出电子设备外部,会导致电子设备内部温度越来越高,不仅影响电子设备正常工作,而且可能存在爆炸的危险。目前为止,提高电子设备的散热能力最好的方法之一,是提高置于电子设备内部的导热绝缘材料的导热能力,高导热能力的导热绝缘材料可以快速的将电子设备内部的热量传递到外部。With the trend of miniaturization of electronic equipment, the integration of components in electronic equipment is getting higher and higher. When various components work, a large amount of heat will be generated inside the electronic equipment. If the heat generated cannot be discharged in time The outside of the electronic equipment will cause the internal temperature of the electronic equipment to become higher and higher, which not only affects the normal operation of the electronic equipment, but also may cause the danger of explosion. So far, one of the best ways to improve the heat dissipation capacity of electronic equipment is to improve the thermal conductivity of the thermally conductive insulating material placed inside the electronic equipment. The thermally conductive insulating material with high thermal conductivity can quickly transfer the heat inside the electronic device to the outside. .
现有的导热绝缘材料中,使用最多的是聚酰亚胺薄(polyimide,PI)膜的导热绝缘材料,其包括PI材料和导热填料。其中,该导热绝缘材料在制作过程中,将导热填料通过物理共混的方法加入到PI材料中,从而得到PI膜的导热绝缘材料。由于这种导热绝缘材料存在结构强度弱、结构韧性比较差、耐刺穿性能比较低等缺点,导致现有的导热绝缘材料不能弯折,所以只能以平铺的方式布置在电子设备中。但是,电子设备中大多元器件以立体形式存在,如果仅将导热绝缘材料平铺在各个元器件上方,会导致电子设备的散热效果比较差。Among the existing thermally conductive insulating materials, the thermally conductive insulating material of polyimide (PI) film is used most, which includes PI material and thermally conductive filler. Wherein, during the production process of the thermally conductive insulating material, thermally conductive fillers are added to the PI material by physical blending, so as to obtain the thermally conductive insulating material of the PI film. Due to the disadvantages of weak structural strength, relatively poor structural toughness, and relatively low puncture resistance of this thermally conductive insulating material, the existing thermally conductive insulating material cannot be bent, so it can only be arranged in electronic equipment in a tiled manner. However, most components in electronic equipment exist in a three-dimensional form. If only thermally conductive insulating materials are laid on top of each component, the heat dissipation effect of electronic equipment will be relatively poor.
发明内容Contents of the invention
为了解决上述的问题,本申请的实施例中提供了一种导热绝缘壳和电子设备,采用一种可以弯折的导热绝缘材料,并将该材料弯折成设定形状,嵌套在元器件上,可以很好地将元器件上的热量传递到外界,极大地提升了电子设备的散热效果。In order to solve the above problems, the embodiments of the present application provide a thermally conductive insulating case and electronic equipment, using a bendable thermally conductive insulating material, and bending the material into a predetermined shape, nested in the components On the surface, the heat on the components can be well transferred to the outside world, which greatly improves the heat dissipation effect of electronic equipment.
为此,本申请的实施例中采用如下技术方案:For this reason, adopt following technical scheme in the embodiment of the application:
第一方面,本申请实施例中提供一种导热绝缘壳,包括:散热组件,用于嵌套在元器件上,将所述元器件上的热量传递到外部;其中,所述散热组件为通过导热绝缘材料制成设定形状的立体结构,,所述导热绝缘材料包括纤维材料和导热填料,所述纤维材料包括至少两种类型的纤维,所述导热填料填充在由所述纤维材料构成的基体中的孔隙中。In the first aspect, an embodiment of the present application provides a thermally conductive insulating case, including: a heat dissipation component, used to be nested on a component, and transfer the heat on the component to the outside; wherein, the heat dissipation component is through The thermally conductive insulating material is made into a three-dimensional structure with a predetermined shape, and the thermally conductive insulating material includes a fiber material and a thermally conductive filler, the fiber material includes at least two types of fibers, and the thermally conductive filler is filled in the fiber material. in the pores in the matrix.
在该实施方式中,选用由纤维材料和导热填料按照设定比例组成的导热绝缘材料,由于该导热绝缘材料中包括有纤维材料,可以提高导热绝缘材料的结构强度和结构韧性,使得导热绝缘材料可以反复弯折不易损坏,且在纤维材料中的孔隙中填充导热填料,不仅可以提供导热绝缘材料的导热能力,还提高了导热绝缘材料的耐压等级,使得该导热绝缘材料可以弯折成具有散热组件的元器件的形状,然后嵌套在元器件上,可以更好的为电子设备进行散热。相比较现有技术中使用的PI膜导热绝缘材料,本申请保护的导热绝缘材料通过将导热绝缘材料弯折成设定形状得到的,结构的稳定性比较高,且制作工艺比较简单,降低了电子设备的成本。In this embodiment, the thermally conductive insulating material composed of fiber material and thermally conductive filler according to a set ratio is selected. Since the thermally conductive insulating material includes fiber material, the structural strength and structural toughness of the thermally conductive insulating material can be improved, making the thermally conductive insulating material It can be bent repeatedly and is not easy to be damaged, and the pores in the fiber material are filled with thermally conductive fillers, which can not only provide the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into a The shape of the components of the heat dissipation component, and then nested on the components, can better dissipate heat for electronic equipment. Compared with the PI film heat-conducting insulating material used in the prior art, the heat-conducting insulating material protected by this application is obtained by bending the heat-conducting insulating material into a set shape, and the structural stability is relatively high, and the manufacturing process is relatively simple, reducing the The cost of electronic equipment.
在一种实施方式中,所述导热填料为非导电材料。In one embodiment, the thermally conductive filler is a non-conductive material.
在该实施方式中,通过选用不具有导电能力的导热填料,让散热组件也不具有导电能力,避免因散热组件具有导电性,会让电子设备内部出现短路问题。In this embodiment, by selecting non-conductive thermally conductive fillers, the heat dissipation component is also non-conductive, so as to avoid short circuit problems inside the electronic device due to the conductivity of the heat dissipation component.
在一种实施方式中,所述散热组件上设置有至少一个固定结构,用于与所述元器件上的固定结构耦合。In one embodiment, at least one fixing structure is provided on the heat dissipation component for coupling with the fixing structure on the component.
在该实施方式中,在散热组件上设置一个或多个固定结构,可以通过与元器件上的固定结构耦合,实现将散热组件固定在元器件上,避免导热绝缘壳从元器件上脱落。In this embodiment, one or more fixing structures are provided on the heat dissipation component, and the heat dissipation component can be fixed on the component by coupling with the fixing structure on the component, so as to prevent the thermally conductive insulating shell from falling off from the component.
在一种实施方式中,还包括:至少一个屏蔽组件,设置在所述散热组件的外表面上,用于屏蔽所述元器件发射出的电信号。In one embodiment, it further includes: at least one shielding component, disposed on the outer surface of the heat dissipation component, for shielding the electrical signals emitted by the components.
在该实施方式中,对于会向外发射辐射信号的元器件,可以在散热组件的外表面上设置一个或多个屏蔽组件,使得散热组件嵌套在该元器件上,可以屏蔽该元器件向外发射的辐射信号,避免该元器件发射的辐射信号影响其它元器件正常工作。In this embodiment, for components that emit radiation signals, one or more shielding components can be provided on the outer surface of the heat dissipation component, so that the heat dissipation component is nested on the component, which can shield the component to The radiation signal emitted from the outside can avoid the radiation signal emitted by the component from affecting the normal operation of other components.
在一种实施方式中,所述至少一个屏蔽组件与所述散热组件的外表面之间结合方式为物理接触、压力压合、粘接剂粘贴、PLD镀膜、CVD镀膜和固定组件固定中的一种或多种。In one embodiment, the bonding method between the at least one shielding component and the outer surface of the heat dissipation component is one of physical contact, pressure bonding, adhesive bonding, PLD coating, CVD coating and fixing of a fixed component one or more species.
在该实施方式中,通过将屏蔽组件与所述散热组件互相叠加构建层状复合材料,实现在不增加导热绝缘壳体积的前提下,增加了屏蔽功能。In this embodiment, the layered composite material is constructed by superimposing the shielding component and the heat dissipation component, so that the shielding function is increased without increasing the volume of the heat-conducting insulating case.
在一种实施方式中,所述屏蔽组件的形状为石墨烯薄片、金属镀层、金属片、金属丝交织而成的网状结构、碳纤维交织而成的网状结构、金属粉末粘接而成的薄片中的一种或多种。In one embodiment, the shape of the shielding component is graphene sheet, metal coating, metal sheet, mesh structure formed by interweaving metal wires, network structure formed by interweaving carbon fibers, and bonded metal powder. One or more of flakes.
在一种实施方式中,每个屏蔽组件上设置有至少一个固定结构,用于与所述元器件上的固定结构耦合。In one embodiment, each shielding component is provided with at least one fixing structure for coupling with the fixing structure on the component.
在该实施方式中,如果屏蔽组件具有一定的强度,可以在屏蔽组件上设置一个或多个固定结构,可以通过与元器件上的固定结构耦合,实现将导热绝缘壳固定在元器件上,避免导热绝缘壳从元器件上脱落。In this embodiment, if the shielding assembly has a certain strength, one or more fixing structures can be provided on the shielding assembly, and the heat-conducting insulating shell can be fixed on the components by coupling with the fixing structures on the components to avoid The thermally conductive insulating shell is detached from the component.
在一种实施方式中,还包括:粘贴剂,设置在所述散热组件外表面上,用于将所述散热组件固定在所述元器件上。In one embodiment, it further includes: an adhesive, disposed on the outer surface of the heat dissipation component, for fixing the heat dissipation component on the component.
在该实施方式中,通过在元器件与散热组件之间涂覆粘贴剂,可以将散热组件固定在元器件上,避免散热器件从元器件上掉落。相比较在散热组件或屏蔽组件上设置固定结构,本方案实现过程更为简便,且成本更低。In this embodiment, by applying an adhesive between the component and the heat dissipation component, the heat dissipation component can be fixed on the component and prevent the heat dissipation component from falling off the component. Compared with setting a fixed structure on the heat dissipation component or the shielding component, the realization process of this solution is simpler and the cost is lower.
第二方面,本申请实施例中提供一种电子设备,包括:至少一个元器件,至少一个第一方面各个可能实现的导热绝缘壳,所述至少一个导热绝缘壳分别嵌套在所述至少一个元器件上。其中,电子设备可以为适配器、电源模块、逆变器、锂电池等等,元器件是指电子设备中发热器件,如果电子设备为电池模块,上述提到的元器件可以为电芯、电池控制模块中的变压器、电阻等等,如果电子设备为适配器,上述提到的元器件可以为变频器、变压器等等,甚至可以为适配器中的整个电路板。In the second aspect, the embodiment of the present application provides an electronic device, including: at least one component, at least one heat-conducting and insulating shell that may be realized in the first aspect, and the at least one heat-conducting and insulating shell is respectively nested in the at least one components. Among them, the electronic equipment can be an adapter, a power module, an inverter, a lithium battery, etc., and the components refer to the heat-generating components in the electronic equipment. If the electronic equipment is a battery module, the above-mentioned components can be batteries, battery control Transformers, resistors, etc. in the module, if the electronic device is an adapter, the above-mentioned components can be frequency converters, transformers, etc., or even the entire circuit board in the adapter.
附图说明Description of drawings
下面对实施例或现有技术描述中所需使用的附图作简单地介绍。The following briefly introduces the drawings used in the embodiments or the description of the prior art.
图1为本申请实施例中提供的一种导热绝缘壳的结构示意图;FIG. 1 is a schematic structural diagram of a heat-conducting insulating case provided in an embodiment of the present application;
图2为本申请实施例中提供的导热绝缘材料的制作工艺流程图;Fig. 2 is the production process flowchart of the thermally conductive insulating material provided in the embodiment of the present application;
图3(a)为本申请实施例中提供的长方体形状的导热绝缘材料;Fig. 3 (a) is the heat-conducting insulating material of cuboid shape provided in the embodiment of the present application;
图3(b)为本申请实施例中提供的切割多余部分后的导热绝缘材料;Fig. 3 (b) is the thermally conductive insulating material provided in the embodiment of the present application after cutting the redundant part;
图3(c)为本申请实施例中提供的导热绝缘材料弯折成散热组件的形状示意图;Figure 3(c) is a schematic diagram of the shape of the heat-conducting insulating material bent into a heat-dissipating component provided in the embodiment of the present application;
图4(a)为本申请实施例中提供的屏蔽组件以喷涂的方式贴合在散热组件上的示意图;Figure 4(a) is a schematic diagram of the shielding assembly provided in the embodiment of the present application attached to the heat dissipation assembly by spraying;
图4(b)为本申请实施例中提供的屏蔽组件以物理接触、或压力压合的方式贴合在散热组件上的示意图;Figure 4(b) is a schematic diagram of the shielding assembly provided in the embodiment of the present application being attached to the heat dissipation assembly in a physical contact or press-fitting manner;
图4(c)为本申请实施例中提供的屏蔽组件以利用粘贴剂粘贴的方式贴合在散热组件上的示意图;Figure 4(c) is a schematic diagram of the shielding assembly provided in the embodiment of the present application attached to the heat dissipation assembly by using an adhesive;
图4(d)为本申请实施例中提供的屏蔽组件直接粘贴在散热组件上的示意图。FIG. 4( d ) is a schematic diagram of the shielding component provided in the embodiment of the present application directly pasted on the heat dissipation component.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
在本申请的描述中,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如可以是固定连接,也可以是可拆卸连接,还可以是抵触连接或一体的连接;对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , can also be a contradictory connection or an integrated connection; those skilled in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以适合的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
现有PI膜的导热绝缘材料由于存在结构强度弱、结构韧性比较差、耐刺穿性能比较低等缺点,只能以平铺的方式布置在各个元器件上方。如果需要对立体结构的元器件进行散热,需要切割出多个与元器件的每个侧边形状相同的PI膜的导热绝缘材料,然后再将各个PI膜的导热绝缘材料拼接并固定在一起,构成如元器件形状的立体散热结构,可以嵌套在元器件上。但是,现有的立体散热结构制作工艺比较复杂,提高了电子设备的成本,且立体散热结构是通过多个材料拼接而成的,稳定性比较差。Due to the disadvantages of weak structural strength, relatively poor structural toughness, and relatively low puncture resistance, the existing thermally conductive insulating materials of PI films can only be arranged on top of each component in a tiled manner. If it is necessary to dissipate heat from components with a three-dimensional structure, it is necessary to cut out multiple thermally conductive insulating materials of PI films with the same shape as each side of the component, and then splice and fix the thermally conductive insulating materials of each PI film together. A three-dimensional heat dissipation structure in the shape of components can be nested on components. However, the manufacturing process of the existing three-dimensional heat dissipation structure is relatively complicated, which increases the cost of electronic equipment, and the three-dimensional heat dissipation structure is formed by splicing multiple materials, and its stability is relatively poor.
图1为本申请实施例中提供的一种导热绝缘壳的结构示意图。如图1所示,该导热绝缘壳100包括散热组件110和屏蔽组件120。其中,各个部件的结构和相互连接关系具体为:FIG. 1 is a schematic structural diagram of a heat-conducting insulating case provided in an embodiment of the present application. As shown in FIG. 1 , the heat conducting insulating case 100 includes a heat dissipation component 110 and a shielding component 120 . Among them, the structure and interconnection of each component are as follows:
散热组件110是由一种导热绝缘材料弯折而成的,该导热绝缘材料是由纤维材料和导热填料按照设定比例组成。其中,纤维材料一般作为基体材料,使得导热绝缘材料可以塑形成设定的形状,以及可以将导热填料包裹起来。本申请中,由纤维材料作为基体的导热绝缘材料,其结构强度和结构韧性都得到了极大的提升,可以让导热绝缘材料具有较高的结构强度和结构韧性,使得导热绝缘材料可以进行反复弯折不易损坏。The heat dissipation component 110 is formed by bending a thermally conductive insulating material, and the thermally conductive insulating material is composed of fiber material and thermally conductive filler according to a set ratio. Among them, the fiber material is generally used as a matrix material, so that the thermally conductive insulating material can be molded into a predetermined shape, and can be wrapped with thermally conductive fillers. In this application, the structural strength and structural toughness of the thermally conductive insulating material with fiber material as the matrix have been greatly improved, allowing the thermally conductive insulating material to have higher structural strength and structural toughness, so that the thermally conductive insulating material can be repeated. Bending is not easy to damage.
本申请实施例中,纤维材料可以选用如芳纶纤维、聚酯纤维、牛皮纸纤维、聚苯硫醚(polyphenylene sulfide,PPS)纤维、聚乙烯纤维、纤维素等材料中的多种。其中,芳纶纤维具有较高的强度和韧性,可以更好地提高导热绝缘材料的结构强度和结构韧性,但是其价格比较昂贵;聚酯纤维、牛皮纸纤维、PPS纤维、聚乙烯纤维、纤维素等纤维材料, 相比较芳纶纤维虽然在结构强度和结构韧性上有所降低,但是这类纤维的价格比较便宜,可以降低导热绝缘材料的成本。In the embodiment of the present application, the fiber material may be selected from a variety of materials such as aramid fiber, polyester fiber, kraft paper fiber, polyphenylene sulfide (polyphenylene sulfide, PPS) fiber, polyethylene fiber, and cellulose. Among them, aramid fiber has high strength and toughness, which can better improve the structural strength and structural toughness of thermally conductive insulating materials, but its price is relatively expensive; polyester fiber, kraft fiber, PPS fiber, polyethylene fiber, cellulose Compared with fiber materials such as aramid fiber, although the structural strength and toughness of the aramid fiber are reduced, the price of this type of fiber is relatively cheap, which can reduce the cost of thermally conductive and insulating materials.
因此,本申请纤维材料中,可以选用两种类型的纤维,一种类型的纤维是芳纶纤维,另一种类型的纤维是聚酯纤维、牛皮纸纤维、PPS纤维、聚乙烯纤维、纤维素等纤维材料中的一种或几种,通过将这两种类型的纤维混合,可以在保证导热绝缘材料的强度和可挠性的前提下,适当的降低该导热绝缘材料的成本,使得导体绝缘材料兼具有多种类型的纤维的优点。其中,第一种类型的纤维可以不仅限于芳纶纤维,只需要可以提高导热绝缘材料的结构强度和结构韧性即可。Therefore, in the fiber material of the present application, two types of fibers can be selected, one type of fiber is aramid fiber, and the other type of fiber is polyester fiber, kraft fiber, PPS fiber, polyethylene fiber, cellulose, etc. One or several types of fiber materials, by mixing these two types of fibers, the cost of the thermally conductive insulating material can be appropriately reduced on the premise of ensuring the strength and flexibility of the thermally conductive insulating material, making the conductor insulating material It combines the advantages of various types of fibers. Wherein, the first type of fiber may not be limited to aramid fiber, it only needs to be able to improve the structural strength and structural toughness of the thermally conductive insulating material.
本申请中,第一种类型的纤维和第二种类型的纤维分别与总纤维材料的重量占比,可以为任意数值,具体根据导热绝缘材料应用场景来确定。如果对导热绝缘材料的成本要求比较高,可以让第二种类型的纤维占比比较多,如果对导热绝缘材料的结构强度和结构韧性要求比较高,可以让第一种类型的纤维占比比较多。In the present application, the respective weight ratios of the first type of fiber and the second type of fiber to the total fiber material can be any value, which is specifically determined according to the application scenario of the thermally conductive insulating material. If the cost requirements for thermally conductive insulating materials are relatively high, the second type of fiber can be made to account for more. If the structural strength and structural toughness requirements for thermally conductive insulating materials are relatively high, the proportion of the first type of fiber can be relatively high. many.
导热填料通过混合在纤维材料中,可以让导热绝缘材料具有很强的导热能力。本申请中,导热填料可以选用氮化硼(BN)、氧化铝(Al2O3)、氢氧化镁(Mg(OH)2)等导热能力比较强且不具有导电性的材料,不仅可以提高导热绝缘材料的导热能力,且避免因导热填料具有导电性,使得包括该导热填料的导热绝缘材料具有导电性,会让电子设备内部出现短路问题。可选地,由绝缘导热填料构成的导热绝缘材料,不仅要求绝缘,还要满足3kV AC耐压,以满足安规要求。The thermally conductive filler can make the thermally conductive insulating material have a strong thermal conductivity by being mixed in the fiber material. In this application, the thermally conductive filler can be selected from boron nitride (BN), aluminum oxide (Al2O3), magnesium hydroxide (Mg(OH)2) and other materials with relatively strong thermal conductivity and no electrical conductivity, which can not only improve the thermal conductivity of insulating materials. The thermal conductivity of the thermal conductivity, and to avoid the electrical conductivity of the thermal conductive filler, which makes the thermal conductive insulating material including the thermal conductive filler conductive, which will cause a short circuit problem inside the electronic device. Optionally, the thermally conductive insulating material composed of insulating thermally conductive fillers not only requires insulation, but also meets the 3kV AC withstand voltage to meet safety regulations.
优选地,也可以添加少量的石墨类、石墨烯类等导热性能比较优异的导热填料,由于添加此类的导热填料的量比较少,并不影响导热绝缘材料的绝缘性能。Preferably, a small amount of graphite, graphene and other thermally conductive fillers with relatively excellent thermal conductivity can also be added. Since the addition of such thermally conductive fillers is relatively small, it does not affect the insulation performance of the thermally conductive insulating material.
本申请制作导热绝缘材料的过程中,一般采用“抄纸工艺”制作导热绝缘材料,当然并不仅限于这一种制作工艺,还可以为其它制作工艺,本申请在此不做限定。其中,通过抄纸工艺制作导热绝缘材料的具体过程,可以结合如图2所示,具体为:In the process of making thermally conductive insulating materials in this application, the "papermaking process" is generally used to make thermally conductive insulating materials. Of course, it is not limited to this kind of manufacturing process, and other manufacturing processes can also be used, which is not limited in this application. Among them, the specific process of making thermally conductive insulating materials through the papermaking process can be combined as shown in Figure 2, specifically:
步骤S201,将纤维材料和水按设定比例进行混合,得到纤维材料的水溶液。Step S201, mixing the fiber material and water in a set ratio to obtain an aqueous solution of the fiber material.
纤维材料一般以固体且长丝状形态存在,并缠绕在一起,不容分开,所以需要大量的水来稀释纤维材料,使得纤维材料彼此分开,均匀地分布在水中。可选地,纤维材料和水可以按照一千克水溶解一克纤维材料的比例进行混合,使得纤维材料可以充分地在水中分解,均匀的分布在水中,以便后续对纤维材料重新塑型。Fibrous materials generally exist in the form of solid filaments and are intertwined and cannot be separated. Therefore, a large amount of water is required to dilute the fibrous materials so that the fibrous materials are separated from each other and evenly distributed in the water. Optionally, the fiber material and water can be mixed according to the ratio that one kilogram of water dissolves one gram of the fiber material, so that the fiber material can be fully decomposed in water and evenly distributed in the water for subsequent reshaping of the fiber material.
对混有纤维材料的水中,可以采用离心、搅拌等操作,将纤维材料分解在水中,得到纤维材料的水溶液。如果纤维材料为热塑型材料,常温下比较难分解,可以对混有纤维材料的水溶液进行加热,使得纤维材料可以更好的在水中分解。可选地,加热温度一般跟纤维材料的种类有关,如果纤维材料的熔沸点比较高,加热的温度也会随着升高,如果纤维材料的熔沸点比较低,加热的温度也会随着比较低。For water mixed with fiber materials, operations such as centrifugation and stirring can be used to decompose the fiber materials in water to obtain an aqueous solution of fiber materials. If the fiber material is a thermoplastic material, which is difficult to decompose at normal temperature, the aqueous solution mixed with the fiber material can be heated so that the fiber material can be better decomposed in water. Optionally, the heating temperature is generally related to the type of fiber material. If the melting and boiling point of the fiber material is relatively high, the heating temperature will also increase accordingly. If the melting and boiling point of the fiber material is relatively low, the heating temperature will also increase accordingly. Low.
步骤S202,过滤纤维材料的水溶液中的水分,得到除去水分的纤维材料。Step S202, filtering the moisture in the aqueous solution of the fiber material to obtain the fiber material from which moisture has been removed.
在得到纤维材料水溶液后,可以将纤维材料水溶液倒在滤筛上过滤水分,并让纤维材料均匀的平铺在滤筛上。其中,通过让纤维材料的水溶液进行固液分离后,平铺在滤筛上的纤维材料纸的形状,且中间有孔隙,以便后续可以填充导热填料。After obtaining the aqueous solution of the fiber material, the aqueous solution of the fiber material can be poured on the filter screen to filter the water, and the fiber material can be evenly spread on the filter screen. Among them, after the aqueous solution of the fiber material is subjected to solid-liquid separation, the shape of the fiber material paper laid flat on the filter screen, and there is a hole in the middle, so that the thermal conductive filler can be filled later.
通过固液分离后,留在滤筛上的纤维材料中仍有大量的水分,会影响后续填充导热填料,所以需要除去纤维材料中的水分。示例性地,除去纤维材料中的水分方式可以为自然 晾干、烘烤等方式,本申请在此不做限定。After the solid-liquid separation, there is still a large amount of water in the fibrous material left on the filter screen, which will affect the subsequent filling of thermally conductive fillers, so it is necessary to remove the water in the fibrous material. Exemplarily, the way of removing moisture in the fiber material can be natural drying, baking and other ways, which are not limited by the present application.
步骤S203,将导热填料填充在除去水分的纤维材料上的孔隙中,得到导热绝缘材料。Step S203, filling the thermally conductive filler in the pores on the fiber material from which moisture has been removed, to obtain a thermally conductive insulating material.
在除去纤维材料中水分后,将纤维材料冲滤筛上揭下来,再将纤维材料放入导热填料粉末中,可以通过超声波振动、压力挤压等方式,让导热填料充分填充在纤维材料上的孔隙中,最后将填充有导热填料的纤维材料进行切割,得到设定形状的导热绝缘材料。After removing the moisture in the fiber material, remove the fiber material from the sieve, and then put the fiber material into the thermally conductive filler powder. The thermally conductive filler can be fully filled on the fiber material by means of ultrasonic vibration, pressure extrusion, etc. In the pores, the fibrous material filled with thermally conductive fillers is finally cut to obtain a thermally conductive insulating material with a set shape.
本申请中,在导热绝缘材料中,如果导热填料占导热绝缘材料的总重量的越多,会导致导热绝缘材料中的纤维材料越少,虽然可以提高导热绝缘材料的导热能力提高,但是会减低导热绝缘材料的结构强度和结构韧性;同理,如果纤维材料占导热绝缘材料的总重量的越多,会导致导热绝缘材料中的导热填料越少,虽然可以提高导热绝缘材料的结构强度和结构韧性,但是会减低导热绝缘材料的导热能力。因此,本申请通过实验验证,选择纤维材料占导热绝缘材料的总重量的20%-95%,导热填料占所述导热绝缘材料的总重量的5%-80%,从而得到的导热绝缘材料的导热能力、结构强度和结构韧性等性能都达到最佳。In this application, in the thermally conductive insulating material, if the thermally conductive filler accounts for more of the total weight of the thermally conductive insulating material, the fiber material in the thermally conductive insulating material will be less, although the thermal conductivity of the thermally conductive insulating material can be improved, but it will be reduced. The structural strength and structural toughness of the thermally conductive insulating material; similarly, if the fiber material accounts for more of the total weight of the thermally conductive insulating material, the less thermally conductive filler in the thermally conductive insulating material will be, although the structural strength and structure of the thermally conductive insulating material can be improved. Toughness, but will reduce the thermal conductivity of thermal insulation materials. Therefore, the present application has verified through experiments that the selected fiber material accounts for 20%-95% of the total weight of the thermally conductive insulating material, and the thermally conductive filler accounts for 5%-80% of the total weight of the thermally conductive insulating material, so that the obtained thermally conductive insulating material The thermal conductivity, structural strength and structural toughness are the best.
本申请实施例中,通过将纤维材料和导热填料按比例混合,得到的导体绝缘材料中,由于包括有纤维材料,可以提高导热绝缘材料的结构强度和结构韧性,以及由于包括有导热填料,且填充在纤维材料的孔隙中,不仅可以提高导热绝缘材料的导热能力,还提高了导热绝缘材料的耐压等级,使得该导热绝缘材料可以弯折成具有散热组件的元器件的形状,包裹在电子设备的外表面,可以更好地为电子设备进行散热。In the embodiment of the present application, by mixing the fiber material and the thermally conductive filler in proportion, in the obtained conductor insulating material, since the fiber material is included, the structural strength and structural toughness of the thermally conductive insulating material can be improved, and because the thermally conductive filler is included, and Filling the pores of the fiber material can not only improve the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into the shape of a component with a heat dissipation component, wrapped in an electronic The outer surface of the device can better dissipate heat for electronic devices.
本申请中,如果纤维材料选用纤维素等粘连性比较差的材料,制作出的导热绝缘材料在进行弯折时,会出现外表面皲裂、导热绝缘材料中的材料脱落等问题,会严重影响产品的品质。因此,可以在导热绝缘材料中添加高分子聚合物,提高导热绝缘材料的粘连性,避免导热绝缘材料出现表面皲裂、材料脱落等问题。示例性地,导热绝缘材料中还包括高分子聚合物,作为纤维材料和导热材料的粘贴剂,使得纤维材料与纤维材料之间、纤维材料与导热填料之间,以及导热填料与导热填料之间更好地粘贴在一起。其中,高分子聚合物中主要成分为高分子聚合物,可以为环氧树脂、聚氯乙烯、聚乙烯、天然橡胶等材料中的一种或多种组合,本申请在此不做限定。In this application, if the fiber material is made of cellulose and other materials with poor adhesion, when the thermally conductive insulating material produced is bent, there will be problems such as chapping on the outer surface and falling off of the material in the thermally conductive insulating material, which will seriously affect the product. quality. Therefore, high molecular polymers can be added to the thermally conductive insulating material to improve the adhesion of the thermally conductive insulating material and avoid problems such as surface cracking and material shedding of the thermally conductive insulating material. Exemplarily, the heat-conducting insulating material also includes a high molecular polymer as an adhesive between the fiber material and the heat-conducting material, so that between the fiber material and the fiber material, between the fiber material and the heat-conducting filler, and between the heat-conducting filler and the heat-conducting filler Better stick together. Wherein, the main component of the high molecular polymer is a high molecular polymer, which may be one or more combinations of materials such as epoxy resin, polyvinyl chloride, polyethylene, and natural rubber, which are not limited in this application.
本申请中,添加的高分子聚合物占导热绝缘材料总重量的0%-10%。其中,在导热绝缘材料中,添加的高分子聚合物越多,导热绝缘材料的粘连性越高,但是导热绝缘材料的导热能力、结构强度、结构韧性等性能都会降低。因此,本申请通过实验验证,选择高分子聚合物占导热绝缘材料总重量的0%-10%,从而得到的导热绝缘材料的粘连性、导热能力、结构强度和结构韧性等性能都达到最佳。In the present application, the added high molecular polymer accounts for 0%-10% of the total weight of the thermally conductive insulating material. Among them, in thermally conductive insulating materials, the more polymers are added, the higher the adhesion of thermally conductive insulating materials, but the thermal conductivity, structural strength, structural toughness and other properties of thermally conductive insulating materials will decrease. Therefore, the present application has verified through experiments that the high molecular polymer is selected to account for 0%-10% of the total weight of the thermally conductive insulating material, so that the obtained thermally conductive insulating material has the best properties such as adhesion, thermal conductivity, structural strength and structural toughness. .
本申请实施例中,在通过纤维材料和导热填料制作导热绝缘材料过程中,可以添加高分子聚合物,让纤维材料与纤维材料之间、纤维材料与导热填料之间,以及导热填料与导热填料之间更好地粘贴在一起,使得导热绝缘材料在弯折过程中,不会出现外表面皲裂、材料脱落等问题。In the embodiment of the present application, in the process of making thermally conductive insulating materials through fiber materials and thermally conductive fillers, high molecular polymers can be added to make the gap between the fiber materials and the fiber materials, between the fiber materials and the thermally conductive fillers, and between the thermally conductive fillers and the thermally conductive fillers They are better pasted together, so that the heat-conducting insulating material will not have problems such as chapping on the outer surface and material falling off during the bending process.
本申请中,导热绝缘材料可以通过切割、弯折等工艺相结合,制作出散热组件110。示例性地,结合图3(a)所示,先选择出一个长方体形状的导热绝缘材料。其中,散热组件110是用于嵌套在元器件的外表面上,所以选择出的导热绝缘材料的最大侧面的表面至少要大于元器件的表面,以便可以弯折后嵌套在元器件上。In this application, the heat-conducting insulating material can be combined with cutting, bending and other processes to produce the heat dissipation component 110 . Exemplarily, as shown in FIG. 3( a ), a cuboid-shaped heat-conducting insulating material is selected first. Wherein, the heat dissipation component 110 is used to be nested on the outer surface of the component, so the surface of the largest side of the selected heat-conducting insulating material is at least larger than the surface of the component, so that it can be bent and nested on the component.
结合图3(b)所示,对图3(a)所示的导热绝缘材料进行切割,将不需要的部分切除 掉,以免多余的部分影响导热绝缘材料弯折成设定形状。其中,导热绝缘材料的切割方式,可以为使用机器切割、人工用道具切割等方式,本申请在此不做限定。可选地,机器切割的同时,将需要弯折的地方浅压出折痕,以便后续弯折。Combined with Figure 3(b), cut the heat-conducting insulating material shown in Figure 3(a), and cut off the unnecessary parts, so as not to affect the bending of the heat-conducting insulating material into a set shape. Wherein, the cutting method of the thermally conductive insulating material may be cutting by machine, cutting by manual tools, etc., which is not limited in this application. Optionally, while the machine is cutting, shallow creases are made on the place that needs to be bent, so as to facilitate subsequent bending.
结合图3(c)所示,对图3(b)所示的切割后的导热绝缘材料进行弯折,将导热绝缘材料两侧的边缘部分向上翻着,使得导热绝缘材料的两侧部分与导热绝缘材料的中间部分呈设定角度。其中,当导热绝缘材料的两侧部分向上弯折呈设定角度后,弯折处一般为圆弧形,避免导热绝缘材料弯折处过度弯折,导致导热绝缘材料的外表面出现皲裂、内部材料脱落等问题。当然,如果导热绝缘材料的结构强度和结构韧性比较高,弯折的角度可以为直角。As shown in FIG. 3(c), bend the cut thermally conductive insulating material shown in FIG. 3(b), and turn up the edge parts on both sides of the thermally conductive insulating material so that The middle section of the thermally conductive insulating material is at a set angle. Among them, when the two sides of the thermally conductive insulating material are bent upwards to form a set angle, the bending place is generally arc-shaped, so as to avoid excessive bending of the thermally conductive insulating material, resulting in cracks on the outer surface of the thermally conductive insulating material, internal Problems such as material falling off. Of course, if the structural strength and structural toughness of the thermally conductive insulating material are relatively high, the bending angle can be a right angle.
本申请中,可以在散热组件110上设置一个或多个固定结构,使得散热组件110嵌套在元器件上,散热组件110上的固定结构可以与元器件上的固定结构耦合,将导热绝缘壳100固定在元器件上,避免导热绝缘壳100从元器件上脱落。In this application, one or more fixed structures can be provided on the heat dissipation assembly 110, so that the heat dissipation assembly 110 is nested on the components, and the fixed structures on the heat dissipation assembly 110 can be coupled with the fixed structures on the components, so that the thermally conductive insulating shell 100 is fixed on the components to prevent the thermally conductive insulating shell 100 from falling off from the components.
其中,散热组件110上的固定结构可以为多个通孔,可以嵌套在元器件上的凸起部分上,达到固定效果;也可以与元器件中的通孔对齐,利用螺钉、卡扣等部件,将屏蔽组件120固定在元器件上。散热组件110上的固定结构可以为散热组件110上的凹槽部分,可以与元器件上的凸起部分耦合,达到固定效果。散热组件110上的固定结构可以为散热组件110上的凸起部分,可以与元器件上的凹槽部分耦合,达到固定效果。散热组件110上的固定结构还可以为其它形状,本申请在此不作限定。Wherein, the fixing structure on the heat dissipation assembly 110 can be a plurality of through holes, which can be nested on the raised parts on the components to achieve the fixing effect; it can also be aligned with the through holes in the components, using screws, buckles, etc. component, and fix the shielding assembly 120 on the components. The fixing structure on the heat dissipation component 110 can be a groove part on the heat dissipation component 110, which can be coupled with a convex part on the component to achieve a fixing effect. The fixing structure on the heat dissipation assembly 110 can be a raised portion on the heat dissipation assembly 110, which can be coupled with the groove portion on the components to achieve a fixing effect. The fixing structure on the heat dissipation component 110 may also have other shapes, which are not limited in this application.
本申请实施中,选用由纤维材料和导热填料按照设定比例组成的导热绝缘材料,由于该导热绝缘材料中包括有纤维材料,可以提高导热绝缘材料的结构强度和结构韧性,使得导热绝缘材料可以反复弯折不易损坏,且在纤维材料中的孔隙中填充导热填料,不仅可以提供导热绝缘材料的导热能力,还提高了导热绝缘材料的耐压等级,使得该导热绝缘材料可以弯折成具有散热组件的元器件的形状,然后嵌套在元器件上,可以更好的为电子设备进行散热。相比较现有技术中使用的PI膜导热绝缘材料,本申请保护的导热绝缘材料制作的散热组件的散热效果提高了将近一倍,且该散热组件通过将导热绝缘材料弯折成设定形状得到的,结构的稳定性比较高,且制作工艺比较简单,降低了电子设备的成本。In the implementation of this application, the thermally conductive insulating material composed of fiber material and thermally conductive filler according to the set ratio is selected. Since the thermally conductive insulating material includes fiber material, the structural strength and structural toughness of the thermally conductive insulating material can be improved, so that the thermally conductive insulating material can Repeated bending is not easy to damage, and the pores in the fiber material are filled with thermally conductive fillers, which can not only provide the thermal conductivity of the thermally conductive insulating material, but also improve the withstand voltage level of the thermally conductive insulating material, so that the thermally conductive insulating material can be bent into a heat-dissipating material. The shape of the components of the component, and then nested on the components, can better dissipate heat for electronic equipment. Compared with the PI film heat-conducting insulating material used in the prior art, the heat-dissipating effect of the heat-dissipating assembly made of the heat-conducting insulating material protected by the application is nearly doubled, and the heat-dissipating assembly is obtained by bending the heat-conducting insulating material into a set shape Yes, the stability of the structure is relatively high, and the manufacturing process is relatively simple, which reduces the cost of electronic equipment.
屏蔽组件(120-1,120-2)是用于屏蔽元器件向外发射的辐射信号,避免该元器件发射的辐射信号影响其它元器件正常工作。其中,屏蔽组件(120-1,120-2)采用可以屏蔽电磁波的材料构成,可以为金属、石墨烯等等,本申请在此不做限定。屏蔽组件(120-1,120-2)的结构可以为石墨烯薄片、金属镀层、金属箔、金属丝交织而成的网状结构、金属粉末粘接而成的薄片、以及其它结构中的一种或多种,本申请在此也不作限定。The shielding assembly (120-1, 120-2) is used to shield the radiation signal emitted by the component to prevent the radiation signal emitted by the component from affecting the normal operation of other components. Wherein, the shielding components (120-1, 120-2) are made of materials capable of shielding electromagnetic waves, such as metal, graphene, etc., which are not limited in this application. The structure of the shielding component (120-1, 120-2) can be one or more of graphene sheets, metal coatings, metal foils, mesh structures formed by interweaving metal wires, sheets formed by bonding metal powders, and other structures. Various, the present application is not limited here.
本申请选用的导热绝缘材料,一般以纸的形态呈现,导热绝缘材料的厚度一般在几毫米到几百毫米之前,以免厚度过大不易散热,且挤占电子设备内部本就紧张的空间。可选地,出于安规考虑,导热绝缘材料的厚度一般在200微米-450微米之间。The thermally conductive insulating material used in this application is generally presented in the form of paper. The thickness of the thermally conductive insulating material is generally several millimeters to several hundred millimeters, so as not to be too thick to dissipate heat and occupy the already tight space inside the electronic device. Optionally, for safety considerations, the thickness of the thermally conductive insulating material is generally between 200 microns and 450 microns.
本申请中,屏蔽组件(120-1,120-2)与散热组件110之间结合方式可以为物理接触、粘接剂粘贴、固定组件固定等方式中的一种或多种。示例性地,如图4(a)所示,如果屏蔽组件120的材质是石墨烯、金属粉等粉末,可以将石墨烯喷涂在散热组件110的外表面上,形成一层薄膜并附着在散热组件110上。如图4(b)所示,如果屏蔽组件120的材质为金属材料,可以通过物理接触、或压力压合的方式,将屏蔽组件120贴合在散热组件110的外表 面上,从而实现将屏蔽组件120固定在散热组件110上。如图4(c)所示,如果屏蔽组件120的材质为金属材料,还可以利用粘贴剂,将屏蔽组件120粘贴在散热组件110的外表面上,从而实现将屏蔽组件120固定在散热组件110上。如图4(d)所示,如果屏蔽组件120的材质为石墨烯、金属粉等粉末,可以先于粘贴剂混合后,再粘贴在散热组件110的外表面上,从而实现将屏蔽组件120固定在散热组件110上。In the present application, the bonding method between the shielding component (120-1, 120-2) and the heat dissipation component 110 may be one or more of physical contact, adhesive sticking, fixed component fixing and the like. Exemplarily, as shown in Figure 4(a), if the material of the shielding component 120 is powder such as graphene or metal powder, graphene can be sprayed on the outer surface of the heat dissipation component 110 to form a thin film and adhere to the heat dissipation Component 110 on. As shown in Figure 4(b), if the material of the shielding component 120 is a metal material, the shielding component 120 can be pasted on the outer surface of the heat dissipation component 110 through physical contact or pressure bonding, so as to realize the shielding The assembly 120 is fixed on the heat dissipation assembly 110 . As shown in Figure 4(c), if the material of the shielding assembly 120 is a metal material, an adhesive can also be used to paste the shielding assembly 120 on the outer surface of the heat dissipation assembly 110, thereby realizing that the shielding assembly 120 is fixed on the heat dissipation assembly 110 superior. As shown in Figure 4(d), if the material of the shielding assembly 120 is graphene, metal powder and other powders, it can be mixed with the adhesive and then pasted on the outer surface of the heat dissipation assembly 110, so that the shielding assembly 120 can be fixed. on the heat sink assembly 110 .
再示例性地,如果构成散热组件110的导热绝缘材料中,纤维材料为芳纶纤维或纤维素时,屏蔽组件120与散热组件110之间可以采用图4(b)所示的物理接触、或压力压合的方式,将屏蔽组件120贴合在散热组件110的外表面上,从而实现将屏蔽组件120固定在散热组件110上。如果构成散热组件110的导热绝缘材料中,纤维材料为牛皮纸纤维时,屏蔽组件120与散热组件110之间可以采用图4(c)所示的利用粘贴剂,将屏蔽组件120贴合在散热组件110的外表面上,从而实现将屏蔽组件120固定在散热组件110上。对于纤维材料为其它材质时,可以采用图4(a)-图4(d)之间任意一种结合方式,以及其它粘贴方式,如脉冲激光沉积(pulsed laser deposition,PLD)镀膜、化学气相沉积(chemical vapor deposition,CVD)镀膜等等,本申请在此不作限定。As another example, if the fiber material is aramid fiber or cellulose in the thermally conductive insulating material constituting the heat dissipation component 110, the physical contact shown in FIG. 4(b) or The shielding assembly 120 is pasted on the outer surface of the heat dissipation assembly 110 by means of pressure bonding, so as to realize fixing the shielding assembly 120 on the heat dissipation assembly 110 . If the fiber material of the heat-conducting insulating material constituting the heat dissipation assembly 110 is kraft paper fiber, an adhesive as shown in FIG. 110 , so that the shielding component 120 is fixed on the heat dissipation component 110 . When the fiber material is other materials, any combination method between Figure 4(a)-Figure 4(d) can be used, as well as other pasting methods, such as pulsed laser deposition (pulsed laser deposition, PLD) coating, chemical vapor deposition (chemical vapor deposition, CVD) coating, etc., the present application is not limited here.
本申请中,如果屏蔽组件120为石墨烯薄片、金属片等具有一定强度的结构,可以在屏蔽组件120上设置一个或多个固定结构,使得当导热绝缘壳100嵌套在元器件上后,屏蔽组件120上的固定结构可以与元器件上的固定结构耦合,将导热绝缘壳100固定在元器件上,避免导热绝缘壳100从元器件上脱落。其中,屏蔽组件120上的固定结构与上述介绍的散热组件110上的固定结构作用相同,所以屏蔽组件120上的固定结构与元器件上的固定结构的固定方式和形状,与上述介绍的散热组件110上的固定结构完全相同,本申请在此不再赘述了。In this application, if the shielding assembly 120 is a structure with a certain strength such as a graphene sheet or a metal sheet, one or more fixed structures can be arranged on the shielding assembly 120, so that when the heat-conducting insulating shell 100 is nested on the component, The fixing structure on the shielding assembly 120 can be coupled with the fixing structure on the component, so as to fix the thermally conductive insulating case 100 on the component and prevent the thermally conductive insulating case 100 from falling off from the component. Wherein, the fixing structure on the shielding assembly 120 has the same effect as the fixing structure on the heat dissipation assembly 110 described above, so the fixing method and shape of the fixing structure on the shielding assembly 120 and the fixing structure on the components are the same as those of the heat dissipation assembly described above. The fixing structure on 110 is exactly the same, and the present application will not repeat them here.
另外,本申请保护的导热绝缘壳中,还可以在散热组件的处于内侧的外表面上涂覆粘贴剂,使得导热绝缘壳嵌套在元器件上,通过粘贴剂固定在元器件上,相比较在散热组件110或屏蔽组件120上设置固定结构的方式,不仅实现过程比较简便,而且成本更低。示例性地,导热绝缘壳固定在元器件上的方式,还可以为焊接、压力压合等方式,本申请在此不作限定。In addition, in the thermally conductive insulating shell protected by the present application, an adhesive can also be coated on the outer surface of the heat dissipation component, so that the thermally conductive insulating shell is nested on the component and fixed on the component by the adhesive. The method of arranging the fixing structure on the heat dissipation component 110 or the shielding component 120 not only has a simpler implementation process, but also has a lower cost. Exemplarily, the manner of fixing the heat-conducting insulating shell on the components may also be welding, press-fitting, etc., which is not limited in this application.
本申请实施例中,通过在由导热绝缘材料构成的散热组件上设置一个或多个屏蔽组件,在散热组件嵌套在对应形状的元器件上,可以屏蔽该元器件向外发射的辐射信号,避免该元器件发射的辐射信号影响其它元器件正常工作。In the embodiment of the present application, by arranging one or more shielding components on the heat dissipation component made of thermally conductive insulating material, the radiation signal emitted by the component can be shielded when the heat dissipation component is nested on the component of the corresponding shape, Avoid the radiation signal emitted by this component from affecting the normal operation of other components.
本申请实施例中还提供了一种电子设备,该电子设备中包括至少一个元器件和至少一个如图1-图4和上述对应保护方案中记载的导热绝缘壳,每个导热绝缘壳分别嵌套在对应形状的元器件上。由于该电子设备包括有该导热绝缘壳,因此该电子设备具有该导热绝缘壳的所有或至少部分优点。其中,电子设备可以为适配器、电源模块、逆变器、锂电池等等,元器件是指电子设备中发热器件,如果电子设备为电池模块,上述提到的元器件可以为电芯、电池控制模块中的变压器、电阻等等,如果电子设备为适配器,上述提到的元器件可以为变频器、变压器等等,甚至可以为适配器中的整个电路板;其它以此类推。The embodiment of the present application also provides an electronic device, which includes at least one component and at least one heat-conducting and insulating case as described in Fig. 1-Fig. Put it on the corresponding shape of the components. Since the electronic device includes the heat-conducting and insulating case, the electronic device has all or at least part of the advantages of the heat-conducting and insulating case. Among them, the electronic equipment can be an adapter, a power module, an inverter, a lithium battery, etc., and the components refer to the heat-generating components in the electronic equipment. If the electronic equipment is a battery module, the above-mentioned components can be batteries, battery control Transformers, resistors, etc. in the module, if the electronic device is an adapter, the above-mentioned components can be frequency converters, transformers, etc., or even the entire circuit board in the adapter; and so on.
在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以适合的方式结合。In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.
最后说明的是:以上实施例仅用以说明本申请的技术方案,而对其限制;尽管参照前 述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例中所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本申请各实施例中技术方案的精神和范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present application, and limit it; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing The technical solutions recorded in each embodiment are modified, or some of the technical features are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the various embodiments of the application.

Claims (9)

  1. 一种导热绝缘壳,其特征在于,包括:A heat-conducting insulating case, characterized in that it comprises:
    散热组件(110),用于嵌套在元器件上,将所述元器件上的热量传递到外部;其中,所述散热组件为通过导热绝缘材料制成设定形状的立体结构,所述导热绝缘材料包括纤维材料和导热填料,所述纤维材料包括至少两种类型的纤维,所述导热填料填充在由所述纤维材料构成的基体中的孔隙中。The heat dissipation component (110) is used to be nested on the component, and transfer the heat on the component to the outside; wherein, the heat dissipation component is a three-dimensional structure made of a heat-conducting insulating material, and the heat-conducting The insulating material includes a fibrous material comprising at least two types of fibers and a thermally conductive filler filled in pores in a matrix composed of the fibrous material.
  2. 根据权利要求1所述的导热绝缘壳,其特征在于,所述导热填料为非导电材料。The thermally conductive insulating case according to claim 1, wherein the thermally conductive filler is a non-conductive material.
  3. 根据权利要求1或2所述的导热绝缘壳,其特征在于,所述散热组件上设置有至少一个固定结构,用于与所述元器件上的固定结构耦合。The heat-conducting and insulating case according to claim 1 or 2, wherein at least one fixing structure is provided on the heat dissipation component for coupling with the fixing structure on the component.
  4. 根据权利要求1-3任意一项所述的导热绝缘壳,其特征在于,还包括:The thermally conductive insulating case according to any one of claims 1-3, further comprising:
    至少一个屏蔽组件(120),设置在所述散热组件的外表面上,用于屏蔽所述元器件发射出的电信号。At least one shielding component (120) is arranged on the outer surface of the heat dissipation component, and is used for shielding the electric signals emitted by the components.
  5. 根据权利要求4所述的导热绝缘壳,其特征在于,所述至少一个屏蔽组件与所述散热组件的外表面之间结合方式为物理接触、压力压合、粘接剂粘贴和固定组件固定中的一种或多种。The heat-conducting insulating case according to claim 4, wherein the bonding method between the at least one shielding component and the outer surface of the heat-dissipating component is physical contact, pressure bonding, adhesive sticking and fixing the component. one or more of .
  6. 根据权利要求4或5所述的导热绝缘壳,其特征在于,所述屏蔽组件的形状为石墨烯薄片、金属镀层、金属片、金属丝交织而成的网状结构、碳纤维交织而成的网状结构、金属粉末粘接而成的薄片中的一种或多种。The heat-conducting insulating case according to claim 4 or 5, characterized in that, the shape of the shielding component is a graphene sheet, a metal coating, a metal sheet, a network structure formed by interweaving metal wires, or a network formed by interweaving carbon fibers. One or more of the flakes formed by bonding metal powders and metal powders.
  7. 根据权利要求4-6任意一项所述的导热绝缘壳,其特征在于,每个屏蔽组件上设置有至少一个固定结构,用于与所述元器件上的固定结构耦合。The heat-conducting insulating case according to any one of claims 4-6, wherein each shielding component is provided with at least one fixing structure for coupling with the fixing structure on the component.
  8. 根据权利要求1-8任意一项所述的导热绝缘壳,其特征在于,还包括:The thermally conductive insulating case according to any one of claims 1-8, further comprising:
    粘贴剂,设置在所述散热组件外表面上,用于将所述散热组件固定在所述元器件上。The adhesive is arranged on the outer surface of the heat dissipation component, and is used for fixing the heat dissipation component on the component.
  9. 一种电子设备,其特征在于,包括:An electronic device, characterized in that it comprises:
    至少一个元器件,at least one component,
    至少一个如权利要求1-8所述的导热绝缘壳,其中,所述至少一个导热绝缘壳分别嵌套在所述至少一个元器件上。At least one heat-conducting and insulating case according to claims 1-8, wherein the at least one heat-conducting and insulating case is respectively nested on the at least one component.
PCT/CN2021/135805 2021-12-06 2021-12-06 Thermally conductive insulating housing and electronic device WO2023102694A1 (en)

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CN112143176A (en) * 2020-09-30 2020-12-29 追信数字科技有限公司 Mobile phone back shell with built-in three-dimensional composite heat dissipation structure and manufacturing method thereof

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CN103098575A (en) * 2010-09-14 2013-05-08 莱尔德技术股份有限公司 Compliant multilayered thermally-conductive interface assemblies having emi shielding properties
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