WO2023097618A1 - 雾化组件及电子雾化装置 - Google Patents

雾化组件及电子雾化装置 Download PDF

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Publication number
WO2023097618A1
WO2023097618A1 PCT/CN2021/135137 CN2021135137W WO2023097618A1 WO 2023097618 A1 WO2023097618 A1 WO 2023097618A1 CN 2021135137 W CN2021135137 W CN 2021135137W WO 2023097618 A1 WO2023097618 A1 WO 2023097618A1
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WO
WIPO (PCT)
Prior art keywords
atomization
heating
sub
seat
liquid
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PCT/CN2021/135137
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English (en)
French (fr)
Inventor
汪成涛
杨纪永
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深圳麦克韦尔科技有限公司
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Priority to PCT/CN2021/135137 priority Critical patent/WO2023097618A1/zh
Publication of WO2023097618A1 publication Critical patent/WO2023097618A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the technical field of atomization components, in particular to an atomization component and an electronic atomization device.
  • An electronic atomization device generally includes an atomization component and a power supply component.
  • the atomization assembly includes a liquid storage chamber, an air flow channel and an atomization core; wherein, the air flow channel includes an air inlet channel, an atomization chamber and an air outlet channel.
  • the power component includes a power supply and a control circuit.
  • the liquid in the liquid storage chamber flows to the atomizing core.
  • the control circuit controls the power supply to provide electric energy to make the atomizing core heat the atomized liquid to generate an aerosol. Air enters from the air inlet channel and takes the aerosol in the atomization chamber out of the air outlet channel.
  • the atomizing surface of most atomizing cores faces downward, and the aerosol will go through some detours when it comes out of the atomizing chamber and the air outlet channel, which increases the contact between the aerosol and the wall surface, thereby increasing the formation of condensate; in addition, It also lengthens the airway and reduces the temperature at which the aerosol reaches the air outlet.
  • the present application provides an atomization assembly and an electronic atomization device to solve the technical problem of how to shorten the length of the airway and reduce the contact between the aerosol and the wall in the prior art.
  • the first technical solution provided by this application is: provide an atomization assembly, including a housing, a heating seat and a heating body; the housing has a liquid storage chamber, an air outlet channel and a storage chamber; The liquid storage cavity is used to store the matrix; the heating seat is located in the receiving cavity; the heating element is located in the heating seat; the heating element is used to atomize the matrix; the atomization surface of the heating element Set towards the side wall of the housing, the atomizing surface of the heating element cooperates with the heating seat to form an atomizing cavity, and the atomizing cavity communicates with the air outlet channel.
  • the atomizing surface of the heating element is arranged substantially parallel to the central axis of the atomizing assembly; the entire section of the air outlet channel is arranged substantially parallel to the central axis of the atomizing assembly, and one end extends to the housing One end face forms a suction port, and the other end communicates with the atomization chamber.
  • the heating seat is provided with interconnected lower liquid holes and/or lower liquid channels; the lower liquid holes communicate with the liquid storage cavity, and the side walls of the lower liquid channels are provided with liquid inlet holes, making the heating element in fluid communication with the liquid storage cavity;
  • the atomization assembly also includes an isolation plug; the isolation plug includes a sealing portion and a pull rod; the sealing portion is arranged in the lower liquid passage and/or the lower liquid hole; the pull rod is arranged in the sealing portion The end away from the liquid storage chamber; the length of the sealing part is not less than the height of the lower liquid hole.
  • the heating base includes a first sub-heating base and a second sub-heating base fixedly connected, and the first sub-heating base and the second sub-heating base cooperate with each other to clamp the heating element.
  • one of the first sub-heating seat and the second sub-heating seat is provided with a protrusion, and the other is provided with a hook; the protrusion is set in cooperation with the hook; the first The sub-heating seat is snapped connected with the second sub-heating seat through the protrusion and the hook.
  • the first sub-heating seat or the second sub-heating seat is provided with a groove, and the opening of the groove is perpendicular to the central axis of the atomization assembly; the groove and the liquid storage The cavities are connected, and the heating element is arranged in the groove.
  • the atomization assembly further includes a sealing member, the sealing member is arranged between the heating element and the bottom wall of the groove; a communication hole is provided in the middle of the sealing member, so that the heating element at least partially exposed.
  • the atomization assembly further includes a conductive liquid, and the conductive liquid is arranged between the heating element and the bottom wall of the groove.
  • the guide liquid is guide cotton or porous ceramics.
  • the first sub-heating seat includes a top cover and a lower seat
  • the second sub-heating seat includes an upper seat and a base
  • the top cover of the first sub-heating seat covers the base of the second sub-heating seat and abuts against Hold the upper seat of the second sub-heating seat
  • the base of the second sub-heating seat covers the top cover of the first sub-heating seat and resists the lower seat of the first sub-heating seat
  • the first sub-heating seat The side surface of the lower seat of the heating seat is provided with the groove.
  • the top cover of the first sub-heating seat is provided with a lower liquid hole and a vent hole; one end of the vent hole communicates with the atomization chamber, and the other end of the vent hole communicates with the air outlet channel; One end of the lower liquid hole communicates with the liquid storage chamber; the lower seat of the first sub-heating seat is provided with a lower liquid channel, and one end of the lower liquid channel communicates with the other end of the lower liquid hole, so The other end of the lower liquid channel communicates with the groove;
  • the atomization surface of the heating element cooperates with the side surface of the upper seat of the second sub-heating seat to form the atomization chamber; the base of the second sub-heating seat is provided with an air inlet, and the air inlet and The atomization chamber is connected.
  • the lower liquid channel runs through the lower seat of the first sub-heating seat; a liquid inlet hole is provided on the bottom wall of the groove, so that the groove communicates with the lower liquid channel;
  • the atomization assembly also includes an isolation plug, and the isolation plug is partially arranged in the liquid lower channel and/or the lower liquid hole; when the isolation plug is in the first position, the liquid storage chamber and the concave The groove is not connected, and the liquid storage chamber is connected to the groove when the isolation plug is in the second position.
  • the isolation plug includes a sealing part and a pull rod; the sealing part is arranged in the lower liquid passage and/or the lower liquid hole, and the pull rod is arranged at an end of the sealing part away from the liquid storage chamber
  • the base of the second sub-heating seat is provided with a connection hole, and the connection hole is set corresponding to the lower liquid channel; the pull rod is set in the connection hole to connect with the sealing part; the pull rod The end portion protrudes from the side of the housing away from the suction port.
  • the length of the sealing part is not less than the height of the lower liquid hole.
  • the heating body includes a dense substrate and a heating film;
  • the dense substrate includes a liquid-absorbing surface and an atomizing surface opposite to the liquid-absorbing surface, and the dense substrate is provided with a plurality of first micropores, the The first micropore is a through hole passing through the liquid absorption surface and the atomization surface, and the first micropore is used to guide the substrate to the atomization surface;
  • the heating film is arranged on the Atomized surface.
  • the heating element further includes an electrode, the electrode is arranged on the atomization surface, and the heating film is electrically connected to the electrode;
  • the atomization assembly also includes a shrapnel, one end of the shrapnel is connected to the electrode, and the other end is used to connect to the power supply assembly;
  • the base of the second sub-heating seat is provided with an installation hole, and the other end of the elastic piece is arranged in the installation hole; the elastic piece and the second sub-heating seat are injection molded.
  • the dense matrix is glass
  • the glass is borosilicate glass, quartz glass or photosensitive lithium aluminosilicate glass.
  • the thickness of the dense matrix is 0.1 mm-1 mm; the diameter of the first micropore is 1 ⁇ m-100 ⁇ m.
  • first sub-heating base and the second sub-heating base are integrally formed.
  • the second technical solution provided by this application is to provide an electronic atomization device, including an atomization component and a power supply component, and the atomization component is the atomization component described in any one of the above,
  • the power supply component controls the work of the atomization component.
  • the atomization assembly of the present application includes a housing assembly and a heating element; the housing assembly has a liquid storage chamber, an air outlet channel and an atomization chamber; the liquid storage chamber is used to store the substrate; heat generation The body is used to atomize the substrate to generate aerosol; the atomization surface of the heating body is exposed to the atomization chamber and is basically parallel to the air outlet channel, and the atomization chamber communicates with the atomization surface of the heating body and the air outlet channel.
  • the length of the airway is shortened, the contact between the aerosol and the wall surface is reduced, and the formation of condensate is further reduced, and the temperature of the aerosol reaching the user's mouth is suitable, which is beneficial to improving the taste.
  • Fig. 1 is a schematic structural diagram of an electronic atomization device provided by the present application
  • Figure 2 is a schematic structural view of the atomization assembly provided by the present application.
  • Fig. 3 is a schematic diagram of a partial decomposition structure provided in Fig. 2;
  • Fig. 4 is a schematic structural view of the heating element in Fig. 2;
  • Fig. 5 is a schematic structural view of the compact matrix in Fig. 4;
  • Fig. 6 is a schematic structural view of the first sub-heating seat in Fig. 2;
  • Fig. 7 is a structural schematic diagram of another angle of the first sub-heating seat provided in Fig. 6;
  • Fig. 8 is a schematic structural view of the second sub-heating seat in Fig. 2;
  • Fig. 9 is a structural schematic diagram of another angle of the second sub-heating seat provided in Fig. 8;
  • FIG. 10 is a partially enlarged view provided in FIG. 3 .
  • first”, “second”, and “third” in this application are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, features defined as “first”, “second”, and “third” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined. All directional indications (such as up, down, left, right, front, back%) in the embodiments of the present application are only used to explain the relative positional relationship between the various components in a certain posture (as shown in the drawings) , sports conditions, etc., if the specific posture changes, the directional indication also changes accordingly.
  • FIG. 1 is a schematic structural diagram of an electronic atomization device provided in this application.
  • An electronic atomization device can be used for atomization of the substrate.
  • the electronic atomization device includes an atomization component 1 and a power supply component 2 which are connected to each other.
  • the atomizing component 1 is used for storing the substrate and atomizing the substrate to form an aerosol.
  • the substrate is generally in a liquid state, but it can also be in a solid state, or a solid-liquid mixed state; the liquid substrate can be a liquid substrate such as medicinal liquid, plant grass liquid, or the like.
  • the atomization component 1 can be used in different fields, such as medical treatment, electronic aerosolization and the like.
  • the power supply assembly 2 includes a battery (not shown), an airflow sensor (not shown), and a controller (not shown); the battery is used to supply power to the atomization assembly 1, so that the atomization assembly 1 can atomize the substrate to form a gas The sol; the airflow sensor is used to detect the airflow change in the electronic atomization device, and the controller controls whether the atomization component 1 works according to the airflow change detected by the airflow sensor.
  • the atomization assembly 1 and the power supply assembly 2 can be integrated or detachably connected, and can be designed according to specific needs.
  • Figure 2 is a schematic structural diagram of the atomization assembly provided by this application
  • Figure 3 is a schematic diagram of a partial exploded structure provided in Figure 2
  • Figure 4 is a schematic structural diagram of the heating element in Figure 2
  • Figure 5 is a schematic diagram of Schematic diagram of the structure of the dense matrix in 4.
  • the atomization assembly 1 includes a casing 10 , a heating seat 11 and a heating body 12 .
  • the housing 10 has a liquid storage cavity 13 , an air outlet channel 14 and a storage cavity 15 ; wherein the liquid storage cavity 13 surrounds the air output channel 14 , and the heating seat 11 is located in the storage cavity 15 .
  • the housing 10 forms a housing assembly together with the heating seat 11 .
  • the liquid storage chamber 13 is used to store the matrix.
  • the air outlet channel 14 is parallel to the central axis of the atomization assembly 1 and one end extends to the end surface of the casing 10 to form a suction port 16 through which the user sucks. In one embodiment, the whole section of the air outlet channel 14 is parallel to the central axis of the atomization assembly 1 .
  • the heating element 12 is located on the heating seat 11, and the heating element 12 is used for atomizing the substrate.
  • the atomization surface of the heating element 12 is set towards the side wall of the housing 10, that is, the atomization surface of the heating element 12 is exposed to the atomization cavity 17 and is basically parallel to the air outlet channel 14, and the atomization surface of the heating element 12 is aligned with the heating seat 11.
  • Cooperate to form an atomizing chamber 17, and the atomizing chamber 17 communicates with the air outlet channel 14. That is to say, the aerosol atomized by the heating element 12 is in the atomization chamber 17 , passes through the air outlet channel 14 and reaches the suction port 16 to be inhaled by the user.
  • the included angle between the atomizing surface of the heating element 12 and the central axis of the atomizing assembly 1 is less than 30°. In one embodiment, the atomizing surface of the heating element 12 is parallel to the central axis of the atomizing assembly 1 .
  • the entire section of the air outlet channel 14 parallel to the central axis of the atomization assembly 1, and one end of the air outlet channel 14 extends to the end surface of the housing 10 to form a suction port 16, the atomization surface of the heating element 12 and the atomization assembly 1
  • the central axis is parallel, the atomization chamber 17 formed by the atomization surface of the heating element 12 and the heating seat 11 is connected with the air outlet channel 14, and the aerosol atomized by the heating element 12 flows straight from the atomization chamber 17 to the suction port 16 to be discharged
  • the user inhales, avoiding detours, reducing the contact between the aerosol and the wall, thereby reducing the formation of condensate; and shortening the length of the airway, so that the temperature of the aerosol reaching the user's mouth is suitable, which is conducive to improving the taste.
  • the atomizing surface of the heating element 12 is coplanar or tangent to the side surface of the air outlet channel 14 , so as to further make the aerosol flow to the suction port 16 along a straight line.
  • the cross section of the air outlet channel 14 is circular
  • the atomization surface of the heating element 12 is tangent to the side of the air outlet channel 14;
  • the sides are coplanar.
  • the distance between the atomization surface of the heating element 12 and the axis of the air outlet channel 14 is a first value
  • the radius of the air outlet channel 14 (when the cross section of the air outlet channel 14 is circular) is a second value
  • the first value The same as the second value, so that the aerosol flows out along a linear channel.
  • the first value may be greater or less than the second value.
  • the heating element 12 includes a dense matrix 121 and a heating film 122 .
  • the dense matrix 121 includes a first surface 1211 and a second surface 1212 opposite to the first surface 1211; the dense matrix 121 is provided with a plurality of first micropores 1213, and the first micropores 1213 penetrate the first surface 1211 and the second surface 1212 vias.
  • the heating film 122 is located on the first surface 1211 .
  • the surface of the dense substrate 121 provided with the heating film 122 is the atomizing surface, that is, the first surface 1211 of the dense substrate 121 is the atomizing surface, and the second surface 1212 of the dense substrate 121 is the liquid-absorbing surface.
  • the dense matrix 121 includes a liquid-absorbing surface and an atomizing surface opposite to the liquid-absorbing surface, and the heating film 122 is located on the atomizing surface; the first micropore 1213 is a through hole passing through the liquid-absorbing surface and the atomizing surface.
  • the first micropore 1213 is used to guide the substrate from the liquid-absorbing surface to the atomizing surface, and the first micropore 1213 has a capillary effect.
  • the material of the dense matrix 121 is dense ceramics or glass; when the material of the dense matrix 121 is glass, the glass is borosilicate glass, quartz glass or photosensitive lithium aluminosilicate glass.
  • the heating film 122 has a plurality of second micropores 1221 corresponding to the plurality of first micropores 1213 and communicating with each other.
  • the resistance of the heating film 122 of the heating element 12 at normal temperature (20° C. to 25° C.) is 0.5 ⁇ 2 ohms. It can be understood that the dense matrix 121 acts as a structural support, and the heating film 122 in the heating element 12 is electrically connected to the power supply assembly 2 .
  • the power of the electronic atomization device is 6 watts to 8.5 watts, the voltage range of the battery is 2.5 volts to 4.4 volts. .
  • a plurality of first micropores 1213 with capillary force are provided on the dense substrate 121, so that the porosity of the heating element 12 can be precisely controlled, and the consistency of the product is improved. That is to say, in mass production, the porosity of the dense matrix 121 in the heating element 12 is basically the same, and the thickness of the heating film 122 formed on the dense matrix 121 is uniform, so that the atomization effects of different batches of electronic atomization devices shipped from the factory are consistent. .
  • the heating element 12 may also be a sheet-shaped porous ceramic heating element, which is specifically designed according to needs.
  • the heating base 11 includes a first sub-heating base 111 and a second sub-heating base 112 , and the first sub-heating base 111 and the second sub-heating base 112 cooperate with each other to clamp the heating element 12 so as to fix the heating element 12 .
  • the first sub-heating seat 111 and the second sub-heating seat 112 clamp the two surfaces of the heating element 12 along a direction perpendicular to the axial direction of the atomization assembly 1, and fix the heating element in a direction perpendicular to the heating element 12. 12 at the same time to protect the heating element 12, improve the impact resistance of the heating element 12, and prevent the heating element 12 from breaking.
  • first sub-heating seat 111 and the second sub-heating seat 112 have corresponding protrusions and hooks; buckle connection.
  • first sub-heating base 111 and the second sub-heating base 112 may also be connected by means of interference fit, magnetic attraction, and the like.
  • a groove 1111 is disposed on the first sub-heating base 111 or the second sub-heating base 112 .
  • the groove 1111 communicates with the liquid storage chamber 13
  • the heating element 12 is disposed in the groove 1111 .
  • a groove 1111 is provided on the first sub-heating seat 111
  • the heating element 12 is disposed in the groove 1111
  • the atomizing surface of the heating element 12 cooperates with the second sub-heating seat 112 to form an atomizing chamber 17 .
  • a cavity (not shown) is formed on the second sub-heating seat 112, and the cavity wall includes a first side wall and a second side wall opposite to each other.
  • the side wall is provided with a groove 1111, and the heating element 12 is arranged in the groove 1111.
  • the atomization surface of the heating element 12 cooperates with the second side wall to form an atomization chamber 17; wherein, the second side wall is located far from the first side wall.
  • the arrangement of the groove 1111 can be designed according to specific needs.
  • the groove 1111 can be used to install the heating element 12 and allow the heating element 12 to contact the matrix in the liquid storage cavity 13 .
  • Figure 6 is a schematic structural view of the first sub-heating seat in Figure 2
  • Figure 7 is a structural schematic view of another angle of the first sub-heating seat provided in Figure 6
  • Figure 8 is a schematic structural view of the first sub-heating seat in Figure 2
  • the structural diagram of the second sub-heating seat, FIG. 9 is a structural schematic diagram of another angle of the second sub-heating seat provided in FIG. 8 .
  • the first sub-heating seat 111 includes a top cover 1112 and a lower seat 1113
  • the second sub-heating seat 112 includes an upper seat 1121 and a base 1122
  • the top cover 1112 of the first sub-heating seat 111 covers the second
  • the base 1122 of the second sub-heating base 112 is against the upper base 1121 of the second sub-heating base 112
  • the base 1122 of the second sub-heating base 112 covers the top cover 1112 of the first sub-heating base 111 and is against the first sub-heating base 111
  • the lower seat 1113 for easy assembly.
  • top cover 1112 and the lower seat 1113 of the first sub-heating seat 111 can be integrally formed, or can be fixed together by glue or the like; the upper seat 1121 and the base 1122 of the second sub-heating seat 112 can be integrally formed , can also be fixed together by means of glue, etc., and the specific design is carried out according to the needs.
  • the side of the lower seat 1113 of the first sub-heating seat 111 is provided with a groove 1111 , and the atomizing surface of the heating element 12 cooperates with the side of the upper seat 1121 of the second sub-heating seat 112 to form an atomizing chamber 17 .
  • the top cover 1112 of the first sub-heating seat 111 is provided with a lower liquid hole 1114 and a vent hole 1115 .
  • One end of the vent hole 1115 communicates with the atomization chamber 17
  • the other end of the vent hole 1115 communicates with the air outlet channel 14 .
  • One end of the lower liquid hole 1114 communicates with the liquid storage chamber 13 .
  • the lower seat 1113 of the first sub-heating seat 111 is provided with a lower liquid channel 1116 , one end of the lower liquid channel 1116 communicates with the other end of the lower liquid hole 1114 , and the other end of the lower liquid channel 1116 communicates with the groove 1111 .
  • the base 1122 of the second sub-heating seat 112 is provided with an air inlet 1123 , and the air inlet 1123 communicates with the atomizing chamber 17 . Specifically, outside air enters the atomization chamber 17 through the air inlet 1123 , carries the aerosol in the atomization chamber 17 into the air outlet channel 14 through the air hole 1115 , and then reaches the suction port 16 to be inhaled by the user.
  • the lower liquid channel 1116 and the lower liquid hole 1114 can be a whole (when the lower liquid channel and the lower liquid hole have the same shape and aperture size), or they can be two separate parts (when the lower liquid channel and the lower liquid hole have different shapes) ).
  • the lower liquid channel 1116 cooperates with the lower liquid hole 1114 to form a fluid channel.
  • the lower liquid passage 1116 runs through the lower seat 1113 of the first sub-heating seat 111 ; that is, the lower liquid passage 1116 is a through hole passing through the lower seat 1113 .
  • a liquid inlet hole 1117 is disposed on the bottom wall of the groove 1111 , so that the groove 1111 communicates with the lower liquid channel 1116 .
  • the structure of the lower liquid channel 1116 can be designed according to the needs, so that the groove 1111 can communicate with the liquid inlet hole 1117 , and then communicate with the liquid storage chamber 13 .
  • an air inlet 1123 is provided on the base 1122 of the second sub-heating seat 112, and a through hole 1124 passing through the upper seat 1121 is provided on the upper seat 1121 of the second sub-heating seat 112.
  • the end of the base 1122 forms a stepped structure (not shown in the figure), the end of the housing 10 abuts against the stepped surface of the stepped structure, and the base 1122 blocks the end of the housing 10 .
  • an air inlet 1123 is provided on the base 1122 of the second sub-heating seat 112.
  • the air inlet 1123 is a through hole penetrating through the base 1122, and the axis of the air inlet 1123 is aligned with the atomization assembly.
  • the central axis of 1 is parallel, and the arrangement of the air inlet 1123 can be designed according to the needs, so as to realize the communication between the outside air and the atomizing chamber 17 .
  • the atomization assembly 1 further includes an isolation plug 18 , and the isolation plug 18 is partially disposed in the lower liquid channel 1116 and/or the lower liquid hole 1114 .
  • the isolation plug 18 is in the first position, the liquid storage chamber 13 is not connected to the groove 1111; when the isolation plug 18 is in the second position, the liquid storage chamber 13 is in communication with the groove 1111.
  • the isolation plug 18 when the isolation plug 18 was in the first position, the isolation plug 18 blocked the liquid inlet hole 1117 of the bottom wall of the groove 1111 or blocked the lower liquid hole 1114, so that the liquid storage chamber 13 was not communicated with the groove 1111; When 18 is in the second position, the isolation plug 18 does not block the lower liquid hole 1114 and the liquid inlet hole 1117 of the bottom wall of the groove 1111, so that the liquid storage chamber 13 communicates with the groove 1111.
  • the isolation plug 18 includes a sealing portion 181 and a pull rod 182 ; the sealing portion 181 is disposed in the lower liquid channel 1116 and/or the lower liquid hole 1114 , and its shape matches the shape of the lower liquid channel 1116 and/or the lower liquid hole 1114 .
  • the pull rod 182 is disposed at an end of the sealing portion 181 away from the liquid storage cavity 13 .
  • the base 1122 of the second sub-heating seat 112 is provided with an engaging hole 1125 corresponding to the lower liquid channel 1116 .
  • the pull rod 182 is disposed in the connecting hole 1125 to connect with the sealing portion 181 , and an end of the pull rod 182 protrudes from a side of the casing 10 away from the suction port 16 .
  • the material of the sealing part 181 is silica gel
  • the material of the pull rod 182 is silica gel, plastic, wood, etc.
  • the connection method of the seal part 181 and the pull rod 182 can be designed as required, such as integrally formed.
  • the isolation plug 18 blocks the liquid inlet hole 1117 so that it is in the first position during shipment, reducing the risk of liquid leakage during transportation and storage.
  • the isolation plug 18 is pulled to the bottom so that it is in the second position.
  • the matrix can enter the groove 1111 .
  • the pull rod 182 can also be cut off (the user can pull the pull rod 182 to separate from the sealing part 181 ), so as to facilitate the electrical connection between the atomization assembly 1 and the power supply assembly 2 .
  • the distance between the top surface of the sealing portion 181 and the bottom wall of the liquid storage chamber 13 is the first value
  • the distance between the end of the liquid inlet hole 117 close to the liquid storage chamber 13 and the bottom wall of the liquid storage chamber 13 is the second value
  • the first value is greater than the second value
  • the length of the sealing part 181 is less than the height of the liquid inlet hole 1117
  • One side of the atomizing chamber 17 then flows from the side of the heating element 12 close to the atomizing chamber 17 to the other side of the heating element 12, and then leaks from the lower liquid channel 1116, that is, the length of the sealing part 181 is shorter than the liquid inlet hole 1117
  • the lower liquid channel 1116 that is, the length of the sealing part 181 is shorter than the liquid inlet hole 1117
  • the length of the sealing portion 181 is set to be not less than the height of the liquid inlet hole 1117 .
  • the length of the sealing part 181 is the distance between the top surface and the bottom surface along the length direction of the atomization assembly 1; The distance between one end of the liquid cavity 13.
  • the atomization assembly 1 further includes a seal 19 disposed between the heating element 12 and the bottom wall of the groove 1111 .
  • a communication hole 191 is provided in the middle of the sealing member 19, so that the heating element 12 is at least partially exposed, so that the heating element 12 can contact the substrate.
  • the communication hole 191 exposes at least part of the plurality of first micropores 1213 on the dense substrate 121 of the heating element 12, and the first micropore 1213 communicates with the liquid storage chamber 13 through the communication hole 191 and the groove 1111.
  • a micropore 1213 guides the matrix from the liquid-absorbing surface to the atomizing surface, and is atomized by the heating film 122 on the atomizing surface.
  • the sealing member 19 is provided between the heating element 12 and the bottom wall of the groove 1111 to buffer the heating element 12 and improve the impact resistance of the heating element 12 .
  • the atomization assembly 1 further includes a conductive liquid 20 disposed between the heating element 12 and the bottom wall of the groove 1111 .
  • the guide liquid 20 is a guide material such as guide cotton or porous ceramics. By setting the guide liquid 20, it is possible to avoid uneven absorption of liquid by the heating element 12 when the liquid level of the matrix is lower than the top of the liquid inlet hole 1117, and the guide liquid 20 can absorb the liquid at the bottom of the lower liquid channel 1116 and evenly distribute the liquid supply to the heating element 12. Absorbent surface, which is conducive to the consistency of mouthfeel.
  • the conductive liquid 20 is disposed on a side of the sealing member 19 away from the heating element 12 .
  • FIG. 10 is a partial enlarged view provided in FIG. 3 .
  • the heating element 12 further includes an electrode 123 disposed on the atomizing surface, and the heating film 122 is electrically connected to the electrode 123 .
  • the atomization assembly 1 also includes a shrapnel 21, such as a metal shrapnel. One end of the elastic piece 21 is connected with the electrode 123 , and the other end is used for connecting with the power supply assembly 2 .
  • the base 1122 of the second sub-heating seat 112 is provided with a mounting hole (not shown in the figure), and the other end of the elastic piece 21 is disposed in the mounting hole and exposed to the end of the atomization assembly 1, so as to be electrically connected with the power supply assembly 2 .
  • the elastic piece 21 is a metal sheet, and the elastic piece 21 is embedded in the second sub-heating seat 112 by injection molding, which is convenient for assembly. Specifically, one end of the elastic piece 21 extends out of the second sub-heating seat 112 and is bent to form an elastic contact end for abutting against the electrode 123, and the other end of the elastic piece 21 is bent vertically to form The contact end is exposed on the bottom surface of the second sub-heating seat 112 for abutting against the thimble of the power supply assembly 2 . It can be understood that the manner in which the elastic piece 21 is fixed to the second sub-heating seat 112 can be designed according to needs, which is not limited in this application.
  • the material of the dense matrix 121 of the heating element 12 is glass in detail below.
  • the thickness of the dense matrix 121 is 0.1mm-1mm. When the thickness of the dense matrix 121 is greater than 1 mm, it cannot meet the demand for liquid supply, resulting in a decrease in the amount of aerosol, and the heat loss is large, and the cost of setting the first micropore 1213 is high; when the thickness of the dense matrix 121 is less than 0.1 mm, it cannot Ensuring the strength of the dense matrix 121 is not conducive to improving the performance of the electronic atomization device.
  • the thickness of the dense matrix 121 is 0.2mm-0.5mm.
  • the diameter of the first micropores 1213 on the dense substrate 121 is 1 ⁇ m-100 ⁇ m.
  • the pore size of the first micropore 1213 When the pore size of the first micropore 1213 is less than 1 micron, the demand for liquid supply cannot be met, resulting in a decrease in the amount of aerosol; when the pore size of the first micropore 1213 is greater than 100 micron, the matrix is easy to flow out from the first micropore 1213 to the first surface 1211 causes liquid leakage, resulting in a drop in atomization efficiency.
  • the diameter of the first micropore 1213 is 20 microns-50 microns. It can be understood that the thickness of the dense matrix 121 and the diameter of the first micropores 1213 are selected according to actual needs.
  • the ratio of the thickness of the dense matrix 121 to the diameter of the first micropores 1213 ranges from 20:1 to 3:1.
  • the ratio of the thickness of the dense matrix 121 to the aperture of the first micropore 1213 is greater than 20:1, the matrix supplied by the capillary force of the first micropore 1213 is difficult to meet the atomization demand of the heating element 12, which easily leads to dry burning , and the amount of aerosol produced by a single atomization decreases;
  • the ratio of the thickness of the dense matrix 121 to the aperture of the first micropore 1213 is less than 3:1, the matrix easily flows out from the first micropore 1213 to the first surface 1211 , The matrix is wasted, resulting in a decrease in atomization efficiency, which in turn reduces the total aerosol volume.
  • the ratio of the hole center distance between two adjacent first microholes 1213 to the diameter of the first microholes 1213 is between 3:1-1.5:1, so that the first microholes 1213 on the dense matrix 121 meet the requirements of Under the premise of liquid supply capacity, the strength of the dense matrix 121 should be improved as much as possible; the ratio of the hole center distance between two adjacent first microholes 1213 to the diameter of the first microholes 1213 is 3:1-2:1.
  • the ratio of the thickness of the dense matrix 121 to the diameter of the first microholes 1213 is 15:1-5:1, and the distance between the centers of two adjacent first microholes 1213 is the same as that of the first micropores 1213.
  • the ratio of the apertures of the holes 1213 is 3:1-2.5:1.

Abstract

一种雾化组件(1)及电子雾化装置,雾化组件(1)包括壳体组件(10)和发热体(12);壳体组件(10)有储液腔(13)、出气通道(14)和雾化腔(17);储液腔(13)用于存储基质;发热体(12)用于雾化基质生成气溶胶;发热体(12)的雾化面暴露于雾化腔(17)且与出气通道(14)基本平行,雾化腔(17)与发热体(12)的雾化面和出气通道(14)连通。通过上述设置,缩短了气道长度,减少了气溶胶与壁面的接触,进而减少了冷凝液的形成,且使得气溶胶到达用户口中的温度适宜,利于提高口感。

Description

雾化组件及电子雾化装置 技术领域
本申请涉及雾化组件技术领域,具体是涉及一种雾化组件及电子雾化装置。
背景技术
电子雾化装置一般包括雾化组件和电源组件。雾化组件包括储液仓、气流通道和雾化芯;其中,气流通道包括进气通道、雾化腔及出气通道。电源组件包括电源及控制电路。储液仓的液体流向雾化芯,用户抽吸时,控制电路控制电源提供电能使雾化芯加热雾化液体生成气溶胶。空气从进气通道进入,把雾化腔的气溶胶从出气通道带出。
目前,大多数的雾化芯的雾化面朝下,气溶胶从雾化腔、出气通道出来时会经过一些弯路,增加了气溶胶与壁面的接触,从而增加了冷凝液的形成;另外,也会使气道的长度变长,降低气溶胶到达出气口的温度。
发明内容
本申请提供一种雾化组件及电子雾化装置,以解决现有技术中如何缩短气道长度,减少气溶胶与壁面的接触的技术问题。
为了解决上述技术问题,本申请提供的第一个技术方案为:提供一种雾化组件,包括壳体、发热座和发热体;所述壳体有储液腔、出气通道和收容腔;所述储液腔用于存储基质;所述发热座位于所述收容腔中;所述发热体位于所述发热座;所述发热体用于雾化所述基质;所述发热体的雾化面朝向所述壳体的侧壁设置,所述发热体的雾化面与所述发热座配合形成雾化腔,所述雾化腔与所述出气通道连通。
其中,所述发热体的雾化面与所述雾化组件的中轴线基本平行设置;所述出气通道全段与所述雾化组件的中轴线基本平行设置,且一 端延伸至所述壳体的端面形成抽吸口,另一端与所述雾化腔连通。
其中,所述发热座上设置有相互连通的下液孔和/或下液通道;所述下液孔与所述储液腔连通,所述下液通道的侧壁上设置有进液孔,以使所述发热体与所述储液腔流体连通;
所述雾化组件还包括隔离塞;所述隔离塞包括密封部和拉杆;所述密封部设置于所述下液通道和/或所述下液孔中;所述拉杆设置于所述密封部远离所述储液腔的一端;所述密封部的长度不小于所述下液孔的高度。
其中,所述发热座包括固定连接的第一子发热座和第二子发热座,所述第一子发热座和所述第二子发热座相互配合将所述发热体夹持。
其中,所述第一子发热座和所述第二子发热座中的一个上设置有凸起,另一个上设置有卡勾;所述凸起与所述卡勾配合设置;所述第一子发热座与所述第二子发热座通过所述凸起和所述卡勾卡扣连接。
其中,所述第一子发热座或所述第二子发热座上设置有凹槽,所述凹槽的开口朝向与所述雾化组件的中轴线垂直;所述凹槽与所述储液腔连通,所述发热体设置于所述凹槽中。
其中,所述雾化组件还包括密封件,所述密封件设置于所述发热体与所述凹槽的底壁之间;所述密封件的中部设置有连通孔,以使所述发热体至少部分暴露。
其中,所述雾化组件还包括导液体,所述导液体设置于所述发热体与所述凹槽的底壁之间。
其中,所述导液体为导液棉或多孔陶瓷。
其中,所述第一子发热座包括顶盖和下座,所述第二子发热座包括上座和底座;所述第一子发热座的顶盖覆盖所述第二子发热座的底座并抵持所述第二子发热座的上座;所述第二子发热座的底座覆盖所述第一子发热座的顶盖并抵持所述第一子发热座的下座;所述第一子发热座的下座的侧面设置有所述凹槽。
其中,所述第一子发热座的顶盖上设置有下液孔和通气孔;所述通气孔的一端与所述雾化腔连通,所述通气孔的另一端与所述出气通道连通;所述下液孔的一端与所述储液腔连通;所述第一子发热座的 下座设置有下液通道,所述下液通道的一端与所述下液孔的另一端连通,所述下液通道的另一端与所述凹槽连通;
所述发热体的雾化面与所述第二子发热座的上座的侧面配合形成所述雾化腔;所述第二子发热座的底座上设置有进气孔,所述进气孔与所述雾化腔连通。
其中,所述下液通道贯穿所述第一子发热座的下座;所述凹槽的底壁上设置有进液孔,以使所述凹槽与所述下液通道连通;
所述雾化组件还包括隔离塞,所述隔离塞部分设置于所述下液通道和/或所述下液孔中;所述隔离塞处于第一位置时所述储液腔与所述凹槽不连通,所述隔离塞处于第二位置时所述储液腔与所述凹槽连通。
其中,所述隔离塞包括密封部和拉杆;所述密封部设置于所述下液通道和/或所述下液孔中,所述拉杆设置于所述密封部远离所述储液腔的一端;所述第二子发热座的底座上设置有衔接孔,所述衔接孔对应所述下液通道设置;所述拉杆设置于所述衔接孔中,以与所述密封部连接;所述拉杆的端部伸出于所述壳体背离所述抽吸口的一侧。
其中,所述密封部的长度不小于所述下液孔的高度。
其中,所述发热体包括致密基体和发热膜;所述致密基体包括吸液面和与所述吸液面相对的雾化面,所述致密基体上设置有多个第一微孔,所述第一微孔为贯穿所述吸液面和所述雾化面的通孔,所述第一微孔用于将所述基质导流至所述雾化面;所述发热膜设置于所述雾化面。
其中,所述发热体还包括电极,所述电极设置于所述雾化面,所述发热膜与所述电极电连接;
所述雾化组件还包括弹片,所述弹片的一端与所述电极连接,另一端用于与电源组件连接;
所述第二子发热座的底座上设置有安装孔,所述弹片的另一端设置于所述安装孔中;所述弹片与所述第二子发热座注塑成型。
其中,所述致密基体为玻璃,所述玻璃为硼硅玻璃、石英玻璃或光敏铝硅酸锂玻璃。
其中,所述致密基体的厚度为0.1mm-1mm;所述第一微孔的孔径为1μm-100μm。
其中,所述第一子发热座和所述第二子发热座均为一体成型。
为了解决上述技术问题,本申请提供的第二个技术方案为:提供一种电子雾化装置,包括雾化组件和电源组件,所述雾化组件为上述任意一项所述的雾化组件,所述电源组件控制所述雾化组件工作。
本申请的有益效果:区别于现有技术,本申请的雾化组件包括壳体组件和发热体;壳体组件有储液腔、出气通道和雾化腔;储液腔用于存储基质;发热体用于雾化基质生成气溶胶;发热体的雾化面暴露于雾化腔且与出气通道基本平行,雾化腔与发热体的雾化面和出气通道连通。通过上述设置,缩短了气道长度,减少了气溶胶与壁面的接触,进而减少了冷凝液的形成,且使得气溶胶到达用户口中的温度适宜,利于提高口感。
附图说明
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。
图1是本申请提供的电子雾化装置的结构示意图;
图2是本申请提供的雾化组件的结构示意图;
图3是图2提供的局部分解结构示意图;
图4是图2中发热体的结构示意图;
图5是图4中致密基体的结构示意图;
图6是图2中第一子发热座的结构示意图;
图7是图6提供的第一子发热座的另一角度的结构示意图;
图8是图2中第二子发热座的结构示意图;
图9是图8提供的第二子发热座的另一角度的结构示意图;
图10是图3提供的局部放大图。
具体实施方式
下面结合附图和实施例,对本申请作进一步的详细描述。特别指出的是,以下实施例仅用于说明本申请,但不对本申请的范围进行限定。同样的,以下实施例仅为本申请的部分实施例而非全部实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。
本申请中的术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“第三”的特征可以明示或者隐含地包括至少一个该特征。本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。本申请实施例中的术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或组件。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
请参阅图1,图1是本申请提供的电子雾化装置的结构示意图。
电子雾化装置可用于基质的雾化。电子雾化装置包括相互连接的雾化组件1和电源组件2。雾化组件1用于存储基质并雾化基质以形成气溶胶。基质一般情况下为液态,但也可以是固态,或固液混合态;液态基质可以是药液、植物草叶类液体等液态基质。雾化组件1具体可用于不同的领域,比如,医疗、电子气溶胶化等。电源组件2包括 电池(图未示)、气流传感器(图未示)以及控制器(图未示)等;电池用于为雾化组件1供电,以使得雾化组件1能够雾化基质形成气溶胶;气流传感器用于检测电子雾化装置中气流变化,控制器根据气流传感器检测到的气流变化控制雾化组件1是否工作。雾化组件1与电源组件2可以是一体设置,也可以是可拆卸连接,根据具体需要进行设计。
请参阅图2-图5,图2是本申请提供的雾化组件的结构示意图,图3是图2提供的局部分解结构示意图,图4是图2中发热体的结构示意图,图5是图4中致密基体的结构示意图。
雾化组件1包括壳体10、发热座11和发热体12。壳体10有储液腔13、出气通道14和收容腔15;其中,储液腔13环绕出气通道14,发热座11位于收容腔15中。壳体10与发热座11一起形成壳体组件。储液腔13用于存储基质。出气通道14与雾化组件1的中轴线平行且一端延伸至壳体10的端面形成抽吸口16,用户通过抽吸口16抽吸。在一实施方式中,出气通道14全段与雾化组件1的中轴线平行。发热体12位于发热座11,发热体12用于雾化基质。发热体12的雾化面朝向壳体10的侧壁设置,即,发热体12的雾化面暴露于雾化腔17且与出气通道14基本平行,发热体12的雾化面与发热座11配合形成雾化腔17,雾化腔17与出气通道14连通。也就是说,发热体12雾化后的气溶胶在雾化腔17中,通过出气通道14到达抽吸口16被用户吸食。发热体12的雾化面与雾化组件1的中轴线之间的夹角小于30°。在一实施方式中,发热体12的雾化面与雾化组件1的中轴线平行。
通过使出气通道14全段与雾化组件1的中轴线平行设置,且出气通道14的一端延伸至壳体10的端面形成抽吸口16,发热体12的雾化面与雾化组件1的中轴线平行,发热体12的雾化面与发热座11配合形成的雾化腔17与出气通道14连通,发热体12雾化后的气溶胶从雾化腔17直线流动至抽吸口16被用户吸食,避免经过弯路,减少了气溶胶与壁面的接触,进而减少了冷凝液的形成;且缩短了气道长度,使得气溶胶到达用户口中的温度适宜,利于提高口感。
在一实施方式中,发热体12的雾化面与出气通道14的侧面共面或相切,以进一步使气溶胶沿直线流动至抽吸口16。当出气通道14的横截面为圆形,发热体12的雾化面与出气通道14的侧面相切;当出气通道14的横截面为方形,发热体12的雾化面与出气通道14的部分侧面共面。具体地,发热体12的雾化面与出气通道14的轴线之间的距离为第一值,出气通道14的半径(出气通道14的横截面为圆形时)为第二值,第一值与第二值相同,以使气溶胶沿着直线型的通道流出。在其他实施方式中,第一值可以大于或小于第二值。
在本实施例中,参见图4和图5,发热体12包括致密基体121和发热膜122。致密基体121包括第一表面1211以及与第一表面1211相对的第二表面1212;致密基体121上设置有多个第一微孔1213,第一微孔1213为贯穿第一表面1211和第二表面1212的通孔。发热膜122位于第一表面1211上。其中,致密基体121上设置有发热膜122的表面为雾化面,即,致密基体121的第一表面1211为雾化面,致密基体121的第二表面1212为吸液面。也就是说,致密基体121包括吸液面和与吸液面相对的雾化面,发热膜122位于雾化面;第一微孔1213为贯穿吸液面和雾化面的通孔。第一微孔1213用于将基质从吸液面导引至雾化面,第一微孔1213具有毛细作用。致密基体121的材料为致密陶瓷或玻璃;致密基体121的材料为玻璃时,玻璃为硼硅玻璃、石英玻璃或光敏铝硅酸锂玻璃。
发热膜122具有与多个第一微孔1213一一对应且相互连通的多个第二微孔1221。发热体12的发热膜122在常温(20℃~25℃)下的电阻为0.5~2欧姆。可以理解的是,致密基体121起结构支撑作用,发热体12中的发热膜122与电源组件2电连接。在电子雾化装置的功率为6瓦-8.5瓦,电池的电压范围为2.5伏-4.4伏时。。
本申请通过在致密基体121上设置多个具有毛细作用力的第一微孔1213,使得发热体12的孔隙率的大小可精确控制,提升产品的一致性。也就是说,在批量生产中,发热体12中致密基体121的孔隙率基本一致,形成于致密基体121上的发热膜122的厚度均匀,使得不同一批出厂的电子雾化装置雾化效果一致。
在其他实施例中,发热体12还可以是片状的多孔陶瓷发热体,具体根据需要进行设计。
发热座11包括第一子发热座111和第二子发热座112,第一子发热座111和第二子发热座112相互配合将发热体12夹持,以实现对发热体12的固定。具体地,第一子发热座111和第二子发热座112沿着垂直于雾化组件1轴向的方向夹持发热体12的两个表面,在垂直于发热体12的方向上固定发热体12的同时对发热体12起保护作用,提高发热体12的抗冲击能力,防止发热体12破裂。在一实施方式中,第一子发热座111和第二子发热座112有对应的凸起与卡勾配合设置;第一子发热座111与第二子发热座112通过凸起和卡勾卡扣连接。在其他实施方式中,第一子发热座111与第二子发热座112也可以通过过盈配合、磁吸等方式连接。
具体地,第一子发热座111或第二子发热座112上设置有凹槽1111。凹槽1111与储液腔13连通,发热体12设置于凹槽1111中。在一实施方式中,在第一子发热座111上设置凹槽1111,发热体12设置于凹槽1111中,发热体12的雾化面与第二子发热座112配合形成雾化腔17。在另一实施方式中,在第二子发热座112上形成有空腔(图未示),空腔的腔壁包括相对设置的第一侧壁和第二侧壁,在空腔的第一侧壁上设置有凹槽1111,发热体12设置于凹槽1111,发热体12的雾化面与第二侧壁配合形成雾化腔17;其中,第二侧壁位于第一侧壁远离第一子发热座111的一侧。凹槽1111的设置方式可以根据具体需要进行设计,凹槽1111能够安装发热体12并使发热体12能够接触到储液腔13中的基质即可。
请参阅图6-图9,图6是图2中第一子发热座的结构示意图,图7是图6提供的第一子发热座的另一角度的结构示意图,图8是图2中第二子发热座的结构示意图,图9是图8提供的第二子发热座的另一角度的结构示意图。
参见图2、图6-图9,第一子发热座111包括顶盖1112和下座1113,第二子发热座112包括上座1121和底座1122;第一子发热座111的顶盖1112覆盖第二子发热座112的底座1122并抵持第二子发热座 112的上座1121,第二子发热座112的底座1122覆盖第一子发热座111的顶盖1112并抵持第一子发热座111的下座1113,以便于装配。可以理解,第一子发热座111的顶盖1112和下座1113可以是一体成型,也可以是通过黏胶等方式固定在一起;第二子发热座112的上座1121和底座1122可以是一体成型,也可以是通过黏胶等方式固定在一起,具体根据需要进行设计。
第一子发热座111的下座1113的侧面设置有凹槽1111,发热体12的雾化面与第二子发热座112的上座1121的侧面配合形成雾化腔17。第一子发热座111的顶盖1112上设置有下液孔1114和通气孔1115。通气孔1115的一端与雾化腔17连通,通气孔1115的另一端与出气通道14连通。下液孔1114的一端与储液腔13连通。第一子发热座111的下座1113设置有下液通道1116,下液通道1116的一端与下液孔1114的另一端连通,下液通道1116的另一端与凹槽1111连通。第二子发热座112的底座1122上设置有进气孔1123,进气孔1123与雾化腔17连通。具体地,外界气体通过进气孔1123进入雾化腔17,携带雾化腔17中的气溶胶通过通气孔1115进入出气通道14,进而到达抽吸口16被用户吸食。下液通道1116与下液孔1114可以是一个整体(下液通道与下液孔形状,孔径大小相同的时候),也可以是分开的两个部分(下液通道与下液孔不同形状的时候)。下液通道1116与下液孔1114配合形成流体通道。
在本实施例中,下液通道1116贯穿第一子发热座111的下座1113;即,下液通道1116为贯穿下座1113的通孔。凹槽1111的底壁上设置有进液孔1117,以使凹槽1111与下液通道1116连通。可以理解,下液通道1116的结构可以根据需要进行设计,能够使凹槽1111与进液孔1117连通,进而与储液腔13连通即可。
参见图8和图9,在第二子发热座112的底座1122上设置有进气孔1123,在第二子发热座112的上座1121上设置贯穿上座1121的通孔1124,通孔1124的轴线与上座1121的高度方向垂直,通孔1124与雾化腔17连通。底座1122的端部形成台阶结构(图未示),壳体10的端部抵接于台阶结构的台阶面上,底座1122实现对壳体 10端部的封堵。上座1121与壳体10之间存在间隙,进气孔1123暴露于该间隙,通孔1124通过该间隙与进气孔1123连通。可以理解,在其他实施方式中,在第二子发热座112的底座1122上设置有进气孔1123,进气孔1123为贯穿底座1122的通孔,且进气孔1123的轴线与雾化组件1的中轴线平行,进气孔1123的设置方式可以根据需要进行设计,能够实现外界气体与雾化腔17连通即可。
参见图2、图3、图6-图9,雾化组件1还包括隔离塞18,隔离塞18部分设置于下液通道1116和/或下液孔1114中。隔离塞18处于第一位置时,储液腔13与凹槽1111不连通;隔离塞18处于第二位置时,储液腔13与凹槽1111连通。即,隔离塞18处于第一位置时,隔离塞18将凹槽1111底壁的进液孔1117封堵或将下液孔1114封堵,使储液腔13与凹槽1111不连通;隔离塞18处于第二位置时,隔离塞18并未封堵凹槽1111底壁的下液孔1114和进液孔1117,使储液腔13与凹槽1111连通。
隔离塞18包括密封部181和拉杆182;密封部181设置于下液通道1116和/或下液孔1114中,且形状与下液通道1116和/或下液孔1114的形状相匹配。拉杆182设置于密封部181远离储液腔13的一端。第二子发热座112的底座1122上设置有衔接孔1125,衔接孔1125对应下液通道1116设置。拉杆182设置于衔接孔1125中,以与密封部181连接,且拉杆182的端部伸出于壳体10背离抽吸口16的一侧。其中,密封部181的材质为硅胶,拉杆182的材质为硅胶、塑胶、木材等,密封部181和拉杆182的连接方式可以根据需要进行设计,例如一体成型。
通过设置隔离塞18,在出货时隔离塞18堵住进液孔1117使其处于第一位置,降低运输及存储漏液风险,使用时将隔离塞18拉到底部使其处于第二位置,基质能够进入凹槽1111。将隔离塞18拉到底部使其处于第二位置后,也可以将拉杆182切断(用户可以把拉杆182拉断与密封部181分离),便于雾化组件1与电源组件2电连接。
可以理解,当密封部181的顶面与储液腔13的底壁之间的距离为第一值,进液孔117靠近储液腔13的一端与储液腔13的底壁之间 的距离为第二值,第一值大于第二值时,若密封部181的长度小于进液孔1117的高度,会有基质从密封部181的顶面进入进液孔1117流至发热体12靠近雾化腔17的一侧,再从发热体12靠近雾化腔17的一侧流至发热体12的另一侧,进而从下液通道1116漏出,即,密封部181的长度小于进液孔1117的高度存在漏液的风险。因此,将密封部181的长度设置为不小于进液孔1117的高度。其中,密封部181的长度为沿雾化组件1长度方向上其顶面与底面之间的距离;进液孔1117的高度为进液孔1117靠近储液腔13的一端与进液孔远离储液腔13的一端之间的距离。
参见图3,雾化组件1还包括密封件19,密封件19设置于发热体12与凹槽1111的底壁之间。密封件19的中部设置有连通孔191,以使发热体12至少部分暴露,使得发热体12可以接触到基质。具体地,连通孔191使发热体12的致密基体121上的多个第一微孔1213中的至少部分暴露,第一微孔1213通过连通孔191、凹槽1111与储液腔13连通,第一微孔1213将基质从吸液面导流至雾化面,被雾化面上的发热膜122雾化。通过在发热体12与凹槽1111的底壁之间设置密封件19,以对发热体12进行缓冲,提高发热体12的抗冲击能力。
雾化组件1还包括导液体20,导液体20设置于发热体12与凹槽1111的底壁之间。导液体20为导液棉或多孔陶瓷等导液材料。通过设置导液体20,能够避免基质的液面低于进液孔1117的顶部时发热体12吸液不均匀,导液体20可以吸收下液通道1116底部的液体平均分配供液到发热体12的吸液面,有利于口感的一致性。导液体20设置于密封件19远离发热体12的一侧。
请参阅图10,图10是图3提供的局部放大图。
发热体12还包括电极123,电极123设置于雾化面,发热膜122与电极123电连接。雾化组件1还包括弹片21,例如金属弹片。弹片21的一端与电极123连接,另一端用于与电源组件2连接。具体地,第二子发热座112的底座1122上设置有安装孔(图未示),弹片21的另一端设置于安装孔并暴露于雾化组件1的端部,以与电源 组件2电连接。在一实施方式中,弹片21为金属片,通过注塑成型将弹片21嵌设于第二子发热座112内,便于装配。具体地,弹片21的一端延伸出第二子发热座112并弯折形成弹性接触端,以用于与电极123抵接,弹片21的另一端垂直弯折形成平行于第二子发热座112底面的接触端并于第二子发热座112底面暴露,以用于与电源组件2的顶针抵接。可以理解,弹片21固定于第二子发热座112的方式可以根据需要进行设计,本申请对此并不限定。
下面对发热体12的致密基体121的材料为玻璃进行具体介绍。
致密基体121的厚度为0.1毫米-1毫米。致密基体121的厚度大于1毫米时,无法满足供液需求,导致气溶胶量下降,且造成的热损失多,设置第一微孔1213的成本高;致密基体121的厚度小于0.1毫米时,无法保证致密基体121的强度,不利于提高电子雾化装置的性能。致密基体121的厚度为0.2毫米-0.5毫米。致密基体121上第一微孔1213的孔径为1微米-100微米。第一微孔1213的孔径小于1微米时,无法满足供液需求,导致气溶胶量下降;第一微孔1213的孔径大于100微米时,基质容易从第一微孔1213内流出至第一表面1211造成漏液,导致雾化效率下降。第一微孔1213的孔径为20微米-50微米。可以理解的是,致密基体121的厚度和第一微孔1213的孔径根据实际需要进行选择。
致密基体121厚度与第一微孔1213孔径的比例范围为20:1到3:1之间。当致密基体121的厚度与第一微孔1213的孔径的比例大于20:1时,通过第一微孔1213的毛细作用力供给的基质难以满足发热体12的雾化需求量,容易导致干烧,且单次雾化产生的气溶胶量下降;当致密基体121的厚度与第一微孔1213的孔径的比例小于3:1时,基质容易从第一微孔1213内流出至第一表面1211,基质浪费,导致雾化效率下降,进而使得总气溶胶量降低。
相邻两个第一微孔1213之间的孔中心距与第一微孔1213的孔径的比例为3:1-1.5:1之间,以使致密基体121上的第一微孔1213在满足供液能力的前提下,尽可能提升致密基体121的强度;相邻两个第一微孔1213之间的孔中心距与第一微孔1213的孔径的比例为3:1-2:1。
在一个具体实施例中,致密基体121的厚度与第一微孔1213的孔径的比例为15:1-5:1,相邻两个第一微孔1213之间的孔中心距与第一微孔1213的孔径的比例为3:1-2.5:1。
以上所述仅为本申请的部分实施例,并非因此限制本申请的保护范围,凡是利用本申请说明书及附图内容所作的等效装置或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专利保护范围内。

Claims (21)

  1. 一种雾化组件,其中,包括:
    壳体组件,有储液腔、出气通道和雾化腔;所述储液腔用于存储基质;
    发热体,所述发热体用于雾化所述基质生成气溶胶;所述发热体的雾化面暴露于所述雾化腔且与所述出气通道基本平行,所述雾化腔与所述发热体的雾化面和所述出气通道连通。
  2. 根据权利要求1所述的雾化组件,其中,所述壳体组件包括:
    壳体;
    发热座,位于所述壳体内,所述发热座与所述壳体配合形成所述储液腔;所述发热体位于所述发热座内。
  3. 根据权利要求1所述的雾化组件,其中,所述发热体的雾化面与所述雾化组件的中轴线基本平行;所述出气通道与所述雾化组件的中轴线基本平行,所述壳体的抽吸口与所述雾化腔由所述出气通道连通。
  4. 根据权利要求1所述的雾化组件,其中,所述发热座有流体通道;所述流体通道与所述储液腔连通,所述流体通道的侧壁上设置有进液孔,以使所述发热体与所述储液腔连通;
    所述雾化组件还包括隔离塞;所述隔离塞包括密封部和拉杆;所述密封部设置于所述流体通道中;所述拉杆设置于所述密封部远离所述储液腔的一端;所述密封部的长度不小于所述流体通道的长度。
  5. 根据权利要求1所述的雾化组件,其中,所述发热座包括固定连接的第一子发热座和第二子发热座,所述第一子发热座和所述第二子发热座相互配合将所述发热体夹持。
  6. 根据权利要求5所述的雾化组件,其中,所述第一子发热座和所述第二子发热座中的一个有凸起,另一个有卡勾;所述凸起与所述卡勾配合设置;所述第一子发热座与所述第二子发热座通过所述凸 起和所述卡勾卡扣连接。
  7. 根据权利要求5所述的雾化组件,其中,所述第一子发热座或所述第二子发热座上设置有凹槽;所述凹槽与所述储液腔连通,所述发热体设置于所述凹槽中。
  8. 根据权利要求7所述的雾化组件,其中,所述雾化组件还包括密封件,所述密封件设置于所述发热体与所述凹槽的底壁之间;所述密封件的中部设置有连通孔,以使所述发热体至少部分暴露。
  9. 根据权利要求7所述的雾化组件,其中,所述雾化组件还包括导液体,所述导液体设置于所述发热体与所述凹槽的底壁之间。
  10. 根据权利要求9所述的雾化组件,其中,所述导液体为导液棉或多孔陶瓷。
  11. 根据权利要求7所述的雾化组件,其中,所述第一子发热座包括顶盖和下座,所述第二子发热座包括上座和底座;所述第一子发热座的顶盖覆盖所述第二子发热座的底座并抵持所述第二子发热座的上座;所述第二子发热座的底座覆盖所述第一子发热座的顶盖并抵持所述第一子发热座的下座;所述第一子发热座的下座的侧面设置有所述凹槽。
  12. 根据权利要求11所述的雾化组件,其中,所述第一子发热座的顶盖上设置有下液孔和通气孔;所述通气孔的一端与所述雾化腔连通,所述通气孔的另一端与所述出气通道连通;所述下液孔的一端与所述储液腔连通;所述第一子发热座的下座设置有下液通道,所述下液通道的一端与所述下液孔的另一端连通,所述下液通道的另一端与所述凹槽连通;
    所述发热体的雾化面与所述第二子发热座的上座的侧面配合形成所述雾化腔;所述第二子发热座的底座上设置有进气孔,所述进气孔与所述雾化腔连通。
  13. 根据权利要求12所述的雾化组件,其中,所述下液通道贯穿所述第一子发热座的下座;所述凹槽的底壁上设置有进液孔,以使所述凹槽与所述下液通道连通;
    所述雾化组件还包括隔离塞,所述隔离塞部分设置于所述下液通 道和/或所述下液孔中;所述隔离塞处于第一位置时所述储液腔与所述凹槽不连通,所述隔离塞处于第二位置时所述储液腔与所述凹槽连通。
  14. 根据权利要求13所述的雾化组件,其中,所述隔离塞包括密封部和拉杆;所述密封部设置于所述下液通道和/或所述下液孔中,所述拉杆设置于所述密封部远离所述储液腔的一端;所述第二子发热座的底座上设置有衔接孔,所述衔接孔对应所述下液通道设置;所述拉杆设置于所述衔接孔中,以与所述密封部连接;所述拉杆的端部伸出于所述壳体背离所述抽吸口的一侧。
  15. 根据权利要求14所述的雾化组件,其中,所述密封部的长度不小于所述下液孔的高度。
  16. 根据权利要求11所述的雾化组件,其中,所述发热体包括致密基体和发热膜;所述致密基体包括吸液面和与所述吸液面相对的雾化面,所述致密基体上设置有多个第一微孔,所述第一微孔为贯穿所述吸液面和所述雾化面的通孔,所述第一微孔用于将所述基质导流至所述雾化面;所述发热膜设置于所述雾化面。
  17. 根据权利要求16所述的雾化组件,其中,所述发热体还包括电极,所述电极设置于所述雾化面,所述发热膜与所述电极电连接;
    所述雾化组件还包括弹片,所述弹片的一端与所述电极连接,另一端用于与电源组件连接;
    所述第二子发热座的底座上设置有安装孔,所述弹片的另一端设置于所述安装孔中;所述弹片与所述第二子发热座注塑成型。
  18. 根据权利要求16所述的雾化组件,其中,所述致密基体为玻璃,所述玻璃为硼硅玻璃、石英玻璃或光敏铝硅酸锂玻璃。
  19. 根据权利要求16所述的雾化组件,其中,所述致密基体的厚度为0.1mm-1mm;所述第一微孔的孔径为1μm-100μm。
  20. 根据权利要求11所述的雾化组件,其中,所述第一子发热座和所述第二子发热座均为一体成型。
  21. 一种电子雾化装置,其中,包括雾化组件和电源组件,所述雾化组件为权利要求1-20任意一项所述的雾化组件,所述电源组件 控制所述雾化组件工作。
PCT/CN2021/135137 2021-12-02 2021-12-02 雾化组件及电子雾化装置 WO2023097618A1 (zh)

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