WO2023093680A1 - Printed circuit board and manufacturing method therefor, board-level architecture, and electronic device - Google Patents

Printed circuit board and manufacturing method therefor, board-level architecture, and electronic device Download PDF

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Publication number
WO2023093680A1
WO2023093680A1 PCT/CN2022/133264 CN2022133264W WO2023093680A1 WO 2023093680 A1 WO2023093680 A1 WO 2023093680A1 CN 2022133264 W CN2022133264 W CN 2022133264W WO 2023093680 A1 WO2023093680 A1 WO 2023093680A1
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WO
WIPO (PCT)
Prior art keywords
medium
printed circuit
circuit board
dielectric
dielectric layer
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PCT/CN2022/133264
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French (fr)
Chinese (zh)
Inventor
程柳军
蔡黎
高峰
张林川
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华为技术有限公司
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Publication of WO2023093680A1 publication Critical patent/WO2023093680A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/115Via connections; Lands around holes or via connections
    • H05K1/116Lands, clearance holes or other lay-out details concerning the surrounding of a via
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering

Definitions

  • the present application relates to the field of electronic devices, in particular to a printed circuit board and a manufacturing method thereof, a board-level structure, and an electronic device.
  • PCB Printed Circuit Board
  • the printed circuit board is a composite layer structure, and its main structure is made of insulating materials, and pads and metal traces are arranged on the outer surface and inner layer to realize the electrical connection between components.
  • the body of the component is usually made of ceramics, silicon wafers, etc., and is packaged with epoxy molding compound (EMC).
  • EMC epoxy molding compound
  • CTE coefficient of Thermal Expansion
  • the main material forms a temperature difference, resulting in inconsistent expansion and contraction between the components and the printed circuit board, and the solder joints connected between the two are subject to periodic thermal fatigue stress (creep fatigue) for a long time, which may eventually lead to soldering Point cracking fails.
  • the purpose of the present application is to provide a printed circuit board and its manufacturing method, a board-level structure including the printed circuit board, and an electronic device equipped with the board-level structure.
  • the present application provides a printed circuit board. It includes a substrate and a dielectric layer covering the surface of the substrate. There is also a pad on the side of the dielectric layer away from the substrate. The pad is used to connect and fix external devices.
  • the dielectric layer includes a first dielectric area and a second dielectric area. The pad is in the The vertical projection on the medium layer is located in the first medium area, the material of the first medium area is the first medium, the material of the second medium area is the second medium, and the Young's modulus of the first medium is smaller than that of the second medium Young's modulus, or the coefficient of thermal expansion of the first medium is less than the coefficient of thermal expansion of the second medium.
  • the printed circuit board of this application carries a dielectric layer through the substrate, and achieves soldering conduction with external devices through the pads on the dielectric layer. External devices form solder joints at the pad position, and the printed circuit board of this application can reduce the thermal fatigue of the solder joints formed at the pad position by setting the Young’s modulus or the first medium with a lower thermal expansion coefficient at the pad position stress effect. In this way, the phenomenon of crack failure at the solder joint can be avoided, and the service life of the printed circuit board can be improved.
  • the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and the thermal expansion coefficient of the first medium is smaller than the thermal expansion coefficient of the second medium.
  • the Young's modulus and thermal expansion coefficient of the first medium are lower than those of the second medium, which can further reduce the thermal fatigue stress effect of the solder joint formed at the pad position.
  • the first medium is a single material.
  • the first medium is a composite material
  • the average Young's modulus of the composite material is smaller than that of the second medium
  • the average thermal expansion coefficient of the composite material is smaller than that of the second medium coefficient of thermal expansion.
  • the vertical projection of the external device on the dielectric layer is a first projection area, and the first projection area is located within the first dielectric area.
  • the first medium area is set to completely accommodate the first projection area, so that the printed circuit board uses the material of the first medium to cooperate with the external device in the entire area corresponding to the external device. Because the temperature of the electronic equipment changes repeatedly during the working process, the use of the first medium can reduce the thermal fatigue stress at the solder joint position of the external device. On the other hand, the overall area of the external device is relatively large, and the first projected area formed by it is also relatively large, which facilitates the manufacture of the first dielectric area.
  • the minimum distance between the edge of the first projected area and the edge of the first dielectric area is greater than or equal to 50 ⁇ m.
  • controlling the distance between the edge of the first dielectric region and the edge of the first projection region can make the first dielectric region surround the periphery of the first projection region, and the outer edge of the external device is set as Young’s mode within a certain range.
  • a small amount of the first dielectric ensures that the thermal fatigue stress of the pad of the external device is also in a relatively low range.
  • the distance D between the edge of the first projection area and the edge of the first medium area satisfies the condition: 5mil ⁇ D ⁇ 50mil.
  • an intermediate dielectric layer is further included, and the intermediate dielectric layer is located between the substrate and the dielectric layer.
  • an intermediate dielectric layer may also be disposed between the dielectric layer and the substrate, so as to increase the overall thickness of the dielectric layer and the intermediate dielectric layer.
  • the introduction of the intermediate dielectric layer also reduces the thickness of the dielectric layer and reduces the usage of the first medium.
  • the material of the intermediate medium layer is the second medium.
  • a metal layer is further provided between the substrate and the dielectric layer, and/or between the substrate and the intermediate dielectric layer for signal transmission.
  • the number of dielectric layers is two, and the two dielectric layers are respectively covered on two opposite outer surfaces of the substrate.
  • a prepreg layer is provided between two adjacent substrates.
  • the Young's modulus of the first medium is less than or equal to 15 GPa.
  • the Young's modulus of the first medium is less than or equal to 3 GPa.
  • the coefficient of thermal expansion of the first medium is less than or equal to 100 ppm/°C.
  • the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
  • the thermal curing temperature of the first medium is greater than or equal to 130°C.
  • the thickness of the dielectric layer is less than or equal to 75 ⁇ m.
  • the sum of the thicknesses of the dielectric layer and the intermediate dielectric layer is less than or equal to 75 ⁇ m.
  • the present application provides a method for manufacturing a printed circuit board, comprising the following steps:
  • the first medium is used to form the first medium area
  • the second medium is used to form the second medium area
  • the Young's modulus of the first medium is smaller than the Young's modulus of the second medium
  • the coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium
  • the printed circuit board manufacturing method provided in the second aspect of the present application is used to form the printed circuit board in the first aspect.
  • the first dielectric region and the second dielectric region need to be manufactured respectively, and then the dielectric layer is formed by pressing. It can be understood that the position of the first dielectric area corresponds to the position where the printed circuit board needs to be connected to external devices, so as to achieve the above-mentioned effect of improving the service life of the printed circuit board in the first aspect.
  • the first medium is used to form the first medium area on one outer surface of the substrate
  • the second medium is used to form the second medium area, including:
  • the second dielectric film layer is surface-attached on the outer surface to form the second dielectric region, and the first dielectric region is exposed through the hollow region.
  • the first dielectric region and the second dielectric film layer corresponding to the second dielectric region are formed separately, and a hollow area is opened at the position of the second dielectric film layer corresponding to the first dielectric region, so that the second dielectric film
  • the first dielectric region can be exposed through the hollow area while the second dielectric region is being formed, thereby forming a pre-stack of the first dielectric region and the second dielectric region.
  • the first dielectric region is fabricated using the first dielectric on one outer surface of the substrate, including:
  • a first medium in the form of a film is pseudo-connected at a low temperature on the outer surface of one side of the substrate, or
  • the first medium is used to form the first medium area on one outer surface of the substrate
  • the second medium is used to form the second medium area, including:
  • a film-like first medium is surface-attached to the exposed outer surface of the hollow area to form the first medium area.
  • the second dielectric region can be manufactured first, and then the first dielectric region can be manufactured to realize the pre-stacking of the two.
  • the present application provides yet another printed circuit board, including a substrate and a dielectric layer covering the substrate, and pads located on the side of the dielectric layer away from the substrate, the pads are used to connect and fix external devices, and the dielectric layer
  • the material is the first medium, and the Young's modulus of the first medium is less than or equal to 15GPa, or the coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C.
  • the Young's modulus of the first medium is less than or equal to 15 GPa, and the thermal expansion coefficient of the first medium is less than or equal to 100 ppm/°C.
  • the first medium is a single material.
  • the first medium is a composite material
  • the average Young's modulus of the composite material is smaller than that of the second medium
  • the average thermal expansion coefficient of the composite material is smaller than that of the second medium coefficient of thermal expansion.
  • an intermediate dielectric layer is further included, and the intermediate dielectric layer is located between the substrate and the dielectric layer.
  • an intermediate dielectric layer may also be disposed between the dielectric layer and the substrate, so as to increase the overall thickness of the dielectric layer and the intermediate dielectric layer.
  • the introduction of the intermediate dielectric layer also reduces the thickness of the dielectric layer and reduces the usage of the first medium.
  • the Young's modulus of the material of the intermediate dielectric layer is greater than 15 GPa, and/or the thermal expansion coefficient of the material of the intermediate dielectric layer is greater than 100 ppm/°C.
  • a metal layer is further provided between the substrate and the dielectric layer, and/or between the substrate and the intermediate dielectric layer for signal transmission.
  • the number of dielectric layers is two, and the two dielectric layers are respectively covered on two opposite outer surfaces of the substrate.
  • a prepreg layer is provided between two adjacent substrates.
  • the Young's modulus of the first medium is less than or equal to 3 GPa.
  • the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
  • the thermal curing temperature of the first medium is greater than or equal to 130°C.
  • the thickness of the dielectric layer is less than or equal to 75 ⁇ m.
  • the sum of the thicknesses of the dielectric layer and the intermediate dielectric layer is less than or equal to 75 ⁇ m.
  • the present application provides yet another method for manufacturing a printed circuit board, comprising the following steps:
  • a first medium to make a medium layer on one outer surface of the substrate, wherein the Young's modulus of the first medium is less than or equal to 15GPa, and/or the coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C;
  • all the dielectric layers of the printed circuit board are made of the first dielectric material, thereby reducing the thermal fatigue stress between the entire dielectric layer and external devices, and improving the service life of the printed circuit board.
  • the printed circuit board manufacturing method in the fourth aspect of the present application is used to form the printed circuit board provided in the third aspect.
  • the present application provides a board-level architecture, including at least one printed circuit board and at least one device mounted on the printed circuit board, wherein the printed circuit board provides The printed circuit board, or the printed circuit board is a printed circuit board manufactured by using the method for manufacturing the printed circuit board of the second aspect and the fourth aspect.
  • the present application provides an electronic device, including the above-mentioned board-level architecture.
  • the board-level architecture provided by the fifth aspect of the present application uses the printed circuit boards provided by the first to fourth aspects above, the combination between the device and the printed circuit board is more reliable, which also improves the The reliability of the board-level architecture itself can prolong the service life of the board-level architecture.
  • the electronic device provided in the sixth aspect of the present application also improves the reliability and service life of the electronic device due to the improved reliability and service life of the board-level structure of its equipment.
  • FIG. 1 is a schematic structural diagram of a board-level architecture provided in an embodiment of the present application
  • FIG. 2 is a schematic structural diagram of a device in a board-level architecture provided by an embodiment of the present application
  • FIG. 2a is a schematic structural diagram of another device in a board-level architecture provided by an embodiment of the present application.
  • FIG. 3 is a schematic plan view of a printed circuit board in a board-level architecture provided by an embodiment of the present application
  • FIG. 4 is a schematic diagram of an exploded structure of a board-level architecture provided by an embodiment of the present application.
  • Fig. 5 is a schematic cross-sectional structure diagram of a printed circuit board provided by an embodiment of the present application.
  • FIG. 6 is a schematic plan view of a printed circuit board provided by an embodiment of the present application.
  • FIG. 7 is a schematic plan view of a board-level architecture provided by an embodiment of the present application.
  • FIG. 8 is a schematic cross-sectional structure diagram of a board-level architecture provided by an embodiment of the present application.
  • FIG. 9 is a schematic plan view of another board-level architecture provided by an embodiment of the present application.
  • FIG. 10 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application.
  • FIG. 11 is a schematic diagram of a partial plane structure of another board-level architecture provided by an embodiment of the present application.
  • FIG. 12 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application.
  • Fig. 13 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application.
  • FIG. 14 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application.
  • Fig. 15 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application.
  • 16a-16d are structural schematic diagrams of each step in a method for manufacturing a printed circuit board provided by an embodiment of the present application.
  • Fig. 17a-Fig. 17c are the structural representations of each sub-step of step S100 in a kind of printed circuit board manufacturing method provided by the embodiment of the present application;
  • FIG. 18 is a schematic flow chart of each step in a method for manufacturing a printed circuit board provided in an embodiment of the present application.
  • FIG. 19 is a schematic flow diagram of steps in another printed circuit board manufacturing method provided in the embodiment of the present application.
  • 20a-20c are structural schematic diagrams of each sub-step of step S100 in another printed circuit board manufacturing method provided by the embodiment of the present application;
  • Fig. 21 is a schematic flow chart of each step in another printed circuit board manufacturing method provided by the embodiment of the present application.
  • Fig. 22 is a schematic cross-sectional structure diagram of another printed circuit board provided by the embodiment of the present application.
  • 23a-23c are structural schematic diagrams of steps in another printed circuit board manufacturing method provided by the embodiment of the present application.
  • FIG. 1 illustrates a structure of a board-level architecture 400 provided by an embodiment of the present application.
  • the board-level architecture 400 provided in the embodiment of the present application may be assembled in the electronic device (not shown in the figure) provided in the present application.
  • the board-level architecture 400 includes at least one printed circuit board 100 and at least one device 200 .
  • the device 200 may be a wafer chip, and several devices 200 are mounted on the printed circuit board 100 to realize the preset functions of the board-level architecture 400 .
  • the device 200 shown in FIG. 1 is the external device of the printed circuit board 100 described in the claims of the present application and the summary of the invention in the specification.
  • the board-level architecture 400 can be directly assembled in electronic equipment to realize preset functions of the electronic equipment; the board-level architecture 400 can also be formed into functional devices such as capacitors, resistors, inductors, diodes, triodes, and field effect transistors through packaging, And further mounted on the printed circuit board 100 to form an upper-level board-level framework 400 , the upper-level board-level framework 400 can be equipped in an electronic device to realize preset functions.
  • the electronic devices involved in this application may include but are not limited to mobile phones, tablet computers, notebook computers, ultra-mobile personal computers (ultra-mobile personal computer, UMPC), handheld computers, walkie-talkies, netbooks, POS machines, personal digital assistants (personal digital assistant, PDA), driving recorder, security equipment, server, wireless base station, switch, router and other electronic equipment or equipment.
  • UMPC ultra-mobile personal computers
  • UMPC ultra-mobile personal computer
  • PDA personal digital assistants
  • driving recorder security equipment
  • server wireless base station
  • switch router and other electronic equipment or equipment.
  • a device 200 in the electronic device of the present application includes a plurality of signal pins 201 .
  • a plurality of signal pins 201 may be located at an outer edge of the device 200 body and extend toward a direction away from the device 200 body.
  • the device 200 may further include a signal pin 201 partially located at the bottom thereof.
  • the device 200 includes a bottom surface 202 , and when the device 200 is mounted on the printed circuit board 100 , the bottom surface 202 is an outer surface facing the printed circuit board 100 .
  • the signal legs 201 at the bottom of the device 200 can be disposed on the bottom surface 202 , so that when the device 200 is mounted on the printed circuit board 100 , the part of the signal legs 201 can be bonded and contacted with the printed circuit board 100 .
  • the legs 201 of the device 200 can be located on the side of the device 200 or on the bottom surface 202 thereof.
  • the introduced device 200 has legs 201 on its side and bottom 202 . It can be understood that for the device 200 provided with the legs 201 only on the sides, or the device 200 provided with the legs 201 only on the bottom surface 202 , corresponding explanations can also be made with reference to the descriptions of the subsequent embodiments.
  • the printed circuit board 100 of the present application includes an assembly surface 101 , on which the device 200 is mounted and bonded. Further, please understand it together with FIG. 3 .
  • the printed circuit board 100 of the present application is provided with a plurality of pads 102 on the assembly surface 101 .
  • the positions of the plurality of pads 102 may be set corresponding to the positions of the signal pins 201 of the device 200 .
  • the functional devices formed after the board-level architecture 400 is packaged, as well as the above-mentioned devices 200 using wafer chips, can be fixed and conducted on the printed circuit board 100 by soldering. As shown in FIG.
  • each signal leg 201 of the device 200 can form a one-to-one correspondence structure with each solder pad 102, so that when the device 200 is fixed on the printed circuit board 100, each signal leg 201 can be connected to a solder pad. 102 is welded and conducted, thereby realizing the signal transmission function of the device 200 on the printed circuit board 100 .
  • both the signal pins 201 of the device 200 and the pads 102 of the printed circuit board 100 are made of conductive materials (such as copper and other metals).
  • a plurality of transmission lines 103 are provided on the assembly surface 101 of the printed circuit board, and each transmission line 103 is respectively connected to a plurality of pads 102 in one-to-one correspondence, and is used to realize the transmission of signals in the device 200 in the printed circuit board 100 transmission. That is, corresponding to a signal pin 201 in the device 200 , it realizes its signal transmission function on the printed circuit board 100 through a pad 102 and a transmission line 103 successively.
  • FIG. 5 illustrates a cross-sectional view of an embodiment of a printed circuit board 100 of the present application.
  • the printed circuit board 100 includes a substrate 110 , a dielectric layer 120 , and a metal layer 130 .
  • the dielectric layer 120 is located between the substrate 110 and the metal layer 130 .
  • the metal layer 130 is made of conductive material, which is used to form the above-mentioned pads 102 and transmission lines 103 on the assembly surface 101 .
  • the metal layer 130 can be made of copper foil.
  • the substrate 110 is the base material of the printed circuit board 100 , which is used to provide overall structural support of the printed circuit board 100 .
  • the dielectric layer 120 can be realized by using a semi-cured material, such as a prepreg, a prepreg (grease), etc., and the dielectric layer 120 is used to achieve bonding and fixing between the substrate 110 and the metal layer 130 .
  • the dielectric layer 120 (defined as the prepreg layer 150 in the following embodiments) can also be located between two adjacent substrates 110 to realize the The bonding between 110 is fixed.
  • the dielectric layer 120 further includes a first dielectric region 121 and a second dielectric region 122 .
  • the material of the first medium area 121 is the first medium
  • the material of the second medium area 122 is the second medium.
  • the position of the first dielectric region 121 is set at least corresponding to the position of the pad 102 , that is, the vertical projection of the pad 102 on the dielectric layer 120 is located within the first dielectric region 121 .
  • the vertical direction in the embodiment of the present application refers to the thickness direction of the substrate 110 or the printed circuit board 100 .
  • the Young's modulus of the first medium is smaller than the Young's modulus of the second medium. That is, the Young's modulus of the material in the first dielectric region 121 is smaller than the Young's modulus of the material in the second dielectric region 122 .
  • the coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium.
  • the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and at the same time, the thermal expansion coefficient of the first medium is also smaller than that of the second medium.
  • FIG. 7 is an appearance structure diagram of the board-level architecture 400
  • FIG. 8 is a cross-sectional view of the board-level architecture 400 .
  • the signal legs 201 of the device 200 correspond to the pads 102 of the printed circuit board 100 one by one, and the signal legs 201 are fixed and connected to the pads 102 by soldering. Therefore, in the schematic diagram of FIG. 8 , a solder joint 203 is formed between the signal pin 201 and the bonding pad 102 .
  • each solder joint 203 formed by soldering the mounted device 200 can be located within the first dielectric region 121 of the dielectric layer 120 .
  • CTE coefficient of thermal expansion
  • the test medium materials of this application shown in Table 1 can be understood as different types of the above-mentioned first medium.
  • CTE is the coefficient of thermal expansion of the material in ppm/°C
  • E is the Young's modulus of the material in GPa
  • H is the thickness of the material in um.
  • the stress at corners A ⁇ B ⁇ C ⁇ D is the stress value at the four corners of the device 200 shown in FIG. 7 , and the unit is MPa.
  • the thermal fatigue stress effect at the four corners is the largest, and the cracking of the solder joint 203 usually occurs first at the four corners.
  • the signal pin stress is a stress test for a single signal pin 201 . Although the stress of the signal pin 201 is the same as that of the corners A ⁇ B ⁇ C ⁇ D, the thermal fatigue stress effect thereof is generally smaller than that of the four corners.
  • the existing dielectric material can be understood as the second medium involved in this application, whose Young's modulus is usually greater than 15GPa, and its thermal expansion coefficient is usually greater than 100ppm/°C. It can be seen that when the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and the adjustment of the coefficient of thermal expansion, thickness and other values are supplemented, the stress between the first medium and the device 200 is also Less stress than the second medium. Young's modulus can also be understood as the elastic modulus of the material in the tensile direction. When the Young's modulus of the material is higher, its thermal fatigue effect is usually more obvious. It can also be concluded from Table 1 that the benefit of thermal fatigue effect obtained by changing the Young's modulus of the material is greater than that obtained by changing the thermal expansion coefficient or thickness of the material. The benefits of changing the thermal expansion coefficient of the material are relatively large.
  • the solder joint 203 is made of metal, and its Young's modulus is lower than that of the semi-cured dielectric layer 120 . Therefore, through the setting of the first dielectric region 121 and the second dielectric region 122 in the printed circuit board 100 of the present application, the printed circuit board 100 adopts relatively low Young's modulus at the positions corresponding to each solder joint 203
  • the first medium cooperates with the solder joints 203, so that when each solder joint 203 is subjected to cyclic thermal fatigue stress, because the Young's modulus of the first medium is lower, it is not easy to cause cracks at the solder joints 203.
  • the thermal expansion coefficient of the first medium it can also be set to be smaller than that of the second medium, and an effect similar to changing Young's modulus can also be achieved.
  • setting the Young's modulus and thermal expansion coefficient of the first medium to be smaller than the Young's modulus and thermal expansion coefficient of the second medium can further ensure the reduction of thermal fatigue stress at the solder joint 203 .
  • the area overhead of the signal pin 201 of the device 200 on the mounting surface 101 of the printed circuit board 100 is also small.
  • the vertical projected area of the corresponding pad 102 on the dielectric layer 120 is also relatively small. Therefore, in the dielectric layer 120 , the area ratio of the first dielectric region 121 is relatively smaller than that of the second dielectric region 122 . That is, in the medium layer 120 , the content of the second medium is greater than that of the first medium. Therefore, in the dielectric layer 120 of the printed circuit board 100 of the present application, the first dielectric region 121 can be prepared by opening a small-area window on the second dielectric region 122 .
  • the second medium can be prepared by using a relatively conventional medium layer material
  • the first medium can be prepared by using a medium layer material with a relatively small Young's modulus and/or thermal expansion coefficient.
  • the material cost of the first medium is higher than that of the second medium.
  • the first dielectric region 121 is prepared by the above-mentioned small-area window opening, so that the dielectric layer 120 can retain the material properties of the second medium in a large area, and at the same time, use the first medium and each solder joint 203 Cooperate to prevent the solder joints 203 from cracking, thereby improving the connection reliability of the device 200 relative to the printed circuit board 100 and increasing the service life of the printed circuit board 100 carrying the device 200 .
  • the amount of the first medium used is relatively small, which can control the overall cost of the printed circuit board 100 . It can be understood that the cost of the board-level architecture 400 of the printed circuit board 100 of the present application and the electronic equipment equipped with the board-level architecture 400 are correspondingly controlled, and the reliability and service life are also correspondingly improved.
  • the Young's modulus of the defined first medium is less than or equal to 15 GPa.
  • the coefficient of thermal expansion of the first medium is less than or equal to 100 ppm/°C. It can be further defined that the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
  • the thermal curing temperature of the first medium is greater than or equal to 130°C.
  • the thermal curing temperature of the first medium may be close to the thermal curing temperature of the second medium, and the glass transition temperature after curing is greater than or equal to 130°C.
  • the above parameter definitions for the first medium can improve the stability of the first medium region 121 against the thermal fatigue effect of the solder joint 203 under the long-term periodic thermal fatigue stress, so as to avoid cracking of the solder joint 203 .
  • the above-mentioned first medium may be a single material, or the material used to form the first dielectric region 121 is described as a single material. At this time, it is only necessary to define the parameters of the single material to achieve the parameter definition of the first medium.
  • the first medium may be a composite material.
  • the composite material here can be understood as the first medium is a mixture of at least two materials, and it can also be understood that the materials used to form the first medium region 121 are at least two materials, and the at least two materials are formed by splicing to form the first medium.
  • a medium area 121 is a mixture of at least two materials, and it can also be understood that the materials used to form the first medium region 121 are at least two materials, and the at least two materials are formed by splicing to form the first medium.
  • the first medium is a composite material
  • the vertical projection of the device 200 on the dielectric layer 120 forms a first projection area 204 .
  • the body of the device 200 and each signal pin 201 are located within the first projection area 204 .
  • the first dielectric region 121 of the dielectric layer 120 completely accommodates the first projection region 204 . That is, within the range corresponding to the device 200 , the dielectric layer 120 is entirely configured as a first dielectric region 121 , and is soldered, fixed and adhered to the device 200 through the pad 102 on the first dielectric.
  • the device 200 itself generates heat during operation.
  • the bottom surface 202 of the device 200 is attached to the assembly surface 101 of the printed circuit board 100, because the material of the device 200 is different from the main material of the printed circuit board 100 (in this embodiment, the material of the dielectric layer 120), the device There will also be a difference in thermal expansion coefficient between the 200 and the dielectric layer 120 .
  • the first dielectric region 121 of the dielectric layer 120 is disposed corresponding to the device 200, so that the device 200 as a whole can cooperate with the first dielectric.
  • the Young's modulus of the first medium is smaller, or the thermal expansion coefficient difference between it and the body of the device 200 is smaller, the thermal fatigue stress difference between the device 200 and the dielectric layer 120 is further reduced, so that the device 200 and the dielectric layer The bonding state between the layers 120 is more stable, thereby ensuring reliable bonding between the two layers.
  • the overall area of the device 200 is larger than the area of its signal pin 201 , and the area of the first dielectric region 121 matching it is correspondingly larger.
  • the larger area of the first dielectric region 121 is also more conducive to processing and filling the first medium, and thus reduces the accuracy requirements for the first dielectric region 121, which is convenient Fabrication of the first dielectric zone 121 .
  • the edge of the first dielectric region 121 is also set to form a distance D from the edge of the first projected region 204, so as to ensure that the device 200 is attached to the dielectric layer 120 , it can be completely located within the first dielectric region 121 .
  • the minimum value of the distance D between the edge of the first projection area 204 and the edge of the first dielectric area 121 is set to be greater than or equal to 50 ⁇ m.
  • the first medium area 121 covers a larger area of the first projected area 204, and at the position corresponding to the pad 102 and its surrounding area, the material of the first medium is formed to cooperate with the solder joint 203, which can better ensure The coefficient of thermal expansion of the solder joint 203 and its surrounding area is smaller.
  • the numerical range of the separation distance D may also be set to satisfy: 5mil ⁇ D ⁇ 50mil.
  • the distance between the edge of the first dielectric region 121 is smaller than the edge of the first projected region 204, and the position accuracy of the first dielectric region 121 is also higher, so that it can be better positioned relative to the device 200, and at the same time
  • the area ratio of the second medium in the medium layer 120 is increased, ensuring the structural stability of the medium layer 120 .
  • the dielectric layer 120 of this application in some embodiments, its thickness is limited to be less than or equal to 75 ⁇ m. Since the first medium and the second medium in the medium layer 120 are mostly in a semi-cured state, when the overall thickness of the medium layer 120 is too thick, the overall structural stability of the printed circuit board 100 may be affected.
  • An intermediate dielectric layer 140 is further disposed between the dielectric layer 120 and the substrate 110 .
  • the intermediate dielectric layer 140 is also in a semi-cured state, and its function is similar to that of the dielectric layer 120 , and is used to achieve bonding and fixing between the substrate 110 and the metal layer 130 .
  • the material of the intermediate dielectric layer 140 and the second dielectric region 122 of the dielectric layer 120 may be the same, that is, the intermediate dielectric layer 140 may also be made of the second dielectric.
  • the function of the intermediate dielectric layer 140 is similar to that of the dielectric layer 120 , but it is necessary to ensure that the dielectric layer 120 is always on the side close to the metal layer 130 relative to the intermediate dielectric layer 140 to ensure the cooperation between the first dielectric region 121 and the pad 102 .
  • the sum of the thicknesses of the dielectric layer 120 and the intermediate dielectric layer 140 may also be set to be less than or equal to 75 ⁇ m.
  • the printed circuit board 100 in the board-level architecture 400 of the present application may also be configured as a printed circuit board with a composite layer structure.
  • a second metal layer 131 may also be provided between the substrate 110 and the dielectric layer 120 .
  • a plurality of transmission lines 103 may be formed in the second metal layer 131 by patterning, so that the second metal layer 131 has a transmission function in the layers of the printed circuit board 100 .
  • a plurality of via holes 104 can be opened in the dielectric layer 120, and the via holes 104 can be connected between the transmission line 103 on the assembly surface 101 and the transmission line 103 in the second metal layer 131, or the via holes 104 can be connected to the assembly surface 101. Between the pad 102 of the printed circuit board 100 and the transmission line 103 in the second metal layer 131, so as to realize the function of the printed circuit board 100 to transmit signals within the layer.
  • the number of substrates 110 is two (the number of substrates 110 in other embodiments may also be multiple layers).
  • Two substrates 110 are stacked, and a prepreg layer 150 is disposed between the two substrates 110 .
  • the prepreg layer 150 is used to connect and fix the two substrates 110 . Since the semi-cured layer 150 is also in a semi-cured state, and is also used to realize the connection function, in some embodiments, the material of the semi-cured layer 150 can also be realized by using a second medium.
  • a dielectric layer 120 and a metal layer 130 are disposed on opposite sides of the substrate 110 , and a dielectric layer 120 is disposed between each metal layer 130 and the substrate 110 .
  • Such a structure enables the front and back sides of the printed circuit board 100 to carry the device 200, that is, the printed circuit board 100 is formed as a double-sided printed circuit board in this embodiment.
  • the dielectric layer 120 on one side of the substrate 110 can correspond to the positions of the pads 102 in the metal layer 130 on the same side to set the positions of the first dielectric region 121 and the second dielectric region 122, or the dielectric
  • the positions of the first dielectric region 121 and the second dielectric region 122 are set corresponding to the positions of the devices 200 mounted on the same side of the layer 120; and the dielectric layer 120 on the other side of the substrate 110 is also based on the pads on the same side respectively. 102 or the position of the device 200 to set the positions of the first dielectric region 121 and the second dielectric region 122 .
  • the structure of the double-sided printed circuit board in the embodiment of FIG. 15 can also ensure the integrity of the devices 200 respectively mounted on the opposite sides of the dielectric layer 120 through the setting of the first dielectric region 121 and the second dielectric region 122. Connection reliability, avoiding cracking of solder joints 203.
  • the composite layer structure of the printed circuit board 100 can also be arranged in conjunction with each other.
  • the opposite sides of the printed circuit board 100 can carry the device 200, and the inside of the printed circuit board 100 is also provided with a second metal layer 131 for transmitting signals; or in some embodiments , the number of substrates 110 of the printed circuit board 100 is multiple, and the opposite sides of the printed circuit board 100 can also be equipped with devices 200, etc.; even in some embodiments, the printed circuit board 100 can also include the second metal layer 131 , and includes a plurality of substrates 110, and also has the function of a double-sided printed circuit board, and this specification will not repeat them here.
  • the printed circuit board manufacturing method provided in the second aspect of the present application can be understood as being used for manufacturing the above-mentioned printed circuit board 100 .
  • the printed circuit board manufacturing method may include the following steps:
  • the first dielectric region 121 is fabricated using the first medium
  • the second dielectric region 122 is fabricated using the second medium; wherein the Young's modulus of the first medium is smaller than the Young's modulus of the second medium modulus, and/or the coefficient of thermal expansion of the first medium is less than the coefficient of thermal expansion of the second medium;
  • the printed circuit board manufacturing method of the present application firstly provides a substrate 110 , and the substrate 110 has an outer surface 111 . Then, on the outer surface 111, a first dielectric region 121 (Fig. 16b) and a second dielectric region 122 (Fig. 16c) are produced respectively, wherein the first dielectric region 121 is prepared using the first medium, and the second dielectric region 122 is prepared using the second dielectric region 122. The medium is prepared, and the production sequence of the first dielectric region 121 and the second dielectric region 122 is not strictly defined in this embodiment.
  • the location area of the first dielectric region 121 can be set based on the location area of the device 200 to be mounted on the printed circuit board 100 , that is, based on the location area of the device 200 on the board-level structure 400 .
  • the dielectric layer 120 can be formed on the first outer surface 111 of the substrate 110 .
  • a metal layer 130 is fabricated and patterned to form a pad 102 (FIG. 16d).
  • the above-mentioned printed circuit board 100 can be formed.
  • the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and/or the thermal expansion coefficient of the first medium is smaller than the thermal expansion coefficient of the second medium, after it mounts the device 200, the solder joint 203 formed is thermally The fatigue effect is smaller, and the reliability and service life of the printed circuit board 100 can be improved.
  • step S100 that is, in the process of providing the substrate 110
  • the method of the present application may also include the following steps:
  • the printed circuit board 100 further includes the second metal layer 131 between the dielectric layer 120 and the substrate 110, it is also necessary to first form the second metal layer 131 on the outer surface 111 of the substrate 110 and then pattern it. , and then fabricate the first dielectric region 121 and the second dielectric region 122 respectively. That is, the method of the present application does not limit the dielectric layer 120 to be directly attached to the outer surface 111 of the substrate 110 . Therefore, after the above step S50 of "cutting the substrate 110", the following steps may also be included:
  • step S70 the circuit is etched on the substrate 110, that is, the second metal layer 131 is formed on the outer surface 111 of the substrate 110, and the transmission line 103 is formed after the second metal layer 131 is patterned.
  • steps such as browning the substrate 110 belong to the manufacturing process required in the process of providing the substrate 110 .
  • step S100 of "making the first dielectric region 121 with the first medium on the outer surface 111 of the substrate 110, and making the second dielectric region 122 with the second medium" the following sub-steps may be included:
  • the first dielectric region 121 is prepared on the substrate 110 , and then the second dielectric film layer 122 a is surface-attached to form the second dielectric region 122 .
  • the method first uses the first medium to make the first medium region 121 (see FIG. 17 a ) on the outer surface 111 of the substrate 110, and then makes a separate second medium at another place different from the outer surface 111.
  • Membrane layer 122a (see FIG. 17a).
  • the second dielectric film layer 122a is prepared by using the second medium, and the second dielectric film layer 122a needs to have transferable properties.
  • a hollow area 1221a (see Figure 17b) needs to be set up on the second dielectric film layer 122a.
  • the position and area size of the hollow area 1221a need to be opened with reference to the position and size of the first dielectric area 121 on the outer surface 111, so that the second When the dielectric film layer 122a is surface-attached on the outer surface 111, the first dielectric region 121 can be exposed through the hollow area 1221a, so that after the first dielectric region 121 and the second dielectric region 122 form a reliable pre-lamination, the subsequent lamination of the second When the first dielectric region 121 and the second dielectric region 122 are used, a relatively flat and continuous dielectric layer 120 can be formed (see FIG. 17c ).
  • the above step S110 of "making the first dielectric region 121 using the first dielectric on the outer surface 111 of the substrate 110" may include:
  • a film-like first dielectric is bonded on the outer surface 111 of the substrate 110 at low temperature to form a first dielectric region 121 .
  • FIG. 18 is a schematic flowchart of a method for manufacturing a printed circuit board of the present application corresponding to this embodiment.
  • the film-like (sheet) first medium can be fixed on the outer surface 111 by means of low temperature bonding, and then the second medium.
  • the method of opening the hollow area 1221a on the film layer 122a ensures that when the second dielectric film layer 122a is surface-attached to the outer surface 111, the hollow area 1221a is precisely aligned with the first dielectric area 121, and the dielectric layer 120 is formed.
  • the precision of the low-temperature dummy connection is relatively high, it is possible to produce the printed circuit board 100 corresponding to the above-mentioned embodiment of "the value of the separation distance D satisfies: 5mil ⁇ D ⁇ 50mil".
  • the step S110 of "using the first medium to form the first dielectric region 121 on the outer surface 111 of the substrate 110" may also include:
  • a paste-like first medium is printed on the outer surface 111 and then pre-cured to form the first medium area 121 .
  • the subsequent surface mount process of the second dielectric film layer 122a is similar to the process shown in FIG. 18 above. Specifically, the selection of the manufacturing method in FIG. 18 and FIG. 19 can be determined based on the characteristics of the first medium as film or paste.
  • the following sub-steps may also be included :
  • the second dielectric region 122 (see FIG. 20 a ) is formed on the outer surface 111 of the substrate 110 first, and then the first dielectric region 121 is formed by opening and filling.
  • the opening position of the hollow area 1221 needs to be set corresponding to the position of the device 200 to be carried on the printed circuit board 100 (see FIG. 20 b ).
  • the area size of the first medium needs to match the area size of the hollow area 1221 (see FIG. 20 c ).
  • This embodiment of the method is applicable to the production of the printed circuit board 100 in which the above-mentioned "minimum value of the separation distance D is greater than or equal to 50 ⁇ m". Compared with the embodiments shown in FIG. 18 and FIG. 19 , the method and process of this embodiment are simpler and the manufacturing cost is lower.
  • the printed circuit board 100 when the printed circuit board 100 is produced by the printed circuit board manufacturing method of the present application, if the printed circuit board 100 further includes the second metal layer 131, includes a plurality of substrates 110, and the opposite sides of the printed circuit board 100 Both sides need to carry the device 200 and other embodiments, all of which can be developed according to the steps of the above-mentioned method embodiments, and the reliability and usability of the printed circuit board 100 can be improved by setting the first dielectric region 121 at the position where the device 200 is mounted. life.
  • the printed circuit board 300 also includes a substrate 310 , a dielectric layer 320 , and a metal layer 330 .
  • the dielectric layer 320 is located between the substrate 310 and the metal layer 330 .
  • the metal layer 330 is made of conductive material, and is used to form pads and transmission lines of the printed circuit board 300 of this embodiment, wherein the pads are used to connect and fix the device 200 , and the transmission lines are used to transmit signals.
  • the substrate 310 is also used as the base material of the printed circuit board 300
  • the dielectric layer 320 is also made of semi-cured material, which is used to realize the bonding and fixing between the metal layer 330 and the substrate 310 .
  • the Young's modulus of the material for the dielectric layer 320 is less than or equal to 15 GPa, or the thermal expansion coefficient of the material for the dielectric layer 320 is less than or equal to 100 ppm/°C.
  • the Young's modulus of the material for making the dielectric layer 320 is less than or equal to 15 GPa, and its thermal expansion coefficient is less than or equal to 100 ppm/°C.
  • the material of the dielectric layer 320 can be prepared by using the above-mentioned first medium, and the Young's modulus of the first medium is less than or equal to 15 GPa.
  • the Young’s modulus of the first medium in this embodiment is less than or equal to 15GPa, and/or the thermal expansion coefficient of the material for making the dielectric layer 320 is less than or equal to 100ppm/°C , so the overall stress of the dielectric layer 320 of the printed circuit board 300 is relatively small.
  • the solder joints formed by the device 200 on the printed circuit board 300 are also not easy to crack because of the cooperation with the first medium, thereby improving the printed circuit board 300 provided by this embodiment. reliability and service life.
  • the printed circuit board 300 provided in this embodiment omits the application of the second medium, and it can also be understood that the dielectric layer 320 of the printed circuit board 300 is integrally set as The first dielectric region 121 of the above-mentioned printed circuit board 100 . Because the material used for the dielectric layer 320 has a small Young's modulus and/or thermal expansion coefficient, after the device 200 is mounted, similar beneficial effects can be obtained as with the above-mentioned printed circuit board 100 . At the same time, the printed circuit board 300 provided in this embodiment has a simpler structure than the printed circuit board 100 provided above, and there is no need to consider the alignment problem between the pad and the first medium, which also reduces the need for alignment. Positional accuracy requirements of the device 200 .
  • another printed circuit board 300 provided in the present application can also form some similar embodiments and achieve similar beneficial effects.
  • the Young’s modulus of the material for further setting the dielectric layer 320 is less than or equal to 3GPa; or the thermal expansion coefficient of the material for setting the dielectric layer 320 is less than or equal to 35ppm/°C; or the thermal curing temperature of the material for setting the dielectric layer 320 is the same as
  • the second medium is similar, and the glass transition temperature after curing is greater than or equal to 130°C.
  • another printed circuit board 300 provided by the present application may also include an intermediate dielectric layer, a second metal layer, a plurality of substrates 310, and two opposite sides of the printed circuit board 300 Embodiments such as the device 200 can all be carried, and will not be described here one by one.
  • the present application also provides a method for manufacturing the above-mentioned printed circuit board 300, including the following steps:
  • the dielectric layer 320 is made of the same material as a whole, steps such as window opening, alignment, and pre-stacking required when using two different materials are omitted.
  • the method for printing the circuit board 100 is simpler, and the manufacturing cost is also reduced.
  • the beneficial effect of the printed circuit board 300 manufactured based on this method is also similar to that of the above-mentioned printed circuit board 300 , and this description will not repeat them here.
  • the printed circuit board 300 shown in FIG. 22 and the printed circuit board 300 manufactured based on the steps shown in FIGS. Circuit board 100 has similar beneficial effects.
  • the board-level architecture 400 provided by this embodiment is assembled in an electronic device, it can also improve the reliability and service life of the electronic device.

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Abstract

The present application discloses a printed circuit board and a manufacturing method therefor, a board-level architecture, and an electronic device equipped with the board-level architecture. The printed circuit board comprises a substrate and a dielectric layer covering a surface of the substrate. A pad is further arranged on the surface of the dielectric layer away from the substrate, and the pad is used for connecting an external device. The dielectric layer comprises a first dielectric region and a second dielectric region, and the vertical projection of the pad on the dielectric layer is located in the first dielectric region. The material of the first dielectric region is a first dielectric, the material of the second dielectric region is a second dielectric, the Young's modulus of the first dielectric is smaller than the Young's modulus of the second dielectric, and/or the coefficient of thermal expansion of the first dielectric is smaller than the coefficient of thermal expansion of the second dielectric. The first dielectric having a smaller Young's modulus and/or a smaller coefficient of thermal expansion is correspondingly arranged at the position of the pad, so that the thermal fatigue stress at the position of the pad can be reduced, and then the service life of the printed circuit board is prolonged. The electronic device of the present application comprises the printed circuit board.

Description

印制电路板及其制作方法、板级架构和电子设备Printed circuit board, manufacturing method thereof, board-level architecture and electronic device
本申请要求于2021年11月27日提交中国专利局,申请号为202111426426.X、申请名称为“印制电路板及其制作方法、板级架构和电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202111426426.X and the application name "printed circuit board and its manufacturing method, board-level architecture and electronic equipment" submitted to the China Patent Office on November 27, 2021, The entire contents of which are incorporated by reference in this application.
技术领域technical field
本申请涉及电子器件领域,尤其涉及一种印制电路板及其制作方法,以及一种板级架构,和一种电子设备。The present application relates to the field of electronic devices, in particular to a printed circuit board and a manufacturing method thereof, a board-level structure, and an electronic device.
背景技术Background technique
电子设备中大多使用到印制电路板(Printed Circuit Board,PCB),通过在印制电路板上焊接元器件,以实现电子设备的各项功能。印制电路板为复合层结构,其主体结构采用绝缘材料制作,并于外表面和内层中设置有焊盘和金属走线,用于实现元器件之间的电性连接。Printed Circuit Board (PCB) is mostly used in electronic equipment, and various functions of electronic equipment are realized by soldering components on the printed circuit board. The printed circuit board is a composite layer structure, and its main structure is made of insulating materials, and pads and metal traces are arranged on the outer surface and inner layer to realize the electrical connection between components.
元器件的本体通常为陶瓷、硅片等材质,并采用环氧塑封(Epoxy Molding Compound,EMC)进行封装。其相较于印制电路板的主体材料在热膨胀系数(Coefficient of Thermal Expansion,CTE)上存在差异,且电子设备在工作过程中因为发热等原因,元器件的材料也会与印制电路板的主体材料形成温度差异,导致元器件与印制电路板之间的膨胀和收缩不一致,连接于二者之间的焊点位置长期承受周期性的热疲劳应力(蠕变疲劳),最终可能导致焊点开裂失效。The body of the component is usually made of ceramics, silicon wafers, etc., and is packaged with epoxy molding compound (EMC). Compared with the main material of the printed circuit board, there is a difference in the coefficient of thermal expansion (Coefficient of Thermal Expansion, CTE), and the material of the component will also be different from that of the printed circuit board due to reasons such as heat generation during the operation of the electronic device. The main material forms a temperature difference, resulting in inconsistent expansion and contraction between the components and the printed circuit board, and the solder joints connected between the two are subject to periodic thermal fatigue stress (creep fatigue) for a long time, which may eventually lead to soldering Point cracking fails.
发明内容Contents of the invention
本申请的目的在于提供了一种印制电路板及其制作方法,以及一种包含该印制电路板的板级架构,以及一种装备该板级架构的电子设备。通过降低对应元器件焊点位置下方介质材料的杨氏模量,以达到减小焊点位置热疲劳应力的效果,具体采用如下方案:The purpose of the present application is to provide a printed circuit board and its manufacturing method, a board-level structure including the printed circuit board, and an electronic device equipped with the board-level structure. By reducing the Young's modulus of the dielectric material below the solder joint position of the corresponding component, the effect of reducing the thermal fatigue stress at the solder joint position is achieved. Specifically, the following scheme is adopted:
第一方面,本申请提供一种印制电路板。包括基板和覆盖于基板表面上的介质层,介质层背离基板一面还设有焊盘,焊盘用于连接并固定外部器件,介质层包括有第一介质区和第二介质区,焊盘在介质层上的竖直投影位于第一介质区内,第一介质区的材质为第一介质,第二介质区的材质为第二介质,且第一介质的杨氏模量小于第二介质的杨氏模量,或第一介质的热膨胀系数小于第二介质的热膨胀系数。In a first aspect, the present application provides a printed circuit board. It includes a substrate and a dielectric layer covering the surface of the substrate. There is also a pad on the side of the dielectric layer away from the substrate. The pad is used to connect and fix external devices. The dielectric layer includes a first dielectric area and a second dielectric area. The pad is in the The vertical projection on the medium layer is located in the first medium area, the material of the first medium area is the first medium, the material of the second medium area is the second medium, and the Young's modulus of the first medium is smaller than that of the second medium Young's modulus, or the coefficient of thermal expansion of the first medium is less than the coefficient of thermal expansion of the second medium.
本申请印制电路板通过基板承载介质层,并通过介质层上的焊盘实现与外部器件的焊接导通。外部器件在焊盘位置形成焊点,本申请印制电路板通过在焊盘位置设置杨氏模量或热膨胀系数更低的第一介质,可以减小在焊盘位置形成的焊点的热疲劳应力效应。由此可以避免焊点处的开裂失效现象,提升印制电路板的使用寿命。The printed circuit board of this application carries a dielectric layer through the substrate, and achieves soldering conduction with external devices through the pads on the dielectric layer. External devices form solder joints at the pad position, and the printed circuit board of this application can reduce the thermal fatigue of the solder joints formed at the pad position by setting the Young’s modulus or the first medium with a lower thermal expansion coefficient at the pad position stress effect. In this way, the phenomenon of crack failure at the solder joint can be avoided, and the service life of the printed circuit board can be improved.
在一种可能的实现方式中,第一介质的杨氏模量小于第二介质的杨氏模量,且第一介质的热膨胀系数小于第二介质的热膨胀系数。In a possible implementation manner, the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and the thermal expansion coefficient of the first medium is smaller than the thermal expansion coefficient of the second medium.
在本实施例中,设置第一介质的杨氏模量和热膨胀系数同时相较于第二介质的对应参数更低,可以进一步减小在焊盘位置形成的焊点的热疲劳应力效应。In this embodiment, the Young's modulus and thermal expansion coefficient of the first medium are lower than those of the second medium, which can further reduce the thermal fatigue stress effect of the solder joint formed at the pad position.
在一种可能的实现方式中,第一介质为单一材料。In a possible implementation manner, the first medium is a single material.
在一种可能的实现方式中,第一介质为复合材料,且该复合材料的平均杨氏模量小于第二介质的杨氏模量,和/或该复合材料的平均热膨胀系数小于第二介质的热膨胀系数。In a possible implementation, the first medium is a composite material, and the average Young's modulus of the composite material is smaller than that of the second medium, and/or the average thermal expansion coefficient of the composite material is smaller than that of the second medium coefficient of thermal expansion.
在一种可能的实现方式中,外部器件在介质层上的竖直投影为第一投影区,第一投影区位于第一介质区之内。In a possible implementation manner, the vertical projection of the external device on the dielectric layer is a first projection area, and the first projection area is located within the first dielectric area.
在本实现方式中,设置第一介质区完全收容第一投影区,以使得印制电路板在对应外部器件的整个区域范围内,均采用第一介质的材料与外部器件配合。因为电子设备在工作过程中的温度反复变化,采用第一介质可降低外部器件焊点位置的热疲劳应力作用。另一方面,外部器件的整体面积相对较大,其形成的第一投影区也相对较大,利于第一介质区的制作。In this implementation, the first medium area is set to completely accommodate the first projection area, so that the printed circuit board uses the material of the first medium to cooperate with the external device in the entire area corresponding to the external device. Because the temperature of the electronic equipment changes repeatedly during the working process, the use of the first medium can reduce the thermal fatigue stress at the solder joint position of the external device. On the other hand, the overall area of the external device is relatively large, and the first projected area formed by it is also relatively large, which facilitates the manufacture of the first dielectric area.
在一种可能的实现方式中,第一投影区的边缘与第一介质区的边缘之间的最小距离大于或等于50μm。In a possible implementation manner, the minimum distance between the edge of the first projected area and the edge of the first dielectric area is greater than or equal to 50 μm.
在本实现方式中,控制第一介质区边缘与第一投影区的边缘距离,可以使得第一介质区环绕于第一投影区的外围,外部器件的外缘一定范围内均设置为杨氏模量较小的第一介质,保证外部器件的焊盘热疲劳应力也处于相对低的范围内。In this implementation mode, controlling the distance between the edge of the first dielectric region and the edge of the first projection region can make the first dielectric region surround the periphery of the first projection region, and the outer edge of the external device is set as Young’s mode within a certain range. A small amount of the first dielectric ensures that the thermal fatigue stress of the pad of the external device is also in a relatively low range.
在一种可能的实现方式中,第一投影区的边缘与第一介质区的边缘之间的距离D满足条件:5mil≤D≤50mil。In a possible implementation manner, the distance D between the edge of the first projection area and the edge of the first medium area satisfies the condition: 5mil≤D≤50mil.
在一种可能的实现方式中,还包括中间介质层,中间介质层位于基板与介质层之间。In a possible implementation manner, an intermediate dielectric layer is further included, and the intermediate dielectric layer is located between the substrate and the dielectric layer.
在本实现方式中,介质层与基板之间还可以设置中间介质层,以提升介质层与中介质层的整体厚度。同时,中间介质层的引入,也减薄了介质层的厚度,减少对第一介质的使用量。In this implementation manner, an intermediate dielectric layer may also be disposed between the dielectric layer and the substrate, so as to increase the overall thickness of the dielectric layer and the intermediate dielectric layer. At the same time, the introduction of the intermediate dielectric layer also reduces the thickness of the dielectric layer and reduces the usage of the first medium.
在一种可能的实现方式中,中间介质层的材料为第二介质。In a possible implementation manner, the material of the intermediate medium layer is the second medium.
在一种可能的实现方式中,基板与介质层之间,和/或基板与中间介质层之间,还设有金属层用于传输信号。In a possible implementation manner, a metal layer is further provided between the substrate and the dielectric layer, and/or between the substrate and the intermediate dielectric layer for signal transmission.
在一种可能的实现方式中,介质层的数量为两层,两层介质层分别覆盖于基板的相对两外表面上。In a possible implementation manner, the number of dielectric layers is two, and the two dielectric layers are respectively covered on two opposite outer surfaces of the substrate.
在一种可能的实现方式中,基板的数量为多个,相邻两个基板之间还设有半固化层。In a possible implementation manner, there are multiple substrates, and a prepreg layer is provided between two adjacent substrates.
在一种可能的实现方式中,第一介质的杨氏模量小于或等于15GPa。In a possible implementation manner, the Young's modulus of the first medium is less than or equal to 15 GPa.
在一种可能的实现方式中,第一介质的杨氏模量小于或等于3GPa。In a possible implementation manner, the Young's modulus of the first medium is less than or equal to 3 GPa.
在一种可能的实现方式中,第一介质的热膨胀系数小于或等于100ppm/℃。In a possible implementation manner, the coefficient of thermal expansion of the first medium is less than or equal to 100 ppm/°C.
在一种可能的实现方式中,第一介质的热膨胀系数小于或等于35ppm/℃。In a possible implementation manner, the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
在一种可能的实现方式中,第一介质的热固化温度大于或等于130℃。In a possible implementation manner, the thermal curing temperature of the first medium is greater than or equal to 130°C.
在一种可能的实现方式中,介质层的厚度小于或等于75μm。In a possible implementation manner, the thickness of the dielectric layer is less than or equal to 75 μm.
在一种可能的实现方式中,介质层与中间介质层的厚度之和小于或等于75μm。In a possible implementation manner, the sum of the thicknesses of the dielectric layer and the intermediate dielectric layer is less than or equal to 75 μm.
第二方面,本申请提供一种印制电路板制作方法,包括如下步骤:In a second aspect, the present application provides a method for manufacturing a printed circuit board, comprising the following steps:
在基板的一面外表面上采用第一介质制作第一介质区,并采用第二介质制作第二介质区;其中第一介质的杨氏模量小于第二介质的杨氏模量,和/或第一介质的热膨胀系数小于第二介质的热膨胀系数;On the outer surface of one side of the substrate, the first medium is used to form the first medium area, and the second medium is used to form the second medium area; wherein the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and/or The coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium;
压合第一介质区和第二介质区,以在基板上形成介质层;pressing the first dielectric region and the second dielectric region to form a dielectric layer on the substrate;
在介质层背离基板一面制作焊盘。Make pads on the side of the dielectric layer away from the substrate.
本申请第二方面提供的印制电路板制作方法,用于对应形成上述第一方面的印制电路板。其中在制作介质层时,需要分别制作第一介质区和第二介质区,然后通过压合形成介质层。可以理解的,第一介质区的位置对应印制电路板需要连接外部器件的位置设置,达到上述第 一方面可以提升印制电路板使用寿命的效果。The printed circuit board manufacturing method provided in the second aspect of the present application is used to form the printed circuit board in the first aspect. When making the dielectric layer, the first dielectric region and the second dielectric region need to be manufactured respectively, and then the dielectric layer is formed by pressing. It can be understood that the position of the first dielectric area corresponds to the position where the printed circuit board needs to be connected to external devices, so as to achieve the above-mentioned effect of improving the service life of the printed circuit board in the first aspect.
在一种可能的实现方式中,在基板的一面外表面上采用第一介质制作第一介质区,并采用第二介质制作第二介质区,包括:In a possible implementation manner, the first medium is used to form the first medium area on one outer surface of the substrate, and the second medium is used to form the second medium area, including:
在基板的一面外表面上采用第一介质制作第一介质区;making a first dielectric region on one outer surface of the substrate by using the first dielectric;
采用第二介质制作第二介质膜层,并在第二介质膜层上开设镂空区;Using the second medium to make a second dielectric film layer, and opening a hollow area on the second dielectric film layer;
将第二介质膜层表贴于外表面上,以形成第二介质区,且第一介质区透过镂空区露出。The second dielectric film layer is surface-attached on the outer surface to form the second dielectric region, and the first dielectric region is exposed through the hollow region.
在本实现方式中,通过分开形成第一介质区和对应第二介质区的第二介质膜层,并在第二介质膜层对应第一介质区的位置开设镂空区,以使得第二介质膜层表贴于基板上时,能在形成第二介质区的同时,使得第一介质区透过镂空区露出,进而形成第一介质区与第二介质区的预叠。In this implementation, the first dielectric region and the second dielectric film layer corresponding to the second dielectric region are formed separately, and a hollow area is opened at the position of the second dielectric film layer corresponding to the first dielectric region, so that the second dielectric film When the layer surface is pasted on the substrate, the first dielectric region can be exposed through the hollow area while the second dielectric region is being formed, thereby forming a pre-stack of the first dielectric region and the second dielectric region.
在一种可能的实现方式中,在基板的一面外表面上采用第一介质制作第一介质区,包括:In a possible implementation manner, the first dielectric region is fabricated using the first dielectric on one outer surface of the substrate, including:
在基板的一面外表面上低温假接膜状的第一介质,或A first medium in the form of a film is pseudo-connected at a low temperature on the outer surface of one side of the substrate, or
在基板的一面外表面上印制膏状的第一介质,然后预固化第一介质。Print a paste-like first medium on one outer surface of the substrate, and then pre-cure the first medium.
在一种可能的实现方式中,在基板的一面外表面上采用第一介质制作第一介质区,并采用第二介质制作第二介质区,包括:In a possible implementation manner, the first medium is used to form the first medium area on one outer surface of the substrate, and the second medium is used to form the second medium area, including:
在基板的一面外表面上采用第二介质制作第二介质区,并在对应第一介质区处开设镂空区;Using the second medium on the outer surface of one side of the substrate to make a second dielectric area, and opening a hollow area corresponding to the first dielectric area;
将膜状的第一介质表贴于镂空区露出的外表面上,以形成第一介质区。A film-like first medium is surface-attached to the exposed outer surface of the hollow area to form the first medium area.
在本实现方式中,可以先制作第二介质区,再完成第一介质区的制作,实现二者的预堆叠。In this implementation manner, the second dielectric region can be manufactured first, and then the first dielectric region can be manufactured to realize the pre-stacking of the two.
在一种可能的实现方式中,在基板的一面外表面上制作第一介质区和第二介质区之前,还包括:In a possible implementation manner, before fabricating the first dielectric region and the second dielectric region on one outer surface of the substrate, further comprising:
裁切基板,并在基板上刻蚀线路和棕化。Cut the substrate, and etch lines and browning on the substrate.
第三方面,本申请提供又一种印制电路板,包括基板和覆盖于基板上的介质层,以及位于介质层背离基板一面的焊盘,焊盘用于连接并固定外部器件,介质层的材质为第一介质,且第一介质的杨氏模量小于或等于15GPa,或第一介质的热膨胀系数小于或等于100ppm/℃。In the third aspect, the present application provides yet another printed circuit board, including a substrate and a dielectric layer covering the substrate, and pads located on the side of the dielectric layer away from the substrate, the pads are used to connect and fix external devices, and the dielectric layer The material is the first medium, and the Young's modulus of the first medium is less than or equal to 15GPa, or the coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C.
在一种可能的实现方式中,第一介质的杨氏模量小于或等于15GPa,且第一介质的热膨胀系数小于或等于100ppm/℃。In a possible implementation manner, the Young's modulus of the first medium is less than or equal to 15 GPa, and the thermal expansion coefficient of the first medium is less than or equal to 100 ppm/°C.
在一种可能的实现方式中,第一介质为单一材料。In a possible implementation manner, the first medium is a single material.
在一种可能的实现方式中,第一介质为复合材料,且该复合材料的平均杨氏模量小于第二介质的杨氏模量,和/或该复合材料的平均热膨胀系数小于第二介质的热膨胀系数。In a possible implementation, the first medium is a composite material, and the average Young's modulus of the composite material is smaller than that of the second medium, and/or the average thermal expansion coefficient of the composite material is smaller than that of the second medium coefficient of thermal expansion.
在一种可能的实现方式中,还包括中间介质层,中间介质层位于基板与介质层之间。In a possible implementation manner, an intermediate dielectric layer is further included, and the intermediate dielectric layer is located between the substrate and the dielectric layer.
在本实现方式中,介质层与基板之间还可以设置中间介质层,以提升介质层与中介质层的整体厚度。同时,中间介质层的引入,也减薄了介质层的厚度,减少对第一介质的使用量。In this implementation manner, an intermediate dielectric layer may also be disposed between the dielectric layer and the substrate, so as to increase the overall thickness of the dielectric layer and the intermediate dielectric layer. At the same time, the introduction of the intermediate dielectric layer also reduces the thickness of the dielectric layer and reduces the usage of the first medium.
在一种可能的实现方式中,中间介质层的材料的杨氏模量大于15GPa,和/或中间介质层的材料的热膨胀系数大于100ppm/℃。In a possible implementation manner, the Young's modulus of the material of the intermediate dielectric layer is greater than 15 GPa, and/or the thermal expansion coefficient of the material of the intermediate dielectric layer is greater than 100 ppm/°C.
在一种可能的实现方式中,基板与介质层之间,和/或基板与中间介质层之间,还设有金属层用于传输信号。In a possible implementation manner, a metal layer is further provided between the substrate and the dielectric layer, and/or between the substrate and the intermediate dielectric layer for signal transmission.
在一种可能的实现方式中,介质层的数量为两层,两层介质层分别覆盖于基板的相对两外表面上。In a possible implementation manner, the number of dielectric layers is two, and the two dielectric layers are respectively covered on two opposite outer surfaces of the substrate.
在一种可能的实现方式中,基板的数量为多个,相邻两个基板之间还设有半固化层。In a possible implementation manner, there are multiple substrates, and a prepreg layer is provided between two adjacent substrates.
在一种可能的实现方式中,第一介质的杨氏模量小于或等于3GPa。In a possible implementation manner, the Young's modulus of the first medium is less than or equal to 3 GPa.
在一种可能的实现方式中,第一介质的热膨胀系数小于或等于35ppm/℃。In a possible implementation manner, the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
在一种可能的实现方式中,第一介质的热固化温度大于或等于130℃。In a possible implementation manner, the thermal curing temperature of the first medium is greater than or equal to 130°C.
在一种可能的实现方式中,介质层的厚度小于或等于75μm。In a possible implementation manner, the thickness of the dielectric layer is less than or equal to 75 μm.
在一种可能的实现方式中,介质层与中间介质层的厚度之和小于或等于75μm。In a possible implementation manner, the sum of the thicknesses of the dielectric layer and the intermediate dielectric layer is less than or equal to 75 μm.
第四方面,本申请提供又一种印制电路板制作方法,包括如下步骤:In a fourth aspect, the present application provides yet another method for manufacturing a printed circuit board, comprising the following steps:
在基板的一面外表面上采用第一介质制作介质层,其中第一介质的杨氏模量小于或等于15GPa,和/或第一介质的热膨胀系数小于或等于100ppm/℃;Using a first medium to make a medium layer on one outer surface of the substrate, wherein the Young's modulus of the first medium is less than or equal to 15GPa, and/or the coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C;
在介质层背离基板一面制作焊盘。Make pads on the side of the dielectric layer away from the substrate.
在本申请第三方面,印制电路板的介质层全部采用第一介质的材质,由此减小整个介质层与外部器件之间的热疲劳应力,提升印制电路板的使用寿命。而本申请第四方面的印制电路板制作方法,则用于形成上述第三方面提供的印制电路板。In the third aspect of the present application, all the dielectric layers of the printed circuit board are made of the first dielectric material, thereby reducing the thermal fatigue stress between the entire dielectric layer and external devices, and improving the service life of the printed circuit board. The printed circuit board manufacturing method in the fourth aspect of the present application is used to form the printed circuit board provided in the third aspect.
第五方面,本申请提供一种板级架构,包括至少一个印制电路板、以及贴设于印制电路板上的至少一个器件,其中印制电路板为前述第一方面或第三方面提供的印制电路板,或印制电路板为采用前述第二方面和第四方面的印制电路板制作方法制作的印制电路板。In the fifth aspect, the present application provides a board-level architecture, including at least one printed circuit board and at least one device mounted on the printed circuit board, wherein the printed circuit board provides The printed circuit board, or the printed circuit board is a printed circuit board manufactured by using the method for manufacturing the printed circuit board of the second aspect and the fourth aspect.
第六方面,本申请提供一种电子设备,包括上述板级架构。In a sixth aspect, the present application provides an electronic device, including the above-mentioned board-level architecture.
可以理解的,本申请第五方面提供的板级架构因为采用了上述第一至第四方面提供的印制电路板,其器件与印制电路板之间的结合更可靠,也由此提升了板级架构自身的可靠性,可以延长板级架构的使用寿命。相对应的,本申请第六方面提供的电子设备,也因为其装备的板级架构可靠性和使用寿命的提升,电子设备的可靠性和使用寿命也相应得到提升。It can be understood that because the board-level architecture provided by the fifth aspect of the present application uses the printed circuit boards provided by the first to fourth aspects above, the combination between the device and the printed circuit board is more reliable, which also improves the The reliability of the board-level architecture itself can prolong the service life of the board-level architecture. Correspondingly, the electronic device provided in the sixth aspect of the present application also improves the reliability and service life of the electronic device due to the improved reliability and service life of the board-level structure of its equipment.
附图说明Description of drawings
图1是本申请实施例提供的一种板级架构的结构示意图;FIG. 1 is a schematic structural diagram of a board-level architecture provided in an embodiment of the present application;
图2是本申请实施例提供的一种板级架构中器件的结构示意图;FIG. 2 is a schematic structural diagram of a device in a board-level architecture provided by an embodiment of the present application;
图2a是本申请实施例提供的一种板级架构中另一种器件的结构示意图;FIG. 2a is a schematic structural diagram of another device in a board-level architecture provided by an embodiment of the present application;
图3是本申请实施例提供的一种板级架构中印制电路板的平面结构示意图;3 is a schematic plan view of a printed circuit board in a board-level architecture provided by an embodiment of the present application;
图4是本申请实施例提供的一种板级架构的分解结构示意图;FIG. 4 is a schematic diagram of an exploded structure of a board-level architecture provided by an embodiment of the present application;
图5是本申请实施例提供的一种印制电路板的截面结构示意图;Fig. 5 is a schematic cross-sectional structure diagram of a printed circuit board provided by an embodiment of the present application;
图6是本申请实施例提供的一种印制电路板的平面结构示意图;FIG. 6 is a schematic plan view of a printed circuit board provided by an embodiment of the present application;
图7是本申请实施例提供的一种板级架构的平面结构示意图;FIG. 7 is a schematic plan view of a board-level architecture provided by an embodiment of the present application;
图8是本申请实施例提供的一种板级架构的截面结构示意图;FIG. 8 is a schematic cross-sectional structure diagram of a board-level architecture provided by an embodiment of the present application;
图9是本申请实施例提供的另一种板级架构的平面结构示意图;FIG. 9 is a schematic plan view of another board-level architecture provided by an embodiment of the present application;
图10是本申请实施例提供的另一种板级架构的截面结构示意图;FIG. 10 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application;
图11是本申请实施例提供的另一种板级架构的局部平面结构示意图;FIG. 11 is a schematic diagram of a partial plane structure of another board-level architecture provided by an embodiment of the present application;
图12是本申请实施例提供的另一种板级架构的截面结构示意图;FIG. 12 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application;
图13是本申请实施例提供的另一种板级架构的截面结构示意图;Fig. 13 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application;
图14是本申请实施例提供的另一种板级架构的截面结构示意图;FIG. 14 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application;
图15是本申请实施例提供的另一种板级架构的截面结构示意图;Fig. 15 is a schematic cross-sectional structure diagram of another board-level architecture provided by an embodiment of the present application;
图16a-图16d是本申请实施例提供的一种印制电路板制作方法中各步骤的结构示意图;16a-16d are structural schematic diagrams of each step in a method for manufacturing a printed circuit board provided by an embodiment of the present application;
图17a-图17c是本申请实施例提供的一种印制电路板制作方法中步骤S100各个子步骤的 结构示意图;Fig. 17a-Fig. 17c are the structural representations of each sub-step of step S100 in a kind of printed circuit board manufacturing method provided by the embodiment of the present application;
图18本申请实施例提供的一种印制电路板制作方法中各步骤的流程示意图;FIG. 18 is a schematic flow chart of each step in a method for manufacturing a printed circuit board provided in an embodiment of the present application;
图19本申请实施例提供的另一种印制电路板制作方法中各步骤的流程示意图;FIG. 19 is a schematic flow diagram of steps in another printed circuit board manufacturing method provided in the embodiment of the present application;
图20a-图20c是本申请实施例提供的另一种印制电路板制作方法中步骤S100各个子步骤的结构示意图;20a-20c are structural schematic diagrams of each sub-step of step S100 in another printed circuit board manufacturing method provided by the embodiment of the present application;
图21本申请实施例提供的另一种印制电路板制作方法中各步骤的流程示意图;Fig. 21 is a schematic flow chart of each step in another printed circuit board manufacturing method provided by the embodiment of the present application;
图22是本申请实施例提供的另一种印制电路板的截面结构示意图;Fig. 22 is a schematic cross-sectional structure diagram of another printed circuit board provided by the embodiment of the present application;
图23a-图23c是本申请实施例提供的另一种印制电路板制作方法中各步骤的结构示意图。23a-23c are structural schematic diagrams of steps in another printed circuit board manufacturing method provided by the embodiment of the present application.
具体实施方式Detailed ways
下面结合本申请实施例中的附图对本申请以下各个实施例进行描述。The following embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
图1示意了本申请实施例提供的一种板级架构400的结构。FIG. 1 illustrates a structure of a board-level architecture 400 provided by an embodiment of the present application.
本申请实施例提供的板级架构400可以装配于本申请提供的电子设备(图中未示)中。如图1所示,板级架构400包括有至少一个印制电路板100,以及至少一个器件200。器件200可以为晶圆芯片,若干器件200搭载于印制电路板100上可以实现板级架构400的预设功能。可以理解的,图1所示的器件200即为本申请权利要求书和说明书的发明内容中描述的印制电路板100的外部器件。The board-level architecture 400 provided in the embodiment of the present application may be assembled in the electronic device (not shown in the figure) provided in the present application. As shown in FIG. 1 , the board-level architecture 400 includes at least one printed circuit board 100 and at least one device 200 . The device 200 may be a wafer chip, and several devices 200 are mounted on the printed circuit board 100 to realize the preset functions of the board-level architecture 400 . It can be understood that the device 200 shown in FIG. 1 is the external device of the printed circuit board 100 described in the claims of the present application and the summary of the invention in the specification.
板级架构400可以直接装配于电子设备中,用于实现电子设备的预设功能;板级架构400还可以通过封装,形成为电容、电阻、电感、二极管、三极管以及场效应管等功能器件,并进一步搭载于印制电路板100上形成上一级的板级架构400,该上一级的板级架构400再装备于电子设备中可用于实现预设功能。本申请涉及的电子设备可以包括但不限于为手机、平板电脑、笔记本电脑、超级移动个人计算机(ultra-mobile personal computer,UMPC)、手持计算机、对讲机、上网本、POS机、个人数字助理(personal digital assistant,PDA)、行车记录仪、安防设备、服务器、无线基站、交换机、路由器等电子设备或装备。The board-level architecture 400 can be directly assembled in electronic equipment to realize preset functions of the electronic equipment; the board-level architecture 400 can also be formed into functional devices such as capacitors, resistors, inductors, diodes, triodes, and field effect transistors through packaging, And further mounted on the printed circuit board 100 to form an upper-level board-level framework 400 , the upper-level board-level framework 400 can be equipped in an electronic device to realize preset functions. The electronic devices involved in this application may include but are not limited to mobile phones, tablet computers, notebook computers, ultra-mobile personal computers (ultra-mobile personal computer, UMPC), handheld computers, walkie-talkies, netbooks, POS machines, personal digital assistants (personal digital assistant, PDA), driving recorder, security equipment, server, wireless base station, switch, router and other electronic equipment or equipment.
为便于方案描述,本申请采用器件200为晶圆芯片对各实施例进行阐述。请参见图2,本申请电子设备中的器件200包括多个信号支脚201。多个信号支脚201可以位于器件200本体的外边缘处,并朝向背离器件200本体的方向延伸。在图2a的示意中,器件200还可以包括部分位于其底部的信号支脚201。具体的,器件200包括底面202,当器件200搭载于印制电路板100上时,其底面202为朝向印制电路板100的外表面。位于器件200底部的信号支脚201可以设置于底面202上,以使得器件200搭载于印制电路板100上时,该部分信号支脚201能与印制电路板100贴合并接触。To facilitate the solution description, the present application uses the device 200 as a wafer chip to describe various embodiments. Referring to FIG. 2 , a device 200 in the electronic device of the present application includes a plurality of signal pins 201 . A plurality of signal pins 201 may be located at an outer edge of the device 200 body and extend toward a direction away from the device 200 body. In the illustration of FIG. 2 a , the device 200 may further include a signal pin 201 partially located at the bottom thereof. Specifically, the device 200 includes a bottom surface 202 , and when the device 200 is mounted on the printed circuit board 100 , the bottom surface 202 is an outer surface facing the printed circuit board 100 . The signal legs 201 at the bottom of the device 200 can be disposed on the bottom surface 202 , so that when the device 200 is mounted on the printed circuit board 100 , the part of the signal legs 201 can be bonded and contacted with the printed circuit board 100 .
在一些实施例中,器件200的支脚201可以位于器件200的侧边,也可以位于其底面202上。后续实施例中为了便于描述,介绍的器件200,其侧边和底面202均设有支脚201。可以理解的,对于仅在侧边设置支脚201的器件200,或仅在底面202上设置支脚201的器件200,也可以参照后续实施例的描述分别对应解释。In some embodiments, the legs 201 of the device 200 can be located on the side of the device 200 or on the bottom surface 202 thereof. In the following embodiments, for the convenience of description, the introduced device 200 has legs 201 on its side and bottom 202 . It can be understood that for the device 200 provided with the legs 201 only on the sides, or the device 200 provided with the legs 201 only on the bottom surface 202 , corresponding explanations can also be made with reference to the descriptions of the subsequent embodiments.
请看回图1,本申请印制电路板100包括一装配面101,器件200搭载并贴合于该装配面101上。进一步的,请结合图3一并理解。在图3的示意中,本申请印制电路板100在装配面101上设有多个焊盘102。多个焊盘102的位置可以对应器件200的信号支脚201的位置设置。板级架构400封装后形成的功能器件、以及上述采用晶圆芯片的器件200,都可以通过焊接固定并导通于印制电路板100上。如图4所示,器件200的各个信号支脚201可以与各个焊盘102形成一一 对应的结构,以使得器件200固定于印制电路板100上时,每个信号支脚201可以与一个焊盘102焊接并导通,进而实现器件200在印制电路板100上的信号传输功能。Referring back to FIG. 1 , the printed circuit board 100 of the present application includes an assembly surface 101 , on which the device 200 is mounted and bonded. Further, please understand it together with FIG. 3 . In the schematic diagram of FIG. 3 , the printed circuit board 100 of the present application is provided with a plurality of pads 102 on the assembly surface 101 . The positions of the plurality of pads 102 may be set corresponding to the positions of the signal pins 201 of the device 200 . The functional devices formed after the board-level architecture 400 is packaged, as well as the above-mentioned devices 200 using wafer chips, can be fixed and conducted on the printed circuit board 100 by soldering. As shown in FIG. 4 , each signal leg 201 of the device 200 can form a one-to-one correspondence structure with each solder pad 102, so that when the device 200 is fixed on the printed circuit board 100, each signal leg 201 can be connected to a solder pad. 102 is welded and conducted, thereby realizing the signal transmission function of the device 200 on the printed circuit board 100 .
可以理解的,器件200的信号支脚201与印制电路板100的焊盘102均采用可导电材料(如铜等金属)制备。且印制电路板的装配面101上还设有多个传输线103,各个传输线103分别与多个焊盘102一一对应导通,用于实现器件200中各路信号在印制电路板100中的传输。即,对应器件200中的一个信号支脚201而言,其先后通过一个焊盘102和一个传输线103实现其在印制电路板100上的信号传输功能。It can be understood that both the signal pins 201 of the device 200 and the pads 102 of the printed circuit board 100 are made of conductive materials (such as copper and other metals). In addition, a plurality of transmission lines 103 are provided on the assembly surface 101 of the printed circuit board, and each transmission line 103 is respectively connected to a plurality of pads 102 in one-to-one correspondence, and is used to realize the transmission of signals in the device 200 in the printed circuit board 100 transmission. That is, corresponding to a signal pin 201 in the device 200 , it realizes its signal transmission function on the printed circuit board 100 through a pad 102 and a transmission line 103 successively.
图5示意了本申请印制电路板100一种实施例的截面图。FIG. 5 illustrates a cross-sectional view of an embodiment of a printed circuit board 100 of the present application.
在本实施例中,印制电路板100包括有基板110、介质层120、以及金属层130。其中介质层120位于基板110与金属层130之间。金属层130采用可导电材料制备,其用于形成上述位于装配面101上的焊盘102和传输线103。在一些实施例中,金属层130可以采用铜箔材料制备。基板110即为印制电路板100的基材,其用于提供印制电路板100整体的结构支撑。介质层120可以采用半固化材料,如半固化片、半固化膏(脂)等实现,介质层120用于实现基板110与金属层130之间的粘接固定。在一些实施例中,当印制电路板100包括多层基板110时,介质层120(后续实施例中定义为半固化层150)也可以位于相邻两层基板110之间,用于实现基板110之间的粘接固定。In this embodiment, the printed circuit board 100 includes a substrate 110 , a dielectric layer 120 , and a metal layer 130 . The dielectric layer 120 is located between the substrate 110 and the metal layer 130 . The metal layer 130 is made of conductive material, which is used to form the above-mentioned pads 102 and transmission lines 103 on the assembly surface 101 . In some embodiments, the metal layer 130 can be made of copper foil. The substrate 110 is the base material of the printed circuit board 100 , which is used to provide overall structural support of the printed circuit board 100 . The dielectric layer 120 can be realized by using a semi-cured material, such as a prepreg, a prepreg (grease), etc., and the dielectric layer 120 is used to achieve bonding and fixing between the substrate 110 and the metal layer 130 . In some embodiments, when the printed circuit board 100 includes a multi-layer substrate 110, the dielectric layer 120 (defined as the prepreg layer 150 in the following embodiments) can also be located between two adjacent substrates 110 to realize the The bonding between 110 is fixed.
在本申请印制电路板100中,介质层120还包括有第一介质区121和第二介质区122。其中第一介质区121的材质为第一介质,第二介质区122的材质为第二介质。具体的,请结合图6所示印制电路板100的平面结构一并理解。第一介质区121的位置至少对应焊盘102的位置设置,也即,焊盘102在介质层120上的竖直投影,位于第一介质区121之内。本申请实施例中的竖直方向,指代基板110或印制电路板100的厚度方向。In the printed circuit board 100 of the present application, the dielectric layer 120 further includes a first dielectric region 121 and a second dielectric region 122 . The material of the first medium area 121 is the first medium, and the material of the second medium area 122 is the second medium. Specifically, please understand it together with the planar structure of the printed circuit board 100 shown in FIG. 6 . The position of the first dielectric region 121 is set at least corresponding to the position of the pad 102 , that is, the vertical projection of the pad 102 on the dielectric layer 120 is located within the first dielectric region 121 . The vertical direction in the embodiment of the present application refers to the thickness direction of the substrate 110 or the printed circuit board 100 .
进一步的,在本申请印制电路板100中,第一介质的杨氏模量小于第二介质的杨氏模量。也即,第一介质区121内材质的杨氏模量,小于第二介质区122内材质的杨氏模量。或,在一些实施例中,第一介质的热膨胀系数小于第二介质的热膨胀系数。以及,在一些实施例中,第一介质的杨氏模量小于第二介质的杨氏模量同时,第一介质的热膨胀系数还小于第二介质的热膨胀系数。Further, in the printed circuit board 100 of the present application, the Young's modulus of the first medium is smaller than the Young's modulus of the second medium. That is, the Young's modulus of the material in the first dielectric region 121 is smaller than the Young's modulus of the material in the second dielectric region 122 . Or, in some embodiments, the coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium. And, in some embodiments, the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and at the same time, the thermal expansion coefficient of the first medium is also smaller than that of the second medium.
请参见图7和图8所示本申请板级架构400的结构示意。其中图7为板级架构400的外观结构图,图8为板级架构400的截面图。前述中提到,器件200的信号支脚201与印制电路板100的焊盘102一一对应设置,且信号支脚201通过焊接与焊盘102固定并导通。因此在图8的示意中,信号支脚201与焊盘102之间形成焊点203。而因为焊盘102在介质层120上的竖直投影,位于第一介质区121之内,因此信号支脚201与焊盘102之间形成的焊点203,在介质层120上的竖直投影也位于第一介质区121之内。由此,对于本申请印制电路板100而言,其通过焊接搭载的器件200,形成的每个焊点203均得以位于介质层120的第一介质区121之内。Please refer to FIG. 7 and FIG. 8 for schematic structural diagrams of the board-level architecture 400 of the present application. 7 is an appearance structure diagram of the board-level architecture 400 , and FIG. 8 is a cross-sectional view of the board-level architecture 400 . As mentioned above, the signal legs 201 of the device 200 correspond to the pads 102 of the printed circuit board 100 one by one, and the signal legs 201 are fixed and connected to the pads 102 by soldering. Therefore, in the schematic diagram of FIG. 8 , a solder joint 203 is formed between the signal pin 201 and the bonding pad 102 . And because the vertical projection of the pad 102 on the dielectric layer 120 is located within the first dielectric region 121, the solder joint 203 formed between the signal leg 201 and the pad 102 also has a vertical projection on the dielectric layer 120. Located within the first dielectric region 121 . Thus, for the printed circuit board 100 of the present application, each solder joint 203 formed by soldering the mounted device 200 can be located within the first dielectric region 121 of the dielectric layer 120 .
前述中提到,因为器件200与印制电路板100的主体材质之间,存在热膨胀系数(CTE)的差异。而在将器件200装配于印制电路板100上的过程中,所形成的焊点203连接于器件200与印制电路板100之间。伴随器件200在印制电路板100上的持续工作,也会持续产生热量,也即搭载器件200的印制电路板100在长期工作过程中(工作、休眠、关机等),会承受周期性的热疲劳应力。热膨胀系数(CTE)的差异会造成器件200与印制电路板100的膨胀和收缩不一致,对焊点203形成两端拉扯的现象,可能造成焊点203开裂。As mentioned above, there is a difference in coefficient of thermal expansion (CTE) between the main body material of the device 200 and the printed circuit board 100 . During the process of assembling the device 200 on the printed circuit board 100 , the formed solder joints 203 are connected between the device 200 and the printed circuit board 100 . Accompanied by the continuous operation of the device 200 on the printed circuit board 100, heat will also continue to be generated, that is, the printed circuit board 100 carrying the device 200 will be subjected to periodic heat during long-term operation (working, sleep, shutdown, etc.). thermal fatigue stress. The difference in coefficient of thermal expansion (CTE) will cause the expansion and contraction of the device 200 and the printed circuit board 100 to be inconsistent, forming a pull phenomenon at both ends of the solder joint 203 , which may cause the solder joint 203 to crack.
申请人通过试验发现,焊点203位置的应力,与其所在区域的介质层120的材料相关,具体为与该处材料的杨氏模量、热膨胀系数、以及材料厚度相关。具体可以参见下表1:The applicant has found through experiments that the stress at the position of the solder joint 203 is related to the material of the dielectric layer 120 in the area where it is located, specifically related to the Young's modulus, coefficient of thermal expansion, and material thickness of the material there. For details, please refer to the following table 1:
Figure PCTCN2022133264-appb-000001
Figure PCTCN2022133264-appb-000001
表1Table 1
表1所示的本申请试验介质材料,可以理解为上述第一介质的不同选型。其中CTE为该材料的热膨胀系数,单位为ppm/℃;E为材料的杨氏模量,单位为GPa;H为材料的厚度,单位为um。而A\B\C\D角的应力,则为图7所示的器件200的四个拐角处的应力值,单位为MPa。通常的,该四个拐角处的热疲劳应力效应最大,焊点203的开裂也通常于四个拐角处最先出现。信号支脚应力即为对单个信号支脚201的应力测试。虽然信号支脚201的应力与A\B\C\D角处的应力值相同,但其热疲劳应力效应通常相较于四个拐角处的效应较小。The test medium materials of this application shown in Table 1 can be understood as different types of the above-mentioned first medium. Where CTE is the coefficient of thermal expansion of the material in ppm/°C; E is the Young's modulus of the material in GPa; H is the thickness of the material in um. The stress at corners A\B\C\D is the stress value at the four corners of the device 200 shown in FIG. 7 , and the unit is MPa. Generally, the thermal fatigue stress effect at the four corners is the largest, and the cracking of the solder joint 203 usually occurs first at the four corners. The signal pin stress is a stress test for a single signal pin 201 . Although the stress of the signal pin 201 is the same as that of the corners A\B\C\D, the thermal fatigue stress effect thereof is generally smaller than that of the four corners.
现有介质材料则可以理解为本申请涉及的第二介质,其杨氏模量通常大于15GPa,热膨胀系数也通常大于100ppm/℃。可以看到,当第一介质的杨氏模量较第二介质的杨氏模量更小,并辅以热膨胀系数、厚度等数值的调整之后,第一介质与器件200之间的应力,也较第二介质的应力更小。杨氏模量也可以理解为材料的拉伸方向弹性模量。当材料的杨氏模量越高,其热疲劳效应也通常越明显。通过表1还可以得出,改变材料的杨氏模量所获得的热疲劳效应收益,较之于改变材料的热膨胀系数或厚度所获得的收益更大。而改变材料热膨胀系数的收益也相对较大。The existing dielectric material can be understood as the second medium involved in this application, whose Young's modulus is usually greater than 15GPa, and its thermal expansion coefficient is usually greater than 100ppm/°C. It can be seen that when the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and the adjustment of the coefficient of thermal expansion, thickness and other values are supplemented, the stress between the first medium and the device 200 is also Less stress than the second medium. Young's modulus can also be understood as the elastic modulus of the material in the tensile direction. When the Young's modulus of the material is higher, its thermal fatigue effect is usually more obvious. It can also be concluded from Table 1 that the benefit of thermal fatigue effect obtained by changing the Young's modulus of the material is greater than that obtained by changing the thermal expansion coefficient or thickness of the material. The benefits of changing the thermal expansion coefficient of the material are relatively large.
可以理解的,焊点203的材质为金属,其杨氏模量相较于半固化态的介质层120的杨氏模量更低。因此,本申请印制电路板100通过第一介质区121和第二介质区122的设置,使得印制电路板100在对应各个焊点203的位置处,均采用了杨氏模量相对较低的第一介质与焊点203配合,以使得各个焊点203在承受周期性热疲劳应力时,因为第一介质的杨氏模量更低,而不易于造成焊点203处的开裂。相对应的,对于第一介质的热膨胀系数,也可以设置其小于第二介质的热膨胀系数,同样可以达到与改变杨氏模量类似的效果。而在一些实施例中,设置第一介质的杨氏模量和热膨胀系数分别小于第二介质的杨氏模量和热膨胀系数,可以进一步保 证焊点203位置热疲劳应力的减小。It can be understood that the solder joint 203 is made of metal, and its Young's modulus is lower than that of the semi-cured dielectric layer 120 . Therefore, through the setting of the first dielectric region 121 and the second dielectric region 122 in the printed circuit board 100 of the present application, the printed circuit board 100 adopts relatively low Young's modulus at the positions corresponding to each solder joint 203 The first medium cooperates with the solder joints 203, so that when each solder joint 203 is subjected to cyclic thermal fatigue stress, because the Young's modulus of the first medium is lower, it is not easy to cause cracks at the solder joints 203. Correspondingly, for the thermal expansion coefficient of the first medium, it can also be set to be smaller than that of the second medium, and an effect similar to changing Young's modulus can also be achieved. In some embodiments, setting the Young's modulus and thermal expansion coefficient of the first medium to be smaller than the Young's modulus and thermal expansion coefficient of the second medium can further ensure the reduction of thermal fatigue stress at the solder joint 203 .
另一方面,如图7的实施例所示,因为器件200的体积较印制电路板100的体积更小,器件200的信号支脚201在印制电路板100的装配面101上的面积开销也相对较小,对应焊盘102在介质层120上的竖直投影面积也相对较小。由此,在介质层120中,第一介质区121的面积占比相较于第二介质区122的面积占比也相对较小。也即,在介质层120中,第二介质的含量相对于第一介质的含量更大。由此在本申请印制电路板100的介质层120中,可以通过在第二介质区122上进行小面积开窗的方式,来制备第一介质区121。On the other hand, as shown in the embodiment of FIG. 7 , because the volume of the device 200 is smaller than that of the printed circuit board 100, the area overhead of the signal pin 201 of the device 200 on the mounting surface 101 of the printed circuit board 100 is also small. Relatively small, the vertical projected area of the corresponding pad 102 on the dielectric layer 120 is also relatively small. Therefore, in the dielectric layer 120 , the area ratio of the first dielectric region 121 is relatively smaller than that of the second dielectric region 122 . That is, in the medium layer 120 , the content of the second medium is greater than that of the first medium. Therefore, in the dielectric layer 120 of the printed circuit board 100 of the present application, the first dielectric region 121 can be prepared by opening a small-area window on the second dielectric region 122 .
可以理解的,第二介质可以采用相对常规的介质层材料进行制备,第一介质则选用杨氏模量和/或热膨胀系数相对较小的介质层材料制备。通常的,第一介质的材料成本会高于第二介质的材料成本。在本申请印制电路板100中,通过上述小面积开窗的方式制备第一介质区121,可以使得介质层120大面积保留第二介质的材料特性同时,利用第一介质与各个焊点203进行配合,以防止焊点203开裂,进而提升了器件200相对于印制电路板100的连接可靠性,并提升搭载器件200的印制电路板100的使用寿命。同时,第一介质的使用量相对较少,可以控制到印制电路板100的整体成本。可以理解的,采用本申请印制电路板100的板级架构400,以及装备该板级架构400的电子设备,其成本也分别相应得到控制,且可靠性和使用寿命也分别相应得到提升。It can be understood that the second medium can be prepared by using a relatively conventional medium layer material, and the first medium can be prepared by using a medium layer material with a relatively small Young's modulus and/or thermal expansion coefficient. Generally, the material cost of the first medium is higher than that of the second medium. In the printed circuit board 100 of the present application, the first dielectric region 121 is prepared by the above-mentioned small-area window opening, so that the dielectric layer 120 can retain the material properties of the second medium in a large area, and at the same time, use the first medium and each solder joint 203 Cooperate to prevent the solder joints 203 from cracking, thereby improving the connection reliability of the device 200 relative to the printed circuit board 100 and increasing the service life of the printed circuit board 100 carrying the device 200 . At the same time, the amount of the first medium used is relatively small, which can control the overall cost of the printed circuit board 100 . It can be understood that the cost of the board-level architecture 400 of the printed circuit board 100 of the present application and the electronic equipment equipped with the board-level architecture 400 are correspondingly controlled, and the reliability and service life are also correspondingly improved.
在一些实施例中,定义第一介质的杨氏模量小于或等于15GPa。优选的,还可以定义第一介质的杨氏模量小于或等于3GPa。In some embodiments, the Young's modulus of the defined first medium is less than or equal to 15 GPa. Preferably, it can also be defined that the Young's modulus of the first medium is less than or equal to 3GPa.
在一些实施例中,可以定义第一介质的热膨胀系数小于或等于100ppm/℃。还可以进一步定义第一介质的热膨胀系数小于或等于35ppm/℃。In some embodiments, it can be defined that the coefficient of thermal expansion of the first medium is less than or equal to 100 ppm/°C. It can be further defined that the coefficient of thermal expansion of the first medium is less than or equal to 35 ppm/°C.
在一些实施例中,可以定义第一介质的热固化温度大于或等于130℃。在本实施例中,第一介质的热固化温度,可以与第二介质的热固化温度相近,且固化后玻璃化转变温度大于或等于130℃。In some embodiments, it can be defined that the thermal curing temperature of the first medium is greater than or equal to 130°C. In this embodiment, the thermal curing temperature of the first medium may be close to the thermal curing temperature of the second medium, and the glass transition temperature after curing is greater than or equal to 130°C.
以上对第一介质的参数定义,都可以提升第一介质区121在长期周期性热疲劳应力的作用下,相对于焊点203的热疲劳效应更稳定,以避免焊点203开裂的现象。The above parameter definitions for the first medium can improve the stability of the first medium region 121 against the thermal fatigue effect of the solder joint 203 under the long-term periodic thermal fatigue stress, so as to avoid cracking of the solder joint 203 .
需要提出的是,在一些实施例中,上述的第一介质可以为单一材料,或描述为用于形成第一介质区121的材料为单一材料。此时,只需要对该单一材料的参数进行限定,即可达到对第一介质的参数限定。而在另一些实施例中,第一介质可以为复合材料。此处的复合材料可以理解为第一介质为至少两种材料形成的混合物,也可以理解为用于形成第一介质区121的材料为至少两种材料,且该至少两种材料通过拼接形成第一介质区121。在上述关于第一介质为复合材料的实施例中,需要控制复合材料的平均杨氏模量小于第二介质的杨氏模量、和/或控制复合材料的平均热膨胀系数小于第二介质的热膨胀系数,才能保证复合材料的第一介质也能达到上述的有益效果。It should be pointed out that, in some embodiments, the above-mentioned first medium may be a single material, or the material used to form the first dielectric region 121 is described as a single material. At this time, it is only necessary to define the parameters of the single material to achieve the parameter definition of the first medium. In yet other embodiments, the first medium may be a composite material. The composite material here can be understood as the first medium is a mixture of at least two materials, and it can also be understood that the materials used to form the first medium region 121 are at least two materials, and the at least two materials are formed by splicing to form the first medium. A medium area 121 . In the above embodiment where the first medium is a composite material, it is necessary to control the average Young's modulus of the composite material to be smaller than the Young's modulus of the second medium, and/or control the average thermal expansion coefficient of the composite material to be smaller than the thermal expansion of the second medium coefficient, in order to ensure that the first medium of the composite material can also achieve the above-mentioned beneficial effects.
本申请印制电路板100的另一种实施例请参见图9和图10。在本实施例中,器件200在介质层120上的竖直投影形成第一投影区204。器件200的本体以及各个信号支脚201均位于第一投影区204之内。此时,介质层120的第一介质区121完全收容该第一投影区204。也即,介质层120在对应到器件200的范围之内,整体设置为第一介质区121,并通过第一介质上的焊盘102与器件200实现焊接固定和贴合。Please refer to FIG. 9 and FIG. 10 for another embodiment of the printed circuit board 100 of the present application. In this embodiment, the vertical projection of the device 200 on the dielectric layer 120 forms a first projection area 204 . The body of the device 200 and each signal pin 201 are located within the first projection area 204 . At this time, the first dielectric region 121 of the dielectric layer 120 completely accommodates the first projection region 204 . That is, within the range corresponding to the device 200 , the dielectric layer 120 is entirely configured as a first dielectric region 121 , and is soldered, fixed and adhered to the device 200 through the pad 102 on the first dielectric.
前述中提到,器件200在工作过程中,其自身会产生热量。当器件200的底面202与印制电路板100的装配面101贴合时,因为器件200的材质与印制电路板100的主体材质(本实施例中为介质层120的材质)不同,因此器件200与介质层120之间也会形成热膨胀系数的差异。设置 介质层120的第一介质区121对应器件200设置,可以使得器件200整体与第一介质形成配合。因为第一介质的杨氏模量更小,或其与器件200的本体的热膨胀系数差异更小,也进一步减小了器件200与介质层120之间的热疲劳应力差异,使得器件200与介质层120之间的贴合状态更稳固,进而保证二者之间的可靠贴合。As mentioned above, the device 200 itself generates heat during operation. When the bottom surface 202 of the device 200 is attached to the assembly surface 101 of the printed circuit board 100, because the material of the device 200 is different from the main material of the printed circuit board 100 (in this embodiment, the material of the dielectric layer 120), the device There will also be a difference in thermal expansion coefficient between the 200 and the dielectric layer 120 . The first dielectric region 121 of the dielectric layer 120 is disposed corresponding to the device 200, so that the device 200 as a whole can cooperate with the first dielectric. Because the Young's modulus of the first medium is smaller, or the thermal expansion coefficient difference between it and the body of the device 200 is smaller, the thermal fatigue stress difference between the device 200 and the dielectric layer 120 is further reduced, so that the device 200 and the dielectric layer The bonding state between the layers 120 is more stable, thereby ensuring reliable bonding between the two layers.
另一方面,器件200的整体面积相对于其信号支脚201的面积更大,与之匹配的第一介质区121的面积也相应更大。在介质层120中制作并形成第一介质区121时,更大的第一介质区121面积也更利于加工和填充第一介质,并由此降低了对第一介质区121的精度要求,便于第一介质区121的制作。On the other hand, the overall area of the device 200 is larger than the area of its signal pin 201 , and the area of the first dielectric region 121 matching it is correspondingly larger. When making and forming the first dielectric region 121 in the dielectric layer 120, the larger area of the first dielectric region 121 is also more conducive to processing and filling the first medium, and thus reduces the accuracy requirements for the first dielectric region 121, which is convenient Fabrication of the first dielectric zone 121 .
在一种实施例中,请参见图11的示意,还设置第一介质区121的边缘,与第一投影区204的边缘之间形成间隔距离D,以保证器件200相对于介质层120贴合时,能完全位于第一介质区121之内。在一种实施例中,设置第一投影区204的边缘与第一介质区121的边缘之间间隔距离D的最小值大于或等于50μm。此时第一介质区121对第一投影区204的覆盖面积较大,在对应焊盘102及其周边区域的位置处,都形成第一介质的材质与焊点203配合,可以更好的保证焊点203及其周边区域的热膨胀系数更小。In one embodiment, please refer to the schematic diagram of FIG. 11 , the edge of the first dielectric region 121 is also set to form a distance D from the edge of the first projected region 204, so as to ensure that the device 200 is attached to the dielectric layer 120 , it can be completely located within the first dielectric region 121 . In one embodiment, the minimum value of the distance D between the edge of the first projection area 204 and the edge of the first dielectric area 121 is set to be greater than or equal to 50 μm. At this time, the first medium area 121 covers a larger area of the first projected area 204, and at the position corresponding to the pad 102 and its surrounding area, the material of the first medium is formed to cooperate with the solder joint 203, which can better ensure The coefficient of thermal expansion of the solder joint 203 and its surrounding area is smaller.
在一种实施例中,也可以设置该间隔距离D的数值区间满足:5mil≤D≤50mil。在本实施例中,第一介质区121的边缘相较于第一投影区204的边缘距离更小,第一介质区121的位置精度也更高,能够更好的相对于器件200定位,同时提升了第二介质在介质层120中的面积占比,保证介质层120的结构稳定性。In an embodiment, the numerical range of the separation distance D may also be set to satisfy: 5mil≤D≤50mil. In this embodiment, the distance between the edge of the first dielectric region 121 is smaller than the edge of the first projected region 204, and the position accuracy of the first dielectric region 121 is also higher, so that it can be better positioned relative to the device 200, and at the same time The area ratio of the second medium in the medium layer 120 is increased, ensuring the structural stability of the medium layer 120 .
对于本申请介质层120,在一些实施例中,限定其厚度小于或等于75μm。因为介质层120中的第一介质和第二介质多处于半固化态,因此介质层120的整体厚度过厚时,可能影响到印制电路板100的整体结构稳定性。For the dielectric layer 120 of this application, in some embodiments, its thickness is limited to be less than or equal to 75 μm. Since the first medium and the second medium in the medium layer 120 are mostly in a semi-cured state, when the overall thickness of the medium layer 120 is too thick, the overall structural stability of the printed circuit board 100 may be affected.
一种实施例请参见图12。介质层120与基板110之间,还设置有中间介质层140。中间介质层140也呈半固化态,其作用与介质层120的作用类似,用于实现基板110与金属层130之间的粘接固定。在本实施例中,中间介质层140与介质层120的第二介质区122的材料可以相同,也即中间介质层140也可以采用第二介质制备。中间介质层140的作用与介质层120的作用类似,但需要保证介质层120始终相对于中间介质层140位于靠近金属层130一面,以保证第一介质区121与焊盘102之间的配合。在一种实施例中,还可以设置介质层120与中间介质层140的厚度之和,小于或等于75μm。Please refer to Fig. 12 for an embodiment. An intermediate dielectric layer 140 is further disposed between the dielectric layer 120 and the substrate 110 . The intermediate dielectric layer 140 is also in a semi-cured state, and its function is similar to that of the dielectric layer 120 , and is used to achieve bonding and fixing between the substrate 110 and the metal layer 130 . In this embodiment, the material of the intermediate dielectric layer 140 and the second dielectric region 122 of the dielectric layer 120 may be the same, that is, the intermediate dielectric layer 140 may also be made of the second dielectric. The function of the intermediate dielectric layer 140 is similar to that of the dielectric layer 120 , but it is necessary to ensure that the dielectric layer 120 is always on the side close to the metal layer 130 relative to the intermediate dielectric layer 140 to ensure the cooperation between the first dielectric region 121 and the pad 102 . In an embodiment, the sum of the thicknesses of the dielectric layer 120 and the intermediate dielectric layer 140 may also be set to be less than or equal to 75 μm.
请分别参见图13、图14和图15所示的实施例,本申请板级架构400中的印制电路板100还可以构造为复合层结构的印制电路板。具体的,如图13所示,在基板110与介质层120之间,还可以设置第二金属层131。第二金属层131内可以通过图案化形成多个传输线103,以使得第二金属层131在印制电路板100的层内具备传输功能。此时介质层120内可以开设多个过孔104,过孔104可以连接于装配面101上的传输线103与第二金属层131中的传输线103之间,或过孔104连接于装配面101上的焊盘102与第二金属层131中的传输线103之间,以实现印制电路板100在层内传输信号的功能。Referring to the embodiments shown in FIG. 13 , FIG. 14 and FIG. 15 respectively, the printed circuit board 100 in the board-level architecture 400 of the present application may also be configured as a printed circuit board with a composite layer structure. Specifically, as shown in FIG. 13 , between the substrate 110 and the dielectric layer 120 , a second metal layer 131 may also be provided. A plurality of transmission lines 103 may be formed in the second metal layer 131 by patterning, so that the second metal layer 131 has a transmission function in the layers of the printed circuit board 100 . At this time, a plurality of via holes 104 can be opened in the dielectric layer 120, and the via holes 104 can be connected between the transmission line 103 on the assembly surface 101 and the transmission line 103 in the second metal layer 131, or the via holes 104 can be connected to the assembly surface 101. Between the pad 102 of the printed circuit board 100 and the transmission line 103 in the second metal layer 131, so as to realize the function of the printed circuit board 100 to transmit signals within the layer.
在图14的示意中,基板110的数量为两个(其余实施例中基板110的数量还可以为多层)。两个基板110层叠设置,且两个基板110之间还设有半固化层150。半固化层150用于连接并固定两个基板110。因为半固化层150也为半固化态,且同样用于实现连接功能,因此在一些实施例中,半固化层150的材料也可以采用第二介质来实现。In the schematic diagram of FIG. 14 , the number of substrates 110 is two (the number of substrates 110 in other embodiments may also be multiple layers). Two substrates 110 are stacked, and a prepreg layer 150 is disposed between the two substrates 110 . The prepreg layer 150 is used to connect and fix the two substrates 110 . Since the semi-cured layer 150 is also in a semi-cured state, and is also used to realize the connection function, in some embodiments, the material of the semi-cured layer 150 can also be realized by using a second medium.
而在图15的示意中,基板110的相背两面处均设有介质层120和金属层130,且每个金属层130与基板110之间均设有一个介质层120。这样的构造使得印制电路板100的正反面都可以搭 载器件200,也即在本实施例中印制电路板100形成为双面印制电路板。进一步的,位于基板110一面上的介质层120,其可以对应位于其同侧的金属层130中焊盘102的位置,来设置第一介质区121和第二介质区122的位置,或该介质层120对应搭载于其同侧的器件200的位置来设置第一介质区121和第二介质区122的位置;而位于基板110另一面上的介质层120,也分别基于其同侧的焊盘102或器件200的位置来设置第一介质区121和第二介质区122的位置。由此,图15实施例中双面印制电路板的结构,也能够通过介质层120中第一介质区121和第二介质区122的设置,保证其相背两面上分别搭载的器件200的连接可靠性,避免焊点203开裂。In the schematic diagram of FIG. 15 , a dielectric layer 120 and a metal layer 130 are disposed on opposite sides of the substrate 110 , and a dielectric layer 120 is disposed between each metal layer 130 and the substrate 110 . Such a structure enables the front and back sides of the printed circuit board 100 to carry the device 200, that is, the printed circuit board 100 is formed as a double-sided printed circuit board in this embodiment. Further, the dielectric layer 120 on one side of the substrate 110 can correspond to the positions of the pads 102 in the metal layer 130 on the same side to set the positions of the first dielectric region 121 and the second dielectric region 122, or the dielectric The positions of the first dielectric region 121 and the second dielectric region 122 are set corresponding to the positions of the devices 200 mounted on the same side of the layer 120; and the dielectric layer 120 on the other side of the substrate 110 is also based on the pads on the same side respectively. 102 or the position of the device 200 to set the positions of the first dielectric region 121 and the second dielectric region 122 . Thus, the structure of the double-sided printed circuit board in the embodiment of FIG. 15 can also ensure the integrity of the devices 200 respectively mounted on the opposite sides of the dielectric layer 120 through the setting of the first dielectric region 121 and the second dielectric region 122. Connection reliability, avoiding cracking of solder joints 203.
需要提出的是,上述图13-图15的实施例中,印制电路板100的复合层结构,还可以相互搭配设置。例如,在一些实施例中,印制电路板100的相背两面均可搭载器件200,且印制电路板100的内部还设有用于传输信号的第二金属层131;或在一些实施例中,印制电路板100的基板110数量为多个,且印制电路板100的相背两面也可以搭载器件200等;甚至一些实施例中,印制电路板100可以同时包括第二金属层131、并包括多个基板110、还具备双面印制电路板的功能,本说明书在此不做一一赘述。It should be pointed out that, in the above embodiments shown in FIGS. 13-15 , the composite layer structure of the printed circuit board 100 can also be arranged in conjunction with each other. For example, in some embodiments, the opposite sides of the printed circuit board 100 can carry the device 200, and the inside of the printed circuit board 100 is also provided with a second metal layer 131 for transmitting signals; or in some embodiments , the number of substrates 110 of the printed circuit board 100 is multiple, and the opposite sides of the printed circuit board 100 can also be equipped with devices 200, etc.; even in some embodiments, the printed circuit board 100 can also include the second metal layer 131 , and includes a plurality of substrates 110, and also has the function of a double-sided printed circuit board, and this specification will not repeat them here.
本申请第二方面提供的印制电路板制作方法,可以理解为用于制作上述的印制电路板100。该印制电路板制作方法可以包括如下步骤:The printed circuit board manufacturing method provided in the second aspect of the present application can be understood as being used for manufacturing the above-mentioned printed circuit board 100 . The printed circuit board manufacturing method may include the following steps:
S100、在基板110的一面外表面111上采用第一介质制作第一介质区121,并采用第二介质制作第二介质区122;其中第一介质的杨氏模量小于第二介质的杨氏模量,和/或第一介质的热膨胀系数小于第二介质的热膨胀系数;S100. On the outer surface 111 of the substrate 110, the first dielectric region 121 is fabricated using the first medium, and the second dielectric region 122 is fabricated using the second medium; wherein the Young's modulus of the first medium is smaller than the Young's modulus of the second medium modulus, and/or the coefficient of thermal expansion of the first medium is less than the coefficient of thermal expansion of the second medium;
S200、压合第一介质区121和第二介质区122,以在基板110上形成介质层120;S200, pressing the first dielectric region 121 and the second dielectric region 122 to form a dielectric layer 120 on the substrate 110;
S300、在介质层120背离基板110一面制作焊盘102。S300 , fabricating pads 102 on the side of the dielectric layer 120 away from the substrate 110 .
具体的,可以参见图16a至图16d的示意。在图16a中,本申请印制电路板制作方法先提供一基板110,该基板110具有一面外表面111。然后,在该外表面111上分别制作第一介质区121(图16b)和第二介质区122(图16c),其中第一介质区121采用第一介质制备,第二介质区122采用第二介质制备,且本实施例中并没有严格定义第一介质区121和第二介质区122的制作顺序。同时,第一介质区121的位置区域,可以基于印制电路板100需要搭载的器件200的位置区域设置,也即基于板级架构400上的器件200的位置区域设置。通过压合第一介质区121和第二介质区122,可以在基板110的第一外表面111上形成介质层120。Specifically, reference may be made to the illustrations in FIGS. 16a to 16d. In FIG. 16 a , the printed circuit board manufacturing method of the present application firstly provides a substrate 110 , and the substrate 110 has an outer surface 111 . Then, on the outer surface 111, a first dielectric region 121 (Fig. 16b) and a second dielectric region 122 (Fig. 16c) are produced respectively, wherein the first dielectric region 121 is prepared using the first medium, and the second dielectric region 122 is prepared using the second dielectric region 122. The medium is prepared, and the production sequence of the first dielectric region 121 and the second dielectric region 122 is not strictly defined in this embodiment. Meanwhile, the location area of the first dielectric region 121 can be set based on the location area of the device 200 to be mounted on the printed circuit board 100 , that is, based on the location area of the device 200 on the board-level structure 400 . By laminating the first dielectric region 121 and the second dielectric region 122 , the dielectric layer 120 can be formed on the first outer surface 111 of the substrate 110 .
最后,在介质层120背离基板110一面,制作金属层130,并图案化后形成焊盘102(图16d)。采用本申请方法,可以形成上述的印制电路板100。其中,因为第一介质的杨氏模量小于第二介质的杨氏模量,和/或第一介质的热膨胀系数小于第二介质的热膨胀系数,其搭载器件200后,形成的焊点203热疲劳效应更小,能够提升印制电路板100的可靠性和使用寿命。Finally, on the side of the dielectric layer 120 facing away from the substrate 110, a metal layer 130 is fabricated and patterned to form a pad 102 (FIG. 16d). Using the method of the present application, the above-mentioned printed circuit board 100 can be formed. Wherein, because the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and/or the thermal expansion coefficient of the first medium is smaller than the thermal expansion coefficient of the second medium, after it mounts the device 200, the solder joint 203 formed is thermally The fatigue effect is smaller, and the reliability and service life of the printed circuit board 100 can be improved.
需要提出的是,步骤S100之前,即在提供基板110的过程中,本申请方法还可以存在如下步骤:It should be pointed out that before step S100, that is, in the process of providing the substrate 110, the method of the present application may also include the following steps:
S50、裁切基板110。S50 , cutting the substrate 110 .
然后,当印制电路板100还包括位于介质层120与基板110之间的第二金属层131时,还需要在基板110的外表面111上先形成第二金属层131并对其图案化后,再分别制作第一介质区121和第二介质区122。即,本申请方法不限定介质层120与基板110的外表面111直接贴合。因此,在上述步骤S50“裁切基板110”之后,还可以包括如下步骤:Then, when the printed circuit board 100 further includes the second metal layer 131 between the dielectric layer 120 and the substrate 110, it is also necessary to first form the second metal layer 131 on the outer surface 111 of the substrate 110 and then pattern it. , and then fabricate the first dielectric region 121 and the second dielectric region 122 respectively. That is, the method of the present application does not limit the dielectric layer 120 to be directly attached to the outer surface 111 of the substrate 110 . Therefore, after the above step S50 of "cutting the substrate 110", the following steps may also be included:
S70、在基板110上刻蚀线路;S70, etching lines on the substrate 110;
S80、棕化基板110。S80, browning the substrate 110.
具体的,步骤S70中,在基板110上刻蚀线路,即在基板110的外表面111上制作第二金属 层131,并图案化第二金属层131后形成传输线103。最后棕化基板110等步骤,都属于提供基板110的过程中所需的制作流程。Specifically, in step S70, the circuit is etched on the substrate 110, that is, the second metal layer 131 is formed on the outer surface 111 of the substrate 110, and the transmission line 103 is formed after the second metal layer 131 is patterned. Finally, steps such as browning the substrate 110 belong to the manufacturing process required in the process of providing the substrate 110 .
而对于上述步骤S100“在基板110的一面外表面111上采用第一介质制作第一介质区121,并采用第二介质制作第二介质区122”,可以包括如下子步骤:For the above step S100 of "making the first dielectric region 121 with the first medium on the outer surface 111 of the substrate 110, and making the second dielectric region 122 with the second medium", the following sub-steps may be included:
S110、在基板110的一面外表面111上采用第一介质制作第一介质区121;S110. Fabricate a first dielectric region 121 on one outer surface 111 of the substrate 110 by using a first dielectric;
S120、采用第二介质制作第二介质膜层122a,并在第二介质膜层122a上开设镂空区1221a;S120, using the second medium to make the second dielectric film layer 122a, and opening a hollow area 1221a on the second dielectric film layer 122a;
S130、将第二介质膜层122a表贴于外表面111上,以形成第二介质区122,且第一介质区121透过镂空区1221a露出。S130, surface-attach the second dielectric film layer 122a on the outer surface 111 to form the second dielectric region 122, and the first dielectric region 121 is exposed through the hollow region 1221a.
具体的,在本实施例中,采用了先在基板110上制备第一介质区121,再表贴第二介质膜层122a以形成第二介质区122的制作顺序。可以参见图17a至图17c的示意。在本实施例中,本方法先在基板110的外表面111上采用第一介质制作第一介质区121(见图17a),并于区别于外表面111的另一处制作单独的第二介质膜层122a(见图17a)。第二介质膜层122a采用第二介质制备,同时第二介质膜层122a需要具备可转移的特性。Specifically, in this embodiment, the first dielectric region 121 is prepared on the substrate 110 , and then the second dielectric film layer 122 a is surface-attached to form the second dielectric region 122 . You can refer to the illustrations in Fig. 17a to Fig. 17c. In this embodiment, the method first uses the first medium to make the first medium region 121 (see FIG. 17 a ) on the outer surface 111 of the substrate 110, and then makes a separate second medium at another place different from the outer surface 111. Membrane layer 122a (see FIG. 17a). The second dielectric film layer 122a is prepared by using the second medium, and the second dielectric film layer 122a needs to have transferable properties.
第二介质膜层122a上需要开设镂空区1221a(见图17b),该镂空区1221a的位置和面积尺寸,需要参考外表面111上的第一介质区121的位置和尺寸开设,以使得第二介质膜层122a在表贴于外表面111上时,能够通过镂空区1221a露出第一介质区121,使得第一介质区121与第二介质区122形成可靠的预叠后,在后续压合第一介质区121和第二介质区122时,能够形成相对平整且连续的介质层120(见图17c)。A hollow area 1221a (see Figure 17b) needs to be set up on the second dielectric film layer 122a. The position and area size of the hollow area 1221a need to be opened with reference to the position and size of the first dielectric area 121 on the outer surface 111, so that the second When the dielectric film layer 122a is surface-attached on the outer surface 111, the first dielectric region 121 can be exposed through the hollow area 1221a, so that after the first dielectric region 121 and the second dielectric region 122 form a reliable pre-lamination, the subsequent lamination of the second When the first dielectric region 121 and the second dielectric region 122 are used, a relatively flat and continuous dielectric layer 120 can be formed (see FIG. 17c ).
在一种实施例中,上述步骤S110“在基板110的一面外表面111上采用第一介质制作第一介质区121”,可以包括:In one embodiment, the above step S110 of "making the first dielectric region 121 using the first dielectric on the outer surface 111 of the substrate 110" may include:
S111、在基板110的一面外表面111上低温假接膜状的第一介质,以形成第一介质区121。S111 , a film-like first dielectric is bonded on the outer surface 111 of the substrate 110 at low temperature to form a first dielectric region 121 .
具体可以参见图18所示,本实施例对应的本申请印制电路板制作方法的流程示意图。从基板110的裁切,至形成基板110的外表面111之后,可以先通过低温假接的方式,将膜状(片材)的第一介质固定于外表面111上,然后通过在第二介质膜层122a上对应开设镂空区1221a的方式,保证第二介质膜层122a表贴于外表面111上时,镂空区1221a与第一介质区121精准对位,并形成介质层120。在本实施例中,因为低温假接的精度相对较高,可以对应制作上述“间隔距离D的数值满足:5mil≤D≤50mil”实施例的印制电路板100。For details, please refer to FIG. 18 , which is a schematic flowchart of a method for manufacturing a printed circuit board of the present application corresponding to this embodiment. From the cutting of the substrate 110 to the formation of the outer surface 111 of the substrate 110, the film-like (sheet) first medium can be fixed on the outer surface 111 by means of low temperature bonding, and then the second medium The method of opening the hollow area 1221a on the film layer 122a ensures that when the second dielectric film layer 122a is surface-attached to the outer surface 111, the hollow area 1221a is precisely aligned with the first dielectric area 121, and the dielectric layer 120 is formed. In this embodiment, because the precision of the low-temperature dummy connection is relatively high, it is possible to produce the printed circuit board 100 corresponding to the above-mentioned embodiment of "the value of the separation distance D satisfies: 5mil≤D≤50mil".
而在另一种实施例中,步骤S110“在基板110的一面外表面111上采用第一介质制作第一介质区121”,还可以包括:In another embodiment, the step S110 of "using the first medium to form the first dielectric region 121 on the outer surface 111 of the substrate 110" may also include:
S112、在基板110的一面外表面111上印制膏状的第一介质,然后预固化第一介质,以形成第一介质区121。S112 , printing a paste-like first medium on one outer surface 111 of the substrate 110 , and then pre-curing the first medium to form a first medium area 121 .
具体可以参见图19所示的印制电路板制作方法流程示意图。在形成基板110的外表面111之后,将膏状的第一介质印制于外表面111上,然后对其进行预固化以形成第一介质区121。后续第二介质膜层122a的表贴制程与上述图18所示的制程类似。具体图18与图19的制作方法选取,可以基于第一介质为膜状或膏状的特性来决定。For details, please refer to the schematic flowchart of the printed circuit board manufacturing method shown in FIG. 19 . After forming the outer surface 111 of the substrate 110 , a paste-like first medium is printed on the outer surface 111 and then pre-cured to form the first medium area 121 . The subsequent surface mount process of the second dielectric film layer 122a is similar to the process shown in FIG. 18 above. Specifically, the selection of the manufacturing method in FIG. 18 and FIG. 19 can be determined based on the characteristics of the first medium as film or paste.
在一种实施例中,对于步骤S100“在基板110的一面外表面111上采用第一介质制作第一介质区121,并采用第二介质制作第二介质区122”,还可以包括如下子步骤:In one embodiment, for the step S100 "using the first medium to form the first dielectric region 121 on the outer surface 111 of the substrate 110, and using the second medium to form the second dielectric region 122", the following sub-steps may also be included :
S140、在基板110的一面外表面111上采用第二介质制作第二介质区122,并在对应第一介质区121处开设镂空区1221;S140, on the outer surface 111 of the substrate 110, use the second medium to make the second dielectric region 122, and open the hollow region 1221 at the place corresponding to the first dielectric region 121;
S150、将膜状的第一介质表贴于镂空区1221露出的外表面111上,以形成第一介质区121。S150 , surface-attach a film-like first medium on the exposed outer surface 111 of the hollow area 1221 to form the first medium area 121 .
具体的,可以参见图20a至图20c的示意,并结合图21所示的本实施例方法流程图。在本 实施例中,采用了先在基板110的外表面111上制作第二介质区122(见图20a),再通过开窗填充的方式制作第一介质区121的步骤。其中,镂空区1221的开窗位置需要对应印制电路板100需要搭载的器件200的位置设置(见图20b)。而在将膜状的第一介质表贴于镂空区1221露出的外表面111上时,第一介质的面积尺寸需要与镂空区1221的面积尺寸匹配(见图20c)。开设镂空区1221和表贴第一介质的精度相对较低,本方法实施例适用于上述“间隔距离D的最小值大于或等于50μm”的印制电路板100制作。相较于图18和图19的实施例,本实施例的方法工艺更简单,制作成本更低。Specifically, reference may be made to the schematic diagrams of FIG. 20a to FIG. 20c , combined with the flowchart of the method of this embodiment shown in FIG. 21 . In this embodiment, the second dielectric region 122 (see FIG. 20 a ) is formed on the outer surface 111 of the substrate 110 first, and then the first dielectric region 121 is formed by opening and filling. Wherein, the opening position of the hollow area 1221 needs to be set corresponding to the position of the device 200 to be carried on the printed circuit board 100 (see FIG. 20 b ). When attaching the film-like first medium to the exposed outer surface 111 of the hollow area 1221 , the area size of the first medium needs to match the area size of the hollow area 1221 (see FIG. 20 c ). The accuracy of opening the hollow area 1221 and surface-mounting the first medium is relatively low. This embodiment of the method is applicable to the production of the printed circuit board 100 in which the above-mentioned "minimum value of the separation distance D is greater than or equal to 50 μm". Compared with the embodiments shown in FIG. 18 and FIG. 19 , the method and process of this embodiment are simpler and the manufacturing cost is lower.
可以理解的,当利用本申请印制电路板制作方法制作印制电路板100时,若印制电路板100还包括第二金属层131、包括多个基板110、以及印制电路板100的相对两面均需要搭载器件200等实施例,都可以按照上述各方法实施例的步骤来展开,并通过在搭载器件200的位置设置第一介质区121,来提升印制电路板100的可靠性和使用寿命。It can be understood that when the printed circuit board 100 is produced by the printed circuit board manufacturing method of the present application, if the printed circuit board 100 further includes the second metal layer 131, includes a plurality of substrates 110, and the opposite sides of the printed circuit board 100 Both sides need to carry the device 200 and other embodiments, all of which can be developed according to the steps of the above-mentioned method embodiments, and the reliability and usability of the printed circuit board 100 can be improved by setting the first dielectric region 121 at the position where the device 200 is mounted. life.
请参见图22所示本申请提供的另一种印制电路板300。在图22的示意中,印制电路板300同样包括基板310、介质层320、以及金属层330。其中介质层320位于基板310与金属层330之间。金属层330采用可导电材料,用于形成本实施例印制电路板300的焊盘和传输线,其中焊盘用于连接并固定器件200,传输线用于传输信号。基板310也作为印制电路板300的基材,介质层320则同样采用半固化材料,用于实现金属层330与基板310之间的粘接固定。在本实施例提供的印制电路板300中,制作介质层320的材质的杨氏模量小于或等于15GPa,或制作介质层320的材质的热膨胀系数小于或等于100ppm/℃。以及,在一些实施例中,制作介质层320的材质的杨氏模量小于或等于15GPa,且其热膨胀系数小于或等于100ppm/℃。Please refer to another printed circuit board 300 provided by the present application shown in FIG. 22 . In the schematic diagram of FIG. 22 , the printed circuit board 300 also includes a substrate 310 , a dielectric layer 320 , and a metal layer 330 . The dielectric layer 320 is located between the substrate 310 and the metal layer 330 . The metal layer 330 is made of conductive material, and is used to form pads and transmission lines of the printed circuit board 300 of this embodiment, wherein the pads are used to connect and fix the device 200 , and the transmission lines are used to transmit signals. The substrate 310 is also used as the base material of the printed circuit board 300 , and the dielectric layer 320 is also made of semi-cured material, which is used to realize the bonding and fixing between the metal layer 330 and the substrate 310 . In the printed circuit board 300 provided in this embodiment, the Young's modulus of the material for the dielectric layer 320 is less than or equal to 15 GPa, or the thermal expansion coefficient of the material for the dielectric layer 320 is less than or equal to 100 ppm/°C. And, in some embodiments, the Young's modulus of the material for making the dielectric layer 320 is less than or equal to 15 GPa, and its thermal expansion coefficient is less than or equal to 100 ppm/°C.
可以理解的,对于本申请提供的另一种印制电路板300,其介质层320的材料可以采用上述的第一介质制备,且第一介质的杨氏模量小于或等于15GPa。当介质层320整体采用第一介质制作时,因为定义了本实施例中第一介质的杨氏模量小于或等于15GPa,和/或制作介质层320的材质的热膨胀系数小于或等于100ppm/℃,因此印制电路板300的介质层320整体应力也相对较小。当印制电路板300上搭载器件200时,器件200在印制电路板300上形成的焊点也因为与第一介质配合而不易于开裂,进而提升了本实施例提供的印制电路板300的可靠性和使用寿命。It can be understood that, for another printed circuit board 300 provided in this application, the material of the dielectric layer 320 can be prepared by using the above-mentioned first medium, and the Young's modulus of the first medium is less than or equal to 15 GPa. When the dielectric layer 320 is entirely made of the first medium, it is defined that the Young’s modulus of the first medium in this embodiment is less than or equal to 15GPa, and/or the thermal expansion coefficient of the material for making the dielectric layer 320 is less than or equal to 100ppm/°C , so the overall stress of the dielectric layer 320 of the printed circuit board 300 is relatively small. When the device 200 is mounted on the printed circuit board 300, the solder joints formed by the device 200 on the printed circuit board 300 are also not easy to crack because of the cooperation with the first medium, thereby improving the printed circuit board 300 provided by this embodiment. reliability and service life.
本实施例提供的印制电路板300较之于前述的印制电路板100而言,省去了对第二介质的应用,也可以理解为印制电路板300的介质层320被整体设置为上述印制电路板100的第一介质区121。因为其介质层320采用的材料杨氏模量和/或热膨胀系数较小,因此在搭载器件200之后,也能与上述印制电路板100一样,得到类似的有益效果。同时,本实施例提供的印制电路板300,相较于上述提供的印制电路板100的结构更简单,后续无需考虑焊盘与第一介质之间的对位问题,也相应降低了对器件200的位置精度要求。Compared with the aforementioned printed circuit board 100, the printed circuit board 300 provided in this embodiment omits the application of the second medium, and it can also be understood that the dielectric layer 320 of the printed circuit board 300 is integrally set as The first dielectric region 121 of the above-mentioned printed circuit board 100 . Because the material used for the dielectric layer 320 has a small Young's modulus and/or thermal expansion coefficient, after the device 200 is mounted, similar beneficial effects can be obtained as with the above-mentioned printed circuit board 100 . At the same time, the printed circuit board 300 provided in this embodiment has a simpler structure than the printed circuit board 100 provided above, and there is no need to consider the alignment problem between the pad and the first medium, which also reduces the need for alignment. Positional accuracy requirements of the device 200 .
可以理解的,基于上述印制电路板100的各实施例展开,本申请所提供的另一种印制电路板300也可以形成一些类似的实施例,并达到类似的有益效果。包括但不限于进一步设置介质层320的材料的杨氏模量小于或等于3GPa;或设置介质层320的材料的热膨胀系数小于或等于35ppm/℃;或设置介质层320的材料的热固化温度与第二介质相近,且固化后玻璃化转变温度大于或等于130℃。It can be understood that, based on the above-mentioned embodiments of the printed circuit board 100 , another printed circuit board 300 provided in the present application can also form some similar embodiments and achieve similar beneficial effects. Including, but not limited to, the Young’s modulus of the material for further setting the dielectric layer 320 is less than or equal to 3GPa; or the thermal expansion coefficient of the material for setting the dielectric layer 320 is less than or equal to 35ppm/℃; or the thermal curing temperature of the material for setting the dielectric layer 320 is the same as The second medium is similar, and the glass transition temperature after curing is greater than or equal to 130°C.
以及,在一些实施例中,本申请提供的另一种印制电路板300也可以包括中间介质层、第二金属层、基板310的数量为多个、以及印制电路板300的相背两面均可以搭载器件200等实施例,此处不再一一赘述。And, in some embodiments, another printed circuit board 300 provided by the present application may also include an intermediate dielectric layer, a second metal layer, a plurality of substrates 310, and two opposite sides of the printed circuit board 300 Embodiments such as the device 200 can all be carried, and will not be described here one by one.
相对应的,本申请还提供上述印制电路板300的制作方法,包括如下步骤:Correspondingly, the present application also provides a method for manufacturing the above-mentioned printed circuit board 300, including the following steps:
S401、在基板310的一面外表面111上采用第一介质制作介质层320;其中第一介质的杨氏模量小于或等于15GPa,和/或第一介质的热膨胀系数小于或等于100ppm/℃;S401. Fabricate a dielectric layer 320 on one outer surface 111 of the substrate 310 by using a first medium; wherein the Young's modulus of the first medium is less than or equal to 15GPa, and/or the coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C;
S402、在介质层320背离基板一面制作焊盘102。S402 , making pads 102 on the side of the dielectric layer 320 away from the substrate.
具体的,请配合参见图23a至图23c的示意。本实施例提供的印制电路板制作方法,因为介质层320整体采用同一材料制作,省去了使用两种不同材料时所需的开窗、对位、预堆叠等步骤,相较于上述制作印制电路板100的方法更加简单,也降低了制作成本。可以理解的,基于本方法制作出的印制电路板300,其有益效果也与上述印制电路板300的有益效果类似,本说明书在此不做一一赘述。进一步的,图22所示的印制电路板300、基于图23a至图23c所示步骤制作的印制电路板300,同样可以应用于本申请涉及的板级架构400中,并达到上述印制电路板100类似的有益效果。该实施例提供的板级架构400装配于电子设备中时,也能提升电子设备的可靠性和使用寿命。Specifically, please refer to the illustrations in Fig. 23a to Fig. 23c. In the printed circuit board manufacturing method provided in this embodiment, because the dielectric layer 320 is made of the same material as a whole, steps such as window opening, alignment, and pre-stacking required when using two different materials are omitted. The method for printing the circuit board 100 is simpler, and the manufacturing cost is also reduced. It can be understood that the beneficial effect of the printed circuit board 300 manufactured based on this method is also similar to that of the above-mentioned printed circuit board 300 , and this description will not repeat them here. Furthermore, the printed circuit board 300 shown in FIG. 22 and the printed circuit board 300 manufactured based on the steps shown in FIGS. Circuit board 100 has similar beneficial effects. When the board-level architecture 400 provided by this embodiment is assembled in an electronic device, it can also improve the reliability and service life of the electronic device.
以上描述,仅为本申请的具体实施例,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,例如减少或添加结构件,改变结构件的形状等,都应涵盖在本申请的保护范围之内;在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。因此,本申请的保护范围应以权利要求的保护范围为准。The above description is only a specific embodiment of the application, but the scope of protection of the application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application, such as reducing Or adding structural parts, changing the shape of structural parts, etc., should be covered within the protection scope of the present application; in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (13)

  1. 一种印制电路板,其特征在于,包括基板和覆盖于基板表面上的介质层,所述介质层背离所述基板一面还设有焊盘,所述焊盘用于连接外部器件,所述介质层包括有第一介质区和第二介质区,所述焊盘在所述介质层上的竖直投影位于所述第一介质区内,所述第一介质区的材质为第一介质,所述第二介质区的材质为第二介质,且所述第一介质的杨氏模量的小于所述第二介质的杨氏模量,和/或A printed circuit board, characterized in that it includes a substrate and a dielectric layer covering the surface of the substrate, the dielectric layer is also provided with pads on the side away from the substrate, the pads are used to connect external devices, the The dielectric layer includes a first dielectric region and a second dielectric region, the vertical projection of the pad on the dielectric layer is located in the first dielectric region, and the material of the first dielectric region is the first medium, The material of the second medium area is the second medium, and the Young's modulus of the first medium is smaller than the Young's modulus of the second medium, and/or
    所述第一介质的热膨胀系数小于所述第二介质的热膨胀系数。The coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium.
  2. 根据权利要求1所述的印制电路板,其特征在于,所述外部器件在所述介质层上的竖直投影为第一投影区,所述第一投影区位于所述第一介质区之内。The printed circuit board according to claim 1, wherein the vertical projection of the external device on the dielectric layer is a first projection area, and the first projection area is located between the first dielectric area Inside.
  3. 根据权利要求1或2所述的印制电路板,其特征在于,还包括中间介质层,所述中间介质层位于所述基板与所述介质层之间。The printed circuit board according to claim 1 or 2, further comprising an intermediate dielectric layer, the intermediate dielectric layer is located between the substrate and the dielectric layer.
  4. 根据权利要求1-3任一项所述的印制电路板,其特征在于,所述第一介质的杨氏模量小于或等于15GPa。The printed circuit board according to any one of claims 1-3, characterized in that the Young's modulus of the first medium is less than or equal to 15 GPa.
  5. 根据权利要求1-4任一项所述的印制电路板,其特征在于,所述第一介质的热膨胀系数小于或等于100ppm/℃。The printed circuit board according to any one of claims 1-4, characterized in that the coefficient of thermal expansion of the first medium is less than or equal to 100 ppm/°C.
  6. 根据权利要求1-5任一项所述的印制电路板,其特征在于,所述第一介质的热固化温度大于或等于130℃。The printed circuit board according to any one of claims 1-5, characterized in that the thermal curing temperature of the first medium is greater than or equal to 130°C.
  7. 一种印制电路板制作方法,其特征在于,包括如下步骤:A method for manufacturing a printed circuit board, comprising the steps of:
    在基板的一面外表面上采用第一介质制作第一介质区,并采用第二介质制作第二介质区;其中所述第一介质的杨氏模量小于所述第二介质的杨氏模量,和/或所述第一介质的热膨胀系数小于所述第二介质的热膨胀系数;On the outer surface of one side of the substrate, the first medium is used to make the first medium area, and the second medium is used to form the second medium area; wherein the Young's modulus of the first medium is smaller than the Young's modulus of the second medium , and/or the coefficient of thermal expansion of the first medium is smaller than the coefficient of thermal expansion of the second medium;
    压合所述第一介质区和所述第二介质区,以在所述基板上形成介质层;pressing the first dielectric region and the second dielectric region to form a dielectric layer on the substrate;
    在所述介质层背离所述基板一面制作焊盘。Welding pads are fabricated on the side of the dielectric layer away from the substrate.
  8. 根据权利要求7所述印制电路板制作方法,其特征在于,所述在基板的一面外表面上采用第一介质制作第一介质区,并采用第二介质制作第二介质区,包括:The method for manufacturing a printed circuit board according to claim 7, wherein the first medium is used to form the first medium area on one outer surface of the substrate, and the second medium is used to form the second medium area, comprising:
    在基板的一面外表面上采用第一介质制作第一介质区;making a first dielectric region on one outer surface of the substrate by using the first dielectric;
    采用第二介质制作第二介质膜层,并在所述第二介质膜层上开设镂空区;Using the second medium to make a second dielectric film layer, and opening a hollow area on the second dielectric film layer;
    将所述第二介质膜层表贴于所述外表面上,以形成所述第二介质区,且所述第一介质区透过所述镂空区露出。The second dielectric film layer is surface-attached on the outer surface to form the second dielectric region, and the first dielectric region is exposed through the hollow region.
  9. 一种印制电路板,其特征在于,包括基板和覆盖于基板上的介质层,以及位于所述介质层背离所述基板一面的焊盘,所述焊盘用于连接外部器件,所述介质层的材质为第一介质,且所述第一介质的杨氏模量小于或等于15GPa,和/或A printed circuit board, characterized in that it includes a substrate and a dielectric layer covering the substrate, and a pad located on the side of the dielectric layer away from the substrate, the pad is used to connect external devices, the dielectric layer The material of the layer is the first medium, and the Young's modulus of the first medium is less than or equal to 15GPa, and/or
    所述第一介质的热膨胀系数小于或等于100ppm/℃。The coefficient of thermal expansion of the first medium is less than or equal to 100ppm/°C.
  10. 根据权利要求9所述的印制电路板,其特征在于,还包括中间介质层,所述中间介质层位于所述基板与所述介质层之间。The printed circuit board according to claim 9, further comprising an intermediate dielectric layer, the intermediate dielectric layer being located between the substrate and the dielectric layer.
  11. 根据权利要求9或10所述的印制电路板,其特征在于,所述第一介质的热固化温度大于或等于130℃。The printed circuit board according to claim 9 or 10, characterized in that the thermal curing temperature of the first medium is greater than or equal to 130°C.
  12. 一种板级架构,其特征在于,包括至少一个印制电路板、以及贴设于所述印制电路板上的至少一个器件,其中所述印制电路板为权利要求1-6、或权利要求9-11中任一项所述的印制电路板,或所述印制电路板为采用权利要求7或8所述的印制电路板制作方法制作的印制电路板。A board-level architecture, characterized by including at least one printed circuit board and at least one device attached to the printed circuit board, wherein the printed circuit board is claimed in claims 1-6, or The printed circuit board according to any one of claims 9-11, or the printed circuit board is a printed circuit board produced by the method for producing a printed circuit board according to claim 7 or 8.
  13. 一种电子设备,其特征在于,包括如权利要求12所述的板级架构。An electronic device, characterized by comprising the board-level architecture as claimed in claim 12.
PCT/CN2022/133264 2021-11-27 2022-11-21 Printed circuit board and manufacturing method therefor, board-level architecture, and electronic device WO2023093680A1 (en)

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CN114126206A (en) * 2021-11-27 2022-03-01 华为技术有限公司 Printed circuit board, manufacturing method thereof, board-level framework and electronic equipment

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JP2007095727A (en) * 2005-09-27 2007-04-12 Sanyo Electric Co Ltd Ceramic substrate and electron device using the same
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