WO2022252453A1 - Buried component circuit board, manufacturing method therefor, and electronic apparatus - Google Patents

Buried component circuit board, manufacturing method therefor, and electronic apparatus Download PDF

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Publication number
WO2022252453A1
WO2022252453A1 PCT/CN2021/121087 CN2021121087W WO2022252453A1 WO 2022252453 A1 WO2022252453 A1 WO 2022252453A1 CN 2021121087 W CN2021121087 W CN 2021121087W WO 2022252453 A1 WO2022252453 A1 WO 2022252453A1
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WO
WIPO (PCT)
Prior art keywords
groove
conductive
embedded
circuit board
conductive block
Prior art date
Application number
PCT/CN2021/121087
Other languages
French (fr)
Chinese (zh)
Inventor
林继生
谢占昊
邓杰雄
Original Assignee
深南电路股份有限公司
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Publication of WO2022252453A1 publication Critical patent/WO2022252453A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H05K1/185Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4697Manufacturing multilayer circuits having cavities, e.g. for mounting components

Definitions

  • the present application relates to the technical field of circuit boards, in particular to an embedded component circuit board, a manufacturing method thereof, and an electronic device.
  • PCB circuit board
  • devices especially for power amplifier RF products.
  • the connection between PCB and devices must not only meet the requirements of heat dissipation, but also meet the The requirement of signal grounding, in other words, needs to provide a short electrical connection circuit for signal layer change to reduce external radiation. Therefore, under normal circumstances, after the surface of the PCB needs to be treated (such as chemical nickel gold), a thermally conductive conductive adhesive film is used to bond the copper block (the copper block has a strong heat dissipation function) to achieve contact. The thermal and electrical conduction requirements of the interface.
  • the conductive adhesive film is generally used in the industry at present, and the conductive adhesive is usually mainly composed of a resin matrix, conductive particles, dispersing additives, additives, etc., and among them Filler particles with both electrical and thermal conductivity functions are generally gold, silver, silver-coated copper powder, etc.
  • the biggest disadvantage is that the price of thermal and conductive particles is relatively expensive, and the heat resistance is low, and the chemical resistance and toughness are poor.
  • the present application provides an embedded component circuit board and its manufacturing method and electronic device, so as to solve the problem of the embedded component circuit board in the prior art to realize the conductive adhesive film between the circuit board and the heat-dissipating copper block.
  • the price is more expensive, and the heat resistance is low, the chemical resistance and toughness are poor.
  • a technical solution adopted by the present application is to provide an embedded component circuit board, wherein the embedded component circuit board includes: a conductive block, the conductive block is provided with at least one blind slot; a thermally conductive material The layer is arranged on the conductive block, and the heat-conducting material layer is provided with at least one first through-slot facing the blind groove; the core plate is arranged on the heat-conducting material layer, and the core board is provided with at least one second through-slot facing the first through-slot.
  • Embedded components are arranged in the through first through groove, second through groove and blind groove, and at least one side of the embedded element is in contact with the groove walls of the first through groove, second through groove and blind groove A conductive medium is filled therebetween, so that the conductive block is electrically connected to the core board through the conductive medium.
  • the distance between the inner side wall of the first through groove and the outer surface of the embedded element is greater than the distance between the inner side wall of the second through groove and the outer surface of the embedded element, and the conductive medium is also filled into the second through groove
  • the conductive block is electrically connected to the side of the core board facing the conductive block through a conductive medium.
  • the distance between the inner wall of the first through groove and the outer surface of the embedded element is 1-20 mm larger than the distance between the inner wall of the second through groove and the outer surface of the embedded element.
  • the inner side wall of the second through groove of the core board is also provided with a conductive layer, and the distance between the inner side wall of the first through groove and the outer surface of the embedded component is equal to the distance between the inner side wall of the second through groove and the embedded component.
  • the distance between the outer surfaces, the conductive block is electrically connected to the conductive layer through a conductive medium.
  • the embedded component includes assembly leads, and the assembled leads are pasted on the other side of the core board away from the conductive block, so as to realize electrical connection between the embedded component and the core board.
  • a conductive medium is also filled between the bottom of the embedded component and the bottom of the blind groove.
  • the thermally conductive material layer is a thermally conductive prepreg.
  • the thermally conductive material layer is made of graphene conductive adhesive material, so that the conductive block is electrically connected to the core board through the conductive medium and the thermally conductive material layer.
  • another technical solution adopted by the present application is to provide a method for manufacturing an embedded component circuit board, wherein the method for manufacturing the embedded component circuit board includes: providing a conductive block, The conductive block is provided with at least one blind slot; a thermally conductive material layer is provided on the conductive block, and the thermally conductive material layer is provided with at least one first through slot facing the blind slot; a core board is provided on the thermally conductive material layer, and the core board is facing the first through slot.
  • the groove is provided with at least one second through groove; a conductive medium is arranged at the bottom of the blind groove; the embedded component is arranged on the conductive medium through the first through groove, the second through groove and the blind groove, and the embedded component There is a gap between at least one side and the first through groove, the second through groove and the wall of the blind groove; the conductive medium is melted so that the melted conductive medium fills the gap, so that the conductive block passes through the conductive medium And electrically connected to the core board.
  • another technical solution adopted by the present application is to provide an electronic device, wherein the electronic device includes the embedded component circuit board as described in any one of the above items.
  • the embedded component circuit board in the present application includes: a conductive block, a heat-conducting material layer, a core board and an embedded component; and wherein the conductive block is provided with at least one Blind groove, the thermal conductive material layer is provided with at least one first through groove facing the blind groove, and the core plate is provided with at least one second through groove facing the first through groove, and the embedded element is arranged in the through first through groove, In the second through groove and the blind groove, and between at least one side of the embedded element and the groove walls of the first through groove, the second through groove and the blind groove, a conductive medium is filled, so that the conductive block can pass through the conductive medium And it is electrically connected to the core board, so that it can effectively avoid the use of expensive conductive adhesive film to realize the heat conduction and conduction requirements between the core board and the conductive block, so as to reduce the cost of materials used in the production of embedded component circuit boards, and heat conduction
  • FIG. 1 is a schematic structural view of the first embodiment of the embedded component circuit board of the present application
  • FIG. 2 is a schematic structural view of the second embodiment of the embedded component circuit board of the present application.
  • Fig. 3a is a schematic flow diagram of an embodiment of the manufacturing method of the embedded component circuit board of the present application.
  • Figure 3b- Figure 3g is a schematic structural view of an embodiment corresponding to S35-S36 in Figure 3a;
  • FIG. 4 is a schematic structural diagram of an embodiment of an electronic device of the present application.
  • FIG. 1 is a structural diagram of a first embodiment of an embedded component circuit board of the present application.
  • the embedded component circuit board 1 includes: a conductive block 11 , a thermally conductive material layer 12 , a core board 13 and an embedded component 14 .
  • the embedded component circuit board 1 specifically refers to including the embedded component 14, and the embedded component 14 and the corresponding core board 13 need to dissipate heat and meet the requirements of signal grounding, and specifically can be Power amplifier radio frequency products, or any other reasonable circuit board, this application does not limit it.
  • the conductive block 11 in the embedded component circuit board 1 is provided with at least one blind slot, and the thermally conductive material layer 12 is further arranged on the side of the conductive block 11 corresponding to the opening of the blind slot, and on the thermally conductive On the material layer 12 , at least one first through-slot is opened corresponding to the blind slot on each conductive block 11 .
  • the core plate 13 is further disposed on the side of the heat conducting material layer 12 facing away from the conductive block 11 , and the core plate 13 is provided with at least one second through groove corresponding to the first through groove in each heat conducting material layer 12 .
  • the core plate 13 may specifically include at least one layer of sub-body, or at least two layers of sub-body, and at least two layers of sub-body are provided with a through groove at the same position, that is, the second through groove, and the Each sub-body can be a copper-clad laminate or other materials that can be used to manufacture circuit boards, and prepregs can also be stacked between every two adjacent sub-bodies. It can be seen from this that the core board 13 can be specifically used to realize the circuit design logic of the embedded component circuit board 1 to realize corresponding electrical connections.
  • the embedded element 14 is disposed in the first through groove, the second through groove and the blind groove, that is, the thickness of the embedded element 14 is greater than the sum of the thicknesses of the first through groove and the second through groove, And it can pass through the first through slot and the second through slot and attach to the bottom of the blind slot. And at least one side of the embedded element 14 is spaced from the groove walls of the first through groove, the second through groove and the blind groove, and has a gap, and the gap is filled with a conductive medium 15, so that the conductive block 11 can pass through the gap.
  • the electrical connection with the core board 13 is realized through the conductive medium 15 . That is, the core board 13 is electrically connected to the conductive block 11 , so that the core board 13 and the embedded component 14 can be signal-grounded through the conductive block 11 .
  • the conductive block 11 is any reasonable metal block such as a copper block or a silver block that can realize heat dissipation and conduct electricity, which is not limited in the present application.
  • the thermally conductive material layer 12 is a low-flow adhesive and insulating thermally conductive prepreg, so as to dissipate heat from the core board 13 by being laminated between the core board 13 and the conductive block 11 .
  • the thermally conductive material layer 12 can also be made of a material that conducts heat and has a certain conductive function, such as a graphene conductive adhesive material, etc., while dissipating heat from the core board 13, it can also The electrical connection between the core board 13 and the conductive block 11 realized by the conductive medium 15 is compensated and strengthened, so that the conductive block 11 can be electrically connected to the core board 13 through the conductive medium 15 and the thermally conductive material layer 12 .
  • the conductive medium 15 may specifically be a solidified metal block that can be melted to fill the gap between the embedded component 14 and the through first through groove, second through groove and blind groove, such as , tin metal sheet or any other reasonable conductive medium, which is not limited in this application.
  • the adhesion, thermal conductivity and electrical conductivity between the core board 13 and the conductive block 11 can be achieved.
  • the distance between the inner sidewall of the first through groove in the heat conducting material layer 12 and the outer side of the embedded element 14 is greater than that between the inner sidewall of the second through groove in the core board 13 and the outer side of the embedded element 14
  • the distance, that is, the cross-sectional dimension of the second through-slot is larger than the cross-sectional dimension of the first through-slot.
  • the core board 13 exposes the conductive layer through this part of the structure, and the gap, that is, the second through groove corresponds to the core
  • the gap between the plate 13 and the conductive block 11 is also filled with a conductive medium 15, so that the conductive block 11 can be electrically connected to the part of the structure of the core plate 13 facing the side of the conductive block 11 through the conductive medium 15, and It is electrically connected with the core board 13 .
  • the distance between the inner sidewall of the first through groove and the outer surface of the embedded element 14 is 1-20mm larger than the distance between the inner sidewall of the second through groove and the outer surface of the embedded element 14, so as to be able to Effectively realize the electrical connection between the core board 13 and the conductive block 11 .
  • the embedded component 14 further includes an assembly lead 141 , and the assembly lead 141 is pasted on the other side of the core board 13 away from the conductive block 11 to electrically connect the embedded component 14 and the core board 13 .
  • the depth of the blind groove in the conductive block 11 is specifically determined by the thickness of the embedded element 14 protruding from the first through groove and the second through groove after passing through the first through groove and the second through groove, so as to When the embedded component 14 abuts against the bottom of the blind groove, the distance between the assembly lead 141 and the other side of the core board 13 away from the conductive block 11 can be as short as possible, so that it can be directly attached On the other side of the core board 13 to ensure a shorter wiring distance and better electrical connection performance.
  • the assembly leads 141 specifically refer to soldering pins on the embedded component 14 .
  • the blind groove may not be formed in the conductive block 11, and the embedded element 14 The bottom directly abuts against one side of the conductive block 11 .
  • a conductive medium 15 is also filled between the bottom of the embedded element 14 and the bottom of the blind groove, and the conductive medium 15 may be stacked between the bottom of the embedded element 14 and the bottom of the blind groove
  • the metal blocks between them such as tin metal sheets, are melted to fill the gaps between the embedded component 14 and the through groove walls of the first through groove, the second through groove and the blind groove, and are obtained after solidification.
  • the conductive medium 15 can also only be filled in the gap between the side wall of the embedded element 14 and the through groove wall of the first through groove, the second through groove and the blind groove. This is not limited.
  • FIG. 2 is a schematic structural diagram of a second embodiment of an embedded component circuit board of the present application.
  • the difference between the embedded component circuit board of this embodiment and the first embodiment of the embedded component circuit board provided by the present application in FIG. 1 is that the second through groove of the core board 23 in the embedded component circuit board 2
  • a conductive layer 26 is also provided on the inner sidewall of the .
  • the distance between the inner sidewall of the first through groove in the heat-conducting material layer 22 in the embedded element circuit board 2 and the outer surface of the embedded element 24 is equal to the inner sidewall and the inner sidewall of the second through groove in the core board 23
  • the distance between the outer surfaces of the embedded components 24 enables the conductive block 21 to be electrically connected to the conductive layer 26 through the conductive medium 25 to realize electrical connection with the core board 23 .
  • the distance between the inner side wall of the first through groove in the heat-conducting material layer 22 and the outer surface of the embedded element 24 can also be greater than the distance between the inner side wall of the second through groove in the core plate 23 and the embedded element.
  • FIG. 3b-3g is a schematic structural diagram of an implementation manner corresponding to S35-S36 in FIG. 3a. This embodiment includes the following steps:
  • S31 Provide a conductive block, the conductive block is provided with at least one blind slot.
  • a conductive block 31 is provided, and at least one blind slot 311 is opened on the conductive block 31 , that is, the depth of the blind slot 311 is smaller than the thickness of the conductive block 31 .
  • the conductive block 31 is any reasonable metal block such as a copper block or a silver block that can realize heat dissipation and conduct electricity, which is not limited in this application.
  • one blind slot 311 is provided in the conductive block 31 as an example for illustration, but in other embodiments, only two or three blind slots 311 may be provided. , or any reasonable number of blind slots 311 such as 5, which is not limited in this application.
  • a heat-conducting material layer 32 is pasted on the side of the conductive block 31 corresponding to the opening of the blind groove 311, and on the heat-conducting material layer 32, it is opposite to each conductive block 31.
  • the blind slot 311 is correspondingly provided with at least one first through slot 321 .
  • the thermally conductive material layer 32 is a low-flow adhesive and insulating thermally conductive prepreg, so as to dissipate heat from the core board 33 by being laminated between the core board 33 and the conductive block 31 .
  • the heat-conducting material layer 32 may also be made of a material that conducts heat and conducts electricity, such as graphene conductive adhesive material, which is not limited in this application.
  • a core plate 33 is pasted on the side of the heat-conducting material layer 32 facing away from the conductive block 31 , and the core plate 33 faces the first through-slot 321 in each heat-conducting material layer 32 Correspondingly, at least one second through groove 331 is opened.
  • the core plate 33 may include at least one layer of sub-body, or at least two layers of sub-body, and at least two layers of sub-body are provided with a through groove body at the same position, that is, the second through groove 331, wherein
  • Each sub-body can be a copper-clad laminate or other materials that can be used to manufacture circuit boards, and prepregs can also be stacked between each adjacent two sub-bodies. It can be seen from this that the core board 33 can be specifically used to realize the circuit design logic of the embedded component circuit board, so as to realize the corresponding electrical connection.
  • a conductive medium 34 is disposed at the bottom of each blind slot 311 in the conductive block 31 .
  • the conductive medium 34 is a metal block, such as a tin metal sheet or any other reasonable conductive medium, which is not limited in the present application.
  • S35 Install the embedded element on the conductive medium through the first through groove, the second through groove and the blind groove, and make at least one side of the embedded element connect with the through first through groove, the second through groove and the blind groove
  • the grooves have gaps between the groove walls.
  • an embedded element 35 is pasted on the conductive medium 34 through the first through groove 321, the second through groove 331 and the blind groove 311, that is, the thickness of the embedded element 35 is It is greater than the sum of the thicknesses of the first through groove 321 and the second through groove 331 , and can be pasted on the conductive medium 34 through the first through groove 321 and the second through groove 331 .
  • at least one side of the embedded component 35 is spaced from the groove walls of the first through groove 321 , the second through groove 331 and the blind groove 311 , so as to have a gap.
  • the conductive medium 34 is melted, for example, it is put into an oven to heat and melt the conductive medium 34, so that the conductive medium 34 after melting is filled in the embedded
  • the conductive block 31 can be electrically connected to the core board 33 through the conductive medium 34 in the gap formed between the element 35 and the first through slot 321 , the second through slot 331 and the blind slot 311 .
  • the adhesion, thermal conductivity and electrical conductivity between the core board 33 and the conductive block 31 can be achieved.
  • the distance between the inner sidewall of the first through groove 321 in the heat conducting material layer 32 and the outer side of the embedded element 35 is greater than the distance between the inner sidewall of the second through groove 331 in the core board 33 and the embedded element 35 .
  • the distance between the outer surfaces of the elements 35 that is, the cross-sectional dimension of the second through groove 331 is greater than the cross-sectional dimension of the first through groove 321 .
  • the gap between the core plate 33 and the conductive block 31 is also filled with a conductive medium 34, so that the conductive block 31 can be electrically connected to the part of the structure on the side of the core plate 33 facing the conductive block 31 through the conductive medium 34 , and achieve electrical connection with the core board 33 .
  • the distance between the inner side wall of the first through groove 321 and the outer side of the embedded element 35 is 1-20 mm larger than the distance between the inner side wall of the second through groove 331 and the outer side of the embedded element 35, In order to effectively realize the electrical connection between the core board 33 and the conductive block 31 .
  • the embedded component 35 also includes an assembly lead, and the assembled lead is attached to the other side of the core board 33 away from the conductive block 31, so that the embedded component 35 and the core board 33 are electrically connected. .
  • the depth of the blind groove 311 in the conductive block 31 is specifically determined by the embedded element 35 protruding from the first through groove 321 and the second through groove 331 after passing through the first through groove 321 and the second through groove 331
  • the thickness is determined so that when the embedded component 35 abuts against the bottom of the blind groove 311, the distance between the assembly lead and the other side of the core board 33 away from the conductive block 31 can be as short as possible, Instead, it can be directly attached to the other side of the core board 33 to ensure a shorter routing distance and better electrical connection performance.
  • the assembly leads specifically refer to soldering pins on the embedded component 35 .
  • the blind groove 311 may not be formed in the conductive block 31, but the embedded The bottom of the formula element 35 directly abuts against one side of the conductive block 31 .
  • the present application also provides an electronic device, please refer to FIG. 4 , which is a schematic structural diagram of an embodiment of the electronic device of the present application.
  • the electronic device 41 includes an embedded component circuit board 411, and the embedded component circuit board 411 is the embedded component circuit board 1 or the embedded component circuit board 2 as described in any one of the above, here No longer.
  • the embedded component circuit board in this application includes: a conductive block, a thermally conductive material layer, a core board and embedded components; and the conductive block is provided with at least one blind slot, and the thermally conductive material layer is positively There is at least one first through-slot facing the blind slot, and at least one second through-slot is provided on the core plate facing the first through-slot, and the embedded components are arranged in the first through-slot, the second through-slot and the blind slot through , and at least one side of the embedded component is filled with a conductive medium between the first through groove, the second through groove and the groove walls of the blind groove, so that the conductive block can be electrically connected to the core board through the conductive medium, Therefore, it can effectively avoid the use of expensive conductive adhesive film to realize the heat conduction and conduction requirements between the core board and the conductive block, so as to reduce the cost of materials used in the production of embedded component circuit boards, and the resistance of the heat conduction material layer and the conduction

Abstract

The present application discloses a buried component circuit board, a manufacturing method therefor, and an electronic apparatus. The buried component circuit board comprises: an electrically conductive block, the electrically conductive block being provided with at least one blind groove; a layer of thermally conductive material disposed on the electrically conductive block, the layer of thermally conductive material being provided with at least one first through groove directly opposite the blind groove; a core plate disposed on the layer of thermally conductive material, the core plate being provided with at least one second through groove directly opposite the first through groove; a buried component provided in the first through groove, the second through groove, and the blind groove, which are in communication with each other, and an electrically conductive medium filled between at least one side of the buried component and groove walls of the first through groove, the second through groove, and the blind groove, so that the electrically conductive block is electrically connected to the core plate via the electrically conductive medium. In the described means, the buried component circuit board of the present application effectively avoids the use of an expensive electrically conductive adhesive film to implement thermal conduction and electrical conduction requirements between a core plate and a conductive block, thereby reducing corresponding material use costs.

Description

一种埋入式元件电路板及其制做方法和电子装置Embedded component circuit board, manufacturing method thereof, and electronic device 【技术领域】【Technical field】
本申请涉及电路板技术领域,尤其是涉及一种埋入式元件电路板及其制做方法和电子装置。The present application relates to the technical field of circuit boards, in particular to an embedded component circuit board, a manufacturing method thereof, and an electronic device.
【背景技术】【Background technique】
随着电子技术的飞速发展,对PCB(电路板)和器件的连接也提出了越来越高的要求,特别是功放射频类产品,PCB和器件的连接既要满足散热的要求,又要满足信号接地的要求,换一种说法就是需要为信号换层等提供较短的电连接回路,以降低对外辐射。因此,通常情况下,将需要对PCB的表面进行处理(如化学镍金)后,采用导热导电的导电胶薄膜与铜块(铜块具有较强的散热功能)粘结在一起,以达到接触界面的导热导电需求。With the rapid development of electronic technology, higher and higher requirements are put forward for the connection between PCB (circuit board) and devices, especially for power amplifier RF products. The connection between PCB and devices must not only meet the requirements of heat dissipation, but also meet the The requirement of signal grounding, in other words, needs to provide a short electrical connection circuit for signal layer change to reduce external radiation. Therefore, under normal circumstances, after the surface of the PCB needs to be treated (such as chemical nickel gold), a thermally conductive conductive adhesive film is used to bond the copper block (the copper block has a strong heat dissipation function) to achieve contact. The thermal and electrical conduction requirements of the interface.
然而,为实现PCB与散热铜块之间的界面导热导电功能,业内目前一般采用的是导电胶薄膜,而该导电胶通常主要由树脂基体、导电粒子和分散添加剂、助剂等组成,而其中同时具有导电与导热功能的填料粒子一般为金、银、银包铜等粉末,其最大的劣势就是导热导电粒子的价格较为昂贵,且耐热性较低,耐化学性及韧性较差。However, in order to realize the thermal and electrical conduction function of the interface between the PCB and the heat-dissipating copper block, the conductive adhesive film is generally used in the industry at present, and the conductive adhesive is usually mainly composed of a resin matrix, conductive particles, dispersing additives, additives, etc., and among them Filler particles with both electrical and thermal conductivity functions are generally gold, silver, silver-coated copper powder, etc. The biggest disadvantage is that the price of thermal and conductive particles is relatively expensive, and the heat resistance is low, and the chemical resistance and toughness are poor.
【发明内容】【Content of invention】
本申请提供了一种埋入式元件电路板及其制做方法和电子装置,以解决现有技术中的埋入式元件电路板实现电路板与散热铜块之间导热导电连接的导电胶薄膜价格较为昂贵,且耐热性较低,耐化学性及韧性较差的问题。The present application provides an embedded component circuit board and its manufacturing method and electronic device, so as to solve the problem of the embedded component circuit board in the prior art to realize the conductive adhesive film between the circuit board and the heat-dissipating copper block. The price is more expensive, and the heat resistance is low, the chemical resistance and toughness are poor.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种埋入式元件电路板,其中,该埋入式元件电路板包括:导电块,导电块设有至少一个盲槽;导热材料层,设置在导电块上,且导热材料层正对盲槽设有至少一个第一通槽;芯板,设置在导热材料层上,芯板正对第一通槽设有至少一个第二通槽;埋入式元件,设置在贯通的第一通槽、第二通槽及盲槽中,且埋入式元件的至少一侧与第一通槽、第二通槽及盲槽的槽壁之间填充有导电介质,以使导电块藉由导电介质而电连接至芯板。In order to solve the above technical problems, a technical solution adopted by the present application is to provide an embedded component circuit board, wherein the embedded component circuit board includes: a conductive block, the conductive block is provided with at least one blind slot; a thermally conductive material The layer is arranged on the conductive block, and the heat-conducting material layer is provided with at least one first through-slot facing the blind groove; the core plate is arranged on the heat-conducting material layer, and the core board is provided with at least one second through-slot facing the first through-slot. Groove; Embedded components are arranged in the through first through groove, second through groove and blind groove, and at least one side of the embedded element is in contact with the groove walls of the first through groove, second through groove and blind groove A conductive medium is filled therebetween, so that the conductive block is electrically connected to the core board through the conductive medium.
其中,第一通槽的内侧壁与埋入式元件外侧面之间的距离大于第二通槽的内侧壁与埋入式元件外侧面之间的距离,导电介质还填充至第二通槽内对应于芯板与导电块之间的间隙中,导电块藉由导电介质电连接至芯板面向导电块的一侧面上。Wherein, the distance between the inner side wall of the first through groove and the outer surface of the embedded element is greater than the distance between the inner side wall of the second through groove and the outer surface of the embedded element, and the conductive medium is also filled into the second through groove Corresponding to the gap between the core board and the conductive block, the conductive block is electrically connected to the side of the core board facing the conductive block through a conductive medium.
其中,第一通槽的内侧壁与埋入式元件外侧面之间的距离比第二通槽的内侧壁与埋入式元件外侧面之间的距离大1-20mm。Wherein, the distance between the inner wall of the first through groove and the outer surface of the embedded element is 1-20 mm larger than the distance between the inner wall of the second through groove and the outer surface of the embedded element.
其中,芯板的第二通槽的内侧壁上还设置有导电层,第一通槽的内侧壁与埋入式元件外侧面之间的距离等于第二通槽的内侧壁与埋入式元件外侧面之间的距离,导电块藉由导电介质而电连接至导电层。Wherein, the inner side wall of the second through groove of the core board is also provided with a conductive layer, and the distance between the inner side wall of the first through groove and the outer surface of the embedded component is equal to the distance between the inner side wall of the second through groove and the embedded component. The distance between the outer surfaces, the conductive block is electrically connected to the conductive layer through a conductive medium.
其中,埋入式元件包括组装引线,组装引线贴设于芯板背离导电块的另一侧面上,以使埋入式元件与芯板实现电连接。Wherein, the embedded component includes assembly leads, and the assembled leads are pasted on the other side of the core board away from the conductive block, so as to realize electrical connection between the embedded component and the core board.
其中,埋入式元件的底部与盲槽的底部之间还填充有导电介质。Wherein, a conductive medium is also filled between the bottom of the embedded component and the bottom of the blind groove.
其中,导热材料层为导热半固化片。Wherein, the thermally conductive material layer is a thermally conductive prepreg.
其中,导热材料层是采用石墨烯导电胶材料制成,以使导电块藉由导电介质和导热材料层而电连接至芯板。Wherein, the thermally conductive material layer is made of graphene conductive adhesive material, so that the conductive block is electrically connected to the core board through the conductive medium and the thermally conductive material layer.
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种埋入式元件电路板的制做方法,其中,该埋入式元件电路板的制做方法包括:提供一导电块,导电块设有至少一个盲槽;在导电块上设置导热材料层,导热材料层正对盲槽设有至少一个第一通槽;在导热材料层上设置芯板,芯板正对第一通槽设有至少一个第二通槽;在盲槽的底部设置导电介质;将埋入式元件贯穿第一通槽、第二通槽及盲槽设置于导电介质上,并使埋入式元件的至少一侧与贯通的第一通槽、第二通槽及盲槽的槽壁之间具有间隙;对导电介质进行溶融,以使溶融后的导电介质填充间隙,从而使导电块藉由导电介质而电连接至芯板。In order to solve the above technical problems, another technical solution adopted by the present application is to provide a method for manufacturing an embedded component circuit board, wherein the method for manufacturing the embedded component circuit board includes: providing a conductive block, The conductive block is provided with at least one blind slot; a thermally conductive material layer is provided on the conductive block, and the thermally conductive material layer is provided with at least one first through slot facing the blind slot; a core board is provided on the thermally conductive material layer, and the core board is facing the first through slot. The groove is provided with at least one second through groove; a conductive medium is arranged at the bottom of the blind groove; the embedded component is arranged on the conductive medium through the first through groove, the second through groove and the blind groove, and the embedded component There is a gap between at least one side and the first through groove, the second through groove and the wall of the blind groove; the conductive medium is melted so that the melted conductive medium fills the gap, so that the conductive block passes through the conductive medium And electrically connected to the core board.
为解决上述技术问题,本申请采用的又一个技术方案是:提供一种电子装置,其中,该电子装置包括如上任一项所述的埋入式元件电路板。In order to solve the above technical problems, another technical solution adopted by the present application is to provide an electronic device, wherein the electronic device includes the embedded component circuit board as described in any one of the above items.
本申请的有益效果是:区别于现有技术的情况,本申请中的埋入式元件电路板包括:导电块、导热材料层、芯板及埋入式元件;且其中导电块设有至少一个盲槽,导热材料层正对盲槽设有至少一个第一通槽,而芯板正对第一通槽设有至少一个第二通槽,埋入式元件设置在贯通的第一通槽、第二通槽及盲槽中,且埋入式元件的至少一侧与第一通槽、第二通槽及盲槽的槽壁之间填充有导电介质,以使导电块能够藉由导电介质而电连接至芯板,从而能够有效避免 使用价格昂贵的导电胶薄膜来实现芯板与导电块之间的导热、导电需求,以能够降低生产埋入式元件电路板的物料使用成本,且导热材料层和导电介质的耐热性、耐化学性及韧性也相对较高。The beneficial effects of the present application are: different from the situation of the prior art, the embedded component circuit board in the present application includes: a conductive block, a heat-conducting material layer, a core board and an embedded component; and wherein the conductive block is provided with at least one Blind groove, the thermal conductive material layer is provided with at least one first through groove facing the blind groove, and the core plate is provided with at least one second through groove facing the first through groove, and the embedded element is arranged in the through first through groove, In the second through groove and the blind groove, and between at least one side of the embedded element and the groove walls of the first through groove, the second through groove and the blind groove, a conductive medium is filled, so that the conductive block can pass through the conductive medium And it is electrically connected to the core board, so that it can effectively avoid the use of expensive conductive adhesive film to realize the heat conduction and conduction requirements between the core board and the conductive block, so as to reduce the cost of materials used in the production of embedded component circuit boards, and heat conduction The heat resistance, chemical resistance and toughness of the material layer and the conductive medium are also relatively high.
【附图说明】【Description of drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, in which:
图1是本申请埋入式元件电路板第一实施例的结构示意图;FIG. 1 is a schematic structural view of the first embodiment of the embedded component circuit board of the present application;
图2是本申请埋入式元件电路板第二实施例的结构示意图;2 is a schematic structural view of the second embodiment of the embedded component circuit board of the present application;
图3a是本申请埋入式元件电路板的制做方法一实施例的流程示意图;Fig. 3a is a schematic flow diagram of an embodiment of the manufacturing method of the embedded component circuit board of the present application;
图3b-图3g是图3a中S35-S36对应的一实施方式的结构示意图;Figure 3b-Figure 3g is a schematic structural view of an embodiment corresponding to S35-S36 in Figure 3a;
图4是本申请电子装置一实施例的结构示意图。FIG. 4 is a schematic structural diagram of an embodiment of an electronic device of the present application.
【具体实施方式】【Detailed ways】
为使本申请解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本申请实施例的技术方案作进一步的详细描述。In order to make the technical problems solved by the present application, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
请参阅图1,图1是本申请埋入式元件电路板第一实施例的结构示意图。在本实施方式中,埋入式元件电路板1包括:导电块11、导热材料层12、芯板13及埋入式元件14。Please refer to FIG. 1 . FIG. 1 is a structural diagram of a first embodiment of an embedded component circuit board of the present application. In this embodiment, the embedded component circuit board 1 includes: a conductive block 11 , a thermally conductive material layer 12 , a core board 13 and an embedded component 14 .
其中,该埋入式元件电路板1具体是指包括有埋入式元件14,且该埋入式元件14与相应芯板13既需要进行散热,又需要满足信号接地的要求,而具体可以是功放射频类产品,或其他任一合理的电路板中的一种,本申请对此不做限定。Wherein, the embedded component circuit board 1 specifically refers to including the embedded component 14, and the embedded component 14 and the corresponding core board 13 need to dissipate heat and meet the requirements of signal grounding, and specifically can be Power amplifier radio frequency products, or any other reasonable circuit board, this application does not limit it.
具体地,该埋入式元件电路板1中的导电块11上设有至少一个盲槽,而导热材料层12进一步设置在导电块11对应于该盲槽开口的一侧面上,且在该导热材料层12上,正对每一导电块11上的盲槽相应开设有至少一个第一通槽。Specifically, the conductive block 11 in the embedded component circuit board 1 is provided with at least one blind slot, and the thermally conductive material layer 12 is further arranged on the side of the conductive block 11 corresponding to the opening of the blind slot, and on the thermally conductive On the material layer 12 , at least one first through-slot is opened corresponding to the blind slot on each conductive block 11 .
芯板13又进一步设置在导热材料层12背离导电块11的一侧面上,且该芯板13正对每一导热材料层12中的第一通槽相应开设有至少一个第二通槽。The core plate 13 is further disposed on the side of the heat conducting material layer 12 facing away from the conductive block 11 , and the core plate 13 is provided with at least one second through groove corresponding to the first through groove in each heat conducting material layer 12 .
则可理解的,该第二通槽与第一通槽及盲槽的数量彼此相等,且三者相互贯通。该芯板13具体可包括至少一层子体,也可以包括至少两层子体,且至少两层子体在相同的位置处开设有贯通的槽体,也即第二通槽,而其中的每一子体可以是覆铜板或其他可用于制造电路板的材料,且每相邻两子体之间还可以叠层设置一半固化片。由此可知,该芯板13具体可用于实现埋入式元件电路板1的电路设计逻辑,以实现相应的电连接。It can be understood that the number of the second through slot is equal to that of the first through slot and the blind slot, and the three pass through each other. The core plate 13 may specifically include at least one layer of sub-body, or at least two layers of sub-body, and at least two layers of sub-body are provided with a through groove at the same position, that is, the second through groove, and the Each sub-body can be a copper-clad laminate or other materials that can be used to manufacture circuit boards, and prepregs can also be stacked between every two adjacent sub-bodies. It can be seen from this that the core board 13 can be specifically used to realize the circuit design logic of the embedded component circuit board 1 to realize corresponding electrical connections.
进一步地,埋入式元件14设置在贯通的第一通槽、第二通槽及盲槽中,也即该埋入式元件14的厚度大于第一通槽和第二通槽厚度之和,而能够穿过第一通槽和第二通槽贴设于盲槽的底部。且埋入式元件14的至少一侧与第一通槽、第二通槽及盲槽的槽壁间隔,而具有间隙,且在该间隙中填充有导电介质15,以使导电块11能够藉由该导电介质15而与芯板13实现电连接。也即,芯板13通过与导电块11实现电连接,进而使芯板13及埋入式元件14能够通过导电块11信号接地。Further, the embedded element 14 is disposed in the first through groove, the second through groove and the blind groove, that is, the thickness of the embedded element 14 is greater than the sum of the thicknesses of the first through groove and the second through groove, And it can pass through the first through slot and the second through slot and attach to the bottom of the blind slot. And at least one side of the embedded element 14 is spaced from the groove walls of the first through groove, the second through groove and the blind groove, and has a gap, and the gap is filled with a conductive medium 15, so that the conductive block 11 can pass through the gap. The electrical connection with the core board 13 is realized through the conductive medium 15 . That is, the core board 13 is electrically connected to the conductive block 11 , so that the core board 13 and the embedded component 14 can be signal-grounded through the conductive block 11 .
可选地,该导电块11为铜块或银块等任一合理的既可以实现散热,又可以进行导电的金属块中的一种,本申请对此不做限定。Optionally, the conductive block 11 is any reasonable metal block such as a copper block or a silver block that can realize heat dissipation and conduct electricity, which is not limited in the present application.
可选地,该导热材料层12为低流胶的,且绝缘的导热半固化片,以能够通过叠层于芯板13与导电块11之间,对芯板13进行散热。而在其他实施例中,该导热材料层12还可以采用具有导热,且兼具一定导电功能的材料制成,比如石墨烯导电胶材料等,而在对芯板13进行散热的同时,还能够对导电介质15实现的芯板13与导电块11之间的电连接进行弥补增强,从而使导电块11能够藉由导电介质15和该导热材料层12而电连接至芯板13。Optionally, the thermally conductive material layer 12 is a low-flow adhesive and insulating thermally conductive prepreg, so as to dissipate heat from the core board 13 by being laminated between the core board 13 and the conductive block 11 . In other embodiments, the thermally conductive material layer 12 can also be made of a material that conducts heat and has a certain conductive function, such as a graphene conductive adhesive material, etc., while dissipating heat from the core board 13, it can also The electrical connection between the core board 13 and the conductive block 11 realized by the conductive medium 15 is compensated and strengthened, so that the conductive block 11 can be electrically connected to the core board 13 through the conductive medium 15 and the thermally conductive material layer 12 .
可选地,该导电介质15具体可以是能够溶融,以填充至埋入式元件14与贯通的第一通槽、第二通槽及盲槽之间的间隙,并固化后的金属块,比如,锡金属片或其他任一合理的具有导电性能的介质中的一种,本申请对此不做限定。Optionally, the conductive medium 15 may specifically be a solidified metal block that can be melted to fill the gap between the embedded component 14 and the through first through groove, second through groove and blind groove, such as , tin metal sheet or any other reasonable conductive medium, which is not limited in this application.
由此可知,相较于将导电胶薄膜叠层于芯板13与导电块11之间,以实现芯板13与导电块11之间的粘接与导热及导电性能。显然,采用导热材料层12 实现芯板13与导电块11之间的粘接与导热,而采用导电介质15实现芯板13与导电块11之间的导电性能,相应的实现成本更低,且能够有效降低制做埋入式元件电路板1的物料使用成本,该导热材料层12和导电介质15的耐热性、耐化学性及韧性也相对较高。It can be seen that, compared with laminating the conductive adhesive film between the core board 13 and the conductive block 11 , the adhesion, thermal conductivity and electrical conductivity between the core board 13 and the conductive block 11 can be achieved. Obviously, using the thermally conductive material layer 12 to achieve bonding and heat conduction between the core board 13 and the conductive block 11, and using the conductive medium 15 to realize the electrical conductivity between the core board 13 and the conductive block 11, the corresponding implementation cost is lower, and It can effectively reduce the cost of materials used in making the embedded component circuit board 1 , and the heat resistance, chemical resistance and toughness of the heat conduction material layer 12 and the conduction medium 15 are also relatively high.
其中,导热材料层12中的第一通槽的内侧壁与埋入式元件14外侧面之间的距离大于芯板13中的第二通槽的内侧壁与埋入式元件14外侧面之间的距离,也即第二通槽的横截面尺寸大于第一通槽的横截面尺寸。芯板13面向导电块11的一侧面的部分结构还与该导电块11之间具有间隙,且芯板13通过该部分结构露出导电层,而该间隙,也即第二通槽内对应于芯板13与导电块11之间的间隙中还填充有导电介质15,以使得该导电块11能够藉由该导电介质15电连接至芯板13面向导电块11的一侧面的该部分结构,而与芯板13实现电连接。Wherein, the distance between the inner sidewall of the first through groove in the heat conducting material layer 12 and the outer side of the embedded element 14 is greater than that between the inner sidewall of the second through groove in the core board 13 and the outer side of the embedded element 14 The distance, that is, the cross-sectional dimension of the second through-slot is larger than the cross-sectional dimension of the first through-slot. There is also a gap between the part structure of the core board 13 facing the side of the conductive block 11 and the conductive block 11, and the core board 13 exposes the conductive layer through this part of the structure, and the gap, that is, the second through groove corresponds to the core The gap between the plate 13 and the conductive block 11 is also filled with a conductive medium 15, so that the conductive block 11 can be electrically connected to the part of the structure of the core plate 13 facing the side of the conductive block 11 through the conductive medium 15, and It is electrically connected with the core board 13 .
可选地,第一通槽的内侧壁与埋入式元件14外侧面之间的距离比第二通槽的内侧壁与埋入式元件14外侧面之间的距离大1-20mm,以能够有效实现芯板13与导电块11之间的电连接。Optionally, the distance between the inner sidewall of the first through groove and the outer surface of the embedded element 14 is 1-20mm larger than the distance between the inner sidewall of the second through groove and the outer surface of the embedded element 14, so as to be able to Effectively realize the electrical connection between the core board 13 and the conductive block 11 .
其中,埋入式元件14还包括组装引线141,且该组装引线141贴设于芯板13背离导电块11的另一侧面上,以使埋入式元件14与芯板13实现电连接。Wherein, the embedded component 14 further includes an assembly lead 141 , and the assembly lead 141 is pasted on the other side of the core board 13 away from the conductive block 11 to electrically connect the embedded component 14 and the core board 13 .
可理解的,导电块11中的盲槽深度具体是由埋入式元件14穿过第一通槽和第二通槽后,凸出于第一通槽和第二通槽的厚度决定,以使埋入式元件14在抵接于该盲槽的底部时,能够尽可能的使其组装引线141与芯板13背离导电块11的另一侧面之间的距离更短,而能够直接贴设于芯板13的另一侧面上,以保证更短的走线距离及更好的电连接性能。其中,该组装引线141具体指的是埋入式元件14上的焊接引脚。而在其他实施例中,当埋入式元件14的厚度等于第一通槽和第二通槽的深度之和时,在导电块11中还可以不形成盲槽,而使埋入式元件14的底部直接抵接于导电块11的一侧面上。It can be understood that the depth of the blind groove in the conductive block 11 is specifically determined by the thickness of the embedded element 14 protruding from the first through groove and the second through groove after passing through the first through groove and the second through groove, so as to When the embedded component 14 abuts against the bottom of the blind groove, the distance between the assembly lead 141 and the other side of the core board 13 away from the conductive block 11 can be as short as possible, so that it can be directly attached On the other side of the core board 13 to ensure a shorter wiring distance and better electrical connection performance. Wherein, the assembly leads 141 specifically refer to soldering pins on the embedded component 14 . In other embodiments, when the thickness of the embedded element 14 is equal to the sum of the depths of the first through groove and the second through groove, the blind groove may not be formed in the conductive block 11, and the embedded element 14 The bottom directly abuts against one side of the conductive block 11 .
可选地,埋入式元件14的底部与盲槽的底部之间还填充有导电介质15,且该导电介质15具体可以是叠层设置于埋入式元件14的底部与盲槽的底部之间的金属块,比如,锡金属片溶融而填充至埋入式元件14与贯通的第一通槽、第二通槽及盲槽的槽壁之间的间隙,并固化后得到。而在其他实施例中,该导电介质15还可以只填充于埋入式元件14的侧壁与贯通的第一通槽、第二通槽及盲槽的槽壁之间的间隙,本申请对此不做限定。Optionally, a conductive medium 15 is also filled between the bottom of the embedded element 14 and the bottom of the blind groove, and the conductive medium 15 may be stacked between the bottom of the embedded element 14 and the bottom of the blind groove The metal blocks between them, such as tin metal sheets, are melted to fill the gaps between the embedded component 14 and the through groove walls of the first through groove, the second through groove and the blind groove, and are obtained after solidification. In other embodiments, the conductive medium 15 can also only be filled in the gap between the side wall of the embedded element 14 and the through groove wall of the first through groove, the second through groove and the blind groove. This is not limited.
请参阅图2,图2是本申请埋入式元件电路板第二实施例的结构示意图。本 实施例的埋入式元件电路板与图1中本申请提供的埋入式元件电路板第一实施例的区别在于,在埋入式元件电路板2中的芯板23的第二通槽的内侧壁上还设置有导电层26。Please refer to FIG. 2 . FIG. 2 is a schematic structural diagram of a second embodiment of an embedded component circuit board of the present application. The difference between the embedded component circuit board of this embodiment and the first embodiment of the embedded component circuit board provided by the present application in FIG. 1 is that the second through groove of the core board 23 in the embedded component circuit board 2 A conductive layer 26 is also provided on the inner sidewall of the .
且在该埋入式元件电路板2中导热材料层22中的第一通槽的内侧壁与埋入式元件24外侧面之间的距离等于芯板23中的第二通槽的内侧壁与埋入式元件24外侧面之间的距离,从而使导电块21能够藉由导电介质25电连接至该导电层26,以与芯板23实现电连接。And the distance between the inner sidewall of the first through groove in the heat-conducting material layer 22 in the embedded element circuit board 2 and the outer surface of the embedded element 24 is equal to the inner sidewall and the inner sidewall of the second through groove in the core board 23 The distance between the outer surfaces of the embedded components 24 enables the conductive block 21 to be electrically connected to the conductive layer 26 through the conductive medium 25 to realize electrical connection with the core board 23 .
而在其他实施例中,导热材料层22中的第一通槽的内侧壁与埋入式元件24外侧面之间的距离还可以大于芯板23中的第二通槽的内侧壁与埋入式元件24外侧面之间的距离,以能够使导电块21能够藉由导电层26,以及在第二通槽内对应于芯板13与导电块11之间的间隙中填充的导电介质25,而与芯板23实现电连接。In other embodiments, the distance between the inner side wall of the first through groove in the heat-conducting material layer 22 and the outer surface of the embedded element 24 can also be greater than the distance between the inner side wall of the second through groove in the core plate 23 and the embedded element. The distance between the outer surfaces of the formula element 24, so that the conductive block 21 can pass through the conductive layer 26, and the conductive medium 25 filled in the gap corresponding to the core plate 13 and the conductive block 11 in the second through groove, And it is electrically connected with the core board 23 .
基于总的发明构思,本申请还提供了一种埋入式元件电路板的制做方法,请参阅图3a-图3g,其中,图3a是本申请埋入式元件电路板的制做方法第一实施例的流程示意图,图3b-图3g是图3a中S35-S36对应的一实施方式的结构示意图。本实施例包括如下步骤:Based on the general inventive concept, the present application also provides a method for manufacturing an embedded component circuit board, please refer to Fig. 3a-Fig. A schematic flow chart of an embodiment, FIG. 3b-3g is a schematic structural diagram of an implementation manner corresponding to S35-S36 in FIG. 3a. This embodiment includes the following steps:
S31:提供一导电块,导电块设有至少一个盲槽。S31: Provide a conductive block, the conductive block is provided with at least one blind slot.
具体地,如图3b所示,提供一导电块31,且在该导电块31上开设有至少一个盲槽311的导电块31,也即,该盲槽311的深度小于导电块31的厚度。Specifically, as shown in FIG. 3 b , a conductive block 31 is provided, and at least one blind slot 311 is opened on the conductive block 31 , that is, the depth of the blind slot 311 is smaller than the thickness of the conductive block 31 .
可选地,该导电块31为铜块或银块等任一合理的既可以实现散热,又可以进行导电的金属块中的一种,本申请对此不做限定。Optionally, the conductive block 31 is any reasonable metal block such as a copper block or a silver block that can realize heat dissipation and conduct electricity, which is not limited in this application.
为方便说明,在本实施例中,以导电块31中设有1个盲槽311为例,进行说明,而在其他实施例中,该盲槽311上还可以仅开设2个,或3个,或5个等任一合理数量的盲槽311,本申请对此不做限定。For the convenience of description, in this embodiment, one blind slot 311 is provided in the conductive block 31 as an example for illustration, but in other embodiments, only two or three blind slots 311 may be provided. , or any reasonable number of blind slots 311 such as 5, which is not limited in this application.
S32:在导电块上设置导热材料层,导热材料层正对盲槽设有至少一个第一通槽。S32: disposing a thermally conductive material layer on the conductive block, the thermally conductive material layer is provided with at least one first through groove facing the blind groove.
进一步地,如图3c所示,在导电块31对应于该盲槽311开口的一侧面上贴设一导热材料层32,且在该导热材料层32上,正对每一导电块31上的盲槽311相应开设有至少一个第一通槽321。Further, as shown in FIG. 3c, a heat-conducting material layer 32 is pasted on the side of the conductive block 31 corresponding to the opening of the blind groove 311, and on the heat-conducting material layer 32, it is opposite to each conductive block 31. The blind slot 311 is correspondingly provided with at least one first through slot 321 .
可选地,该导热材料层32为低流胶的,且绝缘的导热半固化片,以能够通过叠层于芯板33与导电块31之间,对芯板33进行散热。而在其他实施例中, 该导热材料层32还可以采用具有导热,且兼具一定导电功能的材料制成,比如石墨烯导电胶材料等,本申请对此不做限定。Optionally, the thermally conductive material layer 32 is a low-flow adhesive and insulating thermally conductive prepreg, so as to dissipate heat from the core board 33 by being laminated between the core board 33 and the conductive block 31 . In other embodiments, the heat-conducting material layer 32 may also be made of a material that conducts heat and conducts electricity, such as graphene conductive adhesive material, which is not limited in this application.
S33:在导热材料层上设置芯板,芯板正对第一通槽设有至少一个第二通槽。S33: Arranging a core plate on the heat-conducting material layer, the core plate is provided with at least one second through-slot facing the first through-slot.
又进一步地,如图3d所示,在导热材料层32背离导电块31的一侧面上贴设一芯板33,且该芯板33正对每一导热材料层32中的第一通槽321相应开设有至少一个第二通槽331。Further, as shown in FIG. 3 d , a core plate 33 is pasted on the side of the heat-conducting material layer 32 facing away from the conductive block 31 , and the core plate 33 faces the first through-slot 321 in each heat-conducting material layer 32 Correspondingly, at least one second through groove 331 is opened.
可理解的,该第二通槽331与第一通槽321及盲槽311的数量彼此相等,且三者相互贯通。该芯板33具体可包括至少一层子体,也可以包括至少两层子体,且至少两层子体在相同的位置处开设有贯通的槽体,也即第二通槽331,而其中的每一子体可以是覆铜板或其他可用于制造电路板的材料,且每相邻两子体之间还可以叠层设置一半固化片。由此可知,该芯板33具体可用于实现埋入式元件电路板的电路设计逻辑,以实现相应的电连接。It can be understood that the number of the second through slot 331 is equal to that of the first through slot 321 and the blind slot 311 , and the three communicate with each other. Specifically, the core plate 33 may include at least one layer of sub-body, or at least two layers of sub-body, and at least two layers of sub-body are provided with a through groove body at the same position, that is, the second through groove 331, wherein Each sub-body can be a copper-clad laminate or other materials that can be used to manufacture circuit boards, and prepregs can also be stacked between each adjacent two sub-bodies. It can be seen from this that the core board 33 can be specifically used to realize the circuit design logic of the embedded component circuit board, so as to realize the corresponding electrical connection.
S34:在盲槽的底部设置导电介质。S34: setting a conductive medium at the bottom of the blind groove.
具体地,如图3e所示,在导电块31中的每一盲槽311的底部设置一导电介质34。Specifically, as shown in FIG. 3 e , a conductive medium 34 is disposed at the bottom of each blind slot 311 in the conductive block 31 .
可选地,该导电介质34为金属块,比如,锡金属片或其他任一合理的具有导电性能的介质中一种,本申请对此不做限定。Optionally, the conductive medium 34 is a metal block, such as a tin metal sheet or any other reasonable conductive medium, which is not limited in the present application.
S35:将埋入式元件贯穿第一通槽、第二通槽及盲槽设置于导电介质上,并使埋入式元件的至少一侧与贯通的第一通槽、第二通槽及盲槽的槽壁之间具有间隙。S35: Install the embedded element on the conductive medium through the first through groove, the second through groove and the blind groove, and make at least one side of the embedded element connect with the through first through groove, the second through groove and the blind groove The grooves have gaps between the groove walls.
进一步地,如图3f所示,将一埋入式元件35贯穿第一通槽321、第二通槽331及盲槽311贴设于导电介质34上,也即该埋入式元件35的厚度大于第一通槽321和第二通槽331厚度之和,而能够穿过第一通槽321和第二通槽331贴设于导电介质34上。且该埋入式元件35的至少一侧与第一通槽321、第二通槽331及盲槽311的槽壁间隔,而具有间隙。Further, as shown in FIG. 3f, an embedded element 35 is pasted on the conductive medium 34 through the first through groove 321, the second through groove 331 and the blind groove 311, that is, the thickness of the embedded element 35 is It is greater than the sum of the thicknesses of the first through groove 321 and the second through groove 331 , and can be pasted on the conductive medium 34 through the first through groove 321 and the second through groove 331 . Moreover, at least one side of the embedded component 35 is spaced from the groove walls of the first through groove 321 , the second through groove 331 and the blind groove 311 , so as to have a gap.
S36:对导电介质进行溶融,以使溶融后的导电介质填充间隙,从而使导电块藉由导电介质而电连接至芯板。S36: Melting the conductive medium, so that the melted conductive medium fills the gap, so that the conductive block is electrically connected to the core board through the conductive medium.
又进一步地,如图3g所示,对导电介质34进行溶融,比如,将其放入一烤箱中,以对该导电介质34进行加热溶融,而使溶融后的导电介质34填充于埋入式元件35与贯通的第一通槽321、第二通槽331及盲槽311之间形成的间隙中,从而使导电块31能够藉由导电介质34而电连接至芯板33。Further, as shown in Figure 3g, the conductive medium 34 is melted, for example, it is put into an oven to heat and melt the conductive medium 34, so that the conductive medium 34 after melting is filled in the embedded The conductive block 31 can be electrically connected to the core board 33 through the conductive medium 34 in the gap formed between the element 35 and the first through slot 321 , the second through slot 331 and the blind slot 311 .
由此可知,相较于将导电胶薄膜叠层于芯板33与导电块31之间,以实现芯板33与导电块31之间的粘接与导热及导电性能。显然,采用导热材料层32实现芯板33与导电块31之间的粘接与导热,而采用导电介质34实现芯板33与导电块31之间的导电性能,相应的实现成本更低,且能够有效降低制做埋入式元件电路板的物料使用成本,该导热材料层32和导电介质34的耐热性、耐化学性及韧性也相对较高。It can be seen that, compared with laminating the conductive adhesive film between the core board 33 and the conductive block 31 , the adhesion, thermal conductivity and electrical conductivity between the core board 33 and the conductive block 31 can be achieved. Obviously, using the thermally conductive material layer 32 to achieve bonding and heat conduction between the core board 33 and the conductive block 31, and using the conductive medium 34 to realize the electrical conductivity between the core board 33 and the conductive block 31, the corresponding implementation cost is lower, and It can effectively reduce the cost of materials used for making embedded component circuit boards, and the heat resistance, chemical resistance and toughness of the heat conduction material layer 32 and the conduction medium 34 are also relatively high.
在一实施例中,导热材料层32中的第一通槽321的内侧壁与埋入式元件35外侧面之间的距离大于芯板33中的第二通槽331的内侧壁与埋入式元件35外侧面之间的距离,也即第二通槽331的横截面尺寸大于第一通槽321的横截面尺寸。而芯板33面向导电块31的一侧面的部分结构还与该导电块31之间具有间隙,且芯板33通过该部分结构露出导电层,而该间隙,也即第二通槽331内对应于芯板33与导电块31之间的间隙中还填充有导电介质34,以使得该导电块31能够藉由该导电介质34电连接至芯板33面向导电块31的一侧面的该部分结构,而与芯板33实现电连接。In one embodiment, the distance between the inner sidewall of the first through groove 321 in the heat conducting material layer 32 and the outer side of the embedded element 35 is greater than the distance between the inner sidewall of the second through groove 331 in the core board 33 and the embedded element 35 . The distance between the outer surfaces of the elements 35 , that is, the cross-sectional dimension of the second through groove 331 is greater than the cross-sectional dimension of the first through groove 321 . And there is a gap between the part structure of the core board 33 facing the side of the conductive block 31 and the conductive block 31, and the core board 33 exposes the conductive layer through this part structure, and the gap, that is, the second through groove 331 corresponds to The gap between the core plate 33 and the conductive block 31 is also filled with a conductive medium 34, so that the conductive block 31 can be electrically connected to the part of the structure on the side of the core plate 33 facing the conductive block 31 through the conductive medium 34 , and achieve electrical connection with the core board 33 .
可选地,第一通槽321的内侧壁与埋入式元件35外侧面之间的距离比第二通槽331的内侧壁与埋入式元件35外侧面之间的距离大1-20mm,以能够有效实现芯板33与导电块31之间的电连接。Optionally, the distance between the inner side wall of the first through groove 321 and the outer side of the embedded element 35 is 1-20 mm larger than the distance between the inner side wall of the second through groove 331 and the outer side of the embedded element 35, In order to effectively realize the electrical connection between the core board 33 and the conductive block 31 .
在一实施例中,埋入式元件35还包括组装引线,且该组装引线贴设于芯板33背离导电块31的另一侧面上,以使埋入式元件35与芯板33实现电连接。In one embodiment, the embedded component 35 also includes an assembly lead, and the assembled lead is attached to the other side of the core board 33 away from the conductive block 31, so that the embedded component 35 and the core board 33 are electrically connected. .
可理解的,导电块31中的盲槽311深度具体是由埋入式元件35穿过第一通槽321和第二通槽331后,凸出于第一通槽321和第二通槽331的厚度决定,以使得埋入式元件35在抵接于该盲槽311的底部时,能够尽可能的使其组装引线与芯板33背离导电块31的另一侧面之间的距离更短,而能够直接贴设于芯板33的另一侧面上,以保证更短的走线距离及更好的电连接性能。其中,该组装引线具体指的是埋入式元件35上的焊接引脚。而在其他实施例中,当埋入式元件35的厚度等于第一通槽321和第二通槽331的深度之和时,在导电块31中还可以不形成盲槽311,而使埋入式元件35的底部直接抵接于导电块31的一侧面上。It can be understood that the depth of the blind groove 311 in the conductive block 31 is specifically determined by the embedded element 35 protruding from the first through groove 321 and the second through groove 331 after passing through the first through groove 321 and the second through groove 331 The thickness is determined so that when the embedded component 35 abuts against the bottom of the blind groove 311, the distance between the assembly lead and the other side of the core board 33 away from the conductive block 31 can be as short as possible, Instead, it can be directly attached to the other side of the core board 33 to ensure a shorter routing distance and better electrical connection performance. Wherein, the assembly leads specifically refer to soldering pins on the embedded component 35 . In other embodiments, when the thickness of the embedded element 35 is equal to the sum of the depths of the first through groove 321 and the second through groove 331, the blind groove 311 may not be formed in the conductive block 31, but the embedded The bottom of the formula element 35 directly abuts against one side of the conductive block 31 .
基于总的发明构思,本申请还提供了一种电子装置,请参阅图4,图4是本申请电子装置一实施例的结构示意图。其中,该电子装置41包括埋入式元件电路板411,而该埋入式元件电路板411为如上任一项所述的埋入式元件电路板1 或埋入式元件电路板2,在此不再赘述。Based on the general inventive concept, the present application also provides an electronic device, please refer to FIG. 4 , which is a schematic structural diagram of an embodiment of the electronic device of the present application. Wherein, the electronic device 41 includes an embedded component circuit board 411, and the embedded component circuit board 411 is the embedded component circuit board 1 or the embedded component circuit board 2 as described in any one of the above, here No longer.
区别于现有技术的情况,本申请中的埋入式元件电路板包括:导电块、导热材料层、芯板及埋入式元件;且其中导电块设有至少一个盲槽,导热材料层正对盲槽设有至少一个第一通槽,而芯板正对第一通槽设有至少一个第二通槽,埋入式元件设置在贯通的第一通槽、第二通槽及盲槽中,且埋入式元件的至少一侧与第一通槽、第二通槽及盲槽的槽壁之间填充有导电介质,以使导电块能够藉由导电介质而电连接至芯板,从而能够有效避免使用价格昂贵的导电胶薄膜来实现芯板与导电块之间的导热、导电需求,以能够降低生产埋入式元件电路板的物料使用成本,且导热材料层和导电介质的耐热性、耐化学性及韧性也相对较高。Different from the situation in the prior art, the embedded component circuit board in this application includes: a conductive block, a thermally conductive material layer, a core board and embedded components; and the conductive block is provided with at least one blind slot, and the thermally conductive material layer is positively There is at least one first through-slot facing the blind slot, and at least one second through-slot is provided on the core plate facing the first through-slot, and the embedded components are arranged in the first through-slot, the second through-slot and the blind slot through , and at least one side of the embedded component is filled with a conductive medium between the first through groove, the second through groove and the groove walls of the blind groove, so that the conductive block can be electrically connected to the core board through the conductive medium, Therefore, it can effectively avoid the use of expensive conductive adhesive film to realize the heat conduction and conduction requirements between the core board and the conductive block, so as to reduce the cost of materials used in the production of embedded component circuit boards, and the resistance of the heat conduction material layer and the conduction medium Thermal, chemical resistance and toughness are also relatively high.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above is only an embodiment of the application, and does not limit the patent scope of the application. Any equivalent structure or equivalent process conversion made by using the specification and drawings of the application, or directly or indirectly used in other related technologies fields, are all included in the scope of patent protection of this application in the same way.

Claims (10)

  1. 一种埋入式元件电路板,其特征在于,所述埋入式元件电路板包括:An embedded component circuit board, characterized in that the embedded component circuit board includes:
    导电块,所述导电块设有至少一个盲槽;A conductive block, the conductive block is provided with at least one blind slot;
    导热材料层,设置在所述导电块上,且所述导热材料层正对所述盲槽设有至少一个第一通槽;A heat-conducting material layer is arranged on the conductive block, and the heat-conducting material layer is provided with at least one first through groove facing the blind groove;
    芯板,设置在所述导热材料层上,所述芯板正对所述第一通槽设有至少一个第二通槽;A core plate is arranged on the heat-conducting material layer, and the core plate is provided with at least one second through-slot facing the first through-slot;
    埋入式元件,设置在贯通的所述第一通槽、所述第二通槽及所述盲槽中,且所述埋入式元件的至少一侧与所述第一通槽、所述第二通槽及所述盲槽的槽壁之间填充有导电介质,以使所述导电块藉由所述导电介质而电连接至所述芯板。Embedded components are arranged in the first through groove, the second through groove and the blind groove through, and at least one side of the embedded element is connected to the first through groove, the A conductive medium is filled between the second through groove and the groove wall of the blind groove, so that the conductive block is electrically connected to the core board through the conductive medium.
  2. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述第一通槽的内侧壁与所述埋入式元件外侧面之间的距离大于所述第二通槽的内侧壁与所述埋入式元件外侧面之间的距离,所述导电介质还填充至所述第二通槽内对应于所述芯板与所述导电块之间的间隙中,所述导电块藉由所述导电介质电连接至所述芯板面向所述导电块的一侧面上。The distance between the inner wall of the first through groove and the outer surface of the embedded element is greater than the distance between the inner wall of the second through groove and the outer surface of the embedded element, and the conductive medium It is also filled into the gap corresponding to the core board and the conductive block in the second through groove, and the conductive block is electrically connected to the part of the core board facing the conductive block through the conductive medium. on one side.
  3. 根据权利要求2所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 2, wherein,
    所述第一通槽的内侧壁与所述埋入式元件外侧面之间的距离比所述第二通槽的内侧壁与所述埋入式元件外侧面之间的距离大1-20mm。The distance between the inner side wall of the first through groove and the outer surface of the embedded element is 1-20 mm larger than the distance between the inner side wall of the second through groove and the outer surface of the embedded element.
  4. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述芯板的所述第二通槽的内侧壁上还设置有导电层,所述第一通槽的内侧壁与所述埋入式元件外侧面之间的距离等于所述第二通槽的内侧壁与所述埋入式元件外侧面之间的距离,所述导电块藉由所述导电介质而电连接至所述导电层。A conductive layer is also provided on the inner sidewall of the second through-slot of the core board, and the distance between the inner sidewall of the first through-slot and the outer surface of the embedded component is equal to that of the second through-slot The distance between the inner wall of the embedded element and the outer surface of the embedded element, the conductive block is electrically connected to the conductive layer through the conductive medium.
  5. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述埋入式元件包括组装引线,所述组装引线贴设于所述芯板背离所述导电块的另一侧面上,以使所述埋入式元件与所述芯板实现电连接。The embedded component includes an assembly lead, and the assembled lead is attached to the other side of the core board away from the conductive block, so as to realize electrical connection between the embedded component and the core board.
  6. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述埋入式元件的底部与所述盲槽的底部之间还填充有所述导电介质。The conductive medium is also filled between the bottom of the embedded element and the bottom of the blind slot.
  7. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述导热材料层为导热半固化片。The thermally conductive material layer is a thermally conductive prepreg.
  8. 根据权利要求1所述的埋入式元件电路板,其特征在于,The embedded component circuit board according to claim 1, wherein,
    所述导热材料层是采用石墨烯导电胶材料制成,以使所述导电块藉由所述导电介质和所述导热材料层而电连接至所述芯板。The thermally conductive material layer is made of graphene conductive adhesive material, so that the conductive block is electrically connected to the core board through the conductive medium and the thermally conductive material layer.
  9. 一种埋入式元件电路板的制做方法,其特征在于,所述埋入式元件电路板的制做方法包括:A method for manufacturing an embedded component circuit board, characterized in that the method for manufacturing the embedded component circuit board includes:
    提供一导电块,所述导电块设有至少一个盲槽;providing a conductive block, the conductive block is provided with at least one blind slot;
    在所述导电块上设置导热材料层,所述导热材料层正对所述盲槽设有至少一个第一通槽;A heat-conducting material layer is provided on the conductive block, and the heat-conducting material layer is provided with at least one first through-slot facing the blind slot;
    在所述导热材料层上设置芯板,所述芯板正对所述第一通槽设有至少一个第二通槽;A core plate is arranged on the heat-conducting material layer, and the core plate is provided with at least one second through-slot facing the first through-slot;
    在所述盲槽的底部设置导电介质;setting a conductive medium at the bottom of the blind groove;
    将埋入式元件贯穿所述第一通槽、所述第二通槽及所述盲槽设置于所述导电介质上,并使所述埋入式元件的至少一侧与贯通的所述第一通槽、所述第二通槽及所述盲槽的槽壁之间具有间隙;The embedded element is arranged on the conductive medium through the first through groove, the second through groove and the blind groove, and at least one side of the embedded element is connected to the through first through groove. There is a gap between the first through groove, the second through groove and the groove wall of the blind groove;
    对所述导电介质进行溶融,以使溶融后的所述导电介质填充所述间隙,从而使所述导电块藉由所述导电介质而电连接至所述芯板。Melting the conductive medium, so that the melted conductive medium fills the gap, so that the conductive block is electrically connected to the core board through the conductive medium.
  10. 一种电子装置,所述电子装置包括如权利要求1-8任一项所述的埋入式元件电路板。An electronic device comprising the embedded component circuit board according to any one of claims 1-8.
PCT/CN2021/121087 2021-06-03 2021-09-27 Buried component circuit board, manufacturing method therefor, and electronic apparatus WO2022252453A1 (en)

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CN107896423A (en) * 2017-11-21 2018-04-10 生益电子股份有限公司 A kind of PCB of quick heat radiating
CN107896421A (en) * 2017-11-21 2018-04-10 生益电子股份有限公司 A kind of PCB of quick heat radiating
CN107896422A (en) * 2017-11-21 2018-04-10 生益电子股份有限公司 A kind of PCB of quick heat radiating

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* Cited by examiner, † Cited by third party
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US4737395A (en) * 1983-11-29 1988-04-12 Ibiden Co. Ltd. Printed wiring board for mounting electronic parts and process for producing the same
US6188579B1 (en) * 1999-07-12 2001-02-13 Lucent Technologies Inc. Apparatus and methods for forming a printed wiring board assembly to reduce pallet warpage
CN102510663A (en) * 2011-09-29 2012-06-20 华为技术有限公司 Printed board component and processing method thereof
CN107896423A (en) * 2017-11-21 2018-04-10 生益电子股份有限公司 A kind of PCB of quick heat radiating
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