WO2023084600A1 - 電力変換装置、モータ駆動装置及び冷凍サイクル適用機器 - Google Patents

電力変換装置、モータ駆動装置及び冷凍サイクル適用機器 Download PDF

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Publication number
WO2023084600A1
WO2023084600A1 PCT/JP2021/041185 JP2021041185W WO2023084600A1 WO 2023084600 A1 WO2023084600 A1 WO 2023084600A1 JP 2021041185 W JP2021041185 W JP 2021041185W WO 2023084600 A1 WO2023084600 A1 WO 2023084600A1
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WIPO (PCT)
Prior art keywords
capacitor
ripple compensation
current
compensation control
power supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/JP2021/041185
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English (en)
French (fr)
Japanese (ja)
Inventor
知宏 沓木
公洋 松崎
浩一 有澤
貴昭 ▲高▼原
遥 松尾
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to CN202180103821.6A priority Critical patent/CN118266161A/zh
Priority to US18/687,516 priority patent/US20240372498A1/en
Priority to JP2023559232A priority patent/JPWO2023084600A1/ja
Priority to PCT/JP2021/041185 priority patent/WO2023084600A1/ja
Publication of WO2023084600A1 publication Critical patent/WO2023084600A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
    • H02P27/08—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
    • H02P27/085—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
    • H02P21/05—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation specially adapted for damping motor oscillations, e.g. for reducing hunting
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
    • H02P29/50—Reduction of harmonics

Definitions

  • the present disclosure relates to a power conversion device, a motor drive device, and a refrigeration cycle application device that convert AC power into desired power.
  • a power conversion device that converts AC power supplied from an AC power supply into desired AC power and supplies it to a load such as an air conditioner.
  • a power conversion device which is a control device for an air conditioner, rectifies AC power supplied from an AC power supply with a diode stack, which is a rectifier, and further smoothes the power with a smoothing capacitor. is converted into desired AC power by an inverter comprising a plurality of switching elements, and the AC power is output to a compressor motor as a load.
  • the present disclosure has been made in view of the above, and an object thereof is to obtain a power conversion device capable of suppressing an increase in the size of the device while suppressing deterioration of the capacitor.
  • the power conversion device includes a rectifier that rectifies first AC power supplied from a commercial power supply, and a capacitor that is connected to the output end of the rectifier. and an inverter connected to both ends of the capacitor for generating the second AC power and outputting it to the motor.
  • the power conversion device also includes a control unit that controls the operation of the inverter so that the pulsation corresponding to the power state of the capacitor is superimposed on the drive pattern of the motor, and suppresses the charging and discharging current of the capacitor.
  • the control unit performs load pulsation compensation control to reduce vibration of the motor and power supply pulsation compensation control to suppress charge/discharge current of the capacitor while giving priority to constant current load control that controls the rotation speed of the motor.
  • a torque current command for load ripple compensation control is generated so that there remains a torque current command that can be assigned to ripple compensation control.
  • the power converter according to the present disclosure it is possible to suppress the deterioration of the capacitor and suppress the enlargement of the device.
  • FIG. 1 is a diagram showing a configuration example of a power converter according to Embodiment 1;
  • FIG. FIG. 2 is a block diagram showing a configuration example of a control unit included in the power converter according to Embodiment 1;
  • 1 is a block diagram showing an example of a hardware configuration realizing functions of a control unit according to Embodiment 1;
  • FIG. FIG. 4 is a block diagram showing another example of a hardware configuration that implements the functions of the control unit according to Embodiment 1; The figure which shows the structural example of the power converter device which concerns on Embodiment 2.
  • FIG. 4 is a block diagram showing a configuration example of a control unit included in a power converter according to Embodiment 2; Flowchart for explaining the operation of the main part of the power converter according to Embodiment 2
  • FIG. 11 is a diagram showing a configuration example of a power conversion device according to Embodiment 3
  • FIG. 11 is a block diagram showing a configuration example of a control unit included in a power converter according to Embodiment 3
  • Flowchart for explaining the operation of the main part of the power converter according to Embodiment 3 The figure which shows the structural example of the power converter device which concerns on Embodiment 4.
  • FIG. 11 is a diagram showing a configuration example of a power conversion device according to Embodiment 3
  • FIG. 11 is a block diagram showing a configuration example of a control unit included in a power converter according to Embodiment 3
  • Flowchart for explaining the operation of the main part of the power converter according to Embodiment 3 The figure which shows the structural example of the
  • FIG. 10 is a block diagram showing a configuration example of a control unit included in a power converter according to Embodiment 4; Flowchart for explaining the operation of the main part of the power converter according to the fourth embodiment A diagram showing a configuration example of a refrigeration cycle application device according to Embodiment 5
  • FIG. 1 is a diagram showing a configuration example of a power conversion device 1 according to Embodiment 1.
  • the power converter 1 is connected to a commercial power source 110 and a compressor 315 .
  • the power conversion device 1 converts first AC power of power supply voltage Vs supplied from the commercial power supply 110 into second AC power having desired amplitude and phase, and supplies the second AC power to the compressor 315 .
  • the commercial power supply 110 is an example of an AC power supply
  • the compressor 315 is an example of the equipment referred to in the first embodiment.
  • a motor 314 is mounted on the compressor 315 .
  • a motor drive device 2 is configured by the power conversion device 1 and the motor 314 included in the compressor 315 .
  • the power conversion device 1 includes a reactor 120 , a rectification section 130 , current detection sections 501 and 502 , a smoothing section 200 , an inverter 310 , current detection sections 313 a and 313 b , and a control section 400 .
  • the reactor 120 is connected between the commercial power supply 110 and the rectifying section 130 .
  • Rectifying section 130 has a bridge circuit configured by rectifying elements 131 to 134, rectifies the first AC power of the power supply voltage supplied from commercial power supply 110, and outputs the first AC power.
  • the rectifier 130 performs full-wave rectification.
  • the smoothing section 200 is connected to the output terminal of the rectifying section 130 .
  • Smoothing section 200 has capacitor 210 as a smoothing element, and smoothes the power rectified by rectifying section 130 .
  • Capacitor 210 is, for example, an electrolytic capacitor, a film capacitor, or the like.
  • Capacitor 210 is connected to the output end of rectifying section 130 and has a capacity to smooth the power rectified by rectifying section 130 . It does not have a waveform shape, but has a waveform shape in which a voltage ripple corresponding to the frequency of the commercial power supply 110 is superimposed on the DC component, and does not pulsate greatly.
  • the frequency of this voltage ripple is a component twice the frequency of the power supply voltage Vs when the commercial power supply 110 is single-phase, and the main component is a frequency component six times the frequency of the power supply voltage Vs when the commercial power supply 110 is three-phase. If the power input from commercial power supply 110 and the power output from inverter 310 do not change, the amplitude of this voltage ripple is determined by the capacitance of capacitor 210 . For example, it pulsates in such a range that the maximum value of the voltage ripple generated in the capacitor 210 is less than twice the minimum value.
  • the current detection section 501 detects the rectified current I1 flowing out from the rectification section 130 and outputs the detected value of the detected rectified current I1 to the control section 400 .
  • Current detection unit 502 detects inverter input current I ⁇ b>2 that flows into inverter 310 and outputs a detected value of inverter input current I ⁇ b>2 to control unit 400 .
  • Current detection units 501 and 502 can be used as detection units that detect the power state of capacitor 210 .
  • the inverter 310 is connected to both ends of the smoothing section 200 , that is, the capacitor 210 .
  • the inverter 310 has switching elements 311a-311f and freewheeling diodes 312a-312f.
  • the switching elements 311a to 311f are controlled to be turned on/off under the control of the control unit 400.
  • FIG. Through this control, the power output from the rectifying section 130 and the smoothing section 200 is converted into second AC power having desired amplitude and phase. That is, the inverter 310 turns on and off the switching elements 311 a to 311 f to generate the second AC power and output it to the motor 314 .
  • Each of the current detection units 313 a and 313 b detects the current value of one phase out of the three phase currents output from the inverter 310 and outputs the detected current value to the control unit 400 .
  • Control unit 400 acquires two-phase current values among the three-phase current values output from inverter 310, thereby calculating the remaining one-phase current value output from inverter 310. .
  • a motor 314 mounted on the compressor 315 rotates according to the amplitude and phase of the AC power supplied from the inverter 310 to perform compression operation.
  • the compressor 315 is a hermetic compressor used in an air conditioner or the like, the load torque of the compressor 315 can often be regarded as a constant torque load.
  • FIG. 1 shows a case where the motor windings in the motor 314 are Y-connected
  • the present invention is not limited to this example.
  • the motor windings of the motor 314 may be delta-connection, or may be switchable between Y-connection and delta-connection.
  • each configuration shown in FIG. 1 is an example, and the arrangement of each configuration is not limited to the example shown in FIG.
  • reactor 120 may be arranged after rectifying section 130 .
  • the power conversion device 1 may include a booster section, or the rectifier section 130 may have the function of the booster section.
  • each of the current detection units 313a, 313b, 501, 502 may be simply referred to as "detection unit”.
  • the current values detected by the current detection units 313a, 313b, 501, 502 are sometimes simply referred to as "detected values”.
  • the control unit 400 acquires the detection value of the rectified current I1 detected by the current detection unit 501 and the detection value of the inverter input current I2 detected by the current detection unit 502. The control unit 400 also acquires the detected values of the motor currents detected by the current detection units 313a and 313b. Control unit 400 controls the operation of inverter 310, specifically, the on/off of switching elements 311a to 311f included in inverter 310, using the detection values detected by the respective detection units. Further, control unit 400 controls inverter 310 so that second AC power including pulsation corresponding to the pulsation of power flowing into capacitor 210 of smoothing unit 200 from rectifying unit 130 is output from inverter 310 to compressor 315 . control behavior.
  • the pulsation according to the pulsation of the power flowing into the capacitor 210 of the smoothing section 200 is, for example, the pulsation that varies depending on the frequency of the pulsation of the power flowing into the capacitor 210 of the smoothing section 200 .
  • control unit 400 suppresses capacitor current I3, which is the charge/discharge current of capacitor 210 .
  • the control unit 400 performs control so that any one of the speed, voltage, and current of the motor 314 is in a desired state. Note that the control unit 400 does not have to use all the detection values acquired from each detection unit, and can perform control using some of the detection values.
  • the control unit 400 controls the motor 314 without a position sensor.
  • position sensorless control methods for the motor 314 There are two types of position sensorless control methods for the motor 314: primary magnetic flux constant control and sensorless vector control. Embodiment 1 will be described based on sensorless vector control as an example. It should be noted that the control method described below can also be applied to the primary magnetic flux constant control with minor modifications.
  • the rectified current I1 flowing out of the rectifier 130 is affected by the power phase of the commercial power supply 110, the characteristics of elements installed before and after the rectifier 130, and the like.
  • the rectified current I1 has characteristics including the power supply frequency and harmonic components of the power supply frequency (frequency components of integer multiples of 2 or more).
  • the capacitor current I3 when the capacitor current I3 is large, aging deterioration of the capacitor 210 is accelerated. In particular, when an electrolytic capacitor is used as the capacitor 210, the degree of aging deterioration is accelerated.
  • control unit 400 controls the inverter 310 so that the inverter input current I2 becomes equal to the rectified current I1, and controls the capacitor current I3 to approach zero. This suppresses deterioration of the capacitor 210 .
  • a ripple component caused by PWM Pulse Width Modulation
  • control unit 400 needs to control inverter 310 with the ripple component taken into account.
  • the control unit 400 monitors the power state of the smoothing unit 200, that is, the capacitor 210, and applies appropriate pulsation to the motor 314 so that the capacitor current I3 decreases.
  • the power state of the capacitor 210 includes the rectified current I1, the inverter input current I2, the capacitor current I3, the capacitor voltage Vdc that is the voltage of the capacitor 210, and the like.
  • control unit 400 at least one of these power states of capacitor 210 serves as information necessary for deterioration suppression control.
  • the current detection section 501 detects the current value of the rectified current I1 and outputs the detected value to the control section 400 .
  • Current detection unit 502 also detects the current value of inverter input current I2 and outputs the detected value to control unit 400 .
  • Control unit 400 controls inverter 310 so that the value obtained by removing PWM ripple from inverter input current I2 matches rectified current I1, and adds pulsation to the power output to motor 314.
  • This control is called "power supply ripple compensation control”.
  • the power converter 1 needs to pulsate the inverter input current I2 and the q-axis current of the motor 314 appropriately.
  • the compressor 315 when the compressor 315 is used in an air conditioner and the load on the compressor 315 is substantially constant, that is, even when the effective value of the inverter input current I2 is constant, depending on the type of load on the compressor 315 Some are known to have mechanisms that produce periodic rotational fluctuations. Therefore, when driving a compressor load having such a mechanism, the load torque has periodic fluctuations. Therefore, when the compressor 315 is driven with a constant output current from the inverter 310, that is, with a constant torque output, speed fluctuations occur due to the torque difference. Speed fluctuations occur remarkably in the low speed range, and the speed fluctuations decrease as the operating point moves to the high speed range.
  • the speed fluctuation part flows out to the outside, it will be observed as vibration, and it is necessary to add parts for vibration countermeasures. Therefore, in addition to the constant current output from the inverter 310, that is, the constant torque output current, the pulsating torque, that is, the pulsating current is supplied to the compressor 315, so that the torque corresponding to the load torque fluctuation is transferred from the inverter 310 to the compressor 315.
  • the method of giving to As a result by bringing the torque difference closer to zero, it is possible to reduce the speed fluctuation of the motor 314 of the compressor 315 and suppress the vibration. As a result, the torque difference between the output torque of inverter 310 and the load torque can approach zero. As a result, speed fluctuation of the motor 314 provided in the compressor 315 can be reduced, and vibration of the compressor 315 can be suppressed.
  • This control is called "load ripple compensation control”.
  • the control unit 400 performs constant current load control for controlling the rotation speed of the motor 314, power supply ripple compensation control for compensating for power supply ripple, and load ripple compensation control for compensating for load ripple. and
  • the distribution by each control is not appropriate, the rotation speed of the motor 314 cannot follow the speed command, the load ripple compensation control is overcompensated, and the power supply ripple compensation cannot be satisfactorily controlled. There is a risk of Therefore, in Embodiment 1, the power converter 1 is operated so that each control operation is appropriate. A specific control method will be described below.
  • the control unit 400 performs control giving priority to the constant current load control.
  • the control unit 400 sets a limit value of the q-axis current command that can be used in each control of constant current load control, power supply ripple compensation control, and load ripple compensation control.
  • the control unit 400 performs power supply ripple compensation control and load ripple compensation control within a range obtained by subtracting the value of the q-axis current command used in constant current load control from the limit value of the overall q-axis current command.
  • a limit value is set, and a q-axis current command for power supply ripple compensation control and load ripple compensation control is generated. That is, the control unit 400 preferentially performs constant current load control for controlling the rotation speed of the motor 314, load ripple compensation control for reducing vibration of the motor 314, and power supply ripple compensation control for suppressing the capacitor current I3 of the capacitor 210. Perform compensation control.
  • the overall q-axis current limit value Iqlim varies depending on the value of the d -axis current id, the speed of the motor 314, and the like. From the viewpoint of the demagnetization limit of the motor 314 in the low speed range, the maximum current of the inverter 310, and the like, the q-axis current limit value Iqlim is determined, for example, by the following equation (1). In addition, in this paper, the q-axis current limit value Iqlim may be referred to as a "first limit value".
  • I rmslim represents the limit value of the phase current expressed as an effective value
  • i d * represents the d-axis current command.
  • I rmslim is generally set 10% to 20% lower than the overcurrent cutoff protection threshold in inverter 310 .
  • the q-axis current iq that can flow is reduced due to the influence of voltage saturation. It is well known that when the q-axis current command becomes excessive, there are cases where control becomes unstable due to the windup phenomenon of the integrator. Since the equation (1) does not take into consideration the decrease in the maximum q-axis current due to the increase in speed, a mathematical expression that takes into account the decrease in the maximum q-axis current is derived.
  • the limit value of the dq-axis voltage is Vom
  • the relationship of the approximation formula (2) holds for Vom .
  • Equation (6) the q-axis current limit value I qlim is set as shown in Equation (6), taking into account both Equations (1) and (4).
  • MIN is a function that selects the minimum.
  • FIG. 2 is a block diagram showing a configuration example of the control unit 400 included in the power converter 1 according to Embodiment 1.
  • the control unit 400 includes a rotor position estimation unit 401, a speed control unit 402, a flux-weakening control unit 403, a current control unit 404, coordinate conversion units 405 and 406, a PWM signal generation unit 407, and a subtraction unit 408. , a distribution ratio multiplication unit 409 , a load ripple compensation control unit 410 , an addition unit 411 , a subtraction unit 412 , a power supply ripple compensation control unit 413 , and an addition unit 414 .
  • the adders 411 and 414 constitute a q-axis current command generator 415 .
  • the rotor position estimation unit 401 calculates the dq-axis Estimate an estimated phase angle ⁇ est , which is the direction at , and an estimated speed ⁇ est , which is the rotor speed.
  • the speed control unit 402 automatically adjusts, that is, generates the q-axis current command I qsp so that the speed command ⁇ * and the estimated speed ⁇ est match.
  • the q-axis current command Iqsp is a torque current command for constant current load control.
  • the speed command ⁇ * is, for example, a temperature detected by a temperature sensor (not shown) or an instruction from a remote controller (not shown). It is based on information indicating the set temperature, operation mode selection information, operation start and operation end instruction information, and the like.
  • the operation modes are, for example, heating, cooling, and dehumidification.
  • the flux-weakening control unit 403 automatically adjusts the d-axis current command i d * so that the absolute value of the dq-axis voltage command vector V dq * falls within the limits of the voltage limit value V lim * .
  • the flux-weakening control can be broadly divided into a method of calculating the d-axis current command id * from the equation of the voltage limit ellipse, and a method in which the absolute value deviation between the voltage limit value Vlim * and the dq-axis voltage command vector Vdq * is zero. There are two methods of calculating the d-axis current command i d * so that
  • the current control unit 404 automatically adjusts the dq-axis voltage command vector V dq * so that the dq-axis current vector i dq follows the d-axis current command id * and the q-axis current command i q * .
  • the coordinate conversion unit 405 coordinates-converts the dq-axis voltage command vector V dq * from the dq coordinates into the voltage command V uvw * of the AC quantity according to the estimated phase angle ⁇ est .
  • a coordinate transformation unit 406 coordinates-transforms the current I uvw flowing through the motor 314 from an alternating current quantity to a dq-axis current vector i dq of dq coordinates in accordance with the estimated phase angle ⁇ est .
  • the control unit 400 controls the two-phase current values detected by the current detection units 313a and 313b among the three-phase current values output from the inverter 310 for the current Iuvw flowing through the motor 314, It can be obtained by calculating the current value of the remaining one phase using the current values of the two phases.
  • PWM signal generation unit 407 generates a PWM signal based on voltage command V uvw * coordinate-transformed by coordinate transformation unit 405 .
  • Control unit 400 applies a voltage to motor 314 by outputting the PWM signal generated by PWM signal generation unit 407 to switching elements 311 a to 311 f of inverter 310 .
  • a subtraction unit 408 generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim described above and the absolute value of the q-axis current command I qsp . If the value of the q-axis current command Iqsp is positive, the calculation of the absolute value is unnecessary.
  • a q-axis current limit value I qlim is a limit value for the q-axis current command i q * input to the current control unit 404 .
  • the q-axis current margin Iqmargin is the remainder obtained by subtracting the current of the q-axis current command Iqsp required for constant current load control from the q-axis current limit value Iqlim .
  • subtraction section 408 may smooth it using a low-pass filter as shown in equation (7).
  • T is the filter time constant, which is the reciprocal of the cut-off angular frequency
  • s is the Laplace transform variable.
  • the distribution ratio multiplier 409 adds the q-axis current margin Iqmargin generated by the subtractor 408 to the load ripple compensation control for reducing the vibration of the motor 314 and the capacitor current of the capacitor 210, as shown in equation (8).
  • a distribution ratio K margin for each compensation control of power supply ripple compensation control for suppressing I3 is multiplied to generate a current limit value I qlimAVS for load ripple compensation control.
  • the distribution ratio K margin is a distribution ratio of the q-axis current margin I qmargin and is a variable of 0 or more and 1 or less.
  • the distribution ratio K margin may be set according to the power state of the capacitor 210, the operating state of the motor 314, the operating state of the air conditioner when the power conversion device 1 is used as a refrigerating cycle device in the air conditioner, and the like.
  • the current limit value I qlimAVS for load ripple compensation control is set using the q-axis current margin I qmargin .
  • a load ripple compensation control unit 410 generates a load ripple compensation q-axis current command I qavs using a current limit value I qlimAVS for load ripple compensation control.
  • the load ripple compensation q-axis current command I qavs is a torque current command for load ripple compensation control.
  • load ripple compensation control section 410 performs load ripple compensation control within the range of current limit value IqlimAVS for load ripple compensation control generated by distribution ratio multiplication section 409, and load ripple compensation q-axis Generate the current command I qavs .
  • the load ripple compensation q-axis current command I qavs is expressed as in Equation (9).
  • the magnitude relation among the q-axis current margin I qmargin , the current limit value I qlimAVS for load ripple compensation control, and the load ripple compensation q-axis current command I qavs is I qmargin ⁇ I qlimAVS ⁇ I qavs .
  • load ripple compensation control section 410 does not use up all of current limit value I qlimAVS for load ripple compensation control.
  • the subtraction unit 412 calculates a limit value I qlimd2v to generate
  • the limit value I qlimd2v for power supply ripple compensation control is set using the q-axis current margin I qmargin .
  • the power supply ripple compensation control unit 413 uses the limit value Iqlimd2v for power supply ripple compensation control to generate the current amplitude Iqd2v for the power supply ripple compensation control.
  • the current amplitude Iqd2v for power supply ripple compensation control is a torque current command for power supply ripple compensation control.
  • the power supply ripple compensation control unit 413 determines the current amplitude I qd2v for the power supply ripple compensation control as shown in equation (11).
  • the power supply ripple compensation control unit 413 sets the current amplitude Iqd2v for power supply ripple compensation control to the limit value for power supply ripple compensation control.
  • the power supply ripple compensation control unit 413 sets the current amplitude Iqd2v for power supply ripple compensation control to the absolute value of the q-axis current command Iqsp . Select a value.
  • a q-axis current command generation unit 415 generates a q-axis current command i q * using the q-axis current command I qsp , the load ripple compensation q-axis current command I qavs , and the current amplitude I qd2v for power supply ripple compensation control. .
  • the addition unit 411 adds the q-axis current command I qsp and the load ripple compensation q-axis current command I qavs .
  • the addition unit 414 adds the q-axis current command I qsp + load ripple compensation q-axis current command I qavs which is the addition result of the addition unit 411 and the current amplitude I qd2v of the power supply ripple compensation control.
  • the q-axis current command generation unit 415 outputs the addition result of the addition unit 414 to the current control unit 404 as the q-axis current command i q * .
  • control unit 400 allows the distribution ratio multiplication unit 409 to set an appropriate distribution ratio K margin according to the situation, thereby performing power supply ripple compensation control and load ripple compensation control while following the speed command ⁇ * . can be properly implemented.
  • the control unit 400 uses the distribution ratio K margin to generate the current limit value I qlimAVS for load ripple compensation control, and the q-axis current margin I qmargin and the load ripple compensation q-axis current command I
  • the limit value I qlimd2v for power supply ripple compensation control is generated from the difference from qavs
  • the present invention is not limited to this.
  • the control unit 400 replaces the arrangement of the load ripple compensation control unit 410 and the power supply ripple compensation control unit 413 in FIG .
  • a current limit value I qlimAVS for load ripple compensation control may be generated from the difference between the margin I qmargin and the current amplitude I qd2v for power supply ripple compensation control.
  • the distribution ratio multiplier 409 multiplies the q-axis current margin Iqmargin , which is the difference, by the distribution ratio Kmargin to generate the current limit value IqlimAVS for load ripple compensation control.
  • the current limit value I qlimAVS for load ripple compensation control is a value obtained by multiplying the q-axis current margin I qmargin , which is the difference, by the distribution ratio K margin of 0 or more and 1 or less.
  • the limit value I qlimd2v for power supply ripple compensation control is a value obtained by subtracting the load ripple compensation q-axis current command I qavs from the difference q-axis current margin I qmargin .
  • the power supply ripple compensation control unit 413 sets the current amplitude Iqd2v for power supply ripple compensation control to the limit value for power supply ripple compensation control. Select I qlimd2v .
  • the power supply ripple compensation control unit 413 sets the current amplitude Iqd2v for the power supply ripple compensation control to the q-axis current command I Choose the absolute value of qsp .
  • the limit value I qlimd2v for power supply ripple compensation control is a value obtained by multiplying the q-axis current margin I qmargin , which is the difference, by the distribution ratio K margin of 0 or more and 1 or less.
  • the current limit value I qlimAVS for load ripple compensation control is a value obtained by subtracting the current amplitude I qd2v for power supply ripple compensation control from the difference q-axis current margin I qmargin .
  • the load ripple compensation control unit 410 sets the current for load ripple compensation control as the load ripple compensation q-axis current command Iqavs .
  • Select limit value I_qlimAVS when the current limit value I qlimAVS for load ripple compensation control is greater than the absolute value of the q-axis current command I qsp , the power supply ripple compensation control unit 413 sets the q-axis current command I qavs as the load ripple compensation q-axis current command I qavs. Choose the absolute value of I qsp .
  • FIG. 3 is a first flow chart for explaining the operation of the main part of the power converter 1 according to the first embodiment.
  • the power converter 1 generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim and the q-axis current command I qsp (step S1).
  • the power converter 1 generates a torque current command for load ripple compensation control so that there remains a torque current command that can be assigned to power supply ripple compensation control (step S2).
  • the power converter 1 can preferentially perform constant current load control for controlling the rotation speed of the motor 314. Further, by the above step S2, it is possible to achieve a balance between the load ripple compensation control and the power supply ripple compensation control, thereby making it possible to achieve both.
  • FIG. 4 is a second flowchart for explaining the operation of the main part of the power converter 1 according to the first embodiment.
  • the power converter 1 generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim and the q-axis current command I qsp (step S11).
  • the power converter 1 generates a torque current command for power supply ripple compensation control so that there remains a torque current command that can be assigned to load ripple compensation control (step S12).
  • the power conversion device 1 can preferentially perform constant current load control for controlling the rotational speed of the motor 314. Further, by the above-described step S12, it is possible to achieve a balance between the load ripple compensation control and the power supply ripple compensation control, thereby making it possible to achieve both of them.
  • FIG. 5 is a block diagram showing an example of a hardware configuration realizing functions of the control unit 400 according to the first embodiment.
  • FIG. 6 is a block diagram showing another example of the hardware configuration that implements the functions of the control unit 400 according to the first embodiment.
  • the configuration may include an interface 424 .
  • the processor 420 is an example of computing means.
  • the processor 420 may be a computing means called a microprocessor, microcomputer, CPU (Central Processing Unit), or DSP (Digital Signal Processor).
  • the memory 422 includes nonvolatile or volatile semiconductor memories such as RAM (Random Access Memory), ROM (Read Only Memory), flash memory, EPROM (Erasable Programmable ROM), EEPROM (registered trademark) (Electrically EPROM), Magnetic discs, flexible discs, optical discs, compact discs, mini discs, and DVDs (Digital Versatile Discs) can be exemplified.
  • the memory 422 stores programs for executing the functions of the control unit 400 .
  • the processor 420 transmits and receives necessary information via the interface 424, the processor 420 executes the program stored in the memory 422, and the processor 420 refers to the data stored in the memory 422, thereby performing the above-described processing. can be executed. Results of operations by processor 420 may be stored in memory 422 .
  • the processor 420 and memory 422 shown in FIG. 5 may be replaced with a processing circuit 423 as shown in FIG.
  • the processing circuit 423 corresponds to a single circuit, a composite circuit, an ASIC (Application Specific Integrated Circuit), an FPGA (Field-Programmable Gate Array), or a combination thereof.
  • Information to be input to the processing circuit 423 and information to be output from the processing circuit 423 can be obtained via the interface 424 .
  • part of the processing in the control unit 400 may be performed by the processing circuit 423 and the processing not performed by the processing circuit 423 may be performed by the processor 420 and the memory 422 .
  • the control unit performs load pulsation compensation for reducing vibration of the motor while giving priority to constant current load control for controlling the rotational speed of the motor. control, and power supply ripple compensation control that suppresses the charging and discharging current of the capacitor. Further, the control unit generates a torque current command for load ripple compensation control so that there remains a torque current command that can be assigned to power supply ripple compensation control. Further, the control unit generates a torque current command for current ripple compensation control so that there remains a torque current command that can be assigned to load ripple compensation control. As a result, it is possible to suppress an increase in the size of the device while suppressing deterioration of the smoothing capacitor. Also, a balance can be achieved between the load ripple compensation control and the power supply ripple compensation control, and both can be achieved at the same time.
  • FIG. 7 is a diagram showing a configuration example of a power converter 1A according to Embodiment 2.
  • the controller 400 is replaced with a controller 400A.
  • 2 A of motor drive apparatuses are comprised by 1 A of power converters, and the motor 314 with which the compressor 315 is provided.
  • a vibration sensor 316 that detects the vibration level of the compressor 315 is added to the compressor 315 that is driven by the motor drive device 2A.
  • Detected value VB of vibration sensor 316 is input to control unit 400A.
  • Other configurations are the same as or equivalent to those of the power conversion device 1 shown in FIG. 1, and the same or equivalent components are denoted by the same reference numerals, and overlapping descriptions are omitted.
  • FIG. 8 is a block diagram showing a configuration example of a control section 400A included in the power converter 1A according to Embodiment 2. As shown in FIG. In the control unit 400A shown in FIG. 8, compared with the control unit 400 shown in FIG. Added. Load ripple compensation q-axis current command I qavs , current amplitude I qd2v for power supply ripple compensation control, and detection value VB of vibration sensor 316 are input to adjustment unit 416A. Other configurations are the same as or equivalent to those of the control unit 400 shown in FIG. 2, and the same or equivalent components are denoted by the same reference numerals, and redundant description is omitted.
  • Adjustment unit 416A adjusts the value of load ripple compensation q-axis current command I qavs based on detection value VB of vibration sensor 316 . Specifically, adjustment unit 416A adjusts the value of load ripple compensation q-axis current command I qavs so that detection value VB of vibration sensor 316 is equal to or less than a threshold.
  • the threshold referred to here is a set value determined in the compressor 315 from the viewpoint of preventing fatigue fracture caused by vibration. Adjusting unit 416A adjusts the value of load ripple compensation q-axis current command I qavs to positively perform load ripple compensation control when detection value VB of vibration sensor 316 exceeds a threshold.
  • the adjustment unit 416A adjusts the value of the current amplitude I qd2v for the power supply ripple compensation control by the amount of the adjustment of the value of the load ripple compensation q-axis current command I qavs .
  • the addition unit 411 of the q-axis current command generation unit 415 outputs the adjusted load ripple compensation q-axis current command Iqavs .
  • the addition unit 414 of the q-axis current command generation unit 415 outputs the adjusted current amplitude Iqd2v of the power supply ripple compensation control.
  • the output of the load ripple compensation control section 410 passes through the processing of the adjustment section 416A and is directly input to the addition section 411, and the output of the power supply ripple compensation control section 413 is directly input to the addition unit 414 without being processed by the adjustment unit 416A.
  • FIG. 9 is a flow chart for explaining the operation of the main part of the power converter 1A according to the second embodiment.
  • the power conversion device 1A acquires the detection value VB of the vibration sensor 316 (step S21).
  • the power converter 1A generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim and the q-axis current command I qsp (step S22).
  • the power conversion device 1A generates a torque current command for load ripple compensation control so that a torque current command that can be assigned to the power supply ripple compensation control remains, and the detection value VB of the vibration sensor 316 is set to be equal to or less than the threshold.
  • a torque current command for load ripple compensation control is adjusted (step S23).
  • the power converter 1A can preferentially perform constant current load control for controlling the rotation speed of the motor 314.
  • steps S21 and S23 described above it is possible to reduce the possibility of compressor 315 being damaged by fatigue fracture while achieving compatibility between load ripple compensation control and power supply ripple compensation control.
  • the control unit performs load pulsation compensation for reducing vibration of the motor while giving priority to constant current load control for controlling the rotational speed of the motor. control, and power supply ripple compensation control that suppresses the charging and discharging current of the capacitor. Further, when generating the torque current command for the load ripple compensation control so that the torque current command that can be assigned to the power supply ripple compensation control remains, the control unit controls the load so that the detection value of the vibration sensor is equal to or less than the threshold value. Adjust the torque current command for pulsation compensation control. As a result, while enjoying the effects of the first embodiment, it is possible to reduce the possibility that the equipment mounted with the motor will be damaged due to fatigue fracture.
  • FIG. 10 is a diagram showing a configuration example of a power conversion device 1B according to Embodiment 3.
  • the controller 400 is replaced with a controller 400B.
  • a motor drive device 2B is configured by the power conversion device 1B and the motor 314 included in the compressor 315 .
  • a voltage detection unit 503 that detects the capacitor voltage Vdc is added to the power conversion device 1B.
  • a detected value of the capacitor voltage Vdc detected by the voltage detection unit 503 is input to the control unit 400B.
  • Other configurations are the same as or equivalent to those of the power conversion device 1 shown in FIG. 1, and the same or equivalent components are denoted by the same reference numerals, and overlapping descriptions are omitted.
  • FIG. 11 is a block diagram showing a configuration example of a control section 400B included in the power converter 1B according to Embodiment 3. As shown in FIG. In the control unit 400B shown in FIG. 11, compared with the control unit 400 shown in FIG. Added.
  • the load ripple compensation q-axis current command I qavs , the current amplitude I qd2v for the power supply ripple compensation control, and the detected values of the capacitor voltage V dc are input to the adjuster 416B.
  • Other configurations are the same as or equivalent to those of the control unit 400 shown in FIG. 2, and the same or equivalent components are denoted by the same reference numerals, and redundant description is omitted.
  • the adjustment unit 416B calculates the capacitor current I3 by the following equation (12).
  • Adjustment unit 416B adjusts the value of current amplitude Iqd2v for power supply ripple compensation control based on the calculated value of capacitor current I3. Specifically, adjustment unit 416B adjusts the value of current amplitude I qd2v for power supply ripple compensation control so that the calculated value of capacitor current I3 is equal to or less than the threshold.
  • the threshold here is a set value determined by the rated ripple current of capacitor 210 . When the calculated value of the capacitor current I3 exceeds the threshold, the adjuster 416B adjusts the value of the current amplitude Iqd2v for the power supply ripple compensation control so as to positively perform the power supply ripple compensation control.
  • the adjuster 416B adjusts the value of the load ripple compensation q-axis current command I qavs by the amount of the adjustment of the value of the current amplitude I qd2v for the power supply ripple compensation control.
  • the addition unit 411 of the q-axis current command generation unit 415 outputs the adjusted load ripple compensation q-axis current command Iqavs .
  • the addition unit 414 of the q-axis current command generation unit 415 outputs the adjusted current amplitude Iqd2v of the power supply ripple compensation control.
  • the output of the load ripple compensation control unit 410 passes through the processing of the adjustment unit 416B and is directly input to the addition unit 411, and the output of the power supply ripple compensation control unit 413 is The data is directly input to the addition section 414 without being processed by the adjustment section 416B.
  • FIG. 12 is a flow chart for explaining the operation of the main part of the power converter 1B according to the third embodiment.
  • the power converter 1B acquires the detected value of the capacitor voltage Vdc (step S31).
  • the power converter 1B calculates the capacitor current I3 based on the detected value of the capacitor voltage Vdc and the capacitance C of the capacitor 210 (step S32).
  • the power converter 1B generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim and the q-axis current command I qsp (step S33).
  • the power conversion device 1B generates a torque current command for power supply ripple compensation control so that a torque current command that can be assigned to load ripple compensation control remains, and adjusts the power supply so that the calculated value of the capacitor current I3 is equal to or less than the threshold.
  • a torque current command for pulsation compensation control is adjusted (step S34).
  • step S33 the power converter 1B can preferentially perform constant current load control for controlling the rotation speed of the motor 314.
  • steps S31, S32, and S34 described above it is possible to extend the life of capacitor 210 while achieving compatibility between load ripple compensation control and power supply ripple compensation control.
  • the control unit performs load pulsation compensation for reducing vibration of the motor while giving priority to constant current load control for controlling the rotational speed of the motor. control, and power supply ripple compensation control that suppresses the charging and discharging current of the capacitor.
  • the control unit controls the power supply so that the calculated value of the capacitor current is equal to or less than the threshold value. Adjust the torque current command for pulsation compensation control. As a result, it is possible to extend the life of the capacitor while enjoying the effects of the first embodiment.
  • FIG. 13 is a diagram showing a configuration example of a power converter 1C according to the fourth embodiment.
  • the controller 400 is replaced with a controller 400C.
  • 2 C of motor drive apparatuses are comprised by 1 C of power converters, and the motor 314 with which the compressor 315 is provided.
  • a current detection unit 504 that detects the capacitor current I3 is added to the power converter 1C.
  • a detected value of the capacitor current I3 detected by the current detection unit 504 is input to the control unit 400C.
  • Other configurations are the same as or equivalent to those of the power conversion device 1 shown in FIG. 1, and the same or equivalent components are denoted by the same reference numerals, and overlapping descriptions are omitted.
  • FIG. 14 is a block diagram showing a configuration example of a control unit 400C included in the power converter 1C according to the fourth embodiment.
  • the load ripple compensation q-axis current command Iqavs compared with the control unit 400 shown in FIG. Added.
  • the load ripple compensation q-axis current command Iqavs compared with the control unit 400 shown in FIG. Added.
  • the load ripple compensation q-axis current command Iqavs compared with the control unit 400 shown in FIG. Added.
  • the load ripple compensation q-axis current command Iqavs the current amplitude Iqd2v for the power supply ripple compensation control
  • the detected value of the capacitor current I3 are input to the adjuster 416C.
  • Other configurations are the same as or equivalent to those of the control unit 400 shown in FIG. 2, and the same or equivalent components are denoted by the same reference numerals, and redundant description is omitted.
  • Adjusting unit 416C adjusts the value of current amplitude Iqd2v for power supply ripple compensation control based on the detected value of capacitor current I3. Specifically, the adjustment unit 416C adjusts the value of the current amplitude I qd2v for power supply ripple compensation control so that the detected value of the capacitor current I3 is equal to or less than the threshold.
  • the threshold here is a set value determined by the rated ripple current of capacitor 210 .
  • the adjuster 416C adjusts the value of the current amplitude Iqd2v for the power supply ripple compensation control so as to positively perform the power supply ripple compensation control.
  • the adjuster 416C adjusts the value of the load ripple compensation q-axis current command Iqavs by the amount of the adjustment of the value of the current amplitude Iqd2v for the power supply ripple compensation control.
  • the addition unit 411 of the q-axis current command generation unit 415 outputs the adjusted load ripple compensation q-axis current command Iqavs .
  • the addition unit 414 of the q-axis current command generation unit 415 outputs the adjusted current amplitude Iqd2v of the power supply ripple compensation control.
  • the output of the load ripple compensation control unit 410 passes through the processing of the adjustment unit 416C and is directly input to the addition unit 411, and the output of the power supply ripple compensation control unit 413 is It is directly input to the addition section 414 without processing of the adjustment section 416C.
  • FIG. 15 is a flow chart for explaining the operation of the main part of the power converter 1C according to the fourth embodiment.
  • the power converter 1C of power converters acquire the detected value of the capacitor
  • the power converter 1C generates a q-axis current margin I qmargin that is the difference between the q-axis current limit value I qlim and the q-axis current command I qsp (step S42).
  • the power conversion device 1C generates a torque current command for power supply ripple compensation control so that a torque current command that can be assigned to load ripple compensation control remains, and adjusts the power supply so that the detected value of the capacitor current I3 is equal to or less than the threshold.
  • a torque current command for pulsation compensation control is adjusted (step S43).
  • the power converter 1C can preferentially perform constant current load control for controlling the rotation speed of the motor 314.
  • steps S41 and S43 described above it is possible to extend the life of the capacitor 210 while achieving compatibility between the load ripple compensation control and the power supply ripple compensation control.
  • the control unit performs load pulsation compensation for reducing vibration of the motor while giving priority to constant current load control for controlling the rotation speed of the motor. control, and power supply ripple compensation control that suppresses the charging and discharging current of the capacitor.
  • the control unit controls the power supply so that the detected value of the capacitor current is equal to or less than the threshold value. Adjust the torque current command for pulsation compensation control. As a result, it is possible to extend the life of the capacitor while enjoying the effects of the first embodiment.
  • FIG. 16 is a diagram showing a configuration example of a refrigeration cycle applied equipment 900 according to Embodiment 5.
  • a refrigerating cycle-applied equipment 900 according to the fifth embodiment includes the power converter 1 described in the first embodiment.
  • the refrigerating cycle applied equipment 900 according to Embodiment 5 can be applied to products equipped with a refrigerating cycle, such as air conditioners, refrigerators, freezers, and heat pump water heaters.
  • constituent elements having functions similar to those of the first embodiment are assigned the same reference numerals as those of the first embodiment.
  • Refrigerating cycle applied equipment 900 includes compressor 315 incorporating motor 314 according to Embodiment 1, four-way valve 902, indoor heat exchanger 906, expansion valve 908, and outdoor heat exchanger 910 with refrigerant pipe 912. attached through
  • a compression mechanism 904 that compresses the refrigerant and a motor 314 that operates the compression mechanism 904 are provided inside the compressor 315 .
  • the refrigeration cycle applied equipment 900 can perform heating operation or cooling operation by switching operation of the four-way valve 902 .
  • the compression mechanism 904 is driven by a variable speed controlled motor 314 .
  • the refrigerant is pressurized by the compression mechanism 904 and sent out through the four-way valve 902, the indoor heat exchanger 906, the expansion valve 908, the outdoor heat exchanger 910, and the four-way valve 902. Return to compression mechanism 904 .
  • the refrigerant is pressurized by the compression mechanism 904 and sent through the four-way valve 902, the outdoor heat exchanger 910, the expansion valve 908, the indoor heat exchanger 906, and the four-way valve 902. Return to compression mechanism 904 .
  • the indoor heat exchanger 906 acts as a condenser to release heat, and the outdoor heat exchanger 910 acts as an evaporator to absorb heat.
  • the outdoor heat exchanger 910 acts as a condenser to release heat, and the indoor heat exchanger 906 acts as an evaporator to absorb heat.
  • the expansion valve 908 reduces the pressure of the refrigerant to expand it.
  • the refrigeration cycle applied equipment 900 according to Embodiment 5 has been described as including the power converter 1 described in Embodiment 1, it is not limited to this. It may include the power converter 1A shown in FIG. 7, the power converter 1B shown in FIG. 10, or the power converter 1C shown in FIG. Also, power converters other than the power converters 1, 1A, 1B, and 1C may be used as long as the control methods of the first to fourth embodiments can be applied.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Ac Motors In General (AREA)
PCT/JP2021/041185 2021-11-09 2021-11-09 電力変換装置、モータ駆動装置及び冷凍サイクル適用機器 Ceased WO2023084600A1 (ja)

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US18/687,516 US20240372498A1 (en) 2021-11-09 2021-11-09 Power converter, motor drive device, and refrigeration cycle application apparatus
JP2023559232A JPWO2023084600A1 (https=) 2021-11-09 2021-11-09
PCT/JP2021/041185 WO2023084600A1 (ja) 2021-11-09 2021-11-09 電力変換装置、モータ駆動装置及び冷凍サイクル適用機器

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WO2022091184A1 (ja) * 2020-10-26 2022-05-05 三菱電機株式会社 電力変換装置、モータ駆動装置および冷凍サイクル適用機器
WO2023073870A1 (ja) * 2021-10-28 2023-05-04 三菱電機株式会社 電力変換装置、モータ駆動装置および冷凍サイクル適用機器
WO2023073880A1 (ja) * 2021-10-28 2023-05-04 三菱電機株式会社 電力変換装置、モータ駆動装置および冷凍サイクル適用機器

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