WO2023082606A1 - Liftable and lowerable guiding mechanism of turntable type detection device, and turntable type detection device - Google Patents

Liftable and lowerable guiding mechanism of turntable type detection device, and turntable type detection device Download PDF

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Publication number
WO2023082606A1
WO2023082606A1 PCT/CN2022/095596 CN2022095596W WO2023082606A1 WO 2023082606 A1 WO2023082606 A1 WO 2023082606A1 CN 2022095596 W CN2022095596 W CN 2022095596W WO 2023082606 A1 WO2023082606 A1 WO 2023082606A1
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WIPO (PCT)
Prior art keywords
turntable
type detection
workpiece
detection device
guiding mechanism
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PCT/CN2022/095596
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French (fr)
Chinese (zh)
Inventor
罗浩
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苏州佳祺仕信息科技有限公司
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Publication of WO2023082606A1 publication Critical patent/WO2023082606A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/80Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications

Definitions

  • Visual inspection refers to converting the captured target into an image signal through machine vision products (that is, image capture device, divided into CMOS and CCD), and sending it to a dedicated image processing system. According to pixel distribution, brightness, color and other information, it is transformed into Digitized signals; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the on-site equipment actions according to the results of the discrimination. It is a valuable mechanism for production, assembly or packaging, and is invaluable in its ability to detect defects and prevent defective products from being dispatched to consumers.
  • the limiting edge is an arc edge, which is used to be tangent to the edge of the workpiece.
  • the front end of the limiting block is a transition edge
  • the transition edge has a gradual structure in the horizontal direction, and the width of the guiding channel at the front end of the transition edge is larger than that of the channel at the rear end of the transition edge. The width of the guide channel.
  • a lifting cylinder is also provided between the fixing member and the lifting member, and the lifting cylinder is fixedly connected to the fixing member.
  • the present invention also provides a turntable-type detection device, which includes a turntable, the lifting and guiding mechanism of the above-mentioned turntable-type detection device, and four detection mechanisms.
  • the turntable has a feeding area
  • the turntable-type detection device has a
  • the liftable guide mechanism is arranged behind the feeding area along the rotation direction of the turntable, and the liftable guide mechanism of the turntable type detection equipment is also located in front of the four detection mechanisms along the rotation direction of the turntable. Used to guide the detection position of the workpiece.
  • the turntable-type detection equipment also includes a cleaning combination mechanism, and the cleaning combination mechanism includes a cleaning station and a rejecting station, the cleaning station is used to clean the turntable, and the rejecting station is used to reject the lower
  • the workpiece on the turntable is missed after the material area; the cleaning combination mechanism can stop feeding in the feeding area, and the liftable guiding mechanism of the turntable type detection equipment and the detection mechanism are in normal operation. , to clean and remove the turntable.
  • the two limit blocks cooperate with each other to form an outer splayed guiding channel between them.
  • the entrance and exit are wide, which is convenient for the workpiece to turn in and out, while the width of the middle part of the guiding channel is narrow, which can effectively limit
  • the position of the workpiece is accurately and smoothly positioned, so that the position of the workpiece on the turntable is always within a preset circular area, and this circular area falls within the detection range of the detection mechanism, ensuring that the workpiece can be completely exposed to the detection during the subsequent detection process In the field of vision of the organization, it is beneficial to improve the accuracy of the test results.
  • a safe width is reserved between the two limiting sides to ensure that there is still a gap between the workpiece and at least one limiting side when passing through the narrowest part of the guiding channel, preventing the workpiece from being stuck and affecting the subsequent detection process. Even lead to the shutdown of the entire equipment.
  • Fig. 2 is an enlarged view of the structure of the guiding channel and peripheral components in Fig. 1;
  • Fig. 3 is a schematic diagram of the setting position of the liftable guiding mechanism of the turntable type detection device in a possible embodiment of the present invention
  • Fig. 4 is a top view layout diagram of a turntable type detection device in a possible embodiment of the present invention.
  • Fig. 5 is a three-dimensional structure diagram of a cleaning station in a possible embodiment of the present invention.
  • Fig. 6 is a front view of a cleaning station in a possible embodiment of the present invention.
  • the reference signs in the figure correspond to: 1-connecting block, 2-limiting block, 21-limiting edge, 22-transition edge, 3-guiding channel, 4-lifting member, 5-lifting cylinder, 6- Fixing parts, 7-turntable, 71-feeding area, 8-detection mechanism, 9-cleaning combination mechanism, 91-cleaning station, 910-cleaning fixing part, 911-driving part, 912-elastic connection part, 913-section One connecting part, 914-connecting shaft, 915-dust removal wheel, 92-removing station, 10-workpiece.
  • the turntable-type detection device includes a turntable 7 and a liftable guide for the turntable-type detection device.
  • Mechanism, four detection mechanisms 8, cleaning combination mechanism 9 and control mechanism, and the liftable guiding mechanism of the turntable type detection equipment, four detection mechanisms 8 and cleaning combination mechanism 9 are all located around the turntable 7, and on the turntable 7 It has a loading area 71 and an unloading area; among them, the loading area 71 is used to place the workpiece 10 to be detected, and along the rotation direction of the turntable 7, the lifting guide of the turntable type detection equipment is set behind the loading area 71
  • the mechanism is used to guide and position the workpiece 10 in the feeding area 71, so that the workpiece 10 is in a preset detection area that is convenient for detection; after the lifting and guiding mechanism of the turntable type detection equipment, there are four detection mechanisms 8 If the setting position is set, the workpiece 10 after passing through the lifting and
  • the liftable guiding mechanism of the turntable type detection equipment is used to guide the position of a workpiece 10 with a round edge on the turntable 7, so that the workpiece 10 falls into the predetermined position.
  • the detection area is set to ensure the accuracy of the detection results; wherein, as shown in Figure 1, the liftable guiding mechanism of the turntable type detection equipment includes a connecting block 1 and two limit blocks 2, and the limit blocks 2 are set on The lower surface of the connecting block 1 protrudes downward, so that the connecting block 1 plays the role of connecting and fixing the two limiting blocks 2, and also enables the connecting block 1 to drive the two limiting blocks when it moves
  • the blocks 2 move together in the vertical direction; in a possible implementation of this specification, the connecting block 1 and the limiting block 2 can be set as an integrated structure, which further simplifies the structure, speeds up the processing efficiency, reduces assembly steps, and saves processing and configuration costs.
  • the two limiting blocks 2 play a positioning role to limit the position of the workpiece 10.
  • the workpiece 10 needs to pass between the two limiting blocks 2 to realize the guiding, as shown in FIG. 2 , between the two limiting blocks 2 is the guiding channel 3, and the side of the two limiting blocks 2 facing the guiding channel 3 is the limiting side 21, that is, the two limiting sides 21 cooperate to form the guiding channel 3 , is used to limit the position of the workpiece 10 in the guiding channel 3 when the workpiece 10 passes through, then the annular area formed by the two limiting sides 21 rotating one turn along the turntable 7 is the preset detection area, and passing The workpiece 10 of the guide channel 3 must be located in the preset detection area, and the positioning is accurate; and in a possible implementation of this specification, the limit side 21 is an arc-shaped edge.
  • At least one limit edge 21 can contact and be tangent to the edge of the workpiece 10, thereby applying a thrust towards the guide channel 3 to the workpiece 10, pushing the workpiece 10 to fall. It is easy and convenient to enter the preset detection area.
  • a safety distance is set in the guiding channel 3 between the two limit sides 21, and the safety distance is the minimum distance reserved along the diameter direction of the turntable 7, that is,
  • the minimum setting width of the guide channel 3 is equal to the sum of the maximum width of the workpiece 10 and the safety distance, so as to ensure that when the workpiece 10 passes, it will not be stuck by the two limit sides 21, resulting in failure of the limit and abnormal accumulation of the workpiece 10.
  • the safety width can be selected from 0.3 to 0.5mm, which not only ensures that enough space is reserved for the workpiece 10 to pass through, but also prevents the guide channel 3 from being too wide to lose
  • the guiding and positioning function can also be used to guide some other types of workpieces whose maximum widths are not much different, expanding the scope of application.
  • the two limit blocks 2 are misplaced so that the centers of the two limit blocks 2 are not located on the same diameter of the turntable 7; along the diameter direction of the turntable 7, Assuming that a limit block 2 that is farther from the center of the turntable 7 is the first limit block, and a limit block 2 that is closer to the center of the circle is the second limit block, then the misalignment setting can be that the first limit block is at the circumference Direction (here and the following circumferential direction includes the positive direction and the negative direction along the rotation direction of the turntable 7) is closer to the feeding area 71, and the second limit block is correspondingly farther away from the feeding area 71; it can also be set Because the first limiting block is farther away from the feeding area 71 in the circumferential direction, and the second limiting block is correspondingly closer to the feeding area 71; in this embodiment, the first limiting block can be optionally arranged on the connecting block 1 close to the end face of the feeding area 71,
  • the dislocation setting is also beneficial to avoid the workpiece 10 from being jammed and piled up;
  • the front end of the front end that is, the end close to the feeding area 71 can be set as a transition edge 22, and the rear end of the transition edge 22 is connected to the front end of the limit edge 21.
  • the transition edge 22 is a gradual structure in the horizontal direction, that is, the transition edge 22 is formed by
  • the width of the guiding channel 3 is greater than the width of the guiding channel 3 formed at the rear end of the transition edge 22, so that the guiding channel 3 forms an outer figure-eight channel as a whole, that is to say, the workpiece 10 rotates with the turntable 7 to the turntable type detection
  • the width of the entrance of the guiding channel 3 is larger than the width of the middle part, so that the workpiece 10 can enter the guiding channel 3 smoothly, and the width limitation of the middle part effectively limits the workpiece 10 to move along the turntable.
  • the width of the exit is also greater than the width of the middle part, which is convenient for the workpiece 10 to pass through smoothly, and avoids the failure of the entire turntable type detection equipment caused by a plurality of workpieces 10 piled up at the exit.
  • the liftable guiding mechanism of the turntable type detection equipment also includes a lifting member 4, a lifting cylinder 5 and a fixing member 6, wherein, as shown in Figure 3, the fixing member 6 is used to fix the lifting and guiding mechanism of the turntable type detection equipment around the turntable 7, and the fixing piece 6 is also fixedly connected with the lifting cylinder 5, so that the lifting cylinder 5 is fixed stably and reliably; and the lifting cylinder 5 and the lifting piece 4 It is relatively movable in the vertical direction, and the lifting cylinder 5 is used to provide power for the movement of the lifting member 4, so that the lifting member 4 can move up and down under the driving force of the lifting cylinder 5, and the lifting member 4 is also connected with the lifting member 4.
  • connection block 1 is fixedly connected to enhance the structural strength of the liftable guiding mechanism of the turntable type detection equipment, reduce the load of the connection block 1, and prolong the overall service life of the liftable guiding mechanism of the turntable type detection equipment, then when the lifting cylinder 5 outputs When powered, the lifting member 4 can drive the connecting block 1 and the limiting block 2 to move up and down together; in addition, in a possible implementation of this specification, on the basis of ensuring the overall structural strength, the lifting cylinder 5 can be directly connected to the Block 1 is relatively movable, which further simplifies the structure, improves the driving efficiency, and saves energy.
  • a transverse driving member can also be provided for driving the connecting block 1 to move along the diameter direction of the turntable 7, so that the guiding channel 3 and the turntable 7
  • the distance between the centers of the circles is adjustable, the fault tolerance rate is high, and it can adapt to various preset detection areas to expand the scope of application.
  • the limit block 2 moves up and down synchronously with the lifting of the connecting block 1, and enters the normal working state when the alignment is performed, and the lifting cylinder 5 is driven down; on the contrary, when it is converted into a standby state, the lifting cylinder 5 is controlled to drive up;
  • the limit block 2 has the lowest position when it moves in the vertical direction, and it is in the lowest position state, that is, it is in the normal working state , the height of the lower surface of the limiting block 2 is lower than the upper surface of the workpiece 10, so as to ensure that the limiting edge 21 can touch the workpiece 10, and apply a thrust to it for guidance, but at the same time, the height of the lower surface of the limiting block 2 is higher than
  • the height of the bottom surface of the workpiece 10 is also higher than the height of the upper surface of the turntable 7 to ensure sufficient safety, avoid unnecessary equipment damage, and reduce
  • the turntable 7 starts to rotate, then the lifting cylinder 5 in the liftable guiding mechanism of the turntable type testing equipment outputs power to drive the lifting part 4 down, and at the same time drive the connecting part 1 and the two limit blocks 2 down synchronously , until it descends to the preset lowest position, stops descending, and starts to enter the working state, and guides the passing workpieces 10 one by one, so that the workpieces 10 fall into the ring-shaped area where the guiding channel 3 is located, which is convenient for subsequent detection;
  • the lifting cylinder 5 outputs power in reverse, drives the lifting part 4 to rise, drives the connecting part 1 and the two limit blocks 2 to rise synchronously, until it rises to the original position height, stops rising, enters the standby state or closes, and waits
  • the opening of the next round of detection has accurate positioning, convenient operation, simple structure and low energy consumption.
  • the blanking area is arranged after the last testing mechanism 8, and is used to take away the workpiece 10 that has been tested from the turntable 7, but, in the rotation process of the turntable, it may happen that after the detection
  • the cleaning combination mechanism 9 is provided with a rejecting station 92, which is positioned after the blanking area.
  • the rejecting station 92 is located after the blanking area and next to the next Before turning the feeding area, it is used to remove the workpieces 10 left on the turntable 7 after the unloading area, that is, it can absorb the accidentally missed workpieces 10, so as to leave the turntable 7, and prevent these workpieces 10 from following the next turn of the turntable 7 Rotation enters the feeding area 71 again, which affects the next round of detection; similarly, in order to ensure the accuracy of detection, a cleaning station 91 is also set in the cleaning combination mechanism 9 to clean the surface of the turntable 7 and ensure the cleanliness of the surface of the turntable 7 , to avoid adverse effects on the accuracy of the detection results; in addition, the control mechanism can control the rejecting station 92 and the cleaning station 91 to work at the same time, that is, the cleaning combination mechanism 9 works synchronously to clean the workpiece 10 and the turntable 7.
  • the cleaning process is completed synchronously, and the cleaning station 91 does not take up extra time for cleaning, which saves time and speeds up the detection efficiency; while the cleaning combination mechanism 9 is working, the control mechanism controls the feeding area 71 to stop feeding to avoid cleaning by mistake, but at the same time Maintain the normal operation of the liftable guide mechanism and four detection mechanisms 8 of the turntable type detection equipment, avoid unnecessary energy consumption caused by repeated opening and closing, more energy-saving and efficient, and save operating costs.
  • the cleaning station 91 includes two dust removal structures arranged symmetrically with the horizontal plane as the axis of symmetry, which are respectively located above and below the turntable 7, that is, the two dust removal structures are symmetrically arranged about the turntable 7, and the two dust removal structures The structure is turned on or off at the same time.
  • the upper dust removal structure is used to clean the upper surface of the turntable 7, while the lower dust removal structure is used to clean the lower surface of the turntable 7, so as to ensure that the upper and lower surfaces of the turntable 7 are kept clean and have high transparency; what needs to be explained Yes, the cleaning station 91 can complete the cleaning during the rotation of the turntable 7, and there is no need to reserve additional time to stop the turntable 7 before cleaning, avoiding energy loss and time loss caused by unnecessary switching processes, and the cleaning is efficient and fast .
  • the dust removal structure includes an elastic cleaning member, a driving member 911 for driving the elastic cleaning member to rise and fall vertically, and a cleaning station for the cleaning station.
  • the cleaning fixture 910 is fixed together with the fixed structure of the turntable 7 to ensure reliable connection, and the overall stability of the cleaning station 91 is good, and the operation is stable during the cleaning process The performance is also good; and the driving part 911 is fixedly connected with the cleaning fixture 910, and the power output end of the driving part 911 is driven and connected with the elastic cleaning part, which is used to push or pull the elastic cleaning part to lift in the vertical direction; when there is cleaning
  • the driving member 911 drives the elastic cleaning member to move down close to the upper surface of the rotating disk 7 until it contacts the upper surface of the rotating disk 7, the driving member 911 stops output power, and the elastic cleaning member is maintained at this height. Rotating automatically cleans, which is convenient and fast, with a high degree of automation and saves manpower; Top cylinder, simple and convenient assembly, low cost, direct drive mode, less energy loss.
  • the elastic cleaning part includes a cleaning part and an elastic cleaning part 912, wherein the upper end of the elastic cleaning part 912 is used to connect with the driving part 911, and the lower end of the elastic cleaning part 912 is connected to the cleaning part.
  • the top is fixedly connected, and the cleaning part is used to descend under the driving of the driving part 911 until it contacts the turntable 7 to remove dust.
  • the elastic cleaning part 912 is located between the driving part 911 and the cleaning part, and the cleaning part can be adjusted when the cleaning part descends Adjust the distance between the bottom of the cleaning part and the turntable 7, and form a buffer force; especially once the driver 911 is pressed down excessively and the bottom of the cleaning part has contacted the turntable 7, the elastic cleaning part 912 can be compressed , to eliminate this part of the error caused by the driving member 911, and avoid the cleaning part from continuing to press down, resulting in damage to the turntable 7, that is, it can play a role in protecting the turntable 7; in a possible implementation of this specification, the elastic cleaning part 912 can be set as multiple floating springs, and the elastic buffering effect is good.
  • the cleaning part includes a connecting shaft 914 and a dust removal wheel 915 sleeved on the connecting shaft 914, wherein the connecting shaft 914 is arranged horizontally, and the outer wall of the dust removal wheel 915 is coated with a viscous dust removal wheel.
  • Adhesive tape then along with the rotation of turntable 7, because the position of cleaning station 91 is fixed, through the contact friction between the surface of dust removal tape and turntable 7, dust removal wheel 915 or dust removal tape can be reversed along with the rotation of turntable 7 Rotate (or roll), and the outer surface of the dust-removing tape is viscous, which can stick to the dust and dirt on the surface of the turntable 7, and take away these substances with the relative rotation between the two, so as to realize the cleaning of the surface of the turntable 7.
  • the dust removal wheel 915 can be selected as a detachable setting, then the dust removal wheel 915 can be disassembled along the axial direction of the connecting shaft 914, so that Quickly replace the used dust removal wheel 915 or dust removal tape, which is convenient, fast and low in cost; similarly, in other possible implementations of this specification, only the dust removal tape can be set as a detachable structure, or the dust removal wheel The 915 and the dust removal tape are set as detachable structures at the same time, so that they can be replaced synchronously, further saving time and improving efficiency.
  • the height range of the safety distance can be set to 2 ⁇ 5cm; in other possible implementations of this specification, the height range of the safety distance can also be adaptively set according to the thickness of the workpiece carried on the turntable 7, as long as the workpiece can not be in contact with the cleaning station 91 during the normal detection process
  • the driving member 911 can drive the elastic cleaning member to move down until it touches the rotating disk 7, and then it can automatically clean with the rotation of the rotating disk 7; Finally, the driving member 911 drives the elastic cleaning member to move upwards, away from the turn
  • a first connecting part 913 is also provided between the connecting shaft 914 and the elastic cleaning part 912, the contact area is larger, and the force of the connecting angle is more dispersed.
  • Higher reliability as shown in Figures 2-3 of the specification, the top of the first connecting part 913 is fixedly connected to the lower end of the elastic cleaning part 912, and the two sides of the top of the first connecting part 913 respectively extend downward for a period of time.
  • Each extension end is detachably connected to one end face of the connecting shaft 914.
  • the fixing reliability of the extension end and the connecting shaft 914 is guaranteed to be good, and the safety is excellent.
  • the extension Can be separated between end and connecting shaft 914 end faces make dedusting tape can be pulled down and replaced quickly, and convenience is good.
  • the cleaning station 91 can also be provided with a first detection sensor on the turntable 7 for real-time monitoring of the cleanliness of the surface of the turntable 7. At the same time, the monitored The information is transmitted to the control mechanism that controls the cleaning station 91. When dust and stains are detected, there is a need for cleaning.
  • the control mechanism controls the driving member 911 to press the dust removal wheel 915 to the turntable 7 for cleaning, and when the first detection sensor detects After the stain disappears, the control mechanism can collect the monitoring information of the first detection sensor, thereby controlling the driving part 911 to take the dust removal wheel 915 away from the turntable 7 in reverse, and the cleaning station 91 is on standby again, which is convenient and fast for cleaning, and has a high degree of automation.
  • the dust removal structure located above the turntable 7 can also be detachable, so that it is convenient to disassemble the dust removal structure before replacing a different turntable 7 or removing the damaged turntable 7, so as to avoid obstructing , and avoid further damage to the rotating disk 7, the safety is better.
  • the control mechanism can be electrically connected with the detection sensor (i.e. the first detection sensor) provided in the cleaning station 91, and the control mechanism is also connected with the drive member 911 simultaneously, so that according to the first detection sensor
  • the detection signal controls the opening and closing of the cleaning station 91; similarly, the rejecting station 92 can also be provided with a second detection sensor on the turntable 7 for real-time monitoring of the removal of workpieces on the surface of the turntable 7.
  • the information is transmitted to the control mechanism.
  • the control mechanism controls the rejecting station 92 to approach the turntable 7 for removal.
  • the control mechanism The monitoring information of the second detection sensor can be collected, so as to control the rejecting station 92 away from the turntable 7 and restart standby or shut down, which is convenient, fast and highly automated.
  • control mechanism can control the rejecting station 92 and the cleaning station 91 to work at the same time, and the cleaning process is completed synchronously during the rejecting process, and the cleaning station 91 does not take up extra time for cleaning, saving time and speeding up detection efficiency; and
  • the control mechanism controls the feeding area to stop feeding at the same time, so as to avoid mistaken cleaning during the rejecting and cleaning process.
  • the first detection sensor and the second detection sensor can be set to the same One, saving the number and cost of sensors, and occupying a smaller space on the turntable 7, avoiding the phenomenon that one of the sensors mistakenly recognizes the other sensor as a stain, and reducing the possibility of detection errors.
  • the two limit blocks cooperate with each other to form an outer splayed guiding channel between them.
  • the entrance and exit are wide, which is convenient for the workpiece to turn in and out, while the width of the middle part of the guiding channel is narrow, which can effectively limit
  • the position of the workpiece is accurately and smoothly positioned, so that the position of the workpiece on the turntable is always within a preset circular area, and this circular area falls within the detection range of the detection mechanism, ensuring that the workpiece can be completely exposed to the detection during the subsequent detection process In the field of vision of the organization, it is beneficial to improve the accuracy of the test results.
  • a safe width is reserved between the two limiting sides to ensure that there is still a gap between the workpiece and at least one limiting side when passing through the narrowest part of the guiding channel, preventing the workpiece from being stuck and affecting the subsequent detection process. Even lead to the shutdown of the entire equipment.
  • the lifting cylinder can drive the lifting parts to drive the limit block to move up and down, and drop to the preset lowest position when the workpiece passes by, so as to ensure that it can be close to the workpiece for effective guidance and positioning, and when it rises, it can maximize the guarantee of the turntable type testing equipment.
  • the unique lifting and guiding mechanism will not bump the turntable or interfere with the rotation of the turntable, ensuring the efficiency, stability and safety of equipment operation.

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Abstract

Disclosed in the present invention are a liftable and lowerable guiding mechanism of a turntable type detection device, and a turntable type detection device. The liftable and lowerable guiding mechanism of a turntable type detection device comprises a connecting block and two limiting blocks; the limiting blocks are both arranged at the lower surface of the connecting block, and protrude downward from the lower surface of the connecting block; the connecting block can drive the limiting blocks to move in a vertical direction; a guiding channel is formed between the two limiting blocks; and the edge of each limiting block facing the guiding channel is a limiting edge, which is used for defining the position of a workpiece in the guiding channel when the workpiece passes. The guiding channel formed by the two limiting blocks in the present invention can effectively guide the position of a workpiece having a circular edge on a turntable, and the positioning is accurate, such that the workpiece smoothly flows, along with the rotation of the turntable, into a detection region for detection, thus ensuring the accuracy of subsequent detection by the turntable type detection device; moreover, guiding and adjustment are performed during the rotation of the turntable, such that the production time is saved, the structure is simple, and processing and mounting costs are low.

Description

一种转盘型检测设备的可升降导正机构及转盘型检测设备A lifting and guiding mechanism of a turntable-type detection device and a turntable-type detection device 技术领域technical field
本发明涉及产品检测技术领域,尤其涉及一种转盘型检测设备的可升降导正机构及转盘型检测设备。The invention relates to the technical field of product detection, in particular to a liftable and guiding mechanism of a turntable-type detection device and the turntable-type detection device.
背景技术Background technique
视觉检测是指通过机器视觉产品(即图像摄取装置,分CMOS和CCD两种)将被摄取目标转换成图像信号,传送给专用的图像处理系统,根据像素分布和亮度、颜色等信息,转变成数字化信号;图像系统对这些信号进行各种运算来抽取目标的特征,进而根据判别的结果来控制现场的设备动作。它是用于生产、装配或包装的有价值的机制,在检测缺陷和防止缺陷产品被配送到消费者的功能方面具有不可估量的价值。Visual inspection refers to converting the captured target into an image signal through machine vision products (that is, image capture device, divided into CMOS and CCD), and sending it to a dedicated image processing system. According to pixel distribution, brightness, color and other information, it is transformed into Digitized signals; the image system performs various operations on these signals to extract the characteristics of the target, and then controls the on-site equipment actions according to the results of the discrimination. It is a valuable mechanism for production, assembly or packaging, and is invaluable in its ability to detect defects and prevent defective products from being dispatched to consumers.
而在对生产出来的产品进行质量检测时,现有技术中常常通过转盘承载产品,通过转盘的转动带动产品经过检测机构进行检测;而为了保证产品能够顺利落入检测机构的检测范围内,则需要设置导正结构,将产品的移动路径限定在检测机构的可视范围之内。但是,现有的导正结构结构复杂,并不能保证定位的准确性。因此,需要一种转盘型检测设备的可升降导正机构及转盘型检测设备,能够稳定有效地导正工件在转盘上的位置,保证定位准确性与检测安全性,同时能够简化结构,节省加工与安装成本。When carrying out quality inspection on the produced products, in the prior art, the products are often carried by the turntable, and the rotation of the turntable drives the product to pass through the detection mechanism for detection; and in order to ensure that the product can smoothly fall into the detection range of the detection mechanism, then It is necessary to set up a guiding structure to limit the moving path of the product within the visual range of the detection mechanism. However, the existing guiding structure is complex and cannot guarantee the accuracy of positioning. Therefore, there is a need for a liftable guiding mechanism of a turntable-type detection device and a turntable-type detection device, which can stably and effectively guide the position of the workpiece on the turntable, ensure positioning accuracy and detection safety, and at the same time simplify the structure and save processing. and installation costs.
发明内容Contents of the invention
针对上述现有技术中存在的问题,本发明提供了一种转盘型检测设备的可升降导正机构及转盘型检测设备,能够在转盘转动过程中有效导正工件在转盘上的位置,定位准确,导正效率高,有利于节省生产时间;同时结构简单,节省加工与安装成本。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a liftable guiding mechanism of a turntable-type detection device and a turntable-type detection device, which can effectively guide the position of the workpiece on the turntable during the rotation of the turntable and ensure accurate positioning. , high guiding efficiency, which is beneficial to save production time; at the same time, the structure is simple, which saves processing and installation costs.
本发明提供了一种转盘型检测设备的可升降导正机构,用于设置在所述转盘型检测设备的转盘周围以导正转盘上的工件的位置,所述工件的边缘为圆形,所述转盘型检测设备的可升降导正机构包括连接块与两个限位块,所述限位块均设置于所述连接块的下表面,并且朝向下方突出所述连接块的下表面,所述连接块能够带动所述限位块在竖直方向上移动,用于将所述限位块下压到所述转盘上表面以导正所述工件的位置;The present invention provides a liftable guiding mechanism of a turntable-type detection device, which is used to set around the turntable of the turntable-type detection device to guide the position of a workpiece on the turntable. The edge of the workpiece is circular, so The liftable guiding mechanism of the turntable type detection equipment includes a connecting block and two limiting blocks, and the limiting blocks are all arranged on the lower surface of the connecting block, and protrude downward from the lower surface of the connecting block, so The connecting block can drive the limiting block to move in the vertical direction, and is used to press the limiting block to the upper surface of the turntable to guide the position of the workpiece;
两个所述限位块之间为导正通道,所述限位块朝向所述导正通道的一边为限位边,用于在工件通过时将所述工件的位置限定于所述导正通道内;There is a guiding channel between the two limiting blocks, and the side of the limiting block facing the guiding channel is a limiting edge, which is used to limit the position of the workpiece to the guiding channel when the workpiece passes through. inside the channel;
所述可升降导正机构还包括升降件和升降气缸,所述升降件的一端与所述连接块固定连接,所述升降气缸用于为所述升降件的移动提供动力;The liftable guiding mechanism also includes a lifting member and a lifting cylinder, one end of the lifting member is fixedly connected with the connecting block, and the lifting cylinder is used to provide power for the movement of the lifting member;
所述限位块在竖直方向上移动具有最低位置,用于限定所述限位块的下表面高度不低于所述工件的底面高度。The limit block moves in the vertical direction and has the lowest position, which is used to limit the height of the lower surface of the limit block to not be lower than the height of the bottom surface of the workpiece.
进一步地,所述限位边为弧形边,用于与所述工件的边缘相切。Further, the limiting edge is an arc edge, which is used to be tangent to the edge of the workpiece.
进一步地,两个所述限位边之间的所述导正通道还设置安全宽度,所述安全宽度为0.3~0.5mm。Further, the guide channel between the two limit sides is further provided with a safety width, and the safety width is 0.3-0.5 mm.
进一步地,两个所述限位块错位设置。Further, the two limit blocks are misaligned.
进一步地,所述限位块的前端为过渡边,所述过渡边在水平方向上为渐变结构,位于所述过渡边前端的所述导正通道的宽度大于位于所述过渡边后端的所述导正通道的宽度。Further, the front end of the limiting block is a transition edge, and the transition edge has a gradual structure in the horizontal direction, and the width of the guiding channel at the front end of the transition edge is larger than that of the channel at the rear end of the transition edge. The width of the guide channel.
进一步地,所述最低位置与所述转盘之间的竖直高度差为3~5mm。Further, the vertical height difference between the lowest position and the turntable is 3-5mm.
进一步地,所述转盘型检测设备的可升降导正机构还包括固定件,所述固定件用于将所述转盘型检测设备的可升降导正机构固定于所述转盘周围,所述升降件的一端与所述固定件在竖直方向上相对可移动连接。Further, the liftable guiding mechanism of the turntable type detection equipment also includes a fixing piece, the fixing piece is used to fix the liftable guiding mechanism of the turntable type testing equipment around the turntable, and the lifting piece One end is relatively movably connected to the fixing member in the vertical direction.
进一步地,所述固定件与所述升降件之间还设置升降气缸,所述升降气缸与所述固定件固定连接。Further, a lifting cylinder is also provided between the fixing member and the lifting member, and the lifting cylinder is fixedly connected to the fixing member.
本发明还提供一种转盘型检测设备,包括转盘、如上所述的转盘型检测设备的可升降导正机构与四个检测机构,所述转盘上具有上料区域,所述转盘型检测设备的可升降导正机构沿所述转盘的转动方向设置于所述上料区域之后,所述转盘型检测设备的可升降导正机构还沿所述转盘的转动方向位于四个所述检测机构之前,用于导正所述工件的检测位置。The present invention also provides a turntable-type detection device, which includes a turntable, the lifting and guiding mechanism of the above-mentioned turntable-type detection device, and four detection mechanisms. The turntable has a feeding area, and the turntable-type detection device has a The liftable guide mechanism is arranged behind the feeding area along the rotation direction of the turntable, and the liftable guide mechanism of the turntable type detection equipment is also located in front of the four detection mechanisms along the rotation direction of the turntable. Used to guide the detection position of the workpiece.
进一步地,所述转盘型检测设备还包括清理组合机构,所述清理组合机构包括清洁工位与剔除工位,所述清洁工位用于清洁所述转盘,所述剔除工位用于剔除下料区域之后遗漏在所述转盘上的所述工件;所述清理组合机构能够在所述上料区域停止上料,所述转盘型检测设备的可升降导正机构与所述检测机构正常运行时,对所述转盘进行清洁与剔除。Further, the turntable-type detection equipment also includes a cleaning combination mechanism, and the cleaning combination mechanism includes a cleaning station and a rejecting station, the cleaning station is used to clean the turntable, and the rejecting station is used to reject the lower The workpiece on the turntable is missed after the material area; the cleaning combination mechanism can stop feeding in the feeding area, and the liftable guiding mechanism of the turntable type detection equipment and the detection mechanism are in normal operation. , to clean and remove the turntable.
实施本发明,具有如下有益效果:Implement the present invention, have following beneficial effect:
1、两个限位块相互配合使得两者之间形成一条外八字形的导正通道,入口和出口较宽,便于工件转入与转出,而导正通道中部宽度较窄,能够有效限定工件的位置,定位准确顺畅,使得工件在转盘上的位置始终位于一条预设的环形区域内,而该环形区域落入检测机构的检测范围之内,确保后续检测过程中工件能够完全暴露于检测机构的视野中,有利于提高检测结果的准确性。1. The two limit blocks cooperate with each other to form an outer splayed guiding channel between them. The entrance and exit are wide, which is convenient for the workpiece to turn in and out, while the width of the middle part of the guiding channel is narrow, which can effectively limit The position of the workpiece is accurately and smoothly positioned, so that the position of the workpiece on the turntable is always within a preset circular area, and this circular area falls within the detection range of the detection mechanism, ensuring that the workpiece can be completely exposed to the detection during the subsequent detection process In the field of vision of the organization, it is beneficial to improve the accuracy of the test results.
2、两个限位边之间预留出安全宽度,保证工件在经过导正通道最窄处时仍能够与至少一个限位边之间存在空隙,防止工件被卡住,影响后续检测过程,甚至导致整个设备停 机。2. A safe width is reserved between the two limiting sides to ensure that there is still a gap between the workpiece and at least one limiting side when passing through the narrowest part of the guiding channel, preventing the workpiece from being stuck and affecting the subsequent detection process. Even lead to the shutdown of the entire equipment.
3、升降气缸能够驱动升降件带动限位块上下移动,在工件经过时下降到预设的最低位置,保证能够靠近工件进行有效的导正定位,而上升时又能够最大限度保证转盘型检测设备的可升降导正机构不会磕碰转盘或者干涉转盘的转动,保证设备运行的效率、稳定性以及安全性。3. The lifting cylinder can drive the lifting parts to drive the limit block to move up and down, and drop to the preset lowest position when the workpiece passes by, so as to ensure that it can be close to the workpiece for effective guidance and positioning, and when it rises, it can maximize the guarantee of the turntable type testing equipment. The unique lifting and guiding mechanism will not bump the turntable or interfere with the rotation of the turntable, ensuring the efficiency, stability and safety of equipment operation.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对实施例中所使用的附图作简单的介绍,其中相同的零部件用相同的附图标记表示。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solutions of the present invention more clearly, the drawings used in the embodiments will be briefly introduced below, wherein the same components are denoted by the same reference numerals. Apparently, the drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other drawings according to these drawings without any creative work.
图1为本发明的一个可能的实施方式中转盘型检测设备的可升降导正机构的结构示意图;Fig. 1 is a structural schematic diagram of a liftable guiding mechanism of a turntable type detection device in a possible embodiment of the present invention;
图2为图1中导正通道与周边部件的结构放大图;Fig. 2 is an enlarged view of the structure of the guiding channel and peripheral components in Fig. 1;
图3为本发明的一个可能的实施方式中转盘型检测设备的可升降导正机构的设置位置示意图;Fig. 3 is a schematic diagram of the setting position of the liftable guiding mechanism of the turntable type detection device in a possible embodiment of the present invention;
图4为本发明的一个可能的实施方式中转盘型检测设备的俯视布局图;Fig. 4 is a top view layout diagram of a turntable type detection device in a possible embodiment of the present invention;
图5为本发明的一个可能的实施方式中清洁工位的立体结构图;Fig. 5 is a three-dimensional structure diagram of a cleaning station in a possible embodiment of the present invention;
图6为本发明的一个可能的实施方式中清洁工位的主视图。Fig. 6 is a front view of a cleaning station in a possible embodiment of the present invention.
其中,图中附图标记对应为:1-连接块,2-限位块,21-限位边,22-过渡边,3-导正通道,4-升降件,5-升降气缸,6-固定件,7-转盘,71-上料区域,8-检测机构,9-清理组合机构,91-清洁工位,910-清洁固定件,911-驱动件,912-弹性连接部,913-第一连接部,914-连接轴,915-除尘轮,92-剔除工位,10-工件。Among them, the reference signs in the figure correspond to: 1-connecting block, 2-limiting block, 21-limiting edge, 22-transition edge, 3-guiding channel, 4-lifting member, 5-lifting cylinder, 6- Fixing parts, 7-turntable, 71-feeding area, 8-detection mechanism, 9-cleaning combination mechanism, 91-cleaning station, 910-cleaning fixing part, 911-driving part, 912-elastic connection part, 913-section One connecting part, 914-connecting shaft, 915-dust removal wheel, 92-removing station, 10-workpiece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,需要说明的是,术语“上”、“下”、“左”、“右”、“内”、“外”、“前”、“后”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或结构必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;并且,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发 明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. It should be noted that the terms "upper", "lower", "left", "right", " The orientation or positional relationship indicated by "inner", "outer", "front", "rear", "both ends", "one end", "other end" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the purpose of It is convenient to describe the present invention, but does not indicate or imply that the device or structure referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention; and, the described embodiments are only the present invention Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
本实施例提供一种转盘型检测设备,用于检测一种边缘为圆形的工件10,如说明书附图4所示,该转盘型检测设备包括转盘7、转盘型检测设备的可升降导正机构、四个检测机构8、清理组合机构9以及控制机构,并且转盘型检测设备的可升降导正机构、四个检测机构8以及清理组合机构9均位于转盘7周围,而在转盘7上还具有上料区域71与下料区域;其中,上料区域71用于摆放待检测的工件10,并且沿着转盘7的转动方向,上料区域71后设置转盘型检测设备的可升降导正机构,用于对上料区域71中的工件10进行导正定位,使工件10均处于便于检测的预设检测区域;在转盘型检测设备的可升降导正机构之后,为四个检测机构8的设置位置,则经过转盘型检测设备的可升降导正机构之后的工件10能够进入检测过程;需要说明的是,上述的预设检测区域为能够完全暴露于四个检测机构8视野中的区域,即工件10都能够完全暴露于检测机构8的可检测范围之内,且转盘型检测设备的可升降导正机构就是用于将工件10限定在预设检测区域内,保证检测结果准确可靠;在本说明书的一个可能的实施方式中,该预设检测区域可以选择为转盘7上靠近边缘处的环形区域,并且这一环形区域能够落在每一个检测机构8的可视范围之内,那么在转盘7转动过程中,就能够保证检测时能够全面、完整地监测到工件10,准确度高。This embodiment provides a turntable-type detection device for detecting a workpiece 10 with a circular edge. As shown in Figure 4 of the specification, the turntable-type detection device includes a turntable 7 and a liftable guide for the turntable-type detection device. Mechanism, four detection mechanisms 8, cleaning combination mechanism 9 and control mechanism, and the liftable guiding mechanism of the turntable type detection equipment, four detection mechanisms 8 and cleaning combination mechanism 9 are all located around the turntable 7, and on the turntable 7 It has a loading area 71 and an unloading area; among them, the loading area 71 is used to place the workpiece 10 to be detected, and along the rotation direction of the turntable 7, the lifting guide of the turntable type detection equipment is set behind the loading area 71 The mechanism is used to guide and position the workpiece 10 in the feeding area 71, so that the workpiece 10 is in a preset detection area that is convenient for detection; after the lifting and guiding mechanism of the turntable type detection equipment, there are four detection mechanisms 8 If the setting position is set, the workpiece 10 after passing through the lifting and guiding mechanism of the turntable type detection equipment can enter the detection process; it should be noted that the above-mentioned preset detection area is an area that can be completely exposed to the field of view of the four detection mechanisms 8 , that is, the workpiece 10 can be completely exposed within the detectable range of the detection mechanism 8, and the liftable guiding mechanism of the turntable type detection equipment is used to limit the workpiece 10 within the preset detection area to ensure accurate and reliable detection results; In a possible implementation of this specification, the preset detection area can be selected as an annular area near the edge of the turntable 7, and this annular area can fall within the visual range of each detection mechanism 8, then During the rotation of the turntable 7, it can be ensured that the workpiece 10 can be monitored comprehensively and completely during detection, with high accuracy.
具体地,如说明书附图1-3所示,转盘型检测设备的可升降导正机构用于导正一种边缘为圆形的工件10在转盘7上的位置,以使得工件10落入预设检测区域,保证检测结果的准确性;其中,如图1所示,该转盘型检测设备的可升降导正机构包括连接块1与两个限位块2,且限位块2均设置在连接块1的下表面,并且朝向下方凸出连接块1的下表面,使得连接块1起到连接固定两个限位块2的作用,也使得连接块1移动时,能够带动两个限位块2共同在竖直方向上移动;在本说明书的一个可能的实施方式中,连接块1与限位块2可以设置为一体成型结构,进一步简化结构,加快加工效率,减少装配步骤,节省加工与配置成本。Specifically, as shown in the accompanying drawings 1-3 of the specification, the liftable guiding mechanism of the turntable type detection equipment is used to guide the position of a workpiece 10 with a round edge on the turntable 7, so that the workpiece 10 falls into the predetermined position. The detection area is set to ensure the accuracy of the detection results; wherein, as shown in Figure 1, the liftable guiding mechanism of the turntable type detection equipment includes a connecting block 1 and two limit blocks 2, and the limit blocks 2 are set on The lower surface of the connecting block 1 protrudes downward, so that the connecting block 1 plays the role of connecting and fixing the two limiting blocks 2, and also enables the connecting block 1 to drive the two limiting blocks when it moves The blocks 2 move together in the vertical direction; in a possible implementation of this specification, the connecting block 1 and the limiting block 2 can be set as an integrated structure, which further simplifies the structure, speeds up the processing efficiency, reduces assembly steps, and saves processing and configuration costs.
具体地,两个限位块2起到限定工件10位置的定位作用,在导正过程中,工件10需要从两个限位块2之间穿过从而实现导正,则如图2所示,两个限位块2之间为导正通道3,而两个限位块2朝向该导正通道3的一边为限位边21,即两个限位边21相配合形成导正通道3,用于在工件10通过时将工件10的位置限定于导正通道3内,那么两个限位边21沿着转盘7转动一圈所形成的的环形区域即为预设检测区域,而经过导正通道3的工件10必定位于该预设检测区域内,定位准确;而在本说明书的一个可能的实施方式中,限位边 21为弧形边,在工件10经过时,如果上料区域71中工件10的摆放位置偏离预设检测区域,则至少一条限位边21能够与工件10的边缘接触并相切,从而对工件10施加一个朝向导正通道3的推力,推动工件10落入预设检测区域,简单方便。Specifically, the two limiting blocks 2 play a positioning role to limit the position of the workpiece 10. During the guiding process, the workpiece 10 needs to pass between the two limiting blocks 2 to realize the guiding, as shown in FIG. 2 , between the two limiting blocks 2 is the guiding channel 3, and the side of the two limiting blocks 2 facing the guiding channel 3 is the limiting side 21, that is, the two limiting sides 21 cooperate to form the guiding channel 3 , is used to limit the position of the workpiece 10 in the guiding channel 3 when the workpiece 10 passes through, then the annular area formed by the two limiting sides 21 rotating one turn along the turntable 7 is the preset detection area, and passing The workpiece 10 of the guide channel 3 must be located in the preset detection area, and the positioning is accurate; and in a possible implementation of this specification, the limit side 21 is an arc-shaped edge. When the workpiece 10 passes by, if the feeding area If the placement position of the workpiece 10 in 71 deviates from the preset detection area, at least one limit edge 21 can contact and be tangent to the edge of the workpiece 10, thereby applying a thrust towards the guide channel 3 to the workpiece 10, pushing the workpiece 10 to fall. It is easy and convenient to enter the preset detection area.
具体地,在本说明书的一个可能的实施方式中,两个限位边21之间的导正通道3还设置安全距离,该安全距离为沿转盘7直径方向上预留出来的最小距离,即导正通道3的最小设置宽度等于工件10的最大宽度与安全距离之和,保证工件10通过时,不会被两个限位边21卡住而导致限位失效以及工件10异常堆积,设备运行稳定性与安全性好;而在本说明书的一个可能的实施方式中,该安全宽度可以选择0.3~0.5mm,既保证预留足够的空间供工件10通过,又避免导正通道3过宽失去导正定位作用,还能够用于导正一些最大宽度相差不大的其他种类工件,扩大适用范围。Specifically, in a possible implementation of this specification, a safety distance is set in the guiding channel 3 between the two limit sides 21, and the safety distance is the minimum distance reserved along the diameter direction of the turntable 7, that is, The minimum setting width of the guide channel 3 is equal to the sum of the maximum width of the workpiece 10 and the safety distance, so as to ensure that when the workpiece 10 passes, it will not be stuck by the two limit sides 21, resulting in failure of the limit and abnormal accumulation of the workpiece 10. Good stability and safety; and in a possible implementation of this specification, the safety width can be selected from 0.3 to 0.5mm, which not only ensures that enough space is reserved for the workpiece 10 to pass through, but also prevents the guide channel 3 from being too wide to lose The guiding and positioning function can also be used to guide some other types of workpieces whose maximum widths are not much different, expanding the scope of application.
具体地,如说明书附图2所示,两个限位块2之间错位设置,使得两个限位块2的中心并不位于转盘7的同一直径上;在沿转盘7的直径方向上,假设距离转盘7圆心更远的一个限位块2为第一限位块,而距离圆心更近的一个限位块2为第二限位块,则错位设置可以为第一限位块在圆周方向上(此处以及下述的圆周方向包括沿转盘7转动方向的正方向与负方向)更加靠近上料区域71,而第二限位块相对应地更加远离上料区域71;也可以设置为第一限位块在圆周方向上更加远离上料区域71,而第二限位块相对应地更加靠近上料区域71;在本实施例中,第一限位块可以选择设置在连接块1靠近上料区域71的一端端面处,而第二限位块可以选择设置在连接块1远离上料区域71的一端端面处,此时第一限位块与第二限位块之间的距离最远,但在其他可能的实施方式中,第一限位块与第二限位块之间在转盘7转动方向上的距离还可以选择小于本实施例中的距离,本发明对此不作限定,只要保证两者在圆周方向上的距离大于零即可,即两者在圆周周向方向上错位设置,这样的设置方式都可以在本发明所保护的范围之内。Specifically, as shown in the accompanying drawing 2 of the specification, the two limit blocks 2 are misplaced so that the centers of the two limit blocks 2 are not located on the same diameter of the turntable 7; along the diameter direction of the turntable 7, Assuming that a limit block 2 that is farther from the center of the turntable 7 is the first limit block, and a limit block 2 that is closer to the center of the circle is the second limit block, then the misalignment setting can be that the first limit block is at the circumference Direction (here and the following circumferential direction includes the positive direction and the negative direction along the rotation direction of the turntable 7) is closer to the feeding area 71, and the second limit block is correspondingly farther away from the feeding area 71; it can also be set Because the first limiting block is farther away from the feeding area 71 in the circumferential direction, and the second limiting block is correspondingly closer to the feeding area 71; in this embodiment, the first limiting block can be optionally arranged on the connecting block 1 close to the end face of the feeding area 71, and the second limit block can be optionally arranged on the end face of the connecting block 1 far away from the feeding area 71, at this time, the distance between the first limit block and the second limit block The distance is the farthest, but in other possible implementations, the distance between the first limit block and the second limit block in the direction of rotation of the turntable 7 can also be selected to be smaller than the distance in this embodiment, and the present invention does not make any It is limited, as long as the distance between the two in the circumferential direction is greater than zero, that is, the two are arranged in a misaligned direction in the circumferential direction, and such an arrangement can be within the protection scope of the present invention.
具体地,错位设置还有利于避免工件10被卡住而堆积;在本实施例中,为了进一步保证转盘型检测设备的可升降导正机构的有效性,如图2所示,限位块2的前端、即靠近上料区域71的一端可以设置为过渡边22,过渡边22的后端与限位边21前端连接,该过渡边22在水平方向为渐变结构,即过渡边22前端所形成的导正通道3的宽度大于过渡边22后端形成的导正通道3的宽度,使得导正通道3整体形成外八字形的通道,也就是说,工件10在随转盘7转动到转盘型检测设备的可升降导正机构的位置时,导正通道3入口处的宽度大于中间部分的宽度,使得工件10能够顺利进入导正通道3,而中间部分的宽度限制有效限定了工件10在沿转盘7直径方向上的位置,之后出口处的宽度也大于中间部分的宽 度,便于工件10顺利通过,避免多个工件10堆积在出口处造成整个转盘型检测设备的故障。Specifically, the dislocation setting is also beneficial to avoid the workpiece 10 from being jammed and piled up; The front end of the front end, that is, the end close to the feeding area 71 can be set as a transition edge 22, and the rear end of the transition edge 22 is connected to the front end of the limit edge 21. The transition edge 22 is a gradual structure in the horizontal direction, that is, the transition edge 22 is formed by The width of the guiding channel 3 is greater than the width of the guiding channel 3 formed at the rear end of the transition edge 22, so that the guiding channel 3 forms an outer figure-eight channel as a whole, that is to say, the workpiece 10 rotates with the turntable 7 to the turntable type detection When the position of the guiding mechanism of the equipment can be raised and lowered, the width of the entrance of the guiding channel 3 is larger than the width of the middle part, so that the workpiece 10 can enter the guiding channel 3 smoothly, and the width limitation of the middle part effectively limits the workpiece 10 to move along the turntable. 7 the position on the diameter direction, and then the width of the exit is also greater than the width of the middle part, which is convenient for the workpiece 10 to pass through smoothly, and avoids the failure of the entire turntable type detection equipment caused by a plurality of workpieces 10 piled up at the exit.
具体地,在竖直方向上,如图1所示,该转盘型检测设备的可升降导正机构还包括升降件4、升降气缸5与固定件6,其中,如图3所示,固定件6用于将转盘型检测设备的可升降导正机构固定在转盘7的周围,固定件6同时还与升降气缸5固定连接,使得升降气缸5固定稳定可靠;而升降气缸5与升降件4之间在竖直方向上相对可移动连接,升降气缸5用于为升降件4的移动提供动力,从而使得升降件4在升降气缸5的驱动力下能够上下进行升降运动,并且升降件4还与连接块1固定连接,增强转盘型检测设备的可升降导正机构的结构强度,降低连接块1的负荷,延长转盘型检测设备的可升降导正机构的整体使用寿命,则当升降气缸5输出动力时,升降件4能够带动连接块1以及限位块2共同进行上下移动;此外,在本说明书的一个可能的实施方式中,在保证整体结构强度的基础上,升降气缸5能够直接与连接块1相对可移动连接,进一步简化结构,提升驱动效率,节省能源。Specifically, in the vertical direction, as shown in Figure 1, the liftable guiding mechanism of the turntable type detection equipment also includes a lifting member 4, a lifting cylinder 5 and a fixing member 6, wherein, as shown in Figure 3, the fixing member 6 is used to fix the lifting and guiding mechanism of the turntable type detection equipment around the turntable 7, and the fixing piece 6 is also fixedly connected with the lifting cylinder 5, so that the lifting cylinder 5 is fixed stably and reliably; and the lifting cylinder 5 and the lifting piece 4 It is relatively movable in the vertical direction, and the lifting cylinder 5 is used to provide power for the movement of the lifting member 4, so that the lifting member 4 can move up and down under the driving force of the lifting cylinder 5, and the lifting member 4 is also connected with the lifting member 4. The connection block 1 is fixedly connected to enhance the structural strength of the liftable guiding mechanism of the turntable type detection equipment, reduce the load of the connection block 1, and prolong the overall service life of the liftable guiding mechanism of the turntable type detection equipment, then when the lifting cylinder 5 outputs When powered, the lifting member 4 can drive the connecting block 1 and the limiting block 2 to move up and down together; in addition, in a possible implementation of this specification, on the basis of ensuring the overall structural strength, the lifting cylinder 5 can be directly connected to the Block 1 is relatively movable, which further simplifies the structure, improves the driving efficiency, and saves energy.
此外,与升降气缸5相对应,在本说明书的一个可能的实施方式中,还可以设置横向驱动件,用于驱动连接块1沿转盘7的直径方向进行移动,使得导正通道3与转盘7圆心之间的距离可调,容错率高,并且能够适应各种不同的预设检测区域,扩大适用范围。In addition, corresponding to the lifting cylinder 5, in a possible embodiment of this specification, a transverse driving member can also be provided for driving the connecting block 1 to move along the diameter direction of the turntable 7, so that the guiding channel 3 and the turntable 7 The distance between the centers of the circles is adjustable, the fault tolerance rate is high, and it can adapt to various preset detection areas to expand the scope of application.
具体地,限位块2随着连接块1的升降而同步进行上下移动,进行导正时进入正常工作状态,升降气缸5驱动下降;反之,转换为待机状态时,控制升降气缸5驱动上升;为了保证限位块2在下降时不会妨碍转盘7转动、或者磕碰转盘7导致设备损坏,限位块2在竖直方向上移动时具有最低位置,处于该最低位置状态、即处于正常工作状态时,限位块2的下表面高度低于工件10的上表面,以保证限位边21能够接触到工件10,对其施加推力进行导正,但同时限位块2的下表面高度高于工件10的底面高度,并且也高于转盘7的上表面高度,保证足够的安全性,避免不必要的设备损伤,减少维修成本;在本说明书的一个可能的实施方式中,最低位置与转盘7之间预留的数值高度差可以选择3~5mm,既保证能够有效导正工件10的位置,也避免限位块2磕碰转盘7造成损坏,或者在转盘7表面造成刮痕,影响检测结果的准确性。Specifically, the limit block 2 moves up and down synchronously with the lifting of the connecting block 1, and enters the normal working state when the alignment is performed, and the lifting cylinder 5 is driven down; on the contrary, when it is converted into a standby state, the lifting cylinder 5 is controlled to drive up; In order to ensure that the limit block 2 will not hinder the rotation of the turntable 7 when it descends, or cause damage to the equipment due to bumping against the turntable 7, the limit block 2 has the lowest position when it moves in the vertical direction, and it is in the lowest position state, that is, it is in the normal working state , the height of the lower surface of the limiting block 2 is lower than the upper surface of the workpiece 10, so as to ensure that the limiting edge 21 can touch the workpiece 10, and apply a thrust to it for guidance, but at the same time, the height of the lower surface of the limiting block 2 is higher than The height of the bottom surface of the workpiece 10 is also higher than the height of the upper surface of the turntable 7 to ensure sufficient safety, avoid unnecessary equipment damage, and reduce maintenance costs; The height difference reserved between them can be selected as 3-5mm, which not only ensures that the position of the workpiece 10 can be effectively corrected, but also avoids damage caused by the limit block 2 bumping the turntable 7, or scratches on the surface of the turntable 7, which will affect the detection results. accuracy.
转盘型检测设备开机时,转盘7开始转动,则转盘型检测设备的可升降导正机构中升降气缸5输出动力,驱动升降件4下降,同时带动连接件1和两个限位块2同步下降,直至下降至预设的最低位置,停止下降,开始进入工作状态,对经过的工件10一一进行导正,使工件10落入导正通道3所在的环形区域内,便于后续检测;而当检测结束时,升降气缸5反向输出动力,驱动升降件4上升,带动连接件1和两个限位块2同步上升,直至上 升至最初的位置高度,停止上升,进入待机状态或者关闭,等待下一轮检测的开启,定位准确,操作方便,且结构简单,能耗小。When the turntable type testing equipment is turned on, the turntable 7 starts to rotate, then the lifting cylinder 5 in the liftable guiding mechanism of the turntable type testing equipment outputs power to drive the lifting part 4 down, and at the same time drive the connecting part 1 and the two limit blocks 2 down synchronously , until it descends to the preset lowest position, stops descending, and starts to enter the working state, and guides the passing workpieces 10 one by one, so that the workpieces 10 fall into the ring-shaped area where the guiding channel 3 is located, which is convenient for subsequent detection; At the end of the detection, the lifting cylinder 5 outputs power in reverse, drives the lifting part 4 to rise, drives the connecting part 1 and the two limit blocks 2 to rise synchronously, until it rises to the original position height, stops rising, enters the standby state or closes, and waits The opening of the next round of detection has accurate positioning, convenient operation, simple structure and low energy consumption.
而对于整个转盘型检测设备,下料区域设置于最后一个检测机构8之后,用于将检测完毕的工件10从转盘7上带离,但是,在转盘的转动过程中,可能会发生检测完毕后的工件10意外遗漏在下料区域的情形,则清理组合机构9中设置剔除工位92,位置位于下料区域之后,如图4中所示,该剔除工位92位于下料区域之后与下一圈上料区域之前,用于剔除下料区域之后还遗留在转盘7上的工件10,即能够将意外遗漏的工件10吸取,从而离开转盘7,避免这些工件10随着转盘7的下一圈转动再次进入上料区域71,影响下一轮检测;同样地,为了保证检测的准确性,清理组合机构9中还设置清洁工位91,用于清洁转盘7表面,保证转盘7表面的清洁度,避免对检测结果准确性造成不良影响;另外,控制机构能够控制剔除工位92与清洁工位91同时工作,即清理组合机构9同步工作进行对工件10和转盘7的清理,在剔除过程中同步完成清洁过程,清洁工位91不占用额外时间进行清洁,节省时间,加快检测效率;而清理组合机构9工作时,通过控制机构控制上料区域71中停止上料,避免误清理,但同时保持转盘型检测设备的可升降导正机构与四个检测机构8正常运行,避免反复开启关闭造成不必要的能耗,更加节能高效,也节省运行成本。And for the whole turntable type testing equipment, the blanking area is arranged after the last testing mechanism 8, and is used to take away the workpiece 10 that has been tested from the turntable 7, but, in the rotation process of the turntable, it may happen that after the detection In the case that the workpiece 10 is accidentally missed in the blanking area, the cleaning combination mechanism 9 is provided with a rejecting station 92, which is positioned after the blanking area. As shown in Figure 4, the rejecting station 92 is located after the blanking area and next to the next Before turning the feeding area, it is used to remove the workpieces 10 left on the turntable 7 after the unloading area, that is, it can absorb the accidentally missed workpieces 10, so as to leave the turntable 7, and prevent these workpieces 10 from following the next turn of the turntable 7 Rotation enters the feeding area 71 again, which affects the next round of detection; similarly, in order to ensure the accuracy of detection, a cleaning station 91 is also set in the cleaning combination mechanism 9 to clean the surface of the turntable 7 and ensure the cleanliness of the surface of the turntable 7 , to avoid adverse effects on the accuracy of the detection results; in addition, the control mechanism can control the rejecting station 92 and the cleaning station 91 to work at the same time, that is, the cleaning combination mechanism 9 works synchronously to clean the workpiece 10 and the turntable 7. The cleaning process is completed synchronously, and the cleaning station 91 does not take up extra time for cleaning, which saves time and speeds up the detection efficiency; while the cleaning combination mechanism 9 is working, the control mechanism controls the feeding area 71 to stop feeding to avoid cleaning by mistake, but at the same time Maintain the normal operation of the liftable guide mechanism and four detection mechanisms 8 of the turntable type detection equipment, avoid unnecessary energy consumption caused by repeated opening and closing, more energy-saving and efficient, and save operating costs.
其中,如图5所示,该清洁工位91包括两个以水平面为对称轴对称设置的除尘结构,分别位于转盘7的上方与下方,即两个除尘结构关于转盘7对称设置,两个除尘结构同时开启工作或者关闭,上方的除尘结构用于清洁转盘7的上表面,同时下方的除尘结构用于清洁转盘7的下表面,从而保证转盘7上下表面均保持干净,透明度高;需要说明的是,清洁工位91是在转盘7转动过程中就能够完成清洁的,无需另外预留时间将转盘7停止再进行清洁,避免不必要的开关机过程造成的能源损耗与时间损耗,清洁高效快速。Wherein, as shown in Figure 5, the cleaning station 91 includes two dust removal structures arranged symmetrically with the horizontal plane as the axis of symmetry, which are respectively located above and below the turntable 7, that is, the two dust removal structures are symmetrically arranged about the turntable 7, and the two dust removal structures The structure is turned on or off at the same time. The upper dust removal structure is used to clean the upper surface of the turntable 7, while the lower dust removal structure is used to clean the lower surface of the turntable 7, so as to ensure that the upper and lower surfaces of the turntable 7 are kept clean and have high transparency; what needs to be explained Yes, the cleaning station 91 can complete the cleaning during the rotation of the turntable 7, and there is no need to reserve additional time to stop the turntable 7 before cleaning, avoiding energy loss and time loss caused by unnecessary switching processes, and the cleaning is efficient and fast .
具体地,如说明书附图5所示,以转盘7上方的除尘结构为例,该除尘结构包括弹性清洁件、用于驱动弹性清洁件竖直升降的驱动件911和用于将该清洁工位91整体固定于转盘7周边的清洁固定件910;其中,清洁固定件910与转盘7的固定结构固定在一起,保证连接牢靠,清洁工位91整体的稳定性好,在在清洁过程中运行稳定性也好;而驱动件911与清洁固定件910固定连接,同时该驱动件911的动力输出端与弹性清洁件驱动连接,用于推动或者拉动弹性清洁件在竖直方向上升降;当出现清洁需求时,驱动件911即驱动弹性清洁件向下移动靠近转盘7上表面,直至与转盘7上表面接触,驱动件911停止输出动力,弹性清洁件维持在这一高度处,随着转盘7的转动自动进行清洁,方便快速,自动化程度高,也节省人力;在本说明书的一个可能的实施方式中,位于上方的驱动件911可以选择 为下压气缸,而位于下方的驱动件911可以选择上顶气缸,装配简单方便,成本低廉,同时驱动方式直接,能源损耗少。Specifically, as shown in Figure 5 of the specification, taking the dust removal structure above the turntable 7 as an example, the dust removal structure includes an elastic cleaning member, a driving member 911 for driving the elastic cleaning member to rise and fall vertically, and a cleaning station for the cleaning station. 91 is integrally fixed on the cleaning fixture 910 around the turntable 7; among them, the cleaning fixture 910 is fixed together with the fixed structure of the turntable 7 to ensure reliable connection, and the overall stability of the cleaning station 91 is good, and the operation is stable during the cleaning process The performance is also good; and the driving part 911 is fixedly connected with the cleaning fixture 910, and the power output end of the driving part 911 is driven and connected with the elastic cleaning part, which is used to push or pull the elastic cleaning part to lift in the vertical direction; when there is cleaning When required, the driving member 911 drives the elastic cleaning member to move down close to the upper surface of the rotating disk 7 until it contacts the upper surface of the rotating disk 7, the driving member 911 stops output power, and the elastic cleaning member is maintained at this height. Rotating automatically cleans, which is convenient and fast, with a high degree of automation and saves manpower; Top cylinder, simple and convenient assembly, low cost, direct drive mode, less energy loss.
具体地,如说明书附图5所示,该弹性清洁件包括清洁部与弹性清洁部912,其中,弹性清洁部912的上端用于与驱动件911连接,弹性清洁部912的下端与清洁部的顶部固定连接,而清洁部用于在驱动件911的驱动下下降,直至与转盘7接触进而除尘,弹性清洁部912位于驱动件911与清洁部之间,则能够在清洁部下降时调节清洁部的下降距离,调节清洁部底部与转盘7之间的距离,并形成缓冲力;尤其是一旦发生驱动件911过度下压,而清洁部底部已经接触到转盘7的情形,弹性清洁部912能够压缩,以消除驱动件911造成的这部分误差,避免清洁部继续向下压,导致转盘7损坏,即能够起到保护转盘7的作用;在本说明书的一个可能的实施方式中,该弹性清洁部912可以设置为多根浮动弹簧,弹性缓冲效果好。Specifically, as shown in Figure 5 of the specification, the elastic cleaning part includes a cleaning part and an elastic cleaning part 912, wherein the upper end of the elastic cleaning part 912 is used to connect with the driving part 911, and the lower end of the elastic cleaning part 912 is connected to the cleaning part. The top is fixedly connected, and the cleaning part is used to descend under the driving of the driving part 911 until it contacts the turntable 7 to remove dust. The elastic cleaning part 912 is located between the driving part 911 and the cleaning part, and the cleaning part can be adjusted when the cleaning part descends Adjust the distance between the bottom of the cleaning part and the turntable 7, and form a buffer force; especially once the driver 911 is pressed down excessively and the bottom of the cleaning part has contacted the turntable 7, the elastic cleaning part 912 can be compressed , to eliminate this part of the error caused by the driving member 911, and avoid the cleaning part from continuing to press down, resulting in damage to the turntable 7, that is, it can play a role in protecting the turntable 7; in a possible implementation of this specification, the elastic cleaning part 912 can be set as multiple floating springs, and the elastic buffering effect is good.
具体地,如说明书附图6所示,清洁部包括连接轴914以及套设于该连接轴914上的除尘轮915,其中连接轴914水平设置,而除尘轮915的外壁包覆具有粘性的除尘胶带,则随着转盘7的转动,因为清洁工位91的位置是固定不动的,通过除尘胶带表面与转盘7的接触摩擦,除尘轮915或者除尘胶带能够随着转盘7的转动做反向转动(或者滚动),同时除尘胶带外表面具有粘性,就能够粘住转盘7表面的灰尘与污渍等物质,并随着两者之间的相对转动带走这些物质,从而实现对转盘7表面的清洁,清洁效率高,方便省力;此外,在本说明书的一个可能的实施方式中,除尘轮915可以选择为可拆卸设置,则除尘轮915能够沿连接轴914的轴向方向拆卸下来,以便于对用旧的除尘轮915或者除尘胶带进行快速更换,方便快速,成本低;类似地,在本说明书的其他可能的实施方式中,还可以仅仅将除尘胶带设置为可拆卸结构,或者将除尘轮915和除尘胶带同时设置为可拆卸结构,从而进行同步更换,进一步节省时间,提升效率。Specifically, as shown in Figure 6 of the specification, the cleaning part includes a connecting shaft 914 and a dust removal wheel 915 sleeved on the connecting shaft 914, wherein the connecting shaft 914 is arranged horizontally, and the outer wall of the dust removal wheel 915 is coated with a viscous dust removal wheel. Adhesive tape, then along with the rotation of turntable 7, because the position of cleaning station 91 is fixed, through the contact friction between the surface of dust removal tape and turntable 7, dust removal wheel 915 or dust removal tape can be reversed along with the rotation of turntable 7 Rotate (or roll), and the outer surface of the dust-removing tape is viscous, which can stick to the dust and dirt on the surface of the turntable 7, and take away these substances with the relative rotation between the two, so as to realize the cleaning of the surface of the turntable 7. Cleaning, high cleaning efficiency, convenient and labor-saving; in addition, in a possible implementation of this specification, the dust removal wheel 915 can be selected as a detachable setting, then the dust removal wheel 915 can be disassembled along the axial direction of the connecting shaft 914, so that Quickly replace the used dust removal wheel 915 or dust removal tape, which is convenient, fast and low in cost; similarly, in other possible implementations of this specification, only the dust removal tape can be set as a detachable structure, or the dust removal wheel The 915 and the dust removal tape are set as detachable structures at the same time, so that they can be replaced synchronously, further saving time and improving efficiency.
而需要说明的是,在清洁工位91处于待机状态下时,为了保证清洁工位91不会妨碍转盘7的正常转动,弹性清洁件的最低点、即除尘胶带的底部与转盘7上表面之间留有安全距离;在本说明书的一个可能的实施方式中,考虑到转盘7上承载的工件能够顺利经过而不被意外粘住,在待机状态下,可以将安全距离的高度范围设置为2~5cm;在本说明书的其他可能的实施方式中,安全距离的高度范围还可以根据转盘7上承载的工件的厚度进行适应性设置,只要保证正常检测过程中工件能够不与清洁工位91接触即可;而在清洁工位91处于工作状态时,驱动件911能够驱动弹性清洁件向下移动,直至接触到转盘7,之后即可随着转盘7的转动自动进行清洁;反之,在清洁完成后,驱动件911驱动弹性清洁件向上移 动,离开转盘7,直至两者之间的高度范围回复到安全距离,方便快速,节省时间。It should be noted that when the cleaning station 91 is in a standby state, in order to ensure that the cleaning station 91 will not hinder the normal rotation of the turntable 7, the lowest point of the elastic cleaning member, that is, the bottom of the dust removal tape and the upper surface of the turntable 7 There is a safety distance between them; in a possible implementation of this specification, considering that the workpieces carried on the turntable 7 can pass smoothly without being accidentally stuck, in the standby state, the height range of the safety distance can be set to 2 ~5cm; in other possible implementations of this specification, the height range of the safety distance can also be adaptively set according to the thickness of the workpiece carried on the turntable 7, as long as the workpiece can not be in contact with the cleaning station 91 during the normal detection process And when the cleaning station 91 is in working condition, the driving member 911 can drive the elastic cleaning member to move down until it touches the rotating disk 7, and then it can automatically clean with the rotation of the rotating disk 7; Finally, the driving member 911 drives the elastic cleaning member to move upwards, away from the turntable 7, until the height range between the two returns to a safe distance, which is convenient and fast, and saves time.
具体地,为了进一步加强弹性清洁件内部的结构强度,增强耐久性,在连接轴914和弹性清洁部912之间还设置第一连接部913,接触面积更大,连接角度受力更分散,连接可靠性更高;如说明书附图2-3所示,该第一连接部913的顶部与弹性清洁部912的下端固定连接,而第一连接部913的顶部两侧分别向下延伸出一段延伸端,每个延伸端均与连接轴914的一个端面可拆卸式连接,在清洁过程中,保证延伸端与连接轴914的固定可靠性好,安全性优秀,而在需要更换除尘胶带时,延伸端与连接轴914端面之间能够分离,使得除尘胶带能够快速拆下与更换,便利性好。Specifically, in order to further strengthen the internal structural strength of the elastic cleaning part and enhance durability, a first connecting part 913 is also provided between the connecting shaft 914 and the elastic cleaning part 912, the contact area is larger, and the force of the connecting angle is more dispersed. Higher reliability; as shown in Figures 2-3 of the specification, the top of the first connecting part 913 is fixedly connected to the lower end of the elastic cleaning part 912, and the two sides of the top of the first connecting part 913 respectively extend downward for a period of time. Each extension end is detachably connected to one end face of the connecting shaft 914. During the cleaning process, the fixing reliability of the extension end and the connecting shaft 914 is guaranteed to be good, and the safety is excellent. When the dust removal tape needs to be replaced, the extension Can be separated between end and connecting shaft 914 end faces, make dedusting tape can be pulled down and replaced quickly, and convenience is good.
具体地,在本说明书的一个可能的实施方式中,该清洁工位91还可以在转盘7上设置第一检测传感器,用于实时监测转盘7表面的清洁度,同时,还能够将监测到的信息传递到控制清洁工位91的控制机构中,当监测到灰尘、污渍时,出现清洁需求,控制机构控制驱动件911将除尘轮915压向转盘7进行清洁,而在第一检测传感器监测到污渍消失后,控制机构能够采集到第一检测传感器的监测信息,从而控制驱动件911将除尘轮915反向带离转盘7,清洁工位91重新待机,清洁方便快速,自动化程度高。Specifically, in a possible implementation of this specification, the cleaning station 91 can also be provided with a first detection sensor on the turntable 7 for real-time monitoring of the cleanliness of the surface of the turntable 7. At the same time, the monitored The information is transmitted to the control mechanism that controls the cleaning station 91. When dust and stains are detected, there is a need for cleaning. The control mechanism controls the driving member 911 to press the dust removal wheel 915 to the turntable 7 for cleaning, and when the first detection sensor detects After the stain disappears, the control mechanism can collect the monitoring information of the first detection sensor, thereby controlling the driving part 911 to take the dust removal wheel 915 away from the turntable 7 in reverse, and the cleaning station 91 is on standby again, which is convenient and fast for cleaning, and has a high degree of automation.
此外,在本说明书的一个可能的实施方式中,位于转盘7上方的除尘结构还能够可拆卸设置,便于在更换不同的转盘7或者卸下受到损伤的转盘7之前将该除尘结构拆卸,避免妨碍,也避免进一步损坏转盘7,安全性更好。In addition, in a possible implementation of this specification, the dust removal structure located above the turntable 7 can also be detachable, so that it is convenient to disassemble the dust removal structure before replacing a different turntable 7 or removing the damaged turntable 7, so as to avoid obstructing , and avoid further damage to the rotating disk 7, the safety is better.
进行清洁时,对于清洁工位91,控制机构能够与清洁工位91中设置的检测传感器(即第一检测传感器)电连接,同时控制机构还与驱动件911连接,从而根据第一检测传感器的检测信号控制清洁工位91的开闭;同样地,剔除工位92也可以在转盘7上设置第二检测传感器,用于实时监测转盘7表面上工件的剔除情况,同时,还能够将监测到的信息传递到控制机构中,当监测到下料区域之后的转盘7表面存在工件时,控制机构控制剔除工位92靠近转盘7进行剔除,而在第二检测传感器监测到工件消失后,控制机构能够采集到第二检测传感器的监测信息,从而控制剔除工位92远离转盘7并重新待机或者关机,方便快速,自动化程度高。When cleaning, for the cleaning station 91, the control mechanism can be electrically connected with the detection sensor (i.e. the first detection sensor) provided in the cleaning station 91, and the control mechanism is also connected with the drive member 911 simultaneously, so that according to the first detection sensor The detection signal controls the opening and closing of the cleaning station 91; similarly, the rejecting station 92 can also be provided with a second detection sensor on the turntable 7 for real-time monitoring of the removal of workpieces on the surface of the turntable 7. The information is transmitted to the control mechanism. When it is detected that there are workpieces on the surface of the turntable 7 after the unloading area, the control mechanism controls the rejecting station 92 to approach the turntable 7 for removal. After the second detection sensor detects that the workpiece disappears, the control mechanism The monitoring information of the second detection sensor can be collected, so as to control the rejecting station 92 away from the turntable 7 and restart standby or shut down, which is convenient, fast and highly automated.
在本实施例中,控制机构能够控制剔除工位92与清洁工位91同时工作,在剔除过程中同步完成清洁过程,清洁工位91不占用额外时间进行清洁,节省时间,加快检测效率;并且在剔除工位92和清洁工位91工作时,控制机构同时控制在上料区域停止上料,避免剔除清理过程中误清理,但同时转盘型检测设备的可升降导正机构与检测机构8还能够正常工作,避免反复开启关闭造成不必要的能耗,更加节能高效,也节省运行成本;此外,在 本说明书的一个可能的实施方式中,第一检测传感器与第二检测传感器可以设置为同一个,节省传感器数量与成本,同时在转盘7上占用位置更小,避免出现其中一个传感器将另一个传感器错误地识别成污渍的现象,减小检测失误出现的可能性。In this embodiment, the control mechanism can control the rejecting station 92 and the cleaning station 91 to work at the same time, and the cleaning process is completed synchronously during the rejecting process, and the cleaning station 91 does not take up extra time for cleaning, saving time and speeding up detection efficiency; and When the rejecting station 92 and the cleaning station 91 are working, the control mechanism controls the feeding area to stop feeding at the same time, so as to avoid mistaken cleaning during the rejecting and cleaning process. It can work normally, avoid unnecessary energy consumption caused by repeated opening and closing, is more energy-saving and efficient, and also saves operating costs; in addition, in a possible implementation of this specification, the first detection sensor and the second detection sensor can be set to the same One, saving the number and cost of sensors, and occupying a smaller space on the turntable 7, avoiding the phenomenon that one of the sensors mistakenly recognizes the other sensor as a stain, and reducing the possibility of detection errors.
通过本实施例可知,本发明具有如下有益效果:It can be known from this embodiment that the present invention has the following beneficial effects:
1、两个限位块相互配合使得两者之间形成一条外八字形的导正通道,入口和出口较宽,便于工件转入与转出,而导正通道中部宽度较窄,能够有效限定工件的位置,定位准确顺畅,使得工件在转盘上的位置始终位于一条预设的环形区域内,而该环形区域落入检测机构的检测范围之内,确保后续检测过程中工件能够完全暴露于检测机构的视野中,有利于提高检测结果的准确性。1. The two limit blocks cooperate with each other to form an outer splayed guiding channel between them. The entrance and exit are wide, which is convenient for the workpiece to turn in and out, while the width of the middle part of the guiding channel is narrow, which can effectively limit The position of the workpiece is accurately and smoothly positioned, so that the position of the workpiece on the turntable is always within a preset circular area, and this circular area falls within the detection range of the detection mechanism, ensuring that the workpiece can be completely exposed to the detection during the subsequent detection process In the field of vision of the organization, it is beneficial to improve the accuracy of the test results.
2、两个限位边之间预留出安全宽度,保证工件在经过导正通道最窄处时仍能够与至少一个限位边之间存在空隙,防止工件被卡住,影响后续检测过程,甚至导致整个设备停机。2. A safe width is reserved between the two limiting sides to ensure that there is still a gap between the workpiece and at least one limiting side when passing through the narrowest part of the guiding channel, preventing the workpiece from being stuck and affecting the subsequent detection process. Even lead to the shutdown of the entire equipment.
3、升降气缸能够驱动升降件带动限位块上下移动,在工件经过时下降到预设的最低位置,保证能够靠近工件进行有效的导正定位,而上升时又能够最大限度保证转盘型检测设备的可升降导正机构不会磕碰转盘或者干涉转盘的转动,保证设备运行的效率、稳定性以及安全性。3. The lifting cylinder can drive the lifting parts to drive the limit block to move up and down, and drop to the preset lowest position when the workpiece passes by, so as to ensure that it can be close to the workpiece for effective guidance and positioning, and when it rises, it can maximize the guarantee of the turntable type testing equipment. The unique lifting and guiding mechanism will not bump the turntable or interfere with the rotation of the turntable, ensuring the efficiency, stability and safety of equipment operation.
以上所描述的仅为本发明的一些实施例而已,并不用于限制本发明,本行业的技术人员应当了解,本发明还会有各种变化和改进,任何依照本发明所做的修改、等同替换和改进都落入本发明所要求的保护的范围内。The above descriptions are only some embodiments of the present invention, and are not intended to limit the present invention. Those skilled in the art should understand that the present invention also has various changes and improvements, and any modifications and equivalents made according to the present invention Alternatives and improvements all fall within the scope of protection claimed by the present invention.

Claims (10)

  1. 一种转盘型检测设备的可升降导正机构,用于设置在所述转盘型检测设备的转盘(7)周围以导正转盘(7)上的工件(10)的位置,所述工件(10)的边缘为圆形,其特征在于,所述转盘型检测设备的可升降导正机构包括连接块(1)与两个限位块(2),所述限位块(2)均设置于所述连接块(1)的下表面,并且朝向下方突出所述连接块(1)的下表面,所述连接块(1)能够带动所述限位块(2)在竖直方向上移动,用于将所述限位块(2)下压到所述转盘(7)上表面以导正所述工件(10)的位置;A liftable guiding mechanism of a turntable type detection device, used to be arranged around a turntable (7) of the turntable type detection device to guide the position of a workpiece (10) on the turntable (7), the workpiece (10 ) is round, and it is characterized in that the liftable guiding mechanism of the turntable type detection equipment includes a connecting block (1) and two limit blocks (2), and the limit blocks (2) are all arranged on The lower surface of the connecting block (1) protrudes downward from the lower surface of the connecting block (1), the connecting block (1) can drive the limiting block (2) to move in the vertical direction, Used to press down the limit block (2) to the upper surface of the turntable (7) to guide the position of the workpiece (10);
    两个所述限位块(2)之间为导正通道(3),所述限位块(2)朝向所述导正通道(3)的一边为限位边(21),用于在工件(10)通过时将所述工件(10)的位置限定于所述导正通道(3)内;There is a guide channel (3) between the two limit blocks (2), and the side of the limit block (2) facing the guide channel (3) is a limit edge (21), which is used for limiting the position of the workpiece (10) within the guiding channel (3) when the workpiece (10) passes;
    所述可升降导正机构还包括升降件(4)和升降气缸(5),所述升降件(4)的一端与所述连接块(1)固定连接,所述升降气缸(5)用于为所述升降件(4)的移动提供动力;The lifting and guiding mechanism also includes a lifting member (4) and a lifting cylinder (5), one end of the lifting member (4) is fixedly connected with the connecting block (1), and the lifting cylinder (5) is used for Provide power for the movement of the lifting member (4);
    所述限位块(2)在竖直方向上移动具有最低位置,用于限定所述限位块(2)的下表面高度不低于所述工件(10)的底面高度。The limit block (2) moves in the vertical direction and has the lowest position, which is used to limit the height of the lower surface of the limit block (2) to not be lower than the height of the bottom surface of the workpiece (10).
  2. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,所述限位边(21)为弧形边,用于与所述工件(10)的边缘相切。The lifting and guiding mechanism of a turntable type detection device according to claim 1, characterized in that, the limit side (21) is an arc-shaped side, which is used to be tangent to the edge of the workpiece (10) .
  3. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,两个所述限位边(21)之间的所述导正通道(3)还设置安全宽度,所述安全宽度为0.3~0.5mm。The liftable guiding mechanism of a turntable type detection device according to claim 1, characterized in that, the guiding channel (3) between the two limit sides (21) is also provided with a safety width, The safe width is 0.3-0.5mm.
  4. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,两个所述限位块(2)错位设置。The up-and-down guiding mechanism of a turntable-type detection device according to claim 1, characterized in that the two limit blocks (2) are arranged in a misaligned position.
  5. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,所述限位块(2)的前端为过渡边(22),所述过渡边(22)在水平方向上为渐变结构,位于所述过渡边(22)前端的所述导正通道(3)的宽度大于位于所述过渡边(22)后端的所述导正通道(3)的宽度。According to claim 1, the lifting and guiding mechanism of a turntable type detection equipment is characterized in that, the front end of the limit block (2) is a transition edge (22), and the transition edge (22) is horizontal The direction is a gradual structure, and the width of the guiding channel (3) at the front end of the transition edge (22) is greater than the width of the guiding channel (3) at the rear end of the transition edge (22).
  6. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,所述最低位置与所述转盘(7)之间的竖直高度差为3~5mm。The liftable guiding mechanism of a turntable-type detection device according to claim 1, characterized in that the vertical height difference between the lowest position and the turntable (7) is 3-5mm.
  7. 根据权利要求1所述的一种转盘型检测设备的可升降导正机构,其特征在于,所述可升降导正机构还包括固定件(6),所述固定件(6)用于将所述可升降导正机构固定于所述转盘(7)周围,所述升降件(4)的一端与所述固定件(6)在竖直方向上相对可移动连接。According to claim 1, the lifting and guiding mechanism of the turntable type detection equipment is characterized in that, the lifting and guiding mechanism also includes a fixing part (6), and the fixing part (6) is used to place the The liftable guiding mechanism is fixed around the turntable (7), and one end of the lifting piece (4) is relatively movably connected to the fixing piece (6) in the vertical direction.
  8. 根据权利要求7所述的一种转盘型检测设备的可升降导正机构,其特征在于,所述固定件(6)与所述升降件(4)之间还设置升降气缸(5),所述升降气缸(5)与所述固定件 (6)固定连接。According to claim 7, the lifting and guiding mechanism of a turntable type detection device is characterized in that, a lifting cylinder (5) is also arranged between the fixing part (6) and the lifting part (4), so that The lifting cylinder (5) is fixedly connected with the fixing member (6).
  9. 一种转盘型检测设备,其特征在于,包括转盘(7)、如权利要求1-8任一项所述的转盘型检测设备的可升降导正机构与四个检测机构(8),所述转盘(7)上具有上料区域(71),所述转盘型检测设备的可升降导正机构沿所述转盘(7)的转动方向设置于所述上料区域(71)之后,所述转盘型检测设备的可升降导正机构还沿所述转盘(7)的转动方向位于四个所述检测机构(8)之前,用于导正所述工件(10)的检测位置。A turntable type detection device, characterized in that it comprises a turntable (7), a liftable guiding mechanism and four detection mechanisms (8) of the turntable type detection device according to any one of claims 1-8, the There is a feeding area (71) on the turntable (7), and the liftable guiding mechanism of the turntable type detection equipment is arranged behind the feeding area (71) along the rotation direction of the turntable (7), and the turntable The liftable guide mechanism of the type detection equipment is also located in front of the four detection mechanisms (8) along the rotation direction of the turntable (7), and is used to guide the detection position of the workpiece (10).
  10. 根据权利要求9所述的一种转盘型检测设备,其特征在于,所述转盘型检测设备还包括清理组合机构(9),所述清理组合机构(9)包括清洁工位(91)与剔除工位(92),所述清洁工位(91)用于清洁所述转盘(7),所述剔除工位(92)用于剔除下料区域之后遗漏在所述转盘(7)上的所述工件(10);所述清理组合机构(9)能够在所述上料区域(71)停止上料,所述转盘型检测设备的可升降导正机构与所述检测机构(8)正常运行时,对所述转盘(7)进行清洁与剔除。A turntable type detection device according to claim 9, characterized in that, the turntable type detection device also includes a cleaning combination mechanism (9), and the cleaning combination mechanism (9) includes a cleaning station (91) and a removal Station (92), the cleaning station (91) is used to clean the turntable (7), and the reject station (92) is used to remove all the missing parts on the turntable (7) after the blanking area. The workpiece (10); the cleaning combination mechanism (9) can stop feeding in the feeding area (71), and the liftable guiding mechanism of the turntable type detection equipment and the detection mechanism (8) operate normally , the turntable (7) is cleaned and removed.
PCT/CN2022/095596 2021-11-10 2022-05-27 Liftable and lowerable guiding mechanism of turntable type detection device, and turntable type detection device WO2023082606A1 (en)

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