CN113663940A - High-speed bottle cap removing device based on gas distribution plate - Google Patents
High-speed bottle cap removing device based on gas distribution plate Download PDFInfo
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- CN113663940A CN113663940A CN202110977542.4A CN202110977542A CN113663940A CN 113663940 A CN113663940 A CN 113663940A CN 202110977542 A CN202110977542 A CN 202110977542A CN 113663940 A CN113663940 A CN 113663940A
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- bottle cap
- negative pressure
- gas distribution
- distribution plate
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- 238000009826 distribution Methods 0.000 title claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 230000000007 visual effect Effects 0.000 claims abstract description 20
- 230000003993 interaction Effects 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims abstract description 7
- 241000252254 Catostomidae Species 0.000 claims abstract description 4
- 238000012216 screening Methods 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- Sealing Of Jars (AREA)
Abstract
The invention discloses a high-speed bottle cap removing device based on a gas distribution plate, which comprises a visual detection system, a logic controller and the gas distribution plate, wherein the visual detection system is used for detecting whether a bottle cap meets the standard or not, the logic controller is used for controlling the operation of the gas distribution plate, a plurality of gas guide grooves are arranged on the gas distribution plate, suckers are arranged on the gas guide grooves, the gas guide grooves are divided into a first negative pressure normal open area, a positive and negative pressure interaction area, a pressure breaking area, a second negative pressure normal open area and a positive pressure normal open area, and negative pressure is introduced into the first negative pressure normal open area and the second negative pressure normal open area and is used for adsorbing the bottle cap; the positive pressure normal-pass area is filled with positive pressure and used for blowing off the bottle cap; positive pressure or negative pressure can be introduced into the positive and negative pressure interaction area and is used for screening bottle caps; the invention has simple structure, high eliminating speed, easy installation of the whole structure of the air distribution plate, stable and reliable adsorption aiming at the bottle cap, convenient maintenance and operation, easy system construction, low cost and suitability for popularization.
Description
Technical Field
The invention relates to the technical field of packaging equipment, in particular to a high-speed bottle cap removing device based on a gas distribution plate.
Background
The production process flow of the existing metal bottle cap in the packaging industry mainly comprises stamping, molding, glue pressing and forming, visual detection and waste product elimination; the waste product eliminating mode is mainly that the air cylinder or the blowing nozzle is used for eliminating at a fixed position of the sleeve negative pressure conveying belt, wherein the air cylinder eliminating mode is used, although the eliminating position is accurate, the shortest time of the whole stroke of the air cylinder extending out and retracting at the current market is about 40ms, and the requirement of high-speed production cannot be met. And the blowing mode with the blowing nozzle has high response speed, but the high-speed rejection efficiency can be met only by the air inlet flow with high positive pressure. And too much gas flow may affect the positional deviation of the latter cover, resulting in inaccurate rejection. And a high-speed removing device based on gas distribution dish that mentions in this patent adopts and rejects the action on production host computer output dish to replace the supporting negative pressure conveyer belt equipment of unnecessary, reach high-speed and accurate effect of rejecting. The removing mode of the original metal bottle cap production has the characteristics of simple electrical control, difficulty in installation of the visual detection device and the removing device and the like, but the removing mode brings a plurality of defects at the same time:
1. the removal speed is low;
2. the rejection position is not accurate, so that unqualified covers are easily mixed into a finished product cover area;
3. the conveying structure is added, the load capacity of negative pressure is increased, and the manufacturing cost is increased;
4. conveying mechanism and moulding host computer output dish speed butt joint lead to the lid to differ with the lid between the interval, also lead to the metal bottle lid to deflect certain angle simultaneously, increase 3 dimension visual detection system's the detection and reject the degree of difficulty.
Disclosure of Invention
The invention aims to provide a high-speed bottle cap removing device based on a gas distribution plate, which aims to solve the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme:
a high-speed bottle cap removing device based on an air distribution plate comprises a visual detection system, a logic controller and the air distribution plate, wherein the visual detection system is used for detecting whether a bottle cap meets the standard or not, the logic controller is used for controlling the operation of the air distribution plate, a plurality of air guide grooves are formed in the air distribution plate, suckers are arranged on the air guide grooves, the air guide grooves are divided into a first negative pressure normally-on area, a positive and negative pressure interaction area, a pressure breaking area, a second negative pressure normally-on area and a positive pressure normally-on area, and negative pressure is introduced into the first negative pressure normally-on area and the second negative pressure normally-on area and is used for adsorbing the bottle cap; the positive pressure normal-pass area is filled with positive pressure and used for blowing off the bottle cap; positive pressure or negative pressure can be introduced into the positive and negative pressure interaction area and is used for screening bottle caps; the pressure breaking area is used for balancing the positive pressure when the bottle cap is blown off from the positive pressure normal-open area.
Preferably, the visual detection system is provided with a plurality of cameras, and the cameras are used for acquiring bottle cap images on the gas distribution plate and analyzing by the visual detection system to obtain a detection result of whether the bottle caps meet the standard.
Preferably, the gas distribution plate is further provided with a position feedback sensor, the position feedback sensor feeds back the position information of the gas distribution plate to the logic controller in real time, and the logic controller controls the visual detection system to start detection after the gas distribution plate reaches the designated position.
Preferably, the air guide groove is connected with an air source through an air guide pipe, an electromagnetic valve is arranged on the air guide pipe, and the electromagnetic valve is a positive pressure electromagnetic valve or a negative pressure electromagnetic valve.
Compared with the prior art, the invention has the beneficial effects that:
the removing device disclosed by the invention is simple in structure, high in removing speed, easy to install in the overall structure of the gas distribution plate, stable and reliable in adsorption on the bottle cap, convenient to maintain and operate, easy to build a system, low in cost and suitable for popularization.
Drawings
FIG. 1 is a schematic plan view of a gas panel according to an embodiment of the present invention;
FIG. 2 is a control flow diagram according to an embodiment of the present invention;
FIG. 3 is a schematic overall structure diagram of an embodiment of the present invention;
in the figure: 1. a negative pressure common area; 2. a positive and negative pressure interaction area; 3. a pressure breaking area; 4. a negative pressure common area; 5. a positive pressure normal open zone; 100. a gas distribution plate; 101. a logic controller; 102. a position feedback sensor; 103. a vision inspection system; 104. a camera; 105. a positive pressure solenoid valve; 106. a negative pressure solenoid valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a bottle lid removing devices based on gas distribution dish includes: the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without any inventive work, are within the scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a bottle cap removing device based on a gas distribution plate 100 comprises a visual detection system 103, a logic controller 101 and the gas distribution plate 100, wherein the visual detection system 103 is used for detecting whether a bottle cap meets the standard or not, the logic controller 101 is used for controlling the operation of the gas distribution plate 100, a plurality of gas guide grooves are arranged on the gas distribution plate 100, suckers are arranged on the gas guide grooves, the gas guide grooves are divided into a first negative pressure normally-on area 41, a positive and negative pressure interaction area 2, a pressure breaking area 3, a second negative pressure normally-on area 41 and a positive pressure normally-on area 5, and negative pressure is introduced into the first negative pressure normally-on area 41 and the second negative pressure normally-on area 41 and is used for adsorbing the bottle cap; the positive pressure normal open area 5 is filled with positive pressure and used for blowing off the bottle cap; the positive and negative pressure interaction area 2 can be introduced with positive pressure or negative pressure for screening bottle caps; the pressure breaking area 3 is used for balancing the positive pressure when the bottle cap is blown off from the positive pressure normal-open area 5.
As a preferred embodiment of the present invention, the visual inspection system 103 is mounted with a plurality of cameras 104, and the cameras 104 are used for acquiring bottle cap images on the gas distribution plate 100 and analyzing the bottle cap images by the visual inspection system 103 to obtain a detection result of whether the bottle cap meets the standard.
As a preferred embodiment of the present invention, the gas panel 100 is further provided with a position feedback sensor 102, the position feedback sensor 102 feeds back the position information of the gas panel 100 to the logic controller 101 in real time, and the logic controller 101 controls the vision detection system 103 to start detection after the gas panel 100 reaches a designated position.
As a preferred embodiment of the invention, the air guide groove is connected with an air source through an air guide pipe, and the air guide pipe is provided with an electromagnetic valve which is a positive pressure electromagnetic valve 105 or a negative pressure electromagnetic valve 106.
The working principle is as follows: the position feedback sensor 102 on the gas distribution disc 100 feeds the position of the gas distribution disc 100 back to the logic controller 101 in real time, after the gas distribution disc 100 falls on a designated position, the logic controller 101 controls the visual detection system 103 to start, the cameras 104 simultaneously take pictures of bottle caps adsorbed by the gas distribution disc 100 to acquire images, the visual detection system 103 detects whether the bottle caps meet standards or not and feeds back all the bottle caps to the logic controller 101, the logic controller 101 controls the operation of the gas distribution disc 100 according to signals transmitted by the visual detection system 103, if an NG signal is sent, the positive pressure solenoid valve 105 is controlled to start, positive pressure is introduced into the positive pressure normal-connection area 5 and the positive and negative pressure interaction area 2, the bottle caps are removed, and then the pressure breaking area 3 is started to balance the positive pressure; if an OK signal is sent, the negative pressure electromagnetic valve 106 is controlled to be started, negative pressure is introduced into the two negative pressure common areas 41 and the positive and negative pressure interaction area 2, and the adsorption bottle cap ensures that finished products pass through in order.
Claims (4)
1. The high-speed bottle cap removing device based on the gas distribution disc is characterized by comprising a visual detection system (103), a logic controller (101) and the gas distribution disc (100), wherein the visual detection system (103) is used for detecting whether a bottle cap meets a standard or not, the logic controller (101) is used for controlling the operation of the gas distribution disc (100), a plurality of gas guide grooves are arranged on the gas distribution disc (100), suckers are arranged on the gas guide grooves, the gas guide grooves are divided into a first negative pressure normal-connection area (4) (1), a positive and negative pressure interaction area (2), a pressure breaking area (3), a second negative pressure normal-connection area (4) (1) and a positive pressure normal-connection area (5), and negative pressure is introduced into the first negative pressure normal-connection area (4) (1) and the second negative pressure normal-connection area (4) (1) and is used for adsorbing the bottle cap; the positive pressure normal-open area (5) is filled with positive pressure and used for blowing off the bottle cap; the positive and negative pressure interaction area (2) can be introduced with positive pressure or negative pressure and is used for screening bottle caps; the pressure breaking area (3) is used for balancing the positive pressure when the bottle cap is blown off from the positive pressure normal-open area (5).
2. The high-speed bottle cap removing device based on the gas distribution plate (100) as claimed in claim 1, wherein a plurality of cameras (104) are mounted on the visual detection system (103), and the cameras (104) are used for acquiring bottle cap images on the gas distribution plate (100) and analyzing the bottle cap images by means of the visual detection system (103) to obtain a detection result whether the bottle cap meets a standard or not.
3. The high-speed bottle cap removing device based on the gas distribution plate (100) as claimed in claim 1, wherein a position feedback sensor (102) is further disposed on the gas distribution plate (100), the position feedback sensor (102) feeds back position information of the gas distribution plate (100) to the logic controller (101) in real time, and the logic controller (101) controls the visual detection system (103) to start detection when the gas distribution plate (100) reaches a specified position.
4. The high-speed bottle cap removing device based on the gas distribution plate (100) as claimed in claim 1, wherein the gas guide groove is connected with a gas source through a gas guide tube, the gas guide tube is provided with an electromagnetic valve, and the electromagnetic valve is a positive pressure electromagnetic valve (105) or a negative pressure electromagnetic valve (106).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110977542.4A CN113663940A (en) | 2021-08-24 | 2021-08-24 | High-speed bottle cap removing device based on gas distribution plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110977542.4A CN113663940A (en) | 2021-08-24 | 2021-08-24 | High-speed bottle cap removing device based on gas distribution plate |
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| Publication Number | Publication Date |
|---|---|
| CN113663940A true CN113663940A (en) | 2021-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110977542.4A Pending CN113663940A (en) | 2021-08-24 | 2021-08-24 | High-speed bottle cap removing device based on gas distribution plate |
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| Country | Link |
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| CN (1) | CN113663940A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114873004A (en) * | 2022-05-07 | 2022-08-09 | 蚌埠市华宏电子技术有限责任公司 | Cigarette loose end detection and removal device |
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| CN110249761A (en) * | 2019-06-24 | 2019-09-20 | 浙江大学 | Negative pressure inhales kind of clear kind of formula precision seeder of positive pressure and its seed feeding method |
| CN211756931U (en) * | 2019-11-21 | 2020-10-27 | 中国兵器工业信息中心 | Automatic yellow cultivation diamond sorting equipment based on visual identification |
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2021
- 2021-08-24 CN CN202110977542.4A patent/CN113663940A/en active Pending
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| US20090211951A1 (en) * | 2005-08-23 | 2009-08-27 | Bielomatik Leuze Gmbh & Co. Kg | Device and Method for Continuously Producing a Defective-Free Carrier Strip |
| US20120123322A1 (en) * | 2010-07-07 | 2012-05-17 | Deka Products Limited Partnership | Medical treatment system and methods using a plurality of fluid lines |
| CN202383081U (en) * | 2011-12-20 | 2012-08-15 | 佛山市定中机械有限公司 | Online bottle cap quality detection device |
| US20180100813A1 (en) * | 2015-04-17 | 2018-04-12 | Enclony Inc | Tablet transfer apparatus |
| KR20170017632A (en) * | 2015-08-07 | 2017-02-15 | 주식회사 대용파마텍 | Aligning Transforming Apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211119 |
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| RJ01 | Rejection of invention patent application after publication |