WO2023071033A1 - 一种烟支水分密度重量分布特性综合筛分仪及综合筛分方法 - Google Patents

一种烟支水分密度重量分布特性综合筛分仪及综合筛分方法 Download PDF

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Publication number
WO2023071033A1
WO2023071033A1 PCT/CN2022/081743 CN2022081743W WO2023071033A1 WO 2023071033 A1 WO2023071033 A1 WO 2023071033A1 CN 2022081743 W CN2022081743 W CN 2022081743W WO 2023071033 A1 WO2023071033 A1 WO 2023071033A1
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WIPO (PCT)
Prior art keywords
cigarettes
material receiving
cigarette
slow
weighing
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PCT/CN2022/081743
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English (en)
French (fr)
Inventor
郑晗
王浩
张莹
詹建波
余振华
程量
谢姣
余婷婷
岳保山
李利伟
Original Assignee
云南中烟工业有限责任公司
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Publication date
Priority claimed from CN202111256067.8A external-priority patent/CN113820239B/zh
Application filed by 云南中烟工业有限责任公司 filed Critical 云南中烟工业有限责任公司
Publication of WO2023071033A1 publication Critical patent/WO2023071033A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N5/00Analysing materials by weighing, e.g. weighing small particles separated from a gas or liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight
    • B07C5/18Sorting according to weight using a single stationary weighing mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N22/00Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
    • G01N22/04Investigating moisture content
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N9/00Investigating density or specific gravity of materials; Analysing materials by determining density or specific gravity
    • G01N9/36Analysing materials by measuring the density or specific gravity, e.g. determining quantity of moisture

Definitions

  • the invention relates to the technical field of cigarette product quality detection, in particular to a comprehensive sieving instrument for cigarette moisture density and weight distribution characteristics and a comprehensive sieving method.
  • the weighing device for measuring the weight of cigarettes in the prior art before weighing the cigarettes, the cigarettes are automatically dropped into the weighing pan under gravity, and the cigarettes are lifted from the weighing pan after the weighing is completed. out of the gravity and then fall into the sorting device. If appropriate measures are not taken, the impact of the cigarette after being dropped may cause the tobacco to loosen or even fall off. As a result, even if the weight of the cigarettes measured during the weighing is accurate, the weights of the cigarettes in the hands of the smokers are different after weighing. Therefore, how to maintain the accuracy and stability of the non-destructive non-destructive detection of cigarette weight is very critical, and the weighing device in the prior art obviously violates the non-destructive principle. In summary, it is necessary to develop a weighing device with a buffer mechanism.
  • the cigarettes are weighed from the weighing device and directly fall into the receiving box of the sorting device. Due to the effect of gravity, there will be a problem of shredded tobacco falling during the falling process of the cigarettes , In addition, cigarettes often fail to fall into the corresponding receiving box smoothly during the dropping process, requiring manual assistance. The sorted cigarettes are messy and need to be sorted manually, the efficiency is low, and the cigarettes will be damaged during the process of dropping or manual sorting, which leads to the high similarity of moisture density and weight determined in the previous step of detection. After the cigarette sticks actually fall into the material receiving box, the above-mentioned indicators of the cigarette sticks are not consistent, which will affect the use of the next test.
  • the comprehensive sieving instrument for the moisture density and weight distribution characteristics of cigarettes can quickly and automatically find out the samples with the closest three-factor distribution characteristics from several cigarette samples.
  • the instrument uses high-precision sensors to extract the distribution characteristic values of the three factors of weight, moisture and density of cigarettes, and then finds the sample with the highest similarity through a comprehensive comparison algorithm, and finally puts the sample with the highest similarity into the cigarette with the help of the sorting device. specified container.
  • the detection and screening process of the cigarettes should be non-destructive. Based on this, the non-destructive microwave method is used to measure the moisture and density of cigarettes, and the electronic balance is used to accurately weigh cigarettes.
  • the whole machine has the advantages of compact structure, reliable operation and high efficiency.
  • the first aspect of the present invention provides a comprehensive screening instrument for moisture density and weight distribution characteristics of cigarettes, which includes a hopper 1, a microwave device 2, a weighing device 3, a sorting device 4 and an outermost cabinet 5;
  • the hopper 1 is used to accommodate the cigarette samples to be analyzed
  • the microwave device 2 is located downstream of the hopper 1 and is used to measure the moisture and density of cigarettes;
  • the weighing device 3 is located downstream of the microwave device 2 and is used to measure the weight of cigarettes;
  • the sorting device 4 is located downstream of the weighing device 3 and is used for sorting together cigarettes with consistent moisture, density and weight.
  • the smart device 6 which can classify the cigarettes according to the moisture, density and weight data of the cigarettes, and control the sorting device 4 to sort the cigarettes.
  • the smart device 6 can be a computer.
  • the hopper 1 and the microwave device 2 of the present invention adopt a combined design, and the two are directly connected.
  • the structure is compact and simple, the operation process is less, and the efficiency is higher.
  • specific structures of the hopper 1 and the microwave device 2 reference may be made to existing patent applications.
  • the microwave sensor here uses a resonant cavity microwave sensor.
  • the microwave frequency will shift, and the moisture and density of the measured sample can be calculated by measuring the frequency shift.
  • the microwave measurement method is a global scanning type, which can accurately measure every millimeter.
  • the key point of the present invention does not lie in the specific structure of the hopper and the microwave device.
  • the present invention is the first to design a weighing device 3 with a balance pan and a buffer mechanism and a drawer-type multi-stage cigarette sorting device 4, wherein the weighing device Arranged at the outlet of the microwave device to further reduce the process of intermediate transfer of cigarettes.
  • the sorting device is arranged under the weighing device and has 6 sorting channels.
  • the weighing device 3 is applicable to the comprehensive sieving instrument for moisture density and weight distribution characteristics of cigarettes, and plays a key role in linking the preceding and the following.
  • the vertical arrangement is vertical, and the cigarettes are automatically dropped into the weighing pan under gravity, and the cigarettes are released from the weighing pan after the weighing is completed. Ejected and then dropped into the sorting device.
  • the buffer mechanism of the present invention is very necessary.
  • the main body of the weighing mechanism is an electronic balance with an accuracy of 0.1 mg.
  • the invention adopts a weighing pan with a rake-like V-shaped groove structure to catch and contain cigarette samples, and meanwhile, the slow-falling rod assists and plays a guiding role from the side. After weighing, the cigarettes are squeezed out of the weighing pan by the lever and fall onto the slow-falling rod. The slow-falling rod slowly puts the sample into the distributing mechanism through controllable rotation, avoiding excessive impact energy.
  • the weighing device 3 is applicable to the comprehensive sieving instrument for moisture density and weight distribution characteristics of cigarettes, and plays a key role in linking the preceding and the following.
  • the invention specially designs a special weighing pan and a cigarette pulling device for the balance, and is equipped with a slow-falling device for cigarettes to prevent the shredded tobacco from falling out due to the falling of the cigarettes.
  • the work of the balance weighing pan and the buffer mechanism in the present invention is relatively independent and does not affect each other.
  • the buffer mechanism can also be used to slowly drop the cigarettes into the sorting device, so as to avoid loosening or even falling off of the cigarettes due to collision during the falling process, and play a key role in connecting the preceding and the following.
  • the invention is a weighing device with a balance weighing pan and a buffer mechanism to solve the technical problem of non-destructive detection and screening of cigarette weights.
  • Described weighing device 3 is the weighing device with balance weighing pan and buffer mechanism, and it comprises weighing platform 31, and described weighing platform 31 is provided with balance weighing pan and buffer mechanism;
  • Described balance weighing pan comprises electronic balance 32 and weighing pan 33;
  • One end of the electronic balance 32 is connected to the weighing pan 33, and the weighing pan 33 includes a plurality of hook teeth 331 with a rake structure.
  • the hook teeth 331 have a first V-shaped groove 3311, and the cigarettes are placed horizontally on the hook teeth 331. weighing in the first V-shaped groove 3311;
  • the buffer mechanism includes a shift lever 344, a front baffle plate 35 and a slow down lever 36;
  • the driving rod 344 is connected with the slow-down rod 36 to form a toggle slow-down assembly, and the angle between them forms a second V-shaped groove 342, and the second V-shaped groove 342 is located in the first V-shaped groove. Below the groove 3311, when the cigarette is weighed in the first V-shaped groove 3311, neither the driving rod 344 nor the slow-down rod 36 touches the cigarette; The drop rod 36 affects the weighing of cigarettes.
  • the toggle slow-down component is located between two adjacent hook teeth 331, that is, the toggle slow-down component and the hook teeth 331 are arranged alternately;
  • the front baffle 35 is located on one side of the weighing pan 33, and the front baffle 35 is provided with a plurality of strip holes 351, and the slow-down rod 36 passes through the strip holes 351 and the front baffle.
  • a third V-shaped groove 361 is formed between 35;
  • the motion process of the buffer mechanism is:
  • the shift lever 344 and the slow-down lever 36 can be rotated toward the front baffle 35 along the connecting point of the two, so that the slow-down The rod 36 moves from top to bottom in the strip hole 351, and the lever 344 moves the cigarettes in the first V-shaped groove 3311 to move along the slow-down rod 36 to the third V-shaped groove 361, the slow-down rod 36 continues to rotate until the slow-down rod 36 is completely separated from the front baffle 35, at this time the third V-shaped groove 361 disappears, and the slow-down rod 36 and the front block Slits 362 are formed between the plates 35, and the cigarettes pass through the slits 362 to escape from the buffer mechanism to complete the weighing and slow down of the cigarettes.
  • the rake-shaped weighing pan, lever and slow-falling rod device ensure that the speed of the cigarettes is reliable and slow during the falling process, without excessive impact, and prevents the tobacco from loosening and falling off.
  • the second V-shaped groove 342 formed by the driving rod 34 and the slow-down rod 36 forms an included angle of 90°.
  • the plurality of hook teeth 331 face the front baffle 35 .
  • the weighing table 31 is provided with a lever motor 341 , and the lever motor 341 can control the lever 344 to drive the slow down lever 36 to rotate toward the side of the front baffle 35 .
  • the cigarette will escape from the buffer mechanism through the slit 362 .
  • the hook tooth 331 is in the shape of a sheet
  • the lever 34 is in the shape of a strip
  • the slow-down rod 36 is in the shape of a cylinder. This structure can make it easier to move the cigarettes and make the cigarettes move along the slow-down rod 36 slow down.
  • the driving rod 344 is lower than the first V-shaped groove 3311, and the slow-down rod 36 is higher than the first V-shaped groove 3311.
  • the slow-falling rod 36 acts as a guide and limiter to prevent the cigarette from running out of the weighing pan 33 under the action of inertia when it falls from the previous process to the first V-shaped groove 3311 .
  • the falling speed of the cigarettes can be controlled by controlling the rotation speed of the shift lever 344 and the slow-falling rod 36, so as to achieve the effect of slow-falling of the cigarettes and prevent the cigarettes from falling directly after weighing, causing damage to the cigarettes. material damage.
  • the weighing device with a balance weighing pan and a buffer mechanism weighs and slowly lowers cigarettes, which comprises the following steps:
  • the slow-down rod 36 continues to rotate until the slow-down rod 36 is completely separated from the front baffle plate 35. At this time, the third V-shaped groove 361 disappears, and the slow-down rod 36 and the front block A slit 362 is formed between the plates 35, and when the width of the slit 362 is equal to or greater than the diameter of the cigarette, the cigarette will pass through the slit 362 and escape from the buffer mechanism to complete the weighing and slow down of the cigarette.
  • the weighing pan adopts multiple V-shaped thin plates to form a rake
  • the lever adopts a rake-shaped body composed of multiple strips of materials
  • the slow-down rod adopts a rake-shaped body composed of multiple cylinders
  • the rake-shaped weighing pan, lever and slow-falling rod device ensure that the speed of cigarettes is reliable and slow during the falling process, and excessive impact will not occur, preventing the tobacco from loosening and falling off;
  • the weighing pan and the lever are arranged in a staggered manner, without contact or interference with each other and without affecting their respective actions;
  • the driving rod and the slow-down rod are connected one by one, and the driving rod and the slow-down rod are at an angle of 90°;
  • the slow-down rod plays a guiding role when it is at a high position, preventing cigarettes from running out of the position of the weighing pan during the process of falling out of the microwave tipping bucket;
  • the slow-falling rod and the front baffle plate form a groove-shaped body mutually, and the falling speed of the cigarette can be controlled by controlling the optional speed of the slow-falling rod.
  • the slow-down lever rotates clockwise to the extreme position, and it will disengage from the front baffle and the distance is greater than the diameter of the cigarette, thereby releasing the cigarette.
  • the sorting device of the present invention has a total of 6 screening containers for holding samples with different characteristics. According to the overall layout, the present invention adopts the design of a single column of a single part of the sorting device in consideration of the convenience of user operation and high maintainability . At the same time, the entire sorting device is arranged in a forward drawer, which can be easily pulled out to expose the mechanism and the sorting container, which is convenient for operation and maintenance and taking out of the container.
  • the purpose of the present invention is to provide a drawer-type multi-stage cigarette sorting device to solve the technical problem of quickly and automatically putting the cigarette samples with the highest similarity into designated containers.
  • the sorting device 4 is a drawer-type multi-stage cigarette sorting device, which includes a material receiving hand 41, a material receiving tank 42, a one-dimensional motion platform 43, a drawer panel 44 and a material receiving box guide rail 45;
  • the material receiving tank 42 There are multiple material receiving boxes 421 in the material receiving tank 42, and the multiple material receiving boxes 421 are arranged side by side along the x direction;
  • the one-dimensional motion platform 43 is located on one side of the material receiving box 421, the one-dimensional motion platform 43 has the material receiving hand 41 above, and the material receiving hand 41 is along the x-axis along the one-dimensional motion platform 43 direction, so that the receiving hand 41 is located on a different side of the receiving box 421;
  • One end of the receiving hand 41 is a cigarette supporting groove 417, and the cigarette supporting groove 417 can be rotated from the x-axis direction to the y-axis direction; that is, from the side of the material receiving box 421 to the material receiving box 421 Directly above.
  • the cigarette supporting groove 417 can accept cigarettes and drop them into the material receiving box 421;
  • Pushing and pulling the drawer panel 44 can drive the material receiving box 421 to move along the y-axis direction along the material receiving box guide rail 45 .
  • the one-dimensional motion platform 43 is a motion platform commonly used in the art, and it is connected with a driving device, as long as it can drive the material receiving hand 41 to reciprocate in a one-dimensional direction along a straight line along the x-axis, for example
  • a driving device for example
  • One side of the one-dimensional motion platform 43 is provided with a receiving hand cylinder, and the receiving hand cylinder drives the receiving hand 41 to move along the x-axis direction, so that the receiving hand 41 is located in different receiving boxes 421 side.
  • the receiving hand is movable on a one-dimensional motion platform, which can move back and forth between each receiving box, and the sample with the highest similarity can be placed into the designated place through external program control.
  • the container no manual assistance is required, which greatly improves work efficiency.
  • the overall shape of the drawer panel 44 , the material receiving trough 42 and the material receiving box guide rail 45 is similar to a drawer, and pushing and pulling the drawer panel 44 can push the material receiving chute 42 along the material receiving box guide rail 45 Get in or pull out.
  • the quantity of the receiving boxes 421 can be determined according to the sorting goal.
  • the receiver is positioned by external sensors.
  • one side of the one-dimensional motion platform 43 is provided with a material receiving hand cylinder 46, and the material receiving hand cylinder 46 can drive the material receiving hand 41 to reciprocate along the x-axis direction, so that the material receiving hand 41 Located on different sides of the receiving box 421 .
  • the drawer panel 44 has a push-pull handle 441 , and the drawer panel 44 can be pushed and pulled by the push-pull handle 441 to drive the material receiving box 421 to reciprocate along the material receiving box guide rail 45 along the y-axis direction.
  • the material receiving hand 41 also includes the rotating cylinder 413, which can drive the cigarette supporting groove 417 to rotate, so that the cigarette supporting groove 417 can rotate from the material receiving position 415 in the x-axis direction to the y-axis
  • the discharge position 416 in the direction, that is, the cigarette supporting slot 417 is rotated from the side of the material receiving box 421 to directly above the material receiving box 421 .
  • the angle of the cigarette supporting groove 417 is less than or equal to 180° so as to accept cigarettes; when the cigarette supporting groove 417 is at the discharging position When the position is 416 , the angle of the cigarette supporting slot 417 is greater than 180°, so that the cigarettes can be dropped into the material receiving box 421 .
  • the cigarette supporting groove 417 is a V-shaped groove structure formed by the rotating baffle 411 and the fixed baffle 412 .
  • the receiving hand 41 also includes a baffle cylinder 414, which can drive the rotating baffle 411 to rotate, so that the angle between the rotating baffle 411 and the fixed baffle 412 can be changed, so that the The cigarettes in the cigarette support receiving groove 417 fall into the material receiving box 421;
  • a baffle cylinder 414 which can drive the rotating baffle 411 to rotate, so that the angle between the rotating baffle 411 and the fixed baffle 412 can be changed, so that the The cigarettes in the cigarette support receiving groove 417 fall into the material receiving box 421;
  • the fixed baffle 412 is fixed, so that the angle of the cigarette supporting slot 417 changes.
  • the angle of the cigarette supporting slot 417 is less than or equal to 180 °, it is used to receive cigarettes; when the angle of the cigarette supporting slot 417 is greater than 180°, it can drop the cigarettes into the receiving box 421.
  • the distance between the rotating baffle 411 and the fixed baffle 412 also changes, and when receiving smoke, the V-shaped groove of the material receiving hand 41 is in a closed state , keep a certain distance between the rotating baffle 411 and the fixed baffle 412, the distance is smaller than the diameter of the thinnest cigarette, if there is shredded tobacco or other debris, it can fall from the distance to ensure that all The material receiving hand 41 can effectively operate for a long time.
  • open the V-shaped groove of the material receiving hand 41, and the distance between the rotating baffle 411 and the fixed baffle 412 is greater than that of the thickest cigarette. diameter.
  • the length of the cigarette supporting slot 417 is greater than or equal to the length of the cigarette; the length of the material receiving box 421 in the y-axis direction is greater than or equal to the length of the cigarette supporting slot 417 .
  • the material receiving box 421 can be taken out from the material receiving tank 42 .
  • the sorting method of a drawer-type multi-stage cigarette sorting device includes the following steps:
  • the material receiving hand 41 moves along the x-axis direction along the one-dimensional motion platform 43, so that the material receiving hand 41 is located on a different side of the material receiving box 421;
  • the cigarette supporting groove 417 can rotate from the x-axis direction to the y-axis direction, that is, from the side of the material receiving box 421 to directly above the material receiving box 421; the cigarette supporting groove 417 can accept Cigarettes and drop the cigarettes in the receiving box 421;
  • Pushing and pulling the drawer panel 44 can drive the material receiving box 421 to move along the y-axis direction along the material receiving box guide rail 45, and the material receiving box 421 can be placed and taken out, or the material receiving box 421 can be taken out cigarettes in
  • the V-shaped groove of the material receiving hand 41 is located directly above the material receiving box 421, and the rotary baffle 411 is driven by the baffle cylinder 414, the The V-shaped groove of the material receiving hand 41 is opened, and the cigarettes fall into the material receiving box 421, and the action of releasing the smoke can be completed.
  • the V-shaped groove is used as a temporary storage device for cigarettes.
  • the movable baffle uses a cylinder to control the rotary opening and closing
  • the trolley is driven by an electric cylinder for reciprocating linear operation
  • the 6 material receiving boxes are arranged horizontally all the time, and the material receiving boxes are located at the front end of the whole sorting device for easy access.
  • the second aspect of the present invention provides a comprehensive screening method for the moisture density and weight distribution characteristics of cigarettes, using the comprehensive screening instrument for the moisture density and weight distribution characteristics of cigarettes described in the first aspect of the present invention, comprising the following steps:
  • V-shaped pick-up hand that rotates to open and close is used to store cigarettes, and the rotating device is used to adjust the angle of the pick-up hand to meet the needs of flexible layout and ease of use;
  • the comprehensive sieving instrument for cigarette moisture density weight distribution characteristics of the present invention is non-destructive to the detection and screening process of cigarettes. Based on this, the present invention adopts the non-destructive microwave method to measure the moisture and density of cigarettes.
  • the weighing device 3 is equipped with a balance weighing pan and a buffer mechanism to accurately weigh the cigarettes.
  • the sorting device 4 is a drawer-type multi-level cigarette sorting device. The whole machine has the advantages of compact structure, reliable and efficient operation.
  • the present invention has the following advantages with the weighing device with balance weighing pan and buffer mechanism:
  • the weighing device with a balance weighing pan and a buffer mechanism of the present invention utilizes the combination of an electronic balance and a buffer mechanism to complete the weighing of the cigarettes, and can also use the buffer mechanism to slowly drop the cigarettes into the sorting device, It plays a key role in connecting the preceding and the following to prevent the cigarettes from becoming loose or even falling off due to collisions during the falling process. More importantly, when the cigarettes are weighed, the buffer mechanism of the present invention will not affect the weighing of the cigarettes.
  • the driving rod 344 is lower than the first V-shaped groove 3311, and the slow-down rod 36 is higher than the first V-shaped groove 3311.
  • the slow-falling rod 36 acts as a guide and limiter to prevent the cigarette from falling from the previous process to the first V-shaped groove 3311. Run out described weighing pan 33 under action.
  • the driving rod 344 and the slow-down rod 36 do not touch the cigarettes; so as not to affect the weighing of the cigarettes, that is to say, the work of the balance weighing pan and the buffer mechanism is relatively independent and does not affect each other.
  • the falling speed of the cigarettes can be controlled by controlling the rotation speed of the slow-falling rod 36, so as to achieve the effect of slow-falling the cigarettes and ensure that the speed of the cigarettes is reliable and slow during the falling process. There will be no excessive impact, preventing the tobacco from loosening and falling off.
  • the present invention has the following advantages in the drawer-type multi-stage cigarette sorting device:
  • the receiving hand is set on a one-dimensional motion platform, which can move back and forth between each receiving box, and the samples with the highest similarity can be put into place through external program control.
  • one end of the receiving hand 41 is a cigarette supporting groove 417, and the cigarette supporting groove 417 can be rotated from the x-axis direction to the y-axis direction; Directly above the magazine 421 , the cigarette supporting groove 417 can receive cigarettes and drop them into the magazine 421 .
  • the cigarette supporting groove 417 is a V-shaped groove structure formed by the rotating baffle 411 and the fixed baffle 412, which can facilitate the storage of cigarettes, and utilizes the switchable V-shaped groove structure.
  • the groove structure controls the distance between the rotating baffle and the fixed baffle, and keeps a certain distance between the rotating baffle and the fixed baffle. If there is tobacco falling or other debris, it can fall from the distance to ensure that all The material receiving hand 41 can operate effectively for a long time and complete the screening of cigarettes, which is convenient and quick.
  • the overall shape of the drawer panel 44, the material receiving trough 42 and the material receiving box guide rail 45 is similar to that of a drawer, and the drawer panel 44 can be pushed and pulled along the The material receiving box guide rail 45 pushes in or pulls out the material receiving trough 42, which is convenient for taking out the sorted cigarettes after the cigarettes are sorted, and also facilitates the operation and maintenance of the whole device.
  • the material receiving box 421 in the sorting device of the present invention can be taken out from the material receiving tank 42 to facilitate cleaning and maintenance of the material receiving box 421 .
  • Fig. 1 is the structural schematic diagram of comprehensive sieving instrument of cigarette moisture density weight distribution characteristic of the present invention
  • Fig. 2 is the structural representation of the weighing device with balance weighing pan and buffer mechanism of the present invention
  • Fig. 3 is the structural representation of the weighing pan of the weighing device with balance pan and buffer mechanism of the present invention
  • Fig. 4 is a structural schematic diagram of the buffer mechanism of the weighing device with a balance pan and a buffer mechanism of the present invention. At this time, the cigarettes are in the weighing state, and neither the driving rod 344 nor the slow-down lever 36 of the buffer mechanism touches the cigarettes;
  • Fig. 5 is a structural schematic diagram of the buffer mechanism of the weighing device with the balance pan and the buffer mechanism of the present invention, at this moment, the cigarette has dropped through the slit 362 between the slow-down rod 36 and the front baffle plate 35;
  • Fig. 6 is the sectional structure schematic diagram of the buffer mechanism of the weighing device with balance weighing pan and buffer mechanism of the present invention
  • Fig. 7 is a schematic cross-sectional structure diagram of the buffer mechanism of the weighing device with a balance pan and a buffer mechanism in the process of slowly lowering cigarettes according to the present invention.
  • Fig. 8 is a schematic structural view of the drawer-type multi-stage cigarette sorting device of the present invention.
  • Fig. 9 is a structural schematic diagram of the material receiving hand of the present invention.
  • Fig. 10 is a structural schematic diagram of the material receiving hand of the present invention when it is in the material receiving position;
  • Fig. 11 is a top view of the material receiving hand of the present invention rotating above the material receiving box;
  • Fig. 12 is a structural schematic diagram of the material receiving hand when the material receiving hand of the present invention is rotated to the discharge position.
  • the comprehensive screening instrument for cigarette moisture density weight distribution characteristics includes a hopper 1, a microwave device 2, a weighing device 3, a sorting device 4 and an outermost cabinet 5;
  • the hopper 1 is used to accommodate the The analyzed cigarette sample;
  • the microwave device 2 is located downstream of the hopper 1, and it is used to measure the moisture and density of the cigarette;
  • the weighing device 3 is located downstream of the microwave device 2, and it is used to measure the moisture content of the cigarette.
  • the sorting device 4 is located downstream of the weighing device 3 and is used for sorting together cigarettes with consistent moisture, density and weight.
  • Cigarette moisture density weight distribution characteristic comprehensive screening instrument also includes smart device 6, described smart device 6 can classify cigarettes according to the moisture, density and weight data of cigarettes, and control described sorting device 4 to cigarettes sorting.
  • the smart device 6 can be a computer.
  • the specific workflow is as follows: First, turn on the power of the instrument and wait for the computer to automatically start and enter the special control software, then connect and check whether the air pressure is normal. Prepare cigarette samples and put them neatly into the hopper, with the filter tip on the left, and then set the sample parameter range of each receiving box in the control software. After clicking the start button, the instrument will automatically complete the measurement comparison and screening.
  • the disturbance wheel in the hopper will continue to rotate until the measurement ends.
  • the disturbing nails on the disturbing wheel will disturb the sample in the accumulation area of the hopper, preventing the sample bridging from hindering the continuous feeding process of the hopper.
  • the push rod is set at a specific position, and its highest point is not higher than the height of the thinnest cigarette in the vertical direction.
  • the push rod is connected to the slider of the electric cylinder, and driven by the electric cylinder, the push rod makes a linear motion to push the cigarette through the microwave sensor, so as to collect the moisture and density data of the sample.
  • the push rod continues to push the sample completely through the microwave sensor channel, so that the cigarette sample stays in the discharge hopper.
  • the discharge hopper rotates and the cigarettes are put into the balance weighing pan of the weighing mechanism.
  • the balance completes the weighing of the cigarettes.
  • the lever rotates to eject the cigarettes from the V-groove of the weighing pan, and the cigarettes will fall on the buffer rod.
  • the cigarettes are slowly lowered and dropped into the receiver of the sorting device.
  • the material receiving hand of the sorting device is under the position of the weighing pan and facing the discharge port of the buffer rod. At this time, the material receiving hand flips the baffle and is in the closed state, and the cigarettes will fall into the material receiving hand groove. Then rotate the cylinder to adjust the angle of the receiving hand, so that the direction of receiving the cigarette sticks is in line with the direction of the material box, and then the electric cylinder starts to move the material receiving hand to the top of the corresponding material receiving box and keep it. Flip the baffle to open the receiving hand, and the cigarettes will fall into the lower material box to complete the sorting of cigarettes. After that, the picker returns to the default position on the same route and waits for the next sorting.
  • a kind of weighing device with balance weighing pan and buffer mechanism it comprises weighing platform 31, described weighing platform 31 is provided with balance weighing pan and buffer mechanism;
  • Described balance weighing pan comprises electronic balance 32 and weighing pan 33;
  • One end of the electronic balance 32 is connected to the weighing pan 33, and the weighing pan 33 includes a plurality of hook teeth 331 with a rake structure.
  • the hook teeth 331 have a first V-shaped groove 3311, and the cigarettes 7 are placed horizontally on the Weighing is carried out in the first V-shaped groove 3311;
  • the buffer mechanism includes a shift lever 344, a front baffle plate 35 and a slow down lever 36;
  • the driving rod 344 is connected with the slow-down rod 36 to form a toggle slow-down assembly, and the angle between them forms a second V-shaped groove 342, and the second V-shaped groove 342 is located in the first V-shaped groove. Below the groove 3311, when the cigarette 7 is weighed in the first V-shaped groove 3311, neither the shift lever 344 nor the slow-down rod 36 touches the cigarette 7; so as not to affect the weighing of the cigarette 7 .
  • the toggle slow-down component is located between two adjacent hook teeth 331, that is, the toggle slow-down component and the hook teeth 331 are arranged alternately;
  • the front baffle 35 is located on one side of the weighing pan 33, and the front baffle 35 is provided with a plurality of strip holes 351, and the slow-down rod 36 passes through the strip holes 351 and the front baffle.
  • a third V-shaped groove 361 is formed between 35;
  • the motion process of the buffer mechanism is:
  • the shift lever 344 and the slow-down lever 36 can be rotated toward the front baffle 35 along the connection point of the two, so that the slow-down
  • the lowering rod 36 moves from top to bottom in the strip hole 351
  • the driving rod 344 moves the cigarettes 7 in the first V-shaped groove 3311 to move along the slow lowering rod 36 to the third V V-shaped groove 361
  • the slow-down rod 36 continues to rotate until the slow-down rod 36 is completely separated from the front baffle plate 35, at this time the third V-shaped groove 361 disappears, and the slow-down rod 36 and the A slit 362 is formed between the front baffles 35, and the cigarette 7 is separated from the buffer mechanism through the slit 362 to complete the weighing and slow down of the cigarette.
  • the rake-shaped weighing pan, lever and slow-falling rod device ensure that the cigarette stick 7 is reliable and slow during the falling process, without excessive impact, and prevents the shredded tobacco from loosening or falling off.
  • the second V-shaped groove 342 formed by the driving rod 34 and the slow-down rod 36 forms an included angle of 90°.
  • the plurality of hook teeth 331 face the front fence 35 .
  • the weighing platform 31 is provided with a lever motor 341 , and the lever motor 341 can control the lever 344 to drive the slow down lever 36 to rotate toward the side of the front baffle 35 .
  • the cigarette 7 When the width of the slit 362 is equal to or greater than the diameter of the cigarette 7, the cigarette 7 will leave the buffer mechanism through the slit 362.
  • the hook tooth 331 is in the shape of a sheet
  • the driving rod 34 is in the shape of a bar
  • the slow-down rod 36 is in the shape of a cylinder.
  • the driving rod 344 is lower than the first V-shaped groove 3311, and the slow-down rod 36 is higher than the first V-shaped groove 3311.
  • the drop rod 36 acts as a guide and limiter to prevent the cigarette 7 from running out of the weighing pan 33 under the action of inertia when it falls to the first V-shaped groove 3311 from the previous process.
  • Controlling the rotation speed of the slow-falling rod 36 can control the falling speed of the cigarettes 7 to achieve the effect of the slow-falling of the cigarettes 7 .
  • a weighing device with a balance pan and a buffer mechanism of the present invention is used to weigh and slowly lower the cigarette 7, which includes the following steps:
  • the cigarette 7 falls into the first V-shaped groove 3311 from the previous process, and the cigarette 7 is weighed by the electronic balance 32;
  • the slow-down rod 36 continues to rotate until the slow-down rod 36 is completely separated from the front baffle plate 35. At this time, the third V-shaped groove 361 disappears, and the slow-down rod 36 and the front block A slit 362 is formed between the plates 35 , and when the width of the slit 362 is equal to or greater than the diameter of the cigarette 7 , the cigarette 7 escapes from the buffer mechanism through the slit 362 .
  • a special weighing pan and tobacco pulling device are specially designed for the balance.
  • a cigarette stick 7 slow-down device is equipped to prevent the cigarette stick 7 from falling and causing the shredded tobacco to fall out.
  • the weighing pan is a v-groove rake-shaped body composed of thin plates
  • the driving rod is a rake-shaped body composed of strip materials.
  • the two rakes of the weighing pan and the lever are arranged alternately, and the standby position of the lever is lower than the V groove of the weighing pan. After the cigarette 7 falls out of the microwave tipping hopper, it will fall into the V groove of the weighing pan and complete the weighing, and then the cigarette 7 is pushed out of the weighing pan under the driving of the lever.
  • the slow-down lever and the driving lever are connected together, and the two levers form an angle of 90°.
  • the slow-down lever is just above the V-groove of the weighing pan. Therefore, when the cigarette 7 falls from the microwave tipping bucket, the slow-falling rod will play a guiding role to prevent the cigarette 7 from running out of the range of the V groove of the weighing pan.
  • the slow-down rod continues to rotate clockwise until it breaks away from the front baffle and the gap is greater than the diameter of the cigarette 7, and the cigarette 7 will break away from the slow-down rod and fall, just in time to enter the material receiving hands of the sorting device.
  • the discharge hopper rotates to put the cigarettes 7 into the balance weighing pan of the weighing device.
  • the driving lever and the slow-down lever are in the positions shown in Fig. 4, and the slow-down lever plays a role of limiting and guiding to prevent the cigarettes 7 from rushing out.
  • the balance completes the weighing of the cigarette 7 .
  • the driving lever rotates under the drive of the motor to eject the cigarette 7 from the V groove of the weighing pan, and the cigarette 7 will fall in the groove formed by the slow-down rod and the front baffle. Through the rotation of the slow-down rod, the cigarette 7 is slowly lowered and dropped into the hands of the sorting device.
  • a drawer-type multi-stage cigarette sorting device includes a material receiving hand 41, a material receiving trough 42, a one-dimensional motion platform 43, a drawer panel 44 and a material receiving box guide rail 45;
  • the material receiving tank 42 There are multiple material receiving boxes 421 in the material receiving tank 42, and the multiple material receiving boxes 421 are arranged side by side along the x direction;
  • the one-dimensional motion platform 43 is located on one side of the material receiving box 421, the one-dimensional motion platform 43 has the material receiving hand 41 above, and the material receiving hand 41 is along the x-axis along the one-dimensional motion platform 43 direction, so that the receiving hand 41 is located on a different side of the receiving box 421;
  • One end of the receiving hand 41 is a cigarette supporting groove 417, and the cigarette supporting groove 417 can be rotated from the x-axis direction to the y-axis direction; that is, from the side of the material receiving box 421 to the material receiving box 421 Directly above.
  • the cigarette supporting groove 417 can accept cigarettes and drop them into the material receiving box 421;
  • Pushing and pulling the drawer panel 44 can drive the material receiving box 421 to move along the y-axis direction along the material receiving box guide rail 45 .
  • the one-dimensional motion platform 43 is a motion platform commonly used in the art, and it is connected with a driving device, as long as it can drive the material receiving hand 41 to reciprocate in a one-dimensional direction along a straight line along the x-axis, for example
  • a driving device for example
  • One side of the one-dimensional motion platform 43 is provided with a receiving hand cylinder, and the receiving hand cylinder drives the receiving hand 41 to move along the x-axis direction, so that the receiving hand 41 is located in different receiving boxes 421 side.
  • the overall shape of the drawer panel 44, the material receiving trough 42 and the material receiving box guide rail 45 is similar to a drawer, and pushing and pulling the drawer panel 44 can push the material receiving chute 42 in along the material receiving box guide rail 45 or pull out.
  • the quantity of the receiving boxes 421 can be determined according to the sorting goal.
  • the receiver is positioned by external sensors.
  • One side of the one-dimensional motion platform 43 is provided with a receiving hand cylinder 46, and the receiving hand cylinder 46 can drive the receiving hand 41 to reciprocate along the x-axis direction, so that the receiving hand 41 is located at different positions.
  • One side of the receiving box 421 is provided.
  • the drawer panel 44 has a push-pull handle 441 , and the drawer panel 44 is pushed and pulled by the push-pull handle 441 to drive the material receiving box 421 to reciprocate along the y-axis direction along the material receiving box guide rail 45 .
  • the material receiving hand 41 also includes the rotating cylinder 413, which can drive the cigarette supporting groove 417 to rotate, so that the cigarette supporting groove 417 can rotate from the material receiving level 415 in the x-axis direction to the release position in the y-axis direction.
  • the material level 416 means that the cigarette supporting slot 417 is rotated from one side of the material receiving box 421 to directly above the material receiving box 421 .
  • the angle of the cigarette supporting groove 417 is less than or equal to 180°, so as to accept cigarettes; when the cigarette supporting groove 417 is at the discharging position 416 , the angle of the cigarette supporting slot 417 is greater than 180°, so that the cigarettes can be dropped into the receiving box 421 .
  • the cigarette supporting groove 417 is a V-shaped groove structure formed by the rotating baffle 411 and the fixed baffle 412 .
  • the material receiving hand 41 also includes a baffle cylinder 414, which can drive the rotating baffle 411 to rotate, so that the angle between the rotating baffle 411 and the fixed baffle 412 can be changed, so as to connect the cigarette support The cigarettes in the slot 417 fall into the receiving box 421;
  • the fixed baffle 412 is fixed, so that the angle of the cigarette supporting slot 417 changes.
  • the angle of the cigarette supporting slot 417 is less than or equal to 180 °, it is used to receive cigarettes; when the angle of the cigarette supporting slot 417 is greater than 180°, it can drop the cigarettes into the receiving box 421.
  • the distance between the rotating baffle 411 and the fixed baffle 412 also changes.
  • the V-shaped groove of the material receiving hand 41 is in a closed state, and the Keep a certain distance between the rotating baffle 411 and the fixed baffle 412, and the distance is smaller than the diameter of the thinnest cigarette. If there is shredded tobacco or other debris, it can fall from the distance to ensure that the material The hand 41 can effectively operate for a long time.
  • the V-shaped groove of the material receiving hand 41 is opened, and the distance between the rotating baffle 411 and the fixed baffle 412 is larger than the diameter of the thickest cigarette.
  • the length of the cigarette supporting slot 417 is greater than or equal to the length of the cigarette; the length of the material receiving box 421 in the y-axis direction is greater than or equal to the length of the cigarette supporting slot 417 .
  • the material receiving box 421 can be taken out from the material receiving tank 42 .
  • a sorting method of a drawer-type multi-stage cigarette sorting device of the present invention comprises the following steps:
  • the material receiving hand 41 moves along the x-axis direction along the one-dimensional motion platform 43, so that the material receiving hand 41 is located on a different side of the material receiving box 421;
  • the cigarette supporting groove 417 can rotate from the x-axis direction to the y-axis direction, that is, from the side of the material receiving box 421 to directly above the material receiving box 421; the cigarette supporting groove 417 can accept Cigarettes and drop the cigarettes in the receiving box 421;
  • Pushing and pulling the drawer panel 44 can drive the material receiving box 421 to move along the y-axis direction along the material receiving box guide rail 45, and the material receiving box 421 can be placed and taken out, or the material receiving box 421 can be taken out cigarettes in
  • the V-shaped groove of the material receiving hand 41 is located directly above the material receiving box 421, and the rotary baffle 411 is driven by the baffle cylinder 414, the The V-shaped groove of the material receiving hand 41 is opened, and the cigarettes fall into the material receiving box 421, and the action of releasing the smoke can be completed.
  • the sorting device is arranged under the weighing pan of the weighing device, and the material receiving hand is facing the weighing pan, and the smoke directly falls into the material receiving hand trough.
  • the whole sorting device is made into a drawer-like mechanism, which can be easily taken out forward, which is convenient for maintenance and taking out of the material box.
  • the material receiving hand uses a V-shaped groove composed of two thin plates, one of which is fixed, and the other can be rotated to open or close the V-groove under the drive of the cylinder, so as to complete the action of receiving or releasing smoke.
  • the distance between the two baffles is smaller than the diameter of the thinnest cigarette when the material receiving hand is opened, and the minimum distance between the two baffles is greater than the diameter of the thickest cigarette after the material receiving hand is opened. No matter the opening and closing of the receiver, there is a certain gap. If there is tobacco falling or other debris, it can fall from the gap, and the reliability of long-term operation is higher.
  • the material receiving hand is installed on the rotating cylinder, and the direction of the material receiving hand can be adjusted as required.
  • the rotary cylinder is installed on the slider of the one-dimensional motion platform (electric cylinder), and the receiving hand can be moved to the top of any receiving box through the drive of the electric cylinder, thereby completing the sorting of cigarettes.
  • the material receiving hand of the sorting device is under the position of the weighing pan and facing the discharge port of the buffer rod. At this time, the material receiving hand flips the baffle and is in the closed state, and the cigarettes will fall into the material receiving hand groove. Then rotate the cylinder to adjust the angle of the receiving hand, so that the direction of receiving the cigarette sticks is in line with the direction of the material box, and then the electric cylinder starts to move the material receiving hand to the top of the corresponding material receiving box and keep it. Flip the baffle to open the receiving hand, and the cigarettes will fall into the lower material box to complete the sorting of cigarettes. After that, the picker returns to the default position on the same route and waits for the next sorting.

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Abstract

一种烟支水分密度重量分布特性综合筛分仪,包括料斗(1)、微波装置(2)、称重装置(3)、分选装置(4)和外层的机箱(5);料斗(1)用于容纳待分析的烟支样品;微波装置(2)位于料斗(1)下游,用于测量烟支的水分和密度;称重装置(3)位于微波装置(2)下游,用于测量烟支的重量;分选装置(4)位于称重装置(3)下游,用于将水分、密度和重量一致的烟支分选到一起。烟支水分密度重量分布特性综合筛分仪,对烟支的检测和筛分过程均是无损的。对烟支水分和密度的测量采用无损微波法,称重装置(3)具有天平秤盘和缓冲机构,对烟支进行精确称重,分选装置(4)为抽屉型多档烟支分选装置。

Description

一种烟支水分密度重量分布特性综合筛分仪及综合筛分方法 技术领域
本发明涉及卷烟产品质量检测技术领域,具体涉及烟支水分密度重量分布特性综合筛分仪及综合筛分方法。
背景技术
在卷烟生产过程中,烟丝经过卷接机吸丝成型系统后,卷烟的烟丝束的水分密度重量分布发生变化。而目前为了提升卷烟产品的质量和客户满意度,卷烟生产企业通常会组织若干评吸人员对成品烟进行评析打分。在组织评析会前,需对烟支进行均一性处理,以保证评吸人员所得烟支的水分密度重量的客观一致性,从而减少对评析有效性的影响。目前,国内卷烟生产企业通常是单一的对烟支烟丝的水分密度重量进行考察,没有一个综合的针对这三项指标的筛分平台。
除此之外,现有技术中测量烟支重量的称重装置,在对烟支进行称重前,烟支是在重力下自动掉入秤盘,称重完成后烟支从秤盘中顶出在重力作用下再掉入分选装置中。如果不采取相应措施,烟支在掉落后会发生冲击可能导致烟丝松散甚至脱落。这样就导致,即便在称重时测量的烟支重量是准确的,但是经称重后,拿到评吸人员手中的烟支重量却不不同的。因此,如何保持无损的非破坏性检测烟支重量的的准确性和稳定性,非常关键,而现有技术中的称重装置明显违反了无损原则。综上开发一种具有缓冲机构的称重装置显得十分必要了。
现有的烟支分选装置,烟支从称重装置完成称重,直接落到分选装置的接料盒中,由于重力的作用,烟支在掉落过程中会出现烟丝掉落的问题,除此之外,烟支在掉落过程中经常出现不能顺利落入对应的接料盒中,需要人工辅助。分选出的烟支凌乱,需要人工整理,效率低,且在掉落或者人工整理过程中对烟支还会产生损伤,这就导致原本上一步检测过程中确定的水分密度重量相似度高的烟支,真正落到接料盒中后,烟支的上述指标并不一致,影响下一步试验使用。
为了解决以上问题,提出本发明。
发明内容
通过烟支水分密度重量分布特性综合筛分仪可快速自动从若干烟支样品中找出三因素分布特性最接近的样品。仪器采用高精度传感器提取烟支的重量,水 分和密度三因素分布特性值,然后通过综合比对算法找出相似度最高的样品,最后在分选装置的帮助下将相似度最高的样品放入指定容器中。
本发明根据烟支均一性前处理的目的特性,对烟支的检测和筛分过程应该是无损的。基于此,对烟支水分和密度的测量采用无损微波法,用电子天平对烟支进行精确称重。整机具有结构紧凑,运行可靠高效等优点。
本发明第一方面提供一种烟支水分密度重量分布特性综合筛分仪,其包括料斗1、微波装置2、称重装置3、分选装置4和最外层的机箱5;
所述料斗1用于容纳待分析的烟支样品;
所述微波装置2位于所述料斗1下游,其用于测量烟支的水分和密度;
所述称重装置3位于所述微波装置2下游,其用于测量烟支的重量;
所述分选装置4位于所述称重装置3下游,其用于将水分、密度和重量一致的烟支分选到一起。
优选地,其还包括智能设备6,所述智能设备6可以依据烟支的水分、密度和重量数据对烟支进行分类,并且控制所述分选装置4对烟支进行分选。智能设备6可以为电脑计算机。
其中,本发明所述料斗1和所述微波装置2采用组合式设计,两者直接相连。使得结构紧凑简单,运行过程少,效率更高。具体的所述料斗1和所述微波装置2的结构可以参考现有的专利申请。
此处的微波传感器采用谐振腔微波传感器,当样品通过微波谐振腔会引起微波频率的偏移,测量频率偏移量即可计算出被测样品的水分和密度。并且微波测量法是全域扫描式的,可以精确测量到每一毫米。
本发明的关键点并不在于料斗和微波装置的具体结构,本发明首创的设计了具有天平秤盘和缓冲机构的称重装置3和抽屉型多档烟支分选装置4,其中称重装置布置在微波装置出料口处,进一步减少中间转运烟支过程。分选装置布置在称重装置的下方,布置有6各分选通道。
称重装置3适用于烟支水分密度重量分布特性综合筛分仪中,起到承上启下的关键作用。基于综合筛分仪中称重装置上游的微波测量机构和下游的分选装置系上下垂直布置的关系,并且烟支是在重力下自动掉入秤盘,称重完成后烟支从秤盘中顶出再掉入分选装置中。两个机构之间存在较大的高度落差,如果不采取 相应措施,烟支在掉落后会发生冲击可能导致烟丝松散甚至脱落,这明显违反了无损原则,本发明的缓冲机构十分必要。
称重机构的主体是电子天平,精度为0.1mg。本发明采用了耙状V型槽结构的秤盘来接住并盛装烟支样品,同时缓降杆从旁辅助起到导向作用。称重后烟支被拨杆挤出秤盘掉在缓降杆上,缓降杆通过可控的旋转将样品缓慢放入分许机构中,避免了过大的冲击能量。
称重装置3适用于烟支水分密度重量分布特性综合筛分仪中,起到承上启下的关键作用。为了连接上下机构,本发明专门为天平设计了专用的秤盘和拨烟装置,同时配置了烟支缓降装置,防止烟支摔落导致烟丝脱出。同时本发明中天平秤盘和缓冲机构两者工作相对独立,互不影响。在完成烟支的称重,还可以利用缓冲机构使烟支缓慢下落到分选装置中,避免烟支下落过程中由于碰撞出现松散甚至脱落的现象,起到承上启下的关键作用。
本发明具有天平秤盘和缓冲机构的称重装置,以解决无损检测筛选烟支重量的技术问题。
为解决上述技术问题,本发明的一种具有天平秤盘和缓冲机构的称重装置的具体技术方案如下:
所述称重装置3为具有天平秤盘和缓冲机构的称重装置,其包括称重台31,所述称重台31上设置有天平秤盘和缓冲机构;
所述天平秤盘包括电子天平32和秤盘33;
所述电子天平32一端连接有所述秤盘33,所述秤盘33包括多个齿耙结构的钩齿331,所述钩齿331上具有第一V形槽3311,烟支水平放置在所述第一V形槽3311内进行称重;
所述缓冲机构包括拨杆344、前挡板35和缓降杆36;
所述拨杆344和所述缓降杆36连接形成拨动缓降组件,两者之间夹角形成第二V形槽342,且所述第二V形槽342位于所述第一V形槽3311下方,当烟支在所述第一V形槽3311内进行称重时,所述拨杆344和所述缓降杆36均不接触烟支;以免所述拨杆344和所述缓降杆36影响烟支的称重。
所述拨动缓降组件位于相邻两个所述钩齿331之间,即所述拨动缓降组件和所述钩齿331相互交错设置;
所述前挡板35位于所述秤盘33一侧,所述前挡板35设有多个条状孔351,所述缓降杆36穿过所述条状孔351与所述前挡板35之间形成第三V形槽361;
所述缓冲机构的运动过程为:
当烟支在所述第一V形槽3311内称重后,所述拨杆344和所述缓降杆36可沿两者连接点朝所述前挡板35方向旋转,使所述缓降杆36在所述条状孔351中从上至下移动,所述拨杆344拨动所述第一V形槽3311内的烟支顺着所述缓降杆36移动到第三V形槽361,所述缓降杆36继续旋转,直至所述缓降杆36完全脱离所述前挡板35,此时所述第三V形槽361消失,所述缓降杆36和所述前挡板35之间形成狭缝362,烟支通过所述狭缝362脱离所述缓冲机构,完成对烟支的称重和缓降。
钉耙状的秤盘和拨杆以及缓降杆装置,确保烟支在下落过程中速度可靠较慢,不会发生过度冲击,防止烟丝松散以致脱落。
优选地,所述拨杆34与所述缓降杆36形成的所述第二V形槽342呈90°夹角。
优选地,多个所述钩齿331朝向所述前挡板35。
优选地,所述称重台31上设置有拨杆电机341,所述拨杆电机341可控制拨杆344带动缓降杆36朝向所述前挡板35一侧旋转。
优选地,所述狭缝362宽度等于或大于烟支直径时,烟支通过所述狭缝362脱离所述缓冲机构。
优选地,所述钩齿331为片状,所述拨杆34为条状,所述缓降杆36为圆柱状,该结构可以更便于拨动烟支,并使烟支顺着缓降杆36缓降。
优选地,在称重过程,所述缓冲机构运动前,所述拨杆344低于所述第一V形槽3311,所述缓降杆36高于所述第一V形槽3311,此时所述缓降杆36起到导向限位作用,防止烟支在从上一个工序掉落至所述第一V形槽3311时,在惯性作用下跑出所述秤盘33。
优选地,控制拨杆344和所述缓降杆36的旋转速度即可控制烟支的下落速度,达到烟支缓降的效果,避免烟支在称重后直接掉落,造成对烟支烟草材料的损伤。
所述的具有天平秤盘和缓冲机构的称重装置对烟支进行称重和缓降方法,其 包括以下步骤:
a、烟支在从上一个工序掉落至所述第一V形槽3311内,通过所述电子天平32对烟支进行称重;
b、称重后,启动所述拨杆344和所述缓降杆36朝向所述前挡板35方向旋转,所述拨杆344使所述缓降杆36在所述条状孔351中从上至下移动,所述拨杆344拨动所述第一V形槽3311内的烟支顺着所述缓降杆36移动到第三V形槽361;
c、所述缓降杆36继续旋转,直至所述缓降杆36完全脱离所述前挡板35,此时所述第三V形槽361消失,所述缓降杆36和所述前挡板35之间形成狭缝362,当所述狭缝362宽度等于或大于所述烟支直径时,烟支通过所述狭缝362脱离所述缓冲机构,完成对烟支的称重和缓降。
本发明的具有天平秤盘和缓冲机构的称重装置具有以下特点:
(1)秤盘采用多片V型薄板组成耙状体;
(2)拨杆采用多条状材料组成的耙状体;
(3)缓降杆采用多跟圆柱体组成的耙状体;
(4)钉耙状的秤盘和拨杆以及缓降杆装置,确保烟支在下落过程中速度可靠较慢,不会发生过度冲击,防止烟丝松散以致脱落;
(5)秤盘和拨杆交错布置,互相不接触不干涉不影响各自动作;
(6)称重时,拨杆低于秤盘V型槽并且和烟不接触;
(7)拨杆和缓降杆一一相连接,拨杆和缓降杆呈90°夹角;
(8)拨杆处于低于V槽的待机位置时,缓降杆正好处于高于V型槽的位置,同时缓降杆和V槽形成一定夹角;
(9)缓降杆在高位时起到导向作用,防止烟支在从微波翻斗脱出掉落过程中跑出秤盘位置;
(10)缓降杆和前挡板相互形成槽状体,控制缓降杆的选装速度即可控制烟支的下落速度。
(11)缓降杆顺时针旋转到极限位置,将和前挡板脱离并且间距大于烟支直径,从而释放烟支。
另一方面,在烟支水分密度重量分布特性综合筛分仪中,需要快速自动从若 干烟支样品中找出三因素分布特性最接近的样品,并将相似度最高的样品放入指定容器中。本发明分选装置共有6个筛分容器用于盛放不同特性的样品,本发明根据整体布局,考虑到用户操作的便利性和高可维护性,采用了分选装置单列位一个部分的设计。同时整个分选装置布置在一个向前的抽屉中,可以方便的拉出暴露出机构和分选容器,方便操作维护和容器的取出。
本发明目的在于提供一种抽屉型多档烟支分选装置,以解决快速自动将相似度最高的烟支样品放入指定容器的技术问题。
所述分选装置4为抽屉型多档烟支分选装置,其包括接料手41、接料槽42、一维运动平台43、抽屉面板44和接料盒导轨45;
所述接料槽42内具有多个接料盒421,多个所述接料盒421沿x方向并列排布;
所述一维运动平台43位于所述接料盒421一侧,所述一维运动平台43上方具有所述接料手41,所述接料手41沿所述一维运动平台43沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧;
所述接料手41一端为烟支承接槽417,所述烟支承接槽417可从x轴方向旋转至y轴方向;即从所述接料盒421一侧旋转至所述接料盒421正上方。所述烟支承接槽417可承接烟支并将烟支掉落在所述接料盒421中;
推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向移动。
所述一维运动平台43为本领域通常使用的运动平台,其与驱动装置连接,只要可以实现带动所述接料手41沿x轴一条直线,在一维方向上往复运动即可,比如说所述一维运动平台43一侧设置有接料手气缸,所述接料手气缸驱动所述接料手41沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧。
本发明的抽屉型多档烟支分选装置,接料手活动设置在一维运动平台上,可在各个接料盒之间来回移动,通过外界程序控制实现将相似度最高的样品放入指定容器中,不需要人工辅助,大大提高了工作效率。
其中,所述抽屉面板44、所述接料槽42和所述接料盒导轨45整体的形状类似于抽屉,推拉所述抽屉面板44可以沿接料盒导轨45将所述接料槽42推进去或者拉出来。
所述接料盒421的数量可以依据分选目标而定。
接料手的定位通过外部传感器完成。
优选地,所述一维运动平台43的一侧设置有接料手气缸46,所述接料手气缸46可驱动所述接料手41沿x轴方向往复移动,使所述接料手41位于不同的所述接料盒421一侧。
优选地,所述抽屉面板44上具有推拉把手441,通过所述推拉把手441推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向往复移动。
优选地,所述接料手41还包括所述旋转气缸413,其可驱动所述烟支承接槽417旋转,使所述烟支承接槽417从x轴方向的接料位415旋转至y轴方向的放料位416,即使所述烟支承接槽417从所述接料盒421一侧旋转至所述接料盒421正上方。
优选地,当所述烟支承接槽417处于接料位415时,所述烟支承接槽417的角度小于或等于180°,以便可以承接烟支;当所述烟支承接槽417处于放料位416时,所述烟支承接槽417的角度大于180°,以便可以将烟支掉落至所述接料盒421内。
优选地,所述烟支承接槽417为由旋转挡板411和固定挡板412形成的V形槽结构。
优选地,所述接料手41还包括挡板气缸414,其可驱动所述旋转挡板411旋转,使所述旋转挡板411和所述固定挡板412之间角度变化,从而将所述烟支承接槽417中的烟支掉落到所述接料盒421中;
所述旋转挡板411运动过程中所述固定挡板412是固定不动的,从而使所述烟支承接槽417的角度发生变化,当将所述烟支承接槽417的角度小于或等于180°时,其用于承接烟支;当所述烟支承接槽417的角度大于180°时,其可以将烟支掉落至所述接料盒421内。
优选地,所述旋转挡板411旋转时,所述旋转挡板411和所述固定挡板412之间间距也产生变化,在接烟时,所述接料手41的V形槽处于关闭状态,所述旋转挡板411与所述固定挡板412间保持一定的间距,其间距小于最细烟支的直径,如果有烟丝掉落或其他碎屑,可以从间距种掉落,以保证所述接料手41可 长时间有效的运行,放烟时,打开所述接料手41的V形槽,所述旋转挡板411与所述固定挡板412间的间距大于最粗烟支的直径。控制旋转挡板和固定挡板之间的间距,并使旋转挡板和固定挡板保持一定的间距,如果有烟丝掉落或其他碎屑,可以从间距种掉落,以保证所述接料手41可长时间有效的运行,完成烟支筛选,方便快捷。
优选地,所述烟支承接槽417的长度大于或等于烟支的长度;所述接料盒421y轴方向的长度大于或等于所述烟支承接槽417的长度。
优选地,所述接料盒421可以从所述接料槽42中取出。
所述的一种抽屉型多档烟支分选装置的分选方法,其包括以下步骤:
A、所述接料手41沿所述一维运动平台43沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧;
B、所述烟支承接槽417可从x轴方向旋转至y轴方向,即从所述接料盒421一侧旋转至所述接料盒421正上方;所述烟支承接槽417可承接烟支并将烟支掉落在所述接料盒421中;
C、推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向移动,可以放置和取出所述接料盒421,或者取出所述接料盒421中的烟支;
以上各步骤不分先后顺序。
当接料手41位于放烟位16时,所述接料手41的V形槽位于所述接料盒421的正上方,通过所述挡板气缸414驱动所述旋转挡板411,所述接料手41的V形槽打开,烟支落入接料盒421内,即可完成放烟动作。
本发明的抽屉型多档烟支分选装置具有以下特点:
(1)采用V型槽作为烟支的临时存储装置。
(2)V型槽的一个板固定,另一个板可以旋转以控制凉板之间的间隙大小;
(3)活动挡板使用气缸控制旋转开闭;
(4)采用小车移动方式,方便的移动并定位接料手的位置;
(5)接料手底部布置有旋转气缸,可以改变接料手的V槽角度;
(6)小车采用电缸驱动做往复式直线运行;
(7)接料手的定位通过外部传感器完成;
(8)6个接料盒水平一直排开,接料盒位于整个分选装置前端,方便取用。
本发明第二方面提供一种对烟支水分密度重量分布特性综合筛分方法,使用本发明第一方面所述的烟支水分密度重量分布特性综合筛分仪,包括以下步骤:
(1)将待分析的烟支样品容纳于所述料斗1中;
(2)利用所述微波装置2测量烟支的水分和密度;
(3)利用所述称重装置3位测量烟支的重量;
(4)通过所述分选装置4将水分、密度和重量一致的烟支分选到一起。
本发明的综合筛分仪具有以下特点:
(1)通过微波和天平测量烟支水分密度重量三个因素的分布特性,再通过相似度算法找出最接近的烟支样品的方法
(2)采用旋转翻斗的放料方式,有机的连接了微波和称重机构;
(3)钉耙状的秤盘和拨杆以及缓冲杆装置,确保烟支在下落过程中不会发生过度冲击,防止烟丝脱落;
(4)采用旋转开闭的V型接料手储存烟支,采用旋转装置调整接料手的角度,以适应灵活的布置和易用性需求;
(5)采用小车移动方式,方便的移动并定位接料手的位置;
(6)烟支从微波→称重→分选三个机构之间的转运采用了以重力掉落位主的方式,从而最简化转运机构,效率高。
本发明烟支水分密度重量分布特性综合筛分仪,对烟支的检测和筛分过程均是无损的。基于此本发明对烟支水分和密度的测量采用无损微波法,称重装置3为具有天平秤盘和缓冲机构对烟支进行精确称重,分选装置4为抽屉型多档烟支分选装置,整机具有结构紧凑,运行可靠高效等优点。
本发明相对于现有技术,本发明的具有天平秤盘和缓冲机构的称重装置具有以下优点:
1、本发明的具有天平秤盘和缓冲机构的称重装置,利用电子天平和缓冲机构的结合,在完成烟支的称重,还可以利用缓冲机构使烟支缓慢下落到分选装置中,避免烟支下落过程中由于碰撞出现松散甚至脱落的现象,起到承上启下的关键作用。更关键的是,在烟支进行称重时,本发明的缓冲机构不会影响烟支的称重。
2、本发明的具有天平秤盘和缓冲机构的称重装置,在称重过程,所述缓冲机构运动前,所述拨杆344低于所述第一V形槽3311,所述缓降杆36高于所述第一V形槽3311,此时所述缓降杆36起到导向限位作用,防止烟支在从上一个工序掉落至所述第一V形槽3311时,在惯性作用下跑出所述秤盘33。
3、本发明的具有天平秤盘和缓冲机构的称重装置,在称重过程在烟支在所述第一V形槽3311内进行称重时,所述拨杆344和所述缓降杆36均不接触烟支;以免影响烟支的称重,也就是说天平秤盘和缓冲机构两者工作相对独立,互不影响。
4、在本发明优选地实施方案中,控制所述缓降杆36的旋转速度即可控制烟支的下落速度,达到烟支缓降的效果,确保烟支在下落过程中速度可靠较慢,不会发生过度冲击,防止烟丝松散以致脱落。
本发明相对于现有技术,本发明的抽屉型多档烟支分选装置具有以下优点:
1、本发明的抽屉型多档烟支分选装置,接料手活动设置在一维运动平台上,可在各个接料盒之间来回移动,通过外界程序控制实现将相似度最高的样品放入指定容器中,不需要人工辅助,大大提高了工作效率。进一步的,所述接料手41一端为烟支承接槽417,所述烟支承接槽417可从x轴方向旋转至y轴方向;即从所述接料盒421一侧旋转至所述接料盒421正上方,所述烟支承接槽417可承接烟支并将烟支掉落在所述接料盒421中。
2、本发明的抽屉型多档烟支分选装置,烟支承接槽417为由旋转挡板411和固定挡板412形成的V形槽结构,可方便烟支存放,利用可开关的V形槽结构,控制旋转挡板和固定挡板之间的间距,并使旋转挡板和固定挡板保持一定的间距,如果有烟丝掉落或其他碎屑,可以从间距种掉落,以保证所述接料手41可长时间有效的运行,完成烟支筛选,方便快捷。
3、本发明的抽屉型多档烟支分选装置,所述抽屉面板44、所述接料槽42和所述接料盒导轨45整体的形状类似于抽屉,推拉所述抽屉面板44可以沿接料盒导轨45将所述接料槽42推进去或者拉出来,方便在烟支分选后,取出分选后的烟支,也方便整个装置的操作与维护。进一步的,本发明分选装置中所述接料盒421可以从所述接料槽42中取出,方便对所述接料盒421进行清洗和维护。
附图说明
图1为本发明的烟支水分密度重量分布特性综合筛分仪的结构示意图;
图2为本发明的具有天平秤盘和缓冲机构的称重装置的结构示意图;
图3为本发明的具有天平秤盘和缓冲机构的称重装置的秤盘结构示意图;
图4为本发明的具有天平秤盘和缓冲机构的称重装置的缓冲机构结构示意图,此时烟支处于称重状态,缓冲机构的拨杆344和缓降杆36均不接触烟支;
图5为本发明的具有天平秤盘和缓冲机构的称重装置的缓冲机构结构示意图,此时烟支已经缓降杆36和前挡板35之间的狭缝362掉落;
图6为本发明的具有天平秤盘和缓冲机构的称重装置的缓冲机构的剖面结构示意图;
图7为本发明的具有天平秤盘和缓冲机构的称重装置的缓冲机构在缓降烟支过程中的剖面结构示意图。
图8为本发明的抽屉型多档烟支分选装置的结构示意图;
图9为本发明的接料手结构示意图;
图10为本发明的接料手处于接料位时结构示意图;
图11为本发明的接料手旋转到接料盒上方的俯视图;
图12为本发明的接料手旋转到放料位时,接料手的结构示意图。
附图标记说明:
1-料斗,2-微波装置,3-称重装置,4-分选装置,5-机箱,6-智能设备;
31-称重台,32-电子天平,33-秤盘,331-钩齿,3311-第一V形槽,34-拨杆,341-拨杆电机,342-第二V形槽,35-前挡板,351-条状孔,36-缓降杆,361-第三V形槽,362-狭缝,37-烟支;
41-接料手,411-旋转挡板,412-固定挡板,413-旋转气缸,414-挡板气缸,415-接料位,416-放料位,417-烟支承接槽,42-接料槽,421-接料盒,43-一维运动平台,44-抽屉面板,441-推拉把手,45-导轨,46-接料手气缸。
具体实施方式
下面结合实施例对本发明作进一步的详细描述。
本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用材料或设备未注明生产厂商者,均 为可以通过购买获得的常规产品。
为了更好地了解本发明的目的、结构及功能,下面结合附图,对本发明一种具有天平秤盘和缓冲机构的称重装置做进一步详细的描述。
如图1所示,烟支水分密度重量分布特性综合筛分仪包括料斗1、微波装置2、称重装置3、分选装置4和最外层的机箱5;所述料斗1用于容纳待分析的烟支样品;所述微波装置2位于所述料斗1下游,其用于测量烟支的水分和密度;所述称重装置3位于所述微波装置2下游,其用于测量烟支的重量;所述分选装置4位于所述称重装置3下游,其用于将水分、密度和重量一致的烟支分选到一起。
烟支水分密度重量分布特性综合筛分仪还包括智能设备6,所述智能设备6可以依据烟支的水分、密度和重量数据对烟支进行分类,并且控制所述分选装置4对烟支进行分选。智能设备6可以为电脑计算机。
上述烟支水分密度重量分布特性综合筛分仪的使用方法,包括以下步骤:
(1)将待分析的烟支样品容纳于所述料斗1中;
(2)利用所述微波装置2测量烟支的水分和密度;
(3)利用所述称重装置3位测量烟支的重量;
(4)通过所述分选装置4将水分、密度和重量一致的烟支分选到一起。
具体工作流程为:首先,打开仪器的电源等待电脑自动启动并进入专用控制软件,然后接入并检查气压是否正常。准备烟支样品并整齐装入料斗中,滤嘴端靠左,然后在控制软件中设置好每个接料盒的样品参数范围,点击开始按钮后,仪器会自动完成测量比对和筛分。
具体到料斗机构动作中,开始工作后,料斗中的扰动轮将持续旋转直到测量结束。扰动轮上的扰动钉将对料斗堆积区中的样子样品产生扰动作用,防止样品架桥妨碍料斗的连续送料过程。
在料斗的作用下,烟支会自动落入推杆头部前方的V型槽内且烟支端部正对推杆头。推杆被设置在特定位置,其最高处于竖直方向不高于最细烟支的高度。推杆和电缸滑块连接,在电缸的驱动下推杆做直线运动推动烟支穿过微波传感器,从而采集到样子样品的水分和密度数据。推杆继续推动样品完全闯过微波传感器通道,是烟支样品停留在出料翻斗中。在电机的驱动下,出料翻斗旋转将烟 支放入称重机构的天平秤盘中。
待烟支在秤盘V槽中稳定后,天平完成烟支的称重。拨杆在电机的驱动下旋转将烟支从秤盘V槽中顶出,烟支将掉在缓冲杆上。通过缓冲杆的旋转将烟支缓慢下放并掉入分选装置的接料手中。
分选装置的接料手处于秤盘位置下方并正对缓冲杆的出料口,此时接料手翻转挡板处于关闭状态,烟支将掉在接料手槽内。然后旋转气缸旋转调整接料手角度,使得接烟支方向和料盒方向正对,然后电缸开始移动将接料手移动到对应的接料盒上方并保持,此时,接料手气缸控制翻转挡板打开接料手,烟支将掉入下方料盒中,完成烟支的分选。之后,接料手原路返回默认位置等带一下次分选。
如图2-7所示,一种具有天平秤盘和缓冲机构的称重装置,其包括称重台31,所述称重台31上设置有天平秤盘和缓冲机构;
所述天平秤盘包括电子天平32和秤盘33;
所述电子天平32一端连接有所述秤盘33,所述秤盘33包括多个齿耙结构的钩齿331,所述钩齿331上具有第一V形槽3311,烟支7水平放置在所述第一V形槽3311内进行称重;
所述缓冲机构包括拨杆344、前挡板35和缓降杆36;
所述拨杆344和所述缓降杆36连接形成拨动缓降组件,两者之间夹角形成第二V形槽342,且所述第二V形槽342位于所述第一V形槽3311下方,当烟支7在所述第一V形槽3311内进行称重时,所述拨杆344和所述缓降杆36均不接触烟支7;以免影响烟支7的称重。
所述拨动缓降组件位于相邻两个所述钩齿331之间,即所述拨动缓降组件和所述钩齿331相互交错设置;
所述前挡板35位于所述秤盘33一侧,所述前挡板35设有多个条状孔351,所述缓降杆36穿过所述条状孔351与所述前挡板35之间形成第三V形槽361;
所述缓冲机构的运动过程为:
当烟支7在所述第一V形槽3311内称重后,所述拨杆344和所述缓降杆36可沿两者连接点朝所述前挡板35方向旋转,使所述缓降杆36在所述条状孔351中从上至下移动,所述拨杆344拨动所述第一V形槽3311内的烟支7顺着所述缓降杆36移动到第三V形槽361,所述缓降杆36继续旋转,直至所述缓降杆 36完全脱离所述前挡板35,此时所述第三V形槽361消失,所述缓降杆36和所述前挡板35之间形成狭缝362,烟支7通过所述狭缝362脱离所述缓冲机构,完成对烟支的称重和缓降。
钉耙状的秤盘和拨杆以及缓降杆装置,确保烟支7在下落过程中速度可靠较慢,不会发生过度冲击,防止烟丝松散以致脱落。
所述拨杆34与所述缓降杆36形成的所述第二V形槽342呈90°夹角。
多个所述钩齿331朝向所述前挡板35。
所述称重台31上设置有拨杆电机341,所述拨杆电机341可控制拨杆344带动缓降杆36朝向所述前挡板35一侧旋转。
所述狭缝362宽度等于或大于烟支7直径时,烟支7通过所述狭缝362脱离所述缓冲机构。
所述钩齿331为片状,所述拨杆34为条状,所述缓降杆36为圆柱状。
在称重过程,所述缓冲机构运动前,所述拨杆344低于所述第一V形槽3311,所述缓降杆36高于所述第一V形槽3311,此时所述缓降杆36起到导向限位作用,防止烟支7在从上一个工序掉落至所述第一V形槽3311时,在惯性作用下跑出所述秤盘33。
控制所述缓降杆36的旋转速度即可控制烟支7的下落速度,达到烟支7缓降的效果。
利用本发明一种具有天平秤盘和缓冲机构的称重装置对烟支7进行称重和缓降方法,其包括以下步骤:
a、烟支7在从上一个工序掉落至所述第一V形槽3311内,通过所述电子天平32对烟支7进行称重;
b、称重后,启动所述拨杆344和所述缓降杆36朝向所述前挡板35方向旋转,所述拨杆344使所述缓降杆36在所述条状孔351中从上至下移动,所述拨杆344拨动所述第一V形槽3311内的烟支7移动到第三V形槽361;
c、所述缓降杆36继续旋转,直至所述缓降杆36完全脱离所述前挡板35,此时所述第三V形槽361消失,所述缓降杆36和所述前挡板35之间形成狭缝362,当所述狭缝362宽度等于或大于所述烟支7直径时,烟支7通过所述狭缝362脱离所述缓冲机构。
为了连接上下机构,专门为天平设计了专用的秤盘和拨烟装置,同时配置了烟支7缓降装置,防止烟支7摔落导致烟丝脱出。
秤盘是用薄板组合成V槽状的耙状体,拨杆是用条状材料组成的耙状体。秤盘和拨杆两耙状体相互交错布置,拨杆的待机位置低于秤盘V槽。烟支7从微波翻斗掉出后会落入秤盘V槽中并完成称重,之后烟支7在拨杆的驱动下被顶出秤盘。
缓降杆和拨杆是连接在一起的,两杆呈90°夹角。拨杆处于待机位置时,缓降杆正好位于秤盘V槽之上。因此,烟支7从微波翻斗掉下过程中,缓降杆将起到导向作用,防止烟支7跑出秤盘V槽范围。
在拨杆将烟从秤盘V槽顶出后,烟支7在重力作用下将掉在缓降杆和前挡板组成的V槽内。控制拨杆电机驱动缓降杆缓慢旋转,烟支7将顺着前挡板慢慢下落,以达到防止烟支7过度摔落的目的。
缓降杆继续顺时针旋转直至和前挡板脱离并且间隙大于烟支7直径后,烟支7将从缓降杆脱离并掉落,正好进入分选装置接料手中。
在电机的驱动下,出料翻斗旋转将烟支7放入称重装置的天平秤盘中。此时,拨杆和缓降杆处于图4的位置,缓降杆起到限位导向作用,防止烟支7冲出。
待烟支7在秤盘V槽中稳定后,天平完成烟支7的称重。拨杆在电机的驱动下旋转将烟支7从秤盘V槽中顶出,烟支7将掉在缓降杆和前挡板形成的槽内。通过缓降杆的旋转将烟支7缓慢下放并掉入分选装置的接料手中。
如图8-12所示,一种抽屉型多档烟支分选装置,其包括接料手41、接料槽42、一维运动平台43、抽屉面板44和接料盒导轨45;
所述接料槽42内具有多个接料盒421,多个所述接料盒421沿x方向并列排布;
所述一维运动平台43位于所述接料盒421一侧,所述一维运动平台43上方具有所述接料手41,所述接料手41沿所述一维运动平台43沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧;
所述接料手41一端为烟支承接槽417,所述烟支承接槽417可从x轴方向旋转至y轴方向;即从所述接料盒421一侧旋转至所述接料盒421正上方。所述烟支承接槽417可承接烟支并将烟支掉落在所述接料盒421中;
推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向移动。
所述一维运动平台43为本领域通常使用的运动平台,其与驱动装置连接,只要可以实现带动所述接料手41沿x轴一条直线,在一维方向上往复运动即可,比如说所述一维运动平台43一侧设置有接料手气缸,所述接料手气缸驱动所述接料手41沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧。
所述抽屉面板44、所述接料槽42和所述接料盒导轨45整体的形状类似于抽屉,推拉所述抽屉面板44可以沿接料盒导轨45将所述接料槽42推进去或者拉出来。
所述接料盒421的数量可以依据分选目标而定。
接料手的定位通过外部传感器完成。
所述一维运动平台43的一侧设置有接料手气缸46,所述接料手气缸46可驱动所述接料手41沿x轴方向往复移动,使所述接料手41位于不同的所述接料盒421一侧。
所述抽屉面板44上具有推拉把手441,通过所述推拉把手441推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向往复移动。
所述接料手41还包括所述旋转气缸413,其可驱动所述烟支承接槽417旋转,使所述烟支承接槽417从x轴方向的接料位415旋转至y轴方向的放料位416,即使所述烟支承接槽417从所述接料盒421一侧旋转至所述接料盒421正上方。
当所述烟支承接槽417处于接料位415时,所述烟支承接槽417的角度小于或等于180°,以便可以承接烟支;当所述烟支承接槽417处于放料位416时,所述烟支承接槽417的角度大于180°,以便可以将烟支掉落至所述接料盒421内。
所述烟支承接槽417为由旋转挡板411和固定挡板412形成的V形槽结构。
所述接料手41还包括挡板气缸414,其可驱动所述旋转挡板411旋转,使所述旋转挡板411和所述固定挡板412之间角度变化,从而将所述烟支承接槽417中的烟支掉落到所述接料盒421中;
所述旋转挡板411运动过程中所述固定挡板412是固定不动的,从而使所述 烟支承接槽417的角度发生变化,当将所述烟支承接槽417的角度小于或等于180°时,其用于承接烟支;当所述烟支承接槽417的角度大于180°时,其可以将烟支掉落至所述接料盒421内。
所述旋转挡板411旋转时,所述旋转挡板411和所述固定挡板412之间间距也产生变化,在接烟时,所述接料手41的V形槽处于关闭状态,所述旋转挡板411与所述固定挡板412间保持一定的间距,其间距小于最细烟支的直径,如果有烟丝掉落或其他碎屑,可以从间距种掉落,以保证所述接料手41可长时间有效的运行,放烟时,打开所述接料手41的V形槽,所述旋转挡板411与所述固定挡板412间的间距大于最粗烟支的直径。控制旋转挡板和固定挡板之间的间距,并使旋转挡板和固定挡板保持一定的间距,如果有烟丝掉落或其他碎屑,可以从间距种掉落,以保证所述接料手41可长时间有效的运行,完成烟支筛选,方便快捷。
所述烟支承接槽417的长度大于或等于烟支的长度;所述接料盒421y轴方向的长度大于或等于所述烟支承接槽417的长度。
所述接料盒421可以从所述接料槽42中取出。
本发明一种抽屉型多档烟支分选装置的分选方法,其包括以下步骤:
A、所述接料手41沿所述一维运动平台43沿x轴方向移动,使所述接料手41位于不同的所述接料盒421一侧;
B、所述烟支承接槽417可从x轴方向旋转至y轴方向,即从所述接料盒421一侧旋转至所述接料盒421正上方;所述烟支承接槽417可承接烟支并将烟支掉落在所述接料盒421中;
C、推拉所述抽屉面板44,可带动所述接料盒421沿所述接料盒导轨45沿y轴方向移动,可以放置和取出所述接料盒421,或者取出所述接料盒421中的烟支;
以上各步骤不分先后顺序。
当接料手41位于放烟位16时,所述接料手41的V形槽位于所述接料盒421的正上方,通过所述挡板气缸414驱动所述旋转挡板411,所述接料手41的V形槽打开,烟支落入接料盒421内,即可完成放烟动作。
分选装置布置在称重装置秤盘下方,接料手正对秤盘,烟直接掉入接料手槽 内。整个分选装置做成抽屉状机构,可以方便的向前方拿出,方便维护保养和料盒的取出。
接料手使用两块薄板组合成的V型槽,其中一块板固定不动,另一块可在气缸驱动下旋转打开或关闭V槽,从而完成接烟或放烟动作。接料手打开两挡板间距小于最细烟支的直径,接料手打开后两板最小间距大于最粗烟支的直径。接料手无论开闭都存在着一定间隙,如果有烟丝掉落或其他碎屑,可以从间隙中掉下,长时间运行的可靠性更高。
考虑到接料位和放料位两个位置之间存在90°夹角,接料手是安装在旋转气缸上的,根据需要可以调节接料手的方向。于此同时,旋转气缸又安装在一维运动平台(电缸)的滑块上,通过电缸驱动可以将接料手移动到任意一个接料盒上方,从而完成烟支的分选。
分选装置的接料手处于秤盘位置下方并正对缓冲杆的出料口,此时接料手翻转挡板处于关闭状态,烟支将掉在接料手槽内。然后旋转气缸旋转调整接料手角度,使得接烟支方向和料盒方向正对,然后电缸开始移动将接料手移动到对应的接料盒上方并保持,此时,接料手气缸控制翻转挡板打开接料手,烟支将掉入下方料盒中,完成烟支的分选。之后,接料手原路返回默认位置等带一下次分选。
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。

Claims (10)

  1. 一种烟支水分密度重量分布特性综合筛分仪,其特征在于,其包括料斗(1)、微波装置(2)、称重装置(3)、分选装置(4)和外层的机箱(5);所述料斗(1)用于容纳待分析的烟支样品;所述微波装置(2)位于所述料斗(1)下游,其用于测量烟支的水分和密度;所述称重装置(3)位于所述微波装置(2)下游,其用于测量烟支的重量;所述分选装置(4)位于所述称重装置(3)下游,其用于将水分、密度和重量一致的烟支分选到一起。
  2. 根据权利要求1所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,其还包括智能设备(6),所述智能设备(6)可以依据烟支的水分、密度和重量数据对烟支进行分类,并且控制所述分选装置(4)对烟支进行分选。
  3. 根据权利要求1所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述称重装置(3)为具有天平秤盘和缓冲机构的称重装置,其包括称重台(31),所述称重台(31)上设置有天平秤盘和缓冲机构;
    所述天平秤盘包括电子天平(32)和秤盘(33);
    所述电子天平(32)一端连接有所述秤盘(33),所述秤盘(33)包括多个齿耙结构的钩齿(331),所述钩齿(331)上具有第一V形槽(3311),烟支水平放置在所述第一V形槽(3311)内进行称重;
    所述缓冲机构包括拨杆(34)、前挡板(35)和缓降杆(36);
    所述拨杆(34)和所述缓降杆(36)连接形成拨动缓降组件,两者之间夹角形成第二V形槽(342),且所述第二V形槽(342)位于所述第一V形槽(3311)下方,当烟支在所述第一V形槽(3311)内进行称重时,所述拨杆(34)和所述缓降杆(36)均不接触烟支;
    所述拨动缓降组件位于相邻两个所述钩齿(331)之间,即所述拨动缓降组件和所述钩齿(331)相互交错设置;
    所述前挡板(35)位于所述秤盘(33)一侧,所述前挡板(35)设有多个条状孔(351),所述缓降杆(36)穿过所述条状孔(351)与所述前挡板(35)之间形成第三V形槽(361);
    所述缓冲机构的运动过程为:
    当烟支在所述第一V形槽(3311)内称重后,所述拨杆(34)和所述缓降杆(36)可沿两者连接点朝所述前挡板(35)方向旋转,使所述缓降杆(36)在 所述条状孔(351)中从上至下移动,所述拨杆(34)拨动所述第一V形槽(3311)内的烟支顺着所述缓降杆(36)移动到第三V形槽(361),所述缓降杆(36)继续旋转,直至所述缓降杆(36)完全脱离所述前挡板(35),此时所述第三V形槽(361)消失,所述缓降杆(36)和所述前挡板(35)之间形成狭缝(362),烟支通过所述狭缝(362)脱离所述缓冲机构,完成对烟支的称重和缓降。
  4. 根据权利要求3所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述拨杆(34)与所述缓降杆(36)形成的所述第二V形槽(342)呈90°夹角;
    多个所述钩齿(331)朝向所述前挡板(35);
    所述称重台(31)上设置有拨杆电机(341),所述拨杆电机(341)可控制拨杆(34)带动缓降杆(36)朝向所述前挡板(35)一侧旋转;
    所述狭缝(362)宽度等于或大于烟支直径时,烟支通过所述狭缝(362)脱离所述缓冲机构;
    所述钩齿(331)为片状,所述拨杆(34)为条状,所述缓降杆(36)为圆柱状;
    在称重过程,所述缓冲机构运动前,所述拨杆(34)低于所述第一V形槽(3311),所述缓降杆(36)高于所述第一V形槽(3311);
    控制所述拨杆(34)和所述缓降杆(36)的旋转速度即可控制烟支的下落速度,达到烟支缓降的效果。
  5. 根据权利要求3所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述称重装置(3)对烟支进行称重和缓降的方法,包括以下步骤:
    a、烟支在从上一个工序掉落至所述第一V形槽(3311)内,水平放置,通过所述电子天平(32)对烟支进行称重;
    b、称重后,启动所述拨杆(34)和所述缓降杆(36)朝向所述前挡板(35)方向旋转,所述拨杆(34)使所述缓降杆(36)在所述条状孔(351)中从上至下移动,所述拨杆(34)拨动所述第一V形槽(3311)内的烟支顺着所述缓降杆(36)移动到第三V形槽(361);
    c、所述缓降杆(36)继续旋转,直至所述缓降杆(36)完全脱离所述前挡板(35),此时所述第三V形槽(361)消失,所述缓降杆(36)和所述前挡板 (35)之间形成狭缝(362),当所述狭缝(362)宽度等于或大于所述烟支直径时,烟支通过所述狭缝(362)脱离所述缓冲机构,完成对烟支的称重和缓降。
  6. 根据权利要求1所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述分选装置(4)为抽屉型多档烟支分选装置,其包括接料手(41)、接料槽(42)、一维运动平台(43)、抽屉面板(44)和接料盒导轨(45);
    所述接料槽(42)内具有多个接料盒(421),多个所述接料盒(421)沿x方向并列排布;
    所述一维运动平台(43)位于所述接料盒(421)一侧,所述一维运动平台(43)上方具有所述接料手(41),所述接料手(41)沿所述一维运动平台(43)沿x轴方向移动,使所述接料手(41)位于不同的所述接料盒(421)一侧;
    所述接料手(41)一端为烟支承接槽(417),所述烟支承接槽(417)可从x轴方向旋转至y轴方向;所述烟支承接槽(417)可承接烟支并将烟支掉落在所述接料盒(421)中;
    推拉所述抽屉面板(44),可带动所述接料盒(421)沿所述接料盒导轨(45)沿y轴方向移动。
  7. 根据权利要求1所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述一维运动平台(43)的一侧设置有接料手气缸(46),所述接料手气缸(46)可驱动所述接料手(41)沿x轴方向往复移动,使所述接料手(41)位于不同的所述接料盒(421)一侧;
    所述抽屉面板(44)上具有推拉把手(441),通过所述推拉把手(441)推拉所述抽屉面板(44),可带动所述接料盒(421)沿所述接料盒导轨(45)沿y轴方向往复移动;
    所述接料手(41)还包括所述旋转气缸(413),其可驱动所述烟支承接槽(417)旋转,使所述烟支承接槽(417)从x轴方向的接料位(415)旋转至y轴方向的放料位(416),即使所述烟支承接槽(417)从所述接料盒(421)一侧旋转至所述接料盒(421)正上方;
    当所述烟支承接槽(417)处于接料位(415)时,所述烟支承接槽(417)的角度小于或等于180°,以便可以承接烟支;当所述烟支承接槽(417)处于放料位(416)时,所述烟支承接槽(417)的角度大于180°,以便可以将烟支掉 落至所述接料盒(421)内;
    所述烟支承接槽(417)为由旋转挡板(411)和固定挡板(412)形成的V形槽结构;
    所述烟支承接槽(417)的长度大于或等于烟支的长度;所述接料盒(421)y轴方向的长度大于或等于所述烟支承接槽(417)的长度;
    所述接料盒(421)可以从所述接料槽(42)中取出。
  8. 根据权利要求7所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述接料手(41)还包括挡板气缸(414),其可驱动所述旋转挡板(411)旋转,使所述旋转挡板(411)和所述固定挡板(412)之间角度变化,从而将所述烟支承接槽(417)中的烟支掉落到所述接料盒(421)中。
  9. 根据权利要求6所述的烟支水分密度重量分布特性综合筛分仪,其特征在于,所述分选装置(4)对烟支进行分选的方法,包括以下步骤:
    A、所述接料手(41)沿所述一维运动平台(43)沿x轴方向移动,使所述接料手(41)位于不同的所述接料盒(421)一侧;
    B、所述烟支承接槽(417)可从x轴方向旋转至y轴方向,即从所述接料盒(421)一侧旋转至所述接料盒(421)正上方;所述烟支承接槽(417)可承接烟支并将烟支掉落在所述接料盒(421)中;
    C、推拉所述抽屉面板(44),可带动所述接料盒(421)沿所述接料盒导轨(45)沿y轴方向移动,可以放置和取出所述接料盒(421),或者取出所述接料盒(421)中的烟支;
    以上各步骤不分先后顺序。
  10. 一种对烟支水分密度重量分布特性综合筛分方法,其特征在于,使用权利要求1-9任一项所述的烟支水分密度重量分布特性综合筛分仪,包括以下步骤:
    (1)将待分析的烟支样品容纳于所述料斗(1)中;
    (2)利用所述微波装置(2)测量烟支的水分和密度;
    (3)利用所述称重装置(3)位测量烟支的重量;
    (4)通过所述分选装置(4)将水分、密度和重量一致的烟支分选到一起。
PCT/CN2022/081743 2021-10-27 2022-03-18 一种烟支水分密度重量分布特性综合筛分仪及综合筛分方法 WO2023071033A1 (zh)

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