WO2023062955A1 - 積層フィルム、施設園芸用フィルム、及び織編物 - Google Patents
積層フィルム、施設園芸用フィルム、及び織編物 Download PDFInfo
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- WO2023062955A1 WO2023062955A1 PCT/JP2022/032348 JP2022032348W WO2023062955A1 WO 2023062955 A1 WO2023062955 A1 WO 2023062955A1 JP 2022032348 W JP2022032348 W JP 2022032348W WO 2023062955 A1 WO2023062955 A1 WO 2023062955A1
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- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 230000000243 photosynthetic effect Effects 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000010152 pollination Effects 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
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- 239000002344 surface layer Substances 0.000 description 1
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- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protecting plants
- A01G13/02—Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/14—Greenhouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
Definitions
- the present invention provides a laminated film that can suppress appearance deterioration and yellowing of the film due to ultraviolet rays and can maintain a high light transmittance without particularly blocking the growth of plants, and a facility horticultural film using the same, and a woven or knitted fabric. etc.
- a laminated light-resistant polyester film having a laminated light-resistant layer containing an ultraviolet absorber on the surface of a polyethylene naphthalate (PEN) resin layer has been proposed (see, for example, Patent Document 2).
- PEN polyethylene naphthalate
- Patent Document 3 a proposal has been made to examine an ultraviolet absorber in a super multilayer film (see, for example, Patent Document 3).
- Patent Document 3 it is still unsatisfactory in terms of long-term durability and the like.
- An object of the present invention is to provide a laminated film, a film for greenhouse horticulture, a woven or knitted fabric, etc., which suppress deterioration and yellowing of the appearance of the film due to ultraviolet rays and maintain a high light transmittance.
- the present inventors have found that the above problems can be solved by using a laminated film having a laminated structure of specific resin layers, etc., and completed the present invention.
- the present invention provides the following laminated film.
- a laminated film having a heat ray reflective layer and a weather resistant layer on at least one surface of the heat ray reflective layer has a multilayer laminated structure in which a first layer mainly composed of resin and a second layer mainly composed of resin are alternately laminated in a thickness direction of 20 or more layers,
- the first layer comprises polyethylene naphthalate, Having a protective layer on at least one surface of the multilayer laminated structure,
- the thickness of the protective layer is 10 ⁇ m or less
- the protective layer is a layer mainly composed of the resin of the first layer
- the weather-resistant layer is made of a resin composition containing an ultraviolet absorber having a triazine skeleton, and the content of the ultraviolet absorber in the weather-resistant layer is 8 to 45% by mass,
- the weather resistant layer has a thickness of 3 to 15 ⁇ m
- the laminated film has a secondary reflection band of 400 to 700 nm and a spectral transmittance of 60% or more in the secondary reflection band.
- the initial spectral transmittance of the laminated film is 80% or more at 450 nm and 85% or more at 660 nm, and a weather resistance test (metal halide lamp type weather resistance tester, ultraviolet irradiance 900 W / m 2 , temperature 63 ° C. environment
- the present invention provides the following films for greenhouse horticulture.
- a film for greenhouse horticulture comprising the laminated film according to any one of [1] to [8].
- the present invention provides the following woven or knitted fabrics.
- a woven or knitted fabric comprising a strip-shaped tape cut from the laminated film according to any one of [1] to [8].
- the laminated film of the present invention suppresses appearance deterioration and yellowing of the film due to ultraviolet rays, and is a film that maintains high light transmittance.
- the film for greenhouse horticulture, woven or knitted fabric, etc. of the present invention uses the above-described laminated film, for example, in an agricultural house or the like using the film, it is possible to easily promote plant growth over a long period of time and have high durability. becomes possible.
- FIG. 4 is a partial front view showing another embodiment of the laminated film of the present invention.
- a numerical range represented by "-" means a range including the numerical values before and after "-" as lower and upper limits.
- the laminated film of the present invention is A laminated film having a heat ray reflective layer and a weather resistant layer on at least one surface of the heat ray reflective layer
- the heat ray reflective layer has a multilayer laminated structure in which a first layer mainly composed of resin and a second layer mainly composed of resin are alternately laminated in a thickness direction of 20 or more layers,
- the first layer comprises polyethylene naphthalate, Having a protective layer on at least one surface of the multilayer laminated structure,
- the thickness of the protective layer is 10 ⁇ m or less,
- the protective layer is a layer mainly composed of the resin of the first layer
- the weather-resistant layer is made of a resin composition containing an ultraviolet absorber having a triazine skeleton, and the content of the ultraviolet absorber in the weather-resistant layer is 8 to 45% by mass,
- the weather resistant layer has a thickness of 3 to 15 ⁇ m
- the laminated film has a secondary reflection band of 400 to 700 nm and a spect
- visible light refers to light with a wavelength of 400 to 800 nm
- heat ray refers to light with a wavelength of 800 to 1400 nm.
- the laminated film may be, for example, a laminated structure as shown in FIG.
- FIG. 1 is a schematic cross-sectional view showing one embodiment of the laminated film, in which the protective layer is provided on both surfaces of the multilayer laminated structure, and the weather resistant layer is provided on both surfaces of the heat ray reflective layer. This is an example with
- the heat ray reflective layer of the present invention has a multilayer laminated structure in which a first layer mainly composed of resin and a second layer mainly composed of resin are alternately laminated in a thickness direction of 20 or more layers,
- the first layer comprises polyethylene naphthalate, Having a protective layer on at least one surface of the multilayer laminated structure,
- the thickness of the protective layer is 10 ⁇ m or less,
- the protective layer is a laminate, which is a layer mainly composed of the resin of the first layer.
- mainly composed of resin means that the total amount of the composition of the layer contains 50% by mass or more of resin, for example, it may be 80% by mass or more, or 90% by mass or more. may be
- the thickness of the heat ray reflective layer is adjusted according to the application, and is, for example, in the range of 20 ⁇ m to 150 ⁇ m, and may be 22 ⁇ m to 100 ⁇ m, 25 ⁇ m to 80 ⁇ m, or 30 ⁇ m to 60 ⁇ m.
- the thickness is thin, there is an advantage that it is light and workability is improved.
- the multi-layer laminate structure is a laminate structure in which 20 or more first layers mainly composed of resin and second layers mainly composed of resin are alternately laminated in the thickness direction.
- the first layer can be laminated so as to be the outermost layer of the multi-layered structure.
- the multi-layer laminated structure is not particularly limited as long as it satisfies the above configuration and has the function of transmitting visible light from sunlight and selectively reflecting heat rays. Further, it is preferable that the first layer and the second layer have different refractive indexes. Reflection due to alternate lamination of resin layers with different refractive indices can be designed by designing the reflection wavelength by the optical thickness (refractive index x physical thickness) of the resin layers, and the reflectance by the total number of resin layers and the difference in refractive index between the resin layers. It is possible to adjust the selection of the resin, the thickness of the resin layer, and the number of layers so as to obtain the desired reflection characteristics.
- the difference in average refractive index in the in-plane direction between the two types of resin layers is preferably at least 0.03.
- the multilayer laminated structure has at least 20 resin layers having an optical thickness of 100 to 400 nm, preferably 150 to 360 nm. , 100 layers or more, 150 layers or more, or 200 layers or more.
- the number of resin layers is preferably as large as possible from the viewpoint of optical function, but if the number is too large, the overall thickness tends to be too thick.
- the thickness of the multi-layer laminate structure is adjusted according to the application, and is, for example, in the range of 18 ⁇ m to 148 ⁇ m, 20 ⁇ m to 140 ⁇ m, 22 ⁇ m to 100 ⁇ m, 25 ⁇ m to 80 ⁇ m, or even 30 ⁇ m to 60 ⁇ m. good.
- At least polyethylene naphthalate is used as the resin that forms the resin layer of the multilayer laminate structure.
- the first layer is mainly composed of resin and contains polyethylene naphthalate.
- polyethylene naphthalate one known per se can be appropriately used.
- polyethylene naphthalate for example, polyethylene-2,6-naphthalene dicarboxylate is preferable, and polyethylene-2,6-naphthalene having a condensed aromatic ring has a particularly high refractive index and can be stretched at a high draw ratio. Dicarboxylates are preferred.
- the ratio of the ethylene naphthalene dicarboxylate component, which is a monomer component in the polyethylene naphthalate, is preferably 95 mol% to 100 mol%, more preferably, based on all repeating units constituting the polyethylene naphthalate. is 96 mol % or more, more preferably 97 mol % or more. If the ratio of the ethylene naphthalene dicarboxylate component, which is the main component, is less than the lower limit, the melting point of the polyethylene naphthalate constituting the first layer is lowered, and the melting point difference with the polyethylene terephthalate constituting the second layer described later becomes large. As a result, it may be difficult to impart a sufficient refractive index difference to the biaxially stretched laminated polyester film.
- Copolymerization components other than the main component constituting the polyethylene naphthalate include, for example, isophthalic acid, terephthalic acid, orthophthalic acid, naphthalenedicarboxylic acids other than the main naphthalenedicarboxylic acid, aromatic carboxylic acids such as biphenyldicarboxylic acid; succinic acid, Aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid, decanedicarboxylic acid; acid components such as alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid; diethylene glycol, propylene glycol, 1,4-butanediol, 1,5 - aliphatic diols such as pentanediol, 1,6-hexanediol and neopentyl glycol; alicyclic diols such as 1,4-cyclohexanedimethanol; and glyco
- copolymerization components at least one selected from the group consisting of isophthalic acid, terephthalic acid, neopentyl glycol, 1,4-cyclohexanedimethanol and diethylene glycol is preferred.
- isophthalic acid and terephthalic acid are particularly preferred.
- These copolymer components may be used alone, or two or more components may be used.
- the above polyethylene naphthalate can be produced by appropriately applying known methods.
- the diol component, the dicarboxylic acid component, and, if necessary, the main components, such as a diol component and a copolymer component are subjected to an esterification reaction, and then the resulting reaction product is subjected to a polycondensation reaction to produce a polyester.
- a polyester may be produced by subjecting a derivative of these raw material monomers to an ester exchange reaction, and then subjecting the obtained reaction product to a polycondensation reaction to obtain a polyester.
- a method of melt-kneading two or more kinds of polyesters in an extruder to cause an ester exchange reaction may be used.
- the intrinsic viscosity of the polyethylene naphthalate constituting the first layer is preferably 0.40 to 0.80 dl/g, and may be, for example, in the range of 0.45 to 0.75 dl/g. If the intrinsic viscosity of the polyethylene naphthalate constituting the first layer is not within the above range, the difference from the intrinsic viscosity of the polyethylene terephthalate constituting the second layer may become large, resulting in an alternately laminated structure. In some cases, the layer structure may be disturbed, and although a film can be formed, the film formability may deteriorate. When two or more polyesters are melt-mixed in an extruder and transesterified, the intrinsic viscosity of each polyester should be within the above range.
- the glass transition temperature of the polyethylene naphthalate forming the first layer is preferably higher than the glass transition temperature of the polyethylene terephthalate forming the second layer.
- the first layer may contain a small amount of additives within a range that does not impair the purpose of the present invention.
- additives such as inert particles, colorants such as pigments and dyes, stabilizers, flame retardants, Additives such as foaming agents are exemplified.
- the second layer is mainly made of resin.
- the second layer uses a resin with a lower refractive index than the resin layer of the first layer
- a sufficient refractive index difference can be expressed with the resin layer with a high refractive index, and the necessary adhesion can be maintained.
- it is not particularly limited.
- a resin obtained by copolymerizing a copolymerization component capable of lowering the refractive index to the resin of the first layer used for the resin layer having a high refractive index can also be used.
- a resin having a melting point sufficiently lower than that of an amorphous resin or a resin having a high refractive index can be used.
- Amorphous polyester can be used as the polyester resin together with the first layer from the viewpoint of optical properties.
- the amorphous polyester for example, cyclohexanedimethanol-copolymerized polyethylene terephthalate is preferable.
- Polylactic acid, acrylic resin, polycarbonate, and polystyrene can also be used as the resin used for the resin layer with a low refractive index. These may be used alone or in combination of two or more.
- the intrinsic viscosity of the second layer is preferably 0.4 to 1.0 dl/g, for example, 0.45 to 0.95 dl/g, or 0.5 to 0.95 dl/g. good too. If the intrinsic viscosity of the polyethylene terephthalate constituting the second layer is not within the above range, the difference from the intrinsic viscosity of the polyethylene naphthalate constituting the first layer may become large. In such a case, the layer structure may be disturbed, and although a film can be formed, the film-forming properties may be deteriorated.
- the intrinsic viscosity of each polyester should be within the above range.
- the second layer of the present invention may contain a small amount of additives within a range that does not impair the purpose of the present invention.
- additives such as inert particles, colorants such as pigments and dyes, stabilizers, Additives such as a retardant and a foaming agent are exemplified.
- the protective layer is provided on at least one surface of the multilayer laminate structure.
- the protective layer is a layer mainly composed of the resin of the first layer.
- the description in the column for the first layer can be appropriately used in the same manner.
- the thickness of the protective layer is 10 ⁇ m or less, but may be, for example, 1 ⁇ m to 9 ⁇ m, 2 ⁇ m to 8 ⁇ m, or 4 to 7 ⁇ m.
- the thickness of the protective layers indicates the thickness of each of them.
- the protective layer is preferably a layer mainly composed of polyethylene naphthalate.
- mainly composed of polyethylene naphthalate refers to containing 50% by mass or more of polyethylene naphthalate in the total amount of the composition of the layer, for example, 80% by mass or more, It may be 90% by mass or more.
- the protective layer is laminated so as to be the outermost layer of the heat ray reflective layer.
- the weather resistant layer of the present invention is a layer provided on at least one surface of the heat ray reflective layer.
- a weather resistant layer can be provided on both surfaces of the heat ray reflective layer.
- the weather resistant layer is made of a resin composition containing an ultraviolet absorber having a triazine skeleton.
- the resin composition contains a resin that is a binder component.
- resins include (meth)acrylic resins, polyester resins, polyolefin resins, urethane resins, and fluorine resins. These may be used alone or in combination of two or more.
- the resin is the main component (that is, contains 50% by mass or more) in the resin composition, and preferably contains 70% by mass or more, 90% by mass or more, or 95% by mass with respect to the entire resin composition. It may contain more than
- the resin composition contains an ultraviolet absorber having a triazine skeleton
- it may contain the resin and the ultraviolet absorber, and the resin may have an ultraviolet absorber having a triazine skeleton in its molecular structure. good.
- a single triazine skeleton moiety may be used, or a mixture of two or more may be included.
- a known UV absorber can be used as appropriate as long as it has a triazine skeleton in the molecule.
- UV absorbers having a triazine skeleton examples include 2-(2-hydroxy-4-hexyloxyphenyl)-4,6-diphenyl-s-triazine, 2-(2-hydroxy-4-propoxy-5-methyl phenyl)-4,6-bis(2,4-dimethylphenyl)-s-triazine, 2-(2-hydroxy-4-hexyloxyphenyl)-4,6-dibiphenyl-s-triazine, 2,4- Diphenyl-6-(2-hydroxy-4-methoxyphenyl)-s-triazine, 2,4-diphenyl-6-(2-hydroxy-4-ethoxyphenyl)-s-triazine, 2,4-diphenyl-6- (2-hydroxy-4-propoxyphenyl)-s-triazine, 2,4-diphenyl-6-(2-hydroxy-4-butoxyphenyl)-s-triazine, 2,4-bis(2-hydroxy-4- Octoxyphenyl)-6-(2,4-d
- the resin has an ultraviolet absorber having a triazine skeleton in its molecular structure
- a resin having a triazine skeleton in its side chain or main chain that can function as an ultraviolet absorber can be used.
- the triazine skeleton at this time can include those in which a part of the structure of the above-described ultraviolet absorber having a triazine skeleton is replaced with a single bond (corresponding to a covalent bond site with a resin).
- the content of the ultraviolet absorber in the weather-resistant resin layer is preferably 8 to 45% by mass, for example, 10 to 40% by mass, 12 to 35% by mass, 15 to 30% by mass, or 20 to 25% by mass. %.
- the same is true when the above resin has an ultraviolet absorber having a triazine skeleton in its molecular structure.
- the weather-resistant resin layer can appropriately contain other UV absorbers that are different from the UV absorbers having the triazine skeleton.
- UV absorbers examples include benzotriazole UV absorbers, benzophenone UV absorbers, benzoxazinone UV absorbers, salicylate UV absorbers, cyanoacrylate UV absorbers, salicylate UV absorbers, and the like. can give
- 2-(2H-benzotriazol-2-yl)-4,6-bis(1-methyl-1-phenylethyl)phenol 2-(2H-benzotriazol-2-yl) -6-(1-methyl-1-phenylethyl)-4-(1,1,3,3-tetramethylbutyl)phenol, octyl-3-[3-tert-butyl-4-hydroxy-5-(5 -chloro-2H-benzotriazol-2-yl)phenyl]propionate, 2-ethylhexyl-3-[3-tert-butyl-4-hydroxy-5-(5-chloro-2H-benzotriazol-2-yl)phenyl ] propionate, 2-(2H-benzotriazol-2-yl) 4,6-bis(1-ethyl-1-phenylethyl)phenol, phenol, 2-(5-chloro-2H-benzotriazol-2-yl) -6
- the content of the other ultraviolet absorber in the weather-resistant resin layer is, for example, 0.1 to 30% by mass, 1 to 20% by mass, 2 to 10% by mass, or 3 to 5% by mass. good too.
- the resin that is the binder component it is preferable to use, for example, an acrylic resin having an ultraviolet absorber having a benzotriazole skeleton in its side chain.
- the resin has a benzotriazole skeleton in its molecular structure
- a resin having a benzotriazole skeleton in its side chain or main chain, which can function as an ultraviolet absorber can be used.
- the benzotriazole skeleton at this time can include those in which a part of the structure of the ultraviolet absorber having the benzotriazole skeleton is replaced with a single bond (corresponding to the covalent bond site with the resin).
- the content of the acrylic resin having the UV absorber having the benzotriazole skeleton in the side chain in the weather-resistant resin layer is, for example, 10 to 60% by mass, 15 to 55% by mass, 20 to 50% by mass, 25% by mass, It may be up to 45% by weight, or 30-40% by weight.
- the thickness of the weather-resistant layer is adjusted depending on the application, and is, for example, in the range of 3 ⁇ m to 15 ⁇ m, and may be 4 ⁇ m to 13 ⁇ m, 5 ⁇ m to 11 ⁇ m, or 6 ⁇ m to 10 ⁇ m. If the thickness of the weather resistant layer is less than 3 ⁇ m, the weather resistance is poor. On the other hand, if the thickness of the weather resistant layer is more than 15 ⁇ m, the transmittance is poor, which affects plant growth and makes handling difficult.
- the weather resistant layer may contain a small amount of additives as long as they do not impair the object of the present invention, such as lubricants such as inert particles, leveling agents for improving film formation quality, colorants such as pigments and dyes. , stabilizers, flame retardants, foaming agents and the like.
- additives such as inert particles, leveling agents for improving film formation quality, colorants such as pigments and dyes. , stabilizers, flame retardants, foaming agents and the like.
- the laminated film may have a function of imparting lubricity to the weather resistant layer.
- lubricity can be imparted to the layers on one side or both sides.
- the lubricity can be imparted by incorporating fine particles having an average particle size of 1.0 to 10 ⁇ m or a lubricant such as wax into the weather resistant layer.
- the slipperiness of the film tends to be insufficient depending on the particle amount.
- the fine particles include polystyrene, polymethyl methacrylate, methyl methacrylate copolymer, cross-linked methyl methacrylate copolymer, polytetrafluoroethylene, polyvinylidene fluoride, polyacrylonitrile, benzoguanamine resin, polystyrene particles whose outer shell is acrylic.
- examples include organic fine particles such as core-shell type particles coated with a system resin, and inorganic fine particles such as silica, alumina, titanium dioxide, kaolin, talc, graphite, calcium carbonate, feldspar, molybdenum disulfide, carbon black and barium sulfate. Among these, organic fine particles are preferred. These may be used alone or in combination of two or more.
- the laminated film of the present invention is a laminated film having the above heat ray reflective layer and a weather resistant layer on at least one surface of the above heat ray reflective layer.
- the spectral transmittance refers to the value measured with a spectrophotometer, and the spectral transmittance at wavelengths of 300 to 1800 nm was measured at intervals of 2 nm to calculate the transmittance at each wavelength.
- the measurement is performed at 25° C. in the air atmosphere, and the incident angle of the measurement light is set to 0°.
- the weather resistance test in the present invention is performed by a metal halide lamp type weather resistance tester manufactured by Daipla Wintes Co., Ltd. (product name: metal weather tester, model: KW-R4CI-A, light source: water-cooled jacket type metal halide lamp). , filter KF-1 (wavelength of transmitted light: 290 to 780 nm), ultraviolet irradiance of 900 W/m 2 , black panel temperature of 63° C., and no rainfall. Evaluate the film spectral transmittance before and after the irradiation test.
- the laminated film has an initial spectral transmittance of 80% or more at 450 nm and 85% or more at 660 nm, and a spectral transmittance after the weather resistance test of 75% or more at 450 nm and 660 nm. is preferably 80% or more.
- the initial spectral transmittance may be, for example, 81% or more, 82% or more, 83% or more, 84% or more, 85% or more, 86% or more, or 87% at 450 nm, and at 660 nm, for example , 86% or more, 87% or more, 88% or more, 89% or more, or 90% or more.
- the spectral transmittance at 450 nm after the weather resistance test is, for example, 76% or more, 77% or more, 78% or more, 79% or more, 80% or more, 81% or more, 82% or more, 83% or more, or 84% % or more, and for example, at 660 nm, 81% or more, 82% or more, 83% or more, 84% or more, 85% or more, 86% or more, 87% or more, 88% or more, or 89% or more There may be.
- the secondary reflection band of the laminated film refers to the expression band of the secondary reflection peak generated in the multilayer laminated film using multilayer interference.
- heat rays have a reflection band of 800 to 1400 nm, and secondary reflection occurs in the visible range, especially 400 to 700 nm.
- the spectral transmittance in the secondary reflection band is 60% or more, but for example, 65% or more, 70% or more, or 75% or more is more preferable in order to secure the transmittance.
- the spectral transmittance in the secondary reflection band refers to a value obtained by measuring the spectral transmittance at intervals of 2 nm using a spectrophotometer (UV3600, manufactured by Shimadzu Corporation).
- the haze (Hz) of the laminated film is preferably less haze fluctuation due to long-term use. Preferably.
- haze (Hz) measurement refers to a value measured according to JIS K7361-1 using a haze meter (Nippon Denshoku Industries Co., Ltd., NDH-4000).
- the color difference of the laminated film is small due to long-term use.
- the difference obtained by subtracting the untreated initial value data from the data after the weather resistance test treatment is indicated as ⁇ E (before and after treatment).
- ⁇ E (before and after treatment) is within 15.0, preferably within 10.0.
- the measurement of the color difference refers to a value measured according to JIS Z8722 using an automatic color difference meter (manufactured by Nippon Denshoku Industries Co., Ltd., model Z-300A).
- ⁇ E * ab [( ⁇ L * ) 2 + ( ⁇ a * ) 2 + ( ⁇ b * ) 2 ] 1/2
- the laminated film of the present invention preferably has an average transmittance of 75% or more at a wavelength of 400 nm to 800 nm, preferably 80% or more, from the viewpoint of obtaining high total light transmittance and light diffusion while having a heat ray reflecting function. and the average transmittance at a wavelength of 900 nm to 1000 nm is preferably 15% or less, more preferably 10% or less, and even more preferably 5% or less.
- the laminated film of the present invention when applied to a film for greenhouse horticulture, it can sufficiently supply plants with visible light that serves as a driving source for photosynthesis. Furthermore, since the laminated film of the present invention has a high total light transmittance, it is considered that the growth of plants can be sufficiently promoted.
- the average transmittance of heat rays is 20% or less, for example, when the laminated film of the present invention is applied to a film for greenhouse horticulture, it is possible to sufficiently shield heat rays that raise the temperature inside an agricultural greenhouse. Furthermore, since the film itself, such as the heat-absorbing film, generates little heat, it is possible to suppress the temperature rise in the agricultural house, and the cost required for dehumidifying and cooling can be reduced.
- the laminated film may be appropriately provided with other known films and layers as long as they do not interfere with the effects of the present invention.
- a lubricity imparting layer, a diffusion layer and the like can be mentioned.
- a lubricity imparting layer having a function of imparting lubricity can be provided as appropriate.
- a lubricity imparting layer can be provided on at least one surface, preferably both surfaces, of the laminated film.
- the laminated film of the present invention can be suitably used, for example, in the field of greenhouse gardening, the field of construction such as window materials, and the field of transportation equipment such as automobiles, airplanes, and trains. Moreover, for example, it can be suitably used for coverings and curtains of outdoor facilities such as agricultural greenhouses, lighting equipment, display devices, storage cabinets, packing packages, and the like.
- the laminated film of the present invention can be used as it is in its film form, or can be used after being processed as appropriate.
- the film shape as it is there is a form in which the laminated film is used by sticking it on an object (for example, a window material such as glass).
- an object for example, a window material such as glass.
- the form of using it as a woven or knitted fabric shown below can be given.
- the laminated film of the present invention has a heat ray reflective layer and a weather resistant layer provided on at least one surface of the heat ray reflective layer.
- the method for manufacturing the heat ray reflective layer will be described by taking as an example the case where the heat ray reflective layer has a multi-layered structure in which at least two resin layers having different refractive indices are alternately laminated.
- the multilayer laminate structure of one embodiment of the present invention is formed by alternately superimposing the polymer constituting the first layer and the polymer constituting the second layer in a molten state using a multilayer feedblock apparatus to obtain, for example, a total of It can be obtained by forming an alternate lamination structure of 99 or more layers and providing protective layers on both sides thereof.
- the above-mentioned multi-layer laminated structure is called a multi-layer laminated structure including the protective layer when there is a protective layer.
- a multi-layer laminated structure including the protective layer when there is a protective layer.
- the multi-layer laminated structure may be laminated such that the thickness of each layer of the first layer and the second layer has a desired gradient structure. This can be achieved, for example, by varying the spacing and length of the slits in a multi-layer feedblock device.
- the multilayer unstretched film has at least the direction of the film-forming machine axis (sometimes called machine direction, length direction or MD), or the direction perpendicular to it in the film plane (sometimes called transverse direction, width direction or TD).
- the film is preferably stretched in a uniaxial direction (the uniaxial direction is a direction along the film surface). From the viewpoint of improving mechanical properties, it is more preferable to stretch the film biaxially in the machine direction and the transverse direction.
- the stretching temperature is preferably in the range of the glass transition temperature (Tg) of the polymer of the first layer to (Tg+20)°C.
- the draw ratio is preferably 2.0 to 6.5 times, more preferably 3.0 to 5.5 times in both the longitudinal and transverse directions.
- the larger the draw ratio within the above range the smaller the variation in the refractive index in the plane direction of the individual layers in the first layer and the second layer due to the thinning due to stretching, and the optical interference of the multilayer laminated structure in the plane direction. It is preferable because it is made uniform and the difference in refractive index between the first layer and the second layer in the stretching direction becomes large.
- the stretching method uniaxial stretching in the longitudinal direction or only in the lateral direction, sequential biaxial stretching in which the longitudinal direction and the lateral direction are separately stretched, and simultaneous biaxial stretching in which the longitudinal direction and the lateral direction are stretched at the same time can be applied. can.
- known drawing methods such as heat drawing with a rod-shaped heater, roll heat drawing, and tenter drawing can be used. , tenter stretching is preferred.
- thermo setting is further performed at a temperature of (Tg) to (Tg + 30) ° C., and toe-in (relaxation) in the stretching direction in the range of 1 to 15%.
- Thermal stability of the obtained multilayer laminated structure. eg, heat shrinkage
- the weather resistant layer is provided on at least one surface of the heat ray reflective layer, and may be provided directly on the heat ray reflective layer or may be provided via another layer.
- Formation of the weather-resistant layer is not particularly limited, and can be performed by a coating method, a spin coating method, a transfer method, or the like, but is preferably formed by coating.
- the heat ray reflective layer may be subjected to surface treatment (flame treatment, corona treatment, plasma treatment, ultraviolet treatment, etc.).
- the coating liquid used for coating is a dispersion of the above-described particles and resin, and may be an aqueous dispersion or a dispersion in which an organic solvent is used.
- the coating on the heat ray reflective layer (for example, multilayer laminate structure) can be performed at any stage, but it is preferably performed after the manufacturing process of the multilayer laminate structure.
- the film for greenhouse horticulture of the present invention includes the laminated film.
- the film for greenhouse horticulture may include the laminated film, may be composed of the laminated film alone, or may be provided with other known films or layers.
- the woven or knitted fabric of the present invention includes a strip-shaped tape cut from the laminated film.
- the woven or knitted fabric may include a strip-shaped tape cut from a laminated film, and may be composed only of the strip-shaped tape, or may be provided with other known tapes or layers.
- the woven or knitted fabric is, for example, a weft knitted or warp knitted fabric using the narrow strip tape.
- the woven or knitted fabric is a warp-knitted fabric using the narrow belt-like tape as an insertion yarn.
- the woven or knitted fabric is, for example, a woven fabric using the narrow belt-like tape as warp or weft and filament yarn or the like as weft or warp.
- the above-mentioned woven or knitted fabric should have better mechanical strength such as windability, blocking resistance, tear resistance, durability, etc. of the laminated film, compared to, for example, the use of a single film having only a heat ray reflective layer. can be done.
- the woven or knitted fabric can ensure breathability due to the openings formed between the thin strip tapes, the filament yarns, and the like.
- the above-mentioned woven or knitted fabric generally has excellent air permeability compared to the case where the laminated film is used alone. As a result, it is possible to prevent the fruits, leaves, flowers, etc. of the plants from discoloring or deteriorating due to the formation of dew condensation on the lower surface of the film, which forms water droplets and hits the plants.
- the woven or knitted fabric has openings, excessive blocking of ultraviolet rays can be avoided. Avoiding excessive UV shielding may be effective, for example, in improving the coloring of fruits such as eggplants during their growth and in supporting normal pollination activities performed by bees in agricultural greenhouses.
- the thickness of the filament yarn or the like is set to 0.01 to 0.30 times the width of the narrow belt-like tape, and the interval between the adjacent narrow belt-like tapes is set to 0.01 times the width of the narrow narrow belt-like tape. It can be 1 to 0.5 times.
- filament yarn, etc.” means filament yarn or spun yarn.
- the filament yarn may be either a monofilament yarn or a multifilament yarn, and is not particularly limited.
- a thin belt-like tape (warp) 11 obtained by cutting (slitting) a laminated film into a thin belt is woven with filament yarns (weft) 12, for example.
- the thickness A of the filament yarn (weft) 12, the width B of the narrow belt-like tape (warp) 11, the interval C between adjacent filament yarns (weft) 12, and the interval D between the adjacent narrow belt-like tape (warp) 11 are specified.
- the transmittance is set in an appropriate range.
- filament threads (warp threads) 13 having a thickness of E are interposed as warp threads between the adjacent strip-shaped tapes (warp threads) 11 in order to weave them firmly.
- the thickness of the filament yarn (weft) 12 is set to 0.01 to 0.30 times the width of the narrow strip tape (warp) 11, and the adjacent narrow strip tape (warp ) 11 is 0.1 to 0.5 times the width of the thin strip tape (warp) 11, so that the porosity is set to an appropriate range, and compared to the case where the laminated film is used alone as it is,
- the UV transmittance can be kept within an appropriate range while ensuring comparable high total light transmittance and heat ray reflectance.
- the interval between adjacent filament yarns (weft yarns) 12 is preferably in the range of 1.0 to 10 mm.
- the width of the strip-shaped tape (warp) 11 is preferably 1 to 10 mm, more preferably 2 to 6 mm, even more preferably 3 to 5 mm.
- the interval between the strip-shaped tapes (warp) 11, that is, the distance between the edges of adjacent strip-shaped tapes (warp) 11 is preferably 0.2 to 1.0 mm, more preferably 0.4 to 0.8 mm, and 0 0.5 to 0.7 mm is more preferred.
- the thickness of the filament yarn (weft yarn) 12 is preferably 0.05 to 0.35 mm, more preferably 0.1 to 0.3 mm, even more preferably 0.15 to 0.25 mm.
- the woven or knitted fabric of the present invention can be obtained by setting the width of the narrow belt-shaped tape of the woven or knitted fabric, the thickness of the filament yarn, etc., the interval between adjacent filament yarns, etc., and the interval between adjacent narrow belt-shaped tapes as described above.
- the UV transmittance can be set to an appropriate range while ensuring a high total light transmittance and heat ray reflectance comparable to those obtained when the laminated film is used alone.
- a woven or knitted fabric formed from the laminated film preferably has a porosity of 10 to 30%.
- the "opening ratio" in the present invention refers to a square portion of 10 cm in length and width on one surface of a woven or knitted fabric (area of 100 cm 2 ), when the surface of this portion is observed from the direction perpendicular to the surface.
- a portion that can be seen without obstruction is defined as an aperture, and the sum (Scm 2 ) of the area of the aperture (referred to as the aperture area) is calculated by the formula: [S (cm 2 )/100 (cm 2 )] ⁇ 100. is what I asked for.
- the woven or knitted fabric of the present invention has a porosity of 10% or more, the woven or knitted fabric can have good air permeability.
- the air heated in the lower part of the agricultural house during the daytime can escape to the outside through the woven or knitted fabric.
- the dew condensation formed on the lower surface of the woven or knitted fabric becomes water droplets and strikes the plants, causing discoloration and deterioration of the fruits, leaves, flowers, etc. of the plants.
- the porosity is 30% or less, it is preferable because high total light transmittance and heat ray reflectance provided by the laminated film can be secured.
- each layer of the laminated film with the weather resistant layer was measured by the following method.
- the film was cut to 2 mm in the longitudinal direction and 2 cm in the width direction, fixed in an embedding capsule, and then embedded in an epoxy resin (manufactured by Refinetech Co., Ltd., Epomount).
- Epomount an epoxy resin
- the embedded sample was cut perpendicular to the width direction with a microtome (ULTRACUT UCT, manufactured by LEICA), and the thickness of each layer of the weather-resistant layer, heat-reflecting layer, and protective layer was measured on the cut surface with an optical microscope.
- the first layer or the second layer can be determined by the aspect of the refractive index, but if that is difficult, it is also possible to determine by the electronic state by NMR analysis or TEM analysis. Moreover, the refractive index of each layer can also be determined from a single-layer film having the same composition as that of each layer but having a larger thickness.
- Spectral transmittance Spectral transmittance was measured at wavelengths of 300 to 1800 nm at intervals of 2 nm using a spectrophotometer (UV3600, manufactured by Shimadzu Corporation). A spectrum of the obtained laminated film was obtained to obtain the transmittance at each wavelength (450 nm, 660 nm).
- the measurement was performed at 25°C in the atmosphere, and the incident angle of the measurement light was set to 0°.
- the spectral transmittance in the secondary reflection band is a value obtained by measuring the spectral transmittance at intervals of 2 nm using a spectrophotometer (UV3600, manufactured by Shimadzu Corporation).
- the weather resistance test was performed using a metal weather tester manufactured by Daipla Wintes Co., Ltd. (model: KW-R4CI-A, light source: water-cooled jacket type metal halide lamp), filter KF-1 (transmitted light wavelength 290 to 780 nm), an ultraviolet irradiance of 900 W/m 2 , a black panel temperature of 63° C., and no rainfall.
- the film spectral transmittance before and after the irradiation test was evaluated.
- Table 1 shows the differences obtained by subtracting the untreated initial value data from the data after the weather resistance test treatment as ⁇ TT and ⁇ Haze.
- ⁇ E (before and after treatment) is shown in Table 1 as ⁇ E (before and after treatment), which is the difference obtained by subtracting the untreated initial value data from the data after weather resistance test treatment.
- Adhesion was evaluated as follows after weathering test treatment. A grid cross-cut (100 squares of 1 mm 2 ) was applied, and a 24 mm-wide cellophane tape (manufactured by Nichiban Co., Ltd.) was pasted thereon and rapidly peeled off at a peeling angle of 90°. The peeled surface was observed and evaluated according to the following criteria. ⁇ Adhesion Evaluation Criteria> ⁇ : Peeling area is 0% or more and less than 5% (extremely good adhesion) ⁇ : Peeling area is 5% or more and less than 50% (good adhesion) ⁇ : Peeling area exceeds 50% (adhesion is poor)
- Weather resistance evaluation Based on the spectral transmittance measurement results after the weather resistance test, evaluation was made according to the following criteria. ⁇ Weather resistance evaluation criteria> ⁇ : Spectral transmittance at both 450 and 660 nm is 80% or more (extremely good) ⁇ : 80% or more at any one of the above wavelengths and 65% or more and less than 80% at the other wavelength (good weather resistance) ⁇ : Less than 65% at least one of the above wavelengths (poor weather resistance)
- Polyethylene-2,6-naphthalate (hereinafter referred to as “PEN”) having an intrinsic viscosity (ortho-chlorophenol, 35° C.) of 0.62 dl/g as the polyester for the first layer and for the protective layer, polyester for the second layer A cyclohexanedimethanol-copolymerized polyethylene terephthalate (hereinafter also referred to as “PETG”) having an intrinsic viscosity (ortho-chlorophenol, 35° C.) of 0.77 dl/g was prepared by copolymerizing 30 mol % of cyclohexanedimethanol as each.
- PETG cyclohexanedimethanol-copolymerized polyethylene terephthalate
- the polyester for the first layer and for the protective layer After drying the polyester for the first layer and for the protective layer at 180°C for 5 hours, it was supplied to an extruder, and the PEN of the first layer was melted at 290°C. After the second layer of PETG was dried at 120° C. for 10 hours, it was fed into an extruder and heated to 230° C. to form a molten state.
- the first PEN layer and the second PETG layer are alternately laminated, and the first layer and the Laminated structure part such that the ratio of the maximum layer thickness to the minimum layer thickness in the second layer continuously changes up to 1.4 times at maximum/minimum, and protective layers are laminated on both sides of the laminated structure part
- a multi-layer feedblock device was used to laminate the laminate, and while maintaining the laminate state, the laminate was led to a die and cast onto a casting drum. Then, an unstretched multi-layer laminated film having a PEN protective layer as the outermost layer on both sides of the film and a total number of 275 layers in the laminated structure portion was prepared.
- the supply amount was adjusted so that the thickness after stretching was as shown in Table 1.
- the discharge amounts of the resins for the first layer and the second layer were adjusted so that the optical thickness ratios of the first layer and the second layer of the laminated structure excluding the protective layer were equal.
- the unstretched film obtained as described above was preheated at 120° C., further heated by an IR heater at 900° C. from 15 mm above between low speed and high speed rolls, and stretched 3.5 times in the longitudinal direction. . Subsequently, it was supplied to a tenter and stretched 4.5 times in the transverse direction at 140°C.
- the resulting biaxially oriented film was heat set at a temperature of 190° C. for 30 seconds and then toe-in (relaxed) in the transverse direction by 1.5%.
- the thickness of the heat ray reflective layer was 55 ⁇ m, of which the total thickness of the protective layers on both sides was 13 ⁇ m, and a roll with a width of 2000 mm was obtained.
- a coating liquid B was obtained in the same manner as the coating liquid A except that a triazine-based ultraviolet absorber (manufactured by ADEKA, "ADEKA STAB LA-F70") was used. This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- a coating liquid C was obtained in the same manner as the coating liquid A, except that a benzophenone-based ultraviolet absorber (manufactured by BASF, "Ubinal 3050") was used. This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- a coating liquid D was obtained in the same manner as the coating liquid A, except that a benzotriazole-based ultraviolet absorber (“TINUVIN 326” manufactured by BASF) was used. This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- a benzotriazole-based ultraviolet absorber (“TINUVIN 326” manufactured by BASF) was used.
- This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- a coating liquid E was obtained in the same manner as the coating liquid A, except that a benzotriazole-based ultraviolet absorber (“KEMIISORB111” manufactured by Chemipro Kasei Co., Ltd.) was used. This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- KEMIISORB111 manufactured by Chemipro Kasei Co., Ltd.
- a coating liquid F was obtained in the same manner as the coating liquid A, except that a benzotriazole-based ultraviolet absorber (“TINUVIN 109” manufactured by BASF) was used. This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- a benzotriazole-based ultraviolet absorber (“TINUVIN 109” manufactured by BASF) was used.
- This coating solution was applied on the surface of the heat reflective layer polyester film using a bar coater and dried to form a weather resistant layer having a predetermined thickness shown in Table 1.
- Example 1 The coating liquid A was applied to the heat ray reflective layer A (thickness 55 ⁇ m) using a bar coater. This was placed in an oven and dried at 120° C. for 1 minute to solidify the coating layer and obtain a laminated film. The thickness of the laminated film obtained was 69 ⁇ m (heat ray reflective layer A: 55 ⁇ m, weather resistant layer: 14 ⁇ m). The laminated film obtained was evaluated by the method shown above. Table 1 shows the results.
- Examples 2 to 7, 9, 10, Comparative Examples 1 to 6 A laminated film was produced in the same manner as in Example 1 except that each component of the coating liquid A was adjusted to the values shown in Table 1, and the same evaluation as in Example 1 was performed.
- Example 8 A laminated film was produced in the same manner as in Example 1 except that each component of the coating liquid B was adjusted to the values shown in Table 1, and the same evaluation as in Example 1 was performed.
- Example 7 A laminated film was prepared in the same manner as in Example 1 except that Coating Solution C was used instead of Coating Solution A and each component of Coating Solution B was adjusted to the values shown in Table 1. Evaluation similar to 1 was performed.
- Example 8 A laminated film was prepared in the same manner as in Example 1 except that Coating Solution D was used instead of Coating Solution A and each component of Coating Solution C was adjusted to the values shown in Table 1. Evaluation similar to 1 was performed.
- Example 9 A laminated film was prepared in the same manner as in Example 1, except that Coating Solution E was used instead of Coating Solution A, and each component of Coating Solution D was adjusted to the values shown in Table 1. Evaluation similar to 1 was performed.
- Example 10 A laminated film was prepared in the same manner as in Example 1 except that Coating Solution F was used instead of Coating Solution A, and each component of Coating Solution E was adjusted to the values shown in Table 1. Evaluation similar to 1 was performed.
- the laminated films of the examples of the present invention were able to suppress appearance deterioration and yellowing due to ultraviolet rays and maintain a high light transmittance compared to the laminated films of the comparative examples.
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Abstract
Description
熱線反射層と、上記熱線反射層の少なくとも一方の表面上の耐候層とを有する積層フィルムであって、
上記熱線反射層は、樹脂を主体とする第1層と、樹脂を主体とする第2層とが、厚み方向に交互に20層以上積層した多層積層構造であり、
上記第1層は、ポリエチレンナフタレートを含み、
上記多層積層構造の少なくとも一方の表面上に保護層を有し、
上記保護層の厚みは、10μm以下であり、
上記保護層は、上記第1層の樹脂を主体とする層であり、
上記耐候層は、トリアジン骨格を有する紫外線吸収剤を含む樹脂組成物からなり、上記耐候層中の上記紫外線吸収剤の含有量は8~45質量%であり、
上記耐候層の厚みは、3~15μmであり、
上記積層フィルムの二次反射帯域は400~700nmにあり、上記二次反射帯域における分光透過率は60%以上である、積層フィルム。
上記保護層は、ポリエチレンナフタレートを主体とする層である、[1]に記載の積層フィルム。
上記耐候層は、バインダー成分を有する、[1]又は[2]に記載の積層フィルム。
上記バインダー成分は、アクリル樹脂を含む、請求項[1]~[3]のいずれか1に記載の積層フィルム。
上記熱線反射層における上記第1層の屈折率と上記第2層の屈折率は異なる、[1]~[4]のいずれか1に記載の積層フィルム。
上記多層積層構造の両方の表面上に保護層を有する、[1]~[5]のいずれか1に記載の積層フィルム。
上記熱線反射層の両方の表面上に耐候層を有する、[1]~[6]のいずれか1に記載の積層フィルム。
上記積層フィルムの、初期分光透過率は、450nmにおいて80%以上、かつ、660nmにおいて85%以上であり、耐候性試験(メタルハライドランプ式耐候試験機、紫外線放射照度900W/m2、温度63℃環境下で320時間処理)後の分光透過率は、450nmにおいて75%以上、かつ、660nmにおいて80%以上である、[1]~[7]のいずれか1に記載の積層フィルム。
[1]~[8]のいずれか1に記載の積層フィルムを含む、施設園芸用フィルム。
[1]~[8]のいずれか1に記載の積層フィルムから裁断された細帯状テープを含む、織編物。
本発明の積層フィルムは、
熱線反射層と、上記熱線反射層の少なくとも一方の表面上の耐候層とを有する積層フィルムであって、
上記熱線反射層は、樹脂を主体とする第1層と、樹脂を主体とする第2層とが、厚み方向に交互に20層以上積層した多層積層構造であり、
上記第1層は、ポリエチレンナフタレートを含み、
上記多層積層構造の少なくとも一方の表面上に保護層を有し、
上記保護層の厚みは、10μm以下であり、
上記保護層は、上記第1層の樹脂を主体とする層であり、
上記耐候層は、トリアジン骨格を有する紫外線吸収剤を含む樹脂組成物からなり、上記耐候層中の上記紫外線吸収剤の含有量は8~45質量%であり、
上記耐候層の厚みは、3~15μmであり、
上記積層フィルムの二次反射帯域は400~700nmにあり、上記二次反射帯域における分光透過率は60%以上である。
本発明の熱線反射層は、樹脂を主体とする第1層と、樹脂を主体とする第2層とが、厚み方向に交互に20層以上積層した多層積層構造であり、
上記第1層は、ポリエチレンナフタレートを含み、
上記多層積層構造の少なくとも一方の表面上に保護層を有し、
上記保護層の厚みは、10μm以下であり、
上記保護層は、上記第1層の樹脂を主体とする層である、積層体である。
上記多層積層構造は、樹脂を主体とする第1層と、樹脂を主体とする第2層とが、厚み方向に交互に20層以上積層した積層構造である。
上記第1層は、樹脂を主体とするが、ポリエチレンナフタレートを含む。
上記保護層は、上記多層積層構造の少なくとも一方の表面上に備えられる。
本発明の耐候層は、上記熱線反射層の少なくとも一方の面上に設けられる層である。
本発明の積層フィルムは、上記熱線反射層と、上記熱線反射層の少なくとも一方の面上の耐候層とを有する積層フィルムである。
ΔE* ab=〔(ΔL*)2+(Δa*)2+(Δb*)2〕1/2
上記積層フィルムには、本発明の作用効果を妨げない限り、公知のその他のフィルムや層が適宜設けられていてもよい。例えば、滑性付与層、拡散層等をあげることができる。
本発明の積層フィルムは、例えば、施設園芸分野、窓材等の建築分野や自動車・飛行機・電車などの輸送用機器分野において好適に使用することができる。また、例えば、農業用ハウス等の屋外施設の覆いやカーテン、照明機器、表示装置、保管庫、梱包パッケージ等においても好適に使用することができる。
本発明の一実施形態の積層フィルムの製造方法について詳述する。なお、ここで以下に示す製造方法は一例であり、本発明はこれに限定されない。また、異なる態様についても、以下を参照して得ることができる。
本発明の施設園芸用フィルムは、上記積層フィルムを含む。
本発明の織編物は、積層フィルムから裁断された細帯状テープを含む。
フィルム全体厚みは、フィルムサンプルをスピンドル検出器(安立電気(株)社製、K107C)にはさみ、デジタル差動電子マイクロメーター(安立電気(株)社製、K351)にて、異なる位置で厚みを10点測定し、平均値を求めフィルム全体厚みとした。
分光透過率は、分光光度計((株)島津製作所社製、UV3600)を用い、波長300~1800nmの分光透過率を2nm間隔で測定した。得られた積層フィルムの分光スペクトルを得て、各波長(450nm、660nm)での透過率を得た。
耐候性試験は、ダイプラ・ウィンテス(株)社製のメタルウェザー試験機(型式:KW―R4CI―A、光源:水冷ジャケット式メタルハライドランプ)、フィルターKF―1(透過光波長290~780nm)、紫外線放射照度900W/m2、ブラックパネル温度63℃、降雨無しで照射試験を行った。照射試験前後のフィルム分光透過率を評価した。
全光線透過率(TT)及びヘイズ(Hz)の測定は、ヘイズメーター(日本電色工業(株)、NDH-4000)を用いて、JIS K7361-1に準じて測定した。
色差の測定は、自動色差計(日本電色工業社製(株)、model Z-300A)を用いて、JIS Z8722に準じて測定した。
ΔE* ab=〔(ΔL*)2+(Δa*)2+(Δb*)2〕1/2
耐候試験処理後の密着性評価を次のように実施した。碁盤目のクロスカット(1mm2のマス目を100個)を施し、その上に24mm幅のセロハンテープ(ニチバン(株)社製)を貼り付け、90°の剥離角度で急激に剥がした後、剥離面を観察し、下記の基準で評価した。
<密着性評価基準>
◎:剥離面積が0%以上5%未満 (密着力が極めて良好)
○:剥離面積が5%以上50%未満 (密着力が良好)
×:剥離面積が50%を超える (密着力が不良)
耐候試験後の分光透過率測定結果より、下記の基準で評価した。
<耐候性評価基準>
◎:450、660nmの分光透過率がともに80%以上(極めて良好)
○:上記波長におけるいずれかの波長で80%以上、かつ、他方の波長で65%以上80%未満(耐候性が良好)
×:上記波長における少なくともどちらかの波長で65%未満(耐候性が不良)
第1層用でかつ保護層用であるポリエステルとして固有粘度(オルトクロロフェノール、35℃)0.62dl/gのポリエチレン-2,6-ナフタレート(以下「PEN」という)、第2層用のポリエステルとしてシクロヘキサンジメタノールを30mol%共重合した固有粘度(オルトクロロフェノール、35℃)0.77dl/gのシクロヘキサンジメタノール共重合ポリエチレンテレフタレート(以下「PETG」ともいう)をそれぞれ準備した。
特殊アクリル樹脂((株)日本触媒社製、「UV―G13」)と、紫外線吸収剤(BASF社製、「チヌビン477」:ヒドロキシフェニルトリアジン(HPT)系紫外線吸収剤)と溶媒(トルエン)とを表1に示す質量割合にて混合し、塗工液を得た。バーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
トリアジン系紫外線吸収剤(ADEKA社製、「アデカスタブLA―F70」)を使用した以外は、塗工液Aと同様に調整して、塗工液Bを得た。この塗液をバーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
ベンゾフェノン系紫外線吸収剤(BASF社製、「ユビナール3050」)を使用した以外は、塗工液Aと同様に調整して、塗工液Cを得た。この塗液をバーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
ベンゾトリアゾール系紫外線吸収剤(BASF社製、「チヌビン326」)を使用した以外は、塗工液Aと同様に調整して、塗工液Dを得た。この塗液をバーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
ベンゾトリアゾール系紫外線吸収剤(ケミプロ化成(株)社製、「KEMISORB111」)を使用した以外は、塗工液Aと同様に調整して、塗工液Eを得た。この塗液をバーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
ベンゾトリアゾール系紫外線吸収剤(BASF社製、「チヌビン109」)を使用した以外は、塗工液Aと同様に調整して、塗工液Fを得た。この塗液をバーコーターを用いて熱線反射層ポリエステルフィルム面上に塗布、乾燥して、表1に示す所定の厚みの耐候層を形成した。
バーコーターを用いて熱線反射層A(厚さ55μm)に塗工液Aを塗工した。これを、オーブンに入れ、120℃、1分の条件で乾燥させ、塗工層を固化させ、積層フィルムを得た。得られた積層フィルムの厚さは、69μm(熱線反射層A:55μm、耐候層:14μm)であった。上記に示す方法により、得られた積層フィルムの評価を行った。その結果を表1に示す。
表1に示す値となるように塗工液Aの各成分を調整した以外は、実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
表1に示す値となるように塗工液Bの各成分を調整した以外は、実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
塗工液Aの代わりに塗工液Cを使用し、表1に示す値となるように塗工液Bの各成分を調整した以外は実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
塗工液Aの代わりに塗工液Dを使用し、表1に示す値となるように塗工液Cの各成分を調整した以外は実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
塗工液Aの代わりに塗工液Eを使用し、表1に示す値となるように塗工液Dの各成分を調整した以外は実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
塗工液Aの代わりに塗工液Fを使用し、表1に示す値となるように塗工液Eの各成分を調整した以外は実施例1と同様に積層フィルムを作製し、実施例1と同様の評価を行った。
Claims (10)
- 熱線反射層と、前記熱線反射層の少なくとも一方の表面上の耐候層とを有する積層フィルムであって、
前記熱線反射層は、樹脂を主体とする第1層と、樹脂を主体とする第2層とが、厚み方向に交互に20層以上積層した多層積層構造であり、
前記第1層は、ポリエチレンナフタレートを含み、
前記多層積層構造の少なくとも一方の表面上に保護層を有し、
前記保護層の厚みは、10μm以下であり、
前記保護層は、前記第1層の樹脂を主体とする層であり、
前記耐候層は、トリアジン骨格を有する紫外線吸収剤を含む樹脂組成物からなり、前記耐候層中の前記紫外線吸収剤の含有量は8~45質量%であり、
前記耐候層の厚みは、3~15μmであり、
前記積層フィルムの二次反射帯域は400~700nmにあり、前記二次反射帯域における分光透過率は60%以上である、積層フィルム。 - 前記保護層は、ポリエチレンナフタレートを主体とする層である、請求項1に記載の積層フィルム。
- 前記耐候層は、バインダー成分を有する、請求項1又は2に記載の積層フィルム。
- 前記バインダー成分は、アクリル樹脂を含む、請求項3に記載の積層フィルム。
- 前記熱線反射層における前記第1層の屈折率と前記第2層の屈折率は異なる、請求項1~4のいずれか1項に記載の積層フィルム。
- 前記多層積層構造の両方の表面上に保護層を有する、請求項1~5のいずれか1項に記載の積層フィルム。
- 前記熱線反射層の両方の表面上に耐候層を有する、請求項1~6のいずれか1項に記載の積層フィルム。
- 前記積層フィルムの、初期分光透過率は、450nmにおいて80%以上、かつ、660nmにおいて85%以上であり、耐候性試験(メタルハライドランプ式耐候試験機、紫外線放射照度900W/m2、温度63℃環境下で320時間処理)後の分光透過率は、450nmにおいて75%以上、かつ、660nmにおいて80%以上である、請求項1~7のいずれか1項に記載の積層フィルム。
- 請求項1~8のいずれか1項に記載の積層フィルムを含む、施設園芸用フィルム。
- 請求項1~8のいずれか1項に記載の積層フィルムから裁断された細帯状テープを含む、織編物。
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