WO2023045930A1 - 出冰装置控制方法、出冰装置、门体组件 - Google Patents

出冰装置控制方法、出冰装置、门体组件 Download PDF

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Publication number
WO2023045930A1
WO2023045930A1 PCT/CN2022/119934 CN2022119934W WO2023045930A1 WO 2023045930 A1 WO2023045930 A1 WO 2023045930A1 CN 2022119934 W CN2022119934 W CN 2022119934W WO 2023045930 A1 WO2023045930 A1 WO 2023045930A1
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WIPO (PCT)
Prior art keywords
ice
motor
steps
cover plate
cover
Prior art date
Application number
PCT/CN2022/119934
Other languages
English (en)
French (fr)
Inventor
赵斌堂
薛文超
王昊
刘龙
张延庆
Original Assignee
青岛海尔电冰箱有限公司
海尔智家股份有限公司
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Application filed by 青岛海尔电冰箱有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔电冰箱有限公司
Publication of WO2023045930A1 publication Critical patent/WO2023045930A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C5/00Working or handling ice
    • F25C5/02Apparatus for disintegrating, removing or harvesting ice
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C5/00Working or handling ice
    • F25C5/20Distributing ice
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/02Doors; Covers
    • F25D23/04Doors; Covers with special compartments, e.g. butter conditioners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/12Arrangements of compartments additional to cooling compartments; Combinations of refrigerators with other equipment, e.g. stove
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices

Definitions

  • the invention relates to the field of home appliances, in particular to a method for controlling an ice ejector, an ice ejector, and a door body assembly.
  • a refrigerator has become an indispensable household appliance.
  • ice making devices are installed on some refrigerators.
  • An ice storage bucket and an ice discharge device connected with the ice storage bucket are also installed on the refrigerator.
  • the ice storage bucket is used to receive and store the ice made by the ice making device, and the user can take out the ice in the ice storage bucket through the ice discharge device.
  • the ice outlet device is provided with a cover assembly and a driving device.
  • the driving device can drive the cover plate assembly to open or close the ice outlet of the ice outlet device.
  • the driving device can adopt a motor with self-locking function.
  • errors may occur during the operation of the motor, resulting in the cover plate assembly not being able to completely seal the ice outlet.
  • the present invention proposes a method for controlling an ice ejector, an ice ejector, a door assembly, and a storage medium, which allow the motor to run a preset number of steps during the process of opening the motor-driven cover assembly.
  • an embodiment of the present invention provides a method for controlling the ice outlet device, including: after receiving the signal to open the ice outlet, controlling the motor to run in the first direction to drive the cover assembly from the position of closing the ice outlet The closed position turns to the open position; when the motor runs a first preset number of revolutions, the motor is controlled to close; wherein, the motor is a self-locking motor, and the rotation angle corresponding to the first preset number of revolutions greater than the angle at which the cover assembly rotates from the closed position to the limit open position.
  • the ice ejecting device control method further includes:
  • control the motor After receiving the signal to close the ice outlet, control the motor to run in the second direction to drive the cover plate assembly to rotate from the open position to the closed position;
  • the second direction is opposite to the first direction, and the rotation angle corresponding to the second predetermined number of rotations is larger than the rotation angle of the cover plate assembly from the limit opening position to the closing position.
  • the motor is a stepping motor
  • the method for controlling the ice ejector specifically includes:
  • the motor After receiving the signal to open the ice outlet, when the motor is controlled to run in the first direction for a first preset number of steps, the motor is controlled to be turned off, and the rotation angle corresponding to the first preset number of steps is greater than that of the cover plate assembly the angle of rotation from said closed position to said extreme open position;
  • the motor When the signal to close the ice outlet is received, the motor is controlled to run in the second direction for a second preset number of steps, and the motor is controlled to be turned off, and the rotation angles corresponding to the second preset number of steps are larger than the cover An angle by which the panel assembly rotates from the extreme open position to the closed position.
  • controlling the motor to turn off when controlling the motor to run the first preset number of steps in the first direction also includes:
  • the first preset number of steps is the sum of the preset number of opening steps and the first preset number of locked-rotor steps, and the rotation angle corresponding to the preset number of opening steps is equal to that of the cover assembly from the closed position. Rotate to the angle of the limit open position, the first preset locked-rotor step number is less than 100.
  • An embodiment of the present invention provides an ice harvesting device, including:
  • an ice outlet channel which has an ice outlet
  • a cover assembly used to open and close the ice outlet
  • a driving device which is connected to the cover plate assembly to drive the rotation of the cover plate assembly, and the driving device includes a self-locking motor;
  • the ice ejecting device also includes a limiting structure for limiting the limit opening position of the cover plate assembly
  • a memory and a processor stores a computer program that can run on the processor, and when the processor executes the computer program, the steps in the method for controlling the ice harvesting device described in any of the above-mentioned embodiments are realized .
  • the cover plate assembly includes a bracket and a sealing cover, the bracket and the sealing cover are connected by a connecting shaft, and the sealing cover can swing around the connecting shaft and/or Axial movement, the drive device is connected with the drive shaft of the support.
  • an elastic support is provided between the sealing cover and the bracket, and the contact position between the elastic support and the sealing cover is located at a position where the sealing cover is away from the drive shaft.
  • the connection shaft is located between the drive shaft and the contact position.
  • the ice outlet device further includes an ice guide channel, the ice guide channel is arranged on one side of the ice outlet, and the cover plate assembly is placed on the ice guide Inside the channel, the wall of the ice guiding channel forms the limiting structure, and when the cover assembly is rotated to the limit opening position, the cover assembly interferes with the wall of the ice guiding channel.
  • an embodiment of the present invention provides a refrigerator door body assembly, including a door body and a dispenser arranged on the door body, the door body includes a door shell and a door liner, the The gap between the door shell and the door lining is filled with heat insulating material, and the door body is provided with an ice outlet channel, which runs through the door body, and the ice outlet channel includes a The ice inlet on the side and the ice outlet on one side of the door shell; the door body is also equipped with a cover plate assembly for opening and closing the ice outlet and a motor that drives the cover plate assembly to rotate;
  • the refrigerator door assembly also includes a limiting structure for limiting the limit opening position of the cover assembly; a memory and a processor, the memory stores a computer program that can run on the processor, and the processing When the computer executes the computer program, the steps in the method for controlling the ice harvesting device described in any one of the above-mentioned embodiments are realized.
  • an embodiment of the present invention provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the ice-out method described in any of the above-mentioned embodiments is realized. Steps in a device control method.
  • the method for controlling the ice ejector provided by the present invention adopts a self-locking motor to drive the cover plate assembly, so that the spring element that assists the closing of the cover plate assembly can be eliminated.
  • the motor is controlled to run at the first preset number of revolutions so that the theoretical rotation angle of the cover assembly is larger than the actual rotatable angle, so as to avoid the cover assembly moving in place and causing the cover assembly to be closed.
  • the motor is blocked and the blocking time is too long. In this way, the rebound of the cover plate assembly can be avoided, and a better sealing effect can be obtained.
  • Fig. 1 is a three-dimensional schematic diagram of a refrigerator door assembly according to an embodiment of the present invention
  • Fig. 2 is a schematic disassembly diagram of the refrigerator door assembly described in Fig. 1;
  • Fig. 3 is a three-dimensional schematic diagram of an ice ejecting device according to an embodiment of the present invention.
  • Fig. 4 is an exploded schematic diagram of the ice extraction device shown in Fig. 2;
  • Fig. 5 is a schematic cross-sectional view of the ice ejecting device described in Fig. 3;
  • Fig. 6 is a flowchart of a method for controlling an ice harvesting device according to an embodiment of the present invention.
  • Fig. 7 is a detailed flow chart of the control method of the ice harvesting device according to an embodiment of the present invention.
  • Fig. 8 is a schematic diagram of an ice ejecting device according to an embodiment of the present invention.
  • an embodiment of the present invention provides a refrigerator, which includes a cabinet and a refrigerator door assembly 100 for opening and closing the cabinet.
  • the storage compartment formed in the casing includes a refrigerating compartment and a freezing compartment.
  • the refrigerator door body assembly 100 may include a door body 110 for opening and closing the box body.
  • the door body 110 may include a door shell and a door liner.
  • a heat insulating material may be filled between the door shell and the door liner.
  • the heat insulating material may be foamed. Material.
  • the door 110 may include a refrigerating door for opening and closing the refrigerating compartment and a freezing door for opening and closing the freezing compartment.
  • An ice-making device may be provided in the refrigerator, an ice-making compartment may be provided on the refrigerating door of the refrigerator, and the ice-making device may be installed in the ice-making compartment.
  • An ice storage bucket and a dispenser 300 may also be provided on the refrigerator door body.
  • the ice storage bucket can be installed inside the ice-making compartment and placed under the ice-making device for receiving and storing ice from the ice-making device.
  • the dispenser 300 can include an ice discharge device 200, the ice discharge device 200 includes an ice discharge channel 210 that runs through the door 110, the ice discharge channel 210 can communicate with the ice storage bucket, and the user can use the dispenser 300 without opening the refrigerator door 110. Take out the ice in the ice storage bin directly.
  • an ice-making compartment for installing an ice-making device can also be arranged inside the refrigerating compartment, and an ice storage bucket and a dispenser 300 are arranged on the refrigerating door body, and the ice of the ice-making device is directly discharged to the refrigerating room on the refrigerating door body.
  • the ice storage bin is discharged through the dispenser 300 .
  • the ice making device can also be arranged in the freezer compartment or on the freezer door body, and the dispenser 300 is arranged on the freezer door body.
  • the ice outlet device 200 includes an ice outlet channel 210, the ice outlet channel 210 can pass through the door body 110, has an ice inlet 211 placed on the side of the door lining, and an ice inlet port 211 placed on the side of the door shell.
  • the ice outlet 212 opposite to the mouth 211.
  • the ice inlet 211 can communicate with the ice storage bucket.
  • a cover assembly 220 and a driving device 230 are disposed at the ice outlet 212 .
  • the cover assembly 220 can open and close the ice outlet 212 , and the driving device 230 is connected with the driving shaft 223 of the cover assembly 220 to drive the cover assembly 220 to rotate.
  • the driving device 230 may include a motor and a transmission assembly, and the driving device 230 may be installed on the side wall of the dispenser housing 310 of the dispenser 300 .
  • the refrigerator door 110 can be provided with a control panel or buttons for controlling the driving device 230.
  • the user can control the ice extraction through the control panel or buttons, and select the amount of ice to be taken through the control panel or actively control the end of the ice extraction when the amount of ice reaches the demand. .
  • the control device in the refrigerator will start the motor of the driving device 230 to run along the first direction A to drive the cover plate assembly 220 to rotate and open the ice outlet 212.
  • A rotates in the opposite second direction to drive the cover assembly 220 to close the ice outlet 212 .
  • the ice ejecting device 200 can also include a limit structure, which can limit the limit opening position of the cover plate assembly 220.
  • a limit structure which can limit the limit opening position of the cover plate assembly 220.
  • the ice outlet device 200 may include an ice cube guide channel 250, the ice cube guide channel 250 may be arranged on one side of the ice outlet, and the outer side of the refrigerator door 110 may be provided with a dispenser recess 320, and the ice cube guide channel 250 may be located in the dispenser recess within 320.
  • the cover plate assembly 200 can be placed inside the ice cube guide channel 250 , and the ice in the ice storage bucket is discharged from the ice outlet through the ice outlet channel, enters the ice cube guide channel 250 , and is discharged through the outlet of the ice cube guide channel 250 .
  • the wall surface of the ice cube guiding channel 250 forms a limiting structure, and when the cover plate assembly 200 is rotated to the limit opening position, the cover plate assembly 200 interferes with the wall surface of the ice cube guiding channel 250 .
  • the cover assembly 220 includes a bracket 221 and a sealing cover 222 , and the bracket 221 and the sealing cover 222 are connected by a connecting shaft 224 .
  • the driving device 230 can be connected with the driving shaft 223 of the bracket 221 , and the driving device 230 can drive the bracket 221 to rotate and thereby drive the sealing cover 222 to rotate.
  • the connecting shaft 224 can be arranged on the bracket 221, and the sealing cover 222 can be provided with a connecting hole 225 that matches the connecting shaft 224.
  • the connecting shaft 224 and the connecting hole 225 can be fitted with clearance, thus, the sealing cover 222 can be wound around the connecting shaft 224.
  • the driving assembly drives the cover plate assembly 220 to rotate to close the ice outlet 212, if due to tolerances or some other reasons, the sealing cover 222 is not fully matched with the ice outlet 212, or the sealing cover 222 is offset relative to the ice outlet 212
  • the inclination causes the upper side or the lower side of the sealing cover 222 to contact the ice outlet 212 first, and the driving device 230 drives the cover plate assembly 220 to further rotate. Press one side of the ice outlet 212 into the ice outlet 212, so that the sealing cover 222 moves to the best position to seal the ice outlet 212.
  • the sealing cover 222 includes a sealing cover plate 2221, and the sealing cover plate 2221 is connected to the bracket 221.
  • a silicone sealant 2222 is also installed on the sealing cover plate 2221.
  • the seal formed between the sealing cover plate 2221 and the silicone sealant 2222 The space is filled with PE closed-cell foam, which can block the transmission of cold air.
  • An elastic support member 240 is arranged between the seal cover 222 and the bracket 221, the contact position 241 between the elastic support member 240 and the seal cover 222 is located on the side of the seal cover 222 away from the drive shaft 223, and the connecting shaft 224 is located between the drive shaft 223 and the contact position 241 between.
  • one end of the elastic support 240 can be fixed to the bracket 221, and the other end can be supported on the sealing cover 222 as a free end, or one end can be fixed on the sealing cover 222, and the other end can be supported on the bracket 221 as a free end. Or both ends are connected to the sealing cover 222 and the bracket 221 respectively.
  • other structures for installing the elastic supporting member 240 may also be provided between the bracket 221 and the sealing cover 222 . There may be multiple contact points between the elastic support member 240 and the sealing cover 222 , but as long as there is a contact position 241 on the side of the connecting shaft 224 away from the driving shaft 223 .
  • the sealing cover 222 can swing around the connecting shaft 224 of the bracket 221, when the driving device 230 drives the cover plate assembly 220 to rotate, especially when the cover plate assembly 220 is in the position of opening the ice outlet 212 or in the During the process of opening the ice outlet 212, since the sealing cover 222 is subject to gravity, the side of the sealing cover 222 away from the drive shaft 223 has a tendency to incline. In this way, the elastic supporting member 240 is used to support the sealing member, and the elastic supporting member 240 is in contact with the sealing member.
  • the contact position 241 of the cover 222 is arranged on the side of the sealing cover 222 away from the drive shaft 223, and the connecting shaft 224 is arranged between the drive shaft 223 and the contact position 241, which can prevent the sealing cover 222 from swinging around the connecting shaft 224 under the action of gravity.
  • This causes the side of the sealing cover 222 away from the driving shaft 223 to incline, thereby resulting in a gap between the side of the sealing cover 222 away from the driving shaft 223 and the ice outlet 212 during the process of closing the cover plate assembly 220 .
  • the elastic supporting member 240 has elasticity, and supports the sealing cover 222 without affecting the degree of freedom of the sealing cover 222 . Therefore, the sealing cover 222 can have a better sealing effect.
  • the center of gravity of the sealing cover 222 is located between the contact position 241 and the driving shaft 223 .
  • the connecting shaft 224 can be arranged at a position corresponding to the center of gravity of the sealing cover 222 , and the connecting shaft 224 can also be arranged between the center of gravity of the sealing cover 222 and the driving shaft 223 .
  • the connecting shaft 224 is arranged between the center of gravity of the seal cover 222 and the drive shaft 223, the contact position 241 between the elastic support member 240 and the seal cover 222 can be set on the side where the center of gravity of the seal cover 222 is away from the drive shaft 223, that is, the The center of gravity of the sealing cover 222 is set between the driving shaft 223 and the contact position 241 , so that the elastic support member 240 can better avoid the deflection of the sealing cover 222 and balance the gravity of the sealing cover 222 .
  • the elastic support member 240 includes an elastic support rib 226 disposed on one side of the free end of the bracket 221, the elastic support rib 226 can be integrally formed with the bracket 221, and the free end of the elastic support rib 226 is supported on On the sealing cover 222.
  • the elastic supporting rib 226 extends from the free end of the bracket 221 to a side close to the driving shaft 223 . In this way, during the installation and manufacturing process, it is only necessary to assemble the driving device 230 , the bracket 221 and the sealing cover 222 , and the elastic supporting member 240 can be automatically supported at a proper position without manually adjusting the position of the elastic supporting member 240 .
  • the connecting shaft 224 can be arranged on the bracket 221, and the sealing cover 222 can be provided with a connecting hole 225 matched with the connecting shaft 224, and the connecting shaft 224 can be clearance-fitted with the connecting hole 225 to connect
  • the shaft 224 may make point contact with the sealing cover 222 .
  • the sealing cover 222 may be provided with a support rib 226, the support rib 226 and the connecting shaft 224 are arranged at an angle, the connecting shaft 224 is supported on the supporting rib 226, and the connection shaft 224 and the supporting rib 226 In point contact.
  • the connecting shaft 224 can also be arranged on the sealing cover 222 , and the connecting hole 225 and the supporting rib 226 can be arranged on the bracket 221 .
  • the supporting rib 226 is stepped, including a first supporting rib 2261 and a second supporting rib 2262 higher than the first supporting rib 2261, and the connection surface between the first supporting rib 2261 and the second supporting rib 2262 is an inclined plane
  • the connection between the first support rib 2261 and the second support rib 2262 is located at the center of the sealing cover 222, and the connecting shaft 224 is supported on the first support rib 2261 and is close to the connection between the first support rib 2261 and the second support rib 2262 place.
  • the sealing cover 222 can swing in any direction around the supporting point of the connecting shaft 224.
  • the driving device 230 drives the cover plate assembly 220 to close the ice outlet 212
  • the side walls can all squeeze the sealing cover 222 to swing in other directions around the supporting rib 226 under the action of external force, such as the sealing cover 222 can move along the axial direction of the connecting shaft 224, and can also swing around the supporting rib 226, thereby, when closing the cover plate
  • the sealing cover 222 can completely seal the ice outlet 212 .
  • the connecting shaft 224 is perpendicular to the supporting rib 226 , and the contact point between the connecting shaft 224 and the supporting rib 226 is located on the central axis of the sealing cover 222 .
  • the sealing cover 222 can be in a relatively balanced position, and the sealing effect of the sealing cover 222 is better.
  • the sealing cover 222 has a certain degree of freedom. During the process of closing the ice outlet 212 by the sealing cover 222, the position of the sealing cover 222 can be automatically adjusted to match the ice outlet 212. At the same time, The elastic supporting member 240 for supporting the sealing cover 222 is provided, and can prevent the sealing cover 222 from being deflected under the action of gravity, and the overall sealing effect of the ice ejecting device 200 is good.
  • an embodiment of the present invention also provides a method for controlling the ice ejecting device 200, including:
  • control motor After receiving the signal to open the ice outlet 212, the control motor runs in the first direction A to drive the cover plate assembly 220 to rotate from the closed position of closing the ice outlet 212 to the open position of opening the ice outlet 212;
  • the motor When the motor runs at the first preset number of revolutions, the motor is controlled to be turned off;
  • the motor is a self-locking motor, and the rotation angle corresponding to the first preset rotation speed is greater than the angle at which the cover assembly 220 rotates from the closed position to the limit open position.
  • the motor The rotation drives the cover assembly 220 to open the ice outlet 212 , and the ice cubes can slide out from the ice outlet channel 210 .
  • the motor in the driving device 230 corresponding to the cover assembly 220 is a self-locking motor.
  • the motor When the motor is not powered, it has a self-locking torque that can lock the cover assembly 220 to close the ice outlet 212.
  • the closed position of the ice outlet 212 or the open position of the ice outlet 212 there is no need to install an elastic element on the shaft of the cover assembly 220 that can assist the closing of the cover assembly 220 to provide a locking force for closing the cover assembly 220, and at the same time the cover can be closed
  • the plate assembly 220 is secured in the open position.
  • the self-locking motor also has a critical locking torque
  • the motor when the motor When energized, if the received torque is less than the critical locking torque, the motor can drive the cover plate assembly 220 to rotate. If the cover plate assembly 220 is interfered, the motor will stall, and the stall time will be longer, resulting in a higher torque on the motor. If it is greater than the critical locking torque, the motor will not continue to drive the cover assembly 220 to rotate, and the cover assembly 220 will rebound in reverse.
  • the cover assembly 220 may be blocked when it is closed.
  • the rotation time is too long, so that the torque received by the motor is greater than the critical locking torque, causing the cover plate assembly 220 to rebound along the first direction A, and there is a gap between the cover plate assembly 220 and the ice outlet 212, and the cover plate assembly 220 and the ice outlet 212 Even if there is a small gap in the ice outlet 212, it will cause condensation, cold leakage and other phenomena.
  • the motor when the motor rotates in the first direction A to drive the cover plate assembly 220 to open the ice outlet 212, the motor is controlled to run at a first preset number of revolutions, wherein the rotation angle corresponding to the first preset number of revolutions can be In a theoretical situation where no error occurs during the rotation of the motor, the rotation angle of the cover assembly 220 is driven by the rotation of the first preset number of rotations of the motor. The rotation angle corresponding to the first preset number of revolutions is greater than the angle at which the cover plate assembly 220 rotates from the closed position to the limit open position. It can be understood that if no error occurs during the rotation of the motor, the motor rotates in the first direction A to drive the cover When the plate assembly 220 is opened, the motor will continue to rotate when the cover plate assembly 220 is driven to rotate to the limit opening position.
  • the difference between the rotation angle corresponding to the first preset number of revolutions and the angle at which the cover plate assembly 220 rotates from the closed position to the limit open position can be within a preset range.
  • the torque received by the motor is less than Critical locking torque.
  • the cover assembly 220 will rebound, and the rebound range is also small, which has little influence on the opening process of the cover assembly 220 .
  • the closed position where the cover assembly 220 closes the ice outlet 212 may be a position where the cover assembly 220 is in contact with the ice outlet 212 .
  • the sealing cover 222 of the cover plate assembly 220 can be elastically compressed at the contact position with the ice outlet 212
  • the closed position of the cover plate assembly 220 to close the ice outlet 212 can also be that the cover plate assembly 220 closes the ice outlet 212 and continues to face the ice outlet.
  • One side of the port 212 runs to a position where it is elastically deformed by a certain amount.
  • the cover assembly 220 can move to the limit opening position and stall.
  • the torque will not be greater than the critical locking torque, and thus will not affect the closing of the cover plate assembly 220, which can prevent the ice outlet 212 from bouncing back due to more stalls during the process of the motor driving the cover plate assembly 220 to close the ice outlet 212.
  • the control method of the ice harvesting device 200 also includes:
  • control motor After receiving the signal to close the ice outlet 212, the control motor runs in the second direction to drive the cover plate assembly 220 to rotate from the open position to the closed position;
  • the motor runs for a second preset number of revolutions, the motor is controlled to be turned off.
  • the second direction is opposite to the first direction A, and the rotation angle corresponding to the second predetermined number of revolutions is greater than the angle at which the cover assembly 220 rotates from the extreme open position to the closed position.
  • the motor-driven cover plate assembly 220 when the motor rotates to drive the cover plate assembly 220 to open the ice outlet 212, if there is no error in the motor, the motor-driven cover plate assembly 220 will continue to rotate when it is turned to the closed position, so as to prevent the motor from driving the cover plate assembly. During the closing process of the 220, an error occurs in the motor, which causes the cover plate assembly 220 to not close properly. And when the motor drives the cover plate assembly 220 to rotate from the limit open position to the closed position, when the motor runs the second preset number of revolutions, the torque received by the motor is less than the critical locking torque, and the cover plate assembly 220 will not rebound.
  • the motor runs the first preset steps to eliminate the error, which can prevent the actual rotatable angle from shrinking when the cover plate assembly 220 is closed, so even in the process of closing the cover plate assembly 220, the motor
  • the rotation angle corresponding to the rotation is greater than the angle at which the cover assembly 220 rotates from the limit open position to the closed position, but within a preset range, the motor stall time will not be too long, which will not cause the cover assembly 220 to rebound. A better sealing effect can be achieved.
  • the number of opening times of the ice outlet 212 and/or the opening time of the ice outlet 212 within the preset time period can also be recorded, and according to the opening time of the ice outlet 212 within the preset time period, The opening times and/or the opening time of the ice outlet 212 control the temperature of the cooling start point and the cooling stop point of the ice making compartment.
  • the refrigeration system is controlled to cool the ice-making compartment until the temperature in the ice-making compartment drops to the temperature at the refrigeration shutdown point. Therefore, if the ice outlet 212 is opened more than the preset number of times and/or the opening time of the ice outlet 212 is longer than the preset time within the preset time period, it can be determined that the user has a high demand for ice. Compatible with low cooling on-point temperature and low cooling off point temperature to keep the temperature of the ice making compartment in the range below the preset temperature, or to increase the number of ice making.
  • the ice-making compartment can be matched with a high cooling start point temperature and a high cooling shutdown point temperature, or , to reduce the ice making frequency of the ice maker.
  • user habit can be judged according to the opening data of the ice outlet 212, and the operation of the ice making system can be controlled.
  • the motor is a stepping motor, and the number of revolutions of the motor can be controlled by controlling the number of steps of the motor.
  • the control method of the ice harvesting device 200 specifically includes:
  • the control motor runs in the second direction for a second preset number of steps, the control motor is turned off, and the rotation angle corresponding to the second preset number of steps is greater than the rotation angle of the cover plate assembly 220 from the limit opening position Angle to closed position.
  • a step-out phenomenon may occur, that is, the actual number of steps of the motor is less than the theoretical number of steps, and the corresponding number of revolutions of the motor and the drive cover assembly 220 The actual rotation angle will be smaller than the theoretical value.
  • the rotation angle corresponding to the first preset number of steps can be the angle at which the cover plate assembly 220 can be driven to rotate by the motor running the first preset number of steps under the theoretical condition that errors such as out-of-step do not occur during the operation of the motor.
  • the rotation angle corresponding to the second preset number of steps can be the angle at which the cover plate assembly 220 can be driven to rotate by the motor running the second preset number of steps under the theoretical condition that no error such as out-of-step occurs during operation of the motor.
  • the motor can move to the limit opening position in the process of driving the cover plate assembly 220 to open, so that the angle at which the cover plate assembly 220 can move will not be reduced when the cover plate assembly 220 is closed. Avoid closing the cover plate assembly 220, the cover plate assembly 220 and the ice outlet 212 interfere with the motor for a long time and cause the torque received by the motor to exceed the critical locking torque, so that the cover plate assembly 220 rebounds and the cover The plate assembly 220 cannot seal the ice outlet 212 .
  • the step "controlling the motor to run in the first direction A for a first preset number of steps, controlling the motor to turn off ,”Also includes:
  • the motor When the motor runs for a preset number of open steps, the motor is controlled to continue running along the first direction A;
  • the first preset number of steps is the sum of the preset number of opening steps and the first preset number of locked-rotor steps, and the rotation angle corresponding to the preset number of opening steps is equal to the rotation of the cover plate assembly 220 from the closed position of closing the ice outlet 212 From the angle to the limit open position, the first preset number of locked-rotor steps is less than 100.
  • the rotation angle corresponding to the preset number of opening steps can be the angle at which the preset number of opening steps of the motor can drive the rotation of the cover assembly under the theoretical condition that errors such as out-of-step do not occur when the motor is running.
  • the rotation angle corresponding to the preset number of opening steps is equal to the angle at which the cover plate assembly 220 rotates from the closed position of closing the ice outlet 212 to the limit opening position.
  • the motor runs at the preset The number of opening steps can drive the cover plate assembly 220 to run from the closed position to the limit open position.
  • the motor continues to run for the first preset stall steps, and the cover plate assembly 220 will be blocked due to the limitation of the limit structure at the limit open position. change.
  • the motor may be out of step. After running the preset number of open steps and then running the first preset number of locked-rotor steps, the impact of out of step can be avoided.
  • the motor when the cover plate assembly 220 is at the limit position, the motor is controlled to continue to run for the first preset steps along the first direction A, the torque received by the motor can be less than the critical locking torque, and the first preset locked-rotor steps can be less than 100. Within this range of steps, even if the motor is locked, it will not cause the cover assembly 220 to rebound.
  • the second preset number of steps may be the sum of the preset number of closed steps and the second preset number of locked-rotor steps.
  • the preset number of closed steps may be equal to the sum of the preset number of opened steps, and the second preset number of locked-rotor steps may be different from the first preset number of locked-rotor steps.
  • the rotation angle corresponding to the preset number of closing steps can be equal to the angle at which the cover plate assembly 220 rotates from the limit opening position to the closing position, that is, under the theoretical situation that the motor does not have errors such as out-of-step, when the motor runs the preset number of closing steps , to drive the cover plate assembly 220 to run from the extreme open position to the closed position.
  • the second preset number of steps can be 990 steps, and the preset number of open steps can be 990 steps.
  • the preset closing steps are 950 steps, and the second preset blocking steps can be 40 steps.
  • the motor will only run 950 steps in the first direction A, and only set the number of stalled steps during the closing process, and the motor will run 990 steps in the second direction.
  • Out of step occurs in the opening process, but does not occur in the closing process, such as 30 steps out of step in the opening process, then in the process of closing the cover plate assembly 220, the actual number of stalled steps of the motor is 70 steps, which may be As a result, the cover plate assembly 220 rebounds, and the ice outlet 212 is not tightly sealed.
  • the first number of locked-rotor steps is set. If the first number of locked-rotor steps is 50 steps, the motor needs to continue running after 950 steps along the first direction A. Run 50 steps along the first direction A, so that even if there is a step-out during the process of opening the motor-driven cover plate assembly 220, such as 30 steps out of step, the motor can still drive the cover plate assembly 220 to open to the limit opening position, and the cover plate assembly The closing process of the 220 will not be affected by the motor out of step during the opening process.
  • an embodiment of the present invention also provides an ice harvesting device 200 , including a memory 202 and a processor 201 , and the memory 202 and the processor 201 are communicatively connected through a communication bus 204 .
  • a computer program that can run on the processor 201 is stored in the memory 202.
  • the ice harvesting device further includes a communication interface 203 connected to a communication bus 204 for communicating with other devices of the ice harvesting device 200 .
  • An embodiment of the present invention also provides a computer-readable storage medium, on which a computer program is stored.
  • the computer program is executed by a processor, the steps in the method for controlling the ice harvesting device in the above-mentioned embodiment are implemented.

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  • Production, Working, Storing, Or Distribution Of Ice (AREA)

Abstract

本发明提供了一种出冰装置控制方法、出冰装置、冰箱门体组件。其中,出冰装置控制方法,包括:接收到打开出冰口信号后,控制电机沿第一方向运行以带动盖板组件从关闭出冰口的关闭位置向打开位置转动;当所述电机运行第一预设转数时,控制所述电机关闭;其中,所述电机为可自锁的电机,所述第一预设转数对应的旋转角度大于所述盖板组件自所述关闭位置转动至极限打开位置的角度。

Description

出冰装置控制方法、出冰装置、门体组件 技术领域
本发明涉及家电领域,尤其是一种出冰装置控制方法、出冰装置、门体组件。
背景技术
目前,在家庭生活中,冰箱已经成为一种不可或缺的家用电器。为了满足用户多样化的需求,部分冰箱上安装有制冰装置。冰箱上还安装有储冰桶以及与储冰桶连通的出冰装置。储冰桶用于接收并存储制冰装置制得的冰,用户可以通过出冰装置取出储冰桶内的冰。出冰装置上设置有盖板组件和驱动装置。驱动装置可驱动盖板组件打开或关闭出冰装置的出冰口。
为了提升盖板组件的密封性,驱动装置可采用具有自锁功能的电机。但在电机运行过程中可能会出现误差,导致盖板组件不能完全密封出冰口。
发明内容
为了解决上述问题,本发明提出了一种出冰装置控制方法、出冰装置、门体组件及存储介质,在电机驱动盖板组件打开的过程中使得电机多运行预设步数。
为实现上述发明目的之一,本发明一实施方式提供了出冰装置控制方法,包括:接收到打开出冰口信号后,控制电机沿第一方向运行以带动盖板组件从关闭出冰口的关闭位置向打开位置转动;当所述电机运行第一预设转数时,控制所述电机关闭;其中,所述电机为可自锁的电机,所述第一预设转数对应的旋转角度大于所述盖板组件自所述关闭位置转动至极限打开位置的角度。
作为本发明一实施方式的进一步改进,所述出冰装置控制方法还包括:
接收到关闭出冰口信号后,控制所述电机沿第二方向运行以带动所述盖板组件从所述打开位置向所述关闭位置转动;
当所述电机运行第二预设转数时,控制所述电机关闭;
其中,所述第二方向与所述第一方向相反,所述第二预设转数对应的旋转角度大于所述盖板组件自所述极限打开位置转动至所述关闭位置的角度。
作为本发明一实施方式的进一步改进,所述电机为步进电机,所述出冰装置控制方法具体包括:
接收到打开出冰口信号后,控制所述电机以第一方向运行第一预设步数时,控制所述电机关闭,所述第一预设步数对应的旋转角度大于所述盖板组件自所述关闭位置旋转至所述极限打开位置的角度;
当接收到关闭出冰口信号后,控制所述电机以第二方向运行第二预设步数时,控制所述电机关闭,所述第二预设步数对应的旋转角度均大于所述盖板组件自所述极限打开位置旋转至所述关闭位置的角度。
作为本发明一实施方式的进一步改进,“控制所述电机以第一方向运行第一预设步数时,控制所述电机关闭,”还包括:
当所述电机运行预设打开步数时,控制所述电机沿所述第一方向继续运行;
当所述电机继续运行第一预设堵转步数时,控制所述电机关闭;
其中,所述第一预设步数为预设打开步数和第一预设堵转步数之和,所述预设打开步数对应的旋转角度等于所述盖板组件自所述关闭位置转动至极限打开位置的角度,所述第一预设堵转步数小于100。
本发明一实施方式提供一种出冰装置,包括:
出冰通道,其具有出冰口;
盖板组件,用于开闭所述出冰口;
驱动装置,其与所述盖板组件连接以驱动所述盖板组件转动,所述驱动装置包括可自锁的电 机;
所述出冰装置还包括限位结构,用于限制所述盖板组件的极限打开位置;
存储器和处理器,所述存储器存储有可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时,实现上述任一实施方式所述的出冰装置控制方法中的步骤。
作为本发明一实施方式的进一步改进,所述盖板组件包括支架和密封盖,所述支架和所述密封盖之间通过连接轴连接,所述密封盖可绕所述连接轴摆动和/或轴向移动,所述驱动装置与所述支架的驱动轴连接。
作为本发明一实施方式的进一步改进,所述密封盖和所述支架之间设置有弹性支撑件,所述弹性支撑件与所述密封盖的接触位置位于所述密封盖远离所述驱动轴一侧,所述连接轴位于所述驱动轴与所述接触位置之间。
作为本发明一实施方式的进一步改进,所述出冰装置还包括冰块引导通道,所述冰块引导通道设置于所述出冰口一侧,所述盖板组件置于所述冰块引导通道内部,所述冰块引导通道的壁面形成所述限位结构,所述盖板组件旋转至所述极限打开位置时,所述盖板组件与所述冰块引导通道的壁面干涉。
为实现上述发明目的之一,本发明一实施方式提供了一种冰箱门体组件,包括门体以及设置于所述门体上的分配器,所述门体包括门壳以及门衬,所述门壳与所述门衬之间填充有隔热材料,所述门体上设置有出冰通道,所述出冰通道贯穿所述门体,所述出冰通道包括置于所述门衬一侧的进冰口以及置于所述门壳一侧的出冰口;所述门体上还安装有用于开闭所述出冰口的盖板组件以及驱动所述盖板组件转动的电机;所述冰箱门体组件还包括限位结构,用于限制所述盖板组件的极限打开位置;存储器和处理器,所述存储器存储有可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时,实现上述任一实施方式所述的出冰装置控制方法中的步骤。
为实现上述发明目的之一,本发明一实施方式提供了一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现上述任一实施方式所述的出冰装置控制方法中的步骤。
本发明提供的出冰装置控制方法,采用可自锁的电机驱动盖板组件,从而可以取消辅助盖板组件关闭的弹簧元件。同时,在驱动盖板组件打开的过程中,控制电机运行第一预设转数使得盖板组件理论转动的角度大于实际可转动的角度,以避免盖板组件运动到位导致关闭盖板组件时,电机堵转且堵转时间过长,如此,能够避免盖板组件回弹,可获得较好的封闭效果。
附图说明
图1为本发明一实施方式冰箱门体组件立体示意图;
图2为图1所述的冰箱门体组件拆解示意图;
图3为本发明一实施方式的出冰装置立体示意图;
图4为图2所示的出冰装置的爆炸示意图;
图5为图3所述的出冰装置的截面示意图;
图6为本发明一实施方式的出冰装置控制方法流程图;
图7为本发明一实施方式的出冰装置控制方法详细流程图;
图8为本发明一实施方式的出冰装置示意图。
具体实施方式
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。
参见图1至图3,本发明一实施方式提供冰箱,冰箱包括箱体以及用于开闭箱体的冰箱门体组件100。箱体内形成的储藏间室包括冷藏间室和冷冻间室。冰箱门体组件100可包括用于开闭 箱体的门体110,门体110可包括门壳和门衬,门壳和门衬之间可填充有隔热材料,隔热材料可为发泡材料。门体110可包括用于开闭冷藏间室的冷藏门体以及用于开闭冷冻间室的冷冻门体。
冰箱内可设置有制冰装置,冰箱的冷藏门体上可设置有制冰间室,制冰装置可安装在制冰间室内。冷藏门体上还可设置有储冰桶和分配器300。储冰桶可安装在制冰间室内部,并置于制冰装置下方,用于接收并存储来自制冰装置的冰。分配器300可包括出冰装置200,出冰装置200包括贯穿门体110的出冰通道210,出冰通道210可与储冰桶连通,用户可以使用分配器300在不打开冰箱门体110的情况下直接取出储冰桶内的冰。
当然,也可以在冷藏间室内部设置用于安装制冰装置的制冰间室,而在冷藏门体上设置储冰桶和分配器300,制冰装置的冰直接排放至冷藏门体上的储冰桶内通过分配器300排出。当然,制冰装置也可以设置在冷冻间室内或者冷冻门体上,分配器300设置在冷冻门体上。
在本发明一实施方式中,出冰装置200包括出冰通道210,出冰通道210可贯穿门体110,具有置于门衬一侧的进冰口211和置于门壳一侧与进冰口211相对的出冰口212。其中,进冰口211可与储冰桶连通。出冰口212处设置有盖板组件220以及驱动装置230。盖板组件220可开闭出冰口212,驱动装置230与盖板组件220的驱动轴223连接以驱动盖板组件220转动。驱动装置230可包括电机以及传动组件,驱动装置230可安装在分配器300的分配器壳体310的侧壁上。
冰箱门体110上可设置有用于控制驱动装置230的控制面板或者按键,用户可以通过控制面板或者按键控制取冰,并通过控制面板选择取冰冰量或者在冰量达到需求时主动控制结束取冰。
当用户发出取冰命令时,冰箱内的控制装置会启动驱动装置230的电机沿第一方向A运行以驱动盖板组件220转动打开出冰口212,取冰结束后,电机沿与第一方向A相反的第二方向转动以驱动盖板组件220关闭出冰口212。
出冰装置200还可包括限位结构,限位结构可限制盖板组件220的极限打开位置,当电机沿第一方向A转动驱动盖板组件200转动至与限位结构干涉位置时即为运动至极限打开位置。
出冰装置200可包括冰块引导通道250,冰块引导通道250可设置于出冰口一侧,冰箱门体110的外侧可设置有分配器凹部320,冰块引导通道250可位于分配器凹部320内。盖板组件200可置于冰块引导通道250内部,储冰桶内的冰经出冰通道从出冰口排出后进入冰块引导通道250内,并通过冰块引导通道250的出口排出。冰块引导通道250的壁面形成限位结构,盖板组件200旋转至极限打开位置时,盖板组件200与冰块引导通道250的壁面发生干涉。
参见图3至图5,盖板组件220包括支架221和密封盖222,支架221和密封盖222通过连接轴224连接。驱动装置230可与支架221的驱动轴223连接,驱动装置230可驱动支架221转动进而带动密封盖222转动。连接轴224可设置在支架221上,密封盖222上可设置有与连接轴224配合的连接孔225,连接轴224和连接孔225可间隙配合,由此,密封盖222可绕连接轴224的轴线摆动,当驱动组件驱动盖板组件220转动关闭出冰口212时,若由于公差或者一些其他原因,密封盖222与出冰口212未完全配合,或者密封盖222相对于出冰口212偏斜导致密封盖222的上侧或者下侧先接触出冰口212,驱动装置230驱动盖板组件220进一步旋转,在外力的作用下密封盖222能够自动绕连接轴224轻微摆动,将最先接触的一侧压入出冰口212内,使得密封盖222移动至最佳位置密封出冰口212。
在本实施方式中,密封盖222包括密封盖板2221,密封盖板2221与支架221连接,密封盖板2221上还安装有硅胶密封件2222,密封盖板2221与硅胶密封件2222之间形成的空间内填充有PE闭孔泡棉,从而能够阻挡冷气传递。密封盖222关闭出冰口212时,出冰口212的边缘抵压在硅胶密封件2222的表面上,硅胶密封件2222与出冰口212接触的表面可呈球形表面,从而能够提升密封效果。
密封盖222和支架221之间设置有弹性支撑件240,弹性支撑件240与密封盖222的接触位置241位于密封盖222远离驱动轴223一侧,连接轴224位于驱动轴223和接触位置241之间。
在本实施方式中,弹性支撑件240可以一端与支架221固定,另一端为自由端支撑在密封盖222上,也可以一端固定在密封盖222上,另一端为自由端支撑在支架221上,或者两端分别与 密封盖222和支架221连接。当然,也可以在支架221和密封盖222之间设置其他用于安装弹性支撑件240的结构。弹性支撑件240与密封盖222的接触点可以具有多个,但只要存在位于连接轴224远离驱动轴223一侧的接触位置241即可。
在本实施方式中,由于密封盖222可绕支架221的连接轴224摆动,在驱动装置230驱动盖板组件220转动的过程中,尤其当盖板组件220处于打开出冰口212的位置或者处于打开出冰口212的过程中时,由于密封盖222受到重力作用,密封盖222远离驱动轴223一侧具有倾斜的趋势,如此,使用弹性支撑件240支撑密封件,且弹性支撑件240与密封盖222的接触位置241设置在密封盖222远离驱动轴223一侧,且将连接轴224设置在驱动轴223和接触位置241之间,能够避免密封盖222在重力作用下绕连接轴224摆动,导致密封盖222远离驱动轴223一侧倾斜,进而导致关闭盖板组件220的过程中密封盖222远离驱动轴223一侧与出冰口212之间出现缝隙。
同时,弹性支撑件240具有弹性,在对密封盖222进行支撑的同时,又不会影响密封盖222的自由度。因而,密封盖222能够起到较好的密封效果。
进一步的,在本发明一实施方式中,密封盖222的重心位于接触位置241和驱动轴223之间。
在本实施方式中,连接轴224可设置与密封盖222的重心对应的位置,连接轴224也可设置在密封盖222的重心与驱动轴223之间。当连接轴224设置在密封盖222的重心与驱动轴223之间时,可将弹性支撑件240与密封盖222的接触位置241设置在密封盖222重心远离驱动轴223一侧,也就是,将密封盖222的重心设置在驱动轴223和接触位置241之间,如此,弹性支撑件240能够更好的避免密封盖222的偏斜,平衡密封盖222重力。
进一步的,在本发明一实施方式中,弹性支撑件240包括设置于支架221自由端一侧的弹性支撑肋226,弹性支撑肋226可与支架221一体成型,弹性支撑肋226的自由端支撑在密封盖222上。在本实施方式中,弹性支撑肋226自支架221的自由端向靠近驱动轴223一侧延伸。如此,在安装制造过程中,仅需将驱动装置230、支架221以及密封盖222装配即可,弹性支撑件240可自动支撑在合适的位置,而无需手动调整弹性支撑件240的位置。
进一步的,在本发明一实施方式中,连接轴224可设置在支架221上,密封盖222上可设置有与连接轴224配合的连接孔225,连接轴224可与连接孔225间隙配合,连接轴224可与密封盖222点接触。具体的,在本实施方式中,密封盖222上可设置有支撑肋226,支撑肋226与连接轴224呈角度设置,连接轴224支撑在支撑肋226上,连接轴224与支撑肋226之间呈点接触。当然也可以将连接轴224设置在密封盖222上,连接孔225和支撑肋226设置在支架221上。
在本实施方式中,支撑肋226呈阶梯状,包括第一支撑肋2261以及高于第一支撑肋2261的第二支撑肋2262,第一支撑肋2261与第二支撑肋2262的连接面为斜面,第一支撑肋2261与第二支撑肋2262的连接处位于所述密封盖222的中心,连接轴224支撑于第一支撑肋2261上且靠近第一支撑肋2261与第二支撑肋2262的连接处。
如此,密封盖222可绕连接轴224的支撑点在任意方向上摆动,当驱动装置230驱动盖板组件220关闭出冰口212时,无论密封盖222的任意一侧先接触出冰口212的侧壁,均能在外力作用下挤压密封盖222绕支撑肋226朝其他方向摆动,如密封盖222可沿连接轴224轴线方向移动,也可绕支撑肋226摆动,从而,在关闭盖板组件220时,密封盖222能够完全密封出冰口212。
进一步的,在本发明一实施方式中,连接轴224与支撑肋226垂直,连接轴224与支撑肋226的接触点位于密封盖222的中心轴线上。如此,能够使得密封盖222处于一个较为平衡的位置,密封盖222的密封效果更好。
本申请提供的出冰装置200,密封盖222具有一定的自由度,在密封盖222关闭出冰口212的过程中,可自动调节密封盖222的位置使其与出冰口212配合,同时,设置有用于支撑密封盖222的弹性支撑件240,又能够避免密封盖222在重力作用下产生偏斜,该出冰装置200整体密封效果好。
参见图3和图6,本发明一实施方式还提供一种出冰装置200控制方法,包括:
接收到打开出冰口212信号后,控制电机沿第一方向A运行以带动盖板组件220从关闭出冰口212的关闭位置向打开出冰口212的打开位置转动;
当电机运行第一预设转数时,控制电机关闭;
其中,电机为可自锁的电机,第一预设转数对应的旋转角度大于盖板组件220自关闭位置转动至极限打开位置的角度。
在本实施方式中,用户通过冰箱门体110上的控制面板或者按键下达取冰指令时,即为向冰箱内与出冰装置200对应的控制模块发送打开出冰口212信号,此时,电机转动带动盖板组件220打开出冰口212,冰块可从出冰通道210中滑出。
在本实施方式中,盖板组件220对应的驱动装置230中的电机为可自锁的电机,当电机不通电时,其具有自锁转矩可将盖板组件220锁定在关闭出冰口212的关闭位置或打开出冰口212的打开位置,无需在在盖板组件220的转轴上安装可辅助盖板组件220关闭的弹性元件提供关闭盖板组件220的锁紧力,同时也能将盖板组件220固定在打开位置。
在电机按照预定的程序运行时,可能会出现误差,电机转动带动盖板组件220实际转动的角度可能会小于理论上的角度,但由于可自锁的电机还具有临界锁紧转矩,当电机通电时,若受到的转矩小于临界锁紧转矩,则电机可带动盖板组件220转动,若盖板组件220受到干涉使得电机发生堵转,且堵转时长较长导致电机受到的转矩大于临界锁紧转矩,则电机不会继续带动盖板组件220转动,且盖板组件220会发生反向回弹。
如此,若在电机打开盖板组件220的过程中出现误差,比如少转了5转,但在驱动盖板组件220回复的过程中未出现误差,则盖板组件220在关闭时可能会出现堵转时长过长,使得电机受到的转矩大于临界锁紧转矩,导致盖板组件220沿第一方向A回弹,盖板组件220与出冰口212之间出现间隙,盖板组件220与出冰口212即使出现较小的间隙,也会导致凝露、漏冷等现象。
在本实施方式中,当电机沿第一方向A转动驱动盖板组件220打开出冰口212时,控制电机运行第一预设转数,其中,第一预设转数对应的旋转角度可为在电机转动过程中不出现误差的理论情况下,电机转动第一预设转数带动盖板组件220转动的角度。第一预设转数对应的旋转角度大于盖板组件220自关闭位置转动至极限打开位置的角度,可以理解为,若电机转动过程中不出现误差,则在电机沿第一方向A转动驱动盖板组件220打开时,当驱动盖板组件220转动至极限打开位置时,电机仍会继续转动。
第一预设转数对应的旋转角度与盖板组件220自关闭位置转动至极限打开位置的角度之差可在预设范围内,电机运行第一预设转数时,电机受到的转矩小于临界锁紧转矩。此外,及时电机在打开过程中发生堵转导致盖板组件220回弹,回弹范围也较小,对盖板组件220打开过程影响较小。
其中,在本实施方式中,盖板组件220关闭出冰口212的关闭位置可为盖板组件220与出冰口212接触的位置。但由于盖板组件220的密封盖222与出冰口212接触位置可弹性压缩,盖板组件220关闭出冰口212的关闭位置也可为盖板组件220关闭出冰口212后继续朝向出冰口212一侧运行至弹性形变一定量的位置。
如此,即使在电机沿第一方向A转动过程中出现误差,导致盖板组件220实际转动角度较小,但只要在合理误差范围内,盖板组件220都可运动至极限打开位置且堵转转矩不会大于临界锁紧转矩,进而不会影响盖板组件220的关闭,可避免电机驱动盖板组件220关闭出冰口212的过程中堵转较多导致出冰口212回弹。
进一步的,在本发明一实施方式中。所述出冰装置200控制方法还包括:
接收到关闭出冰口212信号后,控制电机沿第二方向运行以带动盖板组件220从打开位置向关闭位置转动;
当电机运行第二预设转数时,控制电机关闭。
其中,第二方向与第一方向A相反,第二预设转数对应的旋转角度大于盖板组件220自极限打开位置转动至关闭位置的角度。
在本实施方式中,电机转动带动盖板组件220打开出冰口212时,若电机不出现误差,则在电机驱动盖板组件220转动至关闭位置时会继续转动,以避免电机驱动盖板组件220关闭的过程中电机出现误差,导致盖板组件220关闭不到位。且当电机驱动盖板组件220自极限打开位置向 关闭位置旋转时,电机运行第二预设转数时,电机受到的转矩小于临界锁紧转矩,盖板组件220不会出现回弹。
同时,由于在开关盖板组件220的过程中电机运转第一预设步数消除误差,可避免盖板组件220关闭时实际可转动角度缩小,因此即使在关闭盖板组件220的过程中,电机转动对应的旋转角度大于盖板组件220自极限打开位置转动至关闭位置的角度,但在预设范围内,电机的堵转时长也不会过长,进而不会导致盖板组件220回弹,可实现较好的密封效果。
在本实施方式中,当接收到出冰口212打开信号时,还可记录预设时间段内的出冰口212打开次数和/或出冰口212打开时长,并根据预设时间段内的出冰口212打开次数和/或打开时长控制制冰间室的制冷开机点温度和制冷关机点温度。
当制冰间室内的温度大于制冷开机点温度时,控制制冷系统向制冰间室制冷,直至制冰间室的温度降低至制冷关机点温度。因此,若预设时间段内出冰口212打开次数大于预设次数和/或出冰口212打开时长大于预设时长,可判定用户对于冰的需求量较高,此时可对制冰间室匹配低制冷开机点温度和低制冷关机点温度,以将制冰间室的温度保持在低于预设温度的范围内,或者也可以增加制冰次数。相应的,若预设时间段内,出冰口212打开次数和/或出冰口212打开时长均较小,则可对制冰间室匹配高制冷开机点温度和高制冷关机点温度,或者,减少制冰装置的制冰次数。如此,可以根据出冰口212的打开数据判断用户习惯,并控制制冰系统的运行。
进一步的,在本发明一实施方式中,电机为步进电机,可通过控制电机步数控制电机的转数。所述出冰装置200控制方法具体包括:
接收到打开出冰口212信号后,控制电机以第一方向A运行第一预设步数时,控制电机关闭,第一预设步数对应的旋转角度大于盖板组件220关闭出冰口212的关闭位置旋转至极限打开位置的角度;
当接收到关闭出冰口212信号后,控制电机以第二方向运行第二预设步数时,控制电机关闭,第二预设步数对应的旋转角度大于盖板组件220自极限打开位置旋转至关闭位置的角度。
在本实施方式中,步进电机在运行过程中,可能会出现失步的现象,即电机实际运行的步数比理论的步数要少,相应的电机转动的转数以及驱动盖板组件220实际转动的角度均会小于理论值。
第一预设步数对应的旋转角度可为在电机运行中不出现失步等误差的理论情况下,电机运行第一预设步数可驱动盖板组件220转动的角度。同样的,第二预设步数对应的旋转角度可为电机在运行中不出现失步等误差的理论情况下,电机运行第二预设步数可驱动盖板组件220转动的角度。
如此,通过控制电机的的运行步数,使得电机在驱动盖板组件220打开的过程中能够运动至极限打开位置,从而不会缩小关闭盖板组件220时,盖板组件220可以运动的角度,避免在关闭盖板组件220时,盖板组件220与出冰口212干涉电机发生较长时间的堵转导致电机受到的转矩超过临界锁紧转矩,使盖板组件220发生回弹,盖板组件220无法密封出冰口212。
进一步的,参见图7,在本发明一实施方式中,所述出冰装置200控制方法中,步骤“控制所述电机以第一方向A运行第一预设步数时,控制所述电机关闭,”还包括:
当电机运行预设打开步数时,控制电机沿第一方向A继续运行;
当电机继续运行第一预设堵转步数时,控制电机关闭;
其中,第一预设步数为预设打开步数与第一预设堵转步数之和,预设打开步数对应的旋转角度等于盖板组件220自关闭出冰口212的关闭位置转动至极限打开位置的角度,第一预设堵转步数小于100。
在本实施方式中,预设打开步数对应的旋转角度可为在电机运行时不出现失步等误差的理论情况下,电机运行预设打开步数可带动盖板组价转动的角度。预设打开步数对应的旋转角度等于盖板组件220自关闭出冰口212的关闭位置转动至极限打开位置的角度可为,在电机不出现失步等误差的理论情况下,电机运行预设打开步数可带动盖板组件220自关闭位置运行至极限打开位置,此时电机继续运行第一预设堵转步数,盖板组件220会因极限打开位置处的限位结构的限制 发生堵转。而在电机实际运行过程中,电机可能出现失步,在运行预设打开步数后再运行第一预设堵转步数,可避免失步带来的影响。
其中,盖板组件220处于极限位置时,控制电机沿第一方向A继续运行第一预设步数,电机受到的转矩可小于临界锁紧转矩,第一预设堵转步数可小于100,在该步数范围内,电机即使发生堵转,也不会使得盖板组件220产生回弹。
进一步的,在本发明一实施方式中,第二预设步数可为预设关闭步数与第二预设堵转步数之和。预设关闭步数可等于预设打开步数之和,第二预设堵转步数可与第一预设堵转步数不同。预设关闭步数对应的旋转角度可等于盖板组件220自极限打开位置旋转至关闭位置的角度,也就是,在电机不出现失步等误差的理论情况下,电机运行预设关闭步数时,带动盖板组件220从极限打开位置恰好运行至关闭位置。
本发明的一具体示例如,若盖板组件220自关闭出冰口212的关闭位置转动到极限打开位置的旋转角度为45°,第二预设步数可为990步,预设打开步数和预设关闭步数为950步,第二预设堵转步数可为40步。其中,在电机不出现失步等误差的理论情况下运行时,电机运行950步可带动盖板组件220转动45°。
若在打开过程中不设置第一预设堵转步数,电机仅沿第一方向A运行950步,仅在关闭过程中设置堵转步数,电机沿第二方向运行990步,若电机在打开过程中发生失步,而关闭过程中不出现失步,如在打开过程中失步30步,则在关闭盖板组件220过程的过程中,电机的实际堵转步数为70步,可能导致盖板组件220回弹,出冰口212密封不严。
而在本发明一实施方式中,在电机沿第一方向A运行时设置第一堵转步数,如第一堵转步数为50步,则电机沿第一方向A运行950步后需继续沿第一方向A运行50步,如此,即使在电机驱动盖板组件220打开的过程中出现失步,如失步30步,电机仍可带动盖板组件220打开到极限打开位置,盖板组件220的关闭过程不会受到打开过程中电机失步的影响。
参见图8,本发明一实施方式还提供一种出冰装置200,包括存储器202和处理器201,存储器202和处理器201通过通信总线204通信连接。存储器202上存储有可在处理器201上运行的计算机程序,所述处理器201执行所述计算机程序时,实现上述实施方式中的冰箱控制方法中的步骤。出冰装置还包括与通信总线204连接的通信接口203,用于与出冰装置200的其他设备通信。
本发明一实施方式还提供一种计算机可读存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时,实现上述实施方式中的出冰装置控制方法中的步骤。
应当理解,虽然本说明书按照实施例加以描述,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施例。
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施例的具体说明,并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施例或变更均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种出冰装置控制方法,其特征在于,包括:
    接收到打开出冰口信号后,控制电机沿第一方向运行以带动盖板组件从关闭出冰口的关闭位置向打开位置转动;
    当所述电机运行第一预设转数时,控制所述电机关闭;
    其中,所述电机为可自锁的电机,所述第一预设转数对应的旋转角度大于所述盖板组件自所述关闭位置转动至极限打开位置的角度。
  2. 如权利要求1所述的出冰装置控制方法,其特征在于,还包括:
    接收到关闭出冰口信号后,控制所述电机沿第二方向运行以带动所述盖板组件从所述打开位置向所述关闭位置转动;
    当所述电机运行第二预设转数时,控制所述电机关闭;
    其中,所述第二方向与所述第一方向相反,所述第二预设转数对应的旋转角度大于所述盖板组件自所述极限打开位置转动至所述关闭位置的角度。
  3. 如权利要求2所述的出冰装置控制方法,其特征在于,所述电机为步进电机,所述方法具体包括:
    接收到打开出冰口信号后,控制所述电机以第一方向运行第一预设步数时,控制所述电机关闭,所述第一预设步数对应的旋转角度大于所述盖板组件自所述关闭位置旋转至所述极限打开位置的角度;
    当接收到关闭出冰口信号后,控制所述电机以第二方向运行第二预设步数时,控制所述电机关闭,所述第二预设步数对应的旋转角度均大于所述盖板组件自所述极限打开位置旋转至所述关闭位置的角度。
  4. 如权利要求3所述的出冰装置控制方法,其特征在于,“控制所述电机以第一方向运行第一预设步数时,控制所述电机关闭,”还包括:
    当所述电机运行预设打开步数时,控制所述电机沿所述第一方向继续运行;
    当所述电机继续运行第一预设堵转步数时,控制所述电机关闭;
    其中,所述第一预设步数为预设打开步数和第一预设堵转步数之和,所述预设打开步数对应的旋转角度等于所述盖板组件自所述关闭位置转动至极限打开位置的角度,所述第一预设堵转步数小于100。
  5. 一种出冰装置,包括:
    出冰通道,其具有出冰口;
    盖板组件,用于开闭所述出冰口;
    驱动装置,其与所述盖板组件连接以驱动所述盖板组件转动,所述驱动装置包括可自锁的电机;
    其特征在于,所述出冰装置还包括限位结构,用于限制所述盖板组件的极限打开位置;
    存储器和处理器,所述存储器存储有可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时,实现权利要求1所述的出冰装置控制方法中的步骤。
  6. 如权利要求5所述的出冰装置,其特征在于,所述盖板组件包括支架和密封盖,所述支架和所述密封盖之间通过连接轴连接,所述密封盖可绕所述连接轴摆动和/或轴向移动,所述驱动装置与所述支架的驱动轴连接。
  7. 如权利要求6所述的出冰装置,其特征在于,所述密封盖和所述支架之间设置有弹性支撑件,所述弹性支撑件与所述密封盖的接触位置位于所述密封盖远离所述驱动轴一侧,所述连接轴位于所述驱动轴与所述接触位置之间。
  8. 如权利要求5所述的出冰装置,其特征在于,所述出冰装置还包括冰块引导通道,所述冰块引导通道设置于所述出冰口一侧,所述盖板组件置于所述冰块引导通道内部,所述冰块引导通道的壁面形成所述限位结构,所述盖板组件旋转至所述极限打开位置时,所述盖板组件与所述 冰块引导通道的壁面干涉。
  9. 一种冰箱门体组件,包括门体以及设置于所述门体上的分配器,所述门体包括门壳以及门衬,所述门壳与所述门衬之间填充有隔热材料,所述门体上设置有出冰通道,所述出冰通道贯穿所述门体,所述出冰通道包括置于所述门衬一侧的进冰口以及置于所述门壳一侧的出冰口;所述门体上还安装有用于开闭所述出冰口的盖板组件以及驱动所述盖板组件转动的电机;其特征在于,所述冰箱门体组件还包括限位结构,用于限制所述盖板组件的极限打开位置;存储器和处理器,所述存储器存储有可在所述处理器上运行的计算机程序,所述处理器执行所述计算机程序时,实现权利要求1所述的出冰装置控制方法中的步骤。
  10. [援引加入(细则20.6) 08.11.2022] 
    如权利要求9所述的冰箱门体组件,其特征在于,冰箱的冷藏门体上设置有制冰间室,制冰装置安装在所述制冰间室内,冷藏门体还设置有储冰桶和所述分配器,所述储冰桶安装在所述制冰间室内部,并置于所述制冰装置下方,用于接收并存储来自所述制冰装置的冰,所述出冰通道与所述储冰桶连通。
PCT/CN2022/119934 2021-09-23 2022-09-20 出冰装置控制方法、出冰装置、门体组件 WO2023045930A1 (zh)

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