WO2023037926A1 - 水性表面処理剤および表面処理金属 - Google Patents
水性表面処理剤および表面処理金属 Download PDFInfo
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- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- UUORTJUPDJJXST-UHFFFAOYSA-N n-(2-hydroxyethyl)prop-2-enamide Chemical compound OCCNC(=O)C=C UUORTJUPDJJXST-UHFFFAOYSA-N 0.000 description 1
- IPGRTXQKFZCLJS-UHFFFAOYSA-N n-(2-hydroxypropyl)prop-2-enamide Chemical compound CC(O)CNC(=O)C=C IPGRTXQKFZCLJS-UHFFFAOYSA-N 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- OBJNZHVOCNPSCS-UHFFFAOYSA-N naphtho[2,3-f]quinazoline Chemical compound C1=NC=C2C3=CC4=CC=CC=C4C=C3C=CC2=N1 OBJNZHVOCNPSCS-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical compound OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- XKIVKIIBCJIWNU-UHFFFAOYSA-N o-[3-pentadecanethioyloxy-2,2-bis(pentadecanethioyloxymethyl)propyl] pentadecanethioate Chemical compound CCCCCCCCCCCCCCC(=S)OCC(COC(=S)CCCCCCCCCCCCCC)(COC(=S)CCCCCCCCCCCCCC)COC(=S)CCCCCCCCCCCCCC XKIVKIIBCJIWNU-UHFFFAOYSA-N 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- JPMIIZHYYWMHDT-UHFFFAOYSA-N octhilinone Chemical compound CCCCCCCCN1SC=CC1=O JPMIIZHYYWMHDT-UHFFFAOYSA-N 0.000 description 1
- UZPVVYLJBOXNOH-UHFFFAOYSA-N octyl 2-hydroxyacetate;titanium Chemical compound [Ti].CCCCCCCCOC(=O)CO UZPVVYLJBOXNOH-UHFFFAOYSA-N 0.000 description 1
- 235000010387 octyl gallate Nutrition 0.000 description 1
- 239000000574 octyl gallate Substances 0.000 description 1
- NRPKURNSADTHLJ-UHFFFAOYSA-N octyl gallate Chemical compound CCCCCCCCOC(=O)C1=CC(O)=C(O)C(O)=C1 NRPKURNSADTHLJ-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical compound C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- MFPCPCHVMQLDJN-UHFFFAOYSA-N phenyl ditridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OC1=CC=CC=C1 MFPCPCHVMQLDJN-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000004714 phosphonium salts Chemical group 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920005678 polyethylene based resin Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920005673 polypropylene based resin Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 235000010388 propyl gallate Nutrition 0.000 description 1
- 239000000473 propyl gallate Substances 0.000 description 1
- 229940075579 propyl gallate Drugs 0.000 description 1
- LLBIOIRWAYBCKK-UHFFFAOYSA-N pyranthrene-8,16-dione Chemical compound C12=CC=CC=C2C(=O)C2=CC=C3C=C4C5=CC=CC=C5C(=O)C5=C4C4=C3C2=C1C=C4C=C5 LLBIOIRWAYBCKK-UHFFFAOYSA-N 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- 229940005657 pyrophosphoric acid Drugs 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 235000010384 tocopherol Nutrition 0.000 description 1
- 229960001295 tocopherol Drugs 0.000 description 1
- 229930003799 tocopherol Natural products 0.000 description 1
- 239000011732 tocopherol Substances 0.000 description 1
- AKUNSPZHHSNFFX-UHFFFAOYSA-M tributyl(tetradecyl)phosphanium;chloride Chemical compound [Cl-].CCCCCCCCCCCCCC[P+](CCCC)(CCCC)CCCC AKUNSPZHHSNFFX-UHFFFAOYSA-M 0.000 description 1
- MZHULIWXRDLGRR-UHFFFAOYSA-N tridecyl 3-(3-oxo-3-tridecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCC MZHULIWXRDLGRR-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- FTBATIJJKIIOTP-UHFFFAOYSA-K trifluorochromium Chemical compound F[Cr](F)F FTBATIJJKIIOTP-UHFFFAOYSA-K 0.000 description 1
- SUXIKHBBPQWLHO-UHFFFAOYSA-N trihydroxy-(8-methylnonyl)-(8-methyl-1-phenylnonyl)-lambda5-phosphane Chemical compound CC(C)CCCCCCCP(O)(O)(O)C(CCCCCCC(C)C)C1=CC=CC=C1 SUXIKHBBPQWLHO-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- ILLOBGFGKYTZRO-UHFFFAOYSA-N tris(2-ethylhexyl) phosphite Chemical compound CCCCC(CC)COP(OCC(CC)CCCC)OCC(CC)CCCC ILLOBGFGKYTZRO-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QEDNBHNWMHJNAB-UHFFFAOYSA-N tris(8-methylnonyl) phosphite Chemical compound CC(C)CCCCCCCOP(OCCCCCCCC(C)C)OCCCCCCCC(C)C QEDNBHNWMHJNAB-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
- PEXOFOFLXOCMDX-UHFFFAOYSA-N tritridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC PEXOFOFLXOCMDX-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229940043810 zinc pyrithione Drugs 0.000 description 1
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to an aqueous surface treatment agent and a surface treated metal.
- the metal is laminated by attaching a laminate film to the metal.
- the surface treatment agent contains a water-soluble zirconium compound, a water-soluble or water-dispersible acrylic resin, and a water-soluble or water-dispersible thermosetting cross-linking agent.
- laminated films are excellent in workability, corrosion resistance, barrier properties, etc., and volatile organic compounds are less likely to occur when laminated to metal. Applied for exterior materials.
- An object of the present invention is to provide an aqueous surface treatment agent capable of improving electrolyte resistance when laminating metal.
- One aspect of the present invention is an aqueous surface treatment agent used for surface treatment of metal, comprising a trivalent chromium compound (A) and a water-soluble or water-dispersible acrylic resin (B), wherein the water-soluble Or the water-dispersible acrylic resin (B) has a solid content acid value of 150 mgKOH/g or more and 740 mgKOH/g or less, and a solid content hydroxyl value of 24 mgKOH/g or more and 350 mgKOH/g or less, and the water-soluble or water-dispersible
- the ratio of the mass of trivalent chromium contained in the trivalent chromium compound (A) to the mass of the solid content of the acrylic resin (B) is 0.07 or more and 2.8 or less.
- the water-soluble or water-dispersible acrylic resin (B) is obtained by copolymerizing a monomer having one or more functional groups selected from the group consisting of glycidyl groups, amide groups, alkoxysilyl groups and phosphoric acid groups. It may be a copolymer.
- the above aqueous surface treatment agent may further contain an organic chelating agent (C).
- the organic chelating agent (C) may have one or more functional groups selected from the group consisting of hydroxyl groups, carboxyl groups, phosphonic acid groups, phosphoric acid groups and amino groups.
- the surface-treated metal has a film formed by surface-treating the metal with the aqueous surface-treating agent.
- the metal may be aluminum or an aluminum alloy, iron or an iron alloy, or copper or a copper alloy.
- the metal may be plated.
- the above surface-treated metal may be laminated with the metal having the film.
- the above surface-treated metal may be a battery exterior material.
- an aqueous surface treatment agent capable of improving electrolyte resistance when laminating to metal.
- the aqueous surface treatment agent of the present embodiment is used for surface treatment of metal.
- the metal is not particularly limited, but includes, for example, iron, zinc, aluminum, copper, nickel, etc., and two or more of them may be used together. That is, the metal may be an alloy. Alloy components may include, for example, carbon, nitrogen, oxygen, phosphorus, sulfur, silicon, manganese, chromium, titanium, molybdenum, and the like. Among these, aluminum or an aluminum alloy, iron or an iron alloy, or copper or a copper alloy is preferable, and aluminum or an aluminum alloy is more preferable from the viewpoint of workability and adhesion.
- Examples of aluminum alloys include Al--Cu alloys, Al--Mn alloys, Al--Si alloys, Al--Mg alloys, Al--Mg--Si alloys, Al--Zn--Mg alloys, aluminum die casting ( ADC material) and the like.
- ADC material aluminum die casting
- the surface-treated metal of this embodiment which will be described later, is used as a battery exterior material, it is preferable to use an 8079 material or the like as an aluminum alloy.
- Examples of aluminum alloys that can be applied to other uses include 3004, 3104, 3005, etc. for beverage and food can bodies, 5052, 5182, etc. for beverage and food can lids, and dry batteries. 1050 material, 1100 material, 1200 material for containers, and 8021 material for electrode materials.
- iron alloys include cold-rolled steel plates such as SPCC, SPCD and SPCE, and stainless steel (SUS).
- SUS stainless steel
- SUS include austenitic stainless steels such as SUS304, SUS301 and SUS316, ferritic stainless steels such as SUS430, and martensitic stainless steels such as SUS410.
- Zinc alloys include, for example, Zn—Al alloys.
- copper alloys include brass and the like.
- Nickel alloys include, for example, Ni—P alloys.
- the metal (including alloy) may be plated.
- plating species include metals such as nickel, zinc, chromium, iron, tin, copper, silver, platinum, and gold, and two or more metals may be used in combination.
- plating methods include electroplating, electroless plating, hot-dip plating, vacuum deposition, sputtering, and ion plating.
- plated metals include Ni-plated steel, Ni-plated copper, Zn-plated steel, and Zn—Ni-plated steel.
- a cold-rolled steel plate such as SPCC, SPCD, SPCE, or the like, a copper plate, or the like can be used.
- the aqueous surface treatment agent of this embodiment contains a trivalent chromium compound (A) and a water-soluble or water-dispersible acrylic resin (B).
- the aqueous surface treating agent of the present embodiment is preferably a hexavalent chromium-free aqueous surface treating agent that does not contain a hexavalent chromium compound.
- the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) is 150 mgKOH/g or more and 740 mgKOH/g or less, preferably 380 mgKOH/g or more and 700 mgKOH/g or less. If the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) is less than 150 mgKOH/g, the electrolytic solution resistance decreases when laminating to metal, and if it exceeds 740 mgKOH/g, the metal In the case of lamination, in addition to deterioration in electrolytic solution resistance, a solid content hydroxyl value, which will be described later, cannot be obtained.
- the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) is 150 mgKOH/g or more, 160 mgKOH/g or more, 170 mgKOH/g or more, 180 mgKOH/g or more, 190 mgKOH/g or more, 200 mgKOH/g or more.
- g or more 210 mgKOH/g or more, 220 mgKOH/g or more, 230 mgKOH/g or more, 240 mgKOH/g or more, 250 mgKOH/g or more, 260 mgKOH/g or more, 270 mgKOH/g or more, 280 mgKOH/g or more, 290 mgKOH/g or more, 300 mgKOH/g g or more, 310 mgKOH/g or more, 320 mgKOH/g or more, 330 mgKOH/g or more, 340 mgKOH/g or more, 350 mgKOH/g or more, 360 mgKOH/g or more, 370 mgKOH/g or more, 380 mgKOH/g or more, 390 mgKOH/g or more, 400 mgKOH/g g or more, 410 mgKOH/g or more, 420 mgKOH/g or more, 430 mgKOH/g or more, 440 mgKOH/g or more, 450 mgKOH/g or more, 400
- the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) is 740 mgKOH/g or less, 730 mgKOH/g or less, 720 mgKOH/g or less, 710 mgKOH/g or less, 700 mgKOH/g or less, 690 mgKOH.
- the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) refers to the water-soluble Alternatively, it is the theoretical solid content acid value obtained by calculating the amount of potassium hydroxide [mg] required to neutralize the acid groups contained in 1 g of the solid content of the water-dispersible acrylic resin (B).
- the solid content acid value (theoretical solid content acid value) of the water-soluble or water-dispersible acrylic resin (B) is calculated according to the following formula.
- Theoretical solid content acid value (mgKOH/g) Number of moles of acid groups in charged monomer composition (mol) x 56.11 (molecular weight of potassium hydroxide; g/mol) x 1000/weight of charged monomer composition (g ) Therefore, the solid content acid value of the water-soluble or water-dispersible acrylic resin (B) can be controlled to a desired value by adjusting the charge ratio of each monomer constituting the monomer composition used for polymerization.
- the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) is 24 mgKOH/g or more and 350 mgKOH/g or less, preferably 43 mgKOH/g or more and 220 mgKOH/g or less. If the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) is less than 24 mgKOH/g, the electrolytic solution resistance will decrease when laminating to a metal, and if it exceeds 350 mgKOH/g, the metal will In the case of lamination, in addition to deterioration in electrolytic solution resistance, the storage stability of the water-soluble or water-dispersible acrylic resin (B) is also deteriorated.
- the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) is 24 mgKOH/g or more, 30 mgKOH/g or more, 40 mgKOH/g or more, 50 mgKOH/g or more, 60 mgKOH/g or more, 70 mgKOH/g or more.
- g or more 80 mgKOH/g or more, 90 mgKOH/g or more, 100 mgKOH/g or more, 110 mgKOH/g or more, 120 mgKOH/g or more, 130 mgKOH/g or more, 140 mgKOH/g or more, 150 mgKOH/g or more, 160 mgKOH/g or more, 170 mgKOH/g g or more, 180 mgKOH/g or more, 190 mgKOH/g or more, 200 mgKOH/g or more, 210 mgKOH/g or more.
- the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) is 220 mgKOH/g or less, 210 mgKOH/g or less, 200 mgKOH/g or less, 190 mgKOH/g or less, 180 mgKOH/g or less, 170 mgKOH.
- /g or less 160 mgKOH/g or less, 150 mgKOH/g or less, 140 mgKOH/g or less, 130 mgKOH/g or less, 120 mgKOH/g or less, 110 mgKOH/g or less, 100 mgKOH/g or less, 90 mgKOH/g or less, 80 mgKOH/g or less, 70 mgKOH /g or less, 60 mgKOH/g or less, 50 mgKOH/g or less, 40 mgKOH/g or less, 30 mgKOH/g or less.
- the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) refers to the water-soluble
- the amount of potassium hydroxide [mg] required to neutralize the acetic acid bound to the hydroxyl group when the free hydroxyl group contained in 1 g of the solid content of the water-dispersible acrylic resin (B) is acetylated was calculated. , is the theoretical solid content hydroxyl value.
- the solid content hydroxyl value (theoretical solid content hydroxyl value) of the water-soluble or water-dispersible acrylic resin (B) is calculated according to the following formula.
- the ratio of the mass of trivalent chromium contained in the trivalent chromium compound (A) to the mass of the solid content of the water-soluble or water-dispersible acrylic resin (B) is 0.07 or more and 2.8 or less, and 0.12 or more. It is preferably 2.54 or less.
- the ratio of the mass of trivalent chromium contained in the trivalent chromium compound (A) to the mass of the solid content of the water-soluble or water-dispersible acrylic resin (B) is less than 0.07 or exceeds 2.8, Electrolyte resistance is reduced when laminating to metal.
- the ratio of the mass of trivalent chromium contained in the trivalent chromium compound (A) to the mass of the solid content of the water-soluble or water-dispersible acrylic resin (B) is 0.07 or more, 0.1 or more, 0.2 or more, 0.3 or more, 0.4 or more, 0.5 or more, 0.6 or more, 0.7 or more, 0.8 or more, 0.9 or more, 1.0 or more, 1.1 or more, 1.2 or more, 1.3 or more, 1.4 or more, 1.5 or more, 1.6 or more, 1.7 or more, 1.8 or more, 1.9 or more, 2.0 or more, 2.1 or more, 2.2 or more, 2.3 or more, 2.4 or more, 2.5 or more, 2.6 or more, 2.7 or more.
- the ratio of the mass of trivalent chromium contained in the trivalent chromium compound (A) to the solid mass of the water-soluble or water-dispersible acrylic resin (B) is 2.8 or less, 2.7 or less. , 2.6 or less, 2.5 or less, 2.4 or less, 2.3 or less, 2.2 or less, 2.1 or less, 2.0 or less, 1.9 or less, 1.8 or less, 1.7 or less , 1.6 or less, 1.5 or less, 1.4 or less, 1.3 or less, 1.2 or less, 1.1 or less, 1.0 or less, 0.9 or less, 0.8 or less, 0.7 or less , 0.6 or less, 0.5 or less, 0.4 or less, 0.3 or less, 0.2 or less, or 0.1 or less.
- Examples of the trivalent chromium compound (A) include, but are not limited to, chromium (III) fluoride, chromium (III) nitrate, chromium (III) phosphate, chromium (III) acetate, chromium (III) chloride, and sulfuric acid. Chromium (III), chromium (III) oxalate, chromium (III) formate, chromium (III) hydroxide, chromium (III) oxide, chromium (III) bromide, chromium (III) iodide and the like.
- the content of trivalent chromium contained in the trivalent chromium compound (A) in the aqueous surface treatment agent of the present embodiment is not particularly limited, but is, for example, 500 mass ppm or more and 60000 mass ppm or less. In one embodiment, the content of trivalent chromium contained in the trivalent chromium compound (A) in the aqueous surface treatment agent is 1000 mass ppm or more, 1500 mass ppm or more, 2000 mass ppm or more, 2500 mass ppm or more, 3000 mass ppm or more.
- mass ppm or more 3500 mass ppm or more, 4000 mass ppm or more, 4500 mass ppm or more, 5000 mass ppm or more, 5500 mass ppm or more, 6000 mass ppm or more, 6500 mass ppm or more, 7000 mass ppm or more, 7500 mass ppm or more, 8000 mass ppm or more, 8500 mass ppm or more, 9000 mass ppm or more, 9500 mass ppm or more, 10000 mass ppm or more, 10500 mass ppm or more, 11000 mass ppm or more, 11500 mass ppm or more, 12000 mass ppm or more, 13000 mass ppm or more, 14000 mass ppm or more, 15000 mass ppm or more, 16000 mass ppm or more, 17000 mass ppm or more, 18000 mass ppm or more, 19000 mass ppm or more, 20000 mass ppm or more, 30000 mass ppm or more, 40000 mass pp
- the content of trivalent chromium contained in the trivalent chromium compound (A) in the aqueous surface treatment agent is 60000 mass ppm or less, 50000 mass ppm or less, 40000 mass ppm or less, 30000 mass ppm or less, 20000 mass ppm or less, 19000 mass ppm or less, 18000 mass ppm or less, 17000 mass ppm or less, 16000 mass ppm or less, 15000 mass ppm or less, 14000 mass ppm or less, 13000 mass ppm or less, 12000 mass ppm or less, 11500 mass ppm or less, 11000 mass ppm or less, 10500 mass ppm or less, 10000 mass ppm or less, 9500 mass ppm or less, 9000 mass ppm or less, 8500 mass ppm or less, 8000 mass ppm or less, 7500 mass ppm or less, 7000 mass ppm or less, 6500 mass ppm or less, 6000 mass
- the water-soluble or water-dispersible acrylic resin (B) is obtained by, for example, radically polymerizing a monomer composition containing a monomer having a hydroxyl group and a monomer having a carboxyl group, optionally using a polymerization initiator. obtained by
- the radical polymerization method is not particularly limited, but includes, for example, a solution polymerization method, an emulsion polymerization method, a suspension polymerization method, and the like.
- the polymerization temperature is not particularly limited, it is, for example, 60°C or higher and 160°C or lower.
- the polymerization time is not particularly limited, but is, for example, 2 hours or more and 10 hours or less.
- the polymerization initiator is not particularly limited. -2-(2-imidazolin-2-yl)propane hydrochloride, ammonium peroxodisulfate, sodium peroxodisulfate, potassium peroxodisulfate and the like.
- Examples of monomers having a hydroxyl group include, but are not limited to, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 1,4-cyclohexanedimethanol mono (meth)acrylate, glycerin mono (meth)acrylate, (meth)allyl alcohol, N-methylol (meth) Examples include acrylamide, N-(2-hydroxyethyl)acrylamide, N-(2-hydroxypropyl)acrylamide, ⁇ -caprolactone adduct of 2-hydroxyethyl (meth)acrylate, and the like.
- the monomer having a carboxyl group is not particularly limited, but examples thereof include (meth)acrylic acid, crotonic acid, isocrotonic acid, (meth)acrylic acid dimer, ⁇ -caprolactone adduct of (meth)acrylic acid, and the like. be done.
- Monomers having a carboxyl group other than the above include unsaturated dibasic acids such as maleic acid, fumaric acid and itaconic acid, and their half esters, half amides and half thioesters.
- the monomer composition contains a glycidyl group, an amide group (—CONR— (where R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and the alkyl group may be linear or branched). )), and preferably further contains a monomer having one or more functional groups selected from the group consisting of an alkoxysilyl group and a phosphoric acid group. That is, the water-soluble or water-dispersible acrylic resin (B) is obtained by copolymerizing monomers having one or more functional groups selected from the group consisting of glycidyl groups, amide groups, alkoxysilyl groups and phosphoric acid groups.
- the monomer having a glycidyl group is not particularly limited, but examples thereof include glycidyl (meth)acrylate, (meth)allyl glycidyl ether 3,4-epoxycyclohexylmethyl (meth)acrylate, 4-hydroxybutyl acrylate glycidyl ether, and the like. .
- the glycidyl group of the glycidyl group-containing monomer reacts with the carboxyl group of the carboxyl group-containing monomer during the polymerization reaction to form an ester and a hydroxyl group.
- the solid content acid value and the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) obtained by copolymerizing a monomer having a glycidyl group consumes 1 mol of a carboxyl group per 1 mol of a glycidyl group. It is calculated assuming that 1 mol of hydroxyl group is generated in .
- the monomer having an amide group is not particularly limited, but examples include (meth)acrylamide, N-methylol(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N, N-dibutyl (meth)acrylamide, N,N-dioctyl (meth)acrylamide, N-methyl (meth)acrylamide, N-isopropylacrylamide, N-butyl (meth)acrylamide, N-hexyl (meth)acrylamide, N-octyl (Meth)acrylamide and the like.
- the monomer having an alkoxysilyl group is not particularly limited, but examples include vinyltrimethoxysilane, vinyltriethoxysilane, 3-(meth)acryloyloxypropylmethyldimethoxysilane, 3-(meth)acryloyloxypropylmethyldiethoxysilane. , 3-(meth)acryloyloxypropyltrimethoxysilane, 3-(meth)acryloyloxypropyltriethoxysilane, and the like.
- the alkoxysilyl group is hydrolyzed during the polymerization reaction to generate a hydroxyl group (silanol group).
- the water-soluble or water-dispersible acrylic resin (B) obtained by copolymerizing a monomer having an alkoxysilyl group is calculated for the solid content hydroxyl value assuming that hydroxyl groups are produced in the same amount as the alkoxysilyl groups.
- the monomer having a phosphoric acid group is not particularly limited, but examples thereof include acid phosphooxyethyl (meth)acrylate, acid phosphooxypolyoxyethylene glycol mono(meth)acrylate, and the like.
- a water-soluble or water-dispersible acrylic resin (B) obtained by copolymerizing a monomer having a phosphoric acid group has a dibasic acid (a hydrogen atom that can be neutralized with a base per functional group). The solid content acid value is calculated assuming that it is an acid having two.
- the monomer composition may further contain monomers (other monomers) other than the above.
- Examples of other monomers include, but are not limited to, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, 1-methylethyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, phenyl (meth)acrylate, isobornyl (meth)acrylate, cyclohexyl (meth)acrylate, t-butylcyclohexyl (meth)acrylate, dicyclopentadienyl (meth)acrylate, dihydrodicyclopentadienyl (meth)acrylate, methoxypolyethylene (meth)acrylate and the like.
- monomers other than the above include styrene, ⁇ -methylstyrene, vinyl ketone, t-butylstyrene, p-chlorostyrene, vinylnaphthalene, acrylonitrile, methacrylonitrile, ethylene, propylene, vinyl acetate, vinyl propionate, butadiene, and isoprene.
- the acid groups and hydroxyl groups of the water-soluble or water-dispersible acrylic resin (B) may be derived from monomers, or may be generated or added by modifying the acrylic resin.
- Examples of the method of modifying an acrylic resin to generate a hydroxyl group include a method of reacting an epoxy compound with an acrylic resin having a carboxyl group, and a method of reacting an acrylic resin having a carboxyl group with a silane coupling agent having an epoxy group. A reaction method and the like can be mentioned. When carboxyl groups and epoxy groups react, esters and hydroxyl groups are produced.
- Epoxy compounds that can be used for modification include, for example, phenol (EO) 5 glycidyl ether, p-tert-butylphenyl glycidyl ether, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, resorcinol glycidyl ether, neopentyl glycol diglycidyl ether.
- phenol (EO) 5 glycidyl ether p-tert-butylphenyl glycidyl ether
- ethylene glycol diglycidyl ether polyethylene glycol diglycidyl ether
- resorcinol glycidyl ether neopentyl glycol diglycidyl ether.
- the solid content acid value and the solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) obtained by reacting an epoxy compound with an acrylic resin having a carboxyl group are calculated as follows: 1 mol of carboxyl group is consumed and 1 mol of hydroxyl group is newly generated.
- Silane coupling agents having an epoxy group that can be used for modification include, for example, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltri methoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane and the like.
- the solid content acid value and solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) obtained by reacting a silane coupling agent having an epoxy group with an acrylic resin having a carboxyl group are It is calculated on the assumption that 1 mol of the carboxyl group of the acrylic resin is consumed per 1 mol of the epoxy group, 1 mol of a hydroxyl group is newly generated, and the alkoxysilyl group is hydrolyzed to generate a hydroxyl group equivalent to the alkoxysilyl group.
- the solid content acid value and solid content hydroxyl value of the water-soluble or water-dispersible acrylic resin (B) obtained by modifying the acrylic resin by other known reactions are chemical Calculate as occurring quantitatively.
- the number average molecular weight of the water-soluble or water-dispersible acrylic resin (B) is preferably 9,000 or more and 500,000 or less, more preferably 50,000 or more and 200,000 or less.
- the number average molecular weight of the water-soluble or water-dispersible acrylic resin (B) is 9000 or more, the adhesiveness of the laminate film is improved when it is laminated to a metal.
- the storage stability of the surface treatment agent is improved.
- the number average molecular weight of the water-soluble or water-dispersible acrylic resin (B) is 9000 or more, 10000 or more, 20000 or more, 30000 or more, 40000 or more, 50000 or more, 60000 or more, 70000 or more, 80000 or more, 90000 100000 or more, 110000 or more, 120000 or more, 130000 or more, 140000 or more, 150000 or more, 160000 or more, 170000 or more, 180000 or more, 190000 or more.
- the water-soluble or water-dispersible acrylic resin (B) has a number average molecular weight of 200,000 or less, 190,000 or less, 180,000 or less, 170,000 or less, 160,000 or less, 150,000 or less, 140,000 or less, 130,000 or less, 120,000 or less, 110000 or less, 100000 or less, 90000 or less, 80000 or less, 70000 or less, 60000 or less, 50000 or less, 40000 or less, 30000 or less, 20000 or less, 10000 or less.
- the number average molecular weight of the water-soluble or water-dispersible acrylic resin (B) is the molecular weight determined by the GPC method using polyethylene oxide as a standard substance.
- the solid content of the water-soluble or water-dispersible acrylic resin (B) in the aqueous surface treatment agent of the present embodiment is not particularly limited, but is, for example, 1000 mass ppm or more and 500000 mass ppm or less. In one embodiment, the solid content of the water-soluble or water-dispersible acrylic resin (B) in the aqueous surface treatment agent is 1000 mass ppm or more, 1500 mass ppm or more, 2000 mass ppm or more, 2500 mass ppm or more, 3000 mass ppm or more.
- mass ppm or more 3500 mass ppm or more, 4000 mass ppm or more, 4500 mass ppm or more, 5000 mass ppm or more, 5500 mass ppm or more, 6000 mass ppm or more, 6500 mass ppm or more, 7000 mass ppm or more, 7500 mass ppm or more, 8000 mass ppm or more, 8500 mass ppm or more, 9000 mass ppm or more, 9500 mass ppm or more, 10000 mass ppm or more, 10500 mass ppm or more, 11000 mass ppm or more, 11500 mass ppm or more, 12000 mass ppm or more, 13000 mass ppm or more, 14000 mass ppm or more, 15000 mass ppm or more, 16000 mass ppm or more, 17000 mass ppm or more, 18000 mass ppm or more, 19000 mass ppm or more, 20000 mass ppm or more, 30000 mass ppm or more, 40000 mass pp
- the solid content of the water-soluble or water-dispersible acrylic resin (B) in the aqueous surface treatment agent is 500000 mass ppm or less, 400000 mass ppm or less, 300000 mass ppm or less, 200000 mass ppm or less, 100000 mass ppm or less, 90000 mass ppm or less, 80000 mass ppm or less, 70000 mass ppm or less, 60000 mass ppm or less, 50000 mass ppm or less, 40000 mass ppm or less, 30000 mass ppm or less, 20000 mass ppm or less, 19000 mass ppm or less, 18000 mass ppm or less, 17000 mass ppm or less, 16000 mass ppm or less, 15000 mass ppm or less, 14000 mass ppm or less, 13000 mass ppm or less, 12000 mass ppm or less, 11500 mass ppm or less, 11000 mass ppm or less, 10500 mass ppm or less, 10000 mass ppm or less,
- the aqueous surface treatment agent of the present embodiment preferably further contains an organic chelating agent (C).
- the organic chelating agent (C) is a ligand (polydentate ligand) having multiple coordination sites in one molecule, and has multiple functional groups in one molecule.
- the organic chelating agent (C) preferably has one or more functional groups selected from the group consisting of hydroxyl groups, carboxyl groups, phosphonic acid groups, phosphoric acid groups and amino groups.
- the organic chelating agent (C) having a hydroxyl group is not particularly limited. Hexahydroxybenzene, 2-aminoethanol, diethanolamine, triethanolamine, lactic acid, tartaric acid, malic acid, citric acid, ascorbic acid, N,N-bis(2-hydroxyethyl)glycine, hydroxyethylenediaminetriacetic acid, N-(2 -hydroxyethyl)iminodiacetic acid, N-(2-hydroxyethyl)ethylenedinitrilotriacetic acid, 1,3-diamino-2-propanol-N,N,N',N'-tetraacetic acid, 1-hydroxyethylidene- 1,1-diphosphonic acid, gallic acid, pyrogallol-4-carboxylic acid, 2-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4-dihydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,6 -dihydroxybenzoic acid, 3,
- the organic chelating agent (C) having a carboxyl group is not particularly limited, but examples include lactic acid, oxalic acid, tartaric acid, malic acid, citric acid, ascorbic acid, succinic acid, itaconic acid, maleic acid, fumaric acid, and phthalic acid.
- trimellitic acid trimellitic acid, hemimellitic acid, trimesic acid, pyromellitic acid, mellitic acid, N,N-bis(2-hydroxyethyl)glycine, nitrilotriacetic acid, N-(2-hydroxyethyl)iminodiacetic acid, ethylenediaminetetra acetic acid, 1,3-propanediaminetetraacetic acid, hydroxyethylenediaminetriacetic acid, N-(2-hydroxyethyl)ethylenedinitrilotriacetic acid, 1,3-diamino-2-propanol-N,N,N',N'- Tetraacetic acid, glycol ether diamine tetraacetic acid, trans-1,2-diaminocyclohexane-N,N,N',N'-tetraacetic acid, ethylenetriaminepentaacetic acid, triethylenetetramine-N,N,N',N'' ,N'',N'
- the organic chelating agent (C) having a carboxyl group may be a metal salt or an ammonium salt by partially or entirely neutralizing the carboxyl group.
- the organic chelating agent (C) having a phosphonic acid group is not particularly limited, but examples include methylenediphosphonic acid, 1,2-ethylenediphosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid, nitrilotris ( methylphosphonic acid), 2-phosphonobutane-1,2,4-tricarboxylic acid, 3-phosphonopropionic acid, 4-phosphonobutyric acid, ethylenediaminetetramethylenephosphonic acid, diethylenetriaminepentamethylenephosphonic acid and the like.
- organic chelating agent (C) having a phosphonic acid group part or all of the phosphonic acid group may be neutralized to form a metal salt or an ammonium salt.
- the organic chelating agent (C) having a phosphate group is not particularly limited, but examples thereof include phytic acid, O-phosphorylethanolamine, phosphoserine, glycerophosphate and the like.
- organic chelating agent (C) having a phosphate group may be a metal salt or an ammonium salt by partially or entirely neutralizing the phosphate group.
- the organic chelating agent (C) having an amino group is not particularly limited, but examples include ethylenediamine, 1,3-propanediamine, 1,4-butanediamine, diethylenetriamine, triethylenetetramine, 2-aminoethanol, and O-phosphoryl. ethanolamine, phosphoserine and the like.
- the organic chelating agent (C) having an amino group may be salted by partially or entirely neutralizing the amino group with an acid.
- the solid content of the organic chelating agent (C) in the aqueous surface treatment agent of the present embodiment is not particularly limited, but is, for example, 0.01% by mass or more and 30% by mass or less. In one embodiment, the solid content of the organic chelating agent (C) in the aqueous surface treatment agent is 0.01% by mass or more, 0.05% by mass or more, 0.1% by mass or more, 0.5% by mass.
- the solid content of the organic chelating agent (C) in the aqueous surface treatment agent is 30% by mass or less, 28% by mass or less, 25% by mass or less, 20% by mass or less, 15% by mass or less, 10% by mass or less, 9% by mass or less, 8% by mass or less, 7% by mass or less, 6% by mass or less, 5% by mass or less, 4% by mass or less, 3% by mass or less, 2% by mass or less, 1% by mass or less, They are 0.5 mass % or less, 0.1 mass % or less, and 0.05 mass % or less.
- the water content in the aqueous surface treatment agent of the present embodiment is not particularly limited, but is, for example, 50% by mass or more and 99.9% by mass or less.
- the pH of the aqueous surface treatment agent of the present embodiment is preferably 1 or more and 11 or less, more preferably 2 or more and 9 or less.
- the pH of the aqueous surface treating agent of the present embodiment is 1 or more and 11 or less, the storage stability of the aqueous surface treating agent of the present embodiment is improved.
- the aqueous surface treatment agent of the present embodiment may further contain an acid or base as necessary to adjust the pH.
- the acid is not particularly limited, but for example, inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, pyrophosphoric acid, metaphosphoric acid, hydrofluoric acid; acetic acid, trifluoroacetic acid, benzoic acid, methanesulfonic acid, benzenesulfone Acids, organic acids such as toluenesulfonic acid, and the like.
- Examples of the base include, but are not limited to, inorganic bases such as ammonia, sodium hydroxide, calcium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and sodium hydrogen carbonate; organic bases such as trimethylamine, diethylamine and triethylamine. mentioned.
- inorganic bases such as ammonia, sodium hydroxide, calcium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate and sodium hydrogen carbonate
- organic bases such as trimethylamine, diethylamine and triethylamine. mentioned.
- the aqueous surface treatment agent of the present embodiment may further contain an organic solvent that is miscible with water, if necessary, in order to adjust the solid content concentration and drying rate.
- the organic solvent miscible with water is not particularly limited, but examples include ketone solvents such as acetone and methyl ethyl ketone; amide solvents such as N,N'-dimethylformamide and dimethylacetamide; methanol, ethanol, isopropyl alcohol, 1- alcohol solvents such as methoxy-2-propanol; ether solvents such as ethylene glycol monobutyl ether and ethylene glycol monohexyl ether; pyrrolidone solvents such as 1-methyl-2-pyrrolidone and 1-ethyl-2-pyrrolidone; mentioned.
- the aqueous surface treatment agent of the present embodiment may further contain known additives such as cross-linking agents, surface conditioners, antifoaming agents, plasticizers, antioxidants, antibacterial agents, colorants, etc. good.
- the cross-linking agent is not particularly limited as long as it can form a bond with the trivalent chromium compound (A) or the water-soluble or water-dispersible acrylic resin (B).
- examples include melamine resin, blocked isocyanate, epoxy compounds, carbodiimide compounds, organic titanium compounds, and the like.
- melamine resin for example, known melamine resins such as fully alkylated melamine resins, methylol group-type melamine resins, imino group-type melamine resins, and methylol/imino group-type melamine resins can be used.
- Commercially available products include Cymel (301, 303, 325, 327, etc.) manufactured by Mitsui Cytec, and Nikalac (MW-30, MX-45, etc.) manufactured by Sanwa Chemical.
- a blocked isocyanate obtained by reacting an isocyanate group in a known isocyanate with a blocking agent can be used.
- isocyanates include naphthalene diisocyanate, isophorone diisocyanate (IPDI), xylylene diisocyanate (XDI), hexamethylene diisocyanate (HMDI), tetramethylxylylene diisocyanate (TMXDI), dicyclohexylmethane diisocyanate (H12MDI), hydrogenated diphenylmethane diisocyanate ( Hydrogenated MDI), diphenylmethane diisocyanate (MDI), tolylene diisocyanate (TDI) and other organic polyisocyanates, buret products, isocyanurate products, carbodiimide modified products thereof, mixtures thereof, and the like.
- blocking agents include phenols such as phenol, butylphenol, chlorophenol and phenylphenol; oximes such as methylethylketoxime, cyclohexaneoxime and acetoxime; imidazole, 2-methylimidazole, 2-ethylimidazole, 2-phenyl imidazoles such as imidazole, 2-undecylimidazole and 2-heptadecylimidazole; and bisulfites such as sodium bisulfite.
- phenols such as phenol, butylphenol, chlorophenol and phenylphenol
- oximes such as methylethylketoxime, cyclohexaneoxime and acetoxime
- imidazole 2-methylimidazole, 2-ethylimidazole, 2-phenyl imidazoles such as imidazole, 2-undecylimidazole and 2-heptadecylimidazole
- bisulfites
- epoxy compound for example, a known water-soluble or water-dispersible epoxy compound can be used.
- epoxy compound polyfunctional epoxy compounds are preferable. - butanediol diglycidyl ether, sorbitol polyglycidyl ether, pentaerythritol polyglycidyl ether, glycerol polyglycidyl ether, diglycerol polyglycidyl ether, propylene glycol diglycidyl ether, triglycidyl tris(2-hydroxyethyl) isocyanurate, bisphenol A glycidyl ether, hydrogenated bisphenol A diglycidyl ether, and the like.
- carbodiimide compound for example, a known water-soluble or water-dispersible polycarbodiimide compound or the like can be used.
- Commercially available products include Carbodilite (V-02, V-02-L2, SV-02, V-04, V-10, E-02, E-05, etc.) manufactured by Nisshinbo Chemical.
- organic titanium compounds include titanium lactate, titanium acetylacetonate, titanium triethanolamine, titanium octyl glycolate, tetraisopropyl titanate, and tetra-normal butyl titanate.
- the cross-linking agent promotes a cross-linking reaction with the water-soluble or water-dispersible acrylic resin (B) in the drying process when forming the film, which will be described later. Therefore, in the present specification and claims, the cross-linking agent refers to the solid content of the water-soluble or water-dispersible acrylic resin (B) in the aqueous surface treatment agent, unless an operation such as heating is performed to advance the cross-linking reaction. value and solid content hydroxyl value shall not be changed.
- surface conditioners include nonionic or cationic surfactants, polyethylene oxide or polypropylene oxide adducts of polyacetylene glycol, acetylene glycol compounds, and the like.
- antifoaming agents examples include mineral oil antifoaming agents, fatty acid antifoaming agents, and silicone antifoaming agents.
- plasticizers examples include 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate, diethylene glycol monobutyl ether acetate, ethylene glycol monobutyl ether, dipropylene glycol n-butyl ether, diethylene glycol dibutyl ether and the like. .
- antioxidants include phenol-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, and the like. Specifically, 2,6-di-t-butylphenol, 2,4-dimethyl-6-t-butylphenol, butylhydroxytoluene (BHT), 2,6-di-t-butyl-4-ethylphenol, 2 , 4,6-tri-t-butylphenol, 2,6-di-t-butyl-4-s-butylphenol, butylhydroxyanisole (BHA), tocopherol, 2,6-di-t-butyl-4-hydroxymethyl Phenol, n-octadecyl- ⁇ -(4'-hydroxy-3',5'-di-t-butylphenyl)propionate, 2,6-di-t-butyl-4-(N,N-dimethylaminomethyl) phenol, diethyl 3,5-di-t-butyl-4-hydroxybenzylphosphon
- antibacterial agents examples include zinc pyrithione, 2-(4-thiazolyl)benzimidazole, 1,2-benzisothiazoline, 2-n-octyl-4-isothiazolin-3-one, N-(fluorodichloromethylthio)phthalimide, N , N-dimethyl-N'-phenyl-N'-(fluorodichloromethylthio)sulfamide, methyl 2-benzimidazolecarbamate, bis(dimethylthiocarbamoyl)disulfide, N-(trichloromethylthio)-4-cyclohexene-1,2 - dicarboximide, barium metaborate, allyl isothiocyanate; quaternary ammonium salts such as polyoxyalkylenetrialkylammonium, organic silicone quaternary ammonium salts, hexamethylenebiguanide hydrochloride; tri-n-butyltetradecylphosphonium chloride
- Colorants include, for example, quinacridone-based, anthraquinone-based, perylene-based, perinone-based, diketopyrrolopyrrole-based, isoindolinone-based, condensed azo-based, benzimidazolone-based, monoazo-based, insoluble azo-based, naphthol-based, flavan Organic pigments such as thurone-based, anthrapyrimidine-based, quinophthalone-based, pyranthrone-based, pyrazolone-based, thioindigo-based, anthanthrone-based, dioxazine-based, phthalocyanine-based, and indanthrone-based pigments; metal complexes such as nickel dioxin yellow and copper azomethine yellow; Metal oxides such as titanium oxide, iron oxide and zinc oxide; Metal salts such as barium sulfate and calcium carbonate; Pigments such as inorganic pigments such as carbon black, aluminum and mica
- the water-based surface treatment agent of the present embodiment contains a predetermined amount of the trivalent chromium compound (A) and the water-soluble or water-dispersible acrylic resin (B), it is excellent in coating workability and storage stability.
- the surface-treated metal of this embodiment has sufficient adhesion to the laminate film.
- An aqueous surface treatment agent simply containing a trivalent chromium compound and a water-soluble or water-dispersible acrylic resin can improve the corrosion resistance of surface-treated metals.
- the adhesion of the surface-treated metal of the present embodiment to the laminate film and the electrolytic solution resistance can be improved, and the corrosion resistance can be improved. Therefore, the water-based surface treatment agent of the present embodiment is particularly preferably used for the production of surface-treated metals that require adhesion to laminated films after lamination, electrolytic solution resistance, and corrosion resistance.
- the surface-treated metal of this embodiment has a film formed by surface-treating a metal with the aqueous surface treatment agent of this embodiment.
- the shape of the metal is not particularly limited, but includes, for example, a foil shape or a plate shape.
- a foil-like or plate-like metal is used, only one side may be surface-treated with an aqueous surface treatment agent, or both sides may be surface-treated with an aqueous surface treatment agent.
- both surfaces are surface-treated, both surfaces may be treated with a single aqueous surface-treating agent, or each surface may be surface-treated with an aqueous surface-treating agent having a different composition.
- the surface-treated metal of this embodiment may be laminated with a metal having a film. That is, the laminate film may adhere to the metal having the film.
- the laminate film may be adhered to only one side, or the laminate film may be adhered to both sides.
- laminate films are adhered to both sides, the same type of laminate film may be adhered to both sides, or a different type of laminate film may be adhered to each side.
- the material constituting the laminate film is not particularly limited, but examples include polyethylene-based resins, polypropylene-based resins, polycarbonate-based resins, polyvinyl alcohol-based resins, polyvinyl acetal-based resins, polyvinylidene chloride-based resins, polyvinyl acetate-based resins, Polyethylene terephthalate resin, polyethylene naphthalate resin, polybutylene terephthalate resin, polyethylene isophthalate resin, copolyester resin, polyester resin, polyamide resin, polyimide resin, polyetherimide resin, polyphenylene sulfide resin Resins, fluororesins, silicone resins, nylon resins, phenolic resins, (meth)acrylic resins, epoxy resins, polymetaxylylene adibamide resins, and the like. These materials may be used singly or in combination of two or more.
- the laminate film may be uniaxially stretched or biaxially stretched.
- each film may be laminated via an adhesive, or may be laminated directly without an adhesive.
- the adhesive may be a one-component curing adhesive or a two-component curing adhesive.
- Resin components that make up the adhesive include polyester-based resins, polyether-based resins, polyurethane-based resins, epoxy-based resins, phenol-based resins, polyamide-based resins, polyolefin-based resins, polyvinyl acetate-based resins, cellulose-based resins, ( Meth) acrylic resins, polyimide resins, amino resins, rubbers, and silicone resins.
- Examples of the method of directly laminating a plurality of films without using an adhesive include a method of adhering them in a hot melt state, such as a coextrusion method, a sandwich method, and a thermal lamination method.
- the surface-treated metal of this embodiment may have layers (other layers) other than the coating and the laminate film. Other layers may be placed between the coating and the laminate film, or may be placed over the laminate film. Alternatively, another layer may be placed on top of the coating without using a laminate film.
- Examples of other layers include, but are not limited to, adhesive layers, coating films, hard coat layers, antifouling layers, antiglare layers, design layers, printing layers, polarizing plates, colored layers, liquid crystal layers, light guide plates, and transparent layers.
- Known layers such as conductive films and spacers can be used.
- Another layer may be used individually by 1 type, and may be used in combination of 2 or more type.
- the adhesive layer may be formed from a one-liquid adhesive or may be formed from a two-liquid adhesive.
- Resin components constituting the adhesive that can be used to form the adhesive layer include polyolefin-based resins, polyester-based resins, polyether-based resins, polyurethane-based resins, polycarbonate-based resins, epoxy-based resins, phenol-based resins, polyamide-based resins, Polyvinyl acetate resin, cellulose resin, (meth)acrylic resin, polyimide resin, amino resin, chloroprene rubber resin, nitrile rubber resin, styrene-butadiene rubber resin, silicone resin, ethylene fluoride Propylene copolymer system resin etc. are mentioned. These resin components may be used individually by 1 type, and may be used in combination of 2 or more type.
- Combinations of two or more adhesives include, for example, polyurethane-based resin and modified polyolefin-based resin, polyamide-based resin and acid-modified polyolefin-based resin, polyamide-based resin and metal-modified polyolefin-based resin, polyamide-based resin and polyester-based resin, Polyester-based resin and acid-modified polyolefin-based resin, polyester-based resin and metal-modified polyolefin-based resin, and the like can be mentioned.
- Polyolefin-based resins include acid-modified polyolefin-based resins and metal-modified polyolefin-based resins.
- acid-modified polyolefin resins include polyolefin resins acid-modified with unsaturated carboxylic acids such as maleic anhydride-modified polypropylene and their anhydrides.
- the method of forming the adhesive layer is not particularly limited, but includes, for example, an extrusion molding method, a dispersion method, and the like.
- the surface-treated metal of the present embodiment can be applied to battery exterior materials, such as food packaging materials, food can bodies or lid materials, beverage can bodies or lid materials, and metal foils such as aluminum pouches.
- the surface treatment method of the present embodiment includes a film forming step of surface-treating a metal with the aqueous surface treatment agent of the present embodiment to form a film.
- the water-based surface treatment agent of the present embodiment is applied to the surface of the metal and then dried.
- the method of applying the water-based surface treatment agent of the present embodiment is not particularly limited, but examples include roll coater coating, gravure coater coating, reverse coater coating, slot die coater coating, lip coater coating, knife coater coating, and blade coater coating. , chamber doctor coater coating, air knife coater coating, curtain coating, spin coating, brush coating, roller coating, bar coater coating, dip coating, applicator coating, spray coating, flow coating, and combinations thereof. .
- the drying method is not particularly limited, but a known method can be used, for example, a method of drying using an oven, a method of drying by forced circulation of hot air, an electromagnetic induction heating furnace using an IH heater, etc.
- Heat drying methods such as a method of drying by
- the conditions for the heat drying method can be, for example, a temperature of 40° C. or higher and 230° C. or lower for 2 seconds or longer and 180 seconds or shorter.
- the conditions such as air volume and air velocity set during heat drying can be arbitrarily set.
- the water-based surface treatment agent of the present embodiment may be dried while being applied to the surface of the metal.
- the aqueous surface treatment agent of the present embodiment may be applied to a preheated metal surface and dried.
- the amount of the film formed after drying in the film forming step is preferably 0.1 mg/m 2 or more and 5000 mg/m 2 or less, more preferably 1 mg/m 2 or more and 500 mg/m 2 or less.
- the surface treatment method of the present embodiment may further include a lamination step of laminating a metal having a film.
- the method for laminating a metal having a film is not particularly limited, but known methods such as dry lamination, heat lamination, and extrusion lamination can be used.
- the water-soluble or water-dispersible acrylic resins (B) of Synthesis Examples 1 to 17 and Comparative Synthesis Examples 1 and 2 were water-soluble.
- the amount of the 25% by mass ammonia aqueous solution used for adjusting the pH to 9 was added as a pH adjuster, in addition to the amount of the 25% by mass aqueous ammonia solution contained in the polymerization initiator-containing aqueous solution in Table 1. quantity.
- Table 1 shows ion-exchanged water, each monomer contained in the monomer composition, the polymerization initiator contained in the polymerization initiator-containing aqueous solution, the amount of 25% by mass ammonia aqueous solution and ion-exchanged water used [parts by mass], and water-soluble or The properties of the water-dispersible acrylic resin (B) are shown.
- AA Acrylic acid MAA: Methacrylic acid
- EA Ethyl acrylate
- MPEGMA Methoxypolyethylene glycol methacrylate (NK Ester M230G, manufactured by Kyoeisha Chemical)
- HEMA 2-hydroxyethyl methacrylate
- HEA 2-hydroxyethyl acrylate
- HBMA 2-hydroxybutyl methacrylate
- GMA glycidyl methacrylate
- AAM acrylamide MAAM: n-methylolacrylamide
- KBM-503 3-methacryloyloxypropyltrimethoxysilane (Shin-Etsu made of silicone)
- Phosmer M Acid phosphooxyethyl methacrylate (manufactured by Unichemical)
- ACVA 4,4'-azobis (4-cyanovaleric acid)
- APS ammonium peroxodisulfate
- the 25% by mass aqueous ammonia solution contained in the polymerization initiator-containing aqueous solution was used to neutralize the carboxyl groups of ACVA and dissolve ACVA in water.
- the water-soluble or water-dispersible acrylic resin (B) of Synthesis Example 18 is water-soluble, has a number average molecular weight of 32,000, a solid content acid value of 521 mgKOH/g, and a solid content hydroxyl value of 87 mgKOH/g. , the pH of the aqueous solution was 3.
- Synthesis Example 20 In Synthesis Example 18, instead of using 1.4 parts by mass of polyglycerol polyglycidyl ether (manufactured by Nagase ChemteX), 2.9 parts by mass of 3-glycidyloxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicone) was used. Except for this, a water-soluble or water-dispersible acrylic resin (B) was obtained by synthesizing in the same manner.
- polyglycerol polyglycidyl ether manufactured by Nagase ChemteX
- 3-glycidyloxypropyltrimethoxysilane manufactured by Shin-Etsu Silicone
- the water-soluble or water-dispersible acrylic resin (B) of Synthesis Example 20 is water-soluble, has a number average molecular weight of 40,000, a solid content acid value of 406 mgKOH/g, and a solid content hydroxyl value of 348 mgKOH/g. , the pH of the aqueous solution was 3.
- Examples 1 to 40, Comparative Examples 1 to 7 Ion-exchanged water, trivalent chromium compound (A), water-soluble or water-dispersible acrylic resin (B), organic chelating agent (C) and cross-linking agent (D) were mixed to obtain an aqueous surface treatment agent.
- Table 2 shows the types and contents of the trivalent chromium compound (A), water-soluble or water-dispersible acrylic resin (B), organic chelating agent (C) and cross-linking agent (D).
- PDTA 1,3-propanediaminetetraacetic acid
- EDPMT ethylenediaminetetramethylenephosphonic acid
- IP6 phytic acid
- PBTC 2-phosphonobutane-1,2,4-tricarboxylic acid
- HEDP 1-hydroxyethylidene-1,1 -Diphosphonic acid
- TEA Triethanolamine
- PAA Polyacrylic acid; Julimer AC-10L (manufactured by Toagosei Co., Ltd.)
- PVA Polyvinyl alcohol; Kuraray Poval 105MC (manufactured by Kuraray)
- EP1 Sorbitol polyglycidyl ether (manufactured by Nagase ChemteX)
- EP2 Polyglycerol polyglycidyl ether (manufactured by Nagase ChemteX)
- a coating was formed by surface-treating a metal plate (see Table 3) having a thickness of 40 ⁇ m with an aqueous surface-treating agent. Specifically, the metal plate was degreased at 65° C. for 3 seconds using a 2 mass % diluted solution of Surf Cleaner 330 (manufactured by Nippon Paint Surf Chemicals). Next, after applying an aqueous surface treatment agent using a bar coater (#6), it was dried for 2 minutes at a material temperature of 190° C. or higher using a hot air oven.
- a test piece was obtained by cutting the laminated metal plate into a size of 150 mm ⁇ 15 mm. Next, using a desktop precision universal testing machine Autograph AGS-5KNX (manufactured by Shimadzu Corporation), the peel strength when peeling the polypropylene film from the metal plate of the test piece at a peeling speed of 50 mm / min at an angle of 180 degrees was measured. was measured to evaluate the adhesiveness of the laminate film.
- Electrode resistance 1000 ppm of ion-exchanged water was added to the electrolytic solution LBG-00015 (manufactured by Kishida Chemical Co., Ltd.) in which 1M LiPF 6 was dissolved in a mixed solvent of ethylene carbonate/dimethyl carbonate/diethyl carbonate (volume ratio 1/1/1). An electrolyte was obtained.
- Table 3 shows the evaluation results of the adhesion and electrolyte resistance of the laminated film of the laminated metal plate.
- Al plate aluminum alloy plate (8079 material)
- SUS plate stainless steel plate (SUS304)
- Ni-plated steel sheet Nickel-plated steel sheet (base material: SPCC)
- Ni-plated Cu plate Nickel-plated copper plate
- EG plate Electrogalvanized steel plate (base material: SPCC) From Table 3, it can be seen that when the metal plate is surface-treated with the water-based surface treatment agents of Examples 1 to 40, the laminate film of the laminated metal plate has high adhesiveness and electrolyte resistance.
- the water-based surface treatment agents of Comparative Examples 1 to 3 have X/Y of 0.02, 0, and 4.22, respectively, so that the laminated metal plate has low electrolyte resistance.
- the water-based surface treatment agent of Comparative Example 4 uses a water-soluble or water-dispersible acrylic resin (B) having a solid content acid value of 86 mgKOH/g and a solid content hydroxyl value of 380 mgKOH/g. The electrolytic solution resistance of the coated metal plate is low.
- the water-based surface treatment agent of Comparative Example 5 has a solid acid value of 741 mgKOH/g and a water-soluble or water-dispersible acrylic resin (B) having a solid content hydroxyl value of 21 mgKOH/g.
- the electrolytic solution resistance of the coated metal plate is low. Since the water-based surface treatment agents of Comparative Examples 6 and 7 use polyacrylic acid having no hydroxyl group and polyvinyl alcohol having no carboxyl group, respectively, the electrolytic solution resistance of the laminated metal plate is low.
Abstract
Description
本実施形態の水性表面処理剤は、金属の表面処理に用いられる。
理論固形分酸価(mgKOH/g)=仕込みモノマー組成物中の酸基モル数(mol)×56.11(水酸化カリウムの分子量;g/mol)×1000/仕込みモノマー組成物の重量(g)
このため、水溶性または水分散性アクリル樹脂(B)の固形分酸価は、重合に用いるモノマー組成物を構成する各モノマーの仕込み比を調整することで、所望の値に制御できる。
理論固形分水酸基価(mgKOH/g)=仕込みモノマー組成物中の水酸基モル数(mol)×56.11(水酸化カリウムの分子量;g/mol)×1000/仕込みモノマー組成物の重量(g)
このため、水溶性または水分散性アクリル樹脂(B)の固形分水酸基価は、重合に用いるモノマー組成物を構成する各モノマーの仕込み比を調整することで、所望の値に制御できる。
本実施形態の表面処理金属は、本実施形態の水性表面処理剤で金属を表面処理することにより形成される皮膜を有する。
本実施形態の表面処理方法は、本実施形態の水性表面処理剤で金属を表面処理することにより皮膜を形成する皮膜形成工程を含む。
以下の方法により、ラジカル重合し、水溶性または水分散性アクリル樹脂(B)を合成した。
AA:アクリル酸
MAA:メタクリル酸
EA:アクリル酸エチル
MPEGMA:メトキシポリエチレングリコールメタクリレート(NKエステルM230G、共栄社化学製)
HEMA:メタクリル酸2-ヒドロキシエチル
HEA:アクリル酸2-ヒドロキシエチル
HBMA:2-ヒドロキシブチルメタクリレート
GMA:グリシジルメタクリレート
AAM:アクリルアミド
MAAM:n-メチロールアクリルアミド
KBM-503:3-メタクリロイルオキシプロピルトリメトキシシラン(信越シリコーン製)
ホスマーM:アシッドホスホオキシエチルメタクリレート(ユニケミカル製)
ACVA:4,4’-アゾビス(4-シアノ吉草酸)
APS:ペルオキソ二硫酸アンモニウム
以下の方法により、ポリアクリル酸(固形分酸価:779mgKOH/g)の水溶液(樹脂固形分:40質量%)であるジュリマーAC-10L(東亜合成製)を原料として使用して、ポリアクリル酸を変性し、水溶性または水分散性アクリル樹脂(B)を合成した。
合成例18において、ポリグリセロールポリグリシジルエーテル(ナガセケムテックス製)1.4質量部を用いることに代えて、ソルビトールポリグリシジルエーテル1.8質量部を用いたこと以外は、同様の方法で合成し、水溶性または水分散性アクリル樹脂(B)を得た。ここで、合成例19の水溶性または水分散性アクリル樹脂(B)は、水溶性であり、数平均分子量は34,000、固形分酸価は486mgKOH/g、固形分水酸基価は86mgKOH/g、水溶液のpHは3であった。
合成例18において、ポリグリセロールポリグリシジルエーテル(ナガセケムテックス製)1.4質量部を用いることに代えて、3-グリシジルオキシプロピルトリメトキシシラン(信越シリコーン製)2.9質量部を用いたこと以外は、同様の方法で合成し、水溶性または水分散性アクリル樹脂(B)を得た。ここで、合成例20の水溶性または水分散性アクリル樹脂(B)は、水溶性であり、数平均分子量は40,000、固形分酸価は406mgKOH/g、固形分水酸基価は348mgKOH/g、水溶液のpHは3であった。
イオン交換水、三価クロム化合物(A)、水溶性または水分散性アクリル樹脂(B)、有機キレート剤(C)および架橋剤(D)を混合し、水性表面処理剤を得た。
PDTA:1,3-プロパンジアミン四酢酸
EDTA:エチレンジアミン四酢酸
EDPMT:エチレンジアミンテトラメチレンホスホン酸
IP6:フィチン酸
PBTC:2-ホスホノブタン-1,2,4-トリカルボン酸
HEDP:1-ヒドロキシエチリデン-1,1-ジホスホン酸
TEA:トリエタノールアミン
PAA:ポリアクリル酸;ジュリマーAC-10L(東亜合成製)
PVA:ポリビニルアルコール;クラレポバール105MC(クラレ製)
EP1:ソルビトールポリグリシジルエーテル(ナガセケムテックス製)
EP2:ポリグリセロールポリグリシジルエーテル(ナガセケムテックス製)
水性表面処理剤100mLをPP製蓋付きボトルに入れ、室温で保管した。水性表面処理剤のゲル化または沈殿が発生するまでの時間を下記のランクで評価した。
1:製造後、1日未満で、水性表面処理剤のゲル化または沈殿が発生する。
2:製造後、1日以上7日未満で、水性表面処理剤のゲル化または沈殿が発生する。
3:製造後、7日以上30日未満で、水性表面処理剤のゲル化または沈殿が発生する。
4:製造後、30日以上180日未満で、水性表面処理剤のゲル化または沈殿が発生する。
5:製造後、180日経過しても、水性表面処理剤のゲル化または沈殿が発生しない。
水性表面処理剤で、板厚40μmの金属板(表3参照)を表面処理することにより皮膜を形成した。具体的には、サーフクリーナー330(日本ペイント・サーフケミカルズ製)の2質量%希釈液を用いて、65℃で3秒間金属板を脱脂した。次に、バーコーター(#6)を用いて、水性表面処理剤を塗布した後、熱風式オーブンを用いて、素材温度190℃以上で2分間乾燥させた。
皮膜が形成された金属板をラミネート加工した。具体的には、溶剤系接着剤としての、2液型のポリウレタン系接着剤を、乾燥時の塗布量が3g/m2となるように、金属板の表面に形成された皮膜上に塗布した後、乾燥させ、接着層を形成した。次に、100℃、0.38MPaの条件で、接着層が形成された金属板にポリプロピレンフィルムを加熱圧着させた後、60℃で6日間熟成させた。
皮膜が形成された金属板をラミネート加工した。具体的には、接着剤としての、マレイン酸変性ポリプロピレンディスパージョンを、乾燥時の塗布量が3g/m2となるように、金属板の表面に形成された皮膜上に塗布した後、乾燥させ、接着層を形成した。次に、190℃、0.38MPaの条件で、接着層が形成された金属板にポリプロピレンフィルムを加熱圧着させた。
ラミネート加工された金属板を150mm×15mmのサイズに切断し、試験片を得た。次に、卓上形精密万能試験機オートグラフAGS-5KNX(島津製作所製)を用いて、試験片の金属板からポリプロピレンフィルムを剥離速度50mm/分で180度の角度で剥離する際の剥離強度を測定し、ラミネートフィルムの密着性を評価した。
1MのLiPF6がエチレンカーボネート/ジメチルカーボネート/ジエチルカーボネート混合溶媒(体積比1/1/1)に溶解している電解液LBG-00015(キシダ化学製)にイオン交換水を1000ppm添加し、試験用電解液を得た。
Al板:アルミニウム合金板(8079材)
SUS板:ステンレス鋼板(SUS304)
Niめっき鋼板:ニッケルめっき鋼板(母材:SPCC)
NiめっきCu板:ニッケルめっき銅板
EG板:電気亜鉛めっき鋼板(母材:SPCC)
表3から、実施例1~40の水性表面処理剤で金属板を表面処理すると、ラミネート加工された金属板のラミネートフィルムの密着性および耐電解液性が高いことがわかる。
Claims (9)
- 金属の表面処理に用いられる水性表面処理剤であって、
三価クロム化合物(A)と、水溶性または水分散性アクリル樹脂(B)と、を含み、
前記水溶性または水分散性アクリル樹脂(B)は、固形分酸価が150mgKOH/g以上740mgKOH/g以下であり、固形分水酸基価が24mgKOH/g以上350mgKOH/g以下であり、
前記水溶性または水分散性アクリル樹脂(B)の固形分質量に対する前記三価クロム化合物(A)に含まれる三価クロムの質量の比が0.07以上2.8以下である、水性表面処理剤。 - 前記水溶性または水分散性アクリル樹脂(B)は、グリシジル基、アミド基、アルコキシシリル基およびリン酸基からなる群より選ばれる1種以上の官能基を有するモノマーを共重合することにより得られる共重合体である、請求項1に記載の水性表面処理剤。
- 有機キレート剤(C)をさらに含む、請求項1または2に記載の水性表面処理剤。
- 前記有機キレート剤(C)は、水酸基、カルボキシル基、ホスホン酸基、リン酸基およびアミノ基からなる群より選ばれる1種以上の官能基を有する、請求項3に記載の水性表面処理剤。
- 請求項1から4のいずれか一項に記載の水性表面処理剤で金属を表面処理することにより形成される皮膜を有する、表面処理金属。
- 前記金属は、アルミニウムもしくはアルミニウム合金、鉄もしくは鉄合金、または、銅もしくは銅合金である、請求項5に記載の表面処理金属。
- 前記金属は、めっき処理されている、請求項5または6に記載の表面処理金属。
- 前記皮膜を有する金属がラミネート加工されている、請求項5から7のいずれか一項に記載の表面処理金属。
- 電池用外装材である、請求項8に記載の表面処理金属。
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JP2002265821A (ja) | 2001-03-15 | 2002-09-18 | Nippon Paint Co Ltd | 下地処理剤 |
JP2002275648A (ja) * | 2001-03-15 | 2002-09-25 | Nippon Paint Co Ltd | 金属表面処理剤 |
JP2013023706A (ja) * | 2011-07-15 | 2013-02-04 | Nippon Parkerizing Co Ltd | 金属表面処理剤及びその処理剤で処理してなる金属材料 |
JP2013194295A (ja) * | 2012-03-21 | 2013-09-30 | Nippon Steel & Sumikin Coated Sheet Corp | めっき金属板、遮熱塗装金属板及び遮熱塗装金属板の製造方法 |
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JP2002265821A (ja) | 2001-03-15 | 2002-09-18 | Nippon Paint Co Ltd | 下地処理剤 |
JP2002275648A (ja) * | 2001-03-15 | 2002-09-25 | Nippon Paint Co Ltd | 金属表面処理剤 |
JP2013023706A (ja) * | 2011-07-15 | 2013-02-04 | Nippon Parkerizing Co Ltd | 金属表面処理剤及びその処理剤で処理してなる金属材料 |
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