WO2022267924A1 - 一种高适应性脉冲紫外消杀系统 - Google Patents

一种高适应性脉冲紫外消杀系统 Download PDF

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Publication number
WO2022267924A1
WO2022267924A1 PCT/CN2022/098470 CN2022098470W WO2022267924A1 WO 2022267924 A1 WO2022267924 A1 WO 2022267924A1 CN 2022098470 W CN2022098470 W CN 2022098470W WO 2022267924 A1 WO2022267924 A1 WO 2022267924A1
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Prior art keywords
ultraviolet
pulse
disinfecting
disinfection
pulsed
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PCT/CN2022/098470
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English (en)
French (fr)
Inventor
朱金才
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北京中科长剑环境治理技术有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority claimed from CN202110714692.6A external-priority patent/CN113368274A/zh
Priority claimed from CN202122619392.8U external-priority patent/CN216091537U/zh
Priority claimed from CN202220405043.8U external-priority patent/CN216877282U/zh
Priority claimed from CN202220405045.7U external-priority patent/CN216877283U/zh
Application filed by 北京中科长剑环境治理技术有限责任公司 filed Critical 北京中科长剑环境治理技术有限责任公司
Priority to US18/551,775 priority Critical patent/US20240173447A1/en
Publication of WO2022267924A1 publication Critical patent/WO2022267924A1/zh

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08—Radiation
    • A61L2/10—Ultraviolet radiation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/24—Apparatus using programmed or automatic operation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10—Apparatus features
    • A61L2202/11—Apparatus for generating biocidal substances, e.g. vaporisers, UV lamps
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10—Apparatus features
    • A61L2202/12—Apparatus for isolating biocidal substances from the environment
    • A61L2202/122—Chambers for sterilisation
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
    • A61L2202/10—Apparatus features
    • A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs

Definitions

  • the present disclosure relates to the technical field of article sterilization equipment, in particular, to a highly adaptable pulsed ultraviolet sterilization system.
  • Ultraviolet disinfection uses ultraviolet rays of appropriate wavelengths to destroy the molecular structure of DNA (deoxyribonucleic acid) or RNA (ribonucleic acid) in the cells of microorganisms, and can achieve growth cell death and/or regenerative cell death. , thereby achieving the effect of sterilization and disinfection.
  • Disinfection cabinet is the product that came into being.
  • the disinfection cabinet can dry, sterilize and disinfect tableware, tableware, towels, clothing, beauty salon appliances, medical equipment and other items through ultraviolet rays, far infrared rays, high temperature, ozone, etc. A tool for heat preservation and dehumidification.
  • the UV disinfection cabinet usually kills bacteria by emitting ultraviolet light to the surface of the object to be disinfected through the ultraviolet lamp.
  • the position of the ultraviolet lamp and the items to be sterilized in most disinfection cabinets is relatively fixed, and the killing position of the ultraviolet rays emitted to the items to be sterilized is fixed. In this way, there are problems of uneven irradiation and dead angles, resulting in incomplete sterilization. A good sterilization effect cannot be achieved, and the long-term operation of the ultraviolet lamp will cause the temperature to rise continuously, which will affect the service life.
  • the ultraviolet disinfection cabinet in the prior art, only the material position of the article can be sterilized, and the scope of application is narrow.
  • the ultraviolet disinfection cabinet based on the characteristics of the ultraviolet disinfection cabinet, for some items in a flowing state, the ultraviolet disinfection cabinet cannot be applied, so its applicable objects are also extremely limited.
  • the ultraviolet disinfection cabinet can realize the sterilizing function, it consumes a lot of energy, has poor economy and low efficiency.
  • the purpose of the present disclosure is to provide a highly adaptable pulsed ultraviolet disinfection system to solve the problems in the prior art that the ultraviolet disinfection cabinet has single function, limited disinfection and limited applicable objects.
  • the present disclosure provides a highly adaptable pulsed ultraviolet disinfection system, including channel-type ultraviolet disinfection equipment for disinfection of items in a moving state, and for disinfection of relatively static items at random Hand-held ultraviolet disinfection equipment and ultraviolet disinfection cabinets for disinfection of static items;
  • the channel-type ultraviolet disinfection equipment includes a main body of equipment, a transmission device and a first pulse ultraviolet disinfection device; two ends of the main body of the equipment are respectively provided with an incoming warehouse and an outgoing warehouse, and the incoming warehouse is connected at the delivery warehouse to form a disinfecting channel; the incoming warehouse and the delivery warehouse are provided with rolling doors for opening or closing the disinfecting channel; the conveying device is used to carry and transport items, so that the items are transported from the incoming warehouse to the outgoing warehouse; the inner wall of the disinfecting channel is provided with the first pulse ultraviolet disinfecting device to disinfect the items transported on the conveying device ;
  • the handheld ultraviolet disinfection device includes a handheld housing, a lamp holder and a second pulse ultraviolet disinfection device, and the second pulse ultraviolet disinfection device is connected to the handheld housing through the lamp holder; the handheld housing
  • the outer periphery of the body is provided with a control switch, and the inner wall of the handheld housing is provided with a single-chip microcomputer, one end of the single-chip microcomputer is electrically connected to the second pulse ultraviolet disinfecting device, and the other end of the single-chip microcomputer is electrically connected to the control switch;
  • the ultraviolet disinfection cabinet includes a chassis and a third pulse ultraviolet disinfection device.
  • the chassis is provided with an inner chamber for accommodating articles, and the middle part of the inner chamber is provided with a transparent interlayer, and the interior of the transparent interlayer is provided with There are a turntable and a guide rail ring, the turntable is embedded with a transparent object plate, the transparent object plate extends to the top surface of the transparent compartment, the bottom of the transparent compartment is provided with a first motor, and the second A motor is used to drive the turntable to rotate on the guide rail ring; the third pulse ultraviolet disinfecting device is connected to the chassis to disinfect the items in the inner cavity;
  • the highly adaptable pulsed ultraviolet disinfection system also includes a first controller and at least three sets of detection devices, and the three sets of detection devices are respectively arranged on the main body, the hand-held housing and the chassis to detect current The information of the items to be disinfected; the first controller is respectively connected to the detection device, the transmission device, the first pulse ultraviolet disinfecting device, the second pulse ultraviolet disinfecting device, the third pulse ultraviolet disinfecting device and the first pulse ultraviolet killing device.
  • a motor for correspondingly controlling the conveying device, the first pulse ultraviolet disinfecting device, the second pulse ultraviolet disinfecting device, and the third pulse ultraviolet disinfecting device according to the corresponding information of the articles to be disinfected detected by the three sets of detection devices The device and the first motor perform corresponding actions.
  • the first pulse ultraviolet disinfecting device, the second pulse ultraviolet disinfecting device and the third pulse ultraviolet disinfecting device are configured as killing devices with the same components, and the disinfecting The device includes a photoelectric main module, an auxiliary function optional module and an automatic control module;
  • the photoelectric main module includes a high-energy drive power supply and a pulsed xenon lamp light source;
  • the auxiliary function optional module includes a water/air-cooled heat dissipation module, a cold light source filter module, and a photocatalytic module;
  • the high-energy drive power supply is connected to the Pulse xenon lamp light source, water/air cooling heat dissipation module, cold light source filter module and photocatalytic module are all connected to the automation control module.
  • the pulsed xenon lamp light source is formed by high-strength sealing of a high-voltage resistant lamp tube filled with high-pressure xenon at a high temperature of 600°C to 1200°C, and the automatic control module is connected to the high-energy driver by telecommunication.
  • the power supply is used to adjust the UVC band energy excited by one pulse of the pulsed xenon lamp light source.
  • the photoelectric main module is configured to work stably in the temperature range of -60°C to 60°C, and the photoelectric main module can excite ultraviolet light in the 200nm to 280nm band.
  • the first pulsed ultraviolet sterilizing devices are arranged in at least three groups, and are respectively arranged on the inner wall of the disinfecting channel, so as to generate pulsed ultraviolet rays to sterilize the articles on the conveying device. Carry out wrap-around disinfection treatment.
  • a touch panel is provided on the periphery of the device main body; the first controller is communicatively connected to the touch panel, the transmission device and the first pulsed ultraviolet disinfecting device;
  • the main body of the device is provided with a power module, and the power module is electrically connected to the first controller, the touch panel, the transmission device and the first pulse ultraviolet disinfecting device, so that the four power supply;
  • the conveying device includes a frame, a conveyor belt and a motor, the conveyor belt is erected on the frame, the motor is used to drive and control the operation of the conveyor belt, and is communicatively connected to the first controller.
  • a water chiller is provided in the main body of the equipment, and a first cooling water pipe is arranged in the protective shell of the first pulse ultraviolet disinfecting device, and the first cooling water pipe is connected to the water chiller , the water chiller is communicatively connected to the first controller; the chiller circulates and injects cooling water into the first cooling water pipe to perform cooling protection on the first pulse ultraviolet disinfecting device;
  • the water chiller is provided with a temperature sensor for detecting water temperature, and the temperature sensor is electrically connected with the first controller.
  • an alarm is provided in the main body of the device, and the alarm is electrically connected to the first controller;
  • An ultraviolet sensor is arranged in the disinfecting channel, and the ultraviolet sensor is electrically connected with the first controller.
  • a second cooling water pipe is pierced through the lamp holder, and a handle is provided on the handheld housing, wherein the inside of the handle is a hollow structure, and a pipe hole is opened on the handle.
  • the second cooling water pipe passes through the handle and extends to the water tank outside the handle through the pipe hole.
  • the handheld housing is provided with a disinfecting window opposite to the second pulse ultraviolet disinfecting device, and the disinfecting window is made of a transparent material.
  • one or more of the channel type ultraviolet disinfection equipment, hand-held ultraviolet disinfection equipment and ultraviolet disinfection cabinet can be selected to kill the articles.
  • Select the appropriate sterilization equipment for the state of the item to kill the product in all directions improve the thoroughness of the product disinfection and sterilization effect, on the other hand, it can also reduce energy consumption and improve the sterilization efficiency.
  • the highly adaptable pulsed ultraviolet disinfection system can be used for effective disinfection and sterilization, ensuring food hygiene and living hygiene, and preventing bacteria from affecting to human health and safety.
  • Fig. 1 is the schematic diagram of the three-dimensional structure of a hand-held ultraviolet disinfecting device in an embodiment in a highly adaptable pulsed ultraviolet disinfecting system;
  • Fig. 2 is a sectional view of a handheld ultraviolet disinfecting device in an embodiment in a highly adaptable pulsed ultraviolet disinfecting system
  • Figure 3 is a schematic diagram of the three-dimensional structure of the ultraviolet disinfection cabinet in a highly adaptable pulsed ultraviolet disinfection system at a perspective, and part of the body has been removed to show the internal structure;
  • Figure 4 is a schematic diagram of the three-dimensional structure of the ultraviolet disinfection cabinet in the highly adaptable pulsed ultraviolet disinfection system from another perspective. In order to show the internal structure, part of the body has been removed;
  • Fig. 5 is a three-dimensional structural schematic diagram of a channel type ultraviolet disinfecting device in an embodiment of a highly adaptable pulsed ultraviolet disinfecting system
  • Fig. 6 is a sectional view of channel type ultraviolet disinfecting equipment in an embodiment in the highly adaptable pulsed ultraviolet disinfecting system
  • Fig. 7 is the left view of the channel type ultraviolet disinfecting equipment in an embodiment in the highly adaptable pulsed ultraviolet disinfecting system
  • Fig. 8 is a right view of an embodiment of the channel type ultraviolet disinfection equipment in the highly adaptable pulsed ultraviolet disinfection system.
  • 1-Equipment main body 11-Incoming warehouse, 12-Outgoing warehouse, 13-Blackout curtain, 14-Touch panel, 15-First controller, 2-Transmission device, 3-First pulse ultraviolet disinfecting device , 41-hand-held housing, 42-second cooling water pipe, 43-handle, 44-disinfecting window, 45-heat dissipation through hole, 5-lamp holder, 6-second pulse ultraviolet disinfecting device, 71-chassis, 72 -First motor, 73-Turntable, 74-Rail ring, 75-Transparent object board, 76-Cooling fan, 77-Cooling louver, 8-Third pulse ultraviolet disinfecting device, 91-First chiller, 92 -power module, 101-single-chip microcomputer, 102-control switch.
  • a highly adaptable pulsed ultraviolet disinfection system is provided, wherein Figs. 1 to 8 show one of the specific embodiments.
  • Fig. 1 to Fig. 8 it includes a channel-type ultraviolet sterilizing device for sterilizing items in a moving state, a hand-held ultraviolet sterilizing device for sterilizing relatively static items at random, and a Ultraviolet disinfection cabinet for disinfection of static items.
  • the channel type ultraviolet disinfection equipment includes a device main body 1, a transmission device 2 and a first pulse ultraviolet disinfection device 3;
  • Warehouse port 12 the incoming warehouse port 11 is connected to the outgoing warehouse port 12 to form a disinfecting channel;
  • the incoming goods warehouse port 11 and the outgoing warehouse port 12 are provided with rolling shutter doors for opening or closing the disinfecting channel;
  • the transmission device 2 is used to carry and convey items, so that the items are transferred from the incoming warehouse port 11 to the outgoing warehouse port 12;
  • the inner wall of the disinfecting channel is provided with a first pulse ultraviolet disinfecting device 3, so as to carry out the inspection of the articles transported on the conveying device 2 disinfect.
  • the setting of the rolling shutter door can close and protect the incoming warehouse entrance 11 and the outgoing warehouse entrance 12.
  • the rolling shutter door can be pulled up to expose the incoming warehouse entrance 11 and the outgoing warehouse entrance 12 for transmission and sterilization of the items to be disinfected , easy to use.
  • the articles to be sterilized can be placed on the conveying device 2 through the inlet port 11, and the articles to be sterilized can be transported to the outbound port 12 through the disinfecting channel by the conveying device 2, and the articles to be sterilized are in the disinfecting channel.
  • the pulsed ultraviolet irradiation device can generate pulsed ultraviolet rays to carry out coated ultraviolet sterilization on the articles to be sterilized, so as to complete the surface cold sterilization in a short time and improve the sterilization effect.
  • the shading curtain 13 can effectively isolate the influence of the external environment on the killing process in the disinfecting channel.
  • the all-round channel-type pulsed ultraviolet disinfection operation can be realized, and the short-term disinfection and sterilization effect on fluid objects can be improved, and the pulsed ultraviolet radiation will not cause the objects to heat up and generate heat, and there is no application and residue of drugs. safer.
  • the handheld ultraviolet disinfection device includes a handheld housing 41, a lamp holder 5 and a second pulse ultraviolet disinfection device 6, and the second pulse ultraviolet disinfection device 6 is connected to the hand-held housing through the lamp holder 5 body 41; the outer periphery of the hand-held housing 41 is provided with a control switch 102, and the inwall of the hand-held housing 41 is provided with a single-chip microcomputer 101, and one end of the single-chip microcomputer 101 is electrically connected to the second pulse ultraviolet disinfecting device 6, and the other end of the single-chip microcomputer 101 is electrically connected Connected to the control switch 102.
  • the switch control instruction can be sent to the single-chip microcomputer 101 through the control switch 102, and the single-chip microcomputer 101 controls the work of the pulsed ultraviolet lamp to emit pulsed ultraviolet according to the instruction, and the pulsed ultraviolet emitted by the pulsed ultraviolet lamp is irradiated to the hand-held housing 41 through the disinfecting window 44
  • the user can grasp the handle 43 with his hands, and align the killing window 44 with the corresponding items to perform ultraviolet disinfection and sterilization operations.
  • the device can realize the hand-held pulsed ultraviolet disinfection operation, improve the short-term disinfection and sterilization effect on objects, and make it more flexible and convenient to use.
  • Pulsed ultraviolet light is a kind of pulse engineering technology that uses instantaneous discharge and a special inert gas lamp tube to excite and process ultraviolet rays in the form of pulses. It uses instantaneous, high-intensity pulsed light energy to kill various microorganisms, thus making up for traditional thermal sterilization. , Disadvantages of chemical sterilization. Pulsed ultraviolet ray sterilization technology is a new technology of cold sterilization. It uses instantaneous and high-intensity pulsed light energy to kill various microorganisms on food and packaging, but has little effect on the nutritional content and taste of food. Compared with traditional sterilization methods Compared with pulsed ultraviolet sterilization technology, it has the characteristics of short sterilization treatment time (general treatment time is a few seconds to tens of seconds), no direct contact with materials and equipment, and easy operation and control.
  • the ultraviolet disinfecting cabinet comprises casing 71 and the 3rd pulse ultraviolet disinfecting device 8, and casing 71 is provided with the inner cavity that is used to hold article, and the middle part of inner cavity is provided with transparent interlayer, transparent interlayer.
  • the inside of the layer is provided with a turntable 73 and a guide rail ring 74.
  • a transparent object plate 75 is embedded on the turntable 73.
  • the transparent object plate 75 extends to the top surface of the transparent interlayer, and a first motor is arranged at the bottom of the transparent interlayer. 72, the first motor 72 is used to drive the turntable 73 to rotate on the guide rail ring 74; the third pulse ultraviolet disinfection device 8 is connected to the chassis 71 to disinfect the items in the inner cavity.
  • Items to be sterilized can be accommodated through the inner cavity of the cabinet 71, and the items to be sterilized are placed on the transparent object plate 75, and the rotating disc 73 is rotated on the guide rail ring 74 by the first motor 72, thereby driving the transparent object plate 75 and the object to be sterilized
  • the items are rotated together, and through the ultraviolet lamps set on the top, bottom and side walls of the inner cavity, the items to be sterilized during the rotation process can be evenly irradiated and sterilized by ultraviolet radiation on the upper, lower and sides without dead ends, effectively improving the ultraviolet sterilization and disinfection of the items to be sterilized Effect.
  • the highly adaptable pulsed ultraviolet disinfecting system also includes a first controller 15 and at least three groups of detection devices, and the three groups of detection devices are respectively arranged on the main body 1, the handheld housing 41 and the chassis 71, so as to It is used to detect the current item information to be sterilized; the first controller 15 is respectively connected to the detection device, the transmission device 2, the first pulse ultraviolet sterilizing device 3, the second pulse ultraviolet sterilizing device 6, the second pulse ultraviolet sterilizing device, etc.
  • the three-pulse ultraviolet disinfecting device 8 and the first motor 72 are used to control the conveying device 2, the first pulse ultraviolet disinfecting device 3, the second The pulse ultraviolet disinfecting device 6, the third pulse ultraviolet disinfecting device 8 and the first motor 72 perform corresponding actions, thereby improving the intelligence of the disinfecting system.
  • one or more of the channel type ultraviolet disinfection equipment, hand-held ultraviolet disinfection equipment and ultraviolet disinfection cabinet can be selected to kill the articles.
  • Select the appropriate sterilization equipment for the state of the item to kill the product in all directions improve the thoroughness of the product disinfection and sterilization effect, on the other hand, it can also reduce energy consumption and improve the sterilization efficiency.
  • the highly adaptable pulsed ultraviolet disinfection system can be used for effective disinfection and sterilization, ensuring food hygiene and living hygiene, and preventing bacteria from affecting to human health and safety.
  • hand-held ultraviolet disinfection equipment can be used to disinfect keys, clothes, shoes or bags, or to disinfect a small number of products individually.
  • the ultraviolet disinfection cabinet can disinfect daily items such as dishes or water cups to ensure food safety.
  • the channel-type ultraviolet disinfection equipment can also be used to sterilize the items one by one, so as to achieve thorough disinfection and sterilization, and can improve efficiency and reduce user waiting time.
  • the channel-type ultraviolet disinfection equipment is connected to the ultraviolet disinfection cabinet through the turnover device (the prior art), and the hand-held ultraviolet disinfection equipment is arranged on the turnover device to sterilize the items transported on the turnover device.
  • the channel-type ultraviolet disinfection equipment is connected to the ultraviolet disinfection cabinet through a turnover device (prior art), and the hand-held ultraviolet disinfection equipment is arranged at the ultraviolet disinfection cabinet, so as to carry out the After disinfection, place them in the ultraviolet disinfection cabinet, or disinfect the items taken out of the ultraviolet disinfection cabinet again.
  • the channel-type ultraviolet disinfection equipment is connected to the ultraviolet disinfection cabinet through a turnover device (the prior art), and the hand-held ultraviolet disinfection equipment is arranged at the entrance of the channel-type ultraviolet disinfection equipment to sterilize the items for the first time. After disinfecting, place it on the conveyor.
  • a turnover device the prior art
  • the hand-held ultraviolet disinfection equipment is arranged at the entrance of the channel-type ultraviolet disinfection equipment to sterilize the items for the first time. After disinfecting, place it on the conveyor.
  • the first pulse ultraviolet disinfecting device 3, the second pulse ultraviolet disinfecting device 6 and the third pulse ultraviolet disinfecting device 8 are configured as disinfecting devices with the same components, and the disinfecting The device includes a photoelectric main module, an auxiliary function optional module and an automatic control module; among them, the photoelectric main module includes a high-energy drive power supply and a pulse xenon light source; the auxiliary function optional module includes a water/air-cooled heat dissipation module, a cold light source filter module and a photocatalytic module ; The high-energy driving power is connected to the pulse xenon light source through the automation control module, and the water/air cooling heat dissipation module, the cold light source filter module and the photocatalysis module are all connected to the automation control module.
  • the pulsed xenon lamp light source is formed by high-strength sealing of the high-voltage resistant lamp tube filled with high-pressure xenon under high temperature conditions of 600°C to 1200°C, and the automatic control module is connected to the high-energy drive power supply by telecommunication to adjust the output of one pulse of the pulsed xenon lamp light source.
  • Excited UVC band energy Excited UVC band energy.
  • the water/air-cooled heat dissipation module cools down the high-energy drive power supply and pulsed xenon lamp light source.
  • the water/air-cooled heat dissipation module can reduce the temperature of the high-energy drive power supply and pulsed xenon lamp light source from 100°C to 25°C within 5s;
  • the cold light source filter module directional filters
  • the high-energy ultraviolet light excited by the pulsed xenon lamp light source filters out high-energy ultraviolet light in the UVC segment with wavelengths of 254nm, 265nm, and 270nm;
  • the photocatalytic module is equipped with a catalyst inside, which can convert part of the ozone generated by the pulsed xenon lamp light source into oxygen.
  • the catalytic efficiency of the catalyst for 1000ppm ozone reaches over 99.9% under the condition of 10000 space velocity.
  • the optoelectronic main module is configured to be able to work stably in the temperature range of -60°C to 60°C, and the optoelectronic main module can excite ultraviolet light in the band of 200nm to 280nm.
  • the photoelectric main module can work stably in the temperature range of -60°C ⁇ 60°C, and the continuous working time can reach more than 1000 hours; the frequency of the photoelectric main module is 10Hz, the irradiation height is 15cm, and the pulse time is 10s.
  • the killing efficiency of Escherichia coli and Staphylococcus aureus is above 99.9%; when the photoelectric main module inputs 1KW electric energy, the energy released by 254nm wavelength ultraviolet light energy at the distance of 0.05m, 0.2m, and 1m is respectively 240W/ cm2 , 60W/cm 2 , 12W/cm 2 , 265nm wavelength ultraviolet light energy released at a distance of 0.05m, 0.2m, 1m respectively 260W/cm 2 , 65W/cm 2 , 13W/cm 2 , 270nm wavelength ultraviolet light
  • the energy released by light energy at distances of 0.05m, 0.2m, and 1m are 283W/cm 2 , 70.75W/cm 2 , and 14.15W/cm 2 , respectively.
  • the first pulsed ultraviolet sterilizing devices 3 are arranged in at least three groups, and are arranged on the inner wall of the disinfecting channel respectively to generate pulsed ultraviolet rays to sterilize the articles to be sterilized on the conveying device 2 Wrapped disinfecting treatment.
  • the surface cold sterilization can be completed in a short time, and the sterilization effect can be improved.
  • the shading curtain 13 provided by the incoming warehouse opening 11 and the outgoing warehouse opening 12 can effectively isolate the influence of the external environment on the killing process in the disinfecting channel.
  • the all-round channel-type pulsed ultraviolet disinfection operation can be realized, and the short-term disinfection and sterilization effect on fluid objects can be improved, and the pulsed ultraviolet radiation will not cause the objects to heat up and generate heat, and there is no application and residue of drugs. safer.
  • a touch panel 14 is provided on the periphery of the device main body 1; the first controller 15 is communicatively connected to the touch panel 14, the transmission device 2 and the first pulse ultraviolet disinfecting device; the device main body 1 is equipped with a power module 92, and the power module 92 is electrically connected to the first controller 15, the touch panel 14, the transmission device 2 and the first pulse ultraviolet disinfecting device, so as to supply power to these four; the transmission device 2 includes The frame, the conveyor belt and the motor, the conveyor belt is erected on the frame, the motor is used to drive and control the operation of the conveyor belt, and is connected to the first controller 15 through communication. The control motor is controlled by the control command of the first controller 15 to work, and then the conveyor belt is driven to run on the support, and the articles to be sterilized are transmitted and sterilized in the sterilizing channel.
  • the power supply module 92 can provide working power for each device in the device main body 1, and the first controller 15 can automatically control the transmission device 2 and the pulsed ultraviolet irradiation device to complete the transmission and sterilization of the articles to be sterilized.
  • the control panel 14 can display the working status and parameters of the first controller 15, the transmission device 2 and the pulsed ultraviolet irradiation device, and can be used for the user to perform touch operations to send corresponding touch control instructions to the first controller 15, The items are thereby sterilized.
  • a water chiller is provided in the equipment main body 1, and a first cooling water pipe is arranged in the protective shell of the pulse ultraviolet disinfecting device, the first cooling water pipe is connected to the chiller, and the chiller is connected to the first control Device 15; to circulate and inject cooling water in the first cooling water pipe through the chiller to cool and protect the pulse ultraviolet disinfecting device.
  • Cooling water can be circulated and injected into the first cooling water pipe through the chiller to cool and protect the pulsed ultraviolet irradiation device to ensure its long-term stable operation and prevent the temperature in the disinfecting channel from rising.
  • the cooling water can be realized through the first controller 15. Machine working status monitoring and control.
  • a temperature sensor for detecting water temperature is installed in the chiller, and the temperature sensor is electrically connected with the first controller 15 .
  • the temperature sensor can detect the temperature of the cooling water circulated in the chiller in real time, and the detection result is transmitted to the first controller 15 to realize automatic monitoring of the water temperature in the chiller.
  • the first The controller 15 can perform corresponding pre-warning processing to prevent the pulsed ultraviolet irradiation device from malfunctioning.
  • an alarm is installed inside the device main body 1 , and the alarm is electrically connected to the first controller 15 .
  • the first controller 15 detects that there is an electrical failure in the equipment, it can control the alarm to send corresponding warning information, so that the corresponding staff can find out the current abnormal situation in time.
  • an ultraviolet sensor is arranged in the disinfecting channel, and the ultraviolet sensor is electrically connected with the first controller 15 .
  • the ultraviolet sensor can detect the ultraviolet intensity in the disinfecting channel in real time, and transmit the detection result to the first controller 15, so as to realize the automatic monitoring of the ultraviolet intensity in the disinfecting channel.
  • a communication module connected to the first controller 15 is further provided in the device main body 1 .
  • the first controller 15 can send the operating status and parameters of each electrical appliance of the device to an external terminal through the communication module for viewing by corresponding personnel, and can also receive remote control instructions through the communication module to automatically control the device.
  • a second cooling water pipe 42 is pierced inside the lamp holder 5, the handle 43 is hollow inside, and a pipe hole is provided at one end of the handle 43, and the second cooling water pipe 42 passes through the handle 43 And extend from the pipe hole to the outside of the handle 43.
  • an external cooling water circulation can be introduced to water-cool and dissipate the inner space of the lamp holder 5 and the hand-held housing 41, so as to ensure the stable operation of the single-chip microcomputer 101 and the pulsed ultraviolet lamp tube.
  • the handheld housing 41 is provided with several heat dissipation through holes 45 .
  • the handheld housing 41 is provided with several heat dissipation through holes 45 .
  • air-cooling and heat dissipation can be performed on the charged running devices in the handheld housing 41 to prevent them from overheating and ensure their stable operation.
  • the hand-held housing 41 is provided with a disinfecting window 44 opposite to the second pulse ultraviolet disinfecting device 6, and the disinfecting window 44 is made of a transparent material, which can prevent foreign matter such as mosquitoes or dust from adhering On the second pulse ultraviolet disinfecting device 6, the disinfecting effect is affected.
  • the cabinet 71 includes a top board, a bottom board, two side boards, a rear cover, a door bracket, a door, four height adjustment brackets and a height adjustment board, a Top plate, a base plate, two side plates, a back cover, a box door bracket and a box door constitute a cabinet 71 structure, four height adjustment brackets are arranged in the cabinet 71 structure, and four height adjustment brackets are separated from side panels, box doors and The distance between the back covers is equal, and a height adjustment plate is arranged on the height adjustment bracket.
  • the third pulse ultraviolet disinfecting device 8 is installed inside the equipment of the chassis 71, wherein the pulse xenon light source is installed in the middle of the top plate of the equipment of the chassis 71, the high-energy driving power is installed on the bottom of the equipment of the chassis 71 near the side plate, and the automation control module is installed in the chassis 71 On the side panel of the equipment, it is located in the middle of the pulse xenon lamp light source and the high-energy drive power supply.
  • the high-energy drive power supply and the pulse xenon lamp light source are connected through high-voltage resistant wires and connected to the automation control module.
  • the height adjustment plate is a rectangular stainless steel plate with buckles at the four corners, which is tightly fixed with the height adjustment bracket by screws.
  • the height adjustment plate can be adjusted in the range of 0-400mm. Install various molds to place various materials or products.
  • the height adjustment bracket is located between the bottom plate and the top plate, and the distance from the side plate, the box door and the rear cover is 50mm.
  • the height adjustment plate is a rectangular stainless steel plate with buckles at the four corners, which can be tightly fixed with the height adjustment bracket through screws.
  • the height adjustment plate can be adjusted in the range of 0-400mm.
  • the turntable 73 is a gear turntable 73
  • the output end of the first motor 72 is rotated with a drive gear
  • the drive gear meshes with the gear turntable 73 .
  • the drive gear assembled at its output end is driven by the first motor 72 to rotate, and the drive gear is meshed with the gear turntable 73, and then the turntable 73 is driven to rotate, so that the transparent object plate 75 and the article to be sterilized are rotated together to perform uniform ultraviolet radiation. irradiated.
  • universal wheels are provided at the bottom of the chassis 71 .
  • universal wheels are provided at the bottom of the cabinet 71 to facilitate the movement and transportation of the cabinet 71 .
  • a cooling fan 76 is provided on the side wall of the inner cavity of the chassis 71 and the side of the ultraviolet lamp power supply.
  • a cooling fan 76 is provided on the side wall of the inner cavity of the chassis 71 and the side of the ultraviolet lamp power supply.
  • heat dissipation louvers 77 are provided on the parts of the chassis 71 facing the heat dissipation fans 76 .
  • the cooling louver 77 can smoothly discharge the hot air out of the chassis 71 through the cooling louver 77, so as to effectively dissipate heat.
  • a second chiller is provided inside the cabinet 71 near the power supply of the ultraviolet lamp.
  • a second chiller can further play the role of water cooling and heat dissipation, and improve the heat dissipation and cooling effect on the ultraviolet lamp power supply.
  • One side of the cabinet 71 is provided with a box door facing the inner cavity, the box door is provided with a touch screen and an electronic lock, the box door is provided with a controller, the controller is connected with the ultraviolet lamp power supply, the first motor 72, the touch screen and Electronic lock electrical connections.
  • the controller can be driven to open the electronic lock through the touch screen, and then open the box door, put in the items to be sterilized, and then close the box door, the electronic lock will automatically lock, and the controller can be driven to turn on the power supply of the ultraviolet lamp through the touch screen and the first motor 72 to carry out the ultraviolet sterilization and disinfection of the articles to be sterilized.
  • the detection device may be configured as a combination of a camera, an infrared sensor and a radar, so as to extract the basic features of the current user comprehensively and accurately.
  • the camera can be configured as a CCD camera.
  • the first controller can be configured as any one of a PLC logic controller, a central processing unit, a digital signal processor, an application specific integrated circuit or a field programmable gate array.
  • the controller is configured as a central processing unit (Central Processing Unit, CPU).
  • the controller can also be configured as a digital signal processor (Digital Signal Processor, DSP), an application specific integrated circuit (Application Specific Integrated Circuit, ASIC) or a field programmable gate array (Field-Programmable Gate Array, FPGA).
  • DSP Digital Signal Processor
  • ASIC Application Specific Integrated Circuit
  • FPGA Field-Programmable Gate Array
  • the controller can also be a network processor (Network Processor, NP), other programmable logic devices, discrete gate or transistor logic devices, and discrete hardware components.
  • NP Network Processor
  • the way of communication connection may be to realize data transmission through various wireless transmission protocols known in the art such as GPRS, WiFi, and Bluetooth, thereby reducing the laying of signal lines.
  • wireless transmission protocols known in the art such as GPRS, WiFi, and Bluetooth
  • wired transmission of data may also be implemented through communication cables, etc., which is not limited in the present disclosure.

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

本公开涉及一种高适应性脉冲紫外消杀系统。该系统包括：通道式紫外消杀设备，包括设备主体、传送装置和第一脉冲紫外消杀装置；设备主体的两端分别设有进货仓口和出货仓口，并形成消杀通道；手持式紫外消杀设备，包括手持壳体、灯座和第二脉冲紫外消杀装置；手持壳体的外周设有控制开关，手持壳体的内壁设有单片机，单片机的一端电性连接于第二脉冲紫外消杀装置和控制开关；紫外消杀柜，包括机箱和第三脉冲紫外消杀装置，第三脉冲紫外消杀装置连接于机箱。由此，解决了现有技术中紫外消毒柜功能单一、消杀有限且适用对象有限的问题，还需要提出一种更为合理的技术方案，以在不同情况下满足对不同状态的物品的不同消杀需求。

Description

一种高适应性脉冲紫外消杀系统 技术领域
本公开涉及物品消杀设备技术领域，具体地，涉及一种高适应性脉冲紫外消杀系统。
背景技术
传统的物品消毒方式通常采用化学药剂或者低压汞灯消毒技术来进行消毒杀菌作业，这些方式会造成有害物质的残留以及物品品质的变异，对被消毒的物品造成一定的不良影响。随着紫外线杀菌消毒技术的普及，这样的问题得到了改善。
紫外线杀菌消毒利用适当波长的紫外线能够破坏微生物机体细胞中的DNA(脱氧核糖核酸)或RNA(核糖核酸)的分子结构的工作原理，可以实现生长性细胞死亡和(或)再生性细胞死亡的作用，由此达到杀菌消毒的效果。
消毒柜即是应运而生的产品，消毒柜能够通过紫外线、远红外线、高温、臭氧等方式，给食具、餐具、毛巾、衣物、美容美发用具、医疗器械等物品进行烘干、杀菌消毒、保温除湿的工具。但紫外消毒柜通常是通过紫外灯向待消毒物品的表面发射紫外线来杀死细菌。现有技术中，大部分消毒柜中紫外灯与待消毒物品的位置相对固定，发射紫外线到待消毒物品上的消杀位置固定，这样就出现了照射不均匀、死角问题，导致杀菌不彻底，达不到较好的杀菌效果，且紫外灯长时间工作会导致温度不断升高，影响使用寿命。
因此，针对现有技术中紫外消毒柜适用范围狭窄，只能对物品的物质位置进行消杀，适用范围狭窄。另外，基于紫外消毒柜的特点，对于一些处于流动状态的物品，紫外消毒柜则无法适用，因此，其适用的对象也极为有限。再者，对于单个需要单独进行消杀的物品，紫外消毒柜虽然能够实现消杀功能，但是能源耗费量大，经济性差，效率低。
针对现有技术紫外消毒柜功能单一、消杀有限且适用对象有限的问题，还需要提出一种更为合理的技术方案，以在不同情况下满足对不同状态的物品的不同消杀需求。
发明内容
本公开的目的是提供一种高适应性脉冲紫外消杀系统，以解决现有技术中紫外消毒柜功能单一、消杀有限且适用对象有限的问题。
为了实现上述目的，本公开提供一种高适应性脉冲紫外消杀系统，包括用于对移动 状态下的物品进行消杀的通道式紫外消杀设备、用于随机对相对静态的物品进行消杀的手持式紫外消杀设备和用于对静态下的物品进行消杀的紫外消杀柜；
其中，所述通道式紫外消杀设备包括设备主体、传送装置和第一脉冲紫外消杀装置；所述设备主体的两端分别设有进货仓口和出货仓口，所述进货仓口连通于所述出货仓口，以形成消杀通道；所述进货仓口和所述出货仓口一一对应设有用于打开或关闭消杀通道的卷帘门；所述传送装置用于承载并传送物品，以使物品从进货仓口传输至所述出货仓口；所述消杀通道的内壁设有所述第一脉冲紫外消杀装置，以对所述传送装置上传输的物品进行消杀；
所述手持式紫外消杀设备包括手持壳体、灯座和第二脉冲紫外消杀装置，所述第二脉冲紫外消杀装置通过所述灯座连接于所述手持壳体；所述手持壳体的外周设有控制开关，所述手持壳体的内壁设有单片机，所述单片机的一端电性连接于所述第二脉冲紫外消杀装置，所述单片机的另一端电性连接于所述控制开关；
所述紫外消杀柜包括机箱和第三脉冲紫外消杀装置，所述机箱设有用于容置物品的内腔，所述内腔的中部设有透明隔层，所述透明隔层的内部设有转盘和导轨圆环，所述转盘上嵌设有透明承物板，所述透明承物板延伸至透明隔层的顶面，所述透明隔层的底部设有第一电机，所述第一电机用于驱动转盘在导轨圆环上转动；所述第三脉冲紫外消杀装置连接于所述机箱，以对所述内腔中的物品进行消杀；
所述高适应性脉冲紫外消杀系统还包括第一控制器和至少三组检测装置，三组检测装置分别设置于所述主体、所述手持壳体和所述机箱上，以用于检测当前的待消杀物品信息；所述第一控制器分别通信连接于所述检测装置、传送装置、第一脉冲紫外消杀装置、第二脉冲紫外消杀装置、第三脉冲紫外消杀装置和第一电机，以根据三组检测装置检测到的对应的待消杀物品信息，对应地控制所述传送装置、第一脉冲紫外消杀装置、第二脉冲紫外消杀装置、第三脉冲紫外消杀装置和第一电机执行相应的动作。
在一种可能的设计中，所述第一脉冲紫外消杀装置、所述第二脉冲紫外消杀装置和所述第三脉冲紫外消杀装置配置为具有相同构件的消杀装置，该消杀装置包括光电主模块、辅助功能选配模块及自动化控制模块；
其中，所述光电主模块包括高能驱动电源和脉冲氙灯光源；所述辅助功能选配模块包括水/风冷散热模块、冷光源过滤模块和光催化模块；高能驱动电源通过自动化控制模块连接于所述脉冲氙灯光源，水/风冷散热模块、冷光源过滤模块和光催化模块均连接自动化控制模块。
在一种可能的设计中，所述脉冲氙灯光源在600℃～1200℃高温条件下对充满高压氙气的耐高压灯管进行高强度封接形成，所述自动化控制模块电信连接于所述高能驱动电源，以调节所述脉冲氙灯光源的一个脉冲所激发出的UVC波段能量。
在一种可能的设计中，所述光电主模块配设为能够在-60℃～60℃温度范围内稳定工 作，且该光电主模块可激发200nm～280nm波段的紫外光。
在一种可能的设计中，所述第一脉冲紫外消杀装置配设为至少三组，并分别布设于所述消杀通道的内壁，以产生脉冲紫外线对所述传送装置上的待消毒物品进行包覆式的消杀处理。
在一种可能的设计中，所述设备主体的外周设有触控面板；所述第一控制器通信连接于所述触控面板、所述传送装置和所述第一脉冲紫外消杀装置；
所述设备主体内设有电源模块，所述电源模块分别电性连接于所述第一控制器、所述触控面板、所述传送装置和所述第一脉冲紫外消杀装置，以为这四者供给电源；
所述传送装置包括支架、传送带和电动机，所述传送带架设于所述支架上，所述电动机用于驱动控制传送带运转，并且通信连接于所述第一控制器。
在一种可能的设计中，所述设备主体内设有冷水机，所述第一脉冲紫外消杀装置的防护壳内布设有第一冷却水管，所述第一冷却水管连通于所述冷水机，所述冷水机通信连接于所述第一控制器；通过冷水机在第一冷却水管内循环注入冷却水，对第一脉冲紫外消杀装置进行冷却保护；
所述冷水机内设有用于检测水温的温度传感器，所述温度传感器与第一控制器电性连接。
在一种可能的设计中，所述设备主体内设有报警器，所述报警器与第一控制器电性连接；
所述消杀通道内设置有紫外线传感器，所述紫外线传感器与第一控制器电性连接。
在一种可能的设计中，所述灯座内穿设有第二冷却水管，所述手持壳体上设有手柄，其中，所述手柄的内部为中空结构，且手柄上开设有管孔，所述第二冷却水管穿过所述手柄并通过该管孔延伸至手柄外的水箱。
在一种可能的设计中，所述手持壳体设有对所述第二脉冲紫外消杀装置相对设置的消杀窗口，所述消杀窗口由透明材料制成。
通过上述技术方案，可以根据待杀菌的对象，选择通道式紫外消杀设备、手持式紫外消杀设备和紫外消杀柜这其中的一者或者几者对物品进行消杀，一方面有益于根据物品的状态选择合适的消杀设备对产品进行全方位消杀，提高产品消毒杀菌效果的彻底性，另一方面，还可以减少能耗，并且提高消杀效率。这样一来，不论物品是处于动态还是静态，物品的数量是少数，还是多数，都可以通过该高适应性脉冲紫外消杀系统进行有效的消毒杀菌，保证了食品卫生和生活卫生，防止细菌影响到人体健康和安全。
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。
附图说明
附图是用来提供对本公开的进一步理解，并且构成说明书的一部分，与下面的具体实施方式一起用于解释本公开，但并不构成对本公开的限制。在附图中：
图1是高适应性脉冲紫外消杀系统中手持式紫外消杀设备在一种实施例中的立体结构示意图；
图2是高适应性脉冲紫外消杀系统中手持式紫外消杀设备在一种实施例中的剖视图；
图3是高适应性脉冲紫外消杀系统中紫外消杀柜在一种视角下的立体结构示意图，为了展示内部结构去除了部分机体；
图4是高适应性脉冲紫外消杀系统中紫外消杀柜在另一种视角下的立体结构示意图，为了展示内部结构去除了部分机体；
图5是高适应性脉冲紫外消杀系统中通道式紫外消杀设备在一种实施例中的立体结构示意图；
图6是高适应性脉冲紫外消杀系统中通道式紫外消杀设备在一种实施例中的剖视图；
图7是高适应性脉冲紫外消杀系统中通道式紫外消杀设备在一种实施例中的左视图；
图8是高适应性脉冲紫外消杀系统中通道式紫外消杀设备在一种实施例中的右视图。
附图标记说明
1-设备主体，11-进货仓口，12-出货仓口，13-遮光帘，14-触控面板，15-第一控制器，2-传送装置，3-第一脉冲紫外消杀装置，41-手持壳体，42-第二冷却水管，43-手柄，44-消杀窗口，45-散热通孔，5-灯座，6-第二脉冲紫外消杀装置，71-机箱，72-第一电机，73-转盘，74-导轨圆环，75-透明承物板，76-散热风扇，77-散热百叶窗，8-第三脉冲紫外消杀装置，91-第一冷水机，92-电源模块，101-单片机，102-控制开关。
具体实施方式
以下结合附图对本公开的具体实施方式进行详细说明。
根据本公开的具体实施方式，提供了一种高适应性脉冲紫外消杀系统，其中，图1至图8示出了其中一种具体实施方式。
参阅图1至图8所示，该包括用于对移动状态下的物品进行消杀的通道式紫外消杀 设备、用于随机对相对静态的物品进行消杀的手持式紫外消杀设备和用于对静态下的物品进行消杀的紫外消杀柜。
其中，参阅图5至图8所示，通道式紫外消杀设备包括设备主体1、传送装置2和第一脉冲紫外消杀装置3；设备主体1的两端分别设有进货仓口11和出货仓口12，进货仓口11连通于出货仓口12，以形成消杀通道；进货仓口11和出货仓口12一一对应设有用于打开或关闭消杀通道的卷帘门；传送装置2用于承载并传送物品，以使物品从进货仓口11传输至出货仓口12；消杀通道的内壁设有第一脉冲紫外消杀装置3，以对传送装置2上传输的物品进行消杀。
卷帘门的设置，可以对进货仓口11和出货仓口12进行封闭保护，需要启用设备时，可将卷帘门拉起，露出进货仓口11和出货仓口12进行待消毒物品的传送消杀，使用方便。
具体实施时，可将待消毒物品通过进货仓口11置于传送装置2上，由传送装置2将待消毒物品通过消杀通道输送至出货仓口12，待消毒物品在消杀通道内的输送过程中，通过脉冲紫外线照射装置可以产生脉冲紫外线对待消毒物品进行包覆式的紫外杀菌，以在短时间内完成表面冷杀菌，提高杀菌效果，通过进货仓口11和出货仓口12设置的遮光帘13可以有效隔绝外部环境对消杀通道内消杀过程的影响。通过该设备可以实现通道式的全方位脉冲紫外线消杀作业，提高对流动性物品的短时间消毒杀菌效果，且脉冲紫外线照射不会使物品产生升温发热现象，也无药物的施用及残留，使用更安全。
参阅图1和图2所示，手持式紫外消杀设备包括手持壳体41、灯座5和第二脉冲紫外消杀装置6，第二脉冲紫外消杀装置6通过灯座5连接于手持壳体41；手持壳体41的外周设有控制开关102，手持壳体41的内壁设有单片机101，单片机101的一端电性连接于第二脉冲紫外消杀装置6，单片机101的另一端电性连接于控制开关102。
具体实施时，通过控制开关102可以向单片机101发送开关控制指令，单片机101根据指令控制脉冲紫外线灯管工作发出脉冲紫外线，脉冲紫外线灯管发出的脉冲紫外线通过消杀窗口44照射到手持壳体41外，使用者可以用手抓住手柄43，将消杀窗口44对准相应物品进行紫外线消毒杀菌作业。通过该设备可以实现手持式的脉冲紫外线消杀作业，提高对物体的短时间消毒杀菌效果，使用更加灵活方便。
脉冲紫外线是一种利用瞬间放电的脉冲工程技术和特殊的惰性气体灯管，以脉冲形式激发处理的紫外线，它利用瞬时、高强度的脉冲光能量杀灭各类微生物，从而弥补了传统热杀菌、化学杀菌的缺点。脉冲紫外线杀菌技术是一种冷杀菌新技术，它利用瞬时、高强度的脉冲光能量杀灭食品和包装上各类微生物，而对食品的营养成分以及口感影响很小，与传统的杀菌方法相比，脉冲紫外线杀菌技术具有杀菌处理时间短(一般处理时间是几秒到几十秒)、不用与物料和器械直接接触，操作容易控制等特点。
参阅图3和图4所示，紫外消杀柜包括机箱71和第三脉冲紫外消杀装置8，机箱71 设有用于容置物品的内腔，内腔的中部设有透明隔层，透明隔层的内部设有转盘73和导轨圆环74，转盘73上嵌设有透明承物板75，透明承物板75延伸至透明隔层的顶面，于透明隔层的底部设有第一电机72，第一电机72用于驱动转盘73在导轨圆环74上转动；第三脉冲紫外消杀装置8连接于机箱71，以对内腔中的物品进行消杀。
通过机箱71的内腔可以容纳待消毒物品，将待消毒物品放在透明承物板75上，通过第一电机72转盘73在导轨圆环74上转动，从而带动透明承物板75和待消毒物品一起转动，通过内腔顶部、底部以及侧壁设置的紫外灯，可以对转动过程中的待消毒物品进行上、下和侧面均匀无死角的紫外照射消毒，有效提高对待消毒物品的紫外杀菌消毒效果。
所述高适应性脉冲紫外消杀系统还包括第一控制器15和至少三组检测装置，三组检测装置分别设置于所述主体1、所述手持壳体41和所述机箱71上，以用于检测当前的待消杀物品信息；所述第一控制器15分别通信连接于所述检测装置、传送装置2、第一脉冲紫外消杀装置3、第二脉冲紫外消杀装置6、第三脉冲紫外消杀装置8和第一电机72，以根据三组检测装置检测到的对应的待消杀物品信息，对应地控制所述传送装置2、第一脉冲紫外消杀装置3、第二脉冲紫外消杀装置6、第三脉冲紫外消杀装置8和第一电机72执行相应的动作，从而提高该消杀系统的智能化程度。
通过上述技术方案，可以根据待杀菌的对象，选择通道式紫外消杀设备、手持式紫外消杀设备和紫外消杀柜这其中的一者或者几者对物品进行消杀，一方面有益于根据物品的状态选择合适的消杀设备对产品进行全方位消杀，提高产品消毒杀菌效果的彻底性，另一方面，还可以减少能耗，并且提高消杀效率。这样一来，不论物品是处于动态还是静态，物品的数量是少数，还是多数，都可以通过该高适应性脉冲紫外消杀系统进行有效的消毒杀菌，保证了食品卫生和生活卫生，防止细菌影响到人体健康和安全。
例如，在当前疫情之下，则可以选用手持式紫外消杀设备对钥匙、衣服、鞋子或者包包进行消杀，或者对数量较少的产品进行单独消杀。而紫外消杀柜，则可以对餐碟或者水杯等生活物品进行消杀，保证食品安全。另外，在消杀的物品较多的情况下，还可以通过通道式紫外消杀设备对物品进行逐一消杀，从而实现彻底的消毒杀菌工作，并且可以提高效率，减少用户的等待时间。
在本公开中，通道式紫外消杀设备通过周转装置(现有技术)连通于紫外消杀柜，手持式紫外消杀设备设置于周转装置上，以对周转装置上传输的物品进行消杀。当然，在其它实施例中，亦可以是通道式紫外消杀设备通过周转装置(现有技术)连通于紫外消杀柜，手持式紫外消杀设备设置于紫外消杀柜处，以将物品进行消杀后放置于紫外消杀柜，或者，将从紫外消杀柜取出的物品进行再次消杀。还可以是，通道式紫外消杀设备通过周转装置(现有技术)连通于紫外消杀柜，手持式紫外消杀设备设置于通道式紫外消杀设备的进货仓口，以将物品进行初次消杀后放置于传送装置上。对于通道式紫外消杀设备、手持式紫外消杀设备和紫外消杀柜这三者的位置，本领域技术人员可以根据实际应用环境和应用对象灵活配设。
在本公开提供的一种实施例中，第一脉冲紫外消杀装置3、第二脉冲紫外消杀装置6和第三脉冲紫外消杀装置8配置为具有相同构件的消杀装置，该消杀装置包括光电主模块、辅助功能选配模块及自动化控制模块；其中，光电主模块包括高能驱动电源和脉冲氙灯光源；辅助功能选配模块包括水/风冷散热模块、冷光源过滤模块和光催化模块；高能驱动电源通过自动化控制模块连接于脉冲氙灯光源，水/风冷散热模块、冷光源过滤模块和光催化模块均连接自动化控制模块。
进一步地，脉冲氙灯光源在600℃～1200℃高温条件下对充满高压氙气的耐高压灯管进行高强度封接形成，自动化控制模块电信连接于高能驱动电源，以调节脉冲氙灯光源的一个脉冲所激发出的UVC波段能量。
水/风冷散热模块为高能驱动电源和脉冲氙灯光源降温，水/风冷散热模块能够使高能驱动电源和脉冲氙灯光源的温度在5s内由100℃下降到25℃；冷光源过滤模块定向过滤脉冲氙灯光源激发出的高能紫外光，过滤出254nm、265nm、270nm波长的UVC段高能紫外光；光催化模块内部装有催化剂，能够将脉冲氙灯光源工作中产生的臭氧部分催化转化为氧气，其中的催化剂在10000空速条件下，对1000ppm臭氧的催化效率达到99.9％以上。
具体地，光电主模块配设为能够在-60℃～60℃温度范围内稳定工作，且该光电主模块可激发200nm～280nm波段的紫外光。光电主模块能够在-60℃～60℃温度范围内稳定工作，连续工作时间达到1000小时以上；光电主模块的频率为10Hz，辐照高度为15cm，脉冲时间为10s，在-8℃条件下对大肠杆菌和金黄葡萄球菌的消杀效率达到99.9％以上；光电主模块在输入1KW电能时，254nm波长紫外光能在0.05m、0.2m、1m距离下所释放的能量分别为240W/cm 2、60W/cm 2、12W/cm 2，265nm波长紫外光能在0.05m、0.2m、1m距离下所释放的能量分别为260W/cm 2、65W/cm 2、13W/cm 2，270nm波长紫外光能在0.05m、0.2m、1m距离下所释放的能量分别为283W/cm 2、70.75W/cm 2、14.15W/cm 2。
可以理解的是，在本公开的技术构思下，本领域技术人员可以根据不同的应用场景对消杀装置的结构进行灵活配设，只要能够对物品起到快速消毒杀菌的作用，均在本公开的技术构思下。
在本公开提供的一种实施例中，第一脉冲紫外消杀装置3配设为至少三组，并分别布设于消杀通道的内壁，以产生脉冲紫外线对传送装置2上的待消毒物品进行包覆式的消杀处理。由此，在短时间内完成表面冷杀菌，提高杀菌效果，通过进货仓口11和出货仓口12设置的遮光帘13可以有效隔绝外部环境对消杀通道内消杀过程的影响。通过该设备可以实现通道式的全方位脉冲紫外线消杀作业，提高对流动性物品的短时间消毒杀菌效果，且脉冲紫外线照射不会使物品产生升温发热现象，也无药物的施用及残留，使用更安全。
在本公开提供的一种实施例中，设备主体1的外周设有触控面板14；第一控制器15通信连接于触控面板14、传送装置2和第一脉冲紫外消杀装置；设备主体1内设有电源 模块92，电源模块92分别电性连接于第一控制器15、触控面板14、传送装置2和第一脉冲紫外消杀装置，以为这四者供给电源；传送装置2包括支架、传送带和电动机，传送带架设于支架上，电动机用于驱动控制传送带运转，并且通信连接于第一控制器15。通过控制电机受控于第一控制器15的控制指令进行工作，进而驱动传送带在支架上运转，将待消毒物品在消杀通道传送消杀。
具体实施时，通过电源模块92可以为设备主体1内各器件提供工作电源，通过第一控制器15可以自动化控制传送装置2和脉冲紫外线照射装置完成对待消毒物品的传送及消杀作业，通过触控面板14可以显示第一控制器15、传送装置2和脉冲紫外线照射装置的工作状态及参数，并且可以供使用者进行触控操作，以向第一控制器15发送相应的触控控制指令，由此对物品进行消杀。
在一种可能的设计中，设备主体1内设有冷水机，脉冲紫外消杀装置的防护壳内布设有第一冷却水管，第一冷却水管连通于冷水机，冷水机通信连接于第一控制器15；以通过冷水机在第一冷却水管内循环注入冷却水，对脉冲紫外消杀装置进行冷却保护。通过冷水机可以在第一冷却水管内循环注入冷却水，以对脉冲紫外线照射装置进行冷却保护，保证其长时间稳定工作，防止消杀通道内温度升高，通过第一控制器15可以实现冷水机的工作状态监测控制。
进一步地，冷水机内设有用于检测水温的温度传感器，温度传感器与第一控制器15电性连接。具体实施时，通过温度传感器可以实时检测冷水机内循环使用的冷却水温度，检测结果传输至第一控制器15，以实现冷水机内水温的自动化监测，当冷却水温度过高时，第一控制器15可进行相应的预警处理，以防止脉冲紫外线照射装置出现故障。
进一步地，设备主体1内设有报警器，报警器与第一控制器15电性连接。这样一来，若第一控制器15监测到设备内有电器出现运行故障，则可以控制报警器发出相应的预警信息，以使相应工作人员及时发现当前异常情况。
进一步地，消杀通道内设置有紫外线传感器，紫外线传感器与第一控制器15电性连接。这样，通过紫外线传感器可以实时检测消杀通道内的紫外线强度，并将检测结果传输至第一控制器15，以实现消杀通道内紫外线强度的自动化监控。
在一个可能的设计中，设备主体1内还设有与第一控制器15连接的通信模块。具体实施时，第一控制器15可通过通信模块将设备各电器的运行状态及参数发送至外部的终端，以供相应人员查看，还可通过通信模块接收远程控制指令，对设备进行自动化控制。
在本公开提供的一种实施例中，灯座5内穿设有第二冷却水管42，手柄43内部中空设置，且在手柄43的一端设有管孔，第二冷却水管42穿过手柄43并从管孔延伸至手柄43外。通过第二冷却水管42可以引入外部冷却水循环对灯座5及手持壳体41内部空间进行水冷散热，以保证单片机101和脉冲紫外线灯管稳定运行。
在具体设计中，手柄43长度L＝100mm，宽度h＝40mm，高度w＝20mm。
在一种可能的设计中，手持壳体41上设有若干散热通孔45。具体实施时，通过在手持壳体41上设置散热通孔45，可以对手持壳体41内带电运行的器件进行风冷散热，以防止其过热，保证其能稳定运行。
在一种可能的设计中，手持壳体41设有对第二脉冲紫外消杀装置6相对设置的消杀窗口44，消杀窗口44由透明材料制成，可以防止蚊虫或者灰尘等异物粘附在第二脉冲紫外消杀装置6上而影响消杀效果。
在本公开提供的一种实施例中，机箱71包括一块顶板、一块底板、两块侧板、一块后盖、一个箱门支架、一个箱门、四根高度调节支架和一块高度调节板，一块顶板、一块底板、两块侧板、一块后盖、一个箱门支架和一个箱门构成机箱71结构，机箱71结构内设置四根高度调节支架，四根高度调节支架距离侧板、箱门和后盖的距离相等，高度调节支架上设置高度调节板。
第三脉冲紫外消杀装置8安装于机箱71设备内部，其中脉冲氙灯光源安装于机箱71设备顶板正中间位置，高能驱动电源安装于机箱71设备底板靠侧板位置，自动化控制模块安装于机箱71设备侧板上，位于脉冲氙灯光源与高能驱动电源中间位置，高能驱动电源与脉冲氙灯光源通过耐高压电线连接并接入自动化控制模块。
其中，高度调节板为矩形不锈钢板，四角有卡扣，与高度调节支架通过螺丝紧密固定，高度调节板能够在0～400mm范围进行高度调节，高度调节板中间位置有一个浅矩形凹槽用于安装各种模具来放置各类材料或产品。
在具体设计中，机箱71高度h＝600mm，长度L＝800mm，宽度w＝600mm。箱门高度h0＝500mm，长度L0＝700mm。高度调节支架位于底板与顶板之间，距离侧板、箱门和后盖的距离均为50mm。高度调节板为矩形不锈钢板，四角有卡扣，可以与高度调价支架通过螺丝紧密固定，高度调节板可在0～400mm范围进行高度调节，高度调节板中间位置有一个浅矩形凹槽用于安装各种模具来放置各类材料或产品。
作为一种选择，转盘73为齿轮转盘73，第一电机72的输出端转配有驱动齿轮，驱动齿轮与齿轮转盘73啮合。具体实施时，通过第一电机72驱动其输出端装配的驱动齿轮转动，通过驱动齿轮与齿轮转盘73啮合，进而带动转盘73转动，使透明承物板75和待消毒物品一起转动，进行均匀紫外照射。
更进一步地，机箱71的底部设有万向轮。具体实施时，通过在机箱71的底部设置万向轮，便于进行机箱71的移动搬运。
在一种实施例中，机箱71内腔的侧壁以及紫外灯电源的侧面均设有散热风扇76。具体实施时，通过在内腔的侧壁以及紫外灯电源的侧面设置散热风扇76，可以对各紫外灯和紫外灯电源起到高效的风冷散热作用，防止各紫外灯和紫外灯电源在工作过程中温度升高而损坏，保证其能持续工作。
更进一步地，机箱71上正对散热风扇76的部位均设有散热百叶窗77。具体实施时，通过在机箱71上正对散热风扇76的部位设置散热百叶窗77，可以使散热风扇76将热风通过散热百叶窗77顺利排出机箱71外，起到高效的散热作用。
更进一步地，机箱71内部靠近紫外灯电源的部位设有第二冷水机。具体实施时，通过在机箱71内部靠近紫外灯电源的部位设置第二冷水机，可以进一步起到水冷散热的作用，提升对紫外灯电源散热降温效果。
机箱71一侧设有正对内腔的箱门，箱门上设有触控屏和电子锁，箱门内设有控制器，控制器与紫外灯电源、第一电机72、触控屏和电子锁电性连接。具体实施时，通过触控屏可以驱使控制器打开电子锁，进而打开箱门，放入待消毒物品，然后关闭箱门，电子锁自动锁定，就可通过触控屏驱使控制器打开紫外灯电源和第一电机72进行待消毒物品的紫外杀菌消毒。
在本公开，检测装置可以配置为摄像头、红外传感器和雷达这几者的组合，从而对当前用户的基础特征作出全面准确地提取。具体地，摄像头可以配置为CCD摄像头。
在本公开中，第一控制器可以配置为PLC逻辑控制器、中央处理器、数字信号处理器、专用集成电路或现场可编程门阵列中的任一者。
具体地，在本公开中，控制器配置为中央处理器(Central Processing Unit，CPU)。而在其他实施例中，控制器还可以是配置为数字信号处理器(Digital Signal Processor，DSP)、专用集成电路(Application Specific Integrated Circuit，ASIC)或现场可编程门阵列(Field－Programmable Gate Array，FPGA)中的一者。此外，控制器也可以是网络处理器(Network Processor，NP)、其他可编程逻辑器件、分立门或者晶体管逻辑器件、分立硬件组件。对此，本领域技术人员可以根据实际应用环境灵活组配。
在本公开中，通信连接的方式可以是通过GPRS、WiFi、蓝牙等各种本领域公知的无线传输协议实现数据的传输，从而减少信号线的铺设。当然，也可以通过通信线缆等实现数据的有线传输，本公开对此不做限制。
以上结合附图详细描述了本公开的优选实施方式，但是，本公开并不限于上述实施方式中的具体细节，在本公开的技术构思范围内，可以对本公开的技术方案进行多种简单变型，这些简单变型均属于本公开的保护范围。

Claims (10)

  1. 一种高适应性脉冲紫外消杀系统，其特征在于，包括用于对移动状态下的物品进行消杀的通道式紫外消杀设备、用于随机对相对静态的物品进行消杀的手持式紫外消杀设备和用于对静态下的物品进行消杀的紫外消杀柜；
    其中，所述通道式紫外消杀设备包括设备主体(1)、传送装置(2)和第一脉冲紫外消杀装置(3)；所述设备主体(1)的两端分别设有进货仓口(11)和出货仓口(12)，所述进货仓口(11)连通于所述出货仓口(12)，以形成消杀通道；所述进货仓口(11)和所述出货仓口(12)一一对应设有用于打开或关闭消杀通道的卷帘门；所述传送装置(2)用于承载并传送物品，以使物品从进货仓口(11)传输至所述出货仓口(12)；所述消杀通道的内壁设有所述第一脉冲紫外消杀装置(3)，以对所述传送装置(2)上传输的物品进行消杀；
    所述手持式紫外消杀设备包括手持壳体(41)、灯座(5)和第二脉冲紫外消杀装置(6)，所述第二脉冲紫外消杀装置(6)通过所述灯座(5)连接于所述手持壳体(41)；所述手持壳体(41)的外周设有控制开关(102)，所述手持壳体(41)的内壁设有单片机(101)，所述单片机(101)的一端电性连接于所述第二脉冲紫外消杀装置(6)，所述单片机(101)的另一端电性连接于所述控制开关(102)；
    所述紫外消杀柜包括机箱(71)和第三脉冲紫外消杀装置(8)，所述机箱(71)设有用于容置物品的内腔，所述内腔的中部设有透明隔层，所述透明隔层的内部设有转盘(73)和导轨圆环(74)，所述转盘(73)上嵌设有透明承物板(75)，所述透明承物板(75)延伸至透明隔层的顶面，所述透明隔层的底部设有第一电机(72)，所述第一电机(72)用于驱动转盘(73)在导轨圆环(74)上转动；所述第三脉冲紫外消杀装置(8)连接于所述机箱(71)，以对所述内腔中的物品进行消杀；
    所述高适应性脉冲紫外消杀系统还包括第一控制器(15)和至少三组检测装置，三组检测装置分别设置于所述主体(1)、所述手持壳体(41)和所述机箱(71)上，以用于检测当前的待消杀物品信息；所述第一控制器(15)分别通信连接于所述检测装置、传送装置(2)、第一脉冲紫外消杀装置(3)、第二脉冲紫外消杀装置(6)、第三脉冲紫外消杀装置(8)和第一电机(72)，以根据三组检测装置检测到的对应的待消杀物品信息，对应地控制所述传送装置(2)、第一脉冲紫外消杀装置(3)、第二脉冲紫外消杀装置(6)、第三脉冲紫外消杀装置(8)和第一电机(72)执行相应的动作。
  2. 根据权利要求1所述的高适应性脉冲紫外消杀系统，其特征在于，所述第一脉冲紫外消杀装置(3)、所述第二脉冲紫外消杀装置(6)和所述第三脉冲紫外消杀装置(8)配置为具有相同构件的消杀装置，该消杀装置包括光电主模块、辅助功能选配模块及自动化控制模块；
    其中，所述光电主模块包括高能驱动电源和脉冲氙灯光源；所述辅助功能选配模块包括水/风冷散热模块、冷光源过滤模块和光催化模块；高能驱动电源通过自动化控制模 块连接于所述脉冲氙灯光源，水/风冷散热模块、冷光源过滤模块和光催化模块均连接自动化控制模块。
  3. 根据权利要求2所述的高适应性脉冲紫外消杀系统，其特征在于，所述脉冲氙灯光源在600℃～1200℃高温条件下对充满高压氙气的耐高压灯管进行高强度封接形成，所述自动化控制模块电信连接于所述高能驱动电源，以调节所述脉冲氙灯光源的一个脉冲所激发出的UVC波段能量。
  4. 根据权利要求2所述的高适应性脉冲紫外消杀系统，其特征在于，所述光电主模块配设为能够在-60℃～60℃温度范围内稳定工作，且该光电主模块可激发200nm～280nm波段的紫外光。
  5. 根据权利要求1所述的高适应性脉冲紫外消杀系统，其特征在于，所述第一脉冲紫外消杀装置(3)配设为至少三组，并分别布设于所述消杀通道的内壁，以产生脉冲紫外线对所述传送装置(2)上的待消毒物品进行包覆式的消杀处理。
  6. 根据权利要求1所述的高适应性脉冲紫外消杀系统，其特征在于，所述设备主体(1)的外周设有触控面板(14)；所述第一控制器(15)通信连接于所述触控面板(14)、所述传送装置(2)和所述第一脉冲紫外消杀装置(3)；
    所述设备主体(1)内设有电源模块(92)，所述电源模块(92)分别电性连接于所述第一控制器(15)、所述触控面板(14)、所述传送装置(2)和所述第一脉冲紫外消杀装置(3)，以为这四者供给电源；
    所述传送装置(2)包括支架、传送带和电动机，所述传送带架设于所述支架上，所述电动机用于驱动控制传送带运转，并且通信连接于所述第一控制器(15)。
  7. 根据权利要求6所述的高适应性脉冲紫外消杀系统，其特征在于，所述设备主体(1)内设有冷水机，所述第一脉冲紫外消杀装置的防护壳内布设有第一冷却水管，所述第一冷却水管连通于所述冷水机，所述冷水机通信连接于所述第一控制器(15)；通过冷水机在第一冷却水管内循环注入冷却水，对第一脉冲紫外消杀装置进行冷却保护；
    所述冷水机内设有用于检测水温的温度传感器，所述温度传感器与第一控制器(15)电性连接。
  8. 根据权利要求6所述的高适应性脉冲紫外消杀系统，其特征在于，所述设备主体(1)内设有报警器，所述报警器与第一控制器(15)电性连接；
    所述消杀通道内设置有紫外线传感器，所述紫外线传感器与第一控制器(15)电性连接。
  9. 根据权利要求1所述的高适应性脉冲紫外消杀系统，其特征在于，所述灯座(5) 内穿设有第二冷却水管(42)，所述手持壳体(41)上设有手柄(43)，其中，所述手柄(43)的内部为中空结构，且手柄(43)上开设有管孔，所述第二冷却水管(42)穿过所述手柄(43)并通过该管孔延伸至手柄(43)外的水箱。
  10. 根据权利要求1所述的高适应性脉冲紫外消杀系统，其特征在于，所述手持壳体(41)设有对所述第二脉冲紫外消杀装置(6)相对设置的消杀窗口(44)，所述消杀窗口(44)由透明材料制成。
PCT/CN2022/098470 2021-06-25 2022-06-13 一种高适应性脉冲紫外消杀系统 WO2022267924A1 (zh)

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