WO2022267438A1 - 性能参数记录方法、装置、变频器、空调设备及存储介质 - Google Patents
性能参数记录方法、装置、变频器、空调设备及存储介质 Download PDFInfo
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- WO2022267438A1 WO2022267438A1 PCT/CN2022/070152 CN2022070152W WO2022267438A1 WO 2022267438 A1 WO2022267438 A1 WO 2022267438A1 CN 2022070152 W CN2022070152 W CN 2022070152W WO 2022267438 A1 WO2022267438 A1 WO 2022267438A1
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- 238000000034 method Methods 0.000 title claims abstract description 67
- 238000004378 air conditioning Methods 0.000 title abstract description 3
- 238000005070 sampling Methods 0.000 claims abstract description 351
- 238000004891 communication Methods 0.000 claims description 32
- 238000004590 computer program Methods 0.000 claims description 26
- 230000015654 memory Effects 0.000 claims description 23
- 238000013500 data storage Methods 0.000 claims description 7
- 238000003491 array Methods 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 description 21
- 238000010586 diagram Methods 0.000 description 16
- 230000006870 function Effects 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/40—Testing power supplies
- G01R31/42—AC power supplies
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0221—Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
Definitions
- the application relates to the technical field of frequency converters, in particular to a performance parameter recording method, device, frequency converter, air conditioner and storage medium.
- Frequency conversion technology is a conversion technology that converts direct current into alternating current of different frequencies. Devices using frequency conversion technology will inevitably have occasional failures due to long-term work and complex operating conditions.
- One of the purposes of the embodiments of the present application is to provide a method for recording performance parameters, which can solve the problem of inconvenient operation caused by the need to connect an oscilloscope when detecting device failures in the prior art.
- the embodiment of the present application provides a method for recording performance parameters, which is applied to frequency converters, including:
- the embodiment of the present application provides a performance parameter recording device, which is applied to a frequency converter, including:
- a first sampling data determination module configured to sample the performance parameters of the frequency converter according to a preset first sampling period to obtain first sampling data
- the second sampling data determination module is configured to sample the performance parameters of the frequency converter according to a preset second sampling period to obtain second sampling data, wherein the preset first sampling period is shorter than the preset The second sampling period of ;
- the fault data storage module is used to store the fault data before and after the fault of the frequency converter if the frequency converter fails, and the fault data includes the first sampling data and the second sampling data.
- an embodiment of the present application provides a frequency converter, including a memory, a processor, and a computer program stored in the memory and operable on the processor.
- a frequency converter including a memory, a processor, and a computer program stored in the memory and operable on the processor.
- the processor executes the computer program Implement the method as described in the first aspect.
- the embodiment of the present application provides an air conditioner, including the frequency converter as described in the third aspect.
- an embodiment of the present application provides a storage medium, the storage medium stores a computer program, and when the computer program is executed by a processor, the method described in the first aspect is implemented.
- an embodiment of the present application provides a computer program product, which enables an air conditioner to execute the method described in the first aspect when the computer program product is run on a terminal device.
- the fault data is the data before and after the fault of the inverter, after subsequent analysis of the fault data, an accurate analysis result can be obtained, that is, the cause of the fault can be obtained.
- the fault data is recorded by the frequency converter itself, there is no need to connect the frequency converter with an oscilloscope, so the convenience of operation can be improved.
- the fault data samples the performance parameters of the inverter through two different sampling periods, sampling data with different sampling periods can be obtained, which is beneficial to the subsequent analysis of performance parameters from different angles, that is, it is beneficial to Improve the accuracy of subsequent analysis results.
- Fig. 1 is a schematic flow chart of the first performance parameter recording method provided in Embodiment 1 of the present application;
- Fig. 2 is an example flow chart of the second performance parameter recording method provided by Embodiment 2 of the present application.
- Fig. 3 is a schematic flow chart of a third performance parameter recording method provided in Embodiment 3 of the present application.
- Fig. 4 is a schematic flow chart of another performance parameter recording method provided in Embodiment 3 of the present application.
- FIG. 5 is a schematic flow diagram of the frequency converter provided in Embodiment 3 of the present application after receiving an instruction from a communication device;
- FIG. 6 is a schematic diagram of a waveform corresponding to an overcurrent fault displayed by an oscilloscope provided in Embodiment 3 of the present application;
- FIG. 7 is a schematic diagram of a fault waveform obtained by reconstructing the first sampling data provided in Embodiment 3 of the present application.
- FIG. 8 is a schematic diagram of a fault waveform obtained by reconstructing the second sampling data provided in Embodiment 3 of the present application.
- FIG. 9 is a schematic diagram of the corresponding running waveform displayed by the oscilloscope when the frequency converter is running according to Embodiment 3 of the present application.
- FIG. 10 is a schematic diagram of an operating waveform obtained by reconstructing the first sampling data provided in Embodiment 3 of the present application.
- Fig. 11 is a schematic structural diagram of a performance parameter recording device provided in Embodiment 4 of the present application.
- Fig. 12 is a schematic structural diagram of a frequency converter provided in Embodiment 5 of the present application.
- references to "one embodiment” or “some embodiments” or the like in the specification of the present application means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application.
- appearances of the phrases “in one embodiment,” “in some embodiments,” “in other embodiments,” “in other embodiments,” etc. in various places in this specification are not necessarily All refer to the same embodiment, but mean “one or more but not all embodiments” unless specifically stated otherwise.
- an oscilloscope is mainly used to monitor the device (such as a frequency converter), and to observe the waveform corresponding to the frequency converter when the frequency converter fails, so as to determine the cause of the frequency converter failure.
- the inverter cannot be connected to the oscilloscope for a long time, it is difficult to determine the cause of the inverter failure more conveniently and accurately.
- an embodiment of the present application provides a performance parameter recording method.
- the provided performance parameter recording method is applied to a frequency converter (such as applied to a micro control unit (Microcontroller Unit, MCU) of the frequency converter).
- a frequency converter such as applied to a micro control unit (Microcontroller Unit, MCU) of the frequency converter.
- the performance parameters of the frequency converter are sampled at different sampling periods, and the fault data before and after the failure of the frequency converter (that is, the first sampling data and the second sampling data obtained by sampling at different sampling periods) are stored.
- the inverter itself stores the fault data, the inverter does not need to be connected to the oscilloscope at all times, and the staff can also analyze the fault of the inverter through the fault data stored in the inverter.
- the performance parameters are sampled through different sampling periods, overall and partial analysis of the performance parameters can be performed subsequently according to the obtained different sampling data, which is conducive to improving the accuracy of the analysis results.
- Figure 1 shows a flow chart of the first performance parameter recording method provided by Embodiment 1 of the present application. This method is applied to a frequency converter and is described in detail as follows:
- Step S11 sampling the performance parameters of the frequency converter according to a preset first sampling period to obtain first sampling data.
- the performance parameters here refer to data that can reflect the performance of the frequency converter, such as current value, voltage value, motor speed and so on.
- the sampling period of the first sampling period here is very short. After reconstructing the first sampling data obtained by sampling in the first sampling period, the obtained waveform can reflect specific information of a single waveform.
- Step S12 sampling the performance parameters of the frequency converter according to a preset second sampling period to obtain second sampling data, wherein the preset first sampling period is shorter than the preset second sampling period.
- the second sampling period here refers to a period longer than the first sampling period.
- Step S13 if the frequency converter fails, store the fault data before and after the frequency converter fails, and the fault data includes the first sampled data and the second sampled data.
- the performance parameter sampled in the first sampling period is restored, the local conditions of the performance parameter can be reflected (without observing the conditions of each waveform); after the performance parameter sampled in the second sampling period is restored, the performance can be reflected
- the overall situation of the parameter (each waveform situation can be observed), for example, the second sampling period is 20 milliseconds (ms).
- the first sampled data and the second sampled data are respectively identified, so as to distinguish different sampled data. In this way, different sampled data can be identified subsequently according to the identifier, and then the waveform corresponding to the first sampled data can be recovered, and the waveform corresponding to the second sampled data can be recovered.
- the fault data (that is, the above-mentioned first sampling data obtained by sampling through the preset first sampling period, and the second sampling data obtained through sampling through the preset second sampling period) is the frequency converter Corresponding data before and after a fault occurs, therefore, subsequent accurate analysis of the fault can be realized based on the fault data.
- the fault data since the fault data is recorded by the frequency converter itself, there is no need to connect the frequency converter with an oscilloscope, so the convenience of operation can be improved.
- the fault data samples the performance parameters through a first sampling period and a second sampling period, sampling data with different sampling periods can be obtained, which facilitates the subsequent analysis of the performance parameters from different angles, namely This is conducive to improving the accuracy of subsequent analysis results.
- FIG. 2 shows a flow chart of the second performance parameter recording method provided by Embodiment 2 of the present application.
- This embodiment adds a new step S21 on the basis of Embodiment 1.
- Step S22, step S23, and step S24 are the same as step S11, step S12, and step S13 of Embodiment 1, and will not be repeated here:
- Step S21 determining a preset first sampling period according to the motor speed of the frequency converter.
- the motor speed here refers to the speed of the motor of the frequency converter.
- set The first sampling period is related to the motor speed.
- step S21 specifically includes:
- the motor speed of the frequency converter is less than the first speed value, then set t1 as the preset first sampling period.
- the motor speed of the frequency converter is greater than or equal to the first speed value and less than the second speed value, then set t2 as the preset first sampling period.
- the second rotational speed value here may be 6000 rpm.
- the first speed value is 3000rpm
- the second speed value is 6000rpm
- the set first sampling period is more suitable for the motor speed, thereby ensuring that the frequency conversion is controlled according to the set first sampling period.
- Step S22 sampling the performance parameters of the frequency converter according to a preset first sampling period to obtain first sampling data.
- the performance parameters here refer to data that can reflect the performance of the frequency converter, such as current value, voltage value, motor speed and so on.
- the sampling period of the first sampling period here is very short. After reconstructing the first sampling data obtained by sampling in the first sampling period, the obtained waveform can reflect specific information of a single waveform.
- Step S23 sampling the performance parameters of the frequency converter according to a preset second sampling period to obtain second sampling data, wherein the preset first sampling period is shorter than the preset second sampling period.
- the second sampling period here refers to a period longer than the first sampling period.
- Step S24 if the inverter fails, store the fault data before and after the inverter fails, and the fault data includes the first sampled data and the second sampled data.
- the preset first sampling period is determined according to the rotational speed of the motor, it can ensure that the performance parameters of the frequency converter are sampled with a more accurate first sampling period, thereby improving the accuracy of the obtained first sampling data .
- Fig. 3 shows the flow chart of the third performance parameter recording method provided by the embodiment of the present application.
- the first sampling data obtained by sampling through the first sampling period, and the first sampling data obtained through the second sampling period The second sampling data obtained by sampling is recorded in the random access memory (Random Access Memory, RAM) of the inverter, and then the fault data of the inverter before and after the fault occurs are read from the RAM, and then stored in the memory in the device.
- RAM Random Access Memory
- Step S31 sampling the performance parameters of the frequency converter according to a preset first sampling period to obtain first sampling data.
- the performance parameters here refer to data that can reflect the performance of the frequency converter, such as current value, voltage value, motor speed and so on.
- the sampling period of the first sampling period here is very short. After reconstructing the first sampling data obtained by sampling in the first sampling period, the obtained waveform can reflect specific information of a single waveform.
- step S21 before step S31, it may further include: determining a preset first sampling period according to the motor speed of the frequency converter.
- the motor speed here refers to the speed of the motor of the frequency converter.
- set The first sampling period is related to the motor speed.
- Step S32 recording N1 pieces of data in the first sampling data to the random access memory of the frequency converter every preset first sampling period.
- Step S33 sampling the performance parameters of the frequency converter according to a preset second sampling period to obtain second sampling data, wherein the preset first sampling period is shorter than the preset second sampling period.
- the second sampling period here refers to a period longer than the first sampling period.
- Step S34 every preset second sampling period, record N2 data in the second sampling data to the random access memory of the frequency converter, wherein, N1 and N2 are based on the number of random access memory of the frequency converter and the individual The capacity of the random access memory is determined, and both N1 and N2 are natural numbers greater than 9.
- the RAM of the frequency converter since the RAM of the frequency converter is used to record other data of the frequency converter in addition to recording the sampling data, it is necessary to ensure that the sampling data recorded in the RAM (that is, the sampling data obtained by sampling in the first sampling period) The first sampling data, and the second sampling data obtained by sampling through the second sampling period) cannot occupy all the RAM storage space of the frequency converter. For example, it is necessary to ensure that the ratio of M to all the RAM space of the frequency converter is less than 1/2, where M is the space occupied by N1 data in the first sampling data recorded in RAM and the second sampling data recorded in RAM The sum of the RAM space occupied by N2 data in the data.
- N1 is set to be a natural number greater than 9
- N2 is set to be a natural number greater than 9, so as to improve the accuracy of at least two waveforms recovered subsequently.
- the above-mentioned first sampling data at least includes values corresponding to two adjacent valleys, three peaks, and four points intersecting with a coordinate axis (such as the horizontal axis). Since the first sampling data contains the above values, the accuracy of at least two waveforms subsequently recovered can be further improved.
- Step S35 if the inverter fails, store the fault data recorded in the random access memory before and after the inverter fault in the storage device, and the fault data includes the first sampled data and the second sampled data.
- the frequency converter when it is detected that the frequency converter is faulty, for example, when a fault code is generated, it is determined that the frequency converter is faulty. including the first sampled data obtained by sampling through the first sampling period, and also including the second sampled data obtained through sampling during the second sampling period) and storing them in the storage device. Specifically, in order to avoid faults caused by normal power failure, before reading the fault data from the RAM and storing them in the storage device, first latch the fault data and wait for a preset period of time before storing it in the storage device, for example, waiting 10s (seconds) before saving to the storage device.
- step S35 the fault data recorded in the random access memory before and after the fault of the inverter is stored in the storage device, including:
- A1 Sort the fault data recorded in the random access memory before and after the fault of the inverter in chronological order
- the obtained first sampling data and the second sampling data are in a time sequence. After sorting each fault data in chronological order and then storing it in the storage device, you only need to extract the fault data from the storage device in order to obtain the fault data sequence with time sequence, so that the fault data sequence with time sequence can be restored When it is a waveform, the accuracy of the waveform can be guaranteed.
- the sampling data recorded in the RAM is recorded in chronological order, when stored in the storage device, it is also stored in the order recorded in the RAM. In this way, the sampling data in the chronological order can also be obtained.
- the order of the sampling time corresponding to the sampling data can also be known when the sampling data is subsequently extracted.
- the sampling time of each sampling data is recorded, and the sampling data and the corresponding sampling time are correspondingly stored in the storage device. By storing the sampling data in this way, the sampling time corresponding to the sampling data can also be known when the sampling data is subsequently extracted, thereby ensuring the accuracy of the recovered waveform.
- the method provided in the embodiment of the present application further includes:
- n1 data in the first sampling data and n2 data in the second sampling data after the frequency converter breaks down into the random access memory wherein n1 and n2 are both greater than 1 the natural number of
- step A1 includes:
- the (N1-n1) pieces of data in the first sampling data before the failure of the inverter recorded in the random access memory, the (N2-n2) pieces of data in the second sampling data before the failure of the inverter, and the frequency converter The n1 pieces of data in the first sampled data after a fault occurs and the n2 pieces of data in the second sampled data after a fault occurs in the frequency converter are sorted in chronological order.
- the sampling is continued, and the first sampling data (n1 pieces) and the second sampling data (n2 pieces) obtained by sampling after the failure occur are respectively recorded. That is, it is guaranteed that the total number of sampling points of the first sampling data recorded in the RAM is N1, and the number of N1 sampling points includes the sampling points before the failure and also includes the sampling points after the failure.
- the recording of the second sampling data is similar to the recording of the first sampling data, which will not be repeated here.
- N1-n1 is a range.
- N2-n2 is a range.
- the frequency converter can interact with other communication devices.
- the embodiment of the present application also includes:
- the communication equipment here includes: host computer, mobile terminal (such as mobile phone, tablet computer), cloud server, etc.
- the running waveform query command is used to query the corresponding performance parameters of the frequency converter in normal operation, such as querying the performance parameters of the motor of the frequency converter.
- the first sampling data recorded in the RAM is updated, and the updated first sampling data in the RAM is sent to the communication device.
- the fault waveform query command is used to query the corresponding fault data when the inverter fails.
- the communication device can specify to query the fault data corresponding to a certain type of fault, or specify to query the fault data corresponding to a fault that occurs in a certain period of time, or query all the fault data recorded by the frequency converter.
- the above performance parameters are performance parameters of the motor.
- the performance parameters of the frequency converter are the performance parameters of the motor; if there are 2 or more motors in the frequency converter, the performance parameters of the frequency converter can include the multiple Various performance parameters of the motor. That is, the performance parameters of the frequency converter in the embodiment of the present application include the performance parameters of the one or more motors. Since the performance parameters of multiple motors can be sampled, there is no need to collect the performance parameters of each motor one by one, which facilitates subsequent rapid and effective analysis of the causes of multiple motor failures.
- the performance parameter to be collected is a performance parameter of a motor
- the performance parameter includes at least one of the following: current, voltage, motor speed, and motor back EMF voltage.
- the above-mentioned “current” may be a phase current of the motor, such as a U-phase current, a V-phase current, and a W-phase current.
- the above “voltage” may be the phase voltage of the motor, or the bus voltage of the motor.
- the method provided in the embodiment of the present application further includes:
- different structure arrays are preset to store the first sampling data and store the second sampling data.
- the preset structure array DataFast is used to store the first sample data
- the preset structure array DataSlow is used to store the second sample data.
- the length of each channel in DataFast is 128 (16bit)
- N1 128
- the first sampled data are U-phase current (instantaneous value of U-phase current), bus voltage and motor speed
- the frequency converter communicates via a serial port, a built-in integrated circuit (Inter-Integrated Circuit, I2C), a controller area network (Controller Area Network, CAN), bluetooth, etc. Interact with communication devices.
- the frequency converter sends N1 pieces of first sampling data to the communication device through serial communication.
- the storage device includes at least one of the following: Electrically Erasable Read-Only Memory (Electrically Erasable Programmable Read-only Memory, EEPROM), flash memory (Flash Memory, FLASH), universal serial bus interface mass storage device (USB Mass Storage Device, U disk), secure digital memory card (Secure Digital Memory Card, SD card), etc. .
- Electrically Erasable Read-Only Memory Electrically Erasable Programmable Read-only Memory
- EEPROM Electrically Erasable Read-Only Memory
- flash memory Flash Memory, FLASH
- USB Mass Storage Device Universal Serial Bus interface mass storage device
- Secure Digital Memory Card Secure Digital Memory Card
- the performance parameter recording method provided by the embodiment of the present application, the following description will be made with the preset first sampling period determined by the motor speed, and the performance parameters being bus voltage, U-phase current and motor speed respectively.
- Fig. 4 shows a schematic flowchart of another performance parameter recording method provided by the embodiment of the present application.
- the performance parameters of the frequency converter are sampled through two methods: fast sampling and slow sampling.
- the fast sampling is equivalent to sampling the performance parameters of the frequency converter with the first sampling period mentioned above
- the slow sampling is equivalent to The performance parameter of the frequency converter is sampled by adopting the second sampling period mentioned above.
- the quick sampling first judge the motor speed of the inverter, if the motor speed is less than 3000rpm, then sample the performance parameters once every 4 carrier cycles; if the motor speed is greater than or equal to 3000rpm and less than 6000rpm, then every The performance parameters are sampled once per cycle; if the motor speed is greater than or equal to 6000rpm, the performance parameters are sampled once per carrier cycle.
- slow sampling is also required, that is, the performance parameters are sampled once every 20 ms.
- N1 such as 128, pieces (bus voltage, U-phase current, motor speed) of the first sampling data obtained by fast sampling into the array of RAM
- N2 the first sampling data obtained by slow sampling N2 of the two sampling data (bus voltage, U-phase current, motor speed) are stored in the structure array of RAM.
- the frequency converter fails, then record the data of 26 carrier cycles after the failure, and save 128 data in the first sampling data recorded in RAM and 128 data in the second sampling data recorded in the RAM to the frequency converter device’s EEPROM.
- Fig. 5 shows a schematic flow chart after the inverter receives an instruction from the communication device.
- the frequency converter when it judges whether it is a running waveform query command, if it is a running waveform query command, then update the bus voltage, U-phase current and motor speed and store it in the structure array of RAM , and then send the bus voltage, U-phase current and motor speed in the structure array to the communication device through serial communication.
- the updated bus voltage, U-phase current and motor speed here are sampled data obtained through fast sampling. If it is not running the waveform query command (that is, the fault waveform query command), read the stored historical fault data (sampling data obtained through fast sampling and slow sampling) and send it to the communication device.
- the communication equipment When the communication equipment receives the performance parameters of the inverter when it is running, or receives the performance parameters of the inverter before and after the fault occurs, it can reconstruct the corresponding waveform according to these performance parameters, and then realize the inverter performance analysis.
- the schematic diagram of the waveform shown in Figure 6 will be obtained. Refer to Figure 6 for details. If the first sampling data collected in the embodiment of the present application is used for reconstruction, then The schematic diagram of the waveform shown in FIG. 7 is obtained, and the schematic diagram of the waveform shown in FIG. 8 is obtained if reconstruction is performed through the collected second sampling data.
- the performance parameter received by the communication device is the corresponding performance parameter when the compressor of the frequency converter is running at 7200rpm. If it is collected by an oscilloscope, the waveform schematic diagram shown in Figure 9 will be obtained. If the first sampling data collected by the embodiment of the present application After reconstruction, the schematic diagram of the waveform shown in Figure 10 is obtained.
- the waveform obtained after reconstructing the sampled data collected according to the embodiment of the present application is basically consistent with the waveform obtained according to the oscilloscope, and the second sampled data collected according to the embodiment of the present application can be reconstructed.
- the effective value of the current and the change of the bus voltage about 2s before the fault can make a more comprehensive analysis of the fault.
- the performance parameter recording method provided by the embodiment of the present application is used to record the performance parameter, for example, when both N1 and N2 are 128, only 1536 bytes of RAM, that is, 1.5K, are needed, that is, at a lower cost Accurate analysis of faults can be realized.
- Fig. 11 shows a structural block diagram of a performance parameter recording device provided by the embodiment of the present application.
- the performance parameter recording device is applied to a frequency converter, in order to For ease of description, only the parts related to the embodiment of the present application are shown.
- the performance parameter recording device 11 includes: a first sampling data determination module 111 , a second sampling data determination module 112 , and a fault data storage module 113 . in:
- the first sampling data determining module 111 is configured to sample the performance parameters of the frequency converter according to a preset first sampling period to obtain first sampling data.
- the first sampling data is restored, and conditions of each waveform can be observed.
- the second sampling data determination module 112 is configured to sample the performance parameters of the frequency converter according to a preset second sampling period to obtain second sampling data, wherein the preset first sampling period is shorter than the preset second sampling period .
- the trend of the performance parameter over a period of time can be observed.
- the fault data storage module 113 is used for storing the fault data before and after the fault of the frequency converter if the frequency converter fails, and the fault data includes the first sampling data and the second sampling data.
- the fault data is the sampling data corresponding to the inverter before and after the fault occurs, accurate analysis of the fault can be realized subsequently based on the fault data.
- the fault data since the fault data is recorded by the frequency converter itself, there is no need to connect the frequency converter with an oscilloscope, so the convenience of operation can be improved.
- the fault data samples the performance parameters through a first sampling period and a second sampling period, sampling data with different sampling periods can be obtained, which facilitates the subsequent analysis of the performance parameters from different angles, namely This is conducive to improving the accuracy of subsequent analysis results.
- the performance parameter recording device 11 also includes:
- the first sampling period determination module is used to determine the preset first sampling period according to the motor speed of the frequency converter.
- the motor speed refers to the speed of the motor of the frequency converter.
- the above-mentioned first sampling period determination module specifically includes: a first sampling period determination unit corresponding to the first rotational speed, a first sampling period determination unit corresponding to the second rotational speed, a first sampling period determination unit corresponding to the third rotational speed unit. in:
- the first sampling period determining unit corresponding to the first rotational speed is configured to set t1 as a preset first sampling period if the motor rotational speed of the frequency converter is lower than the first rotational speed value.
- the first sampling period determining unit corresponding to the second rotational speed is configured to set t2 as the preset first sampling period if the motor rotational speed of the frequency converter is greater than or equal to the first rotational speed value and less than the second rotational speed value.
- the set first sampling cycle is more suitable for the motor speed, thereby ensuring that when the performance parameters are collected according to the set first sampling cycle, the obtained More accurate sampling data.
- the performance parameter recording device 11 also includes:
- the first sampling data recording module is configured to record N1 data in the first sampling data to the random access memory of the frequency converter every preset first sampling period.
- the second sampling data recording module is used to record N2 data in the second sampling data to the random access memory of the frequency converter every preset second sampling period, wherein N1 and N2 are based on the random access memory of the frequency converter
- N1 and N2 are based on the random access memory of the frequency converter
- the number of access memories and the capacity of a single random access memory are determined, and both N1 and N2 are natural numbers greater than 9.
- fault data storage module 113 is specifically used for:
- the inverter fails, store the fault data recorded in the random access memory before and after the inverter fault in the storage device, and the fault data includes the first sampling data and the second sampling data.
- the storage is stored in the storage device after waiting for a preset period of time, for example, the storage is stored in the storage device after waiting for 10 seconds (seconds).
- the RAM of the frequency converter since the RAM of the frequency converter is used to record other data of the frequency converter in addition to the sampling data, it is necessary to ensure that the first sampling data recorded in the RAM and the first sampling data recorded in the RAM The second sampling data cannot occupy all the RAM storage space of the frequency converter. For example, it is necessary to ensure the ratio of the RAM space occupied by the N1 data of the first sampling data recorded in the RAM and the N2 data of the second sampling data recorded in the RAM to all the RAM spaces of the inverter less than 1/2.
- N1 (number of first sampled data) and N2 (number of second sampled data) are set to be natural numbers greater than 9, so as to improve the accuracy of at least two waveforms recovered subsequently.
- the above-mentioned first sampling data at least includes values corresponding to two adjacent valleys, three peaks, and four points intersecting with a coordinate axis (such as the horizontal axis). Since the first sampling data contains the above values, the accuracy of at least two waveforms subsequently recovered can be further improved.
- the fault data storage module 113 is specifically used for:
- the fault data before and after the fault of the frequency converter recorded in the random access memory are sorted in chronological order; the sorted fault data is stored in the storage device from the random access memory.
- the first sampled data in the fault data is sampled at the preset first sampling period
- the second sampled data in the fault data is sampled at the preset second sampling period
- the first sampling data obtained in the first sampling period and the second sampling data obtained in the second sampling period have a time sequence. Sort each fault data in chronological order and store the sorted fault data in the storage device, and then only need to extract the fault data from the storage device in order to obtain a chronological sequence of fault data, so that there will be time When the sequential fault data sequence is restored to the waveform, the accuracy of the waveform can be guaranteed.
- the sampling data recorded in the RAM is recorded in chronological order, when stored in the storage device, it is also stored in the order recorded in the RAM. In this way, the sampling data in the chronological order can also be obtained.
- the performance parameter recording device 11 also includes:
- the post-failure sampling data recording module is used to record n1 data in the first sampling data and n2 data in the second sampling data after the frequency converter fails in the random access memory if the frequency converter fails,
- n1 and n2 are natural numbers greater than 1.
- fault data storage module 113 is specifically used for:
- the (N1-n1) pieces of data in the first sampling data before the failure of the inverter recorded in the random access memory, the (N2-n2) pieces of data in the second sampling data before the failure of the inverter, and the frequency converter The n1 pieces of data in the first sampled data after a fault occurs and the n2 pieces of data in the second sampled data after a fault occurs in the frequency converter are sorted in chronological order.
- the total number of sampling points of the first sampling data recorded in the RAM is N1, and the number of N1 sampling points includes the sampling points before the failure and also includes the sampling points after the failure.
- the performance parameter recording device 11 further includes: an instruction identification module, an operation data sending module, and a failure data sending module. in:
- the instruction identification module is used to identify whether the instruction sent by the communication device is an operation waveform query instruction.
- the communication equipment here includes: host computer, mobile terminal (such as mobile phone, tablet computer), cloud server, etc.
- the running data sending module is configured to acquire N1 pieces of data in the latest sampled first sampling data if the waveform query instruction is running, and send the N1 pieces of data in the first sampling data to the communication device.
- the fault data sending module is used for sending the stored fault data to the communication device if it is a fault waveform query instruction.
- the running waveform query command is used to query the corresponding performance parameters of the frequency converter in normal operation, such as querying the performance parameters of the motor of the frequency converter.
- the first sampling data recorded in the RAM is updated, and the updated first sampling data in the RAM is sent to the communication device.
- the fault waveform query command is used to query the corresponding fault data when the inverter fails.
- the communication device can specify to query the fault data corresponding to a certain type of fault, or specify to query the fault data corresponding to a fault that occurs in a certain period of time, or query all the fault data recorded by the frequency converter.
- the performance parameters of the frequency converter are the performance parameters of the motor; if there are 2 or more motors in the frequency converter, the performance parameters of the frequency converter are Performance parameters of multiple motors may be included. That is, the above-mentioned performance parameters of the frequency converter include performance parameters of one or more motors of the frequency converter.
- the performance parameters include at least one of the following: current, voltage, motor speed, and motor back EMF voltage.
- the above-mentioned “current” may be a phase current of the motor, such as a U-phase current, a V-phase current, and a W-phase current.
- the above “voltage” may be the phase voltage of the motor, or the bus voltage of the motor.
- the above-mentioned performance parameter recording device 11 also includes:
- the RAM storage module is used to record the N1 pieces of data in the first sampling data and the N2 pieces of data in the second sampling data into different structure arrays of the random access memory respectively.
- different structure arrays are preset to store the first sampling data and the second sampling data.
- the frequency converter interacts with the communication device through any communication means such as serial port communication, I2C, CAN, and Bluetooth.
- the storage device includes at least one of the following: EEPROM, FLASH, U disk, SD card, and the like.
- Fig. 12 is a schematic structural diagram of a frequency converter provided by an embodiment of the present application.
- the frequency converter 12 of this embodiment includes: at least one processor 120 (only one processor is shown in FIG. 12 ), a memory 121 and stored in the memory 121 and can be processed in the at least one processor.
- the frequency converter 12 may be computing devices such as desktop computers, notebooks, palmtop computers, and cloud servers.
- the frequency converter may include, but not limited to, a processor 120 and a memory 121 .
- FIG. 12 is only an example of the frequency converter 12 and does not constitute a limitation to the frequency converter 12. It may include more or less components than shown in the figure, or combine certain components, or different components. , for example, may also include input and output devices, network access devices, and so on.
- the so-called processor 120 can be a central processing unit (Central Processing Unit, CPU), and the processor 120 can also be other general processors, digital signal processors (Digital Signal Processor, DSP), application specific integrated circuits (Application Specific Integrated Circuit, ASIC), Field Programmable Gate Array (Field-Programmable Gate Array, FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc.
- a general-purpose processor may be a microprocessor, or the processor may be any conventional processor, or the like.
- the storage 121 may be an internal storage unit of the frequency converter 12 in some embodiments, such as a hard disk or a memory of the frequency converter 12 .
- the memory 121 may also be an external storage device of the frequency converter 12 in other embodiments, such as a plug-in hard disk equipped on the frequency converter 12, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, flash memory card (Flash Card), etc. Further, the memory 121 may also include both an internal storage unit of the frequency converter 12 and an external storage device.
- the memory 121 is used to store operating systems, application programs, bootloader programs (BootLoader), data and other programs, such as program codes of the computer programs.
- the memory 121 can also be used to temporarily store data that has been output or will be output.
- the embodiment of the present application includes an air conditioner, and the air conditioner includes the above frequency converter.
- the embodiment of the present application also provides a network device, which includes: at least one processor, a memory, and a computer program stored in the memory and operable on the at least one processor, and the processor executes The computer program implements the steps in any of the above method embodiments.
- the embodiment of the present application also provides a storage medium, the storage medium stores a computer program, and when the computer program is executed by a processor, the steps in the above-mentioned method embodiments can be realized.
- An embodiment of the present application provides a computer program product.
- the computer program product When the computer program product is run on a mobile terminal, the mobile terminal can implement the steps in the foregoing method embodiments when executed.
- the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on such an understanding, all or part of the processes in the method of the above-mentioned embodiments in the present application can be completed by instructing related hardware through a computer program.
- the computer program can be stored in a storage medium, and the computer program can be processed When executed by the controller, the steps in the above-mentioned various method embodiments can be realized.
- the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form.
- the computer-readable medium may at least include: any entity or device capable of carrying computer program codes to a photographing device/terminal device, a recording medium, a computer memory, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), electrical carrier signals, telecommunication signals, and software distribution media.
- ROM read-only memory
- RAM random access memory
- electrical carrier signals telecommunication signals
- software distribution media Such as U disk, mobile hard disk, magnetic disk or optical disk, etc.
- computer readable media may not be electrical carrier signals and telecommunication signals under legislation and patent practice.
- the disclosed device/network device and method may be implemented in other ways.
- the device/network device embodiments described above are only illustrative.
- the division of the modules or units is only a logical function division.
- the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
- the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
Abstract
Description
Claims (15)
- 一种性能参数记录方法,其特征在于,应用于变频器,包括:根据预设的第一采样周期对所述变频器的性能参数进行采样,得到第一采样数据;根据预设的第二采样周期对所述变频器的性能参数进行采样,得到第二采样数据,其中,所述预设的第一采样周期小于所述预设的第二采样周期;若所述变频器发生故障,则存储所述变频器发生故障前、后的故障数据,所述故障数据包括所述第一采样数据和所述第二采样数据。
- 如权利要求1所述的性能参数记录方法,其特征在于,在所述根据预设的第一采样周期对所述变频器的性能参数进行采样之前,包括:根据所述变频器的电机转速确定所述预设的第一采样周期。
- 如权利要求2所述的性能参数记录方法,其特征在于,所述根据所述变频器的电机转速确定所述预设的第一采样周期,包括:若所述变频器的电机转速小于第一转速值,则设置t1为所述预设的第一采样周期;若所述变频器的电机转速大于或等于所述第一转速值且小于第二转速值,则设置t2为所述预设的第一采样周期;若所述变频器的电机转速大于或等于所述第二转速值,则设置t3为所述预设的第一采样周期;其中,所述t3< t2< t1<预设的第二采样周期。
- 如权利要求1所述的性能参数记录方法,其特征在于,在所述得到第一采样数据之后,包括:每隔所述预设的第一采样周期,将所述第一采样数据中的N1个数据记录到所述变频器的随机存取存储器;在所述得到第二采样数据之后,包括:每隔所述预设的第二采样周期,将所述第二采样数据中的N2个数据记录到所述变频器的随机存取存储器,其中,所述N1和所述N2根据所述变频器的随机存取存储器的数量和单个所述随机存取存储器的容量确定,且所述N1、N2均为大于9的自然数;所述若所述变频器发生故障,则存储所述变频器发生故障前、后的故障数据,包括:若所述变频器发生故障,则将所述随机存取存储器中记录的所述变频器发生故障前、后的故障数据存入存储设备。
- 如权利要求4所述的性能参数记录方法,其特征在于,所述将所述随机存取存储器中记录的所述变频器发生故障前、后的故障数据存入存储设备,包括:将所述随机存取存储器中记录的所述变频器发生故障前、后的故障数据按照时间顺序排序;将排序后的故障数据从所述随机存取存储器存入存储设备。
- 如权利要求5所述的性能参数记录方法,其特征在于,所述性能参数记录方法,还包括:若所述变频器发生故障,则将所述变频器发生故障后的所述第一采样数据中的n1个数据和所述第二采样数据中的n2个数据均记录到所述随机存取存储器,其中,所述n1和n2均为大于1的自然数;所述将所述随机存取存储器中记录的所述变频器发生故障前、后的故障数据按照时间顺序排序,包括:将所述随机存取存储器中记录的所述变频器发生故障前的所述第一采样数据中的(N1-n1)个数据、所述变频器发生故障前的所述第二采样数据中的(N2-n2)个数据、所述变频器发生故障后的所述第一采样数据中的n1个数据、所述变频器发生故障后的所述第二采样数据中的n2个数据,按照时间顺序排序。
- 如权利要求6所述的性能参数记录方法,其特征在于,所述(N1-n1)/ n1=4:1;所述(N2-n2)/ n2=4:1。
- 如权利要求1所述的性能参数记录方法,其特征在于,所述性能参数记录方法,还包括:识别通信设备发送的指令是否为运行波形查询指令;若是运行波形查询指令,则获取最新采样的所述第一采样数据中的N1个数据,并将所述第一采样数据中的N1个数据向所述通信设备发送;若是故障波形查询指令,则将存储的故障数据向所述通信设备发送。
- 如权利要求1至8任一项所述的性能参数记录方法,其特征在于,所述变频器的性能参数包括所述变频器的一个或多个电机的性能参数。
- 如权利要求9所述的性能参数记录方法,其特征在于,所述性能参数包括以下至少3个:电流、电压、电机转速、电机反电动势电压。
- 如权利要求4至7任一项所述的性能参数记录方法,其特征在于,所述性能参数记录方法,还包括:将所述第一采样数据中的N1个数据和所述第二采样数据中的N2个数据分别记录到所述随机存取存储器的不同的结构体数组中。
- 一种性能参数记录装置,其特征在于,应用于变频器,包括:第一采样数据确定模块,用于根据预设的第一采样周期对所述变频器的性能参数进行采样,得到第一采样数据;第二采样数据确定模块,用于根据预设的第二采样周期对所述变频器的性能参数进行采样,得到第二采样数据,其中,所述预设的第一采样周期小于所述预设的第二采样周期;故障数据存储模块,用于若所述变频器发生故障,则存储所述变频器发生故障前、后的故障数据,所述故障数据包括所述第一采样数据和所述第二采样数据。
- 一种变频器,包括存储器、处理器以及存储在所述存储器中并可在所述处理器上运行的计算机程序,其特征在于,所述处理器执行所述计算机程序时实现如权利要求1至11任一项所述的方法。
- 一种空调设备,其特征在于,包括如权利要求13所述的变频器。
- 一种存储介质,所述存储介质存储有计算机程序,其特征在于,所述计算机程序被处理器执行时实现如权利要求1至11任一项所述的方法。
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