WO2022262199A1 - 一种用于钢结构产品加工的毛刺去除装置 - Google Patents

一种用于钢结构产品加工的毛刺去除装置 Download PDF

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Publication number
WO2022262199A1
WO2022262199A1 PCT/CN2021/132415 CN2021132415W WO2022262199A1 WO 2022262199 A1 WO2022262199 A1 WO 2022262199A1 CN 2021132415 W CN2021132415 W CN 2021132415W WO 2022262199 A1 WO2022262199 A1 WO 2022262199A1
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Prior art keywords
positioning seat
steel structure
workpiece positioning
tray
fixed
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PCT/CN2021/132415
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English (en)
French (fr)
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蒋剑蓬
狄海建
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浙江金港重工科技有限公司
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Publication of WO2022262199A1 publication Critical patent/WO2022262199A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

Definitions

  • the utility model relates to the technical field of steel structures, in particular to a burr removal device for processing steel structure products.
  • burrs on the mechanical parts are caused by plastic deformation during the cutting process; Although this little thing is not big, it directly affects the quality of the product;
  • the publication number is CN202020913714.2 Precision steel component burr removal device.
  • This device has a novel structure, ingenious conception, easy adjustment, wide application range, time-saving and labor-saving, and various functions. It not only improves work efficiency, but also achieves the best burr removal effect;
  • the current deburring structure is an integrated grinding structure.
  • the burrs will be cleaned, but also the burr-free parts of the steel structure itself will be polished and cleaned, which will cause damage to some parts of the steel structure.
  • the accuracy of the later assembly of some steel structure products, and the steel structure is placed on the surface of the device.
  • the chassis of the device is prone to shaking, which affects the accuracy of the steel structure itself during processing.
  • this utility model is to provide a burr removal device for steel structure product processing to solve the problem that the burr removal structure proposed in the background technology is an integrated grinding structure.
  • the burr removal structure proposed in the background technology is an integrated grinding structure.
  • the bottom of the steel structure is prone to shaking with the chassis of the device, which affects the accuracy of the steel structure itself during processing.
  • the utility model provides the following technical solutions: a deburring device for steel structure product processing, the device base is welded and fixed directly under the processing box, and the outer side of the device base is nested and connected with a storage
  • the drawer is welded and fixed with rectangular guide rails on both sides of the inner wall of the processing box, and the outer side of the processing box is nested and connected with the equipment box door, including: a storage drawer, the inside of which is nested and connected with a tray, and the tray is glued directly below
  • a plastic suction cup is connected and fixed;
  • the equipment box is nested and connected with a driving motor directly above, and the output end shaft of the driving motor is connected with a bevel gear, and one side shaft of the bevel gear is connected with a pulley, and the bevel gear
  • One side of the shaft is connected with a flat gear;
  • the workpiece positioning seat is connected with a rectangular slider on the left and right sides, and the outer side of the rectangular slider a is nested and fixed with
  • the inside of the processing box includes a b rectangular slider and a vertical force arm; b rectangular slider, which is welded directly below the vertical force arm, and one side of the vertical force arm is engaged with b Plane gear; vertical arm, with a supporting plate fixed directly under it, and a cleaning steel brush is bonded and fixed directly under the supporting plate, and the width of the supporting plate is adjusted according to the size of the workpiece to improve the flexibility of the supporting plate for grinding the workpiece.
  • the vertical force arm and the supporting plate form a reciprocating cycle structure through the b plane gear and the b rectangular slider, and the vertical force arm and the supporting plate are fixed by bolts, and the longitudinal section of the supporting plate is a “U”-shaped structure According to the grinding needs of the workpiece, the range of motion of the vertical arm can be adjusted to improve the efficiency of workpiece grinding.
  • the workpiece positioning seat and the inclined patch form a sliding structure through a plane gear and a pulley
  • the width of the workpiece positioning seat is half of the width of the processing box
  • the belt pulley drives the a plane gear on one side to rotate to lift Flexibility at one end of the workpiece positioning seat.
  • the oblique patches are equidistantly distributed on the outside of the workpiece positioning seat, and the workpiece positioning seat is connected to the oblique patch as an axis, and the soft plastic material of the oblique patch is used to align the two sides of the workpiece with the oblique patch. Side adsorption to avoid deviation during workpiece grinding.
  • the tray and the storage drawer are connected by a plastic suction cup, and the plastic suction cup and the tray are connected by thermocompression, and the plastic suction cup is used to suck the bottom of the tray to avoid deviation of the tray.
  • the beneficial effects of the utility model are: the burr removal device used for steel structure product processing;
  • the vertical force arm is meshed and moved through the a plane gear with different numbers of teeth, and the moving speed of the vertical force arm is adjusted to avoid the vertical force arm moving too fast and affecting the vertical force The accuracy of the arm during sanding.
  • Fig. 1 is a schematic view of the front view of the utility model
  • Fig. 2 is the schematic diagram of the side section structure of the processing box of the utility model
  • Fig. 3 is a structural schematic diagram of a top view of the workpiece positioning seat of the present invention.
  • Fig. 4 is a schematic diagram of the front section structure of the storage drawer of the present invention.
  • Fig. 5 is a top view structural diagram of the base of the device of the present invention.
  • processing box 101, b rectangular slider; 102, vertical arm; 103, supporting plate; 104, b plane gear; 105, cleaning steel brush; 2, device base; 3, storage drawer ;4, rectangular guide rail; 5, equipment box door; 6, equipment box; 7, drive motor; 8, workpiece positioning seat; 9, pulley; 10, bevel gear; 11, a plane gear; 13, electromagnet block; 14, leakage hole; 15, a rectangular slider; 16, tray; 17, plastic sucker.
  • the utility model provides a technical solution: a deburring device for steel structure product processing, a device base 2 is welded and fixed directly below the processing box 1, and the device base 2 The outside is nested and connected with a storage drawer 3, and the two sides of the inner wall of the processing box 1 are welded and fixed with rectangular guide rails 4, and the outside of the processing box 1 is nested and connected with an equipment box door 5, including:
  • the storage drawer 3 is nested and connected with a tray 16, and a plastic suction cup 17 is bonded and fixed directly below the tray 16;
  • the equipment box 6 is nested and connected with a drive motor 7 right above it, and the output end shaft of the drive motor 7 is connected with a bevel gear 10, and one side shaft of the bevel gear 10 is connected with a pulley 9, and the bevel gear One side shaft of 10 is connected with a face gear 11;
  • the workpiece positioning seat 8 is connected with a rectangular slider 15 on its left and right sides, and the outer side of the rectangular slider 15 is nested and fixed with a rectangular guide rail 4, and the outer shaft of the workpiece positioning seat 8 is connected with an oblique patch 12, And the outer side of the oblique patch 12 is bonded and fixed with an electromagnet block 13 , and the upper surface of the workpiece positioning seat 8 is penetrated with a material leakage hole 14 .
  • the interior of the processing box 1 includes a b rectangular slider 101 and a vertical moment arm 102;
  • b rectangular slide block 101 which is welded directly below the vertical moment arm 102, and one side of the vertical moment arm 102 is meshed with b plane gear 104;
  • the vertical force arm 102 is fixed with a supporting plate 103 directly below it, and a cleaning steel brush 105 is bonded and fixed directly below the supporting plate 103 .
  • the vertical force arm 102 and the supporting plate 103 form a reciprocating cycle structure through the b plane gear 104 and the b rectangular slider 101, and the vertical force arm 102 and the supporting plate 103 are fixed by bolts, and the longitudinal section of the supporting plate 103 is “U”. font structure.
  • the workpiece positioning seat 8 and the oblique patch 12 form a sliding structure through the a plane gear 11 and the belt pulley 9, and the width of the workpiece positioning seat 8 is half of the width of the processing box 1.
  • the oblique patches 12 are equidistantly distributed on the outside of the workpiece positioning seat 8, and the workpiece positioning seat 8 is connected to the oblique patches 12 as axes, and the oblique patches 12 are made of soft plastic material.
  • the tray 16 is connected to the storage drawer 3 through a plastic suction cup 17 , and the plastic suction cup 17 is connected to the tray 16 by thermocompression.
  • the edge is fixed by adsorption, and the corresponding width of the supporting plate 103 and the vertical arm 102 are bolted, and the drive motor 7 is turned on, the drive motor 7 drives the bevel gear 10 to rotate, and the bevel gear 10 drives the pulley on one side 9 rotates, and pulley 9 drives the pulley 9 on one side and a plane gear 11 to rotate;
  • the a plane gear 11 drives the workpiece positioning seat 8 to move horizontally, and the workpiece positioning seat 8 slides on the outside of the rectangular guide rail 4 through the a rectangular sliders 15 on both sides to adjust the position of the workpiece positioning seat 8.
  • the driving motor 7 drives The b plane gear 104 rotates, the b plane gear 104 drives the vertical moment arms 102 on the left and right sides to move horizontally, the vertical moment arm 102 moves horizontally through the b rectangular slider 101 on the top, and the vertical moment arm 102 uses the
  • the cleaning steel brush 105 cleans the burrs on the surface of the steel structure, and the debris generated by cleaning falls directly through the leakage hole 14 to the tray 16, and the operator separates the storage drawer 3 by pulling the plastic suction cup 17 at the bottom of the tray 16 operation, adding to the overall usability.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

一种用于钢结构产品加工的毛刺去除装置，加工箱体的正下方焊接固定有装置基座，且装置基座的外侧嵌套连接有收纳抽屉，所述加工箱体的内壁两侧焊接固定有矩形导轨，且加工箱体的外侧嵌套连接有设备箱门，包括：收纳抽屉，其内部嵌套连接有托盘，且托盘的正下方粘接固定有塑胶吸盘；其正上方嵌套连接有驱动电机，且驱动电机的输出端轴连接有锥形齿轮，所述锥形齿轮的一侧轴连接有皮带轮，且锥形齿轮的一侧轴连接有a平面齿轮。该用于钢结构产品加工的毛刺去除装置；采用锥形齿轮及b平面齿轮，利用锥形齿轮带动a平面齿轮进行转动，便于驱动电机带动底部的打磨结构在转动同时，利用a平面齿轮带动工件定位座进行水平移动。

Description

一种用于钢结构产品加工的毛刺去除装置 技术领域
本实用新型涉及钢结构技术领域，具体为一种用于钢结构产品加工的毛刺去除装置。
背景技术
机械零件上的毛刺有些是由于切削加工过程中塑性变形引起的；有些是铸造、模锻等加工的飞边；去毛刺就是去除在零件面与面相交处所形成的刺状物或飞边，毛刺这个小东西虽然不大，但却是直接影响到产品的品质；
公开号为CN202020913714.2精密钢构件毛刺去除装置，本装置结构新颖，构思巧妙，便于调节，适用范围广，省时省力，功能多样既提高了工作效率，又达到了最好的毛刺去除效果；
现在的毛刺去除结构为一体式打磨结构，在使用过程中，不仅会对毛刺的边角进行清理，还会对钢结构本身无毛刺的部位产生打磨清理，导致会造成钢结构的一些部分发生损伤，一些钢结构产品后期组装的精准性，且钢结构之间放置在装置的表面，在装置打磨过程中，缺乏对钢结构本身发生固定结构，导致毛刺在去除过程中，钢结构的底部容易与装置底盘容易发生晃动情况，影响钢结构本身在加工过程中的精确性。
针对上述问题，急需在原有毛刺去除结构的基础上进行创新设计。
实用新型内容
本实用新型的目的在于提供一种用于钢结构产品加工的毛刺去除装置，以解决上述背景技术中提出毛刺去除结构为一体式打磨结构，在使用过程中，不仅会对毛刺的边角进行清理，还会对钢结构本身无毛刺的部位产生打磨清理，钢结构的底部容易与装置底盘容易发生晃动情况，影响钢结构本身在加工过程中的精确性的问题。
为实现上述目的，本实用新型提供如下技术方案：一种用于钢结构产品 加工的毛刺去除装置，加工箱体的正下方焊接固定有装置基座，且装置基座的外侧嵌套连接有收纳抽屉，所述加工箱体的内壁两侧焊接固定有矩形导轨，且加工箱体的外侧嵌套连接有设备箱门，包括：收纳抽屉，其内部嵌套连接有托盘，且托盘的正下方粘接固定有塑胶吸盘；设备箱体，其正上方嵌套连接有驱动电机，且驱动电机的输出端轴连接有锥形齿轮，所述锥形齿轮的一侧轴连接有皮带轮，且锥形齿轮的一侧轴连接有a平面齿轮；工件定位座，其左右两侧连接有a矩形滑块，且a矩形滑块的外侧嵌套固定有矩形导轨，所述工件定位座的外侧轴连接有斜向贴片，且斜向贴片的外侧粘接固定有电磁铁块，所述工件定位座的上表面贯穿开设有漏料孔。
优选的，所述加工箱体的内部包括有b矩形滑块和竖向力臂；b矩形滑块，其焊接在竖向力臂的正下方，且竖向力臂的一侧啮合连接有b平面齿轮；竖向力臂，其正下方固定有托板，且托板的正下方粘接固定有清理钢刷，根据工件的尺寸调节托板的宽度，提升托板对工件打磨的灵活性。
优选的，所述竖向力臂和托板通过b平面齿轮和b矩形滑块构成往复循环结构，且竖向力臂和托板为螺栓固定，并且托板的纵截面为“U”字形结构，根据工件的打磨需要调节竖向力臂的活动范围，提升工件打磨处理的效率。
优选的，所述工件定位座与斜向贴片通过a平面齿轮和皮带轮构成滑动结构，且工件定位座的宽度为加工箱体宽度的一半，利用皮带轮带动一侧的a平面齿轮进行转动，提升工件定位座一端的灵活性。
优选的，所述斜向贴片等间距分布在工件定位座的外侧，且工件定位座与斜向贴片为轴连接，并且斜向贴片的软塑胶材质，利用斜向贴片对工件两侧进行吸附，避免工件打磨过程中发生偏移情况。
优选的，所述托盘与收纳抽屉通过塑胶吸盘连接，且塑胶吸盘与托盘为热压合连接，利用塑胶吸盘对托盘底部进行吸，避免托板发生偏移情况。
与现有技术相比，本实用新型的有益效果是：该用于钢结构产品加工的毛刺去除装置；
1.采用锥形齿轮及b平面齿轮，利用锥形齿轮带动a平面齿轮进行转动，便于驱动电机带动底部的打磨结构在转动同时，利用a平面齿轮带动工件定位座进行水平移动，根据工件的尺寸对工件定位座的位置进行调节，提升工件定位座表面的工件打磨及去除的便捷性，通过b平面齿轮带动左右两侧的竖向力臂进行交错移动，便于竖向力臂对工件的边缘进行细致打磨清理；
2.采用竖向力臂及斜向贴片，利用竖向力臂对托板的底板进行螺栓固定，根据工件需要打磨的范围，对托板的宽度进行调节，利用托板底部的清理钢刷对工件进行打磨处理，提升对不同宽度的打磨位置清理的灵活性，利用斜向贴片对工件的左右两侧进行柔性的吸附固定，避免工件在去除过程中发生偏移或晃动情况；
3.采用a平面齿轮，通过不同齿数的a平面齿轮对竖向力臂进行啮合移动，对竖向力臂的移动的速度进行调节，避免竖向力臂移动的速度过快，影响竖向力臂在打磨过程中的准确性。
附图说明
图1为本实用新型正视结构示意图；
图2为本实用新型加工箱体侧剖结构示意图；
图3为本实用新型工件定位座俯视结构示意图；
图4为本实用新型收纳抽屉正剖结构示意图；
图5为本实用新型装置基座俯视结构示意图。
图中：1、加工箱体；101、b矩形滑块；102、竖向力臂；103、托板；104、b平面齿轮；105、清理钢刷；2、装置基座；3、收纳抽屉；4、矩形导轨；5、设备箱门；6、设备箱体；7、驱动电机；8、工件定位座；9、皮带轮；10、锥形齿轮；11、a平面齿轮；12、斜向贴片；13、电磁铁块；14、漏料孔；15、 a矩形滑块；16、托盘；17、塑胶吸盘。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
请参阅图1-5，本实用新型提供一种技术方案：一种用于钢结构产品加工的毛刺去除装置，加工箱体1的正下方焊接固定有装置基座2，且装置基座2的外侧嵌套连接有收纳抽屉3，所述加工箱体1的内壁两侧焊接固定有矩形导轨4，且加工箱体1的外侧嵌套连接有设备箱门5，包括：
收纳抽屉3，其内部嵌套连接有托盘16，且托盘16的正下方粘接固定有塑胶吸盘17；
设备箱体6，其正上方嵌套连接有驱动电机7，且驱动电机7的输出端轴连接有锥形齿轮10，所述锥形齿轮10的一侧轴连接有皮带轮9，且锥形齿轮10的一侧轴连接有a平面齿轮11；
工件定位座8，其左右两侧连接有a矩形滑块15，且a矩形滑块15的外侧嵌套固定有矩形导轨4，所述工件定位座8的外侧轴连接有斜向贴片12，且斜向贴片12的外侧粘接固定有电磁铁块13，所述工件定位座8的上表面贯穿开设有漏料孔14。
加工箱体1的内部包括有b矩形滑块101和竖向力臂102；
b矩形滑块101，其焊接在竖向力臂102的正下方，且竖向力臂102的一侧啮合连接有b平面齿轮104；
竖向力臂102，其正下方固定有托板103，且托板103的正下方粘接固定有清理钢刷105。
竖向力臂102和托板103通过b平面齿轮104和b矩形滑块101构成往复循环结构，且竖向力臂102和托板103为螺栓固定，并且托板103的纵截面为“U”字形结构。
工件定位座8与斜向贴片12通过a平面齿轮11和皮带轮9构成滑动结构，且工件定位座8的宽度为加工箱体1宽度的一半。
斜向贴片12等间距分布在工件定位座8的外侧，且工件定位座8与斜向贴片12为轴连接，并且斜向贴片12的软塑胶材质。
托盘16与收纳抽屉3通过塑胶吸盘17连接，且塑胶吸盘17与托盘16为热压合连接。
工作原理：在使用该用于钢结构产品加工的毛刺去除装置时，根据图1至图5所示，首先将该装置放置在需要进行工作的位置，操作人员将工件直接放置在工件定位座8的表面，并拉动斜向贴片12，将斜向贴片12从工件定位座8内部取出，使得斜向贴片12外侧的电磁铁块13与工件相互贴合，利用电磁铁块13对工件的边缘进行吸附固定，并将相应宽度的托板103与竖向力臂102进行螺栓固定，并打开驱动电机7，驱动电机7带动锥形齿轮10进行转动，锥形齿轮10带动一侧的皮带轮9进行转动，皮带轮9带动一侧的皮带轮9及a平面齿轮11进行转动；
a平面齿轮11带动工件定位座8进行水平移动，工件定位座8通过两侧的a矩形滑块15在矩形导轨4的外侧进行滑动，对工件定位座8的位置进行调节，同时驱动电机7带动b平面齿轮104进行转动，b平面齿轮104带动左右两侧的竖向力臂102进行水平移动，竖向力臂102通过顶部的b矩形滑块101进行水平进行移动，竖向力臂102利用底部的清理钢刷105对钢结构表面的毛刺进行清理操作，清理产生的碎屑直接通过漏料孔14掉落到托盘16，操作人员通过拉动托盘16底部的塑胶吸盘17将其收纳抽屉3进行分离操作，增加了整体的实用性。
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。

Claims (6)

  1. 一种用于钢结构产品加工的毛刺去除装置，加工箱体的正下方焊接固定有装置基座，且装置基座的外侧嵌套连接有收纳抽屉，所述加工箱体的内壁两侧焊接固定有矩形导轨，且加工箱体的外侧嵌套连接有设备箱门，其特征在于：包括：
    收纳抽屉，其内部嵌套连接有托盘，且托盘的正下方粘接固定有塑胶吸盘；
    设备箱体，其正上方嵌套连接有驱动电机，且驱动电机的输出端轴连接有锥形齿轮，所述锥形齿轮的一侧轴连接有皮带轮，且锥形齿轮的一侧轴连接有a平面齿轮；
    工件定位座，其左右两侧连接有a矩形滑块，且a矩形滑块的外侧嵌套固定有矩形导轨，所述工件定位座的外侧轴连接有斜向贴片，且斜向贴片的外侧粘接固定有电磁铁块，所述工件定位座的上表面贯穿开设有漏料孔。
  2. 根据权利要求1所述的一种用于钢结构产品加工的毛刺去除装置，其特征在于：所述加工箱体的内部包括有b矩形滑块和竖向力臂；
    b矩形滑块，其焊接在竖向力臂的正下方，且竖向力臂的一侧啮合连接有b平面齿轮；
    竖向力臂，其正下方固定有托板，且托板的正下方粘接固定有清理钢刷。
  3. 根据权利要求2所述的一种用于钢结构产品加工的毛刺去除装置，其特征在于：所述竖向力臂和托板通过b平面齿轮和b矩形滑块构成往复循环结构，且竖向力臂和托板为螺栓固定，并且托板的纵截面为“U”字形结构。
  4. 根据权利要求1所述的一种用于钢结构产品加工的毛刺去除装置，其特征在于：所述工件定位座与斜向贴片通过a平面齿轮和皮带轮构成滑动结构，且工件定位座的宽度为加工箱体宽度的一半。
  5. 根据权利要求1所述的一种用于钢结构产品加工的毛刺去除装置，其特征在于：所述斜向贴片等间距分布在工件定位座的外侧，且工件定位座与 斜向贴片为轴连接，并且斜向贴片的软塑胶材质。
  6. 根据权利要求1所述的一种用于钢结构产品加工的毛刺去除装置，其特征在于：所述托盘与收纳抽屉通过塑胶吸盘连接，且塑胶吸盘与托盘为热压合连接。
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