WO2022249764A1 - タイヤ用ゴム組成物、トレッドゴム及びタイヤ - Google Patents
タイヤ用ゴム組成物、トレッドゴム及びタイヤ Download PDFInfo
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- WO2022249764A1 WO2022249764A1 PCT/JP2022/016936 JP2022016936W WO2022249764A1 WO 2022249764 A1 WO2022249764 A1 WO 2022249764A1 JP 2022016936 W JP2022016936 W JP 2022016936W WO 2022249764 A1 WO2022249764 A1 WO 2022249764A1
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- Prior art keywords
- rubber
- mass
- styrene
- group
- carbon atoms
- Prior art date
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- 239000005060 rubber Substances 0.000 title claims abstract description 255
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- 239000000945 filler Substances 0.000 claims abstract description 34
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- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 167
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 17
- 125000000524 functional group Chemical group 0.000 claims description 13
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- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 12
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- 235000007586 terpenes Nutrition 0.000 claims description 6
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 abstract description 75
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- 125000004432 carbon atom Chemical group C* 0.000 description 166
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- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 10
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- 244000043261 Hevea brasiliensis Species 0.000 description 9
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- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 8
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
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- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- MVNCAPSFBDBCGF-UHFFFAOYSA-N alpha-pinene Natural products CC1=CCC23C1CC2C3(C)C MVNCAPSFBDBCGF-UHFFFAOYSA-N 0.000 description 4
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- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 4
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- 125000005843 halogen group Chemical group 0.000 description 4
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- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 3
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- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- LVMTVPFRTKXRPH-UHFFFAOYSA-N penta-1,2-diene Chemical compound CCC=C=C LVMTVPFRTKXRPH-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- NHKJPPKXDNZFBJ-UHFFFAOYSA-N phenyllithium Chemical compound [Li]C1=CC=CC=C1 NHKJPPKXDNZFBJ-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- ZRLVQFQTCMUIRM-UHFFFAOYSA-N potassium;2-methylbutan-2-olate Chemical compound [K+].CCC(C)(C)[O-] ZRLVQFQTCMUIRM-UHFFFAOYSA-N 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- SBYHFKPVCBCYGV-UHFFFAOYSA-N quinuclidine Chemical compound C1CC2CCN1CC2 SBYHFKPVCBCYGV-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 150000004671 saturated fatty acids Chemical class 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- MFRIHAYPQRLWNB-UHFFFAOYSA-N sodium tert-butoxide Chemical compound [Na+].CC(C)(C)[O-] MFRIHAYPQRLWNB-UHFFFAOYSA-N 0.000 description 1
- PDEFQWNXOUGDJR-UHFFFAOYSA-M sodium;2,2-dichloropropanoate Chemical compound [Na+].CC(Cl)(Cl)C([O-])=O PDEFQWNXOUGDJR-UHFFFAOYSA-M 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- QAZLUNIWYYOJPC-UHFFFAOYSA-M sulfenamide Chemical compound [Cl-].COC1=C(C)C=[N+]2C3=NC4=CC=C(OC)C=C4N3SCC2=C1C QAZLUNIWYYOJPC-UHFFFAOYSA-M 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 125000004665 trialkylsilyl group Chemical group 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
- FBBATURSCRIBHN-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyldisulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSCCC[Si](OCC)(OCC)OCC FBBATURSCRIBHN-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- KLFNHRIZTXWZHT-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltrisulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSCCC[Si](OCC)(OCC)OCC KLFNHRIZTXWZHT-UHFFFAOYSA-N 0.000 description 1
- JSXKIRYGYMKWSK-UHFFFAOYSA-N trimethoxy-[2-(2-trimethoxysilylethyltetrasulfanyl)ethyl]silane Chemical compound CO[Si](OC)(OC)CCSSSSCC[Si](OC)(OC)OC JSXKIRYGYMKWSK-UHFFFAOYSA-N 0.000 description 1
- JTTSZDBCLAKKAY-UHFFFAOYSA-N trimethoxy-[3-(3-trimethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CO[Si](OC)(OC)CCCSSSSCCC[Si](OC)(OC)OC JTTSZDBCLAKKAY-UHFFFAOYSA-N 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- ABDKAPXRBAPSQN-UHFFFAOYSA-N veratrole Chemical compound COC1=CC=CC=C1OC ABDKAPXRBAPSQN-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/25—Incorporating silicon atoms into the molecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L15/00—Compositions of rubber derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Definitions
- the present invention relates to a rubber composition for tires, tread rubber and tires.
- the present invention solves the above-described problems of the prior art, and provides a tire rubber composition capable of achieving a high degree of balance between tire wet grip performance, fuel economy performance, and dry handling performance, and such a rubber composition.
- An object of the present invention is to provide a tread rubber made of a material.
- Another object of the present invention is to provide a tire in which wet grip performance, fuel economy performance, and dry handling performance are highly balanced.
- the gist and configuration of the present invention for solving the above problems is as follows.
- the rubber composition for tires of the present invention is a rubber composition for tires containing a rubber component, a resin component, and a filler, the rubber component comprises an isoprene skeleton rubber and a styrene-butadiene rubber,
- the styrene-butadiene rubber has a glass transition temperature of ⁇ 40° C.
- the content of the resin component is more than 15 parts by mass and less than 50 parts by mass with respect to 100 parts by mass of the rubber component,
- the resin component is at least partially hydrogenated, and has an SP value difference of 1.40 (cal/cm 3 ) 1/2 or less from the isoprene skeleton rubber,
- the formula below: Mass ratio of the resin component/the isoprene skeleton rubber ⁇ 0.5 is characterized by satisfying
- a DSC curve is recorded while increasing the temperature within a predetermined temperature range, and the peak top (Inflection point) of the DSC differential curve is taken as the glass transition temperature. Specifically, it is measured by the method described in the examples below.
- SP values solubility parameters of isoprene skeleton rubber, styrene-butadiene rubber and resin components are calculated according to the Fedors method.
- tread rubber of the present invention is characterized by comprising the rubber composition for tires described above.
- the tire of the present invention is characterized by comprising the tread rubber described above.
- a rubber composition for a tire that enables a high degree of balance between tire wet grip performance, fuel efficiency, and dry handling performance, and a tread rubber comprising such a rubber composition. can be done. Moreover, according to the present invention, it is possible to provide a tire in which wet grip performance, fuel economy performance, and dry handling performance are highly balanced.
- the rubber composition for tires, the tread rubber and the tire of the present invention will be exemplified in detail below based on the embodiments thereof.
- the rubber composition for tires of the present invention contains a rubber component, a resin component, and a filler.
- the rubber component includes an isoprene skeleton rubber and a styrene-butadiene rubber, and the styrene-butadiene rubber has a glass transition temperature of ⁇ 40° C.
- the content of the resin component is more than 15 parts by mass and less than 50 parts by mass with respect to 100 parts by mass of the rubber component, the resin component is at least partially hydrogenated, and the isoprene skeleton rubber and the SP value difference is 1.40 (cal/cm 3 ) 1/2 or less, and the following formula: Mass ratio of the resin component/the isoprene skeleton rubber ⁇ 0.5 is characterized by satisfying
- the resin component is at least partially hydrogenated and has a difference in SP value from the isoprene skeleton rubber of 1.40 (cal/cm 3 ) 1/2 or less.
- the wet grip performance of the tire to which the rubber composition is applied can be improved.
- the content of the resin component is 50 parts by mass or more with respect to 100 parts by mass of the rubber component, the fuel economy performance and dry handling performance of the tire to which the rubber composition is applied deteriorate.
- the content of the resin component is less than 50 parts by mass with respect to 100 parts by mass of the rubber component, and styrene- By compounding butadiene rubber, the fuel efficiency performance and dry handling performance of the tire to which the rubber composition is applied are complemented. Further, by blending a styrene-butadiene rubber having a glass transition temperature of ⁇ 40° C. or higher, the dry handling performance of a tire to which the rubber composition is applied can be improved. Furthermore, by setting the mass ratio of the resin component/the isoprene skeleton rubber to 0.5 or more, the wet grip performance of the tire to which the rubber composition is applied can be further improved. Therefore, by applying the rubber composition for a tire of the present invention to a tire, it is possible to highly balance the wet grip performance, fuel efficiency performance, and dry handling performance of the tire.
- the rubber composition for tires of the present invention contains a rubber component, which contains an isoprene skeleton rubber and a styrene-butadiene rubber, and may further contain other rubber components.
- the isoprene-skeletal rubber is a rubber having isoprene units as a main skeleton, and specific examples thereof include natural rubber (NR), synthetic isoprene rubber (IR), and the like.
- NR natural rubber
- IR synthetic isoprene rubber
- the breaking strength of the rubber composition can be increased.
- the rolling resistance of the tire to which the rubber composition is applied can be reduced, and the fuel economy performance can be improved.
- the content of the isoprene skeleton rubber is preferably 1 to 80 parts by mass, more preferably 1 to 40 parts by mass, based on 100 parts by mass of the rubber component.
- the content of the isoprene skeleton rubber is 1 to 80 parts by mass based on 100 parts by mass of the rubber component, the fuel economy performance and wet grip performance of the tire to which the rubber composition is applied can be further improved.
- the content of the isoprene skeleton rubber is 1 to 40 parts by mass in 100 parts by mass of the rubber component, the fuel economy performance and wet grip performance of the tire to which the rubber composition is applied can be further improved.
- the content of the isoprene skeleton rubber is more preferably 10 parts by weight or more in 100 parts by weight of the rubber component.
- the styrene-butadiene rubber has a glass transition temperature of -40°C or higher, preferably -35°C or higher, more preferably -30°C or higher, and preferably -5°C or lower.
- SBR styrene-butadiene rubber
- the dry handling performance of a tire to which the rubber composition is applied can be sufficiently improved.
- a styrene-butadiene rubber having a glass transition temperature of ⁇ 5° C. or less is easy to synthesize.
- the content of the styrene-butadiene rubber is preferably 20 to 99 parts by mass, more preferably 30 to 99 parts by mass, and 40 to 99 parts by mass based on 100 parts by mass of the rubber component. It is more preferably 50 to 99 parts by mass, even more preferably 60 to 99 parts by mass.
- the content of the styrene-butadiene rubber is 60 to 99 parts by mass in 100 parts by mass of the rubber component, the dry handling performance of the tire to which the tire rubber composition is applied can be further improved.
- the SP value difference between the isoprene skeleton rubber and the styrene-butadiene rubber is preferably 0.3 (cal/cm 3 ) 1/2 or more, and is preferably 0.35 (cal/cm 3 ) 1/2 or more. is more preferable.
- the SP value difference between the isoprene skeleton rubber and the styrene-butadiene rubber is 0.3 (cal/cm 3 ) 1/2 or more, the isoprene skeleton rubber and the styrene-butadiene rubber tend to be incompatible.
- the styrene-butadiene rubber preferably has a bound styrene content of 25% by mass or more.
- the bound styrene content of the styrene-butadiene rubber means the proportion of styrene units contained in the styrene-butadiene rubber.
- the glass transition temperature tends to increase.
- the bound styrene content of the styrene-butadiene rubber is more preferably 27% by mass or more, more preferably 30% by mass or more, and even more preferably 32% by mass or more.
- the bound styrene content of the styrene-butadiene rubber is preferably 55% by mass or less, more preferably 52% by mass or less, from the viewpoint of the wet grip performance and fuel efficiency of the tire to which the rubber composition is applied. It is preferably 50% by mass or less, and more preferably 50% by mass or less.
- the amount of bound styrene in the styrene-butadiene rubber can be adjusted by adjusting the amount of monomers used for polymerization of the styrene-butadiene rubber, the degree of polymerization, and the like.
- the styrene-butadiene rubber is preferably modified with a modifying agent having a functional group containing a nitrogen atom and an alkoxy group.
- a modifying agent having a functional group containing a nitrogen atom and an alkoxy group When the styrene-butadiene rubber is modified with a modifier having a functional group containing a nitrogen atom and an alkoxy group, the tire to which the rubber composition is applied has a balance between wet grip performance, fuel economy performance, and dry handling performance. is further improved, and in particular, fuel efficiency performance can be further improved.
- the modifier having a functional group containing a nitrogen atom and an alkoxy group is a general term for modifiers having at least one functional group containing a nitrogen atom and at least one alkoxy group.
- the functional group containing a nitrogen atom is preferably selected from the following. primary amino groups, primary amino groups protected with hydrolyzable protecting groups, onium salt residues of primary amines, isocyanate groups, thioisocyanate groups, imine groups, imine residues, amide groups, hydrolyzable Secondary amino group protected with protecting group, cyclic secondary amino group, onium salt residue of cyclic secondary amine, non-cyclic secondary amino group, onium salt residue of non-cyclic secondary amine, isocyanuric acid triester residue groups, cyclic tertiary amino groups, acyclic tertiary amino groups, nitrile groups, pyridine residues, onium salt residues of cyclic tertiary amines and onium salt residues of acyclic tertiary amines.
- a monovalent hydrocarbon group having 1 to 30 carbon atoms including a linear, branched, alicyclic or aromatic ring having a group, or at least one heteroatom selected from an oxygen atom, a sulfur atom and a phosphorus atom
- a monovalent hydrocarbon group having 1 to 30 carbon atoms containing a linear, branched, alicyclic or aromatic ring which may contain
- the styrene-butadiene rubber (SBR) is preferably modified with an aminoalkoxysilane compound, and from the viewpoint of having a high affinity for fillers, it is further preferred that the end is modified with an aminoalkoxysilane compound. preferable.
- SBR styrene-butadiene rubber
- the interaction between the modified styrene-butadiene rubber and the filler is particularly large.
- the modified site of the styrene-butadiene rubber may be the molecular terminal as described above, or may be the main chain.
- a styrene-butadiene rubber having a modified molecular end can be prepared, for example, according to the methods described in International Publication No. WO 2003/046020 and JP-A-2007-217562. It can be produced by reacting the modifier of In one preferred embodiment, the molecular end-modified styrene-butadiene rubber has a cis-1,4 bond content of 75% according to the method described in WO 2003/046020 and JP-A-2007-217562.
- It can be produced by reacting the terminal of the styrene-butadiene copolymer having the above active terminal with an aminoalkoxysilane compound and then reacting it with a carboxylic acid partial ester of a polyhydric alcohol for stabilization.
- the carboxylic acid partial ester of a polyhydric alcohol is an ester of a polyhydric alcohol and a carboxylic acid and means a partial ester having one or more hydroxyl groups.
- esters of saccharides or modified saccharides having 4 or more carbon atoms and fatty acids are preferably used.
- This ester is more preferably (1) a fatty acid partial ester of a polyhydric alcohol, particularly a partial ester (monoester, diester, triester) of a saturated higher fatty acid or unsaturated higher fatty acid having 10 to 20 carbon atoms and a polyhydric alcohol.
- Polyhydric alcohols used as starting materials for partial esters are preferably sugars having 5 or 6 carbon atoms and having at least three hydroxyl groups (which may or may not be hydrogenated), glycols and polyhydroxy alcohols.
- a compound or the like is used.
- the raw fatty acid is preferably a saturated or unsaturated fatty acid having 10 to 20 carbon atoms, such as stearic acid, lauric acid, and palmitic acid.
- sorbitan fatty acid esters are preferred, and specifically, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan tristearate, and sorbitan monooleate. , sorbitan trioleate and the like.
- aminoalkoxysilane compound is not particularly limited, an aminoalkoxysilane compound represented by the following general formula (i) is preferable.
- R 11 and R 12 each independently represent a monovalent aliphatic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, and R At least one of 11 and R 12 is substituted with an amino group, a is an integer of 0 to 2, and when there are multiple OR 12 , each OR 12 may be the same or different, and the molecule It does not contain active protons.
- aminoalkoxysilane compound an aminoalkoxysilane compound represented by the following general formula (ii) is also preferable.
- a 1 is a saturated cyclic tertiary amine compound residue, an unsaturated cyclic tertiary amine compound residue, a ketimine residue, a nitrile group, a (thio)isocyanate group, an isocyanurate trihydrocarbyl ester group, a nitrile group, a pyridine group, It is at least one functional group selected from a (thio)ketone group, an amide group, and a primary or secondary amino group having a hydrolyzable group.
- a 1 may be the same or different, and A 1 may be a divalent group that forms a cyclic structure by bonding with Si.
- R 21 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; can be different.
- R 22 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, both of which contain a nitrogen atom and/or a silicon atom; may contain.
- R 22 may be the same or different, or may together form a ring.
- R 23 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms or a halogen atom, and when n3 is 2 or more, may be the same or different.
- R 24 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms; can be different.
- the hydrolyzable group in the primary or secondary amino group having a hydrolyzable group is preferably a trimethylsilyl group or a tert-butyldimethylsilyl group, particularly preferably a trimethylsilyl group.
- aminoalkoxysilane compound represented by the above general formula (ii) is preferably an aminoalkoxysilane compound represented by the following general formula (iii).
- p1+p2+p3 2 (where p2 is an integer of 1 to 2, and p1 and p3 are integers of 0 to 1).
- A2 is NRa (Ra is a monovalent hydrocarbon group, hydrolyzable group or nitrogen-containing organic group).
- R 25 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 26 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms or a nitrogen-containing organic group, both of which are nitrogen atoms and / or may contain silicon atoms. When p2 is 2, R 26 may be the same or different, or may be joined together to form a ring.
- R 27 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms or a halogen atom.
- R 28 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- the hydrolyzable group is preferably a trimethylsilyl group or a tert-butyldimethylsilyl group, particularly preferably a trimethylsilyl group.
- aminoalkoxysilane compound represented by general formula (ii) above is also preferably an aminoalkoxysilane compound represented by general formula (iv) or general formula (v) below.
- R 31 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 32 and R 33 are each independently a hydrolyzable group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms is.
- R 34 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; may be R 35 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; can be different.
- R 36 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 37 is a dimethylaminomethyl group, dimethylaminoethyl group, diethylaminomethyl group, diethylaminoethyl group, methylsilyl(methyl)aminomethyl group, methylsilyl(methyl)aminoethyl group, methylsilyl(ethyl)aminomethyl group, methylsilyl(ethyl) an aminoethyl group, a dimethylsilylaminomethyl group, a dimethylsilylaminoethyl group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; Yes, and when r1 is 2 or more, they may be the same or different.
- R 38 is a hydrocarbyloxy group having 1 to 20 carbon atoms, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; When r2 is 2, they may be the same or different.
- Specific examples of aminoalkoxysilane compounds represented by general formula (v) include N-(1,3-dimethylbutylidene)-3-triethoxysilyl-1-propanamine.
- aminoalkoxysilane compound represented by general formula (ii) above is also preferably an aminoalkoxysilane compound represented by general formula (vi) or (vii) below.
- R 40 is a trimethylsilyl group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 41 is a hydrocarbyloxy group having 1 to 20 carbon atoms, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 42 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- TMS represents a trimethylsilyl group (same below).
- R 43 and R 44 each independently represent a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms. is the base.
- R 45 is a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms, and each R 45 may be the same or different. good too.
- aminoalkoxysilane compound represented by general formula (ii) above is also preferably an aminoalkoxysilane compound represented by general formula (viii) or (ix) below.
- R 46 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 47 and R 48 are each independently a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- Plural R 47 or R 48 may be the same or different.
- X is a halogen atom.
- R 49 is a divalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms or a divalent aromatic hydrocarbon group having 6 to 18 carbon atoms.
- R 50 and R 51 are each independently a hydrolyzable group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon group having 6 to 18 carbon atoms; or R 50 and R 51 are joined to form a divalent organic group.
- R 52 and R 53 each independently represent a halogen atom, a hydrocarbyloxy group, a monovalent aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, or a monovalent aromatic hydrocarbon having 6 to 18 carbon atoms is the base.
- R 50 and R 51 are preferably hydrolyzable groups. As hydrolyzable groups, trimethylsilyl group and tert-butyldimethylsilyl group are preferred, and trimethylsilyl group is particularly preferred.
- the aminoalkoxysilane compound represented by the general formula (ii) is an aminoalkoxysilane represented by the following general formula (x), the following general formula (xi), the following general formula (xii), or the following general formula (xiii) Compounds are also preferred.
- R 54 to 92 in general formulas (x) to (xiii) may be the same or different and are monovalent or divalent aliphatic or alicyclic hydrocarbon groups having 1 to 20 carbon atoms, or It is a 6-18 monovalent or divalent aromatic hydrocarbon group.
- ⁇ and ⁇ in general formula (xiii) are integers of 0-5.
- N,N-dimethyl-2-(3-(dimethoxymethylsilyl)propoxy)ethanamine, N,N-bis(trimethylsilyl)-2-(3-( trimethoxysilyl)propoxy)ethanamine, N,N-dimethyl-2-(3-(trimethoxysilyl)propoxy)ethanamine, N,N-dimethyl-3-(3-(trimethoxysilyl)propoxy)propane-1- Amines are preferred.
- SBR styrene-butadiene rubber
- a coupling agent represented by the following general formula (I) In this case, the fuel efficiency performance of the tire to which the rubber composition is applied can be further improved.
- R 1 , R 2 and R 3 each independently represent a single bond or an alkylene group having 1 to 20 carbon atoms.
- R 4 , R 5 , R 6 , R 7 and R 9 each independently represent an alkyl group having 1 to 20 carbon atoms.
- R 8 and R 11 each independently represent an alkylene group having 1 to 20 carbon atoms.
- R 10 represents an alkyl group or trialkylsilyl group having 1 to 20 carbon atoms.
- m represents an integer of 1 to 3
- p represents 1 or 2; When a plurality of R 1 to R 11 , m and p are present, they are each independent.
- i, j and k each independently represents an integer of 0 to 6; However, (i+j+k) is an integer of 3-10.
- A is a hydrocarbon group having 1 to 20 carbon atoms, or at least one atom selected from the group consisting of an oxygen atom, a nitrogen atom, a silicon atom, a sulfur atom and a phosphorus atom, and has no active hydrogen. Indicates an organic group.
- the hydrocarbon group represented by A includes saturated, unsaturated, aliphatic and aromatic hydrocarbon groups.
- organic groups having no active hydrogen examples include active hydrogens such as hydroxyl groups (--OH), secondary amino groups (>NH), primary amino groups (--NH 2 ), and sulfhydryl groups (--SH). and organic groups that do not have functional groups.
- the styrene-butadiene rubber modified with the coupling agent represented by the general formula (I) has a weight average molecular weight (Mw) of 20 ⁇ 10 4 to 300 ⁇ 10 4 , and the modified styrene-butadiene rubber It preferably contains 0.25 to 30% by mass of a modified styrene-butadiene rubber having a molecular weight of 200 ⁇ 10 4 to 500 ⁇ 10 4 with respect to the total amount and has a shrinkage factor (g′) of less than 0.64. .
- a branched polymer tends to have a smaller molecular size than a linear polymer with the same absolute molecular weight, and the shrinkage factor (g′) is assumed to be the same. is an index of the ratio of the size occupied by a molecule to a linear polymer, which is the absolute molecular weight of . That is, as the degree of branching of the polymer increases, the shrinkage factor (g') tends to decrease.
- the intrinsic viscosity is used as an index of the molecular size
- the shrinkage factor (g') at each absolute molecular weight of the modified styrene-butadiene rubber was calculated, and the average value of the shrinkage factor (g') at the absolute molecular weight of 100 ⁇ 10 4 to 200 ⁇ 10 4 was calculated as the modified styrene-butadiene rubber.
- Shrinkage factor (g') of styrene-butadiene rubber is formed by direct or indirect bonding of another polymer to one polymer.
- the “degree of branching” is the number of polymers that are directly or indirectly linked to each other for one branch.
- the degree of branching is 5 when five styrene-butadiene copolymer chains described below are indirectly linked to each other via coupling residues described below.
- the coupling residue is a structural unit of the modified styrene-butadiene rubber that is bonded to the styrene-butadiene copolymer chain.
- the styrene-butadiene copolymer described below is reacted with the coupling agent. is a structural unit derived from a coupling agent.
- the styrene-butadiene copolymer chain is a structural unit of the modified styrene-butadiene rubber. It is a structural unit of origin.
- the shrinkage factor (g′) is preferably less than 0.64, more preferably 0.63 or less, more preferably 0.60 or less, still more preferably 0.59 or less, and even more preferably It is preferably 0.57 or less.
- the lower limit of the shrinkage factor (g') is not particularly limited, and may be the detection limit value or less, preferably 0.30 or more, more preferably 0.33 or more, and still more preferably It is 0.35 or more, and more preferably 0.45 or more.
- the use of a modified styrene-butadiene rubber having a shrinkage factor (g') within this range improves the processability of the rubber composition.
- the contraction factor (g') tends to depend on the degree of branching, for example, the contraction factor (g') can be controlled using the degree of branching as an index. Specifically, when a modified styrene-butadiene rubber having a branching degree of 6 is used, the shrinkage factor (g′) tends to be 0.59 or more and 0.63 or less, and the branching degree is 8. When modified styrene-butadiene rubber is used, the shrinkage factor (g') tends to be 0.45 or more and 0.59 or less.
- the styrene-butadiene rubber modified with the coupling agent represented by the general formula (I) has branches, and the degree of branching is preferably 5 or more. Further, the modified styrene-butadiene rubber has one or more coupling residues and a styrene-butadiene copolymer chain bonded to the coupling residues, and further, the branch is one of the coupling residues. It is more preferred to include branches in which 5 or more of the styrene-butadiene copolymer chains are attached to the ring residue.
- the contraction factor (g') can be more reliably set to less than 0.64.
- the number of styrene-butadiene copolymer chains bound to one coupling residue can be confirmed from the value of the shrinkage factor (g').
- the modified styrene-butadiene rubber preferably has branches, and the degree of branching is 6 or more.
- the modified styrene-butadiene rubber has one or more coupling residues and a styrene-butadiene copolymer chain bonded to the coupling residues, and further, the branch is one of the coupling residues. It is even more preferred to include branches in which 6 or more of the styrene-butadiene copolymer chains are attached to the ring residue.
- the structure of the modified styrene-butadiene rubber so that the degree of branching is 6 or more, and the branching includes branches in which 6 or more styrene-butadiene copolymer chains are attached to one coupling residue.
- the contraction factor (g') can be made 0.63 or less.
- the modified styrene-butadiene rubber has branches, and the degree of branching is more preferably 7 or more, and even more preferably 8 or more. Although the upper limit of the degree of branching is not particularly limited, it is preferably 18 or less. Further, the modified styrene-butadiene rubber has one or more coupling residues and a styrene-butadiene copolymer chain bonded to the coupling residues, and further, the branch is one of the coupling residues.
- branches connecting 7 or more of the styrene-butadiene copolymer chains to a ring residue, and 8 or more of the styrene-butadiene copolymer chains to 1 of the coupling residues. It is particularly preferred to include branches to which polymer chains are attached.
- the contraction factor (g') can be made 0.59 or less.
- At least one end of the styrene-butadiene copolymer chain is preferably bonded to the silicon atom of each coupling residue.
- a plurality of styrene-butadiene copolymer chain ends may be bonded to one silicon atom.
- the terminal of the styrene-butadiene copolymer chain and the alkoxy group or hydroxyl group having 1 to 20 carbon atoms are bonded to one silicon atom, and as a result, the one silicon atom is an alkoxy group having 1 to 20 carbon atoms. It may constitute a silyl group or a silanol group.
- the modified styrene-butadiene rubber can be an oil-extended rubber added with extender oil.
- the modified styrene-butadiene rubber may be non-oil-extended or oil-extended, but from the viewpoint of wear resistance performance, it is preferred that the Mooney viscosity measured at 100° C. is 20 or more and 100 or less. It is preferably 30 or more and 80 or less.
- the weight average molecular weight (Mw) of the modified styrene-butadiene rubber is preferably 20 ⁇ 10 4 or more and 300 ⁇ 10 4 or less, more preferably 50 ⁇ 10 4 or more, and more preferably 64 ⁇ 10 4 or more. and more preferably 80 ⁇ 10 4 or more. Also, the weight average molecular weight is preferably 250 ⁇ 10 4 or less, more preferably 180 ⁇ 10 4 or less, and more preferably 150 ⁇ 10 4 or less. When the weight average molecular weight is 20 ⁇ 10 4 or more, the low-loss property and wear resistance of the rubber composition can be sufficiently improved. Further, when the weight average molecular weight is 300 ⁇ 10 4 or less, the processability of the rubber composition is improved.
- the modified styrene-butadiene rubber has a molecular weight of 200 ⁇ 10 4 or more and 500 ⁇ 10 4 or less with respect to the total amount (100% by mass) of the modified styrene-butadiene rubber (hereinafter referred to as “specific (also referred to as “high molecular weight component”) is preferably contained in an amount of 0.25% by mass or more and 30% by mass or less.
- specific high molecular weight component is 0.25% by mass or more and 30% by mass or less, it is possible to sufficiently improve the low-loss property and wear resistance performance of the rubber composition.
- the modified styrene-butadiene rubber preferably contains 1.0% by mass or more, more preferably 1.4% by mass or more, and still more preferably 1.75% by mass or more of the specific high molecular weight component.
- the content is preferably 2.0% by mass or more, particularly preferably 2.15% by mass or more, and extremely preferably 2.5% by mass or more.
- the modified styrene-butadiene rubber preferably contains 28% by mass or less, more preferably 25% by mass or less, still more preferably 20% by mass or less, and even more preferably 18% by mass of the specific high molecular weight component.
- the "molecular weight" of a rubber component is a standard polystyrene conversion molecular weight obtained by GPC (gel permeation chromatography).
- GPC gel permeation chromatography
- the molecular weight distribution (Mw/Mn) represented by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is preferably 1.6 or more and 3.0 or less. If the molecular weight distribution of the modified styrene-butadiene rubber is within this range, the processability of the rubber composition will be good.
- the method for producing the modified styrene-butadiene rubber is not particularly limited, but a polymerization step of obtaining a styrene-butadiene copolymer by copolymerizing butadiene and styrene using an organic monolithium compound as a polymerization initiator. and a reaction step of reacting the reactive terminal of the styrene-butadiene copolymer with a pentafunctional or higher reactive compound (hereinafter also referred to as “coupling agent”).
- a pentafunctional or higher reactive compound hereinafter also referred to as “coupling agent”.
- the polymerization step is preferably polymerization by a growth reaction by a living anion polymerization reaction, whereby a styrene-butadiene copolymer having an active terminal can be obtained, and a modified styrene-butadiene rubber with a high degree of modification can be obtained.
- the styrene-butadiene copolymer is obtained by copolymerizing 1,3-butadiene and styrene.
- the amount of the organic monolithium compound used as a polymerization initiator is preferably determined according to the target molecular weight of the styrene-butadiene copolymer or modified styrene-butadiene rubber.
- the amount of monomers such as 1,3-butadiene and styrene used relative to the amount of polymerization initiator used is related to the degree of polymerization, that is, to the number average molecular weight and/or weight average molecular weight. Therefore, in order to increase the molecular weight, the amount of the polymerization initiator should be decreased, and in order to decrease the molecular weight, the amount of the polymerization initiator should be increased.
- the organic monolithium compound is preferably an alkyllithium compound from the viewpoint of industrial availability and ease of control of the polymerization reaction.
- a styrene-butadiene copolymer having an alkyl group at the polymerization initiation terminal is obtained.
- Alkyllithium compounds include, for example, n-butyllithium, sec-butyllithium, tert-butyllithium, n-hexyllithium, benzyllithium, phenyllithium, and stilbenelithium.
- As the alkyllithium compound n-butyllithium and sec-butyllithium are preferable from the viewpoint of industrial availability and ease of control of the polymerization reaction.
- These organic monolithium compounds may be used singly or in combination of two or more.
- the polymerization reaction mode includes, for example, a batchwise polymerization reaction mode and a continuous polymerization reaction mode.
- continuous mode one or more connected reactors can be used.
- the continuous reactor for example, a tank-type or tubular-type reactor equipped with a stirrer is used.
- the monomer, inert solvent, and polymerization initiator are preferably continuously fed to the reactor, a polymer solution containing the polymer is obtained in the reactor, and the polymerization is continuously performed. The combined solution is discharged.
- a batch type reactor for example, a tank type reactor equipped with a stirrer is used.
- the monomer, inert solvent, and polymerization initiator are preferably fed, and if necessary, the monomer is added continuously or intermittently during the polymerization, and the polymer is produced in the reactor.
- a polymer solution is obtained containing the polymer, and the polymer solution is discharged after completion of the polymerization.
- a continuous system is preferred, in which the polymer can be discharged continuously and subjected to the next reaction in a short period of time.
- the polymerization step is preferably carried out in an inert solvent.
- the solvent include hydrocarbon solvents such as saturated hydrocarbons and aromatic hydrocarbons.
- Specific hydrocarbon solvents include, but are not limited to, aliphatic hydrocarbons such as butane, pentane, hexane, and heptane; Hydrocarbons; aromatic hydrocarbons such as benzene, toluene and xylene, and hydrocarbons composed of mixtures thereof.
- a polar compound may be added in the polymerization step.
- the addition of the polar compound allows random copolymerization of styrene with 1,3-butadiene, and the polar compound also serves as a vinylating agent to control the microstructure of the 1,3-butadiene moiety. tend to be available.
- polar compound examples include ethers such as tetrahydrofuran, diethyl ether, dioxane, ethylene glycol dimethyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether, diethylene glycol dibutyl ether, dimethoxybenzene, 2,2-bis(2-oxolanyl)propane; Tertiary amine compounds such as tetramethylethylenediamine, dipiperidinoethane, trimethylamine, triethylamine, pyridine, quinuclidine; alkali metals such as potassium-tert-amylate, potassium-tert-butylate, sodium-tert-butylate, sodium amylate Alkoxide compounds; phosphine compounds such as triphenylphosphine and the like can be used. These polar compounds may be used individually by 1 type, and may use 2 or more types together.
- the polymerization temperature is preferably 0°C or higher, more preferably 120°C or lower, and particularly preferably 50°C or higher and 100°C or lower. Within such a range, there is a tendency that a sufficient reaction amount of the coupling agent with respect to the active terminal after completion of the polymerization can be ensured.
- the amount of bound butadiene in the styrene-butadiene copolymer or modified styrene-butadiene rubber is not particularly limited, but is preferably 40% by mass or more and 100% by mass or less, and 55% by mass or more and 80% by mass or less. is more preferred.
- the amount of bound styrene in the styrene-butadiene copolymer or modified styrene-butadiene rubber is not particularly limited, but is preferably more than 0% by mass and 60% by mass or less, and 20% by mass or more and 45% by mass or less.
- the amount of bound butadiene and the amount of bound styrene are within the above ranges, the low-loss property and abrasion resistance of the rubber composition can be further improved.
- the amount of bound styrene can be measured by ultraviolet absorption of the phenyl group, and the amount of bound butadiene can also be obtained from this.
- the vinyl bond content in the butadiene bond unit is not particularly limited, but is preferably 10 mol% or more and 75 mol% or less, and 20 mol% or more and 65 mol. % or less.
- the vinyl bond content is within the above range, the low-loss property and wear resistance of the rubber composition can be further improved.
- modified styrene-butadiene rubber Hampton's method [R. R. Hampton, Analytical Chemistry, 21, 923 (1949)]
- the vinyl bond content (1,2-bond content) in the butadiene bond unit can be determined.
- the alkoxysilyl group of the coupling agent represented by the above general formula (I) reacts with, for example, the active terminal of the styrene-butadiene copolymer to dissociate the alkoxylithium and form a styrene-butadiene copolymer chain. and the silicon of the coupling residue.
- the number of alkoxysilyl groups possessed by the coupling residue is obtained by subtracting the number of SiORs reduced by the reaction from the total number of SiOR possessed by one molecule of the coupling agent.
- the azasilacycle group of the coupling agent forms a >N—Li bond and a bond between the terminal of the styrene-butadiene copolymer and the silicon of the coupling residue.
- the >N--Li bond tends to easily become >NH and LiOH with water or the like during finishing.
- the unreacted alkoxysilyl group tends to easily become a silanol (Si—OH group) with water or the like during finishing.
- the reaction temperature in the reaction step is preferably the same temperature as the polymerization temperature of the styrene-butadiene copolymer, more preferably 0° C. or higher and 120° C. or lower, still more preferably 50° C. or higher and 100° C. or lower.
- the temperature change from after the polymerization step until the coupling agent is added is preferably 10° C. or less, more preferably 5° C. or less.
- the reaction time in the reaction step is preferably 10 seconds or longer, more preferably 30 seconds or longer. From the viewpoint of the coupling rate, the time from the end of the polymerization step to the start of the reaction step is preferably as short as possible, but is more preferably within 5 minutes.
- the reaction step may be mechanical stirring, stirring with a static mixer, or the like.
- the reaction process is also preferably continuous.
- the reactor used in the reaction step is, for example, a vessel-type vessel equipped with a stirrer or a tubular type.
- the coupling agent may be diluted with an inert solvent and fed continuously to the reactor.
- the reaction process may be carried out by charging the coupling agent into the polymerization reactor or transferring it to another reactor.
- A is preferably represented by any one of the following general formulas (II) to (V).
- A is represented by any one of the general formulas (II) to (V)
- a modified styrene-butadiene rubber having better performance can be obtained.
- B 1 represents a single bond or a hydrocarbon group having 1-20 carbon atoms, and a represents an integer of 1-10. B 1 when there is more than one is independent.
- B 2 represents a single bond or a hydrocarbon group having 1 to 20 carbon atoms
- B 3 represents an alkyl group having 1 to 20 carbon atoms
- a is an integer of 1 to 10. indicates Each of B2 and B3 when a plurality of each exists is independent.
- B4 represents a single bond or a hydrocarbon group having 1-20 carbon atoms, and a represents an integer of 1-10. B 4 when there are more than one is independent.
- B 5 represents a single bond or a hydrocarbon group having 1-20 carbon atoms, and a represents an integer of 1-10. B5 when there is more than one is independent.
- examples of hydrocarbon groups having 1 to 20 carbon atoms include alkylene groups having 1 to 20 carbon atoms.
- A is represented by the general formula (II) or (III), and k represents 0. More preferably, in the general formula (I), A is represented by the general formula (II) or (III), k represents 0, and in the general formula (II) or (III), a is , represents an integer from 2 to 10. Even more preferably, in the general formula (I), A is represented by the general formula (II), k represents 0, and in the general formula (II), a is an integer of 2 to 10 show.
- Such coupling agents include, for example, bis(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]amine, tris(3-trimethoxysilyl propyl)amine, tris(3-triethoxysilylpropyl)amine, tris(3-trimethoxysilylpropyl)-[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1, 3-propanediamine, tetrakis[3-(2,2-dimethoxy-1-aza-2-silacyclopentane)propyl]-1,3-propanediamine, tetrakis(3-trimethoxysilylpropyl)-1,3- Propanediamine, Tetrakis(3-trimethoxysilylpropyl)-1,3-bisaminomethylcyclohexane, Tris(3
- the added amount of the compound represented by the general formula (I) as the coupling agent is such that the number of moles of the styrene-butadiene copolymer and the number of moles of the coupling agent are reacted at the desired stoichiometric ratio. can be adjusted, which tends to achieve the desired degree of branching.
- the number of moles of the polymerization initiator is preferably 5.0 times or more, more preferably 6.0 times or more, with respect to the number of moles of the coupling agent.
- the number of functional groups of the coupling agent ((m ⁇ 1) ⁇ i+p ⁇ j+k) is preferably an integer of 5 to 10, more preferably an integer of 6 to 10. preferable.
- the molecular weight distribution (Mw/Mn) of the styrene-butadiene copolymer is preferably 1.5 or more and 2.5 or less, more preferably 1 .8 or more and 2.2 or less. Further, it is preferable that the obtained modified styrene-butadiene rubber is one in which a single peak is detected in the molecular weight curve by GPC.
- Mp 1 the peak molecular weight of the modified styrene-butadiene rubber measured by GPC is Mp 1 and the peak molecular weight of the styrene-butadiene copolymer is Mp 2 .
- Mp 2 the peak molecular weight of the modified styrene-butadiene rubber measured by GPC is Mp 1
- Mp 2 the peak molecular weight of the styrene-butadiene copolymer
- the modification rate of the modified styrene-butadiene rubber is preferably 30% by mass or more, more preferably 50% by mass or more, and still more preferably 70% by mass or more. When the modification rate is 30% by mass or more, it is possible to further improve the low-loss property and wear resistance of the rubber composition.
- a deactivator a neutralizer, or the like may be added to the copolymer solution.
- deactivators include, but are not limited to, water; alcohols such as methanol, ethanol, isopropanol, and the like.
- the neutralizing agent include, but are not limited to, carboxylic acids such as stearic acid, oleic acid, and versatic acid (mixture of highly branched carboxylic acids containing 9 to 11 carbon atoms, mainly 10 carbon atoms).
- Acid aqueous solution of inorganic acid, carbon dioxide gas, and the like.
- the modified styrene-butadiene rubber is, for example, 2,6-di-tert-butyl-4-hydroxytoluene (BHT ), n-octadecyl-3-(4′-hydroxy-3′,5′-di-tert-butylphenol) propinate, 2-methyl-4,6-bis[(octylthio)methyl]phenol and other antioxidants addition is preferred.
- BHT 2,6-di-tert-butyl-4-hydroxytoluene
- n-octadecyl-3-(4′-hydroxy-3′,5′-di-tert-butylphenol) propinate 2-methyl-4,6-bis[(octylthio)methyl]phenol and other antioxidants addition is preferred.
- a known method can be used as a method for obtaining the modified styrene-butadiene rubber from the polymer solution. For example, after separating the solvent by steam stripping or the like, the polymer is separated by filtration, dehydrated and dried to obtain the polymer, concentrated in a flushing tank, and further vented extruder. and a method of directly devolatilizing with a drum dryer or the like.
- the modified styrene-butadiene rubber obtained by reacting the coupling agent represented by the general formula (I) with the styrene-butadiene copolymer is represented, for example, by the following general formula (VI).
- D represents a styrene-butadiene copolymer chain
- the styrene-butadiene copolymer chain preferably has a weight average molecular weight of 10 ⁇ 10 4 to 100 ⁇ 10 4 .
- the styrene-butadiene copolymer chain is a structural unit of a modified styrene-butadiene rubber, for example, a structure derived from a styrene-butadiene copolymer produced by reacting a styrene-butadiene copolymer with a coupling agent. Units.
- R 12 , R 13 and R 14 each independently represent a single bond or an alkylene group having 1 to 20 carbon atoms.
- R 15 and R 18 each independently represent an alkyl group having 1 to 20 carbon atoms.
- R 16 , R 19 and R 20 each independently represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.
- R 17 and R 21 each independently represent an alkylene group having 1 to 20 carbon atoms.
- R 22 represents a hydrogen atom or an alkyl group having 1 to 20 carbon atoms.
- m and x represent an integer of 1 to 3, x ⁇ m, p represents 1 or 2
- y represents an integer of 1 to 3, y ⁇ (p + 1), z is 1 or an integer of 2.
- D, R 12 to R 22 , m, p, x, y, and z when there are a plurality of each are each independent and may be the same or different.
- i represents an integer of 0 to 6
- j represents an integer of 0 to 6
- k represents an integer of 0 to 6
- (i + j + k) is an integer of 3 to 10
- ((x x i )+(y ⁇ j)+(z ⁇ k)) is an integer from 5 to 30.
- A is a hydrocarbon group having 1 to 20 carbon atoms, or has at least one atom selected from the group consisting of an oxygen atom, a nitrogen atom, a silicon atom, a sulfur atom, and a phosphorus atom, and has active hydrogen; indicates an organic group that does not have
- the hydrocarbon group represented by A includes saturated, unsaturated, aliphatic and aromatic hydrocarbon groups.
- Examples of the organic group having no active hydrogen include hydroxyl group (--OH), secondary amino group (>NH), primary amino group (--NH 2 ), and active hydrogen such as sulfhydryl group (--SH).
- A is preferably represented by any one of general formulas (II) to (V) above.
- A is represented by any one of the general formulas (II) to (V)
- the low loss property and wear resistance of the rubber composition can be further improved.
- SBR styrene-butadiene rubber
- the rubber component a styrene-butadiene rubber modified with a modifier containing a compound represented by the general formula (1) containing an oligosiloxane serving as a filler-affinity functional group and a tertiary amino group, silica It is possible to increase the dispersibility of fillers such as As a result, since the rubber composition of the present invention has improved filler dispersibility, the loss reduction property is greatly improved, the rolling resistance of the tire to which the rubber composition is applied can be reduced, and the fuel efficiency can be improved. can be improved.
- R 1 to R 8 are each independently alkyl groups having 1 to 20 carbon atoms; L 1 and L 2 are each independently alkylene having 1 to 20 carbon atoms. is a group; n is an integer of 2-4.
- R 1 to R 4 may each independently be a substituted or unsubstituted alkyl group having 1 to 20 carbon atoms, and R 1 to R 4 may be substituted. each independently an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 3 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a cycloalkoxy group having 4 to 10 carbon atoms, and a cycloalkoxy group having 4 to 10 carbon atoms, and 6 to 12 carbon atoms.
- aryl group an aryloxy group having 6 to 12 carbon atoms, an alkanoyloxy group having 2 to 12 carbon atoms (Ra-COO-, where Ra is an alkyl group having 1 to 9 carbon atoms), 7 to It may be substituted with one or more substituents selected from the group consisting of 13 aralkyloxy groups, arylalkyl groups having 7 to 13 carbon atoms, and alkylaryl groups having 7 to 13 carbon atoms. More specifically, R 1 to R 4 may be substituted or unsubstituted alkyl groups having 1 to 10 carbon atoms, and more specifically, R 1 to R 4 are each independently may be a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms.
- R 5 to R 8 are each independently a substituted or unsubstituted alkyl group having 1 to 20 carbon atoms, specifically a substituted or unsubstituted C 1 to 10 , more specifically, a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, and when substituted, substituted with substituents as described above for R 1 to R 4 can be
- R 5 to R 8 are not alkyl groups but hydrolyzable substituents, the bonds of NR 5 R 6 and NR 7 R 8 are hydrolyzed to NH in the presence of water. , can adversely affect the processability of the polymer.
- R 1 to R 4 are methyl groups or ethyl groups
- R 5 to R 8 are alkyl groups having 1 to 10 carbon atoms. be able to.
- the amino groups in the compound represented by formula (1) are preferably tertiary amino groups.
- the tertiary amino group allows the compound of formula (1) to have better processability when used as a modifier.
- a protective group for protecting an amino group is bonded to R 5 to R 8 or hydrogen is bonded to the R 5 to R 8 , it may be difficult to realize the effect of the compound represented by the formula (1). have a nature.
- hydrogen bonds the anion reacts with hydrogen during the modification process and loses reactivity, making the modification reaction itself impossible. are deprotected by hydrolysis during post-processing to become primary or secondary amino groups, and the deprotected primary or secondary amino groups cause a thickening of the formulation during subsequent formulation. , may cause deterioration of workability.
- L 1 and L 2 in the compound represented by formula (1) are each independently a substituted or unsubstituted alkylene group having 1 to 20 carbon atoms. More specifically, L 1 and L 2 are each independently an alkylene group having 1 to 10 carbon atoms, more specifically an alkylene group having 1 to 6 carbon atoms such as a methylene group, an ethylene group or a propylene group. can be based.
- L 1 and L 2 are each independently a group having 1 to 3 carbon atoms such as a methylene group, an ethylene group or a propylene group. is more preferably an alkylene group, more specifically a propylene group. Also, L 1 and L 2 can be substituted with substituents as described above for R 1 to R 4 .
- the compound represented by the formula (1) is preferably, for example, any one of the compounds represented by the following structural formulas (1-1) to (1-5). This is because more excellent low-loss property can be realized.
- the alkoxysilane structure is bonded to the active terminal of the styrene-butadiene copolymer, while the Si—O—Si structure and three or more amino groups bonded to the terminal are silica.
- the styrene-butadiene copolymer has a uniform degree of binding of active terminals, and observation of changes in molecular weight distribution before and after coupling reveals that the molecular weight distribution after coupling is not larger than before and is constant.
- the physical properties of the modified styrene-butadiene rubber itself do not deteriorate, the aggregation of the filler in the rubber composition can be prevented, and the dispersibility of the filler can be improved, so that the processability of the rubber composition can be improved. .
- These effects make it possible to improve fuel economy performance and wet grip performance in a well-balanced manner, particularly when the rubber composition is applied to tires.
- the compound represented by the formula (1) can be produced through a condensation reaction represented by the following reaction scheme.
- R 1 to R 8 , L 1 and L 2 , and n are the same as defined in formula (1) above, and R′ and R′′ affect the condensation reaction.
- R′ and R′′ can each independently be the same as any one of R 1 to R 4 .
- the reaction of the reaction scheme proceeds in the presence of an acid, and the acid can be used without limitation as long as it is generally used for condensation reactions.
- the acid can be used without limitation as long as it is generally used for condensation reactions.
- One skilled in the art can select the optimum acid for various process variables such as the type of reactor in which the reaction is run, starting materials, reaction temperature, and the like.
- the styrene-butadiene rubber modified with a modifier containing the compound represented by the formula (1) has a narrow molecular weight distribution (Mw/Mn, "polydispersity index (PDI)" of 1.1 to 3.0). Also called.). If the modified styrene-butadiene rubber has a molecular weight distribution of more than 3.0 or less than 1.1, the tensile properties and viscoelasticity of the rubber composition may deteriorate. Considering the remarkable effect of improving tensile properties and viscoelasticity by controlling the molecular weight distribution of the modified styrene-butadiene rubber, the molecular weight distribution of the modified styrene-butadiene rubber is preferably in the range of 1.3 to 2.0. . By using the modifier, the modified styrene-butadiene rubber has a molecular weight distribution similar to that of the styrene-butadiene copolymer before modification.
- Mw/Mn polydispers
- the molecular weight distribution of the modified styrene-butadiene rubber can be calculated from the ratio (Mw/Mn) of weight average molecular weight (Mw) to number average molecular weight (Mn).
- Mw weight average molecular weight
- Mn number average molecular weight
- Mw average molecular weight
- Mw describes the molecular weight distribution of the polymeric composition.
- Overall molecular weight averages can be expressed in grams per mole (g/mol).
- the weight average molecular weight and number average molecular weight are polystyrene equivalent molecular weights analyzed by gel permeation chromatography (GPC).
- the modified styrene-butadiene rubber satisfies the above-described molecular weight distribution conditions and has a number average molecular weight (Mn) of 50,000 g/mol to 2,000,000 g/mol. can be from 200,000 g/mol to 800,000 g/mol.
- the modified styrene-butadiene rubber has a weight average molecular weight (Mw) of 100,000 g/mol to 4,000,000 g/mol, more specifically 300,000 g/mol to 1,500,000 g/mol.
- the weight average molecular weight (Mw) of the modified styrene-butadiene rubber is less than 100,000 g/mol or the number average molecular weight (Mn) is less than 50,000 g/mol
- the tensile strength when applied to the rubber composition There is a risk of deterioration in characteristics.
- the weight average molecular weight (Mw) exceeds 4,000,000 g/mol or the number average molecular weight (Mn) exceeds 2,000,000 g/mol
- the processability of the modified styrene-butadiene rubber Due to the decrease, the workability of the rubber composition deteriorates, kneading becomes difficult, and it may become difficult to sufficiently improve the physical properties of the rubber composition.
- the modified styrene-butadiene rubber satisfies the conditions of the weight average molecular weight (Mw) and the number average molecular weight (Mn) as well as the molecular weight distribution, it is applied to the rubber composition. , the viscoelasticity and workability of the rubber composition can be improved in a well-balanced manner.
- the modified styrene-butadiene rubber preferably has a vinyl bond content in the butadiene portion of 5% or more, more preferably 10% or more, and preferably 60% or less.
- the glass transition temperature can be adjusted to an appropriate range.
- the modified styrene-butadiene rubber may have a Mooney viscosity (MV) at 100° C. of 40-140, specifically 60-100. When the Mooney viscosity is within the above range, better processability may be exhibited.
- the Mooney viscosity can be measured with a Mooney viscometer, for example, Monsanto MV2000E, at 100° C. and a rotor speed of 2 ⁇ 0.02 rpm, using a large rotor. The sample used at this time is allowed to stand at room temperature (23 ⁇ 3° C.) for 30 minutes or longer, then 27 ⁇ 3 g is sampled, filled in the die cavity, and the platen can be operated and measured. .
- the modified styrene-butadiene rubber is preferably modified with a modifier containing a compound represented by the above general formula (1) at one end, and the other end is modified with the following general formula (2) ) is preferably further modified with a modifying agent containing a compound represented by .
- R 9 to R 11 are each independently hydrogen; an alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; an alkynyl group having 2 to 30 carbon atoms; heteroalkyl group having 1 to 30 carbon atoms, heteroalkenyl group having 2 to 30 carbon atoms; heteroalkynyl group having 2 to 30 carbon atoms; cycloalkyl group having 5 to 30 carbon atoms; aryl group having 6 to 30 carbon atoms; It is a heterocyclic group of number 3-30.
- R 12 is a single bond; an alkylene group having 1 to 20 carbon atoms substituted or unsubstituted by a substituent; a cycloalkylene group having 5 to 20 carbon atoms and substituted or unsubstituted by a substituent; or an arylene group having 5 to 20 carbon atoms substituted or unsubstituted with a substituent, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or 6 to 20 aryl groups.
- R 13 is an alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; an alkynyl group having 2 to 30 carbon atoms; a heteroalkyl group having 1 to 30 carbon atoms; heteroalkenyl group having 2 to 30 carbon atoms; heteroalkynyl group having 2 to 30 carbon atoms; cycloalkyl group having 5 to 30 carbon atoms; aryl group having 6 to 30 carbon atoms;
- a functional group represented by the general formula (2a) or general formula (2b) m is an integer of 1 to 5, and at least one of R 13 is the following general formula (2a) or general formula (2b) ), and when m is an integer of 2 to 5, a plurality of R 13 may be the same or different.
- R 14 is a substituted or unsubstituted C 1-20 alkylene group; a substituted or unsubstituted C 5-20 cycloalkylene group; or a substituent is an arylene group having 6 to 20 carbon atoms substituted or unsubstituted with, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or a 6 to 20 carbon atom is an aryl group of
- R 15 and R 16 are each independently substituted with an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms, or It is an unsubstituted alkylene group having 1 to 20 carbon atoms.
- R 17 is hydrogen; an alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; an alkynyl group having 2 to 30 carbon atoms; a heteroalkenyl group having 2 to 30 carbon atoms; a heteroalkynyl group having 2 to 30 carbon atoms; a cycloalkyl group having 5 to 30 carbon atoms; an aryl group having 6 to 30 carbon atoms; and X is an N, O or S atom with the proviso that when X is O or S, R 17 is absent.
- R 18 is a substituted or unsubstituted C 1-20 alkylene group; a substituted or unsubstituted C 5-20 cycloalkylene group; or a substituent is an arylene group having 6 to 20 carbon atoms substituted or unsubstituted with, wherein the substituent is an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 5 to 10 carbon atoms, or a 6 to 20 carbon atom is an aryl group of
- R 19 and R 20 are each independently an alkyl group having 1 to 30 carbon atoms; an alkenyl group having 2 to 30 carbon atoms; an alkynyl group having 2 to 30 carbon atoms; 30 heteroalkyl groups; heteroalkenyl groups having 2 to 30 carbon atoms; heteroalkynyl groups having 2 to 30 carbon atoms; cycloalkyl groups having 5 to 30 carbon atoms; aryl groups having 6 to
- R 9 to R 11 are each independently hydrogen; an alkyl group having 1 to 10 carbon atoms; an alkenyl group having 2 to 10 carbon atoms; 1 to 10 alkynyl groups, R 12 is a single bond; or an unsubstituted alkylene group having 1 to 10 carbon atoms, R 13 is an alkyl group having 1 to 10 carbon atoms; alkenyl having 2 to 10 carbon atoms group; an alkynyl group having 2 to 10 carbon atoms; or a functional group represented by the above general formula (2a) or general formula (2b), wherein R 14 is an unsubstituted carbon number an alkylene group having 1 to 10 carbon atoms, R 15 and R 16 each independently being an unsubstituted alkylene group having 1 to 10 carbon atoms, R 17 being an alkyl group having 1 to 10 carbon atoms; a cycloalkyl group having 20 carbon atoms; an aryl group having 6 to 20 carbon atoms
- the compound represented by the general formula (2) can be a compound represented by the following structural formulas (2-1) to (2-3).
- the modifying agent containing the compound represented by the formula (2) is used to initiate modification.
- used as an agent for example, in a hydrocarbon solvent, in the presence of a modifier containing the compound represented by formula (2), by polymerizing a butadiene monomer and a styrene monomer, the formula (2 ) can be imparted to the styrene-butadiene copolymer.
- the rubber component may further contain other rubbers, and the content of other rubbers in 100 parts by mass of the rubber component is preferably 35 parts by mass or less.
- Such other rubbers include butadiene rubber (BR), chloroprene rubber (CR), butyl rubber (IIR), halogenated butyl rubber, ethylene-propylene rubber (EPR, EPDM), fluororubber, silicone rubber, urethane rubber, and the like.
- diene rubbers such as butadiene rubber (BR) and chloroprene rubber (CR) are preferred, and butadiene rubber (BR) is more preferred.
- the butadiene rubber (BR) high-cis polybutadiene is preferable, and the high-cis polybutadiene preferably has a cis-1,4 bond content of 90% by mass or more.
- the content of butadiene rubber is preferably in the range of 1 to 35 parts by mass per 100 parts by mass of the rubber component.
- the rubber composition for tires of the present invention contains a resin component.
- the resin component is at least partially hydrogenated and has an SP value difference of 1.40 (cal/cm 3 ) 1/2 or less from the isoprene skeleton rubber, The formula below: Mass ratio of the resin component/the isoprene skeleton rubber ⁇ 0.5 meet.
- the resin component is at least partially hydrogenated, and the SP value difference from the isoprene skeleton rubber is 1.40 (cal/cm 3 ) 1/2 or less, so that the phase with respect to the isoprene skeleton rubber is The solubility is increased, the mobility of the rubber component is controlled, and the hysteresis loss (tan ⁇ ) in the low temperature range can be improved, so the wet grip performance of the tire to which the rubber composition is applied is improved.
- the difference in SP value between the resin component and the isoprene skeleton rubber is preferably 1.35 (cal/cm 3 ) 1/2 or less, and preferably 0.50 (cal/cm 3 ) 1/2 or less.
- cm 3 ) 1/2 or less more preferably 0.45 (cal/cm 3 ) 1/2 or less, and 0.3 (cal/cm 3 ) 1/2 or less is more preferable, and 0.25 (cal/cm 3 ) 1/2 or less is even more preferable.
- the difference in SP value between the resin component and the isoprene skeleton rubber is 0.50 (cal/cm 3 ) 1/2 or less, the compatibility between the resin component and the isoprene skeleton rubber is further improved, and the rubber composition is applied. The wet grip performance of the tire that has been treated is further improved.
- the mass ratio of the resin component and the isoprene skeleton rubber is 0.5 or more, so that the wet grip performance of the tire to which the rubber composition is applied can be further improved. can be done.
- the mass ratio of the resin component to the isoprene skeleton rubber [resin component/isoprene skeleton rubber mass ratio] is preferably 0.65 or more, more preferably 0.7 or more, more preferably 0.8 or more, and 2. .0 or less is preferable, 1.9 or less is more preferable, and 1.8 or less is even more preferable.
- the content of the resin component is more than 15 parts by mass and less than 50 parts by mass with respect to 100 parts by mass of the rubber component.
- the content of the resin component in the rubber composition is more than 15 parts by mass with respect to 100 parts by mass of the rubber component, the effect of the resin component is sufficiently exhibited, and when it is less than 50 parts by mass, the resin component is removed from the tire. is difficult to precipitate, and the effect of the resin component can be sufficiently exhibited.
- the content of the resin component is 50 parts by mass or more with respect to 100 parts by mass of the rubber component, the fuel economy performance and dry handling performance of the tire to which the rubber composition is applied deteriorate.
- the content of the resin component in the rubber composition is preferably 20 parts by mass or more, more preferably 25 parts by mass or more, with respect to 100 parts by mass of the rubber component, from the viewpoint of further enhancing the effect of the resin component. preferable.
- the content of the resin component in the rubber composition is 45 parts by mass or less with respect to 100 parts by mass of the rubber component. is preferred, and 40 parts by mass or less is more preferred.
- the resin component preferably has a softening point higher than 110° C. and a polystyrene equivalent weight average molecular weight of 200 to 1600 g/mol.
- the softening point of the resin component is measured according to JIS-K2207-1996 (ring and ball method).
- the weight average molecular weight of the resin component is measured by gel permeation chromatography (GPC), and the value in terms of polystyrene is calculated.
- the softening point of the resin component is higher than 110°C, the tire to which the rubber composition is applied can be sufficiently reinforced, and the dry handling performance can be further improved.
- the softening point of the resin component is preferably 116° C. or higher, more preferably 120° C. or higher, more preferably 123° C. or higher, and 127° C. or higher. It is even more preferable to have Further, from the viewpoint of workability, the softening point of the resin component is preferably 160° C. or lower, more preferably 150° C. or lower, more preferably 145° C. or lower, and 141° C. or lower. is more preferred, and 136°C is even more preferred.
- the polystyrene-equivalent weight average molecular weight of the resin component is 200 g/mol or more, the resin component is difficult to precipitate from the tire, and the effect of the resin component can be sufficiently exhibited. , the resin component is easily compatible with the rubber component.
- the polystyrene-equivalent weight average molecular weight of the resin component is preferably 500 g/mol or more, more preferably 550 g/mol or more. It is more preferably 600 g/mol or more, more preferably 650 g/mol or more, even more preferably 700 g/mol or more.
- the polystyrene-equivalent weight average molecular weight of the resin component is more preferably 1570 g/mol or less, and 1530 g/mol or less. is more preferably 1500 g/mol or less, more preferably 1470 g/mol or less, more preferably 1430 g/mol or less, more preferably 1400 g/mol or less , more preferably 1370 g/mol or less, more preferably 1330 g/mol or less, more preferably 1300 g/mol or less, more preferably 1200 g/mol or less, and 1100 g/mol or less. more preferably 1000 g/mol or less, and even more preferably 950 g/mol or less.
- the ratio (Ts HR /Mw HR ) of the softening point (Ts HR ) (unit: °C) of the resin component to the polystyrene equivalent weight average molecular weight (Mw HR ) (unit: g /mol ) of the resin component is 0.07. is preferably 0.083 or more, more preferably 0.095 or more, more preferably 0.104 or more, more preferably 0.125 or more , is more preferably 0.135 or more, more preferably 0.14 or more, and even more preferably 0.141 or more.
- the ratio (Ts HR /Mw HR ) is preferably 0.25 or less, preferably 0.24 or less, preferably 0.23 or less, and 0.19 or less. is preferred, 0.18 or less is more preferred, and 0.17 or less is even more preferred.
- the softening point and polystyrene-equivalent weight-average molecular weight of the resin component can be determined by the method described in Examples below.
- the at least partially hydrogenated resin component mentioned above means a resin obtained by reductively hydrogenating a resin.
- Resins that are raw materials for hydrogenated resin components include C5 - based resins, C5 - C9 -based resins, C9 -based resins, terpene-based resins, dicyclopentadiene-based resins, and terpene-aromatic compound-based resins. etc., and these resins may be used singly or in combination of two or more.
- Examples of the C5 -based resin include aliphatic petroleum resins obtained by (co)polymerizing a C5 fraction obtained by pyrolysis of naphtha in the petrochemical industry.
- the C5 fraction usually contains olefinic hydrocarbons such as 1-pentene, 2-pentene, 2-methyl-1-butene, 2-methyl-2-butene, 3-methyl-1-butene, 2-methyl- Diolefinic hydrocarbons such as 1,3-butadiene, 1,2-pentadiene, 1,3-pentadiene and 3-methyl-1,2-butadiene are included.
- a commercially available product can be used as the C5 - based resin.
- the C 5 -C 9 resin refers to a C 5 -C 9 synthetic petroleum resin, and examples of the C 5 -C 9 resin include petroleum-derived C 5 -C 11 fractions, AlCl 3 , Examples include solid polymers obtained by polymerization using a Friedel-Crafts catalyst such as BF3 , and more specifically, copolymers containing styrene, vinyl toluene, ⁇ -methylstyrene, indene, etc. as main components. are mentioned. As the C 5 -C 9 resin, a resin containing less C 9 or higher components is preferable from the viewpoint of compatibility with the rubber component.
- the phrase "lower amount of C9 or higher components” means that the C9 or higher components in the total amount of the resin are less than 50% by mass, preferably 40% by mass or less.
- a commercially available product can be used as the C 5 -C 9 based resin.
- the C9 resin refers to a C9 synthetic petroleum resin, and refers to a solid polymer obtained by polymerizing a C9 fraction using a Friedel-Crafts type catalyst such as AlCl3 or BF3 .
- Examples of C9 - based resins include copolymers mainly composed of indene, ⁇ -methylstyrene, vinyltoluene, and the like.
- the terpene-based resin is a solid resin obtained by blending turpentine oil obtained at the same time as rosin is obtained from a pine tree, or a polymer component separated from it, and polymerizing using a Friedel-Crafts-type catalyst. , ⁇ -pinene resin, ⁇ -pinene resin, and the like.
- a typical example of the terpene-aromatic compound resin is a terpene-phenol resin. This terpene-phenol resin can be obtained by reacting terpenes with various phenols using a Friedel-Crafts type catalyst, or by further condensing them with formalin.
- Terpenes used as raw materials are not particularly limited, and monoterpene hydrocarbons such as ⁇ -pinene and limonene are preferred, those containing ⁇ -pinene are more preferred, and ⁇ -pinene is particularly preferred.
- styrene or the like may be contained in the skeleton.
- the dicyclopentadiene-based resin refers to a resin obtained by polymerizing dicyclopentadiene using a Friedel-Crafts-type catalyst such as AlCl 3 or BF 3 .
- the resin that is the raw material of the hydrogenated resin component may contain, for example, a resin (C 5 -DCPD-based resin) obtained by copolymerizing a C 5 fraction and dicyclopentadiene (DCPD).
- a resin C 5 -DCPD-based resin obtained by copolymerizing a C 5 fraction and dicyclopentadiene (DCPD).
- DCPD dicyclopentadiene
- the C 5 -DCPD-based resin is included in the dicyclopentadiene-based resin.
- the C 5 -DCPD resin is included in the C 5 resin.
- the resin component is a hydrogenated C5 resin. , hydrogenated C 5 -C 9 resins, hydrogenated dicyclopentadiene resins (hydrogenated DCPD resins), and hydrogenated terpene resins. It is more preferably at least one selected from the group consisting of C5 -based resins and hydrogenated C5 - C9 -based resins, and more preferably hydrogenated C5 - based resins. Moreover, it is preferable that the resin has at least a hydrogenated DCPD structure or a hydrogenated cyclic structure in the monomer.
- the rubber composition for tires of the present invention contains a filler. Inclusion of a filler improves the reinforcing properties of the rubber composition.
- the content of the filler in the rubber composition is preferably in the range of 40 to 125 parts by mass with respect to 100 parts by mass of the rubber component.
- the tire to which the rubber composition is applied is sufficiently reinforced, and the dry handling performance is further improved.
- the amount is 125 parts by mass or less, the elastic modulus of the rubber composition does not become too high, and the wet grip performance of the tire to which the rubber composition is applied is further improved.
- the content of the filler in the rubber composition is more preferably 45 parts by mass or more with respect to 100 parts by mass of the rubber component. , more preferably 50 parts by mass or more, and even more preferably 55 parts by mass or more.
- the content of the filler in the rubber composition is more preferably 105 parts by mass or less, and 100 parts by mass or less with respect to 100 parts by mass of the rubber component. is more preferably 95 parts by mass or less.
- the filler preferably contains silica, and more preferably contains silica having a nitrogen adsorption specific surface area (BET method) of 80 m 2 /g or more and less than 330 m 2 /g.
- BET method nitrogen adsorption specific surface area
- the tire to which the rubber composition is applied can be sufficiently reinforced, and the rolling resistance of the tire can be further reduced.
- the nitrogen adsorption specific surface area (BET method) of silica is less than 330 m 2 /g, the elastic modulus of the rubber composition does not become too high, and the wet grip performance of the tire to which the rubber composition is applied is further improved.
- the nitrogen adsorption specific surface area (BET method) of silica is preferably 110 m 2 /g or more, preferably 130 m 2 /g or more, and 150 m 2 /g or more. and more preferably 180 m 2 /g or more.
- the nitrogen adsorption specific surface area (BET method) of silica is preferably 300 m 2 /g or less, more preferably 280 m 2 /g or less, and 270 m 2 /g or less. 2 /g or less is more preferable.
- silica examples include wet silica (hydrous silicic acid), dry silica (anhydrous silicic acid), calcium silicate, aluminum silicate, etc. Among these, wet silica is preferable. These silicas may be used singly or in combination of two or more.
- the content of silica in the rubber composition is preferably 40 parts by mass or more with respect to 100 parts by mass of the rubber component, from the viewpoint of improving the mechanical strength of the tire and further improving the dry handling performance. It is more preferably 45 parts by mass or more, more preferably 50 parts by mass or more, and even more preferably 55 parts by mass or more.
- the content of silica in the rubber composition is preferably 125 parts by mass or less, and 105 parts by mass or less, relative to 100 parts by mass of the rubber component. is more preferably 100 parts by mass or less, and even more preferably 95 parts by mass or less.
- the filler contains carbon black.
- the carbon black can reinforce the rubber composition and further improve the dry handling performance of the tire to which the rubber composition is applied.
- Examples of carbon black include, but are not limited to, GPF, FEF, HAF, ISAF, and SAF grade carbon blacks. These carbon blacks may be used singly or in combination of two or more.
- the content of carbon black in the rubber composition is preferably 1 part by mass or more with respect to 100 parts by mass of the rubber component, from the viewpoint of improving the dry handling performance of the rubber composition and the tire to which it is applied. , more preferably 3 parts by mass or more, and even more preferably 5 parts by mass or more. Further, from the viewpoint of workability of the rubber composition, the content of carbon black in the rubber composition is preferably 20 parts by mass or less, and 15 parts by mass or less with respect to 100 parts by mass of the rubber component. is more preferred.
- the filler contains silica and carbon black
- the ratio of silica in the total amount of silica and carbon black is preferably 80% by mass or more and less than 100% by mass, and is preferably 90% by mass or more and less than 100% by mass. More preferred. When the proportion of silica is 80% by mass or more, the mechanical strength of the tire to which the rubber composition is applied can be improved, and the rolling resistance can be further lowered.
- the filler may contain inorganic fillers such as clay, talc, calcium carbonate, aluminum hydroxide, etc., in addition to silica and carbon black.
- the other fillers described above are preferably contained within a range in which the proportion of silica in the filler is 70% by mass or more. When the proportion of silica in the filler is 70% by mass or more, the mechanical strength of the tire to which the rubber composition is applied can be improved and the rolling resistance can be further lowered.
- the proportion of silica in the filler is more preferably 80% by mass or more, still more preferably 85% by mass or more, and still more preferably 90% by mass or more and less than 100% by mass.
- the rubber composition for tires of the present invention may contain a styrenic thermoplastic elastomer (TPS).
- the styrene-based thermoplastic elastomer (TPS) has a styrene-based polymer block (hard segment) and a conjugated diene-based polymer block (soft segment), and the styrene-based polymer portion forms physical crosslinks to form bridges.
- the conjugated diene-based polymer block provides rubber elasticity. Some or all of the double bonds of the conjugated diene-based polymer block (soft segment) may be hydrogenated.
- thermoplastic styrenic elastomer is thermoplastic, while the rubber component (preferably diene rubber) is not thermoplastic. Therefore, in this specification, thermoplastic styrenic elastomer (TPS) is not included in the rubber component.
- the content of the thermoplastic styrenic elastomer (TPS) is preferably in the range of 1 to 30 parts by mass with respect to 100 parts by mass of the rubber component.
- thermoplastic styrene elastomer examples include styrene/butadiene/styrene (SBS) block copolymers, styrene/isoprene/styrene (SIS) block copolymers, and styrene/butadiene/isoprene/styrene (SBIS) block copolymers.
- SBS styrene/butadiene/styrene
- SIS styrene/isoprene/styrene
- SBIS styrene/butadiene/isoprene/styrene
- SB styrene/butadiene
- SI styrene
- SI styrene/butadiene/isoprene
- SI styrene/butadiene/isoprene
- SI styrene/butadiene/isoprene
- SEBS styrene/ethylene/butylene/styrene
- SEPS styrene/ethylene/propylene/styrene
- SEEPS styrene/ethylene/ethylene/propylene/styrene
- SEB styrene/ethylene/butylene
- SEB styrene/rene/ Examples include ethylene/propylene (SEP) block copolymers, styrene/ethylene/ethylene/propylene (SEEP) block copolymers, and the like.
- the rubber composition for tires of the present invention comprises the aforementioned rubber component, resin component, filler, styrenic thermoplastic elastomer, and, if necessary, various components commonly used in the rubber industry, such as silane cup.
- Ring agents, anti-aging agents, waxes, oils, processing aids, stearic acid, zinc oxide (zinc white), vulcanization accelerators, vulcanizing agents, etc. may be appropriately selected within a range that does not impair the object of the present invention. may contain. Commercially available products can be suitably used as these compounding agents.
- the rubber composition for tires of the present invention contains silica
- it preferably contains a silane coupling agent in order to improve the effect of the silica.
- the silane coupling agent include bis(3-triethoxysilylpropyl) tetrasulfide, bis(3-triethoxysilylpropyl) trisulfide, bis(3-triethoxysilylpropyl) disulfide, bis(2-triethoxysilyl).
- ethyl)tetrasulfide bis(3-trimethoxysilylpropyl)tetrasulfide, bis(2-trimethoxysilylethyl)tetrasulfide, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 2-mercaptoethyltri Methoxysilane, 2-mercaptoethyltriethoxysilane, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyl tetrasulfide, 3-triethoxysilylpropyl-N,N-dimethylthiocarbamoyl tetrasulfide, 2-triethoxysilyl ethyl-N,N-dimethylthiocarbamoyl tetrasulfide, 3-trimethoxysilylpropyl benzothiazolyl tetrasulf
- the content of the antioxidant is not particularly limited, and is preferably in the range of 0.1 to 5 parts by mass, more preferably 1 to 4 parts by mass, relative to 100 parts by mass of the rubber component.
- wax examples include paraffin wax and microcrystalline wax.
- the content of the wax is not particularly limited, and is preferably in the range of 0.1 to 5 parts by mass, more preferably 1 to 4 parts by mass, per 100 parts by mass of the rubber component.
- the oil is a general term for extender oil contained in the rubber component and liquid oil added as a compounding agent of the rubber composition, and petroleum softening oil such as aromatic oil, paraffin oil, naphthenic oil, etc. Agent; vegetable softeners such as palm oil, castor oil, cottonseed oil and soybean oil. Among these, petroleum-based softeners such as aromatic oils, paraffinic oils, and naphthenic oils are preferred. From the viewpoint of workability, the preferred mass ratio of extender oil:compounding oil is 1:1 to 10:1.
- the content of the oil is not particularly limited, and is preferably in the range of 1 to 30 parts by mass, more preferably 5 to 20 parts by mass, per 100 parts by mass of the rubber component.
- the content of the zinc oxide (zinc oxide) is not particularly limited, and is preferably in the range of 0.1 to 10 parts by mass, more preferably 1 to 8 parts by mass, relative to 100 parts by mass of the rubber component.
- vulcanization accelerator examples include sulfenamide-based vulcanization accelerators, guanidine-based vulcanization accelerators, thiazole-based vulcanization accelerators, thiuram-based vulcanization accelerators, and dithiocarbamate-based vulcanization accelerators. . These vulcanization accelerators may be used singly or in combination of two or more.
- the content of the vulcanization accelerator is not particularly limited, and is preferably in the range of 0.1 to 5 parts by mass, more preferably in the range of 0.2 to 4 parts by mass, based on 100 parts by mass of the rubber component.
- Examples of the vulcanizing agent include sulfur.
- the content of the vulcanizing agent is preferably in the range of 0.1 to 10 parts by mass, more preferably in the range of 1 to 4 parts by mass in terms of sulfur content, per 100 parts by mass of the rubber component.
- the method for producing the rubber composition is not particularly limited. It can be produced by heating, extrusion, or the like. Further, vulcanized rubber can be obtained by vulcanizing the obtained rubber composition.
- the kneading conditions are not particularly limited, and various conditions such as the input volume of the kneading device, the rotation speed of the rotor, the ram pressure, the kneading temperature, the kneading time, the type of the kneading device, etc. It can be selected as appropriate.
- the kneading device include Banbury mixers, intermixes, kneaders, rolls, etc., which are usually used for kneading rubber compositions.
- heating conditions there are no particular restrictions on the heating conditions, and various conditions such as the heating temperature, heating time, and heating device can be appropriately selected according to the purpose.
- the heating device include a heating roll machine or the like which is usually used for heating the rubber composition.
- the extrusion conditions are also not particularly limited, and various conditions such as extrusion time, extrusion speed, extrusion equipment, and extrusion temperature can be appropriately selected according to the purpose.
- the extrusion device include an extruder or the like that is usually used for extrusion of a rubber composition.
- the extrusion temperature can be determined appropriately.
- a molding vulcanizer with a mold used for vulcanization of a rubber composition can be used.
- the temperature is, for example, about 100 to 190.degree.
- the tread rubber of the present invention is characterized by comprising the rubber composition for tires described above. Since the tread rubber of the present invention is made of the above rubber composition for tires, by applying it to tires, it is possible to achieve a high balance between wet grip performance, fuel efficiency performance, and dry handling performance of the tire. is.
- the tread rubber of the present invention may be applied to new tires or retreaded tires.
- a tire of the present invention is characterized by comprising the tread rubber described above. Since the tire of the present invention includes the tread rubber described above, wet grip performance, low fuel consumption performance, and dry handling performance are highly balanced.
- the tire of the present invention may be obtained by vulcanizing after molding using an unvulcanized rubber composition, or using a semi-vulcanized rubber that has undergone a pre-vulcanization step or the like. After molding, it may be obtained by further vulcanization.
- the tire of the present invention is preferably a pneumatic tire, and the gas to be filled in the pneumatic tire may be normal air or oxygen partial pressure-adjusted air, or an inert gas such as nitrogen, argon, or helium. can be used.
- ⁇ Analysis method of rubber component The glass transition temperature (Tg) and bound styrene content of the styrene-butadiene rubber were measured by the following methods.
- Glass transition temperature (Tg) Using the synthesized styrene-butadiene rubber as a sample, a DSC curve was recorded using a TA Instruments DSC250 while the temperature was raised from ⁇ 100° C. to 20° C./min under a helium flow of 50 mL/min. The top (Inflection point) was taken as the glass transition temperature.
- Softening Point The softening point of the resin component was measured according to JIS-K2207-1996 (ring and ball method).
- Silane coupling agent Product name “Si75” manufactured by Evonik Degussa *8 Anti-aging agent: Manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd., trade name “Nocrac 6C” *9 Wax: Made by Nippon Seiro Co., Ltd., trade name “Ozoace 0701” *10 Vulcanization accelerator A: Manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd., trade name "Noccellar DM-P” *11 Vulcanization accelerator B: Sanshin Chemical Industry Co., Ltd., trade name “Suncellar NS-G”
- the molar ratio of the compound represented by the following structural formula (2-1), n-butyllithium and tetramethylethylenediamine was 1:1:1.
- the first reaction solution was injected into the first continuous channel into the continuous reactor using a mass flow meter at an injection rate of 1.0 g/min into the second continuous channel.
- a second reaction solution is injected into each channel at an injection rate of 1.0 g/min.
- the temperature of the continuous reactor is maintained at ⁇ 10° C.
- the internal pressure is maintained at 3 bar using a back pressure regulator, and the residence time in the reactor is adjusted to within 10 minutes.
- the reaction is terminated to obtain the modified initiator.
- the modified initiator prepared in the above preparation example is injected at a rate of 292.50 g/h.
- the temperature of the first reactor is maintained at 50° C., and when the polymerization conversion reaches 43%, the polymer is transferred from the first reactor to the second reactor through the transfer pipe.
- a 1,3-butadiene solution of 60% by mass of 1,3-butadiene dissolved in n-hexane is injected into the second reactor at a rate of 0.95 kg/h.
- the temperature of the second reactor is maintained at 65° C., and when the polymerization conversion reaches 95% or more, the polymer is transferred from the second reactor to the third reactor through the transfer pipe. do.
- the temperature of the third reactor is maintained at 65°C.
- IR1520 manufactured by BASF
- IR1520 manufactured by BASF
- IR1520 dissolved at 30% by mass as an antioxidant is injected into the polymerization solution discharged from the third reactor at a rate of 170 g/h and stirred.
- the obtained polymer is put into warm water heated with steam and stirred to remove the solvent, thereby obtaining a modified SBR having both terminals modified.
- the obtained SBR modified at both ends had a glass transition temperature (Tg) of -25°C.
- the rubber compositions of Examples according to the present invention are highly balanced in wet grip performance, fuel efficiency performance, and dry handling performance.
- the rubber composition of Comparative Example 1 in which the mass ratio of the resin component/isoprene skeleton rubber is less than 0.5, does not improve the wet grip performance, fuel economy performance, and dry handling performance compared to the examples.
- the rubber composition of Comparative Example 2 in which the content of the resin component is too small and the mass ratio of the resin component/isoprene skeleton rubber is less than 0.5, has poor wet grip performance.
- the rubber composition of Comparative Example 3 in which the glass transition temperature of the styrene-butadiene rubber used is too low, has lower wet grip performance than that of the Examples.
- the rubber composition of Comparative Example 4 in which the content of the resin component is too large, has poor fuel economy performance and lower dry handling performance than those of Examples.
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Abstract
Description
一方、昨今の環境問題への関心の高まりに伴う世界的な二酸化炭素排出規制の動きに関連して、自動車の低燃費化に対する要求が強まりつつある。このような要求に対応するため、タイヤ性能についても、低燃費性能の向上(転がり抵抗の低減)が求められている。
また、本発明は、ウェットグリップ性能と、低燃費性能と、ドライハンドリング性能とを高度にバランスさせたタイヤを提供することを更なる課題とする。
前記ゴム成分が、イソプレン骨格ゴムと、スチレン-ブタジエンゴムと、を含み、
前記スチレン-ブタジエンゴムは、ガラス転移温度が-40℃以上であり、
前記樹脂成分の含有量が、前記ゴム成分100質量部に対して15質量部より多く50質量部未満であり、
前記樹脂成分は、少なくとも部分的に水素添加されており、且つ、前記イソプレン骨格ゴムとのSP値の差が1.40(cal/cm3)1/2以下であり、
下記の式:
前記樹脂成分/前記イソプレン骨格ゴムの質量比率≧0.5
を満たすことを特徴とする。
また、本明細書において、イソプレン骨格ゴム、スチレン-ブタジエンゴム及び樹脂成分のSP値(溶解度パラメータ)は、Fedors法に従って、算出する。
また、本発明によれば、ウェットグリップ性能と、低燃費性能と、ドライハンドリング性能とを高度にバランスさせたタイヤを提供することができる。
本発明のタイヤ用ゴム組成物は、ゴム成分と、樹脂成分と、充填剤と、を含む。そして、本発明のタイヤ用ゴム組成物においては、前記ゴム成分が、イソプレン骨格ゴムと、スチレン-ブタジエンゴムと、を含み、前記スチレン-ブタジエンゴムは、ガラス転移温度が-40℃以上であり、前記樹脂成分の含有量が、前記ゴム成分100質量部に対して15質量部より多く50質量部未満であり、前記樹脂成分は、少なくとも部分的に水素添加されており、且つ、前記イソプレン骨格ゴムとのSP値の差が1.40(cal/cm3)1/2以下であり、下記の式:
前記樹脂成分/前記イソプレン骨格ゴムの質量比率≧0.5
を満たすことを特徴とする。
但し、前記樹脂成分の含有量が、ゴム成分100質量部に対して50質量部以上では、該ゴム組成物を適用したタイヤの低燃費性能とドライハンドリング性能が悪化する。これに対し、本発明のタイヤ用ゴム組成物においては、前記樹脂成分の含有量を、ゴム成分100質量部に対して50質量部未満とし、更に、ガラス転移温度が-40℃以上のスチレン-ブタジエンゴムを配合することで、該ゴム組成物を適用したタイヤの低燃費性能とドライハンドリング性能を補完する。
また、ガラス転移温度が-40℃以上のスチレン-ブタジエンゴムを配合することで、該ゴム組成物を適用したタイヤのドライハンドリング性能を向上させることもできる。
更に、前記樹脂成分/前記イソプレン骨格ゴムの質量比率を0.5以上とすることで、該ゴム組成物を適用したタイヤのウェットグリップ性能を更に向上させることができる。
従って、本発明のタイヤ用ゴム組成物は、タイヤに適用することで、タイヤのウェットグリップ性能と、低燃費性能と、ドライハンドリング性能とを高度にバランスさせることが可能である。
本発明のタイヤ用ゴム組成物は、ゴム成分を含み、該ゴム成分は、イソプレン骨格ゴムと、スチレン-ブタジエンゴムと、を含み、更に他のゴム成分を含んでもよい。
前記イソプレン骨格ゴムは、イソプレン単位を主たる骨格とするゴムであり、具体的には、天然ゴム(NR)、合成イソプレンゴム(IR)等が挙られる。
ゴム成分がイソプレン骨格ゴムを含有することで、ゴム組成物の破壊強度を高めることができる。その結果、該ゴム組成物を適用したタイヤの転がり抵抗を小さくして、低燃費性能を向上させることができる。
前記スチレン-ブタジエンゴム(SBR)は、ガラス転移温度が-40℃以上であり、好ましくは-35℃以上、更に好ましくは-30℃以上であり、また、好ましくは-5℃以下である。スチレン-ブタジエンゴムのガラス転移温度が-40℃以上であると、該ゴム組成物を適用したタイヤのドライハンドリング性能を十分に向上させることができる。また、ガラス転移温度が-5℃以下のスチレン-ブタジエンゴムは、合成し易い。
前記スチレン-ブタジエンゴムの結合スチレン量は、スチレン-ブタジエンゴムの重合に用いる単量体の量、重合度等により調整することができる。
前記窒素原子を含む官能基とアルコキシ基とを有する変性剤とは、少なくとも1つの窒素原子を含む官能基と少なくとも1つのアルコキシ基を有する変性剤の総称である。
窒素原子を含む官能基は、下記から選択されることが好ましい。
第一アミノ基、加水分解可能な保護基で保護された第一アミノ基、第一アミンのオニウム塩残基、イソシアネート基、チオイソシアネート基、イミン基、イミン残基、アミド基、加水分解可能な保護基で保護された第二アミノ基、環状第二アミノ基、環状第二アミンのオニウム塩残基、非環状第二アミノ基、非環状第二アミンのオニウム塩残基、イソシアヌル酸トリエステル残基、環状第三アミノ基、非環状第三アミノ基、ニトリル基、ピリジン残基、環状第三アミンのオニウム塩残基及び非環状第三アミンのオニウム塩残基からなる群から選択される官能基を有し、直鎖、分枝、脂環若しくは芳香族環を含む炭素数1~30の1価の炭化水素基、又は酸素原子、硫黄原子及びリン原子から選ばれる少なくとも1種のヘテロ原子を含んでいても良い、直鎖、分枝、脂環又は芳香族環を含む炭素数1~30の1価の炭化水素基である。
前記スチレン-ブタジエンゴム(SBR)は、アミノアルコキシシラン化合物で変性されていることが好ましく、充填剤に対して高い親和性を有する観点から、末端がアミノアルコキシシラン化合物で変性されていることが更に好ましい。スチレン-ブタジエンゴムの末端がアミノアルコキシシラン化合物で変性されている場合、変性スチレン-ブタジエンゴムと充填剤(特には、シリカ)との相互作用が特に大きくなる。
分子末端が変性されたスチレン-ブタジエンゴムは、例えば、国際公開第2003/046020号、特開2007-217562号公報に記載の方法に従って、活性末端を有するスチレン-ブタジエン共重合体の末端に、種々の変性剤を反応させることで製造できる。
一好適態様においては、該分子末端が変性されたスチレン-ブタジエンゴムは、国際公開第2003/046020号、特開2007-217562号公報に記載の方法に従って、シス-1,4結合量が75%以上の活性末端を有するスチレン-ブタジエン共重合体の末端に、アミノアルコキシシラン化合物を反応させた後、多価アルコールのカルボン酸部分エステルと反応させて安定化を行うことで製造することができる。
部分エステルの原料に用いられる多価アルコールとしては、好ましくは少なくとも三つの水酸基を有する炭素数5又は6の糖類(水素添加されていても、水素添加されていなくてもよい)、グリコールやポリヒドロキシ化合物等が用いられる。また、原料脂肪酸としては、好ましくは炭素数10~20の飽和又は不飽和脂肪酸であり、例えば、ステアリン酸、ラウリン酸、パルミチン酸が用いられる。
多価アルコールの脂肪酸部分エステルの中では、ソルビタン脂肪酸エステルが好ましく、具体的には、ソルビタンモノラウリン酸エステル、ソルビタンモノパルミチン酸エステル、ソルビタンモノステアリン酸エステル、ソルビタントリステアリン酸エステル、ソルビタンモノオレイン酸エステル、ソルビタントリオレイン酸エステル等が挙げられる。
R11 a-Si-(OR12)4-a ・・・ (i)
A1は、飽和環状3級アミン化合物残基、不飽和環状3級アミン化合物残基、ケチミン残基、ニトリル基、(チオ)イソシアナート基、イソシアヌル酸トリヒドロカルビルエステル基、ニトリル基、ピリジン基、(チオ)ケトン基、アミド基、並びに加水分解性基を有する第一若しくは第二アミノ基の中から選択される少なくとも1種の官能基である。n4が2以上の場合には、A1は、同一でも異なっていてもよく、A1は、Siと結合して環状構造を形成する二価の基であってもよい。
R21は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、n1が2以上の場合には同一でも異なっていてもよい。
R22は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、いずれも窒素原子及び/又はケイ素原子を含有していてもよい。n2が2以上の場合には、R22は、互いに同一若しくは異なっていてもよいし、或いは、一緒になって環を形成してもよい。
R23は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基、炭素数6~18の一価の芳香族炭化水素基又はハロゲン原子であり、n3が2以上の場合には同一でも異なっていてもよい。
R24は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基であり、n4が2以上の場合には同一でも異なっていてもよい。
加水分解性基を有する第一若しくは第二アミノ基における加水分解性基としては、トリメチルシリル基又はtert-ブチルジメチルシリル基が好ましく、トリメチルシリル基が特に好ましい。
A2は、NRa(Raは、一価の炭化水素基、加水分解性基又は含窒素有機基である)である。
R25は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基である。
R26は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基、炭素数6~18の一価の芳香族炭化水素基又は含窒素有機基であり、いずれも窒素原子及び/又はケイ素原子を含有していてもよい。p2が2の場合には、R26は、互いに同一でも異なっていてもよいし、或いは、一緒になって環を形成していてもよい。
R27は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基、炭素数6~18の一価の芳香族炭化水素基又はハロゲン原子である。
R28は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
加水分解性基としては、トリメチルシリル基又はtert-ブチルジメチルシリル基が好ましく、トリメチルシリル基が特に好ましい。
R31は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
R32及びR33は、それぞれ独立して、加水分解性基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基である。
R34は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、q1が2の場合には同一でも異なっていてもよい。
R35は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、q2が2以上の場合には同一でも異なっていてもよい。
R36は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
R37は、ジメチルアミノメチル基、ジメチルアミノエチル基、ジエチルアミノメチル基、ジエチルアミノエチル基、メチルシリル(メチル)アミノメチル基、メチルシリル(メチル)アミノエチル基、メチルシリル(エチル)アミノメチル基、メチルシリル(エチル)アミノエチル基、ジメチルシリルアミノメチル基、ジメチルシリルアミノエチル基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、r1が2以上の場合には同一でも異なっていてもよい。
R38は、炭素数1~20のヒドロカルビルオキシ基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、r2が2の場合には同一でも異なっていてもよい。
一般式(v)で表されるアミノアルコキシシラン化合物の具体例としては、N-(1,3-ジメチルブチリデン)-3-トリエトキシシリル-1-プロパンアミンが挙げられる。
R41は、炭素数1~20のヒドロカルビルオキシ基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基である。
R42は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
ここで、TMSは、トリメチルシリル基を示す(以下、同じ。)。
R45は、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であり、各R45は、同一でも異なっていてもよい。
R46は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
R47及びR48は、それぞれ独立して炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基である。複数のR47又はR48は、同一でも異なっていてもよい。
R49は、炭素数1~20の二価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の二価の芳香族炭化水素基である。
R50及びR51は、それぞれ独立して加水分解性基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基であるか、或いは、R50及びR51は結合して二価の有機基を形成している。
R52及びR53は、それぞれ独立してハロゲン原子、ヒドロカルビルオキシ基、炭素数1~20の一価の脂肪族若しくは脂環式炭化水素基又は炭素数6~18の一価の芳香族炭化水素基である。
R50及びR51としては、加水分解性基が好ましく、加水分解性基として、トリメチルシリル基、tert-ブチルジメチルシリル基が好ましく、トリメチルシリル基が特に好ましい。
一般式(x)~(xiii)中のR54~92は、同一でも異なっていてもよく、炭素数1~20の一価若しくは二価の脂肪族又は脂環式炭化水素基、或いは炭素数6~18の一価若しくは二価の芳香族炭化水素基である。
一般式(xiii)中のα及びβは、0~5の整数である。
また、一般式(xiii)を満たす化合物の中でも、特に、N,N-ジメチル-2-(3-(ジメトキシメチルシリル)プロポキシ)エタンアミン、N,N-ビス(トリメチルシリル)-2-(3-(トリメトキシシリル)プロポキシ)エタンアミン、N,N-ジメチル-2-(3-(トリメトキシシリル)プロポキシ)エタンアミン、N,N-ジメチル-3-(3-(トリメトキシシリル)プロポキシ)プロパン-1-アミンが好ましい。
前記スチレン-ブタジエンゴム(SBR)は、下記一般式(I)で表されるカップリング剤によって変性されていることも好ましい。この場合、ゴム組成物を適用したタイヤの低燃費性能を更に向上させることができる。
R4、R5、R6、R7及びR9は、それぞれ独立して炭素数1~20のアルキル基を示す。
R8及びR11は、それぞれ独立して炭素数1~20のアルキレン基を示す。
R10は、炭素数1~20の、アルキル基又はトリアルキルシリル基を示す。
mは、1~3の整数を示し、pは、1又は2を示す。
R1~R11、m及びpは、複数存在する場合、それぞれ独立している。
i、j及びkは、それぞれ独立して0~6の整数を示す。但し、(i+j+k)は、3~10の整数である。
Aは、炭素数1~20の、炭化水素基、又は、酸素原子、窒素原子、ケイ素原子、硫黄原子及びリン原子からなる群から選択される少なくとも一種の原子を有し、活性水素を有しない有機基を示す。
ここで、一般式(I)中、Aが示す炭化水素基は、飽和、不飽和、脂肪族、及び芳香族の炭化水素基を包含する。活性水素を有しない有機基としては、例えば、水酸基(-OH)、第2級アミノ基(>NH)、第1級アミノ基(-NH2)、スルフヒドリル基(-SH)等の活性水素を有する官能基、を有しない有機基が挙げられる。
前記収縮因子(g’)は、好ましくは0.64未満であり、より好ましくは0.63以下であり、より好ましくは0.60以下であり、更に好ましくは0.59以下であり、より一層好ましくは0.57以下である。また、収縮因子(g’)の下限は、特に限定されず、検出限界値以下であってもよいが、好ましくは0.30以上であり、より好ましくは0.33以上であり、更に好ましくは0.35以上であり、より一層好ましくは0.45以上である。収縮因子(g’)がこの範囲である変性スチレン-ブタジエンゴムを使用することで、ゴム組成物の加工性が向上する。
収縮因子(g’)は分岐度に依存する傾向にあるため、例えば、分岐度を指標として収縮因子(g’)を制御することができる。具体的には、分岐度が6である変性スチレン-ブタジエンゴムとした場合には、その収縮因子(g’)は0.59以上0.63以下となる傾向にあり、分岐度が8である変性スチレン-ブタジエンゴムとした場合には、その収縮因子(g’)は0.45以上0.59以下となる傾向にある。
また、前記変性スチレン-ブタジエンゴムは、分岐を有し、分岐度が6以上であることがより好ましい。また、変性スチレン-ブタジエンゴムは、1以上のカップリング残基と、該カップリング残基に対して結合するスチレン-ブタジエン共重合体鎖とを有し、更に、上記分岐が、1の当該カップリング残基に対して6以上の当該スチレン-ブタジエン共重合体鎖が結合している分岐を含むことが、更に好ましい。分岐度が6以上であること、及び、分岐が、1のカップリング残基に対して6以上のスチレン-ブタジエン共重合体鎖が結合している分岐を含むよう、変性スチレン-ブタジエンゴムの構造を特定することにより、収縮因子(g’)を0.63以下にすることができる。
更に、前記変性スチレン-ブタジエンゴムは、分岐を有し、分岐度が7以上であることが更に好ましく、分岐度が8以上であることがより一層好ましい。分岐度の上限は、特に限定されないが、18以下であることが好ましい。また、変性スチレン-ブタジエンゴムは、1以上のカップリング残基と、該カップリング残基に対して結合するスチレン-ブタジエン共重合体鎖とを有し、更に、上記分岐が、1の当該カップリング残基に対して7以上の当該スチレン-ブタジエン共重合体鎖が結合している分岐を含むことが、より一層好ましく、1の当該カップリング残基に対して8以上の当該スチレン-ブタジエン共重合体鎖が結合している分岐を含むことが、特に好ましい。分岐度が8以上であること、及び、分岐が、1のカップリング残基に対して8以上のスチレン-ブタジエン共重合体鎖が結合している分岐を含むよう、変性スチレン-ブタジエンゴムの構造を特定することにより、収縮因子(g’)を0.59以下にすることができる。
なお、本明細書において、ゴム成分の「分子量」とは、GPC(ゲルパーミエーションクロマトグラフィー)によって得られる、標準ポリスチレン換算分子量である。特定の高分子量成分の含有量がこのような範囲にある変性スチレン-ブタジエンゴムを得るためには、後述する重合工程と反応工程とにおける反応条件を制御することが好ましい。例えば、重合工程においては、後述する有機モノリチウム化合物の重合開始剤としての使用量を調整すればよい。また、重合工程において、連続式、及び回分式のいずれの重合様式においても、滞留時間分布を有する方法を用いる、即ち、成長反応の時間分布を広げるとよい。
前記スチレン-ブタジエン共重合体は、1,3-ブタジエンとスチレンを共重合して得られる。
前記有機モノリチウム化合物は、工業的入手の容易さ及び重合反応のコントロールの容易さの観点から、好ましくは、アルキルリチウム化合物である。この場合、重合開始末端にアルキル基を有する、スチレン-ブタジエン共重合体が得られる。アルキルリチウム化合物としては、例えば、n-ブチルリチウム、sec-ブチルリチウム、tert-ブチルリチウム、n-ヘキシルリチウム、ベンジルリチウム、フェニルリチウム、及びスチルベンリチウムが挙げられる。アルキルリチウム化合物としては、工業的入手の容易さ及び重合反応のコントロールの容易さの観点から、n-ブチルリチウム、及びsec-ブチルリチウムが好ましい。これらの有機モノリチウム化合物は、1種単独で用いてもよいし、2種以上を併用してもよい。
前記極性化合物としては、例えば、テトラヒドロフラン、ジエチルエーテル、ジオキサン、エチレングリコールジメチルエーテル、エチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジブチルエーテル、ジメトキシベンゼン、2,2-ビス(2-オキソラニル)プロパン等のエーテル類;テトラメチルエチレンジアミン、ジピペリジノエタン、トリメチルアミン、トリエチルアミン、ピリジン、キヌクリジン等の第3級アミン化合物;カリウム-tert-アミラート、カリウム-tert-ブチラート、ナトリウム-tert-ブチラート、ナトリウムアミラート等のアルカリ金属アルコキシド化合物;トリフェニルホスフィン等のホスフィン化合物等を用いることができる。これらの極性化合物は、1種単独で用いてもよいし、2種以上を併用してもよい。
また、前記スチレン-ブタジエン共重合体又は変性スチレン-ブタジエンゴム中の結合スチレン量は、特に限定されないが、0質量%超60質量%以下であることが好ましく、20質量%以上45質量%以下であることがより好ましい。
前記結合ブタジエン量及び結合スチレン量が上記範囲であると、ゴム組成物の低ロス性と耐摩耗性能とを更に向上させることができる。
なお、結合スチレン量は、フェニル基の紫外吸光によって測定でき、ここから結合ブタジエン量も求めることができる。
なお、変性スチレン-ブタジエンゴムについては、ハンプトンの方法[R.R.Hampton,Analytical Chemistry,21,923(1949)]により、ブタジエン結合単位中のビニル結合量(1,2-結合量)を求めることができる。
前記反応工程における反応時間は、好ましくは10秒以上であり、より好ましくは30秒以上である。重合工程の終了時から反応工程の開始時までの時間は、カップリング率の観点から、より短い方が好ましいが、より好ましくは5分以内である。
反応工程における混合は、機械的な攪拌、スタティックミキサーによる攪拌等のいずれでもよい。重合工程が連続式である場合は、反応工程も連続式であることが好ましい。反応工程における反応器は、例えば、撹拌機付きの槽型、管型のものが用いられる。カップリング剤は、不活性溶媒により希釈して反応器に連続的に供給してもよい。重合工程が回分式の場合は、重合反応器にカップリング剤を投入する方法でも、別の反応器に移送して反応工程を行ってもよい。
より好ましくは、前記一般式(I)において、Aは、前記一般式(II)又は(III)で表され、kは、0を示し、前記一般式(II)又は(III)において、aは、2~10の整数を示す。
より一層好ましくは、前記一般式(I)において、Aは、前記一般式(II)で表され、kは、0を示し、前記一般式(II)において、aは、2~10の整数を示す。
かかるカップリング剤としては、例えば、ビス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]アミン、トリス(3-トリメトキシシリルプロピル)アミン、トリス(3-トリエトキシシリルプロピル)アミン、トリス(3-トリメトキシシリルプロピル)-[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-1,3-プロパンジアミン、テトラキス[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-1,3-プロパンジアミン、テトラキス(3-トリメトキシシリルプロピル)-1,3-プロパンジアミン、テトラキス(3-トリメトキシシリルプロピル)-1,3-ビスアミノメチルシクロヘキサン、トリス(3-トリメトキシシリルプロピル)-メチル-1,3-プロパンジアミン、ビス[3-(2,2-ジメトキシ-1-アザ-2-シラシクロペンタン)プロピル]-(3-トリスメトキシシリルプロピル)-メチル-1,3-プロパンジアミン等が挙げられ、これらの中でも、テトラキス(3-トリメトキシシリルプロピル)-1,3-プロパンジアミン、テトラキス(3-トリメトキシシリルプロピル)-1,3-ビスアミノメチルシクロヘキサンが特に好ましい。
前記変性スチレン-ブタジエンゴムのGPCによるピーク分子量をMp1、スチレン-ブタジエン共重合体のピーク分子量をMp2とした場合、以下の式が成り立つことが好ましい。
(Mp1/Mp2)<1.8×10-12×(Mp2-120×104)2+2
Mp2は、20×104以上80×104以下、Mp1は30×104以上150×104以下がより好ましい。Mp1及びMp2は、後述する実施例に記載の方法により求める。
また、前記変性スチレン-ブタジエンゴムは、重合後のゲル生成を防止する観点、及び加工時の安定性を向上させる観点から、例えば、2,6-ジ-tert-ブチル-4-ヒドロキシトルエン(BHT)、n-オクタデシル-3-(4’-ヒドロキシ-3’,5’-ジ-tert-ブチルフェノール)プロピネート、2-メチル-4,6-ビス[(オクチルチオ)メチル]フェノール等の酸化防止剤を添加することが好ましい。
R12、R13及びR14は、各々独立に、単結合又は炭素数1~20のアルキレン基を示す。
R15及びR18は、各々独立に、炭素数1~20のアルキル基を示す。
R16、R19、及びR20は、各々独立に、水素原子又は炭素数1~20のアルキル基を示す。
R17及びR21は、各々独立に、炭素数1~20のアルキレン基を示す。
R22は、水素原子又は炭素数1~20のアルキル基を示す。
m及びxは、1~3の整数を示し、x≦mであり、pは、1又は2を示し、yは1~3の整数を示し、y≦(p+1)であり、zは、1又は2の整数を示す。
それぞれ複数存在する場合のD、R12~R22、m、p、x、y、及びzは、各々独立しており、同じであっても異なっていてもよい。
また、iは、0~6の整数を示し、jは0~6の整数を示し、kは0~6の整数を示し、(i+j+k)は3~10の整数であり、((x×i)+(y×j)+(z×k))は、5~30の整数である。
Aは、炭素数1~20の炭化水素基、又は、酸素原子、窒素原子、ケイ素原子、硫黄原子、及びリン原子からなる群より選ばれる少なくとも1種の原子を有し、かつ、活性水素を有しない有機基を示す。Aが示す炭化水素基は、飽和、不飽和、脂肪族、及び芳香族の炭化水素基を包含する。上記活性水素を有しない有機基としては、例えば、水酸基(-OH)、第2級アミノ基(>NH)、第1級アミノ基(-NH2)、スルフヒドリル基(-SH)等の活性水素を有する官能基、を有しない有機基が挙げられる。
前記スチレン-ブタジエンゴム(SBR)は、少なくとも一方の末端が以下の一般式(1)で表される化合物(アルコキシシラン)を含む変性剤で変性されていることも好ましい。
より具体的には、前記R1~R4は、置換又は非置換の炭素数1~10のアルキル基であってもよく、さらに具体的には、前記R1~R4は、それぞれ独立して置換又は非置換の、炭素数1~6のアルキル基であってもよい。
なお、前記R5~R8がアルキル基ではなく、加水分解可能な置換基の場合、N-R5R6及びN-R7R8の結合が水分存在下でN-Hに加水分解され、重合体の加工性に悪影響を及ぼし得る。
なお、前記R5~R8にアミノ基を保護するための保護基が結合するか、又は、水素が結合する場合には、前記式(1)で表される化合物による効果の具現が難しい可能性がある。水素が結合する場合、変性過程で陰イオンが水素と反応して反応性を失うようになって変性反応自体が不可能となり、保護基が結合する場合、変性反応が行われるが、重合体末端に結合した状態で後加工時に加水分解によって脱保護されて1級又は2級アミノ基になり、脱保護された1級又は2級アミノ基は、その後の配合時に配合物の高粘度化を引き起こし、加工性低下の原因になるおそれがある。
より具体的には、L1及びL2は、それぞれ独立して炭素数1~10のアルキレン基、更に具体的には、メチレン基、エチレン基又はプロピレン基のような炭素数1~6のアルキレン基とすることができる。
また、前記重量平均分子量及び数平均分子量は、それぞれゲル透過型クロマトグラフィ(GPC)で分析されるポリスチレン換算分子量である。
前記変性スチレン-ブタジエンゴムの重量平均分子量(Mw)が100,000g/mol未満であるか、又は数平均分子量(Mn)が50,000g/mol未満の場合、ゴム組成物に適用する際の引張特性の低下のおそれがある。また、重量平均分子量(Mw)が4,000,000g/molを超えているか、数平均分子量(Mn)が2,000,000g/molを超える場合には、変性スチレン-ブタジエンゴムの加工性の低下によりゴム組成物の作業性が悪化し、混練が困難となり、また、ゴム組成物の物性を十分に向上させることが難しくなることがある。
より具体的には、前記変性スチレン-ブタジエンゴムは、前記分子量分布とともに、重量平均分子量(Mw)及び数平均分子量(Mn)の条件を同時に満たしている場合には、ゴム組成物に適用した場合、ゴム組成物の粘弾性と加工性をバランスよく改善させることができる。
前記ムーニー粘度は、ムーニー粘度計、例えば、Monsanto社のMV2000Eで、100℃、ローター速度2±0.02rpmで、大ローターを使って測定することができる。このとき用いられた試料は、室温(23±3℃)で30分以上放置した後、27±3gを採取して、ダイキャビティの内部に満たしておき、プラテンを作動させて測定することができる。
また、式(2)において、R12は、単結合;置換基で置換又は非置換の炭素数1~20のアルキレン基;置換基で置換又は非置換の炭素数5~20のシクロアルキレン基;又は置換基で置換又は非置換の炭素数5~20のアリーレン基であり、ここで、上記置換基は、炭素数1~10のアルキル基、炭素数5~10のシクロアルキル基、又は炭素数6~20のアリール基である。
また、式(2)において、R13は、炭素数1~30のアルキル基;炭素数2~30のアルケニル基;炭素数2~30のアルキニル基;炭素数1~30のヘテロアルキル基;炭素数2~30のヘテロアルケニル基;炭素数2~30のヘテロアルキニル基;炭素数5~30のシクロアルキル基;炭素数6~30のアリール基;炭素数3~30の複素環基;又は下記一般式(2a)若しくは一般式(2b)で表される作用基であり、mは1~5の整数であり、R13のうち少なくとも1つは、下記一般式(2a)若しくは一般式(2b)で表される作用基であり、mが2~5の整数の場合、複数のR13は、互いに同一であっても、異なってもよい。
また、式(2a)において、R15及びR16は、互いに独立に、炭素数1~10のアルキル基、炭素数5~10のシクロアルキル基、又は炭素数6~20のアリール基で置換又は非置換の炭素数1~20のアルキレン基である。
また、式(2a)において、R17は、水素;炭素数1~30のアルキル基;炭素数2~30のアルケニル基;炭素数2~30のアルキニル基;炭素数1~30のヘテロアルキル基;炭素数2~30のヘテロアルケニル基;炭素数2~30のヘテロアルキニル基;炭素数5~30のシクロアルキル基;炭素数6~30のアリール基;炭素数3~30の複素環基であり、Xは、N、O又はS原子であり、但し、XがO又はSである場合、R17は存在しない。
また、式(2b)において、R19及びR20は、互いに独立に、炭素数1~30のアルキル基;炭素数2~30のアルケニル基;炭素数2~30のアルキニル基;炭素数1~30のヘテロアルキル基;炭素数2~30のヘテロアルケニル基;炭素数2~30のヘテロアルキニル基;炭素数5~30のシクロアルキル基;炭素数6~30のアリール基;炭素数3~30の複素環基である。
具体的には、例えば、炭化水素溶媒中で、式(2)で表される化合物を含む変性剤の存在下にて、ブタジエン単量体及びスチレン単量体を重合させることで、式(2)で表される化合物由来の変性基を、前記スチレン-ブタジエン共重体に付与することができる。
前記ゴム成分は、更に他のゴムを含んでもよく、ゴム成分100質量部中、他のゴム含有量は、35質量部以下が好ましい。かかる他のゴムとしては、ブタジエンゴム(BR)、クロロプレンゴム(CR)、ブチルゴム(IIR)、ハロゲン化ブチルゴム、エチレン-プロピレンゴム(EPR,EPDM)、フッ素ゴム、シリコーンゴム、ウレタンゴム等が挙げられる。これらの中でも、ブタジエンゴム(BR)、クロロプレンゴム(CR)等のジエン系ゴムが好ましく、ブタジエンゴム(BR)が更に好ましい。
また、ブタジエンゴム(BR)としては、ハイシスポリブタジエンが好ましく、ここで、ハイシスポリブタジエンは、シス-1,4結合含量が90質量%以上であることが好ましい。なお、ゴム成分がブタジエンゴムを含む場合、ブタジエンゴムの含有量は、ゴム成分100質量部中、1~35質量部の範囲が好ましい。
本発明のタイヤ用ゴム組成物は、樹脂成分を含む。該樹脂成分は、少なくとも部分的に水素添加されており、且つ、前記イソプレン骨格ゴムとのSP値の差が1.40(cal/cm3)1/2以下であり、
下記の式:
前記樹脂成分/前記イソプレン骨格ゴムの質量比率≧0.5
を満たす。
ここで、樹脂成分の軟化点は、JIS-K2207-1996(環球法)に準拠して測定する。
また、樹脂成分の重量平均分子量は、ゲル透過クロマトグラフィー(GPC)により測定し、ポリスチレン換算の値を算出する。
タイヤからの樹脂成分の析出を抑制し、タイヤ外観の低下を抑制する観点から、樹脂成分のポリスチレン換算の重量平均分子量は、500g/mol以上であることが好ましく、550g/mol以上であることがより好ましく、600g/mol以上であることがより好ましく、650g/mol以上であることがより好ましく、700g/mol以上であることが更に好ましい。また、ゴム成分への樹脂成分の相溶性を高め、樹脂成分による効果をより高める観点から、樹脂成分のポリスチレン換算の重量平均分子量は、1570g/mol以下であることがより好ましく、1530g/mol以下であることがより好ましく、1500g/mol以下であることがより好ましく、1470g/mol以下であることがより好ましく、1430g/mol以下であることがより好ましく、1400g/mol以下であることがより好ましく、1370g/mol以下であることがより好ましく、1330g/mol以下であることがより好ましく、1300g/mol以下であることがより好ましく、1200g/mol以下であることがより好ましく、1100g/mol以下であることがより好ましく、1000g/mol以下であることがより好ましく、950g/mol以下であることが更に好ましい。
なお、樹脂成分の軟化点及びポリスチレン換算の重量平均分子量は、後述する実施例に記載の方法で求めることができる。
水素添加されている樹脂成分の原料となる樹脂としては、C5系樹脂、C5-C9系樹脂、C9系樹脂、テルペン系樹脂、ジシクロペンタジエン系樹脂、テルペン-芳香族化合物系樹脂等が挙げられ、これら樹脂は、1種単独で用いてもよいし、2種以上を組み合わせて用いてもよい。
C5留分には、通常1-ペンテン、2-ペンテン、2-メチル-1-ブテン、2-メチル-2-ブテン、3-メチル-1-ブテン等のオレフィン系炭化水素、2-メチル-1,3-ブタジエン、1,2-ペンタジエン、1,3-ペンタジエン、3-メチル-1,2-ブタジエン等のジオレフィン系炭化水素等が含まれる。なお、C5系樹脂は、市販品を利用することができる。
C5-C9系樹脂としては、C9以上の成分の少ない樹脂が、ゴム成分との相溶性の観点から好ましい。ここで、「C9以上の成分が少ない」とは、樹脂全量中のC9以上の成分が50質量%未満、好ましくは40質量%以下であることを言うものとする。C5-C9系樹脂は、市販品を利用することができる。
C9系樹脂としては、例えば、インデン、α-メチルスチレン、ビニルトルエン等を主成分とする共重合体等が挙げられる。
ここで、樹脂全量中のジシクロペンタジエン由来成分が50質量%以上の場合、C5-DCPD系樹脂はジシクロペンタジエン系樹脂に含まれるものとする。樹脂全量中のジシクロペンタジエン由来成分が50質量%未満の場合、C5-DCPD系樹脂はC5系樹脂に含まれるものとする。更に第三成分等が少量含まれる場合でも同様である。
本発明のタイヤ用ゴム組成物は、充填剤を含む。充填剤を含むことで、ゴム組成物の補強性が向上する。
前記ゴム組成物中の充填剤の含有量は、前記ゴム成分100質量部に対して40~125質量部の範囲が好ましい。ゴム組成物中の充填剤の含有量が、ゴム成分100質量部に対し、40質量部以上であると、該ゴム組成物を適用したタイヤの補強が十分であり、ドライハンドリング性能を更に向上させることができ、また、125質量部以下であると、ゴム組成物の弾性率が高くなり過ぎず、該ゴム組成物を適用したタイヤのウェットグリップ性能が更に向上する。タイヤの転がり抵抗をより低くする観点(低燃費性能を向上させる観点)から、ゴム組成物中の充填剤の含有量は、ゴム成分100質量部に対し、45質量部以上であることがより好ましく、50質量部以上であることがより好ましく、55質量部以上であることが更に好ましい。また、タイヤのウェットグリップ性能を向上させる観点から、ゴム組成物中の充填剤の含有量は、ゴム成分100質量部に対し、105質量部以下であることがより好ましく、100質量部以下であることがより好ましく、95質量部以下であることが更に好ましい。
前記充填剤は、シリカを含有することが好ましく、窒素吸着比表面積(BET法)が80m2/g以上330m2/g未満であるシリカを含有することが更に好ましい。シリカの窒素吸着比表面積(BET法)が80m2/g以上であると、該ゴム組成物を適用したタイヤを十分に補強でき、タイヤの転がり抵抗を更に低くすることができる。また、シリカの窒素吸着比表面積(BET法)が330m2/g未満であると、ゴム組成物の弾性率が高くなり過ぎず、該ゴム組成物を適用したタイヤのウェットグリップ性能が更に向上する。タイヤの転がり抵抗をより低くする観点から、シリカの窒素吸着比表面積(BET法)は、110m2/g以上であることが好ましく、130m2/g以上であることが好ましく、150m2/g以上であることが好ましく、180m2/g以上であることが更に好ましい。また、タイヤのウェットグリップ性能をより向上させる観点から、シリカの窒素吸着比表面積(BET法)は、300m2/g以下であることが好ましく、280m2/g以下であることがより好ましく、270m2/g以下であることが更に好ましい。
前記充填剤は、カーボンブラックを含むことも好ましい。該カーボンブラックは、ゴム組成物を補強して、該ゴム組成物を適用したタイヤのドライハンドリング性能を更に向上させることができる。
カーボンブラックとしては、特に限定されるものではなく、例えば、GPF、FEF、HAF、ISAF、及びSAFグレードのカーボンブラックが挙げられる。これらカーボンブラックは、一種単独で使用してもよいし、二種以上を併用してもよい。
充填剤がシリカとカーボンブラックを含む場合、シリカとカーボンブラックの総量中のシリカの割合は、80質量%以上100質量%未満であることが好ましく、90質量%以上100質量%未満であることが更に好ましい。シリカの割合が80質量%以上であることで、該ゴム組成物を適用したタイヤの機械的強度が向上し、転がり抵抗をより低くすることができる。
前記充填剤は、シリカ、カーボンブラック以外に、例えば、クレー、タルク、炭酸カルシウム、水酸化アルミニウム等の無機充填剤を含んでいてもよい。
上述のその他の充填剤は、充填剤中のシリカの割合が70質量%以上である範囲で、含まれることが好ましい。充填剤中のシリカの割合が70質量%以上であることで、該ゴム組成物を適用したタイヤの機械的強度が向上し、転がり抵抗をより低くすることができる。充填剤中のシリカの割合は、より好ましくは80質量%以上であり、更に好ましくは85質量%以上であり、より一層好ましくは90質量%以上100質量%未満である。
本発明のタイヤ用ゴム組成物は、スチレン系熱可塑性エラストマー(TPS)を含んでもよい。該スチレン系熱可塑性エラストマー(TPS)は、スチレン系重合体ブロック(ハードセグメント)と、共役ジエン系重合体ブロック(ソフトセグメント)とを有し、スチレン系重合体部分が物理架橋を形成して橋かけ点となり、一方、共役ジエン系重合体ブロックがゴム弾性を付与する。共役ジエン系重合体ブロック(ソフトセグメント)の二重結合は、一部又は全部が水素化されていてもよい。
なお、スチレン系熱可塑性エラストマー(TPS)は、熱可塑性である一方、前記ゴム成分(好ましくは、ジエン系ゴム)は、熱可塑性ではない。そのため、本明細書においては、スチレン系熱可塑性エラストマー(TPS)は、前記ゴム成分に含めないものとする。スチレン系熱可塑性エラストマー(TPS)の含有量は、前記ゴム成分100質量部に対して1~30質量部の範囲が好ましい。
本発明のタイヤ用ゴム組成物は、既述のゴム成分、樹脂成分、充填剤、スチレン系熱可塑性エラストマー、並びに、必要に応じて、ゴム工業界で通常使用される各種成分、例えば、シランカップリング剤、老化防止剤、ワックス、オイル、加工助剤、ステアリン酸、酸化亜鉛(亜鉛華)、加硫促進剤、加硫剤等を、本発明の目的を害しない範囲内で適宜選択して含有していてもよい。これら配合剤としては、市販品を好適に使用することができる。
前記ゴム組成物の製造方法は、特に限定されるものではないが、例えば、既述のゴム成分、樹脂成分及び充填剤に、必要に応じて適宜選択した各種成分を配合して、混練り、熱入れ、押出等することにより製造することができる。また、得られたゴム組成物を加硫することで、加硫ゴムとすることができる。
本発明のトレッドゴムは、上記のタイヤ用ゴム組成物からなることを特徴とする。かかる本発明のトレッドゴムは、上記のタイヤ用ゴム組成物からなるため、タイヤに適用することで、タイヤのウェットグリップ性能と、低燃費性能と、ドライハンドリング性能とを高度にバランスさせることが可能である。
なお、本発明のトレッドゴムは、新品タイヤに適用してもよいし、更生タイヤに適用してもよい。
本発明のタイヤは、上記のトレッドゴムを具えることを特徴とする。かかる本発明のタイヤは、上記のトレッドゴムを具えるため、ウェットグリップ性能と、低燃費性能と、ドライハンドリング性能とが高度にバランスされている。
スチレン-ブタジエンゴムのガラス転移温度(Tg)及び結合スチレン量は、以下の方法で測定した。また、天然ゴム(イソプレン骨格ゴム)及びスチレン-ブタジエンゴムのSP値(溶解度パラメータ)は、Fedors法に従って、算出した。
合成したスチレン-ブタジエンゴムを試料として、TAインスツルメンツ社製DSC250を用い、ヘリウム50mL/分の流通下、-100℃から20℃/分で昇温しながらDSC曲線を記録し、DSC微分曲線のピークトップ(Inflection point)をガラス転移温度とした。
合成したスチレン-ブタジエンゴムを試料として、試料100mgを、クロロホルムで100mLにメスアップし、溶解して測定サンプルとした。スチレンのフェニル基による紫外線吸収波長(254nm付近)の吸収量により、試料100質量%に対しての結合スチレン量(質量%)を測定した。なお、測定装置として、島津製作所社製の分光光度計「UV-2450」を用いた。
樹脂成分の軟化点、重量平均分子量は、以下の方法で測定した。また、樹脂成分のSP値(溶解度パラメータ)は、Fedors法に従って、算出した。
樹脂成分の軟化点は、JIS-K2207-1996(環球法)に準拠して測定した。
以下の条件で、ゲル透過クロマトグラフィー(GPC)により、水添樹脂の平均分子量を測定し、ポリスチレン換算の重量平均分子量を算出した。
・カラム温度:40℃
・注入量:50μL
・キャリアー及び流速:テトラヒドロフラン 0.6mL/min
・サンプル調製:樹脂成分約2.5mgをテトラヒドロフラン10mLに溶解
表1に示す配合処方に従って、各成分を配合して混練し、実施例及び比較例のゴム組成物を調製した。
得られた実施例及び比較例のゴム組成物を、145℃で33分間加硫し、加硫ゴム試験片を得た。得られた加硫ゴム試験片に対して、以下の方法で、ウェットグリップ性能、低燃費性能、ドライハンドリング性能を評価した。
ポータブル・フリクション・テスターを用いて、湿潤アスファルト路面に対する試験片の摩擦係数を測定した。評価結果は、比較例1の摩擦係数を100として、指数表示した。指数値が大きい程、摩擦係数が大きく、ウェットグリップ性能に優れることを示す。
試験片の損失正接(tanδ)を、粘弾性測定装置(レオメトリックス社製)を用いて、温度50℃、歪1%、周波数52Hzの条件で測定した。評価結果は、比較例1のtanδの逆数を100として、指数表示した。指数値が大きい程、tanδが小さく、低燃費性能に優れることを示す。
試験片の貯蔵弾性率(E’)を、粘弾性測定装置(レオメトリックス社製)を用いて、温度30℃、歪1%、周波数52Hzの条件で測定した。評価結果は、比較例1のE’を100として、指数表示した。指数値が大きい程、E’が大きく、ドライハンドリング性能に優れることを示す。
*2 SBR1: 下記の方法で合成したヒドロカルビルオキシシラン化合物変性スチレン-ブタジエンゴム(変性SBR)、Tg=-25℃、SP値=9.00(cal/cm3)1/2
*3 SBR2: 下記の方法で合成したヒドロカルビルオキシシラン化合物変性スチレン-ブタジエンゴム、Tg=-65℃、SP値=8.65(cal/cm3)1/2
*4 充填剤: シリカ、東ソーシリカ株式会社製、商品名「ニップシールAQ」
*5 樹脂: 水添C5系樹脂、Eastman社製、商品名「登録商標Impera E1780」、軟化点=130℃、重量平均分子量(Mw)=909g/mol、SP値=8.35(cal/cm3)1/2
*6 オイル: 三共油化工業株式会社製の商品名「A/Oミックス」と、ゴム成分の油展量の総量
*7 シランカップリング剤: エボニックデグッサ社製、商品名「Si75」
*8 老化防止剤: 大内新興化学工業株式会社製、商品名「ノクラック6C」
*9 ワックス: 日本精蝋株式会社製、商品名「オゾエース0701」
*10 加硫促進剤A: 大内新興化学工業株式会社製、商品名「ノクセラーDM-P」
*11 加硫促進剤B: 三新化学工業株式会社製、商品名「サンセラーNS-G」
(i)変性開始剤の調製
真空乾燥させた4Lステンレススチール圧力容器を2つ用意する。最初の圧力容器にシクロヘキサン944g、下記構造式(2-1)で表される化合物161g及びテトラメチルエチレンジアミン86gを投入し、第1反応溶液を製造する。これと同時に、2番目の圧力容器に液状の20質量%n-ブチルリチウム318g及びシクロヘキサン874gを投入し、第2反応溶液を製造する。この時、下記構造式(2-1)で表される化合物、n-ブチルリチウム及びテトラメチルエチレンジアミンのモル比は、1:1:1である。各圧力容器の圧力を7barに維持した状態で、質量流量計を用いて連続式反応器内に、第1連続式チャネルに第1反応溶液を1.0g/分の注入速度で、第2連続式チャネルに第2反応溶液を1.0g/分の注入速度でそれぞれ注入する。この時、連続式反応器の温度を-10℃に維持し、バックプレッシャレギュレータを用いて内部圧力を3barに維持し、反応器内の滞留時間を10分以内になるように調節する。反応を終了して変性開始剤を得る。
3基の反応器が直列に連結された連続反応器のうち第1基反応器に、n-ヘキサンにスチレンが60質量%で溶解したスチレン溶液を7.99kg/h、n-ヘキサンに1,3-ブタジエンが60質量%で溶解した1,3-ブタジエン溶液を10.55kg/h、n-ヘキサン47.66kg/h、n-ヘキサンに1,2-ブタジエンが2.0質量%で溶解した1,2-ブタジエン溶液を10g/h、極性添加剤としてn-ヘキサンに2,2-ジ(2-テトラヒドロフリル)プロパンが10質量%で溶解した溶液を10.0g/h、上記製造例で製造された変性開始剤を292.50g/hの速度で注入する。この時、第1基反応器の温度は50℃となるように維持し、重合転換率が43%となった時、移送配管を通じて、第1反応器から第2反応器に重合物を移送する。
引き続き、第2反応器にn-ヘキサンに1,3-ブタジエンが60質量%で溶解した1,3-ブタジエン溶液を0.95kg/hの速度で注入する。この時、第2基反応器の温度は65℃となるように維持し、重合転換率が95%以上となった時、移送配管を通じて、第2反応器から第3反応器に重合物を移送する。
上記第2反応器から第3反応器に重合物を移送し、変性剤として下記構造式(1-1)で表される化合物が溶解した溶液を第3反応器に投入する(変性剤:活性Li=1:1mol)。第3反応器の温度は、65℃となるように維持する。
得られた両末端変性SBRは、ガラス転移温度(Tg)が-25℃であった。
乾燥し、窒素置換した800mLの耐圧ガラス容器に、1,3-ブタジエンのシクロヘキサン溶液およびスチレンのシクロヘキサン溶液を、1,3-ブタジエン67.5gおよびスチレン7.5gになるように加え、2,2-ジテトラヒドロフリルプロパン0.6mmolを加え、0.8mmolのn-ブチルリチウムを加えた後、50℃で1.5時間重合を行った。この際の重合転化率がほぼ100%となった重合反応系に対し、変性剤としてN,N-ビス(トリメチルシリル)-3-[ジエトキシ(メチル)シリル]プロピルアミンを0.72mmol添加し、50℃で30分間変性反応を行った。その後、2,6-ジ-t-ブチル-p-クレゾール(BHT)のイソプロパノール5質量%溶液2mLを加えて反応を停止させ、常法に従い乾燥して変性SBRを得た。
一方、樹脂成分/イソプレン骨格ゴムの質量比率が0.5未満である比較例1のゴム組成物は、実施例と比較してウェットグリップ性能、低燃費性能、ドライハンドリング性能が向上しないことが分かる。また、樹脂成分の含有量が少な過ぎ、樹脂成分/イソプレン骨格ゴムの質量比率が0.5未満である比較例2のゴム組成物は、ウェットグリップ性能が悪いことが分かる。また、使用したスチレン-ブタジエンゴムのガラス転移温度が低過ぎる比較例3のゴム組成物は、ウェットグリップ性能が実施例よりも低いことが分かる。また、樹脂成分の含有量が多過ぎる比較例4のゴム組成物は、低燃費性能が悪く、また、ドライハンドリング性能が実施例よりも低いことが分かる。
Claims (10)
- ゴム成分と、樹脂成分と、充填剤と、を含むタイヤ用ゴム組成物であって、
前記ゴム成分が、イソプレン骨格ゴムと、スチレン-ブタジエンゴムと、を含み、
前記スチレン-ブタジエンゴムは、ガラス転移温度が-40℃以上であり、
前記樹脂成分の含有量が、前記ゴム成分100質量部に対して15質量部より多く50質量部未満であり、
前記樹脂成分は、少なくとも部分的に水素添加されており、且つ、前記イソプレン骨格ゴムとのSP値の差が1.40(cal/cm3)1/2以下であり、
下記の式:
前記樹脂成分/前記イソプレン骨格ゴムの質量比率≧0.5
を満たすことを特徴とする、タイヤ用ゴム組成物。 - 前記樹脂成分は、前記イソプレン骨格ゴムとのSP値の差が0.50(cal/cm3)1/2以下である、請求項1に記載のタイヤ用ゴム組成物。
- 前記イソプレン骨格ゴムと前記スチレン-ブタジエンゴムとのSP値の差が、0.3(cal/cm3)1/2以上である、請求項1又は2に記載のタイヤ用ゴム組成物。
- 前記イソプレン骨格ゴムの含有量が、前記ゴム成分100質量部中、1~80質量部である、請求項1~3のいずれか一項に記載のタイヤ用ゴム組成物。
- 前記イソプレン骨格ゴムの含有量が、前記ゴム成分100質量部中、1~40質量部である、請求項4に記載のタイヤ用ゴム組成物。
- 前記スチレン-ブタジエンゴムが、窒素原子を含む官能基とアルコキシ基とを有する変性剤で変性されている、請求項1~5のいずれか一項に記載のタイヤ用ゴム組成物。
- 前記樹脂成分は、軟化点が110℃より高く、ポリスチレン換算の重量平均分子量が200~1600g/molである、請求項1~6のいずれか一項に記載のタイヤ用ゴム組成物。
- 前記樹脂成分が、水添C5系樹脂、水添C5-C9系樹脂、水添ジシクロペンタジエン系樹脂、及び水添テルペン系樹脂からなる群より選択される少なくとも1種である、請求項1~7のいずれか一項に記載のタイヤ用ゴム組成物。
- 請求項1~8のいずれか一項に記載のタイヤ用ゴム組成物からなることを特徴とする、トレッドゴム。
- 請求項9に記載のトレッドゴムを具えることを特徴とする、タイヤ。
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