WO2022241880A1 - Unboxing system capable of quick height adjustment, and unboxing method thereof - Google Patents

Unboxing system capable of quick height adjustment, and unboxing method thereof Download PDF

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Publication number
WO2022241880A1
WO2022241880A1 PCT/CN2021/099694 CN2021099694W WO2022241880A1 WO 2022241880 A1 WO2022241880 A1 WO 2022241880A1 CN 2021099694 W CN2021099694 W CN 2021099694W WO 2022241880 A1 WO2022241880 A1 WO 2022241880A1
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WO
WIPO (PCT)
Prior art keywords
assembly
power
power module
fixedly connected
unpacking
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PCT/CN2021/099694
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French (fr)
Chinese (zh)
Inventor
徐磊
陈华
何丽红
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南京瑞贻电子科技有限公司
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Application filed by 南京瑞贻电子科技有限公司 filed Critical 南京瑞贻电子科技有限公司
Publication of WO2022241880A1 publication Critical patent/WO2022241880A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations

Definitions

  • the invention relates to the technical field of automatic production equipment for packaging products, in particular to an unpacking system for quickly adjusting height and an unpacking method thereof.
  • the current unpacking method is to manually open the box pieces, and then place them on the conveyor line in turn.
  • One station, this way of unpacking makes the work intensity high, and the work efficiency is difficult to meet the needs of processing; or use a box unpacking machine to open the box, but the current box unpacking machine is only for the inherent size of the box.
  • the present invention provides an unpacking system for quick height adjustment, and further provides an unpacking method based on the quick height adjustment, so as to solve the above-mentioned problems in the prior art.
  • the unpacking system for quick height adjustment.
  • the unpacking system is arranged on a fixed bracket and includes four parts: a first power assembly, an adjustment assembly, a second power assembly, and a turning assembly.
  • the first power assembly includes a first power module, a first moving plate connected to the first power module, and a first guide component connected to the first moving plate, and the first power assembly is used to adjust The unpacking height;
  • the adjustment assembly is arranged on one side of the first power assembly, and includes a second power module, a transmission member connected with the second power module, and a limit block connected with the transmission member, wherein the limit block is arranged on the above the first guide component, the adjustment assembly is used to limit the stroke of the first power assembly;
  • the second power assembly is arranged below the first power assembly, and includes a transmission module, a second moving block fixedly connected to the transmission module, and a second guide part fixedly connected to the second moving block, wherein the The transmission module is fixedly connected to the first moving plate, the second guide part is slidably connected to the first guide part, and the first power module drives the second guide part to move through the transmission module.
  • the turning assembly is arranged at one end of the second power assembly, and includes a third power module, a rotating mechanism connected to the third power module, and a clamping mechanism connected to the rotating mechanism, wherein the third power One side of the module is fixedly connected with the second guide part, and the turning assembly is used to open the closed box.
  • first moving plates which are respectively arranged at both ends of the first guiding part, and the first moving plates are fixedly arranged at both ends of the first guiding part, so as to facilitate driving the first guiding part Do holistic exercise.
  • At least one buffer mechanism is provided on the first moving plate, and the buffer mechanism is used to limit the distance between the first moving plate and the fixed bracket, and the first moving plate and the first guide.
  • the turning assembly further includes a fixing base, one end of the fixing base is fixedly connected to one end of the second guide part, the fixing base is used to support the third power module, and the second guide part When moving, it directly drives the fixed seat fixedly connected with it, and the fixed seat directly drives the third power module connected to it to move, not only supporting the third power module, but also quickly guiding the third power module to move the clamping mechanism quickly to the box position.
  • the rotating mechanism includes a rotating seat, the rotating seat is rotatably connected to the top end of the third power module, and when the third power module moves, it drives the rotating seat rotatably connected to it to rotate , so as to drive the clamping mechanism connected to it to rotate, thereby realizing the action of clamping the box.
  • the rotating mechanism further includes a connecting block of the rotating seat.
  • the clamping mechanism includes a support frame, and the support frame is fixedly connected to the bottom of the rotating seat.
  • the support frame restricts the position of the box to be always parallel to it. state, it will not cause the clamped box to swing randomly.
  • the clamping mechanism also includes a pick-up device, the number of the pick-up devices is set to four, respectively connected around the support frame, when the support frame of the clamping mechanism moves to the box body
  • the retrieving device moves to the surface of one side of the box to grab, and then flips under the drive of the third power module to realize the quick grabbing or opening of the box.
  • a method for unpacking a height-adjustable unpacking system comprising the following steps:
  • the operator turns on the switch of the second power module according to the size of the carton to be opened, controls and adjusts the limit block in the assembly, and the distance between the first moving plate far away from the end of the second power module is limited.
  • the first power module is then started to move.
  • the first power module drives the first moving plate fixedly connected with it to move, and the first moving plate fixedly connected with the first power module moves.
  • the movement of the first moving plate drives the movement of the first guide component connected to it and the transmission module in the second power assembly fixedly connected with the first moving plate, and the movement of the transmission module drives the second moving component connected to it.
  • the block moves, and the movement of the second moving block drives the second guide component fixedly connected with it to move with respect to the variable distance of the first power module;
  • the movement of the second guide part moves with the fixed seat fixedly connected at one end, and the movement of the fixed seat drives the third power module fixedly connected to it to move, thereby controlling the moving distance of the flipping component and the position of the box match, at this time, the overturn component is parallel to the box and perpendicular to the ground;
  • the retrieving mechanism in the flipping assembly moves forward to pick up one side of the carton, and then the third power module in the flipping assembly drives the rotating mechanism connected to it to rotate, thereby driving the clamping of the box body
  • the mechanism rotates, and the rotating mechanism drives the supporting frame in the clamping mechanism connected to it to rotate clockwise 90°, and is kept away from the working surface by a certain distance, so that the closed carton taken by the reclaiming mechanism can be opened smoothly, and the unpacking process is completed.
  • the invention relates to an unpacking system and an unpacking method for quickly adjusting the height.
  • the first power module in the first power assembly drives the first moving plate fixedly connected with it to move, thereby driving the first moving plate
  • the fixedly connected first guide part and the transmission module in the second power assembly fixedly connected with the first moving plate move, and then drive the second guide part fixedly connected with the transmission module to move, and the second guide part moves with double Quickly move to the position of the material, which greatly saves time, and the second power component is set under the first power component, which not only realizes the stability of the structure but also greatly saves the space occupancy;
  • the design of the flip component The material can be grabbed more conveniently, saving time and improving work efficiency;
  • the design of the adjustment component sets the movement position of the first power module more accurately, thereby improving the accuracy of the flipping component and the position of the material, and realizing precise grasping to save time further.
  • Fig. 1 is a schematic diagram of the structure of the unpacking system for absorbing cartons in the overall structure of the present invention
  • Fig. 2 is a schematic diagram of the unpacking structure of the unpacking system in the overall structure of the present invention
  • FIG. 3 is a schematic diagram of the overall structure of the unpacking system of the present invention.
  • Fig. 4 is a structural schematic diagram of the adjustment assembly, the first power assembly and the second power module of the present invention.
  • Fig. 5 is a schematic structural diagram of the second power assembly and the turning assembly of the present invention.
  • Fig. 6 is a schematic diagram of the connection structure of the first guide part, the second guide part and the second power module of the present invention
  • Fig. 7 is a schematic diagram of the rotation mechanism of the present invention.
  • the reference signs in the figure are: unpacking system 1, support frame 1a, rotating mechanism 1b, rotating seat 11b, rotating shaft 12b, rotating seat connecting block 13b, motor 1c, lead screw 1d, limit block 1e, buffer mechanism 1f, Timing belt 1g, first cylinder 1h, fixed bracket 1i, second cylinder 1j, suction cup 1k, first linear guide 1l, moving block 1m, moving plate 1n, second linear guide 1o, slider 1p, fixed seat 1q, Carton to be opened 2, gantry frame 3, carton to be opened 4, transmission line 5.
  • the unpacking machine used only operates on boxes with inherent sizes. , it will not be able to meet the needs of various box production due to the limitation of its fixed position, resulting in the low utilization rate of the box unpacking machine, and when processing super large boxes, the design of the box opening equipment often takes up a lot of space .
  • the applicant designed a quick height adjustment unpacking system 1 and its unpacking method.
  • the second power component is driven by the first power component to move up and down relative to the doubling distance of the first power module.
  • the size of the body can be adjusted quickly, and the flipping component can automatically grab and turn over the box to realize the automatic opening and forming of the box, saving time and further improving production efficiency.
  • the first power component is set under the second power component .
  • the double-layer design reduces the space occupancy rate of the unpacking equipment, and further improves the utilization rate of the unpacking equipment.
  • the quick height adjustment unpacking system 1 includes a first power assembly, an adjustment assembly, a second power assembly and a turning components;
  • the first power assembly includes a first power module, a first moving plate 1n connected to the first power module, and a first guide component connected to the first moving plate 1n, wherein the first power assembly is a first cylinder 1h, The first guide component is the first linear guide rail 11, and the first power assembly is used to adjust the unpacking height;
  • the adjustment assembly is arranged on one side of the first power assembly, includes a second power module, and is connected with the second power module
  • the transmission part, and the limit block 1e connected with the transmission part, wherein the limit block 1e is arranged above the first guide part, wherein the second power module is a motor 1c, the transmission part is a lead screw 1d, and the adjustment assembly is used To limit the stroke of the first power assembly;
  • the second power assembly is arranged below the first power assembly, including a transmission module, a second moving block 1m fixedly connected with the transmission module, and a second moving block 1m fixedly connected with the second moving block 1m Two guiding parts, wherein the transmission module is fixedly
  • the position of the turning mechanism needs to be adjusted according to the size of the cartons, so that the cartons can be opened smoothly; first, the operator starts the motor 1c in the adjustment assembly Switch the button, the motor 1c rotates to drive the lead screw 1d connected to it to rotate, thereby driving the limit block 1e connected to the lead screw 1d to move up and down on the lead screw 1d, until it reaches a suitable position, turn off the motor 1c button to make the limit
  • the position of block 1e is fixed, and then the operator adds a batch of cartons to be opened and places them on the conveying line 5, and starts the cylinder in the first power assembly to make the cylinder move between the set positions.
  • the cylinder moves downward, which drives the first moving plate 1n connected to it to move downward.
  • the first moving plate 1n drives the first straight line fixedly connected to it.
  • the guide rail 1l and the timing belt 1g fixedly connected with the first moving plate 1n also rotate along with the drive of the first moving plate 1n, and the rotation of the timing belt 1g drives the second moving block 1m fixedly connected with it to move downward.
  • the movement of the second moving block 1m drives the second linear guide rail 1o fixedly connected to it to move downward.
  • the cylinder Under the action of the synchronous belt 1g, the cylinder only needs to move half the stroke of the preset distance, and the second linear guide rail 1o can move to the preset entire distance, avoiding the phenomenon that the equipment is unstable due to too long stroke of the cylinder, and then the second linear guide rail 1o drives the flip assembly fixedly connected with it to move downward, and when it is parallel to the carton, the flip assembly
  • the clamping mechanism starts to move, clamps the surface of one side of the carton parallel to it, and then the second cylinder 1j in the flipping assembly moves upwards, thereby driving the rotating mechanism 1b to drive the carton to flip 90°.
  • the flipping assembly and the The working surface is in a parallel state, and there is a certain distance between the carton and the working surface, so that the clamped carton can be opened smoothly, and then the clamping mechanism releases the grasped carton, so that it is placed on the conveyor line 5 and moves down One station; then the second air cylinder 1j moves upwards, driving the turning mechanism 1b in the turning assembly to rotate, and again the turning assembly is parallel to the carton and perpendicular to the working surface, and continues to pick up and open the carton 2 to be opened , Place the operation until the system stops working.
  • the quick unpacking system 1 of the embodiment of the present invention there are two first moving plates 1n in the first power assembly, which are respectively connected to the two ends of the first linear guide rail 1l.
  • the first cylinder 1h drives the first
  • the moving plate 1n moves, since both ends of the linear guide rail are provided with the first moving plate 1n, the motion accuracy of the first linear guide rail 1l can be stabilized higher, thereby making the overall motion structure more stable and away from the motor in the adjustment assembly.
  • the first moving plate 1n at the position 1c is provided with a buffer mechanism 1f.
  • the turning assembly further includes a fixed seat 1q
  • the rotating mechanism 1b in the turning assembly also includes a rotating seat 11b, which is rotatably connected to the top of the second cylinder 1j, when the second When the cylinder 1j moves, it drives the rotating seat 11b connected to it to rotate, thereby driving the clamping mechanism connected to it to rotate, thereby realizing the action of clamping the box, and also includes a connecting block connected to the rotating seat 11b, There are at least 2 connecting blocks of the rotating base 11b, which are respectively arranged on both sides of the rotating base 11b, one end is connected to one side of the rotating base 11b for rotation, and the other end is fixedly connected to the fixed base 1q.
  • the clamping mechanism includes a support frame 1a,
  • the support frame 1a is fixedly connected to the bottom of the rotating seat 11b.
  • the mechanism also includes a retrieving device.
  • the retrieving device is the result of the suction cup 1k being set on the top of the cylinder.
  • the pick-up device moves to the surface of one side of the box body to grab, and then flips under the drive of the second cylinder 1j to realize fast grabbing or opening of the box body.
  • the working process of the overturning assembly is as follows: the second cylinder 1j moves downward, driving the rotating seat 11b connected to the second cylinder 1j through the rotating shaft 12b to rotate, and the rotating seat 11b drives the support frame 1a fixedly connected with it to rotate, reaching the carton surface, the cylinder in the clamping mechanism drives the suction cup 1k to absorb the surface on one side of the carton, moves upward, and drives the support frame 1a to turn over 90°, so that the carton leaves the workbench and is parallel to the workbench.
  • the carton Smooth opening, due to the design of the connecting block connected to the rotating seat 11b, the rotation track of the rotating seat 11b is fixed, and it will not be separated from the fixed seat 1q, ensuring the accuracy of the movement of the rotating mechanism 1b and improving the efficiency of grabbing.
  • the cylinder moves to make the suction cup 1k detach from the surface of the carton, and then the carton is placed on the conveying line 5 and sent to the next job; then the second cylinder 1j drives the rotating assembly to rotate counterclockwise 90°, and the support frame 1a is connected to the carton again.
  • the cartons to be opened are parallel, and the next carton is picked, opened and placed.
  • the present invention proposes a method of quickly adjusting the height of the box, and the specific steps are as follows:
  • the operator turns on the switch of the second power module according to the size of the carton to be opened, and controls the distance between the limit block 1e in the adjustment assembly and the first moving plate 1n away from the end of the second power module, After the distance between the limiting block 1e and the first moving plate 1n is adjusted, the first power module is started to move, and the first power module drives the first moving plate 1n fixedly connected therewith to move;
  • the movement of the first moving plate 1n fixedly connected to the first power module drives the first guide member connected thereto and the transmission module in the second power assembly fixedly connected to the first moving plate 1n to move, and the transmission
  • the movement of the module drives the second moving block 1m connected to it to move, and the movement of the second moving block 1m drives the second guiding part fixedly connected to it to move with respect to the variable distance of the first power module;
  • the movement of the second guide part moves with the fixed seat 1q fixedly connected to one end, and the movement of the fixed seat 1q further drives the third power module fixedly connected to it to move, thereby controlling the moving distance and box
  • the body position matches, and at this time, the turning component is parallel to the box body and perpendicular to the ground;
  • the retrieving mechanism in the overturning assembly moves forward to pick up one side of the carton, and then the third power module in the overturning assembly drives the rotating mechanism 1b that is rotatably connected to it to rotate, thereby driving the clips for clamping the box body
  • the taking mechanism rotates, and the rotating mechanism 1b drives the support frame 1a in the gripping mechanism connected to it to rotate clockwise 90°, and is kept away from the working surface by a certain distance, so that the closed carton taken by the taking mechanism can be opened smoothly, and the completion unpacking operation;
  • the pick-up device in the clamping mechanism moves at this time, and it will release the side of the carton that is being grasped, and the opened carton can be It is successfully placed on the transmission line 5 and transferred to the next station, and then the flipping assembly is driven by the third power module to rotate counterclockwise 90°, and the flipping assembly returns to the state perpendicular to the working surface. Then continue to pick up the next carton and turn it over to realize the operation of unpacking;

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  • Supplying Of Containers To The Packaging Station (AREA)
  • Control And Other Processes For Unpacking Of Materials (AREA)

Abstract

The present invention relates to an unboxing system capable of quick height adjustment, and an unboxing method thereof. A first power module of a first power assembly is used to drive a first movable plate, which is fixedly connected to the first power assembly, to move, such that a first guiding portion, which is fixedly connected to the first movable plate, and a transmission module in a second power assembly, which is fixedly connected to the first movable plate, are driven to move, so as to drive a second guiding portion, which is fixedly connected to the transmission module, to move. In this way, the second guiding portion quickly moves to a material position at twice the speed, which greatly saves time. In addition, the second power assembly is arranged below the first power assembly, such that not only is structural stability achieved, but the space occupancy rate is also greatly decreased. The design of a turn-over assembly enables a material to be grasped more conveniently, and thus improves the working efficiency. The design of an adjustment assembly sets a movement position of the first power module more accurately, thereby improving the precision of the turn-over assembly regarding a material position, thus realizing accurate grasping and further saving time.

Description

一种快速调节高度的开箱系统及其开箱方法An unpacking system and its unpacking method for quick height adjustment 技术领域technical field
本发明涉及包装产品自动化生产设备技术领域,具体涉及一种快速调节高度的开箱系统及其开箱方法。 The invention relates to the technical field of automatic production equipment for packaging products, in particular to an unpacking system for quickly adjusting height and an unpacking method thereof.
背景技术Background technique
在工业加工生产中,需要对大批量的包装箱进行打开成型,以便于下一个工位进行装箱操作,目前的开箱方式是通过人工将箱片打开,然后依次放置在传送线上流入下一个工位,这种开箱的方式使得工作强度高,且工作效率难以满足加工的需求;或是采用开箱机进行打开箱体,但是目前的开箱机只是针对固有尺寸的箱体进行操作,进行大体积纸箱的开箱时,则需要将支架或是拿取纸箱的夹持提升机构设计的很高,才能将闭合的箱体顺利打开,但是这种开箱设备的提升机构需要很长的行程,导致设备占用很大的空间,而且也会造成开箱时运动不稳定的现象。In industrial processing and production, it is necessary to open and form a large number of packaging boxes so that the next station can carry out the boxing operation. The current unpacking method is to manually open the box pieces, and then place them on the conveyor line in turn. One station, this way of unpacking makes the work intensity high, and the work efficiency is difficult to meet the needs of processing; or use a box unpacking machine to open the box, but the current box unpacking machine is only for the inherent size of the box. , when unpacking large-volume cartons, it is necessary to design the bracket or the clamping and lifting mechanism for picking up the cartons very high in order to open the closed box smoothly, but the lifting mechanism of this kind of unpacking equipment needs to be very long The stroke will cause the equipment to take up a lot of space, and it will also cause unstable movement when unpacking.
因此,目前需要一种既可以提高工作效率,节省工作时间,又可以快速调节开箱机构的不同位置,进行不同尺寸箱体的打开成型,又可以减少空间占用率,提高开箱运动稳定性的设备来解决以上存在的问题。Therefore, there is a need for a device that can improve work efficiency, save working time, quickly adjust different positions of the unpacking mechanism, open and form boxes of different sizes, reduce space occupancy, and improve the stability of unpacking movement. equipment to solve the above problems.
技术问题technical problem
本发明提供一种快速调节高度的开箱系统,并进一步提供了一种基于上述快速调节高度的开箱方法,以解决现有技术中存在的上述问题。The present invention provides an unpacking system for quick height adjustment, and further provides an unpacking method based on the quick height adjustment, so as to solve the above-mentioned problems in the prior art.
技术解决方案technical solution
一种快速调节高度的开箱系统,所述开箱系统设置在固定支架上,包括:第一动力组件、调节组件、第二动力组件以及翻转组件四部分。An unpacking system for quick height adjustment. The unpacking system is arranged on a fixed bracket and includes four parts: a first power assembly, an adjustment assembly, a second power assembly, and a turning assembly.
其中第一动力组件,包括第一动力模块,与所述第一动力模块连接的第一移动板,以及与所述第一移动板连接的第一引导部件,所述第一动力组件用于调节所述开箱高度;Wherein the first power assembly includes a first power module, a first moving plate connected to the first power module, and a first guide component connected to the first moving plate, and the first power assembly is used to adjust The unpacking height;
调节组件,设置在第一动力组件一侧,包括第二动力模块,以及与所述第二动力模块连接的传动件,以及与所述传动件连接的限位块,其中限位块设置在所述第一引导部件的上面,所述调节组件用于限制第一动力组件的行程;The adjustment assembly is arranged on one side of the first power assembly, and includes a second power module, a transmission member connected with the second power module, and a limit block connected with the transmission member, wherein the limit block is arranged on the above the first guide component, the adjustment assembly is used to limit the stroke of the first power assembly;
第二动力组件,设置在第一动力组件的下方,包括传动模块,与所述传动模块固定连接的第二移动块,以及与所述第二移动块固定连接的第二引导部件,其中所述传动模块与所述第一移动板固定连接,所述第二引导部件与所述第一引导部件滑动连接,所述第一动力模块通过所述传动模块,带动所述第二引导部件进行移动。The second power assembly is arranged below the first power assembly, and includes a transmission module, a second moving block fixedly connected to the transmission module, and a second guide part fixedly connected to the second moving block, wherein the The transmission module is fixedly connected to the first moving plate, the second guide part is slidably connected to the first guide part, and the first power module drives the second guide part to move through the transmission module.
翻转组件,设置在所述第二动力组件的一端,包括第三动力模块,与所述第三动力模块连接的转动机构,以及与所述转动机构连接的夹取机构,其中所述第三动力模块一侧与所述第二引导部件固定连接,所述翻转组件用于打开闭合的箱体。The turning assembly is arranged at one end of the second power assembly, and includes a third power module, a rotating mechanism connected to the third power module, and a clamping mechanism connected to the rotating mechanism, wherein the third power One side of the module is fixedly connected with the second guide part, and the turning assembly is used to open the closed box.
在进一步的实施例中,所述第一移动板为2个,分别设置在所述第一引导部件的两端,第一移动板固定设置在第一引导部件两端,便于带动第一引导部件进行整体性运动。In a further embodiment, there are two first moving plates, which are respectively arranged at both ends of the first guiding part, and the first moving plates are fixedly arranged at both ends of the first guiding part, so as to facilitate driving the first guiding part Do holistic exercise.
在进一步的实施例中,所述第一移动板上设置有至少一个缓冲机构,所述缓冲机构用于限制第一移动板与所述固定支架之间的距离,第一移动板与第一引导部件快速运动时,缓冲机构的设计防止当远离第二动力模块的第一移动板与调节组件中的传动件,发生猛烈撞击产生损坏的情况。In a further embodiment, at least one buffer mechanism is provided on the first moving plate, and the buffer mechanism is used to limit the distance between the first moving plate and the fixed bracket, and the first moving plate and the first guide When the components move quickly, the design of the buffer mechanism prevents damage caused by violent impact when the first moving plate of the second power module is far away from the transmission member in the adjustment assembly.
在进一步的实施例中,所述翻转组件还包括固定座,所述固定座一端固定连接所述第二引导部件的一端,所述固定座用于支撑所述第三动力模块,第二引导部件运动时直接带动与之固定连接的固定座,固定座直接带动与之连接的第三动力模块进行运动,不仅支撑第三动力模块,而且还快速的引导第三动力模块将夹取机构快速的移动到箱体位置。In a further embodiment, the turning assembly further includes a fixing base, one end of the fixing base is fixedly connected to one end of the second guide part, the fixing base is used to support the third power module, and the second guide part When moving, it directly drives the fixed seat fixedly connected with it, and the fixed seat directly drives the third power module connected to it to move, not only supporting the third power module, but also quickly guiding the third power module to move the clamping mechanism quickly to the box position.
在进一步的实施例中,所述转动机构包括转动座,所述转动座与所述第三动力模块的顶端转动连接,当第三动力模块进行运动时,带动与之转动连接的转动座进行转动,从而带动与之连接的夹取机构进行转动,从而实现夹取箱体的动作。In a further embodiment, the rotating mechanism includes a rotating seat, the rotating seat is rotatably connected to the top end of the third power module, and when the third power module moves, it drives the rotating seat rotatably connected to it to rotate , so as to drive the clamping mechanism connected to it to rotate, thereby realizing the action of clamping the box.
在进一步的实施例中,所述转动机构还包括转动座连接块,所述转动座连接块至少设置为2个,分别设置在所述转动座两侧,一端与所述转动座一侧转动连接,另一端与所述固定座固定连接,当转动座转动时,由于转动座连接块的设计,使得转动座不会从固定座中脱落,限制转动座的运动方向,提高夹取机构夹取箱体的精确和效率。In a further embodiment, the rotating mechanism further includes a connecting block of the rotating seat. There are at least two connecting blocks of the rotating seat, which are respectively arranged on both sides of the rotating seat, and one end is rotationally connected to one side of the rotating seat. , the other end is fixedly connected with the fixed seat, when the rotating seat rotates, due to the design of the connecting block of the rotating seat, the rotating seat will not fall off from the fixed seat, restricting the direction of movement of the rotating seat, and improving the gripping mechanism to pick up the box body's precision and efficiency.
在进一步的实施例中,所述夹取机构包括支撑架,所述支撑架与所述转动座底部固定连接,当夹取机构进行夹取箱体时,支撑架限制箱体位置始终与其处于平行状态,不会造成夹取的箱体随意摆动的现象。In a further embodiment, the clamping mechanism includes a support frame, and the support frame is fixedly connected to the bottom of the rotating seat. When the clamping mechanism clamps the box, the support frame restricts the position of the box to be always parallel to it. state, it will not cause the clamped box to swing randomly.
在进一步的实施例中,所述夹取机构还包括取料装置,所述取料装置设置为4个,分别连接在所述支撑架的四周,当夹取机构的支撑架运动到与箱体合适的平行位置时,取料装置运动到箱体一侧的表面进行抓取,然后在第三动力模块的带动下进行翻转,实现箱体的快速抓取或是打开。In a further embodiment, the clamping mechanism also includes a pick-up device, the number of the pick-up devices is set to four, respectively connected around the support frame, when the support frame of the clamping mechanism moves to the box body When the parallel position is suitable, the retrieving device moves to the surface of one side of the box to grab, and then flips under the drive of the third power module to realize the quick grabbing or opening of the box.
一种快速调节高度的开箱系统的开箱方法,其特征在于,包括如下步骤:A method for unpacking a height-adjustable unpacking system, comprising the following steps:
S1、操作人员根据待需要打开的纸箱的尺寸,开启第二动力模块的开关,控制调节组件中的限位块,相对于远离第二动力模块一端的第一移动板之间的距离,限位块与第一移动板之间的距离调节好之后,然后启动第一动力模块进行运动,此时第一动力模块带动与之固定连接的第一移动板进行移动,与第一动力模块固定连接的第一移动板的移动,带动与之连接的第一引导部件、以及与第一移动板固定连接的第二动力组件中的传动模块进行运动,传动模块的运动从而带动与之连接的第二移动块进行移动,第二移动块的运动从而带动与之固定连接的第二引导部件进行相对于第一动力模块的变倍距离移动;S1. The operator turns on the switch of the second power module according to the size of the carton to be opened, controls and adjusts the limit block in the assembly, and the distance between the first moving plate far away from the end of the second power module is limited. After the distance between the block and the first moving plate is adjusted, the first power module is then started to move. At this time, the first power module drives the first moving plate fixedly connected with it to move, and the first moving plate fixedly connected with the first power module moves. The movement of the first moving plate drives the movement of the first guide component connected to it and the transmission module in the second power assembly fixedly connected with the first moving plate, and the movement of the transmission module drives the second moving component connected to it. The block moves, and the movement of the second moving block drives the second guide component fixedly connected with it to move with respect to the variable distance of the first power module;
S2、第二引导部件的运动移动与之一端固定连接的固定座进行移动,固定座的移动进而带动固定连接在其上面的第三动力模块进行移动,进而控制翻转组件移动的距离和箱体位置相匹配,此时翻转组件与箱体平行、且与地面垂直的状态;S2. The movement of the second guide part moves with the fixed seat fixedly connected at one end, and the movement of the fixed seat drives the third power module fixedly connected to it to move, thereby controlling the moving distance of the flipping component and the position of the box match, at this time, the overturn component is parallel to the box and perpendicular to the ground;
S3、翻转组件中的取料机构向前运动,进行拿取纸箱的一侧,然后翻转组件中的第三动力模块带动与之转动连接的转动机构进行转动,从而带动夹取箱体的夹取机构进行转动,转动机构从而带动与之连接的夹取机构中的支撑架顺时针转动90°,且远离工作面一定的距离,从而使得取料机构拿取的闭合纸箱顺利打开,完成开箱的操作;纸箱被打开后,因为此时的翻转组件与工作面处于平行状态,此时夹取机构中的取料装置运动,将正在抓取箱体的一侧进行放开,可以将打开的纸箱顺利的放置在传送线上,并传送至下一工位,然后翻转组件再次在第三动力模块的带动下进行逆时针90°的旋转,此时翻转组件恢复到与工作面垂直的状态,然后继续夹取下一个纸箱并进行翻转实现开箱的操作;S3. The retrieving mechanism in the flipping assembly moves forward to pick up one side of the carton, and then the third power module in the flipping assembly drives the rotating mechanism connected to it to rotate, thereby driving the clamping of the box body The mechanism rotates, and the rotating mechanism drives the supporting frame in the clamping mechanism connected to it to rotate clockwise 90°, and is kept away from the working surface by a certain distance, so that the closed carton taken by the reclaiming mechanism can be opened smoothly, and the unpacking process is completed. Operation: After the carton is opened, because the overturning component is parallel to the working surface at this time, the pick-up device in the clamping mechanism moves at this time, and it will release the side of the carton that is being grasped, and the opened carton can be It is successfully placed on the transmission line and transferred to the next station, and then the flipping assembly is driven by the third power module to rotate counterclockwise 90° again. At this time, the flipping assembly returns to the state perpendicular to the working surface, and then Continue to pick up the next carton and turn it over to realize the operation of unpacking;
S4、以此类推,依次重复S1、S2、S3的工作,直到系统停止工作。S4, and so on, repeating the work of S1, S2, and S3 in turn until the system stops working.
有益效果Beneficial effect
本发明涉及一种快速调节高度的开箱系统及其开箱方法,通过第一动力组件中的第一动力模块,带动与之固定连接的第一移动板进行移动,从而带动与第一移动板固定连接的第一引导部、以及与第一移动板固定连接的第二动力组件中传动模块进行运动,进而带动与传动模块固定连接的第二引导部件进行移动,第二引导部件以双倍的速度快速运动到物料位置处,大大的节省了时间,且第二动力组件设置在第一动力组件下面,不仅实现了结构的稳定性而且还大大的节省了空间的占用率;翻转组件的设计,使得物料可以更加便捷的被抓取,节省时间,提高工作效率;调节组件的设计更精确的设定了第一动力模块的运动位置,进而提高了翻转组件与物料位置的精度,实现精确地抓取,进一步节省时间。The invention relates to an unpacking system and an unpacking method for quickly adjusting the height. The first power module in the first power assembly drives the first moving plate fixedly connected with it to move, thereby driving the first moving plate The fixedly connected first guide part and the transmission module in the second power assembly fixedly connected with the first moving plate move, and then drive the second guide part fixedly connected with the transmission module to move, and the second guide part moves with double Quickly move to the position of the material, which greatly saves time, and the second power component is set under the first power component, which not only realizes the stability of the structure but also greatly saves the space occupancy; the design of the flip component, The material can be grabbed more conveniently, saving time and improving work efficiency; the design of the adjustment component sets the movement position of the first power module more accurately, thereby improving the accuracy of the flipping component and the position of the material, and realizing precise grasping to save time further.
附图说明Description of drawings
图1为本发明整体结构中开箱系统吸取纸箱结构示意图;Fig. 1 is a schematic diagram of the structure of the unpacking system for absorbing cartons in the overall structure of the present invention;
图2为本发明整体结构中开箱系统开箱结构示意图;Fig. 2 is a schematic diagram of the unpacking structure of the unpacking system in the overall structure of the present invention;
图3为本发明开箱系统整体结构示意图;3 is a schematic diagram of the overall structure of the unpacking system of the present invention;
图4为本发明调节组件、第一动力组件及第二动力模块结构示意图;Fig. 4 is a structural schematic diagram of the adjustment assembly, the first power assembly and the second power module of the present invention;
图5为本发明第二动力组件及翻转组件结构示意图;Fig. 5 is a schematic structural diagram of the second power assembly and the turning assembly of the present invention;
图6为本发明第一引导部、第二引导部及第二动力模块连接结构示意图;Fig. 6 is a schematic diagram of the connection structure of the first guide part, the second guide part and the second power module of the present invention;
图7为本发明转动机构示意图。Fig. 7 is a schematic diagram of the rotation mechanism of the present invention.
图中各附图标记为:开箱系统1、支撑架1a、转动机构1b、转动座11b、转轴12b、转动座连接块13b、电机1c、丝杠1d、限位块1e、缓冲机构1f、同步带1g、第一气缸1h、固定支架1i、第二气缸1j、吸盘1k、第一直线导轨1l、移动块1m、移动板1n、第二直线导轨1o、滑块1p、固定座1q、待打开纸箱2、龙门架3、打开纸箱4、传送线5。The reference signs in the figure are: unpacking system 1, support frame 1a, rotating mechanism 1b, rotating seat 11b, rotating shaft 12b, rotating seat connecting block 13b, motor 1c, lead screw 1d, limit block 1e, buffer mechanism 1f, Timing belt 1g, first cylinder 1h, fixed bracket 1i, second cylinder 1j, suction cup 1k, first linear guide 1l, moving block 1m, moving plate 1n, second linear guide 1o, slider 1p, fixed seat 1q, Carton to be opened 2, gantry frame 3, carton to be opened 4, transmission line 5.
本发明的实施方式Embodiments of the present invention
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other examples, some technical features known in the art are not described in order to avoid confusion with the present invention.
申请人认为,目前的开箱方式采用人工开箱的方式导致工作效率,难以满足加工的需求,采用的开箱机只是针对固有尺寸的箱体进行操作,当加工尺寸差别很大的箱体时,就会因为其固定位置的限制不能满足多种箱体生产的需求,导致开箱机的利用率不高,且针对超大箱体时加工时,开箱设备的设计往往会占据很大的空间。The applicant believes that the current unpacking method uses manual unpacking, which leads to work efficiency and is difficult to meet the needs of processing. The unpacking machine used only operates on boxes with inherent sizes. , it will not be able to meet the needs of various box production due to the limitation of its fixed position, resulting in the low utilization rate of the box unpacking machine, and when processing super large boxes, the design of the box opening equipment often takes up a lot of space .
为此,申请人设计一种快速调节高度的开箱系统1及其开箱方法,由第一动力组件带动第二动力组件进行运动,可以实现相对第一动力模块的加倍距离上下移动,根据箱体的尺寸实现快速的调节,翻转组件进对箱体进行自动抓取,自动翻转,实现箱体的自动打开成型,节省时间且进一步提高生产效率,第一动力组件设置在第二动力组件的下面,双层的设计减少开箱设备的空间占用率,进一步提高开箱设备的使用率。For this reason, the applicant designed a quick height adjustment unpacking system 1 and its unpacking method. The second power component is driven by the first power component to move up and down relative to the doubling distance of the first power module. The size of the body can be adjusted quickly, and the flipping component can automatically grab and turn over the box to realize the automatic opening and forming of the box, saving time and further improving production efficiency. The first power component is set under the second power component , The double-layer design reduces the space occupancy rate of the unpacking equipment, and further improves the utilization rate of the unpacking equipment.
实施例一:Embodiment one:
本实施例提供了一种快速调节高度的开箱系统1,在实际应用中,如图所示,其中快速调节高度的开箱系统1包括第一动力组件、调节组件、第二动力组件以及翻转组件;This embodiment provides a quick height adjustment unpacking system 1. In practical applications, as shown in the figure, the quick height adjustment unpacking system 1 includes a first power assembly, an adjustment assembly, a second power assembly and a turning components;
其中第一动力组件,包括第一动力模块,与第一动力模块连接的第一移动板1n,以及与第一移动板1n连接的第一引导部件,其中第一动力组件为第一气缸1h,第一引导部件为第一直线导轨1l,第一动力组件用于调节所述开箱高度;调节组件,设置在第一动力组件一侧,包括第二动力模块,以及与第二动力模块连接的传动件,以及与传动件连接的限位块1e,其中限位块1e设置在所述第一引导部件的上面,其中第二动力模块为电机1c,传动件为丝杠1d,调节组件用于限制第一动力组件的行程;第二动力组件,设置在第一动力组件的下方,包括传动模块,与传动模块固定连接的第二移动块1m,以及与第二移动块1m固定连接的第二引导部件,其中传动模块与第一移动板1n固定连接,第二引导部件与第一引导部件滑动连接,其中传动模块为同步带1g,第二引导部件是第二直线导轨1o结构,第一动力模块通过所述传动模块,带动第二引导部件进行移动;翻转组件,设置在所述第二动力组件的一端,包括第三动力模块,与第三动力模块连接的转动机构1b,以及与转动机构1b连接的夹取机构,其中第三动力模块一侧与第二引导部件固定连接,其中第三动力模块是第二气缸1j,翻转组件用于打开闭合的箱体。Wherein the first power assembly includes a first power module, a first moving plate 1n connected to the first power module, and a first guide component connected to the first moving plate 1n, wherein the first power assembly is a first cylinder 1h, The first guide component is the first linear guide rail 11, and the first power assembly is used to adjust the unpacking height; the adjustment assembly is arranged on one side of the first power assembly, includes a second power module, and is connected with the second power module The transmission part, and the limit block 1e connected with the transmission part, wherein the limit block 1e is arranged above the first guide part, wherein the second power module is a motor 1c, the transmission part is a lead screw 1d, and the adjustment assembly is used To limit the stroke of the first power assembly; the second power assembly is arranged below the first power assembly, including a transmission module, a second moving block 1m fixedly connected with the transmission module, and a second moving block 1m fixedly connected with the second moving block 1m Two guiding parts, wherein the transmission module is fixedly connected with the first moving plate 1n, the second guiding part is slidingly connected with the first guiding part, wherein the transmission module is a synchronous belt 1g, the second guiding part is a structure of the second linear guide rail 1o, the first The power module drives the second guide part to move through the transmission module; the flip assembly is arranged at one end of the second power assembly, including the third power module, the rotation mechanism 1b connected with the third power module, and the rotation mechanism 1b connected with the rotation module. The clamping mechanism connected to the mechanism 1b, wherein one side of the third power module is fixedly connected to the second guide member, wherein the third power module is the second cylinder 1j, and the turning assembly is used to open the closed box.
在本实施例中,当操作人员需要将一批纸箱进行打开时,需要根据纸箱的尺寸来调节翻转机构的位置,以便可以顺利的对纸箱进行打开操作;首先操作人员启动调节组件中的电机1c开关按钮,电机1c转动带动与之连接的丝杠1d进行转动,从而带动连接在丝杠1d的限位块1e在丝杠1d上进行上下移动,直到到达合适位置时关闭电机1c按钮使限位块1e位置固定,然后操作人员加待打开的一批纸箱放置在传送线5上,启动第一动力组件中的气缸,使气缸在设置好的位置之间进行运动,当传送线5上的纸箱达到翻转组件的下方时,此时由于气缸向下运动,从而带动与之连接的第一移动板1n进行向下移动,第一移动板1n向下运动时带动与之固定连接的第一直线导轨1l、以及与第一移动板1n固定连接的同步带1g也随着第一移动板1n的带动下进行转动,同步带1g的转动带动与之固定连接的第二移动块1m进行向下进行运动,第二移动块1m的运动带动与之固定连接的第二直线导轨1o进行向下运动,在同步带1g的作用下,实现了气缸只需要移动预设距离的一半行程,第二直线导轨1o就可以运动到预设的整个距离,避免了气缸行程过长导致设备不稳定的现象,随后第二直线导轨1o带动与之固定连接的翻转组件向下运动,与纸箱平行时,翻转组件的夹取机构开始进行运动,将与之平行的纸箱一侧表面进行夹取,然后翻转组件中的第二气缸1j进行向上运动,从而带动转动机构1b带动纸箱进行翻转90°,此时翻转组件与工作面处于平行状态,纸箱与工作面有一定的距离,从而可以将夹取的纸箱顺利的打开,然后夹取机构松开被抓取的纸箱,使之放置在传送线5上进行运动到下一个工位;然后第二气缸1j向上运动,带动翻转组件中的转动机构1b进行转动,再次将翻转组件与纸箱平行、且与工作面垂直的状态,继续进行对待打开纸箱2的夹取、打开、放置操作,直到系统停止工作。In this embodiment, when the operator needs to open a batch of cartons, the position of the turning mechanism needs to be adjusted according to the size of the cartons, so that the cartons can be opened smoothly; first, the operator starts the motor 1c in the adjustment assembly Switch the button, the motor 1c rotates to drive the lead screw 1d connected to it to rotate, thereby driving the limit block 1e connected to the lead screw 1d to move up and down on the lead screw 1d, until it reaches a suitable position, turn off the motor 1c button to make the limit The position of block 1e is fixed, and then the operator adds a batch of cartons to be opened and places them on the conveying line 5, and starts the cylinder in the first power assembly to make the cylinder move between the set positions. When the cartons on the conveying line 5 When it reaches the bottom of the overturning assembly, the cylinder moves downward, which drives the first moving plate 1n connected to it to move downward. When the first moving plate 1n moves downward, it drives the first straight line fixedly connected to it. The guide rail 1l and the timing belt 1g fixedly connected with the first moving plate 1n also rotate along with the drive of the first moving plate 1n, and the rotation of the timing belt 1g drives the second moving block 1m fixedly connected with it to move downward. The movement of the second moving block 1m drives the second linear guide rail 1o fixedly connected to it to move downward. Under the action of the synchronous belt 1g, the cylinder only needs to move half the stroke of the preset distance, and the second linear guide rail 1o can move to the preset entire distance, avoiding the phenomenon that the equipment is unstable due to too long stroke of the cylinder, and then the second linear guide rail 1o drives the flip assembly fixedly connected with it to move downward, and when it is parallel to the carton, the flip assembly The clamping mechanism starts to move, clamps the surface of one side of the carton parallel to it, and then the second cylinder 1j in the flipping assembly moves upwards, thereby driving the rotating mechanism 1b to drive the carton to flip 90°. At this time, the flipping assembly and the The working surface is in a parallel state, and there is a certain distance between the carton and the working surface, so that the clamped carton can be opened smoothly, and then the clamping mechanism releases the grasped carton, so that it is placed on the conveyor line 5 and moves down One station; then the second air cylinder 1j moves upwards, driving the turning mechanism 1b in the turning assembly to rotate, and again the turning assembly is parallel to the carton and perpendicular to the working surface, and continues to pick up and open the carton 2 to be opened , Place the operation until the system stops working.
根据本发明实施例的快速开箱系统1,其第一动力组件中的第一移动板1n设置有两个,分别连接在第一直线导轨1l的两端,当第一气缸1h带动第一移动板1n进行移动时,由于直线导轨两端都设置有第一移动板1n,可以更高的稳固第一直线导轨1l的运动精度,进而使整体运动结构更加稳固,而且远离调节组件中电机1c位置的第一移动板1n上设置有缓冲机构1f,当第一气缸1h带动第一直线导轨1l运动时,由于速度非常快,很容易使得第一移动板1n与电机1c连接的丝杠1d发生碰撞的危险,本申请运动更加稳定而且保证其运动安全,进而提高工作效率。According to the quick unpacking system 1 of the embodiment of the present invention, there are two first moving plates 1n in the first power assembly, which are respectively connected to the two ends of the first linear guide rail 1l. When the first cylinder 1h drives the first When the moving plate 1n moves, since both ends of the linear guide rail are provided with the first moving plate 1n, the motion accuracy of the first linear guide rail 1l can be stabilized higher, thereby making the overall motion structure more stable and away from the motor in the adjustment assembly. The first moving plate 1n at the position 1c is provided with a buffer mechanism 1f. When the first cylinder 1h drives the first linear guide rail 1l to move, because the speed is very fast, it is easy to make the screw connected between the first moving plate 1n and the motor 1c 1d has the risk of collision, and the motion of this application is more stable and ensures its motion safety, thereby improving work efficiency.
根据本发明实施例的快速开箱系统1,其翻转组件还包括固定座1q,翻转组件中的转动机构1b还包括转动座11b,转动座11b与第二气缸1j的顶端转动连接,当第二气缸1j进行运动时,带动与之转动连接的转动座11b进行转动,从而带动与之连接的夹取机构进行转动,从而实现夹取箱体的动作,还包括与转动座11b连接的连接块,转动座11b连接块至少设置为2个,分别设置在转动座11b两侧,一端与所述转动座11b一侧转动连接,另一端与固定座1q固定连接,当转动座11b转动时,由于转动座11b连接块的设计,使得转动座11b不会从固定座1q中脱落,限制转动座11b的运动方向,提高夹取机构夹取箱体的精确和效率;其中夹取机构包括支撑架1a,支撑架1a与转动座11b底部固定连接,当夹取机构进行夹取箱体时,支撑架1a限制箱体位置始终与其处于平行状态,不会造成夹取的箱体随意摆动的现象,夹取机构还包括取料装置,取料装置为气缸顶部设置吸盘1k的结果,本实施例中取料装置设置为4个,分别安装在支撑架1a的四周,当夹取机构的支撑架1a运动到与箱体合适的平行位置时,取料装置运动到箱体一侧的表面进行抓取,然后在第二气缸1j的带动下进行翻转,实现箱体的快速抓取或是打开。According to the quick unpacking system 1 of the embodiment of the present invention, the turning assembly further includes a fixed seat 1q, and the rotating mechanism 1b in the turning assembly also includes a rotating seat 11b, which is rotatably connected to the top of the second cylinder 1j, when the second When the cylinder 1j moves, it drives the rotating seat 11b connected to it to rotate, thereby driving the clamping mechanism connected to it to rotate, thereby realizing the action of clamping the box, and also includes a connecting block connected to the rotating seat 11b, There are at least 2 connecting blocks of the rotating base 11b, which are respectively arranged on both sides of the rotating base 11b, one end is connected to one side of the rotating base 11b for rotation, and the other end is fixedly connected to the fixed base 1q. When the rotating base 11b rotates, due to the rotation The design of the connecting block of the seat 11b makes the rotating seat 11b not fall off from the fixed seat 1q, restricts the movement direction of the rotating seat 11b, and improves the accuracy and efficiency of the clamping mechanism for clamping the box; wherein the clamping mechanism includes a support frame 1a, The support frame 1a is fixedly connected to the bottom of the rotating seat 11b. When the clamping mechanism clamps the box body, the support frame 1a restricts the position of the box body to be in a parallel state with it at all times, which will not cause the clamped box body to swing randomly. The mechanism also includes a retrieving device. The retrieving device is the result of the suction cup 1k being set on the top of the cylinder. In this embodiment, there are 4 retrieving devices, which are respectively installed around the support frame 1a. When the support frame 1a of the clamping mechanism moves to When it is in a suitable parallel position with the box body, the pick-up device moves to the surface of one side of the box body to grab, and then flips under the drive of the second cylinder 1j to realize fast grabbing or opening of the box body.
翻转组件的工作过程为:第二气缸1j向下运动,带动与第二气缸1j上通过转轴12b连接的转动座11b进行转动,转动座11b带动与之固定连接的支撑架1a进行转动,到达纸箱表面时,夹取机构中的气缸带动吸盘1k进行吸取纸箱一侧的表面,进行向上运动,带动支撑架1a进行90°的翻转,使得纸箱离开工作台,且与工作台平行,此时将纸箱顺利的打开,由于转动座11b连接的连接块的设计,使得转动座11b的转动轨迹固定,且不会行固定座1q上脱离,保证转动机构1b运动的精度,提高抓取的效率,当纸箱打开成功后,气缸运动使得吸盘1k从纸箱表面脱离,进而将纸箱放置在传送线5上送至下一个工作;然后第二气缸1j带动转动组件进行逆时针90°的转动,支撑架1a再次与待打开的纸箱平行,进行下一个纸箱的抓取、打开及放置操作。The working process of the overturning assembly is as follows: the second cylinder 1j moves downward, driving the rotating seat 11b connected to the second cylinder 1j through the rotating shaft 12b to rotate, and the rotating seat 11b drives the support frame 1a fixedly connected with it to rotate, reaching the carton surface, the cylinder in the clamping mechanism drives the suction cup 1k to absorb the surface on one side of the carton, moves upward, and drives the support frame 1a to turn over 90°, so that the carton leaves the workbench and is parallel to the workbench. At this time, the carton Smooth opening, due to the design of the connecting block connected to the rotating seat 11b, the rotation track of the rotating seat 11b is fixed, and it will not be separated from the fixed seat 1q, ensuring the accuracy of the movement of the rotating mechanism 1b and improving the efficiency of grabbing. When the carton After successful opening, the cylinder moves to make the suction cup 1k detach from the surface of the carton, and then the carton is placed on the conveying line 5 and sent to the next job; then the second cylinder 1j drives the rotating assembly to rotate counterclockwise 90°, and the support frame 1a is connected to the carton again. The cartons to be opened are parallel, and the next carton is picked, opened and placed.
在上述拆垛系统的基础之上,本发明提出一种快速调节高度的开箱方法,具体步骤如下:On the basis of the above-mentioned unstacking system, the present invention proposes a method of quickly adjusting the height of the box, and the specific steps are as follows:
首先,操作人员根据待需要打开的纸箱的尺寸,开启第二动力模块的开关,控制调节组件中的限位块1e,相对于远离第二动力模块一端的第一移动板1n之间的距离,限位块1e与第一移动板1n之间的距离调节好之后,然后启动第一动力模块进行运动,此时第一动力模块带动与之固定连接的第一移动板1n进行移动;First, the operator turns on the switch of the second power module according to the size of the carton to be opened, and controls the distance between the limit block 1e in the adjustment assembly and the first moving plate 1n away from the end of the second power module, After the distance between the limiting block 1e and the first moving plate 1n is adjusted, the first power module is started to move, and the first power module drives the first moving plate 1n fixedly connected therewith to move;
接着,与第一动力模块固定连接的第一移动板1n的移动,带动与之连接的第一引导部件、以及与第一移动板1n固定连接的第二动力组件中的传动模块进行运动,传动模块的运动从而带动与之连接的第二移动块1m进行移动,第二移动块1m的运动从而带动与之固定连接的第二引导部件进行相对于第一动力模块的变倍距离移动;Next, the movement of the first moving plate 1n fixedly connected to the first power module drives the first guide member connected thereto and the transmission module in the second power assembly fixedly connected to the first moving plate 1n to move, and the transmission The movement of the module drives the second moving block 1m connected to it to move, and the movement of the second moving block 1m drives the second guiding part fixedly connected to it to move with respect to the variable distance of the first power module;
随后,第二引导部件的运动移动与之一端固定连接的固定座1q进行移动,固定座1q的移动进而带动固定连接在其上面的第三动力模块进行移动,进而控制翻转组件移动的距离和箱体位置相匹配,此时翻转组件与箱体平行、且与地面垂直的状态;Subsequently, the movement of the second guide part moves with the fixed seat 1q fixedly connected to one end, and the movement of the fixed seat 1q further drives the third power module fixedly connected to it to move, thereby controlling the moving distance and box The body position matches, and at this time, the turning component is parallel to the box body and perpendicular to the ground;
然后,翻转组件中的取料机构向前运动,进行拿取纸箱的一侧,然后翻转组件中的第三动力模块带动与之转动连接的转动机构1b进行转动,从而带动夹取箱体的夹取机构进行转动,转动机构1b从而带动与之连接的夹取机构中的支撑架1a顺时针转动90°,且远离工作面一定的距离,从而使得取料机构拿取的闭合纸箱顺利打开,完成开箱的操作;Then, the retrieving mechanism in the overturning assembly moves forward to pick up one side of the carton, and then the third power module in the overturning assembly drives the rotating mechanism 1b that is rotatably connected to it to rotate, thereby driving the clips for clamping the box body The taking mechanism rotates, and the rotating mechanism 1b drives the support frame 1a in the gripping mechanism connected to it to rotate clockwise 90°, and is kept away from the working surface by a certain distance, so that the closed carton taken by the taking mechanism can be opened smoothly, and the completion unpacking operation;
最后,纸箱被打开后,因为此时的翻转组件与工作面处于平行状态,此时夹取机构中的取料装置运动,将正在抓取箱体的一侧进行放开,可以将打开的纸箱顺利的放置在传送线5上,并传送至下一工位,然后翻转组件再次在第三动力模块的带动下进行逆时针90°的旋转,此时翻转组件恢复到与工作面垂直的状态,然后继续夹取下一个纸箱并进行翻转实现开箱的操作;Finally, after the carton is opened, because the overturning component is parallel to the working surface at this time, the pick-up device in the clamping mechanism moves at this time, and it will release the side of the carton that is being grasped, and the opened carton can be It is successfully placed on the transmission line 5 and transferred to the next station, and then the flipping assembly is driven by the third power module to rotate counterclockwise 90°, and the flipping assembly returns to the state perpendicular to the working surface. Then continue to pick up the next carton and turn it over to realize the operation of unpacking;
以此类推,依次重复以上步骤的操作,直到系统停止工作或是关闭电源为止。By analogy, repeat the above steps in turn until the system stops working or the power is turned off.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

  1. 一种快速调节高度的开箱系统,所述开箱系统设置在固定支架上,其特征在于,包括:An unpacking system for quickly adjusting the height, the unpacking system is arranged on a fixed bracket, and is characterized in that it includes:
    第一动力组件,包括第一动力模块,与所述第一动力模块连接的第一移动板,以及与所述第一移动板连接的第一引导部件,所述第一动力组件用于调节所述开箱高度;The first power assembly includes a first power module, a first moving plate connected to the first power module, and a first guide component connected to the first moving plate, and the first power assembly is used to adjust the The unpacking height;
    调节组件,设置在第一动力组件一侧,包括第二动力模块,以及与所述第二动力模块连接的传动件,以及与所述传动件连接的限位块,其中限位块设置在所述第一引导部件的上面,所述调节组件用于限制第一动力组件的行程;The adjustment assembly is arranged on one side of the first power assembly, and includes a second power module, a transmission member connected with the second power module, and a limit block connected with the transmission member, wherein the limit block is arranged on the above the first guide component, the adjustment assembly is used to limit the stroke of the first power assembly;
    第二动力组件,设置在第一动力组件的下方,包括传动模块,与所述传动模块固定连接的第二移动块,以及与所述第二移动块固定连接的第二引导部件,其中所述传动模块与所述第一移动板固定连接,所述第二引导部件与所述第一引导部件滑动连接,所述第一动力模块通过所述传动模块,带动所述第二引导部件进行移动;The second power assembly is arranged below the first power assembly, and includes a transmission module, a second moving block fixedly connected to the transmission module, and a second guide part fixedly connected to the second moving block, wherein the The transmission module is fixedly connected to the first moving plate, the second guide part is slidably connected to the first guide part, and the first power module drives the second guide part to move through the transmission module;
    翻转组件,设置在所述第二动力组件的一端,包括第三动力模块,与所述第三动力模块连接的转动机构,以及与所述转动机构连接的夹取机构,其中所述第三动力模块一侧与所述第二引导部件固定连接,所述翻转组件用于打开闭合的箱体。The turning assembly is arranged at one end of the second power assembly, and includes a third power module, a rotating mechanism connected to the third power module, and a clamping mechanism connected to the rotating mechanism, wherein the third power One side of the module is fixedly connected with the second guide part, and the turning assembly is used to open the closed box.
  2. 根据权利要求1所述的一种快速调节高度的开箱系统,其特征在于,所述第一移动板为2个,分别设置在所述第一引导部件的两端,且一侧面与所述第二引导部滑动连接,用于带动所述第一引导部进行移动。The unpacking system for quick height adjustment according to claim 1, characterized in that there are two first moving plates, which are respectively arranged at both ends of the first guide part, and one side is connected to the The second guiding part is slidably connected and used to drive the first guiding part to move.
  3. 根据权利要求2所述的一种快速调节高度的开箱系统,其特征在于, 所述第一移动板上设置有至少一个缓冲机构,所述缓冲机构与所述限位块设置有预定的距离,所述缓冲机构用于防止第一移动板运动与所述固定支架之间的碰撞。The unpacking system for quick height adjustment according to claim 2, wherein at least one buffer mechanism is arranged on the first moving plate, and a predetermined distance is arranged between the buffer mechanism and the limit block , the buffer mechanism is used to prevent the collision between the movement of the first moving plate and the fixed bracket.
  4. 根据权利要求1所述的一种快速调节高度的开箱系统,其特征在于,所述翻转组件还包括固定座,所述固定座一端固定连接所述第二引导部件的一端,一端连接所述转动机构,所述固定座用于支撑所述第三动力模块。The unpacking system for quick height adjustment according to claim 1, characterized in that, the turning assembly further comprises a fixing base, one end of the fixing base is fixedly connected to one end of the second guide part, and one end is connected to the In the rotating mechanism, the fixing base is used to support the third power module.
  5. 根据权利要求1所述的一种快速调节高度的开箱系统,其特征在于,所述转动机构包括转动座,所述转动座与所述第三动力模块的顶端转动连接,用于带动箱体进行转动。The unpacking system for quick height adjustment according to claim 1, wherein the rotating mechanism includes a rotating seat, and the rotating seat is rotatably connected to the top of the third power module for driving the box body Make a turn.
  6. 根据权利要求5所述的一种快速调节高度的开箱系统,其特征在于,所述转动机构还包括转动座连接块,所述转动座连接块至少设置为2个,分别设置在所述转动座两侧,一端与所述转动座一侧转动连接,另一端与所述固定座固定连接,用于带动所述转动座转动。The unpacking system for quick height adjustment according to claim 5, characterized in that, the rotating mechanism further includes rotating seat connecting blocks, and there are at least two rotating seat connecting blocks, which are respectively arranged on the rotating On both sides of the seat, one end is rotatably connected to one side of the rotating seat, and the other end is fixedly connected to the fixed seat for driving the rotating seat to rotate.
  7. 根据权利要求1所述的一种快速调节高度的开箱系统,其特征在于,所述夹取机构包括支撑架,所述支撑架与所述转动座底部固定连接,用于固定夹取的箱体位置。A box opening system for quick height adjustment according to claim 1, wherein the clamping mechanism includes a support frame, and the support frame is fixedly connected with the bottom of the rotating seat for fixing the clamped box. body position.
  8. 根据权利要求7所述的一种快速调节高度的开箱系统,其特征在于,所述夹取机构还包括取料装置,所述取料装置设置为4个,分别连接在所述支撑架的四周,用于取放物料。The unpacking system for quick height adjustment according to claim 7, characterized in that, the clamping mechanism also includes a retrieving device, and the number of retrieving devices is set to four, respectively connected to the support frame Four weeks, for picking and placing materials.
  9. 根据权利要求1至8中任一项所述的一种快速调节高度的开箱系统的开箱方法,其特征在于,包括如下步骤:According to any one of claims 1 to 8, an unpacking method for a quick height adjustment unpacking system, characterized in that it comprises the following steps:
    S1、第一移动板带动第一引导部件和传动模块运动,传动模块带动第二移动块进行运动,从而带动第二引导部件进行变倍距离移动,接着进入步骤2;S1. The first moving plate drives the first guiding component and the transmission module to move, and the transmission module drives the second moving block to move, thereby driving the second guiding component to move with variable distance, and then enter step 2;
    S2、第二引导部件带动固定座进行移动,固定座带动第三动力模块进行移动,进而控制翻转组件移动的距离和箱体位置相匹配,翻转组件与箱体平行、且与地面垂直,接着进入步骤3;S2. The second guide part drives the fixed seat to move, and the fixed seat drives the third power module to move, and then controls the moving distance of the flipping component to match the position of the box body. The flipping component is parallel to the box body and perpendicular to the ground, and then enters Step 3;
    S3、取料机构夹取纸箱,第三动力模块带动转动机构进行转动,转动机构带动支撑架顺时针转动90°,使取料机构拿取的闭合纸箱顺利打开,完成开箱的操作,纸箱放置在传送线后,然后转动机构带动支撑架复位,然后进入步骤4;S3. The retrieving mechanism clamps the carton, the third power module drives the rotating mechanism to rotate, and the rotating mechanism drives the support frame to rotate clockwise 90°, so that the closed carton taken by the retrieving mechanism is opened smoothly, and the unpacking operation is completed, and the carton is placed After the transmission line, then the rotating mechanism drives the support frame to reset, and then enters step 4;
    S4、以此类推,依次重复S1、S2、S3的工作,直到系统停止工作。S4, and so on, repeating the work of S1, S2, and S3 in turn until the system stops working.
PCT/CN2021/099694 2021-05-21 2021-06-11 Unboxing system capable of quick height adjustment, and unboxing method thereof WO2022241880A1 (en)

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US5207630A (en) * 1991-08-13 1993-05-04 Dennis Decker Case opening apparatus
US20140190130A1 (en) * 2011-07-29 2014-07-10 Sig Technology Ag Device and Method for Unpacking and Feeding Flat-Folded and Upright Packaging Sleeves
CN104369915A (en) * 2014-11-11 2015-02-25 合肥工业大学 Automatic box encasement device
CN205076110U (en) * 2015-10-13 2016-03-09 徐洲 Separation of shaping carton, unpacking, pouring jacket mechanism
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