WO2022239762A1 - 光重合性組成物、硬化物および光学部材 - Google Patents
光重合性組成物、硬化物および光学部材 Download PDFInfo
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- WO2022239762A1 WO2022239762A1 PCT/JP2022/019781 JP2022019781W WO2022239762A1 WO 2022239762 A1 WO2022239762 A1 WO 2022239762A1 JP 2022019781 W JP2022019781 W JP 2022019781W WO 2022239762 A1 WO2022239762 A1 WO 2022239762A1
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- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
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- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
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- C09J2301/00—Additional features of adhesives in the form of films or foils
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- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
Definitions
- the present invention relates to a photopolymerizable composition containing an ultraviolet absorber.
- the present invention also relates to a cured product and an optical member using the photopolymerizable composition.
- Patent Document 1 describes an invention relating to a photopolymerizable composition containing an ultraviolet absorber with a specific structure that selectively absorbs light with a wavelength of around 400 nm, a polymerizable monomer, a photopolymerization initiator, and a solvent. ing.
- UV absorbers may lose UV absorption performance over time due to light irradiation.
- an ultraviolet absorber having a maximum absorption wavelength on the longer wavelength side of the ultraviolet region tends to have poor light resistance, and the ultraviolet absorption performance tends to decrease over time. For this reason, in recent years, further improvement in the performance of UV absorbers in terms of light resistance has been desired.
- the photopolymerizable composition contains an ultraviolet absorber
- the photopolymerizable composition when the photopolymerizable composition is irradiated with light to cure the photopolymerizable composition, the exposure light is absorbed by the ultraviolet absorber. Therefore, active species such as radicals are less likely to be generated from the photopolymerization initiator by exposure light, and the degree of curing of the obtained cured product is sometimes insufficient. For this reason, a cured product obtained by curing a photopolymerizable composition containing an ultraviolet absorber sometimes has insufficient solvent resistance.
- the photopolymerizable composition contains an ultraviolet absorber
- a large amount of decomposition products of the photopolymerization initiator and residues of unreacted photopolymerization initiator are likely to exist in the resulting cured product, so curing
- decomposed products of the photopolymerization initiator present in the cured product and residues of the unreacted photopolymerization initiator decompose over time and become active such as radicals.
- the active species tend to attack the UV absorber, and the UV absorbability tends to deteriorate over time.
- the present invention provides the following. ⁇ 1> at least one compound selected from compounds represented by formula (1) and compounds represented by formula (2); a polymerizable compound; a photoinitiator; a photopolymerizable composition containing;
- R 1 , R 2 , R 11 and R 12 each independently represent a hydrogen atom, an alkyl group, an aryl group, an acyl group, a carbamoyl group, an alkoxycarbonyl group, an aryloxycarbonyl represents a group or an ethylenically unsaturated bond-containing group
- R 3 and R 4 each independently represents a hydrogen atom, a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, anilino group, an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino represents
- the compound represented by the above formula (1) is a compound represented by the following formula (3)
- the compound represented by the above formula (2) is a compound represented by the following formula (4),
- R 1 , R 2 , R 11 and R 12 are each independently a hydrogen atom, an alkyl group, an aryl group, an acyl group, a carbamoyl group, an alkoxycarbonyl group, an aryloxycarbonyl represents a group or an ethylenically unsaturated bond-containing group
- R 3 and R 4 each independently represents a hydrogen atom, a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, anilino group, an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino
- one of R 3 and R 4 in formula (3) is a hydrogen atom, and the other is a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, anilino group, or an acylamino , an alkylsulfonylamino group, an arylsulfonylamino group, an alkylthio group, an arylthio group, or an ethylenically unsaturated bond-containing group, the photopolymerizable composition according to ⁇ 2>.
- ⁇ 4> The photopolymerizable composition according to any one of ⁇ 1> to ⁇ 3>, wherein the polymerizable compound is a compound having two or more ethylenically unsaturated bond-containing groups.
- ⁇ 5> The photopolymerizable composition according to any one of ⁇ 1> to ⁇ 4>, wherein the photopolymerization initiator is at least one selected from acetophenone compounds, acylphosphine compounds and benzophenone compounds.
- ⁇ 6> The photopolymerizable composition according to any one of ⁇ 1> to ⁇ 5>, further comprising a resin.
- ⁇ 7> The photopolymerizable composition according to ⁇ 6>, wherein the resin includes an alkali-soluble resin.
- the resin is at least one selected from (meth)acrylic resins, polystyrene resins, polyester resins, polyurethane resins, polythiourethane resins, polyimide resins, epoxy resins, polycarbonate resins, cyclic olefin resins and cellulose acylate resins.
- the present invention it is possible to provide a photopolymerizable composition capable of forming a cured product having excellent light resistance and solvent resistance. Moreover, the present invention can provide a cured product and an optical member.
- a description that does not describe substitution or unsubstituted includes a group having a substituent as well as a group having no substituent.
- an "alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- a numerical range represented by "to” means a range including the numerical values before and after "to" as lower and upper limits.
- total solid content refers to the total amount of components excluding the solvent from all components of the composition.
- (meth)acrylate represents both or either acrylate and methacrylate
- (meth)acryl represents both or either acrylic and methacrylic
- (meth) ) Allyl represents both or either of allyl and methallyl
- (meth)acryloyl represents both or either of acryloyl and methacryloyl.
- process not only means an independent process, but even if it cannot be clearly distinguished from other processes, if the intended action of the process is achieved, the term include.
- the weight average molecular weight (Mw) and number average molecular weight (Mn) are defined as polystyrene equivalent values measured by gel permeation chromatography (GPC).
- the photopolymerizable composition of the present invention is at least one compound selected from compounds represented by formula (1) and compounds represented by formula (2); a polymerizable compound; a photoinitiator; It is characterized by containing
- the compound represented by Formula (1) and the compound represented by Formula (2) are collectively referred to as a specific compound.
- a cured product with excellent light resistance and solvent resistance can be formed.
- the specific compound contained in the photopolymerizable composition of the present invention has excellent light resistance, is resistant to decomposition or modification of the specific compound due to light irradiation, and can form a cured product with excellent light resistance.
- the specific compound since the specific compound has a relatively high transmittance of short-wave ultraviolet rays (for example, light having a wavelength of 350 nm or less), when the photopolymerizable composition is cured by irradiating it with light, In addition, the generation of active species such as radicals from the photopolymerization initiator due to exposure light is less likely to be hindered, and the photopolymerizable composition can be sufficiently cured by light irradiation. Furthermore, since the specific compound has excellent light absorption performance in the vicinity of a wavelength of 400 nm, it is presumed that it acts as a sensitizer for the photopolymerization initiator, and active species such as radicals from the photopolymerization initiator due to exposure light are removed.
- short-wave ultraviolet rays for example, light having a wavelength of 350 nm or less
- the photopolymerizable composition of the present invention a cured product having excellent solvent resistance can be formed.
- the specific compound has excellent absorption performance for light with a wavelength of about 400 nm, and by using the photopolymerizable composition of the present invention, a cured product having excellent shielding properties for light with a wavelength of about 400 nm can be formed. .
- the photopolymerizable composition of the present invention when at least one selected from an acetophenone compound, an acylphosphine compound and a benzophenone compound is used as a photopolymerization initiator, curing with particularly excellent light resistance and solvent resistance is obtained. can form objects.
- the photopolymerizable composition of the present invention contains at least one compound (specific compound) selected from compounds represented by formula (1) and compounds represented by formula (2).
- R 1 , R 2 , R 11 and R 12 each independently represent a hydrogen atom, an alkyl group, an aryl group, an acyl group, a carbamoyl group, an alkoxycarbonyl group, an aryloxycarbonyl represents a group or an ethylenically unsaturated bond-containing group
- R 3 and R 4 each independently represents a hydrogen atom, a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, anilino group, an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino represents a group, an alkylthio group, an aryl
- the alkyl groups represented by R 1 and R 2 in formula (1) and the alkyl groups represented by R 11 and R 12 in formula (2) are preferably alkyl groups having 1 to 30 carbon atoms, such as 1 An alkyl group having 1 to 20 carbon atoms is more preferable, an alkyl group having 1 to 15 carbon atoms is more preferable, and an alkyl group having 1 to 10 carbon atoms is particularly preferable.
- the alkyl group may be linear, branched or cyclic, but is preferably a linear or branched alkyl group.
- the alkyl group may have a substituent.
- substituents examples include the groups exemplified for the substituent T described later, preferably an alkoxy group, an aryloxy group, an acyl group, an acyloxy group, an alkoxycarbonyl group, and an aryloxycarbonyl group, and more preferably an alkoxycarbonyl group.
- alkyl groups include methyl group, ethyl group, n-propyl group, isopropyl group, sec-butyl group, tert-butyl group, n-hexyl group, n-octyl group, n-decyl group, eicosyl group, 2-chloroethyl group, 2-cyanoethyl group, benzyl group, 2-ethylbutyl group, 2-ethylhexyl group, 3,5,5-trimethylhexyl group, 2-hexyldecyl group, 2-octyldecyl group, 2-(4, 4-dimethylpentan-2-yl)-5,7,7-trimethyloctyl group, isostearyl group, isopalmityl group, vinyl group, allyl group, prenyl group, geranyl group, oleyl group, propargyl group, cyclohexyl group, cyclopen
- the aryl group represented by R 1 and R 2 in formula (1) and the aryl group represented by R 11 and R 12 in formula (2) are preferably aryl groups having 6 to 30 carbon atoms, such as 6 carbon atoms. ⁇ 10 aryl groups are more preferred.
- the aryl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of aryl groups include phenyl, p-tolyl, naphthyl, metachlorophenyl and orthohexadecanoylaminophenyl groups. Preferably, the aryl group is a phenyl group.
- the acyl groups represented by R 1 and R 2 in formula (1) and the acyl groups represented by R 11 and R 12 in formula (2) preferably have 2 to 30 carbon atoms.
- the acyl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of acyl groups include acetyl, pivaloyl, 2-ethylhexanoyl, stearoyl, benzoyl, and p-methoxyphenylcarbonyl groups.
- the carbamoyl groups represented by R 1 and R 2 in formula (1) and the carbamoyl groups represented by R 11 and R 12 in formula (2) are preferably carbamoyl groups having 1 to 30 carbon atoms.
- a carbamoyl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of the carbamoyl group include N,N-dimethylcarbamoyl group, N,N-diethylcarbamoyl group, morpholinocarbonyl group, N,N-di-n-octylaminocarbonyl group, Nn-octylcarbamoyl group and the like. mentioned.
- the alkoxycarbonyl groups represented by R 1 and R 2 in formula (1) and the alkoxycarbonyl groups represented by R 11 and R 12 in formula (2) include alkoxycarbonyl groups having 2 to 30 carbon atoms.
- the alkoxycarbonyl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later.
- the aryloxycarbonyl group represented by R 1 and R 2 in formula (1) and the aryloxycarbonyl group represented by R 11 and R 12 in formula (2) include aryloxycarbonyl groups having 7 to 30 carbon atoms. .
- the aryloxycarbonyl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later.
- Examples of the ethylenically unsaturated bond-containing groups represented by R 1 and R 2 in formula (1) and the ethylenically unsaturated bond-containing groups represented by R 11 and R 12 in formula (2) include a vinyl group, (meth) Allyl group, (meth)acryloyl group, (meth)acryloyloxy group, (meth)acryloylamino group, vinylphenyl group and groups represented by the formula (R100) can be mentioned.
- Rx 1 is represents a hydrogen atom, an alkyl group or an aryl group
- *1 represents a bond with Y R1
- Y R1 represents a single bond or a divalent linking group
- ZR1 represents a vinyl group, (meth)allyl group, (meth)acryloyl group, (meth)acryloyloxy group, (meth)acryloylamino group or vinylphenyl group.
- the alkyl group represented by Rx 1 is preferably an alkyl group having 1 to 30 carbon atoms. Specific examples include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl and the like.
- the aryl group represented by Rx 1 is preferably a substituted or unsubstituted aryl group having 6 to 30 carbon atoms. Specific examples include phenyl group, p-tolyl group and naphthyl group.
- Rx 1 is preferably a hydrogen atom.
- the hydrocarbon group includes an aliphatic hydrocarbon group and an aromatic hydrocarbon group, preferably an aliphatic hydrocarbon group.
- the number of carbon atoms in the aliphatic hydrocarbon group is preferably 1-30, more preferably 1-20, even more preferably 1-15.
- the aliphatic hydrocarbon group may be linear, branched or cyclic.
- the cyclic aliphatic hydrocarbon group may be monocyclic or condensed. Moreover, the cyclic aliphatic hydrocarbon group may have a crosslinked structure.
- the number of carbon atoms in the aromatic hydrocarbon group is preferably 6-30, more preferably 6-20, even more preferably 6-10.
- the hydrocarbon group may have a substituent. Substituents include the substituent T described later. For example, a hydroxy group etc. are mentioned as a substituent.
- the divalent linking group represented by YR1 is preferably a hydrocarbon group or a group in which two or more hydrocarbon groups are linked via a single bond or a divalent linking group.
- Z R1 is preferably a (meth)acryloyloxy group or a vinylphenyl group, more preferably a (meth)acryloyloxy group.
- R 1 and R 2 in formula (1) and R 11 and R 12 in formula (2) are each independently preferably an alkyl group, an acyl group, a carbamoyl group or an ethylenically unsaturated bond-containing group.
- Halogen atoms represented by R 3 and R 4 in formula (1) include fluorine, chlorine and bromine atoms.
- the alkyl group represented by R 3 and R 4 in formula (1) is preferably an alkyl group having 1 to 30 carbon atoms, more preferably an alkyl group having 1 to 10 carbon atoms, and more preferably an alkyl group having 1 to 5 carbon atoms. is more preferred, and an alkyl group having 1 or 2 carbon atoms is particularly preferred.
- the alkyl group is preferably a linear or branched alkyl group, more preferably a linear alkyl group.
- the alkyl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later.
- alkyl groups include methyl, ethyl, n-propyl, isopropyl, tert-butyl, n-octyl, 2-cyanoethyl, benzyl, 2-ethylhexyl, vinyl and allyl groups.
- prenyl group, geranyl group, oleyl group, propargyl group, cyclohexyl group, cyclopentyl group, 2-hydroxyethyl group, and 2-hydroxypropyl group preferably methyl group and tert-butyl group, from the viewpoint of ease of synthesis. is more preferably a methyl group.
- the aryl group represented by R 3 and R 4 in formula (1) is preferably an aryl group having 6 to 30 carbon atoms, more preferably an aryl group having 6 to 10 carbon atoms.
- the aryl group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of aryl groups include a phenyl group, a paratolyl group, and a naphthyl group.
- the alkoxy group represented by R 3 and R 4 in formula (1) is preferably an alkoxy group having 1 to 30 carbon atoms.
- the alkoxy group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of alkoxy groups include methoxy and ethoxy groups.
- the aryloxy group represented by R 3 and R 4 in formula (1) is preferably an aryloxy group having 6 to 30 carbon atoms.
- the aryloxy group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later. Specific examples of aryloxy groups include phenoxy, 2-methylphenoxy, 4-tert-butylphenoxy, 3-nitrophenoxy and 2-tetradecanoylaminophenoxy groups.
- the acyloxy group represented by R 3 and R 4 in formula (1) is preferably an acyloxy group having 2 to 30 carbon atoms.
- the acyloxy group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later.
- the alkylamino group represented by R 3 and R 4 in formula (1) is preferably an alkylamino group having 1 to 30 carbon atoms.
- the alkylamino group may have a substituent. Examples of the substituent include the groups exemplified for the substituent T described later.
- the anilino group represented by R 3 and R 4 in formula (1) is preferably an anilino group having 6 to 40 carbon atoms, more preferably an anilino group having 6 to 30 carbon atoms, and an anilino group having 6 to 30 carbon atoms.
- An anilino group having 20 carbon atoms is more preferred, an anilino group having 6 to 15 carbon atoms is particularly preferred, and an anilino group having 6 to 12 carbon atoms is most preferred.
- the anilino group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the acylamino group represented by R 3 and R 4 in formula (1) is preferably an acylamino group having 2 to 30 carbon atoms, more preferably an acylamino group having 2 to 20 carbon atoms, and more preferably an acylamino group having 2 to 15 carbon atoms. is more preferred, and an acylamino group having 2 to 10 carbon atoms is particularly preferred.
- the acylamino group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the alkylsulfonylamino group represented by R 3 and R 4 in formula (1) is preferably an alkylsulfonylamino group having 2 to 30 carbon atoms, more preferably an alkylsulfonylamino group having 2 to 20 carbon atoms. , more preferably an alkylsulfonylamino group having 2 to 15 carbon atoms, particularly preferably an alkylsulfonylamino group having 2 to 10 carbon atoms.
- the alkylsulfonylamino group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the arylsulfonylamino group represented by R 3 and R 4 in formula (1) is preferably an arylsulfonylamino group having 6 to 40 carbon atoms, more preferably an arylsulfonylamino group having 6 to 30 carbon atoms. , more preferably an arylsulfonylamino group having 6 to 20 carbon atoms, particularly preferably an arylsulfonylamino group having 6 to 15 carbon atoms, and most preferably an arylsulfonylamino group having 6 to 12 carbon atoms. preferable.
- the arylsulfonylamino group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the alkylthio group represented by R 3 and R 4 in formula (1) is preferably an alkylthio group having 1 to 30 carbon atoms, more preferably an alkylthio group having 1 to 20 carbon atoms, and more preferably an alkylthio group having 1 to 15 carbon atoms. is more preferred, an alkylthio group having 1 to 10 carbon atoms is particularly preferred, and an alkylthio group having 1 to 8 carbon atoms is most preferred.
- Alkylthio groups may be linear or branched.
- the alkylthio group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the arylthio group represented by R 3 and R 4 in formula (1) is preferably an arylthio group having 6 to 40 carbon atoms, more preferably an arylthio group having 6 to 30 carbon atoms, and more preferably an arylthio group having 6 to 20 carbon atoms. is more preferred, an arylthio group having 6 to 15 carbon atoms is particularly preferred, and an arylthio group having 6 to 12 carbon atoms is most preferred.
- the arylthio group may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- the ethylenically unsaturated bond-containing groups represented by R 3 and R 4 of formula (1) include the ethylenically unsaturated bond-containing groups represented by R 1 and R 2 of formula (1), and R of formula (2)
- the groups described as the ethylenically unsaturated bond-containing groups represented by 11 and R 12 can be mentioned.
- R 3 and R 4 in formula (1) are preferably each independently a hydrogen atom, an alkyl group, an alkoxy group or an aryloxy group.
- one of R 3 and R 4 is a hydrogen atom, and the other is a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, It is preferably an acyloxy group, an alkylamino group, anilino group, an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino group, an alkylthio group, an arylthio group or an ethylenically unsaturated bond-containing group , and one of R3 and R4 is It is more preferable that it is a hydrogen atom and the other is an alkyl group, an alkoxy group or an aryloxy group, and it is even more preferable that one of R 3 and R 4 is a hydrogen atom and the other is an alkyl group.
- R 1 and R 3 in formula (1) may combine to form a ring
- R 3 and R 4 may combine to form a ring
- R 2 and R 4 may combine
- a ring may be formed.
- the ring formed by combining these groups is preferably a 5- or 6-membered ring.
- the formed ring may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- Electron withdrawing groups include cyano, acyl, alkoxycarbonyl, aryloxycarbonyl, carbamoyl, sulfonyl, sulfinyl and sulfamoyl groups.
- Acyl groups are preferably acetyl, propionyl, pivaloyl, benzoyl, and 4-methoxybenzoyl groups.
- Alkoxycarbonyl group includes methoxycarbonyl group, ethoxycarbonyl group, 2-hydroxyethoxycarbonyl group, 2-(3-trimethoxysilylpropylaminocarbonyloxy)ethoxycarbonyl group, 2-(3-triethoxysilylpropylaminocarbonyloxy)
- An ethoxycarbonyl group and a 2-ethylhexylcarbonyloxy group are preferred.
- the aryloxycarbonyl group is preferably a phenoxycarbonyl group or a 4-methoxyphenoxycarbonyl group.
- Carbamoyl group includes unsubstituted carbamoyl group, N,N-dimethylcarbamoyl group, N,N-diethylcarbamoyl group, morpholinocarbamoyl group, N,N-di-n-octylcarbamoyl group and Nn-octylcarbamoyl group.
- the sulfonyl group is preferably a methanesulfonyl group, an ethanesulfonyl group, an octanesulfonyl group, or a benzenesulfonyl group.
- the sulfinyl group is preferably a methanesulfinyl group, an ethanesulfinyl group, an octanesulfinyl group, or a benzenesulfinyl group.
- the sulfamoyl group is preferably an unsubstituted sulfamoyl group or an N,N-dimethylsulfamoyl group.
- the electron-withdrawing group is preferably a cyano group and a carbamoyl group, more preferably a carbamoyl group.
- Y 1 and Y 2 may combine to form a ring, and Y 1 and Y 2 combine to form a ring for the reason that the light resistance of the resulting cured product can be further improved. preferably.
- Y 11 and Y 12 may combine to form a ring, and Y 11 and Y 12 combine to form a ring for the reason that the light resistance of the resulting cured product can be further improved. preferably.
- Y 13 and Y 14 may be bonded to form a ring, and Y 13 and Y 14 are bonded to form a ring for the reason that the light resistance of the resulting cured product can be further improved. is preferred.
- the ring formed by combining Y 1 and Y 2 , the ring formed by combining Y 11 and Y 12 , and the ring formed by combining Y 13 and Y 14 are 5- or 6-membered is preferably a ring of Specific examples include 5-pyrazolone ring, isoxazolin-5-one ring, pyrazolidine-3,5-dione ring, barbituric acid ring, thiobarbituric acid ring, dihydropyridine-2,6-dione ring and the like.
- 5-pyrazolone ring, isoxalin-5-one ring, pyrazolidine-3,5-dione ring and barbituric acid ring are preferred, pyrazolidine-3,5-dione ring and barbituric acid ring are more preferred, and pyrazolidine-3,5 - dione rings are particularly preferred.
- the ring formed by combining the above groups may further have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- Substituent T includes the following groups. halogen atoms (e.g., chlorine atoms, bromine atoms, iodine atoms); Alkyl groups [linear, branched, and cyclic alkyl groups.
- halogen atoms e.g., chlorine atoms, bromine atoms, iodine atoms
- Alkyl groups [linear, branched, and cyclic alkyl groups.
- linear or branched alkyl groups preferably linear or branched alkyl groups having 1 to 30 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, t-butyl, n -octyl group, eicosyl group, 2-chloroethyl group, 2-cyanoethyl group, 2-ethylhexyl group
- cycloalkyl group preferably a cycloalkyl group having 3 to 30 carbon atoms, such as cyclohexyl group, cyclopentyl group, 4- n-dodecylcyclohexyl group
- bicycloalkyl group preferably a bicycloalkyl group having 5 to 30 carbon atoms, that is, a monovalent group obtained by removing one hydrogen atom from a bicycloalkane having 5 to 30 carbon atoms.
- alkyl group for example, an alkylthio group alkyl group
- Alkenyl groups [linear, branched, and cyclic alkenyl groups.
- linear or branched alkenyl groups preferably linear or branched alkenyl groups having 2 to 30 carbon atoms, such as vinyl group, allyl group, prenyl group, geranyl group, oleyl group
- cycloalkenyl groups Preferably, a cycloalkenyl group having 3 to 30 carbon atoms. That is, a monovalent group obtained by removing one hydrogen atom from a cycloalkene having 3 to 30 carbon atoms.
- bicycloalkenyl group preferably a bicycloalkenyl group having 5 to 30 carbon atoms, that is, a monovalent group obtained by removing one hydrogen atom from a bicycloalkene having one double bond.
- bicyclo[2,2,1]hept-2-en-1-yl group bicyclo[2,2,2]oct-2-en-4-yl group).
- an alkynyl group preferably a linear or branched alkynyl group having 2 to 30 carbon atoms, such as an ethynyl group or a propargyl group
- an aryl group preferably an aryl group having 6 to 30 carbon atoms, such as a phenyl group, p-tolyl group, naphthyl group, m-chlorophenyl group, o-hexadecanoylaminophenyl group
- Heterocyclic group preferably a monovalent group obtained by removing one hydrogen atom from a 5- or 6-membered aromatic or non-aromatic heterocyclic compound, more preferably a 5- or 6-membered group having 1 to 20 carbon atoms (for example, 2-furyl group, 2-thienyl group, 2-pyrimidinyl group, 2-benzothiazolyl group); cyano group; hydroxy group; nitro group; Carboxyl group; an alkoxy group (preferably a linear or branched alkoxy group having 1 to 30 carbon atoms, such as a methoxy group, an ethoxy group, an isopropoxy group, a t-butoxy group, an n-
- Examples include phenoxy group, 2-methylphenoxy group, 4-t-butylphenoxy group, 3-nitrophenoxy group, 2-tetradecanoylaminophenoxy group ); a heterocyclic oxy group (preferably a heterocyclic oxy group having 2 to 30 carbon atoms, such as a 1-phenyltetrazole-5-oxy group and a 2-tetrahydropyranyloxy group); Acyloxy group (preferably formyloxy group, alkylcarbonyloxy group having 2 to 30 carbon atoms, arylcarbonyloxy group having 6 to 30 carbon atoms. For example, formyloxy group, acetyloxy group, pivaloyloxy group, stearoyloxy group, benzoyloxy group, p-methoxyphenylcarbonyloxy group);
- Carbamoyloxy group (preferably a carbamoyloxy group having 1 to 30 carbon atoms.
- Examples include formylamino group, acetylamino group, pivaloylamino group, lauroylamino group, benzoyl amino group, 3,4,5-tri-n-octyloxyphenylcarbonylamino group);
- aminocarbonylamino group preferably an aminocarbonylamino group having 1 to 30 carbon atoms.
- carbamoylamino group N,N-dimethylaminocarbonylamino group, N,N-diethylaminocarbonylamino group, morpholinocarbonylamino group
- An alkoxycarbonylamino group preferably an alkoxycarbonylamino group having 2 to 30 carbon atoms.
- methoxycarbonylamino group methoxycarbonylamino group, ethoxycarbonylamino group, t-butoxycarbonylamino group, n-octadecyloxycarbonylamino group, N-methyl-methoxy carbonylamino group
- an aryloxycarbonylamino group preferably an aryloxycarbonylamino group having 7 to 30 carbon atoms, such as a phenoxycarbonylamino group, a p-chlorophenoxycarbonylamino group, a mn-octyloxyphenoxycarbonylamino group
- sulfamoylamino group preferably a sulfamoylamino group having 0 to 30 carbon atoms, such as sulfamoylamino group, N,N-dimethylaminosulfonylamino group, Nn-octylaminosulfonylamino group
- a sulfamoyl group (preferably a sulfamoyl group having 0 to 30 carbon atoms; for example, N-ethylsulfamoyl group, N-(3-dodecyloxypropyl)sulfamoyl group, N,N-dimethylsulfamoyl group, N-acetylsulfamoyl group; famoyl group, N-benzoylsulfamoyl group, N-(N'-phenylcarbamoyl)sulfamoyl group); sulfo group; an alkyl or arylsulfinyl group (preferably an alkylsulfinyl group having 1 to 30 carbon atoms, an arylsulfinyl group having 6 to 30 carbon atoms, such as a methylsulfinyl group, an ethylsulfinyl group, a phenyl
- an acyl group (preferably a formyl group, an alkylcarbonyl group having 2 to 30 carbon atoms, an arylcarbonyl group having 7 to 30 carbon atoms, or a heterocyclic carbonyl group bonded to a carbonyl group via a carbon atom having 4 to 30 carbon atoms; for example, , acetyl group, pivaloyl group, 2-chloroacetyl group, stearoyl group, benzoyl group, pn-octyloxyphenylcarbonyl group, 2-pyridylcarbonyl group, 2-furylcarbonyl group); an aryloxycarbonyl group (preferably an aryloxycarbonyl group having 7 to 30 carbon atoms, such as a phenoxycarbonyl group, o-chlorophenoxycarbonyl group, m-nitrophenoxycarbonyl group, pt-butylphenoxycarbonyl group); An alkoxycarbonyl group (preferably an alk
- methoxycarbonyl group ethoxycarbonyl group, t-butoxycarbonyl group, n-octadecyloxycarbonyl group, n-butoxycarbonyl group, 2-ethyl xyloxycarbonyl group
- Carbamoyl group preferably a carbamoyl group having 1 to 30 carbon atoms.
- Examples include carbamoyl group, N-methylcarbamoyl group, N,N-dimethylcarbamoyl group, N,N-di-n-octylcarbamoyl group, N-(methyl sulfonyl) carbamoyl group); Aryl or heterocyclic azo groups (preferably aryl azo groups having 6 to 30 carbon atoms, heterocyclic azo groups having 3 to 30 carbon atoms.
- phenylazo group p-chlorophenylazo group, 5-ethylthio-1,3,4- thiadiazol-2-ylazo group
- imide group preferably N-succinimide group, N-phthalimide group
- a phosphino group preferably a phosphino group having 2 to 30 carbon atoms; for example, a dimethylphosphino group, a diphenylphosphino group, a methylphenoxyphosphino group
- a phosphinyl group preferably a phosphinyl group having 2 to 30 carbon atoms, such as a phosphinyl group, a dioctyloxyphosphinyl group, a diethoxyphosphinyl group
- a phosphinyloxy group preferably a phosphinyloxy group having 2 to 30 carbon atoms, such as a diphenoxyphosphinyloxy group and a dioctyloxy
- one or more hydrogen atoms may be substituted with the substituent T described above.
- substituents include alkylcarbonylaminosulfonyl groups, arylcarbonylaminosulfonyl groups, alkylsulfonylaminocarbonyl groups, and arylsulfonylaminocarbonyl groups. Specific examples include a methylsulfonylaminocarbonyl group, a p-methylphenylsulfonylaminocarbonyl group, an acetylaminosulfonyl group, a benzoylaminosulfonyl group and the like.
- the specific compound is preferably a compound represented by formula (1) because it is highly soluble in a solvent and easily forms a cured product with suppressed surface unevenness.
- the compound represented by the above formula (1) is preferably a compound represented by the following formula (3) because it is easy to form a cured product having excellent light resistance.
- the compound represented by the above formula (2) is preferably a compound represented by the following formula (4) because it is easy to form a cured product having excellent light resistance.
- R 1 , R 2 , R 11 and R 12 are each independently a hydrogen atom, an alkyl group, an aryl group, an acyl group, a carbamoyl group, an alkoxycarbonyl group, an aryloxycarbonyl represents a group or an ethylenically unsaturated bond-containing group
- R 3 and R 4 each independently represents a hydrogen atom, a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, anilino group, an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino represents a group, an alkylthio group, an arylthio group or an ethylenically unsaturated bond-containing group
- R 1 and R 2 in formula (3) are synonymous with R 1 and R 2 in formula (1).
- R 3 and R 4 in formula (3) have the same definitions as R 3 and R 4 in formula (1).
- one of R3 and R4 is a hydrogen atom, and the other is a halogen atom, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an acyloxy group, an alkylamino group, an anilino is preferably an acylamino group, an alkylsulfonylamino group, an arylsulfonylamino group, an alkylthio group, an arylthio group or an ethylenically unsaturated bond-containing group , and one of R3 and R4 is a hydrogen atom and the other is an alkyl is more preferably a group, an alkoxy group or an aryloxy group, and more preferably one of R 3 and R 4 is a hydrogen atom and the other is an alkyl group.
- R 1 and R 3 in formula (3) may combine to form a ring
- R 3 and R 4 may combine to form a ring
- R 2 and R 4 may combine
- a ring may be formed.
- the ring formed by combining these groups is preferably a 5- or 6-membered ring.
- the formed ring may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- R 11 and R 12 in formula (4) have the same definitions as R 11 and R 12 in formula (2).
- substituents represented by R 5 and R 6 in formula (3) and R 13 , R 14 , R 15 and R 16 in formula (4) include the groups described above for the substituent T, alkyl is preferably an aryl group or a heterocyclic group, more preferably an alkyl group or an aryl group, and even more preferably an alkyl group.
- the alkyl group is preferably an alkyl group having 1 to 30 carbon atoms, more preferably an alkyl group having 1 to 20 carbon atoms, even more preferably an alkyl group having 1 to 15 carbon atoms.
- An alkyl group having 1 to 10 carbon atoms is particularly preferred, and an alkyl group having 1 to 8 carbon atoms is most preferred.
- the alkyl group may be linear, branched or cyclic, preferably linear or branched.
- the alkyl group may have a substituent. Examples of the substituent include the groups described for the substituent T described above.
- the aryl group is preferably an aryl group having 6 to 40 carbon atoms, more preferably an aryl group having 6 to 30 carbon atoms, even more preferably an aryl group having 6 to 20 carbon atoms.
- An aryl group having 6 to 15 carbon atoms is particularly preferred, and an aryl group having 6 to 12 carbon atoms is most preferred.
- the aryl group is preferably a phenyl group and a naphthyl group, more preferably a phenyl group.
- the aryl group may have a substituent. Examples of the substituent include the groups described for the substituent T described above.
- the heterocyclic ring in the heterocyclic group preferably contains a 5- or 6-membered saturated or unsaturated heterocyclic ring.
- the heterocyclic ring may be condensed with an aliphatic ring, an aromatic ring or another heterocyclic ring.
- the heteroatoms that make up the ring of the heterocyclic ring include B, N, O, S, Se and Te, with N, O and S being preferred.
- a heterocycle preferably has a free valency (monovalence) at its carbon atoms (the heterocyclic group is attached at a carbon atom).
- the number of carbon atoms in the heterocyclic group is preferably 1-40, more preferably 1-30, still more preferably 1-20.
- Examples of saturated heterocyclic rings in heterocyclic groups include pyrrolidine ring, morpholine ring, 2-bora-1,3-dioxolane ring and 1,3-thiazolidine ring.
- Examples of unsaturated heterocyclic rings in heterocyclic groups include imidazole, thiazole, benzothiazole, benzoxazole, benzotriazole, benzoselenazole, pyridine, pyrimidine and quinoline rings.
- the heterocyclic group may have a substituent. Examples of the substituent include the groups described for the substituent T described above.
- R 5 and R 6 in formula (3) may combine to form a ring
- R 13 and R 14 in formula (4) may combine to form a ring
- R 15 and R 16 of may combine to form a ring.
- the ring formed by combining these groups is preferably a 5- or 6-membered ring. Specific examples of rings include hexahydropyridazine ring, tetrahydropyridazine ring, tetrahydrophthalazine ring and the like.
- the formed ring may have a substituent. Examples of the substituent include the groups described for the substituent T described later.
- R 5 and R 6 of formula (3) and R 13 , R 14 , R 15 and R 16 of formula (4) are each independently a hydrogen atom, an alkyl group, an aryl group or a heterocyclic group; is preferred, an alkyl group or an aryl group is more preferred, and an alkyl group is even more preferred.
- the maximum absorption wavelength of the specific compound preferably exists in the wavelength range of 360 to 430 nm, more preferably in the wavelength range of 370 to 420 nm, even more preferably in the wavelength range of 380 to 420 nm. It is particularly preferred to be present in the wavelength range of ⁇ 405 nm.
- the molar extinction coefficient of the specific compound at the maximum absorption wavelength is preferably 10,000 L/mol ⁇ cm or more, more preferably 20,000 L/mol ⁇ cm or more, and even more preferably 30,000 L/mol ⁇ cm or more. Further, the molar extinction coefficient of the specific compound at a wavelength of 400 nm is preferably 1000 L/mol ⁇ cm or more, more preferably 3000 L/mol ⁇ cm or more, and even more preferably 5000 L/mol ⁇ cm or more.
- the maximum absorption wavelength and molar extinction coefficient of a specific compound can be determined by measuring the spectrum of a solution prepared by dissolving the specific compound in ethyl acetate using a 1 cm quartz cell at room temperature (25°C).
- Examples of the measuring device include UV-1800PC (manufactured by Shimadzu Corporation).
- the specific compound can be produced according to the methods described in JP-A-2009-067984, JP-A-2009-263616, JP-A-2009-263617, and International Publication No. 2017/122503.
- Specific examples of the specific compound include compounds having the following structures.
- Me is a methyl group
- Et is an ethyl group
- Pr is a propyl group
- tBu is a tert-butyl group
- n Bu is a n-butyl group
- Bn is a benzyl group
- Ph is a phenyl group.
- the content of the specific compound in the total solid content of the photopolymerizable composition is preferably 0.01 to 50% by mass.
- the lower limit is preferably 0.05% by mass or more, more preferably 0.1% by mass or more.
- the upper limit is preferably 40% by mass or less, more preferably 30% by mass or less, and even more preferably 20% by mass or less.
- the photopolymerizable composition may contain only one type of specific compound, or may contain two or more types. When two or more specific compounds are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention contains a polymerizable compound.
- a polymerizable compound any compound that can be polymerized and cured by applying energy can be used without limitation.
- the polymerizable compound may be a radical polymerizable compound or a cationically polymerizable compound.
- the radically polymerizable compound include compounds having an ethylenically unsaturated bond-containing group.
- the polymerizable compound is preferably a compound having an ethylenically unsaturated bond-containing group, more preferably a compound having two or more ethylenically unsaturated bond-containing groups.
- the upper limit of the number of ethylenically unsaturated bond-containing groups contained in the polymerizable compound is preferably 15 or less, more preferably 10 or less, and even more preferably 6 or less.
- a vinyl group, an allyl group, a (meth)acryloyl group, etc. are mentioned as an ethylenically unsaturated bond containing group which a polymerizable compound has.
- Polymerizable compounds are monomers, prepolymers (i.e., dimers, trimers, or oligomers), mixtures thereof, and (co)polymers of compounds selected from monomers and prepolymers. Although it may be present, it is preferably a monomer.
- the molecular weight of the polymerizable compound is preferably 100-3000.
- the upper limit is more preferably 2000 or less, and even more preferably 1500 or less.
- the lower limit is more preferably 150 or more, even more preferably 250 or more.
- Radically polymerizable compounds examples include compounds having an ethylenically unsaturated bond-containing group.
- Radically polymerizable compounds include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters of unsaturated carboxylic acids, and amides of unsaturated carboxylic acids, and , unsaturated carboxylic acids or their esters or amides (co)polymers.
- esters of unsaturated carboxylic acids and aliphatic polyhydric alcohols, amides of unsaturated carboxylic acids and aliphatic polyhydric amines, and homopolymers or copolymers thereof are preferred.
- an unsaturated carboxylic acid ester or unsaturated carboxylic acid amide having a nucleophilic substituent e.g., hydroxy group, amino group, mercapto group, etc.
- a monofunctional or polyfunctional isocyanate compound or an addition reaction product of an epoxy compound e.g., hydroxy group, amino group, mercapto group, etc.
- a dehydration condensation reaction product of an unsaturated carboxylic acid ester or unsaturated carboxylic acid amide having a nucleophilic substituent and a monofunctional or polyfunctional carboxylic acid electrophilic substitution
- An addition reaction product of an unsaturated carboxylic acid ester or unsaturated carboxylic acid amide having a group e.g., isocyanate group, epoxy group, etc.
- a monofunctional or polyfunctional alcohol, amine or thiol e.g., substituted reaction products of unsaturated carboxylic acid esters or unsaturated carboxylic acid amides having a halogen group
- the radically polymerizable compound may be used in combination with a plurality of compounds having different functional numbers or a plurality of compounds having different types of polymerizable groups (for example, acrylic acid esters, methacrylic acid esters, styrene compounds, vinyl ether compounds, etc.). good.
- the radically polymerizable compound is preferably a (meth)acrylate compound, more preferably a bifunctional or higher (meth)acrylate compound, more preferably a 2- to 15-functional (meth)acrylate compound, Di- to 10-functional (meth)acrylate compounds are more preferred, and bi- to hexa-functional (meth)acrylate compounds are particularly preferred.
- a monofunctional (meth)acrylate compound can also be used as the polymerizable compound.
- a monofunctional (meth)acrylate compound and a bifunctional or higher (meth)acrylate compound can also be used in combination.
- radically polymerizable compounds include pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, tri((meth)acryloyl oxyethyl) isocyanurate, pentaerythritol tetra (meth) acrylate ethylene oxide EO (ethylene oxide) modified, dipentaerythritol hexa (meth) acrylate EO (ethylene oxide) modified, benzyl (meth) acrylate, 1,3-butylene glycol di( meth)acrylate, diethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, bisphenol A polyethoxydi(meth)acrylate,
- radical polymerizable compounds examples include Nippon Kayaku Co., Ltd.'s KAYARAD series (e.g., D-330, D-320, D-310, PET-30, TPA-330, DPHA, DPHA-40H, etc.), Shin-Nakamura Chemical Co., Ltd. NK ester series (e.g. A-DPH-12E, A-TMMT, A-TMM-3 etc.), Kyoeisha Chemical Co. Ltd. light acrylate series (e.g. DCP-A etc.), Aronix series manufactured by Toagosei Co., Ltd.
- KAYARAD series e.g., D-330, D-320, D-310, PET-30, TPA-330, DPHA, DPHA-40H, etc.
- Shin-Nakamura Chemical Co., Ltd. NK ester series e.g. A-DPH-12E, A-TMMT, A-TMM-3 etc.
- the radically polymerizable compound includes (meth)acrylate compounds described in JP-A-48-064183, JP-B-49-043191, JP-B-52-030490, and the Japan Adhesion Association, vol. 20, No. 7, 300-308 (1984) as photocurable monomers and oligomers can be used.
- cationic polymerizable compounds include compounds having a cationic polymerizable group.
- cationic polymerizable groups include cyclic ether groups such as epoxy groups and oxetanyl groups, and vinyl ether groups, with cyclic ether groups being preferred.
- the cationically polymerizable compound is preferably a polyfunctional cationically polymerizable compound having two or more cationically polymerizable groups.
- Examples of cationic polymerizable compounds include polyfunctional alicyclic epoxy compounds, polyfunctional heterocyclic epoxy compounds, polyfunctional oxetane compounds, alkylene glycol diglycidyl ether, and alkylene glycol monovinyl monoglycidyl ether.
- cationic polymerizable compounds include 3′,4′-epoxycyclohexylmethyl 3,4-epoxycyclohexane carboxylate, bisphenol A diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, 3,4-epoxycyclohexylmethyl- 3′,4′-epoxycyclohexanecarboxylate, 1,2-epoxy-4-(2-oxiranyl)cyclohexane adduct of 2,2-bis(hydroxymethyl)-1-butanol, xylylene bisoxetane, 3-ethyl -3-hydroxymethyloxetane, 3-ethyl-3- ⁇ [(3-ethyloxetan-3-yl)methoxy]methyl ⁇ oxetane, cyclohexanedimethanol divinyl ether, 2-ethylhexyl vinyl ether, cyclohexanedimethanol monovinyl ether, 4-
- a (meth)acrylate compound having a cationic polymerizable group can also be used as the cationic polymerizable compound.
- Specific examples of (meth)acrylate compounds having a cationic polymerizable group include 3,4-epoxycyclohexylmethyl methacrylate and the like. Examples of commercially available products include CYCLOMER M100 manufactured by DAICEL CORPORATION.
- the cationically polymerizable compounds include Aron oxetane series (OXT-101, OXT-121, OXT-221, etc.) manufactured by Toagosei Co., Ltd., Celoxide series (2021P) manufactured by Daicel Corporation, Nippon Carbide Industry Co., Ltd. Alkyldivinylether CHDVE, Alkylmonovinylether EHVE, Hydroxyalkylvinylether CHMVE, Hydroxyalkylvinylether HBVE, etc., manufactured by Ajinomoto Co., Inc. can also be used. Further, those exemplified as specific examples of the epoxy resin to be described later can also be used.
- the content of the polymerizable compound in the total solid content of the photopolymerizable composition is preferably 0.1 to 90% by mass.
- the lower limit is preferably 1% by mass or more, more preferably 2% by mass or more.
- the upper limit is preferably 80% by mass or less, more preferably 70% by mass or less.
- the photopolymerizable composition may contain only one polymerizable compound, or may contain two or more polymerizable compounds. When two or more polymerizable compounds are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention contains a photopolymerization initiator.
- a photopolymerization initiator is a compound that is sensitized by exposure light and initiates or accelerates the polymerization of a polymerizable compound.
- Photopolymerization initiators include radical photopolymerization initiators and cationic photopolymerization initiators.
- the photopolymerization initiator is preferably a radical photopolymerization initiator.
- the radical photopolymerization initiator is preferably a compound that generates radicals in response to actinic rays having a wavelength of 300 nm or longer.
- the photopolymerization initiator is preferably a photocationic polymerization initiator.
- photoradical polymerization initiators include oxime compounds, halogenated hydrocarbon derivatives (e.g., compounds having a triazine skeleton, compounds having an oxadiazole skeleton, etc.), oxydiazole compounds, carbonyl compounds, ketal compounds, benzoin compounds, and acridine. compounds, organic peroxides, azo compounds, coumarin compounds, azide compounds, metallocene compounds, hexaarylbiimidazole compounds, organic boric acid compounds, disulfonic acid compounds, onium salt compounds, acetophenone compounds, acylphosphine compounds and benzophenone compounds.
- An acetophenone compound, an acylphosphine compound, a benzophenone compound or a hexaarylbiimidazole compound is preferable because it is possible to form a cured product having more excellent light resistance and solvent resistance, and an acetophenone compound and an acylphosphine compounds or benzophenone compounds, and more preferably acetophenone compounds or acylphosphine compounds.
- Acetophenone compounds include aminoacetophenone compounds and hydroxyacetophenone compounds. Examples of the acetophenone compound include those described in JP-A-2009-191179 and JP-A-10-291969. Commercially available aminoacetophenone compounds include Omnirad 907, Omnirad 369, Omnirad 369E, and Omnirad 379EG (manufactured by IGM Resins B.V.). Commercially available hydroxyacetophenone compounds include Omnirad 184, Omnirad 1173, Omnirad 2959, and Omnirad 127 (manufactured by IGM Resins B.V.).
- Acylphosphine compounds include acylphosphine compounds described in Japanese Patent No. 4225898.
- Commercially available acylphosphine compounds include Omnirad 819 and Omnirad TPO (manufactured by IGM Resins B.V.).
- Benzophenone compounds include benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 4-methoxybenzophenone, 2-chlorobenzophenone, 4-chlorobenzophenone, 4-bromobenzophenone, 2-carboxybenzophenone, 2-ethoxy carbonylbenzophenone, benzophenonetetracarboxylic acid or its tetramethyl ester, 4,4'-bis(dialkylamino)benzophenones (e.g., 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(dicyclohexylamino) Benzophenone, 4,4'-bis(diethylamino)benzophenone, 4,4'-bis(dihydroxyethylamino)benzophenone), 4-methoxy-4'-dimethylaminobenzophenone, 4,4'-dimethoxybenzophenone, 4-dimethylamino Examples
- Examples of the oxime compound include compounds described in JP-A-2001-233842, compounds described in JP-A-2000-080068, compounds described in JP-A-2006-342166, and paragraphs of JP-A-2016-006475. Compounds described in Nos. 0073 to 0075 and the like can be mentioned.
- oxime compounds oxime ester compounds are preferred.
- Commercially available oxime compounds include Irgacure OXE01, Irgacure OXE02 (manufactured by BASF), and Irgacure OXE03 (manufactured by BASF).
- Hexaarylbiimidazole compounds include compounds described in JP-B-06-029285, US Pat. No. 3,479,185, US Pat. No. 4,311,783, and US Pat. Specifically, 2,2′-bis(o-chlorophenyl)-4,4′,5,5′-tetraphenylbiimidazole, 2,2′-bis(o-bromophenyl))4,4′, 5,5'-Tetraphenylbiimidazole, 2,2'-bis(o,p-dichlorophenyl)-4,4',5,5'-tetraphenylbiimidazole, 2,2'-bis(o-chlorophenyl) -4,4',5,5'-tetra(m-methoxyphenyl)biimidazole, 2,2'-bis(o,o'-dichlorophenyl)-4,4',5,5'-tetraphenylbiimidazole
- the photocationic polymerization initiator is not particularly limited as long as it is a compound that generates protonic acid or Lewis acid upon exposure to light.
- the photoacid generator is preferably a compound that responds to actinic rays with a wavelength of 300 nm or more, more preferably 300 to 450 nm, and generates an acid.
- the photoacid generator is preferably a compound that generates an acid with a pKa of 4 or less by light irradiation, more preferably a compound that generates an acid with a pKa of 3 or less, and generates an acid with a pKa of 2 or less. It is more preferable that it is a compound that
- photocationic polymerization initiators include oxime sulfonate compounds, triazine compounds, sulfonium salts, iodonium salts, quaternary ammonium salts, diazomethane compounds, sulfone compounds, sulfonic acid ester compounds, iminosulfonic acid ester compounds, carboxylic acid ester compounds and sulfones. imide compounds.
- photocationic polymerization initiator paragraph numbers 0061 to 0108 of JP-A-2012-046577, compounds described in paragraph numbers 0029-0030 of JP-A-2002-122994, JP-A-2002-122994 Compounds described in paragraph numbers 0037 to 0063, oxime sulfonate compounds described in paragraph numbers 0081 to 0108 of JP-A-2013-210616, and the like.
- commercially available photo cationic polymerization initiators include CPI-210S (manufactured by San-Apro Co., Ltd.).
- the content of the photopolymerization initiator in the total solid content of the photopolymerizable composition is preferably 0.1 to 30% by mass.
- the lower limit is preferably 0.3% by mass or more, more preferably 0.4% by mass or more.
- the upper limit is preferably 20% by mass or less, more preferably 15% by mass or less.
- the photopolymerizable composition may contain only one type of photopolymerization initiator, or may contain two or more types. When two or more photopolymerization initiators are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention preferably contains a resin.
- the resin can be appropriately selected from resins satisfying various physical properties such as transparency, refractive index, workability, etc., depending on the use or purpose of the photopolymerizable composition.
- resins include (meth) acrylic resins, ene-thiol resins, polyester resins, polycarbonate resins, vinyl polymers [e.g., polydiene resins, polyalkene resins, polystyrene resins, polyvinyl ether resins, polyvinyl alcohol resins, polyvinyl ketone resins, polyfluoro vinyl resins and polyvinyl bromide resins], polythioether resins, polyphenylene resins, polyurethane resins, polysulfonate resins, nitrosopolymer resins, polysiloxane resins, polysulfide resins, polythioester resins, polysulfone resins, polysulfonamide resins, polyamide resins, Polyimine resin, polyurea resin, polyphosphazene resin, polysilane resin, polysilazane resin, polyfuran resin, polybenzoxazole resin, polyoxadiazole resin, polybenzothiazin
- (Meth)acrylic resins include polymers containing structural units derived from (meth)acrylic acid and/or esters thereof. Specific examples include polymers obtained by polymerizing at least one compound selected from the group consisting of (meth)acrylic acid, (meth)acrylic acid ester, (meth)acrylamide, and (meth)acrylonitrile. be done.
- Polyester resins include polyols (e.g., ethylene glycol, propylene glycol, glycerin, and trimethylolpropane), polybasic acids (e.g., aromatic dicarboxylic acids (e.g., terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, etc.), and and dicarboxylic acids in which the hydrogen atoms of these aromatic rings are substituted with methyl, ethyl, or phenyl groups, etc.), aliphatic dicarboxylic acids having 2 to 20 carbon atoms (e.g., adipic acid, sebacic acid, and dodecanedicarboxylic acid) or alicyclic dicarboxylic acid (e.g. cyclohexanedicarboxylic acid, etc.), and polymers obtained by ring-opening polymerization of cyclic ester compounds such as caprolactone monomers (e.g. polycaprolactone).
- epoxy resins examples include bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolak type epoxy resin, cresol novolac type epoxy resin, and aliphatic epoxy resin.
- Commercially available epoxy resins may be used, and examples of commercially available products include the following.
- Examples of commercially available bisphenol A type epoxy resins include jER825, jER827, jER828, jER834, jER1001, jER1002, jER1003, jER1055, jER1007, jER1009, and jER1010 (manufactured by Mitsubishi Chemical Corporation), and EPICLON860, EPICLON1050, EPICLON1051, and EPICLON1055 (manufactured by DIC Corporation) and the like.
- Examples of commercially available bisphenol F type epoxy resins include jER806, jER807, jER4004, jER4005, jER4007, and jER4010 (manufactured by Mitsubishi Chemical Corporation), EPICLON830, and EPICLON835 (manufactured by DIC Corporation), and LCE-21 and RE-602S (manufactured by Nippon Kayaku Co., Ltd.).
- Examples of commercially available phenolic novolac epoxy resins include jER152, jER154, jER157S70, and jER157S65 (manufactured by Mitsubishi Chemical Corporation), and EPICLON N-740, EPICLON N-770, and EPICLON N-775 ( and the like, manufactured by DIC Corporation).
- Examples of commercially available cresol novolak epoxy resins include EPICLON N-660, EPICLON N-665, EPICLON N-670, EPICLON N-673, EPICLON N-680, EPICLON N-690, and EPICLON N-695 (the above , manufactured by DIC Corporation), and EOCN-1020 (manufactured by Nippon Kayaku Co., Ltd.).
- aliphatic epoxy resins include ADEKA RESIN EP series (e.g. EP-4080S, EP-4085S, and EP-4088S; manufactured by ADEKA Corporation), EHPE3150, EPOLEAD PB 3600, and EPOLEAD PB 4700 ( The above, manufactured by Daicel Corporation), Denacol EX-212L, EX-214L, EX-216L, EX-321L, and EX-850L (manufactured by Nagase ChemteX Corporation), ADEKA Resin EP series (eg EP -4000S, EP-4003S, EP-4010S, and EP-4011S, etc.; manufactured by ADEKA Corporation), NC-2000, NC-3000, NC-7300, XD-1000, EPPN-501, and EPPN-502 (above , manufactured by ADEKA Corporation), and jER1031S (manufactured by Mitsubishi Chemical Corporation).
- ADEKA RESIN EP series e.g. EP-4080S, EP-4085S, and
- epoxy resins include Marproof G-0150M, G-0105SA, G-0130SP, G-0250SP, G-1005S, G-1005SA, G-1010S, G-2050M, G-01100, and G-01758 (manufactured by NOF Corporation, epoxy group-containing polymer).
- cellulose acylate resin cellulose acylates described in paragraphs 0016 to 0021 of JP-A-2012-215689 are preferably used.
- polyester resin commercially available products such as Vylon series manufactured by Toyobo Co., Ltd. (eg, Vylon 500) can also be used.
- Vylon series manufactured by Toyobo Co., Ltd.
- SK Dyne series eg, SK Dyne-SF2147, etc.
- Soken Chemical Co., Ltd. can also be used.
- the polystyrene resin is preferably a resin containing 50% by mass or more of repeating units derived from a styrene-based monomer, more preferably a resin containing 70% by mass or more of repeating units derived from a styrene-based monomer. More preferably, the resin contains 85% by mass or more of repeating units derived from a monomer.
- styrene-based monomers include styrene and its derivatives.
- the styrene derivative is a compound in which another group is bonded to styrene, and examples thereof include o-methylstyrene, m-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, o-ethylstyrene, Alkyl styrenes such as p-ethylstyrene, and hydroxyl, alkoxy and carboxyl groups on the benzene nucleus of styrene such as hydroxystyrene, tert-butoxystyrene, vinyl benzoic acid, o-chlorostyrene and p-chlorostyrene, Substituted styrene into which a halogen or the like is introduced can be mentioned.
- the polystyrene resin may contain repeating units derived from monomers other than styrene-based monomers.
- Other monomers include alkyl (meth)acrylates such as methyl (meth)acrylate, cyclohexyl (meth)acrylate, methylphenyl (meth)acrylate, and isopropyl (meth)acrylate; methacrylic acid, acrylic acid, itaconic acid, maleic acid, Unsaturated carboxylic acid monomers such as fumaric acid and cinnamic acid; unsaturated dicarboxylic acid anhydride monomers such as maleic anhydride, itaconic acid, ethyl maleic acid, methyl itaconic acid and chloromaleic acid; acrylonitrile, methacrylonitrile unsaturated nitrile monomers such as; and the like.
- polystyrene resins include AS-70 (acrylonitrile/styrene copolymer resin, manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.) and SMA2000P (styrene/maleic acid copolymer, Kawakuro Kagaku Co., Ltd.).
- the cyclic olefin resin (1) a polymer containing a structural unit derived from a norbornene compound, (2) a polymer containing a structural unit derived from a monocyclic cyclic olefin compound other than a norbornene compound, (3) a cyclic conjugated A polymer containing a structural unit derived from a diene compound, (4) a polymer containing a structural unit derived from a vinyl alicyclic hydrocarbon compound, and a structural unit derived from each compound of (1) to (4) hydrides of polymers containing
- the polymer containing a structural unit derived from a norbornene compound and the polymer containing a structural unit derived from a monocyclic cyclic olefin compound include ring-opened polymers of each compound.
- a hydride of a polymer of a norbornene compound can be synthesized by addition polymerization or ring-opening metathesis polymerization of a norbornene compound or the like, followed by hydrogenation. Synthesis methods, for example, JP-A-01-240517, JP-A-07-196736, JP-A-60-026024, JP-A-62-019801, JP-A-2003-159767 and JP-A-2003-159767 It is described in each publication such as Japanese Patent Publication No. 2004-309979.
- cyclic olefin resins include ARTON series manufactured by JSR (for example, ARTON G, ARTON F, ARTON RX4500, etc.), Zeonor ZF14, ZF16, Zeonex 250 and Zeonex 280 manufactured by Nippon Zeon. etc.
- the weight average molecular weight of the resin is preferably 3,000 to 2,000,000.
- the lower limit of the weight average molecular weight of the resin is preferably 5000 or more.
- the upper limit of the weight average molecular weight of the resin is preferably 1,000,000 or less, more preferably 500,000 or less, and even more preferably 200,000 or less.
- the weight average molecular weight of the epoxy resin is preferably 100 or more, more preferably 200 to 2,000,000.
- the upper limit of the weight average molecular weight of the epoxy resin is preferably 1,000,000 or less, more preferably 500,000 or less.
- the lower limit of the weight average molecular weight of the epoxy resin is preferably 2000 or more.
- the weight average molecular weight of the resin is a value measured by gel permeation chromatography (GPC). Measurement by GPC uses HLC (registered trademark)-8020GPC (manufactured by Tosoh Corporation) as a measuring device, and TSKgel (registered trademark) Super Multipore HZ-H (4.6 mm ID ⁇ 15 cm, Tosoh Corporation) as a column. ), and THF (tetrahydrofuran) is used as the eluent.
- the measurement conditions are a sample concentration of 0.45% by mass, a flow rate of 0.35 ml/min, a sample injection volume of 10 ⁇ l, a measurement temperature of 40° C., and an RI detector.
- the calibration curve is "Standard sample TSK standard, polystyrene" of Tosoh Corporation: "F-40", “F-20”, “F-4", “F-1”, “A-5000”, “A -2500”, “A-1000”, and "n-propylbenzene”.
- the resin may be an alkali-soluble resin.
- Alkali-soluble resins include resins having acid groups. Examples of acid groups include carboxyl groups, phosphoric acid groups, sulfonic acid groups, and phenolic hydroxy groups. Only one type of acid group may be used, or two or more types may be used.
- the alkali-soluble resin is preferably a linear organic polymer, soluble in an organic solvent, and developable with a weakly alkaline aqueous solution.
- linear organic polymers include polymers having carboxyl groups in side chains, such as JP-A-59-044615, JP-B-54-034327, JP-B-58-012577, methacrylic acid copolymers, acrylic acid copolymers, itaconic acid copolymers, as described in JP-A-54-025957, JP-A-59-053836 and JP-A-59-071048; Acidic cellulose derivatives having carboxyl groups in side chains such as crotonic acid copolymers, maleic acid copolymers, partially esterified maleic acid copolymers, and the like can be mentioned.
- alkali-soluble resin a resin obtained by adding an acid anhydride to a polymer having a hydroxyl group is also useful.
- the alkali-soluble resin may be a resin obtained by copolymerizing a hydrophilic monomer.
- Hydrophilic monomers include alkoxyalkyl (meth)acrylates, hydroxyalkyl (meth)acrylates, glycerol (meth)acrylates, (meth)acrylamides, N-methylolacrylamides, secondary or tertiary alkylacrylamides, dialkylaminoalkyl (meth)acrylate, morpholine (meth)acrylate, N-vinylpyrrolidone, N-vinylcaprolactam, vinylimidazole, vinyltriazole, methyl (meth)acrylate, ethyl (meth)acrylate, branched or linear propyl (meth)acrylate, Branched or linear butyl (meth)acrylate, phenoxyhydroxypropyl (meth)acrylate, and the like can be mentioned.
- hydrophilic monomers include a tetrahydrofurfuryl group, a phosphate group, a phosphate ester group, a quaternary ammonium base, an ethyleneoxy chain, a propyleneoxy chain, a sulfonic acid group and a group derived from a salt thereof, and a morpholinoethyl group. Also useful are monomers such as
- the alkali-soluble resin may have ethylenically unsaturated bond-containing groups such as vinyl groups, styrene groups, allyl groups, methallyl groups, and (meth)acryloyl groups, in order to improve cross-linking efficiency.
- ethylenically unsaturated bond-containing groups such as vinyl groups, styrene groups, allyl groups, methallyl groups, and (meth)acryloyl groups, in order to improve cross-linking efficiency.
- alkali-soluble resins having ethylenically unsaturated bond-containing groups include Dianal BR series (polymethyl methacrylate (PMMA), such as Dianal BR-80, BR-83, and BR-87; Mitsubishi Chemical ( Co., Ltd.), Photomer 6173 (carboxyl group-containing polyurethane acrylic oligomer; Diamond Shamrock Co., Ltd.), Viscoat R-264, and KS Resist 106 (both manufactured by Osaka Organic Chemical Industry Co., Ltd.), Cychromer P series ( For example, ACA230AA), Plaxel CF200 series (both manufactured by Daicel Corporation), Ebecryl3800 (manufactured by Daicel UCB Corporation), and Acrycure-RD-F8 (manufactured by Nippon Shokubai Co., Ltd.).
- PMMA polymethyl methacrylate
- Mitsubishi Chemical Co., Ltd.
- Photomer 6173 carboxyl group-containing polyurethane acrylic oligomer
- polyhydroxystyrene resins, (meth)acrylic resins, polystyrene resins, and polysiloxane resins are preferred from the viewpoint of heat resistance, and (meth)acrylic resins are preferred from the viewpoint of control of developability. more preferred.
- the weight average molecular weight of the alkali-soluble resin is preferably 3,000 to 200,000, more preferably 5,000 to 50,000.
- the acid value of the alkali-soluble resin is preferably 30-200 mgKOH/g.
- the lower limit of the acid value is preferably 50 mgKOH/g or more, more preferably 70 mgKOH/g or more.
- the upper limit of the acid value is preferably 150 mgKOH/g or less, more preferably 120 mgKOH/g or less.
- the resin includes thermoplastic resins such as carbonate resins, (meth)acrylic resins (e.g., polymethyl methacrylate (PMMA)), and thermosetting resins such as urethane resins are suitable.
- thermoplastic resins such as carbonate resins, (meth)acrylic resins (e.g., polymethyl methacrylate (PMMA)
- thermosetting resins such as urethane resins are suitable.
- commercially available carbonate resins on the market include a polycarbonate resin composition (trade name: Caliber 200-13, manufactured by Sumitomo Dow Co., Ltd.), and a diethylene glycol bisallyl carbonate resin (trade name: CR-39, PPG (manufactured by Industry Co., Ltd.) and the like.
- a thiourethane resin is preferable as the urethane resin.
- thiourethane resins examples include thiourethane resin monomers (trade names: MR-7, MR-8, MR-10, and MR-174; trade names; manufactured by Mitsui Chemicals, Inc. ) and the like.
- adhesives and adhesives can be used for the resin.
- adhesives include acrylic adhesives, rubber adhesives, silicone adhesives, and the like.
- An acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive containing a polymer of (meth)acrylic monomers ((meth)acrylic polymer).
- adhesives include urethane resin adhesives, polyester adhesives, acrylic resin adhesives, ethylene vinyl acetate resin adhesives, polyvinyl alcohol adhesives, polyamide adhesives, and silicone adhesives. Among them, a urethane resin adhesive or a silicone adhesive is preferable as the adhesive because of its high adhesive strength.
- the adhesive a commercially available product may be used.
- Examples of commercially available products include a urethane resin adhesive (LIS-073-50U: trade name) manufactured by Toyo Ink Co., Ltd., and an acrylic adhesive manufactured by Soken Chemical Co., Ltd. system adhesive (SK Dyne-SF2147: trade name) and the like.
- the total light transmittance of the resin is preferably 80% or higher, more preferably 85% or higher, even more preferably 90% or higher.
- the total light transmittance of the resin is a value measured based on the content described in "4th Edition Experimental Chemistry Course 29 Polymer Material Medium” (Maruzen, 1992) edited by The Chemical Society of Japan, pp. 225-232. is.
- the content of the resin in the total solid content of the photopolymerizable composition is preferably 1 to 99% by mass.
- the lower limit is preferably 10% by mass or more, more preferably 20% by mass or more, and even more preferably 30% by mass or more.
- the upper limit is preferably 95% by mass or less, more preferably 90% by mass or less, and even more preferably 80% by mass or less.
- the photopolymerizable composition may contain only one type of resin, or may contain two or more types. When two or more resins are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention preferably contains a solvent.
- a solvent There are basically no particular restrictions on the solvent that can be used, as long as it satisfies the solubility of the coexisting components and the applicability of the photopolymerizable composition.
- the solvent is preferably an organic solvent.
- organic solvents examples include alcohol-based solvents, ester-based solvents, ether-based solvents, ketone-based solvents, amide-based solvents, hydrocarbon-based solvents, and halogen-based solvents.
- alcohol solvents include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, 2-methyl-1-propanol, 1-methoxy-2-propanol, 2-ethoxyethanol, 2-butoxyethanol, ethylene glycol, propylene glycol, glycerin and the like.
- ester solvents include methyl acetate, ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, and lactic acid.
- alkoxyacetic acid alkyl esters e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (specifically, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)
- 3-oxypropionic acid alkyl esters 2-oxypropionic acid alkyl esters, methyl 2-oxy-2-methylpropionate, ethyl 2-oxy-2-methylpropionate, methyl pyruvate, pyruvic acid Ethyl, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate, methyl cellosolve acetate, ethyl cellosolve acetate, propylene glyco
- ether solvents include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, polyethylene glycol monoalkyl ether, and polypropylene.
- amide solvents include N-methylpyrrolidone, dimethylformamide, dimethylacetamide and the like.
- ketone solvents include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone and 3-heptanone.
- hydrocarbon solvents include toluene and xylene.
- halogen solvents include chloroform and methylene chloride. These organic solvents may be used in combination of two or more.
- Organic solvents include methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, ethylcarbylate. It preferably contains at least one selected from tall acetate, butyl carbitol acetate, propylene glycol monomethyl ether, and propylene glycol monomethyl ether acetate.
- the content of the solvent in the photopolymerizable composition is preferably 10 to 90% by mass, more preferably 30 to 90% by mass, even more preferably 50 to 90% by mass.
- the photopolymerizable composition may contain only one type of solvent, or may contain two or more types. When two or more solvents are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention may contain a sensitizer.
- Typical sensitizers include Crivello [J. V. Crivello, Adv. in Polymer Sci, 62, 1 (1984)].
- Specific examples of sensitizers include pyrene, perylene, acridine, thioxanthone, 2-chlorothioxanthone, benzoflavin, N-vinylcarbazole, 9,10-dibutoxyanthracene, anthraquinone, benzophenone, coumarin, ketocoumarin, phenanthrene, and camphorquinone. , and phenothiazine derivatives.
- the content of the sensitizer is preferably 50 to 200 parts by mass with respect to 100 parts by mass of the photopolymerization initiator.
- the photopolymerizable composition of the present invention can contain an ultraviolet absorber (hereinafter also referred to as another ultraviolet absorber) other than the specific compound described above.
- an ultraviolet absorber hereinafter also referred to as another ultraviolet absorber
- the maximum absorption wavelength of other ultraviolet absorbers preferably exists in the wavelength range of 300 to 380 nm, more preferably in the wavelength range of 300 to 370 nm, and more preferably in the wavelength range of 310 to 360 nm. , in the wavelength range of 310 to 350 nm.
- UV absorbers include aminobutadiene UV absorbers, dibenzoylmethane UV absorbers, benzotriazole UV absorbers, benzophenone UV absorbers, salicylic acid UV absorbers, acrylate UV absorbers, and triazine UV absorbers.
- Examples include ultraviolet absorbers, and benzotriazole-based ultraviolet absorbers, benzophenone-based ultraviolet absorbers and triazine-based ultraviolet absorbers are preferred, and benzotriazole-based ultraviolet absorbers and triazine-based ultraviolet absorbers are more preferred.
- Specific examples of other ultraviolet absorbers include compounds described in paragraphs 0065 to 0070 of JP-A-2009-263616, compounds described in paragraph 0065 of WO 2017/122503, and the like.
- UV absorbers include 2-(2'-hydroxy-5'-t-butylphenyl)benzotriazole, 2-(2'-hydroxy-3'-t-butyl-5'-methylphenyl)-5 -chlorobenzotriazole, 2-(4-butoxy-2-hydroxyphenyl)-4,6-di(4-butoxyphenyl)-1,3,5-triazine, 2-[2-hydroxy-4-(2- Hydroxy-3-butyloxypropoxy)phenyl]-4,6-bis(2,4-dimethyl)-1,3,5-triazine, 2,2′,4,4′-tetrahydroxybenzophenone, 2,2′ -dihydroxy-4,4'-dimethoxybenzophenone is preferred.
- the content of the other ultraviolet absorbers in the total solid content of the photopolymerizable composition is preferably 0.01 to 50% by mass.
- the lower limit is preferably 0.05% by mass or more, more preferably 0.1% by mass or more.
- the upper limit is preferably 40% by mass or less, more preferably 30% by mass or less, and more preferably 20% by mass or less.
- the total content of the specific compound and other ultraviolet absorbers in the total solid content of the photopolymerizable composition is preferably 0.01 to 50% by mass.
- the lower limit is preferably 0.05% by mass or more, more preferably 0.1% by mass or more.
- the upper limit is preferably 40% by mass or less, more preferably 30% by mass or less, and more preferably 20% by mass or less.
- the photopolymerizable composition may contain only one other UV absorber, or may contain two or more. When two or more other UV absorbers are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention can contain a compound having an epoxy group (hereinafter also referred to as an epoxy compound).
- epoxy compounds include monofunctional or polyfunctional glycidyl ether compounds, polyfunctional aliphatic glycidyl ether compounds, and the like.
- an epoxy compound the compound which has an alicyclic epoxy group can also be used.
- Epoxy compounds include compounds having one or more epoxy groups per molecule.
- the epoxy compound is preferably a compound having 1 to 100 epoxy groups per molecule.
- the upper limit of the number of epoxy groups can be, for example, 10 or less, or 5 or less.
- the lower limit of epoxy groups is preferably two or more.
- monofunctional epoxy compounds include 2-ethylhexyl glycidyl ether.
- polyfunctional epoxy compounds include 1,4-cyclohexanedimethanol diglycidyl ether and 3′,4′-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate.
- the epoxy compound may be a low-molecular compound (for example, molecular weight less than 1000) or a high-molecular compound (macromolecule) (for example, molecular weight 1000 or more, weight average molecular weight 1000 or more in the case of a polymer).
- the weight average molecular weight of the epoxy compound is preferably 2,000 to 100,000.
- the upper limit of the weight average molecular weight is preferably 10,000 or less, more preferably 5,000 or less, and even more preferably 3,000 or less.
- epoxy compounds include Celoxide 2021P (trade name, 3′,4′-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate) manufactured by Daicel Corporation, and Ricaresin DME-100 manufactured by Shin Nippon Chemical Co., Ltd. (trade name, containing 1,4-cyclohexanedimethanol diglycidyl ether as a main component) and the like.
- the content of the compound having an epoxy group in the total solid content of the photopolymerizable composition is preferably 0.1 to 50% by mass.
- the lower limit is preferably 1% by mass or more, more preferably 2% by mass or more.
- the upper limit is preferably 40% by mass or less, more preferably 30% by mass or less.
- the photopolymerizable composition may contain only one type of compound having an epoxy group, or may contain two or more types. When two or more kinds of compounds having an epoxy group are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the present invention can contain an acid generator.
- the acid generator may be a photoacid generator or a thermal acid generator.
- the acid generator means a compound that generates an acid by applying energy such as heat or light.
- a thermal acid generator means a compound that generates an acid by thermal decomposition.
- the photoacid generator means a compound that generates an acid upon irradiation with light.
- Types of acid generators, specific compounds, and preferred examples include compounds described in paragraphs 0066 to 0122 of JP-A-2008-013646, and these can also be applied to the present invention. can.
- the thermal acid generator is preferably a compound having a thermal decomposition temperature in the range of 130°C to 250°C, more preferably in the range of 150°C to 220°C.
- thermal acid generators include compounds that generate low nucleophilic acids such as sulfonic acid, carboxylic acid and disulfonylimide by heating.
- an acid with a pKa of 4 or less is preferable, an acid with a pKa of 3 or less is more preferable, and an acid with a pKa of 2 or less is even more preferable.
- sulfonic acids alkylcarboxylic acids substituted with electron-withdrawing groups, arylcarboxylic acids, disulfonylimides, and the like are preferred.
- electron-withdrawing groups include halogen atoms such as fluorine atoms, haloalkyl groups such as trifluoromethyl groups, nitro groups, and cyano groups.
- photoacid generators examples include diazonium salts, phosphonium salts, sulfonium salts, onium salt compounds such as iodonium salts, imidosulfonates, oximesulfonates, diazodisulfones, disulfones, and ortho-nitrobenzyl, which are decomposed by light irradiation to generate acids. Sulfonate compounds such as sulfonates are included.
- Commercially available photoacid generators include WPAG-469 (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), CPI-100P (manufactured by San-Apro Co., Ltd.), Irgacure290 (BASF Japan Ltd.) and the like. Also, 2-isopropylthioxanthone or the like can be used as the photoacid generator.
- the content of the acid generator is preferably 0.1 to 100 parts by mass, more preferably 0.1 to 50 parts by mass with respect to 100 parts by mass of the polymerizable compound. parts, more preferably 0.1 to 20 parts by mass.
- the photopolymerizable composition may contain only one type of acid generator, or may contain two or more types. When two or more acid generator media are included, the total amount thereof is preferably within the above range.
- the photopolymerizable composition of the invention can contain a catalyst.
- the catalyst include acid catalysts such as hydrochloric acid, sulfuric acid, acetic acid and propionic acid, and basic catalysts such as sodium hydroxide, potassium hydroxide and triethylamine.
- the content of the catalyst is preferably 0.1 to 100 parts by mass, more preferably 0.1 to 50 parts by mass with respect to 100 parts by mass of the polymerizable compound, More preferably, it is 0.1 to 20 parts by mass.
- the photopolymerizable composition may contain only one type of catalyst, or may contain two or more types. When two or more kinds of catalysts are included, it is preferable that the total amount thereof is within the above range.
- the photopolymerizable composition of the present invention can contain a silane coupling agent.
- a silane coupling agent means a silane compound having a hydrolyzable group and other functional groups.
- the hydrolyzable group refers to a substituent that is directly bonded to a silicon atom and capable of forming a siloxane bond by at least one of hydrolysis reaction and condensation reaction.
- Hydrolyzable groups include, for example, halogen atoms, alkoxy groups, acyloxy groups and the like, with alkoxy groups being preferred.
- the silane coupling agent is preferably a compound having an alkoxysilyl group.
- functional groups other than hydrolyzable groups include vinyl group, (meth)allyl group, (meth)acryloyl group, mercapto group, epoxy group, oxetanyl group, amino group, ureido group, sulfide group and isocyanate group. , phenyl group, etc., and amino group, (meth)acryloyl group and epoxy group are preferred.
- Specific examples of the silane coupling agent include compounds described in paragraph numbers 0018 to 0036 of JP-A-2009-288703 and compounds described in paragraph numbers 0056-0066 of JP-A-2009-242604.
- silane coupling agents include A-50 (organosilane) manufactured by Soken Chemical Co., Ltd., and the like.
- the content of the silane coupling agent in the total solid content of the photopolymerizable composition is preferably 0.1 to 5% by mass.
- the upper limit is preferably 3% by mass or less, more preferably 2% by mass or less.
- the lower limit is preferably 0.5% by mass or more, more preferably 1% by mass or more.
- the number of silane coupling agents may be one, or two or more. When two or more kinds are used, the total amount is preferably within the above range.
- the photopolymerizable composition of the invention can contain a surfactant.
- surfactants include surfactants described in paragraph 0017 of Japanese Patent No. 4502784 and paragraphs 0060 to 0071 of JP-A-2009-237362.
- a nonionic surfactant a fluorine-based surfactant, or a silicone-based surfactant is preferable.
- fluorosurfactants include Megafac F-171, F-172, F-173, F-176, F-177, F-141, F-142, F-143, F-144, F -437, F-475, F-477, F-479, F-482, F-551-A, F-552, F-554, F-555-A, F-556, F-557, F-558 , F-559, F-560, F-561, F-565, F-563, F-568, F-575, F-780, EXP, MFS-330, R-41, R-41-LM, R -01, R-40, R-40-LM, RS-43, TF-1956, RS-90, R-94, RS-72-K, DS-21 (manufactured by DIC Corporation), Florard FC430, FC431, FC171 (manufactured by Sumitomo 3M Co., Ltd.), Surflon S-382, SC-101, SC-103, SC-104,
- an acrylic compound that has a molecular structure with a functional group containing a fluorine atom, and in which the functional group containing the fluorine atom is cleaved and the fluorine atom volatilizes when heat is applied is also suitable.
- a fluorosurfactant Megafac DS series manufactured by DIC Corporation (Chemical Daily (February 22, 2016), Nikkei Sangyo Shimbun (February 23, 2016)), for example, Megafac and DS-21.
- a polymer of a fluorine atom-containing vinyl ether compound having a fluorinated alkyl group or a fluorinated alkylene ether group and a hydrophilic vinyl ether compound is also preferably used as the fluorosurfactant.
- a block polymer can also be used for the fluorosurfactant.
- the fluorosurfactant has 2 or more (preferably 5 or more) repeating units derived from a (meth)acrylate compound having a fluorine atom and an alkyleneoxy group (preferably an ethyleneoxy group or a propyleneoxy group) (preferably 5 or more). ) and a repeating unit derived from an acrylate compound.
- a fluorine-containing polymer having an ethylenically unsaturated bond-containing group on the side chain can also be used as the fluorine-based surfactant.
- Commercially available products include Megafac RS-101, RS-102, RS-718K, and RS-72-K (manufactured by DIC Corporation).
- PFOA perfluorooctanoic acid
- PFOS perfluorooctane sulfonic acid
- silicone-based surfactants include straight-chain polymers composed of siloxane bonds, and modified siloxane polymers in which organic groups are introduced into side chains and terminals.
- Commercially available silicone-based surfactants include DOWSIL 8032 ADDITIVE, Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, and Toray Silicone SH8400 (toray ⁇ Dow Corning Co., Ltd.), X-22-4952, X-22-4272, X-22-6266, KF-351A, K354L, KF-355A, KF-945, KF-640, KF-642, KF -643, X-22-6191, X-22-4515, KF-6004, KP-341, KF-6001, KF-6002 (manufactured by Shin-Etsu Silicone Co., Ltd.
- Nonionic surfactants include glycerol, trimethylolpropane, trimethylolethane and their ethoxylates and propoxylates (e.g., glycerol propoxylate, glycerol ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, Polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester and the like.
- nonionic surfactants include Pluronic L10, L31, L61, L62, 10R5, 17R2, 25R2 (manufactured by BASF), Tetronic 304, 701, 704, 901, 904, 150R1 (manufactured by BASF company), Solsperse 20000 (manufactured by Nippon Lubrizol Co., Ltd.), NCW-101, NCW-1001, NCW-1002 (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), Pionin D-6112, D- 6112-W, D-6315 (manufactured by Takemoto Oil & Fat Co., Ltd.), Olfine E1010, Surfynol 104, 400, 440 (manufactured by Nissin Chemical Industry Co., Ltd.) and the like.
- the content of the surfactant in the total solid content of the photopolymerizable composition is preferably 0.01 to 3.0% by mass, more preferably 0.05 to 1.0% by mass, and 0.10 to 0.1% by mass. 80% by mass is more preferred. Only one type of surfactant may be used, or two or more types may be used. When two or more kinds are used, the total amount is preferably within the above range.
- the photopolymerizable composition of the present invention may optionally contain optional additives such as antioxidants, light stabilizers, processing stabilizers, anti-aging agents, compatibilizers and polymerization inhibitors. good. Various properties of the obtained cured product can be appropriately adjusted by appropriately containing these components.
- the method for preparing the photopolymerizable composition of the present invention is not particularly limited, for example, a compound represented by formula (1) or (2), a polymerizable compound, a photopolymerization initiator, and if necessary Further, it can be prepared by mixing each component described above.
- each component contained in the photopolymerizable composition may be mixed together, or each component may be dissolved or dispersed in a solvent and then mixed sequentially.
- a photopolymerizable composition may be prepared by simultaneously dissolving or dispersing all components in a solvent.
- a photopolymerizable composition may be prepared by mixing these (at the time of application).
- any filter that has been conventionally used for filtration or the like can be used without particular limitation.
- fluororesins such as polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF)
- polyamide resins such as nylon (eg nylon-6, nylon-6,6)
- polyolefin resins such as polyethylene and polypropylene (PP) (including high-density, ultra-high-molecular-weight polyolefin resin) and other materials.
- PP polypropylene
- nylon including high density polypropylene
- nylon including high density polypropylene
- the pore size of the filter is preferably 0.01 to 7.0 ⁇ m, more preferably 0.01 to 2.5 ⁇ m, even more preferably 0.01 to 2.0 ⁇ m. If the pore diameter of the filter is within the above range, fine foreign matter can be removed more reliably.
- the pore size value of the filter reference can be made to the filter manufacturer's nominal value.
- Various filters provided by Nippon Pall Co., Ltd. (DFA4201NXEY, DFA4201NAEY, DFA4201J006P, etc.), Advantech Toyo Co., Ltd., Nihon Entegris Co., Ltd. (former Japan Microlith Co., Ltd.), Kitz Micro Filter Co., Ltd., etc. can be used as filters. .
- fibrous filter media include polypropylene fibers, nylon fibers, and glass fibers.
- Commercially available products include SBP type series (SBP008, etc.), TPR type series (TPR002, TPR005, etc.), and SHPX type series (SHPX003, etc.) manufactured by Roki Techno.
- filters When using filters, different filters (eg, a first filter and a second filter, etc.) may be combined. At that time, filtration with each filter may be performed only once, or may be performed twice or more. Also, filters with different pore sizes within the range described above may be combined.
- the photopolymerizable composition of the present invention may also be suitably used in applications where exposure to light, including sunlight or ultraviolet light, may occur.
- Specific examples include coating materials or films for window glass of residences, facilities, transportation equipment, etc.; interior and exterior materials and paints for residences, facilities, transportation equipment, etc.; light source members that emit ultraviolet rays, such as fluorescent lamps and mercury lamps.
- Materials for solar cells, precision machinery, electronic and electrical equipment, and display devices Containers or packaging materials for food, chemicals, drugs, etc.; Sheets for agriculture and industry; Textile products and fibers for clothing such as sportswear, stockings, and hats; Plastics Lenses such as lenses, contact lenses, spectacles, and artificial eyes or their coating materials; Optical supplies such as optical filters, prisms, mirrors, and photographic materials; Stationery such as tapes and inks; mentioned. Details of these can be referred to in paragraphs 0158 to 0218 of JP-A-2009-263617, the contents of which are incorporated herein.
- the photopolymerizable composition of the present invention can be preferably used for optical members and the like.
- it is preferably used as a photopolymerizable composition for ultraviolet cut filters, lenses or protective materials.
- the form of the protective material is not particularly limited, but may be a coating film form, a film form, a sheet form, or the like.
- the photopolymerizable composition of the present invention can also be used as a pressure-sensitive adhesive or an adhesive.
- the photopolymerizable composition of the present invention can also be used for various members of display devices.
- a liquid crystal display device it can be used for each member constituting the liquid crystal display device such as an antireflection film, a polarizing plate protective film, an optical film, a retardation film, an adhesive, and an adhesive.
- an organic electroluminescence display an optical film, a polarizing plate protective film in a circularly polarizing plate, a retardation film such as a quarter-wave plate, an adhesive or an adhesive, etc. constitute an organic electroluminescence display. It can be used for each member to be used.
- the cured product of the present invention is obtained by curing the photopolymerizable composition of the present invention described above.
- the cured product of the present invention may be obtained as a molded product obtained by molding the photopolymerizable composition into a desired shape.
- the shape of the molded article can be appropriately selected according to the application and purpose. Examples thereof include coating film-like, film-like, sheet-like, plate-like, lens-like, tubular and fibrous shapes.
- the cured product of the present invention is preferably used as an optical member.
- optical members include ultraviolet cut filters, lenses, protective materials, and the like. It can also be used for polarizing plates and the like.
- the ultraviolet cut filter can be used for articles such as optical filters, display devices, solar cells, and window glass.
- the type of display device is not particularly limited, but examples thereof include a liquid crystal display device and an organic electroluminescence display device.
- the cured product of the present invention When using the cured product of the present invention for a lens, the cured product itself may be formed into a lens shape and used.
- the cured product of the present invention may also be used for coating films on lens surfaces, intermediate layers (adhesive layers) of cemented lenses, and the like.
- Cemented lenses include those described in paragraphs 0094 to 0102 of WO2019/131572, the contents of which are incorporated herein.
- the type of protective material is not particularly limited, but includes protective materials for display devices, protective materials for solar cells, protective materials for window glass, organic electroluminescence display devices, and the like.
- the shape of the protective material is not particularly limited, but examples thereof include a coating film shape, a film shape, and a sheet shape.
- the optical member of the present invention includes the cured product of the present invention described above.
- the cured product of the present invention may be obtained as a molded product obtained by molding the above-described photopolymerizable composition of the present invention into a desired shape.
- the shape of the molded article can be appropriately selected according to the application and purpose. Examples thereof include coating film-like, film-like, sheet-like, plate-like, lens-like, tubular and fibrous shapes.
- the optical member of the present invention may be a member obtained by bonding a polarizing plate and a polarizing plate protective film using the photopolymerizable composition of the present invention.
- Optical members include UV cut filters, lenses, and protective materials.
- the ultraviolet cut filter can be used for articles such as optical filters, display devices, solar cells, and window glass.
- the type of display device is not particularly limited, but examples thereof include a liquid crystal display device and an organic electroluminescence display device.
- the cured product itself of the present invention is formed into a lens shape; a coating film on the surface of the lens, an intermediate layer (adhesive layer or adhesive layer) of a cemented lens, etc., formed from the photopolymerizable composition of the present invention. etc.
- the type of protective material is not particularly limited, but includes protective materials for display devices, protective materials for solar cells, protective materials for window glass, and the like.
- the shape of the protective material is not particularly limited, but examples thereof include a coating film shape, a film shape, and a sheet shape.
- one form of the optical member is a resin film.
- the resin used in the photopolymerizable composition for forming the resin film include the above-described resins, preferably (meth)acrylic resins, polyester fibers, cyclic olefin resins and cellulose acylate resins, more preferably cellulose acylate resins. preferable.
- a photopolymerizable composition containing a cellulose acylate resin may contain additives described in paragraphs 0022 to 0067 of JP-A-2012-215689. Examples of such additives include sugar esters.
- a resin film (cellulose acylate film) using a photopolymerizable composition containing a cellulose acylate resin can be produced by the method described in paragraphs 0068 to 0096 of JP-A-2012-215689. Further, a hard coat layer described in paragraphs 0097 to 0113 of JP-A-2012-215689 may be further laminated on the resin film.
- optical member Another form of the optical member is an optical member having a laminate of a support and a resin layer.
- the thickness of the resin layer in the laminate is preferably 1 ⁇ m to 2500 ⁇ m, more preferably 10 ⁇ m to 500 ⁇ m.
- the support in the laminate is preferably a material having transparency within a range that does not impair the optical performance. That the support is transparent means that it is optically transparent, and specifically means that the total light transmittance of the support is 85% or more.
- the total light transmittance of the support is preferably 90% or more, more preferably 95% or more.
- a suitable example of the support is a resin film.
- the resin constituting the resin film include ester resins (e.g., polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), polycyclohexanedimethylene terephthalate (PCT), etc.), olefin resins (e.g., polypropylene (PP), polyethylene (PE), etc.), polyvinyl chloride (PVA), tricellulose acetate (TAC), and the like.
- PET is preferable in terms of versatility.
- the thickness of the support can be appropriately selected according to the application or purpose. Generally, the thickness is preferably 5 ⁇ m to 2500 ⁇ m, more preferably 20 ⁇ m to 500 ⁇ m.
- a peelable support can also be used as the support.
- Such laminates are preferably used for polarizing plates and the like.
- the peelable support means a support that can be peeled off from the ultraviolet shielding material.
- the stress when the support is peeled off from the ultraviolet shielding material is preferably 0.05 N/25 mm or more and 2.00 N/25 mm or less, more preferably 0.08 N/25 mm or more and 0.50 N/25 mm or less. , 0.11 N/25 mm or more and 0.20 N/25 mm or less.
- the stress at the time of peeling the support from the ultraviolet shielding material was measured by bonding the surface of the laminate cut to a width of 25 mm and a length of 80 mm to the glass substrate via an acrylic pressure-sensitive adhesive sheet and fixing it, and then pulling it.
- a testing machine RTF-1210 manufactured by A&D Co., Ltd.
- one end of the test piece in the length direction was gripped, and the temperature was 23 ° C. and the crosshead was placed under an atmosphere of 60% relative humidity.
- the peelable support one containing polyethylene terephthalate (PET) as a main component (a component having the largest content on a mass basis among the components constituting the support) is preferable.
- PET polyethylene terephthalate
- the weight average molecular weight of PET is preferably 20,000 or more, more preferably 30,000 or more, and even more preferably 40,000 or more.
- the weight average molecular weight of PET can be determined by dissolving the support in hexafluoroisopropanol (HFIP) and performing the GPC method described above.
- the thickness of the support is not particularly limited, but is preferably 0.1 to 100 ⁇ m, more preferably 0.1 to 75 ⁇ m, still more preferably 0.1 to 55 ⁇ m, and 0.1 ⁇ m. ⁇ 10 ⁇ m is particularly preferred.
- the support may also be subjected to known surface treatments such as corona treatment, glow discharge treatment, undercoating, and the like.
- optical member is a laminate having a hard coat layer, a transparent support, and an adhesive layer or adhesive layer laminated in this order.
- a laminate is preferably used as an ultraviolet cut filter or protective material (protective film, protective sheet).
- any one of the support, the hard coat layer, and the pressure-sensitive adhesive layer or adhesive layer may contain the cured product of the present invention described above.
- a hard coat layer for example, JP-A-2013-045045, JP-A-2013-043352, JP-A-2012-232459, JP-A-2012-128157, JP-A-2011-131409, JP-A-2011 -131404, JP 2011-126162, JP 2011-075705, JP 2009-286981, JP 2009-263567, JP 2009-075248, JP 2007-164206 JP, JP 2006-096811, JP 2004-075970, JP 2002-156505, JP 2001-272503, WO 2012/018087, WO 2012/098967 , WO 2012/086659 and WO 2011/105594 can be applied.
- the thickness of the hard coat layer is preferably 5 ⁇ m to 100 ⁇ m from the viewpoint of further improving scratch resistance.
- the optical member of this form has an adhesive layer or adhesive layer on the side opposite to the side of the supporting substrate having the hard coat layer.
- the type of pressure-sensitive adhesive or adhesive used for the pressure-sensitive adhesive layer or adhesive layer is not particularly limited, and known pressure-sensitive adhesives or adhesives can be used.
- the adhesive or adhesive includes acrylic resins described in paragraph numbers 0056 to 0076 of JP-A-2017-142412 and crosslinking agents described in paragraph numbers 0077-0082 of JP-A-2017-142412. is also preferred.
- the pressure-sensitive adhesive or adhesive is an adhesion improver (silane compound) described in paragraph numbers 0088 to 0097 of JP-A-2017-142412, and an addition described in paragraph number 0098 of JP-A-2017-142412. agent.
- the adhesive layer or adhesive layer can be formed by the method described in paragraphs 0099 to 0100 of JP-A-2017-142412.
- the thickness of the adhesive layer or adhesive layer is preferably 5 ⁇ m to 100 ⁇ m from the viewpoint of both adhesive strength and handling properties.
- the optical member of the present invention can be preferably used as a constituent member of displays such as liquid crystal displays (LCDs) and organic electroluminescence displays (OLEDs).
- LCDs liquid crystal displays
- OLEDs organic electroluminescence displays
- liquid crystal display devices examples include liquid crystal display devices containing the cured product of the present invention in members such as antireflection films, polarizing plate protective films, optical films, retardation films, adhesives, and adhesives.
- the optical member of the present invention may be placed on either the viewer side (front side) or the backlight side with respect to the liquid crystal cell, and may be placed on the far side (outer) or near the polarizer from the liquid crystal cell. Can be placed on either side (inner).
- Organic electroluminescent display devices include optical films, polarizing plate protective films in circularly polarizing plates, retardation films such as quarter-wave plates, adhesives, adhesives, and other members containing the cured product of the present invention.
- An electroluminescent display device is mentioned. By including the cured product of the present invention in the above configuration, deterioration of the organic electroluminescence display device due to external light can be suppressed.
- Me is a methyl group
- Et is an ethyl group
- Bu is a butyl group
- tBu is a tert-butyl group
- Pr is a propyl group
- Ph is a phenyl group.
- Ac is an acetyl group.
- intermediate 1-3 was synthesized according to the following synthetic scheme. 90 g of Intermediate 1-1, 73.7 g of Intermediate 1-2 and 300 ml of N-methylpyrrolidone were added and mixed, followed by stirring at 60° C. for 1 hour. After cooling to room temperature, 2700 ml of water was added and stirred for 30 minutes. After filtering the precipitated solid, 300 ml of acetonitrile was added, and the mixture was heated under reflux for 1 hour in a nitrogen atmosphere. After cooling to room temperature and stirring at room temperature for 1 hour, the solid was collected by filtration and washed with 150 ml of acetonitrile to obtain 106 g of intermediate 1-3 (yield 85%).
- ⁇ Measurement of maximum absorption wavelength ( ⁇ max)> A sample solution was prepared by dissolving 2 mg of the compound shown in the table below in 100 mL of ethyl acetate and then diluting the solution with ethyl acetate so that the absorbance of the solution was in the range of 0.6 to 1.2. The absorbance of each sample solution was measured in a 1 cm quartz cell using a spectrophotometer UV-1800PC (manufactured by Shimadzu Corporation). The maximum absorption wavelength ( ⁇ max) was measured from the absorption spectrum of each sample solution.
- Photopolymerizable compositions of Examples 1 to 50 and Comparative Examples 1 and 2 were prepared by mixing the following components.
- UV absorber ... 2.0 parts by mass Polymerizable compound ... 2.6 parts by mass Resin ... 12.9 parts by mass Photoinitiator ... 2.5 parts by mass Solvent (propylene glycol monomethyl ether acetate ) ... 40.0 parts by mass Solvent (cyclopentanone) ...
- Example 51 A photopolymerizable composition of Example 51 was prepared by mixing the following components. UV absorber (1)-46 2.0 parts by mass Polymerizable compound T-2 0.5 parts by mass Polymerizable compound T-4 1.5 parts by mass Resin U-3 . ⁇ 13.5 parts by mass Photopolymerization initiator V-8 ... 2.5 parts by mass Solvent (toluene) ... 80.0 parts by mass Surfactant (KF-6001, manufactured by Shin-Etsu Chemical Co., Ltd., both Terminal carbinol-modified polydimethylsiloxane, hydroxyl value 62 mgKOH/g) 0.02 parts by mass
- Example 52 A photopolymerizable composition of Example 52 was prepared by mixing the following components. UV absorber (1) -46 ... 2.0 parts by weight Polymerizable compound T-6 ... 10.5 parts by weight Polymerizable compound T-1 ... 5.0 parts by weight Photoinitiator V- 1 2.2 parts by mass Photopolymerization initiator V-5 0.3 parts by mass Solvent (ethyl acetate) 40.0 parts by mass Solvent (cyclopentanone) 40.0 parts by mass Part surfactant (KF-6001, manufactured by Shin-Etsu Chemical Co., Ltd., carbinol-modified polydimethylsiloxane at both ends, hydroxyl value 62 mgKOH / g) ... 0.02 parts by mass
- Example 53 A photopolymerizable composition of Example 53 was prepared by mixing the following components. UV absorber (1)-46 2.0 parts by mass Polymerizable compound T-5 5.0 parts by mass Polymerizable compound T-4 4.0 parts by mass Resin U-1 . ⁇ 6.5 parts by mass Photoinitiator V-1 ... 2.0 parts by mass Photoinitiator V-6 ... 0.5 parts by mass Solvent (ethyl acetate) ...
- Solvent Cyclopentanone
- Surfactant KF-6001, manufactured by Shin-Etsu Chemical Co., Ltd., carbinol-modified polydimethylsiloxane at both ends, hydroxyl value 62 mgKOH/g) 0.02 part by mass
- Example 54 A photopolymerizable composition of Example 54 was prepared by mixing the following components. UV absorber (1) -46 ... 2.0 parts by weight Polymerizable compound T-7 ... 60 parts by weight Polymerizable compound T-8 ... 25 parts by weight Polymerizable compound T-9 ... 15 Parts by mass Photopolymerization initiator V-9 ... 8.0 parts by mass
- Example 54 UV absorber (1)-46 was combined with the same amount of UV absorber (1)-5, UV absorber (1)-52, UV absorber (1)-64, UV absorber A- Photopolymerizable compositions of Examples 55 to 59 were prepared in the same manner as in Example 54, except that UV absorber (2)-8 was used.
- UV-1 Tinuvin326 (manufactured by BASF)
- T-1 KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd., a compound having two or more ethylenically unsaturated bond-containing groups)
- T-2 NK ester A-DPH-12E (manufactured by Shin-Nakamura Chemical Co., Ltd., a compound having two or more ethylenically unsaturated bond-containing groups)
- T-3 Light acrylate DCP-A (manufactured by Kyoeisha Chemical Co., Ltd., a compound having two or more ethylenically unsaturated bond-containing groups)
- T-4 benzyl methacrylate
- T-5 Beamset 577 (3- to 6-functional urethane acrylate, manufactured by Arakawa Chemical Industries, Ltd.)
- T-6 FA-512M (dicyclopentenyloxyethyl methacrylate, manufactured by Showa Denko Materials Co., Ltd.)
- T-7 Cychromer M100 (3
- V-1 Omnirad TPO (manufactured by IGM Resins B.V., photoradical polymerization initiator, acylphosphine compound)
- V-2 Omnirad 2959 (manufactured by IGM Resins B.V., photoradical polymerization initiator, hydroxyacetophenone compound)
- V-3 4,4'-bis (diethylamino) benzophenone (photoradical polymerization initiator, benzophenone compound)
- V-4 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole (o-Cl-HABI) (photoradical polymerization initiator, hexaarylbiimidazole compounds)
- V-5 IRGACURE-OXE01 (manufactured by BASF, photoradical polymerization initiator, oxime compound)
- V-6 Omnirad 907 manufactured by IGM Resin
- the degree of change in transmittance (change in transmittance 1) at the maximum absorption wavelength ( ⁇ max) of the photopolymerizable composition layer before and after exposure and the light before and after post-baking was all 1% or less.
- Examples 1 to 59 were able to achieve both high levels of light resistance and solvent resistance.
- the photopolymerizable compositions of Examples can be suitably used for each member constituting a liquid crystal display device or an organic electroluminescence display device.
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Abstract
Description
<1> 式(1)で表される化合物および式(2)で表される化合物から選ばれる少なくとも1種の化合物と、
重合性化合物と、
光重合開始剤と、
を含有する光重合性組成物;
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
Y1、Y2、Y11、Y12、Y13およびY14はそれぞれ独立に電子求引性基を表す;
Y1とY2は結合して環を形成していてもよい;
Y11とY12は結合して環を形成していてもよい;
Y13とY14は結合して環を形成していてもよい;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい。
<2> 上記式(1)で表される化合物が下記式(3)で表される化合物であり、
上記式(2)で表される化合物が下記式(4)で表される化合物である、
<1>に記載の光重合性組成物;
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
R5、R6、R13、R14、R15およびR16は、それぞれ独立に、水素原子または置換基を表す;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい;
R5とR6は結合して環を形成していてもよい;
R13とR14は結合して環を形成していてもよい;
R15とR16は結合して環を形成していてもよい。
<3> 式(3)のR3およびR4の一方が水素原子であり、他方がハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基である、<2>に記載の光重合性組成物。
<4> 上記重合性化合物は、エチレン性不飽和結合含有基を2個以上有する化合物である、<1>~<3>のいずれか1つに記載の光重合性組成物。
<5> 上記光重合開始剤は、アセトフェノン化合物、アシルホスフィン化合物およびベンゾフェノン化合物から選ばれる少なくも1種である、<1>~<4>のいずれか1つに記載の光重合性組成物。
<6> 更に樹脂を含む、<1>~<5>のいずれか1つに記載の光重合性組成物。
<7> 上記樹脂は、アルカリ可溶性樹脂を含む、<6>に記載の光重合性組成物。
<8> 上記樹脂が、(メタ)アクリル樹脂、ポリスチレン樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリチオウレタン樹脂、ポリイミド樹脂、エポキシ樹脂、ポリカーボネート樹脂、環状オレフィン樹脂およびセルロースアシレート樹脂から選ばれる少なくとも1種である、<6>または<7>に記載の光重合性組成物。
<9> 粘着剤または接着剤である、<1>~<8>のいずれか1つに記載の光重合性組成物。
<10> <1>~<9>のいずれか1つに記載の光重合性組成物を硬化して得られる硬化物。
<11> <10>に記載の硬化物を含む光学部材。
本明細書における基(原子団)の表記において、置換および無置換を記していない表記は、置換基を有さない基と共に置換基を有する基を包含する。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含する。
本明細書において「~」を用いて表される数値範囲は、「~」の前後に記載される数値を下限値および上限値として含む範囲を意味する。
本明細書において、全固形分とは、組成物の全成分から溶剤を除いた成分の合計量をいう。
本明細書において、「(メタ)アクリレート」は、アクリレートおよびメタクリレートの双方、または、いずれかを表し、「(メタ)アクリル」は、アクリルおよびメタクリルの双方、または、いずれかを表し、「(メタ)アリル」は、アリルおよびメタリルの双方、または、いずれかを表し、「(メタ)アクリロイル」は、アクリロイルおよびメタクリロイルの双方、または、いずれかを表す。
本明細書において「工程」との語は、独立した工程を意味するだけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。
本明細書において、重量平均分子量(Mw)および数平均分子量(Mn)は、ゲルパーミエーションクロマトグラフィ(GPC)により測定したポリスチレン換算値として定義される。
本発明の光重合性組成物は、
式(1)で表される化合物および式(2)で表される化合物から選ばれる少なくとも1種の化合物と、
重合性化合物と、
光重合開始剤と、
を含有することを特徴とする。以下、式(1)で表される化合物と式(2)で表される化合物とを合わせて特定化合物ともいう。
本発明の光重合性組成物は、式(1)で表される化合物および式(2)で表される化合物から選ばれる少なくとも1種の化合物(特定化合物)を含有する。
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
Y1、Y2、Y11、Y12、Y13およびY14はそれぞれ独立に電子求引性基を表す;
Y1とY2は結合して環を形成していてもよい;
Y11とY12は結合して環を形成していてもよい;
Y13とY14は結合して環を形成していてもよい;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい。
YR1は単結合または2価の連結基を表し、
ZR1はビニル基、(メタ)アリル基、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基またはビニルフェニル基を表す。
YR1が表す2価の連結基は、炭化水素基、または、2以上の炭化水素基を単結合または2価の連結基で連結した基であることが好ましい。2以上の炭化水素基を連結する連結基としては、-NH-、-S(=O)2-、-O-、-C(=O)-、-OC(=O)-、-C(=O)O-、-NHC(=O)-および-C(=O)NH-が挙げられ、-O-、-C(=O)-、-OC(=O)-、-C(=O)O-、-NHC(=O)-または-C(=O)NH-であることが好ましい。
置換基Tとしては、以下の基が挙げられる。
ハロゲン原子(例えば、塩素原子、臭素原子、ヨウ素原子);
アルキル基[直鎖、分岐、環状のアルキル基。具体的には、直鎖または分岐のアルキル基(好ましくは炭素数1~30の直鎖または分岐のアルキル基、例えばメチル基、エチル基、n-プロピル基、イソプロピル基、t-ブチル基、n-オクチル基、エイコシル基、2-クロロエチル基、2-シアノエチル基、2-エチルヘキシル基)、シクロアルキル基(好ましくは、炭素数3~30のシクロアルキル基、例えば、シクロヘキシル基、シクロペンチル基、4-n-ドデシルシクロヘキシル基)、ビシクロアルキル基(好ましくは、炭素数5~30のビシクロアルキル基、つまり、炭素数5~30のビシクロアルカンから水素原子を一個取り去った一価の基。例えば、ビシクロ[1,2,2]ヘプタン-2-イル基、ビシクロ[2,2,2]オクタン-3-イル基)、更に環構造が多いトリシクロ構造なども包含するものである。以下に説明する置換基の中のアルキル基(例えばアルキルチオ基のアルキル基)もこのような概念のアルキル基を表す。];
アルケニル基[直鎖、分岐、環状のアルケニル基。具体的には、直鎖または分岐のアルケニル基(好ましくは炭素数2~30の直鎖または分岐のアルケニル基、例えば、ビニル基、アリル基、プレニル基、ゲラニル基、オレイル基)、シクロアルケニル基(好ましくは、炭素数3~30のシクロアルケニル基。つまり、炭素数3~30のシクロアルケンの水素原子を一個取り去った一価の基である。例えば、2-シクロペンテン-1-イル基、2-シクロヘキセン-1-イル基)、ビシクロアルケニル基(好ましくは、炭素数5~30のビシクロアルケニル基、つまり二重結合を一個持つビシクロアルケンの水素原子を一個取り去った一価の基である。例えば、ビシクロ[2,2,1]ヘプト-2-エン-1-イル基、ビシクロ[2,2,2]オクト-2-エン-4-イル基)を包含するものである。];
アルキニル基(好ましくは、炭素数2~30の直鎖または分岐のアルキニル基。例えば、エチニル基、プロパルギル基);
複素環基(好ましくは5または6員の芳香族もしくは非芳香族のヘテロ環化合物から一個の水素原子を取り除いた一価の基であり、更に好ましくは、炭素数1~20の5もしくは6員の芳香族の複素環基である。例えば、2-フリル基、2-チエニル基、2-ピリミジニル基、2-ベンゾチアゾリル基);
シアノ基;
ヒドロキシ基;
ニトロ基;
カルボキシル基;
アルコキシ基(好ましくは、炭素数1~30の直鎖または分岐のアルコキシ基。例えば、メトキシ基、エトキシ基、イソプロポキシ基、t-ブトキシ基、n-オクチルオキシ基、2-メトキシエトキシ基);
アリールオキシ基(好ましくは、炭素数6~30のアリールオキシ基。例えば、フェノキシ基、2-メチルフェノキシ基、4-t-ブチルフェノキシ基、3-ニトロフェノキシ基、2-テトラデカノイルアミノフェノキシ基);
ヘテロ環オキシ基(好ましくは、炭素数2~30のヘテロ環オキシ基。例えば、1-フェニルテトラゾール-5-オキシ基、2-テトラヒドロピラニルオキシ基);
アシルオキシ基(好ましくはホルミルオキシ基、炭素数2~30のアルキルカルボニルオキシ基、炭素数6~30のアリールカルボニルオキシ基。例えば、ホルミルオキシ基、アセチルオキシ基、ピバロイルオキシ基、ステアロイルオキシ基、ベンゾイルオキシ基、p-メトキシフェニルカルボニルオキシ基);
アルコキシカルボニルオキシ基(好ましくは、炭素数2~30のアルコキシカルボニルオキシ基。例えばメトキシカルボニルオキシ基、エトキシカルボニルオキシ基、t-ブトキシカルボニルオキシ基、n-オクチルカルボニルオキシ基);
アリールオキシカルボニルオキシ基(好ましくは、炭素数7~30のアリールオキシカルボニルオキシ基。例えば、フェノキシカルボニルオキシ基、p-メトキシフェノキシカルボニルオキシ基、p-n-ヘキサデシルオキシフェノキシカルボニルオキシ基);
アミノ基(好ましくは、アミノ基、炭素数1~30のアルキルアミノ基、炭素数6~30のアニリノ基。例えば、アミノ基、メチルアミノ基、ジメチルアミノ基、アニリノ基、N-メチル-アニリノ基、ジフェニルアミノ基);
アシルアミノ基(好ましくは、ホルミルアミノ基、炭素数2~30のアルキルカルボニルアミノ基、炭素数6~30のアリールカルボニルアミノ基。例えば、ホルミルアミノ基、アセチルアミノ基、ピバロイルアミノ基、ラウロイルアミノ基、ベンゾイルアミノ基、3,4,5-トリ-n-オクチルオキシフェニルカルボニルアミノ基);
アルコキシカルボニルアミノ基(好ましくは炭素数2~30のアルコキシカルボニルアミノ基。例えば、メトキシカルボニルアミノ基、エトキシカルボニルアミノ基、t-ブトキシカルボニルアミノ基、n-オクタデシルオキシカルボニルアミノ基、N-メチルーメトキシカルボニルアミノ基);
アリールオキシカルボニルアミノ基(好ましくは、炭素数7~30のアリールオキシカルボニルアミノ基。例えば、フェノキシカルボニルアミノ基、p-クロロフェノキシカルボニルアミノ基、m-n-オクチルオキシフェノキシカルボニルアミノ基);
スルファモイルアミノ基(好ましくは、炭素数0~30のスルファモイルアミノ基。例えば、スルファモイルアミノ基、N,N-ジメチルアミノスルホニルアミノ基、N-n-オクチルアミノスルホニルアミノ基);
アルキル又はアリールスルホニルアミノ基(好ましくは炭素数1~30のアルキルスルホニルアミノ基、炭素数6~30のアリールスルホニルアミノ基。例えば、メチルスルホニルアミノ基、ブチルスルホニルアミノ基、フェニルスルホニルアミノ基、2,3,5-トリクロロフェニルスルホニルアミノ基、p-メチルフェニルスルホニルアミノ基);
メルカプト基;
アルキルチオ基(好ましくは、炭素数1~30のアルキルチオ基。例えばメチルチオ基、エチルチオ基、n-ヘキサデシルチオ基);
アリールチオ基(好ましくは炭素数6~30のアリールチオ基。例えば、フェニルチオ基、p-クロロフェニルチオ基、m-メトキシフェニルチオ基);
ヘテロ環チオ基(好ましくは炭素数2~30のヘテロ環チオ基。例えば、2-ベンゾチアゾリルチオ基、1-フェニルテトラゾール-5-イルチオ基);
スルホ基;
アルキル又はアリールスルフィニル基(好ましくは、炭素数1~30のアルキルスルフィニル基、6~30のアリールスルフィニル基。例えば、メチルスルフィニル基、エチルスルフィニル基、フェニルスルフィニル基、p-メチルフェニルスルフィニル基);
アルキル又はアリールスルホニル基(好ましくは、炭素数1~30のアルキルスルホニル基、6~30のアリールスルホニル基。例えば、メチルスルホニル基、エチルスルホニル基、フェニルスルホニル基、p-メチルフェニルスルホニル基);
アリールオキシカルボニル基(好ましくは、炭素数7~30のアリールオキシカルボニル基。例えば、フェノキシカルボニル基、o-クロロフェノキシカルボニル基、m-ニトロフェノキシカルボニル基、p-t-ブチルフェノキシカルボニル基);
アルコキシカルボニル基(好ましくは、炭素数2~30のアルコキシカルボニル基。例えば、メトキシカルボニル基、エトキシカルボニル基、t-ブトキシカルボニル基、n-オクタデシルオキシカルボニル基、n-ブトキシカルボニル基、2-エチルへキシルオキシカルボニル基);
カルバモイル基(好ましくは、炭素数1~30のカルバモイル基。例えば、カルバモイル基、N-メチルカルバモイル基、N,N-ジメチルカルバモイル基、N,N-ジ-n-オクチルカルバモイル基、N-(メチルスルホニル)カルバモイル基);
アリール又はヘテロ環アゾ基(好ましくは炭素数6~30のアリールアゾ基、炭素数3~30のヘテロ環アゾ基。例えば、フェニルアゾ基、p-クロロフェニルアゾ基、5-エチルチオ-1,3,4-チアジアゾール-2-イルアゾ基);
イミド基(好ましくは、N-スクシンイミド基、N-フタルイミド基);
ホスフィノ基(好ましくは、炭素数2~30のホスフィノ基。例えば、ジメチルホスフィノ基、ジフェニルホスフィノ基、メチルフェノキシホスフィノ基)
ホスフィニル基(好ましくは、炭素数2~30のホスフィニル基。例えば、ホスフィニル基、ジオクチルオキシホスフィニル基、ジエトキシホスフィニル基);
ホスフィニルオキシ基(好ましくは、炭素数2~30のホスフィニルオキシ基。例えば、ジフェノキシホスフィニルオキシ基、ジオクチルオキシホスフィニルオキシ基);
ホスフィニルアミノ基(好ましくは、炭素数2~30のホスフィニルアミノ基。例えば、ジメトキシホスフィニルアミノ基、ジメチルアミノホスフィニルアミノ基);
エチレン性不飽和結合含有基(例えば、ビニル基、(メタ)アリル基、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基およびビニルフェニル基など)。
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
R5、R6、R13、R14、R15およびR16は、それぞれ独立に、水素原子または置換基を表す;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい;
R5とR6は結合して環を形成していてもよい;
R13とR14は結合して環を形成していてもよい;
R15とR16は結合して環を形成していてもよい。
また、特定化合物の波長400nmのモル吸光係数は1000L/mol・cm以上であることが好ましく、3000L/mol・cm以上がより好ましく、5000L/mol・cm以上が更に好ましい。
本発明の光重合性組成物は、重合性化合物を含有する。重合性化合物としては、エネルギー付与により重合硬化可能な化合物を制限なく用いることができる。重合性化合物は、ラジカル重合性化合物であってもよく、カチオン重合性化合物であってもよい。ラジカル重合性化合物としては、エチレン性不飽和結合含有基を有する化合物などが挙げられる。
重合性化合物は、エチレン性不飽和結合含有基を有する化合物であることが好ましく、エチレン性不飽和結合含有基を2個以上有する化合物であることがより好ましい。重合性化合物に含まれるエチレン性不飽和結合含有基の数の上限は、15個以下であることが好ましく、10個以下であることがより好ましく、6個以下であることが更に好ましい。重合性化合物が有するエチレン性不飽和結合含有基としては、ビニル基、アリル基、(メタ)アクリロイル基などが挙げられる。
ラジカル重合性化合物としては、エチレン性不飽和結合含有基を有する化合物などが挙げられる。
ラジカル重合性化合物には、不飽和カルボン酸(例えば、アクリル酸、メタクリル酸、イタコン酸、クロトン酸、イソクロトン酸、マレイン酸等)、不飽和カルボン酸のエステル、及び不飽和カルボン酸のアミド、並びに、不飽和カルボン酸又はそのエステルもしくはアミドの(共)重合体が挙げられる。中でも、不飽和カルボン酸と脂肪族多価アルコールとのエステル、及び不飽和カルボン酸と脂肪族多価アミンとのアミド、並びに、これらの単独重合体もしくは共重合体が好ましい。
カチオン重合性化合物としては、カチオン重合性基を有する化合物が挙げられる。カチオン重合性基としては、エポキシ基及びオキセタニル基などの環状エーテル基、及び、ビニルエーテル基などが挙げられ、環状エーテル基であることが好ましい。また、カチオン重合性化合物は、カチオン重合性基を2個以上有する多官能のカチオン重合性化合物であることが好ましい。
本発明の光重合性組成物は、光重合開始剤を含有する。光重合開始剤は、露光光により感光し、重合性化合物の重合を開始または促進する化合物である。光重合開始剤としては、光ラジカル重合開始剤および光カチオン重合開始剤が挙げられる。重合性化合物としてラジカル重合性化合物を用いた場合には、光重合開始剤は、光ラジカル重合開始剤であることが好ましい。光ラジカル重合開始剤は、波長300nm以上の活性光線に感応して、ラジカルを発生する化合物であることが好ましい。重合性化合物としてカチオン重合性化合物を用いた場合には、光重合開始剤は、光カチオン重合開始剤であることが好ましい。
光ラジカル重合開始剤としては、オキシム化合物、ハロゲン化炭化水素誘導体(例えば、トリアジン骨格を有する化合物、オキサジアゾール骨格を有する化合物など)、オキシジアゾール化合物、カルボニル化合物、ケタール化合物、ベンゾイン化合物、アクリジン化合物、有機過酸化物、アゾ化合物、クマリン化合物、アジド化合物、メタロセン化合物、ヘキサアリールビイミダゾール化合物、有機ホウ酸化合物、ジスルホン酸化合物、オニウム塩化合物、アセトフェノン化合物、アシルホスフィン化合物およびベンゾフェノン化合物等が挙げられ、より耐光性および耐溶剤性に優れた硬化物を形成することができるという理由から、アセトフェノン化合物、アシルホスフィン化合物、ベンゾフェノン化合物またはヘキサアリールビイミダゾール化合物であることが好ましく、アセトフェノン化合物、アシルホスフィン化合物またはベンゾフェノン化合物であることがより好ましく、アセトフェノン化合物またはアシルホスフィン化合物であることがより好ましい。
光カチオン重合開始剤としては、光照射を受けてプロトン酸又はルイス酸を発生する化合物であれば、特に制限されない。光酸発生剤は、波長300nm以上、より好ましくは波長300~450nmの活性光線に感応し、酸を発生する化合物が好ましい。光酸発生剤は、光照射によってpKaが4以下の酸を発生する化合物であることが好ましく、pKaが3以下の酸を発生する化合物であることがより好ましく、pKaが2以下の酸を発生する化合物であることが更に好ましい。
本発明の光重合性組成物は樹脂を含むことが好ましい。樹脂は、光重合性組成物の用途又は目的等に応じて、透明性、屈折率、加工性等の諸物性を満たす樹脂から適宜選択することができる。
本発明の光重合性組成物は、溶剤を含むことが好ましい。溶剤は、並存する各成分の溶解性や光重合性組成物としたときの塗布性を満足できるものであれば、基本的には特に制限はなく使用できる。溶剤は、有機溶剤であることが好ましい。
アルコール系溶剤の具体例としては、メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノール、2-メチル-1-プロパノール、1-メトキシ-2-プロパノール、2-エトキシエタノール、2-ブトキシエタノール、エチレングリコール、プロピレングリコール、グリセリン等が挙げられる。
エステル系溶剤の具体例としては、酢酸メチル、酢酸エチル、酢酸-n-ブチル、酢酸イソブチル、ギ酸アミル、酢酸イソアミル、酢酸イソブチル、プロピオン酸ブチル、酪酸イソプロピル、酪酸エチル、酪酸ブチル、乳酸メチル、乳酸エチル、アルコキシ酢酸アルキルエステル類(例:アルコキシ酢酸メチル、アルコキシ酢酸エチル、アルコキシ酢酸ブチル(具体的には、メトキシ酢酸メチル、メトキシ酢酸エチル、メトキシ酢酸ブチル、エトキシ酢酸メチル、エトキシ酢酸エチル等が挙げられる。))、3-オキシプロピオン酸アルキルエステル類、2-オキシプロピオン酸アルキルエステル類、2-オキシ-2-メチルプロピオン酸メチル、2-オキシ-2-メチルプロピオン酸エチル、ピルビン酸メチル、ピルビン酸エチル、ピルビン酸プロピル、アセト酢酸メチル、アセト酢酸エチル、2-オキソブタン酸メチル、2-オキソブタン酸エチル、メチルセロソルブアセテート、エチルセロソルブアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノプロピルエーテルアセテート、3-エトキシプロピオン酸メチル、3-エトキシプロピオン酸エチル、エチレンカーボネート等が挙げられる。
エーテル系溶剤の具体例としては、ジエチレングリコールジメチルエーテル、テトラヒドロフラン、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテル、ポリエチレングリコールモノアルキルエーテル、ポリプロピレングリコールモノアルキルエーテル、ポリエチレングリコール、ポリプロピレングリコール、エチレングリコールジアルキルエーテル、プロピレングリコールジアルキルエーテル、ポリエチレングリコールジアルキルエーテル、ポリプロピレングリコールジアルキルエーテル、ジオキサン等が挙げられる。
アミド系溶剤の具体例としては、N-メチルピロリドン、ジメチルホルムアミド、ジメチルアセトアミド等が挙げられる。
ケトン系溶剤の具体例としては、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン等が挙げられる。
炭化水素系溶剤の具体例としては、トルエン、キシレン等が挙げられる。
ハロゲン系溶剤の具体例としては、クロロホルム、メチレンクロライド等が挙げられる。
これらの有機溶剤は、2種以上を併用してもよい。
本発明の光重合性組成物には増感剤を含有することができる。典型的な増感剤としては、クリベロ〔J. V. Crivello, Adv. in Polymer Sci, 62,1(1984)〕に記載されている化合物が挙げられる。増感剤の具体例としては、ピレン、ペリレン、アクリジン、チオキサントン、2-クロロチオキサントン、ベンゾフラビン、N-ビニルカルバゾール、9,10-ジブトキシアントラセン、アントラキノン、ベンゾフェノン、クマリン、ケトクマリン、フェナントレン、カンファキノン、フェノチアジン誘導体などが挙げられる。増感剤を含有する場合、増感剤の含有量は光重合開始剤100質量部に対して、50~200質量部であることが好ましい。
本発明の光重合性組成物は、上述した特定化合物以外の紫外線吸収剤(以下、他の紫外線吸収剤ともいう)を含むことができる。
また、光重合性組成物の全固形分中における上述した特定化合物と他の紫外線吸収剤の合計の含有量は、0.01~50質量%であることが好ましい。下限は、0.05質量%以上であることが好ましく、0.1質量%以上であることがより好ましい。上限は、40質量%以下であることが好ましく、30質量%以下であることがより好ましく、20質量%以下であることがより好ましい。
光重合性組成物は、他の紫外線吸収剤を1種のみ含んでいてもよく、2種以上含んでいてもよい。他の紫外線吸収剤を2種以上含む場合は、それらの合計量が上記範囲であることが好ましい。
本発明の光重合性組成物は、エポキシ基を有する化合物(以下、エポキシ化合物ともいう)を含有することができる。エポキシ化合物としては、単官能または多官能グリシジルエーテル化合物や、多官能脂肪族グリシジルエーテル化合物などが挙げられる。また、エポキシ化合物としては、脂環式エポキシ基を有する化合物を用いることもできる。エポキシ化合物としては、1分子にエポキシ基を1つ以上有する化合物が挙げられる。エポキシ化合物はエポキシ基を1分子に1~100個有する化合物が好ましい。エポキシ基の数の上限は、例えば、10個以下とすることもでき、5個以下とすることもできる。エポキシ基の下限は2個以上が好ましい。単官能のエポキシ化合物の具体例としては、2-エチルヘキシルグリシジルエーテルなどが挙げられる。多官能のエポキシ化合物の具体例としては、1,4-シクロヘキサンジメタノールジグリシジルエーテル、3’,4’-エポキシシクロヘキシルメチル3,4-エポキシシクロヘキサンカルボキシレートなどが挙げられる。
本発明の光重合性組成物は、酸発生剤を含有することができる。酸発生剤は、光酸発生剤であってもよく、熱酸発生剤であってもよい。なお、本明細書において、酸発生剤とは、熱や光などのエネルギーを加えることで酸を発生する化合物を意味する。また、熱酸発生剤とは、熱分解により酸を発生する化合物を意味する。また、光酸発生剤とは、光照射により酸を発生する化合物を意味する。酸発生剤の種類、具体的化合物、および好ましい例としては、特開2008-013646号公報の段落番号0066~0122に記載の化合物などを挙げることができ、これらを本発明にも適用することができる。
本発明の光重合性組成物は、触媒を含有することができる。触媒としては、塩酸、硫酸、酢酸、プロピオン酸等の酸触媒、水酸化ナトリウム、水酸化カリウム、トリエチルアミン等の塩基触媒などが挙げられる。光重合性組成物が触媒を含有する場合、触媒の含有量は、重合性化合物の100質量部に対し0.1~100質量部が好ましく、より好ましくは0.1~50質量部であり、更に好ましくは0.1~20質量部である。光重合性組成物は、触媒を1種類のみ含んでいてもよいし、2種類以上含んでいてもよい。触媒を2種類以上含む場合は、それらの合計量が上記範囲となることが好ましい。
本発明の光重合性組成物は、シランカップリング剤を含有することができる。この態様によれば、得られる硬化物の支持体との密着性をより向上させることができる。本明細書において、シランカップリング剤は、加水分解性基とそれ以外の官能基とを有するシラン化合物を意味する。また、加水分解性基とは、ケイ素原子に直結し、加水分解反応及び縮合反応の少なくともいずれかによってシロキサン結合を生じ得る置換基をいう。加水分解性基としては、例えば、ハロゲン原子、アルコキシ基、アシルオキシ基などが挙げられ、アルコキシ基が好ましい。すなわち、シランカップリング剤は、アルコキシシリル基を有する化合物が好ましい。また、加水分解性基以外の官能基としては、例えば、ビニル基、(メタ)アリル基、(メタ)アクリロイル基、メルカプト基、エポキシ基、オキセタニル基、アミノ基、ウレイド基、スルフィド基、イソシアネート基、フェニル基などが挙げられ、アミノ基、(メタ)アクリロイル基およびエポキシ基が好ましい。シランカップリング剤の具体例としては、特開2009-288703号公報の段落番号0018~0036に記載の化合物、特開2009-242604号公報の段落番号0056~0066に記載の化合物が挙げられ、これらの内容は本明細書に組み込まれる。シランカップリング剤の市販品としては、綜研化学(株)のA-50(オルガノシラン)などが挙げられる。光重合性組成物の全固形分中におけるシランカップリング剤の含有量は、0.1~5質量%が好ましい。上限は、3質量%以下が好ましく、2質量%以下がより好ましい。下限は、0.5質量%以上が好ましく、1質量%以上がより好ましい。シランカップリング剤は、1種のみでもよく、2種以上でもよい。2種以上の場合は、合計量が上記範囲となることが好ましい。
本発明の光重合性組成物は界面活性剤を含有することができる。界面活性剤としては、例えば、特許第4502784号公報の段落番号0017、及び特開2009-237362号公報の段落番号0060~0071に記載の界面活性剤が挙げられる。
本発明の光重合性組成物は、必要に応じて、酸化防止剤、光安定剤、加工安定剤、老化防止剤、相溶化剤、重合禁止剤などの任意の添加剤を適宜含有してもよい。これらの成分を適宜含有させることにより、得られる硬化物の各種特性を適宜調整できる。
本発明の光重合性組成物の調製方法については特に制限されないが、例えば、式(1)または(2)で表される化合物と、重合性化合物と、光重合開始剤と、必要に応じて更に上述した各成分とを混合することで調製することができる。
本発明の光重合性組成物は、日光または紫外線を含む光に晒される可能性のある用途に好適に使用することもできる。具体例としては、住居、施設、輸送機器などの窓ガラス用のコーティング材またはフィルム;住居、施設、輸送機器などの内外装材および内外装用塗料;蛍光灯、水銀灯などの紫外線を発する光源用部材;太陽電池、精密機械、電子電気機器、表示装置用部材;食品、化学品、薬品などの容器または包装材;農工業用シート;スポーツウェア、ストッキング、帽子などの衣料用繊維製品および繊維;プラスチックレンズ、コンタクトレンズ、メガネ、義眼などのレンズまたはそのコーティング材;光学フィルタ、プリズム、鏡、写真材料などの光学用品;テープ、インクなどの文房具;標示板、標示器などとその表面コーティング材などが挙げられる。これらの詳細については、特開2009-263617号公報の段落番号0158~0218の記載を参酌でき、この内容は本明細書に組み込まれる。
本発明の硬化物は、上述した本発明の光重合性組成物を硬化して得られるものである。
本発明の光学部材は上述した本発明の硬化物を含む。本発明の硬化物は、上述した本発明の光重合性組成物を所望の形状に成形した成形物として得られるものでもよい。成形体の形状については、用途や目的に応じて適宜選択することができる。例えば、コーティング膜状、フィルム状、シート状、板状、レンズ状、管状、繊維状などが挙げられる。
(合成例1)(化合物(1)-52)の合成)
以下のスキームに従い中間体1-1を合成した。下記スキーム中、p-トルキノンから中間体1-1までの合成は、特開2016-081035号公報の段落番号0176に記載の方法を参照し、2-tert-ブチル-1,4-ベンゾキノンの代わりにp-トルキノンを使用して行った。
1H-NMR(CDCl3):δ 7.26(m、6H)、7.18(s、1H)、7.10(m、4H)、4.75(2、4H)、2.62(m、2H)、2.27(s、3H)、1.8~1.6(m、8H)、1.5~1.3(m、8H)、1.10(m、6H)、0.94(m、6H)
合成例1と同様の方法により、下記スキームに従い、中間体2を合成した。
1H-NMR(CDCl3):δ 7.30(s、2H)7.26(m、6H)、7.10(m、4H)、4.76(2、4H)、2.62(m、2H)、1.9~1.6(m、8H)、1.5~1.3(m、8H)、1.07(t、6H)、0.94(t、6H)
合成例1において、2-エチルヘキサノイルクロリドの代わりに2-エチルヘキシルブロミドを用いた以外は合成例1と同様の方法で化合物(1)-46をそれぞれ合成した。
1H-NMR(CDCl3):δ 7.26(m、6H)7.11(m、4H)、6.70(s、1H)、4.77(s、2H)、4.75(s、2H)、3.97(dd、2H)、3.83(d、2H)、2.37(s、3H)、1.8~1.6(m、18H)、1.0~0.9(m、12H)
下記表に記載の化合物の2mgを酢酸エチル100mLに溶解した後、溶液の吸光度が0.6~1.2の範囲になるように酢酸エチルで希釈して試料溶液を調製した。各試料溶液についてそれぞれ1cm石英セルにて分光光度計UV-1800PC(島津製作所(株)製)を用いて吸光度を測定した。各試料溶液の吸収スペクトルから極大吸収波長(λmax)を測定した。
C-1、C-3:下記構造の化合物(比較化合物)
(実施例1~50、比較例1、2)
下記成分を混合して、実施例1~50、比較例1、2の光重合性組成物を調製した。
紫外線吸収剤 ・・・2.0質量部
重合性化合物 ・・・2.6質量部
樹脂 ・・・12.9質量部
光重合開始剤 ・・・2.5質量部
溶剤(プロピレングリコールモノメチルエーテルアセテート) ・・・40.0質量部
溶剤(シクロペンタノン) ・・・40.0質量部
界面活性剤(KF-6001、信越化学工業(株)製、両末端カルビノール変性ポリジメチルシロキサン、水酸基価62mgKOH/g) ・・・0.02質量部
下記成分を混合して、実施例51の光重合性組成物を調製した。
紫外線吸収剤(1)-46 ・・・2.0質量部
重合性化合物T-2 ・・・0.5質量部
重合性化合物T-4 ・・・1.5質量部
樹脂U-3 ・・・13.5質量部
光重合開始剤V-8 ・・・2.5質量部
溶剤(トルエン) ・・・80.0質量部
界面活性剤(KF-6001、信越化学工業(株)製、両末端カルビノール変性ポリジメチルシロキサン、水酸基価62mgKOH/g) ・・・0.02質量部
下記成分を混合して、実施例52の光重合性組成物を調製した。
紫外線吸収剤(1)-46 ・・・2.0質量部
重合性化合物T-6 ・・・10.5質量部
重合性化合物T-1 ・・・5.0質量部
光重合開始剤V-1 ・・・2.2質量部
光重合開始剤V-5 ・・・0.3質量部
溶剤(酢酸エチル) ・・・40.0質量部
溶剤(シクロペンタノン) ・・・40.0質量部
界面活性剤(KF-6001、信越化学工業(株)製、両末端カルビノール変性ポリジメチルシロキサン、水酸基価62mgKOH/g) ・・・0.02質量部
下記成分を混合して、実施例53の光重合性組成物を調製した。
紫外線吸収剤(1)-46 ・・・2.0質量部
重合性化合物T-5 ・・・5.0質量部
重合性化合物T-4 ・・・4.0質量部
樹脂U-1 ・・・6.5質量部
光重合開始剤V-1 ・・・2.0質量部
光重合開始剤V-6 ・・・0.5質量部
溶剤(酢酸エチル) ・・・40.0質量部
溶剤(シクロペンタノン) ・・・40.0質量部
界面活性剤(KF-6001、信越化学工業(株)製、両末端カルビノール変性ポリジメチルシロキサン、水酸基価62mgKOH/g) ・・・0.02質量部
下記成分を混合して、実施例54の光重合性組成物を調製した。
紫外線吸収剤(1)-46 ・・・2.0質量部
重合性化合物T-7 ・・・60質量部
重合性化合物T-8 ・・・25質量部
重合性化合物T-9 ・・・15質量部
光重合開始剤V-9 ・・・8.0質量部
実施例54において、紫外線吸収剤(1)-46を、同量の紫外線吸収剤(1)―5、紫外線吸収剤(1)―52、紫外線吸収剤(1)-64、紫外線吸収剤A-71、または紫外線吸収剤(2)-8に変更した以外は実施例54と同様にして実施例55~59の光重合性組成物を調製した。
(1)-5、(1)-8、(1)-11、(1)-46、(1)-49、(1)-52、(1)-53、(1)-60、(1)-64、(1)-65、(1)-69、A-1、A-35、A-71、(2)-1、(2)-6、(2)-8、(2)-9、(2)-11、(2)-12:上述した特定化合物の具体例で示した構造の化合物
C-1、C-3:上述した構造の化合物(比較化合物)
UV-1:Tinuvin326(BASF社製)
T-1:KAYARAD DPHA(日本化薬(株)製、エチレン性不飽和結合含有基を2個以上有する化合物)
T-2:NKエステル A-DPH-12E(新中村化学工業(株)製、エチレン性不飽和結合含有基を2個以上有する化合物)
T-3:ライトアクリレート DCP-A(共栄社化学(株)製、エチレン性不飽和結合含有基を2個以上有する化合物)
T-4:ベンジルメタクリレート
T-5:ビームセット577(3~6官能のウレタンアクリレート、荒川化学工業(株)製)
T-6:FA-512M(ジシクロペンテニルオキシエチルメタクリレート、昭和電工マテリアルズ(株)製)
T-7:サイクロマーM100(3,4-エポキシシクロヘキシルメチルメタクリレート、(株)ダイセル製)
T-8:OXT-221:3-エチル-3-{[(3-エチルオキセタン-3-イル)メトキシ]メチル}オキセタン、2官能オキセタン、東亞合成(株)製)
T-9:セロキサイド 2021P(3’,4’-エポキシシクロヘキシルメチル 3,4-エポキシシクロヘキサンカルボキシレート、2官能エポキシ、(株)ダイセル製)
U-1:ベンジルメタクリレート/メタクリル酸(75/25[質量比])の共重合体(重量平均分子量12000)の40質量%プロピレングリコールモノメチルエーテルアセテート溶液
U-2:ダイヤナールBR-80(三菱ケミカル(株)製)
U-3:アートンRX4500(JSR(株)製、Tg140℃、環状ポリオレフィン樹脂)
V-1:Omnirad TPO(IGM Resins B.V.社製、光ラジカル重合開始剤、アシルホスフィン化合物)
V-2:Omnirad 2959(IGM Resins B.V.社製、光ラジカル重合開始剤、ヒドロキシアセトフェノン化合物)
V-3:4,4’-ビス(ジエチルアミノ)ベンゾフェノン(光ラジカル重合開始剤、ベンゾフェノン化合物)
V-4:2,2’-ビス(2-クロロフェニル)-4,4’,5,5’-テトラフェニル-1,2’-ビイミダゾール(o-Cl-HABI)(光ラジカル重合開始剤、ヘキサアリールビイミダゾール化合物)
V-5:IRGACURE-OXE01(BASF社製、光ラジカル重合開始剤、オキシム化合物)
V-6 Omnirad 907(IGM Resins B.V.社製、光ラジカル重合開始剤、アミノアセトフェノン化合物)
V-7 Omnirad 369(IGM Resins B.V.社製、光ラジカル重合開始剤、アミノアセトフェノン化合物)
V-8 Omnirad 819(IGM Resins B.V.社製、光ラジカル重合開始剤、アシルホスフィン化合物)
V-9:CPI-210S(サンアプロ(株)製、光カチオン重合開始剤、スルホニウム塩)
(製造例1)
実施例1~59の光重合性組成物を、50mm×50mmのガラス基板(1737、コーニング社製)上に、製膜後の膜厚が1.5μmとなるようにスピンコート塗布し、100℃で2分間乾燥して光重合性組成物層を形成した。その後、光重合性組成物層に対し、i線ステッパー露光装置(UX-1000SM-EH04、ウシオ電機(株)製)を用い、1000mJ/cm2の露光量で全面露光した。次いで、ホットプレートを用いて、200℃で8分間加熱(ポストベーク)することで、紫外線カットフィルタ(硬化物)を製造した。
実施例1~59の光重合性組成物については、露光前後の光重合性組成物層の極大吸収波長(λmax)における透過率の変化度(透過率の変化度1)およびポストベーク前後の光重合性組成物層の極大吸収波長(λmax)における透過率の変化度(透過率の変化度2)はいずれも1%以下であった。
透過率の変化度1=|露光前の光重合性組成物層のλmaxにおける透過率-露光後の光重合性組成物層のλmaxにおける透過率|
透過率の変化度2=|ポストベーク前の光重合性組成物層のλmaxにおける透過率-ポストベーク後の光重合性組成物層のλmaxにおける透過率|
光重合性組成物として比較例1、2の光重合性組成物を用い、露光前の光重合性組成物層の極大吸収波長(λmax)における透過率が5~20%になるように光重合性組成物層の膜厚を調整した以外は製造例1と同様の方法にて紫外線カットフィルタ(硬化物)を製造した。
[耐光性の評価]
上記で得られた紫外線カットフィルタについて、以下の条件1にて耐光性試験を行い、極大吸収波長(λmax)での透過率の減少度を算出した。具体的には、紫外線カットフィルタの極大吸収波長(λmax)における透過率を測定した後、紫外線カットフィルタを条件1にて耐光性試験を行った。耐光性試験後の紫外線カットフィルタの極大吸収波長(λmax)における透過率を測定し、下記式より透過率の減少度を算出した。
透過率の減少度(%)=(耐光性試験後の紫外線カットフィルタのλmaxにおける透過率)-(耐光性試験前の紫外線カットフィルタのλmaxにおける透過率)
装置:キセノンキセノンウェザーメーター(スガ試験機(株)製、XL75)
照度:90klx
試験期間:50時間
環境:23℃、相対湿度50%
A:着色無し
B:わずかに着色があるが実用レベルである
上記で得られた紫外線カットフィルタをプロピレングリコールモノメチルエーテルアセテート(PGMEA)に10分間浸漬し、吸光度の維持率を算出し、以下の基準にて耐溶剤性を評価した。
吸光度の維持率(%)=(PGMEAに浸漬後の紫外線カットフィルタのλmaxにおける吸光度/PGMEAに浸漬前の紫外線カットフィルタのλmaxにおける吸光度)×100
A:吸光度の維持率が85%以上
B:吸光度の維持率が70%以上85%未満
C:吸光度の維持率が70%未満
Claims (11)
- 式(1)で表される化合物および式(2)で表される化合物から選ばれる少なくとも1種の化合物と、
重合性化合物と、
光重合開始剤と、
を含有する光重合性組成物;
式(1)および式(2)中、R1、R2、R11およびR12は、それぞれ独立に、水素原子、アルキル基、アリール基、アシル基、カルバモイル基、アルコキシカルボニル基、アリールオキシカルボニル基またはエチレン性不飽和結合含有基を表し、
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
Y1、Y2、Y11、Y12、Y13およびY14はそれぞれ独立に電子求引性基を表す;
Y1とY2は結合して環を形成していてもよい;
Y11とY12は結合して環を形成していてもよい;
Y13とY14は結合して環を形成していてもよい;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい。 - 前記式(1)で表される化合物が下記式(3)で表される化合物であり、
前記式(2)で表される化合物が下記式(4)で表される化合物である、
請求項1に記載の光重合性組成物;
式(3)および式(4)中、R1、R2、R11およびR12は、それぞれ独立に、水素原子、アルキル基、アリール基、アシル基、カルバモイル基、アルコキシカルボニル基、アリールオキシカルボニル基またはエチレン性不飽和結合含有基を表し、
R3およびR4はそれぞれ独立に、水素原子、ハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基を表し、
R5、R6、R13、R14、R15およびR16は、それぞれ独立に、水素原子または置換基を表す;
R1とR3は結合して環を形成していてもよい;
R3とR4は結合して環を形成していてもよい;
R2とR4は結合して環を形成していてもよい;
R5とR6は結合して環を形成していてもよい;
R13とR14は結合して環を形成していてもよい;
R15とR16は結合して環を形成していてもよい。 - 式(3)のR3およびR4の一方が水素原子であり、他方がハロゲン原子、アルキル基、アリール基、アルコキシ基、アリールオキシ基、アシルオキシ基、アルキルアミノ基、アニリノ基、アシルアミノ基、アルキルスルホニルアミノ基、アリールスルホニルアミノ基、アルキルチオ基、アリールチオ基またはエチレン性不飽和結合含有基である、請求項2に記載の光重合性組成物。
- 前記重合性化合物は、エチレン性不飽和結合含有基を2個以上有する化合物である、請求項1~3のいずれか1項に記載の光重合性組成物。
- 前記光重合開始剤は、アセトフェノン化合物、アシルホスフィン化合物およびベンゾフェノン化合物から選ばれる少なくも1種である、請求項1~4のいずれか1項に記載の光重合性組成物。
- 更に樹脂を含む、請求項1~5のいずれか1項に記載の光重合性組成物。
- 前記樹脂は、アルカリ可溶性樹脂を含む、請求項6に記載の光重合性組成物。
- 前記樹脂が、(メタ)アクリル樹脂、ポリスチレン樹脂、ポリエステル樹脂、ポリウレタン樹脂、ポリチオウレタン樹脂、ポリイミド樹脂、エポキシ樹脂、ポリカーボネート樹脂、環状オレフィン樹脂およびセルロースアシレート樹脂から選ばれる少なくとも1種である、請求項6または7に記載の光重合性組成物。
- 粘着剤または接着剤である、請求項1~8のいずれか1項に記載の光重合性組成物。
- 請求項1~9のいずれか1項に記載の光重合性組成物を硬化して得られる硬化物。
- 請求項10に記載の硬化物を含む光学部材。
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