WO2022225005A1 - 無溶剤型組成物 - Google Patents
無溶剤型組成物 Download PDFInfo
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- WO2022225005A1 WO2022225005A1 PCT/JP2022/018412 JP2022018412W WO2022225005A1 WO 2022225005 A1 WO2022225005 A1 WO 2022225005A1 JP 2022018412 W JP2022018412 W JP 2022018412W WO 2022225005 A1 WO2022225005 A1 WO 2022225005A1
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- 238000010348 incorporation Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000000555 isopropenyl group Chemical group [H]\C([H])=C(\*)C([H])([H])[H] 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- FUJCRWPEOMXPAD-UHFFFAOYSA-N lithium oxide Chemical compound [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 description 1
- 229910001947 lithium oxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- RBQRWNWVPQDTJJ-UHFFFAOYSA-N methacryloyloxyethyl isocyanate Chemical compound CC(=C)C(=O)OCCN=C=O RBQRWNWVPQDTJJ-UHFFFAOYSA-N 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- XGEGHDBEHXKFPX-NJFSPNSNSA-N methylurea Chemical compound [14CH3]NC(N)=O XGEGHDBEHXKFPX-NJFSPNSNSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- GXMIHVHJTLPVKL-UHFFFAOYSA-N n,n,2-trimethylpropanamide Chemical compound CC(C)C(=O)N(C)C GXMIHVHJTLPVKL-UHFFFAOYSA-N 0.000 description 1
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- MAXCWSIJKVASQC-UHFFFAOYSA-N n-methyl-n-phenylnitrous amide Chemical compound O=NN(C)C1=CC=CC=C1 MAXCWSIJKVASQC-UHFFFAOYSA-N 0.000 description 1
- DVQCXAUFUOFSDW-UHFFFAOYSA-N n-prop-2-enylacetamide Chemical compound CC(=O)NCC=C DVQCXAUFUOFSDW-UHFFFAOYSA-N 0.000 description 1
- SHIGCAOWAAOWIG-UHFFFAOYSA-N n-prop-2-enylformamide Chemical compound C=CCNC=O SHIGCAOWAAOWIG-UHFFFAOYSA-N 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 125000006299 oxetan-3-yl group Chemical group [H]C1([H])OC([H])([H])C1([H])* 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- YNXCGLKMOXLBOD-UHFFFAOYSA-N oxolan-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CCCO1 YNXCGLKMOXLBOD-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 125000000636 p-nitrophenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)[N+]([O-])=O 0.000 description 1
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- 125000005003 perfluorobutyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000005004 perfluoroethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 1
- 125000005005 perfluorohexyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000005008 perfluoropentyl group Chemical group FC(C(C(C(C(F)(F)F)(F)F)(F)F)(F)F)(F)* 0.000 description 1
- 125000005009 perfluoropropyl group Chemical group FC(C(C(F)(F)F)(F)F)(F)* 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000013558 reference substance Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 150000003384 small molecules Chemical group 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 235000019337 sorbitan trioleate Nutrition 0.000 description 1
- 229960000391 sorbitan trioleate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- MUTNCGKQJGXKEM-UHFFFAOYSA-N tamibarotene Chemical compound C=1C=C2C(C)(C)CCC(C)(C)C2=CC=1NC(=O)C1=CC=C(C(O)=O)C=C1 MUTNCGKQJGXKEM-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- LZTRCELOJRDYMQ-UHFFFAOYSA-N triphenylmethanol Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(O)C1=CC=CC=C1 LZTRCELOJRDYMQ-UHFFFAOYSA-N 0.000 description 1
- 229910000404 tripotassium phosphate Inorganic materials 0.000 description 1
- 235000019798 tripotassium phosphate Nutrition 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- JODJRDDQVZMRIY-UHFFFAOYSA-N trityloxyboronic acid Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(OB(O)O)C1=CC=CC=C1 JODJRDDQVZMRIY-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
- C08G73/0638—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with at least three nitrogen atoms in the ring
- C08G73/0644—Poly(1,3,5)triazines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
Definitions
- the present invention relates to solventless compositions.
- liquid crystal displays organic electroluminescence (EL) devices (organic EL displays and organic EL lighting), touch panels, optical semiconductor (LED) devices, solid-state imaging devices, organic thin-film solar cells, dye-sensitized solar cells, and organic thin-film transistors ( BACKGROUND ART
- EL organic electroluminescence
- LED optical semiconductor
- solid-state imaging devices organic thin-film solar cells, dye-sensitized solar cells, and organic thin-film transistors
- LEDs light-emitting diodes
- high-performance polymer materials have come to be required. Specific properties required include 1) heat resistance, 2) transparency, 3) high refractive index, 4) high solubility, 5) low volume shrinkage, 6) high temperature and humidity resistance, and 7) high film hardness. etc.
- a polymer containing a repeating unit having a triazine ring and an aromatic ring has a high refractive index, and the polymer alone has high heat resistance, high transparency, high refractive index, high solubility, It has already been found that it can achieve low volume shrinkage and is suitable as a film-forming composition for producing electronic devices (Patent Document 1).
- the present invention has been made in view of the above circumstances, and has high solvent resistance even when cured in the atmosphere or under nitrogen, and maintains a high refractive index even when the film is thick.
- An object of the present invention is to provide a solvent-free composition capable of forming a cured film capable of maintaining high transparency.
- the present inventors have found that a triazine having at least one triazine ring terminal and at least part of the triazine ring terminal being blocked with an amino group having a cross-linking group
- a ring-containing polymer and a cross-linking agent in a non-solvent composition it has high solvent resistance even when cured in air or under nitrogen, and a high refractive index even when the film is thick.
- the inventors have found that it is possible to form a cured film that can maintain high transparency while maintaining transparency, and completed the present invention.
- the present invention provides the following solventless composition.
- [1] containing a repeating unit structure represented by the following formula (1), having at least one triazine ring terminal, and at least part of the triazine ring terminal being blocked with an amino group having a cross-linking group; a triazine ring-containing polymer; a cross-linking agent; including does not contain organic solvents,
- a solvent-free composition characterized by: (In formula (1), R and R′ independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group; Q is a ring structure having 3 to 30 carbon atoms; represents a valence group.* represents a bond.)
- [2] The inorganic material according to [1], wherein Q in formula (1) represents at least one selected from the group represented by formulas (2) to (13) and formulas (102) to (115).
- R 1 to R 92 each independently represent a hydrogen atom, a halogen atom, a carboxy group, a sulfo group, an alkyl group having 1 to 10 carbon atoms, or a represents a halogenated alkyl group or an alkoxy group having 1 to 10 carbon atoms
- R 93 and R 94 each represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms
- W 1 and W 2 are each independently a single bond
- CR 95 R 96 R 95 and R 96 are each independently a hydrogen atom, a C 1-10 alkyl group (provided that these may form a ring), or represents a halogenated alkyl group having 1 to 10 carbon atoms.
- C ⁇ O, O, S, SO, SO 2 , or NR 97 R 97 is represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or a phenyl
- R 1 and R 2 independently represent a single bond or an alkylene group having 1 to 10 carbon atoms.
- Y 1 and Y 2 independently represent a single bond or an alkylene group having 1 to 10 carbon atoms.
- ) represents a group represented by * represents a bond.
- R 1 and R 2 each independently represent an alkylene group having 1 to 5 carbon atoms which may have a branched structure. * represents a bond. .
- R 1 to R 92 and R 98 to R 101 in formulas (2) to (13) are each independently a hydrogen atom, a halogen atom, or a halogenated alkyl group having 1 to 10 carbon atoms;
- R 102 is a hydroxyalkyl group, a (meth)acryloyloxyalkyl group, or a group represented by the following formula (i).
- a 1 represents an alkylene group having 1 to 10 carbon atoms
- a 2 is a single bond or the following formula (j)
- A3 represents an (a+1) -valent aliphatic hydrocarbon group which may be substituted with a hydroxy group
- A4 represents a hydrogen atom or a methyl group
- a represents 1 or 2 and * represents a bond.
- R 102 is a hydroxymethyl group, a 2-hydroxyethyl group, a (meth)acryloyloxymethyl group, a (meth)acryloyloxyethyl group, and formulas (i-2) to (i-5) below;
- a solvent-free composition capable of forming a cured film can be provided. Films produced from the solvent-free composition of the present invention can exhibit properties such as high heat resistance, high refractive index, low volume shrinkage, and solvent resistance (crack resistance).
- the film produced from the solvent-free composition of the present invention has high transparency and high refractive index and solvent resistance (crack resistance). By using it as a material, its light extraction efficiency (light diffusion efficiency) can be improved, and its durability can be improved.
- FIG. 1 is a 1 H-NMR spectrum diagram of compound P-1 (polymer compound [4]) obtained in Synthesis Example 1.
- FIG. 1 is a 1 H-NMR spectrum diagram of compound P-2 (polymer compound [8]) obtained in Synthesis Example 3.
- FIG. 1 is an optical microscope photograph of the surface of a cured film obtained in Example 2-1-1 after exposure to a solvent.
- 1 is an optical microscope photograph of the surface of a cured film obtained in Comparative Example 2-1-1 after exposure to a solvent.
- 2 is an optical microscope photograph of the surface of the cured film obtained in Comparative Example 2-2-1 after exposure to a solvent.
- 2 is an optical microscope photograph of the surface of the cured film obtained in Example 2-1-2 after being exposed to a solvent.
- 2 is an optical microscope photograph of the surface of the cured film obtained in Comparative Example 2-1-2 after being exposed to a solvent.
- a solventless composition according to the present invention comprises a triazine ring-containing polymer and a cross-linking agent.
- a solventless composition does not contain an organic solvent.
- “not including an organic solvent” means not including substantially an organic solvent, and specifically indicates that the content of the organic solvent is 10% by mass or less.
- Triazine Ring-Containing Polymer contains a repeating unit structure represented by the following formula (1).
- a triazine ring-containing polymer is, for example, a so-called hyperbranched polymer.
- a hyperbranched polymer is a highly branched polymer having an irregularly branched structure.
- the term "irregular" as used herein means that the branch structure is more irregular than that of a dendrimer, which is a highly branched polymer having a regular branch structure.
- a triazine ring-containing polymer which is a hyperbranched polymer, has a structure larger than the repeating unit structure represented by formula (1), and each of the three bonds of the repeating unit structure represented by formula (1) has , and a structure (structure X) in which repeating unit structures represented by formula (1) are bonded.
- the structure X is distributed throughout the triazine ring-containing polymer except for the terminals.
- the repeating unit structure may consist essentially of the repeating unit structure represented by formula (1).
- R and R′ each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group, but from the viewpoint of further increasing the refractive index, both are hydrogen atoms. preferable.
- the number of carbon atoms in the alkyl group is not particularly limited, but is preferably 1 to 20. Considering that the heat resistance of the polymer is further improved, the number of carbon atoms in the alkyl group is 1 to 10. More preferably, 1 to 3 are even more preferable.
- the structure of the alkyl group is not particularly limited, and may be, for example, linear, branched, cyclic, or a combination of two or more thereof.
- alkyl groups are methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, isobutyl, s-butyl, t-butyl, cyclobutyl, 1-methyl-cyclopropyl, 2-methyl-cyclopropyl.
- n-pentyl 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl, 1,2-dimethyl-n-propyl, 2 , 2-dimethyl-n-propyl, 1-ethyl-n-propyl, cyclopentyl, 1-methyl-cyclobutyl, 2-methyl-cyclobutyl, 3-methyl-cyclobutyl, 1,2-dimethyl-cyclopropyl, 2,3- dimethyl-cyclopropyl, 1-ethyl-cyclopropyl, 2-ethyl-cyclopropyl, n-hexyl, 1-methyl-n-pentyl, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl -n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl-n-butyl, 1,3-dimethyl-n-butyl,
- the number of carbon atoms in the alkoxy group is not particularly limited, it is preferably 1 to 20, and in consideration of further increasing the heat resistance of the polymer, the number of carbon atoms in the alkoxy group is more preferably 1 to 10. 1 to 3 are even more preferred.
- the structure of the alkyl moiety is not particularly limited, and may be, for example, linear, branched, cyclic, or a combination of two or more thereof.
- alkoxy groups include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, s-butoxy, t-butoxy, n-pentoxy, 1-methyl-n-butoxy, 2-methyl-n -butoxy, 3-methyl-n-butoxy, 1,1-dimethyl-n-propoxy, 1,2-dimethyl-n-propoxy, 2,2-dimethyl-n-propoxy, 1-ethyl-n-propoxy, n -hexyloxy, 1-methyl-n-pentyloxy, 2-methyl-n-pentyloxy, 3-methyl-n-pentyloxy, 4-methyl-n-pentyloxy, 1,1-dimethyl-n-butoxy, 1,2-dimethyl-n-butoxy, 1,3-dimethyl-n-butoxy, 2,2-dimethyl-n-butoxy, 2,3-dimethyl-n-butoxy, 3,3-dimethyl-n-butoxy, 1-ethoxy,
- the number of carbon atoms in the aryl group is not particularly limited, it is preferably 6 to 40, and in consideration of further increasing the heat resistance of the polymer, the number of carbon atoms in the aryl group is more preferably 6 to 16. 6 to 13 are even more preferred.
- the aryl group includes an aryl group having a substituent. Examples of substituents include halogen atoms, alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, nitro groups, and cyano groups.
- aryl groups include phenyl, o-chlorophenyl, m-chlorophenyl, p-chlorophenyl, o-fluorophenyl, p-fluorophenyl, o-methoxyphenyl, p-methoxyphenyl, p-nitrophenyl, p-cyanophenyl, ⁇ -naphthyl, ⁇ -naphthyl, o-biphenylyl, m-biphenylyl, p-biphenylyl, 1-anthryl, 2-anthryl, 9-anthryl, 1-phenanthryl, 2-phenanthryl, 3-phenanthryl, 4 -phenanthryl, 9-phenanthryl groups and the like.
- the aralkyl group includes an aralkyl group having a substituent.
- substituents include halogen atoms, alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, nitro groups, and cyano groups.
- ⁇ Q>> Q in formula (1) is not particularly limited as long as it is a divalent group having 3 to 30 carbon atoms and having a ring structure.
- the ring structure may be an aromatic ring structure or an alicyclic structure.
- the above Q preferably represents at least one selected from the group represented by formulas (2) to (13).
- R 1 to R 92 above each independently represent a hydrogen atom, a halogen atom, a carboxy group, a sulfo group, an alkyl group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 10 carbon atoms, or a halogen atom having 1 to 10 carbon atoms.
- R 93 and R 94 each represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms
- W 1 and W 2 are each independently a single bond
- CR 95 R 96 R 95 and R 96 are each independently a hydrogen atom, a C 1-10 alkyl group (provided that these may form a ring), or represents a halogenated alkyl group having 1 to 10 carbon atoms.
- C ⁇ O, O, S, SO, SO 2 , or NR 97 R 97 is represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or a phenyl group).
- Halogen atoms include fluorine, chlorine, bromine and iodine atoms.
- alkyl group and the alkoxy group the same groups as the alkyl group and the alkoxy group in R and R' can be mentioned.
- the halogenated alkyl group having 1 to 10 carbon atoms is obtained by substituting at least one hydrogen atom in the alkyl group having 1 to 10 carbon atoms with a halogen atom, and specific examples thereof include trifluoromethyl , 2,2,2-trifluoroethyl, perfluoroethyl, 3,3,3-trifluoropropyl, 2,2,3,3,3-pentafluoropropyl, 2,2,3,3-tetrafluoropropyl , 2,2,2-trifluoro-1-(trifluoromethyl)ethyl, perfluoropropyl, 4,4,4-trifluorobutyl, 3,3,4,4,4-pentafluorobutyl, 2,2 , 3,3,4,4,4-heptafluorobutyl, perfluorobutyl, 2,2,3,3,4,4,5,5,5-nonafluoropentyl, 2,2,3,3,4 , 4,5,5-octafluoropenty
- a perfluoroalkyl group having 1 to 10 carbon atoms is preferred, particularly 1 to 5 carbon atoms, in consideration of enhancing the solubility of the triazine ring-containing polymer in low-polar solvents while maintaining the refractive index. is more preferred, and a trifluoromethyl group is even more preferred.
- X 1 and X 2 each independently represent a single bond, an alkylene group having 1 to 10 carbon atoms, or a group represented by formula (14).
- the structures of these alkyl groups, halogenated alkyl groups, alkoxy groups, and alkylene groups are not particularly limited, and may be, for example, linear, branched, cyclic, or combinations of two or more thereof.
- R 98 to R 101 each independently represent a hydrogen atom, a halogen atom, a carboxy group, a sulfo group, an alkyl group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 10 carbon atoms, or a represents 10 alkoxy groups
- Y 1 and Y 2 independently represent a single bond or an alkylene group having 1 to 10 carbon atoms.
- halogen atoms, alkyl groups, halogenated alkyl groups and alkoxy groups include the same halogen atoms, alkyl groups, halogenated alkyl groups and alkoxy groups for R 1 to R 92 .
- alkylene groups having 1 to 10 carbon atoms include methylene, ethylene, propylene, trimethylene, tetramethylene and pentamethylene groups.
- the structure of the alkylene group is not particularly limited, and may be linear, branched, cyclic, or a combination of two or more thereof.
- R 1 to R 92 and R 98 to R 101 are a hydrogen atom, a halogen atom, a sulfo group, an alkyl group having 1 to 5 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, or a An alkoxy group of 1 to 5 is preferred, and a hydrogen atom is more preferred.
- the aromatic rings contained in Q when Q contains an aromatic ring, at least one of the aromatic rings contained in Q has a halogen atom or a halogenated It preferably contains at least one alkyl group. It is generally known that introduction of a fluorine atom into a compound tends to lower its refractive index. Regardless, the refractive index remains above 1.7.
- the number of halogen atoms or halogenated alkyl groups in the aromatic ring can be any number that can be substituted on the aromatic ring. 1 to 4 are preferred, 1 to 2 are more preferred, and 1 is even more preferred.
- the aromatic ring is a condensed aromatic ring such as a naphthalene ring, it may have at least one of the above groups as a whole.
- Q contains a plurality of aromatic rings, at least one halogen atom or halogenated alkyl group may be contained in at least one aromatic ring, but all the aromatic rings are halogen atoms or halogen preferably contain at least one halogenated alkyl group, and more preferably all aromatic rings contain one halogen atom or halogenated alkyl group.
- Q is preferably at least one represented by formulas (2) and (5) to (13), and formulas (2), (5), (7), (8), (11) to (13) ) is more preferred.
- Specific examples of the divalent groups represented by the above formulas (2) to (13) include, but are not limited to, those represented by the following formulas.
- Ph represents a phenyl group. * represents a bond.
- A is each independently a halogen atom or a halogenated alkyl group having 1 to 10 carbon atoms
- p is each independently an integer of 0 to 4
- q is each independently an integer of 0 to 3
- r is an integer of 0 to 2 independently of each other
- s is an integer of 0 to 5 independently of each other
- t is an integer of 1 to 6
- u is an integer of 1 to 4
- the sum of p, q, r, and s is 1 or more
- "Ph” represents a phenyl group
- * represents a bond.
- Q is more preferably a divalent group represented by the following formula, since a polymer with a higher refractive index can be obtained.
- Ph represents a phenyl group. * represents a bond.
- Q is preferably an m-phenylene group represented by formula (17).
- Q is preferably a group having a diphenyl ether skeleton represented by formulas (18) to (20).
- Q in formula (1) represents at least one selected from the group represented by formulas (102) to (115), for example. * represents a bond.
- R 1 and R 2 above independently represent an optionally branched alkylene group having 1 to 5 carbon atoms.
- alkylene group examples include methylene, ethylene, propylene, trimethylene, tetramethylene, and pentamethylene groups. is preferred, and an alkylene group having 1 to 2 carbon atoms, more preferably a methylene or ethylene group, most preferably a methylene group.
- the triazine ring-containing polymer of the present invention has at least one triazine ring terminal, and at least part of this triazine ring terminal is blocked with an amino group having a cross-linking group.
- the triazine ring-containing polymer of the present invention has at least one triazine ring terminal, and the terminal triazine ring usually has two halogen atoms that can be substituted with the amino group having the above-mentioned bridging group. there is Therefore, the amino group having the bridging group may be bonded to the same triazine ring terminal, and when there are a plurality of triazine ring terminals, each may be bonded to a different triazine ring terminal.
- the number of cross-linking groups in the amino group having a cross-linking group is not particularly limited, and can be any number. 4 is preferred, 1-2 is more preferred, and 1 is even more preferred.
- the amino group having a cross-linking group has a plurality of cross-linking groups, the plurality of cross-linking groups may have the same structure or different structures.
- An amino group having a cross-linking group is represented, for example, by the following formula (X). (In the formula, Z represents a group having a cross-linking group. * represents a bond.)
- Z may be the bridging group itself.
- the bridging group is attached to the amino group through an arylene group.
- the amino group having a cross-linking group is more preferably represented by the following formula (15), particularly preferably represented by the following formula (16).
- R 102 represents a cross-linking group. * represents a bond.
- R 102 has the same meaning as above. * represents a bond.
- cross-linking groups examples include hydroxyl-containing groups, vinyl-containing groups, epoxy-containing groups, oxetane-containing groups, carboxy-containing groups, sulfo-containing groups, thiol-containing groups, and (meth)acryloyl-containing groups. Hydroxy-containing groups and (meth)acryloyl-containing groups are preferred in consideration of improving the heat resistance of the coalescence and the solvent resistance (crack resistance) of the resulting thin film.
- the hydroxy-containing group includes a hydroxy group, a hydroxyalkyl group, and the like, preferably a hydroxyalkyl group having 1 to 10 carbon atoms, more preferably a hydroxyalkyl group having 1 to 5 carbon atoms, and a hydroxy group having 1 to 3 carbon atoms. Alkyl groups are even more preferred.
- Hydroxyalkyl groups having 1 to 10 carbon atoms include hydroxymethyl, 2-hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, 5-hydroxypentyl, 6-hydroxyhexyl, 7-hydroxyheptyl, 8-hydroxyoctyl, 9-hydroxynonyl, 10-hydroxydecyl, 2-hydroxy-1-methylethyl, 2-hydroxy-1,1-dimethylethyl, 3-hydroxy-1-methylpropyl, 3-hydroxy-2-methylpropyl, 3- Hydroxy-1,1-dimethylpropyl, 3-hydroxy-1,2-dimethylpropyl, 3-hydroxy-2,2-dimethylpropyl, 4-hydroxy-1-methylbutyl, 4-hydroxy-2-methylbutyl, 4-hydroxy 1-Hydroxyethyl, 1-Hydroxypropyl, 2-Hydroxypropyl, 1-Hydroxybutyl, 2-Hydroxybutyl, 1 -Hydroxy groups such as hydroxyhexyl, 2-
- the carbon atom to which the hydroxy group is bonded is a primary carbon atom.
- a hydroxyalkyl group having 1 to 3 carbon atoms is more preferred, a hydroxymethyl group and a 2-hydroxyethyl group are more preferred, and a 2-hydroxyethyl group is most preferred.
- Examples of the (meth)acryloyl-containing group include (meth)acryloyl groups, (meth)acryloyloxyalkyl groups, groups represented by the following formula (i), and the like, having an alkylene group having 1 to 10 carbon atoms ( A meth)acryloyloxyalkyl group and a group represented by the following formula (i) are preferred, and a group represented by the following formula (i) is more preferred.
- a 1 represents an alkylene group having 1 to 10 carbon atoms
- a 2 is a single bond or the following formula (j)
- A3 represents an (a+1) -valent aliphatic hydrocarbon group which may be substituted with a hydroxy group
- A4 represents a hydrogen atom or a methyl group
- a represents 1 or 2 and * represents a bond.
- alkylene group contained in the (meth)acryloyloxyalkyl group having an alkylene group (alkanediyl group) having 1 to 10 carbon atoms examples include methylene, ethylene, trimethylene, propane-1,2-diyl, tetramethylene and butane-1. ,3-diyl, butane-1,2-diyl, 2-methylpropane-1,3-diyl, pentamethylene, hexamethylene, heptamethylene, octamethylene, nonamethylene and decamethylene groups.
- those having an alkylene group having 1 to 5 carbon atoms are preferable, those having an alkylene group having 1 to 3 carbon atoms are preferable, and 1 carbon atom, in consideration of improving heat resistance and high temperature and high humidity resistance. or 2 alkylene groups are more preferred.
- (meth)acryloyloxyalkyl group examples include, for example, (meth)acryloyloxymethyl group, 2-(meth)acryloyloxyethyl group, 3-(meth)acryloyloxypropyl group, 4-(meth)acryloyl An oxybutyl group is mentioned.
- a 1 is an alkylene group having 1 to 10 carbon atoms, preferably an alkylene group having 1 to 5 carbon atoms, more preferably a methylene group and an ethylene group.
- alkylene group having 1 to 10 carbon atoms include the same alkylene groups included in the above (meth)acryloyloxyalkyl group.
- A2 represents a single bond or a group represented by formula (j), preferably a group represented by formula (j).
- a 3 is an (a+1)-valent aliphatic hydrocarbon group which may be substituted with a hydroxy group, and specific examples thereof include an alkylene group having 1 to 5 carbon atoms and the following formula (k-1) ⁇ (k - 3) (In the formula, * is the same as above.)
- An alkylene group having 1 to 5 carbon atoms is preferred, an alkylene group having 1 to 3 carbon atoms is more preferred, and a methylene group and an ethylene group are even more preferred.
- Examples of the alkylene group for A 3 include alkylene groups having 1 to 5 carbon atoms among the alkylene groups exemplified for A 1 .
- a represents 1 or 2, but 1 is preferred.
- Suitable embodiments of the group represented by formula (i) include those represented by the following formula (i-1).
- More preferred embodiments of the group represented by formula (i) include those represented by formulas (i-2) to (i-5) below.
- vinyl-containing groups include alkenyl groups with 2 to 10 carbon atoms having a vinyl group at the end. Specific examples include ethenyl, 1-propenyl, allyl, isopropenyl, 1-butenyl, 2-butenyl, 2-pentenyl groups and the like.
- Epoxy-containing groups include epoxy, glycidyl, and glycidyloxy groups. Specific examples include glycidylmethyl, 2-glycidylethyl, 3-glycidylpropyl and 4-glycidylbutyl groups.
- Oxetane-containing groups include oxetan-3-yl, (oxetan-3-yl)methyl, 2-(oxetan-3-yl)ethyl, 3-(oxetan-3-yl)propyl, 4-(oxetan-3- yl) butyl group and the like.
- carboxy-containing groups include carboxy groups and carboxyalkyl groups having 2 to 10 carbon atoms.
- the carbon atom to which the carboxy group is bonded is preferably a secondary carbon atom, and specific examples include carboxymethyl, 2-carboxyethyl, 3-carboxypropyl and 4- A carboxybutyl group and the like can be mentioned.
- the sulfo-containing group includes a sulfo group and a sulfoalkyl group having 1 to 10 carbon atoms.
- the carbon atom to which the sulfo group is bonded is preferably a primary carbon atom, and specific examples are sulfomethyl, 2-sulfoethyl, 3-sulfopropyl and 4-sulfobutyl groups. etc.
- thiol-containing groups include thiol groups and mercaptoalkyl groups having 1 to 10 carbon atoms.
- the mercaptoalkyl group having 1 to 10 carbon atoms is preferably one in which the carbon atom to which the thiol group is bonded is a primary carbon atom, and specific examples are mercaptomethyl, 2-mercaptoethyl, 3-mercaptopropyl and 4- A mercaptobutyl group and the like can be mentioned.
- amino groups having a cross-linking group include those represented by the following formulas, but are not limited to these.
- An arylamino group having a hydroxyalkyl group can be introduced using a corresponding hydroxyalkyl group-substituted arylamino compound in the production method described below.
- Specific examples of hydroxyalkyl group-substituted arylamino compounds include (4-aminophenyl)methanol and 2-(4-aminophenyl)ethanol.
- An arylamino group having a (meth)acryloyloxyalkyl group can be obtained by a method using a corresponding (meth)acryloyloxyalkyl group-substituted arylamino compound, or after introducing an arylamino group having a hydroxyalkyl group into a triazine ring-containing polymer. Furthermore, it can be introduced by a method of reacting a (meth)acrylic acid halide or glycidyl (meth)acrylate on the hydroxy group contained in the hydroxyalkyl group.
- An arylamino group having a group represented by formula (i) can be obtained by a method using an arylamino compound having a desired cross-linking group, or by introducing an arylamino group having a hydroxyalkyl group into a triazine ring-containing polymer, followed by Furthermore, it can be introduced by a method of reacting a (meth)acrylic acid ester compound having an isocyanate group represented by the following formula (i') against the hydroxy group contained in the hydroxyalkyl group.
- (meth)acryloyloxyalkyl group-substituted arylamino compound examples include, for example, those obtained by reacting the hydroxy group of the above hydroxyalkyl group-substituted arylamino compound with (meth)acrylic acid halide or glycidyl (meth)acrylate.
- Ester compounds such as Examples of the (meth)acrylic acid halide include (meth)acrylic acid chloride, (meth)acrylic acid bromide and (meth)acrylic acid iodide.
- (meth)acrylic acid ester compound having an isocyanate group represented by the above formula (i′) include, for example, 2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate and 1,1-(bis Acryloyloxymethyl)ethyl isocyanate may be mentioned.
- 2-isocyanatoethyl acrylate is preferred from the viewpoint of a simple synthesis method.
- triazine ring-containing polymers include those containing repeating units represented by formulas (21) to (28).
- R 102 has the same meaning as above.
- R 102 has the same meaning as above.
- R 102 has the same meaning as above.
- R 102 has the same meaning as above.
- the weight average molecular weight of the polymer in the present invention is not particularly limited, but is preferably 500 to 500,000, more preferably 500 to 100,000, to further improve heat resistance and reduce shrinkage. From the point of view, 2,000 or more is preferable, and from the viewpoint of further increasing the solubility and reducing the viscosity of the obtained composition, it is preferably 50,000 or less, more preferably 30,000 or less, and 25,000 or less. is more preferred, and 10,000 or less is most preferred.
- the weight average molecular weight in the present invention is the average molecular weight obtained by standard polystyrene conversion by gel permeation chromatography (hereinafter referred to as GPC) analysis.
- the triazine ring-containing polymer (hyperbranched polymer) of the present invention can be produced according to the method disclosed in International Publication No. 2010/128661 mentioned above. That is, after reacting a trihalogenated triazine compound and an aryldiamino compound in an organic solvent, for example, an amino compound having a hydroxyalkyl group (hydroxy-containing group), an acryloyloxyalkyl group (acryloyl containing group) and at least one amino compound selected from amino compounds having a group represented by formula (i) (acryloyl-containing group) to obtain the triazine ring-containing polymer of the present invention. be able to.
- a triazine ring-containing polymer (23) is obtained by reacting a triazine compound (29) and an aryldiamino compound (30) in a suitable organic solvent, followed by a terminal blocking agent. It can be obtained by reacting with at least one arylamino compound (31) selected from an arylamino compound having a hydroxyalkyl group and an arylamino compound having a group represented by formula (i).
- a triazine ring-containing polymer (27) is obtained by reacting a triazine compound (29) and an aryldiamino compound (32) in a suitable organic solvent, followed by end-capping. It can be obtained by reacting with at least one arylamino compound (31) selected from an arylamino compound having a hydroxyalkyl group and an arylamino compound having a group represented by formula (i).
- the charging ratio of the aryldiamino compound (30) or (32) is arbitrary as long as the desired polymer can be obtained.
- (30) or (32) is preferably 0.01 to 10 equivalents, more preferably 0.7 to 5 equivalents.
- the aryldiamino compound (30) or (32) may be added neat or in the form of a solution dissolved in an organic solvent. Considering the ease of operation and the ease of control of the reaction, the latter method is preferred. is preferred.
- the reaction temperature may be appropriately set within the range from the melting point to the boiling point of the solvent used, preferably about -30 to 150°C, more preferably -10 to 100°C.
- the triazine ring-containing polymer (23) is prepared by reacting the triazine compound (29) and the aryldiamino compound (30) in a suitable organic solvent, followed by an aryl A triazine ring-containing polymer (23′) is obtained by reacting with an amino compound (31′) (first step), and then a hydroxy alkyl group contained in the triazine ring-containing polymer (23′) is It can be obtained by reacting a (meth)acrylic acid ester compound having an isocyanate group represented by formula (i') on the group (second step).
- the reaction in the second step may be omitted and the first step may be completed.
- R a1 represents a hydroxyalkyl group
- X, A 3 , A 4 , R a and a have the same meanings as above.
- the triazine ring-containing polymer (27) is obtained by reacting the triazine compound (29) and the aryldiamino compound (32) in a suitable organic solvent, followed by an aryl reacting with amino compound (31') to obtain triazine ring-containing polymer (27') (first step)
- first step It can be obtained by reacting a (meth)acrylic acid ester compound having an isocyanate group represented by formula (i') on the group (second step).
- the reaction in the second step is not carried out and the first step is sufficient.
- R a1 represents a hydroxyalkyl group
- X, A 3 , A 4 , R a and a have the same meanings as above.
- the charging ratio and addition method of the aryldiamino compound (30) in the first step, and the reaction temperature in the reaction until the triazine ring-containing polymer (23′) is obtained are the same as those described in Scheme 1. can be the same.
- the charging ratio of the (meth)acrylic acid ester compound having an isocyanate group represented by formula (i') to the triazine ring-containing polymer (23') is hydroxyalkyl group and formula (i) It can be arbitrarily set according to the ratio with the group represented by, preferably 0.1 to 10 equivalents, more preferably 0.1 to 1 equivalent of the arylamino compound having a hydroxyalkyl group used.
- the charging ratio is 1 equivalent of the arylamino compound having a hydroxyalkyl group used.
- the (meth) acrylic acid ester compound is preferably 1.0 to 10 equivalents, more preferably 1.0 to 5 equivalents, even more preferably 1.0 to 3 equivalents, still more preferably 1.0 to 1.5 equivalents.
- the reaction temperature in this reaction is the same as the reaction temperature in the reaction for obtaining the triazine ring-containing polymer (23′), but considering that the (meth)acryloyl group should not undergo polymerization during the reaction, it is 30 ⁇ 80°C is preferred, 40 to 70°C is more preferred, and 50 to 60°C is even more preferred.
- the charging ratio, addition method, and reaction temperature of the aryldiamino compound (32) can be the same as those described in Scheme 2.
- the charging ratio of the (meth)acrylic acid ester compound having an isocyanate group represented by formula (i') to the triazine ring-containing polymer (27') is hydroxyalkyl group and formula (i) It can be arbitrarily set according to the ratio with the group represented by, preferably 0.1 to 10 equivalents, more preferably 0.1 to 1 equivalent of the arylamino compound having a hydroxyalkyl group used. 5 to 5 equivalents, more preferably 0.7 to 3 equivalents, still more preferably 0.9 to 1.5 equivalents.
- the charging ratio is 1 equivalent of the arylamino compound having a hydroxyalkyl group used.
- the (meth) acrylic acid ester compound is preferably 1.0 to 10 equivalents, more preferably 1.0 to 5 equivalents, even more preferably 1.0 to 3 equivalents, still more preferably 1.0 to 1.05 equivalents.
- the reaction temperature in the reaction is the same, but considering that the (meth)acryloyl group does not polymerize during the reaction, it is preferably 30 to 80 ° C., more preferably 40 to 70 ° C., and 50 to 60°C is even more preferred.
- the reaction may be carried out in the presence of a polymerization inhibitor in order to prevent the (meth)acryloyl group from polymerizing during the reaction.
- polymerization inhibitors include N-methyl-N-nitrosoaniline, N-nitrosophenylhydroxyamine or salts thereof, benzoquinones, phenolic polymerization inhibitors, phenothiazine, and the like.
- N-nitrosophenylhydroxyamine or salts thereof are preferable in that they are excellent in the effect of inhibiting polymerization.
- N-nitrosophenylhydroxyamine salts include N-nitrosophenylhydroxyamine ammonium salts and N-nitrosophenylhydroxyamine aluminum salts.
- benzoquinones include p-benzoquinone and 2-methyl-1,4-benzoquinone.
- Phenolic polymerization inhibitors include, for example, hydroquinone, p-methoxyphenol, 4-t-butylcatechol, 2-t-butylhydroquinone, 2,6-di-t-butyl-4-methylphenol and the like.
- the amount of the polymerization inhibitor used is not particularly limited, but for example, it is 1 to 200 ppm in mass ratio with respect to the (meth)acrylic acid ester compound having an isocyanate group represented by the formula (i'). or 10 to 100 ppm.
- organic solvent various solvents commonly used in this type of reaction can be used, such as tetrahydrofuran (THF), dioxane, dimethylsulfoxide; methylurea, hexamethylphosphoramide, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, N-methyl-2-piperidone, N, N'-dimethylethylene urea, N,N,N',N'-tetramethylmalonic acid amide, N-methylcaprolactam, N-acetylpyrrolidine, N,N-diethylacetamide, N-ethyl-2-pyrrolidone, N, Amide solvents such as N-dimethylpropionic acid amide, N,N-dimethylisobutyramide, N-methylformamide, N,N'-dimethylpropylene urea, and mixed solvents thereof can be used.
- THF t
- N,N-dimethylformamide, dimethylsulfoxide, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, and mixtures thereof are preferred, and N,N-dimethylacetamide, N-methyl-2-pyrrolidone, 3-methoxy-N,N-dimethylpropanamide, and 3-butoxy-N,N-dimethylpropanamide are particularly preferred. is.
- various bases commonly used during or after polymerization may be added.
- this base include potassium carbonate, potassium hydroxide, sodium carbonate, sodium hydroxide, sodium hydrogen carbonate, sodium ethoxide, sodium acetate, lithium carbonate, lithium hydroxide, lithium oxide, potassium acetate, magnesium oxide, oxide calcium, barium hydroxide, trilithium phosphate, trisodium phosphate, tripotassium phosphate, cesium fluoride, aluminum oxide, ammonia, n-propylamine, trimethylamine, triethylamine, diisopropylamine, diisopropylethylamine, N-methylpiperidine, 2,2,6,6-tetramethyl-N-methylpiperidine, pyridine, 4-dimethylaminopyridine, N-methylmorpholine, 2-aminoethanol, ethyldiethanolamine, diethylaminoethanol and the like.
- the amount of the base added is preferably 1 to 100 equivalents, more preferably 1 to 10 equivalents, relative to 1 equivalent of the triazine compound (29).
- These bases may be used in the form of an aqueous solution. Although it is preferable that no raw material components remain in the resulting polymer, some of the raw materials may remain as long as the effects of the present invention are not impaired. After completion of the reaction, the product can be easily purified by a reprecipitation method or the like.
- a known method may be adopted as a terminal capping method using an amino compound having a cross-linking group.
- the amount of the end blocking agent used is preferably about 0.05 to 10 equivalents, more preferably 0.1 to 5 equivalents, relative to 1 equivalent of halogen atoms derived from the surplus triazine compound that was not used in the polymerization reaction.
- 0.5 to 2 equivalents is even more preferred.
- the reaction solvent and reaction temperature include the same conditions as described in the first step reaction of Scheme 1 or Scheme 2 above, and the terminal blocking agent is the aryldiamino compound (30) or (32) You can prepare it at the same time.
- an unsubstituted arylamino compound having no cross-linking group may be used, and the terminals may be blocked with two or more groups.
- Examples of the aryl group of this unsubstituted arylamino compound are the same as those described above.
- arylamino groups include, but are not limited to, those represented by the following formula (33).
- An unsubstituted arylamino group can be introduced using a corresponding unsubstituted arylamino compound.
- Aniline etc. are mentioned as a specific example of an unsubstituted arylamino compound.
- the ratio of the amino compound having a cross-linking group and the unsubstituted arylamino compound should be such that the solubility in organic solvents and the yellowing resistance are exhibited in a well-balanced manner.
- the unsubstituted arylamino compound is preferably 0.1 to 1.0 mol, more preferably 0.1 to 0.5 mol, even more preferably 0.1 to 0.3 mol, per 1 mol of the amino compound.
- terminal blocking may be performed using an arylamino compound having a specific heteroatom-containing substituent.
- an arylamino compound having a specific heteroatom-containing substituent By endcapping with an arylamino group having a specific heteroatom-containing substituent, the refractive index of the resulting film can be further increased.
- Particular heteroatom-containing substituents include cyano groups, alkylamino groups, arylamino groups, nitro groups, alkylmercapto groups, arylmercapto groups, alkoxycarbonyl groups, alkoxycarbonyloxy groups.
- Arylamino groups having a specific heteroatom-containing substituent include those represented by the following formula (34).
- Y is a "specific heteroatom-containing substituent" and is a cyano group, an alkylamino group, an arylamino group, a nitro group, an alkylmercapto group, an arylmercapto group, an alkoxycarbonyl group or an alkoxycarbonyloxy group.
- m represents an integer of 1 to 5; When m is 2 or more, Y may be the same or different. * represents a bond.
- Y is preferably a cyano group or a nitro group.
- m is preferably 1.
- Y is preferably substituted at the para- or meta-position.
- the ratio of the amino compound having a bridging group to the arylamino compound having a specific heteroatom-containing substituent should be From the viewpoint of exhibiting in a well-balanced manner, 0.1 to 1.0 mol of an arylamino compound having a specific heteroatom-containing substituent is preferable with respect to 1 mol of an amino compound having a cross-linking group, and 0.1 to 0.5 mol. is more preferred, and 0.1 to 0.3 mol is even more preferred.
- the content of the triazine ring-containing polymer in the solvent-free composition is not particularly limited, but is preferably 0.1 to 50% by mass, more preferably 1 to 30% by mass.
- cross-linking agent is not particularly limited as long as it is a compound having two or more substituents capable of reacting with the cross-linking group of the triazine ring-containing polymer described above.
- examples of such compounds include melamine-based compounds having cross-linking substituents such as methylol groups and methoxymethyl groups (e.g., phenoplast compounds, aminoplast compounds, etc.), substituted urea-based compounds, cross-linking groups such as epoxy groups and oxetane groups.
- Compounds containing forming substituents e.g., polyfunctional epoxy compounds, polyfunctional oxetane compounds, etc.
- compounds containing blocked isocyanate groups compounds having acid anhydride groups, compounds having (meth)acrylic groups, and the like.
- compounds containing epoxy groups, blocked isocyanate groups, and (meth)acrylic groups are preferable.
- compounds containing blocked isocyanate groups and photocurable without the use of initiators are preferable.
- a polyfunctional epoxy compound and/or a polyfunctional (meth)acrylic compound, which gives a composition having a high molecular weight, are preferred.
- the polyfunctional epoxy compound is not particularly limited as long as it has two or more epoxy groups in one molecule. Specific examples thereof include tris(2,3-epoxypropyl) isocyanurate, 1,4-butanediol diglycidyl ether, 1,2-epoxy-4-(epoxyethyl) cyclohexane, glycerol triglycidyl ether, and diethylene glycol diglycidyl.
- YH-434 and YH434L manufactured by Nippon Steel Chemical & Materials Co., Ltd.
- Epolead GT-401 which is an epoxy resin having a cyclohexene oxide structure.
- the polyfunctional (meth)acrylic compound is not particularly limited as long as it has two or more (meth)acrylic groups in one molecule.
- Specific examples include ethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, ethoxylated bisphenol A diacrylate, ethoxylated bisphenol A dimethacrylate, ethoxylated trimethylolpropane triacrylate, ethoxylated Trimethylolpropane trimethacrylate, ethoxylated glycerin triacrylate, ethoxylated glycerin trimethacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetramethacrylate, ethoxylated dipentaerythritol hexaacrylate, polyglycerin monoethylene oxide polyacrylate, polygly
- the polyfunctional (meth) acrylic compound is available as a commercial product, specific examples thereof include NK Ester A-200, A-400, A-600, A-1000, A- 9300 (tris(2-acryloyloxyethyl) isocyanurate), A-9300-1CL, A-TMPT, UA-53H, 1G, 2G, 3G, 4G, 9G, 14G, 23G, ABE-300, A-BPE-4, A-BPE-6, A-BPE-10, A-BPE-20, A-BPE-30, BPE-80N, BPE- 100N, BPE-200, BPE-500, BPE-900, BPE-1300N, A-GLY-3E, A-GLY-9E, A-GLY-20E, A-TMPT-3EO, A-TMPT-9EO, AT-20E, ATM-4E, ATM-35E, APG-100, APG-200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), KAYARAD
- the compound having an acid anhydride group is not particularly limited as long as it is a carboxylic acid anhydride obtained by dehydration condensation of two molecules of carboxylic acid.
- Specific examples thereof include phthalic anhydride and tetrahydrophthalic anhydride. , hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, nadic anhydride, methyl nadic anhydride, maleic anhydride, succinic anhydride, octyl succinic anhydride, dodecenyl succinic anhydride, etc.
- the compound containing a blocked isocyanate group has two or more blocked isocyanate groups in one molecule in which the isocyanate group (--NCO) is blocked with an appropriate protective group, and when exposed to a high temperature during thermosetting, Especially if the protective group (blocking portion) is removed by thermal dissociation and the resulting isocyanate group undergoes a cross-linking reaction with the cross-linking group (e.g., hydroxy-containing group) of the triazine ring-containing polymer of the present invention.
- the cross-linking group e.g., hydroxy-containing group
- examples include, but are not limited to, compounds having two or more groups represented by the following formulas in one molecule (these groups may be the same or different).
- Rb represents the organic group of the block portion.
- Such a compound can be obtained, for example, by reacting a compound having two or more isocyanate groups in one molecule with an appropriate blocking agent.
- compounds having two or more isocyanate groups in one molecule include polyisocyanates such as isophorone diisocyanate, 1,6-hexamethylene diisocyanate, methylenebis(4-cyclohexyl isocyanate), trimethylhexamethylene diisocyanate, and dimers thereof. , trimers, and reaction products thereof with diols, triols, diamines, or triamines.
- blocking agents include alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethoxyhexanol, 2-N,N-dimethylaminoethanol, 2-ethoxyethanol and cyclohexanol; phenol, o-nitrophenol , p-chlorophenol, o-, m- or p-cresol, etc.; lactams, such as ⁇ -caprolactam; Pyrazoles such as pyrazole, 3,5-dimethylpyrazole and 3-methylpyrazole; Thiols such as dodecanethiol and benzenethiol.
- alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethoxyhexanol, 2-N,N-dimethylaminoethanol, 2-ethoxyethanol and cyclohexanol
- Compounds containing a blocked isocyanate group are also available as commercial products, and specific examples thereof include Takenate (registered trademark) B-830, B-815N, B-842N, B-870N, B-874N, B-882N, B-7005, B-7030, B-7075, B-5010 (manufactured by Mitsui Chemicals, Inc.), Duranate (registered trademark) 17B-60PX, TPA-B80E, MF-B60X, MF-K60X, E402-B80T (manufactured by Asahi Kasei Corporation), Karenz MOI-BM (registered trademark) (manufactured by Showa Denko K.K.), TRIXENE (registered trademark) BI-7950, BI-7951, BI-7960, BI-7961, BI-7963, BI-7982, BI-7991, BI-7992 (manufactured by Baxenden chemicals LTD) and the like
- the aminoplast compound is not particularly limited as long as it has two or more methoxymethylene groups in one molecule.
- Cymel series such as tetramethoxymethylbenzoguanamine 1123 (manufactured by Nippon Cytec Industries Co., Ltd.), methylated melamine resin Nikalac (registered trademark) MW-30HM, MW-390, MW-100LM, the same Melamine compounds such as Nicalac series such as MX-750LM and methylated urea resins such as MX-270, MX-280 and MX-290 (manufactured by Sanwa Chemical Co., Ltd.).
- the oxetane compound is not particularly limited as long as it has two or more oxetanyl groups in one molecule. , manufactured by Toagosei Co., Ltd.) and the like.
- the phenoplast compound has two or more hydroxymethylene groups in one molecule, and when exposed to a high temperature during thermosetting, it undergoes a dehydration condensation reaction with the cross-linking group of the triazine ring-containing polymer of the present invention. A cross-linking reaction proceeds.
- phenoplast compounds include 2,6-dihydroxymethyl-4-methylphenol, 2,4-dihydroxymethyl-6-methylphenol, bis(2-hydroxy-3-hydroxymethyl-5-methylphenyl)methane, Bis(4-hydroxy-3-hydroxymethyl-5-methylphenyl)methane, 2,2-bis(4-hydroxy-3,5-dihydroxymethylphenyl)propane, bis(3-formyl-4-hydroxyphenyl)methane , bis(4-hydroxy-2,5-dimethylphenyl)formylmethane, ⁇ , ⁇ -bis(4-hydroxy-2,5-dimethylphenyl)-4-formyltoluene, and the like.
- Phenoplast compounds are also commercially available, and specific examples thereof include 26DMPC, 46DMOC, DM-BIPC-F, DM-BIOC-F, TM-BIP-A, BISA-F, and BI25X-DF. , BI25X-TPA (manufactured by Asahi Organic Chemicals Industry Co., Ltd.) and the like.
- a polyfunctional (meth)acrylic compound is preferable because it can suppress a decrease in refractive index due to incorporation of a cross-linking agent and the curing reaction proceeds rapidly.
- Polyfunctional (meth)acrylic compounds having the following isocyanuric acid skeleton are more preferable because of their excellent compatibility. Examples of polyfunctional (meth)acrylic compounds having such a skeleton include NK Ester A-9300 and NK Ester A-9300-1CL (both manufactured by Shin-Nakamura Chemical Co., Ltd.).
- R 111 to R 113 are each independently a monovalent organic group having at least one (meth)acrylic group at the end.
- the resulting cured film is preferably liquid at 25 ° C. and has a viscosity of 5,000 mPa s or less.
- Such low-viscosity cross-linking agents are also available as commercial products. -9E (95mPa s, 25°C), A-GLY-20E (200mPa s, 25°C), A-TMPT-3EO (60mPa s, 25°C), A-TMPT-9EO, ATM -4E (150 mPa s, 25 ° C.), ATM-35E (350 mPa s, 25 ° C.) (both manufactured by Shin-Nakamura Chemical Co., Ltd.), etc.
- the chain length between (meth) acrylic groups is relatively Long crosslinkers are included.
- NK Ester A-GLY-20E manufactured by Shin-Nakamura Chemical Co., Ltd.
- ATM-35E manufactured by Shin-Nakamura Chemical Co., Ltd.
- a film comprising the triazine ring-containing polymer of the present invention is laminated on a protective film such as a PET or polyolefin film and light is irradiated through the protective film, even the film laminated film can be cured satisfactorily without being inhibited by oxygen. You can get sex.
- the protective film since the protective film needs to be peeled off after curing, it is preferable to use a polybasic acid-modified acrylic oligomer that gives a film with good peelability.
- the above-mentioned cross-linking agents may be used alone or in combination of two or more.
- the content of the cross-linking agent in the solvent-free composition is preferably 1 to 500 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer, but in consideration of controlling the refractive index, it is preferably 5 to 300 parts by mass. parts, more preferably 10 to 150 parts by mass.
- the solventless compositions of the present invention preferably contain a reactive diluent.
- the reactive diluent is a low-molecular-weight compound having one reactive group that reacts with at least one of the cross-linking group of the triazine ring-containing polymer and the cross-linking agent. can be used instead of organic solvents.
- compounds having one radically polymerizable group and compounds having one cationic polymerizable group such as an epoxy group, an oxetanyl group, and a vinyl ether group are generally used.
- the molecular weight of the reactive diluent is not particularly limited, and examples thereof include 200 or less.
- a compound having one radically polymerizable group is preferable, and at least one compound represented by the following formulas (A) and (B) is more preferable in terms of excellent solubility of the triazine ring-containing polymer. .
- R 201 and R 203 independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or a polymerizable carbon-carbon double bond-containing group
- R 202 is a hydrogen atom. , or an alkyl group having 1 to 10 carbon atoms. provided that either one of R 201 and R 203 is a polymerizable carbon-carbon double bond-containing group, and both R 201 and R 203 are polymerizable carbon-carbon double bond-containing groups at the same time. no.
- R 201 is a polymerizable carbon-carbon double bond-containing group
- R 202 and R 203 together with N may form a ring structure.
- R 204 represents a hydrogen atom or a methyl group.
- n represents an integer of 1-2.
- alkyl groups having 1 to 10 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl, n-pentyl, 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl, 1,2-dimethyl-n-propyl, 2,2-dimethyl-n-propyl, 1-ethyl- n-propyl, n-hexyl, 1-methyl-n-pentyl, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl-n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl-n-butyl, 1,3-dimethyl-n-butyl, 2,2-dimethyl-n-butyl, 2,3-dimethyl-methyl-
- the polymerizable carbon-carbon double bond-containing group is not particularly limited, but is a hydrocarbon group having 2 to 10 carbon atoms, preferably 2 to 5 carbon atoms-carbon double bond-containing hydrocarbon group (alkenyl group). are preferred, for example, ethenyl (vinyl), n-1-propenyl, n-2-propenyl (allyl group), 1-methylethenyl, n-1-butenyl, n-2-butenyl, n-3-butenyl, 2- methyl-1-propenyl, 2-methyl-2-propenyl, 1-ethylethenyl, 1-methyl-1-propenyl, 1-methyl-2-propenyl, n-1-pentenyl, n-2-pentenyl, n-3- Pentenyl, n-4-pentenyl, 1-n-propylethenyl, 1-methyl-1-butenyl, 1-methyl-2-butenyl, 1-methyl-3-butenyl, 2-e
- Specific examples of the compound represented by formula (A) include N-vinylformamide, N-vinylacetamide, N-allylformamide, N-allylacetamide, 4-acryloylmorpholine, (meth)acrylamide, N-methyl(meth) acrylamide, N,N-dimethyl(meth)acrylamide, N-ethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, etc. but N-vinylformamide, 4-acryloylmorpholine, N,N-dimethylacrylamide and N,N-diethyl(meth)acrylamide are preferred.
- Specific examples of the compound represented by formula (B) include tetrahydrofuran-2-ylmethyl acrylate, tetrahydrofuran-2-ylmethyl methacrylate, tetrahydrofuran-2-ylethyl acrylate, and tetrahydrofuran-2-ylethyl methacrylate.
- the reactive diluents described above may be used singly or in combination of two or more.
- the content of the reactive diluent in the solvent-free composition is not particularly limited, and is preferably 1 to 2000 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer. Considering the degree of improvement, solvent resistance and viscosity, it is preferably 200 to 1800 parts by mass, more preferably 250 to 1500 parts by mass.
- the solvent-free composition of the present invention can also contain an initiator suitable for each cross-linking agent and reactive diluent.
- an initiator suitable for each cross-linking agent and reactive diluent.
- a photoacid generator or a photobase generator can be used.
- the photoacid generator may be appropriately selected from known ones and used.
- onium salt derivatives such as diazonium salts, sulfonium salts and iodonium salts can be used.
- aryldiazonium salts such as phenyldiazonium hexafluorophosphate, 4-methoxyphenyldiazonium hexafluoroantimonate, and 4-methylphenyldiazonium hexafluorophosphate; diphenyliodonium hexafluoroantimonate, bis(4-methylphenyl) diaryliodonium salts such as iodonium hexafluorophosphate, bis(4-tert-butylphenyl)iodonium hexafluorophosphate; triphenylsulfonium hexafluoroantimonate, tris(4-methoxyphenyl)sulfonium hexafluorophosphate, diphenyl-4-thiophenoxy phenylsulfonium hexafluoroantimonate, diphenyl-4-thiophenoxyphenylsulfonium hex
- onium salts may be commercially available products, and specific examples include San-Aid SI-60, SI-80, SI-100, SI-60L, SI-80L, SI-100L, SI-L145, SI- L150, SI-L160, SI-L110, SI-L147 (manufactured by Sanshin Chemical Industry Co., Ltd.), UVI-6950, UVI-6970, UVI-6974, UVI-6990, UVI-6992 (manufactured by Union Carbide company), CPI-100P, CPI-100A, CPI-200K, CPI-200S (manufactured by San-Apro Co., Ltd.), Adeka Optomer SP-150, SP-151, SP-170, SP-171 (manufactured by San-Apro Co., Ltd.) Asahi Denka Kogyo Co., Ltd.), Irgacure 261 (BASF), CI-2481, CI-2624, CI-2639, CI-2064
- the photobase generator it may be appropriately selected from known ones and used. etc. can be used. Specific examples include 2-nitrobenzylcyclohexylcarbamate, triphenylmethanol, O-carbamoylhydroxylamide, O-carbamoyloxime, [[(2,6-dinitrobenzyl)oxy]carbonyl]cyclohexylamine, bis[[(2 -nitrobenzyl)oxy]carbonyl]hexane 1,6-diamine, 4-(methylthiobenzoyl)-1-methyl-1-morpholinoethane, (4-morpholinobenzoyl)-1-benzyl-1-dimethylaminopropane, N- (2-nitrobenzyloxycarbonyl)pyrrolidine, hexaamminecobalt (III) tris(triphenylmethylborate), 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone, 2,6-dimethyl
- a photoacid or base generator When a photoacid or base generator is used, it is preferably used in an amount of 0.1 to 15 parts by weight, more preferably 1 to 10 parts by weight, per 100 parts by weight of the polyfunctional epoxy compound. If necessary, an epoxy resin curing agent may be blended in an amount of 1 to 100 parts by mass with respect to 100 parts by mass of the polyfunctional epoxy compound.
- a photoradical polymerization initiator when using a polyfunctional (meth)acrylic compound, a photoradical polymerization initiator can be used.
- the radical photopolymerization initiator it may be appropriately selected and used from known ones. is mentioned.
- a photocleavable photoradical polymerization initiator is preferred.
- the photo-cleavable photoradical polymerization initiator is described in Latest UV Curing Techniques (page 159, published by: Kazuhiro Takasusu, published by: Technical Information Institute, 1991).
- radical photopolymerization initiators include, for example, BASF trade name: Irgacure 127, 184, 369, 379, 379EG, 651, 500, 754, 819, 903, 907, 784, 2959, CGI1700, CGI1750, CGI1850 , CG24-61, OXE01, OXE02, Darocure 1116, 1173, MBF, manufactured by BASF Product name: Lucilin TPO, manufactured by UCB Product name: Ebecryl P36, manufactured by Fratetzuri Lamberti Product name: Ezacure KIP150, KIP65LT, KIP100F, KT37, KT55, KTO46, KIP75/B and the like.
- BASF trade name Irgacure 127, 184, 369, 379, 379EG, 651, 500, 754, 819, 903, 907, 784, 2959, CGI1700, CGI1750, CGI1850 , CG24-61, OXE01
- a photoradical polymerization initiator When using a photoradical polymerization initiator, it is preferable to use it in the range of 0.1 to 200 parts by weight with respect to 100 parts by weight of the polyfunctional (meth) acrylate compound, and to use it in the range of 1 to 150 parts by weight. is more preferred.
- a polyfunctional thiol compound having two or more mercapto groups in the molecule is added for the purpose of promoting the reaction between the triazine ring-containing polymer and the cross-linking agent.
- a polyfunctional thiol compound represented by the following formula is preferred.
- the above L represents a divalent to tetravalent organic group, preferably a divalent to tetravalent aliphatic group having 2 to 12 carbon atoms or a divalent to tetravalent heterocyclic ring-containing group, and a divalent to tetravalent carbon number of 2
- An aliphatic group of ⁇ 8, or a trivalent group having an isocyanuric acid skeleton (1,3,5-triazine-2,4,6(1H,3H,5H)-trione ring) represented by the following formula is more preferable.
- n represents an integer of 2 to 4 corresponding to the valence of L.
- Specific compounds include 1,4-bis(3-mercaptobutyryloxy)butane, 1,3,5-tris(3-mercaptobutyryloxyethyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione, pentaerythritol tetrakis (3-mercaptobutyrate), trimethylolpropane tris (3-mercaptobutyrate), trimethylolethane tris (3-mercaptobutyrate) and the like. be done.
- polyfunctional thiol compounds are also commercially available, and examples thereof include Karenz MT-BD1, Karenz MT NR1, Karenz MT PE1, TPMB, and TEMB (manufactured by Showa Denko KK). These polyfunctional thiol compounds may be used singly or in combination of two or more.
- the amount added is not particularly limited as long as it does not adversely affect the resulting film, but in the present invention, the solid content of 100% by mass, 0.01 to 10 mass %, more preferably 0.03 to 6% by mass.
- the solvent-free composition of the present invention may contain other components other than the triazine ring-containing polymer and the cross-linking agent, such as leveling agents, surfactants and silane coupling agents, as long as they do not impair the effects of the present invention. may contain additives.
- surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether; polyoxyethylene octylphenol ether, polyoxyethylene nonylphenol; Polyoxyethylene alkylallyl ethers such as ethers; polyoxyethylene/polyoxypropylene block copolymers; sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristearate sorbitan fatty acid esters such as; Nonionic surfactants such as sorbitan fatty acid esters, trade names Ftop EF301, EF303, EF352 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.
- surfactants may be used alone or in combination of two or more.
- the amount of the surfactant used is preferably 0.0001 to 5 parts by mass, more preferably 0.001 to 1 part by mass, and 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer. Even more preferable.
- the solvent-free composition of the present invention can be applied to a substrate and then heated or irradiated with light to form a desired cured film.
- Any method can be used for applying the solventless composition, and examples thereof include spin coating, dipping, flow coating, inkjet, jet dispenser, spraying, bar coating, gravure coating, slit coating, and roll coating. method, transfer printing method, brush coating method, blade coating method, air knife coating method and the like can be used.
- the base material silicon, glass on which indium tin oxide (ITO) is formed, glass on which indium zinc oxide (IZO) is formed, metal nanowires, polyethylene terephthalate (PET), plastic, glass, A base material made of quartz, ceramics, or the like can be mentioned, and a flexible base material having flexibility can also be used.
- the calcination temperature is not particularly limited for the purpose of evaporating the solvent, and can be performed at, for example, 110 to 400°C.
- the baking method is not particularly limited. For example, a hot plate or an oven may be used to evaporate under an appropriate atmosphere such as air, an inert gas such as nitrogen, or vacuum.
- the sintering temperature and sintering time may be selected in accordance with the process steps of the target electronic device, and the sintering conditions may be selected such that the physical properties of the obtained film are suitable for the required characteristics of the electronic device.
- the conditions for light irradiation are not particularly limited either, and suitable irradiation energy and time may be adopted according to the triazine ring-containing polymer and cross-linking agent to be used.
- the film and cured film of the present invention obtained as described above can achieve high heat resistance, high refractive index, and low volume shrinkage.
- a component used in manufacturing touch panels, optical semiconductor (LED) elements, solid-state imaging elements, organic thin-film solar cells, dye-sensitized solar cells, organic thin-film transistors (TFT), lenses, prism cameras, binoculars, microscopes, semiconductor exposure devices, etc. etc. can be suitably used in the fields of electronic devices and optical materials.
- the film and cured film produced from the solvent-free composition of the present invention have high transparency and a high refractive index, so when used as a planarizing film, a light scattering layer, and a sealing material for organic EL lighting.
- the light extraction efficiency (light diffusion efficiency) can be improved, and the durability can be improved.
- a known light diffusing agent can be used as the light diffusing agent, and is not particularly limited. These may be used alone, may be used in combination of two or more of the same type, or may be used in combination of two or more of different types.
- Light diffusing agents include, for example, organic diffusing agents.
- organic light diffusing agents include crosslinked polymethylmethacrylate (PMMA) particles, crosslinked polymethylacrylate particles, crosslinked polystyrene particles, crosslinked styrene-acrylic copolymer particles, melamine-formaldehyde particles, silicone resin particles, silica-acrylic composite particles, and nylon particles.
- PMMA polymethylmethacrylate
- benzoguanamine-formaldehyde particles benzoguanamine/melamine/formaldehyde particles
- fluorine resin particles epoxy resin particles, polyphenylene sulfide resin particles, polyethersulfone resin particles, polyacrylonitrile particles, polyurethane particles, and the like.
- These light diffusing agents may be used after being surface-treated with an appropriate surface modifier.
- 1,3-Phenylenediamine [2] (87.96 g, 0.813 mol, manufactured by Amino-Chem) and 1332.59 g of dimethylacetamide (DMAc, manufactured by Kanto Chemical Co., Ltd.) were placed in a 3,000 mL four-necked flask.
- DMAc dimethylacetamide
- 1,3-phenylenediamine [2] was dissolved in DMAc by stirring. After that, it is cooled to ⁇ 10° C. in an ethanol-dry ice bath, and 2,4,6-trichloro-1,3,5-triazine [1] (150.00 g, 0.813 mol, manufactured by Tokyo Chemical Industry Co., Ltd.).
- Compound P-1 had a weight average molecular weight Mw of 6,636 and a polydispersity Mw/Mn of 3.7 as measured by GPC in terms of polystyrene.
- FIG. 1 shows the measurement results of the 1 H-NMR spectrum of compound P-1.
- THFA tetrahydrofurfuryl acrylate
- 1,3-Phenylenediamine [2] (41.05 g, 0.380 mol, manufactured by Amino-Chem) and 699.61 g of dimethylacetamide (DMAc, manufactured by Kanto Chemical Co., Ltd.) were placed in a 1,000 mL four-necked flask.
- DMAc dimethylacetamide
- 1,3-phenylenediamine [2] was dissolved in DMAc by stirring. Then, it is cooled to ⁇ 10° C. in an ethanol-dry ice bath, and 2,4,6-trichloro-1,3,5-triazine [1] (70.00 g, 0.380 mol, manufactured by Tokyo Chemical Industry Co., Ltd.).
- Tetrahydrofuran (THF, 464 g), ammonium acetate (522 g) and ion-exchanged water (522 g) were added to the reaction solution and stirred for 30 minutes. After stirring was stopped, the solution was transferred to a separating funnel, separated into an organic layer and an aqueous layer, and the organic layer was recovered. The recovered organic layer was added dropwise to methanol (1,003 g) and ion-exchanged water (2,005 g) for reprecipitation. The resulting precipitate was filtered and dried in a vacuum dryer at 120° C. for 8 hours to obtain 98.6 g of the objective polymer compound [8] (hereinafter referred to as P-2).
- Compound P-2 had a weight average molecular weight Mw of 5,590 and a polydispersity Mw/Mn of 4.1 as measured by GPC in terms of polystyrene.
- FIG. 2 shows the measurement results of the 1 H-NMR spectrum of compound P-2.
- This SP-1 solution was spin-coated on a non-alkali glass substrate of 50 mm ⁇ 50 mm ⁇ 0.7 mm with a spin coater at 200 rpm for 5 seconds and 1,000 rpm for 30 seconds, and using a hot plate at 80 ° C. for 1 minute. After temporary drying, the film was irradiated with light having a wavelength of 395 nm and an exposure amount of 900 mJ/cm 2 using a UV-LED irradiation device to obtain a cured film (hereinafter referred to as SP-1 film).
- SP-1 film a cured film
- Example 2-1-2 The SP-1 solution used in Example 2-1-1 was spin-coated on a 50 mm ⁇ 50 mm ⁇ 0.7 mm non-alkali glass substrate with a spin coater at 200 rpm for 5 seconds and 1,000 rpm for 30 seconds. After setting it in a purge box and continuing to flow nitrogen for 1 minute, a cured film ( hereinafter referred to as SP- 4 film) was obtained.
- SP- 4 film a cured film
- Remaining film rate (%) [(film thickness after solvent exposure) ⁇ (film thickness before solvent exposure)] ⁇ 100 Transmittance was also measured before solvent exposure.
- the results of refractive index, film thickness measurement, residual film ratio, and average transmittance from 300 to 800 nm of Example 2-1-1, Comparative Example 2-1-1, and Comparative Example 2-2-1 are shown in Table 1. Micrographs of the cured film surface of Example 2-1-1 are shown in FIG. 3, and micrographs of the cured film surfaces of Comparative Examples 2-1-1 and 2-2-1 are shown in FIGS. 4 and 5, respectively. .
- Example 2-1-2 results of refractive index, film thickness measurement, residual film ratio, and average transmittance from 300 to 800 nm of Example 2-1-2, Comparative Example 2-1-2, and Comparative Example 2-2-2 are shown in Table 2.
- 6 is a micrograph of the surface of the cured film of Example 2-1-2
- FIG. 7 is a micrograph of the surface of the cured film of Comparative Example 2-1-2.
- the cured film obtained from the SP-1 solution has high solvent resistance whether cured in air or under nitrogen, and maintains a high refractive index even when the film is thick. It can be seen that it has an excellent effect of maintaining a high transmittance.
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Abstract
Description
求められる具体的な特性としては、1)耐熱性、2)透明性、3)高屈折率、4)高溶解性、5)低体積収縮率、6)高温高湿耐性、7)高膜硬度などが挙げられる。
この点に鑑み、本出願人は、トリアジン環および芳香環を有する繰り返し単位を含む重合体が高屈折率を有し、ポリマー単独で高耐熱性、高透明性、高屈折率、高溶解性、低体積収縮を達成でき、電子デバイスを作製する際の膜形成用組成物として好適であることを既に見出している(特許文献1)。
この点に鑑み、本出願人は、トリアジン環含有重合体を含む無溶剤型光硬化性接着剤用組成物が、屈折率調整材料として好適であることを見出している(特許文献2)。
しかし、耐溶剤性については、改善の余地があった。
[1] 下記式(1)で表される繰り返し単位構造を含み、少なくとも1つのトリアジン環末端を有し、このトリアジン環末端の少なくとも一部が、架橋基を有するアミノ基で封止されているトリアジン環含有重合体と、
架橋剤と、
を含み、
有機溶剤を含まない、
ことを特徴とする無溶剤型組成物。
[2] 前記式(1)中のQが、式(2)~(13)及び式(102)~(115)で示される群から選ばれる少なくとも1種を表す、[1]に記載の無溶剤型組成物。
R93およびR94は、水素原子または炭素数1~10のアルキル基を表し、
W1およびW2は、互いに独立して、単結合、CR95R96(R95およびR96は、互いに独立して、水素原子、炭素数1~10のアルキル基(ただし、これらは一緒になって環を形成していてもよい。)、または炭素数1~10のハロゲン化アルキル基を表す。)、C=O、O、S、SO、SO2、またはNR97(R97は、水素原子、炭素数1~10のアルキル基またはフェニル基を表す。)を表し、
X1およびX2は、互いに独立して、単結合、炭素数1~10のアルキレン基、または式(14)
Y1およびY2は、互いに独立して、単結合または炭素数1~10のアルキレン基を表す。)で示される基を表す。
*は結合手を表す。〕
[3] 前記式(2)~(13)における前記R1~R92およびR98~R101が、互いに独立して、水素原子、ハロゲン原子または炭素数1~10のハロゲン化アルキル基である[2]に記載の無溶剤型組成物。
[4] 前記架橋基を有するアミノ基が、式(15)で示される[1]~[3]のいずれかに記載の無溶剤型組成物。
[5] 前記架橋基を有するアミノ基が、式(16)で示される[4]に記載の無溶剤型組成物。
[6] 前記R102が、ヒドロキシ含有基または(メタ)アクリロイル含有基である[4]又は[5]に記載の無溶剤型組成物。
[7] 前記R102が、ヒドロキシアルキル基、(メタ)アクリロイルオキシアルキル基または下記式(i)で表される基である[6]に記載の無溶剤型組成物。
[8] 前記R102が、ヒドロキシメチル基、2-ヒドロキシエチル基、(メタ)アクリロイルオキシメチル基、(メタ)アクリロイルオキシエチル基、および下記式(i-2)~式(i-5)で表される基から選ばれる基である[7]に記載の無溶剤型組成物。
[9] 前記式(1)中のQ中の少なくとも1つの芳香族環中にハロゲン原子または炭素数1~10のハロゲン化アルキル基を少なくとも1つ含有する、[2]~[8]のいずれかに記載の無溶剤型組成物。
[10] さらに、トリアジン環末端の一部が、無置換アリールアミノ基で封止されている[1]~[9]のいずれかに記載の無溶剤型組成物。
[11] 前記無置換アリールアミノ基が、式(33)で示される[10]に記載の無溶剤型組成物。
[12] 前記式(1)中のQが、式(17)で示される[1]~[11]のいずれかに記載の無溶剤型組成物。
[13] 前記式(1)中のQが、式(20)で示される[1]~[11]のいずれかに記載の無溶剤型組成物。
[14] 前記架橋剤が、多官能(メタ)アクリル化合物である[1]~[13]のいずれかに記載の無溶剤型組成物。
[15] さらに反応性希釈剤を含む[1]~[14]のいずれかに記載の無溶剤型組成物。
[16] 前記反応性希釈剤が、ラジカル重合性基を一つ有する化合物である[15]に記載の無溶剤型組成物。
[17] 光硬化性である、[1]~[16]のいずれかに記載の無溶剤型組成物。
[18] [1]~[17]のいずれかに記載の無溶剤型組成物から得られる膜。
[19] 基材と、前記基材上に形成された[18]に記載の膜とを備える電子デバイス。
[20] 基材と、前記基材上に形成された[18]に記載の膜とを備える光学部材。
本発明の無溶剤型組成物から作製された膜は、高耐熱性、高屈折率、低体積収縮、耐溶剤性(耐クラック性)という特性を発揮し得るため、液晶ディスプレイ、有機EL素子(有機ELディスプレイや有機EL照明)、タッチパネル、光半導体素子、固体撮像素子、有機薄膜太陽電池、色素増感太陽電池、有機薄膜トランジスタ、レンズ、プリズム、カメラ、双眼鏡、顕微鏡、半導体露光装置等を作製する際の一部材など、電子デバイスや光学材料の分野に好適に利用できる。
特に、本発明の無溶剤型組成物から作製された膜は透明性が高く、屈折率や耐溶剤性(耐クラック性)も高いため、有機EL照明の平坦化層、光散乱層、封止材として使用することで、その光取出し効率(光拡散効率)を改善することができるとともに、その耐久性を改善することができる。
本発明に係る無溶剤型組成物は、トリアジン環含有重合体と、架橋剤とを含む。無溶剤型組成物は、有機溶剤を含まない。
ここで、「有機溶剤を含まない」とは、実質的に有機溶剤を含まないことを意味し、具体的に有機溶剤の含有量が10質量%以下であることを示す。
トリアジン環含有重合体は、下記式(1)で表される繰り返し単位構造を含むものである。
トリアジン環含有重合体は、例えば、いわゆるハイパーブランチポリマーである。ハイパーブランチポリマーとは、不規則な分岐構造を有する高分岐ポリマーである。ここでの不規則とは、規則的な分岐構造を有する高分岐ポリマーであるデンドリマーの分岐構造よりも不規則であることを意味する。
例えば、ハイパーブランチポリマーであるトリアジン環含有重合体は、式(1)で表される繰り返し単位構造よりも大きな構造として、式(1)で表される繰り返し単位構造の3つの結合手のそれぞれに、式(1)で表される繰り返し単位構造が結合してなる構造(構造X)を含む。ハイパーブランチポリマーであるトリアジン環含有重合体においては、構造Xがトリアジン環含有重合体の末端を除く全体に分布している。
ハイパーブランチポリマーであるトリアジン環含有重合体においては、繰り返し単位構造が、本質的に式(1)で表される繰り返し単位構造のみからであってもよい。
上記式中、RおよびR’は、互いに独立して、水素原子、アルキル基、アルコキシ基、アリール基、またはアラルキル基を表すが、屈折率をより高めるという観点から、ともに水素原子であることが好ましい。
本発明において、アルキル基の炭素数としては特に限定されるものではないが、1~20が好ましく、ポリマーの耐熱性をより高めることを考慮すると、アルキル基の炭素数としては、1~10がより好ましく、1~3がより一層好ましい。また、アルキル基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
本発明において上記アリール基には、置換基を有するアリール基が含まれる。置換基としては、例えば、ハロゲン原子、炭素数1~6のアルキル基、炭素数1~6のアルコキシ基、ニトロ基、シアノ基などが挙げられる。
アリール基の具体例としては、フェニル、o-クロルフェニル、m-クロルフェニル、p-クロルフェニル、o-フルオロフェニル、p-フルオロフェニル、o-メトキシフェニル、p-メトキシフェニル、p-ニトロフェニル、p-シアノフェニル、α-ナフチル、β-ナフチル、o-ビフェニリル、m-ビフェニリル、p-ビフェニリル、1-アントリル、2-アントリル、9-アントリル、1-フェナントリル、2-フェナントリル、3-フェナントリル、4-フェナントリル、9-フェナントリル基等が挙げられる。
本発明において、アラルキル基には、置換基を有するアラルキル基が含まれる。置換基としては、例えば、ハロゲン原子、炭素数1~6のアルキル基、炭素数1~6のアルコキシ基、ニトロ基、シアノ基などが挙げられる。
その具体例としては、ベンジル、p-メチルフェニルメチル、m-メチルフェニルメチル、o-エチルフェニルメチル、m-エチルフェニルメチル、p-エチルフェニルメチル、2-プロピルフェニルメチル、4-イソプロピルフェニルメチル、4-イソブチルフェニルメチル、α-ナフチルメチル基等が挙げられる。
<<Q>>
式(1)中のQとしては、環構造を有する炭素数3~30の2価の基であれば特に限定されるものではない。
環構造は、芳香族環構造であってもよいし、脂環構造であってもよい。
R93およびR94は、水素原子または炭素数1~10のアルキル基を表し、
W1およびW2は、互いに独立して、単結合、CR95R96(R95およびR96は、互いに独立して、水素原子、炭素数1~10のアルキル基(ただし、これらは一緒になって環を形成していてもよい。)、または炭素数1~10のハロゲン化アルキル基を表す。)、C=O、O、S、SO、SO2、またはNR97(R97は、水素原子、炭素数1~10のアルキル基またはフェニル基を表す。)を表す。
なお、アルキル基、アルコキシ基としては、R,R’におけるアルキル基、アルコキシ基と同様のものが挙げられる。
これらのアルキル基、ハロゲン化アルキル基、アルコキシ基、及びアルキレン基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
上記アルキレン基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
また、Qが複数の芳香族環を含む場合、少なくとも1つの芳香族環中にハロゲン原子またはハロゲン化アルキル基を少なくとも1つ含有していればよいが、全ての芳香族環がハロゲン原子またはハロゲン化アルキル基を少なくとも1つ含有していることが好ましく、全ての芳香族環がハロゲン原子またはハロゲン化アルキル基を1つ含有していることがより好ましい。
このようなアルキレン基としては、メチレン、エチレン、プロピレン、トリメチレン、テトラメチレン、ペンタメチレン基等が挙げられるが、得られるポリマーの屈折率をより高めるということを考慮すると、炭素数1~3のアルキレン基が好ましく、炭素数1~2のアルキレン基、具体的には、メチレン、エチレン基がより好ましく、メチレン基が最適である。
また、本発明のトリアジン環含有重合体は、少なくとも1つのトリアジン環末端を有し、このトリアジン環末端の少なくとも一部が、架橋基を有するアミノ基で封止されている。
なお、本発明のトリアジン環含有重合体は、少なくとも1つのトリアジン環末端を有するが、この末端のトリアジン環は、通常、上記架橋基を有するアミノ基と置換可能なハロゲン原子を2つ有している。そのため、上記架橋基を有するアミノ基は、同一のトリアジン環末端に結合していてもよく、また、トリアジン環末端が複数ある場合は、それぞれが別のトリアジン環末端に結合していてもよい。
架橋基を有するアミノ基が複数の架橋基を有する場合、複数の架橋基は同じ構造であってもよいし、異なる構造であってもよい。
架橋基は、アリーレン基によってアミノ基に結合していることが好ましい。
炭素数1~10のヒドロキシアルキル基としては、ヒドロキシメチル、2-ヒドロキシエチル、3-ヒドロキシプロピル、4-ヒドロキシブチル、5-ヒドロキシペンチル、6-ヒドロキシヘキシル、7-ヒドロキシヘプチル、8-ヒドロキシオクチル、9-ヒドロキシノニル、10-ヒドロキシデシル、2-ヒドロキシ-1-メチルエチル、2-ヒドロキシ-1,1-ジメチルエチル、3-ヒドロキシ-1-メチルプロピル、3-ヒドロキシ-2-メチルプロピル、3-ヒドロキシ-1,1-ジメチルプロピル、3-ヒドロキシ-1,2-ジメチルプロピル、3-ヒドロキシ-2,2-ジメチルプロピル、4-ヒドロキシ-1-メチルブチル、4-ヒドロキシ-2-メチルブチル、4-ヒドロキシ-3-メチルブチル基等のヒドロキシ基が結合する炭素原子が第1級炭素原子であるもの;1-ヒドロキシエチル、1-ヒドロキシプロピル、2-ヒドロキシプロピル、1-ヒドロキシブチル、2-ヒドロキシブチル、1-ヒドロキシヘキシル、2-ヒドロキシヘキシル、1-ヒドロキシオクチル、2-ヒドロキシオクチル、1-ヒドロキシデシル、2-ヒドロキシデシル、1-ヒドロキシ-1-メチルエチル、2-ヒドロキシ-2-メチルプロピル基等のヒドロキシ基が結合する炭素原子が第2級または第3級炭素原子であるものが挙げられる。
で表される基が挙げられ、炭素数1~5のアルキレン基が好ましく、炭素数1~3のアルキレン基がより好ましく、メチレン基およびエチレン基がより一層好ましい。A3のアルキレン基としては、A1で例示したアルキレン基のうち、炭素数1~5のアルキレン基を挙げることができる。
ヒドロキシアルキル基置換アリールアミノ化合物の具体例としては、(4-アミノフェニル)メタノールおよび2-(4-アミノフェニル)エタノール等が挙げられる。
上記(メタ)アクリル酸ハライドとしては、(メタ)アクリル酸クロリド、(メタ)アクリル酸ブロミドおよび(メタ)アクリル酸ヨージドを挙げることができる。
上記式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物の具体例としては、例えば、2-イソシアナトエチルアクリラート、2-イソシアナトエチルメタクリレートおよび1,1-(ビスアクリロイルオキシメチル)エチルイソシアネートを挙げることができる。本発明では、簡便な合成法という観点から、2-イソシアナトエチルアクリラートが好ましい。
なお、本発明における重量平均分子量は、ゲルパーミエーションクロマトグラフィー(以下、GPCという)分析による標準ポリスチレン換算で得られる平均分子量である。
すなわち、トリハロゲン化トリアジン化合物とアリールジアミノ化合物とを有機溶媒中で反応させた後、例えば、末端封止剤である、ヒドロキシアルキル基(ヒドロキシ含有基)を有するアミノ化合物、アクリロイルオキシアルキル基(アクリロイル含有基)を有するアミノ化合物および式(i)で表される基(アクリロイル含有基)を有するアミノ化合物から選ばれる少なくとも1種のアミノ化合物と反応させることにより本発明のトリアジン環含有重合体を得ることができる。
アリールジアミノ化合物(30)または(32)は、ニートで加えても、有機溶媒に溶かした溶液で加えてもよいが、操作の容易さや反応のコントロールのし易さなどを考慮すると、後者の手法が好適である。
反応温度は、用いる溶媒の融点から溶媒の沸点までの範囲で適宜設定すればよいが、-30~150℃程度が好ましく、-10~100℃がより好ましい。
なお、トリアジン環含有重合体(23’)を目的物とする場合は、第2段階の反応を実施せず、第1段階で終了すればよい。
なお、トリアジン環含有重合体(27’)を目的物とする場合は、第2段階の反応を実施せず、第1段階で終了すればよい。
また、第2段階において、トリアジン環含有重合体(23’)に対する式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物の仕込み比は、ヒドロキシアルキル基と式(i)で表される基との比に応じて任意に設定することができ、使用したヒドロキシアルキル基を有するアリールアミノ化合物の1当量に対して、好ましくは0.1~10当量、より好ましくは0.5~5当量、より一層好ましくは0.7~3当量、さらに好ましくは0.9~1.5当量である。例えば、トリアジン環含有重合体(23’)に含まれるヒドロキシアルキル基を全て式(i)で表される基とする場合、その仕込み比は、使用したヒドロキシアルキル基を有するアリールアミノ化合物の1当量に対して、上記(メタ)アクリル酸エステル化合物を好ましくは1.0~10当量、より好ましくは1.0~5当量、より一層好ましくは1.0~3当量、さらに好ましくは1.0~1.5当量である。
当該反応における反応温度は、トリアジン環含有重合体(23’)を得る反応における反応温度と同様であるが、反応中に(メタ)アクリロイル基が重合を起こさないようにすることを考慮すると、30~80℃が好ましく、40~70℃がより好ましく、50~60℃がより一層好ましい。
また、第2段階において、トリアジン環含有重合体(27’)に対する式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物の仕込み比は、ヒドロキシアルキル基と式(i)で表される基との比に応じて任意に設定することができ、使用したヒドロキシアルキル基を有するアリールアミノ化合物の1当量に対して、好ましくは0.1~10当量、より好ましくは0.5~5当量、より一層好ましくは0.7~3当量、さらに好ましくは0.9~1.5当量である。例えば、トリアジン環含有重合体(22’)に含まれるヒドロキシアルキル基を全て式(i)で表される基とする場合、その仕込み比は、使用したヒドロキシアルキル基を有するアリールアミノ化合物の1当量に対して、上記(メタ)アクリル酸エステル化合物を好ましくは1.0~10当量、より好ましくは1.0~5当量、より一層好ましくは1.0~3当量、さらに好ましくは1.0~1.05当量である。
当該反応における反応温度は、同様であるが、反応中に(メタ)アクリロイル基が重合を起こさないようにすることを考慮すると、30~80℃が好ましく、40~70℃がより好ましく、50~60℃がより一層好ましい。
重合禁止剤としては、例えば、N-メチル-N-ニトロソアニリン、N-ニトロソフェニルヒドロキシアミンまたはその塩類、ベンゾキノン類、フェノール系重合禁止剤、フェノチアジンなどが挙げられる。これらの中でも、重合禁止効果に優れる点で、N-ニトロソフェニルヒドロキシアミンまたはその塩類が好ましい。
N-ニトロソフェニルヒドロキシアミン塩類としては、例えば、N-ニトロソフェニルヒドロキシアミンアンモニウム塩、N-ニトロソフェニルヒドロキシアミンアルミニウム塩などが挙げられる。
ベンゾキノン類としては、例えば、p-ベンゾキノン、2-メチル-1,4-ベンゾキノンなどが挙げられる。
フェノール系重合禁止剤としては、例えば、ヒドロキノン、p-メトキシフェノール、4-t-ブチルカテコール、2-t-ブチルヒドロキノン、2,6-ジ-t-ブチル-4-メチルフェノールなどが挙げられる。
重合禁止剤の使用量としては、特に制限されないが、例えば、式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物に対して、質量比で、1~200ppmであってもよいし、10~100ppmであってもよい。
重合禁止剤を用いることで、反応温度を60~80℃程度まで上げても、(メタ)アクリロイル基の重合を抑えて第2段階の反応を行うことができる。
中でもN,N-ジメチルホルムアミド、ジメチルスルホキシド、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、およびそれらの混合系が好ましく、特に、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミドが好適である。
この塩基の具体例としては、炭酸カリウム、水酸化カリウム、炭酸ナトリウム、水酸化ナトリウム、炭酸水素ナトリウム、ナトリウムエトキシド、酢酸ナトリウム、炭酸リチウム、水酸化リチウム、酸化リチウム、酢酸カリウム、酸化マグネシウム、酸化カルシウム、水酸化バリウム、リン酸三リチウム、リン酸三ナトリウム、リン酸三カリウム、フッ化セシウム、酸化アルミニウム、アンモニア、n-プロピルアミン、トリメチルアミン、トリエチルアミン、ジイソプロピルアミン、ジイソプロピルエチルアミン、N-メチルピペリジン、2,2,6,6-テトラメチル-N-メチルピペリジン、ピリジン、4-ジメチルアミノピリジン、N-メチルモルホリン、2-アミノエタノール、エチルジエタノールアミン、ジエチルアミノエタノール等が挙げられる。
塩基の添加量は、トリアジン化合物(29)1当量に対して1~100当量が好ましく、1~10当量がより好ましい。なお、これらの塩基は水溶液にして用いてもよい。
得られる重合体には、原料成分が残存していないことが好ましいが、本発明の効果を損なわなければ一部の原料が残存していてもよい。
反応終了後、生成物は再沈法等によって容易に精製できる。
この場合、末端封止剤の使用量は、重合反応に使われなかった余剰のトリアジン化合物由来のハロゲン原子1当量に対し、0.05~10当量程度が好ましく、0.1~5当量がより好ましく、0.5~2当量がより一層好ましい。
反応溶媒や反応温度としては、上記スキーム1またはスキーム2の1段階目の反応で述べたのと同様の条件が挙げられ、また、末端封止剤は、アリールジアミノ化合物(30)または(32)と同時に仕込んでもよい。
なお、架橋基を有しない無置換アリールアミノ化合物を用い、2種類以上の基で末端封止を行ってもよい。この無置換アリールアミノ化合物のアリール基としては上記と同様のものが挙げられる。
無置換アリールアミノ化合物の具体例としては、アニリン等が挙げられる。
特定のヘテロ原子含有置換基としては、シアノ基、アルキルアミノ基、アリールアミノ基、ニトロ基、アルキルメルカプト基、アリールメルカプト基、アルコキシカルボニル基、アルコキシカルボニルオキシ基が挙げられる。
特定のヘテロ原子含有置換基を有するアリールアミノ基としては、下記式(34)で示されるものが挙げられる。
架橋剤としては、上述したトリアジン環含有重合体の架橋基と反応し得る置換基を2つ以上有する化合物であれば特に限定されるものではない。
そのような化合物としては、メチロール基、メトキシメチル基などの架橋形成置換基を有するメラミン系化合物(例えば、フェノプラスト化合物、アミノプラスト化合物など)、置換尿素系化合物、エポキシ基またはオキセタン基などの架橋形成置換基を含有する化合物(例えば、多官能エポキシ化合物、多官能オキセタン化合物など)、ブロックイソシアナート基を含有する化合物、酸無水物基を有する化合物、(メタ)アクリル基を有する化合物等が挙げられるが、耐熱性や保存安定性の観点からエポキシ基、ブロックイソシアネート基、(メタ)アクリル基を含有する化合物が好ましく、特に、ブロックイソシアネート基を有する化合物や、開始剤を用いなくとも光硬化可能な組成物を与える多官能エポキシ化合物および/または多官能(メタ)アクリル化合物が好ましい。
その具体例としては、トリス(2,3-エポキシプロピル)イソシアヌレート、1,4-ブタンジオールジグリシジルエーテル、1,2-エポキシ-4-(エポキシエチル)シクロヘキサン、グリセロールトリグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、2,6-ジグリシジルフェニルグリシジルエーテル、1,1,3-トリス[p-(2,3-エポキシプロポキシ)フェニル]プロパン、1,2-シクロヘキサンジカルボン酸ジグリシジルエステル、4,4’-メチレンビス(N,N-ジグリシジルアニリン)、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、トリメチロールエタントリグリシジルエーテル、ビスフェノール-A-ジグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル等が挙げられる。
その具体例としては、エチレングリコールジアクリレート、エチレングリコールジメタクリレート、ポリエチレングリコールジアクリレート、ポリエチレングリコールジメタクリレート、エトキシ化ビスフェノールAジアクリレート、エトキシ化ビスフェノールAジメタクリレート、エトキシ化トリメチロールプロパントリアクリレート、エトキシ化トリメチロールプロパントリメタクリレート、エトキシ化グリセリントリアクリレート、エトキシ化グリセリントリメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート、エトキシ化ペンタエリスリトールテトラメタクリレート、エトキシ化ジペンタエリスリトールヘキサアクリレート、ポリグリセリンモノエチレンオキサイドポリアクリレート、ポリグリセリンポリエチレングリコールポリアクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、ネオペンチルグリコールジアクリレート、ネオペンチルグリコールジメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、トリシクロデカンジメタノールジアクリレート、トリシクロデカンジメタノールジメタクリレート、1,6-ヘキサンジオールジアクリレート、1,6-ヘキサンジオールジメタクリレート、多塩基酸変性アクリルオリゴマー等が挙げられる。
上記多塩基酸変性アクリルオリゴマーも市販品として入手が可能であり、その具体例としては、アロニックスM-510,520(以上、東亞合成(株)製)等が挙げられる。
一分子中2個以上のイソシアネート基を有する化合物としては、例えば、イソホロンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、メチレンビス(4-シクロヘキシルイソシアネート)、トリメチルヘキサメチレンジイソシアネートのポリイソシアネートや、これらの二量体、三量体、および、これらとジオール類、トリオール類、ジアミン類、またはトリアミン類との反応物などが挙げられる。
ブロック剤としては、例えば、メタノール、エタノール、イソプロパノール、n-ブタノール、2-エトキシヘキサノール、2-N,N-ジメチルアミノエタノール、2-エトキシエタノール、シクロヘキサノール等のアルコール類;フェノール、o-ニトロフェノール、p-クロロフェノール、o-、m-またはp-クレゾール等のフェノール類;ε-カプロラクタム等のラクタム類、アセトンオキシム、メチルエチルケトンオキシム、メチルイソブチルケトンオキシム、シクロヘキサノンオキシム、アセトフェノンオキシム、ベンゾフェノンオキシム等のオキシム類;ピラゾール、3,5-ジメチルピラゾール、3-メチルピラゾール等のピラゾール類;ドデカンチオール、ベンゼンチオール等のチオール類などが挙げられる。
オキセタン化合物としては、オキセタニル基を一分子中2個以上有するものであれば、特に限定されるものではなく、例えば、オキセタニル基を含有するOXT-221、OX-SQ-H、OX-SC(以上、東亜合成(株)製)等が挙げられる。
フェノプラスト化合物としては、例えば、2,6-ジヒドロキシメチル-4-メチルフェノール、2,4-ジヒドロキシメチル-6-メチルフェノール、ビス(2-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、ビス(4-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、2,2-ビス(4-ヒドロキシ-3,5-ジヒドロキシメチルフェニル)プロパン、ビス(3-ホルミル-4-ヒドロキシフェニル)メタン、ビス(4-ヒドロキシ-2,5-ジメチルフェニル)ホルミルメタン、α,α-ビス(4-ヒドロキシ-2,5-ジメチルフェニル)-4-ホルミルトルエン等が挙げられる。
フェノプラスト化合物は、市販品としても入手が可能であり、その具体例としては、26DMPC、46DMOC、DM-BIPC-F、DM-BIOC-F、TM-BIP-A、BISA-F、BI25X-DF、BI25X-TPA(以上、旭有機材工業(株)製)等が挙げられる。
このような骨格を有する多官能(メタ)アクリル化合物としては、例えば、NKエステルA-9300、同A-9300-1CL(いずれも、新中村化学工業(株)製)が挙げられる。
このような低粘度架橋剤も市販品として入手可能であり、例えば、上述した多官能(メタ)アクリル化合物のうち、NKエステルA-GLY-3E(85mPa・s,25℃)、同A-GLY-9E(95mPa・s,25℃)、同A-GLY-20E(200mPa・s,25℃)、同A-TMPT-3EO(60mPa・s,25℃)、同A-TMPT-9EO、同ATM-4E(150mPa・s,25℃)、同ATM-35E(350mPa・s,25℃)(以上、新中村化学工業(株)製)等の、(メタ)アクリル基間の鎖長が比較的長い架橋剤が挙げられる。
無溶剤型組成物における架橋剤の含有量は、トリアジン環含有重合体100質量部に対して、1~500質量部が好ましいが、屈折率をコントロールすることを考慮すると、好ましくは5~300質量部、より好ましくは10~150質量部である。
本発明の無溶剤型組成物は、反応性希釈剤を含むことが好ましい。
反応性希釈剤は、トリアジン環含有重合体の架橋基、及び架橋剤の少なくともいずれかと反応する反応性基を1つ有する低分子化合物であり、特に常温で液状・低粘度のものは粘度調整機能も有するため有機溶剤の代わりに用いることができる。
上記アルキル基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
式(B)中、R204は、水素原子またはメチル基を表す。nは、1~2の整数を表す。
好ましくは、炭素数1~5のアルキル基である。
式(B)で示される化合物の具体例としては、アクリル酸テトラヒドロフラン-2-イルメチル、メタクリル酸テトラヒドロフラン-2-イルメチル、アクリル酸テトラヒドロフラン-2-イルエチル、メタクリル酸テトラヒドロフラン-2-イルエチルが挙げられる。
なお、上述した反応性希釈剤は単独で使用しても、2種以上組み合わせて使用してもよい。
光酸発生剤としては、公知のものから適宜選択して用いればよく、例えば、ジアゾニウム塩、スルホニウム塩やヨードニウム塩などのオニウム塩誘導体を用いることができる。
その具体例としては、フェニルジアゾニウムヘキサフルオロホスフェート、4-メトキシフェニルジアゾニウムヘキサフルオロアンチモネート、4-メチルフェニルジアゾニウムヘキサフルオロホスフェート等のアリールジアゾニウム塩;ジフェニルヨードニウムヘキサフルオロアンチモネート、ビス(4-メチルフェニル)ヨードニウムヘキサフルオロホスフェート、ビス(4-tert-ブチルフェニル)ヨードニウムヘキサフルオロホスフェート等のジアリールヨードニウム塩;トリフェニルスルホニウムヘキサフルオロアンチモネート、トリス(4-メトキシフェニル)スルホニウムヘキサフルオロホスフェート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロアンチモネート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロホスフェート、4,4’-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4’-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロホスフェート、4,4’-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4’-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビス-ヘキサフルオロホスフェート、4-[4’-(ベンゾイル)フェニルチオ]フェニル-ジ(4-フルオロフェニル)スルホニウムヘキサフルオロアンチモネート、4-[4’-(ベンゾイル)フェニルチオ]フェニル-ビス(4-フルオロフェニル)スルホニウムヘキサフルオロホスフェート等のトリアリールスルホニウム塩等が挙げられる。
その具体例としては、2-ニトロベンジルシクロヘキシルカルバメート、トリフェニルメタノール、O-カルバモイルヒドロキシルアミド、O-カルバモイルオキシム、[[(2,6-ジニトロベンジル)オキシ]カルボニル]シクロヘキシルアミン、ビス[[(2-ニトロベンジル)オキシ]カルボニル]ヘキサン1,6-ジアミン、4-(メチルチオベンゾイル)-1-メチル-1-モルホリノエタン、(4-モルホリノベンゾイル)-1-ベンジル-1-ジメチルアミノプロパン、N-(2-ニトロベンジルオキシカルボニル)ピロリジン、ヘキサアンミンコバルト(III)トリス(トリフェニルメチルボレート)、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン、2,6-ジメチル-3,5-ジアセチル-4-(2’-ニトロフェニル)-1,4-ジヒドロピリジン、2,6-ジメチル-3,5-ジアセチル-4-(2’,4’-ジニトロフェニル)-1,4-ジヒドロピリジン等が挙げられる。
また、光塩基発生剤は市販品を用いてもよく、その具体例としては、TPS-OH、NBC-101、ANC-101(いずれも製品名、みどり化学(株)製)等が挙げられる。
なお、必要に応じてエポキシ樹脂硬化剤を、多官能エポキシ化合物100質量部に対して、1~100質量部の量で配合してもよい。
光ラジカル重合開始剤としても、公知のものから適宜選択して用いればよく、例えば、アセトフェノン類、ベンゾフェノン類、ミヒラーのベンゾイルベンゾエート、アミロキシムエステル、オキシムエステル類、テトラメチルチウラムモノサルファイドおよびチオキサントン類等が挙げられる。
特に、光開裂型の光ラジカル重合開始剤が好ましい。光開裂型の光ラジカル重合開始剤については、最新UV硬化技術(159頁、発行人:高薄一弘、発行所:(株)技術情報協会、1991年発行)に記載されている。
市販の光ラジカル重合開始剤としては、例えば、BASF社製 商品名:イルガキュア 127、184、369、379、379EG、651、500、754、819、903、907、784、2959、CGI1700、CGI1750、CGI1850、CG24-61、OXE01、OXE02、ダロキュア 1116、1173、MBF、BASF社製 商品名:ルシリン TPO、UCB社製 商品名:エベクリル P36、フラテツリ・ランベルティ社製 商品名:エザキュアー KIP150、KIP65LT、KIP100F、KT37、KT55、KTO46、KIP75/B等が挙げられる。
光ラジカル重合開始剤を用いる場合、多官能(メタ)アクリレート化合物100質量部に対して、0.1~200質量部の範囲で使用することが好ましく、1~150質量部の範囲で使用することがより好ましい。
具体的には、下記式で示される多官能チオール化合物が好ましい。
上記nは、Lの価数に対応して2~4の整数を表す。
これらの多官能チオール化合物は、市販品として入手することもでき、例えば、カレンズMT-BD1、カレンズMT NR1、カレンズMT PE1、TPMB、TEMB(以上、昭和電工(株)製)等が挙げられる。
これらの多官能チオール化合物は、1種単独で用いても、2種以上組み合わせて用いてもよい。
界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェノールエーテル、ポリオキシエチレンノニルフェノールエーテル等のポリオキシエチレンアルキルアリルエーテル類;ポリオキシエチレン・ポリオキシプロピレンブロックコポリマー類;ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類;ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤、商品名エフトップEF301、EF303、EF352(三菱マテリアル電子化成(株)製(旧(株)ジェムコ製))、商品名メガファックF171、F173、R-08、R-30、R-40、F-553、F-554、RS-75、RS-72-K(DIC(株)製)、フロラードFC430、FC431(住友スリーエム(株)製)、商品名アサヒガードAG710,サーフロンS-382、SC101、SC102、SC103、SC104、SC105、SC106(AGC(株)製)等のフッ素系界面活性剤、オルガノシロキサンポリマーKP341(信越化学工業(株)製)、BYK-302、BYK-307、BYK-322、BYK-323、BYK-330、BYK-333、BYK-370、BYK-375、BYK-378(ビックケミー・ジャパン(株)製)等が挙げられる。
無溶剤型組成物の塗布方法は任意であり、例えば、スピンコート法、ディップ法、フローコート法、インクジェット法、ジェットディスペンサー法、スプレー法、バーコート法、グラビアコート法、スリットコート法、ロールコート法、転写印刷法、刷毛塗り、ブレードコート法、エアーナイフコート法等の方法を採用できる。
焼成温度は、溶媒を蒸発させる目的では特に限定されず、例えば110~400℃で行うことができる。
焼成方法としては、特に限定されるものではなく、例えば、ホットプレートやオーブンを用いて、大気、窒素等の不活性ガス、真空中等の適切な雰囲気下で蒸発させればよい。
焼成温度および焼成時間は、目的とする電子デバイスのプロセス工程に適合した条件を選択すればよく、得られる膜の物性値が電子デバイスの要求特性に適合するような焼成条件を選択すればよい。
光照射する場合の条件も特に限定されるものではなく、用いるトリアジン環含有重合体および架橋剤に応じて、適宜な照射エネルギーおよび時間を採用すればよい。
特に、本発明の無溶剤型組成物から作製された膜や硬化膜は、透明性が高く、屈折率も高いため、有機EL照明の平坦化膜、光散乱層、封止材として用いた場合に、その光取出し効率(光拡散効率)を改善することができるとともに、その耐久性を改善することができる。
有機光拡散剤としては、架橋ポリメチルメタクリレート(PMMA)粒子、架橋ポリメチルアクリレート粒子、架橋ポリスチレン粒子、架橋スチレンアクリル共重合粒子、メラミン-ホルムアルデヒド粒子、シリコーン樹脂粒子、シリカ・アクリル複合粒子、ナイロン粒子、ベンゾグアナミン-ホルムアルデヒド粒子、ベンゾグアナミン・メラミン・ホルムアルデヒド粒子、フッ素樹脂粒子、エポキシ樹脂粒子、ポリフェニレンスルフィド樹脂粒子、ポリエーテルスルホン樹脂粒子、ポリアクリロニトリル粒子、ポリウレタン粒子等が挙げられる。
これらの光拡散剤は、適宜な表面修飾剤により表面処理したものを用いてもよい。
装置:Bruker NMR System AVANCE III HD 500(500MHz)
測定溶媒:DMSO-d6
基準物質:テトラメチルシラン(TMS)(δ0.0ppm)
[GPC]
装置:東ソー(株)製 HLC-8200 GPC
カラム:東ソーTSKgel α-3000 +東ソーTSKgel α-4000
カラム温度:40℃
溶媒:ジメチルホルムアミド(DMF)
検出器:UV(271nm)
検量線:標準ポリスチレン
[エリプソメーター]
装置:ジェー・エー・ウーラム・ジャパン製 多入射角分光エリプソメーターVASE
[分光測色計]
装置:コニカミノルタ製 CM-3700A
[光学顕微鏡]
装置:オリンパス光学工業株式会社製 OLYMPUS BX51
[露光]
装置:ナイトライド・セミコンダクター(株)製 コンパクト紫外線LED照射器 NS395-CLT-100W3020
化合物P-1のGPCによるポリスチレン換算で測定される重量平均分子量Mwは6,636、多分散度Mw/Mnは3.7であった。化合物P-1の1H-NMRスペクトルの測定結果を図1に示す。
化合物P-2のGPCによるポリスチレン換算で測定される重量平均分子量Mwは5,590、多分散度Mw/Mnは4.1であった。化合物P-2の1H-NMRスペクトルの測定結果を図2に示す。
[実施例1-1]
合成例2で得られた30質量%のTHFA溶液(P-1溶液)をそのまま使用した。
[比較例1-1]
合成例3で得られたP-2(3g)をTHFA(7g)に溶解させ、30質量%のTHFA溶液(以下、P-2-1溶液という)を調製した。
[比較例1-2]
合成例3で得られたP-2(5.17g)をN-ビニルホルムアミド(12.06g、以下NVFという)に溶解させ、30質量%のTHFA溶液(以下、P-2-2溶液という)を調製した。
合成例2では30質量%THFA溶液が容易に得られたが、比較例1-1ではP-2がTHFAに溶解し難く、調製が容易ではなかった。
[実施例2-1-1]
合成例2で得られたP-1溶液(29.608g)、架橋剤としてDN-0075(日本化薬(株)製)0.666g、光ラジカル発生剤としてOXE-02(BASF社製)0.444g、光ラジカル硬化助剤として、20質量%THFA溶液のペンタエリスリトールテトラキス(3-メルカプトブチレート)(MT PE-1、昭和電工(株)製)0.4.441g、界面活性剤として10質量%THFA溶液のメガファックF-563(DIC(株)製)0.089g、およびTHFA(3.642g)を配合して目視で溶解したことを確認し、無溶剤の膜形成用組成物(ワニス)を調製した(以下、SP-1溶液という)。
このSP-1溶液を50mm×50mm×0.7mmの無アルカリガラス基板上に、スピンコーターにて200rpmで5秒間、1,000rpmで30秒間スピンコートし、ホットプレートを用いて80℃で1分間仮乾燥後、UV-LED照射装置にて395nmの波長の光にて、900mJ/cm2の露光量を照射して硬化膜(以下、SP-1膜という)を得た。
比較例1-1で得られたP-2-1溶液(10.030g)、架橋剤としてDN-0075(日本化薬(株)製)0.602g、光ラジカル発生剤としてOXE-02(BASF社製)0.150g、光ラジカル硬化助剤として、20質量%THFA溶液のペンタエリスリトールテトラキス(3-メルカプトブチレート)(MT PE-1、昭和電工(株)製)1.504g、界面活性剤として10質量%THFA溶液のメガファックF-563(DIC(株)製)0.030g、およびTHFA(1.234g)を配合して目視で溶解したことを確認し、無溶剤の膜形成用組成物(ワニス)を調製した(以下、SP-2溶液という)。
このSP-2溶液を用いて、実施例2-1-1と同様の手順で硬化膜(以下、SP-2膜という)を得た。
比較例1-2で得られたP-2-2溶液(17.298g)、架橋剤としてDN-0075(日本化薬(株)製)1.038g、光ラジカル発生剤としてOXE-02(BASF社製)0.150g、光ラジカル硬化助剤として、20質量%THFA溶液のペンタエリスリトール テトラキス(3-メルカプトブチレート)(MT PE-1、昭和電工(株)製)0.519g、界面活性剤として10質量%NVF溶液のメガファックF-563(DIC(株)製)0.030g、およびNVF(4.203g)を配合して目視で溶解したことを確認し、膜形成用組成物(ワニス)を調製した(以下、SP-3溶液という)。
このSP-3溶液を用いて、実施例2-1-1と同様の手順で硬化膜(以下、SP-3膜という)を得た。
実施例2-1-1で用いたSP-1溶液を50mm×50mm×0.7mmの無アルカリガラス基板上に、スピンコーターにて200rpmで5秒間、1,000rpmで30秒間スピンコートし、窒素パージボックスにセットし1分間窒素を流し続けた後、窒素雰囲気下UV-LED照射装置にて395nmの波長の光にて、900mJ/cm2の露光量を照射して硬化膜(以下、SP-4膜という)を得た。
SP-2溶液を用いて、実施例2-1-2と同様の手順で硬化膜(以下、SP-5膜という)を得た。
SP-3溶液を用いて、実施例2-1-2と同様の手順で硬化膜(以下、SP-6膜という)を得た。
上記で作製した硬化膜付きの基板をスピンコーターにセットし、PGME(プロピレングリコールモノメチルエーテル)1mlを塗布した。次に、基板から液が飛散しないように、50rpmで60秒間回転させて硬化膜を溶剤に暴露させた。その後、1,000rpmで30秒間回転させて溶剤を基板上から除去した。最後に、ホットプレートを用いて120℃で10秒間乾燥させた後、屈折率および膜厚の測定、残膜率の算出および光学顕微鏡による膜表面の観察を行った。
残膜率は、以下の式により算出した。
残膜率(%)=〔(溶剤暴露後の膜厚)÷(溶剤暴露前の膜厚)〕×100
また、溶剤暴露前には透過率も測定した。
実施例2-1-1、比較例2-1-1、比較例2-2-1の屈折率、膜厚測定、残膜率及び300~800nmの平均透過率の結果は表1に、実施例2-1-1の硬化膜表面の顕微鏡写真は図3に、比較例2-1-1、及び比較例2-2-1の硬化膜表面の顕微鏡写真は図4~5にそれぞれ示した。
また、実施例2-1-2、比較例2-1-2、比較例2-2-2の屈折率、膜厚測定、残膜率及び300~800nmの平均透過率の結果は表2に、実施例2-1-2の硬化膜表面の顕微鏡写真は図6に、比較例2-1-2の硬化膜表面の顕微鏡写真は図7にそれぞれ示した。
Claims (20)
- 前記式(1)中のQが、式(2)~(13)及び式(102)~(115)で示される群から選ばれる少なくとも1種を表す、請求項1に記載の無溶剤型組成物。
R93およびR94は、水素原子または炭素数1~10のアルキル基を表し、
W1およびW2は、互いに独立して、単結合、CR95R96(R95およびR96は、互いに独立して、水素原子、炭素数1~10のアルキル基(ただし、これらは一緒になって環を形成していてもよい。)、または炭素数1~10のハロゲン化アルキル基を表す。)、C=O、O、S、SO、SO2、またはNR97(R97は、水素原子、炭素数1~10のアルキル基またはフェニル基を表す。)を表し、
X1およびX2は、互いに独立して、単結合、炭素数1~10のアルキレン基、または式(14)
Y1およびY2は、互いに独立して、単結合または炭素数1~10のアルキレン基を表す。)で示される基を表す。
*は結合手を表す。〕
- 前記式(2)~(13)における前記R1~R92およびR98~R101が、互いに独立して、水素原子、ハロゲン原子または炭素数1~10のハロゲン化アルキル基である請求項2に記載の無溶剤型組成物。
- 前記R102が、ヒドロキシ含有基または(メタ)アクリロイル含有基である請求項4に記載の無溶剤型組成物。
- 前記式(1)中のQ中の少なくとも1つの芳香族環中にハロゲン原子または炭素数1~10のハロゲン化アルキル基を少なくとも1つ含有する、請求項2に記載の無溶剤型組成物。
- さらに、トリアジン環末端の一部が、無置換アリールアミノ基で封止されている請求項1に記載の無溶剤型組成物。
- 前記架橋剤が、多官能(メタ)アクリル化合物である請求項1に記載の無溶剤型組成物。
- さらに反応性希釈剤を含む請求項1に記載の無溶剤型組成物。
- 前記反応性希釈剤が、ラジカル重合性基を一つ有する化合物である請求項15に記載の無溶剤型組成物。
- 光硬化性である、請求項1に記載の無溶剤型組成物。
- 請求項1~17のいずれかに記載の無溶剤型組成物から得られる膜。
- 基材と、前記基材上に形成された請求項18に記載の膜とを備える電子デバイス。
- 基材と、前記基材上に形成された請求項18に記載の膜とを備える光学部材。
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