WO2022225015A1 - トリアジン環含有重合体、及びそれを含む膜形成用組成物 - Google Patents
トリアジン環含有重合体、及びそれを含む膜形成用組成物 Download PDFInfo
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- WO2022225015A1 WO2022225015A1 PCT/JP2022/018432 JP2022018432W WO2022225015A1 WO 2022225015 A1 WO2022225015 A1 WO 2022225015A1 JP 2022018432 W JP2022018432 W JP 2022018432W WO 2022225015 A1 WO2022225015 A1 WO 2022225015A1
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- group
- triazine ring
- film
- meth
- containing polymer
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- 229920000642 polymer Polymers 0.000 title claims abstract description 84
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 239000000203 mixture Substances 0.000 title claims description 45
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 49
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000013558 reference substance Substances 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 150000003384 small molecules Chemical group 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229940100515 sorbitan Drugs 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- MUTNCGKQJGXKEM-UHFFFAOYSA-N tamibarotene Chemical compound C=1C=C2C(C)(C)CCC(C)(C)C2=CC=1NC(=O)C1=CC=C(C(O)=O)C=C1 MUTNCGKQJGXKEM-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- LZTRCELOJRDYMQ-UHFFFAOYSA-N triphenylmethanol Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(O)C1=CC=CC=C1 LZTRCELOJRDYMQ-UHFFFAOYSA-N 0.000 description 1
- 229910000404 tripotassium phosphate Inorganic materials 0.000 description 1
- 235000019798 tripotassium phosphate Nutrition 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- JODJRDDQVZMRIY-UHFFFAOYSA-N trityloxyboronic acid Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(OB(O)O)C1=CC=CC=C1 JODJRDDQVZMRIY-UHFFFAOYSA-N 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/0622—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms
- C08G73/0638—Polycondensates containing six-membered rings, not condensed with other rings, with nitrogen atoms as the only ring hetero atoms with at least three nitrogen atoms in the ring
- C08G73/0644—Poly(1,3,5)triazines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
Definitions
- the present invention relates to a triazine ring-containing polymer and a film-forming composition containing the same.
- liquid crystal displays organic electroluminescence (EL) elements (organic EL displays and organic EL lighting), touch panels, optical semiconductor (LED) elements, solid-state imaging elements, organic thin-film solar cells, dye-sensitized solar cells, and organic thin-film transistors ( BACKGROUND ART
- EL organic electroluminescence
- LED optical semiconductor
- solid-state imaging elements organic thin-film solar cells
- dye-sensitized solar cells dye-sensitized solar cells
- organic thin-film transistors BACKGROUND ART
- high-performance polymer materials have come to be required. Specific properties required include 1) heat resistance, 2) transparency, 3) high refractive index, 4) high solubility, 5) low volume shrinkage, 6) high temperature and high humidity resistance, and 7) high film hardness. etc.
- a polymer containing a repeating unit having a triazine ring and an aromatic ring has a high refractive index
- the polymer alone has high heat resistance, high transparency, high refractive index, high solubility
- it can achieve low volume shrinkage and is suitable as a film-forming composition for producing electronic devices
- Patent Document 1 a polymer containing a repeating unit having a triazine ring and an alicyclic structure has a high refractive index
- the polymer alone has high heat resistance, high transparency, high refractive index, high solubility, and low volume.
- shrinkage can be achieved and that it is suitable as a film-forming composition for producing electronic devices (Patent Document 2).
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a triazine ring-containing polymer capable of forming a cured film having high solvent resistance while having high transparency.
- the present inventors have found that a triazine having at least one triazine ring terminal and at least part of the triazine ring terminal being blocked with an amino group having a cross-linking group
- the inventors have found that by using a ring-containing polymer, it is possible to form a cured film having high transparency and high solvent resistance, and thus completed the present invention.
- the present invention provides the following triazine ring-containing polymer and a film-forming composition containing the same.
- [1] containing a repeating unit structure represented by the following formula (1), having at least one triazine ring terminal, and at least part of the triazine ring terminal being a bridging group (excluding a hydroxyl-containing group);
- a triazine ring-containing polymer characterized by being blocked with an amino group having In formula (1), R and R′ independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group; Q is a C3-20 represents an alkylene group.* represents a bond.
- [2] The triazine ring-containing polymer according to [1], wherein Q in formula (1) represents at least one member selected from the group represented by formulas (2) to (15).
- R 1 and R 2 each independently represent an alkylene group having 1 to 5 carbon atoms which may have a branched structure. * represents a bond. .)
- Q in formula (1) is represented by formula (4).
- R 1 and R 2 are methylene groups.
- the cross-linking group is any selected from the group consisting of a vinyl-containing group, an epoxy-containing group, an oxetane-containing group, a carboxy-containing group, a sulfo-containing group, a thiol-containing group, and a (meth)acryloyl-containing group.
- the triazine ring-containing polymer according to any one of [1] to [4].
- [6] The triazine ring-containing polymer according to any one of [1] to [5], wherein the cross-linking group is a (meth)acryloyl-containing group.
- [12] A film obtained from the film-forming composition according to any one of [9] to [11].
- An electronic device comprising a substrate and the film according to [12] formed on the substrate.
- An optical member comprising a substrate and the film according to [12] formed on the substrate.
- the triazine ring containing polymer which can form the cured film which has high solvent resistance while having high transparency can be provided.
- a film produced from the film-forming composition of the present invention can exhibit properties such as solvent resistance, high heat resistance, low volume shrinkage, and solvent resistance (crack resistance).
- the film produced from the film-forming composition of the present invention has high transparency and high solvent resistance (crack resistance), it is used as a planarization layer, a light scattering layer, and a sealing material for organic EL lighting.
- the light extraction efficiency (light diffusion efficiency) can be improved, and the durability can be improved.
- FIG. 1 is a 1 H-NMR spectrum diagram of compound P-1 (polymer compound [4]) obtained in Example 1-1.
- FIG. 1 is an optical microscope photograph of the surface of a cured film obtained in Example 2-1. 1 is an optical microscope photograph of the surface of a cured film obtained in Comparative Example 2-1. 1 is an optical microscope photograph of the surface of a cured film after exposure to a solvent in Example 3-1. 2 is an optical microscope photograph of the surface of a cured film after exposure to a solvent in Comparative Example 3-1. 4 is an optical microscope photograph of the surface of the cured film obtained in Example 4-1. 1 is an optical microscope photograph of the surface of a cured film after exposure to a solvent in Example 5-1.
- FIG. 10 is an optical microscope photograph of the surface of the cured film after exposure to a solvent in Example 5-2.
- FIG. FIG. 10 is an optical microscope photograph of the surface of the cured film after exposure to a solvent in Example 5-3.
- the triazine ring-containing polymer according to the present invention contains a repeating unit structure represented by the following formula (1).
- a triazine ring-containing polymer is, for example, a so-called hyperbranched polymer.
- a hyperbranched polymer is a highly branched polymer having an irregularly branched structure.
- the term "irregular" as used herein means that the branch structure is more irregular than that of a dendrimer, which is a highly branched polymer having a regular branch structure.
- a triazine ring-containing polymer which is a hyperbranched polymer, has a structure larger than the repeating unit structure represented by formula (1), and each of the three bonds of the repeating unit structure represented by formula (1) has , and a structure (structure X) in which repeating unit structures represented by formula (1) are bonded.
- structure X is distributed throughout the triazine ring-containing polymer except for the terminals.
- the repeating unit structure may consist essentially of the repeating unit structure represented by formula (1).
- R and R′ each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an aryl group, or an aralkyl group, but from the viewpoint of further increasing the refractive index, both are hydrogen atoms. preferable.
- the number of carbon atoms in the alkyl group is not particularly limited, but is preferably 1 to 20. Considering that the heat resistance of the polymer is further improved, the number of carbon atoms in the alkyl group is 1 to 10. More preferably, 1 to 3 are even more preferable.
- the structure of the alkyl group is not particularly limited, and may be, for example, linear, branched, cyclic, or a combination of two or more thereof.
- alkyl groups are methyl, ethyl, n-propyl, isopropyl, cyclopropyl, n-butyl, isobutyl, s-butyl, t-butyl, cyclobutyl, 1-methyl-cyclopropyl, 2-methyl-cyclopropyl.
- n-pentyl 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl, 1,2-dimethyl-n-propyl, 2 , 2-dimethyl-n-propyl, 1-ethyl-n-propyl, cyclopentyl, 1-methyl-cyclobutyl, 2-methyl-cyclobutyl, 3-methyl-cyclobutyl, 1,2-dimethyl-cyclopropyl, 2,3- dimethyl-cyclopropyl, 1-ethyl-cyclopropyl, 2-ethyl-cyclopropyl, n-hexyl, 1-methyl-n-pentyl, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl -n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl-n-butyl, 1,3-dimethyl-n-butyl,
- the number of carbon atoms in the alkoxy group is not particularly limited, it is preferably 1 to 20, and in consideration of further increasing the heat resistance of the polymer, the number of carbon atoms in the alkoxy group is more preferably 1 to 10. 1 to 3 are even more preferred.
- the structure of the alkyl moiety is not particularly limited, and may be, for example, linear, branched, cyclic, or a combination of two or more thereof.
- alkoxy groups include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, s-butoxy, t-butoxy, n-pentoxy, 1-methyl-n-butoxy, 2-methyl-n -butoxy, 3-methyl-n-butoxy, 1,1-dimethyl-n-propoxy, 1,2-dimethyl-n-propoxy, 2,2-dimethyl-n-propoxy, 1-ethyl-n-propoxy, n -hexyloxy, 1-methyl-n-pentyloxy, 2-methyl-n-pentyloxy, 3-methyl-n-pentyloxy, 4-methyl-n-pentyloxy, 1,1-dimethyl-n-butoxy, 1,2-dimethyl-n-butoxy, 1,3-dimethyl-n-butoxy, 2,2-dimethyl-n-butoxy, 2,3-dimethyl-n-butoxy, 3,3-dimethyl-n-butoxy, 1-ethoxy,
- the number of carbon atoms in the aryl group is not particularly limited, it is preferably 6 to 40. In consideration of further increasing the heat resistance of the polymer, the number of carbon atoms in the aryl group is more preferably 6 to 16. 6 to 13 are even more preferred.
- the aryl group includes an aryl group having a substituent. Examples of substituents include halogen atoms, alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, nitro groups, and cyano groups.
- aryl groups include phenyl, o-chlorophenyl, m-chlorophenyl, p-chlorophenyl, o-fluorophenyl, p-fluorophenyl, o-methoxyphenyl, p-methoxyphenyl, p-nitrophenyl, p-cyanophenyl, ⁇ -naphthyl, ⁇ -naphthyl, o-biphenylyl, m-biphenylyl, p-biphenylyl, 1-anthryl, 2-anthryl, 9-anthryl, 1-phenanthryl, 2-phenanthryl, 3-phenanthryl, 4 -phenanthryl, 9-phenanthryl groups and the like.
- the aralkyl group includes an aralkyl group having a substituent.
- substituents include halogen atoms, alkyl groups having 1 to 6 carbon atoms, alkoxy groups having 1 to 6 carbon atoms, nitro groups, and cyano groups.
- Specific examples include benzyl, p-methylphenylmethyl, m-methylphenylmethyl, o-ethylphenylmethyl, m-ethylphenylmethyl, p-ethylphenylmethyl, 2-propylphenylmethyl, 4-isopropylphenylmethyl, 4-isobutylphenylmethyl, ⁇ -naphthylmethyl group and the like.
- Q in formula (1) is not particularly limited as long as it is an alkylene group having 3 to 20 carbon atoms and having an alicyclic structure, such as groups represented by the following formulas (2) to (15). However, considering that the heat resistance (heat resistance transparency) of the obtained polymer is further improved, the group represented by the formula (4) is particularly preferable. Further, when Q in formula (1) is an alkylene group having 3 to 20 carbon atoms and having an alicyclic structure, compared to the case where Q has an aromatic ring, it has a low dielectric constant and high light resistance. It is expected that a cured product having
- R 1 and R 2 above each independently represent an alkylene group having 1 to 5 carbon atoms which may have a branched structure.
- alkylene groups include methylene, ethylene, propylene, trimethylene, tetramethylene, and pentamethylene groups. is preferred, and an alkylene group having 1 to 2 carbon atoms, more preferably a methylene or ethylene group, most preferably a methylene group.
- the triazine ring-containing polymer of the present invention has at least one triazine ring terminal, and at least part of the triazine ring terminal is capped with an amino group having a cross-linking group (excluding a hydroxy-containing group). is stopped.
- the term "excluding a hydroxy-containing group” does not mean that the amino group having a cross-linking group does not have a hydroxy group. It means excluding the case of only the group. Therefore, the amino group having a cross-linking group may have a hydroxy group, in which case it has a functional group that contributes to cross-linking in addition to the hydroxy group.
- the triazine ring-containing polymer of the present invention has at least one triazine ring terminal, and this terminal triazine ring usually has two halogen atoms that can be substituted with the amino group having the above-mentioned bridging group. Therefore, the amino group having the bridging group may be bonded to the same triazine ring terminal, and when there are a plurality of triazine ring terminals, each may be bonded to a different triazine ring terminal.
- the number of cross-linking groups in the amino group having a cross-linking group is not particularly limited, and can be any number, but considering the balance between solvent resistance and solubility in organic solvents, 1 to 4 is preferred, 1 to 2 is more preferred, and 1 is even more preferred.
- the amino group having a cross-linking group has a plurality of cross-linking groups
- the plurality of cross-linking groups may have the same structure or different structures.
- the amino group having a cross-linking group preferably does not have an aromatic ring.
- An amino group having a cross-linking group is represented, for example, by the following formula (X).
- Z represents a group having a cross-linking group. * represents a bond.
- Z may be the bridging group itself.
- cross-linking groups examples include vinyl-containing groups, epoxy-containing groups, oxetane-containing groups, carboxy-containing groups, sulfo-containing groups, thiol-containing groups, and (meth)acryloyl-containing groups. , and improving the solvent resistance (crack resistance) of the resulting film, (meth)acryloyl-containing groups are preferred.
- Examples of the (meth)acryloyl-containing group include (meth)acryloyl groups, (meth)acryloyloxyalkyl groups, groups represented by the following formula (i), and the like, having an alkylene group having 1 to 10 carbon atoms ( A meth)acryloyloxyalkyl group and a group represented by the following formula (i) are preferred, and a group represented by the following formula (i) is more preferred.
- a 1 represents an alkylene group having 1 to 10 carbon atoms
- a 2 is a single bond or the following formula (j)
- A3 represents an (a+1) -valent aliphatic hydrocarbon group which may be substituted with a hydroxy group
- A4 represents a hydrogen atom or a methyl group
- a represents 1 or 2 and * represents a bond.
- alkylene group contained in the (meth)acryloyloxyalkyl group having an alkylene group (alkanediyl group) having 1 to 10 carbon atoms examples include methylene, ethylene, trimethylene, propane-1,2-diyl, tetramethylene and butane-1. ,3-diyl, butane-1,2-diyl, 2-methylpropane-1,3-diyl, pentamethylene, hexamethylene, heptamethylene, octamethylene, nonamethylene and decamethylene groups.
- those having an alkylene group having 1 to 5 carbon atoms are preferable, those having an alkylene group having 1 to 3 carbon atoms are preferable, and 1 carbon atom, in consideration of improving heat resistance and high temperature and high humidity resistance. or 2 alkylene groups are more preferred.
- (meth)acryloyloxyalkyl group examples include, for example, (meth)acryloyloxymethyl group, 2-(meth)acryloyloxyethyl group, 3-(meth)acryloyloxypropyl group, 4-(meth)acryloyl An oxybutyl group is mentioned.
- a 1 is an alkylene group having 1 to 10 carbon atoms, preferably an alkylene group having 1 to 5 carbon atoms, more preferably a methylene group, an ethylene group or a propylene group.
- alkylene group having 1 to 10 carbon atoms include the same alkylene groups included in the above (meth)acryloyloxyalkyl group.
- A2 represents a single bond or a group represented by formula (j), preferably a group represented by formula (j).
- a 3 is an (a+1)-valent aliphatic hydrocarbon group which may be substituted with a hydroxy group, and specific examples thereof include an alkylene group having 1 to 5 carbon atoms and the following formula (k-1) ⁇ (k - 3) (In the formula, * is the same as above.)
- An alkylene group having 1 to 5 carbon atoms is preferred, an alkylene group having 1 to 3 carbon atoms is more preferred, and a methylene group and an ethylene group are even more preferred.
- Examples of the alkylene group for A 3 include alkylene groups having 1 to 5 carbon atoms among the alkylene groups exemplified for A 1 .
- a represents 1 or 2, but 1 is preferred.
- Suitable embodiments of the group represented by formula (i) include those represented by the following formula (i-1).
- More preferred embodiments of the group represented by formula (i) include those represented by formulas (i-2) to (i-7) below.
- vinyl-containing groups include alkenyl groups with 2 to 10 carbon atoms having a vinyl group at the end. Specific examples include ethenyl, 1-propenyl, allyl, isopropenyl, 1-butenyl, 2-butenyl, 2-pentenyl groups and the like.
- Epoxy-containing groups include epoxy, glycidyl, and glycidyloxy groups. Specific examples include glycidylmethyl, 2-glycidylethyl, 3-glycidylpropyl and 4-glycidylbutyl groups.
- Oxetane-containing groups include oxetan-3-yl, (oxetan-3-yl)methyl, 2-(oxetan-3-yl)ethyl, 3-(oxetan-3-yl)propyl, 4-(oxetan-3- yl) butyl group and the like.
- carboxy-containing groups include carboxy groups and carboxyalkyl groups having 2 to 10 carbon atoms.
- the carbon atom to which the carboxy group is bonded is preferably a primary carbon atom, and specific examples thereof include carboxymethyl, 2-carboxyethyl, 3-carboxypropyl and 4- A carboxybutyl group and the like can be mentioned.
- the sulfo-containing group includes a sulfo group and a sulfoalkyl group having 1 to 10 carbon atoms.
- the carbon atom to which the sulfo group is bonded is preferably a primary carbon atom, and specific examples are sulfomethyl, 2-sulfoethyl, 3-sulfopropyl and 4-sulfobutyl groups. etc.
- thiol-containing groups include thiol groups and mercaptoalkyl groups having 1 to 10 carbon atoms.
- the mercaptoalkyl group having 1 to 10 carbon atoms is preferably one in which the carbon atom to which the thiol group is bonded is a secondary carbon atom, and specific examples are mercaptomethyl, 2-mercaptoethyl, 3-mercaptopropyl and 4- A mercaptobutyl group and the like can be mentioned.
- An amino group having a (meth)acryloyloxyalkyl group can be obtained by a method using a corresponding (meth)acryloyloxyalkylamino compound, or by introducing an amino group having a hydroxyalkyl group into a triazine ring-containing polymer, followed by addition of the above hydroxyalkyl It can be introduced by a method of acting a (meth)acrylic acid halide or glycidyl (meth)acrylate on a hydroxy group contained in the group.
- An amino group having a group represented by formula (i) can be obtained by a method using an amino compound having a desired cross-linking group, or by introducing an amino group having a hydroxyalkyl group into a triazine ring-containing polymer, followed by addition of the above hydroxy It can be introduced by a method of reacting a (meth)acrylic acid ester compound having an isocyanate group represented by the following formula (i') with a hydroxy group contained in an alkyl group.
- the (meth)acryloyloxyalkylamino compound examples include, for example, an ester compound obtained by reacting a hydroxy group of the above hydroxyalkylamino compound with a (meth)acrylic acid halide or glycidyl (meth)acrylate.
- the (meth)acrylic acid halide examples include (meth)acrylic acid chloride, (meth)acrylic acid bromide and (meth)acrylic acid iodide.
- (meth)acrylic acid ester compound having an isocyanate group represented by the above formula (i′) include, for example, 2-isocyanatoethyl acrylate, 2-isocyanatoethyl methacrylate and 1,1-(bis Acryloyloxymethyl)ethyl isocyanate may be mentioned.
- 2-isocyanatoethyl acrylate is preferred from the viewpoint of a simple synthesis method.
- the weight average molecular weight of the polymer in the present invention is not particularly limited, but is preferably 500 to 500,000, more preferably 500 to 100,000, to further improve heat resistance and reduce shrinkage. From the point of view, 2,000 or more is preferable, and from the viewpoint of further increasing the solubility and reducing the viscosity of the obtained composition, it is preferably 50,000 or less, more preferably 30,000 or less, and 25,000 or less. is more preferred, and 10,000 or less is most preferred.
- the weight average molecular weight in the present invention is the average molecular weight obtained by standard polystyrene conversion by gel permeation chromatography (hereinafter referred to as GPC) analysis.
- the triazine ring-containing polymer (hyperbranched polymer) of the present invention can be produced according to the method disclosed in WO2010/128661. That is, for example, after reacting a trihalogenated triazine compound and a diamino compound in an organic solvent, for example, an amino compound having an acryloyloxyalkyl group (acryloyl-containing group), which is a terminal blocking agent, and formula (i)
- the triazine ring-containing polymer of the present invention can be obtained by reacting with at least one amino compound selected from amino compounds having a group represented by (acryloyl-containing group).
- a triazine ring-containing polymer (24) is a terminal blocker after reacting a triazine compound (21) and a diamino compound (22) in a suitable organic solvent.
- a suitable organic solvent can be obtained by reacting with an amino compound (23) having a group (Z) having a cross-linking group.
- X independently represents a halogen atom
- Q represents an alkylene group having 3 to 20 carbon atoms having an alicyclic structure
- Z represents a group having a bridging group.
- the charging ratio of the diamino compound (22) is arbitrary as long as the desired polymer can be obtained. is preferred, and 0.7 to 5 equivalents is more preferred.
- the diamino compound (22) may be added neat or in the form of a solution dissolved in an organic solvent, but the latter method is preferred in consideration of ease of operation and ease of control of the reaction.
- the reaction temperature may be appropriately set within the range from the melting point to the boiling point of the solvent used, preferably about -30 to 150°C, more preferably -10 to 100°C.
- the triazine ring-containing polymer (36) is obtained by reacting the triazine compound (31) and the diamino compound (32) in a suitable organic solvent, and then adding a hydroxyalkyl group (A 1 ') as a terminal blocker. ) to obtain a triazine ring-containing polymer (34) (first step), and then the hydroxy alkyl group contained in the triazine ring-containing polymer (34) It can be obtained by reacting a (meth)acrylic acid ester compound (35) having an isocyanate group on the group (second stage).
- X independently represents a halogen atom
- Q represents an alkylene group having 3 to 20 carbon atoms and having an alicyclic structure
- a 1 ' represents a hydroxyalkyl group having 1 to 10 carbon atoms.
- a 3 represents an (a+1)-valent aliphatic hydrocarbon group which may be substituted with a hydroxy group
- a 4 represents a hydrogen atom or a methyl group
- a 1 represents a C 1-10 represents an alkylene group.
- the charge ratio and addition method of the diamino compound (32) in the first step, and the reaction temperature in the reaction until the triazine ring-containing polymer (34) is obtained are the same as those described in Scheme 1. can do.
- the charging ratio of the (meth)acrylic acid ester compound (35) having an isocyanate group to the triazine ring-containing polymer (34) is the ratio of the hydroxyalkyl group (A 1 ') to the isocyanate group.
- the amount preferably 0.1 to 10 equivalents, more preferably 0.5 to 5 equivalents, and more preferably 0.1 to 10 equivalents, relative to 1 equivalent of the amino compound (33) having a hydroxyalkyl group used It is preferably 0.7 to 3 equivalents, more preferably 0.9 to 1.5 equivalents.
- the charging ratio is the amino compound having the hydroxyalkyl group used.
- the (meth)acrylic acid ester compound (35) is preferably 1.0 to 10 equivalents, more preferably 1.0 to 5 equivalents, and still more preferably 1.0 to 3 equivalents, relative to 1 equivalent of (33). Equivalents, more preferably 1.0 to 1.5 equivalents.
- the reaction temperature in this reaction is the same as the reaction temperature in the reaction for obtaining the triazine ring-containing polymer (34), but considering that the (meth)acryloyl group should not undergo polymerization during the reaction, it is 30 to 30. 80°C is preferred, 40 to 70°C is more preferred, and 50 to 60°C is even more preferred.
- the reaction may be carried out in the presence of a polymerization inhibitor in order to prevent the (meth)acryloyl group from polymerizing during the reaction.
- Polymerization inhibitors include, for example, N-methyl-N-nitrosoaniline, N-nitrosophenylhydroxyamine or salts thereof, benzoquinones, phenolic polymerization inhibitors, phenothiazine and the like.
- N-nitrosophenylhydroxyamine or salts thereof are preferable in terms of excellent polymerization inhibition effect.
- Examples of N-nitrosophenylhydroxyamine salts include N-nitrosophenylhydroxyamine ammonium salts and N-nitrosophenylhydroxyamine aluminum salts.
- benzoquinones include p-benzoquinone and 2-methyl-1,4-benzoquinone.
- Phenolic polymerization inhibitors include, for example, hydroquinone, p-methoxyphenol, 4-t-butylcatechol, 2-t-butylhydroquinone, 2,6-di-t-butyl-4-methylphenol and the like.
- the amount of the polymerization inhibitor used is not particularly limited, but for example, it is 1 to 200 ppm in mass ratio with respect to the (meth)acrylic acid ester compound having an isocyanate group represented by the formula (i'). or 10 to 100 ppm.
- organic solvent various solvents commonly used in this type of reaction can be used, such as tetrahydrofuran (THF), dioxane, dimethylsulfoxide; methylurea, hexamethylphosphoramide, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, N-methyl-2-piperidone, N, N'-dimethylethylene urea, N,N,N',N'-tetramethylmalonic acid amide, N-methylcaprolactam, N-acetylpyrrolidine, N,N-diethylacetamide, N-ethyl-2-pyrrolidone, N, Amide solvents such as N-dimethylpropionic acid amide, N,N-dimethylisobutyramide, N-methylformamide, N,N'-dimethylpropylene urea, and mixed solvents thereof can be used.
- THF t
- N,N-dimethylformamide, dimethylsulfoxide, N-methyl-2-pyrrolidone, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, and mixed systems thereof are preferred, particularly N,N-dimethylacetamide, N-methyl-2-pyrrolidone, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, preferred.
- various bases that are commonly used during or after polymerization may be added.
- this base include potassium carbonate, potassium hydroxide, sodium carbonate, sodium hydroxide, sodium hydrogen carbonate, sodium ethoxide, sodium acetate, lithium carbonate, lithium hydroxide, lithium oxide, potassium acetate, magnesium oxide, oxide calcium, barium hydroxide, trilithium phosphate, trisodium phosphate, tripotassium phosphate, cesium fluoride, aluminum oxide, ammonia, n-propylamine, trimethylamine, triethylamine, diisopropylamine, diisopropylethylamine, N-methylpiperidine, 2,2,6,6-tetramethyl-N-methylpiperidine, pyridine, 4-dimethylaminopyridine, N-methylmorpholine, 2-aminoethanol, ethyldiethanolamine, diethylaminoethanol and the like.
- the amount of the base to be added is preferably 1 to 100 equivalents, more preferably 1 to 10 equivalents, relative to 1 equivalent of the triazine compound.
- These bases may be used in the form of an aqueous solution. Although it is preferable that no raw material components remain in the resulting polymer, some of the raw materials may remain as long as the effects of the present invention are not impaired. After completion of the reaction, the product can be easily purified by a reprecipitation method or the like.
- a known method may be adopted as a terminal capping method using an amino compound having a cross-linking group.
- the amount of the terminal blocking agent used is preferably about 0.05 to 10 equivalents, more preferably 0.1 to 5 equivalents, relative to 1 equivalent of halogen atoms derived from the surplus triazine compound that was not used in the polymerization reaction. Preferably, 0.5 to 2 equivalents is even more preferred.
- the reaction solvent and reaction temperature the same conditions as described in the reaction of Scheme 1 or the reaction of the first step of Scheme 2 can be mentioned. ) may be prepared at the same time.
- an unsubstituted amino compound having no cross-linking group may be used, and the terminals may be blocked with two or more groups.
- a specific unsubstituted amino group is not particularly limited.
- An unsubstituted amino group can be introduced using a corresponding unsubstituted amino compound.
- the ratio of the amino compound having a cross-linking group and the unsubstituted amino compound should be adjusted from the viewpoint of exhibiting a good balance between the solubility in an organic solvent and the yellowing resistance of the amino compound having a cross-linking group.
- the amount of the unsubstituted amino compound is preferably 0.1 to 1.0 mol, more preferably 0.1 to 0.5 mol, and even more preferably 0.1 to 0.3 mol, per 1 mol.
- terminal blocking may be performed using an arylamino compound having a specific heteroatom-containing substituent.
- an arylamino compound having a specific heteroatom-containing substituent By end-capping with an arylamino group having a specific heteroatom-containing substituent, the refractive index of the resulting film can be increased.
- Particular heteroatom-containing substituents include cyano groups, alkylamino groups, arylamino groups, nitro groups, alkylmercapto groups, arylmercapto groups, alkoxycarbonyl groups, alkoxycarbonyloxy groups.
- the arylamino group having a specific heteroatom-containing substituent includes those represented by the following formula (41).
- Y is a "specific heteroatom-containing substituent" and is a cyano group, an alkylamino group, an arylamino group, a nitro group, an alkylmercapto group, an arylmercapto group, an alkoxycarbonyl group or an alkoxycarbonyloxy group.
- m represents an integer of 1 to 5; When m is 2 or more, Y may be the same or different. * represents a bond.
- Y is preferably a cyano group or a nitro group.
- m is preferably 1.
- Y is preferably substituted at the para- or meta-position.
- the ratio of the amino compound having a bridging group to the arylamino compound having a specific heteroatom-containing substituent is From the viewpoint of exhibiting in a well-balanced manner, 0.1 to 1.0 mol of an arylamino compound having a specific heteroatom-containing substituent is preferable, and 0.1 to 0.5 mol is more preferred, and 0.1 to 0.3 mol is even more preferred.
- the film-forming composition of the present invention contains at least the triazine ring-containing polymer of the present invention and, if necessary, a cross-linking agent and the like.
- One embodiment of the film forming composition of the present invention is a solventless composition.
- a solventless composition does not contain an organic solvent.
- “not including an organic solvent” means not including substantially an organic solvent, and specifically indicates that the content of the organic solvent is 10% by mass or less.
- the content of the triazine ring-containing polymer in the film-forming composition is not particularly limited, but is preferably 0.1 to 50% by mass, more preferably 1 to 30% by mass, relative to the film-constituting components.
- the film-constituting component means a component other than the solvent contained in the composition.
- the cross-linking agent is not particularly limited as long as it is a compound having two or more substituents capable of reacting with the cross-linking groups of the triazine ring-containing polymer described above.
- examples of such compounds include melamine-based compounds having cross-linking substituents such as methylol groups and methoxymethyl groups (e.g., phenoplast compounds, aminoplast compounds, etc.), substituted urea-based compounds, cross-linking groups such as epoxy groups and oxetane groups.
- Compounds containing forming substituents e.g., polyfunctional epoxy compounds, polyfunctional oxetane compounds, etc.
- compounds containing blocked isocyanate groups compounds having acid anhydride groups, compounds having (meth)acrylic groups, and the like.
- compounds containing epoxy groups, blocked isocyanate groups, and (meth)acrylic groups are preferable.
- compounds containing blocked isocyanate groups and photocurable without the use of initiators are preferable.
- a polyfunctional epoxy compound and/or a polyfunctional (meth)acrylic compound, which gives a composition having a high molecular weight, are preferred. .
- the polyfunctional epoxy compound is not particularly limited as long as it has two or more epoxy groups in one molecule. Specific examples thereof include tris(2,3-epoxypropyl) isocyanurate, 1,4-butanediol diglycidyl ether, 1,2-epoxy-4-(epoxyethyl) cyclohexane, glycerol triglycidyl ether, and diethylene glycol diglycidyl.
- YH-434 and YH434L manufactured by Nippon Steel Chemical & Materials Co., Ltd.
- Epolead GT-401 which is an epoxy resin having a cyclohexene oxide structure.
- the polyfunctional (meth)acrylic compound is not particularly limited as long as it has two or more (meth)acrylic groups in one molecule.
- Specific examples include ethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, ethoxylated bisphenol A diacrylate, ethoxylated bisphenol A dimethacrylate, ethoxylated trimethylolpropane triacrylate, ethoxylated Trimethylolpropane trimethacrylate, ethoxylated glycerin triacrylate, ethoxylated glycerin trimethacrylate, ethoxylated pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetramethacrylate, ethoxylated dipentaerythritol hexaacrylate, polyglycerin monoethylene oxide polyacrylate, polygly
- the polyfunctional (meth) acrylic compound is available as a commercial product, specific examples thereof include NK Ester A-200, A-400, A-600, A-1000, A- 9300 (tris(2-acryloyloxyethyl) isocyanurate), A-9300-1CL, A-TMPT, UA-53H, 1G, 2G, 3G, 4G, 9G, 14G, 23G, ABE-300, A-BPE-4, A-BPE-6, A-BPE-10, A-BPE-20, A-BPE-30, BPE-80N, BPE- 100N, BPE-200, BPE-500, BPE-900, BPE-1300N, A-GLY-3E, A-GLY-9E, A-GLY-20E, A-TMPT-3EO, A-TMPT-9EO, AT-20E, ATM-4E, ATM-35E, APG-100, APG-200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), KAYARAD
- the compound having an acid anhydride group is not particularly limited as long as it is a carboxylic acid anhydride obtained by dehydration condensation of two molecules of carboxylic acid.
- Specific examples thereof include phthalic anhydride and tetrahydrophthalic anhydride. , hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, nadic anhydride, methyl nadic anhydride, maleic anhydride, succinic anhydride, octyl succinic anhydride, dodecenyl succinic anhydride, etc.
- the compound containing a blocked isocyanate group has two or more blocked isocyanate groups in one molecule in which the isocyanate group (--NCO) is blocked with an appropriate protective group, and when exposed to a high temperature during thermosetting, Especially if the protective group (blocking portion) is removed by thermal dissociation and the resulting isocyanate group undergoes a cross-linking reaction with the cross-linking group (e.g., hydroxy-containing group) of the triazine ring-containing polymer of the present invention.
- the cross-linking group e.g., hydroxy-containing group
- examples include, but are not limited to, compounds having two or more groups represented by the following formulas in one molecule (these groups may be the same or different).
- Rb represents the organic group of the block portion.
- Such a compound can be obtained, for example, by reacting a compound having two or more isocyanate groups in one molecule with an appropriate blocking agent.
- compounds having two or more isocyanate groups in one molecule include polyisocyanates such as isophorone diisocyanate, 1,6-hexamethylene diisocyanate, methylenebis(4-cyclohexyl isocyanate), trimethylhexamethylene diisocyanate, and dimers thereof. , trimers, and reaction products thereof with diols, triols, diamines, or triamines.
- blocking agents include alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethoxyhexanol, 2-N,N-dimethylaminoethanol, 2-ethoxyethanol and cyclohexanol; phenol, o-nitrophenol , p-chlorophenol, o-, m- or p-cresol, etc.; lactams, such as ⁇ -caprolactam; Pyrazoles such as pyrazole, 3,5-dimethylpyrazole and 3-methylpyrazole; Thiols such as dodecanethiol and benzenethiol.
- alcohols such as methanol, ethanol, isopropanol, n-butanol, 2-ethoxyhexanol, 2-N,N-dimethylaminoethanol, 2-ethoxyethanol and cyclohexanol
- Compounds containing a blocked isocyanate group are also available as commercial products, and specific examples thereof include Takenate (registered trademark) B-830, B-815N, B-842N, B-870N, B-874N, B-882N, B-7005, B-7030, B-7075, B-5010 (manufactured by Mitsui Chemicals, Inc.), Duranate (registered trademark) 17B-60PX, TPA-B80E, MF-B60X, MF-K60X, E402-B80T (manufactured by Asahi Kasei Corporation), Karenz MOI-BM (registered trademark) (manufactured by Showa Denko K.K.), TRIXENE (registered trademark) BI-7950, BI-7951, BI-7960, BI-7961, BI-7963, BI-7982, BI-7991, BI-7992 (manufactured by Baxenden chemicals LTD) and the like
- the aminoplast compound is not particularly limited as long as it has two or more methoxymethylene groups in one molecule.
- Cymel series such as tetramethoxymethylbenzoguanamine 1123 (manufactured by Nippon Cytec Industries Co., Ltd.), methylated melamine resin Nicalac (registered trademark) MW-30HM, MW-390, MW-100LM, the same Melamine compounds such as Nicalac series such as MX-750LM and methylated urea resins such as MX-270, MX-280 and MX-290 (manufactured by Sanwa Chemical Co., Ltd.).
- the oxetane compound is not particularly limited as long as it has two or more oxetanyl groups in one molecule. , manufactured by Toagosei Co., Ltd.) and the like.
- the phenoplast compound has two or more hydroxymethylene groups in one molecule, and when exposed to a high temperature during thermosetting, it undergoes a dehydration condensation reaction with the cross-linking group of the triazine ring-containing polymer of the present invention. A cross-linking reaction proceeds.
- phenoplast compounds include 2,6-dihydroxymethyl-4-methylphenol, 2,4-dihydroxymethyl-6-methylphenol, bis(2-hydroxy-3-hydroxymethyl-5-methylphenyl)methane, Bis(4-hydroxy-3-hydroxymethyl-5-methylphenyl)methane, 2,2-bis(4-hydroxy-3,5-dihydroxymethylphenyl)propane, bis(3-formyl-4-hydroxyphenyl)methane , bis(4-hydroxy-2,5-dimethylphenyl)formylmethane, ⁇ , ⁇ -bis(4-hydroxy-2,5-dimethylphenyl)-4-formyltoluene, and the like.
- Phenoplast compounds are also commercially available, and specific examples thereof include 26DMPC, 46DMOC, DM-BIPC-F, DM-BIOC-F, TM-BIP-A, BISA-F, and BI25X-DF. , BI25X-TPA (manufactured by Asahi Organic Chemicals Industry Co., Ltd.) and the like.
- a polyfunctional (meth)acrylic compound is preferable because it can suppress a decrease in refractive index due to incorporation of a cross-linking agent and the curing reaction proceeds rapidly.
- Polyfunctional (meth)acrylic compounds having the following isocyanuric acid skeleton are more preferable because of their excellent compatibility. Examples of polyfunctional (meth)acrylic compounds having such a skeleton include NK Ester A-9300 and NK Ester A-9300-1CL (both manufactured by Shin-Nakamura Chemical Co., Ltd.).
- R 111 to R 113 are each independently a monovalent organic group having at least one (meth)acrylic group at the end.
- the resulting cured film is preferably liquid at 25 ° C. and has a viscosity of 5,000 mPa s or less.
- Such low-viscosity cross-linking agents are also available as commercial products. -9E (95mPa s, 25°C), A-GLY-20E (200mPa s, 25°C), A-TMPT-3EO (60mPa s, 25°C), A-TMPT-9EO, ATM -4E (150 mPa s, 25 ° C.), ATM-35E (350 mPa s, 25 ° C.) (both manufactured by Shin-Nakamura Chemical Co., Ltd.), etc.
- the chain length between (meth) acrylic groups is relatively Long crosslinkers are included.
- NK Ester A-GLY-20E manufactured by Shin-Nakamura Chemical Co., Ltd.
- ATM-35E manufactured by Shin-Nakamura Chemical Co., Ltd.
- a film comprising the triazine ring-containing polymer of the present invention is laminated on a protective film such as a PET or polyolefin film and light is irradiated through the protective film, even the film laminated film can be cured satisfactorily without being inhibited by oxygen. You can get sex.
- the protective film since the protective film needs to be peeled off after curing, it is preferable to use a polybasic acid-modified acrylic oligomer that gives a film with good peelability.
- the above-mentioned cross-linking agents may be used alone or in combination of two or more.
- the content of the cross-linking agent in the film-forming composition is preferably 1 to 500 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer. Considering the control of the refractive index, the content is preferably 10 to 300 parts by mass. parts, more preferably 30 to 200 parts by mass.
- the film-forming composition of the present invention may contain a reactive diluent.
- a reactive diluent when the film-forming composition of the present invention is a solventless composition, it preferably contains a reactive diluent.
- the reactive diluent is a low-molecular-weight compound having one reactive group that reacts with at least one of the cross-linking group of the triazine ring-containing polymer and the cross-linking agent. can be used instead of organic solvents.
- compounds having one radically polymerizable group and compounds having one cationic polymerizable group such as an epoxy group, an oxetanyl group, and a vinyl ether group are generally used.
- the molecular weight of the reactive diluent is not particularly limited, and examples thereof include 200 or less.
- a compound having one radically polymerizable group is preferable, and at least one compound represented by the following formulas (A) and (B) is more preferable in terms of excellent solubility of the triazine ring-containing polymer. .
- R 201 and R 203 independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, or a polymerizable carbon-carbon double bond-containing group
- R 202 is a hydrogen atom. , or an alkyl group having 1 to 10 carbon atoms. provided that either one of R 201 and R 203 is a polymerizable carbon-carbon double bond-containing group, and both R 201 and R 203 are polymerizable carbon-carbon double bond-containing groups at the same time; no.
- R 201 is a polymerizable carbon-carbon double bond-containing group
- R 202 and R 203 may together with N form a ring structure.
- R 204 represents a hydrogen atom or a methyl group.
- n represents an integer of 1-2.
- alkyl groups having 1 to 10 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, s-butyl, t-butyl, n-pentyl, 1-methyl-n-butyl, 2-methyl-n-butyl, 3-methyl-n-butyl, 1,1-dimethyl-n-propyl, 1,2-dimethyl-n-propyl, 2,2-dimethyl-n-propyl, 1-ethyl- n-propyl, n-hexyl, 1-methyl-n-pentyl, 2-methyl-n-pentyl, 3-methyl-n-pentyl, 4-methyl-n-pentyl, 1,1-dimethyl-n-butyl, 1,2-dimethyl-n-butyl, 1,3-dimethyl-n-butyl, 2,2-dimethyl-n-butyl, 2,3-dimethyl-methyl-
- the polymerizable carbon-carbon double bond-containing group is not particularly limited, but is a hydrocarbon group having 2 to 10 carbon atoms, preferably 2 to 5 carbon atoms-carbon double bond-containing hydrocarbon group (alkenyl group). are preferred, for example, ethenyl (vinyl), n-1-propenyl, n-2-propenyl (aryl group), 1-methylethenyl, n-1-butenyl, n-2-butenyl, n-3-butenyl, 2- methyl-1-propenyl, 2-methyl-2-propenyl, 1-ethylethenyl, 1-methyl-1-propenyl, 1-methyl-2-propenyl, n-1-pentenyl, n-2-pentenyl, n-3- Pentenyl, n-4-pentenyl, 1-n-propylethenyl, 1-methyl-1-butenyl, 1-methyl-2-butenyl, 1-methyl-3-butenyl, 2-e
- Specific examples of the compound represented by formula (A) include N-vinylformamide, N-vinylacetamide, N-arylformamide, N-arylacetamide, 4-acryloylmorpholine, (meth)acrylamide, N-methyl(meth) acrylamide, N,N-dimethyl(meth)acrylamide, N-ethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl(meth)acrylamide, N,N-diisopropyl(meth)acrylamide, etc. but N-vinylformamide, 4-acryloylmorpholine, N,N-dimethylacrylamide and N,N-diethyl(meth)acrylamide are preferred.
- Specific examples of the compound represented by formula (B) include tetrahydrofuran-2-ylmethyl acrylate, tetrahydrofuran-2-ylmethyl methacrylate, tetrahydrofuran-2-ylethyl acrylate, and tetrahydrofuran-2-ylethyl methacrylate.
- the reactive diluents described above may be used alone or in combination of two or more.
- the content of the reactive diluent in the film-forming composition is not particularly limited. Considering the degree of improvement, solvent resistance and viscosity, it is preferably 100 to 1500 parts by mass, more preferably 200 to 1000 parts by mass.
- the film-forming composition of the present invention may contain an organic solvent.
- organic solvents include toluene, p-xylene, o-xylene, m-xylene, ethylbenzene, styrene, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol, propylene glycol monoethyl ether, ethylene glycol.
- glycol ester solvents such as ethylene glycol monomethyl ether acetate, propylene glycol monomethyl ether acetate, diethylene glycol monobutyl ether acetate, and diethylene glycol monoethyl ether acetate;
- Ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, cyclopentanone, cyclohexanone, diacetone alcohol; ethyl acetate, methyl acetate, butyl acetate, methoxybutyl acetate, cellosolve acetate, amyl acetate, n-propyl acetate, Since it dissolves well in ester solvents such as isopropyl acetate, methyl lactate, ethyl lactate and butyl lactate, it is particularly suitable for forming
- the solid content concentration in the composition is not particularly limited as long as it does not affect storage stability, and may be appropriately set according to the thickness of the desired film. Specifically, from the viewpoint of solubility and storage stability, the solid content concentration is preferably 0.1 to 50% by mass, more preferably 0.1 to 40% by mass.
- the film-forming composition of the present invention can also contain an initiator suitable for each cross-linking agent and reactive diluent.
- an initiator suitable for each cross-linking agent and reactive diluent.
- a photoacid generator or a photobase generator can be used.
- the photoacid generator may be appropriately selected from known ones and used.
- onium salt derivatives such as diazonium salts, sulfonium salts and iodonium salts can be used.
- aryldiazonium salts such as phenyldiazonium hexafluorophosphate, 4-methoxyphenyldiazonium hexafluoroantimonate, and 4-methylphenyldiazonium hexafluorophosphate; diphenyliodonium hexafluoroantimonate, bis(4-methylphenyl) diaryliodonium salts such as iodonium hexafluorophosphate, bis(4-tert-butylphenyl)iodonium hexafluorophosphate; triphenylsulfonium hexafluoroantimonate, tris(4-methoxyphenyl)sulfonium hexafluorophosphate, diphenyl-4-thiophenoxy phenylsulfonium hexafluoroantimonate, diphenyl-4-thiophenoxyphenylsulfonium hex
- onium salts may be commercially available products, and specific examples include San-Aid SI-60, SI-80, SI-100, SI-60L, SI-80L, SI-100L, SI-L145, SI- L150, SI-L160, SI-L110, SI-L147 (manufactured by Sanshin Chemical Industry Co., Ltd.), UVI-6950, UVI-6970, UVI-6974, UVI-6990, UVI-6992 (manufactured by Union Carbide company), CPI-100P, CPI-100A, CPI-200K, CPI-200S (manufactured by San-Apro Co., Ltd.), Adeka Optomer SP-150, SP-151, SP-170, SP-171 (manufactured by San-Apro Co., Ltd.) Asahi Denka Kogyo Co., Ltd.), Irgacure 261 (BASF), CI-2481, CI-2624, CI-2639, CI-2064
- the photobase generator it may be appropriately selected from known ones and used. etc. can be used. Specific examples include 2-nitrobenzylcyclohexylcarbamate, triphenylmethanol, O-carbamoylhydroxylamide, O-carbamoyloxime, [[(2,6-dinitrobenzyl)oxy]carbonyl]cyclohexylamine, bis[[(2 -nitrobenzyl)oxy]carbonyl]hexane 1,6-diamine, 4-(methylthiobenzoyl)-1-methyl-1-morpholinoethane, (4-morpholinobenzoyl)-1-benzyl-1-dimethylaminopropane, N- (2-nitrobenzyloxycarbonyl)pyrrolidine, hexaamminecobalt (III) tris(triphenylmethylborate), 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone, 2,6-dimethyl
- a photoacid or base generator When a photoacid or base generator is used, it is preferably used in an amount of 0.1 to 15 parts by weight, more preferably 1 to 10 parts by weight, per 100 parts by weight of the polyfunctional epoxy compound. If necessary, an epoxy resin curing agent may be blended in an amount of 1 to 100 parts by mass with respect to 100 parts by mass of the polyfunctional epoxy compound.
- a photoradical polymerization initiator when using a polyfunctional (meth)acrylic compound, a photoradical polymerization initiator can be used.
- the radical photopolymerization initiator it may be appropriately selected and used from known ones. is mentioned.
- a photocleavable photoradical polymerization initiator is preferred.
- the photo-cleavable photoradical polymerization initiator is described in Latest UV Curing Techniques (page 159, published by: Kazuhiro Takasusu, published by: Technical Information Institute, 1991).
- radical photopolymerization initiators include, for example, BASF trade name: Irgacure 127, 184, 369, 379, 379EG, 651, 500, 754, 819, 903, 907, 784, 2959, CGI1700, CGI1750, CGI1850 , CG24-61, OXE01, OXE02, Darocure 1116, 1173, MBF, manufactured by BASF Product name: Lucilin TPO, manufactured by UCB Product name: Ebecryl P36, manufactured by Fratetzuri Lamberti Product name: Ezacure KIP150, KIP65LT, KIP100F, KT37, KT55, KTO46, KIP75/B and the like.
- BASF trade name Irgacure 127, 184, 369, 379, 379EG, 651, 500, 754, 819, 903, 907, 784, 2959, CGI1700, CGI1750, CGI1850 , CG24-61, OXE01
- a photoradical polymerization initiator When using a photoradical polymerization initiator, it is preferable to use it in the range of 0.1 to 200 parts by weight with respect to 100 parts by weight of the polyfunctional (meth) acrylate compound, and to use it in the range of 1 to 150 parts by weight. is more preferred.
- a polyfunctional thiol compound having two or more mercapto groups in the molecule is added to the film-forming composition of the present invention for the purpose of promoting the reaction between the triazine ring-containing polymer and the cross-linking agent.
- a polyfunctional thiol compound represented by the following formula is preferred.
- the above L represents a divalent to tetravalent organic group, preferably a divalent to tetravalent aliphatic group having 2 to 12 carbon atoms or a divalent to tetravalent heterocyclic ring-containing group, and a divalent to tetravalent carbon number of 2
- An aliphatic group of ⁇ 8, or a trivalent group having an isocyanuric acid skeleton (1,3,5-triazine-2,4,6(1H,3H,5H)-trione ring) represented by the following formula is more preferable.
- n represents an integer of 2 to 4 corresponding to the valence of L.
- Specific compounds include 1,4-bis(3-mercaptobutyryloxy)butane, 1,3,5-tris(3-mercaptobutyryloxyethyl)-1,3,5-triazine-2,4 , 6-(1H,3H,5H)-trione, pentaerythritol tetrakis (3-mercaptobutyrate), trimethylolpropane tris (3-mercaptobutyrate), trimethylolethane tris (3-mercaptobutyrate) and the like. be done.
- polyfunctional thiol compounds are also commercially available, and examples thereof include Karenz MT-BD1, Karenz MT NR1, Karenz MT PE1, TPMB, and TEMB (manufactured by Showa Denko KK). These polyfunctional thiol compounds may be used singly or in combination of two or more.
- the amount added is not particularly limited as long as it does not adversely affect the resulting film, but in the present invention, the solid content of 100% by mass, 0.01 to 10 mass % is preferable, and 0.03 to 6% by mass is more preferable.
- the film-forming composition of the present invention may contain other components other than the triazine ring-containing polymer and the cross-linking agent, such as leveling agents, surfactants and silane coupling agents, as long as the effects of the present invention are not impaired. may contain additives.
- surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether; polyoxyethylene octylphenol ether, polyoxyethylene Polyoxyethylene alkylaryl ethers such as nonylphenol ether; polyoxyethylene/polyoxypropylene block copolymers; sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate, sorbitan tristea sorbitan fatty acid esters such as polyoxylates; polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitan tristearate, etc.; Nonionic surfactants such as ethylene sorbitan fatty acid esters, trade
- surfactants may be used alone or in combination of two or more.
- the amount of the surfactant used is preferably 0.0001 to 5 parts by mass, more preferably 0.001 to 1 part by mass, and 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the triazine ring-containing polymer. Even more preferable.
- the film-forming composition of the present invention can be applied to a substrate, then heated as necessary to evaporate the solvent, and then heated or irradiated with light to form a desired cured film.
- Any method may be used for applying the film-forming composition, and examples thereof include spin coating, dipping, flow coating, inkjet, jet dispenser, spraying, bar coating, gravure coating, slit coating, and roll coating. method, transfer printing method, brush coating method, blade coating method, air knife coating method, and the like can be used.
- the base material silicon, glass on which indium tin oxide (ITO) is formed, glass on which indium zinc oxide (IZO) is formed, metal nanowires, polyethylene terephthalate (PET), plastic, glass, A base material made of quartz, ceramics, or the like can be mentioned, and a flexible base material having flexibility can also be used.
- the calcination temperature is not particularly limited for the purpose of evaporating the solvent, and can be performed at, for example, 110 to 400°C.
- the baking method is not particularly limited. For example, a hot plate or an oven may be used to evaporate under an appropriate atmosphere such as air, an inert gas such as nitrogen, or vacuum.
- the sintering temperature and sintering time may be selected in accordance with the process steps of the target electronic device, and the sintering conditions may be selected such that the physical properties of the obtained film are suitable for the required characteristics of the electronic device.
- the conditions for light irradiation are not particularly limited either, and suitable irradiation energy and time may be adopted according to the triazine ring-containing polymer and cross-linking agent to be used.
- the film and cured film of the present invention obtained as described above can achieve high heat resistance and low volume shrinkage, they can be used for liquid crystal displays, organic EL devices (organic EL displays and organic EL lighting), touch panels, and optical semiconductors. (LED) elements, solid-state image sensors, organic thin-film solar cells, dye-sensitized solar cells, organic thin-film transistors (TFTs), lenses, prism cameras, binoculars, microscopes, electronic devices such as parts for manufacturing semiconductor exposure equipment, etc. and optical materials.
- LED organic EL devices
- TFTs organic thin-film transistors
- the film and cured film produced from the film-forming composition of the present invention have high transparency, when used as a planarization film, a light scattering layer, or a sealing material for organic EL lighting, the light extraction The efficiency (light diffusion efficiency) can be improved, and the durability can be improved.
- a known light diffusing agent can be used as the light diffusing agent, and is not particularly limited. These may be used alone, may be used in combination of two or more of the same type, or may be used in combination of two or more of different types.
- Light diffusing agents include, for example, organic diffusing agents.
- organic light diffusing agents include crosslinked polymethylmethacrylate (PMMA) particles, crosslinked polymethylacrylate particles, crosslinked polystyrene particles, crosslinked styrene-acrylic copolymer particles, melamine-formaldehyde particles, silicone resin particles, silica-acrylic composite particles, and nylon particles.
- PMMA polymethylmethacrylate
- benzoguanamine-formaldehyde particles benzoguanamine/melamine/formaldehyde particles
- fluorine resin particles epoxy resin particles, polyphenylene sulfide resin particles, polyethersulfone resin particles, polyacrylonitrile particles, polyurethane particles, and the like.
- These light diffusing agents may be used after being surface-treated with an appropriate surface modifier.
- 4,4′-methylenebis-2-methylcyclohexylamine [2] (51.72 g, 0.217 mol, manufactured by Tokyo Kasei Kogyo Co., Ltd.) and N,N-dimethylacetamide 513.5 were placed in a 3,000 mL four-necked flask. After adding 61 g (DMAc, manufactured by Kanto Kagaku Co., Ltd.) and purging with nitrogen, the mixture was stirred to dissolve 4,4′-methylenebis-2-methylcyclohexylamine [2] in DMAc. Then, it is cooled to ⁇ 5° C.
- DMAc manufactured by Kanto Kagaku Co., Ltd.
- 3-amino-1-propanol [3] (48.88 g, 0.651 mol, manufactured by Tokyo Kasei Kogyo Co., Ltd.) was added dropwise, and after stirring for 30 minutes, stirring was stopped.
- Tetrahydrofuran (THF, 481 g, manufactured by Junsei Chemical Co., Ltd.), ammonium acetate (280.8 g) and ion-exchanged water (280.8 g) were added to the reaction solution and stirred for 30 minutes. After stirring was stopped, the solution was transferred to a separating funnel, separated into an organic layer and an aqueous layer, and the organic layer was recovered.
- P-1-1 solution a 30% by mass CPN solution
- Example 1-2 Synthesis of polymer compound [5] and preparation of solution containing polymer compound [5] ), and 151.41 g of tetrahydrofuran (THF, manufactured by Junsei Chemical Co., Ltd.) were added, and after purging with nitrogen, the mixture was dissolved by stirring. Thereafter, the solution was heated until the internal temperature reached 65° C., and 0.0045 g of N-nitrosophenylhydroxyamine aluminum salt (Q-1301, manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and 2-isocyanatoethyl acrylate 19 were added.
- THF tetrahydrofuran
- This SP-1 solution was spin-coated on a non-alkali glass substrate of 50 mm ⁇ 50 mm ⁇ 0.7 mm with a spin coater at 200 rpm for 5 seconds and 500 rpm for 30 seconds, and calcined on a hot plate at 100 ° C. for 2 minutes.
- a cured film was obtained by irradiating an exposure amount of 200 mJ/cm 2 with a UV irradiation apparatus (hereinafter referred to as SP-1 film).
- the refractive index, film thickness, b * , transmittance at 400 to 800 nm, and HAZE were measured. The results are shown in Table 1, Figures 2 and 3. Regarding the transmittance, the average transmittance of 400 to 800 nm was calculated and shown in Table 1.
- Example 3-2 A cured film was prepared and a solvent resistance test was conducted in the same manner as in Example 2-1, except that the solvent to be applied was changed to cyclopentanone (CPN).
- CPN cyclopentanone
- Example 2-1 has an excellent effect of maintaining high solvent resistance, low b*, and HAZE while maintaining high refractive index and high transmittance. Recognize.
- NP-1 film This NP-1 solution was spin-coated on a non-alkali glass substrate of 50 mm ⁇ 50 mm ⁇ 0.7 mm with a spin coater at 200 rpm for 5 seconds and 770 rpm for 30 seconds. was irradiated with an exposure dose of 900 mJ/cm 2 under nitrogen to obtain a cured film (hereinafter referred to as NP-1 film).
- the refractive index, film thickness, b * , transmittance at 400 to 800 nm, and HAZE were measured.
- the results are shown in Table 2 and FIG.
- the transmittance the average transmittance of 400 to 800 nm was calculated and shown in Table 2.
- Example 5-2 A solvent resistance test was conducted in the same manner as in Example 5-1, except that the solvent to be applied was changed to propylene glycol monomethyl ether acetate (PGMEA).
- PGMEA propylene glycol monomethyl ether acetate
- Example 5-3 A solvent resistance test was conducted in the same manner as in Example 5-1, except that the solvent to be applied was changed to cyclopentanone (CPN).
- CPN cyclopentanone
- the cured film obtained from the NP-1 solution has an excellent effect of maintaining high transmittance and low HAZE while maintaining high solvent resistance even if the film thickness is thick.
Abstract
Description
求められる具体的な特性としては、1)耐熱性、2)透明性、3)高屈折率、4)高溶解性、5)低体積収縮率、6)高温高湿耐性、7)高膜硬度などが挙げられる。
この点に鑑み、本出願人は、トリアジン環および芳香環を有する繰り返し単位を含む重合体が高屈折率を有し、ポリマー単独で高耐熱性、高透明性、高屈折率、高溶解性、低体積収縮を達成でき、電子デバイスを作製する際の膜形成用組成物として好適であることを既に見出している(特許文献1)。
また、本出願人は、トリアジン環および脂環構造を有する繰り返し単位を含む重合体が高屈折率を有し、ポリマー単独で高耐熱性、高透明性、高屈折率、高溶解性、低体積収縮を達成でき、電子デバイスを作製する際の膜形成用組成物として好適であることを既に見出している(特許文献2)。
しかし、耐溶剤性については、改善の余地があった。
[1] 下記式(1)で表される繰り返し単位構造を含み、少なくとも1つのトリアジン環末端を有し、このトリアジン環末端の少なくとも一部が、架橋基(ただし、ヒドロキシ含有基を除く。)を有するアミノ基で封止されていることを特徴とするトリアジン環含有重合体。
[2] 前記式(1)中のQが、式(2)~(15)で示される群から選ばれる少なくとも1種を表す、[1]に記載のトリアジン環含有重合体。
[3] 前記式(1)中のQが、式(4)で示される、[2]に記載のトリアジン環含有重合体。
[4] 前記R1およびR2が、メチレン基である、[2]に記載のトリアジン環含有重合体。
[5] 前記架橋基が、ビニル含有基、エポキシ含有基、オキセタン含有基、カルボキシ含有基、スルホ含有基、チオール含有基、及び(メタ)アクリロイル含有基からなる群から選ばれるいずれかである、[1]~[4]のいずれかに記載のトリアジン環含有重合体。
[6] 前記架橋基が、(メタ)アクリロイル含有基である[1]~[5]のいずれかに記載のトリアジン環含有重合体。
[7] 前記架橋基が、(メタ)アクリロイルオキシアルキル基または下記式(i)で表される基である[6]に記載のトリアジン環含有重合体。
[8] 前記架橋基が、(メタ)アクリロイルオキシメチル基、(メタ)アクリロイルオキシエチル基、および下記式(i-2)~式(i-7)で表される基から選ばれるいずれかである[7]に記載のトリアジン環含有重合体。
[9] [1]~[8]のいずれかに記載のトリアジン環含有重合体を含む膜形成用組成物。
[10] さらに架橋剤を含む[9]に記載の膜形成用組成物。
[11] 前記架橋剤が、多官能(メタ)アクリル化合物である[10]に記載の膜形成用組成物。
[12] [9]~[11]のいずれかに記載の膜形成用組成物から得られる膜。
[13] 基材と、前記基材上に形成された[12]に記載の膜とを備える電子デバイス。
[14] 基材と、前記基材上に形成された[12]に記載の膜とを備える光学部材。
本発明の膜形成用組成物から作製された膜は、耐溶剤性、高耐熱性、低体積収縮、耐溶剤性(耐クラック性)という特性を発揮し得るため、液晶ディスプレイ、有機EL素子(有機ELディスプレイや有機EL照明)、タッチパネル、光半導体素子、固体撮像素子、有機薄膜太陽電池、色素増感太陽電池、有機薄膜トランジスタ、レンズ、プリズム、カメラ、双眼鏡、顕微鏡、半導体露光装置等を作製する際の一部材など、電子デバイスや光学材料の分野に好適に利用できる。
特に、本発明の膜形成用組成物から作製された膜は透明性が高く、耐溶剤性(耐クラック性)も高いため、有機EL照明の平坦化層、光散乱層、封止材として使用することで、その光取出し効率(光拡散効率)を改善することができるとともに、その耐久性を改善することができる。
(トリアジン環含有重合体)
本発明に係るトリアジン環含有重合体は、下記式(1)で表される繰り返し単位構造を含むものである。
トリアジン環含有重合体は、例えば、いわゆるハイパーブランチポリマーである。ハイパーブランチポリマーとは、不規則な分岐構造を有する高分岐ポリマーである。ここでの不規則とは、規則的な分岐構造を有する高分岐ポリマーであるデンドリマーの分岐構造よりも不規則であることを意味する。
例えば、ハイパーブランチポリマーであるトリアジン環含有重合体は、式(1)で表される繰り返し単位構造よりも大きな構造として、式(1)で表される繰り返し単位構造の3つの結合手のそれぞれに、式(1)で表される繰り返し単位構造が結合してなる構造(構造X)を含む。ハイパーブランチポリマーであるトリアジン環含有重合体においては、構造Xがトリアジン環含有重合体の末端を除く全体に分布している。
ハイパーブランチポリマーであるトリアジン環含有重合体においては、繰り返し単位構造が、本質的に式(1)で表される繰り返し単位構造のみからであってもよい。
上記式中、RおよびR’は、互いに独立して、水素原子、アルキル基、アルコキシ基、アリール基、またはアラルキル基を表すが、屈折率をより高めるという観点から、ともに水素原子であることが好ましい。
本発明において、アルキル基の炭素数としては特に限定されるものではないが、1~20が好ましく、ポリマーの耐熱性をより高めることを考慮すると、アルキル基の炭素数としては、1~10がより好ましく、1~3がより一層好ましい。また、アルキル基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
本発明において上記アリール基には、置換基を有するアリール基が含まれる。置換基としては、例えば、ハロゲン原子、炭素数1~6のアルキル基、炭素数1~6のアルコキシ基、ニトロ基、シアノ基などが挙げられる。
アリール基の具体例としては、フェニル、o-クロルフェニル、m-クロルフェニル、p-クロルフェニル、o-フルオロフェニル、p-フルオロフェニル、o-メトキシフェニル、p-メトキシフェニル、p-ニトロフェニル、p-シアノフェニル、α-ナフチル、β-ナフチル、o-ビフェニリル、m-ビフェニリル、p-ビフェニリル、1-アントリル、2-アントリル、9-アントリル、1-フェナントリル、2-フェナントリル、3-フェナントリル、4-フェナントリル、9-フェナントリル基等が挙げられる。
本発明において、アラルキル基には、置換基を有するアラルキル基が含まれる。置換基としては、例えば、ハロゲン原子、炭素数1~6のアルキル基、炭素数1~6のアルコキシ基、ニトロ基、シアノ基などが挙げられる。
その具体例としては、ベンジル、p-メチルフェニルメチル、m-メチルフェニルメチル、o-エチルフェニルメチル、m-エチルフェニルメチル、p-エチルフェニルメチル、2-プロピルフェニルメチル、4-イソプロピルフェニルメチル、4-イソブチルフェニルメチル、α-ナフチルメチル基等が挙げられる。
式(1)中のQとしては、脂環構造を有する炭素数3~20のアルキレン基であれば特に限定されるものではなく、例えば、下記式(2)~(15)で示される基などが挙げられるが、得られるポリマーの耐熱性(耐熱透明性)をより高めることを考慮すると、特に、式(4)で示される基が好適である。
また、式(1)中のQが脂環構造を有する炭素数3~20のアルキレン基である場合、Qが芳香族環を有する場合と比べて、低誘電率を有しかつ高耐光性を有する硬化物が得られることが期待される。
このようなアルキレン基としては、メチレン、エチレン、プロピレン、トリメチレン、テトラメチレン、ペンタメチレン基等が挙げられるが、得られるポリマーの屈折率をより高めるということを考慮すると、炭素数1~3のアルキレン基が好ましく、炭素数1~2のアルキレン基、具体的には、メチレン、エチレン基がより好ましく、メチレン基が最適である。
また、本発明のトリアジン環含有重合体は、少なくとも1つのトリアジン環末端を有し、このトリアジン環末端の少なくとも一部が、架橋基(ただし、ヒドロキシ含有基を除く。)を有するアミノ基で封止されている。
なお、「ヒドロキシ含有基を除く。」とは、架橋基を有するアミノ基が、ヒドロキシ基を有しないことを意味するのではなく、架橋基を有するアミノ基において、架橋に寄与する官能基がヒドロキシ基のみの場合を除くことを意味する。そのため、架橋基を有するアミノ基は、ヒドロキシ基を有していてもよいが、その場合には、ヒドロキシ基以外に、架橋に寄与する官能基を有する。
本発明のトリアジン環含有重合体は、少なくとも1つのトリアジン環末端を有するが、この末端のトリアジン環は、通常、上記架橋基を有するアミノ基と置換可能なハロゲン原子を2つ有している。そのため、上記架橋基を有するアミノ基は、同一のトリアジン環末端に結合していてもよく、また、トリアジン環末端が複数ある場合は、それぞれが別のトリアジン環末端に結合していてもよい。
架橋基を有するアミノ基が複数の架橋基を有する場合、複数の架橋基は同じ構造であってもよいし、異なる構造であってもよい。
で表される基が挙げられ、炭素数1~5のアルキレン基が好ましく、炭素数1~3のアルキレン基がより好ましく、メチレン基およびエチレン基がより一層好ましい。A3のアルキレン基としては、A1で例示したアルキレン基のうち、炭素数1~5のアルキレン基を挙げることができる。
上記(メタ)アクリル酸ハライドとしては、(メタ)アクリル酸クロリド、(メタ)アクリル酸ブロミドおよび(メタ)アクリル酸ヨージドを挙げることができる。
上記式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物の具体例としては、例えば、2-イソシアナトエチルアクリラート、2-イソシアナトエチルメタクリレートおよび1,1-(ビスアクリロイルオキシメチル)エチルイソシアネートを挙げることができる。本発明では、簡便な合成法という観点から、2-イソシアナトエチルアクリラートが好ましい。
なお、本発明における重量平均分子量は、ゲルパーミエーションクロマトグラフィー(以下、GPCという)分析による標準ポリスチレン換算で得られる平均分子量である。
本発明のトリアジン環含有重合体(ハイパーブランチポリマー)は、国際公開第2010/128661号に開示された手法に準じて製造することができる。
すなわち、例えば、トリハロゲン化トリアジン化合物とジアミノ化合物とを有機溶媒中で反応させた後、例えば、末端封止剤である、アクリロイルオキシアルキル基(アクリロイル含有基)を有するアミノ化合物および式(i)で表される基(アクリロイル含有基)を有するアミノ化合物から選ばれる少なくとも1種のアミノ化合物と反応させることにより本発明のトリアジン環含有重合体を得ることができる。
ジアミノ化合物(22)は、ニートで加えても、有機溶媒に溶かした溶液で加えてもよいが、操作の容易さや反応のコントロールのし易さなどを考慮すると、後者の手法が好適である。
反応温度は、用いる溶媒の融点から溶媒の沸点までの範囲で適宜設定すればよいが、-30~150℃程度が好ましく、-10~100℃がより好ましい。
また、第2段階において、トリアジン環含有重合体(34)に対するイソシアネート基を有する(メタ)アクリル酸エステル化合物(35)の仕込み比は、ヒドロキシアルキル基(A1’)とイソシアネート基との比に応じて任意に設定することができ、使用したヒドロキシアルキル基を有するアミノ化合物(33)の1当量に対して、好ましくは0.1~10当量、より好ましくは0.5~5当量、より一層好ましくは0.7~3当量、さらに好ましくは0.9~1.5当量である。例えば、トリアジン環含有重合体(34)に含まれるヒドロキシアルキル基(A1’)を全て式(i)で表される基とする場合、その仕込み比は、使用したヒドロキシアルキル基を有するアミノ化合物(33)の1当量に対して、上記(メタ)アクリル酸エステル化合物(35)を好ましくは1.0~10当量、より好ましくは1.0~5当量、より一層好ましくは1.0~3当量、さらに好ましくは1.0~1.5当量である。
当該反応における反応温度は、トリアジン環含有重合体(34)を得る反応における反応温度と同様であるが、反応中に(メタ)アクリロイル基が重合を起こさないようにすることを考慮すると、30~80℃が好ましく、40~70℃がより好ましく、50~60℃がより一層好ましい。
重合禁止剤としては、例えば、N-メチル-N-ニトロソアニリン、N-ニトロソフェニルヒドロキシアミンまたはその塩類、ベンゾキノン類、フェノール系重合禁止剤、フェノチアジンなどが挙げられる。これらの中でも、重合禁止効果に優れる点で、N-ニトロソフェニルヒドロキシアミンまたはその塩類が好ましい。
N-ニトロソフェニルヒドロキシアミン塩類としては、例えば、N-ニトロソフェニルヒドロキシアミンアンモニウム塩、N-ニトロソフェニルヒドロキシアミンアルミニウム塩などが挙げられる。
ベンゾキノン類としては、例えば、p-ベンゾキノン、2-メチル-1,4-ベンゾキノンなどが挙げられる。
フェノール系重合禁止剤としては、例えば、ヒドロキノン、p-メトキシフェノール、4-t-ブチルカテコール、2-t-ブチルヒドロキノン、2,6-ジ-t-ブチル-4-メチルフェノールなどが挙げられる。
重合禁止剤の使用量としては、特に制限されないが、例えば、式(i’)で表されるイソシアネート基を有する(メタ)アクリル酸エステル化合物に対して、質量比で、1~200ppmであってもよいし、10~100ppmであってもよい。
重合禁止剤を用いることで、反応温度を60~80℃程度まで上げても、(メタ)アクリロイル基の重合を抑えて第2段階の反応を行うことができる。
中でもN,N-ジメチルホルムアミド、ジメチルスルホキシド、N-メチル-2-ピロリドン、N,N-ジメチルアセトアミド、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、およびそれらの混合系が好ましく、特に、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、が好適である。
この塩基の具体例としては、炭酸カリウム、水酸化カリウム、炭酸ナトリウム、水酸化ナトリウム、炭酸水素ナトリウム、ナトリウムエトキシド、酢酸ナトリウム、炭酸リチウム、水酸化リチウム、酸化リチウム、酢酸カリウム、酸化マグネシウム、酸化カルシウム、水酸化バリウム、リン酸三リチウム、リン酸三ナトリウム、リン酸三カリウム、フッ化セシウム、酸化アルミニウム、アンモニア、n-プロピルアミン、トリメチルアミン、トリエチルアミン、ジイソプロピルアミン、ジイソプロピルエチルアミン、N-メチルピペリジン、2,2,6,6-テトラメチル-N-メチルピペリジン、ピリジン、4-ジメチルアミノピリジン、N-メチルモルホリン、2-アミノエタノール、エチルジエタノールアミン、ジエチルアミノエタノール等が挙げられる。
塩基の添加量は、トリアジン化合物1当量に対して1~100当量が好ましく、1~10当量がより好ましい。なお、これらの塩基は水溶液にして用いてもよい。
得られる重合体には、原料成分が残存していないことが好ましいが、本発明の効果を損なわなければ一部の原料が残存していてもよい。
反応終了後、生成物は再沈法等によって容易に精製できる。
この場合、末端封止剤の使用量は、重合反応に使われなかった余剰のトリアジン化合物由来のハロゲン原子1当量に対し、0.05~10当量程度が好ましく、0.1~5当量がより好ましく、0.5~2当量がより一層好ましい。
反応溶媒や反応温度としては、上記スキーム1の反応またはスキーム2の1段階目の反応で述べたのと同様の条件が挙げられ、また、末端封止剤は、ジアミノ化合物(22)または(32)と同時に仕込んでもよい。
なお、架橋基を有しない無置換アミノ化合物を用い、2種類以上の基で末端封止を行ってもよい。
なお、無置換アミノ基は、対応する無置換アミノ化合物を用いて導入することができる。
特定のヘテロ原子含有置換基としては、シアノ基、アルキルアミノ基、アリールアミノ基、ニトロ基、アルキルメルカプト基、アリールメルカプト基、アルコキシカルボニル基、アルコキシカルボニルオキシ基が挙げられる。
特定のヘテロ原子含有置換基を有するアリールアミノ基としては、下記式(41)で示されるものが挙げられる。
本発明の膜形成用組成物は、本発明のトリアジン環含有重合体を少なくとも含み、更に必要に応じて、架橋剤などを含む。
本発明の膜形成用組成物の一実施形態は、無溶剤型組成物である。無溶剤型組成物は、有機溶剤を含まない。
ここで、「有機溶剤を含まない」とは、実質的に有機溶剤を含まないことを意味し、具体的に有機溶剤の含有量が10質量%以下であることを示す。
架橋剤としては、上述したトリアジン環含有重合体の架橋基と反応し得る置換基を2つ以上有する化合物であれば特に限定されるものではない。
そのような化合物としては、メチロール基、メトキシメチル基などの架橋形成置換基を有するメラミン系化合物(例えば、フェノプラスト化合物、アミノプラスト化合物など)、置換尿素系化合物、エポキシ基またはオキセタン基などの架橋形成置換基を含有する化合物(例えば、多官能エポキシ化合物、多官能オキセタン化合物など)、ブロックイソシアナート基を含有する化合物、酸無水物基を有する化合物、(メタ)アクリル基を有する化合物等が挙げられるが、耐熱性や保存安定性の観点からエポキシ基、ブロックイソシアネート基、(メタ)アクリル基を含有する化合物が好ましく、特に、ブロックイソシアネート基を有する化合物や、開始剤を用いなくとも光硬化可能な組成物を与える多官能エポキシ化合物および/または多官能(メタ)アクリル化合物が好ましい。
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その具体例としては、トリス(2,3-エポキシプロピル)イソシアヌレート、1,4-ブタンジオールジグリシジルエーテル、1,2-エポキシ-4-(エポキシエチル)シクロヘキサン、グリセロールトリグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、2,6-ジグリシジルフェニルグリシジルエーテル、1,1,3-トリス[p-(2,3-エポキシプロポキシ)フェニル]プロパン、1,2-シクロヘキサンジカルボン酸ジグリシジルエステル、4,4’-メチレンビス(N,N-ジグリシジルアニリン)、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、トリメチロールエタントリグリシジルエーテル、ビスフェノール-A-ジグリシジルエーテル、ペンタエリスリトールポリグリシジルエーテル等が挙げられる。
その具体例としては、エチレングリコールジアクリレート、エチレングリコールジメタクリレート、ポリエチレングリコールジアクリレート、ポリエチレングリコールジメタクリレート、エトキシ化ビスフェノールAジアクリレート、エトキシ化ビスフェノールAジメタクリレート、エトキシ化トリメチロールプロパントリアクリレート、エトキシ化トリメチロールプロパントリメタクリレート、エトキシ化グリセリントリアクリレート、エトキシ化グリセリントリメタクリレート、エトキシ化ペンタエリスリトールテトラアクリレート、エトキシ化ペンタエリスリトールテトラメタクリレート、エトキシ化ジペンタエリスリトールヘキサアクリレート、ポリグリセリンモノエチレンオキサイドポリアクリレート、ポリグリセリンポリエチレングリコールポリアクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート、ネオペンチルグリコールジアクリレート、ネオペンチルグリコールジメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、トリシクロデカンジメタノールジアクリレート、トリシクロデカンジメタノールジメタクリレート、1,6-ヘキサンジオールジアクリレート、1,6-ヘキサンジオールジメタクリレート、多塩基酸変性アクリルオリゴマー等が挙げられる。
上記多塩基酸変性アクリルオリゴマーも市販品として入手が可能であり、その具体例としては、アロニックスM-510,520(以上、東亞合成(株)製)等が挙げられる。
一分子中2個以上のイソシアネート基を有する化合物としては、例えば、イソホロンジイソシアネート、1,6-ヘキサメチレンジイソシアネート、メチレンビス(4-シクロヘキシルイソシアネート)、トリメチルヘキサメチレンジイソシアネートのポリイソシアネートや、これらの二量体、三量体、および、これらとジオール類、トリオール類、ジアミン類、またはトリアミン類との反応物などが挙げられる。
ブロック剤としては、例えば、メタノール、エタノール、イソプロパノール、n-ブタノール、2-エトキシヘキサノール、2-N,N-ジメチルアミノエタノール、2-エトキシエタノール、シクロヘキサノール等のアルコール類;フェノール、o-ニトロフェノール、p-クロロフェノール、o-、m-またはp-クレゾール等のフェノール類;ε-カプロラクタム等のラクタム類、アセトンオキシム、メチルエチルケトンオキシム、メチルイソブチルケトンオキシム、シクロヘキサノンオキシム、アセトフェノンオキシム、ベンゾフェノンオキシム等のオキシム類;ピラゾール、3,5-ジメチルピラゾール、3-メチルピラゾール等のピラゾール類;ドデカンチオール、ベンゼンチオール等のチオール類などが挙げられる。
オキセタン化合物としては、オキセタニル基を一分子中2個以上有するものであれば、特に限定されるものではなく、例えば、オキセタニル基を含有するOXT-221、OX-SQ-H、OX-SC(以上、東亜合成(株)製)等が挙げられる。
フェノプラスト化合物としては、例えば、2,6-ジヒドロキシメチル-4-メチルフェノール、2,4-ジヒドロキシメチル-6-メチルフェノール、ビス(2-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、ビス(4-ヒドロキシ-3-ヒドロキシメチル-5-メチルフェニル)メタン、2,2-ビス(4-ヒドロキシ-3,5-ジヒドロキシメチルフェニル)プロパン、ビス(3-ホルミル-4-ヒドロキシフェニル)メタン、ビス(4-ヒドロキシ-2,5-ジメチルフェニル)ホルミルメタン、α,α-ビス(4-ヒドロキシ-2,5-ジメチルフェニル)-4-ホルミルトルエン等が挙げられる。
フェノプラスト化合物は、市販品としても入手が可能であり、その具体例としては、26DMPC、46DMOC、DM-BIPC-F、DM-BIOC-F、TM-BIP-A、BISA-F、BI25X-DF、BI25X-TPA(以上、旭有機材工業(株)製)等が挙げられる。
このような骨格を有する多官能(メタ)アクリル化合物としては、例えば、NKエステルA-9300、同A-9300-1CL(いずれも、新中村化学工業(株)製)が挙げられる。
このような低粘度架橋剤も市販品として入手可能であり、例えば、上述した多官能(メタ)アクリル化合物のうち、NKエステルA-GLY-3E(85mPa・s,25℃)、同A-GLY-9E(95mPa・s,25℃)、同A-GLY-20E(200mPa・s,25℃)、同A-TMPT-3EO(60mPa・s,25℃)、同A-TMPT-9EO、同ATM-4E(150mPa・s,25℃)、同ATM-35E(350mPa・s,25℃)(以上、新中村化学工業(株)製)等の、(メタ)アクリル基間の鎖長が比較的長い架橋剤が挙げられる。
膜形成用組成物における架橋剤の含有量は、トリアジン環含有重合体100質量部に対して、1~500質量部が好ましいが、屈折率をコントロールすることを考慮すると、好ましくは10~300質量部、より好ましくは30~200質量部である。
本発明の膜形成用組成物は、反応性希釈剤を含んでいてもよい。
特に本発明の膜形成用組成物が無溶剤型組成物の場合は、反応性希釈剤を含むことが好ましい。
反応性希釈剤は、トリアジン環含有重合体の架橋基、及び架橋剤の少なくともいずれかと反応する反応性基を1つ有する低分子化合物であり、特に常温で液状・低粘度のものは粘度調整機能も有するため有機溶剤の代わりに用いることができる。
上記アルキル基の構造は、特に限定されず、例えば、直鎖状、分岐状、環状、およびこれらの2以上の組み合わせのいずれでもよい。
式(B)中、R204は、水素原子またはメチル基を表す。nは、1~2の整数を表す。
好ましくは、炭素数1~5のアルキル基である。
式(B)で示される化合物の具体例としては、アクリル酸テトラヒドロフラン-2-イルメチル、メタクリル酸テトラヒドロフラン-2-イルメチル、アクリル酸テトラヒドロフラン-2-イルエチル、メタクリル酸テトラヒドロフラン-2-イルエチルが挙げられる。
なお、上述した反応性希釈剤は単独で使用しても、2種以上組み合わせて使用してもよい。
本発明の膜形成用組成物は、有機溶媒を含有していてもよい。
有機溶媒としては、例えば、トルエン、p-キシレン、o-キシレン、m-キシレン、エチルベンゼン、スチレン、エチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、プロピレングリコール、プロピレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、ジエチレングリコールジメチルエーテル、プロピレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールジエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールジメチルエーテル、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコール、1-オクタノール、エチレングリコール、ヘキシレングリコール、トリメチレングリコール、1-メトキシ-2-ブタノール、シクロヘキサノール、ジアセトンアルコール、フルフリルアルコール、テトラヒドロフルフリルアルコール、プロピレングリコール、ベンジルアルコール、1,3-ブタンジオール、1,4-ブタンジオール、2,3-ブタンジオール、γ-ブチロラクトン、アセトン、メチルエチルケトン、メチルイソプロピルケトン、ジエチルケトン、メチルイソブチルケトン、メチルn-ブチルケトン、シクロペンタノン、シクロヘキサノン、酢酸エチル、酢酸イソプロピル、酢酸n-プロピル、酢酸イソブチル、酢酸n-ブチル、乳酸エチル、メタノール、エタノール、イソプロパノール、tert-ブタノール、アリルアルコール、n-プロパノール、2-メチル-2-ブタノール、イソブタノール、n-ブタノール、2-メチル-1-ブタノール、1-ペンタノール、2-メチル-1-ペンタノール、2-エチルヘキサノール、1-メトキシ-2-プロパノール、テトラヒドロフラン、1,4-ジオキサン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド(DMAc)、N-メチル-2-ピロリドン、1,3-ジメチル-2-イミダゾリジノン、ジメチルスルホキシド、N-シクロヘキシル-2-ピロリジノン等が挙げられ、これらは単独で用いても、2種以上混合して用いてもよい。
光酸発生剤としては、公知のものから適宜選択して用いればよく、例えば、ジアゾニウム塩、スルホニウム塩やヨードニウム塩などのオニウム塩誘導体を用いることができる。
その具体例としては、フェニルジアゾニウムヘキサフルオロホスフェート、4-メトキシフェニルジアゾニウムヘキサフルオロアンチモネート、4-メチルフェニルジアゾニウムヘキサフルオロホスフェート等のアリールジアゾニウム塩;ジフェニルヨードニウムヘキサフルオロアンチモネート、ビス(4-メチルフェニル)ヨードニウムヘキサフルオロホスフェート、ビス(4-tert-ブチルフェニル)ヨードニウムヘキサフルオロホスフェート等のジアリールヨードニウム塩;トリフェニルスルホニウムヘキサフルオロアンチモネート、トリス(4-メトキシフェニル)スルホニウムヘキサフルオロホスフェート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロアンチモネート、ジフェニル-4-チオフェノキシフェニルスルホニウムヘキサフルオロホスフェート、4,4’-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4’-ビス(ジフェニルスルフォニオ)フェニルスルフィド-ビスヘキサフルオロホスフェート、4,4’-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビスヘキサフルオロアンチモネート、4,4’-ビス[ジ(β-ヒドロキシエトキシ)フェニルスルホニオ]フェニルスルフィド-ビス-ヘキサフルオロホスフェート、4-[4’-(ベンゾイル)フェニルチオ]フェニル-ジ(4-フルオロフェニル)スルホニウムヘキサフルオロアンチモネート、4-[4’-(ベンゾイル)フェニルチオ]フェニル-ビス(4-フルオロフェニル)スルホニウムヘキサフルオロホスフェート等のトリアリールスルホニウム塩等が挙げられる。
その具体例としては、2-ニトロベンジルシクロヘキシルカルバメート、トリフェニルメタノール、O-カルバモイルヒドロキシルアミド、O-カルバモイルオキシム、[[(2,6-ジニトロベンジル)オキシ]カルボニル]シクロヘキシルアミン、ビス[[(2-ニトロベンジル)オキシ]カルボニル]ヘキサン1,6-ジアミン、4-(メチルチオベンゾイル)-1-メチル-1-モルホリノエタン、(4-モルホリノベンゾイル)-1-ベンジル-1-ジメチルアミノプロパン、N-(2-ニトロベンジルオキシカルボニル)ピロリジン、ヘキサアンミンコバルト(III)トリス(トリフェニルメチルボレート)、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)-ブタノン、2,6-ジメチル-3,5-ジアセチル-4-(2’-ニトロフェニル)-1,4-ジヒドロピリジン、2,6-ジメチル-3,5-ジアセチル-4-(2’,4’-ジニトロフェニル)-1,4-ジヒドロピリジン等が挙げられる。
また、光塩基発生剤は市販品を用いてもよく、その具体例としては、TPS-OH、NBC-101、ANC-101(いずれも製品名、みどり化学(株)製)等が挙げられる。
なお、必要に応じてエポキシ樹脂硬化剤を、多官能エポキシ化合物100質量部に対して、1~100質量部の量で配合してもよい。
光ラジカル重合開始剤としても、公知のものから適宜選択して用いればよく、例えば、アセトフェノン類、ベンゾフェノン類、ミヒラーのベンゾイルベンゾエート、アミロキシムエステル、オキシムエステル類、テトラメチルチウラムモノサルファイドおよびチオキサントン類等が挙げられる。
特に、光開裂型の光ラジカル重合開始剤が好ましい。光開裂型の光ラジカル重合開始剤については、最新UV硬化技術(159頁、発行人:高薄一弘、発行所:(株)技術情報協会、1991年発行)に記載されている。
市販の光ラジカル重合開始剤としては、例えば、BASF社製 商品名:イルガキュア 127、184、369、379、379EG、651、500、754、819、903、907、784、2959、CGI1700、CGI1750、CGI1850、CG24-61、OXE01、OXE02、ダロキュア 1116、1173、MBF、BASF社製 商品名:ルシリン TPO、UCB社製 商品名:エベクリル P36、フラテツリ・ランベルティ社製 商品名:エザキュアー KIP150、KIP65LT、KIP100F、KT37、KT55、KTO46、KIP75/B等が挙げられる。
光ラジカル重合開始剤を用いる場合、多官能(メタ)アクリレート化合物100質量部に対して、0.1~200質量部の範囲で使用することが好ましく、1~150質量部の範囲で使用することがより好ましい。
具体的には、下記式で示される多官能チオール化合物が好ましい。
上記nは、Lの価数に対応して2~4の整数を表す。
これらの多官能チオール化合物は、市販品として入手することもでき、例えば、カレンズMT-BD1、カレンズMT NR1、カレンズMT PE1、TPMB、TEMB(以上、昭和電工(株)製)等が挙げられる。
これらの多官能チオール化合物は、1種単独で用いても、2種以上組み合わせて用いてもよい。
界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリールエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェノールエーテル、ポリオキシエチレンノニルフェノールエーテル等のポリオキシエチレンアルキルアリールエーテル類;ポリオキシエチレン・ポリオキシプロピレンブロックコポリマー類;ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類;ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤、商品名エフトップEF301、EF303、EF352(三菱マテリアル電子化成(株)製(旧(株)ジェムコ製))、商品名メガファックF171、F173、R-08、R-30、R-40、F-553、F-554、RS-75、RS-72-K(DIC(株)製)、フロラードFC430、FC431(住友スリーエム(株)製)、商品名アサヒガードAG710,サーフロンS-382、SC101、SC102、SC103、SC104、SC105、SC106(AGC(株)製)等のフッ素系界面活性剤、オルガノシロキサンポリマーKP341(信越化学工業(株)製)、BYK-302、BYK-307、BYK-322、BYK-323、BYK-330、BYK-333、BYK-370、BYK-375、BYK-378(ビックケミー・ジャパン(株)製)等が挙げられる。
膜形成用組成物の塗布方法は任意であり、例えば、スピンコート法、ディップ法、フローコート法、インクジェット法、ジェットディスペンサー法、スプレー法、バーコート法、グラビアコート法、スリットコート法、ロールコート法、転写印刷法、刷毛塗り、ブレードコート法、エアーナイフコート法等の方法を採用できる。
焼成温度は、溶媒を蒸発させる目的では特に限定されず、例えば110~400℃で行うことができる。
焼成方法としては、特に限定されるものではなく、例えば、ホットプレートやオーブンを用いて、大気、窒素等の不活性ガス、真空中等の適切な雰囲気下で蒸発させればよい。
焼成温度および焼成時間は、目的とする電子デバイスのプロセス工程に適合した条件を選択すればよく、得られる膜の物性値が電子デバイスの要求特性に適合するような焼成条件を選択すればよい。
光照射する場合の条件も特に限定されるものではなく、用いるトリアジン環含有重合体および架橋剤に応じて、適宜な照射エネルギーおよび時間を採用すればよい。
特に、本発明の膜形成用組成物から作製された膜や硬化膜は、透明性が高いため、有機EL照明の平坦化膜、光散乱層、封止材として用いた場合に、その光取出し効率(光拡散効率)を改善することができるとともに、その耐久性を改善することができる。
有機光拡散剤としては、架橋ポリメチルメタクリレート(PMMA)粒子、架橋ポリメチルアクリレート粒子、架橋ポリスチレン粒子、架橋スチレンアクリル共重合粒子、メラミン-ホルムアルデヒド粒子、シリコーン樹脂粒子、シリカ・アクリル複合粒子、ナイロン粒子、ベンゾグアナミン-ホルムアルデヒド粒子、ベンゾグアナミン・メラミン・ホルムアルデヒド粒子、フッ素樹脂粒子、エポキシ樹脂粒子、ポリフェニレンスルフィド樹脂粒子、ポリエーテルスルホン樹脂粒子、ポリアクリロニトリル粒子、ポリウレタン粒子等が挙げられる。
これらの光拡散剤は、適宜な表面修飾剤により表面処理したものを用いてもよい。
装置:Bruker NMR System AVANCE III HD 500(500MHz)
測定溶媒:重水素化ジメチルスルホキシド(DMSO-d6)
基準物質:テトラメチルシラン(TMS)(δ0.0ppm)
[GPC]
装置:東ソー(株)製 HLC-8200 GPC
カラム:東ソーTSKgel α-3000 +東ソーTSKgel α-4000
カラム温度:40℃
溶媒:ジメチルホルムアミド(DMF)
検出器:RI
検量線:標準ポリスチレン
[エリプソメーター]
装置:ジェー・エー・ウーラム・ジャパン製 多入射角分光エリプソメーターVASE
[分光測色計]
装置:コニカミノルタ製 CM-3700A
[光学顕微鏡]
装置:オリンパス光学工業株式会社製 OLYMPUS BX51
[露光]
装置:アイグラフィックス社製UV照射装置
装置:ナイトライド・セミコンダクター(株)製 コンパクト紫外線LED照射器 NS395-CLT-100W3020
化合物P-1のGPCによるポリスチレン換算で測定される重量平均分子量Mwは3,191、多分散度Mw/Mnは5.3であった。化合物P-1の1H-NMRスペクトルの測定結果を図1に示す。
500mL四口フラスコに合成例1で得られたP-1[4](45.20g)、およびテトラヒドロフラン151.41g(THF、純正化学(株)製)を加え、窒素置換した後、攪拌して溶解させた。その後、内温65℃となるまで溶液を昇温させ、N-ニトロソフェニルヒドロキシアミン アルミニウム塩0.0045g(Q-1301、富士フィルム和光純薬(株)製)および2-イソシアナトエチルアクリラート19.69g(AOI-VM、昭和電工(株)製)を滴下し、内温65℃に保ち1時間攪拌した。1時間攪拌後、テトラヒドロフルフリルアクリレート(THFA、東京化成工業(株)製)を151.41g添加し、エバポレーターにてTHFを完全に留去し、30質量%のTHFA溶液を得た(以下、P-1-2溶液という)。
[実施例2-1]
実施例1-1で合成したP-1-1溶液(6.337g)に、UVラジカル発生剤としてIrgacure 2959(BASF社製)0.095g、界面活性剤として10質量%CPN溶液のメガファックF-477(DIC(株)製)0.038g、並びに追加の溶媒としてCPN(13.530g)を加えて目視で溶解したことを確認し、溶液を調製した(以下、SP-1溶液という)。
このSP-1溶液を50mm×50mm×0.7mmの無アルカリガラス基板上に、スピンコーターにて200rpmで5秒間、500rpmで30秒間スピンコートし、100℃のホットプレートで2分間仮焼成した後、UV照射装置にて200mJ/cm2の露光量を照射して硬化膜を得た(以下、SP-1膜という)。
合成例1で合成したP-1[4](8.0g)、およびCPN(18.67g)を加え溶解させ、30質量%のCPN溶液を得た(以下、P-1-3溶液という)。
ポリマー溶液をP-1-3溶液に変更した以外は、実施例2-1と同様にしてSP-2溶液を作製し、SP-2膜を得た。
[実施例3-1]
実施例2-1にて得られたSP-1膜をスピンコーターにセットし、プロピレングリコールモノメチルエーテル(PGME)1mLを塗布した。次に、基板から液が飛散しないように、50rpmで60秒間回転させて硬化膜を溶剤に曝露させた。その後、1,000rpmで30秒間回転させて溶剤を基板上から除去し、屈折率および膜厚の測定、残膜率の算出および光学顕微鏡による膜表面の観察を行った。
残膜率は、以下の式により算出した。
残膜率(%)=〔(溶剤曝露後の膜厚)÷(溶剤曝露前の膜厚)〕×100
塗布する溶剤をシクロペンタノン(CPN)に変更した以外は、実施例2-1と同様にして硬化膜作製および溶剤耐性試験を行った。
比較例2-1にて得られたSP-2膜を用いて、塗布する溶剤をPGMEに変更した以外は、実施例2-1と同様にして硬化膜作製および溶剤耐性試験を行った。
比較例2-1にて得られたSP-2膜を用いて、塗布する溶剤をCPNに変更した以外は、実施例2-1と同様にして硬化膜作製および溶剤耐性試験を行った。
[実施例4-1]
実施例1-2で合成したP-1溶液(19.977g)に、架橋剤としてDN-0075(日本化薬(株)製)3.596g、UVラジカル硬化助剤としてペンタエリスリトールテトラキス(3-メルカプトブチレート)(カレンズMT PE1、昭和電工(株)製)0.599g、UVラジカル発生剤としてOXE-02(BASF社製)0.300g、界面活性剤として10質量%THFA溶液のメガファックF-477(DIC(株)製)0.120g、並びに追加の希釈モノマーとして4-アクロイルモルフォリン(KJケミカルズ社製)5.408gを加えて目視で溶解したことを確認し、無溶剤の溶液を調製した(以下、NP-1溶液という)。
このNP-1溶液を50mm×50mm×0.7mmの無アルカリガラス基板上に、スピンコーターにて200rpmで5秒間、770rpmで30秒間スピンコートし、UV-LED照射装置にて395nmの波長の光にて、窒素下で900mJ/cm2の露光量を照射して硬化膜を得た(以下、NP-1膜という)。
[実施例5-1]
実施例4-1にて得られたNP-1膜(硬化膜)をスピンコーターにセットし、プロピレングリコールモノメチルエーテル(PGME)1mLを塗布した。次に、基板から液が飛散しないように、50rpmで60秒間回転させて硬化膜を溶剤に曝露させた。その後、1,000rpmで30秒間回転させて溶剤を基板上から除去し、屈折率および膜厚の測定、残膜率の算出および光学顕微鏡による膜表面の観察を行った。
残膜率は、以下の式により算出した。
残膜率(%)=〔(溶剤曝露後の膜厚)÷(溶剤曝露前の膜厚)〕×100
塗布する溶剤をプロピレングリコールモノメチルエーテルアセテート(PGMEA)に変更した以外は、実施例5-1と同様にして溶剤耐性試験を行った。
塗布する溶剤をシクロペンタノン(CPN)に変更した以外は、実施例5-1と同様にして溶剤耐性試験を行った。
Claims (14)
- 前記式(1)中のQが、式(4)で示される、請求項2に記載のトリアジン環含有重合体。
- 前記R1およびR2が、メチレン基である、請求項2に記載のトリアジン環含有重合体。
- 前記架橋基が、ビニル含有基、エポキシ含有基、オキセタン含有基、カルボキシ含有基、スルホ含有基、チオール含有基、及び(メタ)アクリロイル含有基からなる群から選ばれるいずれかである、請求項1に記載のトリアジン環含有重合体。
- 前記架橋基が、(メタ)アクリロイル含有基である請求項1に記載のトリアジン環含有重合体。
- 請求項1~8のいずれかに記載のトリアジン環含有重合体を含む膜形成用組成物。
- さらに架橋剤を含む請求項9に記載の膜形成用組成物。
- 前記架橋剤が、多官能(メタ)アクリル化合物である請求項10に記載の膜形成用組成物。
- 請求項9に記載の膜形成用組成物から得られる膜。
- 基材と、前記基材上に形成された請求項12に記載の膜とを備える電子デバイス。
- 基材と、前記基材上に形成された請求項12に記載の膜とを備える光学部材。
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KR1020237039850A KR20230174252A (ko) | 2021-04-23 | 2022-04-21 | 트리아진환 함유 중합체, 및 그것을 포함하는 막 형성용 조성물 |
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JPS323145B1 (ja) * | 1954-10-12 | 1957-05-27 | ||
JP2014141596A (ja) * | 2013-01-24 | 2014-08-07 | Nissan Chem Ind Ltd | トリアジン環含有重合体およびそれを含む膜形成用組成物 |
CN107652704A (zh) * | 2017-10-12 | 2018-02-02 | 贺州学院 | 一种新型钙基粉体填充料荧光增白剂的合成与应用 |
WO2018235549A1 (ja) * | 2017-06-20 | 2018-12-27 | 富士フイルム株式会社 | 組成物、膜、レンズ、固体撮像素子、化合物 |
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EP2428529B1 (en) | 2009-05-07 | 2019-03-06 | Nissan Chemical Corporation | Triazine ring-containing polymer and film-forming composition comprising same |
EP2610280B1 (en) | 2010-08-25 | 2018-05-30 | Nissan Chemical Industries, Ltd. | Triazine ring-containing polymer and membrane-forming composition containing the same |
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JPS323145B1 (ja) * | 1954-10-12 | 1957-05-27 | ||
JP2014141596A (ja) * | 2013-01-24 | 2014-08-07 | Nissan Chem Ind Ltd | トリアジン環含有重合体およびそれを含む膜形成用組成物 |
WO2018235549A1 (ja) * | 2017-06-20 | 2018-12-27 | 富士フイルム株式会社 | 組成物、膜、レンズ、固体撮像素子、化合物 |
CN107652704A (zh) * | 2017-10-12 | 2018-02-02 | 贺州学院 | 一种新型钙基粉体填充料荧光增白剂的合成与应用 |
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KR20230174252A (ko) | 2023-12-27 |
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