WO2022222676A1 - 一种用于制帽自动化产线设备上的取料机构 - Google Patents

一种用于制帽自动化产线设备上的取料机构 Download PDF

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Publication number
WO2022222676A1
WO2022222676A1 PCT/CN2022/082563 CN2022082563W WO2022222676A1 WO 2022222676 A1 WO2022222676 A1 WO 2022222676A1 CN 2022082563 W CN2022082563 W CN 2022082563W WO 2022222676 A1 WO2022222676 A1 WO 2022222676A1
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WO
WIPO (PCT)
Prior art keywords
production line
power supply
servo motor
line equipment
making production
Prior art date
Application number
PCT/CN2022/082563
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English (en)
French (fr)
Inventor
王爱美
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青岛前丰国际帽艺股份有限公司
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Application filed by 青岛前丰国际帽艺股份有限公司 filed Critical 青岛前丰国际帽艺股份有限公司
Priority to US18/009,977 priority Critical patent/US20230225447A1/en
Publication of WO2022222676A1 publication Critical patent/WO2022222676A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00—Gripping heads and other end effectors
    • B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00—Feeding articles separated from piles; Feeding articles to machines
    • B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
    • B65H5/12—Revolving grippers, e.g. mounted on arms, frames or cylinders
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00—Manufacturing hats
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C3/00—Miscellaneous appliances for hat-making, e.g. for making wire forms for hat-frames; Apparatus for changing the form or size of finished hats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00—Gripping heads and other end effectors
    • B25J15/0052—Gripping heads and other end effectors multiple gripper units or multiple end effectors
    • B25J15/0061—Gripping heads and other end effectors multiple gripper units or multiple end effectors mounted on a modular gripping structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/50—Surface of the elements in contact with the forwarded or guided material
    • B65H2404/53—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties
    • B65H2404/539—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties other
    • B65H2404/5391—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties other adhesive properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/11—Dimensional aspect of article or web
    • B65H2701/113—Size
    • B65H2701/1131—Size of sheets

Definitions

  • the invention relates to the technical field of material reclaiming mechanisms, in particular to a material reclaiming mechanism used on equipment for automatic cap-making production lines.
  • Hats are clothing worn on the head, most covering the entire top of the head. Mainly used to protect the head, some hats will have a protruding brim to block the sun. Hats can also be used for dressing up, as well as to protect hairstyles and cover baldness. Can be of different types, such as berets, caps, etc. Wearing a hat has different cultures in different regions, which is especially important in Western cultures, because wearing a hat was a symbol of social status in the past. In the prior art, the hat needs to be reclaimed by the reclaiming mechanism on the automatic production line equipment during the production process, and there is a lack of automatic and fast special equipment capable of reclaiming the material. In addition, the existing material reclaiming mechanism has low work efficiency and is inconvenient to operate.
  • the reclaiming mechanism on the existing automatic cap-making production line equipment has the following shortcomings: 1.
  • the reclaiming mechanism on the automatic cap-making production line equipment cannot continuously take materials to improve production efficiency; 2. It is inconvenient to adjust the position between the suction cups. Different sizes of fabrics are adsorbed and fixed; 3. It is inconvenient for remote control. To this end, we propose a reclaiming mechanism for automatic cap-making production line equipment.
  • the main purpose of the invention is to provide a material reclaiming mechanism for automatic cap-making production line equipment, which can effectively solve the problems in the background technology.
  • a material reclaiming mechanism for cap-making automatic production line equipment comprising a power supply protector, a mounting seat, a servo motor and a rotating seat, one side of the mounting seat is mounted with a control box through bolts, and the bottom end of the mounting seat is mounted with a control box.
  • the servo motor is installed through the positioning plate and the positioning screw, the output shaft of the servo motor is installed with a rotating seat through bolts, the top and bottom ends of the rotating seat are connected to the mounting plate through the fixed shaft, and the top of the mounting plate is provided with An adjustment hole, a hollow screw is arranged through the adjustment hole, and the bottom of the hollow screw is connected to the air outlet end of the suction cup.
  • a UPS power supply is installed on one side of the inner wall of the control box through screws, the lower end of the UPS power supply is provided with a power supply protector through bolts, and the lower end of the power supply protector is provided with a PLC controller through a card slot.
  • the output end and the input end of the controller are respectively connected with the input end of the servo motor and the output end of the UPS power supply through wires; the PLC controller is used to automatically control the rotation angle and speed of the servo motor, thereby driving the rotating seat to rotate and sucking the first piece After the cloth is made, the rotating seat drives the mounting plate to rotate through the servo motor, and after the rotation is in place, the second piece of cloth is sucked, and the suction of the two pieces of cloth is completed.
  • the hollow screw rod is fixed in the adjustment hole by a clamping nut, and a connection sleeve is provided on the top of the hollow screw rod.
  • the bottom of the suction cup is bonded with an arc-shaped adsorption plate through polyurethane glue, and the central part of the arc-shaped adsorption plate is provided with a suction hole; the use of the arc-shaped adsorption plate has high adhesion and improves the material reclaiming effect.
  • suction cups at the bottom of the mounting plate are specifically provided with four groups.
  • the output end of the power supply protector is connected with the input end of the UPS power supply through a wire;
  • the power supply protector integrates three-phase voltage display, overvoltage protection, undervoltage protection, phase loss protection, and phase sequence protection, and has It has the characteristics of complete functions, stable performance and easy operation, which can effectively protect the UPS power supply.
  • a wireless switch is installed on the other side of the inner wall of the control box through screws, and the wireless switch is connected to the servo motor through wires.
  • the inner surface layer of the control box is provided with a waterproof layer, and the waterproof layer is a polytetrafluoroethylene coating; the waterproof effect in the control box is remarkable, and moisture is prevented from entering the control box and damaging the internal electronic components.
  • the invention has the following beneficial effects:
  • a material reclaiming mechanism of the present invention for the automatic cap-making production line equipment uses a connecting sleeve to connect the suction hose of the external vacuum pump body.
  • a negative pressure state is generated in the suction cup
  • a negative pressure state is generated in the suction cup through the bottom of the mounting plate
  • Four sets of suction cups quickly adsorb and fix the fabric for cap making, and use the PLC controller to automatically control the rotation angle and speed of the servo motor, thereby driving the rotating seat to rotate.
  • the rotating seat drives the mounting plate to rotate through the servo motor.
  • the second piece of fabric is sucked, the suction of the two pieces of fabric is completed, and the material reclaiming is completed automatically, which improves the production efficiency of the automatic cap-making production line.
  • the present invention is a reclaiming mechanism for cap-making automatic production line equipment. Loosening the clamping nut on the hollow screw is convenient for adjusting the position of the hollow screw in the adjustment hole, thereby adjusting the relative positions of the four groups of suction cups and controlling the adsorption. It can meet the adsorption and fixation work of different sizes of hat-making fabrics. It uses a wireless switch to connect an external smartphone to remotely control the opening and closing of the servo motor. It has a high degree of intelligence and is easy to operate.
  • the present invention is a reclaiming mechanism for automatic cap-making production line equipment, which uses a power supply protector to integrate three-phase voltage display, over-voltage protection, under-voltage protection, phase loss protection, and phase sequence protection, and has complete functions. , stable performance, easy operation and other characteristics, it has a good protection effect on the UPS power supply.
  • FIG. 1 is a schematic diagram of the overall structure of a reclaiming mechanism used in an automatic cap-making production line equipment according to the present invention.
  • FIG. 2 is a cross-sectional view of a suction cup of a reclaiming mechanism used in an automatic cap-making production line equipment according to the present invention.
  • FIG. 3 is a cross-sectional view of a control box of a reclaiming mechanism used in an automatic cap-making production line equipment according to the present invention.
  • a reclaiming mechanism for automatic cap-making production line equipment includes a power protector 16, a mounting seat 1, a servo motor 2 and a rotating seat 3.
  • One side of the mounting seat 1 passes through The control box 7 is installed with the bolts, the bottom end of the mounting seat 1 is installed with the servo motor 2 through the positioning plate and the positioning screw, the output shaft of the servo motor 2 is installed with the rotating seat 3 through the bolts, and the top end of the rotating seat 3 is installed and the bottom end are connected to the mounting plate 5 through the fixed shaft 4, the top of the mounting plate 5 is provided with an adjustment hole 8, the adjustment hole 8 is provided with a hollow screw 9, and the bottom of the hollow screw 9 is connected to the suction cup 6. outlet end.
  • the UPS power supply 15 is installed on one side of the inner wall of the control box 7 through screws, the lower end of the UPS power supply 15 is provided with a power supply protector 16 through bolts, and the lower end of the power supply protector 16 is equipped with a PLC controller through a card slot. 17.
  • the output end and the input end of the PLC controller 17 are respectively connected with the input end of the servo motor 2 and the output end of the UPS power supply 15 through wires.
  • the PLC controller 17 is used to automatically control the rotation angle and speed of the servo motor 2, thereby driving the rotary base 3 to rotate.
  • Motor 2 rotates, and after it rotates in place, it picks up the second piece of fabric to complete the suction of two pieces of fabric.
  • the hollow screw 9 is fixed in the adjustment hole 8 by the clamping nut 10 , and the top of the hollow screw 9 is provided with a connecting sleeve 11 .
  • loosening the clamping nut 10 on the hollow screw 9 is convenient to adjust the position of the hollow screw 9 in the adjustment hole 8 , so as to adjust the relative positions of the four groups of suction cups 6 , control the suction range, and meet different requirements.
  • the adsorption and fixation of the hooding fabric of the size works.
  • the bottom of the suction cup 6 is bonded with an arc-shaped adsorption plate 13 through polyurethane glue, and a suction hole 12 is provided in the center of the arc-shaped adsorption plate 13 .
  • the arc-shaped adsorption plate 13 has high adhesion and good adsorption effect.
  • the suction cups 6 at the bottom of the mounting plate 5 are specifically provided with four groups.
  • the output end of the power protector 16 is connected with the input end of the UPS power supply 15 through a wire.
  • the power supply protector 16 integrates three-phase voltage display, overvoltage protection, undervoltage protection, phase loss protection, and phase sequence protection, and has the characteristics of complete functions, stable performance, and easy operation. , the UPS power supply 15 has a good protection effect.
  • a wireless switch 14 is installed on the other side of the inner wall of the control box 7 through screws, and the wireless switch 14 is connected to the servo motor 2 through wires.
  • the wireless switch 14 is used to connect an external smart phone to remotely control the opening and closing of the servo motor 2 , which is highly intelligent and easy to operate.
  • the inner surface layer of the control box 7 is provided with a waterproof layer, and the waterproof layer is a polytetrafluoroethylene coating.
  • the waterproof layer is a polytetrafluoroethylene coating, so that the waterproof effect in the control box 7 is remarkable, and moisture is prevented from entering the control box 7 and damaging the internal electronic components.
  • a reclaiming mechanism for automatic cap-making production line equipment includes a power protector 16, a mounting seat 1, a servo motor 2 and a rotating seat 3.
  • One side of the mounting seat 1 passes through The control box 7 is installed with the bolts, the bottom end of the mounting seat 1 is installed with the servo motor 2 through the positioning plate and the positioning screw, the output shaft of the servo motor 2 is installed with the rotating seat 3 through the bolt, and the top end of the rotating seat 3 is installed and the bottom end are connected to the mounting plate 5 through the fixed shaft 4, the top of the mounting plate 5 is provided with an adjustment hole 8, the adjustment hole 8 is provided with a hollow screw 9, and the bottom of the hollow screw 9 is connected to the suction cup 6. outlet end.
  • the UPS power supply 15 is installed on one side of the inner wall of the control box 7 through screws, the lower end of the UPS power supply 15 is provided with a power supply protector 16 through bolts, and the lower end of the power supply protector 16 is equipped with a PLC controller through a card slot. 17.
  • the output end and the input end of the PLC controller 17 are respectively connected with the input end of the servo motor 2 and the output end of the UPS power supply 15 through wires.
  • the PLC controller 17 is used to automatically control the rotation angle and speed of the servo motor 2, thereby driving the rotary base 3 to rotate.
  • Motor 2 rotates, and after it rotates in place, it picks up the second piece of fabric to complete the suction of two pieces of fabric.
  • the hollow screw 9 is fixed in the adjustment hole 8 by the clamping nut 10 , and the top of the hollow screw 9 is provided with a connecting sleeve 11 .
  • loosening the clamping nut 10 on the hollow screw 9 is convenient to adjust the position of the hollow screw 9 in the adjustment hole 8 , so as to adjust the relative positions of the four groups of suction cups 6 , control the suction range, and meet different requirements.
  • the adsorption and fixation of the hooding fabric of the size works.
  • the bottom of the suction cup 6 is bonded with an arc-shaped adsorption plate 13 through polyurethane glue, and the central part of the arc-shaped adsorption plate 13 is provided with a suction hole 12.
  • the arc-shaped adsorption plate 13 has high adhesion and good adsorption effect.
  • the suction cups 6 at the bottom of the mounting plate 5 are specifically provided with four groups.
  • the output end of the power protector 16 is connected with the input end of the UPS power supply 15 through a wire.
  • the power supply protector 16 integrates three-phase voltage display, overvoltage protection, undervoltage protection, phase loss protection, and phase sequence protection, and has the characteristics of complete functions, stable performance, and easy operation. , the UPS power supply 15 has a good protection effect.
  • a wireless switch 14 is installed on the other side of the inner wall of the control box 7 through screws, and the wireless switch 14 is connected to the servo motor 2 through wires.
  • the wireless switch 14 is used to connect an external smart phone to remotely control the opening and closing of the servo motor 2 , which is highly intelligent and easy to operate.
  • the inner surface layer of the control box 7 is provided with a waterproof layer, and the waterproof layer is an organic silicon coating.
  • the waterproof layer is an organic silicon coating, so that the waterproof effect in the control box 7 is remarkable, so as to prevent moisture from entering the control box 7 and damaging the internal electronic components.
  • the invention is a reclaiming mechanism used in the automatic cap-making production line equipment.
  • the connecting sleeve 11 is used to connect the suction hose of the external vacuum pump body.
  • a negative pressure is generated in the suction cup 6.
  • the cap-making fabric is quickly adsorbed and fixed by the four sets of suction cups 6 at the bottom of the mounting plate 5, and the rotation angle and speed of the servo motor 2 are automatically controlled by the PLC controller 17, thereby driving the rotating seat 3 to rotate and sucking the first piece
  • the rotating base 3 drives the mounting plate 5 to rotate through the servo motor 2.
  • the clamping nut 10 on the hollow screw 9 is convenient to adjust the position of the hollow screw 9 in the adjustment hole 8, so as to adjust the relative positions of the four groups of suction cups 6, control the suction range, and meet the suction and fixation work of different sizes of hat-making fabrics, using a wireless switch 14 Connect an external smart phone to remotely control the opening and closing of the servo motor 2, with a high degree of intelligence and easy operation, using the power protector 16 sets of three-phase voltage display, over-voltage protection, under-voltage protection, phase loss protection, phase sequence protection In one, it has the characteristics of complete functions, stable performance, easy operation, etc., and has a good protection effect on the UPS power supply 15.

Abstract

一种用于制帽自动化产线设备上的取料机构，包括电源保护器（16）、安装座（1）、伺服电机（2）和旋转座（3），安装座（1）的一侧通过螺栓安装有控制箱（7），安装座（1）的底端通过定位板及定位螺钉安装有伺服电机（2），伺服电机（2）的输出轴通过螺栓安装有旋转座（3），旋转座（3）的顶端和底端均通过固定轴（4）连接安装板（5），安装板（5）的顶部设置有调节孔（8），调节孔（8）内贯穿设置有中空螺杆（9），中空螺杆（9）的底部连接吸盘（6）的出气端。该用于制帽自动化产线设备上的取料机构能连续取料，便于调整吸盘之间的位置，对不同尺寸的布料进行吸附固定，便于远程进行控制。

Description

一种用于制帽自动化产线设备上的取料机构 技术领域
发明涉及取料机构技术领域，特别涉及一种用于制帽自动化产线设备上的取料机构。
背景技术
帽子是戴在头部的服饰，多数可以覆盖头的整个顶部。主要用于保护头部，部分帽子会有突出的边缘，可以遮盖阳光。帽子亦可作打扮之用，也可以用来保护发型、遮盖秃头。可不同种类，例如贝雷帽、鸭舌帽等等。戴帽子在不同的地区有不同的文化，这在西洋文化之中尤其重要，因为戴帽子在过去是社会身份的象征。在现有技术中，帽子在生产过程中需要使用自动化产线设备上的取料机构进行取料，缺少能够取料的自动化、快速的专用设备。另外，现有的取料机构，工作效率低，不便于操作。
现有的制帽自动化产线设备上的取料机构存在以下缺点：1、制帽自动化产线设备上的取料机构不能连续取料，提高生产效率；2、不便于调整吸盘之间的位置，对不同尺寸的布料进行吸附固定；3、不便于远程进行控制。为此，我们提出一种用于制帽自动化产线设备上的取料机构。
发明内容
发明的主要目的在于提供一种用于制帽自动化产线设备上的取料机构，可以有效解决背景技术中的问题。
为实现上述目的，发明采取的技术方案为：
一种用于制帽自动化产线设备上的取料机构，包括电源保护器、安装座、伺服电机和旋转座，所述安装座的一侧通过螺栓安装有控制箱，所述安装座的底端通过定位板及定位螺钉安装有伺服电机，所述伺服电机的输出轴通过螺栓安装有旋转座，所述旋转座的顶端和底端均通过固定轴连接安装板，所述安装板的顶部设置有调节孔，所述调节孔内贯穿设置有中空螺杆，所述中空螺杆的 底部连接吸盘的出气端。
进一步地，所述控制箱内壁一侧通过螺钉安装有UPS电源，所述UPS电源的下端通过螺栓设置有电源保护器，且电源保护器的下端通过卡槽卡设有PLC控制器，所述PLC控制器的输出端和输入端分别与伺服电机的输入端和UPS电源的输出端通过导线相连；利用PLC控制器自动控制伺服电机的转动角度和速度，从而带动旋转座进行转动，吸取第一片布料以后，旋转座带动安装板通过伺服电机旋转，旋转到位以后吸取第二片布料，完成对两片布料的吸取。
进一步地，所述中空螺杆通过夹紧螺母固定在调节孔内，所述中空螺杆的顶部设置有连接套。
进一步地，所述吸盘的底部通过聚氨酯胶粘结有弧形吸附板，且弧形吸附板的中心部位设置有吸气孔；利用弧形吸附板贴附性高，提高取料效果。
进一步地，所述安装板底部的吸盘具体设置有四组。
进一步地，所述电源保护器的输出端与UPS电源的输入端通过导线相连；利用电源保护器集三相电压显示、过电压保护、欠电压保护、缺相保护、相序保护于一体，具有功能齐全、性能稳定、操作简便等特点，对UPS电源很好的起到保护的效果。
进一步地，所述控制箱的内壁另一侧通过螺钉安装有无线开关，且无线开关通过导线连接伺服电机。
进一步地，所述控制箱的内表层设置有防水层，且防水层为聚四氟乙烯涂层；使控制箱内防水效果显著，避免湿气进入到控制箱内，损坏内部电子元件。
与现有技术相比，发明具有如下有益效果：
1.本发明一种用于制帽自动化产线设备上的取料机构，利用连接套连接外设真空泵体的抽气软管，真空泵体工作时使吸盘内产生负压状态，通过安装板底部的四组吸盘快速将制帽用面料进行吸附固定，利用PLC控制器自动控制伺服电机的转动角度和速度，从而带动旋转座进行转动，吸取第一片布料以后，旋转座带动安装板通过伺服电机旋转，旋转到位以后吸取第二片布料，完成对 两片布料的吸取，自动化完成取料，提高了制帽自动化产线的生产效率。
2.本发明一种用于制帽自动化产线设备上的取料机构，旋松中空螺杆上的夹紧螺母便于调整中空螺杆在调节孔内的位置，从而调整四组吸盘的相对位置，控制吸附范围，满足不同尺寸的制帽布料的吸附固定工作，利用无线开关连接外部智能手机进行远程控制伺服电机的开启和关闭，智能化程度高，便于操作。
3.本发明一种用于制帽自动化产线设备上的取料机构，利用电源保护器集三相电压显示、过电压保护、欠电压保护、缺相保护、相序保护于一体，具有功能齐全、性能稳定、操作简便等特点，对UPS电源很好的起到保护的效果。
附图说明
图1为本发明一种用于制帽自动化产线设备上的取料机构的整体结构示意图。
图2为本发明一种用于制帽自动化产线设备上的取料机构的吸盘剖面图。
图3为本发明一种用于制帽自动化产线设备上的取料机构的控制箱剖面图。
图中：1、安装座；2、伺服电机；3、旋转座；4、固定轴；5、安装板；6、吸盘；7、控制箱；8、调节孔；9、中空螺杆；10、夹紧螺母；11、连接套；12、吸气孔；13、弧形吸附板；14、无线开关；15、UPS电源；16、电源保护器；17、PLC控制器。
具体实施方式
为使发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述发明。
实施例一
如图1-3所示，一种用于制帽自动化产线设备上的取料机构，包括电源保护器16、安装座1、伺服电机2和旋转座3，所述安装座1的一侧通过螺栓安装有控制箱7，所述安装座1的底端通过定位板及定位螺钉安装有伺服电机2， 所述伺服电机2的输出轴通过螺栓安装有旋转座3，所述旋转座3的顶端和底端均通过固定轴4连接安装板5，所述安装板5的顶部设置有调节孔8，所述调节孔8内贯穿设置有中空螺杆9，所述中空螺杆9的底部连接吸盘6的出气端。
其中，所述控制箱7内壁一侧通过螺钉安装有UPS电源15，所述UPS电源15的下端通过螺栓设置有电源保护器16，且电源保护器16的下端通过卡槽卡设有PLC控制器17，所述PLC控制器17的输出端和输入端分别与伺服电机2的输入端和UPS电源15的输出端通过导线相连。
本实施例中如图3所示，利用PLC控制器17自动控制伺服电机2的转动角度和速度，从而带动旋转座3进行转动，吸取第一片布料以后，旋转座3带动安装板5通过伺服电机2旋转，旋转到位以后吸取第二片布料，完成对两片布料的吸取。
其中，所述中空螺杆9通过夹紧螺母10固定在调节孔8内，所述中空螺杆9的顶部设置有连接套11。
本实施例中如图1所示，旋松中空螺杆9上的夹紧螺母10便于调整中空螺杆9在调节孔8内的位置，从而调整四组吸盘6的相对位置，控制吸附范围，满足不同尺寸的制帽布料的吸附固定工作。
其中，所述吸盘6的底部通过聚氨酯胶粘结有弧形吸附板13，且弧形吸附板13的中心部位设置有吸气孔12。
本实施例中如图2所示，利用弧形吸附板13贴附性高，吸附效果好。
其中，所述安装板5底部的吸盘6具体设置有四组。
其中，所述电源保护器16的输出端与UPS电源15的输入端通过导线相连。
本实施例中如图3所示，利用电源保护器16集三相电压显示、过电压保护、欠电压保护、缺相保护、相序保护于一体，具有功能齐全、性能稳定、操作简便等特点，对UPS电源15很好的起到保护的效果。
其中，所述控制箱7的内壁另一侧通过螺钉安装有无线开关14，且无线开关14通过导线连接伺服电机2。
本实施例中如图3所示，利用无线开关14连接外部智能手机进行远程控制伺服电机2的开启和关闭，智能化程度高，便于操作。
其中，所述控制箱7的内表层设置有防水层，且防水层为聚四氟乙烯涂层。
本实施例中如图1所示，防水层为聚四氟乙烯涂层，使控制箱7内防水效果显著，避免湿气进入到控制箱7内，损坏内部电子元件。
实施例二
如图1-3所示，一种用于制帽自动化产线设备上的取料机构，包括电源保护器16、安装座1、伺服电机2和旋转座3，所述安装座1的一侧通过螺栓安装有控制箱7，所述安装座1的底端通过定位板及定位螺钉安装有伺服电机2，所述伺服电机2的输出轴通过螺栓安装有旋转座3，所述旋转座3的顶端和底端均通过固定轴4连接安装板5，所述安装板5的顶部设置有调节孔8，所述调节孔8内贯穿设置有中空螺杆9，所述中空螺杆9的底部连接吸盘6的出气端。
其中，所述控制箱7内壁一侧通过螺钉安装有UPS电源15，所述UPS电源15的下端通过螺栓设置有电源保护器16，且电源保护器16的下端通过卡槽卡设有PLC控制器17，所述PLC控制器17的输出端和输入端分别与伺服电机2的输入端和UPS电源15的输出端通过导线相连。
本实施例中如图3所示，利用PLC控制器17自动控制伺服电机2的转动角度和速度，从而带动旋转座3进行转动，吸取第一片布料以后，旋转座3带动安装板5通过伺服电机2旋转，旋转到位以后吸取第二片布料，完成对两片布料的吸取。
其中，所述中空螺杆9通过夹紧螺母10固定在调节孔8内，所述中空螺杆9的顶部设置有连接套11。
本实施例中如图1所示，旋松中空螺杆9上的夹紧螺母10便于调整中空螺杆9在调节孔8内的位置，从而调整四组吸盘6的相对位置，控制吸附范围，满足不同尺寸的制帽布料的吸附固定工作。
其中，所述吸盘6的底部通过聚氨酯胶粘结有弧形吸附板13，且弧形吸附 板13的中心部位设置有吸气孔12。
本实施例中如图2所示，利用弧形吸附板13贴附性高，吸附效果好。
其中，所述安装板5底部的吸盘6具体设置有四组。
其中，所述电源保护器16的输出端与UPS电源15的输入端通过导线相连。
本实施例中如图3所示，利用电源保护器16集三相电压显示、过电压保护、欠电压保护、缺相保护、相序保护于一体，具有功能齐全、性能稳定、操作简便等特点，对UPS电源15很好的起到保护的效果。
其中，所述控制箱7的内壁另一侧通过螺钉安装有无线开关14，且无线开关14通过导线连接伺服电机2。
本实施例中如图3所示，利用无线开关14连接外部智能手机进行远程控制伺服电机2的开启和关闭，智能化程度高，便于操作。
其中，所述控制箱7的内表层设置有防水层，且防水层为有机硅涂层。
本实施例中如图1所示，防水层为有机硅涂层，使控制箱7内防水效果显著，避免湿气进入到控制箱7内，损坏内部电子元件。
需要说明的是，发明为一种用于制帽自动化产线设备上的取料机构，工作时，利用连接套11连接外设真空泵体的抽气软管，真空泵体工作时使吸盘6内产生负压状态，通过安装板5底部的四组吸盘6快速将制帽用面料进行吸附固定，利用PLC控制器17自动控制伺服电机2的转动角度和速度，从而带动旋转座3进行转动，吸取第一片布料以后，旋转座3带动安装板5通过伺服电机2旋转，旋转到位以后吸取第二片布料，完成对两片布料的吸取，自动化完成取料，提高了制帽自动化产线的生产效率，旋松中空螺杆9上的夹紧螺母10便于调整中空螺杆9在调节孔8内的位置，从而调整四组吸盘6的相对位置，控制吸附范围，满足不同尺寸的制帽布料的吸附固定工作，利用无线开关14连接外部智能手机进行远程控制伺服电机2的开启和关闭，智能化程度高，便于操作，利用电源保护器16集三相电压显示、过电压保护、欠电压保护、缺相保护、相序保护于一体，具有功能齐全、性能稳定、操作简便等特点，对UPS电源15很 好的起到保护的效果。
以上显示和描述了发明的基本原理和主要特征和发明的优点。本行业的技术人员应该了解，发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明发明的原理，在不脱离发明精神和范围的前提下，发明还会有各种变化和改进，这些变化和改进都落入要求保护的发明范围内。发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (8)

  1. 一种用于制帽自动化产线设备上的取料机构，包括电源保护器(16)、安装座(1)、伺服电机(2)和旋转座(3)，其特征在于：所述安装座(1)的一侧通过螺栓安装有控制箱(7)，所述安装座(1)的底端通过定位板及定位螺钉安装有伺服电机(2)，所述伺服电机(2)的输出轴通过螺栓安装有旋转座(3)，所述旋转座(3)的顶端和底端均通过固定轴(4)连接安装板(5)，所述安装板(5)的顶部设置有调节孔(8)，所述调节孔(8)内贯穿设置有中空螺杆(9)，所述中空螺杆(9)的底部连接吸盘(6)的出气端。
  2. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述控制箱(7)内壁一侧通过螺钉安装有UPS电源(15)，所述UPS电源(15)的下端通过螺栓设置有电源保护器(16)，且电源保护器(16)的下端通过卡槽卡设有PLC控制器(17)，所述PLC控制器(17)的输出端和输入端分别与伺服电机(2)的输入端和UPS电源(15)的输出端通过导线相连。
  3. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述中空螺杆(9)通过夹紧螺母(10)固定在调节孔(8)内，所述中空螺杆(9)的顶部设置有连接套(11)。
  4. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述吸盘(6)的底部通过聚氨酯胶粘结有弧形吸附板(13)，且弧形吸附板(13)的中心部位设置有吸气孔(12)。
  5. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述安装板(5)底部的吸盘(6)具体设置有四组。
  6. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述电源保护器(16)的输出端与UPS电源(15)的输入端通过导线相连。
  7. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述控制箱(7)的内壁另一侧通过螺钉安装有无线开关(14)，且 无线开关(14)通过导线连接伺服电机(2)。
  8. 根据权利要求1所述的一种用于制帽自动化产线设备上的取料机构，其特征在于：所述控制箱(7)的内表层设置有防水层，且防水层为聚四氟乙烯涂层。
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