WO2022213628A1 - 结合机构、合芯装置及合芯方法 - Google Patents

结合机构、合芯装置及合芯方法 Download PDF

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Publication number
WO2022213628A1
WO2022213628A1 PCT/CN2021/134327 CN2021134327W WO2022213628A1 WO 2022213628 A1 WO2022213628 A1 WO 2022213628A1 CN 2021134327 W CN2021134327 W CN 2021134327W WO 2022213628 A1 WO2022213628 A1 WO 2022213628A1
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WIPO (PCT)
Prior art keywords
cell
core
battery
top cover
platform
Prior art date
Application number
PCT/CN2021/134327
Other languages
English (en)
French (fr)
Inventor
袁晓东
孙一舟
Original Assignee
无锡先导智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202120719584.3U external-priority patent/CN215184107U/zh
Priority claimed from CN202110376639.XA external-priority patent/CN113285112A/zh
Application filed by 无锡先导智能装备股份有限公司 filed Critical 无锡先导智能装备股份有限公司
Publication of WO2022213628A1 publication Critical patent/WO2022213628A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of battery manufacturing equipment, and in particular, to a bonding mechanism, a core assembling device and a core assembling method.
  • the traditional core merging device mainly makes the two battery cells with the first end facing upwards approach each other until the first end surface is attached to each other by turning over, so as to realize the combination of the two battery cells.
  • the position of the battery cells is easy to deviate during the flipping process of this method of core combination, which makes the alignment of the two battery cells after the core combination is poor, which affects the core combination effect.
  • a combining mechanism for combining a battery cell the battery core has a first end surface and a second end surface oppositely arranged along a first direction and a side surface connecting the first end surface and the second end surface, the combining mechanism include:
  • the core combination platform has a receiving surface for receiving the first battery core and the second battery core in sequence, the first end surface of the first battery core is away from the receiving surface, and the first end surface of the second battery core is away from the receiving surface.
  • One end face faces the receiving surface, the second end face of the first cell is supported on the receiving face, and the first end face of the second cell is placed on the first end face of the first cell the first end face;
  • a plurality of alignment pieces are arranged around the core-combining platform, and the plurality of alignment pieces can position the first cell through the side surface of the first cell, and pass the second cell through the side surface of the first cell.
  • the side faces position the second cell so that the side face of the first cell and the side face of the second cell are aligned.
  • the top cover extractor When the top cover extractor is located in the first position, the top cover extractor is used to extract the top cover, and when the top cover extractor is located in the second position, the extracted top cover and The first cell and the second cell are assembled and connected.
  • the cap extractor is further configured to be movable to a third position, the third position being located between the first position and the second position;
  • the top cover extractor moves from the first position to the third position, so that the top cover and the first cell are pre-installed connect;
  • the top cover extractor moves from the third position to the second position, so that the top cover and the first battery cell and the The second cell is assembled and connected.
  • At least one of the plurality of alignment pieces is an avoidance alignment element, and the avoidance alignment element and the top cover extraction element located at the second position are arranged at the joint.
  • the avoidance regular member is configured to be able to approach or move away from the core combination platform along the first direction;
  • the avoidance and alignment piece moves away from the core-merging platform along the first direction, so as to avoid the top cover.
  • the pressing member is configured to approach or move away from the core-merging platform along the first direction;
  • the pressing member When the pressing member is close to the core combining platform, it can abut against the second end surface of the second battery cell and press the first battery core and the second battery core.
  • it further includes a bottom plate, and the core-merging platform is elastically connected to the bottom plate along the first direction.
  • it further includes a turning assembly, the turning assembly is connected to the core merging platform and is configured to be able to drive the core merging platform to rotate around a rotation axis parallel to the third direction, the core merging platform can move between a fourth position and a fifth position when rotated;
  • the core combining platform When the core combining platform is located at the fourth position, it is used for accessing the first battery cell and the second battery core, so that the first battery core and the second battery core are combined. When the core combining platform is located at the fifth position, it is used for unloading the combined first battery cell and the second battery core;
  • the third direction is perpendicular to the first direction.
  • the turning assembly includes a rotating shaft and two side plates, the core-heavy platform is connected to the side plates through the rotating shaft, and the core-heavy platform is located between the two side plates between.
  • the turning assembly further includes a stopper and two stoppers, the stopper is fixedly arranged relative to the core-merging platform, and the two stoppers are fixed on the side two positions of the board;
  • the core-merging platform rotates to the fourth position, and when the stopper abuts against the other stopper , the core-merging platform rotates to the fifth position.
  • an embodiment of the present application further provides a core merging device, including a transport mechanism and the combination mechanism provided in any of the embodiments, and the transport mechanism is used to transport the first battery cell and the second battery cell to the core-heavy platform.
  • an embodiment of the present application also provides a method for combining cores, including: receiving a first battery cell, the first end face of the first battery core facing away from the receiving surface of the clutch core platform, and connecting the first battery core The second end face is placed on the receiving face, and the first end face and the second end face are oppositely arranged along the first direction;
  • the first end face of the second cell faces the receiving surface, and place the first end face of the second cell on the first end face of the first cell one end face;
  • a plurality of alignment pieces are abutted on the side surface of the first battery cell to position the first battery core, and abut the side surface of the second battery core to position the second battery core, so that the first battery core is positioned.
  • a side surface of a battery cell is aligned with a side surface of the second battery core, the plurality of alignment members are arranged around the core combining platform, and the side surface is connected to the first end surface and the second end surface.
  • the second battery cell further includes:
  • the top cover extractor with the top cover extracted is moved to a second position, so that the top cover is assembled and connected with the first cell and the second cell.
  • the method further includes:
  • the step of aligning the side surface of the first battery cell with the side surface of the second battery core includes:
  • the plurality of alignment pieces located in the positioning state abut against the side surface of the first battery cell and the side surface of the second battery core, so that the side surface of the first battery cell and the side surface of the second battery core are aligned.
  • the method further includes:
  • the step of moving the top cover extractor with the top cover extracted to the second position, so that the top cover is assembled and connected to the first battery cell and the second battery core includes:
  • the top cover extractor is moved from the third position to the second position to fit the top cover with the first and second cells.
  • the first battery cell and the second battery core are placed on the receiving surface of the core combining platform one by one.
  • the core combining platform is connected to the first cell
  • the first end face of the first cell faces away from the receiving surface
  • the second end face of the first cell is placed on the receiving surface.
  • the core-heavy platform is connected to the second cell
  • the first end face of the second cell faces the receiving surface.
  • the first end face of the second cell is placed on the first end face of the first cell so that the two The first end faces of the cells are bonded together.
  • a plurality of alignment parts position the first cell and the second cell, so that the side of the first cell and the side of the second cell are aligned, thereby Realize the integration of the two.
  • the alignment parts are used to align the positions of the combined first and second battery cells. Positioning can ensure good alignment of the sides of the two cells after the core is combined, thereby ensuring the effect of the core combination.
  • FIG. 1 is a front view of a combining mechanism in an embodiment of the application
  • Fig. 2 is a side view of the combining mechanism shown in Fig. 1;
  • Fig. 3 is the top view of the combining mechanism shown in Fig. 1;
  • FIG. 4 is a front view of a combining mechanism in an embodiment of the application.
  • Figure 5 is a side view of the combination mechanism shown in Figure 4.
  • Fig. 6 is a partial structural schematic diagram of the combining mechanism shown in Fig. 4;
  • FIG. 7 is a front view of a combining mechanism in an embodiment of the application.
  • FIG. 8 is a top view of the combining mechanism shown in FIG. 7;
  • FIG. 9 is a front view of a combining mechanism in an embodiment of the application.
  • Figure 10 is a top view of the combination mechanism shown in Figure 9;
  • FIG. 11 is a schematic diagram of a core-merging process of a bonding mechanism in an embodiment of the application.
  • FIG. 12 is a schematic flowchart of a core merging method in an embodiment of the present application.
  • Combination mechanism 10 core-healing platform 11; bottom plate 111; guide rod 112; elastic piece 113; stopper 114; Pressing piece 13; Top cover extracting piece 14; Turning assembly 15; Side plate 151; Rotating shaft 152; Limiting piece 153; Stopping piece 154; The first cell 21 ; the second cell 22 ; the top cover 30 ; the cover plate 31 ;
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • installed may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the combining mechanism 10 provided in the embodiment of the present application is used to combine the first battery cell 21 and the second battery cell 22 with the same appearance to realize the combination of the two.
  • each cell 20 has a first end face and a second end face opposite to each other along the first direction a, and a side surface connecting the first end face and the second end face.
  • the aligning means that the first end face of the first cell 21 and the first end face of the second cell 22 are attached to each other, and the side surface of the first cell 21 and the side surface of the second cell 22 are aligned.
  • each cell 20 extend along an extension direction and are connected end to end, and the side surfaces of the first battery cell 21 and the side surfaces of the second battery cells 22 are aligned, which means that the side surfaces of the first battery cell 21 and the side surfaces of the second battery cells 22 are in the same direction.
  • Each place in the extending direction is aligned in a one-to-one correspondence.
  • the extending direction of the side surface of each cell 20 may be circular, square, rectangular or polygonal. Understandably, the side surfaces of the cell 20 extend from the edge of the first end face of the cell 20 to the edge of the second end face of the cell 20 to connect the first end face and the second end face.
  • an embodiment of the present application provides a combining mechanism 10 , which includes a core-merging platform 11 and a plurality of regular parts 12 .
  • the core combining platform 11 has a receiving surface for receiving the first battery cell 21 and the second battery core 22 in sequence, the first end surface of the first battery core 21 faces away from the receiving surface, and the first end surface of the second battery core 22 faces the receiving surface.
  • the second end face of the first cell 21 is supported on the receiving surface, and the first end face of the second cell 22 is placed on the first end face of the first cell 21 .
  • a plurality of alignment parts 12 are arranged around the core-merging platform 11 , and the plurality of alignment elements 12 can position the first cell 21 through the side of the first cell 21 and position the second cell 22 through the side of the second cell 22 , so that the side surface of the first cell 21 and the side surface of the second cell 22 are aligned.
  • the first battery cell 21 and the second battery cell 22 are placed on the receiving surface of the core-combining platform 11 one by one.
  • the core combining platform 11 is connected to the first cell 21
  • the first end face of the first cell 21 faces away from the receiving surface, and at this time, the second end face of the first cell 21 is placed on the receiving surface.
  • the core combining platform 11 is connected to the second cell 22
  • the first end face of the second cell 22 faces the receiving surface.
  • the first end face of the second cell 22 is placed on the first end face of the first cell 21 .
  • the first end faces of the two battery cells 20 are attached to each other.
  • the plurality of alignment members 12 position the first cell 21 and the second cell 22 so that the side surfaces of the first cell 21 and the second cell The sides of the cores 22 are aligned, so as to realize the integration of the two cores.
  • the alignment member 12 is used to align the first battery cell 21 and the first battery cell 21 together.
  • the positioning of the second battery cell 22 can ensure that the alignment of the sides of the two battery cells after the cores is combined is good, thereby ensuring the core-combining effect.
  • the plurality of regular parts 12 include two first regular parts 121 and two second regular parts 122 .
  • the two first alignment parts 121 are arranged on opposite sides of the core-merging platform 11 along the second direction b, and are controlled to be close to or away from each other.
  • the two second normalizing members 122 are arranged on opposite sides of the core-merging platform 11 along the third direction c, and are controlled to approach each other or move away from each other.
  • the two first alignment members 121 are close to each other, they can abut on opposite sides of the first cell 21 along the second direction b, and can also abut on opposite sides of the second cell 22 along the second direction b.
  • the two second alignment parts 122 When the two second alignment parts 122 are close to each other, they can abut on the opposite sides of the first battery cell 21 along the third direction c, and can also abut on the opposite sides of the second battery core 22 along the third direction c.
  • the first direction a, the second direction b, and the third direction c are perpendicular to each other.
  • the two first alignment parts 121 are close to each other to align the first cell 21 and the second cell 22 with each other.
  • the two sides of the two in the second direction b are positioned at the same time.
  • the positions of the two side surfaces are corrected at the same time, so as to realize the positional positioning of the two battery cells 20 after bonding, so as to ensure a good core-bonding effect.
  • positioning the side surface of the first battery cell 21 and the side surface of the second battery core 22 from four directions has a good positioning effect.
  • the extension directions of both sides of the first cell 21 and the second cell 22 are rectangular, that is, the first cell 21 and the second cell 22 are rectangular parallelepipeds.
  • the second direction b is the short side direction of the first cell 21 and the second cell 22
  • the third direction c is the long side direction of the first cell 21 and the second cell 22
  • the first direction a is the thickness direction of the first cell 21 and the second cell 22 .
  • one of the two first regular parts 121 is fixedly arranged relative to the core-merging platform 11 , and the other is movably arranged relative to the core-merging platform 11 .
  • one of the two second regular parts 122 is fixedly arranged relative to the core-closing platform 11 , and the other is movably arranged relative to the core-closing platform 11 .
  • the combining mechanism 10 also includes a driving member (eg, an air cylinder) for driving the alignment member 12 to move, and details are not described here.
  • the regular member 12 may be a block-shaped, plate-shaped or roller-shaped member.
  • the coupling mechanism 10 further includes a cap extractor 14 that is controlled to move between a first position and a second position.
  • a cap extractor 14 that is controlled to move between a first position and a second position.
  • the top cover extractor 14 is used to extract the top cover 30, and when the top cover extractor 14 is located at the second position, the extracted top cover 30 and the first battery cell 21 and the first The two battery cells 22 are assembled and connected.
  • the top cover extractor 14 moves to the first position and extracts the top cover 30 . After the first cell 21 and the second cell 22 are combined, the top cover extractor 14 moves to the second position, and the top cover 30 is assembled and connected to the first cell 21 and the second cell 22 . The assembled and connected top cover 30 , the first cell 21 and the second cell 22 are welded together by welding.
  • the combining mechanism 10 can not only realize core assembling, but also realize accurate assembly and connection of the first battery cell 21 and the second battery core 22 with the top cover 30 after the core assembling.
  • the top cover extractor 14 may be a component capable of extracting the top cover 30, such as a gripper, a suction cup, or the like.
  • the combining mechanism 10 further includes a top cover extracting driver, which is connected to and drives the top cover extractor 14 to move toward the core-merging platform 11, so that the top cover 30 is moved to connect with the first battery cell 21 and the second battery cell. 22 Assembly positions.
  • the top cover extraction driving member may be a driving member such as an air cylinder, an electric cylinder, or the like.
  • the top cover extractor 14 is controlled to move along the second direction b, and when the top cover 30 approaches the core-heavy platform 11 along the second direction b, the side of the top cover 30 facing the core-heavy platform 11 can align with the first The cell 21 and the second cell 22 are connected on the same side. At this time, the top cover extractor 14 moves in a straight line, and the moving distance is short, which can make the structure of the combining mechanism 10 more compact.
  • each cell 20 has a mating surface for mating with the top cover 30 , and the mating surface is the side of the cell 20 .
  • the first cell 21 and the second cell 22 are mated.
  • the faces are on the same side and aligned.
  • the top cover 30 is assembled and connected with the first cell 21 and the second cell 22 , which means that the top cover 30 is connected with the mating surface of the first cell 21 and the mating surface of the second cell 22 .
  • the specific assembly and connection method of the top cover 30 with the first battery cell 21 and the second battery cell 22 depends on the specific structure of the battery cell 20 and the specific structure of the top cover 30 .
  • the structure of the cell 20 is specifically limited.
  • the top cover 30 includes a cover plate 31 and two side covers 32 protruding from the same side of the cover plate 31 , and the two side covers 32 are arranged opposite to each other along the third direction c and are extracted by the top cover
  • the side cover 32 of the top cover 30 extracted from the component 14 faces the core-merging platform 11 .
  • the first cell 21 and the second cell 22 both include positive and negative electrodes protruding from the sides.
  • One of the two side covers 32 is used to connect the positive terminal of the first cell 21 and the positive terminal of the second cell 22
  • the other of the two side covers 32 is used to connect the negative terminal of the first cell 21 ear and the negative ear of the second cell 22 .
  • the top cover 30 is assembled and connected to the first battery cell 21 and the second battery cell 22, which means that one side cover 32 is connected to the two positive electrodes, the other side cover 32 is connected to the two negative electrodes, and the cover plate 31 It is connected to the mating surfaces of the first battery cell 21 and the second battery cell 22 .
  • first battery core 21 and the second battery core 22 each have a first side surface and a second side surface opposite to each other along the third direction c, each first side surface is protruded with a positive electrode lug, and each second side surface is protruded with a positive electrode lug.
  • the mating surface of the first cell 21 and the mating surface of the second cell 22 are located in the second direction b and face the cover plate 31 . After the first cell 21 and the second cell 22 are combined, a slot is formed between the two positive tabs and between the two negative tabs, and the slot extends along the second direction b.
  • each tab of each cell 20 may also be protruded on the mating surface, which is not limited herein.
  • the cover plate 31 abuts the mating surface of the first cell 21 and the mating surface of the second cell 22 , and each side cover 32 Insert into the corresponding slot.
  • the assembly process is: when the top cover 30 moves to the second position following the top cover extractor 14, the side covers 32 on both sides of the top cover 30 are gradually inserted into the corresponding slots until the cover plate 31 and the two mating surfaces abut.
  • the cap extractor 14 is also configured to be movable to a third position, the third position being located between the first position and the second position.
  • the top cover extractor 14 moves from the first position to the third position, so that the top cover 30 is pre-assembled and connected to the first battery cell 21 .
  • the top cover extractor 14 moves from the third position to the second position, so that the top cover 30 is assembled and connected to the first cell 21 and the second cell 22 .
  • the working process of the combining mechanism 10 is as follows: first, the core merging platform 11 receives the first battery cell 21 , and the alignment member 12 positions the first battery cell 21 . Then, the top cover extractor 14 is moved from the first position to the third position, so that the extracted top cover 30 is pre-assembled and connected to the first battery cell 21 . Then, the core merging platform 11 receives the second battery cell 22 , and the alignment member 12 uniformly positions the first battery cell 21 and the second battery cell 22 . Finally, the top cover extractor 14 is moved from the third position to the second position, so that the top cover 30 is assembled and connected with the first cell 21 and the second cell 22 .
  • the top cover 30 is assembled in two steps. Compared with the one-step installation, it can avoid that the two tabs on the first cell 21 and the second cell 22 , which are arranged on the same side, obstruct the side cover 32 because they are close to each other. Entering the slot can also reduce the mutual wear between the top cover 30 and the first battery cell 21 and the second battery cell 22 during the assembly process.
  • top cover 30 when the top cover 30 is pre-assembled and connected to the first battery cell 21, a part of each side cover 32 is connected to the positive and negative electrodes of the first battery cell 21 respectively, and the cover plate 31 of the top cover 30 is connected to the first battery cell 21. There is a space between the mating surfaces of a cell 21 .
  • the specific pre-installed connection method between the top cover 30 and the first battery cell 21 depends on the specific structure of the battery cell 20 and the specific structure of the top cover 30 . structure for specific restrictions.
  • At least one of the plurality of regular members 12 is an avoidance regular member 123 , and the avoidance regular member 123 is arranged with the top cover extraction member 14 located at the second position.
  • the avoidance-regulating member 123 is configured to be able to approach or move away from the core-merging platform 11 along the first direction a.
  • the avoidance and alignment member 123 moves away from the core-merging platform 11 along the first direction a, so as to avoid the top cover 30 .
  • the top cover extractor 14 moves toward the second position for extracting the top cover 30
  • the top cover extractor 14 moves in a plane perpendicular to the first direction a.
  • the avoidance and alignment member 123 moves away from the core-merging platform 11 along the first direction a, and the avoidance and alignment member 123 does not interfere with the top cover 30 , so that the top cover 30
  • the mating surfaces of the respective cells 20 can be smoothly connected.
  • the avoidance and alignment member 123 is used to position the mating surface of the first cell 21 and the mating surface of the second cell 22 during actual operation.
  • the top cover 30 is used instead of the avoidance and alignment member 123 to position the mating surface of the first cell 21 and the mating surface of the second cell 22 .
  • the avoidance regulating member 123 is connected with the first avoidance driving member and the second avoidance driving member.
  • the first avoidance driving member is used for driving the avoidance regulating member 123 to move along the first direction a, so as to avoid the top cover 30 .
  • the second avoidance driving member is used to drive the avoidance alignment member 123 to move along the second direction b to abut against the mating surface of the first cell 21 and the mating surface of the second cell 22 to achieve positioning of the mating surfaces.
  • both the first avoidance driving member and the second avoidance driving member may be driving members such as air cylinders, electric cylinders, etc., which are not specifically limited.
  • the combining mechanism 10 further includes a pressing member 13 , and the pressing member 13 is configured to approach or move away from the core-merging platform 11 along the first direction a.
  • the pressing member 13 When the pressing member 13 is close to the core-merging platform 11 , it can abut against the second end surface of the second cell 22 and press the first cell 21 and the second cell 22 .
  • the pressing member 13 is close to the core combining platform 11 and pressed against the second cell 22, so that the second cell 22 is
  • the first end face and the first end face of the second battery cell 22 can be tightly attached, which is convenient for maintaining the stability of the first battery cell 21 and the second battery cell 22 in the combined state, and also facilitates the top cover 30 and the first battery cell.
  • the core 21 and the second cell 22 are assembled in place.
  • the pressing member 13 may be a block-shaped member, a plate-shaped member, a roller or the like. It can be understood that the combining mechanism 10 further includes a pressing driving member, which is connected to and drives the pressing member 13 to move.
  • the pressing driving member may be a driving member such as an electric cylinder or an air cylinder, which is not limited herein.
  • the combining mechanism 10 further includes a bottom plate 111 , and the core-merging platform 11 is elastically connected to the bottom plate 111 along the first direction a.
  • the core combining platform 11 can play a buffering role to prevent the pressing member 13 from rigidly contacting the second battery cell 22 and damaging the second battery cell 22 .
  • the combining mechanism 10 further includes a guide rod 112 , an elastic member 113 and a stopper 114 .
  • the bottom plate 111 is provided with a through hole, and the guide rod 112 passes through the through hole and can move along the through hole.
  • One end of the guide rod 112 is connected to the core-heavy platform 11, the other end of the guide rod 112 is connected to the stopper 114, the elastic piece 113 is sleeved on the guide rod 112, and connects the stopper 114 and the bottom plate 111, and the elastic piece 113 is used to provide the The force of the core platform 11 away from the bottom plate 111 .
  • the core combining platform 11 moves toward the bottom plate 111 and drives the guide rod 112 to move along the through hole, so that the stopper 114 is away from the bottom plate 111 and the elastic member 113 is stretched.
  • the elastic member 113 recovers and pulls the stopper 114 close to the bottom plate 111 , driving the core combining platform 11 away from the bottom plate 111 , so that the core combining platform 11 returns to the initial position.
  • the force generated after the elastic member 113 is stretched can press the second battery cell 22 on the pressing member 13 .
  • the combining mechanism 10 further includes a platform driving member, and the platform driving member is connected to the core-merging platform 11 for driving the core-merging platform 11 to move between the initial position and the unloading position.
  • the platform driving member drives the core-forming platform 11 to move to the initial position.
  • the reclaiming mechanism firstly picks up the first battery cell 21 and the second battery cell on the core-merging platform 11.
  • the core 22 and the top cover 30 are assembled and connected to form an assembly member, and the platform driver drives the core-merging platform 11 to move to the unloading position. At this time, the core-merging platform 11 is far away from the assembly member, which is convenient for the reclaiming mechanism to take materials.
  • the platform driving member drives the core-merging platform 11 to move along the first direction a, and the core-merging platform 11 at the unloading position is farther away from the pressing member 13 than the core-merging platform 11 at the initial position. In this way, the structure of the whole machine is compact.
  • the platform driving member can be an air cylinder or an electric cylinder.
  • the driving end of the platform driver can retract a certain distance along with the movement of the core-core platform 11 , and is not rigidly connected to the core-core platform 11 .
  • the platform driving member is an air cylinder
  • the piston rod connected to the core-heavy platform 11 can retract a certain distance when the pressing member 13 exerts pressure on the core-heavy platform 11 .
  • a concave groove is provided on the receiving surface of the core-merging platform 11 , and the groove penetrates the side surface of the core-merging platform 11 .
  • the setting of the groove is convenient for the reclaiming mechanism to reclaim the material.
  • the combining mechanism 10 further includes a turning assembly 15 , the turning assembly 15 is connected to the core-heavy platform 11 and is configured to drive the core-heavy platform 11 around a direction parallel to the third direction c
  • the core-merging platform 11 can move between the fourth position and the fifth position when rotating.
  • the core merging platform 11 is at the fourth position, it is used to access the first battery cell 21 and the second battery cell 22 so that the first battery cell 21 and the second battery cell 22 are combined.
  • the core merging platform 11 is at the fifth position When in position, it is used for blanking the combined first cell 21 and the second cell 22, and the third direction c is perpendicular to the first direction a.
  • the core combining platform 11 is rotated to the fourth position, it is used for feeding and combining the battery cells 20 .
  • the core-merging platform 11 is rotated to the fifth position, it is used for blanking.
  • the transport mechanism for transporting the first battery cell 21 and the second battery cell 22 to the core-merging platform 11 and the reclaiming mechanism for taking out the assembled components after core-merging can be set at different positions, and the two The movement paths of the users do not interfere with each other, which facilitates the reclaiming of the material by the reclaiming mechanism to send the assembly components to the downstream equipment.
  • the centering platform 11 located in the fourth position is switched to the fifth position after being rotated by 90 degrees.
  • the turning assembly 15 includes a rotating shaft 152 and two side plates 151 , the core-merging platform 11 is connected to the side plates 151 through the rotating shaft 152 , and the core-merging platform 11 is located between the two side plates 151 .
  • the turning assembly 15 further includes a stopper 154 and two limiters 153 , the stopper 154 is fixedly disposed relative to the core-merging platform 11 , and the two limiters 153 are fixed at two positions of the side plate 151 .
  • the stopper 154 abuts against one of the limiting pieces 153, the core-merging platform 11 rotates to the fourth position, and when the stopper 154 abuts against the other limiting piece 153, the core-merging platform 11 rotates to the fifth position.
  • the stopper 154 can abut against the limiting member 153 to restrict the core-merging platform 11 from continuing to rotate, indicating that the core-merging platform 11 has been rotated in place. In this way, excessive rotation of the core-merging platform 11 can be prevented, and the positional accuracy of the core-merging platform 11 can be improved.
  • the two limiting members 153 are disposed on the rotating shaft 152 at intervals along the circumferential direction, and the blocking member 154 is disposed on the side plate 151 .
  • the stopper 154 may be a bolt, and the stopper 153 may be a stopper.
  • the alignment member 12 is used to align the first end face of the first cell 21. Positioning the positions of the battery cells 21 and the second battery cells 22 can ensure that the alignment of the sides of the two battery cells is good after the cores are combined, thereby ensuring the core combination effect.
  • an embodiment of the present application also provides a core merging device, which includes a transport mechanism and the combining mechanism 10 provided in any of the above embodiments, and the transport mechanism is used to transport the first battery cell 21 and the second battery cell 22 to the Merging platform 11 . Since the core-merging device includes the core-merging platform 11 described above, it has all the beneficial effects in the above-mentioned embodiments, which will not be repeated here.
  • the conveying mechanism may be a manipulator or the like, which is not limited here.
  • the transportation process of the transportation mechanism is to first transport the first battery cell 21 to the receiving surface, and then transport the second battery core 22 to the first battery core 21 .
  • an embodiment of the present application further provides steps of a core-merging method performed by the combining mechanism 10 , and the core-merging method includes the following steps:
  • the first end face of the first cell 21 faces away from the receiving surface of the clutch core platform 11, and the second end face of the first cell 21 is placed on the receiving surface, the first end face and the second end face Relatively arranged along the first direction a;
  • the combining mechanism 10 includes a core-merging platform 11 and a plurality of regular parts 12 , and the multiple regular parts 12 are arranged around the core-merging platform 11 .
  • the core combination process of the combination mechanism 10 is as follows: the core combination platform 11 first receives the first battery cell 21 , the first end surface of the first battery core 21 faces away from the receiving surface of the clutch core platform 11 , and the second end surface of the first battery core 21 placed on the receiving surface.
  • the core combining platform 11 then receives the second cell 22 , and the first end face of the second cell 22 faces the receiving surface, and the first end face of the second cell 22 is placed on the first end face of the first cell 21 .
  • the plurality of alignment pieces 12 abut the side surfaces of the first battery cells 21 and the side surfaces of the second battery cells 22 to position the first battery cells 21 and the second battery cells 22 so that the first battery cells 21 and the second battery cells 21 and 22 The sides of the core 22 are aligned.
  • the alignment member 12 is used to align the positions of the first cell 21 and the second cell 22 after the cores are assembled. Positioning can ensure that the alignment of the sides of the two cells after the core is combined is good, thereby ensuring the effect of the core combination.
  • the plurality of alignment members 12 are abutted on the side surface of the first cell 21 to position the first cell 21 , and are abutted against the side surface of the second cell 22 to position the second cell 22 , After the step S3 of aligning the side surface of the first battery cell 21 with the side surface of the second battery core 22, the method further includes:
  • the coupling mechanism 10 further includes a cap extractor 14 for extracting the cap 30, the cap extractor 14 being controlled to move between the first position and the second position.
  • the cap extractor 14 When the top cover extractor 14 is in the first position, it is used to extract the top cover 30, and when the top cover extractor 14 is in the second position, the extracted top cover 30 is combined with the first battery cell 21 and the second battery cell. 22 Assembly connections. After step S3 is performed, it indicates that the first battery cell 21 and the second battery cell 22 have been combined. At this time, the extracting member from which the top cover 30 is extracted is driven to move to the second position, so that the top cover 30 is assembled and connected to the combined first cell 21 and the second cell 22 .
  • the top cover 30 can be accurately assembled with the first battery cell 21 and the second battery cell 22 after the cores are combined. In this way, not only can the cores be combined, but also the first battery cells 21 and the second battery cells 22 can be accurately assembled and connected to the top cover 30 after the cores are combined.
  • the step of moving the top cover extractor 14 with the top cover 30 extracted to the second position it also includes moving the top cover extractor 14 to the first position to extract the top cover 30 .
  • each cell 20 has a mating surface for mating with the top cover 30 , and the mating surface is the side of the cell 20 .
  • the first cell 21 and the second cell 22 are mated.
  • the faces are on the same side and aligned.
  • the top cover 30 is assembled and connected with the first cell 21 and the second cell 22 , which means that the top cover 30 is connected with the mating surface of the first cell 21 and the mating surface of the second cell 22 .
  • the specific assembly and connection method of the top cover 30 with the first battery cell 21 and the second battery cell 22 depends on the specific structure of the battery cell 20 and the specific structure of the top cover 30 .
  • the structure of the cell 20 is specifically limited.
  • the top cover 30 includes a cover plate 31 and two side covers 32 protruding from the same side of the cover plate 31 , and the two side covers 32 are arranged opposite to each other along the third direction c, and the two side covers 32 are extracted by the top cover extractor 14 .
  • the side cover 32 of the top cover 30 faces the core-merging platform 11 .
  • Both the first battery cell 21 and the second battery core 22 include a positive electrode tab and a negative electrode tab protruding from the side surface.
  • One of the two side covers 32 is used to connect the positive terminal of the first cell 21 and the positive terminal of the second cell 22
  • the other of the two side covers 32 is used to connect the negative terminal of the first cell 21 ear and the negative ear of the second cell 22 .
  • the top cover 30 is assembled and connected to the first battery cell 21 and the second battery cell 22, which means that one side cover 32 is connected to the two positive electrodes, the other side cover 32 is connected to the two negative electrodes, and the cover plate 31 It is connected to the mating surfaces of the first battery cell 21 and the second battery cell 22 .
  • first battery core 21 and the second battery core 22 each have a first side surface and a second side surface opposite to each other along the third direction c, each first side surface is protruded with a positive electrode lug, and each second side surface is protruded with a positive electrode lug.
  • the mating surface of the first cell 21 and the mating surface of the second cell 22 are located in the second direction b and face the cover plate 31 . After the first cell 21 and the second cell 22 are combined, a slot is formed between the two positive tabs and between the two negative tabs, and the slot extends along the second direction b.
  • each tab of each cell 20 may also be protruded on the mating surface, which is not limited herein.
  • the cover plate 31 abuts the mating surface of the first cell 21 and the mating surface of the second cell 22 , and each side cover 32 Insert into the corresponding slot.
  • the assembly process is: when the top cover 30 moves to the second position following the top cover extractor 14, the side covers 32 on both sides of the top cover 30 are gradually inserted into the corresponding slots until the cover plate 31 and the two mating surfaces abut.
  • the method further includes:
  • a plurality of alignment pieces 12 are abutted on the side surface of the first cell 21 to position the first cell 21 , and are abutted against the side surface of the second cell 22 to position the second cell 22 , so that the first cell 22 is positioned.
  • the step S3 of aligning the side surface of the core 21 with the side surface of the second battery core 22 includes:
  • the plurality of alignment parts 12 can be switched between the positioning state and the non-positioning state.
  • the plurality of alignment elements 12 When the plurality of alignment elements 12 are in the positioning state, the plurality of alignment elements 12 can be aligned on the core-merging platform 11 The side surfaces of the first battery cells 21 and the side surfaces of the second battery cells 22 located on the core combining platform 11 are positioned.
  • the alignment elements 12 When the alignment elements 12 are in the non-positioning state, the alignment elements 12 can release the first battery cells 21 located on the core-combining platform 11 and the second battery cells 22 located on the core-combining platform 11 .
  • the core combining platform 11 After the core combining platform 11 receives the first battery cell 21 , the plurality of alignment elements 12 are switched to the positioning state to position the first battery cell 21 . Then, the plurality of alignment members 12 are switched to the non-positioning state, and the first battery cells 21 are released to facilitate subsequent placement of the second battery cells 22 . Then, the core combining platform 11 receives the second cell 22 , and the second cell 22 is placed on the first cell 21 . Finally, the plurality of alignment elements 12 are switched to the positioning state, and the first cell 21 and the second cell 22 are positioned uniformly.
  • the positioning of the first battery cell 21 after the first battery cell 21 is accessed is helpful to speed up the subsequent unified positioning.
  • the method further includes:
  • the step S4 of moving the top cover extractor 14 with the top cover 30 extracted to the second position along the second direction b, so that the top cover 30 is assembled and connected to the first battery cell 21 and the second battery cell 22 includes: :
  • the cap extractor 14 is also configured to be movable to a third position, which is located between the first position and the second position. After the core merging platform 11 receives the first battery cell 21 , the top cover extractor 14 moves from the first position to the third position, so that the top cover 30 is pre-assembled and connected to the first battery cell 21 . After the core combining platform 11 receives the second cell 22 , the top cover extractor 14 moves from the third position to the second position, so that the top cover 30 is assembled and connected to the first cell 21 and the second cell 22 .
  • the plurality of alignment members 12 are in a non-positioning state. After the core merging platform 11 is connected to the first cell 21, the plurality of alignment members 12 are switched from the non-positioning state to the positioning state, and the first cell 21 is positioned. Then, the plurality of alignment members 12 are switched from the positioning state to the non-positioning state, so as to release the first battery cell 21 . After that, the top cover extractor 14 is moved from the first position to the third position, and the top cover 30 is pre-assembled and connected to the first battery cell 21 . Then, the merging platform 11 receives the second cell 22 and places the second cell 22 on the first cell 21 .
  • the plurality of alignment elements 12 are switched from the non-positioning state to the positioning state to position the first cell 21 and the second cell 22 .
  • the top cover extractor 14 is moved from the third position to the second position, and the top cover 30 is assembled and connected with the first cell 21 and the second cell 22 in place.
  • the top cover 30 is assembled in two steps. Compared with the one-step installation, it can avoid that the two tabs on the first cell 21 and the second cell 22 , which are arranged on the same side, obstruct the side cover 32 because they are close to each other. Entering the slot can also reduce the mutual wear between the top cover 30 and the first battery cell 21 and the second battery cell 22 during the assembly process.
  • top cover 30 when the top cover 30 is pre-assembled and connected to the first battery cell 21, a part of each side cover 32 is connected to the positive and negative electrodes of the first battery cell 21 respectively, and the cover plate 31 of the top cover 30 is connected to the first battery cell 21. There is a space between the mating surfaces of a cell 21 .
  • the specific pre-installed connection method between the top cover 30 and the first battery cell 21 depends on the specific structure of the battery cell 20 and the specific structure of the top cover 30 . structure for specific restrictions.
  • the method further includes: moving the top cover extractor 14 to the first position, and extracting the top cover 30, at the top cover On the moving path of the extractor 14, the third position is located between the first position and the second position. In this way, the top cover extractor 14 can be made to extract the top cover 30 .
  • step S3 and step S4 also include:
  • At least one of the plurality of alignment parts 12 is an avoidance alignment element 123, and the avoidance alignment element 123 and the top cover extraction element 14 located at the second position are arranged on the same side of the core-merging platform 11, and the avoidance alignment element 123 and the top cover extraction element 14 located at the second position are arranged on the same side of the core-merging platform 11.
  • the regular member 123 is configured to be able to approach or move away from the core-merging platform 11 along the first direction a.
  • the avoidance and alignment member 123 moves away from the core-merging platform 11 along the first direction a, so as to avoid the top cover 30 .
  • the top cover extractor 14 moves toward the second position for extracting the top cover 30
  • the top cover extractor 14 moves in a plane perpendicular to the first direction a.
  • the avoidance and alignment member 123 moves away from the core-merging platform 11 along the first direction a, and the avoidance and alignment member 123 does not interfere with the top cover 30 , so that the top cover 30
  • the mating surfaces of the respective cells 20 can be smoothly connected.
  • the avoidance and alignment member 123 is used to position the mating surface of the first cell 21 and the mating surface of the second cell 22 during actual operation.
  • the top cover 30 is used instead of the avoidance and alignment member 123 to position the mating surface of the first cell 21 and the mating surface of the second cell 22 .
  • step S4 it also includes:
  • the combining mechanism 10 further includes a pressing member 13, and the pressing member 13 is configured to approach or move away from the core-merging platform 11 along the first direction a.
  • the pressing member 13 When the pressing member 13 is close to the core-merging platform 11 , it can abut against the second end surface of the second cell 22 and press the first cell 21 and the second cell 22 .
  • the pressing member 13 is close to the core combining platform 11 and pressed against the second cell 22, so that the second cell 22 is
  • the first end face and the first end face of the second cell 22 can be tightly attached, which is convenient for maintaining the stability of the first cell 21 and the second cell 22 in the state of being combined, and it is also convenient for the top cover 30 to be connected to the core after the core is combined.
  • the first cell 21 and the second cell 22 are assembled in place.
  • the first battery cell 21 and the second battery cell are aligned with the regular member 12 Positioning at the position of 22 can ensure that the side alignment of the two cells after the core is well aligned, thereby ensuring the effect of the core.

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Abstract

本申请涉及一种结合机构、合芯装置和合芯方法。该结合机构包括:合芯平台及多个规正件。合芯平台具有用于依次承接第一电芯和第二电芯的承接面;多个规正件围绕合芯平台布置,以使得第一电芯的侧面和第二电芯的侧面对齐。能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。

Description

结合机构、合芯装置及合芯方法
相关申请
本申请要求2021年04月08日申请的,申请号为202110376639.X,名称为“结合机构、合芯装置及合芯方法”;2021年04月08日申请的,申请号为202120719584.3,名称为“结合机构及合芯装置”的中国专利申请的优先权,在此将其全文引入作为参考。
技术领域
本申请涉及电池制造设备技术领域,特别是涉及一种结合机构、合芯装置及合芯方法。
背景技术
传统合芯装置主要是通过翻转的方式使得第一端面朝上的两个电芯相互靠近至第一端面贴合,实现两个电芯的结合。这种合芯方式在翻转过程中电芯位置易偏离,使得合芯后两个电芯的对齐度差,影响合芯效果。
发明内容
基于此,有必要针对现有技术中合芯装置因合芯后两个电芯的对齐度差引起的合芯效果不好的问题,提供一种改善上述缺陷的结合机构、合芯装置及合芯方法。
一种结合机构,用于结合电芯,所述电芯具有沿第一方向相对设置的第一端面和第二端面及连接所述第一端面和所述第二端面的侧面,所述结合机构包括:
合芯平台,具有用于依次承接第一电芯和第二电芯的承接面,所述第一电芯的所述第一端面背离所述承接面,所述第二电芯的所述第一端面朝向所述承接面,所述第一电芯的所述第二端面支撑于所述承接面,所述第二电芯的所述第一端面置于所述第一电芯的所述第一端面;及
多个规正件,围绕所述合芯平台布置,所述多个规正件能够通过所述第一 电芯的所述侧面定位所述第一电芯,并通过所述第二电芯的所述侧面定位所述第二电芯,以使得所述第一电芯的所述侧面和所述第二电芯的所述侧面对齐。
在其中一个实施例中,还包括顶盖提取件,所述顶盖提取件受控在第一位置和第二位置之间移动;
当所述顶盖提取件位于所述第一位置时,所述顶盖提取件用于提取顶盖,当所述顶盖提取件位于所述第二位置时,被提取的所述顶盖与所述第一电芯和所述第二电芯装配连接。
在其中一个实施例中,所述顶盖提取件还被构造为能够移动至第三位置,所述第三位置位于所述第一位置和所述第二位置之间;
在所述合芯平台接取所述第一电芯后,所述顶盖提取件从所述第一位置移动到所述第三位置,使得所述顶盖与所述第一电芯预装连接;
在所述合芯平台接取所述第二电芯后,所述顶盖提取件从所述第三位置移动至所述第二位置,以使得所述顶盖与所述第一电芯和所述第二电芯装配连接。
在其中一个实施例中,所述多个规正件中的至少一者为避让规正件,所述避让规正件与位于所述第二位置的所述顶盖提取件布置于所述合芯平台的同一侧,所述避让规正件被构造为能够沿所述第一方向靠近或远离所述合芯平台;
在所述顶盖提取件朝向所述第二位置移动时,所述避让规正件沿所述第一方向远离所述合芯平台,以避让所述顶盖。
在其中一个实施例中,还包括抵压件,所述抵压件被构造为沿所述第一方向靠近或远离所述合芯平台;
当所述抵压件靠近所述合芯平台时,能够抵靠于所述第二电芯的所述第二端面,并压紧第一电芯和所述第二电芯。
在其中一个实施例中,还包括底板,所述合芯平台沿所述第一方向弹性连接于所述底板。
在其中一个实施例中,还包括翻转组件,所述翻转组件连接于所述合芯平台,且被构造为能够驱动所述合芯平台绕与第三方向平行的转轴转动,所述合芯平台在转动时能够在第四位置和第五位置之间移动;
当所述合芯平台位于所述第四位置时,用于接取所述第一电芯和所述第二电芯,以使得所述第一电芯和所述第二电芯结合,当所述合芯平台位于所述第五位置时,用于供结合后的所述第一电芯和所述第二电芯下料;
所述第三方向与所述第一方向垂直。
在其中一个实施例中,所述翻转组件包括转轴和两个侧板,所述合芯平台通过所述转轴连接于所述侧板上,且所述合芯平台位于两个所述侧板之间。
在其中一个实施例中,所述翻转组件还包括挡位件和两个限位件,所述挡位件相对所述合芯平台固定设置,两个所述限位件固设于所述侧板的两个位置;
当所述挡位件与其中之一的所述限位件相抵时,所述合芯平台转动到所述第四位置,当所述挡位件与其中至另一的所述限位件相抵时,所述合芯平台转动到所述第五位置。
另外,本申请一实施例还提供了一种合芯装置,包括搬运机构和任一实施例提供的结合机构,所述搬运机构用于将所述第一电芯和所述第二电芯搬运至所述合芯平台。
另外,本申请一实施例还提供了一种合芯方法,包括:接取第一电芯,所述第一电芯的第一端面背离合芯平台的承接面,将所述第一电芯的第二端面置于所述承接面,所述第一端面和所述第二端面沿第一方向相对设置;
接取第二电芯,所述第二电芯的所述第一端面朝向所述承接面,将所述第二电芯的所述第一端面置于所述第一电芯的所述第一端面;
将多个规正件抵接于所述第一电芯的侧面以定位所述第一电芯,并抵接所述第二电芯的侧面以定位所述第二电芯,使得所述第一电芯的侧面和所述第二电芯的侧面对齐,所述多个规正件围绕所述合芯平台布置,所述侧面连接所述第一端面和所述第二端面。
在其中一个实施例中,在所述将多个规正件抵接于所述第一电芯的侧面以定位所述第一电芯,并抵接所述第二电芯的侧面以定位所述第二电芯,使得所述第一电芯的侧面和所述第二电芯的侧面对齐的步骤之后,还包括:
将提取有顶盖的顶盖提取件移动到第二位置,以使得所述顶盖与所述第一电芯和所述第二电芯装配连接。
在其中一个实施例中,在所述将所述第一电芯的第二端面置于所述承接面的步骤之后,还包括:
将所述多个规正件切换到定位状态,以定位所述第一电芯,处于所述定位状态的所述多个规正件抵接于位于所述合芯平台上的所述第一电芯的所述侧面;
将所述多个规正件切换到非定位状态,以松开所述第一电芯,处于非定位状态的所述多个规正件至少远离位于所述合芯平台上的所述第一电芯的所述侧面的相交两侧;
相应地,所述将多个规正件抵接于所述第一电芯的侧面以定位所述第一电芯,并抵接所述第二电芯的侧面以定位所述第二电芯,使得所述第一电芯的侧面和所述第二电芯的侧面对齐的步骤,包括:
将所述多个规正件切换到定位状态,位于所述定位状态的所述多个规正件抵接于与所述第一电芯的侧面和所述第二电芯的所述侧面,以使得所述第一电芯的侧面和所述第二电芯的侧面对齐。
在其中一个实施例中,在将所述多个规正件切换到定位状态,以定位所述第一电芯的步骤之后,还包括:
将提取有所述顶盖的所述顶盖提取件移动到第三位置,以使得所述顶盖与所述第一电芯预装连接,所述第三位置相较于所述第二位置远离所述合芯平台;
相应地,所述将提取有顶盖的顶盖提取件移动到第二位置,以使得顶盖与第一电芯和第二电芯装配连接的步骤,包括:
将所述顶盖提取件从所述第三位置移动到所述第二位置,以使得所述顶盖与所述第一电芯和所述第二电芯装配连接。
上述结合机构,在实际作业时,第一电芯和第二电芯逐个被放置于合芯平台的承接面上。在合芯平台接取到第一电芯时,第一电芯的第一端面背离承接面,此时将第一电芯的第二端面放置于承接面上。在合芯平台接取到第二电芯时,第二电芯的第一端面朝向承接面,此时将第二电芯的第一端面放置于第一电芯的第一端面上,使得两个电芯的第一端面贴合。在第一电芯与第二电芯贴合后,多个规正件对第一电芯和第二电芯进行定位,以使得第一电芯的侧面和 第二电芯的侧面对齐,从而实现两者的合芯。与现有技术相比,将第二电芯的第一端面叠放于第一电芯的第一端面后,利用规正件对合芯后的第一电芯和第二电芯的位置进行定位,能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据公开的附图获得其他的附图。
图1为本申请一实施例中的结合机构的正视图;
图2为图1所示的结合机构的侧视图;
图3为图1所示的结合机构的俯视图;
图4为本申请一实施例中的结合机构的正视图;
图5为图4所示的结合机构的侧视图;
图6为图4所示的结合机构的部分结构示意图;
图7为本申请一实施例中的结合机构的正视图;
图8为图7所示的结合机构的俯视图;
图9为本申请一实施例中的结合机构的正视图;
图10为图9所示的结合机构的俯视图;
图11为本申请一实施例中的结合机构的合芯过程示意图;
图12为本申请一实施例中的合芯方法的流程示意图。
附图标记说明:
结合机构10;合芯平台11;底板111;导杆112;弹性件113;挡块114;规正件12;第一规正件121;第二规正件122;避让规正件123;抵压件13;顶盖提取件14;翻转组件15;侧板151;转轴152;限位件153;挡位件154;第一方向a;第二方向b;第三方向c;电芯20;第一电芯21;第二电芯22;顶盖30;盖板31;侧盖32。
具体实施方式
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可 以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
本申请实施例提供的结合机构10,用于将外观相同的第一电芯21和第二电芯22结合实现两者的合芯。其中,各个电芯20均具有沿第一方向a相对设置的第一端面和第二端面、以及连接第一端面和第二端面的侧面。合芯是指将第一电芯21的第一端面与第二电芯22的第一端面相互贴合,并使第一电芯21的侧面和第二电芯22的侧面对齐。其中,各个电芯20的侧面沿一延伸方向延伸并首尾连接,第一电芯21的侧面和第二电芯22的侧面对齐,是指第一电芯21侧面与第二电芯22侧面在该延伸方向上的各处一一对应对齐。其中,各个电芯20侧面的延伸方向可以呈圆形、正方形、长方形或者多边形等。可以理解地,电芯20的侧面自电芯20第一端面的边缘各处延伸至电芯20第二端面的边缘各处,以连接第一端面和第二端面。
请参阅图1、图2和图3,本申请一实施例中提供了一种结合机构10,包括合芯平台11及多个规正件12。合芯平台11具有用于依次承接第一电芯21和第二电芯22的承接面,第一电芯21的第一端面背离承接面,第二电芯22的第一端面朝向承接面,第一电芯21的第二端面支撑于承接面,第二电芯22的第一端面置于第一电芯21的第一端面。多个规正件12围绕合芯平台11布置,多个规正件12能够通过第一电芯21的侧面定位第一电芯21,并通过第二电芯22的侧面定位第二电芯22,以使得第一电芯21的侧面和第二电芯22的侧面对齐。
上述结合机构10,在实际作业时,第一电芯21和第二电芯22逐个被放置于合芯平台11的承接面上。在合芯平台11接取到第一电芯21时,第一电芯21的第一端面背离承接面,此时将第一电芯21的第二端面放置于承接面上。在合芯平台11接取到第二电芯22时,第二电芯22的第一端面朝向承接面,此时将第二电芯22的第一端面放置于第一电芯21的第一端面上,使得两个电芯20的第一端面贴合。在第一电芯21与第二电芯22贴合后,多个规正件12对第一电芯21和第二电芯22进行定位,以使得第一电芯21的侧面和第二电 芯22的侧面对齐,从而实现两者的合芯。
与现有技术相比,结合机构10将第二电芯22的第一端面叠放于第一电芯21的第一端面后,利用规正件12对合芯后的第一电芯21和第二电芯22的位置进行定位,能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。
具体到实施例中,参见图1、图2和图3,多个规正件12包括两个第一规正件121和两个第二规正件122。两个第一规正件121布置于合芯平台11沿第二方向b相对的两侧,且受控相互靠近或相互远离。两个第二规正件122布置于合芯平台11沿第三方向c相对的两侧,且受控相互靠近或相互远离。在两个第一规正件121相互靠近时,能够抵接第一电芯21沿第二方向b相对的两侧,还能够抵接第二电芯22沿第二方向b相对的两侧。在两个第二规正件122相互靠近时,能够抵接第一电芯21沿第三方向c相对的两侧,还能够抵接第二电芯22沿第三方向c相对的两侧,第一方向a、第二方向b、第三方向c两两垂直。
在实际作业时,多个规正件12在第一电芯21和第二电芯22贴合后,两个第一规正件121相互靠近以对第一电芯21和第二电芯22两者在第二方向b上的两个侧面同时进行位置纠正,两个第二规正件122相互靠近以对第一电芯21和第二电芯22两者在第三方向c上的两个侧面同时进行位置纠正,从而实现对贴合后的两个电芯20进行位置定位,以确保合芯效果好。此时,从四个方向对第一电芯21的侧面和第二电芯22的侧面定位,其定位效果好。
一般地,第一电芯21和第二电芯22两者侧面的延伸方向均呈长方形,即第一电芯21和第二电芯22呈长方体。可选地,第二方向b为第一电芯21和第二电芯22的短边方向,第三方向c为第一电芯21和第二电芯22的长边方向,且第一方向a为第一电芯21和第二电芯22的厚度方向。
可选地,两个第一规正件121中的一者相对合芯平台11固定设置,另一者相对合芯平台11可移动设置。同理,两个第二规正件122中的一者相对合芯平台11固定设置,另一者相对合芯平台11可移动设置。当然,结合机构10还包括用于驱动规正件12移动的驱动件(如气缸),具体在此不赘述。
其中,规正件12可以为块状、板状或滚轮状构件。
在一些实施例中,参见图4、图5和图6,结合机构10还包括顶盖提取件 14,顶盖提取件14受控在第一位置和第二位置之间移动。当顶盖提取件14位于第一位置时,顶盖提取件14用于提取顶盖30,当顶盖提取件14位于第二位置时,被提取的顶盖30与第一电芯21和第二电芯22装配连接。
在实际作业时,顶盖提取件14移动到第一位置,并提取顶盖30。当第一电芯21与第二电芯22合芯之后,顶盖提取件14移动到第二位置,此时顶盖30与第一电芯21和第二电芯22装配连接。装配连接后的顶盖30、第一电芯21和第二电芯22再通过焊接的方式焊接在一起。
在第一电芯21和第二电芯22合芯后,合芯后的第一电芯21和第二电芯22处于被规正件12定位的状态,此时在规正件12的定位下,顶盖30能够与合芯后的第一电芯21和第二电芯22准确装配。如此,结合机构10不仅能够实现合芯,还能够实现合芯后第一电芯21和第二电芯22与顶盖30准确的装配连接。
其中,顶盖提取件14可以采用夹爪、吸盘等能够提取顶盖30的构件。结合机构10还包括顶盖提取驱动件,顶盖提取驱动件连接并驱动顶盖提取件14朝向合芯平台11移动,以使得顶盖30在移动至与第一电芯21和第二电芯22装配的位置。顶盖提取驱动件可以为气缸、电缸等驱动构件。
优选地,顶盖提取件14受控沿第二方向b移动,当顶盖30沿第二方向b靠近合芯平台11时,顶盖30的面对合芯平台11的一侧能够与第一电芯21和第二电芯22的同一侧连接。此时顶盖提取件14沿直线移动,移动距离短,能够使得结合机构10结构更加紧凑。
其中,各个电芯20均具有一用于与顶盖30配接的配接面,且配接面为电芯20的侧面,合芯后第一电芯21和第二电芯22的配接面位于同一侧且对齐。顶盖30与第一电芯21和第二电芯22装配连接,是指顶盖30与第一电芯21的配接面和第二电芯22的配接面连接。而顶盖30与第一电芯21和第二电芯22的具体装配连接方式根据电芯20具体结构和顶盖30具体结构而定,本申请并不对结合机构10所适应的顶盖30及电芯20的结构作具体限制。
在一示例中,参见图11,顶盖30包括盖板31和凸设于盖板31同一侧的两个侧盖32,且两个侧盖32沿第三方向c相对布置,被顶盖提取件14提取的顶盖30的侧盖32朝向合芯平台11。第一电芯21和第二电芯22均包括凸 设于侧面的正极耳和负极耳。两个侧盖32中的一者用于连接第一电芯21的正极耳和第二电芯22的正极耳,两个侧盖32中的另一者用于连接第一电芯21的负极耳和第二电芯22的负极耳。此时,顶盖30与第一电芯21和第二电芯22装配连接,是指一个侧盖32与两个正极耳连接,另一侧盖32与两个负极耳连接,且盖板31与第一电芯21和第二电芯22的配接面连接。
进一步地,第一电芯21和第二电芯22均具有沿第三方向c相对的第一侧面和第二侧面,各个第一侧面上凸设有正极耳,各个第二侧面上凸设有负极耳,第一电芯21的配接面和第二电芯22的配接面位于第二方向b上且面对盖板31。第一电芯21和第二电芯22合芯后,两个正极耳之间、以及两个负极耳之间的间隔形成插槽,插槽沿第二方向b延伸。在其他实施例中,各个电芯20的各个极耳还可以凸设在配接面上,具体在此不限。
顶盖30与第一电芯21和第二电芯22装配连接时,盖板31抵接第一电芯21的配接面和第二电芯22的配接面,且每一侧盖32插设于对应的插槽内。装配过程是:当顶盖30跟随顶盖提取件14向第二位置移动时,顶盖30两侧的侧盖32逐步插入对应的插槽,直至盖板31与两个配接面相抵为止。
具体到实施例中,顶盖提取件14还被构造为能够移动到第三位置,第三位置位于第一位置和第二位置之间。在合芯平台11接取第一电芯21后,顶盖提取件14从第一位置移动到第三位置,使得顶盖30与第一电芯21预装连接。在合芯平台11接取第二电芯22后,顶盖提取件14从第三位置移动至第二位置,以使得顶盖30与第一电芯21和第二电芯22装配连接。
在实际作业时,参见图11,结合机构10的工作过程是:首先,合芯平台11接取第一电芯21,规正件12对第一电芯21进行定位。然后,顶盖提取件14从第一位置移动到第三位置,使得被提取的顶盖30与第一电芯21预装连接。而后,合芯平台11接取第二电芯22,规正件12对第一电芯21和第二电芯22进行统一定位。最后,顶盖提取件14从第三位置移动到第二位置,使得顶盖30与第一电芯21和第二电芯22装配连接。
此时,顶盖30分两步装配到位,相比一步安装到位,能够避免第一电芯21和第二电芯22上、设置在同一侧的两个极耳因为相互贴近而妨碍侧盖32进入插槽,还能够降低在装配过程中,顶盖30与第一电芯21和第二电芯22 之间的相互磨损。
在一示例中,顶盖30与第一电芯21预装连接时,各个侧盖32的一部分分别与第一电芯21的正极耳和负极耳连接,且顶盖30的盖板31与第一电芯21的配接面之间具有间隔。其中,顶盖30与第一电芯21的具体预装连接方式根据电芯20具体结构和顶盖30具体结构而定,本申请并不对结合机构10所适应的顶盖30及电芯20的结构作具体限制。
具体到实施例中,参见图1、图2和图3,多个规正件12中的至少一个为避让规正件123,避让规正件123与位于第二位置的顶盖提取件14布置于合芯平台11的同一侧,避让规正件123被构造为能够沿第一方向a靠近或远离合芯平台11。在顶盖提取件14朝向第二位置移动时,避让规正件123沿第一方向a远离合芯平台11,以避让顶盖30。
在实际作业时,当顶盖提取件14提取顶盖30朝向第二位置移动时,顶盖提取件14在一与第一方向a垂直的平面内移动。此时,避让规正件123在顶盖提取件14到达第二位置之前沿第一方向a运动至远离合芯平台11,避让规正件123不会与顶盖30发生干涉,使得顶盖30与各个电芯20的配接面能够顺利连接。
可以理解地,避让规正件123在实际作业时是对第一电芯21的配接面和第二电芯22的配接面进行定位。避让规正件123避让顶盖30后,利用顶盖30替代避让规正件123对第一电芯21的配接面和第二电芯22的配接面进行定位。
可选地,避让规正件123与第一避让驱动件和第二避让驱动件连接。第一避让驱动件用于驱动避让规正件123沿第一方向a运动,以避让顶盖30。第二避让驱动件用于驱动避让规正件123沿第二方向b运动,以与第一电芯21的配接面、第二电芯22的配接面相抵,实现配接面的定位。其中,第一避让驱动件和第二避让驱动件均可以为气缸、电缸等驱动构件,具体不作限制。
在一些实施例中,参见图7和图8,结合机构10还包括抵压件13,抵压件13被构造为沿第一方向a靠近或远离合芯平台11。当抵压件13靠近合芯平台11时,能够抵靠于第二电芯22的第二端面,并压紧第一电芯21和第二电芯22。
在实际作业时,在将第一电芯21和第二电芯22合芯后,抵压件13靠近合芯平台11,并抵压于第二电芯22上,使得第二电芯22的第一端面和第二电芯22的第一端面能够紧紧贴合,便于维持第一电芯21和第二电芯22在合芯状态下的稳定性,也便于顶盖30与第一电芯21和第二电芯22装配到位。
其中,抵压件13可以为块状构件、板状构件、滚轮等。可以理解地,结合机构10还包括抵压驱动件,抵压驱动件连接并驱动抵压件13运动。抵压驱动件可以为电缸或气缸等驱动构件,在此不作限制。
具体到实施例中,结合机构10还包括底板111,合芯平台11沿第一方向a弹性连接于底板111。在实际作业时,当抵压件13抵压第二电芯22时,合芯平台11能够起到缓冲作用,避免抵压件13刚性接触第二电芯22而损坏第二电芯22。
优选地,结合机构10还包括导杆112、弹性件113和挡块114。底板111上开设有通孔,导杆112穿设于通孔、并可沿通孔移动。导杆112的一端连接合芯平台11,导杆112的另一端连接挡块114,弹性件113套设于导杆112上,且连接挡块114和底板111,弹性件113用于提供使得合芯平台11远离底板111的作用力。
此时,当抵压件13抵压第二电芯22时,合芯平台11朝向底板111运动并带动导杆112沿通孔移动,使得挡块114远离底板111,弹性件113被拉伸。当抵压件13撤离第二电芯22时,弹性件113恢复,并拉动挡块114靠近底板111,带动合芯平台11远离底板111,从而使得合芯平台11回到初始位置。同时,弹性件113拉伸后产生的作用力能够压紧第二电芯22在抵压件13上。
具体到实施例中,结合机构10还包括平台驱动件,平台驱动件连接合芯平台11,用于驱动合芯平台11在初始位置和下料位置之间移动。当需要合芯时,平台驱动件驱动合芯平台11移动到初始位置,当合芯结束可以下料时,首先取料机构接取合芯平台11上的由第一电芯21、第二电芯22及顶盖30装配连接形成的装配构件,平台驱动件驱动合芯平台11移动到下料位置,此时合芯平台11远离装配构件,便于取料机构取料。
进一步地,平台驱动件驱动合芯平台11沿第一方向a移动,且位于下料位置的合芯平台11相较于位于初始位置的合芯平台11远离抵压件13。如此, 整机结构紧凑。
其中,平台驱动件可以为气缸或电缸。
需要说明地,当合芯平台11弹性连接于底板111时,平台驱动件的驱动端能够随着合芯平台11的移动而回缩一定距离,并不与合芯平台11刚性连接。例如,在平台驱动件为气缸时,连接合芯平台11的活塞杆在抵压件13对合芯平台11施加压力时能够回缩一定距离。
优选地,合芯平台11的承接面上设有内凹的凹槽,凹槽贯通合芯平台11的侧面。凹槽的设置,便于取料机构取料。
在一些实施例中,参见图9和图10,结合机构10还包括翻转组件15,翻转组件15连接于合芯平台11,且被构造为能够驱动合芯平台11绕与第三方向c平行的转轴152转动,合芯平台11在转动时能够在第四位置和第五位置之间移动。当合芯平台11位于第四位置时,用于接取第一电芯21和第二电芯22,以使得第一电芯21和第二电芯22结合,当合芯平台11位于第五位置时,用于供结合后的第一电芯21和第二电芯22下料,第三方向c与第一方向a垂直。
在实际作业时,当合芯平台11转动到第四位置时,用于上料和结合电芯20。当合芯平台11转动到第五位置时,用于下料。如此,用于搬运第一电芯21和第二电芯22至合芯平台11上的搬运机构,与用于取走合芯后的装配构件的取料机构可以设置在不同的位置,且二者的运动路径互不干涉,从而便于取料机构取料,以将装配构件送入下游设备。
优选地,位于第四位置的合芯平台11转动90度后切换到第五位置。
具体到实施例中,翻转组件15包括转轴152和两个侧板151,合芯平台11通过转轴152连接于侧板151上,且合芯平台11位于两个侧板151之间。
进一步地,翻转组件15还包括挡位件154和两个限位件153,挡位件154相对合芯平台11固定设置,两个限位件153固设于侧板151的两个位置。当挡位件154与其中之一的限位件153相抵时,合芯平台11转动到第四位置,当挡位件154与其中至另一的限位件153相抵时,合芯平台11转动到第五位置。
在实际作业时,当合芯平台11运动到各个极限位置时,挡位件154均能 够与限位件153相抵,以限制合芯平台11继续转动,表明合芯平台11已经转动到位。如此,可以防止合芯平台11转动过度,提高合芯平台11的位置精度。
优选地,两个限位件153沿周向间隔设于转轴152上,挡位件154设置侧板151上。挡位件154可以为螺栓,限位件153为限位块。
本申请实施例提供的结合机构10,待合芯平台11上的第二电芯22的第一端面叠设于第一电芯21的第一端面后,利用规正件12对合芯后第一电芯21和第二电芯22的位置进行定位,能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。
另外,本申请一实施例还提供了一种合芯装置,包括搬运机构和上述任一实施例中提供的结合机构10,搬运机构用于将第一电芯21和第二电芯22搬运至合芯平台11。由于该合芯装置包括上述合芯平台11,因此其具备上述实施例中所有有益效果,在此不赘述。
其中,搬运机构可以为机械手等,在此不作限制。搬运机构的搬运过程是先将第一电芯21搬运到承接面,然后将第二电芯22搬运到第一电芯21上。
另外,参见图12,本申请一实施例还提供了一种结合机构10所执行的合芯方法的步骤,合芯方法包括以下步骤:
S1、接取第一电芯21,第一电芯21的第一端面背离合芯平台11的承接面,将第一电芯21的第二端面置于承接面,第一端面和第二端面沿第一方向a相对设置;
S2、接取第二电芯22,第二电芯22的第一端面朝向承接面,将第二电芯22的第一端面置于第一电芯21的第一端面;
S3、将多个规正件12抵接于第一电芯21的侧面以定位第一电芯21,并抵接第二电芯22的侧面以定位第二电芯22,使得第一电芯21的侧面和第二电芯22的侧面对齐,多个规正件12围绕合芯平台11布置,侧面连接第一端面和第二端面。
在本实施例提供中,结合机构10包括合芯平台11和多个规正件12,多个规正件12围绕合芯平台11布置。结合机构10的合芯过程是:合芯平台11先接取第一电芯21,第一电芯21的第一端面背离合芯平台11的承接面,且第一电芯21的第二端面置于承接面上。合芯平台11再接取第二电芯22,且 第二电芯22的第一端面朝向承接面,第二电芯22的第一端面置于第一电芯21的第一端面上。最后,多个规正件12抵接第一电芯21的侧面和第二电芯22的侧面,以定位第一电芯21和第二电芯22,使得第一电芯21和第二电芯22的侧面对齐。
此时,将第二电芯22的第一端面叠放于第一电芯21的第一端面后,利用规正件12对合芯后的第一电芯21和第二电芯22的位置进行定位,能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。
在一实施例中,在将多个规正件12抵接于第一电芯21的侧面以定位第一电芯21,并抵接第二电芯22的侧面以定位第二电芯22,使得第一电芯21的侧面和第二电芯22的侧面对齐的步骤S3之后,还包括:
S4、将提取有顶盖30的顶盖提取件14移动到第二位置,以使得顶盖30与第一电芯21和第二电芯22装配连接。
在本实施例中,结合机构10还包括用于提取顶盖30的顶盖提取件14,顶盖提取件14受控在第一位置和第二位置之间移动。顶盖提取件14在第一位置时,用于提取顶盖30,顶盖提取件14在第二位置时,被提取的顶盖30与合芯后的第一电芯21和第二电芯22装配连接。当执行步骤S3之后,表明第一电芯21和第二电芯22已经合芯。此时,驱动提取有顶盖30的提取件移动到第二位置,以使得顶盖30与合芯后的第一电芯21和第二电芯22装配连接。
在第一电芯21和第二电芯22合芯后,合芯后的第一电芯21和第二电芯22处于被规正件12定位的状态,此时在规正件12的定位下,顶盖30能够与合芯后的第一电芯21和第二电芯22准确装配。如此,不仅能够实现合芯,还能够实现合芯后第一电芯21和第二电芯22与顶盖30准确的装配连接。
可以理解地,在将提取有顶盖30的顶盖提取件14移动到第二位置的步骤之前,还包括将顶盖提取件14移动到第一位置,以提取顶盖30。
其中,各个电芯20均具有一用于与顶盖30配接的配接面,且配接面为电芯20的侧面,合芯后第一电芯21和第二电芯22的配接面位于同一侧且对齐。顶盖30与第一电芯21和第二电芯22装配连接,是指顶盖30与第一电芯21的配接面和第二电芯22的配接面连接。而顶盖30与第一电芯21和第二电芯22的具体装配连接方式根据电芯20具体结构和顶盖30具体结构而定,本申 请并不对结合机构10所适应的顶盖30及电芯20的结构作具体限制。
在一示例中,顶盖30包括盖板31和凸设于盖板31同一侧的两个侧盖32,且两个侧盖32沿第三方向c相对布置,被顶盖提取件14提取的顶盖30的侧盖32朝向合芯平台11。第一电芯21和第二电芯22均包括凸设于侧面的正极耳和负极耳。两个侧盖32中的一者用于连接第一电芯21的正极耳和第二电芯22的正极耳,两个侧盖32中的另一者用于连接第一电芯21的负极耳和第二电芯22的负极耳。此时,顶盖30与第一电芯21和第二电芯22装配连接,是指一个侧盖32与两个正极耳连接,另一侧盖32与两个负极耳连接,且盖板31与第一电芯21和第二电芯22的配接面连接。
进一步地,第一电芯21和第二电芯22均具有沿第三方向c相对的第一侧面和第二侧面,各个第一侧面上凸设有正极耳,各个第二侧面上凸设有负极耳,第一电芯21的配接面和第二电芯22的配接面位于第二方向b上且面对盖板31。第一电芯21和第二电芯22合芯后,两个正极耳之间、以及两个负极耳之间的间隔形成插槽,插槽沿第二方向b延伸。在其他实施例中,各个电芯20的各个极耳还可以凸设在配接面上,具体在此不限。
顶盖30与第一电芯21和第二电芯22装配连接时,盖板31抵接第一电芯21的配接面和第二电芯22的配接面,且每一侧盖32插设于对应的插槽内。装配过程是:当顶盖30跟随顶盖提取件14向第二位置移动时,顶盖30两侧的侧盖32逐步插入对应的插槽,直至盖板31与两个配接面相抵为止。
具体到实施例中,在将第一电芯21的第二端面置于承接面的步骤S1之后,还包括:
S11、将多个规正件12切换到定位状态,以定位第一电芯21,处于定位状态的多个规正件12抵接于位于合芯平台11上的第一电芯21的侧面;
S12、将多个规正件12切换到非定位状态,以松开第一电芯21,处于非定位状态的多个规正件12至少远离位于合芯平台11上的第一电芯21的侧面的相交两侧;
相应地,将多个规正件12抵接于第一电芯21的侧面以定位第一电芯21,并抵接第二电芯22的侧面以定位第二电芯22,使得第一电芯21的侧面和第二电芯22的侧面对齐的步骤S3,包括:
S31、将多个规正件12切换到定位状态,位于定位状态的多个规正件12抵接于与第一电芯21的侧面和第二电芯22的侧面,以使得第一电芯21的侧面和第二电芯22的侧面对齐。
在本实施例中,多个规正件12能够在定位状态和非定位状态之间切换,当多个规正件12处于定位状态时,多个规正件12能够对位于合芯平台11上的第一电芯21的侧面、位于合芯平台11上的第二电芯22的侧面进行定位。当多个规正件12处于非定位状态时,多个规正件12能够松开位于合芯平台11上的第一电芯21、位于合芯平台11上的第二电芯22。
在合芯平台11接取第一电芯21之后,多个规正件12切换到定位状态,对第一电芯21进行定位。然后,多个规正件12切换到非定位状态,松开第一电芯21,便于后续第二电芯22的放置。而后,合芯平台11接取第二电芯22,且第二电芯22被放置于第一电芯21上。最后,多个规正件12切换到定位状态,对第一电芯21和第二电芯22进行统一定位。
此时,在接取第一电芯21后对第一电芯21进行定位,有助于加快后续统一定位的速度。
具体到实施例中,在将多个规正件12切换到定位状态,以定位第一电芯21的步骤S11之后,还包括:
S111、将提取有顶盖30的顶盖提取件14移动到第三位置,以使得顶盖30与第一电芯21预装连接,第三位置相较于第二位置远离合芯平台11;
相应地,将提取有顶盖30的顶盖提取件14沿第二方向b移动到第二位置,以使得顶盖30与第一电芯21和第二电芯22装配连接的步骤S4,包括:
S41、将顶盖提取件14从第三位置移动到第二位置,以使得顶盖30与第一电芯21和第二电芯22装配连接。
在本实施例中,顶盖提取件14还被构造为能够移动到第三位置,第三位置位于第一位置和第二位置之间。在合芯平台11接取第一电芯21后,顶盖提取件14从第一位置移动到第三位置,使得顶盖30与第一电芯21预装连接。在合芯平台11接取第二电芯22后,顶盖提取件14从第三位置移动至第二位置,以使得顶盖30与第一电芯21和第二电芯22装配连接。
在合芯平台11接取电芯20之前,多个规正件12处于非定位状态。当合 芯平台11接取到第一电芯21后,多个规正件12由非定位状态切换到定位状态,并对第一电芯21进行定位。然后,多个规正件12由定位状态切换到非定位状态,以松开第一电芯21。此后,将顶盖提取件14从第一位置移动到第三位置,将顶盖30与第一电芯21预装连接。而后,合芯平台11接取第二电芯22,并将第二电芯22放置于第一电芯21上。紧接着,多个规正件12由非定位状态切换到定位状态,对第一电芯21和第二电芯22进行定位。最后,顶盖提取件14从第三位置运动到第二位置,将顶盖30与第一电芯21和第二电芯22装配连接到位。
此时,顶盖30分两步装配到位,相比一步安装到位,能够避免第一电芯21和第二电芯22上、设置在同一侧的两个极耳因为相互贴近而妨碍侧盖32进入插槽,还能够降低在装配过程中,顶盖30与第一电芯21和第二电芯22之间的相互磨损。
在一示例中,顶盖30与第一电芯21预装连接时,各个侧盖32的一部分分别与第一电芯21的正极耳和负极耳连接,且顶盖30的盖板31与第一电芯21的配接面之间具有间隔。其中,顶盖30与第一电芯21的具体预装连接方式根据电芯20具体结构和顶盖30具体结构而定,本申请并不对结合机构10所适应的顶盖30及电芯20的结构作具体限制。
可以理解地,在将提取有顶盖30的顶盖提取件14移动到第三位置的步骤之前,还包括:将顶盖提取件14移动至第一位置,并提取顶盖30,在顶盖提取件14的移动路径上,第三位置位于第一位置和第二位置之间。如此,能够使得顶盖提取件14提取顶盖30。
具体到实施例中,在步骤S3和步骤S4之间,还包括:
S5、将避让规正件123远离合芯平台11。
在本实施例中,多个规正件12中的至少一个为避让规正件123,避让规正件123与位于第二位置的顶盖提取件14布置于合芯平台11的同一侧,避让规正件123被构造为能够沿第一方向a靠近或远离合芯平台11。在顶盖提取件14朝向第二位置移动时,避让规正件123沿第一方向a远离合芯平台11,以避让顶盖30。
在实际作业时,当顶盖提取件14提取顶盖30朝向第二位置移动时,顶盖 提取件14在一与第一方向a垂直的平面内移动。此时,避让规正件123在顶盖提取件14到达第二位置之前沿第一方向a运动至远离合芯平台11,避让规正件123不会与顶盖30发生干涉,使得顶盖30与各个电芯20的配接面能够顺利连接。
可以理解地,避让规正件123在实际作业时是对第一电芯21的配接面和第二电芯22的配接面进行定位。避让规正件123避让顶盖30后,利用顶盖30替代避让规正件123对第一电芯21的配接面和第二电芯22的配接面进行定位。
具体到实施例中,在步骤S4之后,还包括:
S6、控制抵压件13抵压第二电芯22。
在本实施例中,结合机构10还包括抵压件13,抵压件13被构造为沿第一方向a靠近或远离合芯平台11。当抵压件13靠近合芯平台11时,能够抵靠于第二电芯22的第二端面,并压紧第一电芯21和第二电芯22。
在实际作业时,在将第一电芯21和第二电芯22合芯后,抵压件13靠近合芯平台11,并抵压于第二电芯22上,使得第二电芯22的第一端面和第二电芯22的第一端面能够紧紧贴合,便于维持第一电芯21和第二电芯22在合芯状态下的稳定性,也便于顶盖30与合芯后的第一电芯21和第二电芯22装配到位。
本申请实施例提供的合芯方法,将第二电芯22的第一端面叠放于第一电芯21的第一端面后,利用规正件12对第一电芯21和第二电芯22的位置进行定位,能够保证合芯后两个电芯的侧面对齐度好,进而保证合芯效果。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (14)

  1. 一种结合机构,用于结合电芯(20),所述电芯(20)具有沿第一方向(a)相对设置的第一端面和第二端面及连接所述第一端面和所述第二端面的侧面,其中,所述结合机构包括:
    合芯平台(11),具有用于依次承接第一电芯(21)和第二电芯(22)的承接面,所述第一电芯(21)的所述第一端面背离所述承接面,所述第二电芯(22)的所述第一端面朝向所述承接面,所述第一电芯(21)的所述第二端面支撑于所述承接面,所述第二电芯(22)的所述第一端面置于所述第一电芯(21)的所述第一端面;及
    多个规正件(12),围绕所述合芯平台(11)布置,所述多个规正件(12)能够通过所述第一电芯(21)的所述侧面定位所述第一电芯(21),并通过所述第二电芯(22)的所述侧面定位所述第二电芯(22),以使得所述第一电芯(21)的所述侧面和所述第二电芯(22)的所述侧面对齐。
  2. 根据权利要求1所述的结合机构,其中,还包括顶盖提取件(14),所述顶盖提取件(14)受控在第一位置和第二位置之间移动;
    当所述顶盖提取件(14)位于所述第一位置时,所述顶盖提取件(14)用于提取顶盖(20),当所述顶盖提取件(14)位于所述第二位置时,被提取的所述顶盖(20)与所述第一电芯(21)和所述第二电芯(22)装配连接。
  3. 根据权利要求2所述的结合机构,其中,所述顶盖提取件(14)还被构造为能够移动至第三位置,所述第三位置位于所述第一位置和所述第二位置之间;
    在所述合芯平台(11)接取所述第一电芯(21)后,所述顶盖提取件(14)从所述第一位置移动到所述第三位置,使得所述顶盖(20)与所述第一电芯(21)预装连接;
    在所述合芯平台(11)接取所述第二电芯(22)后,所述顶盖提取件(14)从所述第三位置移动至所述第二位置,以使得所述顶盖(20)与所述第一电芯(21)和所述第二电芯(22)装配连接。
  4. 根据权利要求2所述的结合机构,其中,所述多个规正件(12)中的至少一者为避让规正件(123),所述避让规正件(123)与位于所述第二位置的所述顶盖提取件(14)布置于所述合芯平台(11)的同一侧,所述避让规正件(123)被构造为能够沿所述第一方向(a)靠近或远离所述合芯平台(11);
    在所述顶盖提取件(14)朝向所述第二位置移动时,所述避让规正件(123)沿所述第一方向(a)远离所述合芯平台(11),以避让所述顶盖(20)。
  5. 根据权利要求1所述的结合机构,其中,还包括抵压件(13),所述抵压件(13)被构造为沿所述第一方向(a)靠近或远离所述合芯平台(11);
    当所述抵压件(13)靠近所述合芯平台(11)时,能够抵靠于所述第二电芯(22)的所述第二端面,并压紧第一电芯(21)和所述第二电芯(22)。
  6. 根据权利要求5所述的结合机构,其中,还包括底板(111),所述合芯平台(11)沿所述第一方向(a)弹性连接于所述底板(111)。
  7. 根据权利要求1所述的结合机构,其中,还包括翻转组件(15),所述翻转组件(15)连接于所述合芯平台(11),且被构造为能够驱动所述合芯平台(11)绕与第三方向(c)平行的转轴转动,所述合芯平台(11)在转动时能够在第四位置和第五位置之间移动;
    当所述合芯平台(11)位于所述第四位置时,用于接取所述第一电芯(21)和所述第二电芯(22),以使得所述第一电芯(21)和所述第二电芯(22)结合,当所述合芯平台(11)位于所述第五位置时,用于供结合后的所述第一电芯(21)和所述第二电芯(22)下料;
    所述第三方向(c)与所述第一方向(a)垂直。
  8. 根据权利要求7所述的结合机构,其中,所述翻转组件(15)包括转轴(152)和两个侧板(151),所述合芯平台(11)通过所述转轴(152)连接于所述侧板(151)上,且所述合芯平台(11)位于两个所述侧板(151)之间。
  9. 根据权利要求8所述的结合机构,其中,所述翻转组件(15)还包括挡位件(154)和两个限位件(153),所述挡位件(154)相对所述合芯平台(11)固定设置,两个所述限位件(153)固设于所述侧板(151)的两个位置;
    当所述挡位件(154)与其中之一的所述限位件(153)相抵时,所述合芯平台(11)转动到所述第四位置,当所述挡位件(154)与其中至另一的所述 限位件(153)相抵时,所述合芯平台(11)转动到所述第五位置。
  10. 一种合芯装置,其中,包括搬运机构和如权利要求1至9中任一项所述的结合机构(10),所述搬运机构用于将所述第一电芯(21)和所述第二电芯(22)搬运至所述合芯平台(11)。
  11. 一种合芯方法,其中,包括:
    接取第一电芯(21),所述第一电芯(21)的第一端面背离合芯平台(11)的承接面,将所述第一电芯(21)的第二端面置于所述承接面,所述第一端面和所述第二端面沿第一方向(a)相对设置;
    接取第二电芯(22),所述第二电芯(22)的所述第一端面朝向所述承接面,将所述第二电芯(22)的所述第一端面置于所述第一电芯(21)的所述第一端面;
    将多个规正件(12)抵接于所述第一电芯(21)的侧面以定位所述第一电芯(21),并抵接所述第二电芯(22)的侧面以定位所述第二电芯(22),使得所述第一电芯(21)的侧面和所述第二电芯(22)的侧面对齐,所述多个规正件(12)围绕所述合芯平台(11)布置,所述侧面连接所述第一端面和所述第二端面。
  12. 根据权利要求11所述的合芯方法,其中,在所述将多个规正件(12)抵接于所述第一电芯(21)的侧面以定位所述第一电芯(21),并抵接所述第二电芯(22)的侧面以定位所述第二电芯(22),使得所述第一电芯(21)的侧面和所述第二电芯(22)的侧面对齐的步骤之后,还包括:
    将提取有顶盖(20)的顶盖提取件(14)移动到第二位置,以使得所述顶盖(20)与所述第一电芯(21)和所述第二电芯(22)装配连接。
  13. 根据权利要求11所述的合芯方法,其中,在所述将所述第一电芯(21)的第二端面置于所述承接面的步骤之后,还包括:
    将所述多个规正件(12)切换到定位状态,以定位所述第一电芯(21),处于所述定位状态的所述多个规正件(12)抵接于位于所述合芯平台(11)上的所述第一电芯(21)的所述侧面;
    将所述多个规正件(12)切换到非定位状态,以松开所述第一电芯(21),处于非定位状态的所述多个规正件(12)至少远离位于所述合芯平台(11)上 的所述第一电芯(21)的所述侧面的相交两侧;
    相应地,所述将多个规正件(12)抵接于所述第一电芯(21)的侧面以定位所述第一电芯(21),并抵接所述第二电芯(22)的侧面以定位所述第二电芯(22),使得所述第一电芯(21)的侧面和所述第二电芯(22)的侧面对齐的步骤,包括:
    将所述多个规正件(12)切换到定位状态,位于所述定位状态的所述多个规正件(12)抵接于所述第一电芯(21)的所述侧面和所述第二电芯(22)的所述侧面,以使得所述第一电芯(21)的侧面和所述第二电芯(22)的侧面对齐。
  14. 根据权利要求13所述的合芯方法,其中,在将所述多个规正件(12)切换到定位状态,以定位所述第一电芯(21)的步骤之后,还包括:
    将提取有所述顶盖(20)的所述顶盖提取件(14)移动到第三位置,以使得所述顶盖(20)与所述第一电芯(21)预装连接,所述第三位置相较于所述第二位置远离所述合芯平台(11);
    相应地,所述将提取有顶盖(20)的顶盖提取件(14)移动到第二位置,以使得顶盖(20)与第一电芯(21)和第二电芯(22)装配连接的步骤,包括:
    将所述顶盖提取件(14)从所述第三位置移动到所述第二位置,以使得所述顶盖(20)与所述第一电芯(21)和所述第二电芯(22)装配连接。
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