Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/02—Elements
  • C08K3/04—Carbon
  • C08K3/041—Carbon nanotubes
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/20—Compounding polymers with additives, e.g. colouring
  • C08J3/205—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase
  • C08J3/2053—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the additives only being premixed with a liquid phase
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J3/00—Processes of treating or compounding macromolecular substances
  • C08J3/20—Compounding polymers with additives, e.g. colouring
  • C08J3/205—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase
  • C08J3/21—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase
  • C08J3/215—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase at least one additive being also premixed with a liquid phase
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/02—Elements
  • C08K3/04—Carbon
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
  • C08L21/00—Compositions of unspecified rubbers
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
  • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
  • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
  • C08J2327/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
  • C08J2327/16—Homopolymers or copolymers of vinylidene fluoride
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K2201/00—Specific properties of additives
  • C08K2201/011—Nanostructured additives
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
  • Y02P20/00—Technologies relating to chemical industry
  • Y02P20/50—Improvements relating to the production of bulk chemicals
  • Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Definitions

• the present invention relates to an elastomer composition, a method for producing an elastomer composition, a crosslinked product obtained by crosslinking an elastomer composition, and a molded product obtained by molding.
• an elastomer composition made by mixing an elastomer with a carbon material has been used as a material with excellent properties such as electrical conductivity, thermal conductivity, and strength.
• carbon nanotubes hereinafter sometimes abbreviated as “CNT”) have attracted attention as a carbon material that is highly effective in improving the above properties.
• CNTs have excellent individual properties, they are easily bundled (bundles) by van der Waals force when used as a bulk material due to their small outer diameter. Therefore, when producing a molded article using an elastomer composition containing an elastomer and CNTs, it is required to defibrate the CNT bundle structure and to disperse the CNTs satisfactorily in the elastomer matrix. .
• Patent Document 1 a composition containing a polymer, CNTs, and an organic solvent such as methyl ethyl ketone is kneaded in a subcritical or supercritical carbon dioxide atmosphere.
• CNTs can be well dispersed in the polymer matrix by kneading the composition in a subcritical or supercritical carbon dioxide atmosphere.
• an object of the present invention is to provide a new technique for efficiently producing an elastomer composition and a molded article in which carbon nanotubes are well dispersed in the elastomer.
• the inventors have conducted extensive studies to achieve the above objectives. Then, the present inventors blended a predetermined amount of a solvent containing at least two kinds of organic solvents, each of which satisfies predetermined attributes, as a solvent used in preparing an elastomer composition containing CNTs, and used an elastomer composition as the solvent. CNTs can be easily and satisfactorily dispersed in the elastomer composition by selecting those having a degree of volume swelling of 150% or more when the CNTs are swollen. The present inventors have newly found that the easiness of manufacturing when manufacturing a molded article can be improved by using the above method, and have completed the present invention.
• an object of the present invention is to advantageously solve the above problems, and an elastomer composition of the present invention is an elastomer composition containing carbon nanotubes, an elastomer, and a solvent, wherein The solvent contains an organic solvent A having a boiling point of 200° C. or lower and having a high affinity with the carbon nanotube and an organic solvent B having a boiling point of 200° C. or lower having a high affinity with the elastomer, per 100 parts by mass of the elastomer.
• the content of the solvent is 1 part by mass or more and less than 60 parts by mass, the volume swelling degree of the elastomer in the solvent is 150% or more, and the relative energy difference between the Hansen solubility parameter of the carbon nanotube and the solvent (RED CNT ) is 1.5 or less.
• the solvent contains at least two kinds of organic solvents each satisfying predetermined attributes, and has a volume swelling degree of 150% or more when the elastomer is swollen, and a RED CNT value of 1.5 or less.
• boiling point means the boiling point at 1 atm.
• volume swelling degree when the elastomer is swollen with a solvent can be measured by the method described in Examples. A method of calculating the value of the relative energy difference (RED CNT ) of the Hansen solubility parameter between the carbon nanotube and the solvent will be described later.
• the relative energy difference (RED E ) of the Hansen solubility parameter between the elastomer and the solvent is preferably 2.0 or less.
• Value of RED E By using an elastomer composition blended with a solvent that satisfies the above-mentioned predetermined conditions, an elastomer composition in which CNTs are better dispersed in the elastomer can be obtained. A method for calculating the value of the relative energy difference (RED E ) of the Hansen solubility parameters of the elastomer and the solvent will be described later.
• the elastomer composition of the present invention preferably contains 0.1 parts by mass or more and 10 parts by mass or less of the carbon nanotubes per 100 parts by mass of the elastomer.
• an elastomer composition in which the proportion of CNTs in the elastomer is within the above range it is possible to obtain an elastomer composition in which CNTs are better dispersed in the elastomer, and a molding formed using such an elastomer composition.
• the body can be made to fully exhibit the desired properties (electrical conductivity, thermal conductivity, strength, etc.).
• the carbon nanotubes preferably contain single-walled carbon nanotubes.
• an elastomer composition containing single-walled CNTs as CNTs it is possible to obtain a molded article that is even more excellent in properties such as electrical conductivity, thermal conductivity and strength.
• the elastomer composition of the present invention can further contain a cross-linking agent.
• a cross-linking agent By using an elastomer composition containing a cross-linking agent, it is possible to obtain a molded product as a cross-linked product having excellent strength.
• a method for producing an elastomer composition according to the present invention is a method for producing any one of the elastomer compositions described above, comprising: A step of mixing and dispersing a material containing carbon nanotubes, the elastomer, the organic solvent A, and the organic solvent B is included. Through the above steps, it is possible to efficiently obtain an elastomer composition in which the CNT bundle structure is satisfactorily fibrillated. A compact can be produced efficiently.
• the step of mixing and dispersing includes mixing the carbon nanotubes with the organic solvent A and the organic solvent B to obtain a mixture, and and C. mixing and dispersing the mixture and the elastomer.
• the present invention also aims to solve the above problems advantageously, and the cross-linked product of the present invention is obtained by cross-linking any of the elastomer compositions described above.
• the crosslinked product obtained from any one of the elastomer compositions described above is excellent in ease of production and has excellent properties such as electrical conductivity, thermal conductivity, and strength because CNTs are well dispersed in the elastomer.
• the present invention also aims to solve the above problems advantageously, and the molded article of the present invention includes the crosslinked product described above.
• a molded article containing the above-described crosslinked product is excellent in ease of production, and is excellent in properties such as electrical conductivity, thermal conductivity, and strength because the CNTs are well dispersed in the elastomer.
• an elastomer composition in which carbon nanotubes are easily and satisfactorily dispersed in an elastomer and capable of forming a molded article excellent in ease of production, and a method for producing the same.
• the elastomer composition of the present invention can be used for producing the crosslinked product and molded article of the present invention. Then, the elastomer composition of the present invention can be prepared, for example, using the method for producing an elastomer composition of the present invention.
• the elastomer composition of the present invention comprises an elastomer, CNTs, a solvent, and optionally a cross-linking agent and additives.
• the solvent blended in the elastomer composition of the present invention includes an organic solvent A having a boiling point of 200° C. or lower, which has a high affinity with CNT, and an organic solvent A having a boiling point of 200° C. or lower, which has a high affinity with the elastomer. and an organic solvent B.
• a solvent has a degree of volume swelling of 150% or more when swelling an elastomer, and a relative energy difference (RED CNT ) of Hansen Solubility Parameter relative to carbon nanotubes of 1.5 or less.
• the blending ratio of the solvent in the elastomer composition of the present invention is 1 part by mass or more and less than 60 parts by mass per 100 parts by mass of the elastomer.
• the organic solvent A which has a high affinity for CNTs, promotes defibration of the CNT bundle structure by impregnating the inside of the CNT bundle structure.
• a similar effect can be obtained from Hansen's reaction between CNT and a solvent (including organic solvents A and B; hereinafter, in the description of this specification, the solvent containing organic solvents A and B may be referred to as a "mixed solvent”). It is also facilitated by a solubility parameter relative energy difference (RED CNT ) of 1.5 or less. This is because the lower the value of the relative energy difference (RED CNT ) of the Hansen Solubility Parameter between the CNT and the mixed solvent, the higher the affinity between the CNT and the mixed solvent.
• RED CNT solubility parameter relative energy difference
• the elastomer composition contains an organic solvent B having a high affinity with the elastomer, and the mixed solvent containing the organic solvent A and the organic solvent B swells the elastomer at a volume swelling ratio of 150% or more. It is speculated that the defibrated bundle structure is likely to be well dispersed in the elastomer composition. In addition, since the boiling points of the organic solvents A and B are 200° C. or less, there is no need to excessively raise the drying temperature when removing the organic solvent during the production of the molded product, which improves the ease of manufacturing the molded product. It is presumed that
• the elastomer is not particularly limited, and any rubber, resin, or mixture thereof can be used, for example.
• the elastomer and the mixture are adjusted so that the volume swelling degree and the relative energy difference (RED CNT ) of the elastomer are within a predetermined range. Since the basic principle is to select a solvent, the type of elastomer is not particularly limited as long as it satisfies these conditions.
• the rubber is not particularly limited, and examples include natural rubber; vinylidene fluoride rubber (FKM), tetrafluoroethylene-propylene rubber (FEPM), tetrafluoroethylene-purple vinyl ether rubber.
• Fluorine rubber such as (FFKM); butadiene rubber (BR), isoprene rubber (IR), styrene-butadiene rubber (SBR), hydrogenated styrene-butadiene rubber (H-SBR), nitrile rubber (NBR), hydrogenated nitrile rubber diene rubber such as (H-NBR); acrylic rubber (ACM, AEM); silicone rubber;
• fluororubbers such as vinylidene fluoride rubber (FKM), tetrafluoroethylene-propylene rubber (FEPM), tetrafluoroethylene-purple orovinyl ether rubber (FFKM); nitrile rubber (NBR) more preferred are hydrogenated nitrile rubber (H-NBR), FKM, FEPM, and H-NBR.
• CNTs are not particularly limited, and single-walled carbon nanotubes and/or multi-walled carbon nanotubes can be used.
• CNTs are preferably single-walled to five-walled carbon nanotubes. is more preferable. This is because if single-walled CNTs are used, the properties of the molded article (eg, electrical conductivity, thermal conductivity, strength, etc.) are improved even if the blending amount is small.
• the average diameter of CNTs is preferably 1 nm or more, preferably 60 nm or less, more preferably 30 nm or less, and even more preferably 10 nm or less.
• the average diameter of CNTs is obtained by measuring the diameter (outer diameter) of, for example, 20 CNTs on a transmission electron microscope (TEM) image and calculating the number average value. can ask.
• TEM transmission electron microscope
• the CNT has a ratio (3 ⁇ /Av) of more than 0.20 and less than 0.60 to the average diameter (Av) of the value (3 ⁇ ) obtained by multiplying the standard deviation of the diameter ( ⁇ : sample standard deviation) by 3.
• CNTs are preferably used, more preferably CNTs with a 3 ⁇ /Av value of greater than 0.25, and even more preferably CNTs with a 3 ⁇ /Av value of greater than 0.50.
• Using CNTs with a 3 ⁇ /Av of more than 0.20 and less than 0.60 can further improve the properties of the molded body (eg electrical conductivity, thermal conductivity, strength, etc.).
• the average diameter (Av) and standard deviation ( ⁇ ) of CNTs may be adjusted by changing the CNT manufacturing method or manufacturing conditions, or by combining multiple types of CNTs obtained by different manufacturing methods. You may
• the diameter measured as described above is plotted on the horizontal axis and the frequency is plotted on the vertical axis, and when Gaussian approximation is performed, a normal distribution is usually used.
• the average length of the CNTs is preferably 10 ⁇ m or more, more preferably 50 ⁇ m or more, even more preferably 80 ⁇ m or more, preferably 600 ⁇ m or less, and preferably 550 ⁇ m or less. More preferably, it is 500 ⁇ m or less. If the average length of the CNTs is within the above range, the properties of the molded article (eg electrical conductivity, thermal conductivity, strength, etc.) can be sufficiently improved. In the present invention, the "average length" of CNTs can be obtained by measuring the length of, for example, 20 CNTs on a scanning electron microscope (SEM) image and calculating the number average value. can.
• SEM scanning electron microscope
• CNTs usually have an aspect ratio of more than 10.
• the aspect ratio of CNT is determined by measuring the diameter and length of 20 randomly selected CNTs using a scanning electron microscope or transmission electron microscope, and measuring the ratio of the diameter to the length (length/diameter). It can be obtained by calculating the average value.
• the CNT preferably has a BET specific surface area of 600 m 2 /g or more, more preferably 800 m 2 /g or more, preferably 2000 m 2 /g or less, and 1800 m 2 /g or less. It is more preferably 1600 m 2 /g or less. If the BET specific surface area of CNT is 600 m 2 /g or more, the properties (eg, electrical conductivity, thermal conductivity, strength, etc.) of the molded article can be sufficiently enhanced with a small amount. Further, when the BET specific surface area of CNT is 2000 m 2 /g or less, the CNT bundle structure can be defibrated satisfactorily.
• the "BET specific surface area” refers to the nitrogen adsorption specific surface area measured using the BET method.
• CNTs preferably show an upward convex shape in the t-plot obtained from the adsorption isotherm.
• the "t-plot" can be obtained by converting the relative pressure to the average thickness t (nm) of the nitrogen gas adsorption layer in the CNT adsorption isotherm measured by the nitrogen gas adsorption method. That is, the average thickness t of the nitrogen gas adsorption layer corresponding to the relative pressure is obtained from a known standard isotherm obtained by plotting the average thickness t of the nitrogen gas adsorption layer against the relative pressure P/P0, and the above conversion is performed. gives a t-plot of CNTs (t-plot method by de Boer et al.). It should be noted that CNTs exhibiting a convex shape in the t-plot obtained from the adsorption isotherm are preferably CNTs that have not undergone opening treatment.
• the growth of a nitrogen gas adsorption layer on a substance having pores on its surface is classified into the following processes (1) to (3). Then, the slope of the t-plot changes due to the following processes (1) to (3).
• the t-plot showing an upwardly convex shape is located on a straight line passing through the origin in a region where the average thickness t of the nitrogen gas adsorption layer is small, whereas when t becomes large, the plot is on the straight line.
• position shifted downward from A CNT having such a t-plot shape has a large ratio of internal specific surface area to the total specific surface area of the CNT, indicating that a large number of openings are formed in the carbon nanostructure constituting the CNT.
• the inflection point of the t-plot of CNT is preferably in the range that satisfies 0.2 ⁇ t (nm) ⁇ 1.5, and is in the range of 0.45 ⁇ t (nm) ⁇ 1.5. is more preferable, and it is even more preferable to be in the range of 0.55 ⁇ t(nm) ⁇ 1.0. If the inflection point of the t-plot of CNT is within this range, it is possible to improve the properties (eg electrical conductivity, thermal conductivity, strength, etc.) of the molded product with a small amount.
• the "position of the bending point" is the intersection of the approximate straight line A in the process (1) described above and the approximate straight line B in the process (3) described above.
• the CNT preferably has a ratio (S2/S1) of internal specific surface area S2 to total specific surface area S1 obtained from t-plot of 0.05 or more and 0.30 or less. If the S2/S1 value of CNT is within such a range, it is possible to enhance the properties of the molded article (eg, electrical conductivity, thermal conductivity, strength, etc.) with a small amount.
• the total specific surface area S1 and the internal specific surface area S2 of CNT can be obtained from the t-plot. Specifically, first, the total specific surface area S1 can be obtained from the slope of the approximate straight line in process (1), and the external specific surface area S3 can be obtained from the slope of the approximate straight line in process (3). By subtracting the external specific surface area S3 from the total specific surface area S1, the internal specific surface area S2 can be calculated.
• the measurement of the adsorption isotherm of CNT, the creation of the t-plot, and the calculation of the total specific surface area S1 and the internal specific surface area S2 based on the analysis of the t-plot can be performed, for example, by a commercially available measuring device "BELSORP ( (registered trademark)-mini” (manufactured by Nippon Bell Co., Ltd.).
• CNTs preferably have a Radial Breathing Mode (RBM) peak when evaluated using Raman spectroscopy.
• RBM Radial Breathing Mode
• RBM does not exist in the Raman spectrum of multilayer CNTs having three or more layers.
• the CNT preferably has a ratio (G/D ratio) of G-band peak intensity to D-band peak intensity in the Raman spectrum of 0.5 or more and 5.0 or less. If the G/D ratio is 0.5 or more and 5.0 or less, it is possible to further improve the properties (eg electrical conductivity, thermal conductivity, strength, etc.) of the molded product.
• CNTs can be produced by known CNT synthesis methods such as an arc discharge method, a laser ablation method, and a chemical vapor deposition method (CVD method), without any particular limitation.
• CNTs are synthesized, for example, by supplying a raw material compound and a carrier gas onto a substrate having a catalyst layer for CNT production on its surface, and synthesizing CNTs by chemical vapor deposition (CVD).
• CVD chemical vapor deposition
• the CNT obtained by the super-growth method may be referred to as "SGCNT".
• the CNTs produced by the super-growth method may consist only of SGCNTs, or may contain other carbon nanostructures such as non-cylindrical carbon nanostructures in addition to SGCNTs. good.
• the amount of CNTs in the elastomer composition is preferably 0.1 parts by mass or more, more preferably 1 part by mass or more, and preferably 10 parts by mass or less per 100 parts by mass of the elastomer. It is more preferably not more than parts by mass.
• the solvent that constitutes the elastomer composition contains an organic solvent A that satisfies predetermined attributes and an organic solvent B that satisfies predetermined attributes.
• the organic solvent A and the organic solvent B are different solvents, and the solvent contains at least these two kinds of organic solvents.
• the solvent needs to have a degree of volume swelling of the elastomer of 150% or more.
• the relative energy difference (RED CNT ) of the Hansen solubility parameter between the carbon nanotube and the solvent is 1.5 or less.
• the solvent should have a degree of volumetric swelling of 150% or more, preferably 200% or more, and more preferably 220% or more when swelling the elastomer.
• degree of volume swelling is at least the above lower limit, the dispersibility of CNTs in the elastomer composition and the resulting molded article can be further enhanced.
• the upper limit of the degree of volume swelling is not particularly limited.
• the elastomer may not only swell with the solvent, but may also be dissolved in the solvent.
• the degree of swelling of an elastomer (on a volume basis) as a result of immersing the elastomer in a solvent for one month is evaluated as the degree of volumetric swelling.
• the degree of swelling of the elastomer with respect to the solvent is infinite.
• the combination of the elastomer and the solvent in the present invention can be any combination except that the volume swelling degree of the elastomer in the solvent is less than 150%.
• the relative energy difference (RED CNT ) of the Hansen solubility parameter between the carbon nanotubes and the mixed solvent should be 1.5 or less, preferably 1.2 or less, and more preferably 1.0 or less.
• the value of the relative energy difference (RED CNT ) is equal to or less than the above upper limit, the dispersibility of CNTs in the elastomer composition and the resulting molded article can be further enhanced.
• the lower limit of the value of the relative energy difference (RED CNT ) is not particularly limited, it can be 0 or more, for example.
• the relative energy difference (RED CNT ) value can be calculated according to procedures 1-3 below.
• Procedure 1 Calculation of Hansen Solubility Parameter (HSP) parameters of the solvent
• HSP Hansen Solubility Parameter
• the HSP parameters of the solvent (mixed solvent) containing solvent A and solvent B follow the volume ratio of each solvent A and B in the mixed solvent.
• a weighted average value is calculated according to the following formula (1).
• [dDm, dPm, dHm] [(a ⁇ dD1+b ⁇ dD2), (a ⁇ dP1+b ⁇ dP2),(a ⁇ dH1+b ⁇ dH2)]/(a+b) ⁇ (1 )
• dDm energy derived from intermolecular dispersion force of solvent
• dPm energy derived from intermolecular polar force of solvent
• dHm energy derived from intermolecular hydrogen bonding force of solvent
• dD1 molecule of solvent
• a dH1 Energy derived from intermolecular hydrogen bonding force of solvent
• a dD2 Intermolecular dispersion force of solvent B dP2: Energy derived from intermolecular polar force of solvent B dH2: Energy derived from intermolecular hydrogen bonding force of solvent B
• a Volume ratio of solvent A in solvent b: in solvent The volume ratio of solvent
• Hansen solubility parameter (MPa 1/2 ) are described in the following literature. Charles M. Hansen, "Hansen Solubility Parameters: A Users Handbook,” CRC Press, 2007.
• Hansen solubility parameter For substances whose literature value of Hansen solubility parameter is unknown, it can be easily estimated from its chemical structure by using computer software Hansen Solubility Parameters in Practice (HSPiP). Specifically, for example, using HSPiP version 3, the values are used for substances registered in the database, and the estimated values are used for substances that are not registered.
• HSPiP Hansen Solubility Parameters in Practice
• the relative energy difference can be calculated according to the following formula (3).
• the CNT interaction radius R0 CNT and the elastomer interaction radius R0 E are, for example, based on an experiment of measuring solubility in a solvent with a known HSP value and a simulation using the Sphere function of HSPiP, can be calculated.
• Ra is the value of Ra CNT or Ra E calculated in the above step, and when calculating the relative energy difference (RED CNT ) of the Hansen solubility parameter of CNT and solvent, substitute the value of Ra CNT , When calculating the relative energy difference (RED E ) of the Hansen Solubility Parameters of elastomer and solvent, the value of Ra E is substituted.
• R0 when calculating RED CNT , the value of interaction radius R0 CNT of CNT is substituted, and when calculating RED E , the value of interaction radius R0 E of the elastomer is substituted.
• the relative energy difference (RED E ) of the Hansen solubility parameter between the elastomer and the solvent (mixed solvent) is preferably 2.0 or less, more preferably 1.9 or less, and further preferably 1.8 or less. preferable. If the value of the relative energy difference (RED E ) is equal to or less than the above upper limit, the dispersibility of CNTs in the elastomer composition and the resulting molded article can be further enhanced. Although the lower limit of the value of the relative energy difference (RED E ) is not particularly limited, it can be 0 or more, for example.
• the organic solvent A is an organic solvent having a boiling point of 200° C. or lower and having a high affinity for CNTs.
• “having a high affinity with CNT” means that when the relative energy difference (RED A-CNT ) of the Hansen solubility parameter between CNT and organic solvent A is calculated, the value is small.
• the relative energy difference (RED A-CNT ) value is preferably 1.1 or less, more preferably 1.0 or less.
• the value of the relative energy difference (RED A-CNT ) can be calculated according to procedures similar to the procedures (1) to (3) described above.
• the boiling point of the organic solvent A must be 200°C or lower, preferably 180°C or lower, more preferably 170°C or lower.
• the lower limit of the boiling point of the organic solvent A is not particularly limited, it is preferably 100°C or higher, more preferably 120°C or higher, and even more preferably 150°C or higher. This is because, if the boiling point of the organic solvent A is equal to or lower than the above upper limit, there is no need to excessively raise the drying temperature during the production of the molded article, resulting in excellent production efficiency.
• the organic solvent A will not be excessively vaporized when obtaining the elastomer composition and the molded article, and the molded article obtained from the elastomer composition will contain CNTs. It can be dispersed well in elastomers.
• the organic solvent A is not particularly limited, and an organic compound having an aromatic ring can be used. More specifically, the organic solvent A includes toluene and its derivatives such as toluene, p-chlorotoluene, o-chlorotoluene, and p-bromotoluene, and benzene derivatives such as 1,2,4-trimethylbenzene. are mentioned. These can be used singly or in combination of two or more. It is presumed that the organic solvent A has an excellent affinity for CNTs, and thus easily fibrillates the bulk structure. Therefore, by including the organic solvent A in the mixed solvent, the CNTs can be better dispersed in the elastomer in the elastomer composition and in the resulting molded article.
• toluene and its derivatives such as toluene, p-chlorotoluene, o-chlorotoluene, and p-bromotoluene
• benzene derivatives
• the content of the organic solvent A in the mixed solvent is not particularly limited as long as the mixed solvent satisfies the conditions described above regarding the "volume swelling degree of the elastomer" and the "relative energy difference (RED CNT )".
• the content of the organic solvent A in the mixed solvent is preferably 0.40 or more, preferably 0.50 or more, with the total volume of the mixed solvent (organic solvent A and organic solvent B) being 1. is more preferably 0.90 or less, and more preferably 0.80 or less. If the content of the organic solvent A in the mixed solvent is within the above range, the CNTs can be better dispersed in the elastomer in the elastomer composition and in the resulting molded article.
• the organic solvent B is an organic solvent having a boiling point of 200° C. or lower and having a high affinity with the elastomer.
• “having a high affinity with the elastomer” means that when the relative energy difference (RED BE ) of the Hansen solubility parameter between the elastomer and the organic solvent B is calculated, the value is small.
• the relative energy difference (RED BE ) value is preferably 2.0 or less, more preferably 1.7 or less.
• the value of the relative energy difference (RED BE ) can be calculated according to the procedures (1) to (3) described above.
• the boiling point of the organic solvent B must be 200°C or lower, preferably 180°C or lower, and more preferably 170°C or lower.
• the lower limit of the boiling point of the organic solvent B is not particularly limited, it is preferably 100°C or higher, more preferably 120°C or higher, and even more preferably 145°C or higher. This is because, if the boiling point of the organic solvent B is equal to or lower than the above upper limit, there is no need to excessively raise the drying temperature during the production of the molded article, resulting in excellent production efficiency.
• the organic solvent B will not be excessively vaporized when obtaining the elastomer composition and the molded article, and the molded article obtained from the elastomer composition will contain CNTs. It can be dispersed well in elastomers.
• the organic solvent B ketones, amides, ethers, and esters can be used without particular limitation. More specifically, the organic solvent B includes methyl ethyl ketone, methyl isobutyl ketone, N,N-dimethylformamide, N,N-dimethylacetamide, N,N-diethylformamide, tetrahydrofuran, 1,4-dioxane, ethyl acetate, Butyl acetate, and amyl acetate. These can be used singly or in combination of two or more.
• the organic solvent B Since the organic solvent B has excellent affinity with the elastomer, it functions to allow the elastomer to penetrate into the gaps of the bulk structure defibrated by the action of the organic solvent A. As a result, In the molding, the CNTs can be better dispersed in the elastomer.
• the content of the organic solvent B in the mixed solvent is not particularly limited as long as the mixed solvent satisfies the conditions described above regarding the "volume swelling degree of the elastomer" and the "relative energy difference (RED CNT )".
• the content of the organic solvent B in the mixed solvent is preferably 0.10 or more, preferably 0.20 or more, with the total volume of the mixed solvent (organic solvent A and organic solvent B) being 1. is more preferably 0.60 or less, and more preferably 0.50 or less. If the content of the organic solvent B in the mixed solvent is within the above range, the CNTs can be dispersed more favorably in the elastomer in the elastomer composition and in the resulting molded article.
• the content of the mixed solvent per 100 parts by mass of the elastomer must be 1 part by mass or more and less than 60 parts by mass, preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and 30 parts by mass. It is more preferably 1 part or more, preferably 55 parts by mass or less, and more preferably 50 parts by mass or less. If the content of the mixed solvent per 100 parts by mass of the elastomer is within the above range, the CNTs can be dispersed more favorably in the elastomer in the elastomer composition and in the resulting molded article.
• the cross-linking agent that may optionally be included in the elastomer composition of the present invention is not particularly limited, but any known cross-linking agent capable of cross-linking the elastomer in the elastomer composition can be used.
• Examples of such cross-linking agents include sulfur-based cross-linking agents, peroxide-based cross-linking agents, bisphenol-based cross-linking agents, and diamine-based cross-linking agents.
• a crosslinking agent can be used individually by 1 type or in mixture of 2 or more types.
• the content of the cross-linking agent in the elastomer composition is not particularly limited, and may be the amount normally used in known elastomer compositions.
• Additives include, but are not limited to, dispersants, antioxidants, heat stabilizers, light stabilizers, ultraviolet absorbers, pigments, colorants, foaming agents, antistatic agents, flame retardants, lubricants, and softeners. , tackifiers, plasticizers, release agents, deodorants, fragrances, and the like.
• examples of more specific additives include carbon black, silica, talc, barium sulfate, calcium carbonate, clay, magnesium oxide and calcium hydroxide.
• an additive can be used individually by 1 type or in mixture of 2 or more types.
• the content of the additive in the elastomer composition is not particularly limited, and may be the amount normally used in known elastomer compositions.
• the content of the additive in the elastomer composition can be 5 parts by mass or more and 40 parts by mass or less per 100 parts by mass of the elastomer.
• the elastomer composition of the present invention described above can be prepared, for example, using the method for producing an elastomer composition of the present invention.
• the method for producing an elastomer of the present invention includes a step of mixing and dispersing materials containing CNT, elastomer, organic solvent A, and organic solvent B.
• the method for producing the elastomer composition of the present invention may include steps other than the steps described above.
• the production method of the present invention may include, prior to the above steps, a preparatory step of preparing a mixed solvent as a solvent by mixing organic solvent A and organic solvent B at a predetermined mixing ratio.
• the material containing the elastomer, CNTs, the organic solvent A, and the organic solvent B is subjected to the mixing and dispersing treatment, the CNT bundle structure is defibrated. , the CNTs can be well dispersed in the elastomer. Furthermore, since both the organic solvent A and the organic solvent B have a boiling point of 200° C. or less, they are relatively easy to remove when producing a molded article using the elastomer composition obtained according to the present invention. Therefore, it is excellent in the easiness of manufacturing the molded product.
• the mixing and dispersing step materials containing CNT, elastomer, organic solvent A, and organic solvent B are mixed and dispersed to obtain an elastomer composition.
• the order of addition in the step of mixing and dispersing is not particularly limited as long as an elastomer composition containing CNT, elastomer, organic solvent A, and organic solvent B is finally obtained.
• the step of mixing and dispersing can include steps of mixing CNT with organic solvent A and organic solvent B to obtain a mixture, and mixing and dispersing the obtained mixture and elastomer.
• the step of mixing and dispersing the CNTs to be used is divided into two at a predetermined ratio (e.g., 50:50), and one CNT is mixed with an organic solvent A to form a mixture A, and the other CNT is It may include a step of mixing with an organic solvent B to form a mixture B, and a step of adding these mixtures A and B to the elastomer and kneading.
• a predetermined ratio e.g., 50:50
• the CNTs are impregnated with the solvent, and the CNT bundle structure is easily fibrillated.
• the CNTs can be better dispersed in the elastomer while the bundle structure is well defibrated.
• the mixing of the CNTs and the organic solvent is not particularly limited. Any mixing method, such as solvent spraying, can be used. Above all, from the viewpoint of better dispersing the CNTs in the elastomer composition, it is preferable to mix the CNTs and the organic solvent by impregnating the CNTs with the organic solvent.
• the CNTs are impregnated with the organic solvent for any period of time. is preferred, and at least 10 hours is more preferred.
• the temperature at which the CNTs are impregnated with the organic solvent is not particularly limited, and can be, for example, a temperature above the freezing point and below the boiling point of the organic solvent at that pressure.
• the freezing point and boiling point of the organic solvent can be determined, for example, by differential scanning calorimetry.
• the impregnation of the CNTs with the organic solvent is not particularly limited, but is usually performed under normal pressure (1 atm).
• the dispersing method in the mixing and dispersing step is not particularly limited as long as the CNTs can be dispersed in the elastomer, and a known dispersing treatment can be adopted.
• Such dispersion treatment includes, for example, dispersion treatment by shear stress, dispersion treatment by collision energy, and dispersion treatment by which a cavitation effect is obtained.
• a two-roll mill, a three-roll mill, or the like can be used as a device that can be used for dispersion treatment by shear stress.
• Apparatuses that can be used for dispersion treatment by collision energy include bead mills, rotor/stator type dispersers, and the like.
• a jet mill, an ultrasonic disperser, and the like can be used as devices that can be used for the dispersion treatment to obtain the cavitation effect.
• the conditions for the dispersion processing are not particularly limited, and can be set as appropriate within the range of normal dispersion conditions for the above-described apparatus, for example.
• the cross-linked product of the present invention is obtained by cross-linking the above-described elastomer composition of the present invention.
• the cross-linked product of the present invention can be formed by subjecting the elastomer composition of the present invention to a cross-linking reaction, for example, by heating.
• the crosslinking temperature is usually 100 to 250°C, preferably 130 to 220°C, more preferably 150 to 200°C, and the crosslinking time is usually 0.1 minute to 10 hours, preferably 1 minute to 5 hours.
• a method used for cross-linking rubber such as press heating, steam heating, oven heating, and hot air heating, may be appropriately selected.
• the molded article of the present invention contains the above-described crosslinked product of the present invention.
• the molded article of the present invention is not particularly limited, and examples thereof include belts, hoses, gaskets, packings, and oil seals. Since the CNTs are well dispersed in the elastomer, the molded article of the present invention is excellent in properties such as electrical conductivity, thermal conductivity and strength.
• the crosslinking and molding of the elastomer composition are not particularly limited.
• the cross-linking reaction described later in the section can be carried out to produce a cross-linked molded product.
• the height of the swollen body inside the cell was measured, and the volume V of the swollen body was calculated from the following formula (1).
• the swollen body volume V in each mixed solvent was divided by the rubber volume V0 before swelling to calculate the degree of swelling V/V0 ⁇ 100 (%).
• the dispersion state of CNTs in the elastomer composition was evaluated by measuring the surface resistivity of the masterbatch as follows.
• the surface resistivity of the masterbatches produced in Examples and Comparative Examples was measured using a low resistivity meter (manufactured by Mitsubishi Chemical Analytech, product name "Loresta-GP").
• the time when the surface resistivity decreased with the kneading time and reached a constant level was defined as the "kneading time until the resistance value became constant”, and the minimum surface resistivity reached was defined as the "surface resistance value”.
• Example 1 ⁇ Preparation process> 38.5 parts by mass (36 parts by volume) of p-chlorotoluene (p-CT) as organic solvent A, and 11.5 parts by mass (12.2 parts by volume) of N,N-dimethylacetamide (DMAc) as organic solvent B Part) was added to prepare a p-chlorotoluene/N,N-dimethylacetamide mixed solution (mixed solvent) with a volume ratio of 75:25.
• p-CT p-chlorotoluene
• DMAc N,N-dimethylacetamide
• Example 2 In the preparation step, amyl acetate (AmAc) was used as the organic solvent B instead of N,N-dimethylacetamide (DMAc), and the volume ratio of the organic solvent A:organic solvent B was adjusted to 55:45. Further, in the step of mixing and dispersing, the same operation and operation as in Example 1 were performed except that the amount of the mixed solvent added was adjusted so that the amount of the mixed solvent blended per 100 parts by mass of the elastomer was 40 parts by mass. An evaluation was carried out. Table 1 shows the results.
• Example 3 In the preparation step, o-chlorotoluene (o-CT) is used as organic solvent A instead of p-chlorotoluene (p-CT), and the volume ratio of organic solvent A:organic solvent B is 70:30.
• o-CT o-chlorotoluene
• p-CT p-chlorotoluene
• Example 1 except that in the step of mixing and dispersing, the amount of the mixed solvent added was adjusted so that the amount of the mixed solvent added was 40 parts by mass per 100 parts by mass of the elastomer. The same operation and evaluation as were performed. Table 1 shows the results.
• Example 4 In the preparation step, 1,2,4-trimethylbenzene (TMB) is used as organic solvent A instead of p-chlorotoluene (p-CT), and the volume ratio of organic solvent A:organic solvent B is 70:30. Further, in the step of mixing and dispersing, the amount of the mixed solvent added was adjusted so that the amount of the mixed solvent added per 100 parts by mass of the elastomer was 40 parts by mass. The same operations and evaluations as in Example 1 were carried out. Table 1 shows the results. In this example, when the degree of volume swelling was evaluated according to the above, it was confirmed that the elastomer was dissolved in the mixed solvent.
• TMB 1,2,4-trimethylbenzene
• p-CT p-chlorotoluene
• Example 1 In the preparation step, the blending amount is adjusted so that the volume ratio of organic solvent A:organic solvent B is 30:70, and in the step of mixing and dispersing, the blending amount of the mixed solvent per 100 parts by mass of the elastomer is 40 mass. The same operation and evaluation as in Example 1 were carried out, except that the amount of the mixed solvent added was adjusted so as to be 1 part. Table 1 shows the results. In this example, when the degree of volume swelling was evaluated according to the above, it was confirmed that the elastomer was dissolved in the mixed solvent.
• Example 2 In the preparation step, p-bromotoluene (p-BT) is used as organic solvent A instead of p-chlorotoluene (p-CT), and the volume ratio of organic solvent A:organic solvent B is 99:1.
• p-BT p-bromotoluene
• p-CT p-chlorotoluene
• Table 1 shows the results. In this example, when the degree of volume swelling was evaluated according to the above, it was confirmed that there was no swelling at all (degree of volume swelling: 100%).
• Example 3 In the step of mixing and dispersing, the same operation as in Example 1 was performed, except that the amount of the mixed solvent added was adjusted so that the amount of the mixed solvent blended per 100 parts by mass of the elastomer was 60 parts by mass. However, regarding the evaluation, the easiness of dispersion could not be evaluated, and the drying of the molded body was not evaluated because no solvent was used. Table 1 shows the results.
• Example 5 4 parts by mass of CNTs are added to 100 parts by mass of elastomer without performing a preparation step and without using a solvent, and kneaded at room temperature using two rolls to perform a dispersion treatment to obtain a masterbatch. was prepared. The same evaluation as in Example 1 was attempted for the obtained masterbatch. Dispersibility and ease of dispersibility could not be evaluated. Table 1 shows the results.
• p-CT means p-chlorotoluene
• o-CT means o-chlorotoluene
• MMB means methyl p-toluate
• p-BT means p-bromotoluene
• DMAc means N,N-dimethylacetamide
• AmAc means amyl acetate
• TMB means 1,2,4-trimethylbenzene; each shown.
• an elastomer composition in which carbon nanotubes are easily and satisfactorily dispersed in an elastomer and capable of forming a molded article excellent in ease of production, and a method for producing the same.

Landscapes

• Chemical & Material Sciences (AREA)
• Health & Medical Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Organic Chemistry (AREA)
• Engineering & Computer Science (AREA)
• Materials Engineering (AREA)
• Nanotechnology (AREA)
• Compositions Of Macromolecular Compounds (AREA)

Priority Applications (3)

Applications Claiming Priority (2)

Publications (1)

Family

ID=83459627

Family Applications (1)

Country Status (4)

Cited By (5)

Citations (4)

Family Cites Families (2)

• 2022
  • 2022-03-30 JP JP2023511529A patent/JPWO2022210974A1/ja active Pending
  • 2022-03-30 CN CN202280018979.8A patent/CN116964144A/zh active Pending
  • 2022-03-30 WO PCT/JP2022/016296 patent/WO2022210974A1/ja not_active Ceased
  • 2022-03-30 US US18/549,167 patent/US20240158605A1/en active Pending

Patent Citations (4)

Also Published As

Similar Documents

Legal Events